22D-TD001 - Rockwell Automation

22D-TD001 - Rockwell Automation
PowerFlex® 40P
TECHNICAL DATA
ADJUSTABLE FREQUENCY AC DRIVES
PowerFlex 40P Technical Data
Product Description
As part of the industry leading PowerFlex® family of AC drives, the
PowerFlex 40P addresses your needs for closed loop control and category 3
Safe-off in a compact and cost effective design. The PowerFlex 40P AC drive
is based on the popular PowerFlex® 40 AC drive platform and shares
common options and accessories. Available in power ratings from 0.4 to 11
kW (0.5 to 15 HP) and in voltage classes of 240, 480 and 600 volts,
PowerFlex 40P AC drives are designed to meet global OEM and end-user
demands for flexibility, space savings and ease of use. PowerFlex 40P AC
drives are cost-effective solutions for speed control of applications such as
diverters, smart conveyors, packaging machines, palletizers, drafting
machines, ring spinning machines and synthetic fiber spinning machines.
Table of Contents
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page
PowerFlex 40P AC Drive Features . . . . . . . . . . . . . . . . . . . . . . . . . . .3
PowerFlex 40P AC Drive Advanced Features . . . . . . . . . . . . . . . . . .8
Application-Specific Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
PowerFlex 40P Standard Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
User Installed Options. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
2
PowerFlex 40P Technical Data
PowerFlex 40P AC Drive Features
Flexible Packaging and Mounting Options
• Versatile packaging options allow for panel mount NEMA 1/IP30 as well as
NEMA 4/IP66 (with like enclosure) using the plate/flange drives.
• Plate drives also allow for a reduction in overall enclosure size based on a
75% reduction in enclosed Watts.
• Installation can be a virtual snap using the DIN rail mounting feature on B
frame drives. Panel mounting is also available, providing added flexibility.
• An optional IP30 (NEMA 1) conduit box is easily adapted to the standard
IP20 (NEMA Type Open) product, providing increased environmental
ratings.
• Zero Stacking™ is allowable for ambient temperatures up to 40°C, saving
valuable panel space. 50°C ambient temperatures are permitted with minimal
spacing between drives.
• External filters are available for all PowerFlex 40P drive ratings to meet
EN55011, Class A and B EMC requirements.
Start Up, Programming and Operation
• PowerFlex 40P drive programming is achieved by the use of an external
HIM or via the resident DSI connection and the PC programming tool.
- DriveTools™ SP
- DriveExplorer™
- Pocket DriveExplorer™
• StepLogic™ wizards available for DriveTools SP and DriveExplorer
(Lite or Full) assist in setup of position or velocity StepLogic
programming
• An integral display and reset button allows user to change display
parameters and reset the drive if a fault occurs.
• 4 digit display with 10 additional LED indicators provides an intuitive
display of drive status and information.
StepLogic wizards available for ease of
position or velocity StepLogic
programming using drive software tools.
• Integral RS485 communications can be used for
programming from a PC. It can also be used in a multi-drop
network configuration. A serial converter module provides
connectivity to any controller with a DF1 port.
• The 10 most common application parameters are contained
in the Basic Program Group. Common parameters shared
with PowerFlex 40 are in the Advanced Program Group,
and additional position control and fibers parameters
located in Enhanced Program Group.
• A NEMA Type 4X remote and NEMA Type 1 hand-held
LCD keypad provide additional programming and control
flexibility, both featuring the popular CopyCat function.
3
PowerFlex 40P Technical Data
PowerFlex 40P PC Programming Software
Through the use of a Serial Converter Module and DriveExplorer™ or
DriveTools™ SP software, programming can be greatly simplified.
DriveExplorer Software
• View and modify drive and adapter parameters in a method similar to the
file management capability of Microsoft Windows Explorer.
• Operate the drive via an on-screen Control Bar, which is a tool that allows
you to start, stop, and change the speed reference of the drive.
• Save, restore and print parameter information.
• Compare current parameters with factory defaults or previously saved
parameter values.
• Edit, upload and download parameters.
• StepLogic setup wizards available for ease of programming.
• DriveTools SP Software
• Online and offline programming capability.
• In-grid and dialog-based parameter editing.
• Immediate visual indication of drive and communication status when
viewing online drive.
• Integrated HTML Help architecture.
• StepLogic setup wizards available for ease of programming.
Optimized Performance
• Removable MOV to ground provides trouble-free operation when used
on ungrounded distribution systems.
• A relay pre-charge limits inrush current.
• Integral brake transistor, available on all ratings, provides dynamic
braking capability with simple low cost brake resistors.
• DIP switch settable 24V DC sink or source control for control wiring
flexibility.
• 150% overload for 60 seconds or 200% overload for 3 seconds provides
robust overload protection.
• Adjustable PWM frequency up to 16 kHz ensures quiet operation.
4
PowerFlex 40P Technical Data
Sensorless Vector Control
• Sensorless Vector Control provides exceptional speed regulation and
very high levels of torque across the entire speed range of the drive.
• The Autotune feature allows the PowerFlex 40P AC drive to adapt to
individual motor characteristics.
• Closed loop with encoder feedback replaces slip compensation with
trim for improved speed range and regulation.
Performance (Open Loop)
• This graph depicts the ability of a PowerFlex 40P drive to accelerate
into at least 150% load.
• At 100% motor load, the drive will run the motor at synchronous speed.
• Excellent current regulation.
• Linear acceleration.
• Best in class digital input response time and repeatability.
Control Performance
• V/Hz Motor Control
• Sensorless Vector Control with Autotune feature develops high torque
over a wide speed range and adapts to individual motor characteristics.
- Slip compensation or encoder trim
• Integral PID functionality enhances application flexibility.
• Position control regulator mode.
• Timer, Counter, Basic Logic and StepLogic™ functions can reduce
hardware design costs and simplify control schemes.
- Timer function: Relay or opto outputs controlled by drive performing
timer function. Timer is initiated by activating a digital input
programmed as “Timer Start.”
- Counter function: Relay or opto outputs controlled by drive
performing counter function. Counter function is activated by a digital
input programmed as “Counter Input.”
- Basic Logic: Relay or opto outputs controlled by status of digital
inputs programmed as “Logic Inputs.” Performs basic Boolean logic.
- Velocity and Position StepLogic™ function available providing
repeatable speed or position changes based on StepLogic application
profile.
5
PowerFlex 40P Technical Data
I/O
• Two (2) semi-programmable digital inputs.
- Dedicated for start and stop
- Simplifies wiring and troubleshooting
01
02
03
SNK
• Five (5) fully programmable digital inputs provide application
versatility.
SRC
04
05
06
07
- Standard 27 different settings, same as PowerFlex 40 AC drive
providing application versatility
- Additional 9 settings for Fibers and basic positioning
enhancements
- Reverse DI is now fully programmable via E202 [Digital Term 3]
08
09
+24V
11
+10V
12
13
14
Relay N.O.
Relay Common
• One (1) programmable form C relay output and two (2) opto output
can be used to indicate various drive or motor conditions.
Typical
SRC Wiring
Enable Jumper
Relay N.C.
• One (1) analog output is DIP Switch selectable for either voltage (010V) or current (0-20 mA). This scalable, 10-bit output is suitable
for metering or as a speed reference for another drive.
R1
0-10V
R2
0/4-20mA
15
16
17
R3
18
30V DC
50mA
Non-inductive
Direction/Run REV
Digital Common
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4
Opto Common
+24V DC
+10V DC
0-10V (or ±10V) Input
Analog Common
Communications
• Integral communication cards such as DeviceNet™, EtherNet/IP™,
PROFIBUS™ DP, LonWorks® and ControlNet™ can improve machine
performance.
• The DSI Wireless Interface Module (WIM) provides a wireless
communication interface between a Pocket PC, laptop computer or desktop
computer equipped with Bluetooth® wireless technology, and any AllenBradley® product supporting the DSI™ protocol.
• Field installed option allows for future addition of stand-alone drives to a
network.
• Online EDS file creation with RSNetWorx™ providing ease of set-up on
a network.
6
Pot must be
1-10k ohm
2 Watt Min.
4-20mA Input
Analog Output
Common
Opto Output 1
24V
Opto Output 2
RS485 Shield
0-10V
+/-10V
SNK
10V
Voltage Range Select
ENBL
Enable
Jumper
01 02 03 04 05 06 07 08 09
SRC
11 12 13 14 15 16 17 18 19
• One (1) analog input is DIP switch selectable for either voltage or
current. Input is isolated from the rest of the drive I/O. Bipolar mode
offers improved zero-cross performance.
Typical
SNK Wiring
Start/Run FWD
Analog Output Select
0-20mA
R1 R2 R3
19
Stop
RS485
(DSI)
1
PowerFlex 40P Technical Data
Communication Options
• PowerFlex 40P AC drives are compatible with any device that
acts as a RTU Master and supports standard 03, 06 and 16
RTU commands.
• A network can be configured using PowerFlex 40P AC drives
with optional communication cards for high performance
and flexible configuration capabilities.
-
DeviceNet
EtherNet/IP
PROFIBUS DP
LonWorks
ControlNet
• A multi-drive solution can be reached using a single
PowerFlex 40P AC drive DeviceNet option, with the ability
for up to five (5) drives to reside on one (1) node.
• Integral RS485 communications enable the drives to be used in
a multi-drop network configuration. A serial converter module
(SCM) provides connectivity to any controller with a DF1
port. The SCM can be eliminated if the controller acts as a
RTU Master.
