ABB Robotics IRB 120 Product Manual, Spare Parts 24 Pages
ABB Robotics IRB 120 Product Manual, Spare Parts
ABB Robotics IRB 120 is a six-axis industrial robot designed for high performance and precision in various applications. With its compact design and powerful capabilities, it is ideal for tasks such as assembly, handling, and welding. The IRB 120 is equipped with advanced control technology that ensures accurate and reliable operation, making it a valuable asset in any industrial setting.
advertisement
Product manual, spare parts
IRB 120
Trace back information:
Workspace R16-1 version a2
Checked in 2016-02-26
Skribenta version 4.6.209
Product manual, spare parts
IRB 120 - 3/0.6
IRB 120T - 3/0.6
IRC5
Document ID: 3HAC049098-001
Revision: C
© Copyright 2016 ABB. All rights reserved.
The information in this manual is subject to change without notice and should not be construed as a commitment by ABB. ABB assumes no responsibility for any errors that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be construed as any kind of guarantee or warranty by ABB for losses, damages to persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's written permission.
Additional copies of this manual may be obtained from ABB.
The original language for this publication is English. Any other languages that are supplied have been translated from English.
© Copyright 2016 ABB. All rights reserved.
ABB AB
Robotics Products
Se-721 68 Västerås
Sweden
Table of contents
Table of contents
1 Spare part lists and illustrations
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
5
This page is intentionally left blank
Overview of this manual
Overview of this manual
About this manual
This manual contains spare parts for:
• IRB 120 and all its variants.
Usage
This manual shall be used as a complement to the product manual for IRB 120 during:
• maintenance work
• repair work.
Who should read this manual?
This manual is intended for:
• maintenance personnel
• repair personnel.
Prerequisites
A maintenance/repair/installation craftsman working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and electrical installation/repair/maintenance work.
Organization of chapters
The manual is organized in the following chapters:
Chapter
1 Spare part lists and illustrations
Contents
Complete spare part list and complete list of robot components shown in exploded views.
References
Reference
Product manual - IRB 120
Circuit diagram - IRB 120
Document ID
3HAC035728-001
3HAC031408-003
Revisions
B
C
-
Revision
A
Description
First edition
This edition contains the following changes:
• Spare parts with color Graphite White are added to the spare part lists.
New spare part number for timing belts on axis-3 motor and axis-5 motor, and also for battery pack.
This edition contains the following changes:
• Spare parts with food grade lubrication added.
• Minor corrections.
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
7
Product documentation, IRC5
Product documentation, IRC5
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of whether the products are standard or optional.
All documents listed can be ordered from ABB on a DVD. The documents listed are valid for IRC5 robot systems.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or electrical connections).
• Maintenance (descriptions of all required preventive maintenance procedures including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare parts).
• Calibration.
• Decommissioning.
• Reference information (safety standards, unit conversions, screw joints, lists of tools).
• Spare parts list with exploded views (or references to separate spare parts lists).
• Circuit diagrams (or references to circuit diagrams).
Technical reference manuals
The technical reference manuals describe reference information for robotics products.
• Technical reference manual - Lubrication in gearboxes : Description of types and volumes of lubrication for the manipulator gearboxes.
• Technical reference manual - RAPID overview : An overview of the RAPID programming language.
• Technical reference manual - RAPID Instructions, Functions and Data types :
Description and syntax for all RAPID instructions, functions, and data types.
• Technical reference manual - RAPID kernel : A formal description of the
RAPID programming language.
• Technical reference manual - System parameters : Description of system parameters and configuration workflows.
Continues on next page
8
© Copyright 2016 ABB. All rights reserved.
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
Product documentation, IRC5
Continued
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals . An application manual can describe one or several applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
• What is included (for example cables, I/O boards, RAPID instructions, system parameters, DVD with PC software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
Operating manuals
The operating manuals describe hands-on handling of the products. The manuals are aimed at those having first-hand operational contact with the product, that is production cell operators, programmers, and trouble shooters.
The group of manuals includes (among others):
• Operating manual - Emergency safety information
• Operating manual - General safety information
• Operating manual - Getting started, IRC5 and RobotStudio
• Operating manual - Introduction to RAPID
• Operating manual - IRC5 with FlexPendant
• Operating manual - RobotStudio
• Operating manual - Trouble shooting IRC5 , for the controller and manipulator.
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
9
This page is intentionally left blank
1 Spare part lists and illustrations
1.1 Spare parts - Axes 1 and 2
1 Spare part lists and illustrations
1.1 Spare parts - Axes 1 and 2
Spare parts axes 1-2
See
Illustration axes 1-2 on page 12 .
