CombiSteel 7488.0870 Pro 900 Electric Multi Cooking Pan Manual

CONTENTS
I. JOINING APPLIANCES / TABLES .................................................................................................... 2
II. DATAPLATE and TECHNICAL DATA ................................................................................................ 14
III. GENERAL INSTRUCTIONS .............................................................................................................. 15
IV. THE ENVIRONMENT ......................................................................................................................... 16
1. PACKING ............................................................................................................................................ 16
2. USE ................................................................................................................................................... 16
3. CLEANING ......................................................................................................................................... 16
4. DISPOSAL ......................................................................................................................................... 16
V. INSTALLATION .................................................................................................................................. 16
1. REFERENCE STANDARDS ............................................................................................................... 16
2. UNPACKING ...................................................................................................................................... 16
3. POSITIONING .................................................................................................................................... 16
4. FUME EXHAUST ............................................................................................................................... 17
5. CONNECTIONS ................................................................................................................................. 18
6. SAFETY THERMOSTAT ..................................................................................................................... 19
7. BEFORE COMPLETING INSTALLATION OPERATIONS ................................................................... 19
VI. INSTRUCTIONS FOR THE USER ..................................................................................................... 19
1. MULTIFUNCTIONAL COOKER USE ................................................................................................. 29
VII. CLEANING ....................................................................................................................................... 20
1. EXTERNAL PARTS ............................................................................................................................ 20
2. OTHER SURFACES ........................................................................................................................... 20
3. SCALE ............................................................................................................................................. 20
4. IDLE PERIODS .................................................................................................................................. 21
5. INTERNAL PARTS ............................................................................................................................. 21
VIII. MAINTENANCE ............................................................................................................................... 21
1. MAINTENANCE ................................................................................................................................. 21
13
II. DATAPLATE and TECHNICAL DATA
ATTENTION
This manual contains instructions relevant to various appliances. See the dataplate located under the control
panel to identify the appliance (see fig. above).
TABLE A - Appliance technical data
MODELS
TECHNICAL DATA
+9MFGHDIO0
800mm
+9MFEHDIO0
800mm
Tank capacity
L
22
22
Pow er supply v oltage
V
-
400
Phases
No.
-
3+N
Frequency
Hz
-
50/60
Electric pow er
kW
-
10
Ø
1/2"
-
Min. heat output
kW
7,5
-
Max. heat output
kW
14
-
A1
-
ISO 7/1 connection
Type of construction
14
III. GENERAL INSTRUCTIONS
• Read the instruction manual carefully before using the appliance.
•
Keep the instruction manual for future reference.
• RISK OF FIRE - Keep the area around the appliance free and clear of combustibles. Do not keep
flammable materials in the vicinity of this appliance.
• Install the appliance in a well-ventilated place to avoid the creation of dangerous mixtures of unburnt
gases in the same room.
• Air recirculation must take into account the air necessary for combustion 2 m³/h/kW of gas power, as
well as the well-being of persons working in the kitchen.
• Inadequate ventilation causes asphyxia. Do not obstruct the ventilation system in the place where this appliance is
installed. Do not obstruct the vents or ducts of this or other appliances.
sos
• Place emergency telephone numbers in a visible position.
•
Installation, maintenance and conversion to another type of gas must only be carried out by qualified personnel authorised
by the manufacturer. For assistance, contact an authorised service centre. Demand original replacement parts.
•
This appliance is designed for cooking food. It is intended for industrial use. Any use different from that indicated is
improper.
•
This appliance is not intended for use by people (including children) with limited physical, sensory or mental abilities
or without experience and knowledge of it, unless they are supervised or instructed in its use by a person responsible
for their safety.
• Personnel using the appliance must be trained. Do not leave the appliance unattended when in use.
• Turn the appliance off in case of a fault or poor operation.
• Do not use products (even if diluted) containing chlorine (sodium hypochlorite, hydrochloric or muriatic
acid, etc.) to clean the appliance or the floor under it. Do not use metal implements to clean steel parts
(wire brushes or Scotch Brite type scouring pads).
•
Do not allow oil or grease to come into contact with plastic parts.
•
Do not allow dirt, fat, food or other residuals to form deposits on the appliance.
