Graco 308903 Owner's Manual

INSTRUCTIONS-PARTS LIST
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
308903
Rev. A
First choice when
quality counts.t
INSTRUCTIONS
Preset Dispense System
GRACO INC.
P.O. BOX 1441
MINNEAPOLIS, MN
ECOPYRIGHT 1998, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
55440–1441
Symbols
Warning Symbol
Caution Symbol
WARNING
CAUTION
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
WARNING
INJECTION HAZARD
Spray from the valve, hose leaks, or ruptured components can inject fluid into your body and cause
extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin
can also cause serious injury.
Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate medical attention.
Do not point the valve at anyone or at any part of the body.
Do not stop or deflect leaks with your hand, body, glove or rag.
If the valve has a trigger safety, be sure the trigger safety operates properly before dispensing, and
lock the trigger safety when you stop dispensing.
If the nozzle clogs while dispensing, fully release the trigger immediately.
Follow the Pressure Relief Procedure on page 19 whenever you: are instructed to relieve pressure; stop dispensing; clean, check, or service the equipment; and install or clean the nozzle.
Tighten all fluid connections before operating the equipment.
Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.
Permanently coupled hoses cannot be repaired; replace the entire hose.
Use only Graco approved hoses. Do not remove any spring guard that is used to help protect the
hose from rupture caused by kinks or bends near the couplings.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
Know the specific hazards of the fluid you are using.
Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.
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WARNING
FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD
Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and
result in fire or explosion and serious injury.
D Ground the equipment. See page 10.
D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid being
dispensed.
D Keep the dispense area free of debris, including solvent, rags, and gasoline.
D Do not smoke in the dispense area.
D If there is any static sparking while using the equipment, stop dispensing immediately. Identify
and correct the problem.
D Keep liquids away from the electrical components.
D Disconnect electrical power at the main switch before servicing the equipment.
D Electrical wiring must be done by trained and qualified personnel, in compliance with all local codes
and regulation.
EQUIPMENT MISUSE HAZARD
INSTRUCTIONS
Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result
in serious injury.
D This equipment is for professional use only.
D Read all instruction manuals, tags, and labels before operating the equipment.
D Use the equipment only for its intended purpose. If you are uncertain about usage, call your Graco
distributor.
D Do not alter or modify this equipment. Use only genuine Graco parts and accessories.
D Check the equipment daily. Repair or replace worn or damaged parts immediately.
D Do not exceed the maximum working pressure of the lowest rated system component. See the
instruction manuals of the individual system components for their maximum working pressures.
D Use fluids or solvents that are compatible with the equipment wetted parts. See the Technical Data
section of all the equipment manuals. Read the fluid and solvent manufacturer’s warnings.
D Do not use hoses to pull equipment.
D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 180_F (82_C) or below –40_F (–40_C).
D Comply with all applicable local, state and national fire, electrical and other safety regulations.
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3
Table of Contents
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
System Description . . . . . . . . . . . . . . . . . . . . . . . . . 4
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Control Module Description . . . . . . . . . . . . . . . . . . 6
Operating the Control Module Buttons and Switch 6
Theory of Operation . . . . . . . . . . . . . . . . . . . . . . . . . 7
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Prepare for Installation . . . . . . . . . . . . . . . . . . . . . . 8
Flush the System . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Install Fluid Valves and Meters . . . . . . . . . . . . . . . 8
Mount the Control Module . . . . . . . . . . . . . . . . . . . 8
Mount the Remote Station . . . . . . . . . . . . . . . . . . . 9
Connect the Fluid Valve and Meter Cables . . . . . 9
Connect the Operator Station Cable . . . . . . . . . . . 9
Connect Power Supply . . . . . . . . . . . . . . . . . . . . . . 9
Ground the System . . . . . . . . . . . . . . . . . . . . . . . . 10
Configuring the System . . . . . . . . . . . . . . . . . . . . . . 11
Display Flow Chart . . . . . . . . . . . . . . . . . . . . . . . . . 11
Entering the Setup Mode . . . . . . . . . . . . . . . . . . . 11
Meter Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Setting the Target Unit . . . . . . . . . . . . . . . . . . . . . . 13
Password Selection . . . . . . . . . . . . . . . . . . . . . . . . 14
Dispense Timeout . . . . . . . . . . . . . . . . . . . . . . . . .
Dispense Overshoot . . . . . . . . . . . . . . . . . . . . . . .
Date/Time Setting . . . . . . . . . . . . . . . . . . . . . . . . .
Two Fluid System Screen Map . . . . . . . . . . . . . . . .
Five Fluid System Screen Map . . . . . . . . . . . . . . . .
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure Relief Procedure . . . . . . . . . . . . . . . . . .
To Dispense a Preset Volume of Fluid . . . . . . . .
Free Flow Dispense . . . . . . . . . . . . . . . . . . . . . . . .
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
System Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Module Parts . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Meter Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Meter Specifications . . . . . . . . . . . . . . . . . . . .
Fluid Meter Cable Selection Chart . . . . . . . . . . . . .
Fluid Valve Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fluid Valve Cable Selection Chart . . . . . . . . . . . . .
Remote Station Module Parts . . . . . . . . . . . . . . . . .
Optional Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Schematic . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Fluid Ready System . . . . . . . . . . . . . . . . . . . . . .
5 Fluid Ready System . . . . . . . . . . . . . . . . . . . . . .
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . . .
Graco Phone Number . . . . . . . . . . . . . . . . . . . . . . . .
15
16
16
17
18
19
19
20
20
21
22
23
25
28
29
30
31
32
32
33
34
34
35
36
36
System Overview
System Description
The Graco Preset Dispense System (PDS) is designed
for accurate metering, monitoring, and dispensing of
fluids. The system can be configured with the necessary control module, remote station(s), meter(s), fluid
valve(s), cables, options, and accessories that will
enable you to dispense and control different types of
material.
A 2 Fluid Ready control module and a 5 Fluid Ready
control module are available. One control module will
manage and control multiple materials simultaneously,
with each station operating independently from the
others. The control module will allow various flow
meters to be connected to the system, with an easy
control interface for configuring the meters. The control module monitors incoming meter pulses for each
material and automatically shuts the fluid valve off
when the preset volume of fluid has been dispensed.
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308903
Features:
Operator interface with 4 lines, 20 characters per
line, and a keypad
Remote start/stop capability
Dispense override capability
Repeatable batch dispensing
Ability to change units of measurement (cc, liter,
ounce, quart, or gallon)
Adjustable target dispense amounts
Current dispense total display
Grand total display
Resettable batch total for each material
Optional print capabilities for batch and grand totals
Optional RS485 network capabilities for connecting
multiple control modules to an office PC
System Overview
Typical Installation
Designed for oils, gear lube, and light greases only. Ball valves, fittings, and other miscellaneous hardware are not
included with the system.
