Graco 3A3426B, LineLazer V 200HS Airless Line Stripers Standrd Series and High Production (HP) Auto Series Owner's Manual

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Graco 3A3426B, LineLazer V 200HS Airless Line Stripers Standrd Series and High Production (HP) Auto Series Owner's Manual | Manualzz

Operation

LineLazer

V 200

HS

Airless Line Stripers

Standard Series and High Production (HP) Series

For the application of line striping materials.

For professional use only.

For outdoor use only.

Not for use in explosive atmospheres or hazardous locations.

Maximum Operating Pressure: 3300 psi (22.8 MPa, 228 bar)

Important Safety Instructions

Read all warnings and instructions in this manual and in related manuals.

Be familiar with the controls and the proper usage of the equipment.

Save these instructions.

Related Manuals:

3A3390 Parts

311254

309277

Gun

Pump

3A3428 Auto-Layout Applications Methods

3A3426B

EN

Use only genuine Graco replacement parts.

The use of non-Graco replacement parts may void warranty.

ti28012a

2

Table of Contents

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Battery Disposal . . . . . . . . . . . . . . . . . . . . . . . . . 8

Tip Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Component Identification (LLV 200HS) . . . . . . . . 10

Grounding Procedure

(For Flammable Materials Only) . . . . . . . . . . 11

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 11

Setup/Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

SwitchTip and Guard Assembly . . . . . . . . . . . . 14

Gun Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Install Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Position Gun . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Select Guns (Standard Series) . . . . . . . . . . . . . 15

Select Guns (HP Auto Series) . . . . . . . . . . . . . 16

Gun Positions Chart . . . . . . . . . . . . . . . . . . . . . 17

Gun Arm Mounts . . . . . . . . . . . . . . . . . . . . . . . . 18

Change Gun Position

(Front and Back) . . . . . . . . . . . . . . . . . . . . . 18

Change Gun Position

(Left and Right) . . . . . . . . . . . . . . . . . . . . . . 18

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Trigger Sensor Adjustment . . . . . . . . . . . . . . . . 19

Gun Cable Adjustment . . . . . . . . . . . . . . . . . . . 20

Straight Line Adjustment . . . . . . . . . . . . . . . . . . 21

Handle Bar Adjustment . . . . . . . . . . . . . . . . . . . 21

Dot Laser (if applicable) . . . . . . . . . . . . . . . . . . 22

Cleanup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

LineLazer V LiveLook Display . . . . . . . . . . . . . . . 25

Standard Series . . . . . . . . . . . . . . . . . . . . . . . . . 25

Initial Setup (Standard Series) . . . . . . . . . . . . . . 26

Striping Mode (Standard Series) . . . . . . . . . . . . 28

Measure Mode (Standard Series) . . . . . . . . . . . 29

Setup/Information . . . . . . . . . . . . . . . . . . . . . . . 30

Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

HP Auto Series and HP Reflective Series . . . . . . 33

LineLazer V LiveLook Display . . . . . . . . . . . . . . . 34

HP Auto Series . . . . . . . . . . . . . . . . . . . . . . . . . 34

Initial Setup (HP Auto Series) . . . . . . . . . . . . . . 35

Striping Mode (HP Auto Series) . . . . . . . . . . . . 37

Measure Mode (HP Auto Series) . . . . . . . . . . . . 38

Layout Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Stall Calculator . . . . . . . . . . . . . . . . . . . . . . . . . 40

Angle Calculator . . . . . . . . . . . . . . . . . . . . . . . . 41

Setup/Information . . . . . . . . . . . . . . . . . . . . . . . 43

Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Data Logging . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

LineLazer V 200HS . . . . . . . . . . . . . . . . . . . . . . 48

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Hydraulic Oil/Filter Change . . . . . . . . . . . . . . . . . . 54

Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Wiring Diagram (Standard Series) . . . . . . . . . . . . 55

Wiring Diagram (HP Auto Series/HP Reflective

Series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

World Symbol Key . . . . . . . . . . . . . . . . . . . . . . . . . 57

Technical Specifications . . . . . . . . . . . . . . . . . . . . 58

Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 62

3A3426BOperation

Models

LineLazer V 200 HS

Model:

17H459

17H461

17K582

17H462

17K637

17H463

17K583

17H464

Standard

1 Manual Gun

Standard

2 Manual Guns

HP Auto

1 Auto Gun

HP Auto

1 Manual Gun

1 Auto Gun

HP Auto

2 Auto Guns

HP Reflective

1 Manual Gun

1 PBS Tank

 with laser

 with laser

 with laser

17H460

17J964

17K585

17H465

HP Reflective

1 Auto Gun

1 PBS Tank

HP Reflective

2 Auto Guns

1 PBS Tank

 with laser

* All auto guns can be actuated manually.

3A3426BOperation 3

4

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Do not fill fuel tank while engine is running or hot; shut off engine and let it cool. Fuel is flammable and can ignite or explode if spilled on hot surface.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths

(potential static arc).

• Ground all equipment in the work area. See Grounding instructions.

• Never spray or flush solvent at high pressure.

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are antistatic or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

SKIN INJECTION HAZARD

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. In the event that injection occurs, get immediate surgical treatment.

• Do not aim the gun at, or spray any person or animal.

• Keep hands and other body parts away from the discharge. For example, do not try to stop leaks with any part of the body.

• Always use the nozzle tip guard. Do not spray without nozzle tip guard in place.

• Use Graco nozzle tips.

• Use caution when cleaning and changing nozzle tips. In the case where the nozzle tip clogs while spraying, follow the Pressure Relief Procedure for turning off the unit and relieving the pressure before removing the nozzle tip to clean.

• Equipment maintains pressure after power is shut off. Do not leave the equipment energized or under pressure while unattended. Follow the Pressure Relief Procedure when the equipment is unattended or not in use, and before servicing, cleaning, or removing parts.

• Check hoses and parts for signs of damage. Replace any damaged hoses or parts.

• This system is capable of producing 3300 psi. Use Graco replacement parts or accessories that are rated a minimum of 3300 psi.

• Always engage the trigger lock when not spraying. Verify the trigger lock is functioning properly.

• Verify that all connections are secure before operating the unit.

• Know how to stop the unit and bleed pressure quickly. Be thoroughly familiar with the controls.

3A3426BOperation

Warnings

CARBON MONOXIDE HAZARD

Exhaust contains poisonous carbon monoxide, which is colorless and odorless. Breathing carbon monoxide can cause death.

• Do not operate in an enclosed area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request Safety Data Sheet (SDS) from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PRESSURIZED ALUMINUM PARTS HAZARD

Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture. Failure to follow this warning can result in death, serious injury, or property damage.

• Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids containing such solvents.

• Do not use chlorine bleach.

• Many other fluids may contain chemicals that can react with aluminum. Contact your material supplier for compatibility.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

ENTANGLEMENT HAZARD

Rotating parts can cause serious injury

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Do not wear loose clothing, jewelry or long hair while operating equipment.

• Equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

3A3426BOperation 5

Warnings

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

BATTERY HAZARD

The battery may leak, explode, cause burns, or cause an explosion if mishandled. Contents of an open battery can cause severe irritation and/or chemical burns. If on skin, wash with soap and water. If in eyes, flush with water for at least 15 minutes and get immediate medical attention.

• Only use the battery type specified for use with the equipment. See Technical Data .

• Replace battery only in well-ventilated area and away from flammable or combustible materials, including paints and solvents.

• Do not dispose of battery in fire or heat above 50°C (122°F). The battery is capable of exploding.

• Do not throw into fire.

• Do not expose battery to water or rain.

• Do not disassemble, crush, or penetrate the battery.

• Do not use or charge a battery that is cracked or damaged.

• Follow local ordinances and/or regulations for disposal.

ELECTRIC SHOCK HAZARD

Hazardous voltage is present in control box while engine is running.

• Turn off engine before servicing equipment.

CALIFORNIA PROPOSITION 65

The engine exhaust from this product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm.

This product contains a chemical known to the State of California to cause cancer, birth defects or other reproductive harm. Wash hands after handling.

