Schneider Electric Quantum using EcoStruxure™ Control Expert - 140DCF07700 Clock Module User Manual

Quantum using EcoStruxure™ Control Expert 33002511 12/2018 Quantum using EcoStruxure™ Control Expert 140 DCF 077 00 Clock Module User manual (Original Document) 33002511.04 12/2018 www.schneider-electric.com The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us. You agree not to reproduce, other than for your own personal, noncommercial use, all or part of this document on any medium whatsoever without permission of Schneider Electric, given in writing. You also agree not to establish any hypertext links to this document or its content. Schneider Electric does not grant any right or license for the personal and noncommercial use of the document or its content, except for a non-exclusive license to consult it on an "as is" basis, at your own risk. All other rights are reserved. All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components. When devices are used for applications with technical safety requirements, the relevant instructions must be followed. Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results. Failure to observe this information can result in injury or equipment damage. © 2018 Schneider Electric. All rights reserved. 2 33002511 12/2018 Table of Contents Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part I Functionality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 1 Functionality of the 140 DCF 077 00 . . . . . . . . . . . . . . . Overview for the implementation of the 140 DCF 077 00 . . . . . . . . . . Functionality 140 DCF 077 00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functionality with DCF Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functionality with GPS Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Derived Data Types for 140 DCF 077 00 . . . . . . . . . . . . . . . . . . . . . . Part II Module Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 2 140 DCF 077 00: Clock Module . . . . . . . . . . . . . . . . . . . Brief description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Description of the LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Part III Parameter Dialog . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 3 Parameter Dialog of the 140 DCF 077 00 . . . . . . . . . . . Calling the Properties dialog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calling the Power Supply Properties dialog . . . . . . . . . . . . . . . . . . . . Index 33002511 12/2018 ......................................... 5 7 9 11 12 14 15 16 18 19 21 22 24 25 27 29 31 32 34 35 3 4 33002511 12/2018 Safety Information Important Information NOTICE Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, service, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. 33002511 12/2018 5 PLEASE NOTE Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation, and has received safety training to recognize and avoid the hazards involved. 6 33002511 12/2018 About the Book At a Glance Document Scope This document describes the functionality and performance scope of the Clock module 140 DCF 077 00. It should enable you to provide your Quantum with real-time. The following basic knowledge is required: Basic information on functionality, structure and configuration of the Quantum. Basic knowledge about programming Quantum using Control Expert Validity Note This document is valid for EcoStruxure™ Control Expert 14.0 or later. Product Related Information WARNING UNINTENDED EQUIPMENT OPERATION The application of this product requires expertise in the design and programming of control systems. Only persons with such expertise should be allowed to program, install, alter, and apply this product. Follow all local and national safety codes and standards. Failure to follow these instructions can result in death, serious injury, or equipment damage. 33002511 12/2018 7 8 33002511 12/2018 Quantum using EcoStruxure™ Control Expert Functionality 33002511 12/2018 Part I Functionality Functionality 33002511 12/2018 9 Functionality 10 33002511 12/2018 Quantum using EcoStruxure™ Control Expert Functionality DCF 077 00 33002511 12/2018 Chapter 1 Functionality of the 140 DCF 077 00 Functionality of the 140 DCF 077 00 Introduction This chapter describes the functionality of the clock module 140 DCF 077 00. What Is in This Chapter? This chapter contains the following topics: Topic Page Overview for the implementation of the 140 DCF 077 00 12 Functionality 140 DCF 077 00 14 Functionality with DCF Receiver 15 Functionality with GPS Receiver 16 Derived Data Types for 140 DCF 077 00 18 33002511 12/2018 11 Functionality DCF 077 00 Overview for the implementation of the 140 DCF 077 00 Clock Module The 140 DCF 077 00 clock module provides the Quantum with the following clock and calendar data in real-time: Milliseconds, Minutes, Hours Weekday, Day of the month Month, Year The real-time data is created from the GPS or DCF signal provided by an external time receiver. To operate the module you still require an time receiver with an antenna. DCF Signal The DCF signal sends CET (Central European Time). It is created by an atomic clock at the National Institute for Science and Technology in Braunschweig and transmitted using a long wave transmitter in Mainflingen (Frankfurt am Main). GPS Signal The GPS signal provides Greenwich mean time and is transmitted via GPS satellites. This time information is converted into DCF format by the 470 GPS 001 00 receiver processor. Quantum with 140 DCF 077 00 and time receiver 1 2 3 4 5 CPU Quantum 140 DCF 077 00 Time receiver Antenna Several DCF modules can be connected to a time receiver. Refer to the time receiver data sheet for more detailed information. 