Important:
Rhino 2500 series for Euro Crossbar.
Please refer to your fitting instruction to ensure that the roof racks are installed in the correct locations.
Check the contents of kit before commencing fitment and report any discrepancies.
Place these instructions in the vehicle’s glove box after installation is complete.
IMPORTANT Care Instruction:
Wash and clean the vehicle roof prior to fitting the Roof racks.
PLEASE READ THROUGH INSTRUCTIONS BEFORE FITTING.
Maximum carrying capacity: 75kg (165lbs) evenly distributed over crossbars. Please refer to your vehicle manufacturers handbook and DK Specification sheet for maximum roof loading.
Always use the lower of the two figures.
Recommendations:
It is essential that all bolt connections be checked after driving a short distance when you first install your crossbars. Bolt connections should be checked again at regular intervals (probably once a week is enough, depending on road conditions, usage, loads and distances travelled). You should also check the crossbars each time they are refitted. Make sure to fasten your load securely. Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible.
Use only non-stretch fastening ropes or straps.
Load Ratings
When these roof racks are to be used on a vehicle that is driven off sealed roads, the manufacturer maximum roof load rating (to be found in the vehicles User Manual) should be halved . For example, if the vehicles maximum roof load rating is 70kgs (subtract 5kg = weight of crossbar and legs), these racks, when fitted to this vehicle should have no more than 35kgs loaded on them
Caution:
The handling characteristics of the vehicle changes when you transport a load on the roof. For safety reasons we recommend you exercise extreme care when transporting wind-resistant loads. Special consideration must be taken into account when cornering and braking.Please remove crossbars when putting vehicle through an automatic car wash.
Note for Dealers and Fitters:
It is your responsibility to ensure instructions are given to the end user or client.
!
!
!
km/h
Rhino 2500 series for Euro Crossbar.
ü
ü
X
2 x Crossbars = 5kg
? kg
When these roof racks are to be used on a vehicle that is driven off sealed roads, the manufacturer maximum roof load rating (to be found in the vehicles User Manual) should be halved
. Do not forget to subtract 5kg from your maximum carrying capacity due to the weight of the crossbars and legs.
70kg load rating
(Urban road)
WARNING! Important Load Carrying Instructions
With utility vehicles, the cabin and the canopy move independently. Roofracks and vehicle can be damaged if the item transported is rigidly fixed at points on both the cabin and canopy. Instead, rigidly fix to either the cabin roofracks or the canopy roofracks.
= 35 kg load rating
(Off road - 70kg / 2)
X
NO
ü
YES
ü
YES
Rhino 2500 series for Euro Crossbar.
Rhino 2500 series for Euro Crossbar.
Item Component Name Qty
2
3
4
1
Euro End Cap
Euro Crossbar
Front Cover
Key
5
6
9
10
7
8
M8 Clamp Bolt
Clamp
Rubber Base Pad
Foot Plate
Leg
Euro Crossbar Adaptor
1
11
M6 x 25mm Security Screw 4
12 M6 Spring Washer 4
4
4
4
4
2
4
4
4
2
13
14
15
16
17
M6 Flat Washer
M6 Square Nut
Allen Key - Long
Leg Position Labels
Fitting Instructions
4
4
1
4
1
1
15
6
4
3
5
16
2
12
11
7
14
13
Tools Required;
Security key (inc. in kit) Side Cutters/Scissors,Tape Measure, Rubber Mallet.
10
8
NOTE : ALL MEASUREMENTS AND FITMENTS SHOWN APPLY FOR THE EURO CROSSBAR.
9
NOTE: Refer to the DK Specification sheet for correct placement (Front or Rear, Left or Right) of the FOOT PLATE,
RUBBER PAD and METAL STRAP. Also refer for sizes to cut the BAR MEASUREMENT STRIP.
1 2 Insert the euro crossbar adaptor (4) legs into the leg square holes and snap the adaptor inplace.
Fasten the M6 x 25mm screw, flat and spring washer assembly to the M6 Square nut as shown. Leave loose at this stage.
Inside of LEG.
3
Clip the rubber pad onto the foot pad , ensure the center tube is fully located in the foot plate and the ends are clipped in.
Center tube pushed through.
Ends clip in.
MX
XX
4
Rhino 2500 series for Euro Crossbar.
Clip the foot plate onto the leg with the arrow facing in the correct direction
IN or Out
according to your vehicle listed in the DK specification sheet.
Diagram shows arrow facing OUT).
Foot pad must swing freely.
5 If the nut is removed, insert the pivot nut into the back of the leg. Ensure the nut snaps inplace. Note: large portion of the nut to face the rear of the leg.
This face to rear of
Leg.
6
Insert the M8 clamp bolt through the clamp and from the front of the leg, screw the bolt into the pivot nut.
DO NOT TIGHTEN AT THIS STAGE
.
