Schneider Electric Lexium MAX Series User Guide

Operating Manual
EIO0000002230 07/2016
Operating Manual
Lexium MAX Series
(Original Document)
EIO0000002230.00
07/2016
www.schneider-electric.com
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
No part of this document may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented system
data, only the manufacturer should perform repairs to components.
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Failure to use Schneider Electric software or approved software with our hardware products may
result in injury, harm, or improper operating results.
Failure to observe this information can result in injury or equipment damage.
© 2016 Schneider Electric. All Rights Reserved.
2
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Table of Contents
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 1 Specific Safety Information . . . . . . . . . . . . . . . . . . . . . . .
1.1
1.2
1.3
1.4
Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Proper Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Qualification of Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Qualification of Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Options to Move Robot without Drive Energy . . . . . . . . . . . . . . . . . . .
Manual Movement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Free Trapped Persons. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Residual Risks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information on Residual Risks . . . . . . . . . . . . . . . . . . . . . . . .
Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Assembly and Handling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Robot Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Carriage Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hot Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hazardous Movements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Noise Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emissions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hanging Loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Attachments and Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 2 System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
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Product Overview Lexium MAX Series . . . . . . . . . . . . . . . . . . . . . . . .
Product Overview Lexium MAXS• Series . . . . . . . . . . . . . . . . . . . . . .
Product Overview Lexium MAXH• Series . . . . . . . . . . . . . . . . . . . . . .
Product Overview Lexium MAXP• Series . . . . . . . . . . . . . . . . . . . . . .
Product Overview Lexium MAXR•2 Series . . . . . . . . . . . . . . . . . . . . .
Product Overview Lexium MAXR•3 Series . . . . . . . . . . . . . . . . . . . . .
Product Overview Lexium MAXK• Series . . . . . . . . . . . . . . . . . . . . . .
7
9
13
14
14
16
16
17
18
19
20
21
22
23
24
25
27
28
29
30
31
32
33
35
36
37
40
42
45
48
52
3
2.2
2.3
Typecodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typecode of the Lexium MAXH• and the Lexium MAXS• Series . . . . .
Typecode of the Lexium MAXP• Series . . . . . . . . . . . . . . . . . . . . . . . .
Typecode of the Lexium MAXR•2 Series . . . . . . . . . . . . . . . . . . . . . . .
Typecode Lexium MAXR•3 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typecode Lexium MAXK• Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typeplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typeplate Lexium MAX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 3 Technical Data of the Lexium MAX Series . . . . . . . . . . . .
3.1
3.2
3.3
3.4
3.5
3.6
4
Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ambient Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Positioning Accuracy and Motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Positioning Accuracy and Repeatability . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Data of the Lexium MAXS• Series . . . . . . . . . . . . . . . . . .
MAXS1•BR•••• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXS2•BR•••• and MAXS2•BB•••• . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXS3•BR•••• and MAXS3•BB•••• . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXS4•BB•••• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Data of the Lexium MAXH• Series . . . . . . . . . . . . . . . . . .
MAXH1•BR•••• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXH2•BR•••• and MAXH2•BB•••• . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXH3•BR•••• and MAXH3•BB•••• . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXH4•BB•••• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Data of the Lexium MAXP• Series . . . . . . . . . . . . . . . . . .
MAXP12•-H41BR••••-C31BC•••• . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXP12•-H41BR••••-C41BR•••• . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXP22•-H42BR••••-C32BC•••• and MAXP22•-H42BB••••-C32BC••••
MAXP22•-H42BR••••-C42BR•••• and MAXP22•-H42BB••••-C42BB••••
MAXP32•-H43BR••••-C34BC•••• and MAXP32•-H43BB••••-C34BC••••
MAXP32•-H43BR••••-C43BR•••• and MAXP32•-H43BB••••-C43BB••••
MAXP42•-H44BB••••-C44BB•••• . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Data of the Lexium MAXR•2 Series . . . . . . . . . . . . . . . . .
MAXR12•-S41BR••••-P41BR•••• . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXR12•-S41BR••••-H41BR•••• . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXR22•-S42BR••••-P42BR•••• and MAXR22•-S42BB••••-P42BB••••
54
55
58
60
62
64
65
65
67
68
68
69
69
70
71
74
79
84
87
88
91
96
101
104
105
107
109
112
115
118
121
123
124
126
128
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3.7
3.8
MAXR22•-S42BR••••-H42BR•••• and MAXR22•-S42BB••••-H42BB••••
MAXR32•-S43BR••••-P43BR•••• and MAXR32•-S43BB••••-P43BB••••
MAXR32•-S43BR••••-H43BR•••• and MAXR32•-S43BB••••-H43BB••••
MAXR42•-S44BB••••-H44BB•••• . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Data of the Lexium MAXR•3 Series . . . . . . . . . . . . . . . . .
MAXR13•-S41BR••••-H41BR••••-C31BC•••• . . . . . . . . . . . . . . . . . . . .
MAXR13•-S41BR••••-H41BR••••-C41BR•••• . . . . . . . . . . . . . . . . . . . .
MAXR23•-S42BR••••-H42BR••••-C32BC•••• and MAXR23•-S42BB••••H42BB••••-C32BC•••• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXR23•-S42BR••••-H42BR••••-C42BR•••• and MAXR23•-S42BB••••H42BB••••-C42BB••••. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXR33•-S43BR••••-H43BR••••-C34BC•••• and MAXR33•-S43BB••••H43BB••••-C34BC•••• . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXR33•-S43BR••••-H43BR••••-C43BR•••• and MAXR33•-S43BB••••H43BB••••-C43BB••••. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAXR43•-S44BB••••-H44BB••••-C44BB•••• . . . . . . . . . . . . . . . . . . . .
Mechanical Data of the Lexium MAXK• Series . . . . . . . . . . . . . . . . . .
Lexium MAXK•. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 4 Transport and Installation . . . . . . . . . . . . . . . . . . . . . . . .
4.1
4.2
4.3
4.4
4.5
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Transport and Unpacking of the Lexium MAX. . . . . . . . . . . . . . . . . . .
Transport and Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Unpacking and Positioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Information About Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Lexium MAX to an Installation Surface . . . . . . . . . . . . .
Motor and Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Payload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Position of the Lexium MAXP• Series . . . . . . . . . . . . . . . . . . .
Wiring Position MAXP12• Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Position of the MAXP22• and MAXP32• Series . . . . . . . . . . . .
Wiring Position of the MAXP42• Series . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Position of the Lexium MAXR•2 Series . . . . . . . . . . . . . . . . . .
Wiring Position MAXR12• Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Position MAXR22• Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Position MAXR32• Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Position MAXR42• Series. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
131
134
137
140
142
143
145
147
150
153
156
159
161
161
163
164
165
167
171
172
174
176
177
178
178
181
182
184
186
188
189
191
193
195
5
4.6
4.7
4.8
4.9
4.10
Wiring Positions of the Lexium MAXR•3 Series . . . . . . . . . . . . . . . . . .
Wiring Position MAXR13• Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wiring Position MAXR23• and MAXR33• Series . . . . . . . . . . . . . . . . .
Wiring Position MAXR43• Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Connecting Sensors of the Lexium MAX Series . . . . . . . . . . . . . . . . .
Connecting Sensors of the Lexium MAX Series . . . . . . . . . . . . . . . . .
Initial Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Initial Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting-Up a Configured Lexium MAX . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Diagnostics and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare Parts and Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Spare Part Inventory / Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chapter 5 Maintenance, Lubrication and Replacing Parts . . . . . . . .
5.1
5.2
5.3
Maintenance, Repair, Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
General Information About Maintenance, Repair, Cleaning. . . . . . . . .
Maintenance of the Toothed Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance of the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance of the Gearbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance and Repairing After Collisions . . . . . . . . . . . . . . . . . . . .
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication of Axes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lubrication of Axes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Appendix A Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Contact Addresses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Product Training Courses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Declaration of Incorporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Units and Conversion Tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
197
198
200
203
205
205
206
207
208
209
210
210
211
211
221
222
223
225
226
226
227
229
230
230
231
231
233
235
236
237
238
239
240
243
247
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Safety Information
Important Information
NOTICE
Read these instructions carefully, and look at the equipment to become familiar with the device
before trying to install, operate, service, or maintain it. The following special messages may appear
throughout this documentation or on the equipment to warn of potential hazards or to call attention
to information that clarifies or simplifies a procedure.
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7
PLEASE NOTE
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of
the use of this material.
A qualified person is one who has skills and knowledge related to the construction and operation
of electrical equipment and its installation, and has received safety training to recognize and avoid
the hazards involved.
8
EIO0000002230 07/2016
About the Book
At a Glance
Document Scope
This manual is supposed to help you use the capabilities of the robot safely and properly.
Follow the instructions within this manual to:
avoid risks,
 reduce repair costs and downtime of the robot,
 increase the service life of the robot,
 increase reliability of the robot.

