Graco 308940F Kit, Beads Dispenser Owner's Manual

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Graco 308940F Kit, Beads Dispenser Owner's Manual | Manualzz

Parts

INSTRUCTIONS-PARTS LIST

Line Lazer 3500, 5000

Glass bead system with two 6–in.

(152 mm) dispensers

6–in. (152 mm) dispenser and hose

12–in. (305 mm) dispenser and 2 hoses

Model Series

241530 A

241448

245516

A

A

308940

Rev. F

This manual contains important warnings and information.

READ AND KEEP FOR REFERENCE.

INSTRUCTIONS

Kit, Beads Dispenser

3300 psi (230 bar, 23 MPa ) Maximum Working Pressure

Line Lazer II & III 3900, 5900

Glass bead system with one 6–in.

(152 mm) dispenser

Glass bead system with two 6–in.

(152 mm) dispensers

6–in. (152 mm) dispenser and hose

12–in. (305 mm) dispenser and 2 hoses

Model Series

241447 A

241100

241448

245516

A

A

A

WARNING

INJECTION HAZARD

The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. Fluid under high pressure can be injected through the skin and cause serious injury. To reduce the risk of an injury from injection, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you:

D are instructed to relieve the pressure,

D stop spraying,

D check or service any of the system equipment,

D or install or clean the spray tip.

First choice when quality counts.

t

9051A

U.S. PATENT 6, 478, 507

Pressure Relief Procedure

1. Lock gun trigger safety.

2. Turn engine ON/OFF switch to OFF.

Reposition the adjuster disk to allow proper release of swivel wheel when the reversible handle kit is installed.

3. Move pressure control switch to OFF and turn pressure control knob fully counterclockwise.

4. Unlock trigger safety. Hold metal part of gun firmly to side of grounded metal pail, and trigger gun to relieve pressure.

5. Lock gun trigger safety.

6. Open pressure drain valve. Leave valve open until ready to spray again.

7. Disconnect spark plug cable.

If you suspect that the spray tip or hose is completely clogged, or that pressure has not been fully relieved after following the steps above, VERY SLOWLY loosen tip guard retaining nut or hose end coupling to relieve pressure gradually, then loosen completely.

Now clear tip or hose.

Setup

Note: Glass bead system and paint guns can be mounted on either side of Linestriper.

1. Fig. 1. Bolt beads hopper frame (1) to Linestriper with four flange head cap screws (9) and lock nuts

(10).

2. Install beads hopper (7) on gun-side on top of beads hopper frame.

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

E COPYRIGHT 1999, GRACO INC.

Graco Inc. is registered to I.S. EN ISO 9001

Beads Dispenser Kit

7

1

11

9,10

12

11,13

See Note

A

11

For Linelazer 3500 and 5000 drill hole per template in Fig 2.

C

4

3

2

D

8

Note : For Linelazer 3500 and 5000 replace cables with new cables included in kit 241530.

Fig. 1

Setup (continued)

3. Loosen and remove gun support (A). Slide beads dispenser (8) on support and reinstall.

4. Move beads dispenser to desired location on rod.

Loosen screw (4) and position link (3) to connect to gun trigger (C). Tighten screw (4) and attach dispenser connecting rod (B) to gun trigger with bridge pin (2).

2 308940

B ti2068a

5. Position spray gun and beads dispenser assembly

(D) to position to be used in beads application and tighten

6. Attach beads hose(s) (12) a.

6-inch: Attach beads hose (12) to beads hopper outlet with hose clamp (11). Plug other beads hopper outlet with cap (13) and clamp (11).

b.

12-inch: Attach two beads hoses (12) to beads hopper outlets with hose clamps (11).

Beads Dispenser Kit

For Linelazers 3500 and 5000 only.

9/32 in. Drill

Use this drawing to locate and drill 9/32 in. hole on Linelazers 3500 and 5000 only.

Fig. 2

Setup (continued)

7. Route beads hose down to beads dispenser inlet.

CAUTION

To avoid beads stoppage in hose during use, make sure beads hose is in a arc curved downward with no kinks or high spots.

8. Mark on beads hose where it will connect to beads dispenser inlet.

9. Cut beads hose on mark and attach to beads dispenser inlet using clamp (11). Hoses must be cut as short as possible to allow good bead flow.

308940 3

Beads Dispenser Kit

Dispenser Adjustments

Only use dry clean beads. Any moisture of contamination with beads will cause poor bead flow. A window type screen can be used to remove unwanted debris before filling glass bead hopper.

Fig. 3. Adjust dispenser plates up or down for desired bead flow. Typical flow rates range between 6–8 lbs. of glass beads per gallon paint.

Fig. 4. Bead dispensers (A) are located behind paint guns. If not adjusted properly, they may miss a short area at end of each paint stripe. Make sure to position cable adjuster (C) so gun triggers at mid–point on handle bar trigger. Adjust bead dispensers (A) so beads flow immediately when trigger is pulled. This will insure independent control to keep beads flowing after paint is turned off.

Operation

Operate the Linestriper as in normal striper operation.

Refer to LineLazer repair manual for paint spray tip recommendations.

CAUTION

To avoid beads stoppage, do not use wet beads or beads that have absorbed moisture. If beads stoppage is occurring, replace with dry beads.

CAUTION

Do not get beads in paint. Beads contaminating the paint supply can damage the pump. Make sure that the paint supply is covered during beads filling and handling.

