CombiSteel 7488.0920 Pro 900 Gas Tilting Pan Manual

CONTENTS
I.
IMAGES
................................................................................................................................................................................... 2
II. DATAPLATE and TECHNICAL DATA......................................................................................................................................... 26
III. GENERAL INSTRUCTIONS........................................................................................................................................................ 28
IV. FOREWORD................................................................................................................................................................................ 30
V. INSTALLATION........................................................................................................................................................................... 31
1. GENERAL INFORMATION.......................................................................................................................................................... 31
2. TRANSPORT, HANDLING AND STORAGE................................................................................................................................ 33
3. INSTALLATION AND ASSEMBLY................................................................................................................................................ 34
4. FUME EXHAUST......................................................................................................................................................................... 34
5. CONNECTIONS........................................................................................................................................................................... 35
6. WATER CONNECTION................................................................................................................................................................ 37
7. SAFETY THERMOSTAT.............................................................................................................................................................. 37
8. BEFORE COMPLETING INSTALLATION OPERATIONS............................................................................................................ 37
VI. INSTRUCTIONS FOR OPERATOR FOR NORMAL MACHINE USE......................................................................................... 38
1. BRAISER USE............................................................................................................................................................................. 38
VII. CLEANING AND MAINTENANCE.............................................................................................................................................. 40
1. GENERAL SAFETY RULES........................................................................................................................................................ 40
2. NORMAL MACHINE USE............................................................................................................................................................ 41
3. MACHINE CLEANING AND MAINTENANCE............................................................................................................................. 42
4. MACHINE DISPOSAL.................................................................................................................................................................. 45
5. ENCLOSED DOCUMENTATION................................................................................................................................................. 45
25
II. DATAPLATE AND TECHNICAL DATA
ATTENTION This manual contains instructions relevant to various appliances. See the dataplate located under
the control panel to identify the appliance (see fig. above).
TABLE A - Gas/electrical appliance technical data - GB
MODELS
+9BRGHMOF0
+9BRGHMOFM
+9BRGHDOF0
+9BRGHDOFM
+9BRGHDOFW
800mm
TECHNICAL DATA
+9BRGJMPF0
+9BRGJMPFM
+9BRGJDPF0
+9BRGJDPFM
1000mm
E9BRGHMO40
E9BRGHMO4M
E9BRGHDO40
E9BRGHDO4M
800mm
E9BRGJMP40
E9BRGJMP4M
E9BRGJDP40
E9BRGJDP4M
1000mm
+9BREHMOF0
+9BREHMOFM
+9BREHDOF0
+9BREHDOFM
800mm
+9BREJMPF0
+9BREJMPFM
+9BREJDPF0
+9BREJDPFM
1000mm
Braiser capacity
Lt
80
100
80
100
80
100
Power supply voltage
V
220-230
220-230
220-230
220-230
380-400
380-400
Electrical power absorbed
kW
0,1
0,1
0,1
0,1
-
-
Frequency
Hz
50
50
60
60
50/60
50/60
Phases
Nr
1+N
1+N
1+N
1+N
3+N
3+N
mm
1
1
1
1
2,5
4
Ø
1/2"
1/2"
1/2"
1/2"
-
-
kW
21
27
21
27
11,7-13
15,3-17
II 2H3+
II 2H3+
II 2H3+
II 2H3+
-
-
A1
A1
A1
A1
-
-
2
Power cable section
Connection ISO 7/1 - BS/P connection
Nominal heat output
Category
Type of construction
TABLE A - Gas/electrical appliance technical data - AU
MODELS
TECHNICAL DATA
E9BRGHMOFA
Z9BRGHMOFA
E9BRGHMOFB
Z9BRGHMOFB
E9BRGHDOFA
Z9BRGHDOFA
E9BRGHDOFB
Z9BRGHDOFB
800mm
E9BRGJMPFA
Z9BRGJMPFA
E9BRGJMPFB
Z9BRGJMPFB
E9BRGJDPFA
Z9BRGJDPFA
E9BRGJDPFB
Z9BRGJDPFB
1000mm
100
Braiser capacity
Lt
80
Power supply voltage
V
240
240
Electrical power absorbed
kW
0,25
0,25
Frequency
Hz
50/60
50/60
1+N
Phases
Power cable section
Connection ISO 7/1 - BS/P connection
Nominal heat output
Nr
1+N
mm2
1
1
Ø
1/2"
1/2"
MJ/h
(79*) 83
101
(*)= for NATURAL GAS
26
A reproduction of the marking or dataplate on the machine is given below:
GAS
EL.
The meaning of the various information given on it is listed
below:
Electrolux Professional SPA
Viale Treviso, 15
33170 Pordenone
(Italy)
Manufacturer
F.Mod....................................... factory description of product
Comm.Model........................... commercial description
PNC......................................... production number code
Ser.No .................................... serial number
El:............................................ power supply voltage+phase
Hz:........................................... power supply frequency
kW:.......................................... max. power input
A.............................................. current absorption
Power unit El.:.......................... power
I .............................................. dust and water protection rating
CE ........................................... CE marking
AB............................................ gas safety certificate number
N.............................................. certification group
0051........................................ notified body
EN 203-1................................. EU standard
L.............................................. Logo INQ/GS
Cat........................................... Gas Category
Pmbar...................................... Gas pressure
When installing the appliance, make sure the electrical
connection is carried out in compliance with that specified
on the dataplate.
27
III. GENERAL INSTRUCTION
•
•
Carefully read the instruction handbook before using the appliance.
After installation keep the instruction handbook for future consultation.
•
FIRE HAZARD - Keep the area around the appliance clear and free
from combustible materials. Do not keep flammable materials in the vicinity of the appliance.
•
Install the appliance in a well-ventilated place to avoid the creation
of dangerous mixtures of unburnt gases in the same room
•
Air recirculation must take into account the air necessary for combustion,
2 m³/h/kW of gas power, and also the “well-being” of persons working in the
kitchen.
Inadequate ventilation causes asphyxia. Do not obstruct the ventilation
system in the place where this appliance is installed. Do not obstruct the vents
or ducts of this or other appliances.
•
sos
•
Place emergency telephone numbers in a visible position.
•
Installation and maintenance must only be carried out by qualified personnel
authorised by the manufacturer. For assistance, contact an authorised technical centre. Demand original spare parts.
•
This appliance is designed for cooking food. It is intended for industrial
use. Any use different from that indicated is improper.
•
This appliance must not be used by minors and adults with limited physical,
sensory or mental capabilities or without adequate experience and knowledge
regarding its use.
•
Personnel using the appliance must be trained and instructed regarding
the risks involved.
•
Do not leave the appliance unattended when operating.
•
Turn the appliance off in case of fault or poor operation.
Do not use products (even if diluted) containing chlorine (sodium hypochlo•
rite, hydrochloric or muriatic acid, etc.) to clean the appliance or the floor under
it. Do not use metal tools to clean steel parts (wire brushes or Scotch Brite type
scouring pads).