6 3A3426BOperation

Warnings

Important Laser Information for Units with Laser Option

LASER LIGHT HAZARD: AVOID DIRECT EYE CONTACT

Eye exposure to Class IIIa3/3R levels of laser light can potentially present an eye (retinal) injury hazard, including spot blindness or other retinal injury. To avoid direct eye exposure:

• Never look directly in to a laser beam or point the beam into the eyes of others, even at long distances.

• Never shine the laser at mirror like surfaces which can cause specular reflections of the beam.

• Always set the laser at a height and angle that prevents the beam from shining into people’s eyes.

• Immediately terminate laser emissions if personnel, animals or reflective objects approach the beam.

• Always turn off laser when unattended.

• Do not remove any warning labels from the laser.

• Only properly trained laser operators are to use this product.

• Never allow beams to be aimed toward traffic, vehicles, or heavy equipment. Even when not damaging at long distances, the high brightness of lasers can distract or disrupt vehicle operations.

• Never point a laser at an aircraft or law enforcement personnel. This is considered a felony in most locations, with the possibility of jail time, heavy fines or both.

• Do not disassemble laser product. Return to factory for all service procedures.

• Laser must be turned OFF when cleaning the lens, so as not to create unwanted laser refraction.

LASER RADIATION HAZARD

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

• Do not attempt to open or disassemble the laser housing under any circumstances. Doing so may cause exposure to potentially hazardous levels of laser radiation.

• No serviceable parts within. Unit is factory sealed.

FIRE AND EXPLOSION HAZARD

Connecting directly to a generator source can create a short or sparking under certain conditions.

• Only connect GL1700 to a dedicated 12 volt DC battery source.

3A3426BOperation 7

Warnings

Battery Disposal

Do not place batteries in the trash. Recycle batteries according to local regulations. To find a recycling location in the

USA and Canada call 1-800-822-8837 or go to www.call2recycle.org

.

ti25930a

8 3A3426BOperation

Tip Selection

Tip Selection

LL5417

LL5419

LL5421

LL5423

LL5425

LL5427

LL5429

LL5431

LL5435

LL5621

LL5623

LL5625

LL5627

LL5629

LL5631

LL5635

LL5639

LL5213*

LL5215*

LL5217

LL5219

LL5315

LL5317

LL5319

LL5321

LL5323

LL5325

LL5327

LL5329

LL5331

LL5333

LL5335

LL5355

in.

(cm)

2 (5)

2 (5)

in.

(cm)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

4 (10)

*Use 100 mesh filter to reduce tip clogs.

in.

(cm)

6 (15)

6 (15)

6 (15)

6 (15)

6 (15)

6 (15)

6 (15)

6 (15)

6 (15)

in.

(cm)

12 (30)

12 (30)

12 (30)

12 (30)

12 (30)

12 (30)

12 (30)

12 (30)

3A3426BOperation

9

Component Identification (LLV 200HS)

Component Identification (LLV 200

HS

)

9

1

15

2

10

10

6

4

3

12

7 11 8

13

2 3

5

4 5 6 7 ti28030a

8 10

10

1 Display

2 Spray gun control

3 Prime/Spray valve

4 Filter

5 Trigger safety

6 Engine/Controls

7 Drain and siphon tubes

8 Pump ON/OFF lever

9 Pressure control

13

11 12 14

10 Turn control

11 Engine STOP

*12 12 volt battery

*13 Gun actuator

*14 Layout laser

15 Engine kill switch

*HP Auto Series only. Upgrade to HP Auto Series with

P/N 25A527.

3A3426BOperation

Grounding Procedure

(For Flammable Materials Only)

Grounding Procedure (For Flammable Materials Only)

2.

Set pump switch to OFF . Turn engine OFF .

This equipment must be grounded to reduce the risk of static sparking. Static sparking can cause fumes to ignite or explode. Grounding provides an escape wire for the electric current.

1.

Position striper so that the tires are not on pavement.

2.

Striper is shipped with a grounding clamp. Grounding clamp must attach to grounded object (e.g. metal sign post).

ti27504a

3.

Turn pressure control to lowest setting. Trigger all guns to relieve pressure.

ti28013a

4.

Engage all gun trigger locks. Turn prime valve down. ti27615a

Pressure Relief Procedure

5.

If you suspect the spray tip or hose is clogged or that pressure has not been fully relieved: a.

VERY SLOWLY loosen the tip guard retaining nut or the hose end coupling to relieve pressure gradually.

b.

Loosen the nut or coupling completely.

c.

Clear the obstruction in the hose or tip.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief

Procedure when you stop dispensing and before cleaning, checking, or servicing the equipment.

1.

Perform

Grounding Procedure (For Flammable

Materials Only) , page 11

3A3426BOperation 11

Setup/Startup

Setup/Startup

6.

Set pump switch to OFF .

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief

Procedure when you stop spraying and before cleaning, checking, or servicing the equipment.

1.

Perform

Pressure Relief Procedure , page 11.

2.

Perform

Grounding Procedure (For Flammable

Materials Only) , page 11

, if using flammable materials.

3.

Fill throat packing nut with Throat Seal Liquid (TSL) to decrease packing wear. ti23144a

7.

If removed, install strainer.

ti27612a ti27504a

8.

Turn prime valve down. Turn pressure control counterclockwise to lowest pressure.

ti28014a

4.

Check engine oil level. Add SAE 10W-30 (summer) or 5W-30 (winter). See engine manual.

ti28015a

NOTE: Minimum hose size allowable for proper sprayer operation is 3/8 in. x 22 ft for LL200 HS .

9.

Place siphon tube set in grounded metal pail partially filled with flushing fluid. Attach ground wire to true earth ground. Use water to flush water-base paint and mineral spirits to flush oil-base paint and storage oil.

ti27610a

5.

Fill fuel tank.

ti27613a

12 ti27611a

3A3426BOperation

Setup/Startup

11. After engine starts, move choke to open.

10. Start engine: a.

Move fuel valve to open.

b.

Move choke to closed.

c.

Set throttle to fast.

ti27618 a ti28151a d.

Set engine switch to ON.

ti27766 a ti27616 a

12. Set throttle to desired setting.

ti27617 a ti27618 a ti28152a

13. Digital display is functional after engine starts.

ti27833a ti27619a e.

Pull starter cord.

ti27620a

3A3426BOperation 13

Setup/Startup

14. Set pump switch to ON (pump is now active).

18. Inspect fittings for leaks. If leaks occur, turn sprayer

OFF immediately. Perform Pressure Relief Procedure . Tighten leaky fittings. Repeat Startup , steps

1 - 17. If no leaks, continue to trigger gun until system is thoroughly flushed. Proceed to step 18.

19. Place siphon tube in paint pails.

ti28017a

15. Increase pressure control enough to start pump.

Allow fluid to circulate for 15 seconds.

ti27613a

20. Trigger all guns again into a flushing fluid pail until paint appears. Assemble tips and guards.

15s ti28016a

16. Turn pressure down, turn prime valve horizontal.

Disengage gun trigger lock.

ti27774a ti28018a

17. Hold all guns against a grounded metal flushing pail.

Trigger guns and increase fluid pressure slowly until pumps run smoothly.

SwitchTip and Guard Assembly

1.

Engage trigger lock. Use end of SwitchTip to press

OneSeal into tip guard, with curve matching tip bore.

ti28019a ti27775a

2.

Insert SwitchTip in tip bore and firmly thread assembly onto gun.

14

High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag.

3A3426BOperation ti27776a

Gun Placement

Gun Placement

Install Guns

1.

Insert guns into gun holder. Tighten clamps.

Another option can be to swing the gun out at an angle and rotate the tip guard. This results in better visibility for the user.

ti27777a

Position Gun

2.

Position gun: up/down, forward/reverse, left/right.

See Gun Positions Chart , page 16 for examples.

ti28130a

Select Guns (Standard Series)

3.

Connect gun cables to left or right gun selector plates.

1

2 ti27780a a.

One gun: Disconnect one gun selector plate from trigger.

ti27778a

NOTE: When striping above a curb, the mounting clamp can be rotated for clearance.

ti27781a b.

Both guns simultaneously: Adjust both gun selector plates to the same position.

3A3426BOperation ti28129a ti27782a c.

Solid-skip and skip-solid: Adjust solid-line gun to position 1 and skip-line to position 2.

ti27782a

15

Gun Placement

Select Guns (HP Auto Series)

1.

