op manual

op manual

ES3000

USER MANUAL

Pressure sealer

This manual provides detailed information on how to operate and maintain your ES3000.

Please read this manual before operating the machine in order to prevent any damage caused by improper handling.

Rev. 11-06-17

Introduction

Thank you for purchasing P a i t e c USA products

Copyright

Any of the contents should not be copied, re-printed or translated by other

Languages without approval by Paitec USA

ES3000 is the registered trademark of Paitec USA.

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Contents

1.

ES3000 Specification ---------------------------------------------

4

2.

Identifying the Parts ---------------------------------------------

3.

Unpacking

----------------------------------------------

4.

How to install the Folding Cassette ----------------------------

5 ~ 6

7

8

5.

Folding Cassette Setting Guide --------------------------------

9

6.

OP Panel Guide

---------------------------------------------10~14

7.

Handling of the forms before using --------------------------- 15

8.

Paper Jam removal --------------------------------------------- 16

9. Handling the error message----------------------------------------- 1 7

10. Operator Maintenance -------------------------------------------- 18

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ES3000 Features (Pressure Sealer)

• Perfect Sealing Quality & Low Noise Level

E S 3000 Features

Excellent Folding Quality

Excellent folding quality, even with plain paper based on our advanced technology.

Compact & Dynamic Design

Advanced technology sealing system allows for compact design which saves valuable workspace.

Angle Seal Technology

Innovative and exclusive angled seal technology provides superior sealing capabilities.

ES3000 Specification

• Form Size: A4 / Letter / Legal size

• Speed: 3,000 forms / hour

• Input Tray: up to 150 forms

• Form weight: 60-120gsm

• Folding Setting: Z, C, V & Double, 14” uneven Z

• Manual Feed

• Batch Counter

• Noise Level: less than 45db

• Weight: 22kg

• Dimension: 320 X 390 X 280mm (W x L x H)

*

Based on 80gsm paper weight.

- 4 -

Fold adjustment

Knob

1 st

Folding

Cassette

Output

Fold adjustment

Knob

Power Switch

- 5 -

Identifying Parts

Paper

In-feed guide

Fold Roller cover

OP panel

2 nd

Fold

Cassette

Power Socket

Identifying Parts

1

Paper Guide

Load the paper into the paper hopper, making sure the paper in-feed guides are near touching each side of the paper to guide paper squarely.

(Prepare paper by making edges neat before loading)

2

Power Socket

Main power socket located on the back of the machine

3

7

1 st

& 2 nd Folding Cassette

1 st folding is Insert into the 1 st folding cassette in front , 2 nd folding is Insert into the 2 nd folding cassette in rear.

4

Roller cover

6

Open roller cover when jam occurs.

(Please turn the Knob in clockwise rotation for unlock).

5

OP panel for Start/Stop & other function

Power switch

After check power socket, please turn on/off power switch

Output

Finished forms exit the front of the machine

[Side View]

[Rear View]

- 6 -

Unpacking the Machine

Contents

Please check the following parts are included in the box.

Power cable, 1

ST

Fold Cassette, 2 nd

Fold Cassette, Output stacker User manual

[Box open] [1st, 2 nd

Cassette & Power cable

*Caution

Power connection: Please refer to the label for electric information which is located at the back of the machine. If it is not working properly, please contact your local dealer for service.

[Remove Safety Tape]

- 7 -

Adjusting the Fold Cassette

Insert the 1 st

Cassette (Pic. 1) in the front and 2 nd

Cassette in the rear.

(Pic. 2) turn the Knob to adjust the fold cassette to the desired paper size (Refer to fold assist label on top of the in-feed tray.)

[Pic.1: 1 st

Fold Cassette Insert]

How to install the Folding Cassette

[Pic 2: 2 nd

Fold Cassette Insert]

[Pic 3: Adjust 1 st

Fold size] [Pic 4: Adjust 2 nd

Fold size]

- 8 -

Folding Cassette Setting Guide

Folding Cassette Setting Guide

How to set “Z-Fold”

• Swivel the Knob to counter clockwise and move on 99mm.

• Swivel the Knob to clockwise to tighten and hold the position.

• 2 nd

Cassette is same as 1 st

Cassette.

! Attention: “C-Fold” is required to use 270mm Cassette (Pic. 3)

[Pic.1 : Standard 1 st

Cassette] [Pic. 2 : Standard 2 nd

Cassette] [Pic. 3 : Option – 270mm

Cassette]

- 9 -

Operation Panel

OP panel Guide-1

Start/Stop

Please push a [Start/Stop] button for operating the machine on the general operation.

If the [Start/Stop] button is clicked one time the machine will be operated. And [Start/Stop] is clicked once more, the machine is stopped.

Reset

[Reset]: Initialize the working counter & paper thickness .

• General Mode

[Reset]: working count is 0 and paper thickness is initialized with 1 digit based on DF/PT level.

• B a t c h mode

[Reset]: batch counter 0 and paper thickness is initialized, but working count is not initialized.

• C-fold mode (270mm Cassette required for C-fold: Option)

[Reset]: working count 0 and paper thickness is initialized with 1 digit based on DF/PF level. (working count light off)

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OP Panel Guide-2

C Fold - ON/OFF

This button is for C fold mode.

Beeper sound when it is settled C-fold mode and working count light is off.

If you want to cancel for C Fold, please push [C fold] button again.

DFD (Double Feed Detection) on/off

If you do not want to use double detection function, you can make “DF mode” Off.

