Graco 308293D Model M-1265, Series B Optimiser HVLP Spray Gun Owner's Manual

INSTRUCTIONS–PARTS LIST This manual contains important warnings and information. READ AND RETAIN FOR REFERENCE 308–293 Rev. D Supersedes A Includes Rev B & C changes Model M-1265 Optimiser HVLP Spray Gun 100 psi (7 bar) Maximum Working Fluid Pressure 100 psi (7 bar) Maximum Working Air Pressure 65 psi (4.5 bar) Maximum Compliant Inbound Air Pressure U.S. Patent Pending GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN COPYRIGHT 1993, GRACO INC. 55440–1441 Table of Contents Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Graco Phone Numbers Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Selection Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Air Flow and Atomizing Pressure . . . . . . . . . . . . . . . . . 7 Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you: 1–800–328–0211 Toll Free Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Daily Gun Care, Flushing, and Cleaning . . . . . . . . . . 14 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 FOR TECHNICAL ASSISTANCE, service repair information or assistance regarding the application of Graco equipment: 1–800–543–0339 Toll Free Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Part Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover Technical Data Maximum Working Fluid Pressure . . . . . 100 psi (7 bar) Dimensions 6.39 in. (163 mm) Maximum Working Air Pressure . . . . . . . 100 psi (7 bar) Maximum Compliant Inbound Air Pressure . . . . . . . . . . . . . . . . . . . . . . . 65 psi (4.5 bar) Fluid & Air Temperature Range . . . . . . 32 F to 140 F (0 C to 60 C) 6.9 in. (175 mm) Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.9 oz. (422 g) Air Inlet . . . . . . . . . . . . . . . . . . . 1/4–18 npsm (R1/4–19) compound thread Fluid Inlet . . . . . . . . . . . . . . . . . 3/8–18 npsm (R3/8–19) compound thread Wetted Parts . . . . . . . . . . . 304 & 17–4 Stainless Steel Noise Data* Sound Pressure at 65 psi (4.5 bar) . . . . . 95 Db(A) Sound Power at 65 psi (4.5 bar) . . . . . . 101 Db(A) * All readings were taken with the gun controls fully open at the assumed operator position. Sound pressure was tested to CAGI–PNUEROP–1969. Sound power was tested to ISO 3744–1981. 02018 Manual Change Summary Manual was revised to change the standard SST needle part numbers to needle assembly numbers, update text, add CE certification, add Fluid Tube Kit 236–318 and disposable cup liners to accessories, change to the new 5, 10 and 15 gal. pressure tanks in accessories, and add new gun assemblies and performance information. WARNINGS For Professional Use Only. Observe All Warnings. Read and understand all instruction manuals before operating equipment. EQUIPMENT MISUSE HAZARD General Safety Any misuse of the spray equipment or accessories, such as over pressurizing, modifying parts, using incompatible chemicals and fluids, or using worn or damaged parts, can cause them to rupture and result in serious injury, fire, explosion or property damage. Never point the spray gun at anyone or at any part of the body. Never put hand or fingers over the spray nozzle. Always follow the Pressure Relief Procedure, at right, before cleaning or removing the fluid nozzle or servicing any system equipment. Never try to stop or deflect leaks with your hand or body. Check all spray equipment regularly and repair or replace worn or damaged parts immediately. Only use genuine Graco replacement parts when servicing the gun. Never alter or modify any part of this equipment; doing so could cause it to malfunction. Hearing protection is recommended when using this equipment. Read and follow the fluid and solvent manufacturer’s literature regarding the use of protective eyewear, gloves, clothing, respirator and other equipment. System Pressure This gun has a Maximum Fluid Working Pressure of 100 psi (7 bar) and a Maximum Air Working Pressure of 100 psi (7 bar). Never exceed the maximum working pressure of the gun or any other component or accessory used in the system. Fluid Compatibility Be sure all fluids and solvents used are chemically compatible with the “Wetted Parts” shown in the Technical Data on page 2. Always read the fluid and solvent manufacturer’s literature before using the fluid or solvent in this gun. Methylene Chloride with formic or propionic acid is not recommended as a flushing or cleaning solvent with this gun or any other device with nylon or aluminum components as it can damage these parts. Pressure Relief Procedure To reduce the risk of serious injury, including splashing in the eyes or on the skin or injury from moving parts, always follow this procedure when shutting off the system, when checking or servicing any part of the spray system, when installing, cleaning or changing fluid nozzles, and whenever you stop spraying. 