Use the gun selector buttons to determine which guns are active. Each gun selector has 3 settings: continuous line, OFF and programmed line pattern.

2.

Use the gun trigger control to actuate guns.

ti27881a ti27784a

1s

4 Examples:

\

Gun

1

Gun

2

Gun

1

Gun

2

Gun

1

Gun

2

Gun

1

Gun

2

16 ti27785a

3A3426BOperation

Gun Positions Chart

1

5

4

3

2

6

7

3A3426BOperation

1 One line

2 One line up to 24 in. (61cm) wide

3 Two lines

4 One line or two lines to spray around obstacles

5 One gun curb

6 Two gun curb

7 Two lines or one line up to 24 in. (61 cm) wide ti27786a

Gun Placement

17

Gun Placement

Gun Arm Mounts

This unit is equipped with front and rear gun arm mounts.

4.

Tighten gun arm knob into gun arm mounting slot.

ti28020a

Change Gun Position

(Front and Back)

1.

Loosen gun arm knob and remove from gun arm mounting slot.

ti27798a

NOTICE

Make sure all hoses, cables, and wires are properly routed through brackets and do NOT rub on tire.

Contact with tire will result in damaged hoses, cables, and wires.

Change Gun Position

(Left and Right)

Removal

1.

Loosen vertical gun arm knob on gun arm mounting bar and remove.

ti27799a ti27796a

2.

Slide gun arm assembly (including gun and hoses) out from gun arm mounting slot.

2.

Extend mounting bar on opposite side of the machine.

ti27919a ti27795a

3.

Slide gun arm assembly into desired gun arm mounting slot.

18 ti27797a ti27800a

3A3426BOperation

Installation

1.

Install vertical gun mount onto gun bar.

Gun Placement

No fluid spray

2.

Turn screw in handle clockwise if spray icon appears before fluid spray starts.

ti27801a

NOTE: Make sure all hoses, cables, and wires are properly routed through brackets.

Trigger Sensor Adjustment

1.

Start striper engine. Engage trigger. Spray icon should appear simultaneously with start of fluid spray.

ti27802a

No spray icon

3.

Turn screw in handle counterclockwise if fluid spray starts before spray icon appears.

Standard Series ti27803a

4.

Continue adjusting screw in handle until timing of spray icon and fluid spray are synchronized.

9

1490

30.8

0.0

0 mph

6

É

HP Auto Series ti27883a

9

1490

30.8

0.0

ti27940a

0 mph

6

É

3A3426BOperation 19

Gun Placement

Gun Cable Adjustment

Adjusting the gun cable will increase or decrease the gap between the trigger plate and the gun trigger. To adjust trigger gap, perform the steps below.

Standard Series

3.

Insert plastic cable retainer into cable bracket hole.

ti27806a

4.

Install cable end onto trigger plate pin and install clip.

ti27884a

HP Auto Series

(has 2 locations) ti27807a ti27885a

1.

Use wrench to loosen locking nut on cable adjuster.

5.

Route cable around unit and up through cable holes behind hose mount.

ti27804a

2.

Loosen or tighten adjuster until desired result is achieved. NOTE: More thread exposed means less gap between gun trigger and trigger plate.

3.

Use wrench to tighten locking nut on the adjuster.

Adding Gun Cable (HP Auto Series)

The HP Auto Series can be equipped with two gun actuators. Each gun actuator is capable of operating one cable.

1.

Select cable end with adjuster.

2.

Install exposed cable through cable bracket slot.

ti27808a

6.

Route cable end loop through rectangular hole in bracket and insert plastic cable retainer into the actuator bracket. Install cable end onto actuator rod and install pin.

ti27809a ti27805a

20 3A3426BOperation

Gun Placement

Straight Line Adjustment

The front wheel is set to center the unit and allow the operator to form straight lines. Over time, the wheel may become misaligned and will need to be readjusted. To re-center the front wheel, perform the following steps:

1.

Loosen bolt on the front wheel bracket.

4.

Roll the striper. Repeat steps 2 and 3 until striper rolls straight. Tighten bolt on wheel alignment plate to lock the new wheel setting. ti27813a

Handle Bar Adjustment

ti27810a

2.

If striper arcs to the right, loosen left set screw and tighten right set screw for fine tune adjustment.

ti27811a

3.

If striper arcs to the left, loosen right set screw and tighten left set screw.

3A3426BOperation ti27812a ti27814a

21

Gun Placement

Dot Laser (if applicable)

LASER LIGHT HAZARD. Avoid direct eye contact.

1.

Remove battery cover.

4.

Route wires from the switch to the battery and connect to the (+) and (-) terminals.

5.

Connect the switch leads to the wire harness.

ti27818a ti27886a

2.

Attach ON/OFF switch to desired location on the handle bar.

ti27888a

6.

Reattach battery cover.

ti27815a

3.

Attach laser to desired location on the gun arm.

ti27887a

7.

Turn on laser and position dot underneath gun head.

ti27816a

22 ti27817a

3A3426BOperation

Cleanup

Cleanup

4.

Clean filter, guard and SwitchTip in flushing fluid.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief

Procedure when you stop dispensing and before cleaning, checking, or servicing the equipment.

1.

Perform Pressure Relief Procedure , page 11.

2.

Remove guard and SwitchTip from all guns.

TI3375A

FLUSH

5.

Place siphon tube set in grounded metal pail partially filled with flushing fluid. Attach ground wire to

true earth ground. Perform Startup steps 10 - 17

(see page 13) to flush out paint in sprayer. Use

water to flush water-base paint and mineral spirits solvent (also called white spirit) to flush oil-base paint.

6.

Hold gun against paint bucket and pull trigger until water or solvent appears.

TI3371A

3.

Unscrew cap, remove filter. Assemble without filter. ti6269a ti3322b

7.

Move gun to solvent or water bucket. Hold gun against bucket and pull trigger until the system is thoroughly flushed.

8.

Fill pump with Pump Armor and reassemble filter, guard and SwitchTip.

9.

Each time you spray and store, fill throat packing nut with TSL to decrease packing wear.

3A3426BOperation 23

Cleanup

Standard Series

24 ti28021a

3A3426BOperation

LineLazer V LiveLook Display

LineLazer V LiveLook Display

Standard Series

SELECTION BUTTONS

14

1950 psi

746 ¹

46 gal

MIL

0 mph

6

É

RESET...

Distance, Gallons, Job Mil

JOB LOGGING

Only active with HP Auto

Series. Upgrade with P/N

25A527.

CYCLE THROUGH

MENU SCREENS

ADJUSTMENT

ARROWS

TIA

AUTO-GUN CONTROL BUTTONS

Only active with HP Auto Series. Upgrade with P/N 25A527.

STRIPING SCREEN

1950 psi

746 ¹

14

46 gal mil

0 mph

6

É

s Displays:

s$ISTANCEOFSPRAYEDLINE s'ALLONS0UMPED s*OB-ILAND,IVE-IL s3PEED s0RESSURE s)NPUT,INE7IDTH ti27819a

MEASURE MODE

0.00

¹

¹

0.00

¹

¹

0.00

¹

¹

MEASURE MODE

I / 0 a

s4AKEUPTOMEASUREMENTS

BYPRESSINGTHEBUTTONTO

STARTTHEMEASUREMENTAND

PRESSINGITAGAINTOEND

THEMEASUREMENT

SETTING/INFO

a

B

CALIBRATION

SETTINGS

C INFORMATION

D ENG SPA FRE GLOBAL

s3ETTINGSANDINFORMATIONCAN

BEACCESSEDFROMTHISSCREEN s&ORACCURATEDISTANCECALCULATIONS

THEMACHINEMUSTBECALIBRATED

0RESSTOCALIBRATETHEMACHINE

5SEADISTANCEOFATLEASTFEET

ORMORE

3A3426BOperation 25

LineLazer V LiveLook Display

Initial Setup (Standard Series)

The initial setup prepares the striper for operation based on a number of user entered parameters. Language selections and the units of measure selections can be set before you start or changed later.

Language

From Setup/Information select appropriate language by pressing until the language is outlined.