•
Do not clean the appliance with direct jets of water.
•
The symbol
given on the product indicates that it should not be considered domestic waste, but must be
correctly disposed of in order to prevent any negative consequences for the environment and the health of people. For
further information regarding the recycling of this product, contact the product agent or local dealer, the after-sales
service or the local body responsible for waste disposal.
L
Failure to observe the above can compromise the safety of the appliance. Failure to observe the
above invalidates the warranty.
15
IV. THE ENVIRONMENT
V. INSTALLATION
1. PACKING
The packing materials are environmentally friendly
and can be stored without risk or burned in an
appropriate waste incineration plant.
Recyclable plastic components are marked with:
•
•
PE
Polyethylene:
booklet
outer wrapping, instruction
bag, gas nozzle bag.
Polypropylene:
roof packing panels, straps.
1. REFERENCE STANDARDS
PP
Polystyrene foam: corner protectors.
PS
2. USE
Our appliances offer high performance and efficiency. To reduce electricity, water or gas consumption, do not use the
appliance empty or in conditions that compromise optimum
efficiency (e.g. with doors or lids open, etc.); the appliance
must be used in a well-ventilated place, to avoid the creation
of dangerous mixtures of unburnt gases in the room.
When possible, preheat only before use.
3. CLEANING
In order to reduce the emission of pollutants into the
environment, clean the appliance (externally and when
necessary internally) with products that are more than 90%
biodegradable (for further information refer to section V
“CLEANING”).
4. DISPOSAL
Do not disperse in the environment. Our
appliances are manufactured using more
than 90% (in weight) recyclable metals
(stainless steel, iron, aluminium, galvanised
sheet, copper, etc.).
Make the appliance unusable by removing
the power cable and any compartment or cavity closing
devices (when present) in order to avoid the risk of someone
becoming trapped inside.
16
• Carefully read the installation and maintenance
procedures given in this instruction manual before
installing the appliance.
Installation, maintenance and conversion to another type
of gas must only be carried out by qualified personnel
authorised by the manufacturer.
Failure to observe the correct installation, conversion and
modification procedures can result in damage to the
appliance, danger to people, and invalidates the
Manufacturer’s warranty.
• Install the appliance in accordance with the safety
regulations and local laws of the country where used.
• ITALY: install the appliance in compliance with UNI-CIG
8723 safety standards, Law No. 46 of 5 March 1990 and
Min. Decree 12-4-96.
2. UNPACKING
ATTENTION!
Immediately check for any damage caused during
transport.
• The forwarder is responsible for the safety of the goods
during transport and delivery.
• Inspect the packs before and after unloading.
• Make a complaint to the forwarder in case of visible or
hidden damage, reporting any damage or shortages on
the dispatch note upon delivery.
• The driver must sign the dispatch note: the forwarder can
reject the claim if the dispatch note is not signed (the
forwarder can provide the necessary form).
• Unpack, taking care not to damage the
appliance. Wear protective gloves.
• Carefully remove the protective film from metal surfaces
and clean any traces of glue with a suitable solvent.
• For hidden damage or shortages becoming apparent only
after unpacking, request the forwarder for inspection of
the goods within and not later than 15 days of delivery.
• Keep all the documentation contained in the packing.
3. POSITIONING
• Handle the appliance with care in order to avoid damage
or danger to people. Use a pallet for handling and
positioning.
• The installation diagram provided in this instruction manual
gives the appliance overall dimensions and the position
of connections (gas, electricity, water). Check that they
are available and ready for making all the necessary
connections.
• The appliance can be installed separately or combined
with other appliances of the same range.
• The appliances are not suitable for recess-mounting.
Leave at least 10 cm between the appliance and side or
rear walls.
• Suitably insulate surfaces that are at distances less than
that indicated.
• Maintain an adequate distance between the appliance
and any combustible walls. Do not store or use flammable
materials and liquids near the appliance.
• Leave an adequate space between the appliance and any
side walls in order to enable subsequent servicing or
maintenance operations.
• Check and if necessary level the appliance after
positioning. Incorrect levelling can cause appliance
malfunctioning.
3.1. JOINING APPLIANCES
• (Fig.1A) Undo the 4 fixing screws and remove the control
panels of the appliances.
