OR-Fab 83218 JEEP HD REAR BUMPER Installation Instructions
OR-Fab 83218 is a rear bumper for Jeep Wrangler JK models from 2007-2017. It comes with LED backup lights and is designed to provide protection for the rear of the vehicle while also enhancing its appearance. The bumper is made from high-quality materials and is easy to install. It is also compatible with most aftermarket hitches and tow hooks. Some of the key features of the OR-Fab 83218 rear bumper include:
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Durable construction: The bumper is made from heavy-duty steel and is designed to withstand the rigors of off-road use.
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LED backup lights: The bumper comes with integrated LED backup lights that provide excellent visibility when reversing.
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JEEP Wrangler JK Rock Slider Rear Bumper w/ LED BACK-UP LAMPS | 2007-2017 INSTALLATION INSTRUCTIONS Before Starting Installation Kit No. Item Bumper w/LEDNOTE Back-Up Lamps 83218 Kit parts are prefaced by the word kit and appear in bold print. STARTING INSTALLATION BEFORE WARNINGS/CAUTIONS 1. Carefully read all warnings and instructions comNOTE pletely before beginning. 3651you N. install Highway 89kit, • Chino Valley, AZ 86323 Before this read and understand all instructions, warnings,• cautions, and notes in (928) 636-3100 www.orfab.com this instruction sheet and in the vehicle owner’s manual. JEEP WRANGLER JK Kit parts are prefaced by the word kit 2. Verify all parts have been received in this kit by and appear in bold print. checking the parts list at the end of this document. ROCK SLIDER REAR BUMPER Proper installation of this kit requires knowledge of the factory recommended procedures for removal WITH LED BACK-UP LAMPS and installation of original equipment components. We recommend that theINSTRUCTIONS factory shop manual and INSTALLATION any special tools needed to service your vehicle 2007-2016 KIT# 83218 be on hand during the installation. Installation of 1. Carefully read all warnings and instructions NOTE completely before If parts are missing from beginning. kit, please be prepared to provide the following information: 2.1. Verify allofparts have been received in this kit Name purchase location 2. Code onthe side of boxlist at the end of this byBar checking parts 3. Date above bar code document. this kit without proper knowledge of the factory WARNING recommended procedures may affect the performanceyou of these and the of the all Before installcomponents this kit, read andsafety understand instructions, warnings, cautions, that anda certified notes in this vehicle. We strongly recommend instruction andwith in the owner’s manual. mechanicsheet familiar thevehicle installation of similar components install this kit. CAUTION Many installation states and municipalities haveknowledge laws Proper of this kit requires of the restricting bumper heights and "type". factory recommended procedures forConsult removal and state and of local laws equipment to determine if the changes installation original components. We recommend thattothe factory shop manual and with any special you intend make to the vehicle comply tools to service your vehicle be on hand during the needed law. 4. Date inside box cover 5. Inspector from kit inside 3. Only install# this onbox thecover vehicle for it is this specified. If anytime during 3. which Only install kit on the vehicle for which it is the installation you encounter something specified. If anytime during the installation you encounter from something from what is outlined different whatdifferent is outlined in the in the instructions, call technical support instructions, call technical support at the at: (928) 636-3100. number below. 4. the vehicle on a clean, dry, flat, level and 4. Park Park vehicle on a clean, dry, flat, level surface surface block cannot the tires the vehicle block tiresand so vehicle roll so in either direction. cannot roll in either direction. the installation. Installation of this kit without proper knowledge of eye theprotection factory recommended Always wear when operatingprocedures may affect the performance of these components and power tools. the safety of the vehicle. We strongly recommend that a certified mechanic familiar with the installation of simyou install thisthis kit, kit. block the vehicle tires ilarBefore components install to prevent the vehicle from rolling. Engine Compartment ENGINE COMPARTMENT Disconnect both battery cables. Disconnect negative cable first, then positive cable. WARNING OR-FAB Inc. recommends using the Loctite® supplied Many municipalities restricting in thestates kit onand the threads of all kithave nuts laws and bolts bumper heights and “types”. Consult state and local unless specified otherwise in these instructions. Positive Cable laws to determine if the changes you intend to make to the vehicle comply with the law. If parts are missing from kit, please be prepared to provide the following information: WARNING Negative Cable 1. Name of purchase location Always wear eye protection when operating power 2. Bar Code on side of box tools. 3. Date above bar code 4. Date inside box cover WARNING 5. Inspector # from inside box cover Before you install this kit, block the vehicle tires to prevent the vehicle from rolling. NOTE OR-FAB Inc. recommends using the Loctite® supplied in the kit on the threads of all kit nuts and bolts unless 421 RIVERSIDE CA, 92501 specified otherwise inMAIN theseSTREET, instructions. | UNITED STATES | (951)-680-9595 | WWW.ORFAB.COM Rear Bumper a. Remove two center 12mm bolts from factory hitch mount or tow hook and replace bolts with two kit bolts (12m-1.5x120mm) and two kit washers (12m).. 