1. Turn off the air and fluid supply to the gun. 2. Trigger the gun into a grounded metal waste container to relieve air and fluid pressure. HOSE SAFETY Tighten all fluid connections securely before each use. Never use a damaged hose. Before each use, check the entire hose for cuts, leaks, abrasion, bulging cover, or damage or movement of the hose couplings. If any of these conditions exist, replace the hose immediately. Handle and route hoses carefully. Do not pull on hoses to move equipment. Do not use fluids or solvents which are not compatible with the inner tube and cover of the hose. IMPORTANT United States Government safety standards have been adopted under the Occupational Safety and Health Act. These standards––particularly the General Standards, Part 1910 and the Construction Standards, Part 1926––should be consulted. Selection Charts TERMS: Light Fluid: Up to 18 seconds with No. 2 Zahn cup (20 centipoise) Medium Fluid: 19 to 28 seconds with No. 2 Zahn cup (20–64 centipoise) Heavy Fluid: +28 seconds with No. 2 Zahn cup (greater than 64 centipoise) -- 2.8 Volatile Organic Compounds, High-solid Polyurethanes, Heavy Waterborne Enamels CHART 1: GUN ASSEMBLIES Standard Gun Assemblies With standard needle/nozzle/air cap kit Includes: Standard Complete Gun Assy. Part No. Standard Needle/ Nozzle/Air Cap Kit P/N Orifice Size (See TERMS above) 236–013 235–309 0.042” (1.067 mm) Light to Medium Fluids or Low Fluid Flow [5–8 oz/min (0.15–0.24 l/min)] 236–014 235–310 0.055” (1.397 mm) Light to Medium Fluids or Medium Fluid Flow [6–12 oz/min (0.18–0.36 l/min)] 236–015 235–311 0.070” (1.778 mm) Medium to Heavy Fluids or Medium Fluid Flow [6–12 oz/min (0.18–0.36 l/min)] 236–016 235–312 0.086” (2.184 mm) Heavy Fluids or High Fluid Flow [10–15 oz/min (0.3–0.45 l/min)] Material Usage Optional Gun Assemblies – available as “Build to Order” With optional needle/nozzle/air cap kit Includes: Optional Complete Gun Assy. Part No. Optional Needle/ Nozzle/Air Cap Kit P/N Orifice Size 236–020 235–306 0.020” (0.508 mm) Light Fluids or Low Fluid Flow [3–6 oz/min (0.09–0.18 l/min)] 236–021 235–307 0.026” (0.660 mm) Light Fluids or Low Fluid Flow [3–6 oz/min (0.09–0.18 l/min)] 236–022 235–308 0.030” (0.762 mm) Light to Medium Fluids or Low Fluid Flow [5–8 oz/min (0.15–0.24 l/min)] 236–027 235–313 0.110” (2.794 mm) Heavy Fluids or High Fluid Flow [12–18 oz/min (0.36–0.54 l/min)] 236–028 235–314 0.125” (3.175 mm) Heavy Fluids or High Fluid Flow [12–18 oz/min (0.36–0.54 l/min)] Material Usage (See TERMS above) Selection Charts CHART 1: GUN ASSEMBLIES (continued) Optional Non-HVLP Compliant Gun Assemblies With standard needle and nozzle and optional high pressure air cap Includes: * { Optional Complete Gun Assy. Part No. SST Needle P/N * Nozzle P/N High Pressure{ Air Cap P/N Orifice Size (See TERMS on page 4) 236–023 236–123 276–293 189–755 0.042” (1.067 mm) Light to Medium Fluids or Low Fluid Flow [5–8 oz/min (0.15–0.24 l/min)] 236–024 236–124 276–294 189–755 0.055” (1.397 mm) Light to Medium Fluids or Medium Fluid Flow [6–12 oz/min (0.18–0.36 l/min)] Material Usage Maximum recommended torque to install molded fluid nozzle in the spray gun is 35 in-lbs (4 NSm). See atomizing air pressure chart on page 7. CHART 2: NEEDLE/NOZZLE/AIR CAP KITS Standard Needle/Nozzle/Air Cap Kits Includes: Standard Needle/ Nozzle/Air Cap Kit P/N SST Needle P/N * Nozzle P/N Air Cap P/N Orifice Size 235–309 236–123 276–293 188–754 0.042” (1.067 mm) 235–310 236–124 276–294 188–754 0.055” (1.397 mm) 235–311 236–125 276–295 188–755 0.070” (1.778 mm) 235–312 236–126 276–296 188–756 0.086” (2.184 mm) Optional Needle/Nozzle/Air Cap Kits – available as “Build to Order” Includes: * Optional Needle/ Nozzle/Air Cap Kit P/N Needle Shaft Assy P/N SST Needle P/N * Nozzle P/N Air Cap P/N Orifice Size 235–306 224–849 185–854 276–290 188–754 0.020” (0.508 mm) 235–307 224–849 185–855 276–291 188–754 0.026” (0.660 mm) 235–308 224–849 185–730 276–292 188–754 0.030” (0.762 mm) 235–313 224–849 185–735 276–297 188–757 0.110” (2.794 mm) 235–314 224–849 185–736 276–298 188–758 0.125” (3.175 mm) Maximum recommended torque to install molded fluid nozzle in the spray gun is 35 in-lbs (4 NSm). Selection Charts CHART 3: OPTIONAL ORIFICE PURGE SST NEEDLE Optional Stainless Steel Orifice-Purge Needle Part No. As a general guideline, use the fluid nozzle that will give the required flow with the needle fully triggered at the lowest fluid pressure. For low flow rates or light viscosity fluid, select the smaller nozzle sizes. Orifice Size 186–931 0.042” (1.067 mm) 186–932 0.055” (1.397 mm) 186–933 0.070” (1.778 mm) 186–934 0.086” (2.184 mm) 186–935 0.110” (2.794 mm) 186–936 0.125” (3.175 mm) For high flow rates or high viscosity fluid, select the larger nozzle sizes. Using an air cap size that is smaller than the nozzle/ needle size is not recommended. NOTE: To help select the proper needle/nozzle size, a fluid pressure gauge may be connected temporarily to the gun fluid inlet to determine the fluid pressure. Selection Problems and Solutions PROBLEM Use these needles to purge fluid out of the nozzle orifice to prevent plugging of the tip with fast drying material. A needle shaft assembly (part no. 224–849) must be used with these needles and replaces the standard one-piece needles. Selecting the Proper Needle/Nozzle/Air Cap Set The High Volume Low Pressure Spray Gun’s needle/ nozzle sets range in size to provide different fluid flow rates. Chart 1 shows the recommended combinations based on fluid viscosities and flow rates. POSSIBLE CAUSE SOLUTION Fluid pressure is too Using set with too high (greater than 10 small orifice psi [0.7 bar]) with gun triggered Use needle/ nozzle/air cap set with larger orifice Using a low pressure Using set with too setting, the fluid flow large orifice is too high, making it necessary to restrict needle travel to reduce fluid flow. Use needle/ nozzle/air cap set with smaller orifice Fluid system will not operate at low enough fluid pressure [below 10 psi (0.7 bar)] Add low pressure fluid regulator or add more sensitive air regulator