Press [DFD] and see disappearing “paper thick” on LCD.

Note: this function will not work well if your form are too dark or too many black ink on the forms.

DFD Sensibility

DFD sensibility sometimes has to be changed for better detection. y

Note: Press and hold down [DFD] button, change the "paper thick" value by using the [Direction] button then save it by hold down the [DFD] button again.

Batch Mode ON/OFF

Press [Count] button for activating the batch count function. Press [Count] button once again for deactivating the function.

Adjust Batch Count

The batch count adjusting menu is appeared through holding the [count] button.

You can change the value by using the [Direction] buttons and confirm the count by holding the [Count] button again.

Auto Start Mode (ASM) ON/OFF

Press [ASM] button activate the auto start mode (ASM). Press [ASM] button once again the ASM is turned off.

The batch mode is operated continuously if the ASM is activated and the interval of each batch work is 3 seconds.

- 11 -

OP Panel Guide-3

INFORMATION Menu

The information menu is appeared when the [INFO] button is pressed on the ready state.

1) What is the “Information‟ menu?

In this menu, a couple of information about the machine is showed.

And user can check for several settings and information a b o u t the setup.

2) Menu a) Total Count : The total count of the machine b) Paper Thickness: The sensitivity of the DFD c) Firmware Version d) Installation Date: The date when the machine was installed. e) Total Usage Time: Measure the using time. f) Batch Count: The number of the batch mode.

For moving back to the ready state, press the [INFO] button again.

- 12 -

OP panel Guide -4

1. [Start/Stop] is clicked one time the machine starts to work and clicked once more the machine is stopped.

2. If the [Reset] is clicked a Working Count becomes

„0‟ and Paper Thickness is initialized.

Ready

[Ready state]

7

0

Work

[Work state]

13

6

Batch Count Mode

1. Check the „Ready State‟ of the OP Panel.

2. Adjust the fold-position of the 1 st and 2 nd

CST by using the setting guide of the fold- position[Page 11].

3. Press the [Count] button and check the LED is turned on.

3. To hold down the [Count] button shows

„Batch count setting „ when the „Batch mode‟ is activated. The number of batch count can be changed [from 1 to 200] every time the

[Direction] buttons are pressed. The count will moving faster if hold down [Direction]

4. Hold d o w n the [Count] button for saving the count.

Batch

Set 10

[Count setting]

Ready

B10

[Batch set]

7

0

[Paper thickness]

[Working count]

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OP panel guide-5

Job Sep(Auto Start) Mode

1. Check the „Ready State‟ of the OP Panel.

2. Adjust the fold-position of the 1 st and 2 nd

CST by using the setting guide of the fold- position[Page 11].

3. Press the [ASM] button after activating the „batch mode‟ at the first.

3. Check the LED lamp of ASM on the panel is turned on.

4. To press the [ASM] button once again for deactivating the ASM option..

Ready

A10

7

0

[Batch mode + Job Sep]

TIP. Batch + Job Sep function

If the „Batch mode‟ is using with „Job sep‟, batched working is operating continuously with

3-seconds-interval.

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Handling of the forms before using.

TIP. Handling of the forms before using.

1. Please make the forms to well-arranged.

2. The form has to be set on the paper tray properly.

3. If too many sheets of form are set on the f e e d tray (over 150 sheets) it can create feeding problem.

4. Please check the fold-position by test-folding and adjust the fold-position properly.

Double

Feed

[Double feeding detected]

Feed

Jam

[Feed jam detected]

[Pressure seal form handling before using]

- 15 -

Paper Jam Removal

Paper Jam Removal

The paper jam that is occurred in the Officemate 3D can be removed very easily.

The machine is stopped automatically when the paper jam is occurred. And the paper jam can be removed by using the jam removal tool.

The machine starts to operating when the [Start/Stop] button is pressed after removing the jam.

[Remove the 1 st

CST]

[Open the top cover by un-locking the locking knob.]

[Remove the jam by using the jam removal tool] [Insert the tool into the hole on the press roller and rotate the press roller by hand]

! CAUTION : Please keep the jam removal tool to right position after removing the jam.

- 16 -

Handling the error messages.

Double

Feed

Feed

Jam

[Detect double feed & feed jam]

1st CST

Open

[1 st

Cassette Error]

2st CST

Open

[2 nd

Cassette Error]

- 17 -

Handling the error messages

[Open the cover and remove the jam]

[Check 1 st Cassette]

[Check 2 nd

Cassette]

5. Maintenance

Operator Maintenance

Due to the pressure seal forms leaving paper dust, ink and toner residues, it is very important to occasionally clean the surface of the each roller to ensure optimum performance.

In case of fold roller, remove 1 st folding cassette and separate roller cover.

Clean ink and toner residues on the folding roller with this soft cloth wet through alcohol.

*Caution: Do not use oil as this will damage the surface of the folding roller.

[remove the forms] [clean the sensor]

- 18 -

Folding Diagram

In-feed direction

Sec ond F old P late

In-feed direction

Insert Folder

Guide

Sec ond F old P late

First F old P late

Z-Fold

Out-feed

ES2000

ES3000

ES7000/IM7100

MX6000/IM9100

MX8000

In-feed direction

First F old P late

C-Fold

Out-feed

Sec ond F old P late

First F old P late

V-Fold

Out-feed

Symmetrical Fold

Z-Fold

V-Fold

C-Fold

Double Parallel

1st Fold

1/3

1/2

2/3

1/2

2nd Fold

1/3

None

1/3

1/4

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