•
Do not allow oil or grease to come into contact with plastic parts.
•
Do not allow dirt, fat, food or other residuals to form deposits on the appliance.
•
Do not clean the appliance with direct jets of water.
•
Do not spray water or use steam to clean the equipment.
28
•
The weighted sound pressure level emitted A does not exceed 70 dB (A).
•
This instruction booklet is available in digital format by contacting the
dealer or customer care.
•
Install a safety circuit breaker ahead of the appliance. The contact opening
distance and max. leakage current must comply with the regulations in force.
•
The appliance must be earthed; it must be included in an equipotential
node by means of the screw located under the appliance frame at the back right
.
hand side. The screw is marked with the symbol
•
It is advisable to have the appliance inspected by an authorised person
at least every 12 months. For this purpose, it is advisable to stipulate a servicing
contract.
L
•
The symbol
given on the product indicates that it should not be considered domestic waste, but must be correctly disposed of in order to prevent
any negative consequences for the environment and the health of persons.
For further information regarding the recycling of this product, contact the product agent or local dealer, the after-sales service or the local body responsible for
waste disposal.
Failure to observe the above indications may compromise the safety of the appliance and will render the guarantee
null. Failure to observe the above invalidates the warranty.
29
IV. FOREWORD
The installation, use and maintenance Manual (hereinafter Manual) provides the user with information
necessary for correct and safe use of the machine (hereinafter “machine” or “appliance”). The following
must not be considered a long and exacting list of warnings, but rather a set of instructions suitable
for improving machine performance in every respect and, above all, preventing injury to persons and
animals and damage to property due to improper operating procedures. All persons involved in
machine transport, installation, commissioning, use and maintenance, repair and disassembly must consult and
carefully read this manual before carrying out the various operations, in order to avoid wrong and improper actions
that could compromise the machine’s integrity or endanger people. Make sure to periodically inform the appliance
user regarding the safety regulations. It is also important to instruct and update personnel authorised to operate
on the machine, regarding its use and maintenance. The manual must be available to operators and carefully
kept in the place where the machine is used, so that it is always at hand for consultation in case of doubts or
whenever required. If, after reading this manual, there are still doubts regarding machine use, do not hesitate to
contact the Manufacturer or the authorised after-sales service centre, to receive prompt and precise assistance
for better operation and maximum efficiency of the machine. During all stages of machine use, always respect
the current regulations on safety, work hygiene and environmental protection. It is the user’s responsibility to
make sure the machine is started and operated only in optimum conditions of safety for persons, animals and
property.
The manufacturer declines any liability for operations carried out on the appliance without respecting
the instructions given in this manual. No part of this manual may be reproduced.
30
V. INSTALLATION
1.
•
GENERAL INFORMATION
AUSTRALIA: this appliance shall be installed only by authorised persons and in accordance with the manufacturer’s installation instructions, local gas fitting regulations,municipal building codes, electrical wiring regulations,
local water supply regulations, AS5601-gas installation,
health authorites and any other statutory regulations.
1.1. INTRODUCTION
Given below is some basic information regarding the
machine’s intended use, its testing, and a description of the
symbols used (that identify the type of warning), the definitions of terms used in the manual and useful information for
the appliance user.
1.2. INTENDED USE AND RESTRICTIONS
Install the appliance in compliance with the current regulations and laws regarding installation of electric and
gas appliances.
ATTENTION: The machine is not suitable for installation
outdoors and/or in places exposed to atmospheric agents
(rain, direct sunlight, etc.).
The manufacturer declines any liability for improper use
of the product.
1.3. TESTING AND INSPECTION
Our appliances are designed and optimised, with laboratory
testing, in order to obtain high performance and efficiency. The
product is shipped ready for use. Passing of the tests (visual
inspection - electrical/gas test - functional test) is guaranteed
and certified by the specific enclosures.
1.4.
DEFINITIONS
Listed below are the definitions of the main terms used in the
manual. Carefully read them before using the manual.
Operator
machine installation, adjustment, use, maintenance, cleaning,
repair and transport personnel.
Manufacturer
Electrolux Professional SPA or any other service centre authorised by Electrolux Professional SPA.
Operator for normal machine use
an operator who has been informed and trained regarding the
tasks and hazards involved in normal machine use.
Technical assistance or specialised technician
an operator instructed/trained by the Manufacturer and who,
based on his professional and specific training, experience
and knowledge of the accident-prevention regulations, is able
to appraise the operations to be carried out on the machine
and recognise and prevent any risks. His professionalism
covers the mechanical, electrotechnical and electronics fields.
Risk
a combination of probabilities and risks of injury or harm to
health in a hazardous situation.
Protection devices
safety measures consisting of the use of specific technical
means (guards and safety devices) for protecting operators
against risks.
Guard
an element of a machine used in a specific way to provide
protection by means of a physical barrier.
Safety device
a device (other than a guard) that eliminates or reduces the
risk; it can be used alone or in combination with a guard.
Customer
the person who purchased the machine and/or who manages
and uses it (e.g. company, entrepreneur, firm).
Electrocution
an accidental discharge of electric current on a human body.
1.5.
TYPOGRAPHICAL CONVENTIONS
For best use of the manual, and therefore the machine, it is
advisable to have good knowledge of the terms and typographical conventions used in the documentation. The following
symbols are used in the manual to indicate and identify the
various types of hazards:
ATTENTION!
RISK FOR THE HEALTH AND SAFETY
OF OPERATORS.
ATTENTION!
DANGER OF ELECTROCUTION DANGEROUS VOLTAGE.
ATTENTION!
RISK OF DAMAGE TO THE MACHINE.
Words further explaining the type of hazard are placed next to
the symbols in the text. The warnings are intended to guarantee
the safety of personnel and prevent damage to the machine or
the product being worked. The drawings and diagrams given
in the manual are not in scale. They supplement the written
information with an outline, but are not intended to be a detailed
representation of the machine supplied. The numerical values
given on the machine installation diagrams refer to measurements expressed in mm.
Danger
source of possible injury or harm to health.
Hazardous situation
any situation where an operator is exposed to one or more
hazards.
31
ATTENTION!
Do not remove, tamper with or make the machine
“CE” marking illegible.
ATTENTION!
Refer to the data given on the machine “CE”
marking for relations with the Manufacturer (e.g.
when ordering spare parts, etc.).
ATTENTION!
When scrapping the machine, the “CE” marking
must be destroyed.
1.9. PERSONAL PROTECTION EQUIPMENT
Given below is a summary table of the Personal Protection
Equipment (PPE) to be used during the various stages of the
machine’s service life.
Protective Safety
garments footwear
Gloves
Glasses
Safety
helmets
Stage
Transport
Handling
Unpacking
Assembly
1.6. APPLIANCE IDENTIFICATION
This manual contains instructions relevant to various appliances.
See the appliance dataplate located under the control panel
to identify the appliance product code.