US Units

Pressure = psi

Volume = gallons

Distance = feet

Line Thickness = mil

SI Units

Pressure = bar (MPa available)

Volume = liters

Distance = meters

Line thickness = micron (g/m 2 available)

Paint Specific Gravity = Use UP and DOWN arrows to set specific gravity. Required to determine paint thickness.

NOTE: All units can be changed individually at any time.

Calibration

1.

Check rear tire pressure 55 ± 5 psi (379 ± 34 kpa) and fill if necessary.

2.

Extend steel tape to distance greater than 26 ft.

(8m).

ti27827a

ENG = English

SPA = Spanish

FRE = French

DEU = German

RUS = Russian

WORLD = Symbols see World Symbol Key , page

48.

NOTE: Language can be changed later.

Units

Press to enter settings and then again to enter units. Select appropriate units of measure.

26 Ft.

8M

26 ti27828a ti27829a

3A3426BOperation

3.

Setup/Information.

LineLazer V LiveLook Display

6.

Push to calibration.

ti27827a

\

4.

Press for Calibration. Set TRAVEL DIST to 25 ft

(7.6m) or longer. Longer distances ensure better1 accuracy, depending on conditions. ti27826a

7.

Move striper forward. Keep unit aligned with steel tape.

8.

Stop when chosen part of unit aligns with 26-ft (8m), or distance entered, on steel tape (25-ft./ 7.6m distance).

25 FT 26 FT 27 FT 28 FT 29 FT 30 FT 31 F ti27832a

9.

Push to calibration.

ti27830a

5.

Align part of the unit with 1 foot (30.5cm) on steel tape. ti28022a

• Calibration is not complete when the exclamation

1

FT

2

FT

3

FT

4

FT

5

FT

6

F ti27831a

• Calibration is finished when the check mark symbol

is displayed.

10. Calibration is now complete.

Go to Measure Mode (Standard Series) , page 29, and

verify accuracy by measuring the tape.

3A3426BOperation 27

LineLazer V LiveLook Display

Striping Mode (Standard Series)

1 2

9

8

7

6

MIL

3

4

Ref. Description

1 Resets Distance, Gallons, Mils

*2 Job logging

3 Scroll between menu screens

4 Line width adjustment buttons

*5 Auto gun buttons

6 MIL thickness. While spraying “Instant MIL avg” is displayed. When stopped total “Job MIL avg” is displayed.

7 Total gallons sprayed

8 Total line length sprayed.

9 Pressure

*Not active in Standard Series. Upgrade to HP Auto

Series with P/N 25A527.

5 ti27889a

Operating in Striping Mode

1.

Make sure engine is running.

2.

Set pump switch to ON.

3.

Pull trigger to spray.

ti28017a ti27890a

28 3A3426BOperation

LineLazer V LiveLook Display

Measure Mode (Standard Series)

Measure Mode replaces a tape measure to measure distances when laying out an area to be striped.

1.

Use to select Measure Mode.

2.

Press and release . Move striper forwards or backwards. (Moving backwards is a negative distance.)

1 2

4 3 ti27902a

3.

Press and release to end measured length. Up to six lengths are viewable.

Ref. Description

1 Press to start measurement, Press to stop measurement

2 Hold to reset values to zero

3 Scroll between main menu screens

4 Last measurement taken ti27834a ti27911a

3A3426BOperation 29

30 ti27835a

LineLazer V LiveLook Display

Setup/Information

Use to select Setup/Information.

See Language , page 26.

See Calibration , page 26.

See

Settings , page 31.

See

Information , page 32.

3A3426BOperation

LineLazer V LiveLook Display

Settings

Use to select Setup/Information. Press to open Settings Menu.

Chooses the machine type. Necessary for accurate gallon counting.

ti27839a

3A3426BOperation

Use

Set units with

Use value.

to adjust screen contrast to the desired

31

LineLazer V LiveLook Display

Information

Use to select Setup/Information. Press open Information Menu.

to

Displays and logs life data and striper information.

View and test functionality of components.

Stroke Counter

Pressure Transducer

Distance Sensor

Touch Pad Buttons

Engine Voltage

Battery Voltage

Logs last four error codes that occurred.

Code Description

02 = Over pressure

03 = No transducer detected

Reset error codes ti27836a

32 3A3426BOperation

HP Auto Series and HP Reflective Series

HP Auto Series and HP Reflective Series

3A3426BOperation ti28023a

33

LineLazer V LiveLook Display

LineLazer V LiveLook Display

HP Auto Series

TOGGLE BETWEEN S KIP CYCLE

AND LINE WIDTH DI S PLAY ON S CREEN

SKIP LINE PRESETS AND SELECTION BUTTON s4OSAVEFAVORITEPRESETSENTERTHE0AINTAND3PACE

LENGTHSDESIREDWITH!DJUSTMENT!RROWS4HENPRESS

ANDHOLD!"OR#TOENTERTHATVALUEINTOFAVORITE

4HESEWORKJUSTLIKE&AVORITESONACARRADIO

CHOOSE BETWEEN HOW THE RED

BUTTON ACTUATES THE GUN

M (OLDTHEBUTTONTOSPRAYRELEASETOSTOP-ANUAL

S 0RESSFORONETIMESHOTWHENIN3KIP-ODE

A 0RESSTHEBUTTONTOSPRAY0RESSAGAINTOSTOP!UTO

RESET - $ISTANCE'ALLONS*OB-IL

3TART.EW*OB

JOB LOGGING

CYCLE THROUGH

MENU SCREEN

ADJUSTMENT

ARROWS

34 ti27845a

AUTO-GUN CONTROL BUTTONS.

s0RESSTOCHOOSESOLIDLINE0RESSTOTURNOFF(OLDFORSECONDTOCHOOSE3KIP,INE

TIA

STRIPING SCREEN

10-40 5-20 15-30

14

1950 psi

746¹

46 GAL

MIL mph

10.0¹

30.0¹ s Main striping screen. -UST

BEINTHISMODETOELECTRONICALLY

ACTUATEGUNS s!UTOMATIC3KIP#YCLESCANBE

LAIDFROMTHISSCREEN#HOOSE

SKIPLINEONTHEDESIREDGUNTO

FIRE%NTERTHE0AINTAND3PACE

DISTANCEWANTEDANDBEGIN

SPRAYING s0RESSTHE%"UTTONTOCHOOSE

HOWTHEREDBUTTONACTUATES

THEGUNS

M (OLDTOSPRAYRELEASETOSTOP

S 0RESSFORONETIMESHOTWHEN

IN3KIP-ODE

A 0RESSTOSTARTPRESSTOSTOP ti27879a

MEASURE MODE

0.00

¹

¹

0.00

¹

0.00

¹

¹

0.00

¹

MEASURE MODE

I / 0 s Measure Mode. !BILITYTOTAKE

UPTOMEASUREMENTSBY

PRESSINGTHEREDBUTTONTOSTART

THEMEASUREMENTANDPRESSINGIT

AGAINTOENDTHEMEASUREMENT s)FAN!UTO'UNISSELECTEDSEE

BELOW ANDTHEREDBUTTONIS

HELDDOWNADOTWILLBEDROPPED

EVERYvUNTILTHEREDBUTTONIS

RELEASED

LAYOUT MODE

9.00

SEEPAGE

SEEPAGE

10.00

11.00

s Layout Mode. $ROPADOTATA

CHOSENDISTANCETOLAYOUTA

PARKINGLOT s%NTERSTALLSIZEACTIVATEANAUTO

GUNPRESSTHEREDBUTTONAND

ROLLTHEMACHINE4OSTOP

DOTTINGPRESSTHEREDBUTTON

AGAIN&AVORITESCANBESAVED

JUSTLIKEINTHEMAINSCREEN

SETTING/INFO

s3ETTINGSAND)NFORMATIONCANBE

ACCESSEDFROMTHISSCREEN s&ORACCURATEDISTANCECALCULA -

TIONSTHEMACHINEMUSTBE

CALIBRATED0RESS!TOCALIBRATE

THEMACHINE5SEADISTANCEOF

ATLEASTORMORE

3A3426BOperation

Initial Setup (HP Auto Series)

The initial setup prepares the striper for operation based on a number of user entered parameters. Language selections and the units of measure selections can be set before you start or changed later.

Language

From Setup/Information select appropriate language by pressing until the language is outlined.

