Schneider Electric Easy UPS 3S Installation Manual

Easy UPS 3S for External Batteries
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Installation
03/2020
www.schneider-electric.com
Legal Information
The Schneider Electric brand and any trademarks of Schneider Electric SE and its
subsidiaries referred to in this guide are the property of Schneider Electric SE or its
subsidiaries. All other brands may be trademarks of their respective owners.
This guide and its content are protected under applicable copyright laws and
furnished for informational use only. No part of this guide may be reproduced or
transmitted in any form or by any means (electronic, mechanical, photocopying,
recording, or otherwise), for any purpose, without the prior written permission of
Schneider Electric.
Schneider Electric does not grant any right or license for commercial use of the guide
or its content, except for a non-exclusive and personal license to consult it on an "as
is" basis. Schneider Electric products and equipment should be installed, operated,
serviced, and maintained only by qualified personnel.
As standards, specifications, and designs change from time to time, information
contained in this guide may be subject to change without notice.
To the extent permitted by applicable law, no responsibility or liability is assumed by
Schneider Electric and its subsidiaries for any errors or omissions in the informational
content of this material or consequences arising out of or resulting from the use of the
information contained herein.
Go to http://www.productinfo.schneider-electric.com/portals/ui/easyups3s/ for
translations.
Rendez-vous sur http://www.productinfo.schneider-electric.com/portals/ui/
easyups3s/ pour accéder aux traductions.
Vaya a http://www.productinfo.schneider-electric.com/portals/ui/easyups3s/ para
obtener las traducciones.
Gehe zu http://www.productinfo.schneider-electric.com/portals/ui/easyups3s/ für
Übersetzungen.
Vai a http://www.productinfo.schneider-electric.com/portals/ui/easyups3s/ per le
traduzioni.
Vá para http://www.productinfo.schneider-electric.com/portals/ui/easyups3s/ para
obter as traduções.
Перейдите по ссылке http://www.productinfo.schneider-electric.com/portals/ui/
easyups3s/ для просмотра переводов.
前往 http://www.productinfo.schneider-electric.com/portals/ui/easyups3s/ 查看译文。
前往 http://www.productinfo.schneider-electric.com/portals/ui/easyups3s/ 查看譯文。
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Table of Contents
Important Safety Instructions — SAVE THESE
INSTRUCTIONS .........................................................................................5
Electromagnetic Compatibility .....................................................................6
Safety Precautions .....................................................................................6
Electrical Safety....................................................................................8
Battery Safety.......................................................................................9
Specifications for 400 V Systems ........................................................... 11
Input Specifications – 3:3 UPSs ................................................................. 11
Bypass Specifications – 3:3 UPSs ............................................................. 11
Output Specifications – 3:3 UPSs ..............................................................12
Battery Specifications ...............................................................................12
Required Upstream Protection and Cable Sizes – 3:3 UPSs ........................12
UPS Weights and Dimensions – 3:3 UPSs .................................................14
UPS Shipping Weights and Dimensions – 3:3 UPSs....................................14
Specifications for 208 V Systems ...........................................................15
Input Specifications – 3:3 UPSs .................................................................15
Bypass Specifications – 3:3 UPSs .............................................................15
Output Specifications – 3:3 UPSs ..............................................................15
Battery Specifications ...............................................................................16
Required Upstream Protection and Cable Sizes – 3:3 UPSs ........................16
UPS Weights and Dimensions – 3:3 UPSs .................................................17
UPS Shipping Weights and Dimensions – 3:3 UPSs....................................17
Specifications ............................................................................................18
Recommended Bolts and Cable Lugs ........................................................18
Torque Specifications................................................................................18
Clearance ................................................................................................19
Environmental ..........................................................................................19
Overview ....................................................................................................20
Overview of Single UPS ............................................................................20
Overview of 1+1 Redundant Parallel System with Common Battery
Bank........................................................................................................21
Overview of Parallel System ......................................................................22
Receiving ...................................................................................................23
Remove the UPS from the Pallet................................................................23
Connect the Power Cables ......................................................................26
Connect the Power Cables in the 10-15 kVA 400 V UPS..............................26
Connect the Power Cables in the 20-30 kVA 400 V / 10-15 kVA 208 V
UPS ........................................................................................................27
Connect the Power Cables in the 40 kVA 400 V / 20 kVA 208 V UPS ............29
Communication Interfaces.......................................................................31
Input Contacts and Output Relays..............................................................32
Connect the Signal Cables in Parallel Systems ...........................................33
Backfeed Protection .................................................................................34
990-91078D-001
3
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
Read these instructions carefully and look at the equipment to become familiar
with it before trying to install, operate, service or maintain it. The following safety
messages may appear throughout this manual or on the equipment to warn of
potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a “Danger” or “Warning” safety
message indicates that an electrical hazard exists which will result in
personal injury if the instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential
personal injury hazards. Obey all safety messages with this symbol
to avoid possible injury or death.