Normal use
Adjustments
Routine
cleaning
Extraordinary
cleaning
Maintenence
1.7. COPYRIGHT
This manual is intended solely for consultation by the operator
and can only be given to third parties with the permission of
Electrolux Professional SPA.
1.8. RESPONSIBILITY
The Manufacturer declines any liability for damage and malfunctioning caused by:
• non-compliance with the instructions contained in this
manual;
• repairs not carried out in a workmanlike fashion, and
replacements with parts different from those specified in
the spare parts catalogue (the fitting and use of non-original spare parts and accessories can negatively affect
machine operation and invalidates the warranty);
• operations by non-specialised technicians;
• unauthorised modifications or operations;
• inadequate maintenance;
• improper machine use;
• unforeseeable extraordinary events;
• use of the machine by uninformed and untrained personnel;
• non-application of the current provisions in the country of
use, concerning safety, hygiene and health in the workplace.
The Manufacturer declines any liability for damage caused
by arbitrary modifications and conversions carried out by the
user or the Customer. The employer, workplace manager or
service technician are responsible for identifying and choosing
adequate and suitable personal protection equipment to be
worn by operators, in compliance with regulations in force in
the country of use.
Electrolux Professional SPA declines any liability for any
inaccuracies contained in the manual, if due to printing or
translation errors.
Any supplements to the installation, use and maintenance
manual the Customer receives from the Manufacturer will
form an integral part of the manual and therefore must be
kept together with it.
32
Dismantling
Scrapping
Key:
PPE REQUIRED
PPE AVAILABLE OR TO BE USED IF NECESSARY
PPE NOT REQUIRED
During Normal use , gloves protect hands from contact with
hot food or hot parts of the appliance.
1.10. KEEPING THE MANUAL
The manual must be carefully kept for the entire life of the
machine, until scrapping.
The manual must stay with the machine in case of transfer,
sale, hire, granting of use or leasing.
1.11. RECIPIENTS OF THE MANUAL
This manual is intended for:
• the carrier and handling personnel;
• installation and commissioning personnel;
• the employer of machine users and the workplace manager;
• operators for normal machine use;
• specialised technicians - after-sales service.
2. TRANSPORT, HANDLING AND
STORAGE
2.1. INTRODUCTION
Transport (i.e. transfer of the machine from one place to
another) and handling (i.e. transfer inside workplaces) must
occur with the use of special and adequate means.
ATTENTION!
Given their size, the machines can be stacked
on top of each other during transport, handling
and storage by complying with that specified
on the slip placed on the packing;
The machine must only be transported, handled and stored
by qualified personnel, who must:
- have specific technical training and experience in the use
of lifting systems;
- have knowledge of the safety regulations and applicable
laws in the relevant sector;
- have knowledge of the general safety rules;
- ensure the use of personal protection equipment suitable
for the type of operation carried out;
- be able to recognise and avoid any possible hazard.
2.2.
ATTENTION!
For machine lifting, do not use movable or weak
parts such as: casings, electrical raceways,
pneumatic parts, etc.
2.5. TRANSLATION
The operator must:
• have a general view of the path to be followed;
• stop the manoeuvre in case of hazardous situations.
ATTENTION!
Do not push or pull the appliance to move it,
as it may tip over.
2.6. PLACING THE LOAD
Before placing the load, make sure the way is free and that the
floor is flat and can take the load. Remove the appliance from
the wooden pallet, move it to one side, then slide it onto the floor.
TRANSPORT: INSTRUCTIONS FOR THE CARRIER
2.7. STORAGE
The machine and/or its parts must be stored and protected
against damp, in a non-aggressive place free of vibrations
and with room temperature between -10°C and 50°C. The
place where the machine is stored must have a flat support
surface in order to avoid any twisting of the machine or damage to the support feet.
ATTENTION!
Do not stand under suspended loads during
loading/unloading operations. Unauthorised
personnel must not enter the work area.
ATTENTION!
Machine positioning, installation and disassembly must be carried out by a specialised
technician.
ATTENTION!
The machine’s weight alone is not sufficient to
keep it steady. The transported load can shift:
- when braking;
- when accelerating;
- in corners;
- on rough roads.
ATTENTION!
Do not make modifications to the parts supplied
with the machine. Any missing or faulty parts
must be replaced with original parts.
2.3. HANDLING
Arrange a suitable area with flat floor for machine unloading
and storage operations.
2.4. PROCEDURES FOR HANDLING OPERATIONS
For correct and safe lifting operations:
• use the type of equipment most suitable for characteristics
and capacity (e.g. electric pallet truck or lift truck);
• cover sharp edges;
Before lifting:
• send all operators to a safe position and prevent persons
from entering the handling area;
• make sure the load is stable;
• make sure no material can fall during lifting. Manoeuvre
vertically in order to avoid impacts;
• handle the machine, keeping it at minimum height from
the ground.
WARNINGS
• Do not store or use gasoline or other flammable vapours,
liquids or items in the vicinity of this or any other appliance.
• Do not spray aerosols in the vicinity of this appliance while
it is in operation.
• Never check for leaks with an open flame.
• The appliance is not suitable for a marine environment.
3.
INSTALLATION AND ASSEMBLY
To ensure correct operation of the appliance and maintain
safe conditions during use, carefully follow the instructions
given below in this section.
ATTENTION!
The operations described below must be carried out in compliance with the current safety
regulations, regarding the equipment used and
the operating procedures.
ATTENTION!
Before moving the appliance make sure the
capacity of the lifting equipment used is suitable for its weight.
33
3.1. CUSTOMER’S RESPONSIBILITIES
The Customer must:
- prearrange a high-sensitivity manual-reset differential thermal-magnetic switch. For information regarding the electrical
connection, refer to par. 5.2 “Electrical connection”;
- check the flatness of the surface on which the machine is
placed.
- prearrange a device lockable in the open position for the
connection to the power supply.
- prearrange the connection to a suitable earthing system
(par. 5.2.3)
- install a rapid gas shutoff valve ahead of each individual
appliance. Install the valve in an easily accessed place.
3.2. MACHINE SPACE LIMITS
A suitable space must be left around the machine (for operations, maintenance, etc.). This space must be increased in
case of use and/or transfer of other equipment and/or means
or if exit routes are necessary inside the workplace.
3.3. POSITIONING
The installation diagram provided in this instruction manual
gives the appliance overall dimensions and the position of
connections (gas, electricity, water).
The appliance can be installed separately or combined with
other appliances of the same range.
The appliances are not suitable for recess-mounting. Leave at
least 10 cm between the appliance and side or rear walls.
Suitably insulate surfaces that are at distances less than
that indicated.
Maintain an adequate distance between the appliance and any
combustible walls. Do not store or use flammable materials
and liquids near the appliance.
Install the appliance, taking all the safety precautions required
for this type of operation, also respecting the relevant fire-prevention instructions.