LineLazer V LiveLook Display

US Units

Pressure = psi

Volume = gallons

Distance = feet

Line Thickness = mil

SI Units

Pressure = bar (MPa available)

Volume = liters

Distance = meters

Line thickness = micron (g/m 2 available)

Paint Specific Gravity = Use UP and DOWN arrows to set specific gravity. Required to determine paint thickness.

NOTE: All units can be changed individually at any time.

Calibration

1.

Check rear tire pressure 55 ± 5 psi (379 ± 34 kpa) and fill if necessary.

2.

Extend steel tape to distance greater than 26 ft.

(8m).

ti27827a

ENG = English

SPA = Spanish

FRE = French

DEU = German

RUS = Russian

WORLD = Symbols see World Symbol Key , page

57

.

NOTE: Language can be changed later.

Units

Press to enter settings and then again to enter units. Select appropriate units of measure.

26 Ft.

8M ti27828a

3A3426BOperation ti27829a

35

LineLazer V LiveLook Display

3.

Setup/Information.

6.

Press and release gun trigger control to start calibration.

ti27827a

4.

Press for Calibration. Set TRAVEL DIST to 25 ft

(7.6m) or longer. Longer distances ensure better accuracy, depending on conditions. ti27912a

7.

Move striper forward. Keep laser dot on steel tape.

8.

Stop when laser aligns with 26-ft (8m) or distance entered on steel tape (25-ft./7.6m distance).

ti27843a

9.

Press and release gun trigger control to complete calibration.

ti27830a

5.

Turn on laser and align laser dot with 1 foot

(30.5cm) on steel tape.

36 ti27841a ti27912a

• Calibration is not complete when the exclamation

• Calibration is finished when the check mark symbol

is displayed.

10. Calibration is now complete.

Go to

Measure Mode (HP Auto Series) , page 38, and

verify accuracy by measuring the tape.

3A3426BOperation

Striping Mode (HP Auto Series)

1 2 3 4 5

LineLazer V LiveLook Display

12

11

10

9

1450 psi

30.8

¹

9

0.0 gal

MIL

6

7

8 ti27844a

Ref. Description

1

Select a “Favorite”, press for less than one second.

Save a “Favorite”, press and hold for more than three seconds.

2 Cycles between viewing line width or paint and space value.

Cycles between Manual Mode, Semi-Automatic

Mode, Automatic Mode.

Manual Mode control to stripe.

: Press and hold gun trigger

3 Semi-Automatic Mode : Press and release gun trigger control to stripe the programmed length one time when in Skip Mode.

Automatic Mode : Press and release gun trigger control to start striping. Press and release button again to stop.

4 Resets values and starts recording a new job.

5

Job Data Logger, page 47.

6 Scrolls between menu screens.

7 Paint and Space length OR line width adjustment buttons.

8 Auto guns activation buttons.

9 MIL thickness. While spraying “Instant MIL avg” is displayed. When stopped total “Job MIL avg” is displayed.

10 Total gallons (liters) sprayed.

11 Total line length sprayed.

12 Pressure

Operating in Striping Mode

Striper must be running before activating gun trigger control.

1.

Make sure engine is running.

2.

Use gun activation buttons to select guns and line type.

ti27893a

3.

Press gun trigger control to begin spraying.

ti27881a

In Automatic Mode or Semi-Automatic Mode the or

will flash when gun trigger control is pressed to signal mode is active.

3A3426BOperation 37

LineLazer V LiveLook Display

Measure Mode (HP Auto Series)

Measure Mode replaces a tape measure to measure distances when laying out an area to be striped.

1.

Use to select Measure Mode.

1

2.

Press and release gun trigger control. Move striper forwards or backwards. (Moving backwards is a negative distance.)

5

2 3

4 ti27842a

3.

Press and release gun trigger control to end measured length. Up to six lengths are viewable.

The most recent measured length is also saved as the measured distance in the Stall Calculator display. See

Stall Calculator , page 38.

If an auto gun is activated, press and hold gun trigger control at any time to apply a dot. If trigger is held while striper is moving, a dot is marked every 12-inches

(30.5cm).

Ref. Description

1 Press to start measurement, Press to stop measurement.

2 Hold to reset values to zero.

3

Job Data Logger, page 47.

4 Scroll between main menu screens

5 Last measurement taken ti27914a ti27842a ti27915a

38 3A3426BOperation

Layout Mode

Layout Mode is used to calculate and mark parking lot stalls.

1.

Use to select Layout Mode.

1 2 3 4

LineLazer V LiveLook Display

2.

Use gun activation buttons to select guns.

ti27918a

3.

Press and release gun trigger control and move striper forward.

9

5

6

7

8 ti27916a

Ref. Description

1 Opens Stall Calculator Menu.

See

Stall Calculator , page 40.

2 Opens Angle Calculator Menu.

See

Angle Calculator , page 41.

3

Select a “Favorite”, press for less than one second.

Save a “Favorite”, press and hold for more than three seconds.

4

Job Data Logging, page 47.

5 Scroll between menu screens.

6 Adjust stall size/dot spacing.

7 Adjust dot size.

8 Auto Gun activation buttons.

9 Pressure.

ti27912a

4.

Striper default is to place a dot every 9.0 ft (2.7m) to mark the stall size. Stall size is adjustable.

5.

Dots are laid down until gun trigger control is pressed and released again.

An indicator on the screen alternately flash when gun trigger control is pressed to signal mode is active.

ti27849a

3A3426BOperation 39

LineLazer V LiveLook Display

Stall Calculator

Stall Calculator is used to set the stall size. The striper divides the measured length by the stall size to determine the number of stalls that will fit in the length measured. User can adjust number of stalls to a round number and stall width is calculated.

1.

Use to select Layout Mode. Press open Stall Calculator Menu.

1 2

3

4

5

7 to

2.

The most recent length measured in Measure Mode is displayed or press gun trigger control to start a new measurement. Press again to stop measuring.

Stall size and calculated number of stalls are both adjustable.

3.

Press to return to Layout Mode. The Stall size is saved and displayed on the Layout Mode screen.

90.00’

9.00’

10.00’

6

8

10.00’ ti27848a

Ref. Description

1 Opens Angle Calculator Menu.

See

Angle Calculator , page 41.

2 Exits and returns stall size to Layout Mode.

3 Measured distance.

4 Calculated # of stalls. Changing the number of stalls will change the stall size.

5 Adjusts number of stalls.

6 Stall size. Changing stall size changes the calculated # of stalls.

7 Adjusts stall size.

8 Press to start measurement, Press to stop measurement.

ti27917a

4.

Press and release gun trigger control to start marking dots. Press and release gun trigger control again to stop.

40 3A3426BOperation

Angle Calculator

Angle Calculator is used to determine the offset value and dot spacing value for a layout.

1.

Use to select Layout Mode. Press to open Angle Calculator Menu.

1 2 3 4

LineLazer V LiveLook Display

2.

Dot spacing (B) and offset (C) are calculated based on the parameters entered:

Stall angle

Stall depth

Stall size (width)

Line Length

ANGLE

7

5

6

LINE

LENGTH

STALL

SIZE

B C

STALL

DEPTH

OFF SET ti27857a

DOT SPACING

3.

Press to transfer calculated off set distance to

Layout Mode. Save this value in favorites if desired.

8 ti27850a

Ref. Description

1 Transfers calculated dot spacing, B, to Layout

Mode.

2 Transfers calculated off set, C, to Layout Mode.

3 Exits and returns to Layout Mode without transferring any values.

4 Data Logging.

5 Select input variables.

6 Adjust the variable selected.

7 Calculated dot spacing, B.

8 Calculated off set, C.

A

B

OFF SET ti28024a

3A3426BOperation 41

LineLazer V LiveLook Display

4.

Press to transfer calculated dot spacing distance to Layout Mode. Save this value in favorites if desired.

5.

Press and release gun trigger control to start marking stall size dots. Press and release gun trigger control to stop marking.

ti27842a

0

A

B ti27856a

42 3A3426BOperation

LineLazer V LiveLook Display

Setup/Information

Use to select Setup/Information.

See Language , page 35.

See Calibration , page 35.

See Settings , page 44.

See Information , page 45.

See Marker Layout Mode , page 46.

ti27858a

3A3426BOperation 43

LineLazer V LiveLook Display

Settings

Use to select Setup/Information. Press to open Settings Menu.