DANGER
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
Failure to follow these instructions will result in death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, could result in
minor or moderate injury.
Failure to follow these instructions can result in injury or equipment
damage.
NOTICE
NOTICE is used to address practices not related to physical injury. The safety
alert symbol shall not be used with this type of safety message.
Failure to follow these instructions can result in equipment damage.
Please Note
Electrical equipment should only be installed, operated, serviced, and maintained
by qualified personnel. No responsibility is assumed by Schneider Electric for any
consequences arising out of the use of this material.
A qualified person is one who has skills and knowledge related to the construction,
installation, and operation of electrical equipment and has received safety training
to recognize and avoid the hazards involved.
990-91078D-001
5
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
Electromagnetic Compatibility
NOTICE
RISK OF ELECTROMAGNETIC DISTURBANCE
This is a product Category C3 according to IEC 62040-2. This is a product for
commercial and industrial applications in the second environment - installation
restrictions or additional measures may be needed to prevent disturbances. The
second environment includes all commercial, light industry, and industrial
locations other than residential, commercial, and light industrial premises
directly connected without intermediate transformer to a public low-voltage
mains supply. The installation and cabling must follow the electromagnetic
compatibility rules, e.g.:
•
the segregation of cables,
•
the use of shielded or special cables when relevant,
•
the use of grounded metallic cable tray and supports.
Failure to follow these instructions can result in equipment damage.
Safety Precautions
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
All safety instructions in this document must be read, understood and followed.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Read all instructions in the Installation Manual before installing or working on
this UPS system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not install the UPS system until all construction work has been completed
and the installation room has been cleaned.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
•
The product must be installed according to the specifications and
requirements as defined by Schneider Electric. It concerns in particular the
external and internal protections (upstream breakers, battery breakers,
cabling, etc.) and environmental requirements. No responsibility is assumed
by Schneider Electric if these requirements are not respected.
•
After the UPS system has been electrically wired, do not start up the system.
Start-up must only be performed by Schneider Electric.
Failure to follow these instructions will result in death or serious injury.
6
990-91078D-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS system must be installed according to local and national regulations.
Install the UPS according to:
•
IEC 60364 (including 60364–4–41- protection against electric shock, 60364–
4–42 - protection against thermal effect, and 60364–4–43 - protection
against overcurrent), or
•
NEC NFPA 70, or
•
Canadian Electrical Code (C22.1, Part 1)
depending on which one of the standards apply in your local area.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
•
Install the UPS system in a temperature controlled indoor environment free
of conductive contaminants and humidity.
•
Install the UPS system on a non-flammable, level and solid surface (e.g.
concrete) that can support the weight of the system.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
The UPS is not designed for and must therefore not be installed in the following
unusual operating environments:
•
Damaging fumes
•
Explosive mixtures of dust or gases, corrosive gases, or conductive or
radiant heat from other sources
•
Moisture, abrasive dust, steam or in an excessively damp environment
•
Fungus, insects, vermin
•
Salt-laden air or contaminated cooling refrigerant
•
Pollution degree higher than 2 according to IEC 60664-1
•
Exposure to abnormal vibrations, shocks, and tilting
•
Exposure to direct sunlight, heat sources, or strong electromagnetic fields
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Do not drill or cut holes for cables or conduits with the gland plates installed and
do not drill or cut holes in close proximity to the UPS.
Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF ARC FLASH
Do not make mechanical changes to the product (including removal of cabinet
parts or drilling/cutting of holes) that are not described in the Installation Manual.
Failure to follow these instructions can result in death, serious injury, or
equipment damage.
990-91078D-001
7
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
NOTICE
RISK OF OVERHEATING
Respect the space requirements around the UPS system and do not cover the
product’s ventilation openings when the UPS system is in operation.
Failure to follow these instructions can result in equipment damage.
NOTICE
RISK OF EQUIPMENT DAMAGE
The UPS must use an external regenerative braking kit to dissipate energy
when connected to regenerative loads including photovoltaic systems and
speed drives.
Failure to follow these instructions can result in equipment damage.
Electrical Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH
•
Electrical equipment must be installed, operated, serviced, and maintained
only by qualified personnel.
•
The UPS system must be installed in a room with restricted access (qualified
personnel only).
•
Apply appropriate personal protective equipment (PPE) and follow safe
electrical work practices.
•
Turn off all power supplying the UPS system before working on or inside the
equipment.
