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NHP SAFETY REFERENCE GUIDE
PRODUCTS
Safety Interlocks,
Mechanical and
Non-Contact
Elf Series
Light duty safety interlock switch, ideal for guard door monitoring applications.
Features:
Ordering Details:
•Thermoplastic enclosure
•Slim design, for light duty applications
• IP 67
•Actuator head can be repositioned
in 4 x 90 º steps
• M16 conduit entry
Cat. No.
Contacts
440K-E33014
1 N/O / 1 N/C
440K-E33047
2 N/C
ACTUATORS SOLD SEPARATELY
440K-A21014
Flat actuator
440K-A21030
Flexible actuator
440K-A21006
90º angled actuator
Technical Data:
29 (1.14)
17.5 (0.69)
12.5 (0.49)
17.5 (0.69)
4 (0.16)
2 x M4
4.5 (0.18)
6 (0.24)
1 x M16
13 (0.51)
18 (0.71)
16.5 (0.65)
3 (0.12)
34.5 (1.36)
36 (1.42)
B10d
2 x 106 operations
PFHd*
3 x 10-7 operations
MTTFd*
385 years
UL approved glass-filled PBT
4 (0.16)
4.5 (0.18)
Actuator
Stainless steel
Protection class
IP 67
Rated insulation voltage
18 (0.71)
29 (1.14)
12.5
(0.49)
75 (2.95)
12.5 (0.49)
13 (0.51)
Category 1 device per EN 954-1
Dual channel interlocks suitable for category 3 or 4 systems
Enclosure
2 x M4
1 x M16
25 (0.98)
75 (2.95)
Safety
classification
3 (0.12)
34.5 (1.36)
36 (1.42)
13 (0.51)
13 (0.51)
6 (0.24)
IEC/EN 60947-5-1;EN 1088;EN 954-1;ISO 13849-1;IEC/EN
60204-1;ISO 14119; AS 4024.1
16.5 (0.65)
4 (0.16)
4.5 (0.18)
25 (0.98)
Standards
6 (0.24)
Dimensions & Wiring:
12.5
(0.49)
4)
Safety Interlock Switches
2500 V
Switching current min.
5 mA @ 5 V DC
Ithe
5A
Ie / Ue
3 A/250 V AC; 6 A/24 V AC; 2 A/24 V DC
Utilisation category
AC-15, DC-13
Break contact force
6N
Ambient temperature
-20ºC ... +80ºC
*Data based on usage rate of 1 op / 10 mins., 24 hrs / day, / 360 days / year,
representing 51840 operations per year.
Also a Mission Time / Proof Test interval of 38 years.
NHP Safety Reference Guide > Safety Products
4-2
Safety Interlock Switches
Cadet Series
Light duty safety interlock switch, ideal for guard door monitoring applications.
Features:
Ordering Details:
• Thermoplastic enclosure
• Compact design, for light
duty applications
• IP 67
• Actuator head can be repositioned
in 4 x 90 º. steps
• M16 conduit entry
Cat. No.
Contacts
440K-C21070
3 N/C
440K-C21055
1 N/O / 2 N/C
ACTUATORS SOLD SEPARATELY
440K-A21014
Flat actuator
440K-A21030
Flexible actuator
440K-A21006
90º Angled actuator
Technical Data:
5 mA @ 5 V DC
Ithe
10 A
Ie / Ue
3 A/250 V AC; 2 A/24 V DC
Utilisation category
AC-15, DC-13
Break contact force
15 N
Ambient temperature
-20ºC ... +80ºC
13.0
(0.51)
500 V
Switching current min
4.5
(0.18)
Rated insulation voltage
4
(0.16)
IP 67
13.0
(0.51)
Protection class
M16
Thread form
Stainless steel
4.5 (0.18)
UL approved glass-filled PBT
Actuator
4 (0.16)
Enclosure
R 2.15
385 years
31.0
(1.22)
MTTFd*
Front entry
3 x 10-7 operations
38.4 (1.51)
36.4 (1.43)
34.4 (1.35)
PFHd*
90.5 (3.56)
2 x 106 operations
1 3. 0 ( 0. 51 )
B10d
2 0. 0 ( 0. 79 )
Category 1 device per EN 954-1.
Dual channel interlocks suitable for category 3 or 4 systems
2 2. 0 ( 0. 87 )
Safety classification
Dimensions & Wiring:
2 5. 0 ( 0. 98 )
IEC/EN 60947-5-1;EN 1088;EN 954-1;ISO 13849-1;IEC/EN
60204-1;ISO 14119; AS 4024.1
2
30.4 (1.2)
Standards
*Data based on usage rate of 1 op / 10 mins., 24 hrs / day, / 360 days / year,
representing 51840 operations per year.
Also a Mission Time / Proof Test interval of 38 years.
NHP Safety Reference Guide > Safety Products
4-3
Safety Interlock Switches
Trojan 15 Series
General duty safety interlock switch, ideal for guard door monitoring applications.
Features:
Ordering Details:
• Thermoplastic enclosure
• IP 67
• Versatile switch for general duty
applications, GD2 version for
demanding applications
• M20 conduit entry
Cat. No.
Contacts
440K-T11269
2 N/C
440K-T11270
1 N/O / 1 N/C
440K-T11280 (GD2)
2 N/C
440K-T11279 (GD2)
1 N/O / 1 N/C
ACTUATORS SOLD SEPARATELY
Dimensions & Wiring:
52 (2.05)
20.5
(0.81)
40 (1.57)
5 (0.2)
41 (1.61)
75 (2.95)
5.5 (0.22)
5 (0.2)
13 (0.51)
31 (1.22)
GD2
20.5
(0.81)
15.75
(0.62)
5.5 (0.22)
33.4 (1.31)
5 (0.2)
5 (0.2)
31 (1.22)
13 (0.51)
16
(0.62)
15 (0.59)
40 (1.57)
5.5 (0.22)
GD2
52(1.26)
(2.05)
32
20.5
(0.81)
3 x M20
GD2 Flat actuator
440K-A11238
Standard actuator
440G-A27011
GD2 Standard actuator
440K-A11144
Semi-flexible actuator
440K-A27010
Flexible actuator
440G-A27163
Sliding bolt actuator
Technical Data:
5.5 (0.22)
2 x M5
440K-A11112
Standards
IEC/EN 60947-5-1;EN 1088;EN 954-1;ISO 13849-1;IEC/EN
60204-1;ISO 14119; AS 4024.1
Safety classification
Category 1 device per EN 954-1.
Dual channel interlocks suitable for category 3 or 4 systems
B10d
2 x 106 operations
PFHd*
3 x 10-7 operations
MTTFd*
385 years
Enclosure
UL approved glass-filled PBT
Actuator
20.5
15.75
Stainless steel
Protection class
IP 67
Rated insulation voltage
500 V
Switching current min.
5 mA @ 5 V DC
Ithe
10 A
Ie/Ue
3 A/250 V AC; 2 A/24 V DC
Utilisation category
AC-15, DC-13
Break contact force
30 N
Ambient temperature
-20ºC ... +80ºC
(0.81)
(0.62)
*Data based on usage rate of 1 op / 10 mins., 24 hrs / day, / 360 days / year,
representing 51840 operations per year.
Also a Mission Time / Proof Test interval of 38 years.
NHP Safety Reference Guide > Safety Products
4-4
Safety Interlock Switches
Trojan 5 & 6 Series
General duty safety interlock switch, ideal for guard door monitoring applications.
Features:
Ordering Details:
• Thermoplastic enclosure
• IP 67
• Versatile switch for general duty
applications, GD2 version for
demanding applications
• M20 conduit entry
Cat. No.
Contacts
Trojan 5
440K-T11089
1 N/O / 2 N/C
440K-T11147 (GD2)
1 N/O / 2 N/C
440K-T11333
(latching)
1 N/O / 2 N/C
Trojan 6
440K-T11449
1 N/O / 3 N/C
440K-T11452
2 N/O / 2 N/C
440K-T11188 (GD2)
1 N/O / 3 N/C
440K-T11459 (GD2)
2 N/O / 2 N/C
ACTUATORS SOLD SEPARATELY
440K-A11112
GD2 Flat actuator
440K-A11095
Standard actuator
440G-A27011
GD2 Standard actuator
440K-A11144
Semi-Flexible actuator
440K-A27010
Flexible actuator
440G-A27163
Sliding bolt actuator
Dimensions & Wiring:
Standard model
Standard Model
End entry
5
(0.2)
32
(1.26)
3
(0.12)
15.75
(0.62)
20.5
(0.81)
15.75
(0.62)
5
(0.2)
3
(0.12)
95 (3.74)
Standard Model
Technical Data:
24 (0.94)
5(
End entry
Standard Model
Standards
Safety classification
B10d
5
(0.2)
32
(1.26)
IEC/EN 60947-5-1;EN 1088;EN 954-1;ISO 13849-1;IEC/EN
60204-1;ISO 14119; AS 4024.1
3
(0.12)
15.75
(0.62)
20.5
(0.81)
Category 1 device per EN 954-1.
Model
Dual channel interlocks suitable for categoryStandard
3 or
4 systems
End entry
15.75
(0.62)
5
(0.2)
3
(0.12)
32
(1.26)
3
15.75 20.5
(0.12)GD2 Model
(0.81)
(0.62)
24 (0.94)
PFHd*
3 x 10-7 operations
3
(0.12)
MTTFd*
385 years
5 (0.2)
Enclosure
UL approved glass-filled PBT
Actuator
Stainless steel
Protection class
IP 67
Rated insulation voltage
500 V
Switching current min.
5 mA @ 5 V DC
Ithe
10 A
Ie/Ue
Trojan 5: 3 A/250 V AC; 2 A/24 V DC,
Trojan 6: 3 A/240 V AC; 2 A/24 V DC
Utilisation category
AC-15, DC-13
Break contact force
Trojan 5: 12 N and 30 N (latching version), Trojan 6: 20 N
Ambient temperature
-20ºC ... +80ºC
3
(0.12)
15.75
(0.62)
20.5
(0.81)
3
(0.12)
9 (0.35)
3
(0.12)
20.5
15.75
(0.62) (0.81)
95 (3.74)
46 (1.81)
7 (0.28)
32 (1.26)
GD2 Model
3
(0.12)
15.75
(0.62)
20.5
(0.81)
3
(0.12)
5 (0.2)
GD2 model
32 (1.26)
GD2 Model
5 (0.2)
5.5
(0.22)
14
(0.55)
52
(2.05)
5 (0.2)
*Data based on usage rate of 1 op / 10 mins., 24 hrs / day, / 360 days / year,
representing 51840 operations per year.
Also a Mission Time / Proof Test interval of 38 years.
3
(0.12)
5 (0.2)
15.75
(0.62)
14
(0.55)
20.5
(0.81)
3
(0.12)
5.5
(0.22)
46 (1.81)
7 (0.28)
95 (3.74)
24 (0.94)
5 (0.2)
95 (3.74)
52
End entry (2.05)
32
(1.26)
52
15.75
(2.05)(0.62)
5 (0.2)
9
95 (3.74)
24 (0.94)
5 (0.2)
14
(0.55)
15.75
(0.62)
5.5 (0.22)
8
9 (0.35)
95 (3.74)
5 (0.2)
36
(1.42)
52 (0.62)
15.75
(2.05)
9 (0.35)Mounting
holes
for M5 Screws
8 (0.31)
5 (0.2)
5 (0.2)
5.5 (0.22)
46 (1.81)
7 (0.28)
Moun
for M
8 (0.31)
20.5
40
(0.81) (1.57)
15.75 (0.62)
46 (1.81)
7 (0.28)
M
fo
8 (0.31)
46 (1.81)
7 (0.28)
5.5
Front
entry
Mounting
holes
3
(0.22)
(0.12) 8 (0.31)for M5 screws
24 (0.94)
20.5
40
(0.81) (1.57)
Front entry
52
(2.05)
5 (0.2
52
46 (1.81)
5.5 (0.22)
(2.05)
7 (0.28)
Front entry
36
(1.42)
End entry20.5
9 (0.35)
40
(0.81) (1.57)
32
(1.26)
24 (0.94)
46 (1.81)
3
20.5
15.75
7 (0.28)
(0.12)
(0.62) (0.81)
32 (1.26)
GD2 Model
3
(0.12)
24 (0.94)
14
20.5
40 (0.55)
(0.81) (1.57)
5.5
(0.22)
Mounting holes
for M5 screws
8 (0.31)
24 (0.94)
End entry
32
(1.26)
5.5entry
(0.22)
End
Front entry
5 (0.2)
15.75 52
(0.62) (2.05)
5
(0.2)
9 (0.35)
46 (1.81)
7 (0.28)
95 (3.74)
32
(1.26)
5
(0.2)
32
(1.26)
15.75
(0.62)
5
(0.2)
32 (1.26)
End entry
> 2 x 106 operations
52
(2.05)
9 (0.35)
5
95 (3.74) (0.2)
Mounting holes
for M5 Screws
8 (0.31)
NHP Safety Reference Guide > Safety Products
4-5
Safety Interlock Switches
MT-GD2 Series
Medium to heavy duty safety interlock switch, ideal for guard door monitoring applications.
Features:
Ordering Details:
• Metal enclosure
• IP 67
• Optional latch release style
• M20 conduit entry
Cat. No.
Contacts
MT-GD2
440K-MT55002
1 N/O / 3 N/C (BBM)
440K-MT55005
2 N/O / 2 N/C (BBM)
MT-GD2 (latching)
440K-MT55039
1 N/O / 3 N/C (BBM)
440K-MT55063
2 N/O / 2 N/C (BBM)
ACTUATORS SOLD SEPARATELY
440K-A11112
GD2 Flat actuator
440G-A27011
GD2 Standard actuator
440G-A27143
Fully flexible actuator
440G-A27163
Sliding bolt actuator
440K-A17116
Extended flat actuator
MT-GD2 Latch Release
Dimensions & Wiring:
Technical Data:
119 (4.68)
118.5 (4.66)
MT-GD2
MT-GD2
60 (2.36)
102.4 (4.03)
20.5
(0.81)
38 (1.5)
10.5 (0.41)
40 (1.57)
30 (1.18)
IEC/EN 60947-5-1;EN 1088;EN 954-1;ISO 13849-1;IEC/EN
60204-1;ISO 14119; AS 4024.1
Safety classification
Category 1 device per EN 954-1.
Dual channel interlocks suitable for category 3 or 4 systems
B10d
> 2 x 106 operations
24.6 (0.97)
MT-GD2 Latch Release
119 (4.68)
118.5 (4.66)
8.75
(0.34)
40 (1.57)
30 (1.18)
22 (0.86)
20.5
(0.81)
38 (1.5)
60 (2.36)
102.4 (4.03)
24.6 (0.97)
1 x M20, 1 x 1/2" NPT
20.5 (0.81)
8.75 (0.34)
9.2 (0.36)
5 (0.2)
30.8 (1.21)
74.6 (2.93)
51 (2.0)
67.6 (2.66)
43 (1.69)
9.2 (0.36)
5 (0.2)
40.7 (1.6)
30.8 (1.21)
30.8 (1.21)
20.5 (0.81)
8.75 (0.34)
74.6 (2.93)
Enclosure
MT-GD2 Latch Release
10.5 (0.41)
MTTFd*
1 x M20, 1 x 1/2" NPT
20.5 (0.81)
8.75 (0.34)
30.8 (1.21)
9.2 (0.36)
5 (0.2)
40.7 (1.6)
30.8 (1.21)
43 (1.69)
1 x M20, 1 x 1/2" NPT
PFHd*
43 (1.69)
30.8 (1.21)
116.5 (4.59)
51 (2.0)
67.6 (2.66)
10.5 (0.41)
3 x 10-7 operations
9.2 (0.36)
5 (0.2)
11.5 (0.45)
5 (0.2)
40 (1.57)
30 (1.18)
60 (2.36)
8.75
(0.34)
4 x M5
22 (0.86)
Standards
385 years
20.5 (0.81)
8.75 (0.34)
Painted zinc
Actuator
Stainless steel
Protection class
IP 67
Rated insulation voltage
500 V
Switching current min.
5 mA @ 5 V DC
Ithe
10 A
Utilisation category
AC-15, DC-13
Break contact force
BBM : 12 N
Ambient temperature
-20ºC ... +80ºC
*Data based on usage rate of 1 op / 10 mins., 24 hrs / day, / 360 days / year,
representing 51840 operations per year.
Also a Mission Time / Proof Test interval of 38 years.
NHP Safety Reference Guide > Safety Products
4-6
Guard Locking Safety Switches
440G-MT Series
Medium to heavy duty safety interlock switch, ideal for guard door monitoring and locking applications.
Features:
Ordering Details:
• Metal enclosure
• IP 67
• Slim design
• 3 x M20 conduit entries
Cat. No.
Voltage
440G-MT47007
24 V AC/DC
440G-MT47016
230 V AC/DC
ACTUATORS SOLD SEPARATELY
440G-A27011
GD2 standard
440K-A11112
GD2 flat
440G-A27143
Flexible
440K-A17116
Extended flat
440G-A27163
Sliding bolt
Technical Data:
Category 1 device per EN 954-1.
Dual channel interlocks suitable for category 3 or 4 systems
B10d
> 2 x 106 operations
PFHd*
3 x 10-7 operations
MTTFd*
385 years
Enclosure
Painted zinc
Actuator
Stainless steel
Protection class
IP 67
Rated insulation voltage
500 V
Switching current min.
5 mA @ 5 V DC
Ithe
10 A
Ie/Ue
3 A/ 240 V AC; 2 A/24 V DC
Utilisation category
AC-15, DC-13
Break contact force
6N
Ambient temperature
-25ºC ... +60ºC
Locking type
Power to release
Holging force
1600 N
38 (1.49)
Safety classification
145 (5.71)
4 x M5
40 (1.57)
30 (1.18)
IEC/EN 60947-5-1;EN 1088;EN 954-1;ISO 13849-1;IEC/EN
60204-1;ISO 14119; AS 4024.1
46 (1.81)
9.2 (0.36
40.7 (1
46.75 (1
23 (0.90)
9.2 (0.36)
145(1.60)
(5.71)
40.7
46.75 (1.84)
15.5 (0.61)
40 (1.57)
30 (1.18)
199 (7.83)
38 (1.49)
46 (1.81)
4 x M5
20.5 (0.80)
38 (1.49)
40 (1.57)
30 (1.18)
5 (0.19)
8.75 (.034)
145 (5.71)
4 x M5
15.5 (0.61)
199 (7.83)
46 (1.81)
23 (0.90)
9.2 (0.36
40.7 (1
46.75 (1
199 (7.83)
15.5 (0.61)
Standards
Dimensions & Wiring:
23 (0.90)
*Data based on usage rate of 1 op / 10 mins., 24 hrs / day, / 360 days / year,
representing 51840 operations per year.
Also a Mission Time / Proof Test interval of 38 years.
NHP Safety Reference Guide > Safety Products
4-7
Guard Locking Safety Switches
440G-LZ Series
Medium to heavy duty safety interlock switch, ideal for partial body access guards.
Features:
Ordering Details:
• Certified PLe for both door position
and lock monitoring
• High 1300N (Fzh) holding force
• IP69k and hygienic design
• Bright 270° LEDs for diagnostics
• Series connectable solid-state
OSSD outputs
Cat. No.
Description
440GLZS21SPRH
Power to release, standard coded actuator,
M12 connector
440GLZS21SPRA
Power to release, standard coded actuator,
3m cable
440GLZS21UPRH
Power to release,
uniquely coded actuator, M12 connector
ACTUATOR INCLUDED
9.525
(0.37) dia.
51.5 (2.03)
Dimensions & Wiring:
33
9.5
(0.37)
Technical Data:
(1.29)
440G-LZ
45 (1.77)
10
(0.39)
22.5
(0.89)
Lock Command
9.5
8 Safety
A+
(0.37)
2 24V DC+
Keyway
PFHd*
1 Aux
4 Safety B+
22.5
(0.88)
5 Safety A
134.5 (5.29)
65
(2.56)
22.9
(0.90)
9.5
(0.37)
22.5
(0.88)
22.9
50
(0.90)
(1.97)
25
(0.98)8
(0.31)45 (1.77)
10
(0.39)
9.525
(0.37) dia.
51.5 (2.03)
40 (1.57)
2 24V DC+
33 Lock Command
(1.29)8 Safety A+
40 Keyway
1 Aux
(1.57)
134.5 (5.29) 7 0V
4 Safety B+
2 x 5.5
(0.22) dia.
5 Safety A
9.5
(0.37)
22.5
(0.88)
65
(2.56)
22.9
(0.90)
6 x 6.35
(0.25) dia.
22.5 7 10
12.5
(0.5)
(0.89) (0.28)(0.39)
25 (0.98)
Lock Command
8 Safety A+
4 Safety B+
5 Safety A
47
(1.85)
25.4
(1.0)
83
(0.12)
(0.31)
140 (5.51)
9.1 x 10-10
40 (1.57)
1690N
Holding force Fzh
47
(1.85)
6 x 6.35 14119)
(EN/ISO
(0.25) dia.
1300N
Power supply
6 Safety B
65 10
(2.56)(0.39)
25.4
(1.0)
CE Marked for all applicable EU directives, cULus (UL 508),
TÜV, C- tick
40
(1.57)
12.5
7
(0.28) 25 (0.98)(0.5)
8
(0.31)
140 (5.51)
3
(0.12)
200mA
40
Power consumption
(1.57)
(locked or unlocked)
2.5W
Response time (Off)
100 ms first switch, 50 ms additional for each switch
Safety6 x Outputs
6.35
(0.25) dia.
2 x PNP, 0.2 A max
47
(1.85)
Auxiliary Outputs
6 Safety B
*
24V DC +10% / -15%
Maximum output51.5current
(2.03)
(each output) 40 (1.57)
12.5
7
(0.28) 25 (0.98)(0.5)
2 24V DC+
Keyway
1 Aux
7 0V
47
(1.85)
PLe Category 4 per ISO 13849-1, SIL 3 per IEC 61508 and IEC
3
62061
(0.12)
Holding
force Fmax
6 Safety B
(EN/ISO 14119)
7 0V
25.4
(1.0)
22.5
(0.89)
12.5
7
(0.28) 25 (0.98)(0.5)
8
(0.31)
140 (5.51)
6 x 6.35
(0.25) dia.
Certifications
10
(0.39)
45 (1.77)
IEC 60947-5-3, IEC 60947-5-1, IEC 61508, EN ISO 13849-1,
IEC 62061, ISO 14119,
65
(2.56)
22.9
(0.90)
51.5 (2.03)
2 x 5.5
(0.22) dia.
6 Safety B
Standards
25.4
33
(1.29)
25
(0.98)
40
(1.57)
(1.0)
Safety Classification
9.525
(0.37) dia.
2 24V DC+
Keyway
1 Aux
7 0V
134.5 (5.29)
10
(0.39)
25
(0.98)
50
(1.97)
22.5
(0.88)
2 x 5.5
(0.22) dia.
50
(1.97)
40 (1.57)
3
(0.12)
1 x PNP, 0.2 A
Enclosure type rating
IP66, IP67, IP69K
Hygienic
ISO 14159:2004 and EN 1672-2005, (for that part of the
machine defined as “food splash area”)
Operating temperature
0…+55°C
Mission time/proof test interval of 20 years
NHP 2014 Safety Reference Guide > Section 4: Products > Guard
Locking
Safety Switches
> 440G-LZ
Series
NHP Safety
Reference
Guide > Safety
Products
4-11
4-8
Guard Locking Safety Switches
TLS-Z GD2 Series
Medium to heavy duty safety interlock switch, ideal for guard door monitoring and locking applications.
Features:
Ordering Details:
• Second monitoring principle using
RFID technology
• Can be wired into SensaGuard
systems without degrading SIL,
PL or CAT
• Power-to-release or Power-to-lock
models available
• Locking force up to 2000N
• PLe, CAT 4 and SIL 3 rating
Cat. No.
Description
440GTZS2IUPRH
Power to release
44OGTZS2IUPLH
Power to lock
ACTUATORS INCLUDED
Technical Data:
Certifications
CE Marked for all applicable EU directives, cULus (UL508)
and TÜV
PFHd*
1.69 x 10-9
Mission Time (Tm)
20 years or 1 x 106 operations
Power Supply
24V DC, -15% … +10%
Current Consumption
50mA – Solenoid not energised, 120mA solenoid
43 (1.69)
energised
Enclosure Type Rating
IP 66, IP 69K
Operating Temperature
-10ºC … +60ºC
17
(0.67)
4-8
25.5 (1)
6.5
(0.26) M5
NHP 2013 Safety Reference Guide > Section 4: Products > Guard Locking Safety Switches > TLS-Z GD2 Series
14
(0.55)
86 (3.39)
57 (2.24)
5 (0.2)
Optional
lock cover
6.5 (0.26)
17
(0.67)
21
(0.83)
2 x M5
Data based on usage rate of 1op/10min, 24 hrs/day, 360 days/year, representing 51840
operations per year. Mission time/Proof test interval of 30 yrs.
6.5 (0.26)
14.5 (0.57)
3 (0.12)
*
21
(0.83)
14 (0.55)
9 (0.35)
75ms
17
(0.67)
73 (2.87)
2000N
Response Time
33 (1.3)
Locking Force
14
(0.55)
3 (0.12)
1 x PNP, 0.2A max
86 (3.39)
57 (2.24)
Auxiliary Output
6 (0.24)
5 (0.2) 20.5
(0.81)
126 (4.96)
105 (4.13)
6 (0.24)
5 (0.2) 20.5
(0.81)
25.5 (1)
2 x PNP, 0.2 A max
21
(0.83)
5.5 (0.22)
5 (0.2)
Safety Outputs
43 (1.69)
33 (1.3)
PLe per ISO 13849-1, SIL 3 per IEC 61508 and IEC 62061
3 (0.12)
Safety Classification
Dimensions & Wiring:
22 (0.87)
27 (1.06)
3 (0.12) 39 (1.54)
IEC 60947-5-3, IEC 60947-5-1, IEC 61508, EN ISO 13849-1,
IEC 62061, ISO 14119
5.5 (0.22)
5 (0.2)
Standards
31.5 (1.24)
52.5 (2.07)
60.5 (2.38)
67.5 (2.66)
4 (0.16)
NHP Safety Reference Guide > Safety Products
4-9
(0
TLS-GD2 Series
Medium to heavy duty safety interlock switch, ideal for guard door monitoring and locking applications.
Features:
Ordering Details:
• Thermoplastic enclosure
• IP 67, IP 69K additional
• Power to release or power to lock
• 3 x M20 conduit entries
Cat. No.
Contacts
TLS-1 GD2 (24 V AC/DC Solenoid voltage, power to release)
440G-T27121
2 N/O / 3 N/C
TLS-1 GD2 (230 V AC Solenoid voltage, power to release)
440G-T27123
2 N/O / 3 N/C
TLS-2 GD2 (24 V AC/DC Solenoid voltage, power to lock)
440G-T27127
2 N/O / 3 N/C
TLS-2 GD2 (230 V AC Solenoid voltage, power to lock)
440G-T27129
2 N/O / 3 N/C
ACTUATORS SOLD SEPARATELY
Dimensions & Wiring:
6.5 (0.26)
21
(0.83)
2 x M5
6.5 (0.26)
14.5 (0.57)
3 (0.12)
9 (0.35)
33 (1.3)
5 (0.2)
GD2 Standard actuator
440G-A27143
Fully flexible actuator
440G-A27163
Sliding bolt actuator
440K-A17116
Extended flat actuator
4 (0.16)
Optional
lock cover
IEC/EN 60947-5-1;EN 1088;EN 954-1;ISO 13849-1;
IEC/EN 60204-1;ISO 14119; AS 4024.1
Category 1 device per EN 954-1.
Dual channel interlocks suitable for category 3 or 4 systems
6.5 (0.26)
> 2 x 106 operations
17
(0.67)
MTTFd*
21
(0.83)
73 (2.87)
Optional
lock cover
17
(0.67)
31.5 (1.24)
52.5 (2.07)
60.5 (2.38)
67.5 (2.66)
6.5
B10d
(0.26) M5
PFHd*
86 (3.39)
57 (2.24)
5 (0.2)
14 (0.55)
Safety classification
Enclosure
2 x M5
Actuator
Protection class
31.5 (1.24)
52.5 (2.07)
60.5 (2.38)
67.5 (2.66)
14.5 (0.57)
4 (0.16)
3 x 10-7 operations
385 years
UL approved glass-filled PBT
Stainless steel
IP 67, IP 69K additional IP ratings
Rated insulation voltage
500 V
Switching current min.
5 mA @ 5 V DC
Ithe
10 A
Ie/Ue
3 A/ 240 V AC; 2 A/24 V DC
Utilisation category
AC-15, DC-13
Break contact force
20 N
Ambient temperature
-25ºC ... +60ºC
Holding force
2000 N
6.5 (0.26)
6.5
(0.26) M5
3 (0.12)
25.5 (1)
9 (0.35)
14 (0.55)
73 (2.87)
33 (1.3)
86 (3.39)
57 (2.24)
3 (0.12)
14
(0.55)
14
(0.55)
22 (0.87)
27 (1.06)
3 (0.12) 39 (1.54)
126 (4.96)
105 (4.13)
6 (0.24)
5 (0.2) 20.5
(0.81)
25.5 (1)
17
(0.67)
GD2 flat actuator
440G-A27011
22 (0.87)
27 (1.06)
39 (1.54)
105 (4.13)
Standards
6 (0.24)
5 (0.2) 20.5
(0.81)
5.5 (0.22)
5 (0.2)
21
(0.83)
440K-A11112
Technical Data:
126 (4.96)
43 (1.69)
5.5 (0.22)
5 (0.2)
17
(0.67)
Guard Locking Safety Switches
*Data based on usage rate of 1 op / 10 mins., 24 hrs / day, / 360 days / year,
representing 51840 operations per year.
Also a Mission Time / Proof Test interval of 38 years.
NHP Safety Reference Guide > Safety Products
4-10
Guard Locking Safety Switches
Atlas 5 Series
Heavy duty safety interlock switch, ideal for guard door monitoring and locking applications.
Features:
Ordering Details:
• Die cast alloy enclosure
• IP 65
• High locking force - 5000 N
• 3 x M20 conduit entries
Cat. No.
Contacts
Atlas 5 (24 V AC/DC Solenoid voltage)
440G-L07264
2 N/O / 4 N/C
Atlas 5 (230 V AC Solenoid voltage)
440G-L07262
2 N/O / 4 N/C
ACTUATORS SOLD SEPERATELY
440G-A07136
Standard actuator
440G-A07269
Fully flexible actuator
Technical Data:
Dimensions & Wiring:
IEC/EN 60947-5-1;EN 1088;EN 954-1;ISO 13849-1;
IEC/EN 60204-1;ISO 14119; AS 4024.1
Safety classification
Category 1 device per EN 954-1.
Dual channel interlocks suitable for category 3 or 4 systems
B10d
> 2 x 106 operations
3 x M20
56 (2.2)
17 (0.67)
12 (0.47)
Standards
52 (2)
PFHd*
3 x 10-7 operations
163 (6.4)
4 X M5
5 (0.2)
14 (0.55)
10 (0.39)
23 (0.91)
5 (0.2)
56 (2.2)
30 (1.18)
3 x 1/2" NPT
13 (0.51)
MTTFd*
184 (7.24)
Enclosure
5 (0.2)
13 (0.51)
184 (7.24)
163 (6.4)
4 X M5
5 (0.2)
13 (0.51)
184 (7.24)
(0.63)
12 16
(0.47)
12 (0.47)
25 (0.98)
56 (2.2)56 (2.2)
80 (3.15)
80 (3.15)
5 (0.2)
16 (0.63)
16 (0.63)
90 (3.54)
90 (3.54)
25 (0.98)
5 (0.2)
95 (3.74)
25 (0.98)
Die cast alloy
Stainless steel
Protection class
IP 65
Rated insulation voltage
500 V
Switching current min.
5 mA @ 5 V DC
Ithe
10 A
56 (2.2)
17 (0.67)
17 (0.67)
163 (6.4)
4 X M5
Actuator
80 (3.15)
3 x 1/2" NPT
90 (3.54)
56 (2.2)56 (2.2)
30 (1.18)
30 (1.18)
3 x 1/2" NPT
3 x M20
12 (0.47)
25 (0.98)
3 x M20
385 years
Ie/Ue
5 (0.2)
25 (0.98)
95 (3.74)
1.5 A/ 240 V AC; 2 A/24 V DC
Utilisation category
AC-15, DC-13
Break contact force
12 N
Ambient temperature
-10ºC ... +60ºC
Locking type
Power to release
Holding force
5000 N
25 (0.98)
95 (3.74)
*Data based on usage rate of 1 op / 10 mins., 24 hrs / day, / 360 days / year,
representing 51840 operations per year.
Also a Mission Time / Proof Test interval of 38 years.
NHP Safety Reference Guide > Safety Products
4-11
Guard Locking Safety Switches
Allen-Bradley Guardmaster 442G –
Multifunctional Access Box
A Flexible, Secure and Easy to Use Safeguarding Solution.
Features:
Right-hand Multifunctional Access Box
mounted on a hinged guard.