Typical 2 Fluid Ready System
Key
A
System Components
E–STOP
C
Station #1
H J
B
E
A
B
C
D
E
F
Control Module
Fluid Meter
Meter Cable
Fluid Solenoid Valve
Solenoid Cable
Remote Station Controls for more
than one station
GA 3 Preset/Recipe Select (optional)
GB Multiple Preset/Recipe Select
(optional)
MANUAL
OVERIDE
GB

DISPENSE
Fluid
#1 In
D
Station #2
Fluid
#2 In
GA
Accessories
L
K
H
J
K
L
Ball Valve
Strainer
Fluid Hose
Fluid Dispense Valve
E–STOP
MANUAL
OVERIDE
F
DISPENSE
Typical 5 Fluid Ready System
A
GB
E–STOP
MANUAL
OVERIDE
H J
B
Fluid
#1 In
D
C
Fluid
#2 In
E
Fluid
#3 In

GA
DISPENSE
Fluid
#4 In
Fluid
#5 In
F
E–STOP
MANUAL
OVERIDE
E–STOP
K
DISPENSE
MANUAL
MANUAL
MANUAL
MANUAL
OVERIDE
OVERIDE
OVERIDE
OVERIDE
DISPENSE
DISPENSE
DISPENSE
DISPENSE
L
Station #1
Station #2
Station #3
Station #4
Station #5
308903
5
System Overview
Control Module Description
Display
The display unit is a liquid crystal alphanumeric display
showing 4 lines of 20 characters. It is used to display
run time data, such as the Target Dispense; Actual
Dispense; Grand Total, Batch Total, and setup data,
such as K-Factor; Target Unit; Batch Alarm, and Dispense Tolerance Alarms.
NOTE: Release the DISPENSE START button after
pressing it; do not hold it down during the dispense
cycle.
DISPENSE AUTO/ON Switch
DISPENSE AUTO/ON is a two position switch. When
the switch is set to AUTO and the DISPENSE START
button is pressed, the dispense valve opens until it
reaches the preset target.
Keypad
The display unit keypad has 20 sealed keys. The data
entry keys (0–9 and ENTER) are used to enter target
values or to setup programming values.
The function keys (F1–F4) are used to send commands to the control module, such as changing
screens and entering new data.
Controller
The controller is a 16-bit microprocessor module inside
the control module cabinet. It contains all system
programs stored on EPROM with battery-backed
SRAM.
Control Module
EMERGENCY
STOP
Display
Keypad
Materials can be topped off or dispensed without using
the preset dispense function by turning the dispense
switch to ON, which will open the fluid valve. The
switch must be turned to AUTO or the EMERGENCY
STOP button must be pressed to close the fluid valve.
EMERGENCY STOP Button
This button is designed to interrupt the output signal.
Pressing the EMERGENCY STOP button during either
the dispense cycle or when the DISPENSE switch is
turned to ON will stop the output to the dispense valve
and end the dispense cycle. When the EMERGENCY
STOP button is used, the dispense cycle will not
resume where it left off when dispensing is started
again. Operation will resume with a new dispense
cycle.
DISPENSE
AUTO ON

DISPENSE
START
To deactivate the EMERGENCY STOP, pull out its
button. The dispense valve will remain idle until a new
dispense cycle is started.
Operating the Control Module
Buttons and Switch
NOTE: The buttons and switch on the control module
control fluid #1. A Remote Station Control is required
for each additional fluid. The buttons and switch on the
Remote Station Control function the same as those on
the Control Module.
DISPENSE START Button
Pressing the green DISPENSE START button starts
the dispense cycle. The green light will remain on until
the preset target has been reached and dispensing
stops or if the DISPENSE switch is turned to ON or the
EMERGENCY STOP button is pressed.
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308903
EMERGENCY
STOP
DISPENSE
AUTO ON

DISPENSE
START
EMERGENCY
STOP button
Press to stop controller; pull to restart
DISPENSE
AUTO/ON switch
AUTO for preset dispense; ON for manual
override
DISPENSE
START button
Press to start dispense
cycle
System Overview
NOTE:
Theory of Operation
1. A preset volume is entered into the control module
for each fluid. The control module reads meter
pulses for each fluid and associates each pulse to
a specific volume of fluid.
2. The operator initiates a dispense by pressing the
DISPENSE START button.
NOTE: The Control Module controls fluid #1. The
Remote Station controls each additional fluid.
Control Module
Remote
Station
EMERGENCY
STOP
EMERGENCY
STOP
DISPENSE
AUTO ON

DISPENSE
START
DISPENSE START button
DISPENSE
AUTO ON
DISPENSE
START
The dispense can also be stopped by pressing
the EMERGENCY STOP button. When the
EMERGENCY STOP button is used, the
dispense cycle will not resume where it left off
when dispensing is started again.
Each fluid requires a dedicated/momentary dry
contact closure to start the dispense cycle of
each fluid.
7. When the DISPENSE AUTO/ON switch is turned
to ON, materials can be topped off or dispensed
without using the target dispense function. A signal
will be sent to the solenoid until the switch is turned
to the AUTO position or the EMERGENCY STOP
button is pressed.
Control Module
Remote
Station
EMERGENCY
STOP
EMERGENCY STOP button
EMERGENCY
STOP
DISPENSE
AUTO ON
3. The control module resets the flow meter counter
to zero.
4. A 24 Vdc signal is sent to the solenoid associated
with the meter.
5. The solenoid valve opens and material is allowed
to flow to the dispense point.
6. The control module monitors the pulses from the
meter as material flows, adding up the volume
from each pulse. When the volume dispensed
equals the preset amount, the control module
stops the signal to the solenoid, and the solenoid
stops the fluid flow.

DISPENSE
START
DISPENSE AUTO/ON switch
DISPENSE
AUTO ON
DISPENSE
START
The operator can view or change the meter K-factor,
display units, target preset, timeout and other functions
through the operator interface keypad. The operator
can also monitor the current dispense status, grand
total, and batch total.
EMERGENCY
STOP
Operator Interface Keypad
DISPENSE
AUTO ON

DISPENSE
START
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7
Installation
1. Prepare for Installation
B
C
a. Locate the floor plan document that was used
to determine and order the system components.
b. Verify that all the system components ordered
were received.
c.
A
Determine the mounting locations.
d. Make sure that electrical power is properly
wired and available where needed.
e. Gather together the hardware and tools needed to mount the control modules, fluid valves,
meters, and operator stations.
2. Flush the System
E
Flush the fluid lines thoroughly to remove any particles
that could clog the meters.
3. Install Fluid Valves and Meters
D
a. Install the meters and fluid valves in their
designated locations, which should be as near
the dispense point as possible for the best
dispense accuracy.
b. Install pressure relief kits, check valves, ball
valves, fluid filters and other system accessories in the fluid lines.
MEASUREMENTS, inches (mm)
4. Mount the Control Module
Locate the control module where it will not
exceed the cable length and other configuration requirements.
The mounting surface must be able to support
the weight of the control module, 32.34 lbs.
(14.7 Kg).
See Fig. 1 for the mounting hole layout.
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2 Fluid Control
5 Fluid Control
A
16 (406)
20 (508)
B
16 (406)
16 (406)
C
6 (152)
6 (152)
D
14.5 (368)
18.5 (470)
E
14.5 (368)
14.5 (368)
Fig. 1
Installation
5. Mount the Remote Station
6. Connect the Fluid Valve and Meter
Cables
Locate the remote stations in a convenient
place in the dispense area. Do not exceed the
cable length and other configuration requirements.
a. Connect the fluid valve cable(s) between the
fluid valve(s) and the 1.5 ft. (0.46 m) control
module fluid valve cable connectors (3). See
Fig. 3.
See Fig. 2 for the mounting hole layout.