•
Before working on the UPS system, check for hazardous voltage between all
terminals including the protective earth.
•
The UPS contains an internal energy source. Hazardous voltage can be
present even when disconnected from the utility/mains supply. Before
installing or servicing the UPS system, ensure that the units are OFF and
that utility/mains and batteries are disconnected. Wait five minutes before
opening the UPS to allow the capacitors to discharge.
•
A disconnection device (e.g. disconnection circuit breaker or switch) must be
installed to enable isolation of the system from upstream power sources in
accordance with local regulations. This disconnection device must be easily
accessible and visible.
•
The UPS must be properly earthed/grounded and due to a high leakage
current, the earthing/grounding conductor must be connected first.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an
automatic isolation device (backfeed protection option or other device meeting
the requirements of IEC/EN 62040–1 or UL1778 5th Edition – depending on
which of the two standards apply to your local area) must be installed to prevent
hazardous voltage or energy at the input terminals of the isolation device. The
device must open within 15 seconds after the upstream power supply fails and
must be rated according to the specifications.
Failure to follow these instructions will result in death or serious injury.
8
990-91078D-001
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
When the UPS input is connected through external isolators that, when opened,
isolate the neutral or when the automatic backfeed isolation is provided external to
the equipment or is connected to an IT power distribution system, a label must be
fitted at the UPS input terminals, and on all primary power isolators installed
remote from the UPS area and on external access points between such isolators
and the UPS, by the user, displaying the following text (or equivalent in a language
which is acceptable in the country in which the UPS system is installed):
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and
check for hazardous voltage between all terminals including the protective
earth.
Failure to follow these instructions will result in death or serious injury.
Battery Safety
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
•
Battery circuit breakers must be installed according to the specifications and
requirements as defined by Schneider Electric.
•
Servicing of batteries must only be performed or supervised by qualified
personnel knowledgeable of batteries and the required precautions. Keep
unqualified personnel away from batteries.
•
Disconnect charging source prior to connecting or disconnecting battery
terminals.
•
Do not dispose of batteries in a fire as they can explode.
•
Do not open, alter, or mutilate batteries. Released electrolyte is harmful to
the skin and eyes. It may be toxic.
Failure to follow these instructions will result in death or serious injury.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Batteries can present a risk of electric shock and high short-circuit current. The
following precautions must be observed when working on batteries
•
Remove watches, rings, or other metal objects.
•
Use tools with insulated handles.
•
Wear protective glasses, gloves and boots.
•
Do not lay tools or metal parts on top of batteries.
•
Disconnect the charging source prior to connecting or disconnecting battery
terminals.
•
Determine if the battery is inadvertently grounded. If inadvertently grounded,
remove source from ground. Contact with any part of a grounded battery can
result in electric shock. The likelihood of such shock can be reduced if such
grounds are removed during installation and maintenance (applicable to
equipment and remote battery supplies not having a grounded supply
circuit).
Failure to follow these instructions will result in death or serious injury.
990-91078D-001
9
Important Safety Instructions — SAVE THESE
INSTRUCTIONS
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
When replacing batteries, always replace with the same type and number of
batteries or battery packs.
Failure to follow these instructions will result in death or serious injury.
NOTICE
RISK OF EQUIPMENT DAMAGE
•
Wait until the system is ready to be powered up before installing batteries in
the system. The time duration from battery installation until the UPS system
is powered up must not exceed 72 hours or 3 days.
•
Batteries must not be stored more than six months due to the requirement of
recharging. If the UPS system remains de-energized for a long period,
Schneider Electric recommends that you energize the UPS system for a
period of 24 hours at least once every month. This charges the batteries,
thus avoiding irreversible damage.
Failure to follow these instructions can result in equipment damage.
