Schneider Electric ATV61 Installation Manual
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Altivar 61
Variable speed drives for synchronous motors and asynchronous motors
Installation Manual
04/2017
0.37 kW (0.5 HP)...45 kW (60 HP) / 200 - 240 V
0.75 kW (1 HP)...75 kW (100 HP) / 380 - 480 V
2.2 kW (3 HP)...7.5 kW (10 HP) / 500 - 600 V
2.2 kW (3 HP)...90 kW (100 HP) / 500 - 690 V
www.schneider-electric.com
Contents
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4
Important information
PLEASE NOTE
Please read these instructions carefully and examine the equipment in order to familiarize yourself with the device before installing, operating or carrying out any maintenance work on it.
The following special messages that you will come across in this document or on the device are designed to warn you about potential risks or draw your attention to information that will clarify or simplify a procedure.
The addition of this symbol to a “Danger” or “Warning” safety label indicates that there is an electrical risk that will result in injury if the instructions are not followed.
This is a safety warning symbol. It warns you of the potential risk of injury. You must comply with all safety messages that follow this symbol in order to avoid the risk of injury or death.
DANGER
DANGER indicates an imminently hazardous situation which, if not avoided,
will result in
death, serious injury or equipment damage.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided,
can result in
death, serious injury or equipment damage.
CAUTION
CAUTION indicates a potentially hazardous situation which, if not avoided,
can result in
injury or equipment damage.
PLEASE NOTE:
Only qualified personnel are authorized to carry out maintenance work on electrical equipment. Schneider Electric accepts no responsibility for the consequences of using this device. This document does not constitute an instruction manual for inexperienced personnel.
© 2006 Schneider Electric. All rights reserved.
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Before you begin
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Read and observe these instructions before performing any procedure on this drive.
DANGER
RISK OF ELECTRIC SHOCK
• Read and understand this manual before installing or operating the Altivar 61 drive.
Installation, adjustment, repair, and maintenance must be performed by qualified personnel.
• The user is responsible for compliance with all international and national electrical standards in force concerning protective grounding of all equipment.
• Many parts in this variable speed drive, including printed wiring boards, operate at line voltage. DO NOT TOUCH.
Use only electrically insulated tools.
• DO NOT touch unshielded components or terminal strip screw connections with voltage present.
• DO NOT short across terminals PA and PB or across the DC bus capacitors.
• Install and close all the covers before applying power or starting and stopping the drive.
• Before servicing the variable speed drive
- Disconnect all power.
- Place a “DO NOT TURN ON” label on the variable speed drive disconnect.
- Lock the disconnect in the open position.
• Disconnect all power including external control power that may be present before servicing the drive. WAIT 15 MINUTES to allow the DC bus capacitors to discharge.
Then follow the DC bus voltage measurement procedure on page 19 to verify that the
DC voltage is less than 45 V. The drive LEDs are not accurate indicators of the absence of DC bus voltage.
Failure to follow these instructions will result in death or serious injury.
CAUTION
IMPROPER DRIVE OPERATION
• If the drive is not turned on for a long period, the performance of its electrolytic capacitors will be reduced.
• If it is stopped for a prolonged period, turn the drive on at least every two years for at least 5 hours to restore the performance of the capacitors, then check its operation. It is recommended that the drive is not connected directly to the line voltage. The voltage should be increased gradually using an adjustable AC source.
Failure to follow these instructions can result in injury and/or equipment damage.
5
6
Steps for setting up the drive
INSTALLATION
1 Receive and inspect the drive controller v
Check that the catalog number printed on the label is the same as that on the purchase order
v
Remove the Altivar from its packaging and check that it has not been damaged in transit
2 Check the line voltage v
Check that the line voltage is compatible with the voltage range of the drive (see pages
and
)
Steps 1 to 4 must be performed with the power off.
3 Mount the drive v
Mount the drive in accordance with the instructions in this document
v
Install any internal and external options
4 Wire the drive v
Connect the motor, ensuring that its connections correspond to the voltage
v
Connect the line supply, after making sure that the power is off
v
Connect the control
v
Connect the speed reference
PROGRAMMING
5
Please refer to the
Programming Manual
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Preliminary recommendations
Handling/Storage
To protect the drive prior to installation, handle and store the device in its packaging. Ensure that the ambient conditions are acceptable.
WARNING
DAMAGED PACKAGING
If the packaging appears damaged, it can be dangerous to open it or handle it.
Take precautions against all risks when performing this operation.
Failure to follow this instruction can result in death or serious injury.
WARNING
DAMAGED EQUIPMENT
Do not operate or install any drive that appears damaged.
Failure to follow this instruction can result in death or serious injury.
Handling on installation
45° max.
ALTIVAR 61 drives up to ratings ATV61HD15M3X, ATV61HD18N4 and ATV61HU75S6X can be removed from their packaging and installed without a handling device.
A hoist must be used for higher ratings and for ATV61H ppp Y drives; for this reason, these drives all have lifting lugs. Follow the recommendations on the next page.
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8
Preliminary recommendations
Precautions
Read and observe the instructions in the Programming Manual.
CAUTION
INCOMPATIBLE LINE VOLTAGE
Before turning on and configuring the drive, ensure that the line voltage is compatible with the supply voltage range shown on the drive nameplate. The drive may be damaged if the line voltage is not compatible.
Failure to follow this instruction can result in injury and/or equipment damage.
DANGER
UNINTENDED EQUIPMENT OPERATION
• Before turning on and configuring the Altivar 61, check that the PWR (POWER REMOVAL) input is deactivated (at state 0) in order to prevent unintended operation.
• Before turning on the drive, or when exiting the configuration menus, check that the inputs assigned to the run command are deactivated (at state 0) since they can cause the motor to start immediately.
Failure to follow these instructions will result in death or serious injury.
If the safety of personnel requires the prohibition of unwanted or unintended operation, electronic locking is performed by the
Altivar 61's Power Removal function.
This function requires the use of connection diagrams conforming to category 3 of standard EN 954-1, ISO 13849-1 and safety integrity level 2 according to IEC/EN 61508.
The Power Removal function takes priority over any run command.
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Drive ratings kW
0.37
0.75
1.5
2.2
3
4
5.5
Single-phase supply voltage: 200…240 V 50/60 Hz
Three-phase motor 200...240 V
Motor
Power indicated on plate (1)
Line supply (input)
Max. line current (2) at 200 V at 240 V
Max. prospective line Isc
Apparent power
1
2
-
3
HP
0.5
5
7.5
A
6.9
12
18.2
25.9
25.9
34.9
47.3
A
5.8
9.9
15.7
22.1
22
29.9
40.1
5
5
5
5 kA
5
22
22 kVA
1.4
2.4
3.7
5.3
5.3
7
9.5
A
9.6
9.6
9.6
9.6
9.6
Max. inrush current (3)
Drive (output)
Max. available nominal current
In (1)
Max. transient current (1) for
60 s
9.6
23.4
A
3
4.8
8
11.0
13.7
17.5
27.5
A
3.6
5.7
9.6
13.2
16.4
21
33
Altivar 61
Catalog number (4)(5)
ATV61H075M3
ATV61HU15M3
ATV61HU22M3
ATV61HU30M3
ATV61HU40M3(6)
ATV61HU55M3(6)
ATV61HU75M3(6)
30
37
45
11
15
18.5
22
3
4
5.5
7.5
kW
0.75
1.5
2.2
Three-phase supply voltage: 200…240 V 50/60 Hz
Three-phase motor 200...240 V
Motor
Power indicated on plate (1)
Line supply (input)
Max. line current (2) at 200 V at 240 V
Max. prospective line Isc
Apparent power
40
50
60
15
20
25
30
-
5
7.5
10
2
3
HP
1
53.3
71.7
77
88
124
141
167
A
6.1
11.3
15
19.3
25.8
35
45
45.8
61.6
69
80
110
127
147
A
5.3
9.6
12.8
16.4
22.9
30.8
39.4
22
22
22
22
22
22
22
5
5
22
22
5
5 kA
5
18.8
25.1
27.7
32
42.4
51
65 kVA
2.2
4
5.3
6.8
9.2
12.4
15.9
93.6
93.6
100
100
250
250
250
Max. inrush current (3)
Drive (output)
Max. available nominal current
In (1)
Max. transient current (1) for
60 s
A
9.6
9.6
9.6
A
4.8
8
11
A
5.7
9.6
13.2
9.6
9.6
23.4
23.4
13.7
17.5
27.5
33
16.4
21
33
39.6
54
66
75
88
120
144
176
64.8
79.2
90
105.6
144
173
211
Altivar 61
Catalog number (4)(5)
ATV61H075M3
ATV61HU15M3
ATV61HU22M3
ATV61HU30M3
ATV61HU40M3
ATV61HU55M3
ATV61HU75M3
ATV61HD11M3X
ATV61HD15M3X
ATV61HD18M3X
ATV61HD22M3X
ATV61HD30M3X
ATV61HD37M3X
ATV61HD45M3X
(1) These power ratings and currents are given for an ambient temperature of 50°C (122°F) at the factory-set switching frequency, used in continuous operation (factory-set switching frequency of 4 kHz for ATV61H 075M3 to D15M3X and 2.5 kHz for ATV61H D18M3X to D45M3X).