12 33002511 12/2018 Functionality DCF 077 00 Advantages of Real-time This type of time recording (real-time) offers the following advantages over the time (system time) generated in the CPU. Advantages Description Absolute Comparability The time provided by the DCF module is synchronized externally from a global source and is identical throughout the entire reception area. There are no time differences between different systems (with the exception of time delays that are caused by signal processing in the individual modules). In comparison, the CPU generated system time is set manually and is then incremented by the CPU. This is CPU specific, time differences between different systems cannot be avoided. Higher Accuracy Time deviations caused by temperature variations or by the precision of the quartz are inapplicable as long as the synchronization by the time receiver can be guaranteed. Time Offsets Compatible The signal provided by the GPS or DCF receiver automatically takes leap seconds and leap years into consideration. Regional variations such as summer and winter time changes are also taken into consideration. Scope of Application The 140 DCF 077 00 has the following areas of application: Application Examples Description Recording Events You can record the occurrence of specific process states and messages with the time of the occurrence (= time stamping). This enables you to subsequently reconstruct when, and in what sequence, specific process signals "arrive" or "depart". Periodic time stamping of process values For recording counter and measurement values at defined intervals. Time dependent switch handling Time dependent outputs can be set for controlling lighting, heating, ventilators, temperatures (building automation), or for opening/closing doors, machines, ... (safety measures). 33002511 12/2018 13 Functionality DCF 077 00 Functionality 140 DCF 077 00 Functionality The module contains a software clock which counts the time in millisecond steps. This clock is synchronized in minute intervals using the external time signal from the receiver. In addition, the module checks the incoming time telegram for plausibility and corrects run errors in the software clock. The real-time established in this way is placed in the PLC State RAM in 4 sequential word addresses (%IW). The first address in the word area is set when entering the module in the I/O map. Example for defining the start address of the word area Address High Low %IW1 ms Low Sync (1 Bit) %IW2 min ms High %IW3 day hour %IW4 year mon The clock and calendar data is placed in the CPU State RAM in 4 sequential word addresses (%IW). The format conforms to IEC 60870-5-4. You can directly access each individually date using the derived data type DPM_TIME (see page 18). After start-up, the module requires at least 3 minutes until it can deliver the time. If it receives invalid or no time telegrams at all during this time it will take that much longer. Plausibility Test With non-plausible or unusual time telegrams the software clock runs without synchronization (power reserve) until it is synchronized again by the next plausible telegram. If the modules receives no plausible telegrams for 60 minutes, the invalid bit is set in the clock (bit 7 in the "min" element of the derived data type DPM_TIME (see page 18)). Time transfer to the PLC State RAM continues. The bit is reset as soon as the next valid time telegram is received. Run Error Correction The DCF module determines the mean deviation of the software clock from external clock signals using a defined time period and readjusts the software clock accordingly. This is carried out continuously during the entire operating time of the 140 DCF 077 00. The clock reaches its maximum precision after several hours runtime (usually approx. 2-3 hours). 14 33002511 12/2018 Functionality DCF 077 00 Functionality with DCF Receiver DCF Transmitter The transmitter in this case is the DCF77 transmitter in Mainflingen (Frankfurt/am Main). It transmits Central European Time (CET) generated by the atomic clock in Braunschweig. Leap seconds and leap years are taken into account, as well as summer and winter time. The transmitter transmits long wave signals with a frequency of 77.5 kHz. The reception area is central Europe. DCF Receiver The DCF 77E module acts as the receiver. The antenna is integrated in the module. The module receives the time signal, demodulates it, amplifies it and passes it on to the 140 DCF 077 00 clock module. Location Selection When selecting the location of the antenna, take into consideration the following types of disturbance that could affect or even destroy the reception performance of your DCF receiver: Disturbance Explanation/Counter measures EMC affected location Avoid locations in the vicinity of interference sources such as strong transmitters, switching stations and airports. Interference can also come from construction machinery and cranes. Steel supports in buildings, rooms and apartments. Poor reception can occur in cellars, underground car parks and closed operating cabinets. Reception shadows "Reception shadows" from mountains, large buildings, ... 