10
990-91078D-001
Specifications for 400 V Systems
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Specifications for 400 V Systems
Input Specifications – 3:3 UPSs
10 kVA
400
15 kVA
Voltage (V)
380
415
Connections
L1, L2, L3, N, PE
Input voltage range (V)
304–477
Frequency range (Hz)
45–65
Nominal input current (A)
16
15
Maximum input current (A)
19
Input current limitation (A)
22
Total harmonic distortion
(THDI)
<3% for 10 kVA UPS
<4% for 15–40 kVA UPS
Input power factor
> 0.99
Maximum input shortcircuit
withstand
Icc=10 kA
Protection
Circuit breaker and fuse
Ramp-in
15 seconds
20 kVA
30 kVA
40 kVA
380
400
415
380
400
415
380
400
415
380
400
415
15
24
23
22
32
31
30
48
46
44
65
61
59
18
18
29
28
26
38
37
36
58
55
53
78
73
71
20
20
33
31
30
44
42
41
65
63
60
89
83
80
Switch and fuse
Bypass Specifications – 3:3 UPSs
10 kVA
Voltage (V)
380
Connections
L1, L2, L3, N, PE
Overload capacity
125% continuous
125–130% for 10 minutes
130–150% for 1 minute
>150% for 300 milliseconds
Minimum bypass voltage (V)
304
320
332
Maximum bypass voltage (V)
437
460
Frequency (Hz)
50 or 60
Nominal bypass current (A)
15
Maximum input short circuit
withstand
Icc=10 kA
990-91078D-001
400
15 kVA
14
415
380
20 kVA
30 kVA
40 kVA
400
415
380
400
415
380
400
415
380
400
415
304
320
332
304
320
332
304
320
332
304
320
332
477
437
460
477
437
460
477
437
460
477
437
460
477
14
23
22
21
30
29
28
46
43
42
61
58
56
11
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Specifications for 400 V Systems
Output Specifications – 3:3 UPSs
10 kVA
15 kVA
400
415
380
400
20 kVA
Voltage (V)
380
415
Connections
L1, L2, L3, N, PE
Overload capacity
110% for 60 minutes
125% for 10 minutes
150% for 1 minute
>150% for less than 200 milliseconds
Output voltage tolerance
± 1%
Dynamic load response
40 milliseconds
Output power factor
1.0
Nominal output current (A)
15
Total harmonic distortion
(THDU)
<3% at 100% linear load
<5.5% at 100% non-linear load
Output frequency (Hz)
50 or 60
Slew rate (Hz/sec)
Programmable: 0.1 to 5.0. Default is 2.0.
Output performance
classification (according to
EN62040–3)
VFI-SS–111
380
30 kVA
40 kVA
400
415
380
400
415
380
400
415
29
28
46
43
42
61
58
56
1.01
14
14
23
22
21
30
Battery Specifications
10 kVA
15 kVA
20 kVA
Charging power
Programmable from 1% to 20% of UPS capacity. Default is 10%.
Maximum charging power
(W)
2000
Nominal battery voltage (16–
20 blocks) (VDC)
±192 to ± 240
Nominal float voltage (16–20
blocks) (VDC)
± 216 to ± 270
End of discharge voltage
(16–20 blocks) (full load)
(VDC)
± 153 to ± 192
End of discharge voltage
(16–20 blocks) (no load)
(VDC)
± 168 to ± 210
Battery current at full load
and nominal battery voltage
(16–20 blocks) (A)
30 kVA
40 kVA
3000
4000
6000
8000
28–22
42–33
55–44
83–66
111–89
Battery current at full load
and minimum battery voltage
(16–20 blocks) (A)
34–27
50–40
67–54
101–81
134–107
Temperature compensation
(per cell)
Programmable from 0–5 mV. Default is 3 mV.
Ripple current
< 5% C10
Required Upstream Protection and Cable Sizes – 3:3 UPSs
NOTE: Overcurrent protection must be provided by others.
1.
12
When ambient temperature is below 30 °C. When the ambient temperature is above 30 °C, the power factor is 0.9.
990-91078D-001
Specifications for 400 V Systems
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Cable sizes in this manual are based on:
•
Single core cables type U1000 R02V
•
Specific to AC cables: Maximum length 70 m with a line voltage drop <3%
installed on perforated cable trays, XLPE-type insulation, single layer trefoil
formation, THDI between 15% and 33%, 35 °C at 400 V grouped in four
touching cables
•
Specific to DC cables: Maximum length 15 m with a line voltage drop <1%
NOTE: If neutral conductor is expected to carry a high current, due to lineneutral non-linear load, the circuit breaker must be rated according to
expected neutral current.