Above this factory setting, the drive will reduce the switching frequency automatically in the event of excessive temperature rise.
For continuous operation above the factory setting, derating must be applied to the nominal drive current in accordance with the curves
.
(2) Current on a line supply with the “Max. prospective line Isc” indicated and for a drive without any external options.
(3) Peak current on power-up for the max. voltage (240 V +10%).
(4) ATV61H 075M3 to D45M3X drives are available with or without a graphic display terminal. Catalog numbers for drives without a graphic display terminal have the letter Z added at the end, e.g.: ATV61H075M3Z. This option is not available for drives which operate in difficult environmental conditions (5).
(5) Drives with the S337 or 337 extension are designed for use in difficult environmental conditions (class 3C2 in accordance with IEC 721-3-3).
They are supplied with a graphic display terminal.
(6) A line choke must be used (please refer to the catalog).
Inhibit the input phase loss fault (IPL) so that ATV61H 075M3 to U75M3 drives can operate on a single-phase supply
(see the Programming Manual). If this fault is set to its factory configuration, the drive will stay locked in fault mode.
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Drive ratings
30
37
45
55
75
11
15
18.5
22
3
4
5.5
7.5
kW
0.75
1.5
2.2
15
20
25
30
40
50
60
75
100
-
5
7.5
10
2
3
HP
1
Three-phase supply voltage: 380…480 V 50/60 Hz
Three-phase motor 380...480 V
Motor
Power indicated on plate (1)
Line supply (input)
Max. line current (2)
10.7
14.1
20.3
27
36.6
48
45.5
50
66
84
104
120
167 at 380 V
A
3.7
5.8
8.2
9
11.5
17
22.2
30
39
37.5
42
56
69
85
101
137 at 480 V
A
3
5.3
7.1
Max. prospective line Isc
Apparent power
22
22
22
22
22
22
22
22
22
5
5
22
22
5
5 kA
5 kVA
2.4
4.1
5.6
7.2
9.4
13.7
18.1
24.5
32
30.5
33
44.7
55.7
62.7
81.8
110
93.4
93.4
93.4
75
90
90
200
200
200
A
19.2
19.2
19.2
19.2
19.2
46.7
46.7
Max. inrush current (3)
7.8
10.5
14.3
17.6
27.7
33
41
48
66
79
94
116
160
Drive (output)
Max. available nominal current In (1)
Max. transient current (1) for 60 s at 380 V
A at 460 V
A
2.3
4.1
5.8
2.1
3.4
4.8
A
2.7
4.9
6.9
6.2
7.6
11
14
21
27
34
40
52
65
77
96
124
9.3
12.6
17.1
21.1
33.2
39.6
49.2
57.6
79.2
94.8
112.8
139
192
Altivar 61
Catalog number
(4)(5)
ATV61H075N4
ATV61HU15N4
ATV61HU22N4
ATV61HU30N4
ATV61HU40N4
ATV61HU55N4
ATV61HU75N4
ATV61HD11N4
ATV61HD15N4
ATV61HD18N4
ATV61HD22N)
ATV61HD30N4
ATV61HD37N4
ATV61HD45N4
ATV61HD55N4
ATV61HD75N4
(1) These power ratings and currents are given for an ambient temperature of 50°C (122°F) at the factory-set switching frequency, used in continuous operation (factory-set switching frequency of 4 kHz for ATV61H 075N4 to D30N4 drives, and 2.5 kHz for ATV61H D37N4 to D75N4).
Above this factory setting, the drive will reduce the switching frequency automatically in the event of excessive temperature rise.
For continuous operation above the factory setting, derating must be applied to the nominal drive current in accordance with the
.
(2) Current on a line supply with the “Max. prospective line Isc” indicated and for a drive without any external options.
(3) Peak current on power-up for the max. voltage (480 V +10%).
(4) ATV61H 075N4 to D75N4 drives are available with or without a graphic display terminal. Catalog numbers for drives without a graphic display terminal have the letter Z added at the end, e.g.: ATV61H075N4Z. This option is not available for drives which operate in difficult environmental conditions (5).
(5) Drives with the S337 or 337 extension are designed for use in difficult environmental conditions (class 3C2 in accordance with IEC 721-3-3).
They are supplied with a graphic display terminal.
10 1760643 04/2017
Drive ratings
Three-phase supply voltage: 500…600 V 50/60 Hz
Three-phase motor 500...600 V
Motor
Power indicated on plate (1)
500 V kW
2.2
3
4
5.5
7.5
3
-
5
575 V
HP
7.5
10
Line supply (input)
Max. line current (2) at 500 V
A
7.6
9.9
12.5
16.4
21.4
at 600 V
A
6.7
10
10.9
14.2
18.4
kA
22
22
22
22
22
Max. prospective line Isc
Drive (output)
Max. available nominal current In (1)
500 V
A
4.5
5.8
7.5
10
13.5
575 V
A
3.9
-
6.1
9
11
Altivar 61
Catalog number
ATV61HU22S6X
ATV61HU30S6X
ATV61HU40S6X
ATV61HU55S6X
ATV61HU75S6X
Three-phase supply voltage: 500…690 V 50/60 Hz
Three-phase motor 500...690 V
Motor
Power indicated on plate (1)
37
45
55
75
15
18.5
22
30
4
5.5
7.5
11
500 V kW
2.2
3
20
25
30
40
50
60
75
100
5
7.5
10
15
-
3
575 V
HP
45
55
75
90
18.5
22
30
37
5.5
7.5
11
15
3
4
690 V kW
Line supply (input)
Max. line current (2)
24
29
33
48
61
67
84
110 at 500 V at 600 V at 690 V
A A A
5.2
6.8
-
4.4
5.2
6.6
8.6
11.2
14.6
19.8
7.2
9.5
12.3
16.7
8.6
11.2
15.5
20.2
21
24
28
41
51
57
70.5
92
24
27
34
41
55
63
82
102
22
22
22
22
22
22
22
22
22
22
22
22
Drive (output)
Max. prospective line Isc
Max. available nominal current In (1) kA
22
22
500 V
A
4.5
5.8
-
575 V
A
3.9
690 V
A
4.5
5.8
7.5
10
13.5
18.5
24
29
35
47
59
68
85
104
6.1
9
11
17
22
27
32
41
52
62
77
99
54
62
84
104
24
29
35
43
7.5
10
13.5
18.5
Altivar 61
Catalog number
ATV61HU30Y
ATV61HU40Y
ATV61HU55Y
ATV61HU75Y
ATV61HD11Y
ATV61HD15Y
ATV61HD18Y
ATV61HD22Y
ATV61HD30Y
ATV61HD37Y
ATV61HD45Y
ATV61HD55Y
ATV61HD75Y
ATV61HD90Y
(1) These power ratings and currents are given for an ambient temperature of 50°C (122°F) at the factory-set switching frequency, used in continuous operation (factory-set switching frequency of 4 kHz for ATV61H U22S6X to U75S6X and ATV61H U30Y to D30Y drives, and 2.5 kHz for ATV61H D37Y to D90Y).
Above this factory setting, the drive will reduce the switching frequency automatically in the event of excessive temperature rise.
For continuous operation above the factory setting, derating must be applied to the nominal drive current in accordance with the
.
(2) Current on a line supply with the “Max. prospective line Isc” indicated and for a drive without any external options.
Note
The maximum transient current for 60 s corresponds to 120% of the maximum nominal current In.
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Dimensions and weights
With graphic display terminal
No option card
1 option card (1)
2 option cards (1)
ATV61H
075M3, U15M3,
075N4, U15N4,U22N4
U22M3, U30M3, U40M3,
U30N4, U40N4
U55M3, U55N4, U75N4
U75M3, D11N4
U22S6X ... U75S6X
D11M3X, D15M3X,
D15N4, D18N4
D18M3X, D22M3X, D22N4,
U30Y ... D30Y
D30N4, D37N4
D30M3X, D37M3X, D45M3X
D45N4, D55N4, D75N4,
D37Y ... D90Y
Without graphic display terminal
a mm
(in.)
130
(5.12)
155
(6.10)
175
(6.89)
210
(8.27)
230
(9.05)
240
(9.45)
240
(9.45)
320
(12.60)
320
(12.60)
No option card
1 option card (1) b mm
(in.)
230
(9.05)
260
(10.23)
295
(11.61)
295
(11.61)
400
(15.75)
420
(16.54)
550
(21.65)
550
(21.65)
630
(24.80) c1 mm
(in.)
198
(7.80)
210
(8.27)
210
(8.27)
236
(9.29)
236
(9.29)
259
(10.20)
289
(11.38)
289
(11.38)
313
(12.32) c mm
(in.)
175
(6.89)
187
(7.36)
187
(7.36)
213
(8.39)
213
(8.39)
236
(9.29)
266
(10.47)
266
(10.47)
290
(11.42)
G mm
(in.)
113.5
(4.47)
138
(5.43)
158
(6.22)
190
(7.48)
210
(8.26)
206
(8.11)
206
(8.11)
280
(11.02)
280
(11.02) c2 mm
(in.)