on pressure pot There’s no fluid regulator or air regulator is not sensitive enough Air Flow and Atomizing Pressure Atomizing Air Pressure Air Flow (inlet pressure vs. atomizing pressure) 30 28 Models 236–023 & 236–024 All other models 26 24 22 20 18 16 14 12 10 8 6 4 2 0 15 25 35 45 55 65 Models 236–023 and 236–024 NOMINAL ATOMIZING PRESSURE (psi) AIR FLOW (scfm) NOTE: All tests were completed with the fan fully open. 75 85 95 40 30 20 10 0 15 25 35 45 55 65 75 85 95 Gun Inlet Pressure Nominal Atomizing Pressure Model 236–023 Model 236–024 20 psi (1.4 bar) 6 psi (0.41 bar) 7 psi (0.48 bar) (inlet pressure vs. atomizing pressure) 30 psi (2.1 bar) 10 psi (0.70 bar) 12 psi (0.83 bar) Models 236–013 to 236–016 and 236–020 to 236–028 40 psi (2.8 bar) 16 psi (1.10 bar) 18 psi (1.24 bar) 50 psi (3.5 bar) 21 psi (1.45 bar) 24 psi (1.66 bar) 60 psi (4.2 bar) 26 psi (1.79 bar) 30 psi (2.10 bar) 70 psi (4.9 bar) 32 psi (2.21 bar) 36 psi (2.48 bar) 80 psi (5.6 bar) 38 psi (2.62 bar) 42 psi (2.90 bar) 90 psi (6.3 bar) 43 psi (2.97 bar) 48 psi (3.31 bar) 100 psi (7.0 bar) 48 psi (3.31 bar) 54 psi (3.73 bar) Atomizing Air Pressure NOMINAL ATOMIZING PRESSURE (psi) 50 Model 236–023 Model 236–024 GUN INLET PRESSURE (psi) GUN INLET PRESSURE (psi) 20 18 16 14 12 10 8 6 4 2 0 15 60 25 35 45 55 65 75 85 95 GUN INLET PRESSURE (psi) Gun Inlet Pressure Nominal Atomizing Pressure 15 psi (1.04 bar) 1.5 psi (0.11 bar) 25 psi (1.73 bar) 3.0 psi (0.21 bar) 35 psi (2.42 bar) 4.5 psi (0.31 bar) 45 psi (3.11 bar) 6.0 psi (0.41 bar) 55 psi (3.80 bar) 8.5 psi (0.59 bar) 65 psi (4.49 bar) 10.0 psi (0.70 bar) 75 psi (5.18 bar) 13.0 psi (0.90 bar) 85 psi (5.87 bar) 15.5 psi (1.07 bar) 95 psi (6.56 bar) 18.0 psi (1.24 bar) 308-293 7 Typical Installation NOTE: See ACCESSORIES section for accessories recommended to install the system. E F G H A B C KEY A Model M-1265 Spray Gun See page 4 for part numbers. B Fluid Inlet; 3/8 npsm (R3/8–19) C Air Inlet; 1/4 npsm D Air Hose Recommend 5/16” (7.9 mm) ID hose Optional 3/8” (9.5 mm) ID hose E Air Shut-off Valve F Air Regulator G Air Filter H Air Supply Line The M-1265 HVLP Spray Gun The Model M-1265 HVLP Spray Gun was designed to produce the highest quality finish with today’s fluids as well as the the Low V.O.C. (volatile organic compound) fluids of tomorrow. This spray gun can spray most coatings or finishes currently being used for automotive refinish, industrial, aerospace, marine, wood, plastic and architectural applications, while easily operating from any paint delivery system, including cups, pressure pots, or remote pumps for production line operation. The Model M-1265 HVLP Spray Gun typically utilizes 65 psi (4.55 bar) inbound air pressure to produce high quality paint finishes at 10 psi (0.07 bar) atomizing air pressure. The air regulator must have a minimum air flow capacity of 30 scfm at 100 psi (7 bar) air pressure. NOTE: If the gun’s hanging hook is needed, remove the gun trigger and replace the gun plate with the hook, then reinstall the trigger. See the parts drawing, page 24. D 02018 Ventilate the Spray Booth WARNING To prevent hazardous concentrations of toxic and/ or flammable vapors, spray only in a properly ventilated spray booth. Never operate the spray gun unless ventilation fans are operating. Check and follow all of the National, State and Local codes regarding air exhaust velocity requirements. Check and follow all local safety and fire codes. Setup 1. Connect the Air Line 2. Connect the Fluid Hose NOTES: NOTES: You must install an air pressure regulator (F) on the gun air line to control air pressure to the gun. See Fig. 2. If your regulated air source does not have a filter, install an air filter (G) on the air line to ensure a dry, clean air supply to the gun. Dirt and moisture can ruin the appearance of your finished workpiece. See Fig. 2. A. Connect the air hose (D) to the 1/4 npsm gun air inlet (C). Before connecting the fluid line, blow it out with air and flush it with solvent. Use solvent which is compatible with the fluid to be sprayed. Install a fluid regulator (L) on the fluid line to control fluid pressure to the gun. See Fig. 4. Filter the fluid line of coarse particles and sediment to avoid clogging the fluid nozzle and causing finishing defects. A. Connect the fluid hose (J) to the gun fluid inlet (B) 3/8–18 npsm [R 3/8–19] compound thread. B J C D 02051 Fig. 1 B. Connect the other end of the air hose (D) to a regulated air supply line (H). NOTE: Fig. 2 shows the filter (G) air regulator (F), and air shut-off valve (E) on the air supply line. H G 02052 Fig. 3 B. Connect the other end of the fluid hose (J) to a regulated fluid supply line (K). NOTE: Fig. 4 shows the fluid regulator (L) and fluid shut-off valve (M) on the fluid supply line (K). K F L M J E Fig. 2 D 01990 02054 Fig. 4 Setup 3. Flush the Spray Gun. 5. Position the Air Cap Before running any paint through the spray gun, flush the gun out with a solvent that is compatible with the fluid to be sprayed, using the lowest possible fluid pressure and a grounded metal container. Rotate the air cap as needed to achieve the desired spray pattern direction. To create a round pattern, turn the pattern air off by turning the pattern adjustment knob (13a) fully clockwise. Refer to Fig 12. Vertical Pattern Horizontal Pattern 02020 Fig. 6 02053 Fig. 5 4. Follow the Pressure Relief Procedure. WARNING Pressure Relief Procedure To reduce the risk of serious injury, including splashing in the eyes or on the skin or injury from moving parts, always follow this procedure when shutting off the system, when checking or servicing any part of the spray system, when installing, cleaning or changing fluid nozzles, and whenever you stop spraying. 