B
C
The 2 fluid systems have cable connections for 2 fluid
valves and 2 meters. The 5 fluid systems have cable
connections for 5 fluid valves and 5 meters. The cables
are marked by station number.
b. Connect the meter cable(s) between the
meter(s) and the 1.5 ft. (0.46 m) control module meter cable connectors (2).
NOTE: Wiring schematics for the cables are on page
34 and 35.
A
D
4
3
2
E
Fig. 3
7. Connect the Operator Station Cable
MEASUREMENTS, inches (mm)
Remote Station
A
8 (203)
B
4 (102)
C
2.75 (70)
D
8.5 (216)
E
2.38 (60)
Fig. 2
a. Route and connect the operator station cables
from the operator stations to the control module.
b. Connect the cables to the control module din
rail terminals. See Fig. 4, page 34, or Fig. 5,
page 35.
8. Connect Power Supply
Plug one end of the power supply cord (4) into the
control module and the other end into a grounded
outlet.
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9
Installation
9. Ground the System
WARNING
FIRE, EXPLOSION, AND ELECTRIC
SHOCK HAZARD
To reduce the risk of fire, explosion, or
electric shock:
The Preset Dispense System must
be electrically connected to a true
earth ground; the ground in the electrical system is not sufficient.
All wires used for grounding must be
10 gauge minimum.
A qualified electrician must complete all grounding and wiring connections and check the resistance.
Refer to your local code for the requirements for
a “true earth ground” in your area.
Also read and follow the warnings on page 3.
Ground the Preset Dispense System as instructed here
and in the individual component manuals. A ground
wire and clamp, part no. 222011, are available from
Graco.
Flow Meters
Connect the meter cables as instructed in the manual
for your flow meter. Failure to properly connect the
grounded conductor and shield may cause incorrect
signals.
Feed Pumps or Pressure Pots
Use a ground wire and clamp to electrically connect
the fluid supply pumps or pots to a true earth ground.
See your separate pump or pressure pot manual.
Air and Fluid Hoses:
Use electrically conductive hoses only.
Dispense Valve
Follow the dispense valve manufacturer’s grounding
instructions.
Fluid Supply Container
Ground the container according to your local code.
All Solvent Pails Used When Flushing
Ground the solvent pails according to your local code.
Use only metal pails, which are conductive, placed on
a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which
interrupts the grounding continuity.
Maintain Grounding Continuity When Flushing or
Relieving Pressure
Controller
Follow the instructions in your separate dispense valve
manual for safely grounding your valve while flushing.
Connect the controller’s green-yellow ground terminal
block to the NEMA enclosure’s grounding lug. Connect
a ground wire from the enclosure to a true earth
ground.
10. Repeat steps 3 to 9 for each group of
control modules, fluid valves, meters,
and operator stations.
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308903
Configuring the System
Display Flow Chart
The Screen Maps on pages 17 and 18 show the
various display screens and how they relate to each
other. Keep the screen maps on-hand for quick and
easy reference. Follow the procedure below for
detailed information on the use of the keypad and the
screens.
Entering the Setup Mode
1. At the MENU screen, press the
access the setup screens.
2. A password is required to enter setup mode. The
factory default password is 123. A new password
should be entered after initial startup. See
page 14.
Type in the password and press the
key.
(Menu)
Password Screen
(Setup) key to
Main Menu Screen
GRACO – PDS
REV 2.XXB
F1 = RUN
F2 = GTOT
F3 = TARGET F4 = SETUP
Enter Password
Password = XXX
F4 MENU
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Configuring the System
Meter Calibration
The meter used for a fluid should have a known cc/
pulse value. See page 28 for Graco meter specifications.
The meter can also be calibrated, using the
(K1
Calibration) function key to select a fluid to calibrate.
Once a fluid is selected, the meter can be calibrated
automatically by dispensing material to a calibrated
container and entering the amount dispensed. The
system will automatically calculate the proper cc/pulse
K-factor and enter it into the system.
NOTE: On the screens cc/pulse is abbreviated as cc/p
and K-factor is Kf.
Follow the calibration instructions for each meter
connected to the system.
1. Follow the instructions for Entering the Setup
Mode, page 11.
2. Press the
meter.
(K1 Calibration) key to calibrate the
6. Position a calibrated container at the dispense
point. Turn the DISPENSE AUTO/ON switch to ON
to open the fluid valve for the fluid selected. Turn
the switch back to AUTO when a measurable
amount of fluid has been dispensed.
NOTE: This calibration routine is done in cubic
centimeters. Make sure the calibrated container
measures in cc or the volume is converted to cc before
entering the amount into the system.
7. Press the
key and the system will prompt for
the amount of materials shown in the calibrated
container.
Manual Dispense
Fluid # Into
A Container.
Press F1 When Done!
Enter New Volume
From the Container
New = XXXXX cc
F4 = SETUP
Setup Menu Screen
F1 = K1 Calibration
F2 = Preset Unit
F3 = Password Change
F4 = More Options
8. Type in the amount of material in the container and
press the ENTER key to enter the amount and
change the K-factor.
9. Press the
key to return to the Setup Menu.
3. Enter the number for the fluid you are calibrating.
Enter Value Calibration
Enter Fluids to
Calibrate
Fluid# = X
4. You can either choose the Volume Calibration
routine to have the system determine the K-factor
or if the K-factor is known, you can follow the
instructions under Enter Value Calibration.
Volume Calibration
5. Press the
routine.
308903
function key to manually enter the
Fluid # Calibration
Kf = XXXXX cc/p
F1 = To Start Calib.
F2 = Enter Kf
F4= SETUP
11. Type in the K-factor after NEW and press the
ENTER key.
function key to start the calibration
Fluid # Calibration
Kf = XXXXX cc/p
F1 = To Start Calib.
F2 = Enter Kf
F4= SETUP
12
10. Press the
K-factor.
Fluid #
Kf = XXXXX cc/p
NEW = YYYYY cc/p
F4 = SETUP
12. Press the
key to return to the Setup Menu.
Configuring the System
Setting the Target Unit
Choose either metric or English to use for the unit of
measurement for the fluids being dispensed. If the
control module is setup to control multiple fluids, each
fluid can have a different unit of measurement. The
options for the units are as follows:
Metric
English
cubic centimeter (cc)
ounce (oz)
liter
quart
gallon
1. Follow the instructions for Entering the Setup
Mode, page 11.
2. Press the
(Preset Unit) key to select a fluid and
set the unit of measurement.
4. Press the function key to select either metric
or
English
measurement. Press
to go to the
key to return to the setup menu.
next screen or
Fluid #
Preset Unit = XXX
F1 = Metric
F2 = English
F3 = Next
F4 = SETUP
5. If the
key is pressed, the metric measurement
screen will appear. Press the function key for the
metric unit desired and press the ENTER key.
Metric Measurement Screen
Fluid #
Preset Unit = XXX
F1 = cc
F2 = liter
F4 = SETUP
Setup Menu Screen
F1 = K1 Calibration
F2 = Preset Unit
F3 = Password Change
F4 = More Options
3. Enter the number for the fluid you are setting.
Enter Fluids to
Change Dispense
(Engineering Unit)
Fluid# = X
If the
key is pressed, the English measurement
screen will appear. Press the function key for the
English unit desired and press the ENTER key.