7
PowerFlex 40P Technical Data
PowerFlex 40P AC Drive Advanced Features
Closed Loop
Encoder/Pulse Train Input Standard
The PowerFlex 40P AC drive allows for configurable closed
loop control for either speed or position feedback for
improved speed regulation, basic position control, or
other pulse inputs for motor control.
+V Cm B- B A- A
12V
5V
• Improved speed regulation
• Basic position control
Basic Position Control
Local Position Control
• Position regulator with Step Logics
- 8 positions (local logic)
- Infinite if write to single step over multiple field bus
networks (external logic)
Outer Position Control Loop
• Analog input bipolar mode offers improved zero-cross
performance.
• Simple motion control applications with more complex
position profiles.
• Speed reference supplied to Drive via Analog Input or
over multiple field bus network options.
• Speed ratio available for simple draw applications.
• Line Driver Type Incremental Encoder
Quadrature (dual channel) or Single
Channel.
- 5/12V DC supply, 10mA min per
channel
- Single Ended or Differential (A,B
Channel)
- Duty Cycle of 50%, +10%
• Pulse Train Input.
- Configurable Input Voltage 5V/12V/
24V DC autodetect
- Frequency controlled PWM
• Allowable Pulse Frequency DC to 250 kHz.
8
I/O
Connection Example
Encoder
+12V DC
(250 mA)
+V
Power –
Internal Drive Cm
Common
BPower
B
to SHLD
Internal (drive) AA
12V DC,
250mA
Encoder
to Power Supply
Common
Signal –
+V
Single-Ended, Cm
B NOT
Dual Channel BB
AA
B
A NOT
A
to SHLD
I/O
Encoder
Power –
External
Power
Source
Encoder
Signal –
Differential,
Dual
Channel
Connection Example
+
Common
Feedback Details
to
SHLD
External
Power
Supply
+V
Cm
BB
AA
to SHLD
B NOT
B
A NOT
A
PowerFlex 40P Technical Data
Improved Ride Through
Operation Down to 1/2 Line Voltage
The PowerFlex 40P AC drive allows for the selection of 1/2 DC Bus
operation, for use in critical applications where continued drive output is
desired even in the event of brown out or low voltage conditions. The
PowerFlex 40P AC drive also supports enhanced inertia ride through for
additional low voltage mitigation.
• Selectable 1/2 line voltage operation.
• Increased power loss ride through.
Optimized for Common DC Bus Installations
Enhanced Control of Internal Pre-charge
Common DC Bus offers additional inherent breaking capabilities by utilizing all the drives/loads on the bus for energy
absorption offering higher efficiency and cost savings. The PowerFlex 40P AC drive has been optimized for use in
Common DC Bus or Shared DC bus installations.
• Configurable pre-charge control using digital inputs.
• Direct DC Bus connection to power terminal blocks.
Safety Inside using DriveGuard® Safe-off Option
With the DriveGuard option, category 3 Safe-off
combines safety and productivity with zone control and
cost savings through the reduction of components. The
PowerFlex 40P AC drive with the Allen-Bradley
DriveGuard relay board option is a certified safety solution
for AC drive control per EN954-1.
Series B, 20-DG01
9
PowerFlex 40P Technical Data
Application-Specific Features
Beverage and Brewing Industry
• Embedded Encoder in a compact and cost effective design
- Reduction in dedicated sensors to track product position during production cycle
- More process reliability and control, allowing for different process control “recipes” to be changed on the fly
- Local logic capability with position/speed based on StepLogic
• Safety inside (Category 3 Safe-off functionality).
- Zone control
- Reduction in components/cost using DriveGuard® Safety Relay Option
• Applications:
- Smart Conveyors
- Simple Indexing (Mixers, etc.)
- Palletizers
Fibers and Textiles Industry
• Fibers Firmware Features
-
Output frequency up to 500Hz
Synchronized input ramps
Speed ratio over comms
Traverse and P-Jump
4 acc./decs.
• ½ DC bus operation and improved ride through.
- Continuous output under brown out conditions
- Inherent breaking and ride through with the use of
drives/loads in application
• Encoder/Pulse train input.
• Plate drive – 75% reduction in enclosed Watts.
- Mount to external heat sink
• Applications:
-
10
Drafting Machines
Ring Spinning Machines
Roving Machines
Carding Machines
Draw/Twist Machines
Fiber Winder Control
Synthetic Fiber Spinning Machines
PowerFlex 40P Technical Data
Automotive Industry
• Embedded Encoder in a compact and cost effective design.
- Sensorless Vector with encoder feedback provide increased reliability
- Position Regulator: reduction in sensors required to control process
- Local logic (StepLogic) for time or digital input based positioning
• Safety inside (Category 3 Safe-off functionality).
- Zone control
- Reduced component count to achieve Cat 3 EN 954-1 Solution
• Applications
- Smart Conveyors
- Simple Indexing Applications
- Variable frequency drive applications requiring Category 3 Safe-off per EN 954-1
Material Handling
• Embedded Encoder in a compact and cost effective design.
- Sensorless Vector with encoder feedback provide increased reliability
- Position regulator: reduction in sensors required to control process
- Local logic (StepLogic) for time or digital input based positioning
• Safety inside (Category 3 Safe-off functionality).
- Zone Control
- Reduced component count to achieve Cat 3 EN 954-1 solution
• Applications:
- Palletizers
- Packaging Equipment
- Smart Conveyors
11
PowerFlex 40P Technical Data
Catalog Number Explanation
Position
1-3
4
22D –
a
5
6-8
9
10
11
12
13-14
B
2P3
N
1
0
4
AA
b
c
d
e
f
g
h
a
c1
d
Drive
Rating
Enclosure
Code
Type
22D
PowerFlex 40P
200-240V Three-Phase Input
b
Voltage Rating
Code
Voltage
Ph.
B
240V ac
3
D
480V ac
3
E
600V ac
3
Code
Amps
kW (Hp)
2P3
2.3
0.4 (0.5)
5P0
5.0
0.75 (1.0)
8P0
8.0
1.5 (2.0)
012
12
2.2 (3.0)
017
17.5
3.7 (5.0)
024
24
5.5 (7.5)
033
33
7.5 (10)
Code
Enclosure
N
Panel Mount - IP 20 (NEMA Type
Open)
F
Flange Mount - IP 20 (NEMA Type
Open)
H
Plate Drive - IP 20 (NEMA Type
Open)
e
HIM
c2
Code
HIM Version
1
Display/Fault Reset Only
2
Display/Fault Reset Only (Plate
Drive)
Rating
380-480V Three-Phase Input
Code
Amps
1P4
1.4
kW (Hp)
0.4 (0.5)
2P3
2.3
0.75 (1.0)
4P0
4.0
1.5 (2.0)
f
Emission Class
6P0
6.0
2.2 (3.0)
Code
EMC Filter
010
10.5
4.0 (5.0)
0
No Filter
012
12
5.5 (7.5)
017
17
7.5 (10)
g
024
24
11 (15)
Version
c3
Code
Version
4
Standard
Rating
h
460-600V Three-Phase Input
12
Code
Amps
kW (Hp)
1P7
1.7
0.75 (1.0)
3P0
3.0
1.5 (2.0)
4P2
4.2
2.2 (3.0)
6P6
6.6
4.0 (5.0)
9P9
9.9
5.5 (7.5)
012
12
7.5 (10)
019
19
11 (15)
Optional
Code
Purpose
AA through ZZ
Reserved for custom
firmware
PowerFlex 40P Technical Data
PowerFlex 40P Standard Drives
240V ac, Three-Phase Drives (50/60 Hz, No Filter)
Drive Ratings
kW
0.4
0.75
1.5
2.2
3.7
5.5
7.5
HP
0.5
1.0
2.0
3.0
5.0
7.5
10
Cat. No.
Output
Current (A)
2.3
5.0
9.0
12
17.5
24
33
Frame Size
B
B
B
B
B
C
C
IP20/NEMA Type Open
22D-B2P3N104
22D-B5P0N104
22D-B8P0N104
22D-B012N104
22D-B017N104
22D-B024N104
22D-B033N104
IP20 Plate Drive
22D-B2P3H204
22D-B5P0H204
22D-B8P0H204
22D-B012H204
22D-B017H204
22D-B024H204
22D-B033H204
IP20 Flange Mount ➊
22D-B2P3F104
22D-B5P0F104
22D-B8P0F104
22D-B012F104
22D-B017F104
22D-B024F104
22D-B033F104
IP20 Plate Drive
22D-D1P4H204
22D-D2P3H204
22D-D4P0H204
22D-D6P0H204
22D-D010H204
22D-D012H204
22D-D017H204
22D-D024H204
IP20 Flange Mount ➊
22D-D1P4F104
22D-D2P3F104
22D-D4P0F104
22D-D6P0F104
22D-D010F104
22D-D012F104
22D-D017F104
22D-D024F104
IP20 Plate Drive
22D-E1P7H204
22D-E3P0H204
22D-E4P2H204
22D-E6P6H204
22D-E9P9H204
22D-E012H204
22D-E019H204
IP20 Flange Mount ➊
22D-E1P7F104
22D-E3P0F104
22D-E4P2F104
22D-E6P6F104
22D-E9P9F104
22D-E012F104
22D-E019F104
480V ac, Three-Phase Drives (50/60 Hz, No Filter)
Drive Ratings
kW
0.4
0.75
1.5
2.2
4.0
5.5
7.5
11
HP
0.5
1.0
2.0
3.0
5.0
7.5
10
15
Cat. No.