If the machine is installed in places where there are corrosive
substances (chlorine, etc.), it is advisable to go over all the
stainless steel surfaces with a rag soaked in paraffin oil to
create a protective film.
The machine must be taken to the place of installation and
the packing base removed only when being installed.
Arranging the machine:
• position the machine in the required place;
• adjust the height and levelling with the adjustment feet,
also checking correct door closing
•
-
34
NOTE
PERMANENT CONNECTION: the device lockable
in the open position must be accessible even after
the appliance is installed in its place.
wear protective gloves and unpack the machine, carrying
out the following operations:
cut the straps and remove the protective film, taking care
not to scratch the surface if scissors or blades are used;
remove the polystyrene corners and the vertical protection
pieces. For appliances with stainless steel cabinet, remove the
protective film very slowly without tearing it, to avoid leaving
glue stuck to the surface. Should this happen, remove the
traces of glue with a non-corrosive solvent, rinsing it off and
drying thoroughly; it is advisable to go over all the stainless
steel surfaces with a rag soaked in paraffin oil in order to
create a protective film.
3.4. DISPOSAL OF PACKING
The packing must be disposed of in compliance with the current
regulations in the country where the appliance is used. All the packing
materials are environmentally friendly. They can be safely kept, recycled or burnt in an appropriate waste incineration plant. Recyclable
plastic parts are marked as follows:
PE
PE
polyethylene: outer wrapping, instruction booklet bag
PP
PP
polypropylene: straps
PS
PS
polystyrene foam: corner protectors
The parts in wood and cardboard can be disposed of, respecting
the current regulations in the country where the machine is used.
3.5. FLOOR FIXING
To avoid accidental tipping of built-in half-module appliances
installed separately, fix them to the floor. The instructions
are enclosed with the corresponding accessory (F206210).
3.6. JOINING APPLIANCES
• (Fig.1D) Bring the appliances together and level them by
turning the feet until the tops match.
• (Fig.1F) From the rear of the appliances, insert the coupling
plate (provided) in the side slots on the back panels. Secure
the plate with two flathead M5 screws provided.
3.7. ASSEMBLY AND JOINING OF COUNTERTOP
APPLIANCES ON BASE, OVEN, BRIDGE, CANTILEVER
FRAME
Follow the instructions enclosed with the optional product
chosen.
3.8.
SEALING GAPS BETWEEN APPLIANCES
Follow the instructions enclosed with the optional sealing
paste pack.
4.
•
•
FUME EXHAUST
For Australia, ventilation must be in accordance with
AS5601/AG 601 - Gas installations.
The appliance should have adequate ventilation for complete combustion of gas, and kitchen exhaust hoods must
comply with AS/NZS1668.1 and AS 1668.2.
SUB CLAUSE 4.1 is not relevant for australian standard.
4.1. FUME EXHAUST FOR TYPE “A1” APPLIANCES
Position type “A1” appliances under an extraction hood to
ensure removal of fumes and steam produced by cooking.
5.
CONNECTIONS
Refer to the appliance dataplate for the product code.
See the installation diagrams for the position of connections
on the appliance:
G:
GAS (ø1/2” UNI EN 10226-1)
EI:
ELECTRICITY
CWI: COLD WATER SUPPLY
HWI: HOT WATER SUPPLY (if present)
EI
HWI
CWI
G
5.1. GAS APPLIANCES
IMPORTANT! This appliance is arranged and tested to operate
with G20 gas 20mbar (for AUSTRALIA: Natural gas 1.0 kPa
or propane 2.65 kPa); to convert it to another type of gas,
follow the instructions in par. 5.1.6. of this section.
5.1.1. BEFORE CONNECTING
• Make sure the appliance is arranged for the type of gas to
be used. Otherwise, carefully follow the instructions given
in the section: “Gas appliance conversion / adjustment”.
• Fit a rapid gas shutoff cock/valve ahead of each appliance.
Install the cock/valve in an easily accessed place.
5.1.2. CONNECTION
• Before connecting the appliance to the gas supply, remove
the plastic protection cover from the gas connection on
the appliance.
• The appliance is arranged for connection on the bottom right side;
countertop models can be connected to the gas supply using
the rear connection, after unscrewing the metal closing plug and
screwing it tightly onto the front connection.
• After installation, use soapy water to check connections for leaks.
• The gas connection is male 1/2” BSP
5.1.3. SUPPLY PRESSURE CHECK (fig. 2A )
Make sure the appliance is suitable for the type of gas available, according to that given on the dataplate (otherwise, follow
the instructions given in the section. “Conversion to another
type of gas”). The supply pressure must be measured with the
appliance operating, using a pressure gauge (min. 0.1 mbar).
• Remove the bottom panel.
• Loosen the pressure point screw “N” and connect the
pressure gauge “O”.
• Compare the value read on the pressure gauge with that
given in Table B (see handbook Appendix)
• If the pressure gauge gives a pressure outside the range of
values in Table A, do not switch the appliance on. Consult
the gas company.
5.1.4. GAS PRESSURE REGULATOR
• The section of the gas supply line must be sufficient to
ensure the gas flow necessary for full operation of all the
appliances connected to the system.
If the gas pressure is higher than that specified or is difficult
to regulate (not stable), install a gas pressure regulator (accessory code 927225) in an easily accessed position ahead
of the appliance.
The pressure regulator should preferably be fitted horizontally,
to ensure the right outlet pressure:
• “1” connection side gas from mains.
• “2” pressure regulator;
• “3” connection side gas towards the appliance;
) indicates the gas
The arrow on the regulator (
flow direction.
2
•
•
•
Clean the pipes to remove any dust, dirt or foreign matter
which could block the supply.
The gas supply line must ensure the gas flow necessary for
full operation of all the appliances connected to the system.
A supply line with insufficient flow will affect correct operation
of the appliances connected to it.
Attention! Incorrect levelling of the appliance can affect
combustion and cause malfunctioning.
3
1
AUSTRALIA: the gas pressure regulator supplied with the
appliance must be fitted to the appliance inlet. Adjust the test
point pressure with all hob burners operating at maximum
setting as follow:
- 1.0 KPa for Natural gas
- 2.65 KPa for Propane gas
NOTE! These models are designed and certified for use with
natural or propane gas. For natural gas, the pressure regulator
on the header is set to 8” w.c. (20mbar).
35
5.1.5. PRIMARY AIR CHECK (fig. 3A)
The primary air is correctly adjusted when the flame does
not “float” with the burner cold and there is no flareback with
the burner hot.
• Undo screw “A” and position aerator “E” at distance “H” given
in Table B; retighten screw “A” and seal with paint.
5.1.6. CONVERSION TO ANOTHER TYPE OF GAS
Table B “technical data/gas nozzles” gives the type of nozzles
to be used when replacing those fitted by the manufacturer
(the number is stamped on the nozzle body). At the end of
the procedure, carry out the following check-list:
Check
Ok
• burner nozzle/s replacement
• correct adjustment of primary air supply to
burner/s
5.1.6.2 REPLACING THE ADJUSTMENT SPRING OF THE
PRESSURE REGULATOR (fig. 2A/2B)
• Replace the spring of the pressure regulator with one
suitable for the gas pressure type given in table B (see
handbook Appendix) as follows:
- Remove the seal cap, seal cap gasket, adjusting screw
and the spring.