English Measurement Screen
Fluid #
Preset Unit = XXX
F1 = oz
F2 = quart
F3 = gallon
F4 = SETUP
6. Press the
key to return to the Setup Menu.
308903
13
Configuring the System
Password Selection
The factory default password is 123. Once the password is typed, press ENTER on the display panel
keypad. If the wrong password is entered, the control
module will not proceed to the next screen.
1. Follow the instructions for Entering the Setup
Mode, page 11.
2. Press the
(Password Change) key to change
the password.
4. Enter the password again to confirm it.
Enter New
Password Again!
NEW = XXXX
F4 = SETUP
5. If the passwords entered in steps 3 and 4 match, a
screen will confirm that the password was
accepted.
New Password Has
Been Accepted!
Setup Menu Screen
F4 = SETUP
F1 = K1 Calibration
F2 = Preset Unit
F3 = Password Change
F4 = More Options
3. Enter a new four digit password.
Enter New Password!
NEW = XXXX
F4 = SETUP
14
308903
6. If the passwords entered do not match, a screen
will notify you and you will need to enter the new
password again.
New Password
Does Not Match!
F4 = SETUP
NOTE: Contact Graco Technical Assistance if the
password is lost.
Configuring the System
Dispense Timeout
Once the DISPENSE START button is pressed, a timer
starts that will shut off the fluid valve for that fluid if the
dispense cycle does not complete by the end of the
timeout setting.
The dispense timeout functions allows you to set this
timeout period. Set the timeout for a time greater than
the typical dispense cycle takes to complete.
1. Follow the instructions for Entering the Setup
Mode, page 11.
2. Press the
(More Options) key to access other
setup functions.
Setup Menu Screen
F1 = K1 Calibration
F2 = Preset Unit
F3 = Password Change
F4 = More Options
3. Press the
(Dispense Timeout) key.
4. Enter the number for the fluid you are setting.
Enter Fluids to
Change Disp. Timeout
Fluid# = X
5. A screen with the current timeout period will
appear. Type in the new timeout period and press
the ENTER key. The new value will show on the
current timeout setting line.
Fluid #
Timeout = XXXXX sec
New = YYYYY
F4 = SETUP
6. Press the
key to return to the Setup Menu.
More Options Setup Menu Screen
NOTE: If a timeout alarm occurs, the alarm is added to
the alarm list in the alarm screen. This alarm does not
affect the operation of the system.
F1 = Dispense Timeout
F2 = Overshoot Alarm
F3 = Date/Time Change
F4 = MENU
The last three alarms can be viewed by accessing the
alarm screen, located at the end of the fluid run
screens.
308903
15
Configuring the System
Dispense Overshoot
6. Press the
The overshoot alarm will occur if the dispense cycle
dispenses more material than was set in the Target
amount for the fluid selected.
NOTE: If an overshoot alarm occurs, the alarm is
added to the alarm list in the alarm screen. This alarm
does not affect the operation of the system.
1. Follow the instructions for Entering the Setup
Mode, page 11.
The last three alarms can be viewed by accessing the
alarm screen, located at the end of the fluid run
screens.
2. Press the
(More Options) key to access other
setup functions.
Setup Menu Screen
F1 = K1 Calibration
F2 = Preset Unit
F3 = Password Change
F4 = More Options
3. Press the
(Overshoot Alarm) key.
More Options Setup Menu Screen
F1 = Dispense Timeout
F2 = Overshoot Alarm
F3 = Date/Time Change
F4 = MENU
4. Enter the number for the fluid you are setting.
Enter Fluids to
Change Dispense
Overshoot Alarm
Fluid# = X
5. A screen with the current overshoot period will
appear. Type in the new overshoot period and
press the ENTER key. The new value will show on
the current overshoot setting line.
Fluid #
Overshoot = XXXXX sec
New = YYYYY
F4 = SETUP
16
308903
key to return to the Setup Menu.
Date/Time Setting
1. Follow the instructions for Entering the Setup
Mode, page 11.
2. Press the
(More Options) key to access other
setup functions.
Setup Menu Screen
F1 = K1 Calibration
F2 = Preset Unit
F3 = Password Change
F4 = More Options
3. Press the
(Date/Time Change) key.
More Options Setup Menu Screen
F1 = Dispense Timeout
F2 = Overshoot Alarm
F3 = Date/Time Change
F4 = MENU
4. A screen with the current date and time setting will
appear. Type in the new date and time setting and
press the ENTER key The new value will show on
the current overshoot setting line.
XX/XX/XX – XX:XX:XX
Format = YYMMDDHHMM
New = XXXXXXXXXX
F4 = SETUP
5. Press the
key to return to the Setup Menu.
Two Fluid System Screen Map
GRACO – PDS
REV 2.XXA
F1=RUN
F2=GTOT
F3=TARGET F4=SETUP
F2
F1
F4
(MENU Screen)
F3
Enter Password!
Fluid #1
Target = XXX.XX cc
Actual = YYY.YY cc
F1=NEXT F4=MENU
Fluid #1
GTOT = XXXXXXXX lit
BTOT = YYYYYYYY lit
F1=NEXT F4=MENU
Fluid #2
Target = XXX.XX cc
Actual = YYY.YY cc
F1=NEXT F4=MENU
Fluid #1
F2=Reset BTOT
F3=Print GTOT & BTOT
F1=NEXT F4=MENU
Fluid #1
Target = XXX.XX cc
New = YYY.YY
F1=NEXT F4=MENU
Password = XXXX
F4=MENU
Fluid #2
Target = XXX.XX cc
F1= Kf Calibration
F2= Preset Unit
F3= Password Change
F4= More Option
F1
F1 New = YYY.YY
F1=NEXT
Factory
Default=12
3
F4=MENU
F2
F1
Fluid #2
GTOT = XXXXXXXX lit
BTOT = YYYYYYYY lit
F1=NEXT F4=MENU
F4
F3
(SETUP Screen)
1Timeout 12/01 14:00
2AlmOver 12/01 14:15
1AlmOver 12/02 10:15
F1=NEXT F4=MENU
F1= Dispense Timeout
F2= Overshoot Alarm
F3= Date/Time Change
F4= More options
F4
F1
Enter Fluid# To
Change Target Unit
(Engineering Unit)
Fluid# = X
Enter New Password!
Fluid #
Preset Unit = XXX
F1=Metric F2=English
F3=Next
F4=SETUP
Enter New
Password Again!
NEW = XXXX
F4=SETUP
NEW = XXXX
F4=SETUP
F3
F2
Enter Fluid# To
Change Disp. Timeout
Fluid# = X
Enter Fluid# To
Change Dispense
Overshoot Alarm
Fluid# = X
Fluid #
Timeout= XXXXX sec
New = YYYYY
F4=SETUP
Fluid #
Overshoot= XXXXX cc
New = YYYYY
F4=SETUP
DISPENSE
TIMEOUT
DISPENSE
OVERSHOOT
05/04/98 – 15:47:00
Format = WYYMMDDHHMM
New = XXXXXXXXX
F4 = SETUP
F1= Node Address
F2=
F3=
F4= Menu
F1
Node Address (0-255)
Node= –19100
New = XXX
F4= Menu
Alarm Screen
(last 3 alarms)
F1
Fluid #2
F2=Reset BTOT
F3=Print GTOT & BTOT
F1=NEXT F4=MENU
F1
F2
NO
YES
Fluid #
Preset Unit = XXX
F1=cc
F2=liter
F4=SETUP
Fluid #
Preset Unit = XXX
F1=oz
F2=quart
F3=gallon F4=SETUP
Enter Fluid# To
Calibrate
Fluid# = X
New Password Has
Been Accepted!