7
Turn the crossbar over and clip the bar measuring strip into the cut out, ensure the end of the strip locates against the end of the cut out. Slide assembled leg into the cut out untill it butts up against the end of the Bar measurement strip.
MX
XX
Refer the DK Specification sheet for bar strip cut length.
Ensure the Square nut locates into the Euro crossbar.
Rhino 2500 series for Euro Crossbar.
8
Rhino 2500 series for Euro Crossbar.
Tighten the leg security screw to 3-4N/m with the allen key provided.
DO NOT OVERTIGHTEN
.
MX
XX
9
Press the endcaps onto the ends of the crossbars, a rubber mallet may be needed to gently tap the end caps on.
XX
MX
10 Stick the leg position labels inside the leg. The labels identify the position of the leg on the vehicle roof and are used as a guide when refitting the crossbars after removal. Refer layout below.
11
X MXX
FL
Front Left
RL
Rear Left
Label.
FR
Front Right
RR
Rear Right
Note: The front and rear leg positoning labels provided are stuck onto the legs to identify front and rear crossbar positons when refitting the racks.
Rhino 2500 series for Euro Crossbar.
12
Wipe the roof clean before placing the assembled roof racks on. Open the doors and hook the metal strap in at the top of the door jam underneath any rubber seals that may be there. Tighten the M8 Clamp bolt
TENSION THE BOLTS ON EACH SIDE OF THE VEHICLE EVENLY, DO NOT TIGHTEN ONE SIDE AT A
TIME. TIGHTEN TO 4-5N/M. DO NOT OVER TIGHTEN.
13
Insert the two lugs on the side of the front cover into the leg, using the key provided turn the lock barrel to the open position (O), engage the locking tab into the leg and turn to lock. Refer instruction 14 below for lock positions.
14
Open.
Closed.
!
Check that the assembly is tight by shaking the crossbars vertically and horizontally
Rhino Rack 2500 Series - DK110
Aero / Euro bar: Cut Measurement Strip to length for Front & Rear bar as shown in table below.
Heavy Duty bar: Set legs to Distance ‘X’ for Front & Rear bar as shown in table below.
IMPORTANT: These lengths determine CORRECT DISTANCE BETWEEN THE LEGS.
Table Abbreviations: OSR (Off Side Rear) Drivers Side Rear.
OSF (Off Side Front) Drivers Side Front.
NSR (Near Side Rear) Passenger Side Rear.
NSF (Near Side Front) Passenger Side Front.
VEHICLE
Holden Apollo Sedan
Toyota Camry Sedan
Toyota Camry Sedan
Build
Date
FRONT Pad
BAR OSF
FRONT Cross Bar
Pad
NSF
Clamp
OSF
02/93 - 07/97 1180mm M365 M365
02/93 - 07/97 1180mm M365 M365
08/97 - 08/02 1180mm M365 M365
SUB0183
SUB0183
SUB0183
Clamp
NSF
SUB0183
SUB0183
SUB0183
Foot Plate Measurement HD bar
Arrow Dir. Strip length Dist. ‘X’
OUT
OUT
OUT
114mm
114mm
114mm
906mm
906mm
906mm
Aero / Euro bar
Bar measurement strips set correct distance between the legs.
VEHICLE
Holden Apollo Sedan
Toyota Camry Sedan
Toyota Camry Sedan
Build
Date
REAR
BAR
Pad
OSR
REAR Cross Bar
Pad
NSR
02/93 - 07/97 1180mm M365 M365
02/93 - 07/97 1180mm M365 M365
08/97 - 08/02 1180mm M365 M365
Clamp
OSR
SUB0183
SUB0183
SUB0183
Clamp
NSR
SUB0183
SUB0183
SUB0183
Foot Plate Aero/Euro bar HD bar
Arrow Dir. Strip length Dist. ‘X’
OUT
OUT
OUT
119mm
119mm
111mm
916mm
916mm
900mm
Heavy Duty (HD) bar
NOTE: Distance between legs remains constant regardless of your new Heavy
Duty cross bar length.
= Distance ‘X’ =
‘X’
Rhino Rack 2500 Series - DK110
POSITIONING OF CROSS BARS ON THE ROOF
Measurement A: REAR edge of the Front door frame to the MIDDLE of the Front Cross bar.
Measurement B: MIDDLE of the Front Cross bar to the MIDDLE of the Rear Cross bar.
B
FRONT
A
REAR
Holden Apollo
Toyota Camry
Toyota Camry
VEHICLE
SEDAN
SEDAN
SEDAN
Build Date
02/93 - 07/97
02/93 - 07/97
08/97 - 08/02
Dimension A
250mm
250mm
250mm
Dimension B
680mm
680mm
650mm
Weight Rating (includes racks)
75kg
75kg
75kg
RHINO-RACK CARGO CARRIERS ROOF BARS