- Insert the new spring and replace the adjusting screw.
- Connect a pressure gauge to the appliance’s test point
pressure.
- Ignite the appliance’s burners so to have the maximum
gas consumption.
- Regulate the adjustment screw until the pressure gauge
shows the working pressure value (section 5.1.4 Gas
pressure regulator).
- Replace the seal cap and gasket and screw tightly closed.
- Remove the pressure gauge and close the test point pressure.
- Prior to operation, test the gas pressure regulator for leaks.
• pilot nozzle/s replacement
• minimum flame screw/s replacement
• correct adjustment pilot/s if necessary
• correct adjustment of supply pressure
(see technical data/gas nozzles table)
• apply sticker (supplied) with data of new gas type
used
5.1.6.1 MAIN BURNER NOZZLE REPLACEMENT (fig. 3A)
• Lift the tank.
• Unscrew the nozzle “C” and replace it with one suitable for
the type of gas according to that given in Table “B”.
• The nozzle diameter is given in hundredths of mm on the
nozzle body.
• Retighten nozzle “C”.
5.2. ELECTRICAL CONNECTION (Fig. 4A/4B).
Connection to the power supply must be carried out in
compliance with the regulations and provisions in force in the
country of use.
ATTENTION!
Work on the electrical systems must only be
carried out by a qualified electrician.
Before carrying out any cleaning or maintenance
operation, disconnect the appliance from the
power supply and carefully unplug it.
IMPORTANT! Before connecting make sure:
- the mains voltage and frequency match that given on the
dataplate and that there is an efficient earth contact.
- the system power supply is arranged and able to take the
actual current absorption and that it is correctly executed
according to the regulations in force in the country of use;
- a differential thermal-magnetic switch suitable for the
input specified on the dataplate, with contact gap enabling complete disconnection in category III overvoltage
conditions and complying with the regulations in force, is
installed between the power cable and the electric line.
For the correct size of the switch, refer to the absorbed
current specified on the appliance dataplate.
- the mains voltage and frequency match that given on the
dataplate.
• To access terminal block, remove the front panel of the
appliance by removing the fixing screws;
• Connect the power cable to the terminal block as shown in
the wiring diagram attached to the appliance.
• Secure the power cable with the cable gland.
36
IMPORTANT! The manufacturer declines any liability if the
safety regulations are not respected.
• After making the connection, with the machine working
check that the power supply does not fluctuate by ±10%
the rated voltage.
• Installation requires the inclusion of a device lockable in
the “open” position during maintenance
5.2.1. POWER CABLE
Unless otherwise specified, our appliances are not equipped with a power cable. The installer must use a flexible
cable having characteristics at least equivalent to H07RN-F
rubber-insulated type. Protect the cable section outside the
appliance with a metal or rigid plastic pipe.
If the power cable is damaged, it must be replaced
by the after-sales service or in any case by
qualified personnel, in order prevent any risk.
The manufacturer declines any liability for damage or injury resulting from breach of the above
rules or non-compliance with the electrical
safety regulations in force in the country where
the machine is used.
5.3. EQUIPOTENTIAL NODE AND EARTH CONNECTION
Connect the appliance to an earth; it must be included in an
equipotential node by means of the screw located at the front
right under the frame.The screw is marked with the symbol
.
6.
7.
SAFETY THERMOSTAT
Some of our appliance models use a safety thermostat that
cuts in automatically when temperatures exceed a set value,
shutting off the gas supply (gas appliances) or the electricity
(electric appliances).
7.1. INTERVENTION
With braisers, intervention of the limiter indicates an incorrect
use or an appliance malfunction; resetting must be carried
out by a specialised technician when the appliance is cold.
IMPORTANT: Tampering with the safety thermostat invalidates
the warranty
8. B E F O R E C O M P L E T I N G T H E
INSTALLATION OPERATIONS
Use soapy water to check all gas connections for leaks. DO NOT
use a naked flame to check for gas leaks. Light all the burners
separately and also together, to check correct operation of the gas
valves, rings and lighting. For each burner, adjust the flame regulator
to the lowest setting, individually and together; after completing the
operations, the installer must instruct the user on the correct method
of use. If the appliance does not work properly after carrying out all
the checks, contact the local after-sales service centre.
WATER CONNECTION
The appliance must be connected to the water system
in compliance with the current national regulations and
EN1717
ATTENTION! The water connection must be carried out
by a specialised technician.
The appliance must be supplied with drinking water at a
pressure of 1.5 - 3 bar.
ATTENTION! If the water pressure is higher than that specified, use a pressure reducer to avoid damaging the appliance.
For correct installation, the water inlet pipe must be connected
to the mains by means of a mechanical filter and a shutoff
cock. Before connecting the filter, allow a certain amount of
water to flow in order to clear the pipe of any waste matter.
6.1. DISCHARGE
The discharge water must be removed by means of a suitable
receptacle resistant to a temperature of at least 100°C. The
steam produced during the discharge stages must not come
into contact with the appliance.
37
VI. I N S T R U C T I O N S F O R
OPERATOR FOR NORMAL
MACHINE USE
1.
0
off
90°-300° temperature
power regulator
BRAISER USE
1.1. GENERAL PRECAUTIONS
• The appliance is intended for professional use by trained
personnel.
• This appliance must only be used for its expressly designed purpose; i.e. for cooking or preparing meats with
sauce, braised and stewed, sauces, light fries, omelettes
and stewing or dry cooking in general. Any other use is
deemed improper.
• Do not use the appliance as a frier; the temperature of
the tank bottom exceeds 230°C with risk of the oil burning.
• It is advisable not to use appliances with iron bottom for
cooking tomato sauces and foods with “acid” content.
Appliances with iron bottom:
Before first use, it is advisable to clean the tank and prepare
it for cooking, as follows:
• Boil water, vegetables and salt, setting the braiser to max.;
• Boil off the water and clean any still moist vegetables from
the bottom of the braiser using a cloth.
• Spread a layer of oil (2mm) in the tank and heat at min.
until drying it.
• Clean the braiser thoroughly, drying it.
“Duomat” steel bottom appliances:
Before use, carefully clean any industrial greases from the
tank, proceeding as follows:
• fill the tank with water and normal detergent and bring to
boil for a few minutes.
• empty and rinse thoroughly with clean water.
Attention! Preheating dry with the lid lowered could cause
intervention of the limiter.
1.2. WATER FILLING
• Turn on the automatic switch installed ahead of the appliance and open the water tap;
• Open the braiser lid;
• Keep button “A” (cold water) / “B” (hot water, if present),
pressed to fill the braiser tank with water.
• The water will come out from distributor “E”.