Dimensions & Wiring:
Chapter 6
Specifications
16.5
(0.65)
6.2 (0.24)
Chapter 6
6.3
(0.25)
6.5
(0.26)
73.5
(2.89)
77.5 (3.05)
46 (1.81)
92.5 (3.64)
89.4
Dimensions [mm (in.)] 15.4 (0.61) (3.52)
1510 (0.39)
16.5
(0.59)
(0.65)
ons [mm (in.)]
5 (0.20)
15
(0.59)
16.5
(0.65)6.2 (0.24) 6.3
(0.25)
6.3
(0.25)
6.5
6.2 (0.24) (0.26)
6.5
(0.26)
10
(0.39)
5 (0.20)
86.5
(3.41)
89.4
5 (0.20)
(3.52)
7.5 (0.3)
40
(1.57)
15 (0.59)
89.4
(3.52)
4024 (0.95)
(1.57)
7.5 (0.3)
15 (0.59)
114
19.2 (0.75)
83
(4.49)
(3.27) 111
(4.37)
40
CLOSED (1.57)
4
9)
111
(4.37)
Environmental51 Protection
(2.01)
OPEN
62.5
(2.46)
4
(0.16)
z
•Outputs for door position, bolt position,
and lock status are available to the control
system
58.5
(2.3)
z
7.5 (0.3)
x
24 (0.95)
7.5 (0.3)
y
z
442G-MABH-L
(0.39)
58.5
110
Power-to-release
(2.3)
(4.33)
40
(1.57)
113.5
(4.47)
10
Power-to-lock
(0.39)
19.2 (0.75)
83
(3.27) 10
(0.39)
M20x1.5
(0.06) 4x
51
(2.01)
Blank cover
One illuminated push button
104
113.5
(4.47) 289.3 (11.39)(4.09)
19.2 (0.75)
M20x1.5
with a coloured
(0.06) 4x
lens kit, 1 blue, green,
10
(0.39)
40
CLOSED (1.57)
Two illuminated push buttons
51
(2.01)
Lasting and
function requires with
that the
system mustlens
be protected
a coloured
kit, 1 blue, green,
51 correct safety
OPEN
62.5
(2.01) (filings, shavings, etc.),
against debris
can become
in the locking
(2.46) which red,
yellow,lodged
2 white
and handle
4 OPEN
62.5 modules. For this purpose, a suitable installation position should be
(0.16)
selected.(2.46)
The device should be covered during
paint work.
289.3
(11.39) two illuminated
E-stop
with
155.3 (6.11)
130 (5.12)
34
442G-MABR-UT-C01
19.2 (0.75)
red, yellow,
2 white
- 83
Dimensions
for MAB Mounted
without Optional
Mounting Plates
M20x1.5
40 Figure 26 (3.27)
404x
M20x1.5
(1.57)
CLOSED (0.06)
(1.57)
(0.06) 4x
130 (5.12)
289.3 (11.39)
push buttons
289.3 (11.39)
Figure 26 - Dimensions for MAB Mounted without Optional Mounting Plates
with a coloured lens
(5.12)
104
113.5
40
Figure 26 - Dimensions for MAB Mounted without
(4.09) Optional Mounting Plates
red, yellow, 2 white
1.57)
gure 26 - Dimensions for MAB Mounted without Optional Mounting(4.47)
Plates
155.3 (6.11)
442G-MABR-UT-*
442G-MABL-UxM-*
442G-MABL-UT-*
104
(4.09)
113.5
(4.47)
83
(3.27)
442G-MABR-UxM-*
M20 (cable entry)
M23 (19-pin)
M20 cable entry
442G-MABR-UxM-C00
62.5
(2.46)
104
(4.09)
104
(4.09)
M23 (19-pin)
Cover Controls
40
CLOSED (1.57)
113.5
(4.47)
Cat. No.
442G-MABH-R
Left
handle
y
10
x
110
(4.33)
40
(1.57)
40
(1.57)
Connector/Image
Lock Module
8x8
(0.31 x 0.31
dia.)
OPEN
•Can be operated as a standalone device or
in series with other devices
(4.33)
40
(1.57)
58.5
(2.3)
•Two integrated hasps available to affix
padlocks
Right
handle
110
89.4
(3.52)
86.5
(3.41)
y
110(5.12)
130
(4.33)
y
x
Description
Handle Assembly
7.5 (0.3)
24 (0.95)
40
(1.57)
x
4
40 (0.16)
(1.57)
155.3 (6.11) 58.5
(2.3)
•Available in two models:
Power-to-Release and Power-to-Lock
Ordering
Details:
z
8x8
(0.31 x 0.31
dia.)
8x8
(0.31 x 0.31
dia.)
15 (0.59)
40
(1.57) 8 x 8
(0.31 x 0.31
dia.)
89.4
(3.52) 89.4
15.4 (0.61)
(3.52)
10 (0.39)
6.5
(0.26)
40
(1.57)
40
(1.57)
40
(1.57)
86.5
(3.41)
73.5
(2.89)
110
40
(4.33)
(1.57)
10
(0.39)
114
(4.49)
111
(4.37)
86.5
(3.41)
6.3
(0.25)
86.5 y
(3.41)
x
58.5
(2.3)
40
(1.57)
89.4
(3.52)
)
z
10 (0.39)
24 (0.95)
8x8
(0.31 x 0.31
dia.)
6.5
(0.26)
46 (1.81)
77.5 (3.05)
92.5 (3.64)
77.5 (3.05)
6.3
(0.25)
15.4 (0.61)
46 (1.81)
92.5 (3.64)
89.4
(3.52)
•Four bright LEDs provide status and
diagnostics
24 (0.95)
10
(0.39)
73.5
(2.89)
89.4
(3.52)
1)
•Unique RFID coded bolt actuator achieves
the highest level of tamper resistance
89.4
(3.52)
10
(0.39)
Specifications
Specifications
•Optional escape release allows a person
locked inside the safeguarded area to exit
quickly and easily
•Available with up to three controls and
indicators including an E-stop push button
(a fourth control is possible for future
configurations)
Dimensions [mm (in.)]
15
(0.59)
•High holding force 2000N (Fzh tested to
ISO 14119) is suitable for a wide range of
guarding applications
kit, 1 blue, green,
442G-MABL-UxM-C02
442G-MABL-UT-C03
Rockwell Automation Publication 442G-UM001A-EN-P—May 2015
Lasting and correct safety function requires
that the system
mustescape
be protectedrelease
(Optional)
Select
Environmental
19.2 (0.75)Protection
83
M20x1.5
against debris (filings, shavings, etc.), which can become lodged in the locking
(3.27)
(0.06) 4x
Lasting
and
correct
safety
function
requires
that
the
system
must
be
protected
mental
andmust
handle
a suitablerelease
installationassembly
position shouldwith
be
Escape
asting andProtection
correct safety function requires that the system
be modules.
protectedFor this purpose,
against debris (filings, shavings, etc.),
which can
become lodged in the locking
40
work.
gainst debris (filings,
etc.), which can becomeselected.
lodged inThe
thedevice
lockingshould be covered during paintactuation
CLOSED shavings,
(1.57)
shaft
and handle modules. For this purpose, a suitable installationstandard
position should be
442G-MABE1
nd handle modules. For51this purpose, a suitable installation position should be
selected. The device should be covered during paint work.
(2.01) be covered
lected. The device should
during paint work.
OPEN
34
62.5
(2.46)
Replace
the * with the code for the selected cover controls. x = R for use with right handle 442G-MABH-R or L for use with left
handle 442G-MABH-L.
Note: The standard shaft (115 mm/4.53 in.) is optimized for use on 40 mm and 45 mm profiles. An extended shaft is available
(see Accessories) for profiles larger than 45 mm (or when used with mounting plates on a 45 mm profile).
Rockwell Automation Publication 442G-UM001A-EN-P—May 2015
289.3 (11.39)
Rockwell Automation Publication 442G-UM001A-EN-P—May 2015
ell Automation Publication 442G-UM001A-EN-P—May 2015
5.12)
ure 26 - Dimensions for MAB Mounted without Optional Mounting Plates
sting and correct safety function requires that the system must be protected
ainst debris (filings, shavings, etc.), which can become lodged in the locking
NHP Safety Reference Guide > Safety Products
4-12
Guard Locking Safety Switches
Allen-Bradley Guardmaster 442G –
Multifunctional Access Box cont
Accessories:
Description
Image
Cat. No.
Description
Image
Cat. No.
Escape release
shaft (250 mm)
442G-MABASHFT
Escape release
mounting plate
442G-MABAMPE
Handle assembly
mounting plate+
442G-MABAMPH
19-pin M23
2 m cordset•
889M-F19RM-2
Lock module
mounting plate+
442G-MABAMPL
+Handle and Lock Module mounting plates must be used together.
•
Other cordset lengths available on ab.com.
Technical Data:
IEC 60947-5-3, EN ISO 13849-1, ISO 14119, UL 508
(evaluated for risks of electrical shock and fire;
only suitable for NFPA 79 applications only)
Standards
Safety ratings
Safety classification
Type 4 interlocking device with guard locking and highcoded RFID
actuators according to ISO 14119
Functional safety data
PFHd: 2.47 x 10-8; PLe, Cat. 4 (according to ISO 13849-1).
Mission time: 20 years.
B10d for E-stop: 1.0 x 105 cycles
Certifications
cULus (UL 508) and CE Marked for all applicable EU directives
385 years
Outputs
MTTFd*
Dual channel interlock may be suitable for performance levels PLe or PLd (according to
ISO 13849-1:2006) and for use in SIL 2 or SIL 3 systems (according to IEC 62061) depending on
application characteristics Certifications CE marked for all applicable directives, cULus
(UL 508), and TÜV
Safety outputs (FO1A/FO1B)
Semiconductor outputs, PNP
Output Current,
maximum (each)
200 mA
Output voltage UFO1A / UFO1B
1 @ 50 mA switching current
ON: UB - 2V…UB , OFF: 0…1V DC
Monitoring Outputs
Push Button Controls
and Indicators
Monitoring Outputs
(OD, OT, OL, OI)
P-switching and short circuit-proof
Output Voltage
UA - 2V…UA
Maximum Load (each)
50 mA, maximum
Operating Voltage
5…24 V DC
Operating Current
1…100 mA
Breaking Capacity, maximum
250 mW
Power Supply LED
24 V DC
NHP Safety Reference Guide > Safety Products
4-13
Guard Locking Safety Switches
Allen-Bradley Guardmaster 442G –
Multifunctional Access Box cont
Technical Data:
Operating Characteristics
Torque Settings, maximum
Locking Force Fmax
Holding Force Fzh (ISO 14119)
Maximum Impact Energy Withstand
Locking Bolt Alignment
Tolerance
Operating Voltage UB
2000 N
Auxiliary Power UA
Class 2 PELV 24V DC +10/-15% required
Short circuit and reverse polarity protected, cross-fault
detection
Protection Type
Physical Characteristics
300 J
Horizontal: ± 4 mm; Vertical: ± 5 mm
Class 2 PELV 24V DC +10/-15% required
Current Consumption IUB (no
load on any outputs)
With energized guard-locking
solenoid and unloaded outputs
OI,OL,OT and OD
Push button (no load, per LED)
80 mA
External Fuse
Refer to 442G-MAB Multi-functional Access Box User Manual
Response Time (On)
570 ms
Response Time (Off )
350 ms first switch, 5 ms each additional switch
Risk Time (per IEC 60947-5-3)
350 mS
Discrepancy Time
10 ms (maximum)
Start-up Time (availability)
0.5 s configured for standalone operation
8 s configured for series operation
Maximum Length of
Switch Chain
Utilization Category
(IEC 60947-5-2)
Insulation Voltage Ui (IEC 609471)
Impulse Withstand Voltage Uimp
Environmental
Characteristics
1 Nm lock module cover screws (6x)
0.5 Nm manual release locking screw
2 Nm handle set screw (handle and escape release)
2600 N
350 mA
5 mA
10 MAB devices
DC-13 24V 200 mA
30V
1.5 kV
Pollution Degree (IEC 60947-1)
3
Manual Release
Built in (ISO 14119)
Mechanical Life
Ambient Temperature [C (F)]
at UB = DC 24 V
Storage Temperature [C (F)]
1,000,000 operations
-20…+55° (-4…+131°)
Enclosure Rating
IP65
Operating Humidity
5…80% relative
Vibration/Shock
IEC 60068-2-27 30 g, 11 ms/IEC 60068-2-6 10…55 Hz
Lock module with cover 750 g, handle assembly 1000 g,
escape release 500 g
Glass fiber reinforced plastic, nickel-plated die-cast zinc,
anodized aluminum handle, stainless steel hardware
Weight
Materials
-20…+65° (-4…+149°)
NHP Safety Reference Guide > Safety Products
4-14
Non-contact Safety Switches
SensaGuard™ Series
?
Featuring the latest in RFID technology sensors, ideal for guard door monitoring.
1-
Features:
•CAT4/SIL 3 rating maintained even with
multiple units connected in series
•Uniquely coded versions available
•Includes models with integrated latch
•Plastic or stainless steel housing
•IP 69K
•Large sensing distances
•Tolerance to misalignment
Dimensions & Wiring:
10.67 (0.42)
62.5
(2.46)
M18X1
Sensor
7 (0.28)
16.84
(0.66)
4.57 (0.18)
?
1-
53.98 (2.13)
75.8 (2.98)
88 (3.46)
8
27 (0.32)
(1.06)
3.17
(0.125)
5.08
(0.2)
Dia.
4.57
(0.18)
18 mm Barrel
77.98
(3.07)
30
(1.18)
30 mm Plastic Actuator
62.53
(2.46)
21.5
(0.85)
QD
Connector
Version
9.96
(0.392)
11.8
(0.46)
19.81
(0.78)
82.55
(3.25)
57.96
(2.28)
88.14
(3.47)
13.41
(0.528)
Integrated Latch
2.03 (0.08)
19.81
(0.78)
4.57
(0.18)
Sensor
15.42
(0.61)
67.06 (2.64)
18.54 (0.73)
20.65
(0.813)
30.4
(1.197)
24.99
(0.984)
18 mm Plastic Actuator
18 mm actuator
13.72
(0.54) 15.87
(0.62)
36.47
(1.436)
22.22
(0.87)
48.92
(1.926)
30 mm actuator
22.22
(0.87)
48.92
(1.926)
3.17
(0.125)
30 mm Plastic Actuator
4.57
(0.18) Dia.
19.81
(0.78)
M18X1
15.87
36.47
19.81 (1.436)(0.62)
(0.78)
13.72
(0.54)
19.81
(0.78)
67.06 (2.64)
48.92
(1.926)
30.4
(1.197)
4.57
(0.18) Dia.
2.03 (0.08)
3.17
(0.125)
18 mm Plastic Actuator
15.42
(0.61)
13.72
(0.54) 15.87
(0.62)
36.47
(1.436)
4.57
(0.18) Dia.
15.87
36.47
19.81 (1.436)(0.62)
(0.78)
13.72
(0.54)
22.22
(0.87)
48.92
(1.926)
16.84
(0.66)
22.22
(0.87)
3.17
(0.125)
4.57
(0.18) Dia.
18 mm Barrel
36.5 (1.44)
M12 x 1
9.7
(0.38) Dia.
Large plastic rectangular
MSR127RP with Three Sensors
Integrated latch
Monitored
Reset
M o n ito r e d R e s e t
Automatic
Reset
A u to m a tic R e s e t
+24V DC
SensaGuard
Unit 1
SensaGuard
Unit 2
S21
S22
S34
S11
S52
S12
13
23
33
Brown
Red
A1
Reset
SensaGuard
Unit 3
Yellow
Pink
Gray
Blue
41
Brown
Red
33
Yellow
Pink
Gray
Blue
23
MSR127RP
SensaGuard
Unit 2
Brown
Red
13
Yellow
Pink
Gray
Blue
S12
SensaGuard
Unit 1
Brown
S25
Red
Yellow
Pink
Gray
Blue
S11
Brown
Red
Yellow
Pink
Gray
Blue
Brown
Red
Yellow
Pink
Gray
Blue
A1
+24V DC
SensaGuard
Unit 3
41
MSR127TP
A2
14
24
K1
K2
34
42
S21
GND
S22
S34
A2
14
24
K1
K2
34
42
GND
NHP Safety Reference Guide > Safety Products
4-15
Non-contact Safety Switches
SensaGuard™ Series cont
Ordering Details:
Cat. No.
(All part numbers below
include actuators)
440NZ21S16A
440NZ21U16A
440NZ21S16H
440NZ21U16H
440NZ21S26A
440NZ21U26A
440NZ21S26H
440NZ21U26H
440NZ21S17A
440NZ21U17A
440NZ21S17B
440NZ21U17B
440NZ21S17H
440NZ21U17H
440NZ21SS2A
440NZ21US2A
440NZ21SS2H
440NZ21US2H
440NZ21SS2AN
(with margin indication)
440NZ21US2AN
Body type
Actuator type
Sensing
distance
18mm plastic barrel
18 mm plastic
15 mm
18mm plastic barrel
18 mm plastic
15 mm
18mm plastic barrel
30 mm plastic
25 mm
18mm plastic barrel
30 mm plastic
25 mm
18mm stainless steel
barrel
18 mm stainless steel
10 mm
18mm stainless steel
barrel
18 mm stainless steel
10 mm
18mm stainless steel
barrel
18 mm stainless steel
15 mm
Rectangular plastic
Standard
15 mm
Rectangular plastic
Standard
15 mm
Rectangular plastic
Standard
15 mm
Rectangular plastic
Standard
15 mm
(with margin indication)
440NZ21SS2HN
(with margin indication)
440NZ21US2HN
(with margin indication)
Actuator
Code Type
Standard
Unique
Standard
Unique
Standard
Unique
Standard
Unique
Standard
Unique
Standard
Unique
Standard
Unique
Standard
Unique
Standard
Unique
Standard
Unique
Standard
Unique
440NZ21SS3PA
440NZ21US3PA
440NZ21SS3PH
440NZ21US3PH
Rectangular with
integrated latch
Integrated latch version
N/A
Standard
Unique
Standard
Unique
Rectangular with
integrated latch
Integrated latch version
N/A
Connection systems
Body type
Spare Actuators
Body Type
889DF8AB5
Cordset (5m)
440NZ18PT
18mm plastic actuator 440NZPREC
889DF8ABDM5
Patchcord (5m)
440NZ18UPT
18mm unique coded
plastic actuator
898D438YD8
T-port
440NZ30PT
30mm plastic actuator 440NZPRECM
898D418UDM
Shorting plug
440NZ30UPT
30mm unique coded
plastic actuator
440NZUPRECM
440NZ18SST
18mm stainless steel
actuator
440NZLPREC
440NZ18USST
18mm unique coded
440NZULPREC
stainless steel actuator
Spare Actuators
440NZUPREC
Connection
3 m cable
6-inch pigtail 8-pin M12
3 m cable
6-inch pigtail 8-pin M12
3 m cable
10 m cable
6-inch pigtail 8-pin M12
3 m cable
6-inch pigtail 8-pin M12
3 m cable
6-inch pigtail 8-pin M12
3 m cable
6-inch pigtail 8-pin M12
Body Type
Rectangular plastic
actuator
Unique coded rectangular
plastic actuator
Rectangular plastic actuator
with margin indication
Unique coded rectangular
plastic actuator with margin
indication
Rectangular plastic actuator
with integrated latch
Unique coded rectangular
plastic actuator with
integrated latch
NHP Safety Reference Guide > Safety Products
4-16
Non-contact Safety Switches
SensaGuard™ Series cont
Technical Data:
Standards
Safety ratings
IEC 60947-5-3, IEC 61508, EN 954
Safety classification
Category 4/SIL 3
Functional safety data
For up-to-date information, visit http://www.ab.com/Safety/
PFHd*
1.12 x 10-9 operations
MTTFd*
385 years
Dual channel interlock may be suitable for performance levels PLe or PLd (according to
ISO 13849-1:2006) and for use in SIL 2 or SIL 3 systems (according to IEC 62061) depending on
application characteristics Certifications CE marked for all applicable directives, cULus
(UL 508), and TÜV
Operating characteristics
Environmental
Physical characteristics
Outputs
(Guard Door Closed, actuator in Place)
Safety Outputs 2 x PNP, 0.2 A, max.; Status: ON (+24 V DC)
Auxiliary outputs
1 x PNP, 0.2 A max.; Status: OFF (0 V DC)
Sensing distance (assure)
18 mm plastic barrel/18 mm target 15 mm (0.59 in)
18 mm plastic barrel/30 mm target 25 mm (0.98 in)
18 mm stainless steel barrel/standard target 10 mm (0.39 in)
Large rectangular flat pack with standard target 15 mm (0.59 in)
Repeat Accuracy
10% of sensing range
Output current (max)
200 mA (all outputs)
Operating voltage
24 V DC, +10%/-15% Class 2
Current consumption
50 mA
Frequency of operating cycle
1 Hz
Response time
(Off ) 54 ms
Enclosure type rating
IP 69K
Operating temperature
-10ºC ...+55ºC
Relative humidity
5…95%
Shock
IEC68-2-27 30 g, 1 ms
Vibration
IEC 68-2-6, 10…55 Hz
Radio frequency
IEC 61000-4-3, IEC 61000-4-6
Housing material
Valox® DR 48
Actuator material
Valox® DR 48
Colour
Red
*Data based on usage rate of 1 op / 10 mins., 24 hrs / day, / 360 days / year, representing 51840 operations per year.
Also a Mission Time / Proof Test interval of 30 years.
NHP Safety Reference Guide > Safety Products
4-17
Non-contact Safety Switches
MC1-MC2 Series
Features:
MC1
MC2
• Non-contact actuation
• IP 67 or IP 69K
• 2 N/C Reeds
• Magnetic coded sensing
• High tolerance to misalignment
Ordering Details:
Cat. No.
Type
LED Indicator
Connection
440NZ2NRS1A
MC1
No
3m cable
440NZ21W1PH
MC2
Yes
8-PIN micro (M12)
Spare Actuators
440NA17233
MC1 spare actuator
440NA32114
MC2 spare actuator
13 (0.51)
22
(0.87)
13 (0.51)
20
(0.79)
29
(1.14)
53 (12.1)
5.5
(0.22)
20 (0.79)
5.5
(0.22)
48
(1.89)
16.5
22
(0.65)
(0.87)
4.2 (0.17)
Dia.
29
(1.14)
48
(1.89)
16.5
22
(0.65)
(0.87)
4.2 (0.17)
Dia.
S11
S52
S12
13
23
33
MSR127RP
L1
41
16.5
(0.65)
L2
Aux
N/A
Safety B-
Green (3)
Safety A-
White (1)
Pink (6)
Safety A+
Safety B+
Yellow (4)
20 (0.79)
Grey (5)
+24v
Red
A1
5.5
(0.22)
Grey
53 (12.1)
Brown (2)
20
(0.79)
5.5
(0.22)
+24V
0v
Magnetically Coded Small Flat Pack
Red (8)
22 (0.87)
22
(0.87)
MC2
2 x M4
29
(1.14)
L3
16.5
(0.65)
K1
K2
S21
S22
S34
A2
14
24
34
42
Pink
4.8 (0.19)
48
(1.89)
4.2 (0.17)
Dia.
Blue (7)
22 (0.87)
48 (1.89)
48 (1.89)
4.8 (0.19)
25 (0.98)
24 (0.94)
48
(1.89)
4.2 (0.17)
Dia.
2 x M4
12
(0.47)
24 (0.94)
MC2
29
(1.14)
Yellow
12 (0.47)
25 (0.98)
24 (0.94)
24 (0.94)
22 (0.87)
6 (0.24)
12 (0.47)
5.5 (0.22)
2 x M4
25 (0.98)
12
(0.47)
13 (0.51)
25 (0.98)
MC2
MC1
MC1
22 (0.87)
Ø 4.2
6 (0.24)
2 x M4
24 (0.94)
4.8 (0.19)
MC1
5.5 (0.22)
48 (1.89)
Ø 4.2
24 (0.94)
4.8 (0.19)
48 (1.89)
13 (0.51)
Dimensions & Wiring:
K1
K2
M
0V
NHP Safety Reference Guide > Safety Products
4-18
Non-contact Safety Switches
MC1-MC2 Series cont
Technical Data:
Standards
Safety ratings
EN954-1, ISO13849-1, IEC/EN60204-1, NFPA79, EN1088, ISO14119,
IEC60947- 5-1, IEC/EN60947-5-3, ANSI B11.19, AS4024.1
Safety classification
Category 1 device per EN 954-1 dual channel contacts suitable
for category 3 or 4 systems
B10d
> 2 x 106 operations at min.
PFHd*
3 x 10-7
MTTFd*
> 385 years
Dual channel interlock may be suitable for performance levels PLe or PLd (according to
ISO 13849-1:2006) and for use in SIL 2 or SIL 3 systems (according to IEC 62061) depending on
application characteristics Certifications CE marked for all applicable directives, cULus, and TÜV
Operating characteristics
Environmental
Physical characteristics
Outputs
Guard door closed, actuator in place
Safety outputs
MC1: 2 N/C Reeds
MC2: 2 N/C Solid State Relays
Auxiliary
MC1: MC2: 1PNP, 0.2 A max. Status Off (0 V DC)
Operating distance:
make mm
MC1: 8 mm
MC2: 10 mm
Operating distance:
break mm
MC1: 15 mm
MC2: 25 mm
Repeat accuracy
10% of sensing range
Output current max
200 mA
Switching current
@ voltage, max.
MC1: 24 V DC @200 mA
MC2: 24 V DC @ 200 mA +10%/-15%
Operating voltage/
power supply
MC2: 24 V DC, +10%/-15%/50 mA max./Class 2 SELV
Frequency of
operating cycle
1 Hz
Enclosure type rating
MC1: IP 67
MC2: IP 69K
Operating temperature
-10ºC … +55ºC
Relative humidity
5..95%
Shock
IEC 68-2, 27. 30 g, 11ms
Vibration
IEC 68-2-6, 10..55 Hz
Radio frequency
IEC 61000-4-3, IEC 61000-4-6
Housing material
MC1: Molded ABS
MC2: Ultrador
Actuator material
MC1: Molded ABS
MC2: Ultrador
Colour
Red
*Data based on usage rate of 1 op / 10 mins., 24 hrs / day, / 360 days / year, representing 51840 operations per year.
Also a Mission Time / Proof Test interval of 38 years.
NHP Safety Reference Guide > Safety Products
4-19
Non-contact Safety Switches
Sipha Sensors Series
Features:
• Non-contact actuation
• Magnetic coded sensing
• Four housing styles
• Must use dedicated Sipha control unit
Ordering Details:
Cat. No.
Housing material
Safety contacts
Auxiliary contacts
Body type
Connection
440NS32022
ABS plastic
1 N/C / 1 N/O
1 N/C
S12
3 m cable
440NS32032
ABS plastic
1 N/C / 1 N/O
1 N/C
S12
10 m cable
440NS32037
ABS plastic
1 N/C / 1 N/O
1 N/O
S13
3 m cable
440NS32015
ABS plastic
1 N/C / 1 N/O
–
S21
3 m cable
440NS32101
Nylon
1 N/C / 1 N/O
None
S31
3 m cable
440NS32047
Stainless steel
1 N/C / 1 N/O
1 N/C
S42
8-PIN micro M12
1 N/O
1 N/C
solid
state
22.5 mm
Control
unit 1
440N-S32021
24 V AC/DC;
115/230 V AC
2 N/O
1 N/C
45 mm
Control
unit 2
24 V AC/DC;
115/230 V AC
2 N/O + 1 N/O
delayed
1 N/C
90 mm
4.4
(0.17)
Sipha 6
5 (0.2)
=
440N-S32052
mm (in)
19.5
(0.77)
=
=
16
(0.63)
=
=
=
33.5
(1.32)
19
(0.75)
Sipha S2
19 (0.75)
41 (1.61)
8 (0.31)
8 (0.31)
=
16
(0.63)
=
19.5
(0.77)
=
=
4.4 (0.17)
16
(0.63)
=
33.5
(1.32)
78.5 (3.09)
11.5
(0.45)
=
Ø 30 (1.18)
=
5 (0.2)
=
5 (0.2)
62.5 (2.46)
M18
=
78.5 (3.09)
Sipha S31
41 (1.61)
S ipha S 2 0
33.5
(1. 32)
=
=
19.5
(0.77)
=
Ø 5.1 (0.2)
Sipha
S30
Sipha
S42, S43
Sipha S40
7 (0.28)
16
19
(0.6 3)
=
19
(0.75)
(0.75)
Sipha S3
Sipha S4
S ipha S 2 0
5 (0.2)
=
11.5
(0.45)
=
11.5
(0.45)
S ipha S 4
11.5
(0.45)
62.5 (2.46)
41 (1.61)
19
(0.75)
S ipha S 2 1 , S 2 2 , S 2 3
78.5 ( 3.09)
= 31)
8 (0.
62.5 (2.46)
16
(0.6 3)
=
NHP Safety Reference Guide > Safety Products
4.4 (0.17)
=
19.5
(0.77)
=
5 (0.2)
=
16
(0.6 3)
( 3.09)
6 (0.24)
8 (0. 31)
=
(1. 32)
=
11.5
(0.45)
33.5
(1. 32)
=
=
=
(2.46)
Ø 5.1
(0.2)
M18
=
5 (0.2)
( 3.09)
19.5
(0.77)
=
S ipha S3 1
4.4
(0.17)
11.5
(0.45)
8 (0. 31)
30 (1.1
49Ø(1.9
3) 8)
(2.46)
10
(0. 39)
78.5 ( 3.09)
M18
S3 1
mm (in) areS ipha
Dimensions
approximate
and are not intended
to be used for installation33.5
purposes.
mm (in)
60 (2. 36)
62.5 (2.46)
S ipha S 3
33.5
(1.32)
=
5 (0.2)
4.4
(0.17)
8 (0. 31)
Sipha S1
49 (1.9 3)
8 (0. 31)
60 (2. 36)
5 (0.2)
6 (0.24)
4.5 (0.18)
mm (in)
8 (0. 31)
mm (in)
49 (1.93)
10
(0.39)
=
19
(0.75)
=
S ipha S 4
=
7 (0.28)
S ipha S 2 1 , S 2 2 , S 2 3
S ipha S 3
82 (3.23)41 (1.61)
=
41 (1.61)
7 (0.28)
19
(0.75)
19 (0.75)
60 (2.36)
7 (0.28)
73 (2.87)
73 (2.87)
82 (3.23)
41 (1.61)
9 (0.35)
7 (0.28)
5 (0.2)
5 (0.2)
S ipha S 10
=
7 (0.28)
4.5 (0.18)
41 (1.61)
8
= (0.31)
82 (3.23)
4.5 (0.18)
4.2 (0.17)
4.4
(0.17)
7 (0.28)
7 (0.28)
8
= (0.31)
82 (3.23)
68 (2.68)
=
S ipha S 11, S 12, S 13
9 (0.35)
4.2 (0.17)
2 x M4
4. 8 (0.19)
25 (0.9 8) 12 (0.47)
4.5 (0.18)
41 (1.61)
S ipha S 10
4.2 (0.17)
mm (in)
68 (2.68)
24 (0. 94)
24 (0.94)
13 (0.51)
22 (0. 87)
48 (1. 89)
24 (0.94)
2 x M4
4. 8 (0.19)
S ipha S 11, S 12, S 13
2 x M4
25 (0.9 8)
4.2 (0.17)
S ipha S 2
22 (0. 87)
22 (0. 87)
24 (0. 94)
12
(0.47)
2 x M4
48 (1. 89)
25 (0.9 8)
48 (1. 89)
1 3 (0.51)
6 (0.24)
5.5 (0.22)
22 (0. 87)
1 3 (0.51)
5.5 (0.22)
48 (1. 89)
24 (0.94)
Ø 4.2
12
(0.47)
25 (0.9 8) 12 (0.47)
Ø 4.2
24 (0.94)
6 (0.24)
13 (0.51)
mm (in)
S ipha S4.18 (0.19)
4. 8 (0.19)
mm (in)
S ipha S 2
mm (in)
mm (in)
8 (0.31)
mm (in)
S ipha S 1
6 (0.24)
Sipha S42, S43
Dimensions & Wiring:
4-20
33.
(1.3
=
11.5
24 V AC/DC
8 (0.31)
440N-S32013
62.5 (2.46)
Type
8 (0.31)
Housing
width
=
Auxiliary
contacts
78.5 (3.09)
Safety
contacts
11.5
(0.45)
Supply
voltage
8 (0.31)
Housing
62.5 (2.46)
Cat. No.
6 (0.24)
Recommended Logic Interfaces
19.
(0.7
Non-contact Safety Switches
Sipha Sensors Series cont
Technical Data:
Standards
Safety ratings
EN954-1, ISO13849-1, IEC/EN60204-1, NFPA79, EN1088, ISO14119,
IEC60947-5- 1, IEC/EN60947-5-3, ANSI B11.19, AS4024.1
Safety classification
Safety classification rating dependent on control unit and application.
Functional safety data
B10d
> 2 x 106 operations at min.