Chooses the machine type. Necessary for accurate gallon counting.

44 ti27859a

Set units with

Use to adjust screen contrast to the desired value.

For programmed skip lines, press to choose:

Paint first or Space first

In Auto-mode, guns won’t fire or will shut off if speed is below set value.

Enable or Disable Low Speed Shutoff

Adjust low speed setting.

3A3426BOperation

LineLazer V LiveLook Display

Information

Use to select Setup/Information. Press open Information Menu.

to ti27836a

3A3426BOperation

Displays and logs life data and striper information.

View and test functionality of component

Stroke Counter

Pressure Transducer

Distance Sensor

Touch Pad Buttons

Engine Voltage

Battery Voltage

Clutch

Solenoid 1

Solenoid 2

Battery charger stale

Logs last four error codes that occurred.

Code Description

02 = Over pressure

03 = No transducer detected

Reset error codes

45

LineLazer V LiveLook Display

Marker Layout Mode

The Marker Layout Mode feature sprays a dot or a series of dots to mark an area.

1.

Use to select Setup/Information. Press to open Marker Layout Mode.

1 1 2

4.

Set gun switch to skip line or solid line.

ti27918a

5.

Press and release gun trigger control to start marking dots. Press and release gun trigger control again to stop.

3

4 ti27912a ti27860a

Ref. Description

1

Select a “Favorite”, press for less than one second.

Save a “Favorite”, press and hold for more than three seconds.

2 Exits and returns to Information Menu.

3 Select value to change.

4 Adjust spacing value.

2.

Use arrow keys to set up a marker pattern.

3.

Marker layout example shows a typical lane layout for reflective markers. Set space sizes up to eight consecutive measurements. By leaving zeros in any space, Marker Layout Mode will skip to the next measurement in a continuous loop.

Some other uses of Marker Layout Mode are:

• Multiple spaced handicap stall layout

• Double line stalls

An indicator before and after Marker Mode on the screen alternately flash when gun trigger control is pressed to signal mode is active.

48.00 ft.

16.00 ft.

ti27862a

8.00 ft.

8.00 ft.

46

4.00 ft.

4.00 ft.

4.00 ft.

4.00 ft.

ti23812a

3A3426BOperation

LineLazer V LiveLook Display

Data Logging

The LLV control is equipped with Data Logging, which allows the user to recall job data.

1.

Press the window.

to open the Data Logging pop up

2.

Choose to start recording a new job, view the J-Log, erase the J-Log, or take a time stamp.

3.

On the main striping screen, if the user resets the data with a new job is automatically started.

jO

XX

XX

XX

XX

XX

XX

XX

XXXX

C

A

B

START RECORDING NEW JOB

VIEW J-LOG

LINE STCL TOT

AL

ERASE J-LOG

TIME STAMP

E EXIT

Start recording a new job.

Erase the entire J-Log

User requested time stamp for the J-Log.

JOB DATE TIME

â

0001 26.12.2015 1:00 300 12 1.1 0.0 1.1

0001 26.12.2015 2:00 100 14 0.7 2.0 2.7

0001 26.12.2015 3:00 400 15 3.0 1.0 4.5

0002 26.12.2015 5:00 0 15 0.0 4.0 4.0

0002 26.12.2015 6:00 1100 14 3.9 1.0 4.9

0002 26.12.2015 7:00 100 14 0.3 0.0 0.3

0003 26.12.2015 9:30 700 15 2.3 0.5 2.8

0003 26.12.2015 10:00 1200 12 4.1 1.0 5.1

Gallons/liters of line painted

™

Gallons/liters of stencil painted

Total gallons/liters ti28063a

J-Log is a constant data recorder that will take a time stamp and show the data since the previous time stamp.

Time stamps occur at the following intervals:

• Every time the machine is turned on

• Every hour of constant run time

• When the user manually takes a time stamp

• When line width changes and paint is sprayed

• When a new job is started

When the J-Log is 90% full, the user will be notified. If the J-Log is 100% full, Data Logging stops until the user clears the J-Log.

3A3426BOperation 47

Maintenance

Maintenance

48

LineLazer V 200

HS

Periodic Maintenance

DAILY: Check engine oil level and fill as necessary.

DAILY: Check hydraulic oil level and fill as necessary.

DAILY: Check hose for wear and damage.

DAILY: Check gun safety for proper operation.

DAILY: Check prime/spray drain valve for proper operation.

DAILY: Check and fill gas tank

DAILY: Check that displacement pump is tight.

DAILY: Top off TSL level in displacement pump packing nut to help prevent material buildup on piston rod and early wear of packing.

AFTER THE FIRST 20 HOURS OF OPERATION: Drain engine oil and refill with clean oil. Reference Honda

Engines Owner’s Manual for correct oil viscosity.

WEEKLY: Remove engine air filter cover and clean element replace, if necessary. If operating in an unusually dusty environment, check filter daily.

WEEKLY/DAILY: Remove any debris from hydraulic rod.

AFTER EACH 100 HOURS OF OPERATION: Change engine oil. Reference Honda Engines Owner’s Manual for correct oil viscosity.

SEMI-ANNUALLY: Check belt wear, replace if necessary.

YEARLY OR 2000 HOURS: Replace belt.

AFTER EACH 500 HOURS OR 3 MONTHS OF OPER-

ATION: Replace hydraulic oil and filter. Use Graco hydraulic oil 169236 (5 gallon/20 liter) or 207428 (1 gallon/3.8 liter) and filter 246173. Oil change interval dependent on environmental conditions.

SPARK PLUG: Use only BPR6ES (NGK) or

W20EPR--U (NIPPONDENSO) plug. Gap plug to 0.028 to 0.031 in (0.7 to 0.8 mm). Use spark plug wrench when installing and removing plug.

Caster Wheel

1.

Once each year, tighten nut under dust cap until spring washer bottoms out, then back off the nut 1/2 to 3/4 turn.

2.

Once each month, grease the wheel bearing.

3.

Check pin for wear. If pin is worn out, there will be play in the caster wheel. Reverse or replace the pin as needed.

4.

Check caster wheel alignment as necessary. To

align; page 21.

3A3426BOperation

Troubleshooting

Troubleshooting

Problem

Gas engine pulls hard (won’t start).

Engine won’t start.

Engine operates, but displacement pump does not operate.

Displacement pump operates, but output is low on upstroke.

Cause

Hydraulic pressure is too high.

Engine switch is OFF.

Engine is out of gas.

Engine oil level is low.

Spark plug cable is disconnected or damaged.

Cold engine.

Fuel shutoff lever is OFF.

Oil is seeping into combustion chamber.

Pump valve is OFF.

Pressure setting is too low.

Solution

Turn hydraulic pressure knob counterclockwise to lowest setting.

Turn engine switch ON.

Refill gas tank. Honda Engines Owner’s Manual.

Try to start engine. Replenish oil, if necessary. Honda Engine Owner’s Manual.

Connect spark plug cable or replace spark plug.

Use choke.

Move lever to ON position.

Remove spark plug. Pull starter 3 to 4 times.

Clean or replace spark plug. Start engine.

Keep sprayer upright to avoid oil seepage.

Turn pump valve ON.

Turn pressure adjusting knob clockwise to increase pressure.

Clean filter.

Clean tip or tip filter. See spray gun manual.

Repair pump. See pump manual.

Fluid filter is dirty.

Tip or tip filter is clogged.

Displacement pump piston rod is stuck due to dried paint.

Belt worn, broken or off pulley.

Hydraulic fluid too low.

Hydraulic motor not shifting.

Piston ball is not seating.

Piston packings are worn or damaged.

Replace.

Shut off sprayer. Add Hydraulic fluid.

Set pump valve OFF. Turn pressure down.

Turn engine OFF. Pry rod up or down until hydraulic motor shifts.

Service piston ball. Manual 309277.

Replace packings. Manual 309277.

3A3426BOperation 49

Troubleshooting

50

Problem

Displacement pump operates but output is low on downstroke and/or on both strokes.

Cause

Strainer is clogged.

O-ring in pump is worn or damaged.

Intake valve ball is packed with material or is not seating properly.

Engine speed is too low.

Suction tube air leak.