1. Turn off the air and fluid supply to the gun. 2. Trigger the gun into a grounded metal waste container to relieve fluid pressure. 6. Adjust the Spray Pattern WARNING Do not exceed the gun’s 100 psi (7 bar) maximum fluid pressure and 100 psi (7 bar) maximum air inlet pressure. Higher pressures can cause parts to rupture and result in serious injury or property damage. Follow these steps to establish the correct fluid flow and air flow: A. Turn the fluid adjustment knob (9) counterclockwise until no restriction of the trigger movement is felt. When the knob is turned far enough, the trigger should be able to touch the gun handle when the gun is triggered. 9 open Fig. 7 10 308-293 02017 Setup 6. Adjust the Spray Pattern (continued) B. Adjust the fluid flow using the fluid pressure regulator (L) installed in the gun fluid line. Typical industrial flow rates will vary with regulator pressures from 5 to 10 psi (0.35 to 0.7 bar). D. If further fluid adjustment is needed at the gun, turn the fluid adjustment knob (9) clockwise to reduce the volume of fluid output and obtain the desired results. 9 L close 02059 Fig. 8 C. Hold the gun parallel to the floor and adjust the fluid pressure to yield a 1 to 6 inch (25.4 to 152.4 mm) straight fluid stream before the stream falls off. 02017 Fig. 11 CAUTION Restricting the trigger and fluid needle travel by continuously spraying with the fluid adjustment knob closed (turned clockwise), will cause accelerated abrasive wear on the fluid needle and wear on the trigger/air valve shaft interface. 1–6 in. (25.4–152.4 mm) straight fluid stream 02106 Fig. 9 For the best results, use the gun fluid regulator to adjust the fluid flow or use a different size needle/ nozzle/air cap combination. Refer to page 5. Fluid Velocity of Fluid Nozzles at the Same Flow Rate NOTES: If the fluid adjustment knob is turned in all the way the gun will emit only air. 0.042 0.055 0.070 0.086 (1.067) (1.397) (1.778) (2.184) Orifice Size in inches (mm) Fig. 10 0.110 (2.794) 02105 NOTE: A larger fluid nozzle at a reduced fluid pressure will maintain the same flow rate, but slow down the fluid stream (velocity). When air is applied, this allows the air to act on the fluid longer and improve the atomization. For continuous spraying, turn the fluid adjustment knob (9) counterclockwise until no restriction of the trigger movement is felt. When the knob is turned far enough, the trigger should be able to touch the gun handle when the gun is triggered. This provides maximum fluid flow and prevents premature wear on the fluid nozzle. 308-293 11 Setup 6. Adjust the Spray Pattern (continued) E. Open the pattern adjusting valve (13a) by turning it fully counterclockwise. 13a G. Test the spray pattern and atomization while holding the gun about 6 to 8 inches (150 to 200 mm) from the test piece. H. The spray pattern may be too wide with the pattern adjustment knob (13a) turned fully counterclockwise. Turn the pattern adjustment knob clockwise until you have the desired pattern size. Open (wider pattern) *NOTE: Turning the pattern adjustment knob fully clockwise will produce a round pattern. Close (narrower pattern*) I. Fig. 12 F. Check the atomization quality again. Adjust the gun air supply pressure with the air pressure regulator in 5 psi (0.35 bar) increments until you obtain the desired atomization. Using the air pressure regulator (F), set the gun air supply pressure at 50 psi (3.5 bar). If available, use the fluid manufacturer’s recommendations to set the air line pressure for a high volume, low pressure application. NOTE: Local laws may limit the maximum pressure to 10 psi (0.7 bar) at the air cap for HVLP compliance. J. If after increasing the gun air supply pressure the atomization is still unacceptable, try installing a larger fluid nozzle size to reduce the fluid velocity. Refer to Fig. 10. Repeat steps 6.E.–I. until you obtain the desired atomization. CAUTION Trigger the gun whenever you tighten or remove the nozzle. This keeps the needle seat away from the nozzle seating surface and prevents the seat from being scratched. When tightening the nozzle, do not exceed 35 inlbs (4 Nm) torque. Over-tightening the nozzle can cause the nozzle hex to round, can affect the spray pattern, and is unnecessary to guarantee a seal. F 01997 Fig. 13 12 308-293 Operation Applying the Fluid When using the HVLP spray gun, instead of a conventional air spray gun, you may notice that you need to use a slightly slower hand movement and make fewer passes with the gun to coat a part. This is due to the reduced spray velocity produced by lower HVLP air pressures, along with a larger fluid particle size because there is less air to blow off solvents than what is produced by conventional air spray. Take care to avoid runs or sags as you spray. 2. To obtain an even finish, use smooth, even strokes across the object being sprayed with 50% overlap. 3. Paint using parallel strokes. This spray gun applies all coatings evenly without cross coating. NOTE: To eliminate the need to shut off the air pressure at the air supply, install a quick-disconnect at the gun inlet fitting. See Accessories. 