Output
Current (A)
1.4
2.3
4.0
6.0
10.5
12
17
24
Frame Size
B
B
B
B
B
C
C
C
IP20/NEMA Type Open
22D-D1P4N104
22D-D2P3N104
22D-D4P0N104
22D-D6P0N104
22D-D010N104
22D-D012N104
22D-D017N104
22D-D024N104
600V ac, Three-Phase Drives (50/60 Hz, No Filter)
Drive Ratings
kW
0.75
1.5
2.2
4.0
5.5
7.5
11
➊
HP
1.0
2.0
3.0
5.0
7.5
10
15
Cat. No.
Output
Current (A)
1.7
3.0
4.2
6.6
9.9
12
19
Frame Size
B
B
B
B
c
C
C
IP20/NEMA Type Open
22D-E1P7N104
22D-E3P0N104
22D-E4P2N104
22D-E6P6N104
22D-E9P9N104
22D-E012N104
22D-E019N104
Meets IP 40/54/65 (NEMA 1/12/4/4X) when installed in an enclosure of like rating.
13
PowerFlex 40P Technical Data
User Installed Options
IP30/NEMA 1/UL Type 1 Conversion Kit
Description
IP30/NEMA 1/UL Type 1 Kit
Description: Field installed kit. Converts drive to IP30/NEMA 1/UL Type 1 enclosure. Includes conduit box with mounting
screws and plastic top panel.
IP30/NEMA 1/UL Type 1 Kit with Communication Option
Description: Field installed kit. Converts drive to IP30/NEMA 1/UL Type 1 enclosure. Includes communication option conduit
box with mounting screws and plastic top panel.
Drive Frame
B
C
Catalog Number
22-JBAB
22-JBAC
B
C
22-JBCB
22-JBCC
Human Interface Module Option Kits and Accessories
Description
Remote Human Interface Module (HIM) – Panel Mount
Description: LCD Display, Remote Panel Mount, Digital Speed Control, CopyCat capable, IP66 (NEMA Type 4X/12) indoor use only, Includes
2.0 meter cable.
Note: The 22-HIM-C2S is smaller than the 22-HIM-C2 and cannot be used as a direct replacement.
Remote Human Interface Module (HIM) – Handheld
Description: LCD Display, Remote Handheld, Digital Speed Control, Full Numeric Keypad, CopyCat capable, IP30 (NEMA Type 1), Includes
1.0 meter cable, Panel Mount with optional Bezel Kit.
Remote Human Interface Module (HIM) – Wireless Handheld
Description: Remote Handheld, Wireless Interface Module with Bluetooth® technology, IP30 (NEMA Type1), Panel Mount with optional bezel
kit.
Remote Human Interface Module (HIM) – Wireless Handheld
Description: Remote Handheld, Wireless Interface Module with Bluetooth technology, IP66 (NEMA Type 4X/12) indoor use only.
Bezel Kit
Description: Panel Mount for LCD Display, Remote Handheld unit, IP30 (NEMA Type 1). Includes a 22-RJ45CBL-C20 cable.
DSI HIM Cable
Description: DSI HIM to RJ45 cable.
1.0 Meter (3.3 Feet)
2.9 Meter (9.51 Feet)
Catalog Number
22-HIM-C2S
22-HIM-A3
22-WIM-N1
22-WIM-N4S
22-HIM-B1
22-HIM-H10
22-HIM-H30
PC Programming Software
Item
DriveExecutive
DriveTools™ SP Suite
- includes DriveExecutive,
DriveObserver
DriveTools™ SP Suite Upgrade
from DriveExecutive
- includes DriveExecutive,
DriveObserver
DriveExplorer™ Software
Pocket DriveExplorer™ Software
Description
“Windows” based software package that provides an intuitive means for monitoring or configuring AllenBradley drives and communications adapters online and offline.
Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP. ➊
9303-4DTE2S01ENE
“Windows” based software package that provides an intuitive means for monitoring or configuring Allen- 9306-4EXP02ENE
Bradley drives and communications adapters online and offline.
Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP. ➊➋➌
“Windows” based software package for monitoring and configuring Allen-Bradley drive and communication 9306-4PXP01ENE
adapters.
➊ Setup Wizards are available for use with DriveTools SP and DriveExplorer (Lite/Full) only.
➋ See www.ab.com/drive/ for support devices.
➌ DriveExplorer Lite available for free, download at: http://www.ab.com/drives/driveexplorer/free_download.html.
14
Catalog Number
9303-4DTE01ENE
9303-4DTS01ENE
PowerFlex 40P Technical Data
Spare Parts
Description
Fan Replacement Kits
Frame B, (1) Fan
Frame B, (2) Fans
Frame C, (1) Fan
Frame C, (1) Fan, 15 Hp
Cover Replacement Kits Frame B with Power Terminal Guard
Frame C with Power Terminal Guard
Frame B and C Encoder Terminal Cover
Catalog Number
SK-U1-FAN1-B1
SK-U1-FAN2-B1
SK-U1-FAN1-C1
SK-U1-FAN1-C2
SK-U1-DCVR3-B1
SK-U1-DCVR3-C1
SK-U1-DCVR4-EN
Other Options
Description
DriveGuard® Safe-Off Option (Series B)
Description: Field installed kit. Used with suitable safety components to help provide protection against restart.
Catalog Number
20A-DG01
Communication Option Kits
Description
Universal Serial Bus™ (USB) Converter Module
Description: Provides serial communication via DF1 protocol for use with DriveExplorer and DriveTools SP software.
Includes: 2m USB cable, 20-HIM-H10 cable, and 22-HIM-H10 cable.
Serial Converter Module (RS485 to RS232)
Description: Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive™ software.
Includes: DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD.
Serial Cable
Description: 2.0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9-pin sub-miniature D female
connector to connect a computer.
Null Cable Converter
Description: For use when connecting the serial converter to DriveExplorer on a handheld PC.
DSI Cable
Description: 2.0 meter RJ45 to RJ45 cable, male to male connectors.
Splitter Cable
Description: RJ45 one to two port splitter cable.
Terminating Resistors
Description: 120 Ohm resistor embedded in an RJ45 connector (2 pieces)
Terminal Block
Description: RJ45 two position terminal block (5 pieces) with two 120 Ohm terminating resistors (loose).
ControlNet™ Communication Adapter
Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately).
DeviceNet™ Communication Adapter
Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately).
EtherNet/IP™ Communication Adapter
Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately).
LonWorks™ Communication Adapter
Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately).
PROFIBUS™ DP Communication Adapter
Note: Requires a Communication Adapter Cover when used with Frame B and C PowerFlex 40P drives (Ordered Separately).
External DSI Communications Kit
Description: External mounting kit for 22-COMM Adapters.
External Comms Power Supply
Description: Optional 100-240V ac Power Supply for External DSI Communications Kit
Compact I/O Module (3 Channel)
Communication Adapter Cover
Description: Houses the Communication Adapter for Frame B and C drives.
Note: This cover adds 25 mm (0.98 in.) to the overall depth of the drive.
Frame B
Frame C
Catalog No.
1203-USB
22-SCM-232
1203-SFC
1203-SNM
22-RJ45CBL-C20
AK-U0-RJ45-SC1
AK-U0-RJ45-TR1
AK-U0-RJ45-TB2P
22-COMM-C
22-COMM-D
22-COMM-E
22-COMM-L
22-COMM-P
20-XCOMM-DC-BASE
20-XCOMM-AC-PS1
1769-SM2
22D-CCB ➊
22D-CCC ➊
➊ If NEMA 1/IP30 is required, must also order 22-JBCB (Frame B drives) or 22-JBCC (Frame C drives).
15
PowerFlex 40P Technical Data
Dynamic Brake Resistors
Drive Ratings
Input Voltage
240V 50/60 Hz 3-Phase
480V 50/60 Hz 3-Phase
600V 50/60 Hz 3-Phase
kW
0.4
0.75
1.5
2.2
3.7
5.5
7.5
0.4
0.75
1.5
2.2
4.0
5.5
7.5
11
0.75
1.5
2.2
4.0
5.5
7.5
11
Hp
0.5
1.0
2.0
3.0
5.0
7.5
10
0.5
1.0
2.0
3.0
5.0
7.5
10
15
1.0
2.0
3.0
5.0
7.5
10
15
Minimum Resistance
Ohms
48
48
48
32
19
13
10
97
97
97
97
77
55
39
24
120
120
82
82
51
51
51
Catalog Number ➊
AK-R2-091P500
AK-R2-091P500
AK-R2-091P500
AK-R2-047P500
AK-R2-047P500
AK-R2-030P1K2
AK-R2-030P1K2
AK-R2-360P500
AK-R2-360P500
AK-R2-360P500
AK-R2-120P1K2
AK-R2-120P1K2
AK-R2-120P1K2
AK-R2-120P1K2
AK-R2-120P1K2 ➋
AK-R2-360P500
AK-R2-360P500
AK-R2-120P1K2
AK-R2-120P1K2
AK-R2-120P1K2
AK-R2-120P1K2
AK-R2-120P1K2 ➋
➊ Resistors listed in this table are rated 5% duty cycle.
➋ Requires two resistors wired in parallel.