• (Fig.1B) Remove the fixing screw nearest the control
panel, from each side to be joined.
• (Fig.1D) Bring the appliances together and level them by
turning the feet until the tops match.
• (Fig.1C) Turn one of the two plates inside the appliances
180º.
• (Fig.1E) From inside the control panel of the same
appliance, join them at the front side, screwing one M5x40
Hex Head screw (supplied) on the opposite insert.
3.2. FLOOR FIXING
To avoid accidental tipping of built-in half-module appliances
installed separately, fix them to the floor carefully following
the instructions enclosed with the corresponding accessory
(F206136).
4.2.2. INSTALLATION UNDER AN EXTRACTOR
HOOD
• Place the appliance under the
extractor hood (fig. opposite).
• Raise the fume exhaust pipe without
altering the section.
• Do not install dampers.
• The correct height of the exhaust
pipe and the distance from the
extractor hood must comply with the
current regulations.
• The end of the exhaust pipe must be
at least 1.8 m from the support
surface of the appliance.
Note! The system must ensure that: a) the fume exhaust is
not obstructed; b) the length of the exhaust pipe does not
exceed 3 m. Use the adapter for connecting fume ducts of
different diameters.
5. CONNECTIONS
Carefully follow the instructions enclosed with the corresponding
accessory. Follow the instructions enclosed with the optional
product chosen.
• Any installation work or maintenance to the
supply system (gas, electricity, water) must only
be carried out by the utility company or an
authorised installation technician.
• Refer to the appliance dataplate for the product code.
• See the installation diagram for the type and position of
appliance connections.
3.4. SEALING GAPS BETWEEN APPLIANCES
5.1. GAS APPLIANCES
3.3. INSTALLATION ON BRIDGE, CANTILEVER
FRAME OR CEMENT PLINTH
Follow the instructions enclosed with the optional sealing
paste pack.
IMPORTANT! This appliance is arranged and tested to operate with G20 gas 20mbar; to convert it to another type of
gas, follow the instructions in par. 5.1.6. of this section.
4. FUME EXHAUST
5.1.1. BEFORE CONNECTING
4.1. TYPE “A1” APPLIANCES
•
Position type “A1” appliances under an extractor hood to
ensure removal of fumes and steam produced by cooking.
4.2. TYPE “B” APPLIANCES
•
(in conformity with the definition given in the Installation
Technical Regulations DIN-DVGW G634: 1998)
Whenever the appliance dataplate specifies only type Axx,
such appliances are not designed for being directly connected
to a flue or fume exhaust pipe run to the outside. However,
the same appliance can be installed under an extractor hood
or similar forced extraction system for fumes.
4.2.1. CONNECTION FLUE
•
• Remove the grille from the fume exhaust.
• Install the connection flue, following the instructions
supplied with the accessory (optional).
•
•
Make sure the appliance is arranged for the type of gas
to be used. Otherwise, carefully follow the instructions
given in the section: “Gas appliance conversion /
adjustment”.
Fit a rapid gas shutoff cock/valve ahead of each appliance.
Install the cock/valve in an easily accessed place.
Clean the pipes to remove any dust, dirt or foreign matter
which could block the supply.
The gas supply line must ensure the gas flow necessary for
full operation of all the appliances connected to the system.
A supply line with insufficient flow will affect correct operation
of the appliances connected to it.
Attention! Incorrect levelling of the appliance can affect
combustion and cause malfunctioning.
17
5.1.2. CONNECTION
5.1.6. CONVERSION TO ANOTHER TYPE OF GAS
• Before connecting the appliance to the gas supply, remove
the plastic protection cover from the gas connection on
the appliance.
• The appliance is arranged for connection on the bottom
right side; countertop models can be connected to the
gas supply using the rear connection, after unscrewing
the metal closing plug and screwing it tightly onto the front
connection.
• After installation, use soapy water to check connections
for leaks.
Table B “technical data/gas nozzles” gives the type of nozzles
to be used when replacing those fitted by the manufacturer
(the number is stamped on the nozzle body). At the end of
the procedure, carry out the following check-list:
5.1.3. SUPPLY PRESSURE CHECK
• pilot nozzle/s replacement
Make sure the appliance is suitable for the type of gas
available, according to that given on the dataplate (otherwise,
follow the instructions given in the section “Conversion to
another type of gas”). The supply pressure must be measured
with the appliance operating, using a pressure gauge (min.
