Graco 3A3165F, e-Xtreme® Driver Owner's Manual

Installation
e-Xtreme® Driver
3A3165F
EN
Electric driver for application of finishing materials and protective coatings using e-Xtreme Sprayers.
For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual and the system
manual. Save all instructions.
See pages 3 for model and approvals
information.
PROVEN QUALITY. LEADING TECHNOLOGY.
Contents
Model Information............................................... 3
Driver Model ................................................ 3
Warnings ........................................................... 4
Power Supply Requirements......................... 8
Hazardous Area Cabling and Conduit
Requirements................................. 8
Grounding ................................................... 9
Connect the Power Supply ........................... 10
Component Identification..................................... 7
General Repair Information ................................. 11
Installation.......................................................... 8
Graco Information............................................... 12
Related Manuals ................................................ 3
2
3A3165F
Model Information
Model Information
Driver Model
Part
Series
Description
Weight
24X901
A
e-Xtreme Driver
110 lb (50 kg)
2575
II 2 G
Ex db IIA T4 -5°C≤Ta≤50°C
FM15ATEX0060X
IECEx FMG 15.0035X
For Class I, Div. 1, Group D T4.
Class 1, Zone 1, AEx db IIA T4 -5°C≤Ta≤50°C
Ex d IIA T4 Gb -5°C≤Ta≤50°C
Related Manuals
Driver Identification Label
ti28402a
Manual in
English
Description
3A5124
e-Xtreme Driver Operation, Repair
and Troubleshooting
3A3164
e-Xtreme Ex35/Ex45 Sprayer
311619
Pump Mounting Kit Manual
List of Standards
• IEC 60079–0: 2011 (Ed 6)
• IEC 60079–1: 2014 (Ed 7)
• EN 60079–0: 2012 +A11:2013 (Ed 6)
• EN 60079–1: 2014 (Ed 7)
• ANSI/ISA 60079–0: 2013 (Ed 6)
• ANSI/UL 60079–1: 2015 (Ed 7)
• FM 3600: 2011
• FM 3615: 2006
• FM 3810: 2005
• CSA C22.2 No. 0.4:2004 (R2013)
• CSA C22.2 No. 0.5:82 (R2012)
• CSA C22.2 No. 30:M86 (R2012)
• CAN/CSA C22.2 60079–0:2011
• CAN/CSA C22.2 60079–1:2011
• CAN/CSA C22.2 No. 61010.1:2004
NOTE: Consult Graco Technical Assistance or your
Graco distributor if dimensional information on the
flameproof joints is necessary.
3A3165F
3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific
risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint
or solvent flowing through the equipment can cause static sparking. To help prevent fire and
explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Never spray or flush solvent at high pressure.
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are anti-static or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and ignite
flammable vapors. To help prevent fire and explosion:
• Clean plastic parts only in well ventilated area.
• Do not clean with a dry cloth.
• Do not operate electrostatic guns in equipment work area.
SPECIAL CONDITIONS FOR SAFE USE
• To prevent the risk of electrostatic sparking, the equipment’s non-metallic parts should be
cleaned only with a damp cloth.
• The aluminum housing may spark upon impact or contact with moving parts, which may
cause fire or explosion. Take precautions to avoid such impact or contact.
• All flameproof joints are critical to the integrity of the driver as approved for hazardous
locations and are not repairable if damaged. Damaged parts must be replaced only with
genuine Graco parts with no substitutions.
4
3A3165F
Warnings
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before
servicing or installing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes
and regulations.
• Do not expose to rain. Store indoors.
• Wait five minutes before servicing after power is removed.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid
severe burns:
• Do not touch hot fluid or equipment.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure and disconnect all power sources.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
•
•
•
•
•
•
Do not spray without tip guard and trigger guard installed.
Engage trigger lock when not spraying.
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking,
or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
3A3165F
5
Warnings
WARNING
TOXIC FLUID OR FUMES
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment
includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request Safety Data Sheets (SDSs) from distributor or
retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
6
3A3165F
Component Identification
Component Identification
Ref.
Description
A
Driver
C
Lift Ring
G
Oil Drain Plug
H
Driver Output Shaft
K
Oil Sight Glass
L
Status Indicator Light (LED)
N
Pressure Control Knob
P
Oil Fill Cap (vented)
S
Power Switch (Lock-out tag-out equipped)
Y
Electrical Junction Box
X
Conduit Entry
Z
Electrical Junction Box Cover
ZZ
Ground Screws
3A3165F
7
Installation
Installation
Hazardous Area Cabling and Conduit
Requirements
Explosion Proof
Installation of this equipment involves potentially
hazardous procedures. Only trained and qualified
personnel who have read and who understand
the information in this manual should install this
equipment.