E
B
38
1.3. GAS MODELS
The burner ignition knob “V” (on front panel) has 3 positions:
A
V
P
R
F
1.3.1. SWITCHING ON
• Turn the knob “V” clockwise to activate the automatic
lighting procedure.
• The lighting system will carry out up to 5 attempts, after which,
if the burner is not lit, the machine goes in shutdown status
and the red indicator “R” on the control panel lights up.
• Press button “P” on the control panel to reactivate the
lighting procedure.
NB: To check burner lighting, it is possioble to look through
the hole “F” on the control panel.
• Turn the knob “V” to set the required temperature.
• Turn the knob “V” past the limit of 300° to adjust the liquid
boiling level.
NOTE! A safety device prevents lighting of the main burner
if the braiser tank is not completely lowered.
1.3.2. SWITCHING OFF
• Turn the knob “V” to position “0”
1.4. ELECTRIC MODELS
The ignition knob ‘V” (front panel) has 3 positions:
0
1.5. LIFTING THE TANK
NOTE: Lift the lid before lifting the tank.
off
90°-300° temperature
power regulator
V
S
1.4.1. SWITCHING ON
• Turn the knob “V” clockwise to activate heating.
• Turn the knob “V” to set the required temperature.
• Turn the knob “V” past the limit of 300° to adjust the liquid
boiling level.
NOTE! A safety device prevents the heating element from
switching on if the braiser is not completely lowered.
Automatic lifting
Use the controls on the right of the control panel for power-operated lifting of the tank.
In case of emergency, the tank can be manually lifted or lowered
using the special crank-handle provided with each appliance.
Manual lifting
Tank lifting and lowering is obtained by means of handwheel “S”.
1.4.2. SWITCHING OFF
• Turn the knob “V” to position “0”
1.5. COOKING (valid for gas and electric models)
• Switch the appliance on;
• Do not preheat with the lid closed;
• Place the food to be cooked in the braiser;
• Turn the knob “V” to the required temperature setting;
lighting up of green indicator “G” signals that the appliance
is on; lighting up of yellow indicator “B” signals the heating
phase.
• Turn the knob “V” to the “power regulator” position, depending on the quantity and quality of food to be cooked;
• At the end of cooking, switch off the power by turning the
knob “V” to the off position.
G
B
V
39
sicurezza.
VII. C L E A N I N G
MAINTENANCE
1.
AND
OR NEAR ITS AREA
RISK
MEANING
GENERAL SAFETY RULES
ATTENTION!
Machine maintenance operations must only be
carried out by specialised Technicians provided
with suitable personal protection equipment
(safety shoes, gloves, glasses, overalls, etc.),
tools, utensils and ancillary means.
ATTENTION!
Never operate the machine, removing, modifying or tampering with the guards, protection or
safety devices.
ATTENTION!
Before carrying out any operation on the machine, always consult the manual which gives
the correct procedures and contains important
information on safety.
1.1. INTRODUCTION
The machines are provided with electric and/or mechanical
safety devices for protecting workers and the machine itself.
Therefore the user must not remove or tamper with such
devices.
The Manufacturer declines any liability for damage due to
tampering or their non-use.
1.2. PROTECTION DEVICES INSTALLED ON THE
MACHINE
1.2.1. GUARDS
The guards on the machine are:
- fixed guards (e.g. casings, covers, side panels, etc.), fixed
to the machine and/or frame with screws or quick-release
connectors that can only be removed or opened with tools;
- machine electrical equipment access doors made from
hinged panels openable with tools, with the machine
disconnected from the power supply.
ATTENTION!
Several illustrations in the manual show the
machine, or parts of it, without guards or with
guards removed. This is purely for explanatory
purposes. Do not use the machine without the
guards or with the protection devices deactivated.
40
È vietato usare acqua per spegnere
gli incendi (esposto sulle parti
1.2.2. SAFETY elettriche).
SIGNS TO BE PLACED ON THE MACHINE
BURN HAZARD
.
RISK OF ELECTRIC SHOCK
DANGER OF CRUSHING
ATTENTION!
Do not remove, tamper with or make illegible
the safety, danger and instruction signs and
labels on the machine.
1.2.3. CEASED USE
When the appliance is no longer to be used, make it unusable
by removing the power supply wiring.
1.2.4. INSTRUCTIONS FOR USE AND MAINTENANCE
Risks mainly of a mechanical, thermal and electrical nature
are present in the machine.
Where possible the risks have been neutralised:
• directly, by means of adequate design solutions,
• indirectly by using guards, protection and safety devices.
During maintenance several risks remain, as these could not
be eliminated, and must be neutralised by adopting specific
measures and precautions.
Do not carry out any checking, cleaning, repair or maintenance
operations on moving parts.
Workers must be informed of the prohibition by means of
clearly visible signs. To guarantee machine efficiency and
correct operation, periodical maintenance must be carried out
according to the instructions given in this manual. In particular,
make sure to periodically check correct operation of all the
safety devices and the insulation of electrical cables, which
must be replaced if damaged.
1.2.5. REASONABLY FORESEEABLE IMPROPER USE
Improper use is any use different from that specified in this manual. During machine operation, other types of work or activities
deemed improper and that in general can involve risks for the
safety of operators and damage to the appliance are not allowed.
Reasonably foreseeable improper use includes:
• lack of machine maintenance, cleaning and periodical checks;
• structural changes or modifications to the operating logic;
• tampering with the guards or safety devices;
• failure to use personal protection equipment by operators,
specialised technicians and personnel for normal use;
• failure to use suitable accessories (e.g. use of unsuitable
equipment or ladders);
• keeping combustible or flammable materials, or in any
case materials not compatible with or pertinent to the
work, near the machine;
• wrong machine installation;
• climbing on the machine;
• non-compliance with the requirements for correct machine use;
• other actions that give rise to risks not eliminable by the
Manufacturer.
ATTENTION!
The previously described actions are prohibited!
1.2.6. RESIDUAL RISKS
The machine has several risks that were not completely
eliminated from a design standpoint or with the installation
of adequate protection devices. Nevertheless, through this
manual the Manufacturer has taken steps to inform operators
of such risks, carefully indicating the personal protection
equipment to be used by them. Sufficient spaces are provided for during the machine installation stages in order to limit
these risks. To preserve these conditions, the areas around
the machine must always be:
• kept free of obstacles (e.g. ladders, tools, containers,
boxes, etc.);
• clean and dry;
• well lit.
For the Customer’s complete information, the residual risks
remaining on the machine are indicated below: such actions
are to be considered incorrect and therefore strictly forbidden.
RESIDUAL
RISK
DESCRIPTION OF HAZARDOUS
SITUATION
Slipping or
falling
The operator can slip due to water or dirt
on the floor.
2.
NORMAL MACHINE USE
2.1. CHARACTERISTICS OF PERSONNEL TRAINED
FOR NORMAL MACHINE USE
The Customer must make sure the personnel for normal
machine use are adequately trained and skilled in their
duties, as well as ensuring their own safety and that of other
persons. The Customer must make sure his personnel have
understood the instructions received and in particular those
regarding work hygiene and safety in use of the machine.