Pressure setting is too low.

Fluid filter, tip filter or tip is clogged or dirty.

Large pressure drop in hose with heavy materials.

Pump is difficult to prime.

Air in pump or hose.

Intake valve is leaking.

Engine speed is too high.

High engine speed at no load.

Mis-adjusted throttle setting.

Low stall or run pressure shown on display.

Worn engine governor.

New pump or new packings.

Excessive paint leakage into throat packing nut.

Faulty transducer.

Throat packing nut is loose.

Fluid is spitting from gun.

Excessive leakage around hydraulic motor piston rod wiper.

Pump packings are worn.

Paint is too thick.

Throat packings are worn or damaged.

Displacement rod is worn or damaged.

Air in pump or hose.

Tip is partially clogged.

Fluid supply is low or empty.

Piston rod seal worn or damaged.

Solution

Clean strainer.

Replace o-ring. See Pump manual 309277.

Clean intake valve. See Pump manual

309277.

Increase throttle setting.

Tighten suction tube.

Increase pressure.

Clean filter.

Use larger diameter hose and/or reduce overall length of hose. Use of more than 100 ft of 1/4 in. hose significantly reduces performance of sprayer. Use 3/8 in. hose for optimum performance (22 ft minimum).

Check and tighten all fluid connections.

Reduce engine speed and cycle pump as slowly as possible during priming.

Clean intake valve. Be sure ball seat is not nicked or worn and that ball seats well.

Reassemble valve.

Replace pump packings. See Pump manual.

Thin the paint according to the supplier’s recommendations.

Decrease throttle setting before priming pump.

Reset throttle to 3700 - 3800 engine rpm at no load.

Replace or service engine governor.

Pump break-in period takes up to 100 gallons of material.

Replace transducer.

Remove throat packing nut spacer. Tighten throat packing nut just enough to stop leakage.

Replace packings. See Pump manual

309277.

Replace rod. See Pump manual 309277.

Check and tighten all fluid connections.

Reprime pump.

Clear tip.

Refill fluid supply. Prime pump. Check fluid supply often to prevent running pump dry.

Replace these parts.

3A3426BOperation

Troubleshooting

Problem

Fluid delivery is low.

Cause

Pressure setting too low.

Displacement pump outlet filter (if used) is dirty or clogged.

Intake line to pump inlet is not tight.

Hydraulic motor is worn or damaged.

Large pressure drop in fluid hose.

Solution

Increase pressure.

Clean filter.

Tighten.

The sprayer overheats.

Paint buildup on hydraulic components.

Oil level is low.

Excessive hydraulic pump noise.

Gallon (liter) counter not adding fluid volume.

Low hydraulic fluid level.

Fluid pressure not high enough.

Broken or disconnected pump counter wire, both pumps.

Missing or damaged magnet.

Bring sprayer to Graco distributor for repair.

Use larger diameter for shorter hose.

Bad sensor, both pumps.

Sprayer operates, but display does not.

Bad connection between control board and display.

Distance not adding properly

(Measure mode will be inaccurate and speed will be wrong).

Display damaged.

Machine not calibrated.

Rear tire pressure is too low or too high.

Mils not calculating or calculates wrong.

Gear teeth missing or damaged (right side when standing on platform).

Distance sensor is loose or broken.

Distance sensor.

Gallon counter.

Clean.

Fill with oil.

Shut off sprayer. Add fluid.

Must be over 800 psi (55 bar) for counter to add.

Check wires and connections. Replace any broken wires

Reposition or replace magnet on pump, see

Parts manual (Pump parts) for magnet location.

Replace sensor.

Remove display and reconnect.

Replace display.

Perform calibration procedure.

Adjust tire pressure to 55 +/- 5 psi (380 +/-

34kPa).

Replace distance gear/wheel hub.

Fluid spray starts after spray icon is shown on display.

Spray icon does not show on display when fluid is sprayed.

Line width not entered.

Bad or damaged control board.

Interrupter.

Loose connector.

Interrupter (164) is improperly positioned.

Reconnect or replace sensor.

See “Distance counter not operating properly”.

See “Gallon (liter) counter not adding fluid volume.”

Set line width on main striping screen.

Replace control board.

Turn screw counterclockwise until spray icon

synchronizes with fluid spray, page 19.

Check that 5-pin connector and reed switch are properly connected.

Spray icon is always shown on display.

Interrupter is improperly positioned.

Reed switch assembly is damaged.

Turn screw counterclockwise until spray icon synchronizes with fluid spray.

Turn screw clockwise until spray icon is syn-

chronized with fluid spray, page 19.

Replace reed switch assembly.

3A3426BOperation 51

Troubleshooting

Problem Cause Solution

AUTO GUN MODE

Auto Gun won’t actuate when the red button is pressed.

Gun is not activated.

Cable is not adjusted properly.

Not on main striping screen.

Low Speed Shut off is enabled.

Battery Voltage is too low.

Press the 1 or 2 button on control to activate a gun.

Adjust Cable to properly actuate gun trigger, page 20.

Go to main striping screen on control to Actuate Auto Guns.

Disable Low Speed Shutoff, page 44.

Check battery voltage on Diagnostic Screen, page 31, or with Volt meter. If below 11.5V, charge battery or replace battery.

Cable is not adjusted properly.

Red button is broken.

Adjust Cable to properly actuate gun trigger, page 19.

Test button functionality in Diagnostic screen. page 31, replace if broken.

Auto Gun Cable is broken or extremely kinked resulting in too much drag.

Replace Auto Gun Cable.

Solenoid wire is disconnected or broke.

Check Wiring Diagram, page 56, repair or

replace wires if necessary.

Fuse to battery is removed or blown.

Solenoid is jammed.

Solenoid is failed.

Check and replace fuse.

Spray Lubrication on solenoid plunger.

Check resistance across solenoid wires. Resistance should be between .2 and .26 ohms. If it’s not, replace solenoid.

Replace Control board.

Line Spacing is not accurate

Auto Gun won’t shut off

Control board is failed.

Wrong line pattern loaded.

Machine is out of calibration.

Battery won’t stay charged.

Accessories are left on and drain the battery when unit is not running.

Throttle is not set high enough.

Reload the correct pattern.

Calibrate the machine, page 35.

Turn off accessories when machine is not in use.

Make sure engine is being ran above 3300 rpm

NO LOAD for proper power supply.

Power consumption from accessories is higher than engine output.

Reduce accessories or charge battery when necessary.

Wiring is broken or disconnected.

Charger is not working.

Cable is kinked.

Solenoid is jammed.

Check Wiring Diagram, page 56, repair or

replace wires if necessary.

Check Charging state in diagnostics, page 32,

to see if charger is properly working. Replace

Board.

Repair or replace cable.

Needle in gun is clogged.

Lubricate solenoid plunger, Check for solenoid damage.

Clean out gun.

52 3A3426BOperation

Troubleshooting

Problem Cause

LAYOUT MODE

No dots or poor dots in

Layout and Marking Mode.

Too small of Dot setting.

Gun is not activated.

Cable is not adjusted properly.

Tip clog.

Battery voltage is too low.

Pump is not on, or pressure is not set.

Solution

Increase Dot size, page 39.

Press the 1 or 2 button on control to activate a gun.

Adjust Cable to properly actuate gun trigger,

page 20.

Clear tip or Replace tip.

Charge battery or replace battery.

Turn on pump and increase pressure to a minimum of 200 psi.

3A3426BOperation 53

Hydraulic Oil/Filter Change

Hydraulic Oil/Filter Change

Removal Installation

1.

Apply a light film of oil on filter gasket. Install drain plug and oil filter. Tighten oil filter 3/4 turn after gasket contacts base.

2.

Fill with five quarts of Graco hydraulic oil 169236 (5 gallon/20 liter) or 207428 (1 gallon/3.8 liter).

3.

Check oil level.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief

Procedure when you stop dispensing and before cleaning, checking, or servicing the equipment.

1.

Perform

Pressure Relief Procedure , page 11.

2.

Place drip pan or rags under sprayer to catch hydraulic oil that drains out.

3.

Remove drain plug. Allow hydraulic oil to drain.

4.