Validity Note
The data and illustrations found in this book are not binding. We reserve the right to modify our
products in line with our policy of continuous product development. The information in this
document is subject to change without notice and should not be construed as a commitment by
Schneider Electric.
The technical characteristics of the devices described in this document also appear online. To
access this information online:
Step
Action
1
Go to the Schneider Electric home page www.schneider-electric.com.
2
In the Search box type the reference of a product or the name of a product range.
 Do not include blank spaces in the reference or product range.
 To get information on grouping similar modules, use asterisks (*).
3
If you entered a reference, go to the Product Datasheets search results and click on the
reference that interests you.
If you entered the name of a product range, go to the Product Ranges search results and click
on the product range that interests you.
4
If more than one reference appears in the Products search results, click on the reference that
interests you.
5
Depending on the size of your screen, you may need to scroll down to see the data sheet.
6
To save or print a data sheet as a .pdf file, click Download XXX product datasheet.
The characteristics that are presented in this manual should be the same as those characteristics
that appear online. In line with our policy of constant improvement, we may revise content over time
to improve clarity and accuracy. If you see a difference between the manual and online information,
use the online information as your reference.
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9
Related Documents
Title of Documentation
Reference Number
CAS3• Cantilever axis - Lexium Linear Motion Product Manual
V3.00, 07.2012 - EN
CAS4•B Cantilever axis - Lexium Linear Motion Product Manual
0198441113785-EN
PAS4xB Toothed belt axis - Lexium Linear Motion Product Manual
MNA1MLBDM00EN
PAS4xS Ball screw axis - Lexium Linear Motion Product Manual
MNA1MLSDM00EN
TAS4x Linear table - Product Manual
TAS4x_manual_V3.00_EN_02-2012
You can download these technical publications and other technical information from our website
at http://download.schneider-electric.com
Product Related Information
The equipment described herein must be used in accordance with the applicationspecific risk
analysis that you are to perform along with verification of all applicable standards. Pay attention in
conforming to any safety information, different electrical requirements and normative standards
that would apply to your application of the information contained in the present manual.
WARNING
UNINTENDED EQUIPMENT OPERATION
Perform an in-depth risk analysis to determine the appropriate safety integrity level for your
specific application, based on all the applicable standards.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH




Disconnect all power from all equipment including connected devices before removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires except
under the specific conditions specified in the appropriate hardware guide for this equipment.
Always use a properly rated voltage sensing device to confirm that the power is off where and
when indicated.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.
Failure to follow these instructions will result in death or serious injury.
10
EIO0000002230 07/2016
WARNING
LOSS OF CONTROL





The designer of any control scheme must consider the potential failure modes of control paths
and, for certain critical control functions, provide a means to achieve a safe state during and
after a path failure. Examples of critical control functions are emergency stop and overtravel
stop, power outage, and restart.
Separate or redundant control paths must be provided for critical control functions.
System control paths may include communication links. Consideration must be given to the
implications of unanticipated transmission delays or failures of the link.
Observe all accident prevention regulations and local safety guidelines.1
Each implementation of this equipment must be individually and thoroughly tested for proper
operation before being placed into service.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
1
for additional information, refer to NEMA ICS 1.1 (latest edition), safety guidelines for the
application, installation, and maintenance of solid state control and to NEMA ICS 7.1 (latest
edition), safety standards for construction and guide for selection, installation and operation of
adjustable-Speed drive systems or their equivalent governing your particular location.
Schneider Electric assumes no responsibility for any errors that may appear in this document. If
you have any suggestions for improvements or amendment or have found errors in this publication,
please notify us.
Terminology Derived from Standards
The technical terms, terminology, symbols and the corresponding descriptions in this manual, or
that appear in or on the products themselves, are generally derived from the terms or definitions
of international standards.
In the area of functional safety systems, drives and general automation, this may include, but is not
limited to, terms such as safety, safety function, safe state, fault, fault reset, malfunction, failure,
error, error message, dangerous, etc.
Among others, these standards include:
Standard
Description
EN 61131-2:2007
Programmable controllers, part 2: Equipment requirements and tests.
ISO 13849-1:2008
Safety of machinery: Safety related parts of control systems.
General principles for design.
EN 61496-1:2013
Safety of machinery: Electro-sensitive protective equipment.
Part 1: General requirements and tests.
ISO 12100:2010
Safety of machinery - General principles for design - Risk assessment and risk
reduction
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11
Standard
Description
EN 60204-1:2006
Safety of machinery - Electrical equipment of machines - Part 1: General
requirements
EN 1088:2008
ISO 14119:2013
Safety of machinery - Interlocking devices associated with guards - Principles
for design and selection
ISO 13850:2006
Safety of machinery - Emergency stop - Principles for design
EN/IEC 62061:2005
Safety of machinery - Functional safety of safety-related electrical, electronic,
and electronic programmable control systems
IEC 61508-1:2010
Functional safety of electrical/electronic/programmable electronic safetyrelated systems: General requirements.
IEC 61508-2:2010
Functional safety of electrical/electronic/programmable electronic safetyrelated systems: Requirements for electrical/electronic/programmable
electronic safety-related systems.
IEC 61508-3:2010
Functional safety of electrical/electronic/programmable electronic safetyrelated systems: Software requirements.
IEC 61784-3:2008
Digital data communication for measurement and control: Functional safety
field buses.
2006/42/EC
Machinery Directive
2004/108/EC
Electromagnetic Compatibility Directive
2006/95/EC
Low Voltage Directive
In addition, terms used in the present document may tangentially be used as they are derived from
other standards such as:
Standard
Description
IEC 60034 series
Rotating electrical machines
IEC 61800 series
Adjustable speed electrical power drive systems
IEC 61158 series
Digital data communications for measurement and control – Fieldbus for use in
industrial control systems
Finally, the term zone of operation may be used in conjunction with the description of specific
hazards, and is defined as it is for a hazard zone or danger zone in the Machinery Directive
(2006/42/EC) and ISO 12100:2010.
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Operating Manual
Specific Safety Information
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Chapter 1
Specific Safety Information
Specific Safety Information
What Is in This Chapter?
This chapter contains the following sections:
Section
Topic
Page
1.1
Proper Use
14
1.2
Qualification of Personnel
16
1.3
Options to Move Robot without Drive Energy
17
1.4
Residual Risks
20
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Specific Safety Information
Section 1.1
Proper Use
Proper Use
Proper Use
Overview
This section contains information regarding the operation of the portal robot. Qualified personnel
(see page 16) working with the portal robot must read and observe this information. The portal
robot was built in compliance with the recognized technical safety regulations.
Installation
The Lexium MAX is intended to be installed in a machine or assembled with other components to
form a machine or system.
The closed electrical equipment must be lockable by using a key or tool.
Provide for Protective Measures
Before installing the Lexium MAX, provide appropriate protective devices in compliance with local
and national standards. Do not commission components without suitable protective devices. After
installation, commissioning, or repair, test the protective devices used.
Perform a risk evaluation concerning the specific use before operating the product and take
appropriate security measures.
If circumstances occur that affect the safety or cause changes to the operating behavior of the
Lexium MAX, then immediately shut down the Lexium MAX and contact your Schneider Electric
partner.
Use Original Equipment Only
Use only the accessories and mounting parts specified in the documentation and no third-party
devices or components that have not been expressly approved by Schneider Electric. Only modify
the portal robot at the intended points. Observe that you only modify the Lexium MAX without
changing its basic properties.
Misuse
The Lexium MAX is not suitable for the transportation of living organisms or explosive materials,
and it is not suitable either for impact activities.
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Specific Safety Information
Forbidden Environments
The components must not be used in the following environments:
In hazardous (explosive) atmospheres
 In mobile, movable, or floating systems
 In life support systems
 In domestic appliances
 Underground
 In highly saline environments because salt may cause the materials used to corrode.
 In environments with increased radioactive radiation.
 In wash-down areas (food or pharmaceutical industry)
 In food industry applications
 In oily surrounding