2.2. CHARACTERISTICS OF PERSONNEL QUALIFIED
TO OPERATE ON THE MACHINE
The Customer is responsible for ensuring that persons assigned to the various duties:
• read and understand the manual;
• receive adequate training and instruction for their duties
in order to perform them safely;
• receive specific training for correct machine use.
2.3. OPERATOR FOR NORMAL USE
He must have at least:
• knowledge of the technology and specific experience in
operating the machine;
• adequate general basic education and technical knowledge for reading and understanding the contents of the
manual;
• including correct interpretation of the drawings, signs and
pictograms;
• sufficient technical knowledge for safely performing his
duties as specified in the manual;
• knowledge of the regulations on work hygiene and safety.
In case of a significant fault (e.g. short circuits, wires coming out of the terminal block, motor failures, worn electrical
cable sheathing, etc.), the operator for normal machine
use must:
• immediately deactivate the machine.
Burns/
The operator deliberately or unintentionally
abrasions
touches some components inside the
(e.g. heating
machine without using protective gloves.
elements)
Electrocution
Contact with live parts during maintenance
operations carried out with the electrical
panel powered.
Sudden
The operator for normal machine use could
closing of the
suddenly and deliberately close the lid
lid
Tipping of
loads
When handling the machine or the packing
containing it, using unsuitable lifting
systems or accessories or with the load
unbalanced.
41
3. M A C H I N E C L E A N I N G A N D
MAINTENANCE
ATTENTION!
Before carrying out any cleaning or maintenance
operation, disconnect the appliance from the
power supply by means of the device lockable
in open position.
ATTENTION!
During maintenance, the cable and plug must
be kept in a visible position by the operator
carrying out the work.
ATTENTION!
Do not touch the appliance with wet hands
or feet or when barefoot. DO NOT remove the
safety guards.
ATTENTION!
Use suitable personal protection equipment
(protective gloves).
3.1. ROUTINE MAINTENANCE
Frequently check the state of the power cable and, if necessary, request the assistance of the specialised technician to
replace it; have the appliance checked periodically (at least
once a year).
ATTENTION!
Disconnect the power supply before cleaning
the appliance.
3.2. PRECAUTIONS FOR MAINTENANCE
Routine maintenance operations can be carried out by
non-specialised personnel, carefully following the instructions
given below. The manufacturer declines any liability for
operations carried out on the machine without following
these instructions.
3.3.
CLEANING THE APPLIANCE AND ACCESSORIES
Before using the appliance, clean all the internal
parts and accessories with lukewarm water and
neutral soap or products that are over 90% biodegradable (in order to reduce the emission of pollutants into the environment), then rinse and dry
thoroughly. Do not use solvent-based detergents (e.g.
trichloro-ethylene) or abrasive powders for cleaning. It is advisable to go over the stainless steel surfaces with a rag
moistened with paraffin oil in order to create a protective film.
ATTENTION!
Do not clean the machine with jets of water.
42
3.4. PRECAUTIONS IN CASE OF LONG IDLE PERIODS
If the appliance is not going to be used for some time, take
the following precautions:
• Close the valves or main switches ahead of the appliances.
• Go over all the stainless steel surfaces vigorously with a rag
moistened with paraffin oil in order to create a protective film.
• Have the appliance checked before using it again.
• To prevent too rapid evaporation of accumulated moisture
with consequent breakage of elements, switch electric
appliances on at minimum heat for at least 45 minutes
before reuse.
ATTENTION!
Put the machine in safe conditions before
starting any maintenance operation.
After carrying out maintenance, make sure
the machine is able to work safely and, in particular, that the
protection and safety devices are efficient.
ATTENTION!
Respect the requirements for the various routine
and extraordinary maintenance operations.
Non-compliance with the instructions can
create risks for personnel.
3.5. EXTERNAL PARTS
SATIN-FINISH STEEL SURFACES (daily)
• Clean all steel surfaces: dirt is easily removed when it has
just formed.
• Remove grime, fat and other cooking residuals from steel
surfaces when cool using soapy water, with or without
detergent, and a cloth or sponge. Dry the surfaces thoroughly after cleaning.
• In case of encrusted grime, fat or food residuals, go over
with a cloth or sponge, wiping in the direction of the satin
finish and rinsing often: rubbing in a circular motion combined with the particles of dirt on the cloth/sponge could
spoil the steel’s satin finish.
• Metal objects can spoil or damage the steel: damaged
surfaces become dirty more easily and are more subject
to corrosion.
• Restore the satin finish if necessary.
SURFACES BLACKENED BY HEAT (when necessary)
Exposure to high temperatures can cause the formation of dark
marks. These do not constitute damage and can be removed
by following the instructions given in the previous section.
3.6. OTHER SURFACES
HEATED TANKS/CONTAINERS (daily)
Clean the appliance tanks or containers using boiled water,
adding soda (degreasing) if necessary. Use the accessories
(optional or supplied) specified in the list to eliminate
encrustations or food deposits.
IMPORTANT – With electrical equipment, make sure no
water comes into contact with electrical components: water
entering can cause short circuiting and dissipation, tripping
the appliance’s protection devices.
SURFACES IN MILD STEEL OR CAST IRON (daily)
Remove dirt using a damp cloth or, in case of encrustations,
the accessories (optional or supplied) specified in the list. After
cleaning, switch the appliance on to dry the surface quickly, then
protect the surface with a light film of cooking oil.
3.7. SCALE
STEEL SURFACES (when necessary)
Remove any scale (stains or marks) left by water on steel
surfaces using suitable natural detergents (e.g. vinegar) or
chemical (e.g. “STRIPAWAY” produced by ECOLAB).
3.8. INTERNAL PARTS (every 6 months)
IMPORTANT! Operations to be carried out only by
specialised technicians.
• Check the internal parts.
• Remove any deposits of dirt inside the appliance.
• Check and clean the discharge system.
• After the first month of use, it is advisable to clean and
re-grease the lifting system (screw and nut) to eliminate
any work residuals.
Subsequently, at least once a year, or when necessary,
lubricate the lifting system (tank hinges and lifting screw)
using a brush or grease gun..
3.9.2. INSTRUCTIONS FOR REPLACING COMPONENTS
(to be carried out only by a specialised technician)
GAS VALVE
• Remove the front panel.
• Disconnect the valve from the electrical feed.
• Unscrew the burner pipe.
• Unscrew the valve gas inlet and outlet connections.
• Replace the component, refitting in reverse order.
IGNITER (CA) AND DETECTION (CR) ASSEMBLY
• To replace the igniter, remove the control panel, loosen the
fixing screws and remove the components.
CA
NOTE! In particular ambient conditions (e.g. intensive use of
the appliance, salty environment, etc.) the above-mentioned
cleaning should be more frequent.