33002511 12/2018 15 Functionality DCF 077 00 Functionality with GPS Receiver GPS Transmitter Numerous satellites act as transmitters that send the GPS signal. They are positioned in space so that every point of the earths surface lies within a reception area covered by at least three satellites. The GPS signal can therefore be received across the whole world. The satellites transmit UTC time (Greenwich mean time). Leap seconds and leap years are taken into account. GPS Receiver The 470 GPS 001 00 module acts as the receiver. Other GPS receivers can also be used. However, they must transmit the GPS signal in DCF format with a level of 24 VDC. The time and calendar information is evaluated from the GPS signal and passed on to the 140 DCF 077 00 module. The GPS receiver requires a signal from three different satellites to make a correct evaluation. The 470 GPS 001 00 receiver converts the UTC information received from the satellites into the time required by the respective time zone (configurable using software) and takes special regulations such as summer/winter time into consideration. The antenna must be usually be ordered separately for GPS receivers. Refer to the information in the data sheet provided with your receiver for further details. NOTE: When using the 470 GPS 001 00 you require the following components. Components required for using the 470 GPS 001 00 16 Type Description 470 GPS 001 00 GPS time receiver 470 GPA 001 00 GPS antenna 470 XCA 646 00 Antenna cable, pre-assembled (12 m) 470 XCA 323 00 GPS programming cable (3 m) for connecting the GPS 001 receiver with a PC. 33002511 12/2018 Functionality DCF 077 00 Location Selection When selecting the location of the antenna, take into consideration the following types of disturbance that could affect or even destroy the reception performance of your GPS receiver: Disturbance Explanation/Counter measures EMC affected location Avoid locations in the vicinity of interference sources such as strong transmitters, switching stations and airports. No clear view of the sky Install the antenna in a clear open space. Enclosed spaces or switching cabinets impedes satellite reception. Length of the antenna cable Do not exceed the permitted length of the antenna cable of 12 m. (Antenna cable, pre-assembled, 12 m, type 470 XCA 626 00. Weather Heavy snow and rainfall can affect or knock out the reception of your receiver. Cable length between Depending on the load, DCF modules requires a minimum of 20 V. GPS receiver and module 33002511 12/2018 17 Functionality DCF 077 00 Derived Data Types for 140 DCF 077 00 DPM_Time Data Type The "DPM_Time" derived data type supports access to the time that the 140 DCF 077 00 module places in the Quantum State RAM. The 140 DCF 077 00 occupies the PLC 4 input words (%IW) in the State RAM. The first address in the word area is set when entering the module in the I/O map. DPM_Time: Time stamp Element 18 Data type Meaning sync BOOL Synchronization bit Ms_Lsb BYTE Milliseconds (LSB) Ms_Msb BYTE Milliseconds (MSB) min BYTE Minutes. Time is invalid (not set or no time signal available for 60 mins), if bit 7 = 1. hour BYTE Hours. Summer time, if bit 7 = 1. day BYTE Day (weekday and day of month) Weekday (1, ..., 7, Monday = 1) in bit 5, 6 and 7 Day of Month (1, ..., 31) in other bits mon BYTE Month year BYTE Year 33002511 12/2018 Quantum using EcoStruxure™ Control Expert Module Descriptions 33002511 12/2018 Part II Module Descriptions Module Descriptions 33002511 12/2018 19 Module Descriptions 20 33002511 12/2018 Quantum using EcoStruxure™ Control Expert DCF 077 00 33002511 12/2018 Chapter 2 140 DCF 077 00: Clock Module 140 DCF 077 00: Clock Module Introduction This chapter describes the clock module 140 DCF 077 00. What Is in This Chapter? This chapter contains the following topics: Topic Page Brief description 22 Description of the LEDs 24 Configuration 25 Technical Data 27 33002511 12/2018 21 DCF 077 00 Brief description Features The clock module 140 DCF 077 00 is used to connect a time receiver (GPS or DCF signal) to the Quantum. The module has a binary input for the time receiver and supplies this signal as real-time for the Quantum CPU. Module Front View Front view with positions of the operating elements 1 2 3 4 5 6 7 8 9 22 Color code Display field (LEDs) Standard housing Sliding label (inside) Removable cover Reset button Connector without function Screw/plug-in terminal for connecting the power supply and the time receiver (GPS or DCF) Module assembly screw 33002511 12/2018 DCF 077 00 Function description A hardware Monoflop (Watchdog), with a runtime of approximately 700 ms, monitors the internal processors cycle. The respective LED "R" is lit as long as the internal processor functions correctly and 5 V is present. In response to the Watchdog, the LED is extinguished and CPU access to the Dual Port Memory is denied. Standardization of the module is carried out as follows: Switch on the PLC (standardizes all module components) Insert the module (standardizes all module components) Press the Reset button (standardizes the processor) Completion of the Watchdog monitoring time (standardizes the processor) 33002511 12/2018 23 DCF 077 00 