PFHd
3 x 10-7
MTTFd
> 385 years
Dual channel interlock may be suitable for performance levels PLe or PLd (according to
ISO 13849-1:2006) and for use in SIL 2 or SIL 3 systems (according to IEC 62061) depending on application
characteristics Certifications CE marked for all applicable directives, cULus, and TÜV
Operating characteristics
Environmental
Physical characteristics
Auxiliary output
switching
300 V DC, 250 V AC, 0.5 A including inrush.
15 V A/10 W suitable for AC/DC circuits
Operating distance:
make mm
Style S1: 5
Style S2: 9
Style S3: 5
Style S4: 10
Operating distance:
break mm
Style S1: 11
Style S2: 12
Style S3: 12
Style S4: 13
Enclosure type rating
IP 67
Operating temperature
S1, S2, S3: -10ºC …+55ºC
S4 (GD2): -25ºC …+125ºC
Vibration
1 mm, 10…55 Hz
Shock
30 g, 11 ms half-sine
Cable size
0.54 mm2 (20 AWG) 4-wire PVC jacket
OD – 4 mm
Material
S1, S2: Molded ABS
S30 (actuator): Polyester
S31 (sensor): Nylon (Trogamid)
S4 (GD2): Stainless steel
Mounting
Any position
Weight
S1: sensor: 18 g; actuator: 15 g
S2: sensor: 20 g; actuator: 30 g
S3: sensor: 18 g; actuator: 6 g
S4: sensor: 150 g; actuator: 170 g
NHP Safety Reference Guide > Safety Products
4-21
Safety Hinge Switches
Sprite Series
Features:
• Contacts: 2 N/C or 1 N/O / 1 N/C
• Four possible shaft positions,
easy to install
• Ideal for small light-weight guards
•The smallest hinge interlock switch
available, 75 x 25 mm case
•Degree of operation can be customised
with adjustable cam
Ordering Details:
Cat. No.
Housing material
Safety contacts
Shaft type
Connection
440HS34010
Glass-filled PBT
2 N/C
Solid
M16 conduit
440HS34021
Glass-filled PBT
1 N/O / 1 N/C
Solid
M16 conduit
Dimensions & Wiring:
Dimensions are not intended to be used for installation purposes.
# = mm (in)
75 (2.95)
2 x M4
25 (0.98)
3 (0.12)
12.5 (0.49)
B
3 (0.12)
34.5 (1.36)
36 (1.42)
12.5 (0.49)
18 (0.71)
mm (in)
A, Ø
10 (0.39)
8 (0.31)
10 (0.39)
16.5 (0.65)
12.5
(0.49)
29 (1.14)
1 x M16
B
80 (3.14)
60 (2.36)
50 (1.96)
A
Hollow Hollow
Shaft Shaft
5 (0.2)
2 holes 3.2 (0.12) Dia.
30
(1.18)
13
(0.51)
25.5
(1.0)
5 (0.2)
8
(0.31)
2 holes M4 in line
16
(0.63) Dia.
9.5
(0.37) Dia.
Dimensions are approximate and are not intended to be used for installation purposes.
NHP Safety Reference Guide > Safety Products
4-22
Safety Hinge Switches
Sprite Series cont
Technical Data:
Standards
EN954-1, ISO13849-1, IEC/EN60204-1, NFPA79, EN1088, ISO14119, IEC/
EN60947-5-1, ANSI B11.19,
Safety ratings
Safety classification
Category 1 device per EN 954-1 May be suitable for use in Cat 3 or Cat 4
systems depending on the architecture and application characteristics
Functional safety data
B10d
> 2 x 106 operations at min. load
PFHd*
< 3 x10-7
MTTFd*
> 385 years
May be suitable for use in performance levels Ple or Pld systems (according to ISO 13849-1:2006) and
for use in SIL 2 or SIL 3 systems (according to IEC 62061) depending on the architecture and application
characteristics Certifications CE marked for all applicable directives, cULus NRTL/C and TÜV
Outputs
Operating characteristics
Environmental
Physical characteristics
Safety contacts
2 N/C direct opening action
1 N/C direct opening action
Auxiliary contacts
Auxiliary contacts — 1 N/O
Shaft rotation for contact operation maximum 11º
Minimum 3° (adjustable)
Thermal current
10 A
Rated insulation
voltage (Ui)
500 V
Switching current @
voltage
Min. 5 mA @ 5 V DC
Break contact force
Min. 8 cNm (torque on shaft)
Actuation speed
Max. 160 mm per sec.
Actuation frequency
Max. 1 cycle per sec.
Operating life
@ 100 mA load 1,000,000 operations
Enclosure type rating
IP 67
Operating temperature
-20ºC …+80ºC
Housing material
UL approved glass-filled PBT
Shaft material
Stainless steel
Weight
80 g
Colour
Red
*Data based on usage rate of 1 op / 10 mins., 24 hrs / day, / 360 days / year, / representing 51840 operations per year.
Also a Mission Time / Proof Test interval of 38 years.
NHP Safety Reference Guide > Safety Products
4-23
Safety Hinge Switches
Ensign 3 Series
Features:
•Ideal for small light-weight guards
•Degree of operation can be customised
with adjustable cam
• Contacts 2 N/C & 1 N/O or 3 N/C
(sealed to IP 67)
•Four possible shaft positions, easy to install
•Solid and hollow shafts available
Ordering Details:
Auxiliary contacts
Shaft type
Connection
440HE22027
Stainless steel
2 N/C
1 N/O
Solid
M16 conduit
440HE22025
Stainless steel
3 N/C
-
Solid
M16 conduit
3 (0.12)
13
(0.51)
20 (0.79)
22 (0.87)
31 (1.22)
Dimensions & Wiring:
1 x M16
30.4 (1.2)
Safety contacts
2 x M4
25 (0.98)
Housing material
25 (0.98)
Cat. No.
34.4 (1.35)
36.4 (1.43)
38.4 (1.51)
mm (in)
A, Ø
10 (0.39)
8 (0.31)
10 (0.39)
B
90.5 (3.56)
B
80 (3.14)
60 (2.36)
50 (1.96)
12.5 (0.49)
A
Hollow Shaft
5
(0.2)
2 holes 3.2 (0.12) Dia.
Hollow Shaft
13
(0.51)
8
(0.31)
30
(1.18)
25.5
(1.0)
5 (0.2)
2 holes M4 in line
16
(0.63) Dia.
9.5
(0.37) Dia.
NHP Safety Reference Guide > Safety Products
4-24
Safety Hinge Switches
Ensign 3 Series cont
Technical Data:
Standards
Safety ratings
EN954-1, ISO13849-1, IEC/EN60204-1, NFPA79, EN1088, ISO14119,
IEC/ EN60947-5-1, ANSI B11.19, AS4024.1
Safety classification
Category 1 device per EN 954-1 dual channel interlocks suitable for
category 3 or 4 systems
Functional safety data
Note: For up-to-date information, visit http://www.ab.com/Safety/
B10d
> 2 x 106 operations at min. load
PFHd*
< 3 x10-7
MTTFd*
> 385 years
May be suitable for use in performance levels Ple or Pld systems (according to ISO 13849-1:2006) and
for use in SIL 2 or SIL 3 systems (according to IEC 62061) depending on the architecture and application
characteristics Certifications CE marked for all applicable directives, cULus, and TÜV.
Outputs
Operating characteristics
Environmental
Physical characteristics
Safety contacts
3 N/C direct opening action
2 N/C direct opening action
Auxiliary contacts
1 N/O
Shaft rotation for contact operation
3 N/C Adjustable 12° max.: 3° min.
2 N/C 1 N/O (BBM) adjustable
14° max.: 5° min.
2 N/C 1 N/O (MBB) adjustable
12° max.: 3° min.
Thermal current
10 A
Rated insulation
voltage (Ui)
500 V
Switching current @
voltage
Min. 5 mA @ 5 V DC
Break contact force
8 cNm (torque on shaft)
Actuation speed
160 mm (6.29 in) per sec.
Actuation frequency
1 cycle per sec.
Operating life
@ 100 mA load 1,000,000 operations
Enclosure type rating
IP 67
Operating temperature
-20ºC …+80ºC
Housing material
UL approved glass-filled PBT
Shaft material
Stainless steel
Weight
100 g
Colour
Red
*Data based on usage rate of 1 op / 10 mins., 24 hrs / day, / 360 days / year, representing 51840 operations per year.
Also a Mission Time / Proof Test interval of 38 years.
NHP Safety Reference Guide > Safety Products
4-25
Safety Hinge Switches
Rotacam Series
Features:
•Can be used as a hinge pin on light or
medium weight guard doors
• Isolates power within 5⁰ of door movement
• Degree of operation can be customised
with adjustable cam
• Robust die-cast case,
ideal for heavy duty applications
• Contacts, 2 N/C & 1 N/O
Ordering Details:
Cat. No.
Housing material
Safety contacts
Auxiliary contacts
Shaft type
Connection
440RH03074
Heavy duty die-cast alloy
2 N/C
1 N/O
Pre-bored
M20 conduit
440RH03079
Heavy duty die-cast alloy
2 N/C
1 N/O
Solid
M20 conduit
6.5 (0.26)
3.5 (0.14)
14.5 (0.57)
Dimensions & Wiring:
99 (3.9)
23.5 (0.93)
38 (1.5)
6.5 (0.26)
6.5
(0.26)
L
M5 Tapped
"A"
M5 Tapped
D
65 (2.56)
52 (2.05)
86 (3.39)
36 (1.42)
15.5 (0.61)
M4
# = mm (in)
L
D
Rotacam HS-2
30mm (1.18)
16mm (0.63)
Rotacam P85
85mm (3.35)
12.7mm (0.5)
Ø 3.2mm (0.13)
5 (0.2)
25 (0.98)
"A"
Ø 9.5 (0.37)
8 (0.31)
2 x M4 (Rotacam HS-2)
13 (0.51)
24 (0.94)
M4
NHP Safety Reference Guide > Safety Products
4-26
Safety Hinge Switches
Rotacam Series cont
Technical Data:
Standards
EN954-1, ISO13849-1, IEC/EN60204- 1, NFPA79, EN1088, ISO14119, IEC/
EN60947-5-1, ANSI B11.19, AS4024.1
Safety ratings
Safety classification
Category 1 Device per EN954-1
Dual-channel interlocks suitable for category 3 or 4 systems
Functional safety data
B10d
> 2 x 106 operations at min. load
PFHd*
< 3 x10-7
MTTFd*
> 385 years
Safety contacts
2 N/C direct-opening action
Auxiliary contacts
1 N/O
Shaft Rotation for Contact Operation 11° maximum;
5° minimum, (adjustable)
Thermal current
10 A
Rated insulation
voltage (Ui)
500 V
Switching current @
voltage
5 mA @ 5 V DC
Break contact force
12 cNm (torque on shaft)
Actuation speed
160 mm (6.29 in) per sec.
Actuation frequency
1 cycle per sec.
Operating life
@ 100 mA load >1,000,000 operations
Enclosure type rating
IP 66
Operating temperature
-20ºC …+80ºC
Housing material
Heavy duty die-cast alloy
Shaft material
Stainless steel
Weight
420 g
Colour
Red
Outputs
Operating characteristics
Environmental
Physical characteristics
May be suitable for use in performance levels Ple or Pld systems (according to ISO 13849-1:2006)
and for use in SIL 2 or SIL 3 systems (according to IEC 62061) depending on the architecture and
application characteristics Certifications CE marked for all applicable directives, cULus, SUVA, and TÜV
*Data based on usage rate of 1 op / 10 mins., 24 hrs / day, / 360 days / year, representing 51840 operations per year.
Also a Mission Time / Proof Test interval of 38 years.
NHP Safety Reference Guide > Safety Products
4-27
NHP SAFETY REFERENCE GUIDE
PRODUCTS
Trapped Key Interlocks
Prosafe Trapped Key Systems
Rotary Switches and Isolators
Features:
•
•
•
•
•316L Stainless steel keys
•Direct drive operation - positively
opens contacts
•IP 65 rated enclosure - water
and dust resistant
Stainless steel dustcap included
Up to 400 A isolation
4 N/O or 2 N/O and 2 N/C contacts
Replacable code barrel assembly
Ordering Details:
Cat. No.
440TMRKSE10*
Contacts
4 N/O
Current rating
20 A
Type
Enclosure type (IP 65)
440TMRKSE11*
2 N/O & 2 N/C
20 A
Enclosure type (IP 65)
440TMRPSE10*
4 N/O
20 A
Panel mounted
440TMRPSE11*
2 N/O & 2 N/C
20 A
Panel mounted
Accessories
Cat. No.
440TAKEYE10*
Description
Stainless steel key
440TASCBE14*
Stainless steel replacement code barrel for products other than 100 A RPS/RKS unit
440TASCBE11*
Stainless steel replacement code barrel for 100 A unit rotary switch
440TASFC10*
Stainless steel weatherproof replacement dust cap
* Substitute the desired primary code for this symbol
How to Order:
To complete the Cat. No. substitute the * symbol with the desired
primary key code.
The primary key does not come with the rotary switch, it must be
ordered separately.
Preferred key codes:
For example: To order a panel mounted rotary switch, that is 2 N/O
& 2 N/C rated at “20 A” and “Aa” coded the part number would be
440TMRPSE11AA a primary key would also need to be ordered.
440TAKEYE10AA.
AA
“Aa” code
BA
“Ba” code
CA
“Ca” code
DA
“Da” code
EA
“Ea” code
FA
“Fa” code
GA
“Ga” code
HA
“Ha” code
Preferred key codes are typically stocked
in larger quantities, reducing lead times
to receive your trapped key system.
You will need to allow time for your
system to be assembled which takes
approximately 3 days from receipt
of order, providing the key codes are
available.
When using key codes not in the
preferred list, please check availability
and lead times with NHP.
NHP Safety Reference Guide > Safety Products
4-29
Prosafe Trapped Key Systems
Rotary Switches and Isolators cont
Technical Data:
Technical ratings
Stainless steel construction
Standards
EN292-1&2, EN1088, IEC/EN60204-1, IEC/EN60947-5-1, ISO12100-1&2,
ISO14119, GS-ET-19, AS4024.1, UL508, CSA 22.2
Safety classification
Category 1 per EN 954-1 (ISO 13849-1) suitable for category 2, 3, and 4 systems
Certifications
CE marked for all applicable directives, BG, cULus on contact block;
C-Tick not required
Enclosure type rating
IP 65 (RKS only)
Conduit entry
4 x M20 (RKS only)
Operating temperature
-10…40°C
Mechanical life
100,000 operations
Shear force to key
15.1 kN (3398 lbs), max.
Torque to key
14 N•m (124 lb•in), max.
Relative humidity
95%
Finger protection
DIN 57106/VDE 0106 T.100
Electrical life
100,000 operations
Climatic test
Constant to DIN IEC 68 Part 2-3 Variable to DIN IEC 68 Part 2-30
Ambient temperature,
operation encased
-25ºC …+40ºC
(Ui) Rated insulation
voltage
690 V
(Uimp)
Rated Impulse withstand
Voltage
6 kV
S3 intermittent rating
duty factor
(VDE 0530, Part 1) 60/40/25% = 1, 3/1, 6/2 xlu
Dimensions & Wiring:
4 FIXINGS
Ø4.5 (0.17)
60 (2.36)
24 (0.94)
Assembly
Adaptor
Plate
46 (1.81)
80 (3.14)
88.4 (3.48)
60 (2.36)
39 (1.53)
Cover Code
Barrel
23 (0.9)
60 CRS
(2.35)
4 M20 KNOCKOUTS
(2 PER END)
VIEW OF BASE FIXINGS
MRKSE10 & MRKSE11
64 (2.51)
2 Off
20 mm dia.
(0.78)
Knockouts
On Rear
Face
61 CRS
(2.4)
4 Off Ø20 mm (0.78)
Knockouts Typical Position
2 Off Top and 2 Off Bottom
MRKSE12 & MRKSE13
34 (1.33)
3 mm max.
Legend Plate
Panel Thickness
2 Holes
4.0 (0.15) Dia.20.0 (0.78) Dia. Mounting Screws
Mounting Block
View On ‘A’
32.0 (1.25)
Weather Cap
Cover
16.0 (0.62)
85.7 (3.37)
129.2 (4.99)
2 Off M4
Mounting
Holes
115 (4.52)
125 CRS (4.92)
Coded Key
80 (3.14)
70.4 (2.77)
16 (0.62)
‘A’
165 (6.49)
Mounting Centers
100
(3.93)
Code Barrel
Assembly
44.4 (1.74) Dia.
58 (2.28) Dia.
175 (6.88)
64 (2.51)
Panel Mounting
Details
Switch Unit
MRPSE10 & MRPSE11
NHP Safety Reference Guide > Safety Products
4-30
Prosafe Trapped Key Systems
Solenoid Release Unit
Features:
•Direct drive operation - positively opens
contacts
•Intergral solenoid monitoring
•Key trapped until release signal is applied
•IP 65 enclosure or panel mounted versions
•LED or NEON “key free” indication
•316L stainless steel constructions
•Weaterproof stainless steel dust cap as
standard
•UL and CSA approval on switches
•Single or multiple key units available
Ordering Details:
Cat. No.
440TMSRUE11*
Contacts
2 N/O & 2 N/C
Current rating
20 A
Solenoid voltage
24 V DC
440TMSRUE10*
4 N/O
20 A
24 V DC
440TMSRUE33*
2 N/O & 2 N/C
20 A
230 V AC
440TMSRUE30*
4 N/O
20 A
230 V AC
Accessories
Cat. No.
440TAKEYE10*
Description
Stainless steel key
440TASCBE14*
Stainless steel replacement code barrel for products other than 100 A RPS/RKS unit
440TASFC10*
440TAIPB10
Stainless steel weatherproof replacement dust cap
440TAIPB22
Optional IP 65 plastic enclosure (with 32 A Units)
Optional IP 65 plastic enclosure (with 20 A Units)
* Substitute the desired primary code for this symbol
How to Order:
Dimensions & Wiring:
To complete the Cat. No. substitute the * symbol with the
desired primary key code.
The primary key does not come with the solenoid
release unit, it must be ordered separately.
For example: To order a solenoid release unit, that is
2 N/O & 2 N/C rated at “20 A” and “Aa” coded the part
number would be 440TMSRUE11AA, a primary key would
also need to be ordered 440TAKEYE10AA.
Preferred key codes:
AA
“Aa” code
BA
“Ba” code
CA
“Ca” code
DA
“Da” code
EA
“Ea” code
FA
“Fa” code
GA
“Ga” code
HA
“Ha” code
Preferred key codes are typically stocked
in larger quantities, reducing lead times
to receive your trapped key system.
You will need to allow time for your
system to be assembled which takes
approximately 3 days from receipt
of order, providing the key codes are
available.
When using key codes not in the
preferred list, please check availability
and lead times with NHP.
100 (3.94)
MOUNTING
HOLES
Ø4.2 (0.17)
A
ISOLATOR
MRXE10 - 4 N.O. 20 A
MRXE11 - 2 N.O./2 N.C. 20 A
70
(2.76)
PRIMARY
150
(5.91)
SECONDARY
B
70
(2.76)
MADE IN GBR
90 (3.54)
87 (3.43)
NHP Safety Reference Guide > Safety Products
4-31
Prosafe Trapped Key Systems
Solenoid Release Unit cont
Technical Data:
Technical ratings
Stainless steel construction
Standards
EN292-1&2, EN1954-1, IEC/EN602041,EN1088, IEC/EN60947-5-1, ISO138491, ISO12100-1&2, ISO14119, GS-ET-19, AS4024.1
Certifications
CE marked for all applicable directives, BG, and cULus
Material
Solenoid voltage
24 V DC, 110 V AC, 230 V AC
Solenoid power
DC Types: 6.5 W continuous
AC types
6 V A continuous
Shear force to key
15.1 kN max.
Torque to key
14 N•m max.
Trapped key
components
316L stainless
Steel face plate
316L stainless steel
Optional box
ABS plastic
Operating temperature
0ºC … +40ºC
Enclosure type rating
with optional plastic
enclosure
IP 65
Electrical life
100,000 operations
Mechanical life
100,000 operations
Dimensions & Wiring:
100 (3.94)
90 (3.54)
100 (3.94)
90 (3.54)
70
(2.76)
70
(2.76)
24V DC
SOLENOID
(11 W)
150
(5.91)
230V AC
SOLENOID
(17VA)
150
(5.91)
70
(2.76)
70
(2.76)
6 HOLES
Ø4.2 (0.17)
97 (3.82)
90 (3.54)
CRS
35
(1.38)
CRS
35
(1.38)
CRS
R4
max.
66
(2.6)
82
(3.23)
ISOLATOR CONTACTS
3 N.O./3 N.C. 20 A (KEY FREE)
1
3
5
PANEL
CUTOUT 7
9
11
SIX HOLES
Ø4.5 (0.18)
SOLENOID
2
4
6
8
10
12
SOLENOID MONITOR
SWITCHES (KEY TRAPPED)
90 (3.54)
CRS
35
(1.38)
CRS
35
35
(1.38)
CRS
CRS
6 HOLES
Ø4.2 (0.17)
ISOLATOR CONTACTS
4 N.O. 63 A (KEY FREE)
1
R4
max.
66
(2.6)
24V DC
INPUT
92 (3.62)
82
(3.23)
2
4
3
PANEL
CUTOUT
SIX HOLES
Ø4.5 (0.18)
6
5
7
230V AC
INPUT
8
SOLENOID
SOLENOID MONITOR
SWITCHES (KEY TRAPPED)
NHP Safety Reference Guide > Safety Products
4-32
Prosafe Trapped Key Systems
Electronic Timed-Delay Units
Features:
• Timed-delay output up to 40 minutes
• Single key or dual key
• 316L stainless steel keys
• Category 1 stop
• Replaceable code barrel assembly
• Optional IP 65 enclosure
Ordering Details:
Cat. No.
Contact set 1
Contact set 2
Solenoid voltage
Type
440TMSTUE10*
3 N/O 40 A
1 N/O 20 A
24 V DC
Single key out panel mounted
440TMSTUE11*
2 N/O 20 A
1 N/C 20 A
24 V DC
Single key out panel mounted
440TMSTUE30*
3 N/O 40 A
1 N/O 20 A
230 V AC
Single key out panel mounted
440TMSTUE33*
2 N/O 20 A
1 N/C 20 A
230 V AC
Single key out panel mounted
440TMDTUE10**
3 N/O 40 A
1 N/O 20 A
24 V DC
Dual key out panel mounted
440TMDTUE11**
2 N/O 20 A
1 N/C 20 A
24 V DC
Dual key out panel mounted
440TMDTUE30**
3 N/O 40 A
1 N/O 20 A
230 V AC
Dual key out panel mounted
440TMDTUE33**
2 N/O 20 A
1 N/C 20 A
230 V AC
Dual key out panel mounted
Accessories
Cat. No.
Description
440TAKEYE10*
Stainless steel key
440TASCBE14*
Stainless steel replacement code barrel for products other than 100A RPS/RKS unit
440TASFC10*
Stainless steel weatherproof replacement dust cap
440TAIPB20
Optional IP 65 plastic enclosure (20 A units)
440TAIPB23
Optional IP 65 plastic enclosure (40 A units)
440TAIPB46
Optional stainless steel enclosure
* Substitute the desired primary code for this symbol
How to Order:
To complete the Cat. No. substitute the * symbol with the desired
primary key code.
The primary key does not come with the electronic timed-delay
unit, it must be ordered separately.
Preferred key codes:
For example: To order an electronic timed-delay switch, that is 2 N/O
& 1 N/C rated at “20 A” with 24 V solenoid voltage and “Aa” coded the
part number would be 440TMSTUE11AA a primary key would also
need to be ordered 440TAKEYE10AA.
AA
“Aa” code
BA
“Ba” code
CA
“Ca” code
DA
“Da” code
EA
“Ea” code
FA
“Fa” code
GA
“Ga” code
HA
“Ha” code
Preferred key codes are typically stocked
in larger quantities, reducing lead times
to receive your trapped key system.
You will need to allow time for your
system to be assembled which takes
approximately 3 days from receipt
of order, providing the key codes are
available.
When using key codes not in the
preferred list, please check availability
and lead times with NHP.
NHP Safety Reference Guide > Safety Products
4-33
Prosafe Trapped Key Systems
Electronic Timed-Delay Units cont
Technical Data:
Standards
EN292-1&2, EN1954-1, IEC/EN60204-1, EN1088, IEC/EN60947-5-1,
ISO13849-1, ISO12100-1&2, ISO14119, GS-ET-19, AS4024.1
Category
Category 1 per EN 954-1 (ISO 13849-1)
Certifications
CE marked for all applicable directives and BG
Material
Operating temperature
0ºC …+40ºC
Relative humidity
95%
Electrical life
100,000 operations
Mechanical life
100,000 operations
Shear force to key
15.1 kN
Torque to key
14 N•m
Trapped key components
316L stainless steel
Face plate
316L stainless steel
Optional box
ABS plastic or stainless steel
Solenoid voltage
24 V DC, 110 V AC and 230 V AC
Time delay
0.1 second…40 minutes
Dimensions & Wiring:
226 (8.90)
118 (4.65)
250 (9.84)
90 (3.54)
216 (8.50)
160 (6.30)
150 (5.91)
70 (2.76)
70 (2.76)
Optional ABS Box
(440T-AIPB20) for
20 Amp Isolator
One Key for STU
(key not included)
Nonremovable Key
Two Keys for DTU
(keys not included)
98 (3.86)
95 (3.74)
300 (11.81)
230 (9.06)
8 Holes 4.6
(0.18) Dia.
110 (4.33)
Optional ABS Box
(440T-AIPB23) for
40 Amp Isolator
NHP Safety Reference Guide > Safety Products
4-34
Prosafe Trapped Key Systems
Stopped Motion Units
Features:
• Stopped motion detection
• NPN and PNP proximity sensors
• Timed-delay output up to 40 minutes
• Category 1 stop
• Replaceable code barrel assembly
• Optional IP 65 enclosure
Ordering Details:
Cat. No.
440TMSMSE10*
Contact set 1
3 N/O 40 A
Contact set 2
1 N/O 20 A
Solenoid voltage
24 V DC
Type
Single key out panel mounted
440TMSMSE11*
2 N/O 20 A
1 N/C 20 A
24 V DC
Single key out panel mounted
440TMSMSE30*
3 N/O 40 A
1 N/O 20 A
230 V AC
Single key out panel mounted
440TMSMSE33*
2 N/O 20 A
1 N/C 20 A
230 V AC
Single key out panel mounted
440TMDMSE10**
3 N/O 40 A
1 N/O 20 A
24 V DC
Dual key out panel mounted
440TMDMSE11**
2 N/O 20 A
1 N/C 20 A
24 V DC
Dual key out panel mounted
440TMDMSE30**
3 N/O 40A
1 N/O 20 A
230 V AC
Dual key out panel mounted
440TMDMSE33**
2 N/O 20 A
1 N/C 20 A
230 V AC
Dual key out panel mounted
Accessories
Cat. No.
440TAKEYE10*
440TASCBE14*
440TASFC10*
440TAIPB20
Description
Stainless steel key
Stainless steel replacement code barrel for products other than 100 A RPS/RKS unit
Stainless steel weatherproof replacement dust cap
Optional IP 65 plastic enclosure (20 A units)
440TAIPB23
440TAIPB46
Optional IP 65 plastic enclosure (40 A units)
Optional stainless steel enclosure
* Substitute the desired primary code for this symbol
Inductive Proximity Sensors
Type
Inductive proximity sensor three-wire, DC
Cat.No.
872CD3NN12E2
Size
12 mm
Type
NPN
Inductive proximity sensor three-wire, DC
Inductive proximity sensor three-wire, DC
Inductive proximity sensor three-wire, DC
Inductive proximity sensor three-wire, DC
Inductive proximity sensor three-wire, DC
872CD3NP12E2
872CD5NN18E2
872CD5NP18E2
872CD10NN30E2
872CD10NP30E2
12 mm
18 mm
18 mm
30 mm
30 mm
PNP
NPN
PNP
NPN
PNP
How to Order:
To complete the Cat. No. substitute the * symbol with the desired
primary key code.
The primary key does not come with the stopped motion unit, it
must be ordered separately.
Preferred key codes:
For example: To order a stopped motion unit, that is 2 N/O & 1/NC
rated at “20 A” and 24 V solenoid voltage and “Aa” coded the part
number would be 440TMSMSE11AA a primary key would also need
to be ordered. 440TAKEYE10AA.
AA
“Aa” code
BA
“Ba” code
CA
“Ca” code
DA
“Da” code
EA
“Ea” code
FA
“Fa” code
GA
“Ga” code
HA
“Ha” code
Preferred key codes are typically stocked
in larger quantities, reducing lead times
to receive your trapped key system.
You will need to allow time for your
system to be assembled which takes
approximately 3 days from receipt
of order, providing the key codes are
available.
When using key codes not in the
preferred list, please check availability
and lead times with NHP.
NHP Safety Reference Guide > Safety Products
4-35
Prosafe Trapped Key Systems
Stopped Motion Units cont
Technical Data:
Standards
EN292-1&2, EN1954-1, IEC/EN60204-1, EN1088, IEC/EN60947-5-1,
ISO13849-1, ISO12100-1&2, ISO14119, GS-ET-19, AS4024.1
Category
Category 1 per EN 954-1 (ISO 13849-1)
Certifications
CE marked for all applicable directives and BG
0ºC …+40ºC
Relative humidity
95%
Electrical life
100,000 operations
Mechanical life
100,000 operations
Shear force to key
15.1 kN
Torque to key
14 N•m
Trapped key components
316L stainless steel
Face plate
316L stainless steel
Optional box
ABS plastic or stainless steel
Inductive sensors
Stainless steel barrel, plastic face
Mounting
Tamper resistant screws
Weight (kg)
2
Solenoid voltage
24 V DC, 110 V AC and 230 V AC
Time delay
0.1 second…40 minutes
Zero speed sensors
2x inductive sensors
Dimensions & Wiring:
226 (8.90)
118 (4.65)
250 (9.84)
90 (3.54)
216 (8.50)
160 (6.30)
150 (5.91)
70 (2.76)
70 (2.76)
Optional ABS Box
(440T-AIPB20) for
20 Amp Isolator
One Key for STU
(key not included)
Nonremovable Key
Two Keys for DTU
(keys not included)
98 (3.86)
95 (3.74)
300 (11.81)
8 Holes 4.6
(0.18) Dia.
110 (4.33)
230 (9.06)
Material
Operating temperature
Optional ABS Box
(440T-AIPB23) for
40 Amp Isolator
NHP Safety Reference Guide > Safety Products
4-36
Prosafe Trapped Key Systems
Exchange Units
Features:
•A range of off-the-shelf units in various
combinations
•316L stainless steel construction
•Primary key(s) in release secondary keys
simultaneously on units up to six ways
•Weather proof stainless steel dust cap as
standard
•Replaceable code barrel assembly
Ordering Details:
Cat. No.
Keys in and out
Number of keys
Cat. No.
Keys in and out
Number of keys
440TMKEXE10?
1 key in 1 key out
2
440TMKEXE15?
2 keys in 2 keys out
4
440TMKEXE11?
1 key in 2 keys out
3
440TMKEXE16?
2 keys in 3 keys out
5
440TMKEXE12?
1 key in 3 keys out
4
440TMKEXE17?
2 keys in 4 keys out
6
440TMKEXE18?
3 keys in 3 keys out
6
440TMKEXE13?
1 key in 4 keys out
5
440TMKEXE14?
1 key in 5 keys out
6
When ordering, please quote key codes required in order notes.
Accessories
Cat. No.
Description
440TAKEYE10*
Stainless steel key
440TASCBE14*
Stainless steel replacement code barrel for products other than 100A RPS/RKS unit
440TASFC10*
Stainless steel weatherproof replacement dust cap
* Substitute the desired primary code for this symbol
Optional Key Exchange Boxes
Number of keys
Cat. No.
7..11 way (max) painted mild steel
440TAIPB30
12..15 way (max) painted mild steel
440TAIPB33
16..25 way (max) painted mild steel
440TAIPB34
12..15 way (max) stainless steel
440TAIPB40
16..25 way (max) stainless steel
440TAIPB44
How to Order:
The primary keys (keys in) and secondary keys (keys out) codes
must be added as an order note when ordering an exchange unit.
The primary keys does not come with the exchange unit, they
must be ordered separately. The secondary keys do come with the
exchange unit.
Preferred key codes:
For example: When ordering a three-way system, with Aa
code primary and two Ba code secondaries Cat. No. would be
440T-MKEXE11? and order note of AABABA. An additional primary
key would also need to be ordered 440TAKEYE10AA.
AA
“Aa” code
BA
“Ba” code
CA
“Ca” code
DA
“Da” code
EA
“Ea” code
FA
“Fa” code
GA
“Ga” code
HA
“Ha” code
Preferred key codes are typically stocked
in larger quantities, reducing lead times
to receive your trapped key system.
You will need to allow time for your
system to be assembled which takes
approximately 3 days from receipt
of order, providing the key codes are
available.
When using key codes not in the
preferred list, please check availability
and lead times with NHP.
NHP Safety Reference Guide > Safety Products
4-37
Prosafe Trapped Key Systems
Exchange Units cont
Technical Data:
Standards
EN292-1&2, EN1088, ISO12100-1&2, ISO14119, AS4024.1
Category
Category 3 per EN 954-1 (ISO 13849-1) c-Ulus and TUV
Certifications
CE marked for all applicable directives and BG; C-Tick not required
Operating temperature
-40ºC … 80ºC
Mechanical life
100,000 operations
Shear force to key
15.1 kN, max.
Torque to key
14 N•m, max.
Shear force to key
15.1 kN
Relative humidity
95%
(4, 5 or) 6 Way Key
Exchange
Unit
316L
stainless steel
Material
Stainless steel construction
200 (7.87)
169 ( 6.65)
4 Fixing Holes
8.6 (0.33) Dia.