F4=SETUP
New Password
Does Not Matched!
F4=SETUP
F1
Fluid # Calibration
Kf = XXXXX cc/p
F1=To Start Calib.
F2=EnterKf F4=SETUP
Manual Dispense
Fluid # Into
A Container.
Press F1 When Done!
F2
Fluid #
Kf = XXXXX cc/p
NEW = YYYYY cc/p
F4=SETUP
308903
Enter New Volume
From the Container
New = XXXXX cc
F4=SETUP
17
DISPENSE
SCREENS
GRAND TOTALS
& BATCH TOTALS
NEW TARGETS
VOLUME
(PRESETS) CALIBRATION
ENTER VALUE
CALIBRATION
UNIT
SELECTION
PASSWORD
CHANGE
DATE/TIME
NETWORK
NODE IDENTIFICATION
18
Five Fluid System Screen Map
308903
GRACO – PDS
REV 2.XXB
F1=RUN
F2=GTOT
F3=TARGET F4=SETUP
F4
(MENU Screen)
F3
F2
F1
Enter Password!
Fluid #1
Target = XXX.XX cc
Actual = YYY.YY cc
F1=NEXT F4=MENU
Fluid #1
GTOT = XXXXXXXX lit
BTOT = YYYYYYYY lit
F1=NEXT F4=MENU
Fluid #1
Target = XXX.XX cc
New = YYY.YY
F1=NEXT F4=MENU
Fluid #2
Target = XXX.XX cc
Actual = YYY.YY cc
F1=NEXT F4=MENU
Fluid #1
F2=Reset BTOT
F3=Print GTOT & BTOT
F1=NEXT F4=MENU
Fluid #2
Target = XXX.XX cc
New = YYY.YY
F1=NEXT F4=MENU
Fluid #3
Target = XXX.XX cc
Actual = YYY.YY cc
F1=NEXT F4=MENU
Fluid #2
GTOT = XXXXXXXX lit
BTOT = YYYYYYYY lit
F1=NEXT F4=MENU
Fluid #3
Target = XXX.XX cc
New = YYY.YY
F1=NEXT F4=MENU
Fluid #4
Target = XXX.XX cc
Actual = YYY.YY cc
F1=NEXT F4=MENU
Fluid #2
F2=Reset BTOT
F3=Print GTOT & BTOT
F1=NEXT F4=MENU
Fluid #4
Target = XXX.XX cc
New = YYY.YY
F1=NEXT F4=MENU
Fluid #5
Target = XXX.XX cc
Actual = YYY.YY cc
F1=NEXT F4=MENU
Fluid #3
GTOT = XXXXXXXX lit
BTOT = YYYYYYYY lit
F1=NEXT F4=MENU
Fluid #5
Target = XXX.XX cc
New = YYY.YY
F1=NEXT F4=MENU
1Timeout 12/01 14:00
2AlmOver 12/01 14:15
1AlmOver 12/02 10:15
F1=NEXT F4=MENU
Fluid #3
F2=Reset BTOT
F3=Print GTOT & BTOT
F1=NEXT F4=MENU
F1
Password = XXXX
F4=MENU
F1
Factory
Default=12
3
F1= Kf Calibration
F2= Preset Unit
F3= Password Change
F4= More Option
F1
F2
Enter Fluid# To
Change Target Unit
(Engineering Unit)
Fluid# = X
Enter New Password!
Fluid #
Preset Unit = XXX
F1=Metric F2=English
F3=Next
F4=SETUP
Enter New
Password Again!
NEW = XXXX
F4=SETUP
NEW = XXXX
F4=SETUP
F2
NO
F1=Node Address
F2=
F3=
F4 =Menu
F4
F3
(SETUP Screen)
F1
F1= Dispense Timeout
F2= Overshoot Alarm
F3= Date/Time Change
F4= More options
F4
F3
F1
F2
Enter Fluid# To
Change Disp. Timeout
Fluid# = X
Enter Fluid# To
Change Dispense
Overshoot Alarm
Fluid# = X
Fluid #
Timeout= XXXXX sec
New = YYYYY
F4=SETUP
Fluid #
Overshoot= XXXXX cc
New = YYYYY
F4=SETUP
05/04/98 – 15:47:00
Format = WYYMMDDHHMM
New = XXXXXXXXX
F4 = SETUP
Node Address (0–255)
Node= –19100
New = XXX
F4 =Menu
YES
F1
Alarm Screen
(last 3 alarms)
Fluid #
Preset Unit = XXX
F1=cc
F2=liter
F4=SETUP
Fluid #4
GTOT = XXXXXXXX lit
BTOT = YYYYYYYY lit
F1=NEXT F4=MENU
Enter Fluid# To
Calibrate
Fluid# = X
Fluid #4
F2=Reset BTOT
F3=Print GTOT & BTOT
F1=NEXT F4=MENU
Fluid #5
GTOT = XXXXXXXX lit
BTOT = YYYYYYYY lit
F1=NEXT F4=MENU
F1
Fluid #5
F2=Reset BTOT
F3=Print GTOT & BTOT
F1=NEXT F4=MENU
Fluid #
Preset Unit = XXX
F1=oz
F2=quart
F3=gallon F4=SETUP
New Password Has
Been Accepted!
F4=SETUP
New Password
Does Not Matched!
F4=SETUP
F1
Fluid # Calibration
Kf = XXXXX cc/p
F1=To Start Calib.
F2=EnterKf F4=SETUP
Manual Dispense
Fluid # Into
A Container.
Press F1 When Done!
F2
Fluid #
Kf = XXXXX cc/p
NEW = YYYYY cc/p
F4=SETUP
Enter New Volume
From the Container
New = XXXXX cc
F4=SETUP
DISPENSE
SCREENS
GRAND TOTALS
& BATCH TOTALS
NEW TARGETS
VOLUME
(PRESETS) CALIBRATION
ENTER VALUE
UNIT
CALIBRATION SELECTION
PASSWORD
CHANGE
DISPENSE
TIMEOUT
DISPENSE
OVERSHOOT
DATE/TIME
NETWORK
NODE IDENTIFICATION
Operation
NOTE:
The factory has set the K-factor for the flow meter
(part number 624880) to 4.73 cc/pulse. If a different
flow meter is used, the K-factor value must be
calibrated. See Meter Calibration, page 12.
The system will not operate if the K-factor is set at
zero.
The factory setting for the target unit is cubic centimeters (cc). For a different unit of measurement,
see Setting the Target Unit, page 13.
Pressure Relief Procedure
WARNING
INJECTION HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or dispensing accidentally. Fluid
under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure
whenever you:
1. Press the EMERGENCY STOP button to ensure a
dispense cannot occur.
2. Relieve fluid and air pressure at the component
and solvent feed pumps or pressure pots, as
explained in their separate instruction manuals.
3. Make sure the air to the pumps or pressure pots is
turned off.