1. To achieve the best results when applying fluid, keep the gun perpendicular to the surface and maintain a consistent distance of approximately 6 to 8 inches (150 to 200 mm) from the object being sprayed. See Fig. 14. WRONG RIGHT Fig. 14 0793 308-293 13 Daily Gun Care, Flushing, and Cleaning WARNING CAUTION Pressure Relief Procedure To reduce the risk of serious injury, including splashing in the eyes or on the skin or injury from moving parts, always follow this procedure when shutting off the system, when checking or servicing any part of the spray system, when installing, cleaning or changing fluid nozzles, and whenever you stop spraying. Clean all parts with a non-conductive solvent, compatible with the fluid being sprayed. Conductive solvents can cause the gun to malfunction. Methylene chloride with formic or propionic acid is not recommended as a flushing or cleaning solvent with this gun as it will damage nylon components. 1. Turn off the air and fluid supply to the gun. 2. Trigger the gun into a grounded metal waste container to relieve fluid pressure. CAUTION Solvent left in gun passages could result in a poor quality paint finish. Do not use any cleaning method which may allow solvent into the gun air passages. Do not point the gun up while cleaning it. Do not wipe the gun with a cloth soaked in solvent; ring out the excess. 02056 Do not immerse the gun in solvent. 02027 Do not use metal tools to clean the air cap holes as this may scratch them; scratches can distort the spray pattern. 02057 02055 General System Maintenance 1. Clean the fluid and air line filters daily. 2. Check for any fluid leakage from the gun and fluid hoses. Tighten fittings or replace equipment as needed. 14 308-293 3. Flush the gun before changing colors and whenever you are done operating the gun. Daily Gun Care, Flushing, and Cleaning 1. Follow the Pressure Relief Procedure Warning on page 14. 4. Point the gun down into a grounded metal container, and flush the gun with solvent until all traces of paint are removed from the gun passages. 2. Disconnect the fluid supply hose (J) from the gun; do not disconnect the air supply hose. J 02053 Fig. 3 5. Turn off the solvent supply. 6. Follow the Pressure Relief Procedure Warning on page 14, then disconnect the solvent supply. Fig. 1 02052 7. Disconnect both the solvent (N) and air (D) supply hoses from the gun. 3. Connect the solvent supply hose (N) to the gun. D N N Fig. 2 02051 02052 02052 Fig. 4 308-293 15 Daily Gun Care, Flushing, and Cleaning 8. Remove the air cap ring (12) and air cap (19). 12. With the gun pointed down, clean the front of the gun, using the soft-bristle brush and solvent. 9. Trigger the gun while you remove the fluid nozzle (20) from the gun with the gun wrench (35). 35 20 12, 19 Fig. 5 02060A CAUTION Trigger the gun whenever you tighten or remove the nozzle. This keeps the needle seat away from the nozzle seating surface and prevents the seat from being scratched. 10. Soak the ring, air cap, and fluid nozzle in solvent. Fig. 7 02062A 13. Scrub the the air cap ring, air cap, and fluid nozzle with the soft-bristle brush. To clean out air cap holes, use a soft implement, such as a toothpick, to avoid damaging critical surfaces. Clean the air cap and fluid nozzle daily, minimum. Some applications require more frequent cleaning. 11. Dip the end of a soft-bristle brush into a compatible solvent. Do not continuously soak the brush’s bristles with solvent and do not use a wire brush. 02007 Fig. 6 16 308-293 Fig. 8 02011 Daily Gun Care, Flushing, and Cleaning 14. Trigger the gun while you install the fluid nozzle (20) with the gun wrench (35). CAUTION When tightening the nozzle, do not exceed 35 inlbs (4 NSm) torque. Over-tightening the nozzle can cause the nozzle hex to round, can affect the spray pattern, and is unnecessary to guarantee a seal. 15. Install the air cap ring (12) and air cap (19). 35 20 17. After cleaning the gun, lubricate the following parts with lubricant 111–265 daily: D Pattern adjustment valve threads D Fluid adjustment knob threads D Trigger pivot pin D Fluid needle shaft; refer to the Service section to remove and reinstall the needle NOTE: See Accessories to order lubricant 111–265. 12, 19 Lubricate Fig. 9 02060A 16. Dampen a soft cloth with solvent and wring-out the excess. Point the gun down and wipe off the outside of the gun. Lubricate Fig. 10 02063 02019 Fig. 11 308-293 17 Troubleshooting WARNING Pressure Relief Procedure To reduce the risk of serious injury, including splashing in the eyes or on the skin or injury from moving parts, always follow this procedure when shutting off the system, when checking or servicing any part of the spray system, when installing, cleaning or changing fluid nozzles, and whenever you stop spraying. 