221
(8.70)
233
(9.17)
233
(9.17)
259
(10.20)
259
(10.20)
282
(11.10)
312
(12.28)
312
(12.28)
334
(13.15)
H mm
(in.)
220
(8.66)
249
(9.80)
283
(11.14)
283
(11.14)
386
(15.20)
403
(15.87)
531.5
(20.93)
524
(20.93)
604.5
(23.80) h mm
(in.)
5
(0.20)
4
(0.16)
6
(0.24)
6
(0.24)
8
(0.31)
11
(0.45)
11
(0.45)
20
(0.79)
15
(0.59)
Ø mm
(in.)
5
(0.20)
5
(0.20)
5
(0.20)
6
(0.24)
6
(0.24)
6
(0.24)
6
(0.24)
9
(0.35)
9
(0.35)
For screws
M4
Weight kg
(lb.)
3
(6.61)
M4
M4
M5
M5
M5
M5
M8
M8
4
(8.82)
5.5
(12.13)
7
(15.43)
9
(19.84)
30
(66.14)
37
(81.57)
37
(81.57)
45
(99.21)
2 option cards (1)
4 x c c1 c2
= G a
=
For a drive without a graphic display terminal, dimensions c, c1 and c2 in the table above are reduced by 26 mm (1.01 in.). The other dimensions are unchanged.
(1) For the addition of I/O extension cards, communication cards, or the “Controller Inside” programmable card.
12 1760643 04/2017
Mounting and temperature conditions
Install the drive vertically to ± 10°.
Do not place it close to heating elements.
Leave sufficient free space to ensure that the air required for cooling purposes can circulate from the bottom to the top of the unit.
Free space in front of the drive: 10 mm (0.39 in.) minimum
When IP20 protection is adequate, it is recommended that the protective cover on the top of the drive is removed as shown below.
Removing the protective cover
ATV61H 075M3 to D15M3X, ATV61H075N4 to D18N4 and
ATV61H U22S6X to U75S6X
ATV61H D18M3X to D45M3X, ATV61H D22N4 to D75N4 and ATV61H U30Y to D90Y
Two types of mounting are possible:
Type A mounting
Free space u 50 mm ( u 1.97 in.) on each side, with protective cover fitted u
50 mm u
1.97 in.
u
50 mm u
1.97 in.
Type B mounting
Drives mounted side by side, with the protective cover removed (the degree of protection becomes IP20)
Type C mounting
Free space u 50 mm ( u 1.97 in.) on each side, with protective cover removed (the degree of protection becomes IP20) u
50 mm u
1.97 in.
u
50 mm u
1.97 in.
1760643 04/2017 13
Mounting and temperature conditions
Derating curves
Derating curves for the drive current In as a function of the temperature, switching frequency and type of mounting.
ATV61H 075M3 to D15M3X and ATV61H 075N4 to D18N4
I/In
In = 100 %
90 %
80 %
70 %
60 %
50 %
40°C (104°F) mounting type B
40°C (104°F) mounting type A
50°C (122°F) mounting type B
50°C (122°F) mounting type A
60°C (140°F) mounting types A and B
4 kHz 8 kHz 12 kHz 16 kHz Switching frequency
ATV61H D22N4 and ATV61H D30N4 (1)
I/In
In = 100 %
90 %
80 %
70 %
60 %
50 %
40°C (104°F) mounting types A and B
50°C (122°F) mounting types A and B
60°C (140°F) mounting types A and B
4 kHz 8 kHz 12 kHz 16 kHz
Switching frequency
ATV61H D18M3X to D45M3X and ATV61H D37N4 to D75N4 (1)
I/In
In = 100 %
90 %
80 %
70 %
60 %
50 %
40°C (104°F) mounting types A and B
50°C (122°F) mounting types A and B
60°C (140°F) mounting types A and B
2,5 kHz 4 kHz 8 kHz 12 kHz 16 kHz
Switching frequency
For intermediate temperatures (e.g. 55°C (131°F)), interpolate between two curves.
(1) Above 50°C (122°F), these drives must be equipped with a control card fan kit. Please refer to the catalog.
14 1760643 04/2017
Mounting and temperature conditions
Derating for ATV61H ppp S6X
Mounting type A and B:
ATV61H ppp S6X drives can operate with a switching frequency 2,5…6kHz up to 50°C without derating.
Mounting type C:
ATV61H ppp S6X drives can operate with a switching frequency 2,5…6kHz up to 60°C without derating
For operation above 50°C (122°F), power supply voltage must be limited up to 600V+5%.
ATV61H U30Y to D30Y
I/In
In = 100 %
90 %
80 %
70 %
60 %
50 %
40 %
2 kHz 4 kHz 6 kHz
Switching frequency
ATV61H D37Y to D90Y
I/In
40°C (104°F) mounting type A
50°C (122°F) mounting types B and C
50°C (122°F) mounting type A
60°C (140°F) mounting types A, B and C
In = 100 %
90 %
80 %
70 %
60 %
50 %
40 %
40°C (104°F) mounting type A
50°C (122°F) mounting types B and C
50°C (122°F) mounting type A
60°C (140°F) mounting types A, B and C
2,5 kHz 4,9 kHz
Switching frequency
For intermediate temperatures (e.g. 55°C (131°F)), interpolate between two curves.
1760643 04/2017 15
Mounting in a wall-mounted or floor-standing enclosure
Follow the mounting precautions on the previous pages.
To ensure proper air circulation in the drive:
- Fit ventilation grilles.
- Ensure that the ventilation is adequate: if not, install a forced ventilation unit with a filter.
- Use special IP54 filters.
Dust and damp proof metal wall-mounted or floor-standing enclosure
(IP 54 degree of protection)
The drive must be mounted in a dust and damp proof enclosure in certain environmental conditions: dust, corrosive gases, high humidity with risk of condensation and dripping water, splashing liquid, etc.
To avoid hot spots in the drive, add a fan to circulate the air inside the enclosure, catalog number VW3 A9 4 pp (see catalog).
Mounting the drive in the enclosure
Dissipated power
These levels of power dissipation are given for operation at nominal load and for the factory-set switching frequency.
ATV61H
075M3
U15M3
U22M3
U30M3
U40M3
U55M3
U75M3
D11M3X
D15M3X
D18M3X
D22M3X
D30M3X
D37M3X
D45M3X
Dissipated power (1)
W
66
101
122
154
191
293
363
566
620
657
766
980
1154
1366
ATV61H
D15N4
D18N4
D22N4
D30N4
D37N4
D45N4
D55N4
D75N4
075N4
U15N4
U22N4
U30N4
U40N4
U55N4
U75N4
D11N4
Dissipated power (1)
W
44
64
87
114
144
178
217
320
392
486
574
799
861
1060
1210
1720
ATV61H Dissipated power (1)
W
U22S6X
U30S6X
100
118
U40S6X
U55S6X
U75S6X
143
183
244
ATV61H
U30Y
U40Y
U55Y
U75Y
D11Y
D15Y
D18Y
D22Y
D30Y
D37Y
D45Y
D55Y
D75Y
D90Y
Dissipated power (1)
W
111
119
136
158
182
227
300
386
463
716
716
911
1087
1545
(1) Add 7 W to this value for each option card added
Ensure that the flow of air in the enclosure is at least equal to the value given in the table below for each drive.
ATV61H ATV61H
075M3, U15M3,
075N4, U15N4, U22N4
U22M3, U30M3, U40M3,
U30N4, U40N4
U55M3,
U55N4, U75N4
U75M3,
D11N4,
U22S6X to U75S6X
D11M3X, D15M3X,
D15N4, D18N4
D18M3X, D22M3X,
D22N4, D30N4, D37N4
D30M3X, D37M3X, D45M3X,
D45N4, D55N4, D75N4
Flow ratex m
3
/hour ft 3
/min
17 10
56
112
163
33
66
96
252
203
406
148
119
239
U30Y to
D37Y
D45Y to
D90Y
Flow rate m
3
/hour ft 3
/min
330 194
406 234
16 1760643 04/2017
Mounting in a wall-mounted or floor-standing enclosure
Dust and damp proof flange mounting
This mounting is used to reduce the power dissipated in the enclosure by locating the power section outside the enclosure.
This requires the use of a dust and damp proof flange-mounting kit VW3 A9 501...509 (please refer to the catalog).
The degree of protection for the drives mounted in this way becomes IP54.
To install the kit on the drive, please refer to the manual supplied with the kit.
Example: ATV61HU55N4
Power dissipated inside the enclosure for dust and damp proof flange-mounting
These levels of power dissipation are given for operation at nominal load and for the factory-set switching frequency.