Input Line Reactors
240V, 50/60 Hz, Three-Phase, 3% Impedance
kW
HP
Fundamental Amps
0.4
0.75
1.5
2.2
3.7
5.5
7.5
0.5
1.0
2.0
3.0
5.0
7.5
10
4.0
8.0
8.0
12
18
25
35
Maximum Continuous
Amps
6.0
12
12
18
27
37.5
52.5
Inductance (mh)
Watts Loss (W)
Catalog Number
12
3.0
1.5
1.25
0.8
0.5
0.4
21
29
19.5
26
36
48
49
1321-3R4-B
1321-3R4-B
1321-3R8-B
1321-3R12-A
1321-3R18-A
1321-3R25-A
1321-3R35-A
Inductance (mh)
Watts Loss (W)
Catalog Number
20
9.0
6.5
5.0
2.5
2.5
1.5
1.2
11.3
20
20
25.3
31
31
43
52
1321-3R2-B
1321-3R4-C
1321-3R4-B
1321-3R8-C
1321-3R8-B
1321-3R12-B
1321-3R18-B
1321-3R25-B
Inductance (mh)
Watts Loss (W)
Catalog Number
20
6.5
6.5
5.0
2.5
2.5
1.5
11.3
20
20
25.3
31
31
43
1321-3R2-B
1321-3R4-C
1321-3R4-B
1321-3R8-C
1321-3R12-B
1321-3R12-B
1321-3R18-B
480V, 50/60 Hz, Three-Phase, 3% Impedance
kW
HP
Fundamental Amps
0.4
0.75
1.5
2.2
4.0
5.5
7.5
11
0.5
1.0
2.0
3.0
5.0
7.5
10
15
2.0
4.0
4.0
8.0
12
12
18
25
Maximum Continuous
Amps
3.0
6.0
6.0
12
18
18
27
37.5
600V, 50/60 Hz, Three-Phase, 3% Impedance
kW
HP
Fundamental Amps
0.75
1.5
2.2
4.0
5.5
7.5
11
1.0
2.0
3.0
5.0
7.5
10
15
2.0
4.0
4.0
8.0
12
12
18
16
Maximum Continuous
Amps
3.0
6.0
6.0
12
18
18
27
PowerFlex 40P Technical Data
EMC Filters
Drive Ratings
Input Voltage
240V 50/60 Hz 3-Phase
480V 50/60 Hz 3-Phase
600V 50/60 Hz 3-Phase
kW
0.4
0.75
1.5
2.2
3.7
5.5
7.5
0.4
0.75
1.5
2.2
4.0
5.5
7.5
11
0.75
1.5
2.2
4.0
5.5
7.5
11
HP
0.5
1.0
2.0
3.0
5.0
7.5
10
0.5
1.0
2.0
3.0
5.0
7.5
10
15
1.0
2.0
3.0
5.0
7.5
10
15
Catalog Number
S Type Filter ➊
22-RF021-BS ➋
22-RF021-BS ➋
22-RF021-BS ➋
22-RF021-BS ➋
22-RF021-BS ➋
22-RF034-CS
22-RF034-CS
22-RF012-BS
22-RF012-BS
22-RF012-BS
22-RF012-BS
22-RF012-BS
22-RF018-CS ➋
22-RF018-CS ➋
22-RF026-CS ➋
–
–
–
–
–
–
–
L Type Filter ➌
22-RF021-BL ➋
22-RF021-BL ➋
22-RF021-BL ➋
22-RF021-BL ➋
22-RF021-BL ➋
22-RF034-CL
22-RF034-CL
22-RF012-BL
22-RF012-BL
22-RF012-BL
22-RF012-BL
22-RF012-BL
22-RF018-CL
22-RF018-CL
22-RF026-CL
22-RF8P0-BL
22-RF8P0-BL
22-RF8P0-BL
22-RF8P0-BL
22-RF015-CL
22-RF015-CL
22-RF024-CL
➊ This filter is suitable for use with a cable length of up to 10 meters for Class A and 1 meter for Class B environments.
➋ Filter must be Series C or later.
➌ This filter is suitable for use with a cable length of up to 100 meters for Class A and 5 meters for Class B environments.
17
PowerFlex 40P Technical Data
Installation Considerations
Power Wiring
PowerFlex 40P drives have the following built in protective features to help simplify installation.
• Ground fault protection while starting and running ensures reliable operation
• Electronic motor overload protection increases motor life
• 6kV transient protection provides increased robustness for 380-480V system voltages
There are many other factors that must be considered for optimal performance in any given application. The block
diagram below highlights the primary installation considerations. Consult the PowerFlex 40P User Manual, Publication
22D-UM001… available online at http://www.rockwellautomation.com/literature, for detailed recommendations on
input power conditioning, CE conformance (EMC filtering), FCC Compliance, reflected wave protection, motor cable
types and motor cable distances.
Block Diagram
Branch Circuit Protective Devices – See Specifications on page 22
Input Power Conditioning – See Input and Output Line Reactors on page 16
Line (EMC) Filter – See page 17
RUN
REV
FAULT
Simple Operator Interface
Power Terminal Block – (Inside Cover)
Reflected Wave Protection – (Consult the appropriate User Manual)
Motor Cable Type and Length Recommendations –
(Consult the appropriate User Manual)
Class 10 Overload Protection – Provided by the PowerFlex drive
Motor – See publication MOTORS-CA001...
18
PowerFlex 40P Technical Data
Power Terminal Block
Terminal Block Specifications
Wire Size Range ➊
Name
Frame
Description
Maximum
Minimum
Recommended Torque
Power Terminal Block
B
All power terminals
5.3 mm2 (10 AWG)
1.3 mm2 (16 AWG)
1.7-2.2 N-m (16-19 lb.-in.)
C
All power terminals
8.4 mm2 (8 AWG)
1.3 mm2 (16 AWG)
2.9-3.7 N-m (26-33 lb.-in.)
➊ Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
Terminal ➋
R/L1, S/L2
R/L1, S/L2, T/L3
U/T1
V/T2
W/T3
P2, P1
Description
1-Phase Input ➌
3-Phase Input
To Motor U/T1
Switch any two motor leads to
change forward direction.
To Motor V/T2
=
To Motor W/T3
DC Bus Inductor Connection (C Frame drives only.)
The C Frame drive is shipped with a jumper between Terminals P2 and P1.
Remove this jumper only when a DC Bus Inductor will be connected. Drive
will not power up without a jumper or inductor connected.
B Frame
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
DC- DC+ BR+ BR-
C Frame
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
DC+, DC–
BR+, BR–
➋
➌
P2
P1
DC Bus Connection (Frame C Drives)
Dynamic Brake Resistor Connection
Safety Ground - PE
Important: Terminal screws may become loose during shipment. Ensure that all terminal screws are tightened to the recommended
torque before applying power to the drive.
Single-phase operation requires a 65% derate of drive rated current.
DC- DC+ BR+ BR-
19
PowerFlex 40P Technical Data
Control Wiring
• The control logic is 24V DC and can be
set for either Sink or Source control via a
DIP switch setting.
Enable Jumper
➏
01
02
• Control terminal screws are sized for a
conventional blade screw driver.
03
SNK
SRC
• I/O Terminals 1 and 2 are semiprogrammable and dedicated for Stop,
Start and SW Enable inputs.
These I/O Terminals can be programmed
for 2- or 3-Wire operation to meet
application requirements.
• I/O Terminals 5, 6, 7 and 8 are fully
programmable and provide added
flexibility. Programmable functions
include Local Control, Second Accel/
Decel, Clear Fault, Preset Frequencies,
RS485 Control, Auxiliary Fault, and
Purge.
05
06
07
08
09
+24V
11
+10V
12
13
14
Relay N.O.
Relay Common
• Speed can be controlled via (2) analog
inputs. Both inputs can be configured for
either voltage or current and can be used
for applications such as PID. Voltage
input can be programmed for bipolar
operation.
Relay N.C.
• The drive is shipped with a jumper
installed between I/O Terminals 01 and
11. This jumper can be removed when
using I/O Terminal 01 as a Stop or Enable
input.
15
R1
0-10V
R2
0/4-20mA
16
17
R3
18
30V DC
50mA
Non-inductive
19
Typical
SRC Wiring
➊➏
Start/Run FWD
Typical
SNK Wiring
➋
Direction/Run REV
➌
Digital Common
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4
Opto Common
+24V DC
+10V DC
0-10V (or ±10V) Input
➍
Analog Common
Pot must be
1-10k ohm
2 Watt Min.
4-20mA Input
Analog Output
Common
Opto Output 1
➎
24V
Opto Output 2
RS485 Shield
Analog Output Select
0-10V
+/-10V
0-20mA
R1 R2 R3
➊
04
Stop
10V
➍
Voltage Range Select
ENBL
SNK
Enable
Jumper
➏
01 02 03 04 05 06 07 08 09
SRC
11 12 13 14 15 16 17 18 19
➊
RS485
(DSI)
1
Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set to “3-Wire”, “2-W Lvl Sens” or “Momt FWD/REV” control. In three wire control, I/O Terminal
01 is controlled by P037 [Stop Mode]. All other stop sources are controlled by P037 [Stop Mode].
P036 [Start Source]
3-Wire
2-Wire
2-W Lvl Sens
2-W Hi Speed
RS485 Port
Momt FWD/REV
Stop
Per P037
Per P037
Per P037
Per P037
Per P037
Per P037
I/O Terminal 01 Stop
Per P037(5)
Coast
Per P037(5)
Coast
Coast
Per P037(5)
Important: The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input.
➋
➌
➍
➎
➏
Two wire control shown. For three wire control use a momentary input
on I/O Terminal 02 to command a start. Use a maintained input
for I/O Terminal 03 to change direction.
The function of I/O Terminal 03 is fully programmable. Program with E202 [Digital Term 3].
Match the Voltage Range Select DIP switch setting with the control scheme for proper Uni-Polar or Bipolar analog input operation.
When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown, to prevent damage to the output.
When the ENBL enable jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast to stop without software interpretation.
20
PowerFlex 40P Technical Data
Control I/O Terminal Designations
No.
R1
R2
R3
Signal
Relay N.O.
Relay Common
Relay N.C.
Analog Output Select
DIP Switch
Sink/Source
DIP Switch
Default
Fault
–
Fault
Description
Normally open contact for output relay.
