DRU Installation manual

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DRU Installation manual | Manualzz
INSTALLATION INSTRUCTIONS GB/IE
GLOBAL 40 CF
FITTING INTO A
CONVENTIONAL CLASS 1
CHIMNEY
DRU VERWARMING B.V.
HOLLAND
957.669.00
CONTENTS
Site:
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Important
Foreword
Instructions for installation
Ventilation
Chimney and Flue System
Preparing the appliance for installation
Checking the Class 1 Chimney’s Performance Prior to Building the
Builders Opening
Builders Opening Requirements
Preparing the Convection Box for Installation into the Builders Opening
Using a Flue Liner
Fitting into a Conventional Class1 Chimney
Connecting the Appliance
Spillage Test
Figures
2
INSTRUCTIONS FOR INSTALLATION
Foreword
• These installation instructions are
supplementary to the Installation
Manual and User Manual; especially to paragraph 6.4 and 6.5 of the
Installation manual.
The Concise installation guide also
applies.
Dear Customer,
In this booklet you will find instructions for the Installation of the appliance in a builder’s opening/fireplace
connected to an existing chimney
(class 1 chimney).
Please read the Installation manual
and these Instructions carefully to
familiarize you with the Appliance.
If you require any further support,
please do not hesitate to contact
your supplier.
Gas Safety Regulations
(for Installation and Use) 1998.
In your own interest and that
of Safety, it is Law that all Gas
Appliances are Installed by
Competent Persons in Accordance
with the above Regulations. Failure
to do so could result in prosecution.
CORGI-The Council of Registered
Gas Installers, whose Members are
Identified by the CORGI Emblem
are all required to work to these
Recognised Regulations.
The Installation must also be in
accordance with all relevant parts
of the Local and National Building
Regulations where appropriate,
the Building Regulations (Scotland
Consolidation) issued by the Scottish
Development Department, and all
applicable requirements of the following British Standards and Codes
of Practice.
- BS 6891,Installation of Gas Pipe work
- BS 5440, Parts 1 & 2 Installation of
Flues and Ventilation
- BS 1251, Open Fire Place
Components
- BS 715, Metal Flue Pipe for Gas
Appliances
- BS 6461, Part 1 Installation of
Chimneys and Flues.
- BS 7977-1, Specification for safety
and rational use of energy of domestic gas appliances.
Radiant/convectors
Fitting into a Conventional Class1 Chimney
3
E n g l i s h
Important
INSTRUCTIONS FOR INSTALLATION
INSTRUCTIONS FOR
INSTALLATION
height of at least 3 meters. If the
Chimney has been previously used,
it must be swept. The debris shield
shall be assembled.
- A chimney lined with a 80mm liner
with a minimum effective height of
3 meters. The liner must be connected directly to the spigot on the
fire and terminate at the top of the
chimney.
• The chimney should firstly be professionally swept before installing the
appliance.
• The chimney should be fitted with
an effective chimney cowl, to ensure
a good draught in the chimney to
help safe guard against the effects of
Down Draught and prevent Birds
falling down the Chimney. The type
of chimney cowl and the position of
the opening must meet any applicable local standards, to ensure it
works properly.
• If the fire is installed in an existing
chimney with a chimney kit, there
may be a slight loss in heat input.
Caution
- This fire is fitted with an Oxygen
Sensing Pilot that will cut the fire off
if the fire is not working Safely.
This normally indicates a Chimney,
Flue or Ventilation Problem. If this
problem is experienced with the fire
seek expert advice.
- If this fire cuts off within
2 minutes of being lit it is quite
likely that the flue or Chimney
is Blocked.
Ventilation
The Global 40 CF is a open-flued
appliances.
As a result, the room in which the
appliance will be placed has to be
ventilated sufficiently.
Observe the applicable (installation)
regulations. If the Chimney is clear
yet the fire fails the spillage smoke
match test then check for a lack of
Adequate Ventilation.
A quick check is to slightly open a
door or window to see if this
corrects the spillage smoke match
problem, this will indicate the need
for additional purpose provided
ventilation, seek expert advise before
proceeding.
Preparing the appliance for
installation
The design of this fire is such that
the convection box can be completely built-in first, into a Builders
Opening / Fireplace (of non-combustible and heat-resistant material) and
the Fire itself slid into place afterwards.