0.1 mbar).
• Remove the control panel.
• Remove retaining screw “N” from the pressure point and
connect the pressure gauge “O” (fig. 2A and 2B).
• Compare the value read on the pressure gauge with that
given in Table B (see handbook Appendix)
• If the pressure gauge gives a pressure outside the range
of values in Table A, do not switch the appliance on.
Consult the gas company.
• minimum flame screw/s replacement
5.1.4 GAS PRESSURE REGULATOR
• The section of the gas supply line must be sufficient to
ensure the gas flow necessary for full operation of all the
appliances connected to the system.
If the gas pressure is higher than that specified or is difficult
to regulate (not stable), install a gas pressure regulator
(accessory code 927225) in an easily accessed position
ahead of the appliance.
The pressure regulator should preferably be fitted horizontally,
to ensure the right outlet pressure:
• “1” connection side gas from mains.
• “2” pressure regulator;
• “3” connection side gas towards the appliance;
) indicates the gas flow
The arrow on the regulator (
direction.
2
3
1
NOTE! These models are designed and certified for use with
natural or propane gas. For natural gas, the pressure regulator
on the header is set to 8" w.c. (20mbar).
5.1.5. PRIMARY AIR CHECK
The primary air is correctly adjusted when the flame does
not “float” with the burner cold and there is no flareback with
the burner hot.
• Undo screw “A” and position aerator “E” at distance “H” given
in Table B; retighten screw “A” and seal with paint (fig. 3B).
18
Check
Ok
• burner nozzle/s replacement
• correct adjustment of primary air supply to
burner/s
• correct adjustment pilot/s if necessary
• correct adjustment of supply pressure
(see technical data/gas nozzles table)
• apply sticker (supplied) with data of new gas type
used
5.1.6.1 MAIN BURNER NOZZLE REPLACEMENT
• Unscrew nozzle “C” and replace it with one suitable for
the type of gas (Table B, fig.3B) complying with that given
in the following table.
• The nozzle diameter is given in hundredths of mm on the
nozzle body.
• Retighten nozzle “C”.
5.1.6.2 PILOT BURNER NOZZLE REPLACEMENT
• Undo screw coupling “H” and replace nozzle “G” with one
suitable for the type of gas (Table B, fig.3A).
• The nozzle identification number is given on nozzle body.
• Retighten screw coupling “H”.
5.1.6.3 MINIMUM FLAME SCREW
• Unscrew min. flame screw “M” from the valve and replace it
with one suitable for the type of gas (screw down fully) (Table
B, fig.2A).
5.2. ELECTRICAL APPLIANCES
5.2.1. ELECTRICAL CONNECTION (Fig. 4A-Table A).
IMPORTANT! Before connecting, make sure the mains voltage
and frequency match that given on the dataplate.
• To access the terminal block, remove the control panel of
the appliance by removing the fixing screws (fig. 4A 1-2).
• Connect the power cable to the terminal block as shown
in the wiring diagram attached to the appliance.
• Secure the power cable with the cable gland.
IMPORTANT! The manufacturer declines any liability if the
safety regulations are not respected.
5.2.2. POWER CABLE
Unless otherwise specified, our appliances are not equipped
with a power cable. The installer must use a flexible cable
having characteristics at least equivalent to H05RN-F rubberinsulated type. Protect the cable section outside the appliance
with a metal or rigid plastic pipe.
5.2.3. CIRCUIT BREAKER
Install a circuit breaker ahead of the appliance. The contact
opening distance and maximum leakage current must comply
with the current regulations.
VI. INSTRUCTIONS FOR THE
USER
5.3. EQUIPOTENTIAL NODE AND EARTH
CONNECTION
1. BRAISER USE
• Wait until the appliance has cooled: a suitable temperature for resetting is approx. 90°C.
• Press the red button on the safety thermostat body.
IMPORTANT! If resetting requires the removal of a protection
part (e.g. control panel) this must be done by a specialised
technician. Tampering with the safety thermostat invalidates
the warranty.