4. To avoid accidentally dispensing fluid, make sure
your dispense valve is closed.
5. Pull out the EMERGENCY STOP button.
6. Turn the DISPENSE AUTO/ON switch to ON to
open the solenoid valve.
7. Hold a metal part of the dispense valve firmly to
the side of a grounded metal pail, and trigger the
valve to relieve fluid pressure.
8. Turn the DISPENSE AUTO/ON switch to AUTO.
are instructed to relieve the pressure,
stop dispensing,
check or service any of the system equipment,
install or clean the nozzle.
308903
19
Operation
To Dispense a Preset Volume of Fluid
1. Plug in the control module power cord. Turn on the
power to the control module.
7. When ready to dispense, press the DISPENSE
START button. The control module initiates a
dispense cycle and turns on the dispense valve
(the green light will illuminate).
Control Module
Remote
Station
EMERGENCY
STOP
2. Make sure the EMERGENCY STOP button(s) are
pulled out.
EMERGENCY
STOP
DISPENSE
AUTO ON

DISPENSE
START
DISPENSE START button
DISPENSE
AUTO ON
DISPENSE
START
Control Module
Remote
Station
EMERGENCY
STOP
EMERGENCY STOP button
EMERGENCY
STOP
DISPENSE
AUTO ON

DISPENSE
AUTO ON
DISPENSE
START
DISPENSE
START
3. Access the TARGET option from the main menu.
Main Menu Screen
8. When the control module has received enough
pulses from the meter to indicate the target amount
was reached, it will turn off the solenoid valve. This
stops the dispense cycle and turns off the green
light.
9. If the same fluid and dispense amount is required
again, the dispense cycle can be restarted immediately by pressing the DISPENSE START button
again. The target and fluid dispensed will stay the
same until a different value is entered in.
Free Flow Dispense
GRACO – PDS
REV 2.XXB
F1 = RUN
F2 = GTOT
F3 = TARGET F4 = SETUP
4. The Target screen for Fluid #1 will appear. If
another fluid is desired for dispensing, press the
key until the correct fluid number appears.
Fluid #1
Target = XXX.XX cc
New = YYY.YY
F1 = NEXT
F4 = SETUP
5. Enter the amount of fluid to be dispensed into the
Target field.
NOTE: A target value of zero (0) will not allow the
dispense cycle to start.
CAUTION
Turning the DISPENSE AUTO/ON switch to ON will
open the solenoid for the fluid and the solenoid will
remain open until the switch is turned to AUTO or the
EMERGENCY STOP button is pressed. If your
dispense valve is open, fluid will be dispensed!
1. Make sure your dispense valve is closed. Turn the
DISPENSE AUTO/ON switch to ON to open the
solenoid for the fluid selected.
2. Trigger the fluid dispense valve to top off or dispense fluids without using the target dispense
function.
3. Turn the DISPENSE AUTO/ON switch to AUTO or
press the EMERGENCY STOP button to turn off
the solenoid.
Control Module
Remote
Station
EMERGENCY
STOP
EMERGENCY STOP button
EMERGENCY
STOP
DISPENSE
AUTO ON

6. Select the RUN option from the Main Menu by
pressing the
key.
20
308903
DISPENSE
START
DISPENSE AUTO/ON switch
DISPENSE
AUTO ON
DISPENSE
START
Troubleshooting
Symptom
Panel Interface does not show menu screen.
Possible Solution
Be sure unit has the proper power input. Check the
fuse at the power module input.
Unit will not dispense fluid.
Green dispense light is on.
Check fluid supply.
Check for 24 Vdc across solenoid terminals in
control module for the fluid.
Check output at end of solenoid cable for 24
Vdc.
Check control valve operation.
Check for clogged fluid lines.
Green dispense light does not turn on.
Make sure the fluid target is not set to zero.
Unit will not stop dispensing fluid after target is
reached.
Green dispense light will not shut off.
Make sure the DISPENSE AUTO/ON switch is
turned to the AUTO position.
Make sure the operator is not holding the DISPENSE START button in during the dispense
cycle.
Make sure the proper units for the dispense are
selected.
Verify the target value is correct.
Green dispense light turned off.
Check for proper control valve operation.
Check for debris in the fluid line, which is causing the fluid valve to remain open.
Improper amount of fluid being dispensed.
Make sure the meter is calibrated properly.
Verify that the fluid pressure is set high enough
for flow meter operation.
Unit will not count up to target.
Verify that the fluid pressure is set high enough
for flow meter operation.
Check the fluid flow downstream from the flow
meter to assure no debris has clogged the
meter.
Check for proper meter calibration.
Check for 12 Vdc at output of pulse meter cable.
308903
21
System Parts
Typical 2 Fluid Ready System
Key
A
System Components
E–STOP
C
Station #1
H J
B
E
A
B
C
D
E
F
Control Module, page 23
Fluid Meter, page 25
Meter Cable, page 29
Fluid Valve, page 30
Fluid Valve Cable, page 31
Remote Station Controls for more
than one station, page 32
GA 3 Preset/Recipe Select (optional),
page 32
GB Multiple Preset/Recipe Select
(optional), page 32
MANUAL
OVERIDE
GB

DISPENSE
Fluid
#1 In
D
Station #2
Fluid
#2 In
GA
L
K
Accessories
H
J
K
L
E–STOP
Ball Valve
Strainer
Fluid Hose
Fluid Dispense Valve
MANUAL
OVERIDE
F
DISPENSE
Typical 5 Fluid Ready System
A
GB
E–STOP
MANUAL
OVERIDE
H J
B
Fluid
#1 In
D
C
Fluid
#2 In
E
Fluid
#3 In

GA
DISPENSE
Fluid
#4 In
Fluid
#5 In
F
E–STOP
MANUAL
OVERIDE
E–STOP
K
DISPENSE
MANUAL
MANUAL
MANUAL
MANUAL
OVERIDE
OVERIDE
OVERIDE
OVERIDE
DISPENSE
DISPENSE
DISPENSE
DISPENSE
L
Station #1
22
308903
Station #2
Station #3
Station #4
Station #5
Control Module Parts
1
2
3
Part No. 687279 (Code A=2)
Part No. 687371 (Code A=5)
2 Fluid, 120 Vac
2 Fluid, 220 Vac
Ref.
No.
1
Part No.
Description
570284
2
687281
3
687286
CONTROL MODULE,
2 fluid, 120 Vac; see page
24 for parts
CABLE, meter, 1.5 ft.
(0.46 m)
CABLE, fluid valve, 1.5 ft.
(0.46 m)
Qty.
Part No.
Description
1
Ref.
No.
1
570244
2
2
687281
2
3
687286
CONTROL MODULE,
2 fluid, 220 Vac; see page
24 for parts
CABLE, meter, 1.5 ft.
(0.46 m)
CABLE, fluid valve, 1.5 ft.
(0.46 m)
Part No. 687280 (Code A=3)
Part No. 687363 (Code A=6)
5 Fluid, 120 Vac
5 Fluid, 220 Vac
Ref.
No.
1
Part No.
Description
570285
2
687281
3
687286
CONTROL MODULE,
5 fluid, 120 Vac; see page
24 for parts
CABLE, meter, 1.5 ft.
(0.46 m)
CABLE, fluid valve, 1.5 ft
(0.46 m).