1. Turn off the air and fluid supply to the gun. 2. Trigger the gun into a grounded metal waste container to relieve fluid pressure. PROBLEM CAUSE SOLUTION Fluid flow is fluttering while spraying 1. Fluid nozzle not tight enough 1. Tighten fluid nozzle; Do not exceed 35 in-lbs (4 Nm) torque 2. Fluid filter clogged 2. Check fluid filter 3. Fluid adjustment knob not properly set 3. Adjust the fluid adjustment knob for less feathering or use a larger size nozzle 4. Baffle (item 11) installed wrong or damaged 4. Check if baffle protrusion is properly inserted into gun insert hole; see page 24. Replace baf fle if damaged 1. Air hose size is too restricted for higher air flows 1. Use larger 3/8 in. ID air hose, part no. 185–353. See ACCESSORIES 2. Fluid pressure too low , causing fluid flow to reduce when gun is elevated 2. Raise fluid pressure at source or use a smaller fluid nozzle No round pattern control Baffle (item 1 1) installed wrong or damaged Check if baffle protrusion is properly inserted into gun insert hole; see page 24. Replace baffle if damaged Pattern becomes off-set or heavy on ends 1. Fluid nozzle is over tightened 1. Do not exceed 35 in-lbs (4 Nm) torque on nozzle. Replace nozzle if damaged 2. Air cap too tight 2. Loosen air cap retaining ring 3. Air cap horn holes plugged 3. Clean air cap horn holes with non-metallic item such as a toothpick There’s no fluid regulator or air regulator on pressure pot is not sensitive enough at low pressures Add low pressure fluid regulator or add more sensitive air regulator on pressure pot Fluid flow fades while spraying high viscosity fluids Fluid system will not operate at low enough fluid pressure [below 10 psi (0.7 bar)] 18 308-293 Notes 308-293 19 Service Items Needed for Service Gun Wrench – provided Seal Installation Tool – provided 35 20 12, 19 Adjustable Wrench Screw Driver Lubricant Part No. 111–265; see Accessories to order Compatible Solvent NOTES: Fig. 1 02060A a. Gun Repair Kit 236–007 is available. The kit includes the air valve assembly (14), ring packing (22) u-cup seals (32 & 33), and packing assembly (39). See page 25 to order. 4. Remove the fluid adjustment knob (8) and fluid spring (16). See Fig. 5. b. The following procedure covers the replacement of all the parts included in the Gun Repair Kit. 6. Remove the trigger (3). c. 7. Remove the fluid adjustment nut (6), spring (15), and air valve (14). The Optional M-1265 Spray Gun (part no. 236–020 to 236–022, 236–027 and 236–028) have a two piece needle assembly, which includes a SST needle shaft assembly and a SST needle tip, instead of the one-piece needle shown in the following instructions. See Chart 2 on page 5 for part numbers. Disassembly 5. Pull the fluid needle (21) out the back of the gun. 8. To remove the packing adjustment screw (31), insert a thin-blade screw driver (A) through the back of the gun and into the packing adjustment screw (31) as shown in Fig. 2. Be careful not to nick or damage parts with the tool. 1. Follow the Pressure Relief Procedure Warning on page 18 to relieve fluid pressure. A 2. Remove the air cap retaining ring (12) and air cap (19). 31 3. Trigger the gun while you remove the fluid nozzle (20) with the gun wrench (35). See Fig. 1. CAUTION Trigger the gun whenever you tighten or remove the nozzle. This keeps the needle seat away from the nozzle seating surface and prevents the seat from being scratched. Fig. 2 Service CAUTION Do not use excessive force to push out the packing assembly (39) or the u-cup seal (33) as this may bend the fluid needle (21). Refer to Fig. 3 and 4. If packings are difficult to remove, use a 3/16 in. plastic rod to push them out. 9. Push the three piece packing assembly (39) out the back of the gun, with the threaded end of the fluid needle, as shown in Fig. 3. 11. Clean the parts. Check the fluid needle (21) for damage or excessive wear. Replace if necessary. 12. Check the baffle (11) for damage. If it is damaged, carefully pry it off with a screwdriver and replace it. 13. Lightly lubricate the parts indicated in Fig. 5 with lubricant 111–265. 12 19 21 20 3 11 4 5 3 33 14 1 21 3 02109A Fig. 3 15 1 10. Use the threaded end of the fluid needle (21) to push out the u-cup seal (33) as shown in Fig. 4. 21 Fig. 4 39 31 1 16 3 6 1 Lightly lubricate 2 Lightly lubricate threads 3 Torque to 25–35 in-lbs (2.8–4.0 Nm) 4 Be sure the baffle protrusion is properly inserted into the gun insert hole before tightening the nozzle 2 8 02103A Fig. 5 02022A 308-293 21 Service Assembly 1. Insert the fluid needle (21) through the front of the gun as shown in Fig. 6. Install the new packing assembly (39) by placing them on the end of the needle tip. Orientate the packings as shown in Fig. 6. 4. Place the new u-cup seal (33) on the seal installation tool (42) with the u-cup lips facing the tool as shown in Fig. 8. 5. Push the packing (33) into the gun until a definite snap is felt. 1 33 2 39 21 1 42 3 1 Washer 2 U-cup; lips face down 3 Spreader 02024 Fig. 6 2. Place the packing adjustment screw (31) over the packing assembly and start the threads into the gun. Then remove the needle. 3. Insert a thin-blade screw driver (A) through the back of the gun and into the packing adjustment screw (31) as shown in Fig. 7. Be careful not to nick or damage parts with the tool. Turn the screw with the screw driver (about 3 turns); the packing will still be loose. 1 U-cup lips face the tool 02023 Fig. 8 6. Place the new air valve assembly (14) on the fluid needle (21), against the nut (B). See Fig. 9. This helps align the entrance of the air valve stem into the inside diameter of the u-cup seal (33) without damaging the seal lip. 7. Install the fluid needle (21) and the air valve assembly (14) into the back of the gun. 21 14 A B 31 02110 Fig. 7 Fig. 9 02108 Service 8. Tighten the packing adjustment screw (31) with the gun wrench (35), as shown in Fig. 10, until you can feel a slight drag on the fluid needle. Do not overtighten the screw as this may bind the needle movement. 15. Install the spring (16) and fluid adjustment knob (8). 16. Trigger the gun to test the needle movement. If the needle does not return after the trigger is released or is slow in returning, loosen the packing adjustment screw (31) with the gun wrench (35) until the needle returns freely. See Fig. 10. 