This equipment has been designed to operate outside of any hazardous location. Only install this
equipment in zones known to be free of a hazardous atmosphere.
DANGER
POTENTIAL FOR EXPLOSION
Install and use this equipment in non-hazardous locations only.
Failure to follow these instructions will result in death or serious injury.
Installation and Operating Conditions
Only use the components in accordance with the installation and operating conditions described in
this documentation. The operating conditions at the installation location must be inspected and
maintained in accordance with the required technical data (performance data and ambient
conditions). Commissioning is prohibited until the usable machine or system in which the Lexium
MAX is installed meets all requirements of EC guidelines 2006/42/EC (machinery directive).
Service Life
The expected service life of the portal robot as partly completed machinery is 10 years (dependent
on load and dynamic).
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Specific Safety Information
Section 1.2
Qualification of Personnel
Qualification of Personnel
Qualification of Personnel
Target Audience for This Manual
This documentation is intended for users having the following knowledge:
Advanced knowledge in mechanical engineering
 Advanced knowledge in electrical engineering
 Qualified person
 System engineer
 Knowledge of the portal robot control system and the construction

Qualified Person
Electrical and mechanical equipment must be installed, operated, serviced, and maintained only
by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences
arising out of the use of this material. A qualified person is one who has skills and knowledge
related to the construction and operation of electrical equipment and the installation, and has
received safety training to recognize and avoid the hazards involved.
The qualified personnel must be able to detect possible hazards that may arise from parameterization, changing parameter values and generally from mechanical, electrical, or electronic
equipment. The qualified personnel must be familiar with the standards, provisions, and
regulations for the prevention of industrial accidents, which they must observe when working on
the drive system.
16
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Specific Safety Information
Section 1.3
Options to Move Robot without Drive Energy
Options to Move Robot without Drive Energy
What Is in This Section?
This section contains the following topics:
Topic
Page
Manual Movement
18
Free Trapped Persons
19
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17
Specific Safety Information
Manual Movement
Overview
To move the portal robot manually, proceed as follows:
Step
Action
1
Switch the portal robot into a torque-free state.
2
Manually hold the vertical axis in position with appropriate tools.
NOTE: Take into consideration that axes installed in vertical or tilted position may move
unexpectedly and their mass may act as a load.
3
Open the motor brakes.
NOTE: The function for opening the brakes as well as for torque-free switching of the motors is
not provided. Pay attention, that an emergency stop switch is not installed.
4
Manually move the portal robot.
NOTE: A higher exertion of force is necessary because the motor and gearbox can cause
braking effects.
5
Close the brakes.
WARNING
GREAT MASS OR FALLING PARTS




Use a suitable crane or other suitable lifting gear for mounting the product if this is required by
the mass of the product.
Use the necessary personal protective equipment (for example, safety shoes, safety glasses
and protective gloves).
Mount the product in such a way (tightening torque, securing screws) that parts cannot come
loose, even in the case of shocks and vibration.
Take all necessary measures to avoid unanticipated movements of linear axes mounted in
vertical or tilted positions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Specific Safety Information
Free Trapped Persons
Overview
The Lexium MAX mechanics are not equipped with a security housing.
NOTE: Take appropriate security measures concerning the specific use before operating the portal
robot.
WARNING
GREAT MASS OR FALLING PARTS




Use a suitable crane or other suitable lifting gear for mounting the product if this is required by
the mass of the product.
Use the necessary personal protective equipment (for example, safety shoes, safety glasses
and protective gloves).
Mount the product in such a way (tightening torque, securing screws) that parts cannot come
loose, even in the case of shocks and vibration.
Take all necessary measures to avoid unanticipated movements of linear axes mounted in
vertical or tilted positions.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
For further information on moving the portal robot without energy drive, refer to Manual Movement
(see page 18).
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Specific Safety Information
Section 1.4
Residual Risks
Residual Risks
What Is in This Section?
This section contains the following topics:
Topic
20
Page
General Information on Residual Risks
21
Emergency Stop
22
Electrical Parts
23
Assembly and Handling
24
Robot Motion
25
Carriage Motion
27
Hot Surfaces
28
Hazardous Movements
29
Noise Protection
30
Emissions
31
Hanging Loads
32
Attachments and Modifications
33
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Specific Safety Information
General Information on Residual Risks
Overview
Health risks arising from the portal robot have been reduced. However a residual risk remains
since the Lexium MAX portal robot is operated with electrical voltage and electrical current.
If activities involve residual risks, a safety message is made at the appropriate points. This includes
potential hazards that may arise, their possible consequences, and describes preventive
measures to avoid the hazards. The residual risks described on the following pages cannot be
assigned to a specific handling. The structure of a warning instruction is identical to that of a safety
label.
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Specific Safety Information
Emergency Stop
Overview
The portal robot mechanics are not supplied with an emergency stop switch to trigger the brakes.
WARNING
CLAMPING AND DETECTION BY ROBOT MECHANICS