Qty.
Qty.
Part No.
Description
1
Ref.
No.
1
570385
5
2
687281
5
3
687286
CONTROL MODULE,
5 fluid, 220 Vac; see page
24 for parts
CABLE, meter, 1.5 ft.
(0.46 m)
CABLE, fluid valve, 1.5 ft.
(0.46 m)
1
2
2
Qty.
308903
1
5
5
23
Control Module Parts
3
2
1
24VDC P/S
1X2 WIREWAY
1X2 WIREWAY
TBs
SSR2
RELAY
5
SSR1
1X2 WIREWAY
1X2 WIREWAY
EPROM
12VDC P/S
4
Power Supply Terminal
Blocks & Relays
FRONT VIEW
Terminal Blocks
BACK VIEW
Part No. 570284 or 570244
Part No. 570285 or 570385
2 Fluid
5 Fluid
Ref.
No.
1
Part No.
Description
570282
2
3
4
5
552165
552099
513312
513313
EPROM, PDS, programmed
for 2 fluids
CONTROLLER BOARD
PENDANT, panel mount
LABEL, warning, danger
LABEL, warning, electric
shock
24
308903
Qty.
Part No.
Description
1
Ref.
No.
1
570283
1
1
1
1
2
3
4
5
552165
552099
513312
513313
EPROM, PDS, programmed
for 5 fluids
CONTROLLER BOARD
PENDANT, panel mount
LABEL, warning, danger
LABEL, warning, electric
shock
Qty.
1
1
1
1
1
Fluid Meter Parts
NOTE: See page 28 for a chart of fluid meter specifications.
Part No. 624880 (Code B=A)
Electronic Pulse Meter Control, oils/light gear
lube, 4.73 cc/pulse
1500 psi (10 MPa, 103 bar) Maximum Working Pressure
Part No. 687082 (Code B=C)
Gear Meter, oils/grease/gear lube, 2.025
cc/pulse
1500 psi (10 MPa, 103 bar) Maximum Working Pressure
No replacement parts available.
See Manual 308245 for parts and specifications.
Part No. 239716 (Code B=B)
SIDE VIEW
G3000 Electronic Gear Meter, oils/grease/
gear lube, 0.119 cc/pulse
4000 psi (28 MPa, 276 bar) Maximum Working Pressure
Specifications
See Manual 308778 for parts and specifications.
Flow Rate: 0.1–10 gpm (0.38–38 liters/min.)
Ports: 1/2 npt(f)
120 micron filtration recommended
Material: aluminum body, stainless steel gears/bearings, EPR
o-ring
308903
25
Fluid Meter Parts
Part No. 687302 (Code B=D)
Gear Meter, diesel fuel, 2.025 cc/pulse
Part No. 687309 (Code B=E)
1500 psi (10 MPa, 103 bar) Maximum Working Pressure
Hazardous Location Meter; Class I, Div. 2
1500 psi (10 MPa, 103 bar) Maximum Working Pressure
WARNING
EXPLOSION HAZARD
To reduce the risk of explosion, the
installation of this gear meter may
require the use of safety barriers. Contact your Graco distributor for proper use of this
meter.
2
3
JVM 15 Fluid Meter with G3000 Sensor,
small-shot, 0.063 cc/pulse
4
Ref.
No.
1
Part No.
Description
626652
2
3
626651
114100
4
239717
5
6
102598
513505
JVM15 FLUID METER,
modified for G3000 Sensor
ADAPTER, sensor
SCREW, JVM sensor
mounting
SENSOR, G3000 meter,
3-pin, I/S
SCREW, 10–32 x 1/2 in.
WASHER, plain, #10
3
Á
Á
ÎÎÎ
ÎÎÎ
ÎÎÎ
ÇÇÇÇÇÇ
ÎÎÎ
ÇÇÇÇÇÇ
1.73”
(43.94 mm)
6
Á
Á
4
Qty.
5
2
1
1
M6
Ref.
No.
1
2
3
4
Part No.
Description
687082
687083
112485
514009
GEAR FLUID METER
CONNECTOR, meter
CABLE, shielded, PTFE
CONNECTOR, cable, male,
4-pin
Qty.
1
1
1
1
* 50 ft. (15.25 m) length
Specifications
Flow Rate: 0.1–10 gpm (0.38–38 liters/min.)
Ports: 1/2 npt(f)
100 mesh filtration recommended
Material: aluminum body, stainless steel gears/bearings, EPR
o-ring
26
308903
Mounting Holes
(bottom view)
1
1
2
1
1
4
Fluid Meter Parts
Part No. 948955 (Code B=F)
Part No. 514497 (Code B=G)
Pulse Fluid Meter, water/antifreeze
Helical Flow Meter, grease/gear lube,
0.285 cc/pulse
150 psi (1 MPa, 10 bar) Maximum Working Pressure
9000 psi (62 MPa, 621 bar) Maximum Working Pressure
No replacement parts available.
1
2
SIDE VIEW
TOP VIEW
Specifications
Flow Rate: 0.1–11 gpm (0.38–42 liters/min.)
Ref.
No.
1
Part No.
Description
513891
2
514009
3
503348
PULSE METER, water compatible
CONNECTOR, cable, male,
4-pin
RESISTOR, 1.2 K, 0.5 watt
(not shown)
Specifications
Flow Rate: 0.15–13 gpm (0.57–49 liters/min.)
Qty.
Ports: 3/4 npt(f)
1
Wetted Parts: stainless steel
1
Part No. 235592 (Code B=H)
1
PPM3550 Volumetric Fluid Flow Meter, oils/grease,
0.5883 cc/pulse
2000 psi (14 MPa, 140 bar) Maximum Working Pressure
See Manual 308243 for parts and specifications.
Ports: 1/2 npt(f)
Supply Voltage: 6–16 Vdc
Maximum Supply Current: 10
01538
Wetted Parts: bronze, ceramic, brass
308903
27
Fluid Meter Specifications
Description
Oil/Light Gear Lube Meter
NOTE: This meter is
designed specifically for
lubricants.
Min./Max.
Pressure
Min./Max.
Flow Rate
Pulses/Units
624880
100–1500 psi
(0.7–10 MPa,
7–103 bar)
0.12–12 gpm
(0.45–45 l/min.)
800 pulses/gal.
(4.73 cc/pulse)
239716
75–4000 psi
(0.52–28 MPa,
5.2–276 bar)
0.02–1.0 gpm
(0.08–4 l/min.)
31810 pulses/gal.
(0.119 cc/pulse)
687082
25–1500 psi
(0.17–10 MPa,
1.7–103 bar)
0.1–10 gpm
(0.4–38 l/min.)
1869 pulses/gal.
(2.025 cc/pulse)
687302
25–1500 psi
(0.17–10 MPa,
1.7–103 bar)
0.1–10 gpm
(0.4–38 l/min.)
1869 pulses/gal.
(2.025 cc/pulse)
687309
50–1500 psi
(0.34–10 MPa,
3.4–103 bar)
0.1–10 gpm
(0.4–38 l/min.)
60086 pulses/gal.
(0.063 cc/pulse)
948955
10–150 psi
(0.07–1 MPa,
0.7–10 bar)
0.15–13 gpm
(0.57–49 l/min.)
151.4 pulses/gal.