ATV61H ATV61H ATV61H
075M3
U15M3
U22M3
U30M3
U40M3
U55M3
U75M3
D11M3X
D15M3X
D18M3X
D22M3X
D30M3X
D37M3X
D45M3X
Dissipated power (1)
38
38
41
59
W
27
30
67
80
84
114
124
144
161
180
075N4
U15N4
U22N4
U30N4
U40N4
U55N4
U75N4
D11N4
D15N4
D18N4
D22N4
D30N4
D37N4
D45N4
D55N4
D75N4
(1) Add 7 W to this value for each option card added
Dissipated power (1)
55
65
85
86
110
135
137
30
35
40
50
W
26
28
165
178
225
ATV61H
U22S6X
U30S6X
U40S6X
U55S6X
U75S6X
Dissipated power (1)
75
80
85
W
60
70
U30Y
U40Y
U55Y
U75Y
D11Y
D15Y
D18Y
D22Y
D30Y
D37Y
D45Y
D55Y
D75Y
D90Y
Dissipated power (1)
87
94
100
120
120
133
144
73
75
77
81
W
71
71
158
1760643 04/2017 17
Installing the graphic display terminal
Installing the graphic display terminal on the drive
Drives with catalog numbers ending in the letter Z are supplied without a graphic display terminal (VW3 A1 101). This can be ordered separately.
It is installed on the drive as shown below.
The graphic display terminal can be connected or disconnected with the power on. Before disconnecting it, drive control via the display terminal must be disabled (refer to the Programming Manual).
18 1760643 04/2017
Position of the charging LED
Before working on the drive, turn it off, wait until the red capacitor charging LED has gone out, then measure the DC bus voltage.
Position of the capacitor charging LED
ATV61H 075M3 to D15M3X,
ATV61H 075N4 to D18N4 and
ATV61H U22S6X to U75S6X
ATV61H D18M3 to D45M3X,
ATV61H D22N4 to D75N4 and
ATV61H U30Y to D90Y
Red LED indicating that the DC bus is turned on
Procedure for measuring the DC bus voltage
DANGER
HAZARDOUS VOLTAGE
Read and understand the instructions on page
5 before performing this procedure.
Failure to follow this instruction will result in death or serious injury.
The DC bus voltage can exceed 1,000 V c . Use a properly rated voltage sensing device when performing this procedure. To measure the
DC bus voltage:
1 Disconnect the drive power supply.
2 Wait 15 minutes to allow the DC bus capacitors to discharge.
3 Measure the voltage of the DC bus between the PA/+ and PC/- terminals to check whether the voltage is less than 45 V c . See page
for the arrangement of the power terminals.
4 If the DC bus capacitors have not discharged completely, contact your local Schneider Electric representative (do not repair or operate the drive).
1760643 04/2017 19
Installing option cards
These should ideally be installed once the drive is mounted and before wiring it.
Check that the red capacitor charging LED is off. Measure the DC bus voltage in accordance with the procedure indicated on page
.
The option cards are installed under the drive control front panel. If the drive has a graphic display terminal, remove it, then remove the control front panel as indicated below.
Removing the control front panel
1 2 3
• Using a screwdriver, press down on the catch and pull to release the lefthand part of the control front panel
• Do the same on the right-hand side
Installing an encoder interface card
There is a special slot on the drive for adding an encoder interface card.
• Pivot the control front panel and remove it
If an I/O or communication option card or a “Controller Inside” programmable card has already been installed, remove it so you can access the slot for the encoder interface card.
20 1760643 04/2017
Installing option cards
Installing an I/O extension card, a communication card or a “Controller Inside” programmable card
CAUTION
RISK OF DAMAGE TO THE CONNECTOR
Ensure good positioning of the option card on the clasps to avoid damage to the connector.
Failure to follow these instructions can result in equipment damage.
6
5
1 , 2 and 3 Remove the control front panel
(see previous page)
4 Install an encoder interface card (if used)
(see previous page)
5 Position the option card on the clasps
6 Then pivot it until it clicks into place
7
7 Replace the control front panel over the option card
(same procedure as for installing the option card, see 5 and 6 )
1760643 04/2017 21
Installing the EMC plates
ATV61H 075M3 to D15M3X, ATV61H 075N4 to D18N4 and ATV61H U22S6X to U75S6X
3
2
4
4
4
1
ATV61H D18M3X to D45M3X, ATV61H D22N4 to D75N4 and
ATV61H U30Y to D90Y
3
5
4
6
1
6
Installing the EMC clamps
6
1 - EMC plate for connecting the power cables
2 - EMC plate for connecting the control cables (only for ATV61H 075M3 to D15M3X, ATV61H 075N4 to D18N4 and ATV61H U22S6X to
U75S6X
3 - EMC plate for connecting the I/O option card cables (supplied with the option cards)
4 - M4 screws (supplied)
5 - M8 screws (supplied)
6 - EMC clamps with captive screws (supplied)
ATV61H
075M3 to U40M3,
075N4 to U40N4
U55M3 to D15M3X,
U55N4 to D18N4,
U22S6X to U75S6X
D18M3X to D45M3X,
D22N4 to D75N4,
U30Y to D90Y mm
55
b in.
2.17
65 2.56
120 4.72
22 1760643 04/2017
Wiring precautions
Power section
The drive must be connected to the protective ground. To comply with current regulations concerning high leakage currents (above 3.5 mA), use at least a 10 mm² (AWG 6) protective conductor or 2 protective conductors with the same cross-section as the power section AC supply conductors.
DANGER
HAZARDOUS VOLTAGE
Connect the device to the protective ground using the grounding point provided, as shown in the figure below. The drive panel must be connected to the protective ground before power is applied.
Failure to follow these instructions will result in death or serious injury.
Drive
Drive
Drive
• Check whether the resistance to the protective ground is one ohm or less. Connect a number of drives to the protective ground as shown in the diagram (see left). Do not lay protective grounding cables in a loop or in series.
WARNING
IMPROPER WIRING PRACTICES
• The ATV61 drive will be damaged if input line voltage is applied to the output terminals (U/T1,V/T2,W/T3).
• Check the power connections before powering up the ATV61 drive.
• If replacing another drive, verify that all wiring connections to the ATV61 drive comply with all wiring instructions in this manual.
Failure to follow these instructions can result in death, serious injury or equipment damage.
When upstream protection by means of a “residual current device” is required by the installation standards, a type A device should be used for single-phase drives and type B for three-phase drives. Choose a suitable model integrating:
• HF current filtering
• A time delay to prevent tripping caused by the load from stray capacitance on power-up. The time delay is not possible for 30 mA devices.
In this case, choose devices with immunity against nuisance tripping, for example “residual current devices” with reinforced immunity from the s.i range (Merlin Gerin brand).
If the installation includes several drives, provide one residual current device per drive.
WARNING
INADEQUATE OVERCURRENT PROTECTION
• Overcurrent protective devices must be properly coordinated.
• The Canadian Electricity Code and the National Electrical Code require branch circuit protection. Use the fuses recommended on the drive nameplate to achieve published short-circuit current ratings.
• Do not connect the drive to a power feeder whose short-circuit capacity exceeds the drive short-circuit current rating listed on the drive nameplate.
Failure to follow these instructions can result in death, serious injury or equipment damage.
1760643 04/2017 23
Wiring recommendations
Keep the power cables separate from circuits in the installation with low-level signals (sensors, PLCs, measuring apparatus, video, telephone).
The motor cables must be at least 0.5 m (20 in.) long.
In certain situations where the motor cables have to be submerged in water, earth leakage currents can cause tripping, requiring the addition of output filters.
Do not use surge arresters or power factor correction capacitors on the variable speed drive output.
CAUTION
IMPROPER USE OF A BRAKING RESISTOR
• Only use the braking resistors recommended in our catalogs.
• Wire the thermal protection contact on the resistor so that the drive power supply is disconnected immediately in the event of a fault (refer to the manual supplied with the resistor).
Failure to follow these instructions can result in injury and/or equipment damage.
Control section
Keep the control circuits away from the power circuits. For control and speed reference circuits, we recommend using shielded twisted cables with a pitch of between 25 and 50 mm (0.98 and 1.97 in.) and connecting the shielding to ground at each end.
If using conduit, do not lay the motor, power supply and control cables in the same conduit. Keep metal conduit containing power supply cables at least 8 cm (3 in.) away from metal conduit containing control cables. Keep non-metal conduits or cable ducts containing power supply cables at least 31 cm (12 in.) away from metal conduits containing control cables. If it is necessary for control and power cables to cross each other, be sure they cross at right angles.
Length of motor cables
ATV61H
075M3 to U75M3
075N4 to D15N4
D11M3X to D45M3X
D18N4 to D75N4
U22S6X to U75S6X
U30Y to D90Y
Shielded cable
Unshielded cable
Shielded cable
Unshielded cable
Shielded cable
0 m
(0 ft)
With dv/dt filters
With sinus filters
Choice of associated components:
Please refer to the catalog.
10 m
(32.8 ft)
See catalog
50 m
(164 ft)
100 m
(328 ft)
150 m
(492 ft)
300 m
(984 ft)
1000 m
(3280 ft)
24 1760643 04/2017
Power terminals
Access to the power terminals
ATV61H 075M3 to D15M3X and ATV61H 075N4 to D18N4 and ATV61H U22S6X to U75S6X
Unlock the power part access flap and remove it as shown below.
Example of ATV61HU22M3
ATV61H D18M3X to D45M3X, ATV61H D22N4 to D75N4 and ATV61H U30Y to D90Y
To access the power terminals, remove the front panel as shown below.