Enable manual motion of the robot drives in emergencies, even if these are no longer supplied
with drive energy.
Provide an emergency switch for releasing the brake and position the same such that the
drives can be manually moved by a single person. The drives must have been switched into
a voltage-free state.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
SAGGING OF THE ROBOT
Before releasing the brake, ensure that no one is in the zone of operation.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
WARNING
MOVING PARTS OF THE ROBOT
Axes, mounted in vertical or tilted position can move unexpectedly. Ensure that no one is in the
zone of operation.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
NOTE: Provide separation devices for all infeed energies. It must be possible to secure the
separation devices in de-energized position, for example, by locking.
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Specific Safety Information
Electrical Parts
Overview
Take special care as the Lexium MAX runs on electrical current.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH







Operate electrical components only with a connected protective ground conductor.
After the installation, verify the fixed connection of the protective ground conductor to all
electrical devices to ensure that connection complies with the connection diagram.
Before enabling the device, cover the live components to prevent contact.
Do not touch the electrical connection points of the components.
Provide protection against indirect contact (EN 50178).
Connect and disconnect cables only after you have verified that the power has been removed
from the system.
Isolate the unused conductors on both ends of the motor cable.
Failure to follow these instructions will result in death or serious injury.
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23
Specific Safety Information
Assembly and Handling
Overview
Although the Lexium MAX portal robot is delivered as an assembled system, risks may arise due
to improper assembly and handling.
WARNING
CRUSHING, SHEARING, CUTTING AND HITTING DURING HANDLING





Observe the general construction and safety regulations for handling and assembly.
Use suitable mounting and transport equipment correctly and use special tools if necessary.
Prevent clamping and crushing by taking appropriate precautions.
Cover edges and angles to protect against cutting damage.
Wear suitable protective clothing (for example, safety goggles, safety boots, protective
gloves).
Failure to follow these instructions can result in death, serious injury, or equipment damage.
24
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Specific Safety Information
Robot Motion
Overview
Parts of the mechanics can move at high speeds. In such cases, the net loading weight,
additionally installed tools, and shifts in the center of gravity of the moving parts contribute to the
total energy of the powers generated.
Safety Considerations
Motion sequences can occur when operating with robot mechanics, which allow operational staff
to make misjudgments. For safety considerations (according to EN ISO 13849-1), consider the
Lexium MAXR•3 and the brakes as unsafe elements. Ensure that necessary protective measures
are implemented to prevent any risk of death.
The safety standards and directives for the respective country where the equipment is in use define
which protective measures are appropriate. Additionally, the system engineer who is responsible
for the integration of the robot mechanics must evaluate which measures have to be taken.
NOTE: The configuration of the robot mechanics, the TCP velocity, as well as the additional net
loading have an effect on the total energy, which can potentially cause damage.
WARNING
CRUSHING, SHEARING, CUTTING AND IMPACT







Open or enter the robot housing for cleaning and maintenance purposes only.
The robot must be operated only within a frame.
Design the frame such that it withstands an impact by the robot and that it resists ejected parts
from escaping the zone of operation.
Design the frame such that the robot is safely deactivated as soon as a person enters the zone
of operation of the robot.
All barriers, guard doors, contact mats, light barriers, and so on, must be configured correctly
and enabled, whenever the robot mechanics are under power.
Define the clearance distance to the zone of operation of the robot such that operational staff
do not have access to, or can be enclosed in, the robot mechanics zone of operation.
Design the frame to account for the maximum possible travel paths of the robot, that is, the
maximum path until the hardware safety system limits (safety fence, housing, and so on) as
well as the additional run-on paths in case of a power interruption. More information on travel
path and power loss is included in this document.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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25
Specific Safety Information
WARNING
LEAVING THE PLANNED TRAJECTORY OF THE ROBOT MECHANICS




Use the buffering of the 24 V supply (UPS), in order to enable a controlled stop of the
mechanics in accordance with stop category 1 by making use of the stored residual
mechanical and electrical energy.
If the power supply of the control system fails, the brakes are applied and the robot mechanics
leave the planned trajectory in an uncontrolled manner.
Ideally use a synchronous stop on the path to avoid collisions with obstacles.
Observe the extension of the run-on path during the safety considerations.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
26
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Specific Safety Information
Carriage Motion
Overview
Although the motor is turned off, there is a risk of an electric shock when the carriage is moved fast
backwards and forwards. Do not touch the cable attachment of the motor even in turned-off state.
DANGER
HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH







Operate electrical components only with a connected protective ground conductor.
After the installation, verify the fixed connection of the protective ground conductor to all
electrical devices to ensure that connection complies with the connection diagram.
Before enabling the device, cover the live components to prevent contact.
Do not touch the electrical connection points of the components.
Provide protection against indirect contact (EN 50178).
Connect and disconnect cables only after you have verified that the power has been removed
from the system.
Isolate the unused conductors on both ends of the motor cable.
Failure to follow these instructions will result in death or serious injury.
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27
Specific Safety Information
Hot Surfaces
Overview
At high tact cycles, the motors and gearboxes of the portal robot can reach high temperatures. This
warms up the surfaces of the motor and the gearbox housing.
The graphic below is an exemplary illustration for hot surfaces of the portal robot.
WARNING
HOT SURFACES






Avoid unprotected contact with hot surfaces.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the heat dissipation is sufficient by performing a test run under maximum load
conditions.
Wait until the surface temperature has cooled before making contact.
Wear protective gloves when working near hot surfaces.
Prevent incidental or accidental contact with a protective cover or touch guard.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
28
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Specific Safety Information
Hazardous Movements
Overview
There can be different causes of hazardous movements:
Missing or incorrect homing of the drive
 Wiring or wiring errors
 Errors in the application program
 Potential component errors
 Potential error in the measured value and signal transmitter

NOTE: Provide for personal safety by primary equipment monitoring or measures. Do not rely only
on the internal monitoring of the drive components. Adapt the monitoring or other arrangements
and measures to the specific conditions of the installation in accordance with a risk and error
analysis carried out by the system manufacturer.
DANGER
MISSING OR INADEQUATE PROTECTION DEVICE(S)










Prevent entry to a zone of operation with, for example, protective fencing, mesh guards,
protective coverings, or light barriers.
Dimension the protective devices properly and do not remove them.
Do not make any modifications that can degrade, incapacitate, or in any way invalidate
protection devices.
Before accessing the drives or entering the zone of operation, bring the drives to a stop.
Protect existing workstations and operating terminals against unauthorized operation.
Position EMERGENCY STOP switches in a way that they are easily accessible and can be
reached quickly.
Before start-up and during maintenance periods, verify the functionality of the EMERGENCY
STOP equipment.
Prevent unintentional start-up by disconnecting the power connection of the drives using the
EMERGENCY STOP circuit or using an appropriate lock-out tagout sequence.
Validate the system and installation before the initial start-up.
Avoid operating high-frequency, remote control, and radio devices close to the system
electronics and their feed lines. If necessary, perform a special EMC verification of the system.
Failure to follow these instructions will result in death or serious injury.
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Specific Safety Information
Noise Protection
Overview
The noise level of the mechanics depends on the basic cycle and the net loading, as well as on
further application-specific accessory parts. Be aware of the fact that noise emissions multiply
when several mechanics are in use at the same time. If noise emissions reach a value of more than
70dBA, wear ear protectors.
CAUTION
NOISE EMISSIONS OF THE MECHANICS