10 kVA UPS
Breaker type
Cable Size per Phase
(mm2)
PE Cable Size (mm2)
Input – single mains
Input – dual mains
iC65H-C-20A / C60H-C-20A
iC65H-C-20A / C60H-C-20A
6
6
Bypass
iC65H-C-20A / C60H-C-20A
6
6
Output
C65N-B-4P-10A/C60N-B-4P-10A/
C65N-B-4P-10A /C60N-C-4P-6A
6
6
Battery
Compact NSX100F DC TM50D - 3P
8
6
Breaker type
Cable Size per Phase
(mm2)
PE Cable Size (mm2)
Input – single mains
Input – dual mains
iC65H-C-32A / C60H-C-32A
iC65H-C-32A / C60H-C-32A
6
6
Bypass
iC65H-C-32A / C60H-C-32A
6
6
Output
C65N-B-4P-10A/C60N-B-4P-10A/
C65N-B-4P-10A /C60N-C-4P-6A
6
6
Battery
Compact NSX100F DC TM63D - 3P
8
6
Breaker type
Cable Size per Phase
(mm2)
PE Cable Size (mm2)
Input – single mains
Input – dual mains
iC65H-C-40A / C60H-C-40A
iC65H-C-40A / C60H-C-40A
10
10
Bypass
iC65H-C-40A / C60H-C-40A
10
10
Output
C65N-B-4P-10A/C60N-B-4P-10A/
C65N-B-4P-10A /C60N-C-4P-6A
10
10
Battery
Compact NSX100F DC TM80D - 3P
25
10
Breaker type
Cable Size per Phase
(mm2)
PE Cable Size (mm2)
Input – single mains
Input – dual mains
iC65H-C-63A / C60H-C-63A /C120H-C-63A
iC65H-C-63A / C60H-C-63A /C120H-C-63A
16
16
Bypass
iC65H-C-63A / C60H-C-63A /C120H-C-63A
16
16
Output
C65N-B-4P-16A/C60N-B-4P-16A/
C65N-C-4P-10A /C60N-C-4P-10A
16
16
Battery
Compact NSX160F DC TM125D - 3P
25
16
15 kVA UPS
20 kVA UPS
30 kVA UPS
990-91078D-001
13
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Specifications for 400 V Systems
40 kVA UPS
Breaker type
Cable Size per Phase
(mm2)
PE Cable Size (mm2)
Input – single mains
Input – dual mains
C120H-C-80A / NSX100F TM80C 80A
C120H-C-80A / NSX100F TM80C 80A
25
16
Bypass
C120H-C-80A / NSX100F TM80C 80A
25
16
Output
C65N-B-4P-20A/C60N-B-4P-20A/
C65N-C-4P-10A /C60N-C-4P-10A
25
16
Battery
Compact NSX160F DC TM160D - 3P
35
16
UPS Weights and Dimensions – 3:3 UPSs
UPS
Weight kg
Height mm
Width mm
Depth mm
10 kVA UPS for external
batteries
36
530
250
700
15 kVA UPS for external
batteries
36
530
250
700
20 kVA UPS for external
batteries
58
770
250
800
30 kVA UPS for external
batteries
60
770
250
800
40 kVA UPS for external
batteries
70
770
250
900
UPS Shipping Weights and Dimensions – 3:3 UPSs
UPS
Weight kg
Height mm
Width mm
Depth mm
10 kVA UPS for external
batteries
50
772
400
857
15 kVA UPS for external
batteries
50
772
400
857
20 kVA UPS for external
batteries
75
1015
400
982
30 kVA UPS for external
batteries
77
1015
400
982
40 kVA UPS for external
batteries
86
1015
400
1050
14
990-91078D-001
Specifications for 208 V Systems
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Specifications for 208 V Systems
Input Specifications – 3:3 UPSs
10 kVA
208
15 kVA
Voltage (V)
200
220
Connections
L1, L2, L3, N, PE
Input voltage range (V)
180-253
Frequency range (Hz)
45–65
Nominal input current (A)
32
31
Maximum input current (A)
36
Input current limitation (A)
42
Total harmonic distortion (THDI)
<4%
Input power factor
> 0.99
Maximum input shortcircuit withstand
Icc=10 kA
Protection
Circuit breaker
and fuse
Ramp-in
15 seconds
20 kVA
200
208
220
200
208
220
29
48
46
43
63
61
58
34
32
53
51
49
70
68
65
40
38
63
60
57
83
80
76
Switch and fuse
Bypass Specifications – 3:3 UPSs
10 kVA
208
15 kVA
Voltage (V)
200
Connections
L1, L2, L3, N, PE
Overload capacity
110% continuous
110–120% for 10 minutes
120–135% for 1 minute
>135% for 300 milliseconds
Minimum bypass voltage (V)
180
187
198
Maximum bypass voltage (V)
230
240
Frequency (Hz)
50 or 60
Nominal bypass current (A)
29
Maximum input short circuit withstand
Icc=10 kA
28
220
200
20 kVA
208
220
200
208
220
180
187
198
180
187
198
253
230
240
253
230
240
253
27
44
42
40
58
56
53
Output Specifications – 3:3 UPSs
10 kVA
220
200
208
20 kVA
Voltage (V)
200
Connections
L1, L2, L3, N, PE
Overload capacity
110% for 60 minutes
125% for 10 minutes
150% for 1 minute
>150% for less than 200 milliseconds
Output voltage tolerance
± 1%
Dynamic load response
40 milliseconds
Output power factor
1.0
990-91078D-001
208
15 kVA
220
200
208
220
15
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Specifications for 208 V Systems
10 kVA
15 kVA
20 kVA
Voltage (V)
200
208
220
200
208
220
200
208
220
Nominal output current (A)
29
28
27
44
42
40
58
56
53
Total harmonic distortion (THDU)
<2% at 100% linear load
<6% at 100% non-linear load
Output frequency (Hz)
50 or 60
Slew rate (Hz/sec)
Programmable: 0.1 to 5.0. Default is 2.0.