Example of ATV61HD75N4
Characteristics and functions of the power terminals
Terminal t
R/L1
S/L2
T/L3
PO
PA/+
PB
PC/-
U/T1
V/T2
W/T3
Function
Protective ground connection terminal
Power section AC supply
DC bus + polarity
Output to braking resistor (+ polarity)
Output to braking resistor
DC bus - polarity
Outputs to the motor
Only remove the link between PO and PA/+ if a DC choke has been added. The screws on the PO and PA/+ terminals must always be fully tightened as there is a high current flowing in the commoning link.
1760643 04/2017 25
Power terminals
Arrangement of the power terminals
ATV61H 075M3, U15M3, U22M3, U30M3, U40M3,
075N4, U15N4, U22N4, U30N4, U40N4
ATV61H
075M3, U15M3,
U22M3, U30M3,
U40M3,
075N4, U15N4, U22N4,
U30N4
U40N4
PO PA/+ PB PC/-
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
ATV61H U55M3, U75M3, D11M3X, D15M3X,
U55N4, U75N4, D11N4, D15N4, D18N4,
U22S6X, U30S6X, U40S6X, U55S6X, U75S6X
ATV61H
U55M3, U75M3
D11M3X, D15M3X,
U55N4, U75N4
D11N4,
D15N4, D18N4
U22S6X...U40S6X
U55S6X
U75S6X
R/L1 S/L2 T/L3 PO PA/+ PB PC/- U/T1 V/T2 W/T3
ATV61H D18M3X, D22M3X, D30M3X, D37M3X, D45M3X,
D22N4, D30N4, D37N4, D45N4, D55N4, D75N4,
U30Y, U40Y, U55Y, U75Y, D11Y, D15Y, D18Y, D22Y, D30Y,
D37Y, D45Y, D55Y, D75Y, D90Y
ATV61H
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
PO PA/+ PB PC/-
D18M3X
D22M3X
D30M3X
D37M3X
D45M3X
D22N4
D30N4, D37N4,
D45N4,
D55N4,
D75N4,
U30Y...U55Y,
U75Y
D11Y
D15Y
D18Y
D22Y
D30Y
D37Y, D45Y
D55Y
D75Y
D90Y
Maximum wire size mm²
2.5
Tightening torque
AWG Nm (lb.in)
14 1.4 (12.3)
4
6
2.5
4
12
10
14
12
Maximum wire size
1.4 (12.3)
1.4 (12.3)
1.4 (12.3)
1.4 (12.3) mm² AWG Nm (lb.in)
10
10
6
10
14
2.5
4
6
8
8
10
8
6
14
12
10
Tightening torque
3 (26.5)
5.4 (47.7)
3 (26.5)
3(26.5)
5.4(47.7)
5.4(47.7)
5.4(47.7)
5.4 (47.7)
16
88
43
55
6
10
10
14
88
2.5
4
6
14
16
43
55
Maximum wire size
Tightening torque mm² AWG Nm (lb.in)
2.5
3 24 (212)
34
69.5
88
111.5
2
2/0
3/0
4/0
24 (212)
41 (360)
41 (360)
41 (360)
6
4
1
1/0
3/0
14
12
10
24 (212)
24 (212)
41 (360)
41 (360)
41 (360)
3 (26.5)
3 (26.5)
3 (26.5)
4
3
1
1/0
10
8
8
6
5.4 (47.7)
5.4 (47.7)
124 (106.2)
124 (106.2)
360 (41)
360 (41)
360 (41)
360 (41)
26 1760643 04/2017
Control terminals
Access to the control terminals
To access the control terminals, open the cover on the control front panel.
Removing the terminal card
1
2
To make it easier to wire the drive control section, the control terminal card can be removed.
• Undo the screw until the spring is fully extended
• Remove the card by sliding it downwards
CAUTION
IMPROPERLY SECURED TERMINAL
CARD
When replacing the control terminal card, it is essential to fully tighten the captive screw.
Failure to follow this instruction can result in injury and/or equipment damage.
Arrangement of the control terminals
SW1
SW2
Logic input switch
Source
Factory setting: Source
Sink
Ext
Int
LI6 input switch
Factory setting: LI
PTC LI
RJ45 connector
Maximum wire size:
2.5 mm² - AWG 14
Max. tightening torque:
0.6 Nm - 5.3 lb.in
RJ45
Note : The ATV61 is supplied with a link between the PWR and +24 terminals.
1760643 04/2017 27
Control terminals
P24
0V
LI1
LI2
LI3
LI4
LI5
LI6
+10
AI1+
AI1 -
COM
AI2
Characteristics and functions of the control terminals
Terminal
R1A
R1B
R1C
R2A
R2C
Function
Common point C/O contact (R1C) of programmable relay R1
N/O contact of R2 programmable relay
Electrical characteristics
• Minimum switching capacity: 3 mA for 24 V c
• Maximum switching capacity on resistive load :
5 A for 250 V a or 30 V c
• Maximum switching current on inductive load (cos
0.4 L/R = 7 ms):
2 A for 250 V a or 30 V c
• Reaction time: 7 ms ± 0.5 ms
• Service life: 100,000 operations at max. switching power
COM
AO1
+ 10 V c power supply for 1 to 10 k reference potentiometer
Differential analog input AI1
• +10 V c (10.5 V ± 0.5 V)
• 10 mA max.
• -10 to +10 V c (max. safe voltage 24 V)
• Reaction time: 2 ms ± 0.5 ms, 11-bit resolution + 1 sign bit
• Accuracy ± 0.6% for
= 60°C (140°F), linearity ± 0.15% of max. value
0V Analog I/O common
Depending on software configuration:
Analog voltage input or
Analog current input
• Analog input 0 to +10 V c (max. safe voltage 24 V), impedance 30 k
or
• Analog input X - Y mA, X and Y being programmable from 0 to 20 mA
• Impedance 250
• Reaction time: 2 ms ± 0.5 ms
• 11-bit resolution, accuracy ± 0.6% for
= 60°C (140°F), linearity ± 0.15% of max. value
Analog I/O common
Depending on software configuration:
Analog voltage output or
Analog current output or
Logic output
0V
• Analog output 0 to +10 V c , load impedance greater than 50 k
or
• Analog output X - Y mA, X and Y being programmable from 0 to 20 mA
• Max. load impedance 500
• 10-bit resolution, reaction time: 2 ms ± 0.5 ms
• Accuracy ± 1% for
= 60°C (140°F), linearity ± 0.2% of max. value or
• logic output : 0 to +10V or 0 to 20 mA.
+24
PWR
Input for external +24 V c control power supply
Logic input common and 0 V of P24 external power supply
Programmable logic inputs
• +24 V c (min. 19 V, max. 30 V)
• Power 30 Watts
0V
• +24 V c (max. 30 V)
• Impedance 3.5 k
• Reaction time: 2 ms ± 0.5 ms
Switch SW1
Source (factory setting)
Sink Int or Sink Ext
State 0
< 5 V c
State 1
> 11 V c
> 16 V c < 10 V c
Depending on the position of switch
SW2:
- Programmable logic input or
- Input for PTC probes
Logic input power supply
Switch SW2 on LI (factory setting)
• Same characteristics as logic inputs LI1 to LI5 or
Switch SW2 on PTC
• Trip threshold 3 k
, reset threshold 1.8 k
• Short-circuit detection threshold < 50
Switch SW1 in Source or Sink Int position
• +24 V c power supply (min. 21 V, max. 27 V ) , protected against short-circuits and overloads
• Max. current available for customers 200 mA
Power Removal safety function input
When PWR is not connected to the
24 V, the motor cannot be started
(compliance with functional safety standard EN 954-1, ISO 13849-1 and
IEC/EN 61508)
Switch SW1 in Sink Ext position
• Input for external +24 V c power supply for the logic inputs
• 24 V c power supply (max. 30 V)
• Impedance 1.5 k
• State 0 if < 2 V, state 1 if > 17 V
• Reaction time: 10 ms
28 1760643 04/2017
Option terminals
Logic I/O option card terminals (VW3 A3 201)
SW3
Logic input switch SW3
Source
Sink
Ext
Int
Factory setting: Source
Maximum wire size:
1.5 mm² - AWG 16
Max. tightening torque:
0.25 Nm - 2.21 lb.in
Characteristics and functions of the terminals
Terminal Function
R3A
R3B
R3C
Common point C/O contact R3C of programmable relay R3
Electrical characteristics
• Minimum switching capacity: 3 mA for 24 V c
• Maximum switching capacity on resistive load :
5 A for 250 V a or 30 V c
• Maximum switching capacity on inductive load (cos
0.4 L/R = 7 ms):
2 A for 250 V a or 30 V c
• Reaction time: 7 ms ± 0.5 ms
• Service life: 100,000 operations
-10
+24
LI7
LI8
LI9
LI10
0 V
TH1+
TH1-
LO1
LO2
CLO
0V
-10 V c power supply for 1 to 10 k reference potentiometer
Logic input power supply
• - 10 V c (-10.5 V ± 0.5 V)
• 10 mA max.