Wear ear protectors in accordance with the locally applicable regulations.
Attach a warning sign on the robot mechanics if the noise emissions reach an excessive value.
Failure to follow these instructions can result in injury or equipment damage.
NOTE: Attach the adjoining symbol where it can easily be seen on the mechanics.
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Specific Safety Information
Emissions
Roller Guides
During operation, a small amount of oil can leak. Especially when the roller guide axis is used as
vertical axis.
NOTE: The leakage of small oil amounts does not indicate a damage of the roller guide axis.
Gearbox
Pay attention to grease emissions on the gearbox. This is an indicator of a damaged portal robot.
NOTICE
GEARBOX GREASE EMISSIONS IN THE EVENT OF A DAMAGED EQUIPMENT


Verify the mechanics before and during use.
Shut down the mechanics immediately if necessary.
Failure to follow these instructions can result in equipment damage.
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Specific Safety Information
Hanging Loads
Overview
As the Lexium MAX can have a large weight, take care especially during transport and installation.
WARNING
HANGING LOADS
Do not stand under hanging loads.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Specific Safety Information
Attachments and Modifications
Overview
If different products are transported by the portal robot mechanics, then the product pickup must
be modified consequently. For this reason, it is possible to build different product pickups (tool
mounting) onto the flange. It must be ensured in this respect that the articulation movement is not
restricted and/or that no motion errors can result from the modifications. Attachments and rebuilds
may not influence the operation of the protective devices in any way.
WARNING
MECHANICAL BREAKDOWN




Do not drill into or change the axes.
Do not change the cable drag chains.
Do not change components of movable mechanics.
Do not use third-party devices or components that have not been expressly approved by
Schneider Electric.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
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Specific Safety Information
34
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Operating Manual
System Overview
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Chapter 2
System Overview
System Overview
What Is in This Chapter?
This chapter contains the following sections:
Section
Topic
Page
2.1
Product Overview Lexium MAX Series
36
2.2
Typecodes
54
2.3
Typeplate
65
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System Overview
Section 2.1
Product Overview Lexium MAX Series
Product Overview Lexium MAX Series
What Is in This Section?
This section contains the following topics:
Topic
36
Page
Product Overview Lexium MAXS• Series
37
Product Overview Lexium MAXH• Series
40
Product Overview Lexium MAXP• Series
42
Product Overview Lexium MAXR•2 Series
45
Product Overview Lexium MAXR•3 Series
48
Product Overview Lexium MAXK• Series
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System Overview
Product Overview Lexium MAXS• Series
Overview
The Lexium MAXS• module consists of:
Two linear axes Lexium PAS• mounted in parallel
 Two carriages (one on each axis)
 Two guide types:
 Ball bearing guide or
 Roller guide



Drive element with gearbox and motor (option)
Synchronous shaft
Components Overview
Components of Lexium MAXS•:
1
Lexium PAS• linear axis
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System Overview
Characteristics of the Lexium MAXS•
The Lexium MAXS• series provides the following features:
Motor installation via compact and flexible coupling system
 Different stroke lengths
 Integration into systems and machines due to axis bodies with T-slots

Drive Element Positions
The linear axes and the drive element are stationary while the carriages move in order to transport
loads. The linear axes have on their end blocks on both sides hollow shafts, where the drive
element or the synchronous shaft can be installed.
Both linear axes are connected to each other via the synchronous shaft.
If the drive element is attached on the right-hand side, the right axis is driven, while the left axis is
the shaft driven axis.
The following graphics show the drive element attachment on the right and the drive element
attachment on the left:
1
38
Drive element attachment on the right
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System Overview
2
Drive element attachment on the left
For more information about the particular axes, refer to PAS product manuals (see page 10).
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System Overview
Product Overview Lexium MAXH• Series
Overview
The Lexium MAXH• modules consist of:
Two linear axes mounted in parallel:
 Lexium PAS• driven axis
 Lexium PAS• support axis




Two carriages (one on each axis)
Two guide types:
 Ball bearing guide or
 Roller guide
Drive element with gearbox and motor (option)
Components Overview
Components of Lexium MAXH•:
1
2
40
Lexium PAS• driven axis
Lexium PAS• support axis
EIO0000002230 07/2016
System Overview
Characteristics of the Lexium MAXH•
The Lexium MAXH• series provides the following features:
Motor installation via compact and flexible coupling system
 Different stroke lengths
 Integration into systems and machines due to axis bodies with T-slots

Drive Element Positions
The linear axes and the drive element are stationary while the carriages move in order to transport
loads.
The linear axes have on their end blocks on both sides hollow shafts, where the drive element can
be installed. Both linear axes are connected to each other mechanically.
If the drive element is attached on the right-hand side, the left axis is driven while the right axis is
the support axis, driven via the load mounted on both carriages.
The following graphics show the drive element attachment right or the drive element attachment
left:
1
Drive element attachment right
2
Drive element attachment left
For more information about the particular axes, refer to PAS product manuals (see page 10).
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System Overview
Product Overview Lexium MAXP• Series
Overview
The Lexium MAXP• is a multi-axis system, which can operate above the working area in x- and zdirection. It consists of the following toothed belt-driven axes:


Lexium MAXH• double axis
Lexium CAS4• or Lexium CAS3• cantilever axis.
Components Overview
Components of Lexium MAXP•, in this example with a Lexium CAS4• axis:
1
2
3
Lexium MAXH• double axis
Lexium CAS3• or the Lexium CAS4• cantilever axis
Cable drag chains
The Lexium MAXH• double axis (1) is installed to an installation surface. The Lexium CAS3• or the
Lexium CAS4• cantilever axes (2) are installed to the carriages of the Lexium MAXH• double axis.
The cantilever axis is installed vertically to the carriages of the Lexium MAXH•. Alongside the axes,
there are cable drag chains (3) to wire the Lexium MAXP•.
For more information about the particular axes, refer to CAS or PAS product manuals
(see page 10).
42
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System Overview
Operating Directions
Each axis allows to operate in two different directions above the working area:
Axis type
Short form axis type
Direction of movement
Lexium MAXH•
H•
X-direction (horizontal)
Lexium CAS3• or Lexium CAS4•
C3 or C4
Z-direction (vertical)
Due to this construction, the portal robot can handle heavy loads on long travel paths in x-direction
and short travel paths in z-direction.
The portal robot is always driven by a toothed belt.
Working Area
The illustration below shows the working area of the Lexium MAXP• with the maximum strokes in
x- and z- direction.
For detailed information on stroke values, refer to Technical Data (see page 104) of the
corresponding axis.
General Characteristics of the Lexium MAXP•
The Lexium MAXP• series provides the following features:
Motor installation via compact and flexible coupling system
 Different stroke lengths