NOTE: For complete Technical Specification
information, see Driver Operation manual.
All electrical wiring in the hazardous area must be
encased in Class I, Division I, Group D approved
explosion-proof conduit. Follow all National, State,
and Local electric codes.
A conduit seal is required within 18 in. (457
mm) of the driver for the US and Canada. See
Connect the Power Supply, page 10.
All cables must be rated at 70°C.
Power Supply Requirements
Flame Proof (ATEX)
Use appropriate conduit, connectors, and cable
glands rated for ATEX II 2 G. Follow all National,
State, and Local electric codes.
Improper wiring may cause electric shock or other
serious injury if work is not performed properly.
Have a qualified electrician perform any electrical
work. Be sure your installation complies with all
National, State and Local safety and fire codes.
All cable glands and cables must be rated at 70°C.
See the table below for power supply requirements.
The driver requires a dedicated circuit protected with
a circuit breaker.
Model
Voltage
Phase
Hz
kVA
24X901
200–240
Vac
1
50/60
2.5*
NOTE: Minimum breaker size 15A.
*NOTE:
Select the minimum cord wire gauge based on length
according to the table below.
Length
Gauge
mm2
50 ft (15.2 m)
12 AWG
3.3
100 ft (30.4 m)
10 AWG
5.3
200 ft (61 m)
8 AWG
13.3
8
3A3165F
Installation
Grounding
This equipment must be grounded to reduce the
risk of static sparking and electric shock. Electric
or static sparking can cause fumes to ignite or
explode. Improper grounding can cause electric
shock. Grounding provides an escape wire for the
electric current.
Driver:
The driver is grounded through the power cord.
Driver (optional secondary):
Pump Ground Wire – Two ground terminals are
provided if local code requires redundant grounding
connections.
Loosen the ground screw (ZZ) and attach a ground
wire (Graco part 244524 – not supplied). Tighten the
ground screw securely. Connect the other end of the
ground wire to a true earth ground.
3A3165F
9
Installation
Connect the Power Supply
4. Install incoming power wires into the opposite
side of the disconnect labeled 2T1 and 4T2, and
torque to 7 in-lb (0.8 N•m).
Improper wiring may cause electric shock, fire
and explosion, or other serious injury if work
is not performed properly. Have a qualified
electrician perform any electrical work. Be sure
your installation complies with all National, State
and Local safety and fire codes.
1. Shut off the fused safety switch (B) and follow
the appropriate lock-out/tag-out procedures.
Typical fixed installation for wall mounted
systems shown below:
5. Reinstall junction box cover (Z) and screws (J).
Torque screws to 15–20 ft-lb (21–27 N•m).
NOTE: One wire will be installed in both terminals
1L1 and 3L2.
Make sure no wires are pinched when
re-installing covers. Wires will be damaged
and create an electrical hazard and/or fire and
explosion hazard if pinched.
Disconnect Block Terminals
1
2
3
4
Tighten disconnect block terminals to 7 in-lb
(0.8 N•m). Do not over-tighten.
Tighten cover screws to 15 ft-lb (20.3 N•m).
A conduit seal (D) is required within 18 in.
(457 mm) of the driver for the US and Canada.
15 in-lb maximum (terminal bushings)
2. To install wiring, locate the electrical junction box
(Y). Remove four screws (J) and junction box
cover (Z). Wires will already be installed in the
front side of the disconnect in terminals labeled
1L1 and 3L2.
† Conduit not supplied.
‡ Power cord not supplied.
3. Install the ground wire to the labeled ground
lug in the back of the junction box. See
Grounding, page 9 .
10
3A3165F
General Repair Information
General Repair
Information
NOTE: See Driver Repair manual for specific
instructions.
To avoid electric shock, fire and explosion hazard,
and/or injury from moving parts hazard, turn off
equipment power and shut off power at the main
circuit breaker before repairing. Wear appropriate
protective equipment when in work area. Wait five
minutes before servicing.
Make sure no wires are pinched when re-installing
covers. Wires will be damaged and create an
electrical hazard and/or fire and explosion hazard
if pinched.
NOTE: Consult Graco Technical Assistance or your
Graco distributor for genuine replacement fasteners.
M8 x 30 socket-head cap screws of Class 12.9 steel
or better with a minimum yield strength of 1100
MPa (160,000 psi) are acceptable alternatives. All
socket-head cap screw cover fasteners must be
torqued to 15 ft-lb (20.3 N•m).
3A3165F
11
Graco Information
NOTE: For Graco Warranty information see Driver Operation manual.
For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents.
To place an order, contact your Graco Distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free:
1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice. Original Instructions. This manual contains English. MM 3A3165
Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2016, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision F– May 2019

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