87 (3.43)
185 ( 7.28)
4 Fixing Holes
2(3) 8.6
Way(0.33)
Key Exchange
Unit
Dia.
Key Exchange Cabinets
(painted mild steel or stainless steel)
56
(2.20)
(4, 5 or) 6 Way Key Exchange Unit
185 ( 7.28)
27.5
(1.08)
L
27.5
(1.08)
87 (3.43)
200 (7.87)
169 Dimensions
( 6.65)
& Wiring:
111 (4.37)
(2) 3 Way Key Exchange Unit
Key Exchange Cabinets
(painted mild steel or stainless steel)
W
D
NHP Safety Reference Guide > Safety Products
4-38
Prosafe Trapped Key Systems
Bolt Interlocks
Features:
• Replaceable code barrel assembly
• Fitted with tamper resistant screws
• Weatherproof stainless steel dust cap
as standard
• 316L stainless steel construction
• Single or dual key units
• Various extensions of bolt
•Direct drive push/pull operation
Ordering Details:
Cat. No.
Trappped key condition
440TMSBLE10*
Trapped key to retract bolt
Bolt retracted (mm)
0
Bolt extended (mm)
14
Single key
Type
440TMDBLE10**
Both keys trapped to retract bolt
0
14
Dual key
440TMDBLE14*
Primary key trapped,
secondary key free to retract bolt
0
14
Dual key
440TMDBLJ14*
Primary key trapped,
secondary key free to retract bolt
0
14
Dual key with
secondary ejector key
Accessories
Item
Cat. No.
Stainless steel key
440TAKEYE10*
Stainless steel replacement code barrel for products other than
100 A RPS/RKS unit
440TASCBE14*
Stainless steel weatherproof replacement dust cap
440TASFC10*
Stainless steel ejector key
440TAKEYE13*
How to Order:
To complete the Cat. No. substitute the * with the desired primary
key code and substitute the with the desired secondary key code.
The primary keys do not come with the bolt interlock, they must
be ordered separately. The secondary keys do come with the bolt
interlock.
Preferred key codes:
For example: To order a bolt interlock, with one “Aa” coded primary
key trapped and one “Ba” coded secondary key free to retract bolt
(without ejector key), the part number would be 440TMDBLE14AABA
a primary key would also need to be ordered 440TAKEYE10AA.
AA
“Aa” code
BA
“Ba” code
CA
“Ca” code
DA
“Da” code
EA
“Ea” code
FA
“Fa” code
GA
“Ga” code
HA
“Ha” code
Preferred key codes are typically stocked
in larger quantities, reducing lead times
to receive your trapped key system.
You will need to allow time for your
system to be assembled which takes
approximately 3 days from receipt
of order, providing the key codes are
available.
When using key codes not in the
preferred list, please check availability
and lead times with NHP.
NHP Safety Reference Guide > Safety Products
4-39
Prosafe Trapped Key Systems
Bolt Interlocks cont
Technical Data:
Standards
EN292-1&2, EN1088, ISO12100-1&2, ISO14119, AS4024.1
Category
Category 1 per EN 954-1 (ISO 13849-1) Suitable for Category 2, 3, or 4 systems
Certifications
CE marked for all applicable directives and BG; C-Tick not required
Operating temperature
-40ºC… +80ºC
Mechanical life
100,000 operations
Shear force to key
15.1 kN, max.
Torque to key
14 N•m, max.
Relative humidity
95%
Weight (kg)
SBL: 0.60
DBL: 1.10
Material
316L stainless steel
Mounting
SBL: 2 x M5 counterbored from top or
2 x M5 from underside with M5 nuts
DBL: 4 x M5 counterbored from top or
4 x M5 from underside with M5 nuts
Bolt diameter
15 mm
Dimensions & Wiring:
FIXING HOLES
M5 CLEARANCE, C’BORED
3.5 (0.14)
15.8
(0.62)
44.3 30 (1.18) Ø19.8
(1.74) & 28.5 (1.12) (0.78)
PITCHES
Ø14.6
(0.57)
48.5
(1.91)
44.3 28.5 (1.12) Ø20
(1.74) & 30 (1.18) (0.79)
PITCHES
15.8
(0.62)
5.8
(0.23)
36.3 (1.43)
WEATHER CAP
M5 LOCKING
SCREW
3 PADS FOR
UNDER PANEL
MOUNTING
Ø25.4 (1)
55
(2.17)
30 (1.18)
CRS
FRONT FIXING POINTS
TAPPED M5
48.5
(1.91)
3.5 (0.14)
30.5 (1.2)
3.5 (0.14)
57.7 (2.27)
Ø25.3 (1)
Ø22.8
(0.9)
Ø14.6
(0.57)
3.9
(0.15)
92
(3.62)
30
(1.18)
12 (0.47)
M5 C'BORES
57.7 (2.27)
KEY #1
KEY #2
12
(0.47)
30
(1.18)
124 (4.88)
30 (1.18)
FRONT FIXINGS
TAPPED M5
X BOLT PROJECTION
14 mm (0.55 in.) THROW
59.7 (2.35)
65.5 (2.58)
NHP Safety Reference Guide > Safety Products
4-40
Prosafe Trapped Key Systems
Access / Chain Interlocks
Features:
• 316L stainless steel construction
•Single or dual key units
•Direct drive operation
•Fitted with tamper resistant screws
• Stainless steel dust cap as standard
• Replacable barrel code assembly
Ordering Details:
Cat. No.
440TMSALE10*
Bolt retracted
Lever
Trappped key condition
Key trapped to release lever
Type
Single key
440TMSCLE10*
Chain
Key trappped to release chain
Single key
440TMDALE10*
Lever
Dual key
440TMDALJ10*
Lever
Primary key trapped,
secondary key free to release lever
Primary key trapped, secondary spring eject key
440TMDALE11**
Lever
Both keys trapped to release lever
Dual key
440TMDCLE10*
Chain
Dual key
440TMDCLJ10*
Chain
Primary key trapped,
secondary key free to release lever
Primary key trapped, secondary spring eject key
440TMDCLE11**
Chain
Both keys trapped to release lever
Dual key
Dual key with eject key
Dual key with eject key
Accessories
Item
Stainless steel key
Stainless steel replacement code barrel for products other than
100A RPS/RKS unit
Stainless steel weatherproof replacement dust cap
Replacement spare block catch
Replacement spare block catch
Stainless steel ejector key
Cat. No.
440TAKEYE10*
440TASCBE14*
440TASFC10*
440TACAD10
440TACHA10
440TAKEYE13*
How to Order:
To complete the Cat. No. substitute the * with the desired primary key
code and substitute the with the desired secondary key code.
The primary keys do not come with the access/chain interlock, they must
be ordered separately. The secondary keys do come with the access/
chain interlock.
Preferred key codes:
For example: To order an access interlock, with one “Aa” coded primary key
trapped and one “Ba” coded secondary key free to retract bolt (without
ejector key), the part number would be 440TMDALE10AABA a primary key
would also need to be ordered 440TAKEYE10AA.
AA
“Aa” code
BA
“Ba” code
CA
“Ca” code
DA
“Da” code
EA
“Ea” code
FA
“Fa” code
GA
“Ga” code
HA
“Ha” code
Preferred key codes are typically stocked
in larger quantities, reducing lead times
to receive your trapped key system.
You will need to allow time for your
system to be assembled which takes
approximately 3 days from receipt
of order, providing the key codes are
available.
When using key codes not in the
preferred list, please check availability
and lead times with NHP.
NHP Safety Reference Guide > Safety Products
4-41
Prosafe Trapped Key Systems
Access / Chain Interlocks cont
Technical Data:
Standards
EN292-1&2, EN1088, ISO12100-1&2, ISO14119, AS4024.1
Category
Category 1 per EN 954-1 (ISO 13849-1)
Certifications
CE marked for all applicable directives and BG; C-Tick not required
Misalignment tolerance
±10 mm
Shear force to key
15.1 kN max.
Torque to key
14 N•m max.
Operating temperature
-40ºC …-80ºC
Relative humidity
95%
Material
316L stainless steel
Mounting
SAL and SCL: 2 or 4 x M5 counterbored from top or 2 or 4 x M5 from
underside with nuts DAL and DCL: 4 or 6 x M5 counterbored from top
or 4 or 6 x M5 from underside with nuts
Weight
SAL and SCL: 0.8 kg DAL and DCL: 1.35 kg (3)
Mechanical life
100,000 operations
Dimensions & Wiring:
24.4
(0.96)
24.4
(0.96)
12.7 (0.5)
3.5 (0.14) CRS
28.5 (1.12)
PITCH
MIN.
12.7 (0.5)
3.5 (0.14) CRS
28.5 (1.12)
PITCH
MIN.
28.5 (1.12) 44.5
& 30 (1.18) (1.75)
CRS
35.3 (1.39)
10
PITCH M5 C'BORED (0.39)
MAX.
FIXINGS
28.5 (1.12) 44.5
& 30 (1.18) (1.75)
CRS
48.5
(1.91)
35.3 (1.39)
10
PITCH M5 C'BORED (0.39)
MAX.
FIXINGS
CHAIN ASSEMBLY FOR SCLE10
CHAIN ASSEMBLY FOR SCLE10
92.4
(3.64)
28
25.4 (1) (1.1)
12 (0.47)
CATCH ASSEMBLY FOR SALE10
48.5
(1.91)
59.7 (2.35)
MSALE10
92.4
(3.64)
28
25.4 (1) (1.1)
12 (0.47)
CATCH ASSEMBLY FOR SALE10
59.7 (2.35)
MDALE10 and MDCLE10
NHP Safety Reference Guide > Safety Products
4-42
Prosafe Trapped Key Systems
Slamlock Mechanical
Features:
• 316L stainless steel construction
• Selection of actuator types available
• Single or dual key versions available
• Direct drive operation
• Replaceable code barrel assembly
• Fitted with tamper resistant screws
• Weatherproof stainless steel dust cap
as standard
• Conforms to EN 292, EN 1088, GS ET 19
Ordering Details:
Cat. No.
440TMSSLE10*
Actuator type
Standard
Trappped key condition
Key trapped ro release actuator
Type
Single key
440TMDSLE10*
Standard
Dual key
440TMDSLE20**
Standard
Primary key trapped
secondary key free to release actuator
Both keys trapped to release actuator
440TMDSLJ10*
Standard
Primary key trapped,
secondary key free to release actuator
Dual with secondary ejector key
Dual key
Accessories
Item
Stainless steel key
Stainless steel replacement code barrel for products
other than 100A RPS/RKS unit
Stainless steel weatherproof replacement dust cap
GD2 standard actuator
GD2 flat actuator
Fully flexible actuator
Stainless steel ejector key
Cat. No.
440TAKEYE10*
440TASCBE14*
440TASFC10*
440GA27011
440KA11112
440GA27143
440TAKEYE13*
How to Order:
To complete the Cat. No. substitute the * with the desired primary key
code and substitute the with the desired secondary key code.
The primary keys do not come with the slamlock, they must be ordered
separately. The secondary keys do come with the slamlock.
Preferred key codes:
For example: To order a slamlock, with one “Aa” coded primary key trapped
and one “Ba” coded secondary key free to retract bolt (without ejector key),
the part number would be 440TMDSLE10AABA a primary key would also
need to be ordered. 440TAKEYE10AA.
AA
“Aa” code
BA
“Ba” code
CA
“Ca” code
DA
“Da” code
EA
“Ea” code
FA
“Fa” code
GA
“Ga” code
HA
“Ha” code
Preferred key codes are typically stocked
in larger quantities, reducing lead times
to receive your trapped key system.
You will need to allow time for your
system to be assembled which takes
approximately 3 days from receipt
of order, providing the key codes are
available.
When using key codes not in the
preferred list, please check availability
and lead times with NHP.
NHP Safety Reference Guide > Safety Products
4-43
Prosafe Trapped Key Systems
Slamlock Mechanical cont
Technical Data:
Standards
EN292-1&2, EN1088, IEC/EN60947-5-1, GS-ET-19, ISO12100-1&2, ISO14119,
AS4024.1
Category
Category 1 per EN 954-1 (ISO 13849-1) Suitable for Category 2, 3, or 4 systems
Certifications
CE marked for all applicable directives and BG; C-Tick not required
Operating temperature
-40ºC… +80ºC
Mechanical life
In excess of 100,000 operations under normal working conditions
Shear force to key
15.1 kN max.
Torque to key
14 N•m max.
Relative humidity
95%
Single key
0.76
Dual key
1.33
Code barrel life
Tested to 100,000 operations
Ambient temperature
-10ºC… +50ºC
Material
316L stainless steel
Mounting
SSL: 2 x M5 counterbored from top or 2 x M5 from underside with nuts
DSS: 4 x M5 counterbored from top or 4 x M5 from underside with nuts
Holding force
Max. 2000 N (450 lbs)
Dimensions & Wiring:
FIXING HOLES
M5 CLEARANCE, C’BORED
44.3 30 (1.18) Ø19.8
(1.74) & 28.5 (1.12) (0.78)
PITCHES
15.8
(0.62)
3.5 (0.14)
Ø14.6
(0.57)
44.3 28.5 (1.12) Ø20
(1.74) & 30 (1.18) (0.79)
PITCHES
48.5
(1.91)
5.8
(0.23)
15.8
(0.62)
55
(2.17)
30 (1.18)
CRS
FRONT FIXING POINTS
TAPPED M5
3.5 (0.14)
30.5 (1.2)
3.5 (0.14)
57.7 (2.27)
Ø25.3 (1)
Ø22.8
(0.9)
3.9
(0.15)
92
(3.62)
KEY #1
KEY #2
12
(0.47)
30
(1.18)
12 (0.47)
48.5
(1.91)
Ø14.6
(0.57)
36.3 (1.43)
WEATHER CAP
M5 LOCKING
SCREW
3 PADS FOR
UNDER PANEL
MOUNTING
Ø25.4 (1)
M5 C'BORES
57.7 (2.27)
30
(1.18)
124 (4.88)
30 (1.18)
FRONT FIXINGS
TAPPED M5
X BOLT PROJECTION
14 mm (0.55 in.) THROW
59.7 (2.35)
65.5 (2.58)
NHP Safety Reference Guide > Safety Products
4-44
Prosafe Trapped Key Systems
Slamlock Electrical
Features:
• Electrical safety contacts combined with
trapped key/enforced sequence feature
• Selection of actuator types available
• Single or dual key versions available
• Direct drive operation
• Replaceable code barrel assembly
• Weatherproof stainless steel dust cap
as standard
Ordering Details:
440TMSSSE10*
Cat. No.
Type
Single key
Actuator type
Standard
Trappped key condition
Key trapped to release actuator
Contact
2 N/C + 1 N/O
Break before make
440TMDSSE10*
Dual key
Standard
440TMDSSJ10*
Dual key
Standard
Primary key trapped,
secondary key free to release actuator
Primary key trapped,
secondary key eject to release actuator
2 N/C + 1 N/O
break before make
2 N/C + 1 N/O
break before make
Accessories
Item
Cat. No.
Standard actuator
440GA27011
GD23 Flat actuator
440KA1112
Fully flexiable actuator
440GA27143
Stainless steel key
440TAKEYE10*
Stainless steel replacement code barrel for products other than 100 A RPS/RKS unit
440TASCBE14*
Stainless steel weatherproof replacement dust cap
440TASFC10*
How to Order:
To complete the Cat. No. substitute the * with the desired primary key
code and substitute the with the desired secondary key code.
The primary keys do not come with the slamlock, they must be ordered
separately. The secondary keys do come with the slamlock.
Preferred key codes:
For example: To order a slamlock, with one “Aa” coded primary key trapped
and one “Ba” coded secondary key free to retract bolt (without ejector key),
the part number would be 440TMDSSE10AABA a primary key would also
need to be ordered 440TAKEYE10AA.
AA
“Aa” code
BA
“Ba” code
CA
“Ca” code
DA
“Da” code
EA
“Ea” code
FA
“Fa” code
GA
“Ga” code
HA
“Ha” code
Preferred key codes are typically stocked
in larger quantities, reducing lead times
to receive your trapped key system.
You will need to allow time for your
system to be assembled which takes
approximately 3 days from receipt
of order, providing the key codes are
available.
When using key codes not in the
preferred list, please check availability
and lead times with NHP.
NHP Safety Reference Guide > Safety Products
4-45
Prosafe Trapped Key Systems
Slamlock Electrical cont
Technical Data:
Standards
EN292-1&2, EN1088, IEC/EN60947- 5-1, GS-ET-19, ISO12100-1&2, ISO14119,
AS4024.1
Category
Category 1 per EN 954-1 (ISO 13849-1) Suitable for category 2, 3, or 4 systems
Certifications
CE marked for all applicable directives and BG; C-Tick not required
Material
Safety contacts
2 N/C positive break
Switching current
@ Voltage, max. 500 V/500 V A
Thermal current
10 A
Current
5 V, 5 mA, DC
Safety contact gap
>2 x 2 mm (0.07 in)
Rated insulation voltage
500 V
Rated impulse withstand
voltage
(Uimp) 2500 V
Auxiliary contacts
1 N/O
Pollution degree
3
Actuator travel for positive
opening
5 mm (0.19 in)
Operating radius
175 mm (60 mm with flexible actuator)
Break contact force
12 N
Actuation speed
1 m/s
Actuation frequency
2 cycle/s
Case material
UL approved glass-filled polyester & 316L stainless steel
Actuator Material
Stainless steel
Enclosure type rating
IP 67
Conduit entry
3 x M20
Operating temperature
-20ºC .... +60ºC
Relative humidity
95%
Mounting
SSS: 4 x M5 counterbored from top or 4 x M5 from underside with nuts DSS: 6 x
M5 counterbored from top or 6 x M5 from underside with nuts
Mechanical life
100,000 operations
Electrical life
1,000,000 operations
Weight
SSE: 1160 g, DSE: 1700 g
Colour
Red / stainless
Actuator holding force
Max. 2000 N
Releasable load
Max. 100 N
Shear force to key
15.1 kN max.
Torque to key
14 N•m max.
NHP Safety Reference Guide > Safety Products
4-46
Prosafe Trapped Key Systems
Slamlock Electrical cont
Dimensions & Wiring:
4 (0.16)
20.8 (0.82)
TOP ENTRY
5.5 (0.22) SLOTS AND HOLE
3.5
(0.14)
28.5 (1.12) &
30 (1.18) CRS
40 (1.57) 58 (2.28)
20.5
(0.81)
20.5
(0.81)
7 (0.28)
ACTUATOR
(SEE BELOW)
4.9 (0.19)
43.6
(1.72)
57.7
(2.27)
8
(0.31)
15 (0.59)
73.6 (2.9)
SECONDARY
PRIMARY
92.4
(3.64)
5 (0.2)
32.5
(1.28)
37 (1.46)
20.8 (0.82)
FRONT
ENTRY
5.5
(0.22)
236 (9.29)
440G-A27011
STANDARD
4
(0.16)
6.6 (0.26)
440G-A27143
FLEXIBLE
Ø5.5
38.3
(0.22)(1.5)
3.5 (0.14)
52
40
(2.05) (1.6)
52
(2.05)
36
(1.42)
48
(1.88)
18
(0.71)
40 (1.6)
18 (0.71)
13
(0.51)
14.5 (0.57) 19
(0.75)
20.8
(0.81)
8
(0.31)
440K-A11112
3.5 (0.13)
5.8 (0.23)
40
(1.6)
10
(0.39)
FLAT
Safety
Contacts
36
20
(1.42)(0.79)
20.2
(0.8)
51 (2.01)
25 (0.98)
Auxiliary Contacts
8
(0.31)
Ø4.4
(0.17)
17.5 (0.69)
57 (2.24)
3.5
(0.14)
11 21 33
40
(1.57)
12 22 34
43.6 (1.71)
64.1 (2.52)
4 x M5
Top Entry
Front Entry
5.5
(0.21)
34
(1.33)
5
(0.19)
20.8
(0.81)
4
(0.15)
93 (3.66)
M20
Bottom Entry
NHP Safety Reference Guide > Safety Products
4-47
Prosafe Trapped Key Systems
Switchgear Adaptors
Features:
• Virtually maintenance free.
Ordering Details:
Accessories
Cat. No.
Trap direction
Mounting
Item
Contacts
440TMSGAU10*
65° CW to trap
2 x M4
Stainless steel key
440TAKEYE10*
440TMSGAU11*
65° CCW to trap
2 x M4
440TASFC11*
440TMSGAU12*
90° CW to trap
2 x M4
Stainleess steel weatherproof dust cap for
switchgear adaptor
440TMSGAU13*
90° CCW to trap
2 x M4
440TMSGAU14*
±90° CW to trap
2 x M4
440TMSGAU17*
45° CW to trap
2 x M4
440TMSGAU18*
45° CCW to trap
2 x M4
* Substitute the desired primary code for this symbol.
Key is not included with adaptor, must be ordered separately.
Technical Data:
Dimensions & Wiring:
Standards
EN292-1&2, EN1088,
ISO12100-1&2, ISO14119,
AS4024.1
Category
Category 1 per EN 954-1
Certifications
CE marked for all
applicable directives and BG
Physical
characteristics
Operating
temperature
-10ºC ... +50ºC
Mechanical
life
>100,000 operations
15.1 kN max.
Torque
to key
14 N•m max.
Relative
humidity
95%
Weight
0.30 kg
Material
316L stainless steel
Mounting
2 x M4
Shaft
dimensions
3/8 sq in x 7/8 in long
(standard) 9/16 in dia. x 7/8 in
long (optional: contact NHP)
45°
50.8 (2)
45°
Ø25 (0.98)
Ø8 (0.31)
Shear force
to key
R8
(0.31)
R8 (0.31)
50.8 (2)
CRS
R20.5 (0.81)
R20.5
(0.81)
31.3
(1.23)
10 (0.39)
45°
5
(0.2)
45°
Ø16 (0.63)
HOLE
Ø16 (0.63)
HOLE
Ø8 (0.31)
HOLES
CLOCKWISE
TO TRAP KEY
Ø8 (0.31)
PANEL DRILLING
Ø8 (0.31)
HOLES
COUNTER CLOCKWISE
TO TRAP KEY
NHP Safety Reference Guide > Safety Products
4-48
NHP SAFETY REFERENCE GUIDE
PRODUCTS
Pullwire Switches
and Safety Operators
Cable Pull Switches
Lifeline 3 Series
Features:
•Industry standard fixing centre centres to
DIN/EN 50041
•Quick disconnect styles available
• Cable span up to 30 m
• Universal mounting and operation
• Switch lockout on cable pulled and
cable slack
• Cable-status indicator on switch lid
Ordering Details:
Accessories
Cat. No.
Contacts
M20 conduit
Safety
Auxiliary
440ED13118
2 N/C
2 N/O
440ED13112
3 N/C
1 N/O
Item
Contacts
440EA13078
Lifeline tensioner spring
(50 N force)
440AA17101
Lifeline inside corner pulley
(Zinc-plated mild steel)
440AA17102
Lifeline outside corner pulley
(Zinc planted mild steel)
440AA07265
Blanking plug, M20 conduit
440EA17003
Lifeline P. bolt
3 N/C & 1 N/O
0 mm
3
6
9
10.5 13.5
Safety A
Safety B
Safety C
Aux B
Cable Slack
Lockout
Cable Tension
Range
Cable Pulled
Lockout
3 N/C & 2 N/O
0 mm 3.5
6
9
12.5 13.5
Safety A
Safety B
Aux A
Aux B
Dimensions & Wiring:
Cable Slack
Lockout
Open
5-Safety B
Cable Tension
Range
Cable Pulled
Lockout
Closed
2-Safety A
1-Safety A
3-NA
3-Ground
8-Safety A
4-Safety B
5-Safety A
4-Safety B
2-N/A
1-Aux A
11
12
21
22
31
32
7-Aux A
6-Safety B
43
44
Safety A
Safety B
Safety C
Aux A
11
12
21
22
33
34
43
44
Safety A
Safety B
Aux A
Aux B
NHP Safety Reference Guide > Safety Products
4-50
Cable Pull Switches
Lifeline 3 Series cont
Technical Data:
Safety ratings
Standards
EN 418, ISO 13850, EN ISO 12100, IEC 60947-5-1, IEC 60947-5-5
Safety classification
Category1 device per EN 954-1 May be suitable for use in category
3 or 4 systems depending on the architecture and application
characteristics
Note: For up-to-date information, visit http://www.ab.com/Safety/
B10d
> 2 x 106 operations at min. load
PFHD*
< 3 x10-7
MTTFd*
> 385 years
Functional safety data
Certifications
May be suitable for use in performance levels Ple or Pld systems (according
to ISO 13849-1:2006) and for use in SIL 2 or SIL 3 systems (according to IEC
62061) depending on the architecture and application characteristics.
CE marked for all applicable directives, cULus, TÜV, and CCC
Outputs
Operating characteristics
Environmental
Physical characteristics
Safety contacts
2 N/C direct opening action 3 N/C direct opening action
Auxiliary contacts
2 N/O direct opening action 1 N/O direct opening action
Thermal current
10 A
Rated insulation voltage
500 V
Switching current @ voltage
5 mA @ 5 V DC
Cable span between switches
Max. 30 m
Tensioning force to run position
103 N typical
Tensioning force to lockout
188 N typical
Operating force
Min. <125 N at 300 mm deflection
Actuation frequency
Max. 1 cycle per sec
Operating life
@ 100 mA load 1 x 106
Enclosure type rating
IP 67
Operating temperature
-25ºC … +80ºC
Housing material
Heavy duty painted zinc-based die-cast alloy
Indicator material glass filled nylon
Eye nut material stainless steel
Weight
610 g
Colour
Yellow body, blue reset button
*D
ata based on a usage rate pf 1 op / 10 mins, 24 hrs / day, / 360 days56/ year, representing 51840 operations per year.
Also a mision time / proof test interval of 38 years.
(2.2)
43
(1.69)
Dimensions & Wiring:
204 (8.03)
10.5
(0.41)
60 (2.36)
4 x M5 mounting holes
56
(2.2)
40
(1.57
43
(1.69)
204 (8.03)
10.5
(0.41)
40
60 (2.36)
30
(1.18)
4 x M5 mounting holes
NHP Safety Reference Guide > Safety Products
4-51
Cable Pull Switches
Lifeline 4 Series
Features:
• Switch lockout on cable pulled
and cable slack
• Cable status indicator on switch lid
• Switches up to 125 m span
• Universal mounting and operation
• Lid mounted emergency stop button,
designed to conform to EN418
Ordering Details:
Cat. No.
Accessories
Contacts
M20 conduit
Cable span
Safety
Auxiliary
440EL13137
75 m
2 N/C
2 N/O
440EL13042
75 m
3 N/C
1 N/O
440EL13153
75 m - 125 m
2 N/C
2 N/O
Item
Contacts
440EA13078
Lifeline tensioner spring
(50 N force)
Lifeline inside corner pulley
(zinc-plated mild steel)
440AA17101
440AA17102
Lifeline outside corner pulley
(zinc planted mild steel)
440AA07265
Blanking plug, M20 conduit
440EA13054
Replacement cover for lifeline 4
cable/push button
440EA17115
Replacement cover for lifeline 4
cable/push button, no E-stop
440EA17003
Lifeline P. bolt
2 N/C & 2 N/O
0 mm 3.5
6
9
12.5 13.5
Safety A
Safety B
Aux A
Aux B
Cable Slack
Lockout
Cable Tension
Range
Cable Pulled
Lockout
3 N/C & 1 N/O
0 mm
3
6
9
10.5 13.5
Safety A
Safety B
Safety C
Aux B
Cable Slack
Lockout
Cable Tension
Range
Open
Cable Pulled
Lockout
Closed
Dimensions & Wiring:
5-Safety B
2-Safety A
1-Safety A
3-NA
11
12
21
22
33
34
43
44
Safety A
Safety B
Aux B
Aux A
11
12
21
22
31
32
43
44
Safety A
Safety B
Safety C
Aux B
3-Ground
8-Safety A
4-Safety B
5-Safety A
4-Safety B
2-N/A
1-Aux A
7-Aux A
6-Safety B
NHP Safety Reference Guide > Safety Products
4-52
Cable Pull Switches
Lifeline 4 Series cont
Technical Data:
Safety ratings
Functional safety data
Standards
EN 418, ISO 13850, EN ISO 12100, IEC 60947-5-1, IEC 60947-5-5
Safety classification
Category 1 device per EN 954-1. May be suitable for use
in category 3 or 4 systems depending on the architecture and
application characteristics.
B10d
> 2 x 106 operations at min load
PFHD*
< 3 x10-7
MTTFd*
> 385 years
May be suitable for use in performance levels Ple or Pld systems
(according to ISO 13849-1:2006) and for use in SIL 2 or SIL 3
systems (according to IEC 62061) depending on the architecture
and application characteristics.
Certifications
CE marked for all applicable directives, cULus, TÜV, and CCC
Outputs
Operating characteristics
Environmental
Physical characteristics
Safety contacts
2 N/C direct opening action 3 N/C direct opening action
Auxiliary contacts
2 N/O direct opening action 1 N/O direct opening action
Thermal current
10 A
Rated insulation voltage
500 V
Switching current @ voltage
5 mA @ 5 V DC
Cable span between switches
Max. 75 m standard model and 75…125 m extended length model
Tensioning force to run position
103 N typical
Tensioning force to lockout
188 N typical
Operating force
Min. <125 N at 300 mm deflection
Actuation frequency
Max. 1 cycle per sec
Operating life
@ 100 mA load 1 x 106
Enclosure type rating
IP 66
Operating temperature
-25ºC …+80ºC
Housing material
Heavy duty painted zinc-based die-cast alloy (LM24)
Indicator material
Glass filled nylon
Eye nut material
Stainless steel
Weight
630 g
*D
ata based on a usage rate pf 1 op / 10 mins, 24 hrs / day, / 360 days / year, representing 51840 operations per year.
Also a mision time / proof test interval of 38 years.
Emergency Stop Button
4 Mounting Holes
85 Clearance
(3.35)
for M5 Screws
51 (2.0)
51 ( 2.01)
51 ( 2.01)
85 (3.35)
Reset Button
101 (3.98)
62 (2.44)
7.0
(0.28)
7.0
(0.28)
81 (3.19)min.
94.5 (3.72)max
115 (4.53)
81 (3.19)min.
94.5 (3.72)max
115 (4.53)
25.5
(1.0)
85 (3.35)
101 (3.98) min. to
114.5 (4.51) max.
115 (4.53)
101 (3.98) min. to
114.5 (4.51) max.
115 (4.53)
37 (1.46)
37 (1.46)
25.5
(1.0)
10.5
(0.41)
10.5
(0.41)
101 (3.98)
51 (2.0) 51 (2.0)
85 (3.35)85 (3.35)
48 ( 1.89)
Reset Button
101 (3.98)
48 (1.89)48 (1.89)
62 (2.44)62 (2.44)
85 (3.35)
62 (2.44)
Emergency Stop Button
4 Mounting Holes
Clearance for M5 Screws
51 (2.0)
48 ( 1.89)
Dimensions & Wiring:
101 (3.98)
NHP Safety Reference Guide > Safety Products
4-53
Cable Pull Switches
Lifeline 4 Stainless steel Series
Features:
• Switch lockout on cable pulled and
cable slack
• Cable status indicator on switch lid
• Made from stainless steel 316
• Switches up to 75 m span
• Universal mounting and operation
• Lid mounted emergency stop button,
designed to conform to ISO 850
Ordering Details:
Accessories
Cat. No.
Contacts
M20 conduit
Cable span
Safety
Auxiliary
440EL22BNSM
Up to 75 m
2 N/C
2 N/O
Eye bolts
Cat. No.
Installation kits
Stainless steel
insulation kit - 20 m
8
440EA13197
Stainless steel
insulation kit - 75 m
30
440EA13200
Item
Contacts
440EA13201
Stainless steel 302 eye bolt
440EA13202
Stainless steel tensioner spring
440EA13203
Replacement cover
440EA13204
Replacement cover no E-Stop
440EA13205
Stainless steel 316
inside cover pulley
440EA13206
Stainless steel 316
outside cover pulley
NHP Safety Reference Guide > Safety Products
4-54
Cable Pull Switches
Lifeline 4 Stainless steel Series cont
Technical Data:
Safety ratings
Functional safety data
Standards
EN 60947-5-5, ISO 13850, EN ISO 12100, IEC 60947-5-1, EN 418
Safety classification
Category 1 device per EN 954-1. May be suitable for use
in category 3 or 4 systems depending on the architecture
and application characteristics
B10d
> 2 x 106 operations at min. load
PFHD*
< 3 x10-7
MTTFd*
> 385 years
May be suitable for use in performance levels Ple or Pld systems
(according to ISO 13849-1:2006) and for use in SIL 2 or SIL 3
systems (according to IEC 62061) depending on the architecture
and application characteristics.
Certifications
Outputs
Operating characteristics
Environmental
Physical characteristics
CE marked for all applicable directives, cULus certified and TÜV
Safety contacts
2 N/C direct opening action
Auxiliary contacts
2 N/O
Thermal current
10 A
Rated insulation voltage (Ui)
500 V
Switching current @ voltage
5 mA @ 5 V DC
Cable span between switches
Max. 75 m
Tensioning force to run position
103 N typical
Tensioning force to lockout
188 N typical
Operating force
Min. <125 N (300 mm deflection)
Actuation frequency
Max. 1 cycle per sec
Operating life
@ 100 mA load 1 x 106
Enclosure type rating
IP 66, IP 67, IP 69K
Operating temperature
-25…80°C
Housing material
Stainless steel 316
Indicator material
Acetal
Eye nut material
Stainless steel
Weight
1442 g
*D
ata based on a usage rate pf 1 op / 10 mins, 24 hrs / day, / 360 days / year, representing 51840 operations per year.