Common for output relay.
Normally closed contact for output relay.
0-10V
Sets analog output to either voltage or current. Setting must match A065 [Analog Out Sel].
Source (SRC)
Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.
The factory installed jumper or a normally closed input must be present for the drive to start.
I/O Terminal 03 is fully programmable. Program with E202 [Digital Term 3]. To disable reverse operation, see
A095 [Reverse Disable].
01
02
03
04
05
06
07
08
09
11
Stop ➊
Start/Run FWD
Digital Term 3
Digital Common
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4
Opto Common
+24V DC
Coast
Not Active
Not Active
–
Preset Freq
Preset Freq
Local
Jog Forward
–
–
12
+10V DC
–
13
±10V In ➋
Not Active
14
Analog Common
–
15
16
4-20mA In ➋
Analog Output
Not Active
OutFreq 0-10
17
18
19
Opto Output 1
Opto Output 2
RS485 (DSI) Shield
MotorRunning
At Frequency
–
For digital inputs. Electronically isolated with digital inputs from analog I/O and opto outputs.
Program with A051 [Digital In1 Sel].
Program with A052 [Digital In2 Sel].
Program with A053 [Digital In3 Sel].
Program with A054 [Digital In4 Sel].
For opto-coupled outputs. Electronically isolated with opto outputs from analog I/O and digital inputs.
Referenced to Digital Common.
Drive supplied power for digital inputs.
Maximum output current is 100mA.
Referenced to Analog Common.
Drive supplied power for 0-10V external potentiometer.
Maximum output current is 15mA.
For external 0-10V (unipolar) or ±10V (bipolar) input supply (input impedance = 100k ohm) or potentiometer
wiper.
For 0-10V In or 4-20mA In. Electronically isolated with analog inputs and outputs from digital I/O and opto
outputs.
For external 4-20mA input supply (input impedance = 250 ohm).
The default analog output is 0-10V. To covert to a current value, change the Analog Output Select DIP Switch
to 0-20mA. Program with A065 [Analog Out Sel]. Max analog value can be scaled with A066 [Analog Out
High].
Maximum Load:4-20mA = 525 ohm (10.5V)
0-10V = 1k ohm (10mA)
Program with A058 [Opto Out1 Sel]
Program with A061 [Opto Out2 Sel]
Terminal should be connected to safety ground - PE when using the RS485 (DSI) communications port.
➊ See Footnotes ➊ and ➏ on page 20.
➋ 0-10V In and 4-20mA In are distinct input channels and may be connected simultaneously. Inputs may be used independently for speed control or jointly in PID mode.
21
PowerFlex 40P Technical Data
Specifications
Drive Ratings
Output Ratings
Input Ratings
Catalog Number➊ kW (HP)
Amps
Voltage Range
200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output
22D-B2P3
0.4 (0.5)
2.3
180-264
22D-B5P0
0.75 (1.0)
5.0
180-264
22D-B8P0
1.5 (2.0)
8.0
180-264
22D-B012
2.2 (3.0)
12.0
180-264
22D-B017
3.7 (5.0)
17.5
180-264
22D-B024
5.5 (7.5)
24.0
180-264
22D-B033
7.5 (10)
33.0
180-264
380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output
22D-D1P4
0.4 (0.5)
1.4
342-528
22D-D2P3
0.75 (1.0)
2.3
342-528
22D-D4P0
1.5 (2.0)
4.0
342-528
22D-D6P0
2.2 (3.0)
6.0
342-528
22D-D010
4.0 (5.0)
10.5
342-528
22D-D012
5.5 (7.5)
12.0
342-528
22D-D017
7.5 (10)
17.0
342-528
22D-D024
11 (15)
24.0
342-528
460 - 600V AC – 3-Phase Input, 0 - 575V 3-Phase Output
22D-E1P7
0.75 (1.0)
1.7
414-660
22D-E3P0
1.5 (2.0)
3.0
414-660
22D-E4P2
2.2 (3.0)
4.2
414-660
22D-E6P6
4.0 (5.0)
6.6
414-660
22D-E9P9
5.5 (7.5)
9.9
414-660
22D-E012
7.5 (10)
12.2
414-660
22D-E019
11 (15)
19.0
414-660
Estimated Power
Dissipation
kVA
Branch Circuit Protection
140M Motor
Amps Fuses Protectors ➋ ➌ Contactors
Min. Enclosure
Volume➍ (in.3)
IP20 Open Watts
1.15
2.45
4.0
5.5
8.6
11.8
16.3
2.5
5.7
9.5
15.5
21.0
26.1
34.6
6
10
15
25
30
40
60
140M-C2E-B40
140M-C2E-C10
140M-C2E-C16
140M-C2E-C16
140M-F8E-C25
140M-F8E-C32
140M-G8E-C45
100-C07
100-C09
100-C12
100-C23
100-C23
100-C37
100-C60
1655
1655
1655
1655
1655
2069
2069
40
60
85
125
180
235
305
1.4 1.8
2.3 3.2
4.0 5.7
5.9 7.5
10.3 13.0
11.8 14.2
16.8 18.4
23.4 26.0
3
6
10
15
20
25
30
50
140M-C2E-B25
140M-C2E-B40
140M-C2E-B63
140M-C2E-C10
140M-C2E-C16
140M-D8E-C20
140M-D8E-C20
140M-F8E-C32
100-C07
100-C07
100-C09
100-C09
100-C23
100-C23
100-C23
100-C43
1655
1655
1655
1655
1655
2069
2069
2069
35
50
70
100
160
175
210
300
2.1 2.3
3.65 3.8
5.2 5.3
8.1 8.3
12.1 11.2
14.9 13.7
23.1 24.1
6
6
10
15
20
25
40
140M-C2E-B25
140M-C2E-B40
140M-D8E-B63
140M-D8E-C10
140M-D8E-C16
140M-D8E-C16
140M-F8E-C25
100-C09
100-C09
100-C09
100-C09
100-C16
100-C23
100-C30
1655
1655
1655
1655
2069
2069
2069
50
70
100
160
175
210
300
➊ Ratings apply to all drive types; Panel Mount (N104), Flange Mount (F104), and Plate Drive (H204).
➋ The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings.
➌ Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta,
corner ground, or high-resistance ground systems.
➍ When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this
column. Application specific thermal considerations may require a larger enclosure.
22
PowerFlex 40P Technical Data
Category
Agency Certification
Specification
C
UL
®
Listed to UL508C and CAN/CSA-22.2
US
Certified to AS/NZS, 1997 Group 1, Class A
W
..
TUV
Rheinland
Product Safety
E
Marked for all applicable European Directives
EMC Directive (89/336)
EN 61800-3, EN 50081-1, EN 50082-2
Low Voltage Directive (73/23/EEC)
EN 50178, EN 60204
Certified to EN 954-1, Category 3.
Meets Functional Safety (FS) when used with the DriveGuard Safe-Off Option
C
(Series B).
Production inspected
EN 50178
Bauart geprüft
Functional
..
TUV
Rheinland
Protection
Environment
Electrical
Safety
Type approved
The drive is also designed to meet the appropriate portions of the following specifications:
NFPA 70 - US National Electrical Code
NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems.
IEC 146 - International Electrical Code.
Bus Overvoltage Trip
200-240V AC Input:
405V DC bus (equivalent to 290V AC incoming line)
380-460V AC Input:
810V DC bus (equivalent to 575V AC incoming line)
460-600V AC Input:
1005V DC bus (equivalent to 711V AC incoming line)
Bus Undervoltage Trip
210V DC bus (equivalent to 150V AC incoming line)
200-240V AC Input:
390V DC bus (equivalent to 275V AC incoming line)
380-480V AC Input:
460-600V AC Input
487V DC bus (equivalent to 344V AC incoming line)
P042 = 3 “High Voltage”:
390V DC bus (equivalent to 275V AC incoming line)
P042 = 2 “Low Voltage”:
Power Ride-Thru:
100 milliseconds
Logic Control Ride-Thru:
0.5 seconds minimum, 2 seconds typical
Electronic Motor Overload Protection:
Provides class 10 motor overload protection according to NEC article 430 and
motor over-temperature protection according to NEC article 430.126 (A) (2). UL
508C File 29572.
Overcurrent:
200% hardware limit, 300% instantaneous fault
Ground Fault Trip:
Phase-to-ground on drive output
Short Circuit Trip:
Phase-to-phase on drive output
Altitude:
1000 m (3300 ft) max. without derating. Above 1000 m (3300 ft) derate 3% for
every 305 m (1000 ft).
Maximum Surrounding Air Temperature without derating:
IP20, Open Type:
–10 to 50° C (14 to 122° F)
IP30, NEMA Type 1, UL Type 1:
–10 to 40° C (14 to 104° F)
Flange and Plate Mount:
Heatsink:–10 to 40° C (14 to 104° F)
Drive:–10 to 50° C (14 to 122° F)
Cooling Method
Convection:
0.4 kW (0.5 HP) drives and all Flange and Plate drives
Fan:
All other drive ratings
Storage Temperature:
–40 to 85 degrees C (–40 to 185 degrees F)
Atmosphere:
Important: Drive must not be installed in an area where the ambient
atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not
going to be installed for a period of time, it must be stored in an area where it will
not be exposed to a corrosive atmosphere.