1.1. GAS MODELS
7. BEFORE COMPLETING
INSTALLATION OPERATIONS
23
0
210
230
190
190
2
7
0
210
0
25
1
7
0
0
15
110
Use soapy water to check all gas connections for leaks. DO
NOT use a naked flame to check for gas leaks. Light all the
burners separately and also together, to check correct
operation of the gas valves, rings and lighting. For each
burner, adjust the flame regulator to the lowest setting,
individually and together; after completing the operations,
the installer must instruct the user on the correct method of
use. If the appliance does not work properly after carrying
out all the checks, contact the local after-sales service
centre.
250
0
27
A
C
150
6.1. RESET
11
0
Some of our appliance models use a safety thermostat that
cuts in automatically when temperatures exceed a set value,
shutting off the gas supply (gas appliances) or the electricity
(electric appliances).
0
6. SAFETY THERMOSTAT
• The appliance is intended for industrial use by trained
personnel.
• This appliance must only be used for its expressly
designed purpose; i.e. for cooking meats, with sauce,
braised and stewed, sauces, light fries, omelettes and
stewed foods in general. Any other use is deemed
improper.
• Do not use the appliance as a frier; the temperature of
the bottom of the tank exceeds 230°C with risk of fire;
• Before use, carefully clean any industrial greases from
the tank, proceeding as follows:
- fill the tank with water and normal detergent and bring to
boil for a few minutes.
- empty and rinse the tank thoroughly with clean water.
• Close the tank drain hole with the plug whenever the
appliance is used for stewing. The juices are collected
by means of the container placed under the control panel.
Attention! Using the appliance when empty or in conditions
that compromise its optimal efficiency can damage it.
17
Connect the appliance to an earth; it must be included in an
equipotential node by means of the screw located at the front
right under the frame. The screw is marked with the symbol
.
B
Switching on
The thermostatic valve control knobs have the following
positions:
Knob
V
C
A
B
A (burner ignition):
“Off”
“Pilot ignition”
”Pilot on”
“On”
Knob B (temperature adjustment):
• Press knob “A” lightly and at the same time turn it
anticlockwise a few degrees to release it.
; a click will
• Press down fully and turn it to position
indicate sparking.
• Keep knob “A” pressed and turn it to position holding it
there for about 15/20 seconds to allow the gas to reach
the pilot burner and the thermocouple to heat. Lighting of
the pilot burner can be seen through sight hole “C”.
• After this, knob “A” can be turned to in order to light the
burner.
• Set the required temperature on knob “B”.
19
Switching off
• Turn knob “A” to position , to turn off the main burner.
• To turn off the pilot burner, turn knob “A” to position .
IMPORTANT!
Disconnect the appliance from the power supply before
carrying out any cleaning.
At end of service:
• turn knob “A” to position .
• close the gas shutoff cock.
1.1.1 INTERLOCK
The valve is equipped with a thermal interlock device that
prevents re-lighting for about 40 seconds after the pilot burner
goes out (sufficient time for the safety thermocouple to cool).
This guarantees the removal of any gas accumulated inside,
and therefore better safety.
1.2. ELECTRIC MODELS
G
V
I
8
1
2
7
R
6
5
4
3
T
Switching on
• Turn on the main switch located ahead of the appliance.
• Turn power regular “R” to the desired power according
to the quantity and quality of the food to be cooked. The
positions are:
: Heating switched off;
1...5 : Low to medium power;
6...8 : Medium - high;
I
: Maximum power;
Lighting up of green indicator “V” signals that the power
is on;
• Set the required temperature on thermostat “T”: the yellow
indicator “G” goes off when the temperature has been
reached.
Notes! The choice of a different power level to “I” on regulator
“R” involves turning heating off and on again, guaranteeing
energy saving without compromising cooking.
Switching off
• When cooking is over, turn off the electric power by
bringing thermostat “T” and regulator “R” to the Off position.
Turn off the electrical switch installed ahead of the
appliance.
20
VII. CLEANING
1. EXTERNAL PARTS
SATIN-FINISH STEEL SURFACES (daily)
• Clean all steel surfaces: dirt is easily removed when it
has just formed.
• Remove grime, fat and other cooking residuals from steel
surfaces when cool using soapy water, with or without
detergent, and a cloth or sponge. Dry the surfaces
thoroughly after cleaning.