Output performance classification (according to EN62040–3)
VFI-SS–111
Battery Specifications
10 kVA
15 kVA
20 kVA
Charging power
Programmable from 1% to 20% of UPS capacity. Default is
10%.
Maximum charging power (W)
2000
Nominal battery voltage (10 blocks) (VDC)
±120
Nominal float voltage (10 blocks) (VDC)
± 135
End of discharge voltage (10 blocks) (full load) (VDC)
± 96
End of discharge voltage (10 blocks) (no load) (VDC)
± 105
Battery current at full load and nominal battery voltage (10 blocks) (A)
3000
4000
46
68
92
Battery current at full load and minimum battery voltage (10 blocks) (A)
56
83
111
Temperature compensation (per cell)
Programmable from 0–5 mV. Default is 3 mV.
Ripple current
< 5% C10
Required Upstream Protection and Cable Sizes – 3:3 UPSs
NOTE: Overcurrent protection must be provided by others.
Cable sizes in this manual are based on:
•
Single core cables type U1000 R02V
•
Specific to AC cables: Maximum length 70 m with a line voltage drop <3%
installed on perforated cable trays, XLPE-type insulation, single layer trefoil
formation, THDI between 15% and 33%, 35 °C at 208 V grouped in four
touching cables
•
Specific to DC cables: Maximum length 15 m with a line voltage drop <1%
NOTE: If neutral conductor is expected to carry a high current, due to lineneutral non-linear load, the circuit breaker must be rated according to
expected neutral current.
10 kVA UPS
Breaker type
Cable Size per Phase
(mm2)
PE Cable Size (mm2)
Input – single mains
Input – dual mains
iC65H-C-40A / C60H-C-40A
iC65H-C-40A / C60H-C-40A
10
10
Bypass
iC65H-C-40A / C60H-C-40A
10
10
Output
C65N-B-4P-10A/C60N-B-4P-10A/
C65N-B-4P-10A /C60N-C-4P-6A
10
10
Battery
Compact NSX100F DC TM80D - 3P
25
10
16
990-91078D-001
Specifications for 208 V Systems
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
15 kVA UPS
Breaker type
Cable Size per Phase
(mm2)
PE Cable Size (mm2)
Input – single mains
Input – dual mains
iC65H-C-63A / C60H-C-63A /C120H-C-63A
iC65H-C-63A / C60H-C-63A /C120H-C-63A
16
16
Bypass
iC65H-C-63A / C60H-C-63A /C120H-C-63A
16
16
Output
C65N-B-4P-16A/C60N-B-4P-16A/
C65N-C-4P-10A /C60N-C-4P-10A
16
16
Battery
Compact NSX160F DC TM125D - 3P
25
16
Breaker type
Cable Size per Phase
(mm2)
PE Cable Size (mm2)
Input – single mains
Input – dual mains
C120H-C-80A / NSX100F TM80C 80A
C120H-C-80A / NSX100F TM80C 80A
25
16
Bypass
C120H-C-80A / NSX100F TM80C 80A
25
16
Output
C65N-B-4P-20A/C60N-B-4P-20A/
C65N-C-4P-10A /C60N-C-4P-10A
25
16
Battery
Compact NSX160F DC TM160D - 3P
35
16
20 kVA UPS
UPS Weights and Dimensions – 3:3 UPSs
UPS
Weight kg
Height mm
Width mm
Depth mm
10 kVA UPS for external
batteries
58
770
250
800
15 kVA UPS for external
batteries
60
770
250
800
20 kVA UPS for external
batteries
70
770
250
900
UPS Shipping Weights and Dimensions – 3:3 UPSs
UPS
Weight kg
Height mm
Width mm
Depth mm
10 kVA UPS for external
batteries
75
1015
400
982
15 kVA UPS for external
batteries
77
1015
400
982
20 kVA UPS for external
batteries
86
1015
400
1050
990-91078D-001
17
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Specifications
Specifications
Recommended Bolts and Cable Lugs
Cable Size (mm²)
Bolt Size
Cable Lug Type
6
M5
KST TLK6-5
8
M5
KST RNBS8-5
10
M6
KST TLK10-6
16
M6
KST TLK16-6
25
M6
KST DRNB6-25
35
M6
KST TLK35-6
50
M8
KST TLK50-8
Torque Specifications
Bolt Size
Torque
M5
4 Nm
M6
5 Nm
M8
12 Nm
18
990-91078D-001
Specifications
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Clearance
NOTE: Clearance dimensions are published for airflow and service access
only. Consult with the local safety codes and standards for additional
requirements in your local area.