(25 cc/pulse)
514497
150–9000 psi
(1.0–62 MPa,
10–621 bar)
0.1–11 gpm
(0.38–42 l/min.)
13282 pulses/gal.
(0.285 cc/pulse)
235592
75–2000 psi
(0.52–14 MPa,
5.2–140 bar)
0.1–5.5 gpm
(0.38–21 l/min.)
6434.5 pulses/gal.
(0.5883 cc/pulse)
Part Number
Medium Resolution
High Pressure Oil/Grease/
Gear Lube Meter
High Resolution
Oil/Grease/Gear Lube Meter
Medium Resolution
Diesel Fuel Meter
NOTE: This meter is specifically designed for diesel fuel
only. It is not rated for any
other types of fuel.
Oil/Grease/Fuel Meter
High Resolution
Water/Antifreeze Meter
NOTE: This meter is specifically designed for water
and/or antifreeze only.
High Pressure Grease/Gear
Lube Meter
High Resolution
High Pressure Oil/Grease
Meter
Medium Resolution
28
308903
Fluid Meter Cable Selection Chart
Code
Part No.
C=
For Meter Codes A and F only
For Meter Codes B, C, D, E, G,
and H only
2
687282
687319
25 ft. (7.62 m)
5
687283
687320
50 ft. (15.24 m)
7
687284
687321
75 ft. (22.86 m)
1
687285
687322
100 ft. (30.48 m)
W
Length
None
308903
29
Fluid Valve Parts
Part No. 514028 (Code D=L)
Solenoid Valve, Oil, 24 Vdc, 4 gpm (15 l/
min.), 1/2 npt(f)
Part No. 687063 (Code D=N)
Solenoid Valve, Oil, 24 Vdc, 24 gpm (84 l/
min.), 1” npt(f)
1500 psi (10 MPa, 103 bar) Maximum Working Pressure
1500 psi (10 MPa, 103 bar) Maximum Working Pressure
No replacement parts available.
No replacement parts available.
SIDE VIEW
Part No. 514928 (Code D=O)
SIDE VIEW
Part No. 514063 (Code D=M)
Solenoid Valve, Diesel Fuel, Explosion Proof,
24 Vdc, 20 gpm (75.7 l/min.), 1/2 npt(f)
425 psi (2.9 MPa, 29 bar) Maximum Working Pressure
No replacement parts available.
Solenoid Valve, Oil, 24 Vdc, 12 gpm (45.4
l/min.), 1/2 npt(f)
1500 psi (10 MPa, 103 bar) Maximum Working Pressure
No replacement parts available.
Part No. 687331 (Code D=P)
Automatic Dispense Valve with Solenoid
Valve, 24 Vdc, 3/8 npt(f)
3000 psi (21 MPa, 207 bar) Maximum Working Pressure
See Manual 306715 for parts.
SIDE VIEW
30
308903
SIDE VIEW
Fluid Valve Parts
Part No. 965787 (Code D=Q)
Part No. 687060 (Code D=S)
Automatic Dispense Valve with Solenoid
Valve, snuff-back, 24 Vdc, 1/4 npt(f)
7000 psi (48 MPa, 483 bar) Maximum Working Pressure
Automatic Dispense Valve, air operated with
quick-exhaust,1/4 npt(f)
See Manual 308876 for parts.
3000 psi (21 MPa, 207 bar) Maximum Working Pressure
See Manual 306715 for parts.
Part No. 514150 (Code D=R)
Solenoid Valve, Water/Antifreeze, 24 Vdc, 12
gpm (45.4 l/min.), 1/2 npt(f)
150 psi (1 MPa, 10 bar) Maximum Working Pressure
SIDE VIEW
No replacement parts available.
Fluid Valve Cable Selection Chart
Code
Part No.
E=
For Meter Code Q only
For Meter Codes L, M, N, O, P,
R, S only
687307
687287
25 ft. (7.62 m)
5
687288
50 ft. (15.24 m)
7
687289
75 ft. (22.86 m)
1
687290
100 ft. (30.48 m)
2
W
Length
None
308903
31
Remote Station Module Parts
Code
F=
Remote Station
M d l P
Module
Part No.
N
Module Includes:
Cable Length
Remote Station
Cable
R1
687365
626662
687198
10 ft. (3.04 m)
R2
687313
626662
687198
25 ft. (7.62 m)
R3
687354
626662
687198
50 ft. (15.24 m)
R4
687366
626662
687198
75 ft. (22.86 m)
R5
687367
626662
687198
100 ft. (30.48 m)
Optional Parts
3 Preset Recipe Select on Control,
2 Fluids Only (Code G=A)
Part No. 687160
Network Control Box
Part No. 570355
Must also order:
Multiple Preset/Recipe Software
(Code G=B)
Part No. 687368 – for 2 fluid control system
Part No. 687369 – for 5 fluid control system
32
308903
Part No. 113559 – 500 ft. (152.5 m) Network
Control Cable
Part No. 113560 – 1000 ft. (305 m) Network
Control Cable
Technical Data
Control Module Model
570284 or 570285
570244 or 570385
Power Input Requirement . . . . . . . . . . . . . . . . . 110/120 Vac, 50/60 Hz, 3 A
220/240 Vac, 50/60 Hz, 3 A
Operating Temperature . . . . . . . . . . . . . . . . . . . 32 to 130° F
32 to 130° F
DC Power Outputs . . . . . . . . . . . . . . . . . . . . . . . 24 Vdc, 2.4 A (up to 2 fluids)
24 Vdc, 2.4 A (up to 2 fluids)
24 Vdc, 4.2 A (up to 5 fluids)
24 Vdc, 3.6 A (up to 5 fluids)
12 Vdc, 0.5 A
12 Vdc, 1.2 A
Fuse Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.5 A, 5 x 20 mm
2.5 A, 5 x 20 mm
Pulse Meter Output/Input . . . . . . . . . . . . . . . . . High: 10.5 to 12 Vdc
High: 10.5 to 12 Vdc
Low: 0 to 4.5 Vdc
Low: 0 to 4.5 Vdc
Memory Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . EPROM, SRAM
EPROM, SRAM
Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Nema 12
Nema 12
Control Dimensions . . . . . . . . . . . . . . . . . . . . . . 16 x 16 x 6 inches
20 x 16 x 6 inches
(406 x 406 x 101.6 mm)
(508 x 406 x 101.6 mm)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approx. 32 lbs. (14.52 Kg)
Approx. 34 lbs. (15.42 Kg)
Display Size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 lines x 20 characters
4 lines x 20 characters
308903
33
Wiring Schematic
2 Fluid Ready System
METER WIRING
Fig. 4
34
308903
SOLENOID WIRING
Wiring Schematic
5 Fluid Ready System
METER WIRING
SOLENOID WIRING
Fig. 5
308903
35
Graco Standard Warranty
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on
the date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or
limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the
equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained
in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and
transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the
date of sale.
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide
purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,
breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.
Graco Phone Number
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1–800–367–4023 Toll Free
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Sales Offices: Minneapolis, Detroit
Foreign Offices: Belgium, England, Korea, France, Germany, Hong Kong, Japan
GRACO INC.
P.O. BOX 1441
MINNEAPOLIS, MN
http://www.graco.com
PRINTED IN USA 308903 January 1999
36
308903
55440–1441

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