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System Overview


Integration into systems and machines due to axis bodies with T-slots
Installation of threads with counterbores for locating dowels at the endplate of the z-axis for
reproducible mounting of the payload
Guide Types
There are two guide types available for the Lexium MAXP• series. The following table illustrates
the particular Lexium MAXP• series and the guide type, they can be equipped with. For a detailed
name description of the Lexium MAXP• series, refer to Typecode (see page 62).
44
Roller guide
Recirculating ball bearing
MAXP12•-H41BR••••-C31BC••••
—
MAXP12•-H41BR••••-C41BR••••
—
MAXP22•-H42BR••••-C32BC••••
MAXP22•-H42BB••••-C32BC••••
MAXP22•-H42BR••••-C42BR••••
MAXP22•-H42BB••••-C42BB••••
MAXP32•-H43BR••••-C34BC••••
MAXP32•-H43BB••••-C34BC••••
MAXP32•-H43BR••••-C43BR••••
MAXP32•-H43BB••••-C43BB••••
—
MAXP42•-H44BB••••-C44BB••••
EIO0000002230 07/2016
System Overview
Product Overview Lexium MAXR•2 Series
Overview
The Lexium MAXR•2 is a double-axis system, which can operate above the working area in x-, ydirection. It consists of the following toothed belt-driven axes:
 Lexium MAXS• double axis
 Lexium MAXH• double axis or Lexium PAS• portal axis
Components Overview
Components of Lexium MAXR•2, in this example with a Lexium MAXH• axis:
1
2
3
Lexium MAXS• double axis
Lexium MAXH• double axis or Lexium PAS• portal axis
Cable drag chains
The Lexium MAXS• double axis (1) is installed to an installation surface. The Lexium MAXH•
double axis or the Lexium PAS• portal axis (2) are installed to the carriages of the Lexium MAXS•.
Alongside the axes, there are cable drag chains (3) to wire the Lexium MAXR•2.
For more information about the particular axes, refer to PAS product manuals (see page 10).
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45
System Overview
Operating Directions
Each axis allows the Lexium MAXR•2 portal robot to operate in two different directions above the
working area:
Axis type
Short form axis type
Direction of movement
Lexium MAXS•
S•
X-direction (horizontal)
Lexium MAXH• or Lexium PAS•
H•
P•
Y-direction (horizontal)
Due to this construction, the portal robot can handle heavy loads on long travel paths in x- and ydirection.
The portal robot is always driven by a toothed belt.
Working Area
The illustration below shows the working area of the Lexium MAXR•2 with the maximum strokes in
x- and y- direction.
For detailed information on stroke values, refer to Technical Data (see page 123) of the
corresponding axis.
46
EIO0000002230 07/2016
System Overview
General Characteristics of the Lexium MAXR•2
The Lexium MAXR•2 series provides the following features:
Motor installation via compact and flexible coupling system
 Different stroke lengths
 Integration into systems and machines due to axis bodies with T-slots
 Installation of threads with counter-bores for locating dowels at the end plate of the y-axis for
reproducible mounting of the payload

Guide Types
There are two guide types available for the Lexium MAXR•2 series. The following table illustrates
the particular Lexium MAXR•2 series and the guide type, they can be equipped with. For a detailed
name description of the Lexium MAXR•2 series, refer to Typecode (see page 62).
Roller guide
Recirculating ball bearing
MAXR12•-S41BR••••-P41BR••••
—
MAXR12•-S41BR••••-H41BR••••
—
MAXR22•-S42BR••••-P42BR••••
MAXR22•-S42BB••••-P42BB••••
MAXR22•-S42BR••••-H42BR••••
MAXR22•-S42BB••••-H42BB••••
MAXR32•-S43BR••••-P43BR••••
MAXR32•-S43BB••••-P43BB••••
MAXR32•-S43BR••••-H43BR••••
MAXR32•-S43BB••••-H43BB••••
—
MAXR42•-S44BB••••-H44BB••••
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47
System Overview
Product Overview Lexium MAXR•3 Series
Overview
The Lexium MAXR•3 is a triple-axis system, which can operate above the working area in x-, yand z-direction. It consists of the following toothed belt-driven axes:
 Lexium MAXS• double axis
 Lexium MAXH• double axis
 Lexium CAS3• or Lexium CAS4• cantilever axis
Components Overview
Components of Lexium MAXR•3, in this example with a Lexium CAS4• axis:
1
2
3
4
Lexium MAXS• double axis
Lexium MAXH• double axis
Lexium CAS3• or the Lexium CAS4• cantilever axis
Cable drag chains
The Lexium MAXS• double axis (1) is installed to an installation surface. The Lexium MAXH•
double axis (2) is installed to the carriages of the Lexium MAXS• double axis. The Lexium CAS3•
or the Lexium CAS4• cantilever axes (3) are installed vertically to the carriages of the Lexium
MAXH• double axis (2). Alongside the axes, there are cable drag chains (4) to wire the Lexium
MAXR•3.
48
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System Overview
For more information about the particular axes, refer to CAS or PAS product manuals
(see page 10).
Operating Directions
Each axis allows the Lexium MAXR•3 portal robot to operate in up to three different directions
above the working area:
Axis type
Short form axis type
Direction of movement
Lexium MAXS•
S•
X-direction (horizontal)
Lexium MAXH•
H•
Y-direction (horizontal)
Lexium CAS3• or Lexium CAS4•
C3 or C4
Z-direction (vertical)
Due to this construction, the portal robot can handle heavy loads on long travel paths in x- and ydirection, and short travel paths in z-direction.
The portal robot is always driven by a toothed belt.
Working Area
The illustration below shows the working area of the Lexium MAXR•3 with the maximum strokes in
x, y- and z- direction.
For detailed information on stroke values, refer to Technical Data (see page 142) of the
corresponding axis.
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49
System Overview
General Characteristics of the Lexium MAXR•3
The Lexium MAXR•3 series provides the following features:
Motor installation via compact and flexible coupling system
 Different stroke lengths
 Integration into systems and machines due to axis bodies with T-slots
 Installation of threads with counter-bores for locating dowels at the end plate of the z-axis for
reproducible mounting of the payload

Guide Types
There are two guide types available for the Lexium MAXR•3 series. The following table illustrates
the particular Lexium MAXR•3 series and the guide type, they can be equipped with. For a detailed
name description of the Lexium MAXR•3 series, refer to Typecode (see page 62).
50
Roller guide
Recirculating ball bearing
MAXR13•-S41BR••••-H41BR••••-C31BC••••
—
MAXR13•-S41BR••••-H41BR••••-C41BR••••
—
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System Overview
Roller guide
Recirculating ball bearing
MAXR23•-S42BR••••-H42BR••••-C32BC••••
MAXR23•-S42BB••••-H42BB••••-C32BC••••
MAXR23•-S42BR••••-H42BR••••-C42BR••••
MAXR23•-S42BB••••-H42BB••••-C42BB••••
MAXR33•-S43BR••••-H43BR••••-C34BC••••
MAXR33•-S43BB••••-H43BB••••-C34BC••••
MAXR33•-S43BR••••-H43BR••••-C43BR••••
MAXR33•-S43BB••••-H43BB••••-C43BB••••
—
MAXR43•-S44BB••••-H44BB••••-C44BB••••
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51
System Overview
Product Overview Lexium MAXK• Series
Overview
The Lexium MAXK• modules are customized applications, which can operate above the working
area in x- and/or y- and/or z-direction. It consists either of toothed belt axis and/or ball screw axis.
All information about technical data and characteristics can be found in the delivered product data
sheet and the according product manuals of the CAS, PAS and TAS axes (see page 10).
NOTE: The following description is an example of a customized Lexium MAXK•.
The Lexium MAXK• can consist of:
Lexium MAXS• double axis
 Lexium MAXH• double axis
 Lexium PAS4• portal axis
 Lexium TAS4• table axis
 Lexium CAS• cantilever axis