Also a mision time / proof test interval of 38 years.
51 (2.0)
85 (3.35)
Dimensions & Wiring:
115 (4.53)
51 (2.0)
85 (3.35)
48 (1.89)
62 (2.44)
81 (3.19)min.
94.5 (3.72)max
115 (4.53)
101 (3.98)
48 (1.89)
62 (2.44)
81 (3.19)min.
94.5 (3.72)max
NHP Safety Reference Guide > Safety Products
4-55
Emergency Stop Trip Wire Switches
NTW Series: Standard Range
Features:
• IP 65/IP 67 padlockable trip-wire switches
• Single-sided or double-sided operation
• Supplied with silver wiping action contact blocks
(gold available on request)
Ordering Details:
Cat. No.
Description
Trip Wire Switch
double-sided**
Trip Wire Switch
single-sided left**
Trip Wire Switch
single-sided right**
55.4.00NBB
55.4.00LHNBB*
55.4.00RHNBB^
Standard switch with 2 N/O + 2 N/C contact
blocks
55.4.00GWNBB
55.4.00LHGWNBB*
55.4.00RHGWNBB^
Standard switch with glass window and 2
N/O + 2 N/C contact block
55.4.01NBB
55.4.01LHNBB*^
55.4.01RHNBB*^
Standard switch with pilot light and 2 N/O +
2 N/C contact block
55.4.01STRANBB
–
–
Standard switch with amber strobe
indication and 2 N/O + 2 N/C contact block
*Available on indent only.
^ These items assembled to order.
**Installation information, lanyard rope and accessories, refer pages 6 - 15 to 6 - 18.
Also available with gold plated contacts at extra cost – insert ‘G’ at the end of Cat. No. Contact NHP for additional
price.
Supplied with red and amber lenses, lamp must be ordered separately.
Dimensions & Wiring:
NHP Safety Reference Guide > Safety Products
4-56
Emergency Stop Trip Wire Switches
NTW Series: Explosion Proof (EP)
Features:
• Special trip-wire switch for hazardous environments
such as grain handling.
• Supplied with 2 N/O + 2 N/C contact blocks.
Complies with AS/NZS 61241.
Ordering Details:
Cat. No.
Description
Standard Switch*
Switch with glass
window*
Switch with lid
mounted *
EX55400NBB
EX55400GWNBB
EX55401NBB
Standard switch with 2 N/O + 2 N/C contact
blocks
**Installation information, lanyard rope and accessories, refer pages 6 - 15 to 6 - 18.
Also available with gold plated contacts at extra cost – insert ‘G’ at the end of Cat. No. Contact NHP for additional
price. Assembled to order.
NHP Safety Reference Guide > Safety Products
4-57
Emergency Stop Trip Wire Switches
NTW Series: Standard Range
Accessories:
Lanyard Accessories
Standard
Cat. No.
–
316 Grade Stainless
Steel Cat. No.
55.2.19NTW
Tension spring
suits NTW 55.4 only 1)
55.2.46
55.2.46SS
Lanyard support bracket
55.1.50
55.1.50SS
5 mm thimble/sleeve
55.1.51
55.1.51SS
5 mm clamp/shackle
55.1.52
55.1.52SS
Turnbuckle hook and eye
10 mm x 145 mm 4)
55.1.64
55.1.64SS
Item
‘D’ Shackle
Spare contact blocks/Lamp block
Item
Standard Silver
Contact Cat. No.
Gold Contact
Cat. No.
1 N/O + 1 N/C contacts
NBAFP
NBAG
2 N/O + 2 N/C contacts
NBBFP
NBBG
3 N/O + 3 N/C low voltage micro contact set and bracket
–
554LVKIT*
Lamp block for 55.4.01 (suit SES lamp)
VFBC
Spare lamps SES style for trip-wire pilot light 5) 6)
2551
SES 110V lamp
Item
Voltage SES
Cat. No.
Full voltage pilot light
12 V 4 W
NO2243
Full voltage pilot light
24 V 4 W
NO2242
Resistor and full voltage pilot light
110 V 4 W
NO2551
Resistor and full voltage pilot light
260 V 4 W
NO2556
Spare Parts
Item
Cat. No.
Lid gasket
55.2.17
Shaft bellows 3)
55.2.37
Spare Lid for 55.4.00 2)
55.2.16
Spare Lid for 55.4.00GW 2)
55.2.16GW
Spare Lid for 55.4.01
)55.2.46 tension spring is only suitable for NTW 55.4
trip-wire switches.
2
) Supplied complete with gasket 55.2.17.
3
) Use with clip 55.2.40.
1
55.2.16PL
2)
) Eye/Eye turnbuckle available contact NHP.
5
) Other voltages available contact NHP.
6
) Stock brought in to order on some voltages.
* These items assembled to order.
4
NHP Safety Reference Guide > Safety Products
4-58
Enabling Switches
GripSwitch Series
Features:
• Dual three position enabling switches
• Lightweight and ergonomic
• Optional jog and E-stop functions
Ordering Details:
Accessories
Cat. No.
Description
M20 conduit with cable strain relief
440JN21TNPMNP
Switch with jog button
440JN2NTNPMNE
Switch with emergency stop button
Item
Contacts
Mounting bracket for single
enabling switch
440JA00N
Dimensions & Wiring:
440J-A00N enabling switch mounting bracket
Standard Switch
Emergency Stop Button
58 (2.28)
20
(0.79)
47 (1.85)
69 (2.72)
24
(0.95)
46 (1.81)
50 (1.97)
174
(6.85)
5.3 (0.21)
Dia. (2 holes)
Standard
Switch
PVC coating
(color: black)
8.6 (0.34)
58 (2.28)
47 (1.85)
Jog Button
13 (0
ma
58 (2.28)
46 (1.81)
69 (2.72)
24
(0.95)
81 (3.19)
46 (1.81)
Emergency Stop Button
86
(3.38)
53 (2.09)
8.4 (0.33)
50 (1.96)
174
(6.85)
68 (2.67)
13 (0
ma
M20 x 1.5
Jog Button
58 (2.28)
46 (1.81)
13 (0.51)
max.
86
(3.38)
NHP Safety Reference Guide > Safety Products
4-59
Enabling Switches
GripSwitch Series cont
Technical Data:
Safety Ratings
Standards
IEC/EN60947-5-8, IEC/EN 60947-5-1, IEC/EN 60204-1, NFPA 79,
ANSI B11.19, ANSIR15.06, ISO 10218, ISO 11161
Safety classification
Category 1 Device per EN954-1;
dual channel suitable for category 3 or 4 systems
Certifications
Outputs
Operating characteristics
Environmental
Physical characteristics
CE marked for all applicable directives, cULus, BG
Safety contacts
2 N/C direct opening action
Auxiliary contacts
1 N/C
Jog contact
1 N/O
E-stop
2 N/C direct opening action
Thermal current
3A
Rated insulation voltage
250 V (jog button 125V)
Switchingcurrent
5 mA @ 3V AC/DC
Operating force
Position 2: 15 N approx.
Position 3
50 N max.
Direct opening force
90 N
Actuation frequency
Max. 1200 operations per hour
Enclosure type rating
IP 66 standard switch (NEMA 6) IP 65 jog button and E-stop
switches
Relative humidity
45…85%
Operating temperature
-10ºC…+60ºC
Vibration
5…55 Hz, 0.5 mm
Shock
10 g
Wire size
0.14…1.5 mm2
Cable size
7…13 mm
Terminal screw torque
0.5…0.6 N•m
Conduit type
M20
Material polyamide (nylon)
PA66
Boot material
NBR/PVC nitrile blended with PVC
Weight
250 g with E-stop 210 standard and jog
Colour
Black / grey
NHP Safety Reference Guide > Safety Products
4-60
Push Buttons
800F 22.5 mm Series
Features:
• Dual three position enabling switches
• Lightweight and ergonomic
• Optional jog and E-stop functions
Ordering Details:
2 position push-pull operators, non-Illuminated - twist-to-release (trigger action),
push-pull (trigger action)
Twist-to-release (trigger action)
Push-pull (trigger action)
Cat. No. (plastic)
Cat. No. (metal)
Cat. No. (plastic)
Cat. No.
(metal)
Colour
800FPMT34
800FMMT34
-
-
Red
30
800FPMT44
800FMMT44
800FPMP44
800FMMP44
Red
40
800FPMT64
800FMMT64
-
-
Red
60
Size
(mm)
Package qty: 1
60 mm Non-Illuminated Twist-to-Release
Cat. No. 800FP-MT64
40 mm Non-Illuminated Push-Pull
Cat. No. 800FP-MP44
2 position push-pull operators, illuminated - twist-to-release (trigger action),
push-pull (trigger action)
Twist-to-release (trigger action)
Push-pull (trigger action)
Cat. No. (plastic)
Cat. No. (metal)
Cat. No. (plastic)
Cat. No.
(metal)
Colour
-
-
800FPLMP34
800FMLMP34
Red
30
Size
(mm)
800FPLMT44
800FMLMT44
800FPLMP44
800FMLMP44
Red
40
800FPLMT64
800FMLMT64
800FPLMP64
800FMLMP64
Red
60
40 mm Illuminated Twist-to-Release
Cat. No. 800FP-LMT44
Package qty: 1
2 position non-illuminated operators - mushroom, key release (trigger action)
40 mm Mushroom Push/Pull
Cat. No. 800FM-LMP44
Ronis key lock (trigger action)
Cat. No. (plastic)
Cat. No. (metal)
Colour
Size (mm)
800FPMK44
800FMMK44
Red
40
Package qty: 1
40 mm Non-Illuminated Key Release
Cat. No. 800FP-MK44
Back-of-panel components
Compact blocks with latch - composite
Cat. No.
Contacts
Terminals
Material
800FPQ01S
1 N/C + 1 N/C self monitoring
Screw clamp
Plastic
800FMQ01S
1 N/C + 1 N/C Self monitoring
Screw clamp
Metal
40 mm Key Release Mushroom
Cat. No. 800FP-MK44
NHP Safety Reference Guide > Safety Products
4-61
Push Buttons
800F 22.5 mm Series cont
Ordering Details:
Assembled Stations
Cat. No.
Enclosure
material
Operator
type
Illumination
voltage
Contact
configuration
800F1YM3
Plastic
(metric knockouts)
Twist-to-release
40 mm
Non-illuminated
2 N/C
Accessories
Emergency stop legend plates
Size
Text
800F15YSE112
60 mm round
(22.5 mm mounting hole)
Emergency stop
NHP Safety Reference Guide > Safety Products
4-62
Push Buttons
800F 22.5 mm Series cont
Technical Data:
Specifications: front of panel (operators)
Mechanical ratings
Description
Plastic (Bulletin 800FP)
Vibration (assembled to panel)
Tested at 10…2000 Hz, 1.52 mm displacement (peak-to-peak) max./10 G max.
for 3 hr duration, no damage
Shock
Tested at 1/2 cycle sine wave for 11 ms; no damage at 100 G
Degree of protection
T
Mechanical
durability per
EN 60947-5-1
(Annex C)
IP 65/66 (Type 3/3R/4/4X/12/13)
IP 65/66 (Type 3/3R/4/12/13)
10 000 000 cycles
Momentary push buttons, momentary mushroom
1 000 000 cycles
Multi-function, selector switch, key selector switch, selector jog, SensEject™
key selector switch
500 000 cycles
Non-illuminated push-pull E-stop
300 000 cycles
Twist-to-release E-stop, illuminated push-pull E-stop, alternate action push buttons
100 000 cycles
Potentiometer, toggle switch
Operating forces
(typical with one contact block)
Flush/extended = 5 N, E-stop = 36 N
Mushroom = 9 N
Operating torque
(typical application
with one contact block)
Selector switch = 0.25 N•m (2.2 lb•in)
Mounting torque
Metal (Bulletin 800FM)
Plastic
1.7 N•m (15 lb•in)
Metal
4.4 N•m (40 lb•in)
Environmental
Temperature range (operating)
–25ºC …+70ºC (-13ºF …+158ºF)‡
Temperature range (short term storage)
–40ºC…+85ºC (-40ºF …+185ºF)
Humidity
50…95% RH from 25ºC …+60ºC (77ºF …+140ºF)
Product certifications
Certifications
UR/UL, CSA, CCC, CE
Standards compliance — CE marked
NEMA ICS-5; UL 508, EN ISO 13850, EN 60947-1, EN 60947-5-1, EN 60947-5-5
Terminal identification
EN/IEC 60947-1
Shipping approvals
ABS
RoHS
√
Notes
Momentary mushroom operators are IP 65. Plastic keyed operators are IP 66, Type 4/13; not Type 4X.
T
Operating temperatures below 0 °C (32 °F) are based on the absence of freezing moisture and liquids,
UL Recognised to 55 °C (131 °F) - Incandescent module Max 40 °C (104 °F).
‡
NHP Safety Reference Guide > Safety Products
4-63
Push Buttons
800F 22.5 mm Series cont
Technical Data:
Back-of-panel components
Electrical ratings
Standard contact block ratings
A600, Q600, 600V AC, AC 15, DC 13 to IEC/EN 60947-5-1 and UL 508, 17V, 5 mA min.
Low voltage contact block ratingsT
5 V, 1 mA DC min. C300, R150, AC 15, DC 13 to EN 60947-5-1 and UL 508
LED module ratings
Nominal voltage
Range
Current draw
Frequency
24 V AC
10…29 V AC
31 mA
50/60 Hz
24 V DC
10…30 V DC
24 mA
DC
120 V AC
70…132 V AC
25 mA
50/60 Hz
240 V AC
180…264 V AC
22 mA
50/60 Hz
Thermal current
10 A max. enclosed (40°C ambient) to UL508, EN 60947-5-1
Insulation voltage (Ui)
Screw terminal = 690V, spring-clamp = 300 V
Wire capacity (screw terminal)‡
#18…12 AWG (0.75…2.5 mm2) Max. (2) #14 AWG or (1) #12 AWG
Wire capacity (spring-clamp terminal)
#18…14 AWG (0.75…1.5 mm2) One per spring clamp,
two spring clamps per terminal
Recommended tightening torque
on screw terminals
0.7…0.9 N•m (6…8 lb•in)
Dielectric strength (minimum)
2500 V for one minute
External short
circuit protection
Standard blocks
10 A type gL/gG cartridge fuse to EN 60269-2-1 or
gN (Class J to UL 248-8 or Class C to UL 248-4)
Low voltage
contact blocks
6 A type gL/gG cartridge fuse to EN 60269-2-1 or
gN (Class J to UL 248-8 or Class C to UL 248-4)
Electrical shock protection
Finger-safe conforming to IP2X
Mechanical ratings
Vibration (assembled to panel)
Tested at 10…2000 Hz, 1.52 mm displacement (peak-to-peak) max./10 G max. 6 hr
Shock
Tested at 1/2 cycle sine wave for 11 ms and no damage at 100 G max.
Contact durability per EN 60947-5-1
(Annex C)
10 000 000 cycles
Contact operation
N/O
Slow double make and break
N/C
Slow double make and break — positive opening
N/O EM
Double break / double make, early make
N/C LB
Double break / double make, late break — positive opening
N/C EB
Double break / double make, early break — positive opening
Push button travel
to change electrical state
Operating
forces (typical)
N/C and N/OEM
1.5 mm (0.060 in.)
N/O and N/CLB
2.5 mm (0.1 in.)
Single circuit contact block
3.4 N
Dual circuit contact block
5... 6.5 N
NHP Safety Reference Guide > Safety Products
4-64
Push Buttons
800F 22.5 mm Series cont
Technical Data:
Illumination
LED dominant wavelength
Green
525 nm
Red
629 nm
Yellow
590 nm
Blue
470 nm
White
LED luminous intensity
Incandescent maximum wattage
—
Green
780 mcl
Red
780 mcd
Yellow
600 mcd
Blue
168 mcd
White
360 mcd
2.6 W
Materials
Springs
Electrical contacts
Terminals
Stainless steel and zinc coated music wire
Standard
Silver-nickel
Low voltage
Gold-plated over silver
Screw
Brass
Spring-clamp
Silver-plated brass
Low voltage contacts are recommended for applications below 17V, 5 mA.
T
Wires less than #18 AWG (0.75 mm2) may not hold in terminal securely.
‡
NHP Safety Reference Guide > Safety Products
4-65
Push Buttons
800F 22.5 mm Series cont
Technical Data:
Material Listing
Component
For use with
Material used
Panel gasket
All operators
Nitrile, TPE
Diaphragm seal
Illuminated push button, non-illuminated push button
Automotive industry acceptable silicone
K-seal
Selector switch, key selector switch, push/twist-to-release
E-stop, key E-stop, push/pull mushroom
Nitrile
Diaphragm retainer,
return spring I
Illuminated push button, non-illuminated push button,
momentary mushroom
Stainless steel
Return spring II
Reset, selector switch, key selector switch, alternate action,
push/twist-to-release
E-stop, key E-stop, push/pull mushroom
Zinc-coated music wire
Button cap/mushroom
head
Non-illuminated push button, momentary mushroom,
reset, push/twist-to-release. E-stop, key E-stop, push/pull
mushroom, multi-function
PBT/polycarbonate blend
2-Colour molded
button cap
Non-illuminated push button
PBT/polycarbonate blend
Lens
Multi-function
Acetal
Lens, knob
Illuminated push button, illuminated momentary mushroom,
illuminated selector switch
Polyamide
Knob
Non-illuminated selector switch
Glass-filled polyamide
Plastic bezel/bushing I
Non-illuminated push button, illuminated push button,
momentary mushroom, selector switch, key selector switch,
push/twist-to-release E-stop, key E-stop, push/pull
mushroom, multi-function, reset
Glass-filled polyamide
Plastic bezel/bushing II,
jam nut
Pilot light, reset jam nut, reset pushers
Glass-filled PBT
Metal bezel/bushing
All metal operators
Zinc
Diffuser
Illuminated push button, pilot light
Polycarbonate
Legend frames
—
Glass-filled polyamide
Plastic mounting ring
All plastic operators
Glass-filled polyamide
Metal mounting ring
All metal operators
Chromated zinc
Plastic latch
—
Glass-filled polyamide
Metal latch
—
Chromated zinc + stainless steel
Plastic enclosure
—
PBT/polycarbonate blend
Metal enclosure
—
Aluminium
Terminal screws
LED module, incandescent module, contact blocks
Zinc-plated steel with chromate
Terminals
LED module, incandescent module, contact blocks
Brass with silver-nickel contacts
Spring clamps
LED module, incandescent module, contact blocks
Stainless steel
Lamp socket
Incandescent module
Brass
Housing
Incandescent module, LED module
Glass-filled polyamide
Low-voltage terminals
Contact blocks
Gold-plated silver-nickel contacts
Low-voltage spanner
Contact blocks
Gold-plated silver-nickel contacts
Spanner
Contact blocks
Brass with silver-nickel contacts
Boot
Toggle Switch, illuminated push button, non-illuminated
push button, multi-function illuminated and non-illuminated
Automotive industry acceptable silicone
NHP Safety Reference Guide > Safety Products
4-66
NHP SAFETY REFERENCE GUIDE
PRODUCTS
Safety Light Curtains
and Laser Scanners
Safety Light Curtains
Guardshield Series Standard
Features:
• Integrated laser alignment available
• Beam coding
• External device monitoring
• Start/restart interlock
•Can be used as last segment pair in
cascading system
• Fixed blanking - teachable
• Floating blanking
– One beam floating blanking
on 30 mm resolution
– Two beam floating blanking
on 14 mm resolution
Ordering Details:
Standard cat. No.
Protected height (mm)
Resolution (mm)
Number of beams
With laser alignment cat. No.
440LP4J0480YD
480
14
48
440LP4JL0480YD
440LP4J1280YD
1280
14
128
440LP4JL1280YD
440LP4K0160YD
160
30
8
–
440LP4K0320YD
320
30
16
440LP4KL0320YD
440LP4K0480YD
480
30
24
440LP4KL0480YD
440LP4K0640YD
640
30
32
440LP4KL0640YD
440LP4K0800YD
800
30
40
440LP4KL0800YD
440LP4K0960YD
960
30
48
440LP4KL0960YD
440LP4K1120YD
1120
30
56
440LP4KL1120YD
440LP4K1280YD
1280
30
64
440LP4KL1280YD
440LP4K1600YD
1600
30
80
440LP4KL1600YD
440LP4K1760YD
1760
30
88
–
Safety relay interfaces (optional) See other projected heights available.
Cables
Transmitter cable
Length (m)
Connector type
889DF4AC2
2
Straight
889DF4AC5
5
Straight
889DF4AC10
889DF4AC15
10
15
Straight
Straight
Receiver cable
889F8AB2
889F8AB5
889F8AB10
889F8AB15
Length (m)
2
5
10
15
Connector type
Straight
Straight
Straight
Straight
Accessories
Work piece
Power supply
Work piece
Roller work path
MSR22LM or MSR42
GuardShield in muting application
Please refer page 57 for more accessories and recommended logic interfaces on page 58.
Specifications
Please refer page 61.
Dimensions
Please refer page 59.
NHP Safety Reference Guide > Safety Products
4-68
Safety Light Curtains
Guardshield Series Cascadable
Features:
• Beam coding
• External device monitoring
• Integrated laser alignment available
•Easy to interconnect light curtains, up to
3x 1760 mm segments
•No increase to response time
• Fixed floating / blanking
Ordering Details:
Standard cat. No.
Protected height (mm)
Resolution (mm)
Number of beams
With laser alignment cat. No.
440LC4J0480YD
480
14
48
440LC4JL0480YD
440LC4J1280YD
1280
14
128
440LC4JL1280YD
440LC4K0320YD
320
30
16
440LC4KL0320YD
440LC4K0480YD
480
30
24
440LC4KL0480YD
440LC4K0640YD
640
30
32
440LC4KL0640YD
440LC4K0800YD
800
30
40
440LC4KL0800YD
440LC4K0960YD
960
30
48
440LC4KL0960YD
440LC4K1120YD
1120
30
56
440LC4KL1120YD
440LC4K1280YD
1280
30
64
440LC4KL1280YD
440LC4K1600YD
1600
30
80
440LC4KL1600YD
440LC4K1760YD
1760
30
88
–
Cables
Patchcords – between L/C pairs
Transmitter cable
Length (m)
Connector type
Transmitter patchcords
Length (m)
889DF4AC2
2
Straight
889DF4ACDM0M3
0.3
889DF4AC5
5
Straight
889DF4ACDM1
1
889DF4AC10
10
Straight
889DF4ACDM3
2
889DF4AC15
15
Straight
Receiver patchcords
Length (m)
Transmitter cable
Length (m)
Connector type
889DF8ABDM0M3
0.3
889F8AB2
2
Straight
889DF8ABDM1
1
889F8AB5
5
Straight
889DF8ABDM2
2
889F8AB10
10
Straight
Receiver terminator
889F8AB15
15
Straight
898D81CUDM
Description
Required for a standalone or last segment
receiver.
Accessories
Please refer page 57 for more accessories and recommended logic interfaces on page 58.
Specifications
Please refer page 61.
Dimensions
Please refer page 60.
NHP Safety Reference Guide > Safety Products
4-69
Safety Light Curtains
Guardshield Series cont
Accessories
Item
Description
Cat. No.
Steel L-shaped and cap mounting bracket (4 per package).
Note: four brackets supplied with each GuardShield pair.
440LAF6101
Aluminium middle mounting bracket for vibratory applications.
440LAF6108
Power supply: output 24 V DC, 3 Amps, 72 W
1606XLP72E
Laser alignment tool
440LALAT
GuardShield laser alignment tool bracket
440LAF6109
Mounting stand
440LAMSTD
Vertical shock mount kit
440LAF6120
Horizontal shock mount kit
440LAF6121
Middle vertical mount kit
440LAF6122
Middle horizontal mount kit
440LAF6123
GuardShield weld shield (Cat. No. is for a pair of light curtains).
440LAGWS0160
440LAGWS0320
440LAGWS0480
440LAGWS0640
440LAGWS0800
440LAGWS0960
440LAGWS1120
440LAGWS1280
440LAGWS1440
440LAGWS1600
440LAGWS1760
440LAGST320
GuardShield washdown enclosure kit
Note: only for use with standard GuardShield light curtain.
440LAGST480
440LAGST640
440LAGST800
440LAGST960
NHP Safety Reference Guide > Safety Products
4-70
Safety Light Curtains
Guardshield Series cont
Recommended Logic Interfaces:
Description
Safety outputs
Reset type
Power supply
Cat. page No.
Cat. No.
3 N/O
Auto / manual
24 V AC/DC
90
440RN23132
Monitored
24 V AC/DC
90
440RN23135
Single-function relay
MSR127
Modular relay
MSR211
2 N/O
Auto / manual or
monitored
24 V DC
103
440RH23177
MSR221
–
–
24 V DC from base
103
440RH23179
MSR320
–
–
24 V DC from base
104
440RW23218
MSR22LM
2 N/O
Auto / manual
24 V DC
96
440RP23071
MSR42
2 PNP
Auto / manual or
monitored
24 V DC
97
440RP226AGSNNR
Muting modules
NHP Safety Reference Guide > Safety Products
4-71
Safety Light Curtains
Guardshield Series cont
Standard Dimensions:
Approximate dimensions. Dimensions are shown in mm (in.). Dimensions are not intended to be used for installation purposes.
Dimensions & Wiring:
Type
A:
Protective
height (mm)
B:
Mounting
value (mm)
C:
Total length
(mm)
440L-k4‡0160YD
160±0.5§
276
312±1.5
440L-g4‡0320YD
320±0.5
436
472±1.5
440L-g4‡0480YD
440L-g4‡0640YD
440L-g4‡0800YD
440L-g4‡0960YD
440L-g4‡1120YD
440L-g4‡1280YD
440L-g4‡1440YD
440L-g4‡1600YD
440L-g4‡1760YD
480±0.5
640±0.5
800±0.6
960±0.6
1120±0.6
1280±0.7
1440±0.7
1600±0.8
1760±0.8
596
756
916
1076
1236
1396
1556
1716
1876
632±1.5
792±1.5
952±1.5
1112±1.5
1272±1.8
1432±1.8
1592±1.8
1752±2.0
1912±2.0
Standard GuardShield
Standard GuardShield
80
(3.14) min.
11
(0.43)
42
(1.65)
40
(1.57)
52
(2.05)
To be used in vibration applications
75
(2.95)
42
(1.65)
20
(0.79)
A
B
C
k P = Pair, T = Transmitter, R = Receiver,
g P = Pair, T = Transmitter, R = Receiver,
C = Host Pair, G = Host Transmitter, F = Host Receiver
± J = 14 mm resolution or K = 30 mm resolution
§ 160 mm is not available for cascading GuardShield Light Curtains
Standard GuardShield receiver with integrated laser alignment
Standard GuardShield transmitter with integrated laser alignment
80 min
(3.14)
11 (0.43)
42
(1.65)
440L-R4JL0320YD
shown receiver
A
Middle mounting bracket
to be used in vibration applications
40
(1.57)
75
(2.95)
52
(2.05)
40
20
(1.575)
(0.79)
B
C
Type
A:
Protective height (mm)
B:
Mounting value (mm)
C:
Total length (mm)
D:
Mounting value (mm)
440L-P4*L0320YD
320±0.5
516
552±1.5
426
440L-P4*L0480YD
480±0.5
676
712±1.5
586
440L-P4*L0640YD
640±0.5
836
872±1.5
746
440L-P4*L0800YD
800±0.6
996
1032±1.5
906
440L-P4*L0960YD
960±0.6
1156
1192±1.5
1066
440L-P4*L1120YD
1120±0.6
1316
1352±1.5
1226
440L-P4*L1280YD
1280±0.7
1476
1512±1.5
1386
440L-P4*L1440YD
1440±0.7
1636
1672±1.5
1546
440L-P4*L1600YD
1600±0.7
1796
1832±1.5
1706
J = 14 mm resolution, K = 30 mm resolution
NHP Safety Reference Guide > Safety Products
4-72
Safety Light Curtains
Remote Teach GuardShield
>80
(3.14)
11
(0.43)
Guardshield Series cont
52
(2.05)
Cascadable Dimensions:
75
(2.95)
40
(1.57)
Approximate dimensions. Dimensions are shown in mm (in). Dimensions are not intended to be used for installation purposes.
42
(1.65)
Dimensions & Wiring:
20
(0.79)
A
B:
Mounting
value (mm)
C:
Total length
(mm)
440L-k4‡0160YD
160±0.5§
276
312±1.5
440L-g4‡0320YD
320±0.5
436
472±1.5
440L-g4‡0480YD
440L-g4‡0640YD
440L-g4‡0800YD
440L-g4‡0960YD
440L-g4‡1120YD
440L-g4‡1280YD
440L-g4‡1440YD
440L-g4‡1600YD
440L-g4‡1760YD
480±0.5
640±0.5
800±0.6
960±0.6
1120±0.6
1280±0.7
1440±0.7
1600±0.8
1760±0.8
596
756
916
1076
1236
1396
1556
1716
1876
632±1.5
792±1.5
952±1.5
1112±1.5
1272±1.8
1432±1.8
1592±1.8
1752±2.0
1912±2.0
254 (10)
80
(3.14) min.
80
(3.14) min.
42
(1.65)
52
(2.05)
32
(1.25)
Middle mounting bracket should be used in vibration
applications on GuardShield light curtain protective heights of
1120 mm and larger.
k P = Pair, T = Transmitter, R = Receiver,
g P = Pair, T = Transmitter, R = Receiver,
C = Host Pair, G = Host Transmitter, F = Host Receiver
± J = 14 mm resolution or K = 30 mm resolution
§ 160 mm is not available for cascading GuardShield Light Curtains
Cascadable GuardShield receiver with integrated laser alignment
11
(0.43)
A:
Protective
height (mm)
C
Cascadable GuardShield
11
(0.43)
Type
B
Cascadable GuardShield
80 min
(3.14)
Cascadable GuardShield transmitter with integrated laser alignment
80 min
(3.14)
42
(1.65)
440L-G4JL0320YD shown
transmitter
440L-C4JL0320YD shown
* K = 30 mm resolution
* J = 14 mm resolution
* L = Laser
440L-F4JL0320YD
shown receiver
A
40
(1.57)
32
(1.25)
75
(2.95)
Middle mounting bracket to be used in
vibration applications
52
(2.05)
40
20
(0.79) (1.575)
B
C
Type
A:
Protective height (mm)
B:
Mounting value (mm)
C:
Total length
D:
Mounting
440LC4*L0320YD
320±0.5
516
552±1.5
426
440LC4*L0480YD
480±0.5
676
712±1.5
586
440LC4*L0640YD
640±0.5
836
872±1.5
746
440LC4*L0800YD
800±0.6
996
1032±1.5
906
440LC4*L0960YD
960±0.6
1156
1192±1.5
1066
440LC4*L1120YD
1120±0.6
1316
1352±1.5
1226
440LC4*L1280YD
1280±0.7
1476
1512±1.5
1386
440LC4*L1440YD
1440±0.7
1636
1672±1.5
1546
440LC4*L1600YD
1600±0.7
1796
1832±1.5
1706
J = 14 mm resolution, K = 30 mm resolution
NHP Safety Reference Guide > Safety Products
4-73
Safety Light Curtains
Guardshield Series cont
Technical Data:
Safety ratings
Standards
IEC/EN 61496 Parts 1 & 2, UL 61496 Parts 1 & 2, UL 1998
Safety classification
Type 4 per IEC/EN61496, category 4 device per EN 954-1
Certifications
cULus, UL 61496, UL 1998, TÜV, and CE marked for all
applicable directives
Power supply
Input power, max. 24 V DC ±20% maximum residual ripple
0.05 Vss power consumption 0.4 A max (no load)
Outputs
Operating characteristics
Environmental
Safety outputs
2 OSSD, 0.5 A, short-circuit protected
Non-safety outputs
1 OSSD, 0.5 A max.
Output voltage
Min. Uv - 2 V
Switching current
500 mA @ 24 V DC
Response time
14 mm; 160 mm…1440 mm 20 ms, 1600 mm and 1760 mm,
25 ms. 30 mm; 20 ms. Add 10 ms when beam coding activated.
LED indicators
ON state, OFF state, blanking, alignment, interlock
Protected height
160…1760 in 160 mm increments
Resolution
14 or 30 mm
Scanning range/resolution
0.3…7 m / 14 mm 0.3…16 m / 30 mm
Synchronisation optical, first beam adjacent to LEDs
Wavelength
870 nm
Enclosure type rating
IP 65
Relative humidity
15…95% (noncondensing)
Operating temperature
-10ºC …+55ºC
Vibration
IEC60068-2-6
Frequency
10…55 Hz
Amplitude
0.35 mm
Shock
IEC60068-2-29
Acceleration
10 g, pulse duration 16 ms 10…55 Hz
Physical characteristics
Mounting end-cap brackets supplied
Weight
Varies by protective height
Housing cross section
40 mm x 50 mm
Connection type transmitter
4-pin M12 micro QD
Receiver
8-pin M12 micro QD
Cable length
30 m max
NHP Safety Reference Guide > Safety Products
4-74
Safety Light Curtains
Safe 4 Series
Features:
• Simple installation
• cULus and CE Marked for all
application directives
• M12 connectors
• Optically synchronised
• Intergrated laser alignment system
• IP 65 enclosure rating
Ordering Details:
Cat. No.