Chimney and Flue System
The Fire can be installed into the following:
- A traditional Class One 9” by 9”
chimney with a minimum effective
4
INSTRUCTIONS FOR INSTALLATION
into the chimney, continue and build
the builders opening. If there is little
to no flow into the chimney, preheat
the chimney and repeat the smoke
pellet test.
• If there is still no flow, Seek Expert
Advise as the chimney may need
attention and it may be necessary to
use a flue liner with the Chimney.
Caution
- Do not install the appliance in a
bathroom or room that contains a
bath or shower;
- Always install the appliance into a
non-combustible and heat-resistant
wall;
- Place the appliance on supports
made of non combustible and heatresistant material;
- Do not cover the appliance and/or
do not wrap it in an insulation blanket or any other material;
- Do not make any changes to the
appliance;
- Make sure that combustible objects
and/or materials have a distance
from the appliance of at least
500 mm.
Builders Opening
Requirements (fig. 1)
• To build the convection box into
the fireplace, a rectangular hole or
Builders Opening must be made that
is between 560mm and 570mm high
and between 410mm and 420mm
wide.
• The builders opening should be at
least 300 mm deep.
• Construct the Builders Opening
accurately ensuring it is square
and level to the front face of the
Opening. The front face around the
Builders Opening must be flat for at
least 30mm to ensure the foam seal
fitted to flanges of the convection
box forms a seal against the opening.
• Determine the location of the appliance; see fig. 1 for the dimensions of
the builder’s opening.
• Determine the construction height
of the appliance.
• Provide a gas connection at the location. For details, see section 6.3 of
the Installation manual.
Caution
The convection box must be Fully
Sealed to the Front of the Builders
Opening. Failure to do so will Result
in a Spillage Problem.
Checking the Class 1
Chimney’s Performance
Prior to Building the Builders
Opening
• Apply a smoke pellet to the base of
the chimney. If the smoke is drawn
Fitting into a Conventional Class1 Chimney
5
E n g l i s h
The construction options are given in
the Concise installation guide.
INSTRUCTIONS FOR INSTALLATION
Preparing the convection
box for Installation into the
Builders Opening
• Remove the glass pane (see installation manual section 6.8).
• Store the glass pane on a safe place.
• Unscrew the two self-tapping screws
under the combustion chamber and
remove this cover (see fig. 2a)
• Remove the vermiculite tray
(see fig. 2b)
• Unscrew the 4 self-tapping screws
of the burner mounting plate and
remove the burner mounting plate
plus accessories (see fig. 2c)
• Unscrew the Allen screws (4x) at
both sides of the combustion chamber using the supplied Allen key (see
fig. 2d)
• Take hold of the combustion chamber at both sides and remove it (see
fig. 2e)
• Unscrew the 2 self-tapping screws of
the flue spigot and remove the flue
spigot.
• Place the convection box in the
builder’s opening - at the required
height - of non combustible and
heat-resistant material.
• It is necessary and good practice to
fit a Lintel at the top of the Builders
Opening to support the brick work,
if in doubt always contact a qualified
Builder.
• Where the Builders Opening already
exists and is much larger than
required the front opening must be
reduced to the sizes shown above
with non-combustible and heat-resistant materials.
• The base of the opening must be
level with the bottom of the
opening, be flat and square with the
front of the opening.
• Where the fire is to be installed
into a wall where wall paper is being
considered as a wall covering it is
recommended that non-combustible
and heat-resistant slips such as
slate or marble are fixed and sealed
around the builders opening. The
slips should be at least 20mm thick
and 100mm wide.
• This will help to reduce wall
discolouration.
• Blown vinyl wall paper or coverings
must not be used.
• If you have newly cemented/
plastered the chimney or have
had to carry out any other
reconstructions /renovations
work, you are advised to wait
at least 6 weeks before fitting/
lighting the fire, to allow for
the walls, floor and ceiling to
dry out completely, otherwise
cracking may occur.
• Cracking of the plaster will occur if
not dried out properly.
!Caution
• Do not allow the appliance to rest
on the lower flange (see fig. 2f).
• Mark the location of the 3 key bolts
see (fig. 2g).
• Remove the convection box and drill
holes at the marked places.