NOTE: If the UPS is installed without side access, the length of the cables
connected to the UPS must allow for rolling out the UPS.
UPS for External Batteries
Option A
Option B
Environmental
Operation
Storage
Temperature
0 °C to 40 °C
-15 °C to 40 °C for systems with batteries
-25 °C to 55 °C for systems without batteries
Relative humidity
0–95% non-condensing
Elevation derating according to
IEC 62040–3
1000 m: 1.000
1500 m: 0.975
2000 m: 0.950
Audible noise
10–20 kVA 400 V: <60 dBA at full load
30–40 kVA 400 V: <63 dBA at full load
10–20 kVA 208 V: <63 dBA at full load
Protection class
IP20 (dust filter as standard)
Color
RAL 9003
990-91078D-001
< 15000 m above sea level (or in an
environment with equivalent air pressure)
19
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Overview
Overview
Overview of Single UPS
20
UIB
Unit input breaker
SSIB
Static switch input breaker
UOB
Unit output breaker
MBB
Maintenance bypass breaker
BB
Battery breaker
990-91078D-001
Overview
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Overview of 1+1 Redundant Parallel System with Common
Battery Bank
990-91078D-001
MIB
Mains input breaker
BIB
Bypass input breaker
UIB
Unit input breaker
SSIB
Static switch input breaker
UOB
Unit output breaker
Ext. UOB
External unit output breaker
MBB
Maintenance bypass breaker
Ext. MBB
External maintenance bypass breaker
BB1
Battery breaker 1
BB2
Battery breaker 2
21
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Overview
Overview of Parallel System
NOTE: In parallel systems with an external maintenance bypass breaker Ext.
MBB, the maintenance bypass breakers MBB must be padlocked in the open
position.
UPSs for External Batteries
22
MIB
Mains input breaker
BIB
Bypass input breaker
UIB
Unit input breaker
SSIB
Static switch input breaker
UOB
Unit output breaker
Ext. UOB
External unit output breaker
MBB
Maintenance bypass breaker
Ext. MBB
External maintenance bypass breaker
SIB
System isolation breaker
BB
Battery breaker
990-91078D-001
Receiving
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Receiving
External Inspection
When the shipment arrives, inspect the shipping material for any signs of damage
or mishandling. Do not attempt to install the system if a damage is apparent. If any
damage is noted, contact Schneider Electric and file a damage claim with the
shipping agency within 24 hours.
Compare the components of the shipment with the bill of lading. Report any
missing items to the carrier and to Schneider Electric immediately.
Verify that labelled units match the order confirmation.
Remove the UPS from the Pallet
1. Move the UPS to the final installation area using a forklift.
2. Remove the shipping materials and the ramp from the UPS.
990-91078D-001
23
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Receiving
3. Place the ramp on the pallet and fasten with the provided bolts.
4. Loosen the bolts and remove the shipping brackets. Dispose of the shipping
brackets.
5. Roll the UPS down from the pallet.
24
990-91078D-001
Receiving
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
6. Move the UPS to its final location and lock the wheels.
990-91078D-001
25
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Connect the Power Cables
Connect the Power Cables
Connect the Power Cables in the 10-15 kVA 400 V UPS
1. Ensure that all breakers are in the OFF (open) position.
2. Remove the conduit box cover.
Rear View
3. In dual mains systems, remove the three single mains brackets.
4. Route the power cables through the bottom of the conduit box.
26
990-91078D-001
Connect the Power Cables
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
5. Connect the PE cable to the PE terminal.
6. Connect the input, output, and bypass (if applicable) cables.
7. Connect the battery cables.
8. Reinstall the conduit box cover.
Connect the Power Cables in the 20-30 kVA 400 V / 10-15 kVA 208
V UPS
1. Ensure that all breakers are in the OFF (open) position.
2. Remove the conduit box cover.
Rear View
990-91078D-001
27
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Connect the Power Cables
3. In dual mains systems, remove the three single mains brackets.
4. Route the power cables through the conduit box.
5. Connect the PE cable to the PE terminal.
6. Connect the input, output, and bypass (if applicable) cables.
7. Connect the battery cables.
8. Reinstall the conduit box cover.
28
990-91078D-001
Connect the Power Cables
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Connect the Power Cables in the 40 kVA 400 V / 20 kVA 208 V UPS