Number of beams (14 mm)
Number of beams (30 mm)
Protected height (mm)
445LP4*0360YD
48
24
360
445LP4*0600YD
80
40
600
445LP4*0960YD
128
64
960
445LP4*1200YD
160
80
1200
445LP4*1440YD
172
86
1440
445LP4*1800YD
220
110
1800
* For 14 mm resolution replace with an ‘L’, for 30 mm resolution replace with ‘S.’ Other protected heights available.
Female connector (Sensor end)
Face view of female
Cat. No.
Connector style
Pin/wire color
Wire rating
2 m (6ft.56in.)
889D-F5AC-2
889D-F5AC-5
889D-F5AC-10
889D-F5AC-15
Straight female – nonshielded
889D-F5AC-20
2
Length
1 Brown
2 White
3 Blue
4 Black
5 Grey
5 m (16ft.4in.)
22 AWG
250 V
4A
10 m (32ft.8in.)
15 m (49ft.2in.)
20 m (65ft.6in.)
5
889D-F5AC-30
30 m (98ft.4in.)
3
889D-F5EC-2
2 m (6ft.56in.)
1
4
889D-F5EC-5
889D-F5EC-10
889D-F5EC-15
889D-F5EC-20
889D-F5EC-30
Straight female – shielded
1 Brown
2 White
3 Blue
4 Black
5 Grey
22 AWG
22 AWG
300 V
4A
5 m (16ft.4in.)
10 m (32ft.8in.)
15 m (49ft.2in.)
20 m (65ft.6in.)
30 m (98ft.4in.)
NHP Safety Reference Guide > Safety Products
4-75
Safety Light Curtains
Safe 4 Series cont
Ordering Details:
Accessories
Description
Standard kit (four pieces - supplied with each pair)
180º adjustable kit (two kits required per pair)
Safe 2 / Safe 4 shock mount kit
Vertical mounting kit (two kits required per pair)
MSR42 multifunction module
(requires cat. No. 440L-AF6150 to program)
Cat. No.
445LAF6140
445LAF6141
445LAF6142
445L-AF6144
440R-P226AGS-NNR
MSR45E - Safety relay expansion module for MSR42
440RP4NANS
USB optical interface software configuration tool used to configure
the MSR42 (Used to configure the MSR42 module or get diagnostic
information from the Safe 4.)
445LAF6150
Ribbon cable — to connect one MSR45E to an MSR42
440R-ACABL1
Ribbon cable — to connect three MSR45Es to an MSR42
440R-ACABL2
Ribbon cable — to connect three MSR45Es to an MSR42
440R-ACABL3
Mounting stand
440LAMSTD
NHP Safety Reference Guide > Safety Products
4-76
Safety Light Curtains
Safe 4 Series cont
Recommended Logic Interfaces:
Description
Safety outputs
Reset type
Power supply
Cat. page No.
Cat. No.
3 N/O
Auto / manual
24 V AC/DC
90
440RN23132
Monitored
24 V AC/DC
90
440RN23135
Single-function relay
MSR127
Modular relay
MSR211
2 N/O
Auto / manual or
monitored
24 V DC
103
440RH23177
MSR221
–
–
24 V DC from base
103
440RH23179
MSR320
–
–
24 V DC from base
104
440RW23218
MSR22LM
2 N/O
Auto / manual
24 V DC
96
440RP23071
MSR42
2 PNP
Auto / manual or
monitored
24 V DC
97
440RP226AGSNNR
Muting modules
Dimensions:
Dimensions & Wiring:
B:
Mounting value
[mm (in.)]
445L-P4k0120YD
120 (4.7)
290 (11.4)
445L-P4k0240YD
445L-P4k0360YD
445L-P4k0480YD
445L-P4k0600YD
445L-P4k0720YD
445L-P4k0840YD
445L-P4k0960YD
445L-P4k1080YD
445L-P4k1200YD
445L-P4k1320YD
445L-P4k1440YD
445L-P4k1560YD
445L-P4k1680YD
445L-P4k1800YD
445L-P4k1920YD
240 (9.4)
360 (14.2)
480 (18.9)
600 (23.6)
720 (28.3)
840 (33.1)
960 (37.8)
1080 (42.5)
1200 (47.2)
1320 (51.9)
1440 (56.7)
1560 (61.4)
1680 (66.1)
1800 (70.8)
1920 (75.6)
410 (16.1)
530 (20.9)
650 (25.6)
771 (30.4)
891 (35.1)
1011 (39.8)
1131 (44.5)
1252 (49.3)
1372 (54.0)
1492 (58.7)
1612 (63.5)
1733 (68.2)
1853 (72.9)
1973 (7.7)
2093 (82.4)
k For 14 mm resolution replace with an “L”.
For 30 mm resolution replace with an “S”.
Example: Cat. No. 445L-P4S0480YD ( for 30 mm resolution).
35
(1.38)
30
(1.18)
14.75
(0.58)
145
(5.71)
alignment
module
laser
20
10
(0.79) (0.39)
14.75
(0.58)
alignment
module
laser
30
(1.18)
40
(1.56)
B
profile length according to table
A:
protective
height [mm (in.)]
A
protection length
Type
25
(0.98)
3
(0.12)
NHP Safety Reference Guide > Safety Products
4-77
Safety Light Curtains
Safe 4 Series cont
Technical Data:
Safety ratings
Standards
IEC/EN61496 Parts 1 and 2, UL61496 Parts 1 and 2, UL1998
Safety classification
Type 4 per IEC 61496, category 4 device per EN 954-1
Certifications
Power supply
Outputs
Operating characteristics
Environmental
Physical characteristics
cULus and CE Marked for all applicable directives
Input power
Max. 24 V DC ± 20%
Maximum residual ripple
< 10% of Usp
Power consumption
<500 mA (no load)
Safety outputs
2 PNP OSSD. 0.3 A, short-circuit protected
Output voltage
> Usp (at load = 0.1A)
Switching current @ voltage
Min. 300 mA @ 24 V DC
Response time
Varies by protective height, see installation manual
Indicator LEDs
ON -State, OFF-State, internal error
Protected height (mm)
120…1920 mm in 120 mm increments
Resolution (mm)
14 mm /30 mm
Scanning range
5…30 m
Synchronisation
Optical, first beam adjacent to LEDs
Wavelength
950 nm
Enclosure type rating
IP 65
Relative humidity
15…95% (noncondensing)
Operating temperature
0ºC… +55ºC
Vibration
IEC 60068-2-6
Frequency
10…55 Hz
Amplitude
0.35 mm
Shock
IEC 60068-2-29; acceleration 10 g,
pulse duration 16 ms 10…55 Hz; amplitude (0.35mm)
Mounting
Rear mounting, standard and adjustable (180°)
Weight
Varies by protective height, see installation manual
Housing cross section
30 x 40 mm
Connection type transmitter
5-pin M12 micro QD
Receiver
5-pin M12 micro QD
Cable length
2, 5, 10, 15, 20, or 30 m
ILAS laser class
Class 2, IEC 60825-1
NHP Safety Reference Guide > Safety Products
4-78
Safety Light Curtains
Micro 400 Series
Features:
• Very small profile 15 x 20 mm
• M12 connector on 20 inch pigtails
• Minimal dead space of optic heads
• IP69K rated version
Ordering Details:
Standard
Cat. No.
Protected
height (mm)
Resolution (mm)
No. of beams
445LP4C0150FP
150
14
15
445LP4C0300FP
300
14
30
445LP4C0750FP
750
14
75
445LP4C1050FP
1050
14
105
445LP4E0150FP
150
30
6
445LP4E0300FP
300
30
12
445LP4E0750FP
750
30
30
445LP4E1050FP
1050
30
42
Other protected heights available
Cascadable
Cat. No.
Protected
height (mm)
Resolution (mm)
No. of beams
445LC4C0150YD
150
14
15
445LC4C0300YD
300
14
30
445LC4C0600YD
600
14
60
445LC4C1200YD
1200
14
120
445LC4E0150YD
150
30
6
445LC4E0300YD
300
30
12
445LC4E0600YD
600
30
24
445LC4E1200YD
1200
30
48
Other protected heights available
IP 69K Light Curtains
Cat. No.
Protected
height (mm)
Resolution (mm)
No. of beams
445LP4C0300KD
300
14
30
445LP4C0600KD
600
14
60
445LP4C0900KD
900
14
90
445LP4C1200KD
1200
14
120
NHP Safety Reference Guide > Safety Products
4-79
Safety Light Curtains
Micro 400 Series cont
Ordering Details:
Cables
Standard micro 400 patchcords — required (transmitters and receivers
both use 8-PIN M12 to RJ45 patchcords)
Face view M12 connector
Face view RJ45 Connector
1
2
8
3
7
4
6
Pinning table:
1:
2:
3:
4:
5:
6:
7:
8:
blue
grey
green
white
black
pink
brown
yellow
Shield: braid wires
Pinning table:
1:
2:
3:
4:
5:
6:
7:
8:
blue
grey
green
white
black
pink
brown
yellow
Shield: braid wires
1
8
7
2
6
3
5
4
5
Cascadable patchcords: M12 / RJ 45 Connectors
Description
Cat. No.
1 m patchcord, PVC jacket
445L-AC8RJ1
2 m patchcord, PVC jacket
445L-AC8RJ2
3 m patchcord, PVC jacket
445L-AC8RJ3
5 m patchcord, PVC jacket
445L-AC8RJ5
8 m patchcord, PVC jacket
445L-AC8RJ8
Micro 400 Patchcord for Interconnecting Cascaded Segments (if required)
Length, see table (tolerance 0/+50 mm)
15 (0.59)
Dia.
80
(3.15)
17
(0.67)
Dia.
50.2
(1.98)
32.2
(1.27)
51.3
(2.02)
Cascadable patchcords: Micro 400
Description
Cat. No.
1 m (39.37 in.) in patchcord
445LAC8PC1
3 m (118.11 in.) in patchcord
445LAC8PC3
5 m (196.85 in.) in patchcord
445LAC8PC5
NHP Safety Reference Guide > Safety Products
4-80
Safety Light Curtains
Micro 400 Series cont
Accessories
item
Description
Cat. No.
Adjustable 180º bracket kit (two per kit) supplied
with each pair. Two kits required per pair
445L-AF6143
Flat bracket kit (two per kit)
Two kits per pair
445L-AF6145
Adjustable flat bracket (two per kit)
Two kits required per pair
445L-AF6149
IP 69K mounting bracket kit
(two kits per pair supplied with each pair)
445L-AF6160
Required micro 400 controller – select one
Item
Mounting
Size
Cat. No.
35 mm DIN Rail
22.5 mm
440R-P221AGS
35 mm DIN Rail
22.5 mm
440R-P226AGS-NNR
Input voltage
Reset
Outputs
Cat. No.
Supplied by MSR41
or MSR42
Determined by
MSR41 or MSR42
2 N/O
440R-P4NANS
Optional safety relay interfaces
Relay
NHP Safety Reference Guide > Safety Products
4-81
Safety Light Curtains
Safety Light Curtains—Cascadable
Micro 400 Series cont
51.3
(2.02)
Dimensions & Wiring:
Safety Light Curtains—Standard
50
(1.97)
32.5
(1.28)
51.3
(2.02)
14.2
(0.56)
455
(17.91)
455
(17.91)
27.8
(1.09)
A - protection length according to table
B - profile length according to table
27.8
(1.09)
A - protection length according to table
B - profile length according to table
15.5
(0.61)
15.5
(0.61)
19.8
(0.78)
27.8
(1.09)
455
(17.91)
1.5
(0.06)
15.5
(0.61)
51.3
(2.02)
19.8
(0.78)
15
(0.59)
Safety Light Curtains— IP 69K Micro 400
Type
A: Protective height (mm)
B: Profile length (mm)
445L-k4‡0150FB
150
151.5±0.3
445L-k4‡0300FB
300
301±0.3
445L-k4‡0450FB
445L-k4‡0600FB
445L-k4‡0750FB
445L-k4‡0900FB
445L-k4‡1050FB
445L-k4‡1200FB
450
600
750
900
1050
1200
451±0.3
601.5±0.3
751.5±0.3
901±0.3
1051±0.3
1251±0.3
k P = Standard Pair, C = Cascadable Pair.
‡ C =14mm, E = 30mm.
NHP Safety Reference Guide > Safety Products
4-82
Safety Light Curtains
Micro 400 Series cont
Technical Data:
Safety ratings
Standards
IEC/EN61496 Parts 1 and 2. UL61496 Parts 1 and 2, UL1998
Safety classification
Type 4 per IEC/EN61496. Category 4 device per EN 954-1,
SIL 3 per IEC 61508, PLe per EN13894
Certifications
cULus, TÜV, CE Marked for all applicable directives
Power supply
Input power from MSR41 or MSR42 controller
Outputs
Input power
Max. 24 V DC ±15%
Maximum residual ripple
5% of Vss
Power consumption
0.07 A max. (no load)
Micro 400 Outputs
Data output to controller (MSR41 or MSR42)
MSR41/MSR42 Outputs
Two 400mA OSSD
Non-safety outputs
Auxiliary outputs from MSR41 or MSR42 controller – 2 configurable 100mA, outputs
Operating characteristics
Environmental
Physical characteristics
Response Time 14 mm: 14…42 ms; 30 mm; 12…23 ms,
varies by protective height and resolution
Indicator LEDs
ON -State, OFF-State, Intensity
Protected height (mm)
150…1200 mm in 150 mm increments
Resolution (mm)
14, 30
Scanning range/resolution
14 mm resolution: 0…5 m 30 mm resolution: 0…5 m
Synchronisation
Electrical through MSR42
Wavelength
940 nm
Enclosure type rating
Micro 400: IP54, IP69K version; MSR41/MSR42: IP20
Relative humidity
15…95% (noncondensing)
Operating temperature
0ºC …+ 55ºC
Vibration
IEC 60068-2-6
Frequency
10…55 Hz
Shock
IEC 60068-2-29; acceleration 10 g,
pulse duration 16 ms 10…55 Hz; amplitude 0.35 mm
Mounting
Back side mounting, 180° adjustable or flat bracket
Weight
Varies by protective height
Housing cross section
15 mm x 20 mm
Connection type
Transmitter/receiver: 8-pin M12 micro QD
Cable length
3, 5, and 8 m, max system length can not exceed 10 m
NHP Safety Reference Guide > Safety Products
4-83
Safety Light Curtains
GuardShield Perimeter Access Control
Features:
• Beam Coding
• External Device Monitoring (EDM)
• Machine test signal
• Start/restart interlock
Ordering Details:
Cat. No.
Protected
height (mm)
Resolution (mm)
Number of
beams
With laser alignment
cat. No.
440LP4A2500YD
520
500
2
440LP4AL2500YD
440LP4A4300YD
820
400
3
440LP4AL3400YD
Cables: Female Connector (Sensor End)
Face view of female
Transmitter
Connector style
Pin/wire color
Wire rating
889DF4AC5
889DF4AC10
3
889DF4AC15
4
Straight female
889DF4AC20
1 brown
2 white
3 blue
4 black
5 (16.4)
22 AWG
300 V
4A
1
7
889DF8AB2
3
889DF8AB10
8
4
5
6
889DF8AB15
15 (49.2)
30 (98.4)
889DF8AB5
2
10 (32.8)
20 (65.6)
889DF4AC30
Receiver
Length (mm) (ft)
2 (6.56)
889DF4AC2
2
1
Cat. No.
Straight female
889DF8AB20
889DF8AB30
1 white
2 brown
3 green
4 yellow
5 grey
6 pink
7 blue
8 red
2 (6.56)
24 AWG
30 V AC/
36 V DC
1.5 A
5 (16.4)
10 (32.8)
15 (49.2)
20 (65.6)
30 (98.4)
Cordsets Approximate Dimensions (in.):
Dimensions are not intended to be used for installation purposes.
47 (1.85)
14
(0.56)
NHP Safety Reference Guide > Safety Products
4-84
Safety Light Curtains
GuardShield Perimeter Access Control cont
Accessories – optional
Item
Description
Cat. No.
steel L-shaped end cap mounting bracket
(four per package) Note: four brackets supplied with each
GuardShield pair.
Power supply: output 24 V DC, 3 A, 72 W
440LAF6101
(1 package per system)
1606XLP72E
Laser alignment tool
440LALAT
GuardShield laser alignment tool bracket
440LAF6109
Mounting stand
440LAMSTD
GuardShield weld shield pair — three beam
440LAGWS0960
GuardShield weld shield pair — two beam
440LAGWS0640
Vertical shock mount kit
440LAF6120
GuardShield washdown enclosure kit — two beam PAC
440LAGST640
GuardShield washdown enclosure kit — three beam PAC
440LAGST960
Muting Sensors
Sensor type
Retroreflective
Transmitted beam
Retroreflective
Polarised retroreflective
Polarised retroreflective
Polarised retroreflective
Mechanical limit switch
Connection location
Type
Connected directly to muting module
Receiver (connected directly to the muting
module)
Connected directly to muting module
Three inch standard reflector
Connected directly to muting module
Cat. No.
42GRU9000QD
42GRR9000QD*
Dark
switching
42GRU9000QD*
92-39
42GRU9200QD*
92-39
Connected directly to muting module
(operating lever must be selected
separately)
Muting lamp
* Use with 4-pin, DC Micro cordset when connecting to muting module (5 m length shown).
1 m, 2 m, 3 m, and 5 m lengths available.
802MNX10*
Two cat. nos.
make this
assembly
855E24TL7
855EBVMC
889DF4AC5
NHP Safety Reference Guide > Safety Products
4-85
Safety Light Curtains
GuardShield Perimeter Access Control cont
Recommended Interfaces
Description
Safety outputs
Single -function display
MSR127
3 N/O
Modular Relay
MSR211
2 N/O
MSR221
–
MSR320
–
Muting Modules
MSR22LM
MSR42
Reset type
Power supply
Cat. No.
Auto/manual
24 V AC/DC
90
440RN23132
monitored
24 V AC/DC
90
440RN23135
Auto/manual
or monitored
24 V DC
103
440RH23177
103
440RH23179
104
440RW23218
24 V DC
96
440RP23071
24 V DC
97
440RP226AGSNNR
24 V DC
from base
24 V DC
from base
–
–
2 N/O
2PNP
Cat. page. No.
Auto/manual
Auto/manual
or monitored
Dimensions & Wiring:
440LP4A2500YD
440LP4A3400YD
Beam Location
Indicator
Beam Location
Indicator
11
(0.43)
42
(1.65)
400 (15.75)
400 (15.75)
Protective Height
810 (31.89)
40
(1.57)
80 (3.14)
min.
500 (19.69)
11
(0.43)
80 (3.14)
min.
42
(1.65)
Protective Height
520 (20.47)
40
(1.57)
75
(2.95)
75
(2.95)
52
(2.05)
52
(2.05)
20
(0.79)
20
(0.79)
1112 (43.78)
756 (29.8)
1076 (42.36)
792 (31.2)
440L-P4A3400YD consists of a pair
440L-T4A3400YD & 440L-R4A3400YD
440L-R4A3400YD is shown
440L-P4A2500YD CONSISTS OF A PAIR
440L-T4A2500YD & 440L-R4A2500YD
440L-R4A2500YD IS SHOWN
63.5
(2.50)
63.5
(2.50)
986 (38.82)
666 (26.22)
Beam Location
Indicator
11
(0.43)
400 (15.75)
Beam Location
Indicator
80 (3.14)
min.
400 (15.75)
42
(1.57)
42
(1.65)
Receiver
Receiver
Protective Height
810 (31.89)
40
(1.57)
Protective Height
520 (20.47)
75
(2.95)
40
(1.58)
52
(2.05)
1156 (45.51)
80 (3.14)
min.
500 (19.69)
11
(0.43)
20
(0.79)
40
(1.57)
75
(2.95)
40
(1.58)
52
(2.05)
1192 (47.00)
20
(0.79)
836 (33.00)
440L-P4A3400YD consists of a pair
440L-T4A3400YD transmitter & 440L-R4A3400YD Receiver
872 (34.33)
440L-P4A2500YD consists of a pair
440L-T4A2500YD transmitter & 440L-R4A2500YD receiver
Transmitter
Transmitter
63.5
(2.50)
63.5
(2.50)
1066 (42.00)
746 (29.37)
Cat. No.
A Protective height (mm)
B Mounting value (mm)
C total length
440L-P4A3400YD
440L-P4A2500YD
820 ±0.5
520 ±0.5
1076
756
1112 ±1.5
792 ±1.5
NHP Safety Reference Guide > Safety Products
4-86
Safety Light Curtains
GuardShield Perimeter Access Control cont
Technical Data:
Safety ratings
Standards
IEC/EN 61496 Parts 1 & 2, UL 61496 Parts 1 & 2 UL 1998
Safety classification
Type 4 (self-checking) per EN 61496
Certifications
Power supply
Outputs
Operating characteristics
Environmental
Physical characteristics
UL 61496, UL 1998, cULus,
TÜV and CE marked for all applicable directives
Input power
Max. 24 V DC ±20%
Maximum residual ripple
0.05 Vss
Power consumption
400 mA (no load)
Safety outputs
2 x PNP, 0.5 A, short circuit protected
Non-safety outputs
1 x PNP 0.5 A max.
Output voltage
Min. 2 V
Switching current @ voltage
Min. 500 mA @ 24 V DC
Response time
20 ms, 30 ms with beam coding activated
LED indicators
On-state, off-state, alignment, interlock
Protected height
3 beam = 820 mm; 2 beam = 520 mm
Scanning range
16 m
Synchronisation
Optical without separate synchronisation channel.
First beam adjacent to LEDs
Wavelength
870 nm
Enclosure type rating
IP 65
Relative humidity
15%...95% (noncondensing)
Operating temperature
-10ºC …+55ºC
Vibration
IEC60068-2-6
Frequency
10…55 Hz
Amplitude
0.35 mm
Shock
IEC60068-2-29 acceleration 10 g
Pulse duration
16 ms
Mounting
End-cap mounting brackets
Weight
Varies by cat. No.
Housing cross section
40 mm x 50 mm
Connection type transmitter
4-pin micro QD (M12)
Receiver
8-pin micro QD (M12)
Cable length
30 m max.
NHP Safety Reference Guide > Safety Products
4-87
Safety Light Curtains
Safe4 Perimeter Access Control
Ordering Details:
Protected height (mm)
600
840
Beam spacing (mm)
500
Number of beams
2
Cat. No.
445LP4S2500YD
3
445LP4S3400YD
400
Cables
Cordsets – Transmitters and receivers both use 5-pin M12 cordsets.
Note: Unshielded cordsets are most commonly used for safety light curtains, however, shielded cordsets are also offered to increase
immunity to electrical interference.
Female connector (sensor end)
Face view of female
2
Cable
Connector style
Pin/wire color
Straight female
1 brown
2 white
3 blue
4 black
5 grey
22 AWG
250 V
4A
1 brown
2 white
3 blue
4 black
5 grey
22 AWG
22 AWG
300 V
4A
5
Wire rating
Length [m (ft)]
Cat. No.
2 (6.56)
889DF5AC2
5 (16.4)
10 (32.8)
889DF5AC5
889DF5AC10
15 (49.2)
889DF5AC15
20 (65.6)
30 (98.4)
2 (6.56)
5 (16.4)
10 (32.8)
15 (49.2)
20 (65.6)
30 (98.4)
889DF5AC20
889DF5AC30
889DF5EC2
889DF5EC5
889DF5EC10
889DF5EC15
889DF5EC20
889DF5EC30
1
3
4
Shielded straight
female
Required logic interface – possible options
Description
Safety outputs
Single -function display
MSR127
3 N/O
Modular relay
MSR211
2 N/O
MSR221
–
MSR320
–
Muting modules
MSR22LM
MSR42
2 N/O
2PNP
Reset type
Power supply
Cat. page. No.
Cat. No.
Auto/manual
24 V AC/DC
90
440RN23132
monitored
24 V AC/DC
90
440RN23135
Auto/manual
or monitored
24 V DC
103
440RH23177
103
440RH23179
104
440RW23218
24 V DC
96
440RP23071
24 V DC
97
440RP226AGSNNR
–
–
Auto/manual
Auto/manual
or monitored
24 V DC from
base
24 V DC from
base
NHP Safety Reference Guide > Safety Products
4-88
Safety Light Curtains
Safe4 Perimeter Access Control cont
Accessories – optional
Item
Description
cat. No.
Standard kit (four pieces – supplied with each pair)
445L-AF6140
180º adjustable kit (two kits required per pair)
445L-AF6141
Shock mount kit
(two kits required per pair of light curtains)
445L-AF6142
Vertical mounting kit (two kits required per pair)
445L-AF6144
MSR42 multifunction module
(requires 440L-AF6150 to program)
440R-P226AGS-NNR
MSR45E – safety relay expansion module for MSR42
440R-P4NANS
USB optical interface software configuration tool used to
configure the MSR42
(Used to configure the MSR42 module or get diagnostic
information from the Safe 4)
445L-AF6150
Ribbon cable – to connect one MSR45E to an MSR42
440R-ACABL1
Mounting stand
(comes with hardware to level base and two GuardShield
mounting brackets.)
440L-AMSTD
NHP Safety Reference Guide > Safety Products
4-89
Safety Light Curtains
Safe4 Perimeter Access Control cont
Dimensions & Wiring:
Controller
Controller
ILAS
active
active
passive
120
(4.7)
ILAS
240
(9.4)
360
(14.17)
810.5
(31.91)
1051
(41.38)
120
(4.7)
passive
240
(9.4)
120
(4.7)
active
active
passive
ILAS
120
(4.7)
active
4
(0.16)
29.9
(1.18)
40
(1.58)
120
(4.7)
ILAS
4
(0.16)
29.9
(1.18)
40
(1.58)
Technical Data:
Safety ratings
Power supply
Outputs
Operating characteristics
Environmental
Physical characteristics
Standards
IEC/EN 61496 Parts 1 & 2, UL 61496 Parts 1 & 2 UL 1998
Safety classification
Type 4 per IEC/EN 61496, Category 4 device per EN 954-1,
SIL 3 per IEC 61508 PLe per En/ISO 13849.
Certifications
cULus Listed and CE marked for all applicable directives.
Input power
Max. 24 V DC ±20%
Maximum residual ripple
< 10% of Usp
Power consumption
< 500 mA (no load)
Safety outputs
2 x PNP, OSSD, 0.3A, short-circuit protected.
Output voltage, min.
Usp - 1
Switching current @ voltage
300 mA @ 24 V DC
Protected height
3 beam = 840 mm; 2 beam = 600 mm
Scanning range
5 - 30 m
Enclosure rating
IP 65
Relative humidity
15 - 95%
Operating temperature
0ºC… +55ºC
Housing cross section
30 x 40 mm
Connection type
Transmitter and receiver: 5-pin M12
Cable length
30 m max.
NHP Safety Reference Guide > Safety Products
4-90
Safety Light Curtains
GuardShield Type 2
Features:
• Self contained ‘two-box’ type system
• Offered in a ‘guard only’ mode
• Designed for use on or around machinery
• Offer when a formal risk assessment has
determined that a Type 2 safety device is
of sufficient level of safety
Ordering Details:
Cat. No.
Protected
height (mm)
Resolution (mm)
Number of
beams
440LP2KA0320YD
320
30
16
440LP2KA0640YD
640
30
32
440LP2KA0960YD
960
30
48
Cables: Female Connector (Sensor End)
Face view of female
Transmitter
Connector style
Pin/wire color
Wire rating
889DF4AC5
889DF4AC10
3
889DF4AC15
4
Straight female
889DF4AC20
1 brown
2 white
3 blue
4 black
5 (16.4)
22 AWG
300V
4A
1
7
2
889DF8AB5
889DF8AB10
8
4
6
5
889DF8AB15
889DF8AB20
889DF8AB30
15 (49.2)
30 (98.4)
889DF8AB2
3
10 (32.8)
20 (65.6)
889DF4AC30
Receiver
Length (mm) (ft)
2 (6.56)
889DF4AC2
2
1
Cat. No.
Straight female
1 white
2 brown
3 green
4 yellow
5 grey
6 pink
7 blue
8 red
2 (6.56)
24 AWG
30V AC/36V
DC
1.5 A
5 (16.4)
10 (32.8)
15 (49.2)
20 (65.6)
30 (98.4)
NHP Safety Reference Guide > Safety Products
4-91
Safety Light Curtains
GuardShield Type 2 cont
Accessories
Item
Description
Cat. No.
Steel L-shaped and cap mounting bracket
(four per package). Note: four brackets supplied with each
GuardShield pair.
440LAF6101
(1 package per system)
Aluminium middle mounting bracket for vibratory
applications.
440LAF6108
(1 package per system)
Power supply: output 24 V DC, 3 amps, 72 W
Laser alignment tool
1606XLP72E
440LALAT
GuardShield laser alignment tool bracket
440LAF6109
Mounting stand
440LAMSTD
GuardShield weld shield
(Cat. No. is for a pair of light curtains).
440LAGWS0160
440LAGWS0320
440LAGWS0480
440LAGWS0640
440LAGWS0800
440LAGWS0960
440LAGWS1120
440LAGWS1280
440LAGWS1440
440LAGWS1600
440LAGWS1760
Vertical shock mount kit
440LAF6120
Horizontal shock mount kit
440LAF6121
Middle vertical mount kit
440LAF6122
Middle horizontal mount kit
440LAF6123
NHP Safety Reference Guide > Safety Products
4-92
Safety Light Curtains
GuardShield Type 2 cont
Recommended Logic Interfaces
Description
Single-function display
MSR127
Safety outputs
Reset type
Power supply
Cat. page. No.
Cat. No.
3 N/O
Auto/manual
24 V AC/DC
90
440RN23132
monitored
24 V AC/DC
90
440RN23135
Modular relay
MSR211
2 N/O
MSR221
MSR320
–
–
Muting modules
MSR22LM
MSR42
2 N/O
2PNP
Auto/manual
or monitored
–
24 V DC
103
440RH23177
24 V DC from base
103
440RH23179
–
24 V DC from base
104
440RW23218
Auto/manual
Auto/manual
or monitored
24 V DC
96
440RP23071
24 V DC
97
440RP226AGSNNR
Dimensions & Wiring:
11
(0.43)
52
(2.05)
20
(0.79)
42
(1.65)
40
(1.57)
A
45
(1.77)
440L-AF6122 or 6123 in conjunction with end cap shock
mount. Middle Mounting Bracket is to be used in vibration
applications for protective heights of 1120 mm and above.
B
C
40
(1.57)
80 min
(3014)
NHP Safety Reference Guide > Safety Products
4-93
Safety Light Curtains
GuardShield Type 2 cont
Technical Data:
Safety ratings
Standards
IEC/EN 61496 Parts 1 & 2, UL 61496 Parts 1 & 2, UL 1998
Safety classification
Type 2 per IEC/EN 61496, Category 2 device per EN 954-1
Certifications
Power supply
Outputs
Operating characteristics
Environmental
Physical characteristics
CE marked for all applicable directives, UL 1998, cULus, and TÜV
Input power
Max. 24 V DC ±20%
Maximum residual ripple
0.05 Vss
Power consumption
400 mA max (no load)
Safety outputs
2 OSSDs, 0.5 A, short-circuit protected
Non-safety outputs
1 auxilliary output, 0.5 A max.
Output voltage
Min. Uv - 2V
Switching current @ voltage
Min. 500 mA @ 24 V DC
Response time
20 ms
LED Indicators
On state, off state, alignment, interlock
Protected height
160…1760 in 160 mm increments
Resolution
30 mm
Scanning range
16 m
Synchronisation
Optical, without separate synchronisation channel
Wavelength
870 nm
Enclosure type rating
IP 65
Relative humidity
15…95% (noncondensing)
Operating temperature
-10ºC…+55ºC
Vibration
IEC 60068-2-6, frequency, 10…55 Hz
Amplitude
0.35 mm (0.01 in)
Shock
IEC 60068-2-29 acceleration 10 g
Pulse duration
16 ms
Mounting
End-cap mounting brackets
Weight
Varies by protective height
Housing cross section
40 mm x 50 mm
Connection type transmitter
4-pin micro QD
Receiver
8-pin micro QD
Cable length
30 m max.
NHP Safety Reference Guide > Safety Products
4-94
Safety Light Curtains
Area Access Control
Features:
• Long scan range
• Easy installation
• Die cast aluminium housing
• Heated front lens; can be used in outdoor
applications
Ordering Details:
Transmitter
Receiver
Operating
voltage
Connected type
440LT4F2070Q
440LR4F0020Q
24 V DC
Terminal chamber with
cable gland (PG13.5 thread)
Accessories
Image
Cat. No.