Switch SW3 in Source or Sink Int position
• +24 V c power supply (min. 21 V, max. 27 V ) , protected against short-circuits and overloads
• Max. current available for customers 200 mA (This current corresponds to the total consumption on the control card +24 and the option cards +24)
Programmable logic inputs
0 V
Switch SW3 in Sink Ext position
• Input for external +24 V c power supply for the logic inputs
• +24 V c power supply (max. 30 V)
• Impedance 3.5 k
• Reaction time 2 ms ± 0.5 ms
Switch SW3
Source (factory setting)
Sink Int or Sink Ext
0 V
State 0 State 1
< 5 V c > 11 V c
> 16 V c < 10 V c
PTC probe input
Open collector programmable logic outputs
• Trip threshold 3 k
, reset threshold 1.8 k
• Short-circuit detection threshold < 50
• +24 V c (max. 30 V)
• Max. current 200 mA for internal power supply and 200 mA for external power supply
• Reaction time: 2 ms ± 0.5 ms
Logic output common
0 V 0 V
1760643 04/2017 29
Option terminals
Extended I/O option card terminals (VW3 A3 202)
SW4
Logic input switch SW4
Factory setting: Source Source
Sink
Ext
Int
0V
CLO
LO4
LO3
RP
TH2-
TH2+
Maximum wire size:
1.5 mm² - AWG 16
Max. tightening torque:
0.25 Nm - 2.21 lb.in
Characteristics and functions of the terminals
Terminal Function
R4A
R4B
R4C
Common point C/O contact R4C of programmable relay R4
Electrical characteristics
• Minimum switching capacity: 3 mA for 24 V c
• Maximum switching capacity on resistive load :
5 A for 250 V a or 30 V c
• Maximum switching capacity on inductive load (cos
0.4 L/R = 7 ms):
1.5 A for 250 V a or 30 V c
• Reaction time: 10 ms ± 1 ms
• Service life: 100,000 operations
-10
AI3 +
AI3-
AI4
COM
AO2
AO3
-10 V c power supply for 1 to 10 k reference potentiometer
+ polarity of the current differential analog input AI3
- polarity of the current differential analog input AI3
• - 10 V c (-10.5 V ± 0.5 V)
• 10 mA max.
• Analog input X - Y mA, X and Y being programmable from 0 to 20 mA, impedance 250
• Reaction time: 5 ms ± 1 ms
• 11-bit resolution + 1 sign bit, accuracy ± 0.6% for
= 60°C (140°F)
• Linearity ± 0.15% of max. value
Depending on software configuration:
Analog current input or
Analog voltage input
Analog I/O common
• Analog input 0 to +10 V c (max. safe voltage 24 V), impedance 30 k
or
• Analog input X - Y mA, X and Y being programmable from 0 to 20 mA, impedance 250
• Reaction time: 5 ms ± 1 ms
• 11-bit resolution, accuracy ± 0.6% for
= 60°C (140°F), linearity ± 0.15% of max. value
0 V
Depending on software configuration:
Analog voltage outputs or
Analog current outputs
• 0 - 10 V c or -10/+10 V c bipolar analog output depending on software configuration , load impedance greater than 50 k
or
• Analog current output X-Y mA, X and Y being programmable from 0 to 20 mA, max. load impedance 500
• 10-bit resolution
• Reaction time 5 ms ± 1 ms, accuracy ± 1% for
= 60°C (140°F), linearity ± 0.2%
30 1760643 04/2017
Option terminals
Terminal
+24
LI11
LI12
LI13
LI14
0V
TH2 +
TH2 -
RP
LO3
LO4
CLO
0V
Function
Logic input power supply
Programmable logic inputs
Electrical characteristics
Switch SW4 in Source or Sink Int position
• +24 V c output (min. 21 V, max. 27 V ) , protected against short-circuits and overloads
• Max. current available for customers 200 mA (This current corresponds to the total consumption on the control card +24 and the option cards +24)
Switch SW4 in Sink Ext position
• Input for external +24 V c power supply for the logic inputs
• +24 V c (max. 30 V)
• Impedance 3.5 k
• Reaction time: 5 ms ± 1 ms
Switch SW4
Source (factory setting)
Sink Int or Sink Ext
0 V
State 0
< 5 V c
> 16 V c
State 1
> 11 V
< 10 V c c
Logic input common
PTC probe input
Frequency input
Open collector programmable logic outputs
• Trip threshold 3 k
, reset threshold 1.8 k
• Short-circuit detection threshold < 50
• Frequency range: 0
30 kHz
• Cyclic ratio: 50% ± 10%
• Maximum sampling time: 5 ms ± 1 ms
• Maximum input voltage 30 V, 15 mA
• Add a resistor if the input voltage is greater than 5 V (510
for 12 V,
910
for 15 V,
1.3 k
for 24 V)
• State 0 if < 1.2 V, state 1 if > 3.5 V
• +24 V c (max. 30 V)
• Max. current 20 mA for internal power supply and 200 mA for external power supply
• Reaction time 5 ms ± 1 ms
Logic output common
0 V 0 V
1760643 04/2017 31
Option terminals
Encoder interface card terminals
VW3 A3 401...407 VW3 A3 411
0Vs
+Vs
B
B
A
A
A +
A -
B +
B -
Z +
Z -
P
0
OA +
OA -
OB +
OB -
OZ +
OZ -
Maximum wire size:
1.5 mm² - AWG 16
Max. tightening torque:
0.25 Nm - 2.21 lb.in
Characteristics and functions of the terminals
Encoder interface cards with RS422-compatible differential outputs
Terminal Function Electrical characteristics
+Vs
0Vs
A, /A
B, /B
Power supply for encoder
Incremental logic inputs
VW3 A3 401
• 5 V c (max. 5.5 V) protected against short-circuits and overloads
• Max. current 200 mA
• Max. resolution: 5,000 points/rev
• Max. frequency: 300 kHz
• Nominal input voltage: 5 V
VW3 A3 402
• 15 V c (max. 16 V) protected against short-circuits and overloads
• Max. current 175 mA
Encoder interface cards with open collector outputs
Terminal Function Electrical characteristics
+Vs
0Vs
A, /A
B, /B
Power supply for encoder
Incremental logic inputs
VW3 A3 403
• 12 V c
(max. 13 V) protected against short-circuits and overloads
• Max. current 175 mA
• Max. resolution: 5,000 points/rev
• Max. frequency: 300 kHz
VW3 A3 404
• 15 V c
(max. 16 V) protected against short-circuits and overloads
• Max. current 175 mA
Encoder interface cards with push-pull outputs
Terminal Function Electrical characteristics
+Vs
0Vs
Power supply for encoder
VW3 A3 405
• 12 V c (max. 13 V) protected against short-circuits and overloads
• Max. current 175 mA
State 0 If < 1.5 V
A, /A
B, /B
State 1 If > 7.7 V and < 13 V
Incremental logic inputs
• Max. resolution: 5,000 points/rev
• Max. frequency: 300 kHz
VW3 A3 406
• 15 V c (max. 16 V) protected against short-circuits and overloads
• Max. current 175 mA
If > 7.7 V and < 16 V
VW3 A3 407
• 24 V c (min. 20 V, max. 30 V) protected against short-circuits and overloads
• Max. current 100 mA
If > 11.5 V and < 25 V
32 1760643 04/2017
Option terminals
Encoder interface cards with RS422 compatible differential outputs with encoder emulation
Terminal Function Electrical characteristics
P
0
Encoder power supply
VW3 A3 411
• 5 V c (max. 5.5 V) protected against short-circuits and overloads
• Max. current 200 mA
• 15 V c (max. 16 V) protected against short-circuits and overloads
• Max. current 200 mA
A+, A-
B+, B-
Z+, Z-
OA+, OA-
OB+, OB-
OZ+, OZ-
Logic inputs • Max. resolution: 10,000 points/rev
• Max. frequency: 300 kHz
• Nominal input voltage: 5 V
Logic outputs • Selectable ratio: 1, 1/2, 1/4, 1/8, 1/16, 1/32, 1/64
• Max. frequency: 300 kHz
This encoder card has two groups of parameter switches:
• The first is for selecting the supply voltage supplied by the interface card to the encoder: 5 V or 15 V.
• The second is a set of five switches numbered 1 to 5 (see diagram below). The division ratio for the ESIM outputs is selected using switches 1, 2 and 3. Switches 4 and 5 are used to select the input signals for the encoder card. Fault detection will be inhibited for the inputs selected using these switches.
1
ON
ON
ON
ON
OFF
OFF
OFF
OFF
3
ON
OFF
ON
OFF
ON
OFF
ON
OFF
ESIM outputs
A and B divided by 1
A and B divided by 2
A and B divided by 4
A and B divided by 8
A and B divided by 16
A and B divided by 32
A and B divided by 64
ESIM disabled
4
ON
ON
OFF
OFF
5
ON
OFF
ON
OFF
Encoder inputs
Encoder A, B and Z
Encoder A and B
Encoder A and B
Encoder A
B
A
A
2
ON
ON
OFF
OFF
ON
ON
OFF
OFF
Selecting the encoder
The 8 encoder interface cards available as an option with the ATV61 enable three different encoder technologies to be used.
• Optical incremental encoder with differential outputs compatible with the RS422 standard
• Optical incremental encoder with open collector outputs
• Optical incremental encoder with push-pull outputs
• Incremental encoder with RS422-compatible differential outputs with encoder emulation
The encoder must comply with the following two limits:
• Maximum encoder frequency 300 kHz
• Maximum resolution 5,000 points/revolution
Choose the max. standard resolution within these two limits to obtain optimum accuracy.