17. Trigger the gun while you install the fluid nozzle (20) with the gun wrench (35). 31 35 CAUTION 02104A Fig. 10 9. Install the trigger (3). Torque the screw (5) to 25–35 in-lbs (2.8–4.0 Nm). See Fig. 12. When tightening the nozzle, do not exceed 35 inlbs (4 Nm) torque. Over-tightening the nozzle can cause the nozzle hex to round, can affect the spray pattern, and is unnecessary to guarantee a seal. 18. Install the air cap ring (12) and air cap (19). 10. Remove the u-cup seal (32) from the fluid adjustment nut (6). Refer to Fig. 11. Be careful not to damage the seal surface or the nut’s internal threads. 11. Install the new u-cup seal (32) with the seal installation tool (42) with the u-cup lips facing toward the tool as shown in Fig. 11. This will help apply even pressure to the u-cup lips and avoid damaging them. 19. Make sure the gun fluid packing assembly is sealing properly by spraying solvent at low pressure before fully pressurizing the gun with the fluid to be sprayed. If the fluid packing leaks, tighten the packing adjustment screw (31) slightly and retest until the packing seals completely. 12 19 12. Push the u-cup seal (32) into the fluid adjustment nut (6) until a definite snap is felt. 20 3 11 4 13. Install the new packing ring (22). 1 U-cup lips face the tool 5 3 33 42 14 1 21 1 22 32 1 3 6 Fig. 11 02021 14. Install the spring (15) and fluid adjustment nut (6). Torque the nut to 25–35 in-lbs (2.8–4.0 Nm). See Fig. 12. 39 31 15 1 16 1 Lightly lubricate 2 Lightly lubricate threads 3 Torque to 25–35 in-lbs (2.8–4.0 Nm) 4 Be sure the baffle protrusion is properly inserted into the gun insert hole before tightening the nozzle 3 6 2 8 02103A Fig. 12 Parts Drawing 19 20 3 21 Needle set for optional guns 34 2 3 12 8 5 11 13dn 13b 4 25 5 1 Ref No. 13 Fan Air Valve Assembly Includes items 13a–13d 3 13cn 13a 4 33* 39* 6 3 14* 21 1 1 Needle for standard guns 31n 1 15 1 16 7 32* 22* 3 6 35 2 8 42 02025A 1 Lightly lubricate 5 Torque to 10–15 in-lbs (1.1–1.7 NSm) 2 Lightly lubricate threads 6 U-cup lips face air valve (14) 3 Torque to 25–35 in-lbs (2.8–4.0 NSm) 7 U-cup lips face spring (16) 4 Be sure the baffle protrusion is properly inserted into the gun insert hole before tightening the nozzle. 8 Optional gun hook to replace plate (34) Parts List Part No. 236–013 to 236–016 M-1265 Standard HVLP Spray Gun With standard needle, nozzle, and air cap Includes items 1–42 Part No. 236–020 to 236–028 M-1265 Optional HVLP Spray Gun With optional needle, nozzle, and air cap Includes items 1–42 Part No. 236–023 and 236–024 M-1265 Optional Non-HVLP Compliant Spray Gun With standard needle and nozzle and optional high pressure air cap Includes items 1–42 Ref No. Part No. Description 1 2 3 4 5 236–004 275–852 185–761 185–746 203–953 GUN BODY HOOK, gun TRIGGER, two-finger PIN, pivot; 10-24 UNC-2B SCREW, lock; No. 10–24 UNC-2A x 0.375 in. NUT, fluid adjustment KNOB, fluid adjustment BAFFLE, pattern RETAINING RING, air cap FAN AIR VALVE ASSY. Includes items 13a–13d S VALVE, fan air S NUT, air adjustment 6 8 11 12 13 188–490 185–745 275–851 276–278 236–006 13a 13b 188–492 188–700 Qty 1 1 1 1 1 1 1 1 1 1 1 1 Ref No. Part No. Description 13cn 13dn 14* 15 16 19. 20. 21. 22* 25 31n 32* 33* 34 35 39* 187–699 105–456 236–009 111–291 110–402 – – – 188–694 108–382 188–665 110–453 188–493 275–853 188–666 236–008 42 276–268 S O-RING, split; PTFE S RETAINING RING AIR VALVE ASSY. SPRING, compression SPRING, compression AIR CAP; FLUID NOZZLE FLUID NEEDLE RING PACKING, PTFE r PLUG SCREW, packing adjustment SEAL, u-cup, nut; UHMWPE SEAL, u-cup; UHMWPE PLATE, gun WRENCH, gun PACKING ASSY.; includes u-cup spreader, u-cup seal & packing washer TOOL, seal installation Qty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 * These parts are included in Repair Kit 236–007, which may be purchased separately. n Keep these spare parts and the Repair Kit on hand to reduce down time. . See selection charts for your gun model on pages 4 and 5 to order air caps, fluid nozzles, and fluid needles. Accessories Cleaning Brush 105–749 High Pressure Air Cap 189–755 For use in cleaning gun Optimal air cap for use in non-HVLP compliant operations. Water-base compatible Lubricant 111–265 One 4 oz. (113 gr) tube sanitary (non-silicone) lubricant for fluid seals and wear areas. Fluid Tube Kit 236–318 Allows air and fluid hoses to be more easily strapped together and eases gun movement by the operator. Air Pressure Verification Kit 224–187 For use in checking gun atomizing air pressure at various supply air pressures. Not to be used for actual spraying. Assemble kit as shown in drawing below. Screw tube connector into gun’s side port. Turn on the air to the gun, then trigger the gun and read the resulting air pressure. NOTE: To be “HVLP compliant”, the atomizing air pressure must not exceed 10 psi (0.7 bar). 03405 Accessories SST Fluid Pressure Regulator 214–895 Air Shutoff Valve 208–390 250 psi (18 bar) Maximum Inlet Pressure 5-100 psi (0.3-7 bar) Regulated Pressure Range To regulate the fluid pressure to the gun. 3/8 npsm inlet, 3/8 npt(f) outlet 500 psi (35 bar) Maximum Working Pressure To shutoff air supply line. 1/4 npt(m) Gun Air Regulator Assy. 235–119 0–100 psi (0–7 bar) air regulator to control air to gun Air Hose Assembly 210–867 100 psi (7 bar) Maximum Working Pressure 25 ft (7.625 m) long, 5/16 in. (7.94 mm) ID, 1/4 npsm(f) swivel, buna-n Air Hose Assembly 185–353 100 psi (7 bar) Maximum Working Pressure Optional air hose for use when higher air flow is required. 