Components Overview
Example of a Lexium MAXK•:
1
2
3
4
5
52
Lexium MAXS• double axis
Lexium MAXH• double axis
Lexium PAS4• portal axis
Rotation axis
Cable drag chains
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System Overview
The Lexium MAXS• double axis (1) is installed to an installation surface. The Lexium MAXH•
double axis (2) is installed to the carriages of the Lexium MAXS• double axis. The Lexium PAS4•
portal axis (3) is installed vertically to the carriages of the Lexium MAXH• double axis (2). The
rotation axis (4) is mounted to the carriage of the Lexium PAS4• portal axis. Alongside the axes,
there are cable drag chains (5) to wire the Lexium MAXK•.
Operating Direction
For information about the operating direction of the specified Lexium MAXK•, refer to the provided
product data sheet of the axis.
Working Area
For information about the working areas of the specified Lexium MAXK•, refer to the provided
product data sheet of the axis.
General Characteristics of the Lexium MAXK•
The Lexium MAXK• series provides the following features:
 Motor installation via compact and flexible coupling system
 Different stroke lengths
 Integration into systems and machines due to axis bodies with T-slots
Guide Types
There are two guide types available for the Lexium MAXK• series.
For more information about the guide types of the specified Lexium MAXK•, refer to the provided
product data sheet of the axis.
For a detailed name description of the Lexium MAXK• series, refer to Typecode (see page 64).
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53
System Overview
Section 2.2
Typecodes
Typecodes
What Is in This Section?
This section contains the following topics:
Topic
54
Page
Typecode of the Lexium MAXH• and the Lexium MAXS• Series
55
Typecode of the Lexium MAXP• Series
58
Typecode of the Lexium MAXR•2 Series
60
Typecode Lexium MAXR•3 Series
62
Typecode Lexium MAXK• Series
64
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System Overview
Typecode of the Lexium MAXH• and the Lexium MAXS• Series
Overview
To find your appropriate machine information, refer to the type plate located on your machine.
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System Overview
56
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System Overview
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57
System Overview
Typecode of the Lexium MAXP• Series
Overview
To find your appropriate machine information, refer to the type plate located on your machine.
58
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System Overview
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System Overview
Typecode of the Lexium MAXR•2 Series
Overview
To find your appropriate machine information, refer to the type plate located on your machine.
60
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System Overview
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61
System Overview
Typecode Lexium MAXR•3 Series
Overview
To find your appropriate machine information, refer to the type plate located on your machine.
62
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System Overview
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63
System Overview
Typecode Lexium MAXK• Series
Overview
64
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System Overview
Section 2.3
Typeplate
Typeplate
Typeplate Lexium MAX
Overview
The typeplate is positioned on the x-axis near the motor.
1
2
3
4
5
6
7
8
9
10
11
Device name
ID number
Serial number
Date of manufacture
Weight of product
Data matrix code
Product order number
Sales order number
Country of origin
Schneider Electric logo
Production site
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System Overview
66
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Operating Manual
Technical Data
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Chapter 3
Technical Data of the Lexium MAX Series
Technical Data of the Lexium MAX Series
What Is in This Chapter?
This chapter contains the following sections:
Section
Topic
Page
3.1
Ambient Conditions
68
3.2
Positioning Accuracy and Motor
69
3.3
Mechanical Data of the Lexium MAXS• Series
70
3.4
Mechanical Data of the Lexium MAXH• Series
87
3.5
Mechanical Data of the Lexium MAXP• Series
104
3.6
Mechanical Data of the Lexium MAXR•2 Series
123
3.7
Mechanical Data of the Lexium MAXR•3 Series
142
3.8
Mechanical Data of the Lexium MAXK• Series
161
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67
Technical Data
Section 3.1
Ambient Conditions
Ambient Conditions
Ambient Conditions
Overview
Procedure
Parameter
Operation
Class 3 K3
Transport
Long-term storage in
transport packaging
Value
Ambient temperature
0 °C ... +50°C / +32°F ... +122°F
Condensation
prohibited
Formation of ice
prohibited
Relative humidity
5% ... 85%
Class 2 K2
Ambient temperature
-25°C ... +70°C / -13°F ... +158°F
Condensation
prohibited
Formation of ice
prohibited
Other liquid
prohibited
Relative humidity
5% ... 85%
Class 1 K3
Ambient temperature
-25...+55 °C (-13...+131 °F)
Condensation
prohibited
Formation of ice
prohibited
Other liquid
prohibited
Relative humidity
5% ... 85%
Specification
IEC/EN 60721-33
IEC/EN 60721-32
IEC/EN 60721-31
NOTE: Store the portal robot in a clean and dry room.
68
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Technical Data
Section 3.2
Positioning Accuracy and Motor
Positioning Accuracy and Motor
Positioning Accuracy and Repeatability
Overview
Positioning accuracy is the tolerance between the specified position and end position reached,
measured at the carriage. To determine this value, the carriage is moved from different directions
to the end position at different velocities.
Repeatability is the accuracy that allows to move back to a previous position again under the same
conditions. To determine this value, the carriage is moved from the same direction to the end
position at the same velocity.
Influencing Factors
Positioning accuracy and repeatability depend on various factors such as:
Motor type
 Ambient temperature
 Load changes
 Different velocities
 Different accelerations
 Pitch of the toothed belt
 Stiffness of the toothed belt
 Accuracy of the switching point of the sensors
 Backlash of various components (for example, gearbox)
 Friction (for example, ball bearings, guide carriage, rollers, ball screw drive, toothed belt, cover
strip)