1. Remove Factory Bumper a. Remove two bolts from brackets on back side of bumper. Frame Bumper Bolts at Frame Bolt b. Install kit anchor bracket with two kit flange nuts (12m-1.5). Center kit anchor bracket flush with the mounting surface and tighten down kit flange nuts.. Bracket Muffler Frame b. Remove two bolts from each bumper bracket at frame and remove bumper. Anchor Bracket Bumper Bracket NOTE: 2012+ year models with relocated dvr rear tow hook & no rear hitch will require you to use two kit spacers in-between rear frame crossmember and kit anchor bracket. Bolts at Frame c. 2012+ Models: Remove Dvr Rear Tow Hook INSTALL REAR BUMPER 1. Rear Bumper Kit Anchor Plate 421 MAIN STREET, RIVERSIDE CA, 92501 WRANGLER JK/JKU | 2 UNITED STATES | (951)-680-9595 | WWW.ORFAB.COM Rock Slider Rear Bumper w/LED Lamps - Kit 83218 Wiring & Installing Kit Light Harness c. Use kit red-crimp connector and supplied wire to extend and connect both red positive leads to each other with plenty of slack in the harness to reach upper passenger side factory tail light harness underneath carpet near roll bar. . a. Prepare wiring harness with two kit plugs provided. (Note: Black wire will not be used in this application; you may remove it from kit plug by cutting it at the base of the kit plug.) . White-Ground Red-Power Lead Plug Head Red- Extended Power Leads Plug Head Red-Crimp Connector d. Drill 5/16” wire access hole through sheet metal in passenger side lower jack storage area. Place kit 5/16” rubber grommet into hole and feed power wire through kit rubber grommet. . b. Prepare frame for ground wires by removing a small section of paint to provide a good ground to harness. Use kit self tapping screw to ground the white wire on plug. (Note: Be sure that plug harness locations are near the inside of frame rails to give them enough slack to reach the light pockets once installed.) . Red- Extended Power Leads Red-Power Lead Rubber Grommet White-Ground with self tapping screw Jack Storage Area Frame e. Feed kit power wire underneath carpet until you reach tail light harness near passenger side roll bar. Remove tape and find positive tail light wire to splice in kit power wire(s). (Note: In most JK’s the backup wire is White-Gray Stripe. *Probing may be required* Be sure that your battery is reconnected before probing wires.) 421 MAIN STREET, RIVERSIDE CA, 92501 WRANGLER JK/JKU | 3 UNITED STATES | (951)-680-9595 | WWW.ORFAB.COM Rock Slider Rear Bumper w/LED Lamps - Kit 83218 f. Use kit crimp connector to splice your power wires into correct backup wire. b. Position kit bumper on vehicle. Secure bumper to frame rail on both sides using kit, 10m-1.5x40 bolts & washers, for forward two holes and kit 1/2” x 1-1/2” bolts & 1/2” washers through nut plate inside frame rail. Do not tighten at this time Passenger Wire Harness Kit Crimp Connector OEM Rubber Grommet Red- Extended Power Leads 1. Mounting Kit Bumper Assembly 1/2” x 1-1/2” bolts & washers a. Position Kit Nut Plate inside both pass and drvr frame rail so that nuts line up with holes as shown. 10m -1.5x40 bolts & washers c. Install two kit bolts (3/8-16x1) through bumper center plate and into kit anchor bracket.. OE Frame Rail Anchor Bolts Bumper Nut Plate Align Nut Plate with frame holes d. Insure bumper is centered and level. Tighten down all hardware at this time. 2. Install Kit LED Backup Lights a. Use kit LED grommet and press grommet into cutout of bumper. Pull each kit plug through grommet. 421 MAIN STREET, RIVERSIDE CA, 92501 WRANGLER JK/JKU | 4 UNITED STATES | (951)-680-9595 | WWW.ORFAB.COM Rock Slider Rear Bumper w/LED Lamps - Kit 83218 Miscellaneous b. Plug wire harness into kit LED backup light and gently install light into kit LED grommet. (Note: Soap and water mixture will help light slide into place properly without damaging backup light. Allow soap and water to dry before making final light adjustments). 1. Check all fasteners to ensure they are tight. WARNING Retorque all fasteners after 500 miles and after off road use. All body lift components should be visually inspected and fasteners retorqued during routine vehicle servicing. NOTE Rubber LED Grommet All warranty information, instruction sheets, and other documents regarding the installation of this product must be retained by the vehicle owner. Information contained in the instructions and on the warranty card will be required for any warranty claims. The vehicle owner needs to understand the modifications made to the vehicle and how they affect vehicle handling and performance. Failure to provide the customer with this information can result in damage to the vehicle and severe personal injury. Plug Light Harness LED Backup Lights Kit Parts List Finished Results Engine Compartment 3. Connect both battery cables. Connect positive cable first, then negative cable. Positive Cable Negative Cable WRANGLER JK/JKU 421 MAIN STREET, RIVERSIDE CA, 92501 5 | Qty. Description 1 1 2 2 2 Bumper, Rear Main Bracket, Center Rear Anchor Plate Lights, LED Backup Grommet, LED Light Plug, LED Harness 1 4 2 2 4 2 2 2 2 4 4 1 4 1 83208 (Hardware bag kit) Bolt, 1/2” x 1 1/2” Bolt, 3/8” x 1” Bolt, 12m-1.5 x 120 Bolt, 10m-1.5 x 40 Screw, Self Tapping Nut, 12m-1.5 Flange Spacers, Anchor Plate Bracket, Nut Plate Washer, 1/2” USS Washer, 10mm Grommet, 5/16” Connector, Red Crimp Wire, 6 ft. 2 D-Rings Rock Slider Rear Bumper w/LED Lamps - Kit 83218 | (951)-680-9595 | WWW.ORFAB.COM UNITED STATES ">

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