25 ft (7.625 m) long, 3/8 in. (9.53 mm) ID, 1/4 npsm(f) swivel, buna-n 01727 SST Pressure Cup Kit 235–373 with single air regulator 1 qt (0.95 liter) capacity, 304 stainless steel cup Includes a pressure relief valve and a single air regulator and gauge. Air Hose Quick-disconnect Install between gun air inlet fitting and air hose. 208–536 169–970 Coupler, 1/4 npt(f) Nipple, 1/4 npt(m) Fluid Hose Assembly 205–142 300 psi (21 bar) Maximum Working Pressure Nylon with neoprene cover, 0.25 in. (2.4 mm) ID, 3/8 npsm(fbe), 25 ft (7.6 m) long Air Filter and Moisture Separator 106–149 250 psi (17.5 bar) Maximum Working Pressure Removes moisture, oil, and other contaminants from the compressed air supply. 1/2 npt(fbe) 01725 SST Pressure Cup Kit 235–374 with double air regulator 1 qt (0.95 liter) capacity, 304 stainless steel cup Includes a pressure relief valve, a 0–100 psi (0–7 bar) air regulator for gun atomization, and a 0–15 psi (0–1.05 bar) air regulator for the 1 qt pressure cup supply air. Air Pressure Regulator Kit 210–613 300 psi (20 bar) Maximum Inlet Pressure 0-125 psi (0-8.75 bar) Regulated Pressure Range To regulate the air pressure to the gun. Includes gauge, air shutoff valve, and fittings. 1/4 npt(m) 01726 0135 Accessories Gravity Cup Kit 236–038 7.5 oz (220 cc) capacity, 430 stainless steel cup, 3/8 npsm(f) fluid inlet Disposable Polyethylene Cup Liners Paint and solvent resistant. 40 liners per box. 112–490 1 Quart Cup Size 112–491 2 Quart Cup Size 2 Quart Pressure Cup 214–627 2 qt (1.94 liter) capacity, aluminum cup Includes air pressure regulator and gauge, 4 ft (1.2 m) length air and fluid hose with 1/4 npsm(f) swivel ends, pressure relief valve, and rigid hook handle. 0125 1 Quart Pressure Cup Kit 224–426 1 qt (0.95 liter) capacity, aluminum cup Some assembly required. Includes: 0123 Part No. Description 224–419 1 Quart Pressure Cup Assy., aluminum (with check valve) Female Connector, 1/8 npt x 5/32 tube Male Connector, 10-32 x 5/32 tube Tubing, 5/32” OD 111–324 111–328 187–169 Pressure Tank 171–226 2.5 gal (9.5 liter) capacity, aluminum tank Includes air pressure regulator and gauge, pressure relief valve, pickup tube, and rigid hook handle. 0122 0166 1 Quart Remote SST Pressure Cup 235–054 1 qt (0.95 liter) capacity, 304 stainless steel cup Includes air pressure regulator and gauge, 4 ft (1.2 m) length air and fluid hose with 1/4 npsm(f) swivel ends, pressure relief valve, and rigid hook handle. Husky 307 HVLP Systems Includes Husky 307 Pump, Pail Cover, Air Regulators, Suction Tube and Inlet Filter, Fluid Regulator, Fluid Recirculation Line, HVLP Spray Gun, and Air and Fluid Hoses Part No. Description 235–507 SST Pail Mount System 235–661 Carbon Steel Pail Mount System 01962 01526 Accessories Low Pressure SST Pressure Tanks High Pressure SST Pressure Tanks For fluid pressures of 1 to 15 psi (0.70 to 1.05 bar) For fluid pressures of 15 to 100 psi (1.05 to 7 bar) gallons (liters) Tank Size Low Pressure Tank P/N Low Pressure Tank with Agitator P/N High Pressure Tank High Pressure Tank P/N with Agitator P/N 5 (19) 236–143 236–146 236–149 236–152 10 (38) 236–144 236–147 236–150 236–153 15 (57) 236–145 236–148 236–151 236–154 Low Pressure Tank High Pressure Tank with Agitator 03084 03189 The Graco Warranty and Disclaimers WARRANTY Graco warrants all equipment manufactured by it and bearing its name to be free from defects in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. As purchaser’s sole remedy for breach of this warranty, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment proven defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations. This warranty does not cover, and Graco shall not be liable for, any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility with Graco equipment of structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco. This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claim. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor and transportation. DISCLAIMERS AND LIMITATIONS The terms of this warranty constitute purchaser’s sole and exclusive remedy and are in lieu of any other warranties (express or implied), including warranty of merchantability or warranty of fitness for a particular purpose, and of any non–contractual liabilities, including product liabilities, based on negligence or strict liability. Every form of liability for direct, special or consequential damages or loss is expressly excluded and denied. In no case shall Graco’s liability exceed the amount of the purchase price. Any action for breach of warranty must be brought within two (2) years of the date of sale. EQUIPMENT NOT COVERED BY GRACO WARRANTY Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose, with respect to accessories, equipment, materials, or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motor, switches, hose, etc.) are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties. Sales Offices: Atlanta, Chicago, Dallas, Detroit, Los Angeles, Mt. Arlington (N.J.) Foreign Offices: Canada; England; Korea; Switzerland; France; Germany; Hong Kong; Japan GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN PRINTED IN U.S.A. 308–293 5/93 Revised 4/94 55440–1441
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
Related manuals
Download PDF
advertisement