Relative Humidity:
0 to 95% non-condensing
Shock (operating):
15G peak for 11ms duration (±1.0 ms)
Vibration (operating):
1G peak, 5 to 2000 Hz
Voltage Tolerance:
200-240V ±10%
380-480V ±10%
460-600V ±10%
Frequency Tolerance:
48-63 Hz
Displacement Power Factor:
0.98 across entire speed range
Maximum Short Circuit Rating:
100,000 Amps Symmetrical
Actual Short Circuit Rating:
Determined by AIC Rating of installed fuse/circuit breaker
Transistor Type:
Isolated Gate Bipolar (IGBT)
23
PowerFlex 40P Technical Data
Category
Control
Specification
Method:
Carrier Frequency
Frequency Accuracy
Digital Input:
Analog Input:
Analog Output:
Speed Regulation
Open Loop with Slip Compensation:
With Encoder:
Output Frequency:
Efficiency:
Stop Modes:
Accel/Decel:
Intermittent Overload:
Electronic Motor Overload Protection
Control Inputs
Digital:
Analog:
Encoder
Bandwidth:
Quantity:
Current:
Type
Source Mode (SRC):
Sink Mode (SNK):
Quantity:
Specification
Resolution:
0 to 10V DC Analog:
4-20mA Analog:
External Pot:
Type:
Supply:
Quadrature:
Duty Cycle:
Requirements:
Control Outputs
Relay:
Opto:
Analog:
24
Quantity:
Specification
Resistive Rating:
Inductive Rating:
Quantity:
Specification:
Quantity:
Specification
Resolution:
0 to 10V DC Analog:
4-20mA Analog:
Sinusoidal PWM, Volts/Hertz, and Sensorless Vector
2-16 kHz, Drive rating based on 4 kHz.
Within ±0.05% of set output frequency
Within 0.5% of maximum output frequency, 10-Bit resolution
±2% of full scale, 10-Bit resolution
±1% of base speed across a 80:1 speed range
±0.3% of base speed across a 80:1 speed range
±0.05% of base speed across a 20:1 speed range
0-500 Hz (programmable)
97.5% (typical)
Multiple programmable stop modes including - Ramp, Coast, DC-Brake, and
Ramp-to-Stop
Four independently programmable accel and decel times. Each time may be
programmed from 0 - 600 seconds in 0.1 second increments.
150% Overload capability for up to 1 minute
200% Overload capability for up to 3 seconds
Provides class 10 motor overload protection according to NEC article 430 and
motor over-temperature protection according to NEC article 430.126 (A) (2). UL
508C File 29572.
10 Rad/Secs for open and closed loop
(2) Dedicated for start and stop
(5) Programmable for functions such as preset speeds, jog, etc.
6 mA
18-24V = ON, 0-6V = OFF
0-6V = ON, 18-24V = OFF
(2) Isolated, –10 to 10V and 4-20mA
10-bit
100k ohm input impedance
250 ohm input impedance
1-10k ohm, 2 Watt minimum
‘Incremental, dual channel
12V, 250 mA. 12V, 10 mA minimum inputs isolated with differential transmitter,
250 kHz maximum.
90°, ±27 degrees at 25 degrees C.
50%, +10%
Encoders must be line driver type, quadrature (dual channel) or pulse (single
channel), 3.5 - 26V DC output, single-ended or differential and capable of
supplying a minimum of 10 mA per channel. Maximum input frequency is 250
kHz. The encoder I/O automatically scales to allow 5V, 12V and 24V DC
nominal voltages.
(1) Programmable Form C
3.0A at 30V DC, 3.0A at 125V, 3.0A at 240V AC
0.5A at 30V DC, 0.5A at 125V, 0.5A at 240V AC
(2) Programmable
30V DC, 50mA Non-inductive
(1) Non-Isolated 0-10V or 4-20mA
10-bit
1k ohm minimum
525 ohm maximum
PowerFlex 40P Technical Data
Parameter List
Parameter
Number
Parameter Name
Basic Display Group
b001
Output Freq
b002
Commanded Freq
b003
Output Current
b004
Output Voltage
b005
DC Bus Voltage
b006
Drive Status
b007
Fault 1 Code
b008
Fault 2 Code
b009
Fault 3 Code
b010
Process Display
b012
Control Source
b013
Contrl In Status
b014
Dig In Status
b015
Comm Status
b016
Control SW Ver
b017
Drive Type
b018
Elapsed Run Time
b019
Testpoint Data
b020
Analog In 0-10V
b021
Analog In 4-20mA
b022
Output Power
b023
Output Powr Fctr
b024
Drive Temp
b025
Counter Status
b026
Timer Status
b028
Stp Logic Status
b029
Torque Current
Basic Program Group
P031
Motor NP Volts
P032
Motor NP Hertz
P033
Motor OL Current
P034
Minimum Freq
P035
Maximum Freq
P036
Start Source
P037
Stop Mode
P038
Speed Reference
P039
Accel Time 1
P040
Decel Time 1
P041
Reset To Defalts
P042
Voltage Class
P043
Motor OL Ret
Advanced Program Group
A051
Digital In1 Sel
A052
Digital In2 Sel
A053
Digital In3 Sel
A054
Digital In4 Sel
A055
Relay Out Sel
A056
A058
Relay Out Level
Opto Out1 Sel
A059
A061
Opto Out1 Level
Opto Out2 Sel
Description
Factory Default
Output frequency present at T1, T2 & T3 (U, V & W).
Value of the active frequency command.
Output current present at T1, T2 & T3 (U, V & W).
Output voltage present at T1, T2 & T3 (U, V & W).
Present DC bus voltage level.
Present operating condition of the drive.
A code that represents a drive fault.
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Output frequency scaled by A099 [Process Factor].
Displays the active source of the Start Command and Speed Command.
Status of the control terminal block control inputs.
Status of the control terminal block digital inputs.
Status of the communication ports.
Main Control Board software version.
Used by Rockwell Automation field service personnel.
Accumulated time drive is outputting power.
Present value of the function selected in A102 [Testpoint Sel].
Present value of the voltage at I/O Terminal 13.
Present value of the current at I/O Terminal 15.
Output power present at T1, T2 & T3 (U, V & W).
The angle in electrical degrees between motor voltage and motor current.
Present operating temperature of the drive power section.
The current value of the counter when counter is enabled.
The current value of the timer when timer is enabled.
The current step of the StepLogic profile.
The current value of the motor torque current.
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
20 to Drive Rated Volts
15 to 500 Hz
0.0 to (Drive Rated Amps x 2)
0.00 to 500.0 Hz
0.00 to 500.0 Hz
6 settings; 3-Wire, 2-Wire, 2-W Lvl Sens, 2-W Hi Speed, Comm Port, Momt FWD/REV
10 settings: Ramp, CF; Coast, CF; DC Brake, CF; DCBrkAuto,CF; Ramp; Coast; DC Brake;
DC BrakeAuto; Ramp+EM B,CF; Ramp+EM Brk
9 settings; InternalFreq, 0-10V Input, 4-20mA Input, Preset Freq, Comm Port, Stp Logic,
Anlg In Mult, Encoder, Positioning
0.0 to 600.0 seconds
0.0 to 600.0 seconds
Used to reset drive to factory default settings.
Sets the voltage class of 600V drives.
Enables/disables the Motor Overload Retention function.