440LALAT
Description
Laser alignment tool
440LALBRK1
Adaptor for alignment aid on AAC
440LALBRK4
Mount bracket for AAC
440LAMIRR1
Corner mirror for scanning range 0…30 m
440LAMKIT
Mounting kit for 440LAMIRR1
440L-AMBRK1
Mounting bracket for mirror 440LAMIRR1
440LAMIRR2
Glass corner mirror, 45° angle 0…30 m
NHP Safety Reference Guide > Safety Products
4-95
Safety Light Curtains
Area Access Control cont
Technical Data:
Safety ratings
Standards
IEC 61496, Parts 1 & 2
Safety classification
Type 4
Certifications
Power supply
Outputs
Operating characteristics
Environmental
CE marked for all applicable directives and BG
Input power
Max. 24 V DC ±20% or 115 V AC ±15%
Maximum residual ripple
5% of Uv max.
Power consumption
24 V DC 8 W max., 115 V AC 11 W max.
Safety outputs
2 N/O relays
Switching current @ voltage
0.02 A to 2 A
Response time
< 22 ms
LED indicators
On state, Off state, alignment
Beam diameter
23 mm (0.91 in)
Scanning range
70 m max.
Synchronisation
Optical
Wavelength
950 nm
Enclosure type rating
IP 67
Relative humidity
15…95%
Operating temperature
-25ºC…+55ºC
Vibration
5 g, 10…55 Hz per IEC 68-2-6
Shock
10 g, 16 ms per IEC 68-2-29
Physical characteristics
Front window heated
Weight transmitter unit
Approx. 0.9…1.3 kg
Receiver unit
Approx. 1…1.4 kg
Housing cross section
50 x 156 x 116 mm
Connection type
Terminal chamber with cable gland (PG13.5 thread)
Cable length
50 m max
NHP Safety Reference Guide > Safety Products
4-96
Vision Based Safety Sensor
SC 300
Ideal for machine openings of irregular shape.
Features:
•Corner monitoring design
•Field range 110°
•CAT 3 rating
•Range of 2.1m
Ordering Details:
Cat. No.
Description
442L-SAFCAM1
SC 300 Vision Sensor
442L-ACAM24MMKIT
Reflective tape, 1.2m plus 24mm res. testing rod
442L-ACAM30MMKIT
Reflective tape, 1.5m plus 30mm res. testing rod
Accessories
Cat. No.
Description
889D-F8FB5
5m cable
442L-ACAMBRKI
S300 mounting brackets
Technical Data:
Standards
DIN EN61496-1:2009-03, IEC/TR 61496-4:200707, DIN EN 61508:2002/2003, DIN EN ISO 138491:2008-12
Safety Classification
Category 3 EN ISO 13849-1, Type 3 DIN
EN61496-1, SIL 2 IEC 61508; SIL CL 2 EN 62061,
PLd EN ISO 13849-1
Certifications
cULus, IFA, and CE marked for all applicable
directives
PFHd
3.2 x 10-9
Mission Time (Tm)
20 years (EN ISO 13849)
Power Supply
24V DC, -20% … +20%
Power Consumption
4W (no load), 19W (max. output load)
Safety Outputs
2 OSSD, 0.25A
Switching Current @ Voltage min
6mA to 250mA @ 24V DC
Response Time
20ms
Field of View
103º ± 3º
Safety Field Range
2.12m
Resolution
24mm, 30mm
Enclosure Type Rating
IP 54
Operating Temperature
-25ºC … +70ºC
NHP Safety Reference Guide > Safety Products
4-97
Safety Laser Scanner
SafeZone Mini
•270° scanning angle
• 2m safety field
•Configurable resolutions of 30mm, 40mm,
50mm and 70mm
•Seven segment diagnostic display
• Integrated EDM
Ordering Details:
Cat. No.
Description
442L-SFNMN
SafeZone Mini Scanner
442L-ACABL2
Cordset 2.5m
442L-ACABL10
Cordset 10m
442L-ACABL20
Cordset 20m
442L-ACUSB-2
Programming cable 2m
442L-ACUSB-10
Programming cable 10m
Accessories
Cat. No.
Description
442L-AMBSZMN1
Monitoring bracket – Kit 1
442L-AMBSZMN2
Monitoring bracket with optic protector – Kit 2
442L-AMBSZMN3
Adjustable bracket – used with Kit 1 or 2
442L-AMBSZMN4
Adjustable bracket – used with Kit 1 or 2 and 3
4142L-SZMNW
Replacement window kit
NHP Safety Reference Guide > Safety Products
4-98
Safety Laser Scanner
SafeZone Mini cont
Technical Data:
Standards
DIN EN61496-1:2009-03, DIN EN 61508:2002/2002, DIN EN ISO
13849-1:2008-12
Safety Classification
Category 3 EN ISO 13849-1, Type 3 DIN EN61496-1, SIL 2 IEC
61508; SIL CL 2 EN 62061, PLd EN ISO 13849-1
Certifications
cULus, TÜV, and CE marked for all applicable directives
PFHd
9.8 x 10-9
Mission Time (Tm)
20 years (EN ISO 13849)
Power Supply
24V DC, +25% … -30%
Power Consumption
19W (no load), 55W (max. output load)
Safety Outputs
2 OSSD, 0.25A
Switching Current @ Voltage min
6mA to 250mA @ 24V DC
Response Time
80ms
Scanning Angle
270º
Safety Field Range
2m
Resolution
30mm, 40mm, 50mm,70mm
Enclosure Type Rating
IP 65
Operating Temperature
-10ºC … +50ºC
NHP Safety Reference Guide > Safety Products
4-99
Safety Laser Scanner
SafeZone single zone and multi zone
Features:
• Single zone & multizone models available
• 190⁰ scanning angle
• Seven-segment diagnostic display
• Configurable resolutions
30, 40, 70 and 150 mm
• Integrated EDM
Ordering Details:
Cat. No.
Description
442LSFZNMZ
Multi zone scan head and I/O module (required)
442L-SFZNSZ
Single zone scan head & I/O module
442LCSFZNMZ10
Prewired 13 conductor with memory module (10 m or 20 m)
442LCSFZNMZ20
Prewired 13 conductor with memory module (10 m or 20 m)
442LACR232
Programming cable (2 m)
442LACRS2328
Programming cable (10 m)
Accessories
Image
Cat. No.
442LAMBSFZNMZ1
1606XLP72E
Description
Mounting kit 1: mounting bracket for direct mounting
at the rear on wall or machine. No adjustment facility.
3.0 A power supply
9300USBS
USB to serial port adaptor cable
442LC13GDS100
100 m cable spool 13 conductor
442LSFZNMZW
Replacement window kit
442LSFZNMZSM
442LSFZNMZWSM
Replacement part – single zone scan head, 4 m
Replacement part – multi zone scan head, 5 m
442LSFZNMZFM
442LSFZNMZWFM
Replacement part – singlezone I/O module, 1 field set
Replacement part – multizone I/O module, 4 field sets
442LSFZNMZMEM
442LSFZNMZWMEM
Replacement part – unwired memory module ­– single zone
Replacement part – unwired memory module ­– multi zone
NHP Safety Reference Guide > Safety Products
4-100
Safety Laser Scanner
SafeZone single zone and multi zone cont
Technical Data:
Safety ratings
Standards
IEC 61496-3, UL 61496, IEC 61508
Safety classification
Type 3 per IEC 61496
Certifications
Power supply
Outputs
Operating characteristics
Environmental
Physical characteristics
CE marked for all applicable directives, TÜV, cULus,
Type 3 AOPDDR per IEC 61496, SIL 2 per IEC 61508
Input power
Max. 24 V DC +20%/-30%
Maximum residual ripple
5%
Power consumption
55 W with max. output load, 19 W without output load
Safety outputs
2 PNP OSSDs 500 mA short-circuit protection
Auxiliary outputs
1 PNP, 500 mA non-safety
Switching current @ voltage
2A
Response time
60 ms or 120 ms
LED indicators
OSSDs on, reset required, warning field interruption,
front screen contaminated, OSSDs off
Scanning angle
190° max.
Resolution
30, 40, 50, 70, 150 mm
Angular resolution
0.25…0.50°
Wavelength
905 nm
Power-up delay
9…20 sec
Enclosure type rating
IP 65
Operating temperature
-5ºC…+55ºC
Storage temperature
-25ºC…+70ºC
Vibration
10…150 Hz, 0.35 mm or 5 g per IEC 61496
Shock (single)
15 g, 11 ms per EN 60068-2-27
Shock (continuous)
10 g, 16 ms per IEC 61496
Weight
3.3 kg
Material
Die cast aluminium
Display window
Polycarbonate
Cable length
10 m or 20 m
NHP Safety Reference Guide > Safety Products
4-101
NHP SAFETY REFERENCE GUIDE
PRODUCTS
Safety Tactile Devices
Safety Mats
MatGuard Mats
Features:
• Third party certifcation to EN 1760-1
• Also meets EN954-1 (ISO 13849-1)
Category 3 system and IEC/EN 60204-1,
AS4024.5, ANSI B11.19, ANSI RIA R15.06
• Overall sensitivity including uniting strip
• Mat manager monitors the status of each
mat individually
• Rugged construction will take the pressure
of 4500 psi (does not include the active
uniting trim)
• Vinyl construction resistant to most oils
• Sealed to IP 67
• No dead spots
• 4-wire system to detect opens and shorts
• Can withstand static pressure of 4500 psi
• 5-year warranty on mats
Ordering Details:
Fixed Barrier Guard
Cat No.
Perimeter Trim
Machine
(Hazard)
Mat
500 x 1500
Mat
500 x 500
Perimeter Trim
Fixed Barrier Guard
Perimeter Trim
Mat
1000 x 1500
Fixed Barrier Guard
Perimeter Trim
Machine Access Way
Mat
500 x 500
Standard perimeter trim kit
Mat size (mm)
440FM1010BYNN
440FT1010
500 x 500
440FM1015BYNN
440FT1015
500 x 750
440FM1515BYNN
440FT1515
750 x 750
440FM1020BYNN
440FT1020
500 x 1000
440FM2020BYNN
440FT2020
1000 x 1000
440FM2030BYNN
440FT2030
1000 x 1500
Recommended
control unit
440RC23139
Other sizes available, refer NHP
Accessories
Image
Trim options
Dimensions
Description
440FT3210
2m
Standard perimeter trim (aluminium)
for use with up to three cables running
through a cabinet
440FT3310
3m
Standard perimeter trim (aluminium)
for use with up to three cables running
through a cabinet
440FT3012
—
Standard perimeter trim
(aluminium) external corner
[i] 440FT3013
—
Standard perimeter trim
(aluminium) internal corner
[i] 440FT3211
2m
Aluminium perimeter trim with
cable channel. Used when up to eight
channels need to be fed through
channel
440FT3120
1 m length
Active uniting trim used to join two
mats to ensure no dead spot
NHP Safety Reference Guide > Safety Products
4-103
Safety Mats
MatGuard Mats cont
Technical Data:
Safety ratings
Standards
EN1760-1, EN954-1, ISO 13849-1, IEC/EN60204-1,
ANSI RIA R15.06, ANSI/B11.19, AS4024.5
Safety classification
Category cat. 1 device per EN954-1, suitable for cat. 3 systems
Certifications
CE marked for all applicable directives, cULus,
CSA Z432-04, and TÜV
Power supply
24 V DC, -20% +10%, provided by the control unit
Connection wire length
Max. 200 m
Cable length
4.5 m standard (see Product Selection)
Detection weight
30 kg minimum on an 80 mm diameter circular disk
Maximum pressure applied
to mat
31,034 kPa (4500 psi)
Zone size
100 m2, maximum
Operating characteristics
Mechanical life
10,000,000 operations
Environmental
Operating temperature
-25ºC…+55ºC
Relative humidity
100%
Enclosure type rating
IP 67 (NEMA 6P)
Vibration
5 g, 10…200 Hz
Shock
11 ms 10 g/16 ms 10 g
Terminal protection
IP 20 DIN 0470
Wire size
0.75 mm2 (18 AWG), 2 wire; 3.8 mm x 7.4 mm jacket OD
Weight
10.9 kg/m2
Material
Plastisol vinyl
Colour
Yellow or black
Trim material
6063 aluminium
Mounting
Flat surface
Thickness
16 mm
Physical characteristics
Chemical resistance of sensor mat vinyl covering
Substance
Resistance of mat covering
Substance
Resistance of mat covering
Water
Excellent
Trichlorethylene
Poor to fair
Ethyl alcohol
Excellent
Benzene
Poor
Sodium chloride
Excellent
Acetone
Poor
Bleach
Excellent
Water (sea)
Excellent
Hydrochloric acid
Fair to excellent
Lubricating oil
Fair to excellent
Sulphuric acid
Fair to excellent
Cutting fluids
Fair to excellent
Nitric acid
Fair to excellent
Oil (auto)
Fair to excellent
Acetic acid
Fair
Brake fluids
Poor to fair
Petrol (gasoline)
Fair
NHP Safety Reference Guide > Safety Products
4-104
Safety Edge
SET - Straight
UNDER – Under
LHT – Left hand
RHT – right hand
Safedge™ Profiles
Features:
• Rubber boot optional
• Active corners
• Sealing lip available
• Various profiles
• Conductive rubber technology
• Up to 50 m lengths
• Aluminium, plastic or zinc-coated
steel mounting rails
Ordering Details:
Factory Assembled Product Selection (standard profile)
440F –
E
C
A
M
V
01270
*
a
b
c
d
e
Code
a Profile
A
0110S
1212 aluminium for profile codes A-L
LHT left entrance with 1 m cable
B
0110R
1112 zinc coated steel for profile codes A-L
LHT left entrance with 2 m cable
0110N
1212PB PVC black for profile codes A-L
LHT left entrance with 3 m cable
1212PR PVC red for profile codes A-L
LHT left entrance with 5 m cable
C
D
b C-rail
0510S with sealing lip on right side
c Cable entrance
E
1610S
1212PY PVC yellow for profile codes A-L
LHT left entrance with 10 m cable
F
1610N
1214 aluminium with vertical lip for profile
codes A-L
RHT right entrance with 1 m cable
1215 aluminium with horizontal lip for
profile codes A-L
RHT right entrance with 2 m cable
G
0804S with sealing lip on right side
H
0310S
I
0210S with sealing lip on right side
J
0510S with sealing lip on left side
1216 aluminium deep rail for profile codes A-L
RHT right entrance with 3 m cable
–
RHT right entrance with 5 m cable
2151 aluminium for profile codes N and O
RHT right entrance with 10 m cable
K
0804S with sealing lip on left side
–
SET straight entrance with 1m cable
L
0210S with sealing lip on left side
–
SET straight entrance with 2 m cable
–
SET straight entrance with 3 m cable
M
-
N
Rubber boot over 0110S
O
Rubber boot over 1610S
–
SET straight entrance with 10 m cable
P
No profile
–
UNDER entrance with 1 m cable
Q
–
–
UNDER entrance with 2 m cable
R
–
–
UNDER entrance with 3 m cable
S
–
–
UNDER entrance with 5 m cable
T
–
–
UNDER entrance with 10 m cable
U
–
–
No entrance components
Dimensions & Wiring:
Closing
Cap
No C-rail (not needed)
SET straight entrance with 5 m cable
continued
Connection Box
Connection Box
“C” Rail
Connector
with Resistor
Cable
Connector
Control Unit
Coiled
Cable
Example application of profile using coiled cable. The coiled cable
can not be directly connected to the profile due to the weight of
the cable. The proper use of the coiled cable is to connect the coiled
cable to the profile through the connection box. The coiled cable
should be secured to both the moving and stationary objects so as
to prevent straining of the terminal connections.
Closing
Cap
NHP Safety Reference Guide > Safety Products
4-105
Safety Edge
Safedge™ Profiles cont
Ordering Details:
Factory Assembled Product Selection (standard profile) cont
440F –
E
C
A
M
V
01270
*
a
b
c
d
e
Code
d Termination
A
LHT left exit with 1 m cable
B
LHT left exit with 2 m cable
C
LHT left exit with 3 m cable
e Length of edge
No. Code
5 digit
number
D
LHT left exit with 5 m cable
E
LHT left exit with 10 m cable
F
RHT right exit with 1 m cable
G
RHT right exit with 2 m cable
H
RHT right exit with 3 m cable
I
RHT right exit with 5 m cable
Enter length of edge in mm; for example:
50 m = 50000, 500 mm = 00500; 300 mm minimum; ± 2.5 mm tolerance.
*Order controller separately.
Chemical resistance of Safedge™ profile
Substance
Resistance of
mat covering
Substance
Resistance of
mat covering
J
RHT right exit with 10 m cable
Water
Excellent
Trichlorethylene
Poor to fair
K
SET straight exit with 1 m cable
Ethyl alcohol
Excellent
Benzene
Poor
L
SET straight exit with 2 m cable
Sodium chloride
Excellent
Acetone
Poor
M
SET straight exit with 3 m cable
N
SET straight exit with 5 m cable
Bleach
Excellent
Water (sea)
Excellent
O
SET straight exit with 10 m cable
Hydrochloric acid
Fair to excellent
Lubricating oil
Fair to excellent
P
UNDER exit with 1 m cable
Sulphuric acid
Fair to excellent
Cutting fluids
Fair to excellent
Q
UNDER exit with 2 m cable
Nitric acid
Fair to excellent
Oil (auto)
Fair to excellent
R
UNDER exit with 3 m cable
Acetic acid
Fair
Brake fluids
Poor to fair
S
UNDER exit with 5 m cable
Petrol (gasoline)
Fair
T
UNDER exit with 10 m cable
U
Parallel termination — 15 kΩ
V
Series termination — 6 kΩ
W
No exit components
–
–
Recommended safety relays (required)
Single function
safety relays
Cat. No.
Safety
outputs
Aux. outputs
Terminals
Reset
Type
Power supply
440FC251D
2 N/O
1 N/C
Fixed
Automatic
/Manual
24 V AC/DC or 110/230 V AC
440FC252D
1 N/O
1 N/C
Removable
Automatic
/Manual
24 V AC/DC
440FC251P
2 N/O
1 N/C
Fixed
Automatic
/Manual
24 V AC/DC or 110/230 V AC
For safety edge components, please refer NHP
NHP Safety Reference Guide > Safety Products
4-106
Safety Edge
Safedge™ Profiles cont
Technical Data:
Safety ratings
Standards
Certifications
Specifications
Material
Standards EN1760-2, EN 954-1, ISO13849-1, IEC/EN60204-1,
ANSI B11.19, AS 4024.5
CE marked for all applicable directives and TÜV.
C-Tick not required.
Certifications power supply
Operates on 4 V DC supplied from control unit
Operating temperature
EPDM material: -5…+55ºC
NBR/CR material: 0…+55ºC
Relative humidity
90%
Enclosure type rating
IP 65
EPDM
Ethylene propylene diene modified rubber
NBR/CR
Acrylonitrile (34% nitrile) butadiene
Rubber
Chloropriene rubber
Bend radius
Min. 500 mm
NHP Safety Reference Guide > Safety Products
4-107
NHP SAFETY REFERENCE GUIDE
PRODUCTS
Safety Relays and
Programmable Devices
Standalone/Modular Safety Relays
GSR Series
Features:
This series is ideal for guard door, E-Stop, light curtain or safety mat applications.
These relays can be configured standalone or expanded as a modular system.
The logic allows for the system to be split into multiple zones. The expansion units
will provide immediate or delayed output signals and safe speed monitoring.
• Universal input for E-stop, safety gate, light curtains and safety mat applications
•Category 4, PLe and SIL 3 rating
• Safe speed functionality
• Standstill monitoring functionality
•Dual input models can monitor two safety devices
• Relays can be linked to each other
• AND/OR logic can be set between the relays
• Expansions models for both Stop Category 0 and 1
Ordering Details:
Cat. No.
No. of Input Devices
No. of Safety Outputs
2 dual channel
devices
2 NO
440R-D22R2 (DI)
440R-D22S2 (DIS)
440R-S12R2 (SI)
440R-S13R2 (CI)
1 dual channel device
440R-EM4R2 (EM)
N/A
440R-EM4R2D (EMD)
440R-GL2S2P
2 PNP proxes &
1 dual channel device
2 Solid state
No. of Aux.
Outputs
1 PNP
2 NO
1 PNP
3 NO
1 NC
4 NO immediate
4 NO delayed
2 solid state
1 PNP
1 PNP
Dimensions & Wiring:
NHP Safety Reference Guide > Safety Products
4-109
Standalone/Modular Safety Relays
GSR Series cont
Technical Data:
Standards
IEC60204-1, EN ISO13849-1, EN ISO12100, IEC61508
Safety ratings
Safety classification
Suitable up to PLe and CAT 4 per EN ISO 13849-1:2006; SIL CL3 per IEC
61508:2010/IEC 62061:2006, depending on architecture and application
characteristics. GLP: Suitable up to PLd and CAT 3 per ISO 13849-1:2006;
SILCL 2 per IEC 61508:2010/IEC 62061:2006, depending on architecture
and application characteristics
Certifications
CE Marked for all applicable directives, cULus and TUV
PFHd*
DI – 4.35 X 10-9; DIS – 4.39 X 10-9; SI – 3.98 X 10-9; CI – 4.26 X 10-9;
EM – 1.81 X 10-9; EMD – 4.4 X 10-9; GLP – 7.18 x 10-9
MTTFd*
DI – 355 yr; DIS – 484 yr; SI – 262 yr; CI – 164 yr; EM – 190 yr; EMD – 165 yr;
GLP – 395 yr
Power Supply
24VDC (-15….+10%)
Power Consumption
DI/SI – 2.5W, DIS – 2W, CI/EM/EMD – 3.5W, GLP – 2.5W
Safety Inputs
DI/DIS – 2 dual NC or 2 dual OSSD or safety mats and 1 single wire
safety input
SI/CI – 1 dual NC or 1 dual OSSD or safety mats
EM/EMD – 1 single wire safety input
GLP: 1 dual NC or 1 dual OSSD and 1 single wire safety input.
Reset
Configured automatic/manual or monitored manual
Response Time
(Safety outputs)
DI – 35ms (40ms with mat input), DIS – 25ms (30ms with mat input),
SI/CI – 35ms (45ms with mat input), EM/EMD – 25ms, GLP – overspeed
detetion time = 3/(speed limit)
Response Time (Single
wire safety outputs)
DI/DIS – 25ms (30ms with mat input), SI/CI – 25ms (35ms with mat
inputs), GLP/EM/EMD – 25ms
Safety Outputs
DI/SI – 2NO, CI – 3NO, GLP / DIS – 2PNP, EM – 4NO, EMD – 4NO delayed
Auxiliary Outputs
GLP/DI/DIS/SI/EM/EMD – 1PNP, CI – 1NC
Output impulse voltage
2500V
Switching current (min)
10mA @ 10V
Output fuse
6A slow blow or 10A quick blow
Inductive rating AC-15
DI – 3A/250VAC, SI/CI – 1.5A/250VAC, EM/EMD – 1.5A/250VAC
Inductive rating, DC-13
DI – 4A/24VDC, SI/CI – 2A/24VDC, EM/EMD – 2A/24VDC
Output rating
DIS – Terminals 14&24: 1.5A, Terminals 34&44: 0.5A
GLP – Terminals 14&24: 0.5A, Terminals 51&61:0.3A
Protection class
Enclosure (IP40), Terminals (IP20)
Ambient Temperature
-5ºC….+55ºC
Vibration
10…55 Hz, 0.35mm
Shock
10 g, 16 ms 100 shocks
Mounting
35 mm DIN rail
Mechanical life
10 million operations
Operating characteristics
Environmental
Physical characteristics
*Usable for ISO 13849-1:2006 and IEC 62061. Data is based on the following assumptions:
- Mission time/proof test interval of 20 years
- Functional test at least once within six-month period
- The PFHd given is the sum of the PFHd of the electronic aspects and the PFHd resulting from the B10d values
of the two output relays based on 1 operation/hour, 365 days a year, 24 hours a day (8760 operations/year) at
AC15 1A 230V AC or at DC13 1.5 A 24V DC
NHP Safety Reference Guide > Safety Products
4-110
Standalone Safety Relays
GLP Module
Safety relay ideal for monitoring safe speed or motor standstill.
Features:
Ordering Details:
• Can perform either safe speed
monitoring or standstill monitoring
• Category 3 PLd and SIL 3 rating
• Can communicate to the GSR range
• Connects to 2 PNP proximity sensors
for speed detection
• Ability to monitors guard door as
additional safety function
Cat. No.
440R-GL2S2P
Technical Data:
Standards
IEC 60204-1, EN ISO 13849-1, EN ISO 12100, IEC 61508
Safety Classification
Suitable up to PLd and CAT3 per ISO 13849-1:2006, SILCL 2
per IEC 61508:2010/IEC62061:2006 depending on architecture and application characteristics
Certifications
CE Marked for all applicable directives, cULus Listed and TÜV
MTTFd*
395 years
PFHd*
7.18 x 10-9
Power Supply
24V DC (-15…. +10%)
Power Consumption
2.5W
Safety Inputs
1 dual NC or 1 dual OSSD and 1 single/wire safety
Reset
Configured automatic/manual or monitored manual
Reset Pulse Duration
250ms … 3s
Response Time (Single- 25ms
Wire Safety Outputs)
Safety Outputs
2 PNP safety, 2 PNP Lock
Solid State Output
Rating
2 x 0.5A (Safety), 2 x 0.3A (Lock); Total max 1.5A
Auxiliary Contact
1 PNP; 50mA max
Rated Impulse withstand Voltage
2500V
Enclosure Type Rating
IP 40
Terminal Protection
IP 20
Operating Temperature
-5ºC … +55ºC
Vibration
10 … 55Hz, 0.35mm
Shock
10g, 16ms, 100 shocks
*Usable for ISO 13849-1:2006 and IEC 62061. Data is based on the following assumptions:
– Mission time/proof test interval of 20 years
– Functional test at least once within six-month period
– The PFHd given is the sum of the PFHd of the electronic aspects and the PFHd resulting from the B10d values of the two output relays
based on 1 operation/hour, 365 days per year, 24 hours a day
NHP Safety Reference Guide > Safety Products
4-111
Guardmaster® 440R-ENETR EtherNet/IP™ Network Interface
Guardmaster® Series
Features:
Seamlessly communicates real-time terminal-level diagnostics to help increase productivity.
Enhanced flexibility
Easy-to-use, compact solution
•Connectivity for Guardmaster Safety
Relays to EtherNet/IP networks
•Optical link technology means no
physical connectors
•Compliant with ODVA requirements
for linear, star, and ring EtherNet/IP
network topology
•No routing tables and network
scheduling required
•Fast, simple configuration and
integration
•Full Add-on Profile in Logix Designer,
no other software is needed
•Slim, 22.5 mm wide DIN Rail
mounted design
Optimized cost savings, minimized
downtime
•Real-time terminal-level diagnostics
of your safety system helps to
minimize unplanned downtime
•Connect up to six Guardmaster safety
relays on a single network interface
•Removable terminations accelerate
commissioning
Ordering Details:
Cat. No.
440R-ENETR
1585J-M8TBJM-2
1585J-E8TBJM-2
1585J-L8TBJM-2
Cat. No.
Description
Guardmaster Ethernet/IP Network Interface
Straight Male RJ45 to Straight Male RJ45 Ethernet Patchcord, 8 conductor (4-pair),
Cat 5e, TPE, 2 m length 1)
Right Angle Male RJ45 to Straight Male RJ45 Ethernet Patchcord, 8 conductor (4-pair),
Cat 5e, TPE, 2 m length 2)
Left Angle Male RJ45 to Straight Male RJ45 Ethernet Patchcord, 8 conductor (4-pair),
Cat 5e, TPE, 2 m length 3)
Supported Guardmaster Safety Relays
440R-D22R2
Guardmaster Safety Relay DI
440R-D22S2
Guardmaster Safety Relay DIS
440R-EM4R2
Guardmaster Safety Relay EM
440R-EM4R2D
Guardmaster Safety Relay EMD
440R-GL2S2P
Guardmaster Safety Relay GLP
440R-GL2S2T
Guardmaster Safety Relay GLT
Firmware V2 or later
Notes
All Ethernet Media Cables are available in 0.1 m increments up to 80 m.
Recommended for RJ45 connection located at the top of the Guardmaster Ethernet/IP Network Interface.
3)
Recommended for RJ45 connection located at the bottom of the Guardmaster Ethernet/IP Network Interface.
1)
2)
NHP Safety Reference Guide > Safety Products
4-112
Guardmaster® EtherNet/IP™ Network Interface
7
Guardmaster® 440R-ENETR EtherNet/IP™ Network Interface
Mount the 440R-ENETR Interface on a DIN Rail
Install the interface to the left of Guardmaster safety relays equipped with an
optical communications bus. There must be no cont
more than 5 mm horizontal
separation between two adjacent relays for the optical communication bus to
operate properly.
Guardmaster® Series
Dimensions & Wiring:
Guardmaster® EtherNet/IP™ Network Interface
13
Wire the Interface
Ethernet
RJ-45
connector
A1 = Supply
A2 = Common
105.8 (4.2)
111.4 (4.4)
TOP VIEW
22.5
(0.9)
ATTENTION: Do not connect 120/240V AC power to the A1/A2 DC
supply.
113.6
(4.5)
WARNING: Do not wire more than two conductors on any single
terminal.
Technical Data:
Specifications
Power Supply
Ethernet
Communication
Safety classification
To comply
with the CEfor
Low Voltage Directive (LVD), this
Not applicable.WARNING:
This product
is not intended
equipment must be powered from a Safety Extra Low Voltage (SELV)
safety-related control
or diagnostics.
Guardmaster Safety Relay
capacity
6 Guardmaster safety relays
Supported modules (FW Rev
2.xx or greater)
GSR DI (Cat. No.power
440R-D22R2)
is on, an electrical arc can occur. This could cause an
GSR DIS (Cat. No.
440R-D22S2)
explosion
in hazardous location installations. Be sure that power is
removed
or the area is nonhazardous before proceeding.
GSR EM (Cat. No.
440R-EM4RR2)
GSR EMD (Cat. No. 440R-EM4R2D)
GSR GLP (Cat. No. 440R-GL2S2P)
GSR GLT (Cat. No. 440R-GL2S2T)
Location
Left side of the Guardmaster Safety Relay system
or Protected Extra Low Voltage (PELV) compliant source.
WARNING: If you connect or disconnect wiring while the field-side
Input voltage: rating
24 V DC
Publication 440R-IN078A-EN-P - January 2014
Input voltage: range
11...26.4 V DC
Input overvoltage
protection
Reverse polarity protected
Ethernet communication rate
Publication 440R-IN078A-EN-P - January 2014
10/100 Mbits/s, half or full-duplex
Ethernet ports
2, configured as Embedded Switch
Ethernet network topologies
supported
Star, Tree, Daisy-chain/Linear, and Ring
Ethernet connectors
RJ-45, Category 5
Ethernet cable
Category 5: shielded or un-shielded
Ethernet wire connections, max.
See Dimensions and Wiring above.
NHP Safety Reference Guide > Safety Products
4-113
Guardmaster® 440R-ENETR EtherNet/IP™ Network Interface
Guardmaster® Series cont
Technical Data:
General Specifications
Environmental
Specifications
Indicators
2 red/green status indicators:
• Module status
• Network status (Ports 1 and 2 combined)
2 green/yellow status indicators:
• Link 1 status
• Link 2 status
Power consumption, max.
2.2 W @ 26.4V DC
Power dissipation, max.
0.8 W @ 26.4V DC
Thermal dissipation, max.
2.7 BTU/hr @ 26.4V DC
Module input
10...28V DC @ 1000 mA
Dimensions (HxWxD), approx.
111.4 x 22.5 x 113.6 mm (4.39 x 0.89 x 4.47 in.)
Enclosure type rating
None (open-style)
Terminal base screw torque
0.8 Nm (7 lb-in)
Weight, approx.
180 g (0.4 lb)
Wiring category(1)
1 – on power ports
1 – on communications ports
Wire size
Power connections:
0.34... 2.1 mm2 (22...14 AWG) solid or stranded copper wire rated @ 75
°C (167 °F ) or greater, 1.2 mm (3/64 in.) insulation max.
Ethernet wiring:
RJ45 connector according to IEC 60603-7, 2 or 4 pair
Category 5e min cable according to TIA 568-B.1 or
Category 5 cable according to ISO/IEC 24702.
North American temp code
T6
IEC temp code
T6
Temperature, operating
• IEC 60068-2-1 (Test Ad, Operating Cold),
• IEC 60068-2-2 (Test Bd, Operating Dry Heat),
• IEC 60068-2-14 (Test Nb, Operating Thermal Shock):
-20...55 °C (-4...131 °F)
Temperature, surrounding air
max.
55 °C (131 °F)
Temperature, nonoperating
• IEC60068-2-1 (Test Ab, Unpackaged Nonoperating Cold)
• IEC60068-2-2 (Test Bb, Unpackaged Nonoperating Dry Heat)
• IEC60068-2-14 (Test Na, Unpackaged Nonoperating Thermal Shock):
-40...85 °C (-40...185 °F)
Relative humidity
IEC 60068-2-30 (Test Db, Unpackaged Damp Heat):
5...95% non-condensing
Vibration
IEC 60068-2-6 (Test Fc, Operating): 5 g @ 10...500 Hz
Shock, operating
IEC60068-2-27 (Test Ea, Unpackaged Shock): 15 g
Emissions
CISPR 11: Group 1, Class A
ESD immunity
IEC61000-4-2: 6 kV contact discharges 8 kV air discharges
Radiated RF immunity
IEC 61000-4-3:
10V/m with 1 kHz sine-wave 80% AM from 80...2000 MHz
10V/m with 200 Hz 50% Pulse 100% AM @ 900 MHz
10V/m with 200 Hz 50% Pulse 100% AM @ 1890 MHz
10V/m with 1 kHz sine-wave 80% AM from 2000...2700 MHz
NHP Safety Reference Guide > Safety Products
4-114
Guardmaster® 440R-ENETR EtherNet/IP™ Network Interface
Guardmaster® Series cont
Technical Data:
Environmental
Specifications
Certifications (2)
EFT/B immunity
IEC 61000-4-4:
±4 kV @ 5 kHz on power ports
±2 kV @ 5 kHz on communications ports
Surge transient immunity
IEC 61000-4-5:
±1 kV line-line (DM) and ±2 kV line-earth (CM) on power ports
±2 kV line-earth (CM) on communications ports
Conducted RF immunity
IEC61000-4-6:
10V rms with 1 kHz sine-wave 80% AM from 150 kHz...80 MHz
c-UL-us
UL Listed Industrial Control Equipment, certified for US
and Canada. See UL File E192904.