1760643 04/2017 33
Connection diagrams
Wiring the encoder
Use a shielded cable containing 3 twisted pairs with a pitch of between 25 and 50 mm (0.98 in. and 1.97 in.). Connect the shielding to ground at both ends.
The minimum cross-section of the conductors must comply with the table below to limit line voltage drop.
Max. encoder cable length
10 m
32.8 ft
50 m
164 ft
100 m
328 ft
200 m
656 ft
300 m
984 ft
VW3 A3 401...402
Max. consumption current of encoder
100 mA
Minimum cross-section of conductors
0.2 mm² AWG 24
200 mA
100 mA
200 mA
100 mA
0.2 mm²
0.5 mm²
0.75 mm²
0.75 mm²
AWG 24
AWG 20
AWG 18
AWG 18
200 mA
-
-
-
-
1.5 mm²
-
-
-
-
AWG 15
-
-
-
-
VW3 A3 403...407
Max. consumption current of encoder
100 mA
Minimum cross-section of conductors
0.2 mm² AWG 24
200 mA
100 mA
200 mA
100 mA
0.2 mm²
0.5 mm²
0.75 mm²
0.75 mm²
AWG 24
AWG 20
AWG 18
AWG 18
200 mA
100 mA
200 mA
100 mA
200 mA
1.5 mm²
0.5 mm²
1.5 mm²
0.75 mm²
1.5 mm²
AWG 16
AWG 20
AWG 15
AWG 18
AWG 15
Max. encoder cable length
25 m
82 ft
50 m
164 ft
100 m
328 ft
Max. consumption current of encoder
100 mA
200 mA
100 mA
200 mA
100 mA
200 mA
0.2 mm²
0.5 mm²
0.5 mm²
0.75 mm²
0.75 mm²
1.5 mm²
VW3 A3 411
Minimum cross-section of conductors
15 V power supply 5 V power supply
AWG 24
AWG 20
AWG 20
AWG 18
AWG 18
AWG 15
0.5 mm²
1 mm²
0.75 mm²
1.5 mm²
-
-
AWG 20
AWG 17
AWG 18
AWG 15
-
-
34 1760643 04/2017
Connection diagrams
Connection diagrams conforming to standards EN 954-1 category 1, ISO 13849-1 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard
IEC/EN 60204 1
Single-phase power supply
(ATV61H 075M3 to U75M3)
Diagram with line contactor
2 a
- Q2 - T1 - Q3 - S2
- S1
- KM1
A1 A2
- Q2
A1
R1A R1C
- KM1
- KM1
(1)
(2)
A1
ATV61H ppp
M3
M
3 a
Braking resistor (if used)
Diagram with switch disconnect
2 a
(1)
(2)
A1
ATV61H ppp
M3
Q1
Braking resistor (if used)
M
3 a
(1) Line choke, if used (compulsory for ATV61H U40M3 to U75M3 drives)
(2) Fault relay contacts for remote signaling of drive status
Inhibit the input phase loss fault (IPL) so that ATV61H 075M3 to U75M3 drives can operate on a single-phase supply (see the Programming Manual).
If this fault is set to its factory configuration, the drive will stay locked in fault mode.
Note: Install interference suppressors on all inductive circuits near the drive or connected to the same circuit (relays, contactors, solenoid valves, etc).
Choice of associated components:
Please refer to the catalog.
1760643 04/2017 35
Connection diagrams
Connection diagrams conforming to standards EN 954-1 category 1, ISO 13849-1 and IEC/EN 61508 capacity SIL1, stopping category 0 in accordance with standard
IEC/EN 60204-1
Three-phase power supply
Diagram with line contactor
3 a
- KM1
- Q2
- Q2
- T1 - Q3 - S2
- S1
A1
R1A R1C
- KM1
- KM1
A1 A2
(1)
(2)
A1
ATV61H ppppp
M
3 a
Braking resistor (if used)
Diagram with switch disconnect
3 a
(1)
(2)
A1
ATV61H ppppp
Q1
Braking resistor (if used)
M
3 a
(1) Line choke (if used)
(2) Fault relay contacts for remote signaling of drive status
Note: Install interference suppressors on all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid valves, etc).
Choice of associated components:
Please refer to the catalog.
36 1760643 04/2017
Connection diagrams
Connection diagrams conforming to standards EN 954-1 category 3, ISO 13849-1 and IEC/EN 61508 capacity SIL2, stopping category 0 in accordance with standard
IEC/EN 60204-1
This connection diagram is suitable for use with machines with a short freewheel stop time (machines with low inertia or high resistive torque).
When the stop request is activated, the motor power supply is cut immediately and it stops in accordance with category 0 of standard
IEC/EN 60204-1.
N(-) L1(+)
F1
3 a
S1
A1
XPS AC
T
A2
48 V, 115 V, 230 V
PE
Y1
S2
ESC
Y2
Logic K1
K2
13 23 33 Y43
K1 K2
14 24 34 Y44
(1)
(2)
(3)
A1
ATV61H ppppp
M
3 a Braking resistor (if used)
(1) Line choke (if used)
(2) It is essential to ground the shielding on the cable connected to the Power Removal input.
(3) Use cable ends DZ5CE020 (yellow) on wires connected to PWR and +24 inputs.
- Standard EN 954-1 category 3 and ISO 13849-1 require the use of a dual-contact stop button (S1).
- S1 is used to activate the Power Removal safety function.
- S2 is used to initialize the Preventa module when powering up or after an emergency stop. ESC enables the use of other initialization conditions for the module.
- One Preventa module can be used for the Power Removal safety function on several ATV61 drives.
- A logic output on the Preventa module can be used to indicate reliably that the drive is operating in safe conditions.
Note:
For preventive maintenance, the Power Removal function must be activated at least once a year.
The drive power supply must be turned off and then on again before carrying out this preventive maintenance.
The drive logic output signals cannot be considered as safety-type signals.
Install interference suppressors on all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid valves, etc).
Choice of associated components:
Please refer to the catalog.
1760643 04/2017 37
Connection diagrams
Connection diagram conforming to standards EN 954-1 category 3, ISO 13849-1 and IEC/EN 61508 capacity SIL2, stopping category 1 in accordance with standard
IEC/EN 60204-1
This connection diagram is suitable for use with machines with a long freewheel stop time (machines with high inertia or low resistive torque).
When the stop request is activated, deceleration of the motor, controlled by the drive, is requested first. Then, after a time delay corresponding to the deceleration time, the Power Removal safety function is activated.
Example :
- 2-wire control
- LI1 assigned to forward
- LI2 assigned to reverse
N(-) L1(+)
F1
S1
3 a
A1
XPS AT
T -
115 V
230 V
A2 PE
S21 S11 B1
+
S33
K1
S12 S22
K2
K3 K1 K2
13 23 33 41
Logic
1 2
K4
Y1
K1
K2
K3
K4
Y2 Y3 Y4 Y5
K1
K2
14 24 34 42
S2
ESC
K3
K4
57 67
58 68
(2) (1)
(3)
(4)
A1
ATV61H ppppp
M
3 a
Braking resistor (if used)
(1) In this example, the logic inputs LI p are wired as “Source” but can be wired as “Sink Int” or “Sink Ext”.
(2) Line choke (if used)
(3) It is essential to ground the shielding on the cable connected to the Power Removal input.
(4) Use cable ends DZ5CE020 (yellow) on wires connected to PWR and +24 inputs.
- Standard EN 954-1 category 3 and ISO 13849-1 require the use of a dual-contact stop button (S1).
- S1 is used to activate the Power Removal safety function.
- S2 is used to initialize the Preventa module when powering up or after an emergency stop. ESC enables the use of other initialization conditions for the module.
- One Preventa module can be used for the Power Removal safety function on several ATV61 drives. In this case the time delay must be set to the longest stopping time.
- A logic output on the Preventa module can be used to indicate reliably that the drive is operating in safe conditions.
Note:
For preventive maintenance, the Power Removal function must be activated at least once a year.
The drive power supply must be turned off and then on again before carrying out this preventive maintenance.
The drive logic output signals cannot be considered as safety-type signals.
Install interference suppressors on all inductive circuits near the drive or coupled to the same circuit (relays, contactors, solenoid valves, etc).
Choice of associated components:
Please refer to the catalog.
38 1760643 04/2017
Connection diagrams
Control connection diagrams
Control card connection diagram
A1
ATV61H ppppp
Reference potentiometer
0 ± 10 V or
X-Y mA
Logic input switch (SW1)
The logic input switch (SW1) is used to adapt the operation of the logic inputs to the technology of the programmable controller outputs.
• Set the switch to Source (factory setting) if using PLC outputs with PNP transistors.
• Set the switch to Sink Int or Sink Ext if using PLC outputs with NPN transistors.