3.9.
EXTRAORDINARY MAINTENANCE.
ATTENTION!
USE SUITABLE PERSONAL PROTECTION EQUIPMENT WHEN CARRYING OUT ANY EXTRAORDINARY MAINTENANCE OPERATION.
Extraordinary maintenance must be carried out by specialised personnel, who can ask the manufacturer to supply a
servicing manual.
•
To replace the detection electrode, remove the left side,
loosen the fixing screws and remove the components.
There must be free air circulation above the appliance. There
must be no obstructions caused by trays, cardboard boxes, jars
or other materials; otherwise they must be immediately removed.
3.9.1. QUICK TROUBLESHOOTING GUIDE
In some cases, faults can be eliminated easily and quickly by
following a brief troubleshooting guide:
CR
- THE TEMPERATURE CANNOT BE ADJUSTED
Possible causes:
• Damaged thermostat bulb.
• Faulty thermostat.
If the fault persists after carrying out the above checks,
contact the After-Sales Service, remembering to specify:
• the type of fault;
• the appliance PNC (production number code);
• the Ser. No. (appliance serial number).
MAIN BURNER
• Remove the front control panel to remove the plate “L”;
• Lift the tank and remove the support nut and nozzle;
• Loosen the fixing screws and remove the combustion
chamber and burner.
L
43
THERMOCOUPLES
• Remove the bottom panel (fig.4a-4b) to disconnect the
two thermocouples from the board.
• Lift the tank “V”.
• Undo the fixing screws of the box “S”.
• Remove the box to access the thermocouple.
V
3.9.4. MAINTENANCE FREQUENCY
In order to guarantee constant machine efficiency, it is
advisable to carry out the checks with the frequency given in
the following table:
MAINTENANCE, INSPECTIONS,
CHECKS AND CLEANING
FREQUENCY
Routine cleaning
General cleaning of machine and
surrounding area
Daily
Cleaning internal parts
Check condition, and for any deformation,
loosening or removed parts.
Every six
months
Control
S
Check mechanical part, for any breakage
or deformation, tightening of screws.
Check readability and condition of words,
stickers and symbols and restore if
necessary.
Yearly
Machine structure
POWER REGULATOR AND WORK THERMOSTAT
• Remove the control panel and replace the component.
SAFETY THERMOSTAT
• Remove the control panel and the front panel and replace
the thermostat.
NOTE: Remove the tank front panel to access the thermostat
bulb. Take care with the capillary tube and bulb, which must
be positioned in the special seats.
3.9.3. MAINTENANCE INTERVALS
The inspection and maintenance intervals depend on the
actual machine operation conditions and ambient conditions
(presence of dust, damp, etc.), therefore precise time intervals
cannot be given. In any case, to minimise interruptions of
the service, careful and periodical machine maintenance is
advisable.
It is advisable to stipulate a preventive and scheduled
maintenance contract with the after-sales service.
44
Tightening of main bolts (screws, fixing
systems, etc.) of machine.
Yearly
Safety signs
Check readability and condition of safety
signs.
Yearly
Electrical connection cable and plug
Check the connection cable (replace it if
necessary).
Extraordinary machine maintenance
Check all gas components
Yearly
Yearly
The machine is designed and built for a duration of about 10
years. After this period of time (from machine commissioning)
the machine must undergo a general overhaul. Some
examples of checks to be carried out are given below.
- check for any oxidised electrical components or parts; if
necessary, replace them and restore the initial conditions;
- check the structure and welded joints in particular;
- check and replace bolts and/or screws, also checking for
any loose components;
- check the electrical and electronic system;
- check the functionality of safety devices;
- check the general condition of protection devices and
guards.
ATTENTION!
Machine maintenance, checking and overhaul
operations must only be carried out by a specialised Technician or the After-Sales Service,
provided with suitable personal protection
equipment (safety shoes and gloves), tools and
ancillary means.
ATTENTION!
Work on the electrical equipment must only be
carried out by a specialised electrician or the
After-Sales Service.
3.9.5. DISASSEMBLY
If the appliance has to be disassembled and then reassembled,
make sure the various parts are assembled in the correct
order (if necessary mark them during disassembly).
Before disassembling the machine, make sure to carefully
check its physical condition, and in particular any parts of the
structure that can give or break. Before starting disassembly:
- remove all the pieces (if present) in the machine;
- disconnect the power supply;
- enclose the work area;
- display a sign indicating that the machine is undergoing
maintenance and not to carry out manoeuvres;
- carry out the disassembly operations.
ATTENTION!
All scrapping operations must occur with the
machine stopped and cold and all the energy
sources (water, gas electricity) disconnected.
ATTENTION!
To carry out these operations, appropriate PPE
must be used.
ATTENTION!
During disassembly and handling of the various
parts, the minimum height from the floor must
be maintained.
4.
MACHINE DISPOSAL
ATTENTION!
DISMANTLING OPERATIONS MUST BE CARRIED OUT BY QUALIFIED PERSONNEL.
ATTENTION!
WORK ON THE ELECTRICAL EQUIPMENT
MUST ONLY BE CARRIED OUT BY A QUALIFIED ELECTRICIAN, WITH THE POWER SUPPLY
DISCONNECTED.
4.1. WASTE STORAGE
At the end of the product’s life-cycle, make sure it is not dispersed in the environment.
Special waste materials can be stored temporarily while
awaiting treatment for disposal and/or permanent storage.
In any case, the current environmental protection laws in the
country of use must be observed.
4.2. P R O C E D U R E R E G A R D I N G A P P L I A N C E
DISMANTLING MACRO OPERATIONS
Before disposing of the machine, make sure to carefully
check its physical condition, and in particular any parts of the
structure that can give or break during scrapping.
The machine’s parts must be disposed of in a differentiated
way, according to their different characteristics (e.g. metals,
oils, greases, plastic, rubber, etc.). Different laws are in force
in the various countries, therefore comply with the provisions
of the laws and competent bodies in the countries where
scrapping takes place. In general, the appliance must be
taken to a specialised collection/scrapping centre. Dismantle
the appliance, grouping the components according to their
chemical characteristics, remembering that the compressor
contains lubricant oil and refrigerant fluid which can be recycled, and that the refrigerator components are special waste
assimilable with urban waste.
ATTENTION!
Make the appliance unusable by removing the
power cable.
3.9.6. DECOMMISSIONING
If the machine cannot be repaired, carr y out the
decommissioning operations, signalling the failure with a
suitable sign, and request assistance of the manufacturer’s
after-sales service.
ATTENTION!
When scrapping the machine, the “CE” marking,
this manual and other documents concerning
the appliance must be destroyed.
5.
•
•
•
ENCLOSED DOCUMENTATION
Set of test and inspection documents
Wiring diagram
Installation diagram
AUSTRALIA
For service and spare parts, please contact:
Electrolux - Tom Stoddart Pty Ltd
Zanussi - JL Lennard Pty Ltd
45

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