Description of the LEDs Illustration of the Display Representation of the Display Explanation of the LEDs Meaning of LEDs LED Color Status Meaning R green On Ready, module function Active green On Quantum bus communication F red On Error Rx1 green On without function Tx1 green On without function Rx2 green On without function Tx2 green On without function DCF 77 green Flashing Time reception. Flashes in time with the input signal Status yellow On Status Lit when synchronization with the signal from the time receiver is achieved. Error 1 red On Lit when synchronization with the signal from the time receiver has not been achieved for at least 60 minutes. Error 2 red On Lit when no synchronization with the signal from the time receiver has been achieved. NOTE: The time receiver is functioning correctly when the LED DCF 77 flashes and the LED Error 2 is extinguished. 24 33002511 12/2018 DCF 077 00 Configuration General information NOTE: The two 9 pin D-type connectors on the front of the housing have no function. Mounting Position in Module Rack Insert the module in any I/O slot on the Quantum and screw it to the rack. The module must be screwed into position to ensure correct operation (EMC). Mounting the module 1 2 3 Insert the module Screw the module to the rack Module rack 33002511 12/2018 25 DCF 077 00 Connecting the Time Receiver Connecting the time receiver interface to the 140 DCF 077 00 Terminal No. Signal Remarks 1 0V bridged with terminal 2 2 0V bridged with terminal 1 3 Supply voltage 24 VDC bridged with terminal 4 4 Supply for external time receiver bridged with terminal 3 5 0V 6 Time signal from time receiver NOTE: Several clock modules can be connected to a time receiver. The 140 DCF 077 00 places a load on the time receiver of approximately 5 mA. Connecting the Time Receiver DCF 77E to the terminal block of the 140 DCF 077 00 Connecting the Time Receiver 470 GPS 001 00 1 2 26 Connection terminals of the 470 GPS 001 00 Terminal blocks of the 140 DCF 077 00 33002511 12/2018 DCF 077 00 Technical Data Supply Supply data Externally for DCF Receiver 24 VDC, max. 30 mA Internally via the system bus 5 VDC, max. 300 mA DCF input DCF input data Number 1 Input voltage 24 VDC Potential isolation Optocoupler Processor Processor data Micro-controller 80C32-25 Pulse frequency 22.1184 MHz Memory Memory data RAM 256 KBytes for data and program, + 2 KB for DPM Flash memory 128 KBytes for program and firmware Mechanical structure Mechanical construction data Format Width = 40.34 mm (Standard Housing) Weight 0.45 kg Connection method Connection data Time Receiver (GPS or DCF) 33002511 12/2018 1 plug-in 6 pin screw/plug-in terminal 27 DCF 077 00 Environmental conditions Environmental conditions data Power dissipation 28 max. 2 W 33002511 12/2018 Quantum using EcoStruxure™ Control Expert Parameter Dialog 33002511 12/2018 Part III Parameter Dialog Parameter Dialog 33002511 12/2018 29 Parameter Dialog 30 33002511 12/2018 Quantum using EcoStruxure™ Control Expert Parameter Dialog DCF 077 00 33002511 12/2018 Chapter 3 Parameter Dialog of the 140 DCF 077 00 Parameter Dialog of the 140 DCF 077 00 Introduction This section describes the settings that can be made using the 140 DCF 077 00 parameter dialog. What Is in This Chapter? This chapter contains the following topics: Topic Page Calling the Properties dialog 32 Calling the Power Supply Properties dialog 34 33002511 12/2018 31 Parameter Dialog DCF 077 00 Calling the Properties dialog Calling the Properties dialog You can call the Properties dialog in the following ways: Double-click on the module. Select the module and open the menu command Edit → Open Module . Select the module and open the menu command Open Module from the context menu. Register Overview Display of the Register Overview 32 33002511 12/2018 Parameter Dialog DCF 077 00 Register Configuration Display of the Register Configuration Elements in the Register Configuration Parameter Standard settings Options Description ASSIGNMENT BIT (%I-1X) WORD (%IW-3X) You can select the address area. The settings should be made as WORD (%IW-3X). START ADDRESS INPUTS 1 any start address The start address for the module inputs is displayed here. Note: Address overlapping can easily occur here, they are found and displayed when the project is analysed. END ADDRESS 64 INPUTS - The end address for the module inputs is displayed here. The value depends on the address area configured. TASK FAST AUX0 AUX1 AUX2 AUX3 This setting can be changed. 33002511 12/2018 MAST 33 Parameter Dialog DCF 077 00 Calling the Power Supply Properties dialog Calling the Properties dialog You can call the Properties dialog in the following ways: Select the module and open the menu command Services → Power Supply and IO Budget... . Select the module and open the menu command Power Supply and IO Budget... from the context menu. Power Supply and I/O Budget The maximum power consumption is displayed in this properties dialog. Representation of the Power Supply and I/O Budget 34 33002511 12/2018 Quantum using EcoStruxure™ Control Expert Index 33002511 12/2018 Index A assembly accessoires, 21 D diagnostics, 21 display, 21 I IODDT, 11 O operating elements, 21 P plausibility test, 11 R run error correction, 11 T time reciver, 21 33002511 12/2018 35 Index 36 33002511 12/2018
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