Requires 2 guns and 2 bead dispensers.

(See Fig. 4 for 8–12 inch stripe gun orientation.)

Fig. 3

6 inch stripe

(15 cm)

4 inch stripe

(10 cm)

All open All open

8–12 inch stripe

(20–30 cm)

TIO771A

4 308940

B

Beads Dispenser Kit

A

Gun orientation for 8–12 inch stripe operation

C

For 8–10 inch stripe, adjust line width, loosen set screws at (A) and loosen gun adjuster (B). Tilt guns in for desired line width and tighten. Keep bead dispensers together and parallel to the ground.

Fig. 4

Shutdown

CAUTION

To avoid glass beads clumping, don’t store beads in hopper when not in use. Make sure to run beads out of system when done.

After completion of beads application, perform the following steps:

8–10 inch stripe

9083A

1. Fig. 1. Run–out all beads from the system and store beads in clean dry area.

2. Disconnect beads hose (12) from beads dispenser

(8) inlet by loosening hose clamp (11).

3. Unfasten screw attaching beads dispenser and remove from bracket.

4. If desired, remove bracket.

308940 5

Beads Dispenser Kit – Parts List

11

12

11

13

1

1

8

3

4

7

2

7

8

5

6

1

2

3

4

9

10

11

12

13

14

15

Ref

No.

Part No.

Description Qty

241447

241094

115087

115081

103806

KIT, bead system

. FRAME, hopper, beads

. PLUG, tubing

. CLIP, gripper

. RIVET

194666

194668

241437

. LABEL, id (not shown)

. LABEL, warning (not shown)

. HOPPER, beads

. DISPENSER ASSY KIT

241448

(includes 8, 11 & 12)

. 6–Inch Dispenser Assy

(Parts List, page 7)

. 12–inch Dispenser Assy 245516

111194

101566

101818

194682

403237

(Parts List, page 8)

. SCREW, cap, flng hd

. NUT, lock

. CLAMP, hose

. HOSE, beads

. CAP

For Linelazers 3500 and 5000 only

241418

241419

CABLES (not shown)

CABLE, 2nd gun (not shown)

Ref

1

2

1

1

2

2

1

1

1

1

1

3

1

4

4

1

9

10

9

1 Remove cap (13) and install second hose (12) and clamp (11) for 12–inch bead dispenser

9050A

6 308940

6-Inch Dispenser Assy – Parts List

29

26

23

15

25

27 28

11

9

8

22

21

20

17

16

14

12

1

13

Ref

No.

Part No.

241448

11

12

13

14

15

1

8

9

10

241727

194080

111630

197365

110997

102040

193565

198937

110228

19

18

Description

10

Qty

DISPENSER ASSY KIT, beads (See item 8, Beads Dispenser Kit Parts

List)

. HOUSING KIT, dispenser

REF

1

. BRACKET, door

. SCREW, machine, pan hd

. DOOR, dispenser

. SCREW, door, hex

1

4

2

4

. NUT, lock

. SPACER, door, connecting

. ROD, connecting

. PIN, cotter

2

1

1

2

20

Ref

No.

Part No.

20

21

22

23

16

17

18

19

25

26

27

28

29

110755

114812

115080

193561

193560

100086

100085

197364

112785

115490

114814

15A264

198058 tiO770c

Description Qty

. WASHER, plain

. SPRING, compression

. PAD, foam

. PLATE, slide, 4 in.

. PLATE, slide, 1 in.

. WASHER

. SCREW, thumb

. BLOCK, mounting

. SCREW, cap, hex hd

. SCREW, set

. PIN, bridge

. LINK, mounting, adjustable

. SCREW, cap, schd, 10–24 x 3/8 1

1

1

1

2

4

1

2

4

1

1

2

1

308940 7

12-Inch Dispenser Assy – Parts List

14

19

4

5

15

1

12

2

3

13

6

12

8

16

17

18

12

10

9

19

7 11

Ref

No.

Part No.

245516

7

8

5

6

3

4

1

2

198379

114814

15A264

198058

245799

117155

198378

116680

Description Qty

DISPENSER ASSY KIT, beads (See item 8, Beads Dispenser Kit Parts

List)

. ROD, connecting

REF

1

. PIN, bridge

. LINK, mounting, adjustable

. SCREW, cap, socket head

. HOUSING KIT, dispenser

1

1

1

1

. SPRING, compression

. DOOR, dispenser

. PAD, foam, die-cut

2

1

1 ti2066a

Ref

No.

Part No.

13

14

15

16

17

9

10

11

12

18

19

114528

198376

102598

115483

116998

101885

245679

198380

100085

100086

117725

Description

. SCREW, machine, phil pn hd

. SCREW, door, hex

. SCREW, cap, socket head

. NUT, lock

. SCREW, cap, socket head

. BLOCKING, mounting

. PLATE, slide

. SCREW, thumb

. WASHER

. STUD, button, snap

Qty

2

2

1

3

6

2

5

8

2

6

3

Graco Phone Number

TO PLACE AN ORDER , contact your Graco distributor, or call this number to identify the distributor closest to you:

1–800–690–2894 Toll Free.

All written and visual data contained in this document reflect the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Sales Offices: Minneapolis, Detroit

International Offices: Belgium, Korea, Hong Kong, Japan

GRACO INC.

P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

www.graco.com

PRINTED IN USA 308940 April 1999, Revised 2/2003

8 308940

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