Based on Drive Rating
60 Hz
Based on Drive Rating
0.00 Hz
60.00 Hz
Comm Port
Ramp, CF (Clear Fault)
36 settings: Not Used; Acc/Dec Sel1; Jog; Aux Fault; Preset Freq; Comm Port;
Clear Fault; RampStop,CF; CoastStop,CF; DCInjStop,CF; Jog Forward; Jog Reverse;
10V In Ctrl; 20mA In Ctrl; PID Disable; MOP Up; MOP Down; Timer Start; Counter In;
Reset Timer; Reset Countr; Rset Tim&Cnt; Logic In1; Logic In2; Current Lmt2; Anlg Invert;
EM Brk Rlse; Acc/Dec Sel2; Precharge En; Inertia Dcel; Sync Enable; Traverse Dis; Home
Limit; Find Home; Hold Step; Pos Redefine
26 settings; Ready/Fault, At Frequency, MotorRunning, Reverse, Motor Overld, Ramp Reg,
Above Freq, Above Cur, Above DCVolt, Retries Exst, Above Anlg V, Logic In 1, Logic In 2,
Logic 1 & 2, Logic 1 or 2, StpLogic Out, Timer Out, Counter Out, Above PF Ang, Anlg In Loss,
ParamControl, NonRec Fault, EM Brk Cntrl, At Position, At Home, Safe-Off
0.0 to 9999
26 settings; Ready/Fault, At Frequency, MotorRunning, Reverse, Motor Overld, Ramp Reg,
Above Freq, Above Cur, Above DCVolt, Retries Exst, Above Anlg V, Logic In 1, Logic In 2,
Logic 1 & 2, Logic 1 or 2, StpLogic Out, Timer Out, Counter Out, Above PF Ang, Anlg In Loss,
ParamControl, NonRec Fault, EM Brk Cntrl, At Position, At Home, Safe-Off
0.0 to 9999
26 settings; Ready/Fault, At Frequency, MotorRunning, Reverse, Motor Overld, Ramp Reg,
Above Freq, Above Cur, Above DCVolt, Retries Exst, Above Anlg V, Logic In 1, Logic In 2,
Logic 1 & 2, Logic 1 or 2, StpLogic Out, Timer Out, Counter Out, Above PF Ang, Anlg In Loss,
ParamControl, NonRec Fault, EM Brk Cntrl, At Position, At Home, Safe-Off
Preset Freq
Preset Freq
Local
Jog Forward
Comm Port
10.0 Secs
10.0 Secs
Ready/Idle
High Voltage
Disabled
Ready/Fault
0.0
MotorRunning
0.0
At Frequency
25
PowerFlex 40P Technical Data
Parameter
Number
A062
A064
A065
Parameter Name
Opto Out2 Level
Opto Out Logic
Analog Out Sel
A066
A067
A068
A069
A070
A071
A072
A073
A074
A075
A076
A077
A078
A079
A080
A081
A082
A083
A084
Analog Out High
Accel Time 2
Decel Time 2
Internal Freq
Preset Freq 0
Preset Freq 1
Preset Freq 2
Preset Freq 3
Preset Freq 4
Preset Freq 5
Preset Freq 6
Preset Freq 7
Jog Frequency
Jog Accel/Decel
DC Brake Time
DC Brake Level
DB Resistor Sel
S Curve %
Boost Select
A085
A086
A087
A088
A089
A090
A091
A092
A093
A094
A095
A096
A097
A098
A099
A100
A101
A102
A103
A104
A105
A106
A107
A108
A109
A110
A111
A112
A113
A114
A115
A116
A117
A118
A119
A120
A121
A122
Start Boost
Break Voltage
Break Frequency
Maximum Voltage
Current Limit 1
Motor OL Select
PWM Frequency
Auto Rstrt Tries
Auto Rstrt Delay
Start At PowerUp
Reverse Disable
Flying Start En
Compensation
SW Current Trip
Process Factor
Fault Clear
Program Lock
Testpoint Sel
Comm Data Rate
Comm Node Addr
Comm Loss Action
Comm Loss Time
Comm Format
Language
Anlg Out Setpt
Anlg In 0-10V Lo
Anlg In 0-10V Hi
Anlg In4-20mA Lo
Anlg In4-20mA Hi
Slip Hertz @ FLA
Process Time Lo
Process Time Hi
Bus Reg Mode
Current Limit 2
Skip Frequency
Skip Freq Band
Stall Fault Time
Analog In Loss
26
Description
0.0 to 9999
0 to 3
21 settings; OutFreq 0-10, OutCurr 0-10, OutVolt 0-10, OutPowr 0-10, TstData 0-10,
OutFreq 0-20, OutCurr 0-20, OutVolt 0-20, OutPowr 0-20, TstData 0-20, OutFreq 4-20,
OutCurr 4-20, OutVolt 4-20, OutPowr 4-20, TstData 4-20, OutTorq 0-10, OutTorq 0-20,
OutTorq 4-20, Setpnt 0-10, Setpnt 0-20, Setpnt 4-20
0 to 800%
0.0 to 600.0 Secs
0.0 to 600.0 Secs
0.00 to 600.0 Hz
0.00 to 500.0 Hz
0.00 to [Maximum Freq]
0.1 to 600.0 Secs
0.0 to 99.9 Secs
0.0 to (Drive Rated Amps x 1.8)
0 to 99
0 to 100%
15 settings: Custom V/Hz; 30.0, VT (Variable Torque); 35.0, VT; 40.0, VT; 45.0, VT; 0.0 no IR;
0.0; 2.5, CT (Constant Torque); 5.0, CT; 7.5, CT; 10.0, CT; 12.5, CT; 15.0, CT;17.5, CT; 20.0,
CT
0.0 to 25.0%
0.0 to 100.0%
0.0 to 500.0 Hz
20 to Drive Rated Volts
0.1 to (Drive Rated Amps x 1.8)
3 settings; No Derate, Min Derate, Max Derate
2.0 to 16.0 kHz
0 to 9
0.0 to 120.0 Secs
2 settings; Disabled, Enabled
2 settings; Rev Enabled, Rev Disabled
2 settings; Disabled, Enabled
4 settings; Disabled, Electrical, Mechanical, Both
0.0 to (Drive Rated Amps x 2)
0.1 to 999.9
3 settings; Ready/Idle, Reset Fault, Clear Buffer
2 settings; Unlocked, Locked
400 to FFFF Hex
6 settings; 1200, 2400, 4800, 9600, 19.2K, 38.4K
1 to 247
4 settings; Fault, Coast Stop, Stop, Continu Last
0.1 to 60.0 Secs
6 settings; RTU 8-N-1, RTU 8-E-1, RTU 8-O-1, RTU 8-N-2, RTU 8-E-2, RTU 8-O-2
7 settings; English, Francais, Espanol, Italiano, Deutsch, Portugues, Nederlands
0.0 to 100.0%
0.0 to 100.0%
0.0 to 100.0%
0.0 to 100.0%
0.0 to 100.0%
0.0 to 10.0 Hz
0.00 to 99.99
0.00 to 99.99
2 settings; Disabled, Enabled
0.1 to (Drive Rated Amps x 1.8)
0 to 500 Hz
0.0 to 30.0 Hz
6 settings; 60 Seconds, 120 Seconds, 240 Seconds, 360 Seconds, 480 Seconds, Flt Disabled
7 settings; Disabled, Fault, Stop, Zero Ref, Min Freq Ref, Max Freq Ref, Int Freq Ref
Factory Default
0.0
0
OutFreq 0-10
100%
20.0 Secs
20.0 Secs
60.00 Hz
0.00 Hz
5.00 Hz
10.00 Hz
20.00 Hz
30.00 Hz
40.00 Hz
50.00 Hz
60.00 Hz
10.00 Hz
10.0 Secs
0.0 Secs
Drive Rated Amps x 0.05
0
0%
5.0, CT
2.5, CT: 5, 7.5, 10 & 15 Hp
2.5%
25.0%
15.0 Hz
Drive Rated Volts
Drive Rated Amps x 1.5
No Derate
4.0 kHz
0
1.0 Secs
Disabled
Rev Enabled
Disabled
Electrical
0.0 (Disabled)
30.0
Ready/Idle
Unlocked
400
9600
100
Fault
5.0 Secs
RTU 8-N-1
English
0.0%
0.0%
100.0%
0.0%
100.0%
2.0 Hz
0.00
0.00
Enabled
Drive Rated Amps x 1.5
0 Hz
0.0 Hz
60 Seconds
Disabled
PowerFlex 40P Technical Data
Parameter
Number
A123
A124
A125
A126
A127
A128
A129
A130
A131
A132
Parameter Name
10V Bipolar Enbl
Var PWM Disable
Torque Perf Mode
Motor NP FLA
Autotune
IR Voltage Drop
Flux Current Ref
PID Trim Hi
PID Trim Lo
PID Ref Sel
A133
PID Feedback Sel
A134
PID Prop Gain
A135
PID Integ Time
A136
PID Diff Rate
A137
PID Setpoint
A138
PID Deadband
A139
PID Preload
A140
Stp Logic 0
A141
Stp Logic 1
A142
Stp Logic 2
A143
Stp Logic 3
A144
Stp Logic 4
A145
Stp Logic 5
A146
Stp Logic 6
A147
Stp Logic 7
A150
Stp Logic Time 0
A151
Stp Logic Time 1
A152
Stp Logic Time 2
A153
Stp Logic Time 3
A154
Stp Logic Time 4
A155
Stp Logic Time 5
A156
Stp Logic Time 6
A157
Stp Logic Time 7
A160
EM Brk Off Delay
A161
EM Brk On Delay
A162
MOP Reset Sel
A163
DB Threshold
Enhanced Program Group
E201
LED Display Opt
E202
Digital Term 3
E203
E204
E205
E206
E207
E208
E209
E210
E211
E212
E213
E214
E215
E216
E217
E218
E219
E220
E221
Accel Time 3
Decel Time 3
Accel Time 4
Decel Time 4
Comm Write Mode
Power Loss Mode
Half Bus Enable
Max Traverse
Traverse Inc
Traverse Dec
P Jump
Sync Time
Speed Ratio
Motor Fdbk Type
Motor NP Poles
Encoder PPR
Pulse In Scale
Ki Speed Loop
Kp Speed Loop
Description
2 settings; Uni-Polar In, Bi-Polar In
2 settings; Enable, Disable
2 settings; V/Hz, Sensrls Vect
0.1 to (Drive Rated Amps x 2)
3 settings; Ready/Idle, Static Tune, Rotate Tune
0.0 to 230.0 VAC
0.00 to [Motor NP FLA]
0.0 to 500.0 Hz
0.0 to 500.0 Hz
11 settings: PID Disabled; PID Setpoint; 0-10V Input; 4-20mA Input; Comm Port; Encoder;