• Switch SW1 set to “Source” position
Source
SW1
Sink
Ext
Int
A1
ATV61H ppppp
• Switch SW1 set to “Source” position and use of an external power supply for the LIs
A1
ATV61H ppppp Source
SW1
Sink
Ext
Int
24 V c
supply
+24 V
0 V
• Switch SW1 set to “Sink Int” position
A1
ATV61H ppppp Source
SW1
Sink
Ext
Int
• Switch SW1 set to “Sink Ext” position
A1
ATV61H ppppp Source
SW1
Sink
Ext
Int
24 V c
supply
+24 V
0 V
WARNING
UNINTENDED EQUIPMENT OPERATION
When switch SW1 is set to “Sink Int” or “Sink Ext”, the common must never be connected to ground or the protective ground, as there is then a risk of unintended equipment operation on the first insulation fault.
Failure to follow this instruction can result in death, serious injury or equipment damage.
1760643 04/2017 39
Connection diagrams
Bipolar speed reference
A1
ATV61H ppppp
±10 V c
supply
Speed reference using axis control
A1
ATV61H ppppp
Axis control
±10 V reference
Switch SW2
The LI6 logic input switch (SW2) makes it possible to use the LI6 input:
- Either as a logic input by setting the switch to LI (factory setting)
- Or for motor protection via PTC probes by setting the switch to PTC
A1
ATV61H ppppp
SW2
PTC LI
Motor
Control power supply via an external source
The control card can be supplied via an external +24 V c supply source
A1
ATV61H ppppp
0V P24
24 V c
supply
0 V
+24 V
40 1760643 04/2017
Connection diagrams
I/O extension card connection diagrams
Connection diagram for extended I/O option card
(VW3 A3 202)
A1
VW3 A3 202
0 ± 10 V or
X-Y mA
Connection diagram for logic I/O option card
(VW3 A3 201)
A1
VW3 A3 201
0-20 mA
4-20 mA
X-Y mA supply
Motor
Motor
1760643 04/2017 41
Connection diagrams
SW3/SW4 logic I/O switch
• Switch in “Source” position
SW3 or SW4
Source
Sink
Ext
Int
A1
VW3 A3 20 p
• Switch in “Sink Int” position
SW3 or SW4
Source
Sink
Ext
Int
A1
VW3 A3 20 p
• Switch in “Source” position and use of an external +24 V c supply source
SW3 or SW4
A1
Source
Sink
Ext
Int
VW3 A3 20 p
24 V c
supply
+24V
0V
• Switch in “Sink Ext” position
SW3 or SW4
Source
Sink
Ext
Int
A1
VW3 A3 20 p
24 V c
supply
+24V
0V
WARNING
UNINTENDED EQUIPMENT OPERATION
When switches SW3 or SW4 are set to “Sink Int” or “Sink Ext”, the common must never be connected to ground or the protective ground, as there is then a risk of unintended equipment operation on the first insulation fault.
Failure to follow this instruction can result in death, serious injury or equipment damage.
42 1760643 04/2017
Connection diagrams
Connection of several drives in parallel on the DC bus
Connection in parallel on the DC bus is recommended in applications for which full motor power must be guaranteed.
Each drive uses its own charging circuit
3 a
ATV61H ppppp 1
PO
PC/-
F1
ATV61H ppppp 2
PO
PC/-
F2
ATV61H ppppp 3 PO
PC/-
F3
M1
3 a
M2
3 a
M3
3 a
Drives 1 , 2 and 3 must not be more than one size apart when they are connected in this way.
F1, F2, F3: Fast-acting semiconductor fuses for protection on the DC bus side.
1760643 04/2017 43
Use on IT system and “corner grounded” system
IT system : Isolated or impedance grounded neutral
Use a permanent insulation monitor compatible with non-linear loads, such as a Merlin Gerin type XM200 or equivalent.
“Corner grounded” system: System with one phase connected to ground
Altivar 61 drives feature built-in RFI filters. When using ATV61H U30Y to D90Y drives on an IT system, the link between these filters and ground must be removed as shown in the following two diagrams. For other catalog numbers, removal of this link is possible but not mandatory:
Remove the jumper located to the left of the power terminals (two jumpers for ATV61 p D22N4).
ATV61 p D22N4
Normal
(filter connected)
IT system
(filter disconnected)
CAUTION
RISK OF DAMAGE TO THE DRIVE
On ATV61 p 075N4 to U40N4 ratings, if the filters are disconnected, the drive's switching frequency must not exceed 4 kHz. Refer to the Programming Manual for the corresponding parameter setting.
Failure to follow these instructions can result in injury and/or equipment damage.
44 1760643 04/2017
Use on IT system and “corner grounded” system
Disconnection of the filter on ATV61H D37Y to D90Y products
Normal
(filter connected)
IT system
(filter disconnected)
WARNING
RISK OF ELECTRIC SHOCK
• ATV61H U30Y to D90Y drives must not be connected to a “corner grounded” system.
• ATV61H ppp S6X must not be used with corner grounded systems in case of altitude is higher than 2000m.
Failure to follow this instruction can result in death, serious injury or equipment damage.
1760643 04/2017 45
Electromagnetic compatibility, wiring
Electromagnetic compatibility
Principle
• Grounds between drive, motor and cable shielding must have “high-frequency” equipotentiality.
• Use of shielded cables with shielding connected to ground at both ends for the motor cables, braking resistor (if used) and control-signal wiring. Metal ducting or conduit can be used for part of the shielding length provided that there is no break in continuity.
• Ensure maximum separation between the power supply cable (line supply) and the motor cable.
Installation diagram
ATV61H 075M3 to D15M3X, ATV61H 075N4 to D18N4 and ATV61H U22S6X to U75S6X
• Attach and ground the shielding of cables 4 and 5 as close as possible to the drive:
- Strip the shielding.
- Use stainless steel metal clamps on the parts from which the shielding has been stripped, to attach them to the metal plate 2 .
The shielding must be clamped tightly enough to the metal plate to ensure correct contact.
• Install the control EMC plate 11 on the sheet steel grounded plate 2 , as shown in the diagram.
• Attach and ground the shielding of cables 7 , 12 and 13 as close as possible to the drive:
- Strip the shielding.
- Use stainless steel metal clamps on the parts from which the shielding has been stripped, to attach them to the control EMC flange 9 .
The shielding must be clamped tightly enough to the metal plate to ensure correct contact.
8
9
10
11
12
13
1
6
7
4
5
2
3
1 Altivar 61
2 Sheet steel grounded plate supplied with the drive
3 Tapped holes for installing the control EMC plate
4 Shielded cable for motor connection, with shielding connected to ground at both ends. The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes.
5 Shielded cable for connecting the braking resistor (if used).
The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes.
6 Non-shielded wires for relay contact output
7 Shielded cables for connecting the Power Removal safety function input.
The shielding must be continuous and intermediate terminals must be in
EMC shielded metal boxes.
8 Metal clamps
9 Protective ground connection
10 Unshielded power supply cable or wires
11 Control EMC plate
12 Shielded cables for connecting the control-signal section. For applications requiring several conductors, use cables with a small cross-section
(0.5 mm 2 - AWG 20).
13 Shielded cables for connecting the encoder The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes.
Note:
• If using an additional input filter, it should be installed under the drive and connected directly to the line supply via an unshielded cable.
Link 10 on the drive is then established via the filter output cable.
• The HF equipotential ground connection between the drive, motor and cable shielding does not remove the need to connect the
PE protective conductors (green-yellow) to the appropriate terminals on each unit.
46 1760643 04/2017
Electromagnetic compatibility, wiring
Installation diagram
ATV61H D18M3X to D45M3X, ATV61H D22N4 to D75N4 and ATV61H U30Y to D90Y
Attach and ground the shielding of cables 4 and 5 as close as possible to the drive:
- Strip the shielding.
- Use stainless steel metal clamps on the parts from which the shielding has been stripped, to attach them to the metal plate 2 .
The shielding must be clamped tightly enough to the metal plate to ensure correct contact.
• Attach and ground the shielding of cables 6 , 7 and 8 as close as possible to the drive:
- Strip the shielding.
- Use stainless steel metal clamps on the parts from which the shielding has been stripped, to attach them to the drive.
The shielding must be clamped tightly enough to the metal plate to ensure correct contact.
10
11
1
2
3
4
5
6
7
8
1 Altivar 61
2 Sheet steel grounded plate supplied with the drive
3 Metal clamps
4 Shielded cable for motor connection, with shielding connected to ground at both ends. The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes.
5 Shielded cable for connecting the braking resistor (if used). The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes.
6 Shielded cables for connecting the control-signal section. For applications requiring several conductors, use cables with a small cross-section
(0.5 mm 2 - AWG 20).
7 Shielded cables for connecting the Power Removal safety function input.
The shielding must be continuous and intermediate terminals must be in
EMC shielded metal boxes.
8 Shielded cables for connecting the encoder. The shielding must be continuous and intermediate terminals must be in EMC shielded metal boxes.
9 Non-shielded wires for relay contact output
10 Protective ground connection
11 Unshielded power supply cable or wires
9
Note:
• If using an additional input filter, it should be installed under the drive and connected directly to the line supply via an unshielded cable.
Link 4 on the drive is then established via the filter output cable.
• The HF equipotential ground connection between the drive, motor and cable shielding does not remove the need to connect the
PE protective conductors (green-yellow) to the appropriate terminals on each unit.
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ATV61S_installation_manual_EN_1760643_06
1760643 04/2017
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