Unscrew filter slowly - oil runs into groove and drains out rear.

ti2271a

54 3A3426BOperation

Wiring Diagram (Standard Series)

Wiring Diagram (Standard Series)

3A3426BOperation

ENGINE STOP SWITCH (128855)

CONTROL BOARD (24Y310 - STANDARD)

55

Wiring Diagram (HP Auto Series/HP Reflective Series)

Wiring Diagram (HP Auto Series/HP Reflective Series)

ENGINE STOP SWITCH (128855)

FUSE HOLDER

CHARGER BOARD (24Y443 - HP AUTO)

30A AUTOMOTIVE FUSE REGULAR ATO

56 3A3426BOperation

World Symbol Key

GALLONS OF LINE PAINTED GALLONS OF STENCIL

World Symbol Key

3A3426BOperation

MANUAL, SEMI- AUT

57

Technical Specifications

Technical Specifications

Dimensions

Height (with handle bar down)

LineLazer V 200 HS Standard Series (Models 17H459, 17H461)

U.S.

Width

Length (with platform down)

Weight (dry - no paint)

Unpackaged - 44.5 in.

Packaged - 52.5 in.

Unpackaged - 34.25 in.

Packaged - 37.0 in.

Unpackaged - 68.75 in.

Packaged - 73.5 in.

Unpackaged - 306 lbs

Packaged - 373 lbs

Metric

Unpackaged - 113.03 cm

Packaged - 133.35 cm

Unpackaged - 87.0 cm

Packaged - 93.98 cm

Unpackaged - 174.63 cm

Packaged - 186.69 cm

Unpackaged - 139 kg

Packaged - 169 kg

Noise (dBa)

Sound Power per ISO 3744:

Sound Pressure measured at 3.3 feet (1m):

Vibration (m/s

2

) (8 hours daily exposure)

Hand Arm (per ISO 5349)

Whole Body (per ISO 2631)

Power Rating (Horse Power)

Power Rating (Horse Power) per SAE J1349

Maximum Delivery

Maximum Tip Size

1 gun

2 gun

Inlet paint strainer

Outlet paint strainer

Pump inlet size

Pump outlet size

Maximum working pressure

Maximum fluid working pressure

Maximum free-flow delivery

Cycles per gallon/liter

Hydraulic reservoir capacity

Hydraulic pressure

Electrical Capacity

Starting Battery

6.5 HP @ 3600 rpm

2.15 gpm

16 mesh

50 mesh

103.1

86.5

1.6

0.4

.047

.034

1 in. NSPM (m)

3/8 NPT (f)

4.84 kW @ 3600 rpm

8.14 lpm

1190 micron

297 micron

3300 psi

3300 psi

2.15 gpm

62 cpg

228 bar, 22.8 MPa

228 bar, 22.8 MPa

8.14 lpm

16.4 cpl

1.25 gallons

1825 psi

4.73 liters

124 bar

84 W @ 3800 rpm

12V, 22Ah, Sealed lead acid, Deep cycle

Wetted Parts: PTFE, Nylon, polyurethane, V-Max,

UHMWPE, fluoroelastomer, acetal, leather, tungsten carbide, stainless steel, chrome plating, nickel-plated carbon steel, ceramic

58 3A3426BOperation

Technical Specifications

LineLazer V 200 HS HP Auto Series (Models 17K582, 17H462, 17K637, 17H463,17K583, 17H464)

U.S.

Metric

Dimensions

Height (with handle bar down)

Width

Length (with platform down)

Weight (dry - no paint)

Unpackaged - 44.5 in.

Packaged - 52.5 in.

Unpackaged - 34.25 in.

Packaged - 37.0 in.

Unpackaged - 68.75 in.

Packaged - 73.5 in.

Unpackaged - 322 lbs

Packaged - 389 lbs

Unpackaged - 113.03 cm

Packaged - 133.35 cm

Unpackaged - 87.0 cm

Packaged - 93.98 cm

Unpackaged - 174.63 cm

Packaged - 186.69 cm

Unpackaged - 146 kg

Packaged - 176 kg

Noise (dBa)

Sound Power per ISO 3744:

Sound Pressure measured at 3.3 feet (1m):

Vibration (m/s

2

) (8 hours daily exposure)

Hand Arm (per ISO 5349)

Whole Body (per ISO 2631)

Power Rating (Horse Power)

Power Rating (Horse Power) per SAE J1349

Maximum Delivery

Maximum Tip Size

1 gun

2 gun

Inlet paint strainer

Outlet paint strainer

Pump inlet size

Pump outlet size

Maximum working pressure

Maximum fluid working pressure

Maximum free-flow delivery

Cycles per gallon/liter

Hydraulic reservoir capacity

Hydraulic pressure

Electrical Capacity

Starting Battery

6.5 HP @ 3600 rpm

2.15 gpm

16 mesh

50 mesh

103.1

86.5

1.6

0.4

.047

.034

1 in. NSPM (m)

3/8 NPT (f)

4.84 kW @ 3600 rpm

8.14 lpm

1190 micron

297 micron

3300 psi

3300 psi

2.15 gpm

228 bar, 22.8 MPa

228 bar, 22.8 MPa

8.14 lpm

62 cpg

1.25 gallons

16.4 cpl

4.73 liters

1825 psi 124 bar

84 W@ 3600 rpm

12V, 22Ah, Sealed lead acid, Deep cycle

Wetted Parts: PTFE, Nylon, polyurethane, V-Max,

UHMWPE, fluoroelastomer, acetal, leather, tungsten carbide, stainless steel, chrome plating, nickel-plated carbon steel, ceramic

3A3426BOperation 59

Technical Specifications

LineLazer V 200 HS HP Reflective Series (Models 17H460, 17J964, 17K585, 17H465)

U.S.

Metric

Dimensions

Height (with handle bar down)

Width

Length (with platform down)

Weight (dry - no paint)

Unpackaged - 44.5 in.

Packaged - 52.5 in.

Unpackaged - 34.25 in.

Packaged - 37.0 in.

Unpackaged - 68.75 in.

Packaged - 73.5 in.

Unpackaged - 417 lbs

Packaged - 484 lbs

Unpackaged - 113.03 cm

Packaged - 133.35 cm

Unpackaged - 87.0 cm

Packaged - 93.98 cm

Unpackaged - 174.63 cm

Packaged - 186.69 cm

Unpackaged - 189 kg

Packaged - 219kg

Noise (dBa)

Sound Power per ISO 9614:

Sound Pressure per ISO 9614:

Vibration (m/s

2

) (8 hours daily exposure)

Hand Arm (per ISO 5349)

99.0

85.5

Left hand 1.71

Right hand 2.23

0.4

Whole Body (per ISO 2631)

Power Rating (Horse Power)

Power Rating (Horse Power) per SAE J1349

Maximum Delivery

Maximum Tip Size

1 gun

2 gun

Inlet paint strainer

Outlet paint strainer

Pump inlet size

Pump outlet size

Maximum working pressure

Maximum fluid working pressure

Maximum free-flow delivery

Cycles per gallon/liter

Hydraulic reservoir capacity

Hydraulic pressure

Electrical Capacity

Starting Battery

6.5 HP @ 3600 rpm

2.15 gpm

16 mesh

50 mesh

.047

.034

1 in. NSPM (m)

3/8 NPT (f)

4.84 kW @ 3600 rpm

8.14 lpm

1190 micron

297 micron

3300 psi

3300 psi

2.15 gpm

228 bar, 22.8 MPa

228 bar, 22.8 MPa

8.14 lpm

62 cpg

1.25 gallons

16.4 cpl

4.73 liters

1825 psi 124 bar

84 W@ 3600 rpm

12V, 22Ah, Sealed lead acid, Deep cycle

Wetted Parts: PTFE, Nylon, polyurethane, V-Max,

UHMWPE, fluoroelastomer, acetal, leather, tungsten carbide, stainless steel, chrome plating, nickel-plated carbon steel, ceramic

60 3A3426BOperation

Notes

Notes

3A3426BOperation 61

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT

LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

Graco Information

For the latest information about Graco products, visit www.graco.com

.

For patent information, see www.graco.com/patents .

TO PLACE AN ORDER, contact your Graco distributor or call 1-800-690-2894 to identify the nearest distributor.

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions.

This manual contains English. MM 3A3426

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2016, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision B , March 2016

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