• In case of encrusted grime, fat or food residuals, go over
with a cloth or sponge, wiping in the direction of the satin
finish and rinsing often: rubbing in a circular motion
combined with the particles of dirt on the cloth/sponge
could spoil the steel’s satin finish.
•. Metal objects can spoil or damage the steel: damaged
surfaces become dirty more easily and are more subject
to corrosion.
• Restore the satin finish if necessary.
SURFACES BLACKENED BY HEAT (when necessary)
Exposure to high temperatures can cause the formation of
dark marks. These do not constitute damage and can be
removed by following the instructions given in the previous
section.
2. OTHER SURFACES
HEATED TANKS/CONTAINERS (daily)
Clean the appliance tanks or containers using boiled water,
adding soda (degreasing) if necessary. Use the accessories
(optional or supplied) specified in the list to eliminate
encrustations or food deposits.
IMPORTANT – With electrical equipment, make sure no
water comes into contact with electrical components: water
entering can cause short circuiting and dissipation, tripping
the appliance’s protection devices.
3. SCALE
STEEL SURFACES (when necessary)
Remove any scale (stains or marks) left by water on steel
surfaces using suitable natural detergents (e.g. vinegar) or
chemical (e.g. “STRIPAWAY” produced by ECOLAB).
4. IDLE PERIODS
If the appliance is not going to be used for some time, take
the following precautions:
• Close the cocks or main switches ahead of the appliances.
• Go over all the stainless steel surfaces vigorously with a
rag moistened with paraffin oil in order to create a
protective film.
• Periodically air the premises.
• Have the appliance checked before using it again.
• To prevent too rapid evaporation of accumulated moisture
with consequent breakage of elements, switch electric
appliances on at minimum heat for at least 45 minutes
before reuse.
5. INTERNAL PARTS (every 6 months)
IMPORTANT! Operations to be carried out only by
specialised technicians.
• Check the internal parts.
• Remove any deposits of dirt inside the appliance.
• Check and clean the discharge system.
NOTE ! In particular ambient conditions (e.g. intensive use
of the appliance, salty environment, etc.) the above cleaning
should be more frequent.
VIII. MAINTENANCE
INSTRUCTIONS
COMPONENTS
FOR
REPLACING
(to be carried out only by a specialised installer)
GAS VALVE
• Remove the knobs and control panel.
• Unscrew the pilot and thermocouple pipe.
• Unscrew the gas inlet and outlet connections.
• Remove the thermostat bulb under the tank.
• For installation carry out the same procedure in reverse
order.
Pilot burner, thermocouple, igniter assembly
• Remove the knobs and control panel.
• Replace the component.
MAIN BURNER
• Remove the knobs and control panel.
• Remove the clamp fixing the burner to the gas pipe and
nozzle holder.
• Remove the burner and replace it.
For installation carry out the same procedure in reverse order.
1.2 MAINTENANCE SCHEDULE
• It is advisable to have the appliance inspected by an
authorised person at least every 12 months. For this
purpose, it is advisable to stipulate a servicing contract.
1. MAINTENANCE
All components requiring maintenance are accessible from
the front of the appliance, after removing the control panel
and front panel. Disconnect the power supply before opening
the appliance
1.1 BRIEF TROUBLESHOOTING GUIDE
Even with normal use, malfunctions can occur.
The pilot burner does not light
Possible causes:
• The igniter is not properly fixed or connected.
• The ignition or the igniter cable are damaged.
• Insufficient pressure in gas pipes.
• Blocked nozzle.
• Faulty gas valve.
The pilot burner goes out when the igniter knob is released
Possible causes:
• The pilot burner is not heating the thermocouple
sufficiently.
• Faulty thermocouple.
• The gas valve knob is not being pressed enough.
• Lack of gas pressure at the valve.
• Faulty gas valve.
The pilot burner is still lit but the main burner does not light
Possible causes:
• Loss of pressure in gas pipe.
• Blocked nozzle or faulty gas valve.
• Burner with gas outlet holes clogged.
The temperature cannot be adjusted.
Possible causes:
• Faulty thermostat bulb.
• Faulty gas valve.
21

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