CE
European Union 2004/108/EC EMC Directive, compliant
with: EN 61326-1; Meas./Control/Lab., Industrial
Requirements
EN 61000-6-2; Industrial Immunity
EN 61000-6-4; Industrial Emissions
EN 61131-2; Programmable Controllers (Clause 8, Zone
A & B)
EtherNet/IP
ODVA conformance tested to EtherNet/IP specifications
se this Conductor Category information for planning conductor routing. Refer to Industrial Automation Wiring and Grounding
U
Guidelines, publication 1770-4.1.
(2)
See the Product Certification link at http://www.rockwellautomation.com/rockwellautomation/certification/ for Declaration of
Conformity, Certificates, and other certification details.
(1)
NHP Safety Reference Guide > Safety Products
4-115
Standalone Safety Relays
MSR 127 series
Safety relay ideal for guard door, E-stop or light curtain (1 N/C or 2 N/C) monitoring applications.
Features:
Ordering Details:
•E-stop, safety gate, non-contact
switches or light curtain applications
• Category 4
•Single channel or dual channel
monitoring
• Stop category 0
• Monitored or automatic rest models
• Three N/O safety outputs
Cat. No.
Supply voltage
MSR 127 (auto/manual reset)
440R-N23132
24 V AC/DC
440R-N23130
230 V AC
MSR 127 (monitored manual reset)
440R-N23135
24 V AC/DC
440R-N23133
230 V AC
Technical Data:
Standards
EN 954-1;ISO 13849-1;IEC/EN 60204-1;IEC 60947-4-1;
IEC 60947-5-1;AS 4024.1
Safety classification
Category 4 per EN 954-1 (ISO 13849-1), SIL 3 per AS
62061, PL e per ISO 13849-1
PFHd*
< 1.45 x 10-9
MTTFd*
> 398 years
Power supply
24 V AC/DC, 115 V AC or 230 V AC 50/60 Hz
Power consumption
2W
Safety input
1 N/C, 2 N/C or light curtain
Outputs
3 N/O safety, 1 N/C auxiliary
Output Ith
24 V supply model: 3 x 4 A or 2 x 5 A nonswitching; 230
V supply model: 3 x 3 A, 2 x 4 A or 1 x 5A nonswitching
Dimensions & Wiring:
22.5 (0.88)
99 (3.89)
114.5
(4.5)
Output impulse voltage
2500 V
Switching current min.
10 mA @ 10 V
Output fuse
External 6 A slow blow or 10 A fast acting
Ie / Ue
AC-1: 5 A/250 V AC; DC-1: 5 A/24 V DC; AC-15: 5 A/250 V
AC; DC-13: 3 A/24 V DC
Protection class
IP 20 (Terminals)
Conductor size max.
0.2 - 4 mm2 (24 - 12 AWG)
Ambient temperature
-5ºC...+55ºC
Vibration
10 - 55 Hz, 0.35 mm
Shock
10 g, 16 ms 100 shocks
Mounting
35 mm DIN rail
Mechanical life
2 million operations
99 (3.89)
22.5 (0.88)
114.5
(4.5)
* Data based on Mission Time / Proof Test interval of 20 years and a functional test at
least once per 6 months.
NHP Safety Reference Guide > Safety Products
4-116
Standalone Safety Relays
MSR 33 series
Safety relay ideal for guard door or Sipha sensor (1 N/O / 1 N/C) monitoring applications.
Ordering Details:
Features:
• Safety gate or Sipha sensor applications
• Category four
• 1 N/O / 1 N/C input monitoring
• Stop category 0
• Two solid-state safety outputs
Cat. No.
Supply voltage
440R-F23200
24 V DC SELV
Technical Data:
Dimensions & Wiring:
99 (3.89)
22.5 (0.88)
114.5
(4.5)
99 (3.89)
22.5 (0.88)
Standards
EN 954-1;ISO 13849-1;IEC/EN 60204-1; AS 4024
Safety Classification
Category 4 per EN 954-1 (ISO 13849-1), SIL 3 per AS
62061, PL e per ISO 13849-1
PFHd*
< 9.2 x 10-10
MTTFd*
> 631 years
Power supply
24 V DC SELV
Power consumption
3W
Safety input
1 N/O & 1 N/C
Outputs
2 N/O solid-state safety, 1 N/O solid-state auxiliary
Protection class
IP 20 (terminals)
Conductor size max.
0.2 - 2.5 mm2 (24 - 14 AWG)
Ambient temperature
-5ºC...+55ºC
Vibration
10 - 55 Hz, 0.35 mm
Shock
10 g, 16 ms 100 shocks
Mounting
35 mm DIN rail
*D
ata based on Mission Time / Proof Test interval of 20 years.
114.5
(4.5)
NHP Safety Reference Guide > Safety Products
4-117
Standalone Safety Relays
MSR 131 series
Safety relay ideal for safety mat monitoring applications.
Features:
Ordering Details:
• Safety mat, light curtain or
E-stop applications
• Category four
• Single or dual channel monitoring
• Stop category 0
• Three N/O safety outputs
Cat. No.
Supply voltage
440R-C23139
24 V AC/DC
440R-C23136
230 V AC
Technical Data:
Standards
EN 954-1;ISO 13849-1;IEC/EN 60204-1;IEC 60947-4-1;
IEC 60947-5-1;AS 4024.1
Safety classification
Category 4 per EN 954-1 (ISO 13849-1), SIL 3 per AS
62061, PL e per ISO 13849-1
PFHd*
< 1.67 x 10-9
MTTFd*
> 389 years
Power supply
24 V AC/DC, 115 V AC or 230 V AC
Power consumption
4W
Safety input
1 N/C, 2 N/C, safety mat or light curtain
Outputs
3 N/O safety, 2 N/C auxiliary
Output Ith
1 x 6 A or 3 x 5 A nonswitching
Output impulse voltage
2500 V
Switching current min.
10 mA @ 10 V
Output Fuse
External 6 A slow blow or 10 A fast acting
Ie / Ue
AC-1: 6 A/250 V AC; DC-1: 6 A/24 V DC; AC-15: 6 A/250 V
AC; DC-13: 3 A/24 V DC
Protection class
IP 20 (terminals)
Conductor size max.
0.2 - 4 mm2 (24 - 12 AWG)
Ambient temperature
-5ºC... +55ºC
Vibration
10 - 55 Hz, 0.35 mm
Shock
10 g, 16 ms 100 shocks
Mounting
35 mm DIN rail
Mechanical life
2 million operations
Dimensions & Wiring:
45 (1.77)
99 (3.89)
114.5
(4.5)
99 (3.89)
45 (1.77)
114.5
(4.5)
* Data based on Mission Time / Proof Test interval of 20 years and a functional test at
least once per 6 months.
NHP Safety Reference Guide > Safety Products
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Standalone Safety Relays
MSR 178 series
Safety relay ideal for safety gate, light curtains, two hand control or E-stop monitoring applications with delayed stopping.
Features:
Ordering Details:
• Safety gate, E stop, light curtain,
two hand control
• Category four
• Stop category one
• 3 N/O safety outputs
Cat. No.
Supply voltage
440R-M23227
24 V AC/DC,
115 V AC or
230 V AC
Technical Data:
Dimensions & Wiring:
99 (3.89)
35 (1.78)
99 (3.89)
114.5
(4.5)
Standards
EN 954-1;IEC 61508;AS 62061;ISO 13849-1;IEC/EN
60204-1;IEC 60947-5-1;AS 4024.1
Safety classification
Category 4 per EN 954-1 (ISO 13849-1), SIL 3 per
AS 62061, PL e per ISO 13849-1
PFHd*
< 2.74 x 10-9
MTTFd*
> 285 years
Power supply
24 V AC/DC, 115 V AC or 230 V AC 50/60 Hz
Power consumption
4W
Safety input
1 N/C, 2 N/C, 1 N/O, 2 N/O or light curtain
Outputs
3 N/O safety, 2 N/C auxiliary
Output Ith
6A
Output impulse voltage
2500 V
Switching current min.
10 mA @ 10 V
Output fuse
External 6 A slow blow or 10 A fast acting
Ie / Ue
AC-15: 6 A/250 V AC; DC-13: 3 A/24 V DC
Protection class
IP 20 (Terminals)
Conductor size max.
0.2 - 4 mm2 (24 - 12 AWG)
Ambient temperature
-5ºC...+55ºC
Vibration
10 - 55 Hz, 0.35 mm
Shock
10 g, 16 ms 100 shocks
Mounting
35 mm DIN rail
Mechanical life
2 million operations
35 (1.78)
* Data based on Mission Time / Proof Test interval of 20 years and a functional test
at least once per six months.
NHP Safety Reference Guide > Safety Products
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Standalone Safety Relays
CU4 series
Safety relay ideal for monitoring another safety relay’s output or a gate switch/E-stop. This switch will then
provide a delayed output useful for unlocking a solenoid interlock in a rundown time application.
Features:
Ordering Details:
• Input from other safety relay, safety gate
or E-stop with delayed outputs
• Category 3
• Single or dual channel monitoring.
• Stop category 1
• Off delayed, 0.15 - 30 sec
• Two N/O safety outputs
• Automatic reset
Cat. No.
Time range
440R-S23173
0.15 - 3 sec
440R-S23174
0.5 - 10 sec
440R-S23175
1.5 - 30 sec
Technical Data:
Safety classification
Category 3 per EN 954-1 (ISO 13849-1), SIL CL 2 per
AS 62061, PL e per ISO 13849-1
PFHd*
< 2.31 x 10-9
MTTFd*
> 345 years
Power supply
24 V AC/DC, 50/60 Hz
Power Consumption
2.5 W
Safety Input
1 N/C or 2 N/C
Outputs
2 N/O safety, 1 N/C auxiliary
Output impulse voltage
2500 V
Switching current min.
10 mA @ 10 V
Output fuse
External 6 A slow blow or 10 A fast acting
Ie / Ue
AC-15: 5 A/250 V AC; DC-13: 3 A/24 V DC
Protection class
IP 20 (terminals)
Conductor size max.
0.2 - 4 mm2 (24 - 12 AWG)
Ambient temperature
-5ºC...+55ºC
Vibration
10 - 55 Hz, 0.35 mm
Shock
10 g, 16 ms 100 shocks
Mounting
35 mm DIN rail
Mechanical life
2 million operations
Dimensions & Wiring:
22.5 (0.88)
75.0 (2.95)
110 (4.33)
EN 954-1; ISO 13849-1;IEC/EN 60204-1;IEC 60947-5-1;
AS 4024.1
22.5 (0.88)
75.0 (2.95)
110 (4.33)
Standards
* Data based on Mission Time / Proof Test interval of 20 years and a functional test at
least once per six months.
NHP Safety Reference Guide > Safety Products
4-120
Standalone Safety Relays
MSR 125 series
Safety relay ideal for two-hand control monitoring applications.
Features:
Ordering Details:
• Input from two-hand control unit
• Category four
• Two N/O safety outputs
• Automatic reset
Cat. No.
Supply voltage
440R-D23171
24 V AC/DC
440R-D23168
230 V AC
Technical Data:
Dimensions & Wiring:
22.5 (0.88)
99 (3.89)
99 (3.89)
114.5
(4.5)
Standards
EN 954-1;IEC 61508;AS 62061;ISO 13849-1;IEC/EN
60204-1;IEC 60947-5-1;AS 4024.1
Safety classification
Category 4 per EN 954-1 (ISO 13849-1), SIL 3 per
AS 62061, PL e per ISO 13849-1
PFHd*
< 1.44 x 10-9
MTTFd*
> 385 years
Power supply
24 V AC/DC, 115 V AC or 230 V AC
Power consumption
2W
Safety input
1 N/O / 1 N/O per button
Outputs
2 N/O safety
Output Ith
1 x 6 A or 2 x 4 A nonswitching
Output impulse voltage
2500 V
22.5 (0.88)
Switching current min.
10 mA @ 10 V
Output fuse
External 6 A slow blow or 10 A fast acting
Ie / Ue
AC-1: 8 A/250 V AC; DC-1: 6 A/24 V DC; AC-15: 6 A/250 V
AC; DC-13: 3 A/24 V DC
Protection class
IP 40 (enclosures)
Conductor size max.
0.2 - 4 mm^2 (24 - 12 AWG)
Ambient temperature
-5ºC...+55ºC
Vibration
10 - 55 Hz, 0.35 mm
Shock
10 g, 16 ms 100 shocks
Mounting
35 mm DIN rail
Mechanical life
2 million operations
* Data based on Mission Time / Proof Test interval of 20 years.
NHP Safety Reference Guide > Safety Products
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Standalone Safety Relays
MSR 22LM series
Safety relay ideal for light curtain muting applications.
Features:
Ordering Details:
• Input from light curtain and
two or four muting sensors
• Category four
• Stop category zero
• Two N/O safety outputs
• Automatic reset
Cat. No.
Power supply
440R-P23071
24 V DC
Technical Data:
Standards
EN 954-1;IEC 61508;IEC 61496-1;ISO 13849-1;IEC/EN 602041;IEC 60947-5-1;AS 4024.3
Safety classification
Category 4 per EN 954-1 (ISO 13849-1), SIL 3 per AS 62061,
PL e per ISO 13849-1
118 (4.65)
Power supply
24 V DC
Power consumption
4W
Safety Input
Light curtains and two or four muting sensors
Outputs
2 N/O safety, 1 N/C auxiliary
Output Ith
5 A nonswitching
Switching current min.
1 mA @ 10 V
Output fuse
External 6 A fast acting
Ie / Ue
AC-15: 3 A/250 V AC; DC-13: 3 A/24 V DC
Protection class
IP 20 (terminals)
Conductor size max.
1 x 2.5 mm2 (14 AWG) standard, 1 x 4 mm2 (12 AWG) solid
Ambient temperature
-15ºC...+55ºC
Vibration
10 - 55 Hz, 0.35 mm
Mounting
35 mm DIN rail
Mechanical life
10 million operations
Dimensions & Wiring:
45 (1.77)
86
(3.39)
118 (4.65)
NHP Safety Reference Guide > Safety Products
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Standalone Safety Relays
MSR 42 Controller
Safety relay ideal for multi-function light curtain applications.
Features:
Ordering Details:
• Can connect to light curtains, safety
scanner or interlocks
•Category 4, SIL 3
• Expandable using the MSR4SE
• Stop category 0,1
• Muting and blanking capable
Cat. No.
Supply voltage
440RP226AGSNNR
24 V DC
Technical Data:
Dimensions & Wiring:
Standards
EN 954-1;IEC/EN 60204-1;IEC 61496-1
Safety classification
Category 4 per EN 954-1 (ISO 13849-1),
SIL 3 per EN IEC 61508, PLe per ISO 13849
PFHd*
9 x 10-10
MTTFd*
331 years
Power supply
24 V DC
Power consumption
2.4 W
Safety inputs
2 MC pr 2 PSSD, micro 400 software selectable
Outputs
2 PNP safety, 400 mA
Auxiliary outputs
2 PNP
Protection class
IP 20
Conductor size max.
1 x 2.5mm2
Ambient temperature
0ºC…+55ºC
Vibration
0.35 mm, 10-15 Hz
Mounting
35mm DIN rail
111
(4.37)
95
(3.74)
125.8
(4.95)
110
(4.33)
22.5
(0.89)
* Data based on Mission Time / Proof Test interval of 20 years, and a functional test
at least once per six months.
NHP Safety Reference Guide > Safety Products
4-123
Standalone Safety Relays
MSR 45E Series
Safety relay is an expansion module for the MSR41/42.
Features:
Ordering Details:
•Category 4
• SIL CL3
• Stop category 0,1
• Two safety N/O contacts
Cat. No.
Supply voltage
440RP4NANS
24 V DC from base
Technical Data:
Standards
EN 954-1;IEC/EN 60204-1;IEC 61496-1
Safety classification
Category 4 per EN 954-1 SIL CL 3 per EN IEC 61508
PFHd*
3 x 10
MTTFd*
206 years
Power supply
24 V DC
Power consumption
1.5 W
Safety inputs
Determined by MSR 41/42
Outputs
2 N/O
Auxiliary outputs
–
Protection class
IP 20
Conductor size max.
1 x 2.5mm2
Ambient temperature
0ºC…+55ºC
Vibration
0.35 mm, 10-15 Hz
Mounting
35 mm DIN rail
Dimensions & Wiring:
-10
95
(3.74)
111
(4.37)
110
(4.33)
126
(4.96)
*D
ata based on Mission Time / Proof Test interval of 20 years, and a functional test at
least once per six months.
22.5
(0.89)
Accessories
Description
Cat. No.
Ribbon cable for one MSR45E
440RACABL1
Ribbon cable for two MSR45E
440RACABL2
Ribbon cable for three MSR45E
440RACABL3
NHP Safety Reference Guide > Safety Products
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Standalone Safety Relays
MSR 57 series
Safety relay ideal for safe speed and standstill monitoring.
Features:
Ordering Details:
• One or two encoders (sin/cos and TTL)
and 5 x 1 N/C, 2 N/C, Light curtain
or 1 N/O / 1 N/C
• Category 4
• Stop category 0, 1 and 2
• Six N/O solid-state safety outputs
Cat. No.
Supply voltage
440R-S845AER-NNL
24 V DC
Technical Data:
Dimensions & Wiring:
99 (3.9)
Standards
EN 954-1;IEC 61508; ISO 13849-1;IEC/EN 60204-1;
AS 4024.1
Safety classification
Category 4 per EN 954-1 (ISO 13849-1), SIL 3 per
AS 62061, PL e per ISO 13849-1
Power supply
24 V DC
Power consumption
5W
Safety Input
Light curtains, 1 N/O / 1 N/C, 2 N/C or 1 N/C
Outputs
6 N/O solid-state safety, 4 N/O solid-state auxiliary
Protection class
IP 20 (terminals)
Conductor size max.
0.2 - 2.5 mm2 (24-12 AWG)
Ambient temperature
-5ºC...+55ºC
Vibration
10 - 55 Hz, 0.35 mm
Mounting
35 mm DIN rail
67.5 (2.66)
67.5 (2.66)
114.5 (4.51)
99 (3.9)
NHP Safety Reference Guide > Safety Products
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Standalone Safety Relays
SIPHA series
Safety relay ideal for Sipha sensor monitoring applications.
Features:
Ordering Details:
• Input from 1 or 6 sipha sensors
• Category 3 and 4 models
• Stop category 0 and 1
• 1, 2 or 4 N/O safety outputs
Cat. No.
Supply voltage
Sipha 1
440N-S32013
24 V AC/DC
Sipha 2
440N-S32021
24 V AC/DC or 230 V AC
Sipha 6
440NS32052
Technical Data:
Dimensions & Wiring:
Sipha Control Unit Type 1
# = mm (in)
99 (3.9)
75 (2.95)
82 (3.23)
22.5 (0.89)
35mm (DIN) Rail Mounting
Sipha Control Unit Type 2
# = mm (in)
45.5 (1.79)
120 (4.72)
24 V AC/DC or 230 V AC
73 (2.87)
35mm (DIN) Rail Mounting
Standards
EN 954-1; ISO 13849-1;IEC/EN 60204-1;
IEC 60947-5-1;AS 4024.1; EN1088; ISO 14119
Safety classification
Sipha 1 and 2: category 3 per EN 954-1;
Sipha 6: category 4 per EN 954-1
Power supply
24 V AC/DC, 115 V AC or 230 V AC
Power consumption
Sipha 1 < 2 W; Sipha 2 and 6 < 4 W
Safety input
Sipha 1: 1 x 1 N/O / 1 N/O; Sipha 2 and 6: 6 x 1 N/O / 1 N/C
Outputs
Sipha 1: 1 N/O; Sipha 2: 2 N/O; Sipha 6: 2 N/O and 1 N/O
delayed
Output impulse voltage
2500 V
Switching current min.
10 mA @ 10 V
Output fuse
External 5 A quick blow AC or 3 A fast acting DC
Conductor size max.
0.2 - 4 mm2 (24 - 14 AWG)
Ambient temperature
-10ºC...+55ºC
Vibration
10 - 55 Hz, 1 mm
Mounting
35 mm DIN rail
Mechanical life
2,000,000 operations
Sipha 6 Control Unit
84 (3.31)
76 (2.99)
# = mm (in)
83 (3.27)
118 (4.65)
90 (3.54)
NHP Safety Reference Guide > Safety Products
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Standalone Safety Relays
Safedge Controller series
Safety relay ideal for Safedge monitoring applications.
Features:
Ordering Details:
• 1 N/O or 2 N/O safety outputs
• 1 N/C auxiliary
• Automatic/manual reset
Cat. No.
Safety
outputs
Supply
voltage
440FC251D
2 N/O
24 V AC/DC
or 230 V AC
440FC252D
1 N/O
24 V AC/DC
Dimensions & Wiring:
Safety classification
Category 3 per EN 954-1
Power supply
251: 24 V AC/DC or 115 V AC or 230 V AC, 50/60 Hz; 252:
24 V AC/DC, 50/60 Hz
Power consumption
251: 6 W; 252: 4 W
Safety Input
Safedge
Outputs
251: 2 N/O; 252: 1 N/O
Output impulse voltage
2500 V
Switching current min.
10 mA @ 10 V
Output fuse
External 4 A on AC or 2 A on DC
Ambient temperature
-10ºC...+55ºC
Vibration
10 - 55 Hz, 1 mm
Shock
10 g, 11 ms
Mounting
35 mm DIN rail
22.5
(0.88)
118 (4.64)
86 (3.38)
EN 1760-2;EN 954-1; ISO 13849-1; AS 4024.5
440F-C252D
130 (5.12)
115 (4.53)
75 (2.95)
4 x M4 Mounting
115 (4.53)
130 (5.12)
Standards
Pg
16/21
Pg
16/21
Holes
440F-C251P
45.5 (1.79)
120 (4.72)
35mm DIN Rail
Mounting
7 3 (2 .8 7 )
Technical Data:
440F-C251D
NHP Safety Reference Guide > Safety Products
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Modular Safety Relay System
MSR 200 System
Diagnostic display
Input expansion
modules
Features:
Base
modules
• Can connect up to 10 input modules and up to two
output modules to one base module
•Ability to connect to diverse range of inputs:
e.g. gate switches, E-stops, light curtains, safety mats
Output expansion
module
Communication
module
•Category 4, SIL 3 and PLe
• Stop category 0 and 1
Ordering Details:
Base module
Cat. No.
Input type
Outputs
440RH23176
1 N/C, 2 N/C, 3/NC or safety mat
2 N/O
440RH23177
1 N/C, 2 N/C or light curtains
2 N/O
Input module
Cat. No.
Input Configuration
Inputs / outputs
440RH23178
IN/C, 2 N/C, 3 N/C IN/O / IN/C
or safety mat
2 inputs
440RH23179
IN/C, 2 N/C, or light curtains
2 inputs
Output expansion module
Cat. No.
Stop Category
Inputs / outputs
440RH23180
0
4 outputs
440RH23196
1
2 outputs
Communications module
Cat. No.
Communication interface
440RH23181
RS232
440RH23183
RS232 & RS485
440RH23187
DeviceNet
Display module
Cat. No.
440RH23184
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Modular Safety Relay System
MSR 300 System
Base
unit
Input expansion
modules
Output
modules
Features:
• Can control up to three individual zones with no programming
•Can connect up to ten input modules and up to six output modules
to one base module
• Category 4, SIL 3 and PLe
•Stop category 0 and 1
Ordering Details:
Base module
Cat. No.
Communications interface
440R-W23219
RS232
440R-W23220
DeviceNet
Input module
Cat. No.
Input configuration
Inputs / outputs
440R-W23218
IN/C, 2 N/C, 3 N/C, IN/O / IN/C,
light curtains
2 inputs
Safety mat or two hand control
Output module
Cat. No.
Stop category
Output group
Inputs / outputs
440R-W23221
0
1
3 outputs
440R-W23222
0
2
3 outputs
440R-W23223
0
3
3 outputs
440R-W23224
1
1
3 outputs
440R-W23225
1
2
3 outputs
440R-W23226
1
3
3 outputs
NHP Safety Reference Guide > Safety Products
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Configurable Safety Relays
Allen-Bradley® Guardmaster® 440C-CR30 Software
A flexible, cost-effective and easy-to-use safety solution
Features:
•Ple, SIL3 per EN ISO 13849-1, IEC 62061
• 22 embedded Safety I/O
• Embedded USB programming port
• Embedded Modbus RTU serial port
•Two plug-in ports supporting Micro800™
(2080) plug-ins
Chapter
2
Installation
Ordering Details:
Cat. No.
I/O Type
440C-CR3022BBB
Input Only (24V DC Sink)
Number
Mounting Dimensions
10
DIN Rail Mounting
Dimensions & Wiring:
Mounting dimensions do not include mounting feet or DIN Rail latches.
Input Multi-Purpose Terminal:
• Input (24V DC Sink)
• Single Wire Safety Input
2
Multi-Purpose Terminal:
• Input (24V DC Sink)
• Test Output
• Output (24V DC Source)
6
Output Only (24V DC Source)
2
Output Multi-Purpose Terminal:
• Output (24V DC Source)
• Single-Wire Safety Output
2
Figure 3 - DIN Rail Mounting [mm (in.)]
100 (3.94)
80 (3.15)
90 (3.54)
Chapter 2
Installation
Panel Mounting
Figure 4 - Panel
Mounting
(in.)]such as enclosure walls, wireways and adjacent
Maintain
spacing
from [mm
objects
86 on
(3.39)
equipment. Allow 50.8 mm (2 in.) of space
all sides for adequate ventilation. If
optional accessories/modules are attached to the relay, such as the power supply
Cat. No. 2080-PS120-240VAC, make sure that there is 50.8 mm (2 in.) of space
on all sides after attaching the optional parts.
Technical Data:
The module can be mounted using the following DIN Rails:
35 x 7.5 x 1 mm (EN 50 022 - 35 x 7.5).
To mount the module on a DIN Rail:
Communications ports,
embedded
• USB 2.0 (non-isolated)
• RS232 non-isolated serial
Base Programming Port
USB 2.0 (non-isolated)
Any standard USB printer cable will work
2. Hook the top of the DIN Rail mounting area of the relay onto the DIN
Rail, and then press the bottom until the relay snaps onto the DIN Rail.
3. Push the DIN Rail latch back into the latched position.
Use DIN Rail end anchors (Allen-Bradley Cat. Nos. 1492-EAJ35 or
1492­EAHJ35) for vibration or shock environments.
Base digital I/O points
(see Types and Number
of Inputs/Outputs)
22
Base number of
plug-in modules
2
Maximum digital I/O(1)
38
Types of plug-ins
supported
2080-IQ4OB4 Digital I/O Combination module
Power supply
Embedded 24V DC power supply,
optional external 120/240V AC power supply available
Software
Connected Components Workbench
(1)
100 (3.94)
1. Use a flat-blade screwdriver in the DIN Rail latch and pry it downwards
until it is in the unlatched position.
To remove the module from the DIN Rail, pry the DIN Rail latch downwards
until it is in the unlatched position.
For
environments
with greater
vibration
and
shock
useper
themodule.
panel Hole
The
preferred mounting
method
is to use
four
M4concerns,
(#8) screws
mounting
method, instead
of (0.016
DIN Rail
spacing tolerance:
±0.4 mm
in.).mounting.
Follow
these
steps440C-UM001A-EN-P
to install your- January
relay using
Rockwell
Automation
Publication
2014 mounting screws.
13
1. Place the relay against the panel where you are mounting it. Make sure the
relay is spaced properly.
2. Mark drilling holes through the mounting screw holes and mounting feet
then remove the relay.
3. Drill the holes at the markings, then replace the relay and mount it.
Leave the protective debris strip in place until you are finished wiring the relay
and any other devices.
T he number of maximum digital I/O assumes 8-point digital I/O plug-ins (for example,
2080-IQ4OB4) are used on all available plug-in slots. Standard digital inputs can only
be used for non-safety rated diagnostics and control such as resets, muting sensors or
external device monitoring feedback circuits.
NHP Safety Reference Guide > Safety Products
14
Rockwell Automation Publication 440C-UM001A-EN-P - January 2014
4-130
Programmable Safety Controller
SmartGuard 600
Features:
• Has embedded I/O, 16 safety inputs, eight safety outputs
and four test sources
• Can connect to distributed safety Guard I/O over DeviceNet
•Can connect to standard PLCs and HMIs over EtherNet/IP
or DeviceNet
•Programmed in RSNetworx software with simple drag
and drop environment
Ordering Details:
Cat. No.
Communications interface
Inputs / outputs
1752-L24BBB
DeviceNet (standard/safety)
16 / 8
1752-L24BBBE
DeviceNet (standard/safety)
Ethernet (standard)
16 / 8
Software
For system six or less nodes the demo version of the software may be used.
Cat. No.
Description
9357-DNETL3
RS Networx for DeviceNet
NHP Safety Reference Guide > Safety Products
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Programmable Safety Controller
Compact Guard Logix
Features:
• RSLogix 5000 is used as the programming software
• Has TUV certified safety instructions, to reduce engineering time
•Uses all the standard compact Logix hardware; I/O modules, power suppies,
communication cards
• Communicates to distributed Guard I/O on EtherNet/IP network
•SIL 3 and PLe certified
Ordering Details:
Processors
Cat. No.
Memory
Distributed safety inputs / outputs
1768L43S
2 Mb standard
1/2 Mb safety
Guard I/O (remote via EtherNet/IP)
1768L45S
3 Mb standard
1 Mb safety
Guard I/O (remote via EtherNet/IP)
Software
RSLogix 5000 V18 is used for configuration of the Compact GuardLogix
NHP Safety Reference Guide > Safety Products
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Programmable Safety Controller
Guard Logix
Features:
• RSLogix 5000 is used as the programming software
•Comes with TUV certified safety instructions to reduce
engineering time
•Compatible with Standard Control Logix hardware;
I/O modules, power supplies, communication cards
•Communicates to distributed Guard I/O via EtherNet/
IP or DeviceNet network
• SIL 3 and PLe certified
Ordering Details:
Processors
Cat. No.
Memory
Distributed safety inputs / outputs
1756L61S
2 Mb standard
1 Mb safety
Guard I/O (remote via EtherNet/IP or DeviceNet)
1756L62S
4 Mb standard
1 Mb safety
Guard I/O (remote via EtherNet/IP or DeviceNet)
1756L63S
8 Mb standard
3.75 Mb safety
Guard I/O (remote via EtherNet/IP or DeviceNet)
1756LSP
Safety partner, must use one 1756-LSP
with a 1756-L6xS processor
Guard I/O (remote via EtherNet/IP or DeviceNet)
NHP Safety Reference Guide > Safety Products
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Safety I/O
Guard I/O
Features:
• Supports both standard and safety control.
•TUV and UL certified for functional safety
up to SIL 3 and CAT4
•Use Guard I/O with any safety controller
that communicates on DeviceNet or
EtherNet/IP networks using CIP safely
•Guard I/O detects circuit failures at each
I/O point while providing detailed
diagnostics back to the controller
•Supports single or dual chanel devices
• DIN tail mounting for easy installation
Ordering Details:
1791 Compact Block Guard I/O
Ideal for DeviceNet or small EtherNet/IP safety networks.
Cat. No.
Digital
inputs
Digital
outputs
Test pulse
output
1791DSIB12
12
–
4
DeviceNet
1791DSIB16
16
–
16
DeviceNet
1791DSIB8XOB8
8
8 solid state
4
DeviceNet
1791DSIB8XOBV4
8
4x2 solid state
8
DeviceNet
1791DSIB4XOW4
4
4 relay
4
DeviceNet
1791ESIB16
16
0
16
EtherNet/IP
1791ESIB8XOBV4
8
4x2 solid state
8
EtherNet/IP
Communications
NHP Safety Reference Guide > Safety Products
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Safety I/O
Guard I/O cont
Ordering Details:
1734 Point Guard I/O
• Compact solution
• Can combine safety and standard I/O
Cat. No.
Digital
inputs
Digital
outputs
Test pulse
output
Adaptor
1734IB8S
8
–
4
EtherNet
(1734-AENT,
1734-AENTR)
1734IB8S
–
8
–
DeviceNet
(1734-PND)
Cat. No.
Digital
inputs
Digital
outputs
Test pulse
output
Adaptor
1732DSIB8
8
–
8
DeviceNet
1732DSIB8XOBV4
8
4x2
8
DeviceNet
1732 Armor
NHP Safety Reference Guide > Safety Products
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