Setpnt, Trim; 0-10V, Trim; 4-20mA, Trim; Comm, Trim; Encoder,Trim
4 settings; 0-10V Input, 4-20mA Input, Comm Port, Encoder
0.00 to 99.99
0.0 to 999.9 Secs
0.00 to 99.99 (1/Secs)
0.0 to 100.0%
0.0 to 10.0%
0.0 to 500.0 Hz
0001 to FAFF
Factory Default
Uni-Polar In
Enable
Sensrls Vect
Drive Rated Amps
Ready/Idle
Based on Drive Rating
Based on Drive Rating
60.0 Hz
0.0 Hz
PID Disabled
0.0 to 999.9 Secs
30.0 Secs
0.01 to 10.00 Secs
0.01 to 10.00 Secs
2 settings; Zero MOP Ref, Save MOP Ref
0.0 to 110.0%
2.00 Secs
2.00 Secs
Save MOP Ref
100.0%
0 to 3
36 settings: Start Source; Acc/Dec Sel1; Jog; Aux Fault; Preset Freq; Comm Port;
Clear Fault; RampStop,CF; CoastStop,CF; DCInjStop,CF; Jog Forward; Jog Reverse;
10V In Ctrl; 20mA In Ctrl; PID Disable; MOP Up; MOP Down; Timer Start; Counter In;
Reset Timer; Reset Countr; Rset Tim&Cnt; Logic In1; Logic In2; Current Lmt2; Anlg Invert;
EM Brk Rlse; Acc/Dec Sel2; Precharge En; Inertia Dcel; Sync Enable; Traverse Dis; Home
Limit; Find Home; Hold Step; Pos Redefine
0.0 to 600.0 Secs
0.0 to 600.0 Secs
0.0 to 600.0 Secs
0.0 to 600.0 Secs
2 settings; EEPROM, RAM only
2 settings; Coast, Decel
2 settings; Disabled, Enabled
0.00 to 300.0 Hz
0.00 to 30.00 Secs
0.00 to 30.00 Secs
0.00 to 300.0 Hz
0.0 to 3200.0 Secs
0.01 to 99.99
6 settings; None, Pulse Train, Single Chan, Single Check, Quadrature, Quad Check
2 to 40
1 to 20000
1 to 20000
0.0 to 400.0
0.0 to 200.0
2
Term Block
0-10V Input
0.01
2.0 Secs
0.01 (1/Secs)
0.0%
0.0%
0.0 Hz
00F1
5.0 Secs
5.0 Secs
30.0 Secs
30.0 Secs
EEPROM
Coast
Disabled
0.00 Hz (Disabled)
0.00 Secs
0.00 Secs
0.00 Hz
0.0 Secs (Disabled)
1.00
None
4
1024
64
2.0
0.5
27
PowerFlex 40P Technical Data
Parameter
Number
Parameter Name
E222
Positioning Mode
E223
Find Home Freq
E224
Find Home Dir
E225
Encoder Pos Tol
E226
Counts Per Unit
E230
Step Units 0
E232
Step Units 1
E234
Step Units 2
E236
Step Units 3
E238
Step Units 4
E240
Step Units 5
E242
Step Units 6
E244
Step Units 7
E231
Step Units F 0
E233
Step Units F 1
E235
Step Units F 2
E237
Step Units F 3
E239
Step Units F 4
E241
Step Units F 5
E243
Step Units F 6
E245
Step Units F 7
E246
Pos Reg Filter
E247
Pos Reg Gain
E248
Enh Control Word
E249
Cmd Stat Select
Advanced Display Group
d301
Drive Status 2
d302
Fibers Status
d303
Slip Hz Meter
d304
Speed Feedback
d305
Speed Feedback F
d306
Encoder Speed
d307
Encoder Speed F
d308
Units Traveled H
d309
Units Traveled L
28
Description
0 to 4
0.1 to 500.0 Hz
2 settings; Forward, Reverse
1 to 50000
1 to 32000
0 to 64000
Factory Default
0
10.0 Hz
Forward
100
4096
0
0.00 to 0.99
0.00
0 to 15
0.0 to 200.0
0 to 1
0 to 1
8
3.0
0
0
0 to 1
0 to 1
0.0 to 25.0 Hz
0 to 64000 RPM
0.0 to 0.9
0 to 64000
0.0 to 0.9
0 to 64000
0.00 to 0.99
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
Read Only
PowerFlex 40P Technical Data
Approximate Dimensions
Ratings are in kW and (HP).
Frame
B
C
240V AC – 3-Phase
0.4 (0.5)
2.2 (3.0)
0.75 (1.0)
3.7 (5.0)
1.5 (2.0)
11.0 (15.0)
18.5 (25.0)
15.0 (20.0)
22.0 (30.0)
480V AC – 3-Phase
0.4 (0.5)
2.2 (3.0)
0.75 (1.0)
4.0 (5.0)
1.5 (2.0)
5.5 (7.5)
11.0 (15.0)
7.5 (10.0)
600V AC – 3-Phase
0.75 (1.0)
2.2 (3.0)
1.5 (2.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10.0)
11.0 (15.0)
IP 30/NEMA 1/ UL Type 1 Option Kit without Communication Option
148.0 (5.83)
100.0 (3.94)
79.1 (3.11)
64.1 (2.52)
40.6 (1.60)
25.6 (1.01)
87.0 (3.43)
∅ 22.2
(0.87)
136.0 (5.35)
RUN
REV
FAULT
87.4
(3.44)
20A-DG01
213
(8.39)
180
(7.09)
109.9
(4.33)
168
(6.61)
74.3
(2.93)
Frame B
(Shown with IP30/NEMA 1/UL Type 1 conversion kit.)
192.0 (7.56)
130.0 (5.1)
180.0 (7.1)
116.0 (4.57)
107.0 (4.21)
66.0 (2.60)
∅ 28.5
(1.12)
24.0 (0.94)
∅ 22.2
(0.87)
RUN
REV
FAULT
20A-DG01
320
(12.6)
260
(10.2)
246
(9.7)
152.2
(5.99)
111.2
(4.38)
Frame C
(Shown with IP30/NEMA 1/UL Type 1 conversion kit.)
29
PowerFlex 40P Technical Data
IP 30/NEMA 1/UL Type 1 Option Kit with Communication Option
77.5 (3.05)
22.5 (0.89)
161.0 (6.34)
100.0 (3.94)
50.0 (1.97)
87.0 (3.43)
136.0 (5.35)
∅ 22.2
(0.87)
87.4
(3.44)
RUN
REV
FAULT
244
(9.61)
134.3
(5.29)
180
(7.09)
105.3
(4.15)
168
(6.61)
76.3
(3.00)
Frame B - 22-JBCB
108.7 (4.28)
92.2 (3.63)
69.2 (2.72)
45.7 (1.80)
22.2 (0.87)
205.0 (8.07)
130.0 (5.1)
∅ 28.5
(1.12)
∅ 22.2
(0.87)
180.0 (7.1)
116.0 (4.57)
RUN
REV
FAULT
320
(12.6)
179.8
(7.08)
144.8
(5.70)
260
(10.2)
246
(9.7)
109.8
(4.32)
Frame C - 22-JBCC
30
PowerFlex 40P Technical Data
Flange Mount Drive
119.3
(4.70)
145
(5.71)
6.5
(0.26)
244
(9.61)
23.5
(0.93)
197
(7.76)
214
(8.43)
94.3
(3.71)
63.1
(2.48)
RUN
REV
FAULT
210
(8.27)
225
(8.86)
250
(9.84)
98.5
(3.88)
5.3
(0.21)
22D-CCB
31
(1.22)
14
(0.55)
49
(1.93)
98
(3.86)
7.5
(0.30)
160
(6.30)
Frame B — Flange Mount
130.3
(5.13)
300
(11.81)
164
(6.46)
8
(0.31)
105.8
(4.17)
138.2
(5.44)
5.3
(0.21)
307.5
(12.11)
RUN
REV
FAULT
230.6
(9.08)
291.5
(11.48)
325
(12.8)
153.8
(6.06)
76.9
(3.03)
90
(3.54)
180
(7.09)
22D-CCC
8
(0.31)
Frame C — Flange Mount
31
PowerFlex 40P Technical Data
Plate Drive
125
(4.92)
112
(4.41)
113
(4.45)
80
(3.15)
88
(3.46)
9.5
(0.37)
192
(7.56)
RUN
REV
FAULT
204
(8.03)
180
(7.09)
96
(3.78)
22D-CCB
5.3
(0.21)
100
(3.94)
Frame B — Plate Drive
142
(5.59)
155
(6.10)
123.5
(4.86)
80
(3.15)
RUN
REV
FAULT
98.5
(3.88)
272
(10.71)
284
(11.18)
260
(10.24)
136
(5.35)
130
(5.12)
5.3
(0.21)
22D-CCC
Frame C — Plate Drive
32
9.5
(0.37)
PowerFlex 40P Technical Data
EMC Line Filters
Dimensions are in millimeters and (inches)
Catalog Numbers: 22-RF0P8-BL; 22-RF012-BS, -BL (Series B); 22-RF021-BS, -BL
29.8
(1.17)
50
(1.97)
100
78 (3.94)
(3.07)
217
(8.54)
229
(9.02)
216
(8.50)
17.8
(0.70)
5.5 (0.22)
24.0
(0.94)
Catalog Numbers: 22-RF018-CS, -CL; 22-RF025-CL; 22-RF026-CS, -CL; 22-RF034-CS, -CL
32
(1.26)
60
(2.36)
130
90 (5.12)
(3.54)
297
(11.69)
309
(12.17)
297
(11.69)
17
(0.67)
30
(1.18)
5.5 (0.22)
33
PowerFlex 40P Technical Data
Human Interface Module (HIM) Dimensions
NEMA Type 1 Bezel – Dimensions are in millimeters and (inches)
Catalog Number: 22-HIM-B1
93
(3.66)
25.2
(0.99)
11.1
(0.44)
NEMA Type 4X/12 Remote (Panel Mount) Small HIM
– Dimensions are in millimeters and (inches)
Catalog Number: 22-HIM-C2S
25,0
(0.98)
93,0
(3.66)
180,0
(7.08)
180
(7.09)
2.0m
2m
67
(2.64)
67
(2.64)
60
(2.36)
60
(2.36)
154
(6.06)
154
(6.06)
4.8
(0.19)
4.8
(0.19)
77
(3.03)
19.1
(0.75)
19.1
(0.75)
23.5
(0.93)
34
77
(3.03)
23.5
(0.93)
PowerFlex 40P Technical Data
Notes
35
PowerFlex, Zero Stacking, Force Technology, DriveExplorer, DriveTools SP, DPI and PanelView are trademarks of Rockwell Automation.
Trademarks not belonging to Rockwell Automation are property of their respective companies.
www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA,Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium,Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong,Tel: (852) 2887 4788, Fax: (852) 2508 1846
Publication 22D-TD001D-EN-P – June 2013
Supersedes 22D-TD001C-EN-P – May 2007
Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in USA.
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