6
INSTRUCTIONS FOR INSTALLATION
• If there are any gaps fill them with a
high temperature silicone sealant or
a non-combustible sealant such as
fire cement.
• There must be no gaps between the
Slips and the wall or convection box.
• Looking through the hole in the top
of the convection box and up into
the Chimney, check that there is
no obstruction and that no part of
Chimney is closer than 50mm to the
Debris Shield to ensure the flow of
Combustion Products passes unaffected.
• Place the debris shield and fix it to
the inside of the convection box
using 4 self-tapping screws
(see fig. 4)
• Place the flue spigot using the 2 selftapping screws.
• Continue by connecting the
appliance as described below in
paragraph ‘Connecting the appliance’.
• With the flue liner already fitted into
the chimney and whilst refitting the
convection box guide the liner
through the hole in the top of the
convection box and secure/seal it to
the flue spigot (see fig. 3).
• Make a gas supply (see fig. 2h).
• Place back the convection box and
make it level.
• Attach the convection box, using key
bolts and flat washers.
• Place the flue spigot using the
2 self-tapping screws.
• Continue by connecting the appliance as described below in paragraph
‘Connecting the appliance’.
Fitting into a Conventional
Class 1 Chimney
!Caution
The debris shield shall be used.
Connecting the appliance
Connect the gas pipe to the appliance,
as described below.
• Stick the foam seal on the Slips of
the convection box.
• Place back the convection box and
make it level.
• Attach the convection box, using key
bolts and flat washers.
The gas control can be found below
the burnerplate.
• Connect the flexible gas pipe to the
gassupply with an elbow: see fig. 2h.
Caution
- Avoid kinks in the flexible gas pipe;
• Place the receiver; for details, see
section 7.1 of the Installation manual.
• Set the communication code
between the remote control and the
receiver; see paragraph 7.2 of the
installation manual.
Caution
- Ensure the foam seal is sealing up
against the front face of the builders
opening.
- The convection box must be fully
sealed to the front of the builders
opening. Failure to do so will result
in a spillage problem.
Fitting into a Conventional Class1 Chimney
7
E n g l i s h
Using a Flue Liner
If a flue liner is to be used the Debris
Shield and Plate will not be required.
INSTRUCTIONS FOR INSTALLATION
Spillage Test
The spillage test is intended to check
the draft in the chimney.
The spillage test can only be
performed if the appliance is fully
installed.
Reference should be made to
section 4.2 in the User Manual on
how to ignite the fire.
Perform the test as follows:
• Close all doors and windows of the
room in which the appliance has
been placed.
• Ignite the main burner.
• Operate at its highest level.
Caution
Do not ignite the appliance until it is
fully installed.
• Check the connections for
gastightness as described in
paragraph 8.1 of the installation
manual.
• Check the line-pressure as described
in paragraph 8.2 of the installation
manual.
• Place the combustion chamber back
in the convection box and fix it at
both sides with the Allen screws.
Extend a smoke match in order to
reach the cap in the back of the appliance: see fig. 5.
!Caution
- Properly connect the flue spigot to
the draft diverter when placing back
the combustion chamber; see fig. 2i;
• Place the burner mounting plate plus
accessories back and fix it with the
self-tapping screws.
• Place the glass pane after installing
the wood set; see paragraph 6.7 et
seq. of the installation manual for
further instructions.
- If the smoke is drawn into the
draught diverter towards the flue
this shows the test is succesfull.
- If the smoke is not drawn into the
draught diverter this shows there
is spillage and the fire must not be
used until this is rectified.
8
E n g l i s h
Fitting into a Conventional Class1 Chimney
9
INSTRUCTIONS FOR INSTALLATION
10
INSTRUCTIONS FOR INSTALLATION
E n g l i s h
&
2a
&
2b
&
2c
Fitting into a Conventional Class1 Chimney
11
INSTRUCTIONS
&
2d
&
2e
&
2f
12
INSTRUCTIONS FOR INSTALLATION
E n g l i s h
&
2g
&
2h
&
2i
Fitting into a Conventional Class1 Chimney
13
INSTRUCTIONS FOR INSTALLATION
3
4a
14
INSTRUCTIONS FOR INSTALLATION
E n g l i s h
4b
5
Fitting into a Conventional Class1 Chimney
15

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