Item
1
2
4
6
9
10
11
15
16
17
18
20
Description Spare part number
Protection type
3HAC049973-001 Standard Base with mechanical stop
Base with mechanical stop
Base with mechanical stop
3HAC049974-001
3HAC042144-001
Rotational AC motor, including gearbox (axes 1
& 2)
3HAC037281-001 -
Standard
Clean Room
Rotational AC motor,food grade lubrication, including gearbox (axes 1 & 2)
3HAC057909-001 Clean Room
(with food grade lubrication)
Cable guide 3HAC031119-001 -
Mechanical stop pin
Mechanical stop pin
VK-cover
3HAC031694-001
3HAC042068-001
3HAA2166-23 -
Standard
Clean Room
Swing plate with mechanical stop
3HAC049975-001 Standard
Swing plate with mechanical stop
3HAC049976-001 Standard
Swing plate with mechanical stop
3HAC042146-001 Clean Room
Cable guide
Swing housing with mechanical stop
Swing housing with mechanical stop
3HAC031133-001
3HAC049977-001
3HAC049978-001
-
Standard
Standard
3HAC042147-001 Clean Room Swing housing with mechanical stop
Damper
Cable guide
Cable guide
Calibration bracket
3HAC031871-001
3HAC031134-001
3HAC031135-001
3HAC033060-001
-
-
-
-
-
-
-
-
-
Color
ABB Orange
Graphite White
White
White
-
-
-
-
ABB Orange
Graphite White
White
-
ABB Orange
Graphite White
White
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
Continues on next page
11
1 Spare part lists and illustrations
1.1 Spare parts - Axes 1 and 2
Continued
Illustration axes 1-2
See
Spare parts axes 1-2 on page 11
.
16 6
20
2
15
1
18
10
11
17
2 9 4 xx0900000498
12
© Copyright 2016 ABB. All rights reserved.
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
1 Spare part lists and illustrations
1.2 Spare parts - Axis 3
1.2 Spare parts - Axis 3
Spare parts, axis 3
See
Illustration, spare parts axis 3 on page 14
.
Item
1
2
5
Description Spare part number
Protection type
Lower arm with mechanical stop i
3HAC049979-001 Standard
Lower arm with mechanical stop
3HAC049980-001 Standard
Lower arm with mechanical stop
3HAC042148-001 Clean Room
Lower arm with mechanical stop, food grade lubrication ii
3HAC057910-001 Clean Room
(with food grade lubrication)
Motor unit with timing belt wheel
3HAC031904-001 -
Motor cover (axis 3)
Motor cover (axis 3)
Motor cover (axis 3)
3HAC049984-001
3HAC049985-001
3HAC042149-001
Standard
Standard
Clean Room
10
11
Timing belt
Mechanical stop pins iii
Mechanical stop pins
3HAC053109-001
3HAC031694-001
3HAC042068-001
-
Standard
Clean Room
13
6
Dampers
Lower arm cover
Lower arm cover
3HAC031871-001 -
3HAC049986-001 Standard
3HAC049987-001 Standard
Lower arm cover 3HAC042151-001 Clean Room i ii iii
Including axis-3 gearbox
Including axis-3 gearbox with food grade lubrication.
Shown in the enlargement in the figure.
-
-
-
Color
ABB Orange
Graphite White
White
White
-
-
ABB Orange
Graphite White
White
ABB Orange
Graphite White
White
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
Continues on next page
13
1 Spare part lists and illustrations
1.2 Spare parts - Axis 3
Continued
Illustration, spare parts axis 3
See
Spare parts, axis 3 on page 13
.
xx0900000493
14
© Copyright 2016 ABB. All rights reserved.
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
1 Spare part lists and illustrations
1.3 Spare parts - Lower arm, side support
1.3 Spare parts - Lower arm, side support
Spare parts, lower arm side support
See
Illustration, Lower arm side support on page 15 .
Item
1
2
Description Spare part number
Protection type
Lower arm, side support 3HAC049988-001 Standard
Lower arm, side support 3HAC049989-001 Standard
Lower arm, side support 3HAC042152-001 Clean Room
Cable protection cover axis 3
3HAC031126-001 -
Color
ABB Orange
Graphite White
-
White
Illustration, Lower arm side support
See
Spare parts, lower arm side support on page 15 .