1. Ensure that all breakers are in the OFF (open) position.
2. Remove the conduit box cover.
Rear View
3. In dual mains systems, remove the three single mains brackets.
4. Route the power cables through the conduit box.
990-91078D-001
29
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Connect the Power Cables
5. Connect the PE cable to the PE terminal.
6. Connect the input, output, and bypass (if applicable) cables.
7. Connect the battery cables.
8. Reinstall the conduit box cover.
30
990-91078D-001
Communication Interfaces
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Communication Interfaces
10-15 kVA 400 V UPS
A. Dry contacts
B. Parallel ports
C. USB (for service)
D. RS485
E. RS232 (for service)
F. Slot for optional network card
G. Cold start (optional)
20-30 kVA 400 V / 10-15 kVA 208 V UPS
A. Dry contacts
B. Parallel ports
C. USB (for service)
D. RS485
E. RS232 (for service)
F. Slot for optional network card
G. Cold start (optional)
990-91078D-001
31
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Communication Interfaces
40 kVA 400 V / 20 kVA 208 V UPS
A. Dry contacts
B. Parallel ports
C. USB (for service)
D. RS485
E. RS232 (for service)
F. Slot for optional SNMP
G. Cold start (optional)
Input Contacts and Output Relays
Input Contacts
NOTE: When an external battery breaker with ON/OFF status detection and
trip function is used, leave the terminator installed between J7–1 and J7–2.
NOTE: Schneider Electric recommends to connect the optional temperature
sensor kit E3SOPT003 (R25=5 kohm, B25/50=3275) to J2 to monitor the
battery temperature.
NOTICE
RISK OF EQUIPMENT DAMAGE
•
Connect the Schneider Electric shunt trip coil LV429390 to the
recommended battery breaker to protect the battery.
•
The battery breaker contact drive (J6–1) can provide a maximum of +24 V,
200 mA to the shunt trip coil. If this value is exceeded it can damage the
UPS.
Failure to follow these instructions can result in equipment damage.
32
990-91078D-001
Communication Interfaces
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Input connections are considered Class 2/SELV.
Input Contacts for UPSs without Batteries
Output Relays
Output relay connection: Maximum 3A/240 VAC.
Connect the Signal Cables in Parallel Systems
1. Connect the optional parallel cables between all the UPSs of the parallel
system.
NOTE: See Communication Interfaces, page 31 for location of parallel
ports.
990-91078D-001
33
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Backfeed Protection
Backfeed Protection
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
In systems where backfeed protection is not part of the standard design, an
automatic isolation device (backfeed protection option or other device meeting
the requirements of IEC/EN 62040–1) must be installed to prevent hazardous
voltage or energy at the input terminals of the isolation device. The device must
open within 15 seconds after the upstream power supply fails and must be rated
according to the specifications.
Failure to follow these instructions will result in death or serious injury.
When the UPS input is connected through external isolators that, when opened,
isolate the neutral or when the automatic backfeed isolation is provided external to
the equipment or is connected to an IT power distribution system, a label must be
fitted at the UPS input terminals, and on all primary power isolators installed
remote from the UPS area and on external access points between such isolators
and the UPS, by the user, displaying the following text (or equivalent in a language
which is acceptable in the country in which the UPS system is installed):
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
Risk of Voltage Backfeed. Before working on this circuit: Isolate the UPS and
check for hazardous voltage between all terminals including the protective
earth.
Failure to follow these instructions will result in death or serious injury.
An additional external isolation device must be installed in the UPS system. A
magnetic contactor or a circuit breaker with UVR (Under Voltage Release)
functionality can be used for this purpose. In the shown examples, the isolation
device is a magnetic contactor (marked with a MC1 for single mains systems and
marked with a MC1 and MC2 for dual mains systems).
The isolation device must be able to withstand the electrical characteristics as
described in Input Specifications – 3:3 UPSs, page 11.
NOTE: The 24 V source should be generated from the input source in single
mains configurations and from the both the input and bypass source in dual
mains configurations.
34
990-91078D-001
Backfeed Protection
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Single Mains UPS and External Isolation Device
Single Mains UPS with Backfeed Box
990-91078D-001
35
10-40 kVA 400 V and 10-20 kVA 208 V 3:3
Backfeed Protection
Dual Mains UPS and External Isolation Device
Dual Mains with Backfeed Box
36
990-91078D-001
Schneider Electric
35 rue Joseph Monier
92500 Rueil Malmaison
France
+ 33 (0) 1 41 29 70 00
*990–91078D-001*
As standards, specifications, and design change from time to time,
please ask for confirmation of the information given in this publication.
© 2017 – 2020 Schneider Electric. All rights reserved.
990-91078D-001

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project