1
2 xx0900000500
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
15
1 Spare part lists and illustrations
1.4 Spare parts - Upper arm unit
1.4 Spare parts - Upper arm unit
Spare parts upper arm unit
See
Illustration, upper arm unit on page 17 .
i ii
2
13
23
7
Item
A
Description Spare part number
Protection type
3HAC049992-001 Standard
Color
Upper arm with wrist, mechanical i
Upper arm with wrist, mechanical
Upper arm with wrist, mechanical
Upper arm with wrist, mechanical, food grade lubrication ii
3HAC049993-001
3HAC042153-001
Standard
Clean Room
ABB Orange
Graphite White
White
Arc shaft cover
Cable protector
Housing inner cover
Housing cover
3HAC057911-001 Clean Room
(with food grade lubrication)
3HAC031121-001 -
3HAC031123-001 -
3HAC031122-001 -
3HAC049990-001 Standard
-
-
-
White
ABB Orange
Housing cover
Housing cover
3HAC049991-001 Standard
3HAC042154-001 Clean Room
Includes axis-4 and axis-6 motors and gearboxes.
Includes axis-4 and axis-6 motors and gearboxes with food grade lubrication.
Graphite White
White
Continues on next page
16
© Copyright 2016 ABB. All rights reserved.
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
1 Spare part lists and illustrations
1.4 Spare parts - Upper arm unit
Continued
Illustration, upper arm unit
See
Spare parts upper arm unit on page 16 .
xx0900000544
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
17
1 Spare part lists and illustrations
1.5 Spare parts - Wrist unit
1.5 Spare parts - Wrist unit
Spare parts. wrist unit
See
Illustration, spare parts wrist unit on page 19 .
i
Item
7
8
(8)
(9)
(10)
16
Description Spare part number
3HAC037303-001 -
Protection type
Motor unit with timing belt pulley
Timing belt
Wrist housing, plastic
Wrist housing, plastic
Wrist housing, plastic
Wrist side cover
Wrist side cover
Wrist side cover
3HAC053110-001 -
3HAC049994-001 Standard
3HAC049995-001 Standard
3HAC042155-001 Clean Room
3HAC049996-001
3HAC049997-001
3HAC042156-001
Standard
Standard
Clean Room
Tilt cover
Tilt cover
3HAC049998-001 Standard
3HAC049999-001 Standard
Tilt cover 3HAC042157-001
Rotational AC motor with gearbox i
See
Clean Room
Included in the upper arm.
-
Color
-
ABB Orange
Graphite White
White
ABB Orange
Graphite White
White
ABB Orange
Graphite White
White
Continues on next page
18
© Copyright 2016 ABB. All rights reserved.
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
Illustration, spare parts wrist unit
See
Spare parts. wrist unit on page 18 .
1 Spare part lists and illustrations
1.5 Spare parts - Wrist unit
Continued xx0900000551
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
19
1 Spare part lists and illustrations
1.6 Spare parts - Cable harness
1.6 Spare parts - Cable harness
Introduction
The spare parts in this section covers cable harness.
Item Description
Cable harness main
Cable harness EIB
Cable harness CP/CS
EIB DSQC401
Battery pack
Connector set R1.CP/CS
Connector set R3.CP/CS
Spare part number
3HAC032095-001
3HAC032076-001
3HAC032296-001
3HAC032243-001
3HAC051036-001
3HAC037038-001
3HAC037070-001
20
© Copyright 2016 ABB. All rights reserved.
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
1 Spare part lists and illustrations
1.7 Spare parts coating
1.7 Spare parts coating
Surface treatment
Part no.
3HAC036639-001
Description
Touch up paint Clean Room, White
Product manual, spare parts - IRB 120
3HAC049098-001 Revision: C
© Copyright 2016 ABB. All rights reserved.
21
Contact us
ABB AB
Discrete Automation and Motion
Robotics
S-721 68 VÄSTERÅS, Sweden
Telephone +46 (0) 21 344 400
ABB AS, Robotics
Discrete Automation and Motion
Nordlysvegen 7, N-4340 BRYNE, Norway
Box 265, N-4349 BRYNE, Norway
Telephone: +47 51489000
ABB Engineering (Shanghai) Ltd.
No. 4528 Kangxin Hingway
PuDong District
SHANGHAI 201319, China
Telephone: +86 21 6105 6666 www.abb.com/robotics
advertisement
Key Features
- Six-axis design for a wide range of motion
- Compact and lightweight for easy integration
- High payload capacity for handling heavy objects
- Fast and accurate movements for efficient operation
- Integrated sensors for improved safety and precision
- User-friendly programming interface for ease of use
- Durable construction for demanding industrial environments
- Versatile mounting options for flexible installation