Motor
For more information about the motor, refer to the corresponding Motor Manual.
Gearbox
For more information about the gearbox, refer to the corresponding Gearbox Manual.
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Technical Data
Section 3.3
Mechanical Data of the Lexium MAXS• Series
Mechanical Data of the Lexium MAXS• Series
What Is in This Section?
This section contains the following topics:
Topic
70
Page
MAXS1•BR••••
71
MAXS2•BR•••• and MAXS2•BB••••
74
MAXS3•BR•••• and MAXS3•BB••••
79
MAXS4•BB••••
84
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Technical Data
MAXS1•BR••••
Technical Data - MAXS1•BR••••
See dimensional drawing MB536.090-R/L
Value pairs with / without cover strip are separated by “/”
Parameter
Unit
MAXS1BR
Carriage type 2
Toothed belt drive
–
15HTD-3M
Guide type
–
Roller guide
Typical payload
kg (lb)
15 (33.06)
Carriage length
mm (in)
297 (11.7) / 200 (7.9)
Feed constant
mm/rev. (in/rev.)
84 (3.3)
Effective diameter toothed belt pulley
mm (in)
26.738 (1.1)
Maximum feed force Fxmax
N (lbf)
450 (101.16)
Maximum velocity1)
m/s (ft/s)
8 (26.3)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
6 (53.10)
Breakaway torque 0-stroke axis
Nm (lbf*in)
0.6 (5.31)
Breakaway torque per additional pair of
carriage
Nm (lbf*in)
0.2 (1.77)
Moment of inertia 0-stroke axis
kg*cm² (lb*in²)
2.5 (0.85) / 2.2 (0.8)
Moment of inertia synchronous shaft per
m
kg*cm²/m
(lb*in²/in)
0.14 (0.047)
Moment of inertia per additional pair of
carriage
kg*cm² (lb*in²)
2.0 (0.68) / 1.6 (0.55)
Moment of inertia per m stroke
kg*cm²/m
(lb*in²/in)
0.2 (0.06)
Moment of inertia per kg payload
kg*cm²/kg
(lb*in²/lb)
1.8 (0.6)
Max. force Fydynmax
N (lbf)
990 (222.6)
Carriage type 4
377 (14.8) / 280
(11.1)
3.0 (1.03) / 2.6 (0.88)
2.4 (0.82) / 2.0
(0.68))
Max. force Fzdynmax
N (lbf)
645 (145)
Max. force Mydynmax
Nm (lbf*in)
22 (4.9)
56 (12.6)
Max. force Mzdynmax
Nm (lbf*in)
25 (221.26)
64 (566.44)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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71
Technical Data
Parameter
Unit
MAXS1BR
Max. force Mxdynmax related on
distance (di) between axis body
Nm (lbf*in)
35 (309.8)
(at di=120 mm (4.72 in))
Mass 0 stroke axis
kg (lb)
4.0 (8.80) / 3.2 (7.1)
Mass synchronous shaft and distance
profiles per m
kg/m (lb/in)
3.1 (6.83)
Carriage type 2
Mass per additional pair of carriage (with kg (lb)
axis body)
2.6 (5.73) / 1.8 (4.0)
Carriage type 4
4.6 (10.1) / 3.8 (8.4)
3.2 (7.05) / 2.4 (5.3)
Mass per m of stroke
kg (lb)
4.5 (9.92)
Moving mass pair of carriage
kg (lb)
1.2 (2.6) / 1.0 (2.2)
1.4 (3.1) / 1.2 (2.6)
Maximum stroke
mm (in)
2880 (113.39) / 3000
(118.1)
2800 (110.24) / 2920
(115)
Minimum stroke2)
mm (in)
125 (4.9)
Minimum distance (di) between axis
body
mm (in)
100 (3.94)
Maximum distance (di) between axis
body
mm (in)
1400 (55.11)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
Diameter motor shaft
mm (in)
6.35...14 (0.25...0.55)
Cross section axis body (W x H)
mm (in)
40 x 40 (1.6 x 1.6)
Axial area moment of inertia
mm4 (in4)
153280 (6034.6) / 217860 (8577.1)
Modulus of elasticity
N/mm2 (psi)
72000 (10442717.1)
Load rating linear guide Cstat
N (lbf)
8920 (2005.3)
Load rating linear guide Cdyn
N (lbf)
15840 (3561)
Service Life
km (mi)
30000 (18641)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
72
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73
Technical Data
MAXS2•BR•••• and MAXS2•BB••••
Technical Data - MAXS2•BR••••
See dimensional drawing MB536.100-R/L.
Value pairs with / without cover strip are separated by “/”
Parameter
Unit
MAXS2BR
Carriage type Carriage type Carriage type
1
2
4
Toothed belt drive
–
25HTD-5M
Guide type
–
Roller guide
Typical payload
kg (lb)
25 (55.11)
Carriage length
mm (in)
303 (11.89) /
206 (8.11)
Feed constant
mm/rev. (in/rev.)
155 (6.10)
Effective diameter toothed belt pulley
mm (in)
49.338 (1.9)
Maximum feed force Fxmax
N (lbf)
1200 (269.77)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
30 (265.52)
Breakaway torque 0-stroke axis
Nm (lbf*in)
2.4 (21.24)
Breakaway torque per additional pair of
carriage
Nm (lbf*in)
0.4 (3.5)
Moment of inertia 0-stroke axis
kg*cm² (lb*in²)
19.0 (6.49) /
16.8 (5.7)
Moment of inertia synchronous shaft per
m
kg*cm²/m
(lb*in²/in)
0.94 (0.32)
Moment of inertia per additional pair of
carriage
kg*cm² (lb*in²)
13.0 (4.44) /
10.8 (3.69)
Moment of inertia per m stroke
kg*cm²/m
(lb*in²/in)
2.4 (0.82)
Moment of inertia per kg payload
kg*cm²/kg
(lb*in²/lb)
6.1 (2.08)
Max. force Fydynmax
N (lbf)
990 (222.6)
Max. force Fzdynmax
N (lbf)
645 (145)
Max. force Mydynmax
Nm (lbf*in)
36 (318.6)
363 (14.29) /
266 (10.5)
483 (19.02) /
386 (15.2)
21.6 (7.38) /
19.4 (6.6)
27.2 (9.29) /
25.0 (8.5)
15.8 (5.49) /
13.6 (4.64)
21.4 (7.31) /
19.2 (6.56)
62 (548.8)
112 (991.3)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
MAXS2BR
Carriage type Carriage type Carriage type
1
2
4
Max. force Mzdynmax
Nm (lbf*in)
42 (371.73)
72 (637.25)
Max. force Mxdynmax related on
distance (di) between axis body
Nm (lbf*in)
45 (398.3)
(at di=140 mm (5.5 in))
Mass 0 stroke axis
kg (lb)
9.4 (20.7) /
7.8 (17.2)
Mass synchronous shaft and distance
profiles per m
kg/m (lb/in)
6.2 (13.7)
130
(1150.59)
10.4 (22.9) /
8.8 (196.4)
12.4 (27.3) /
10.8 (23.8)
6.0 (13.22) /
4.8 (10.6)
7.8 (17.20) /
6.6 (14.6)
Mass per additional pair of carriage (with kg (lb)
axis body)
5.0 (11.02) /
3.8 (8.4)
Mass per m of stroke
kg/m (lb/in)
9.2 (20.28)
Moving mass pair of carriage
kg (lb)
2.2 (4.85) /
1.8 (4.0)
2.6 (5.73) /
2.4 (5.3)
3.6 (7.94) /
3.2 (7.1)
Maximum stroke
mm (in)
5540
(218.11) /
5660 (222.8)
5480
(215.75) /
5600 (220.5)
5360
(211.02) /
5480 (215.7)
Minimum stroke2)
mm (in)
130 (5.11)
Minimum distance (di) between axis
body
mm (in)
110 (4.33)
Maximum distance (di) between axis
body
mm (in)
1800 (70.86)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
Diameter motor shaft
mm (in)
6.35...20 (0.25...0.79)
Cross section axis body (W x H)
mm (in)
60 x 60 (2.36 x 2.36)
Axial area moment of inertia (Ix / Iy
mm4
870780 (34282.6) / 1303220 (51307.7)
Modulus of elasticity
N/mm2 (psi)
72000 (10442717.1)
Load rating linear guide Cstat
N (lbf)
8920 (2005.3)
Load rating linear guide Cdyn
N (lbf)
15840 (3561)
Service Life
km (mi)
30000 (18641)
(in4)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXS2•BB••••
See dimensional drawing MB536.100-R/L.
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75
Technical Data
Value pairs with / without cover strip are separated by “/”
Parameter
Unit
MAXS2BB
Carriage type Carriage type Carriage type
1
2
4
Toothed belt drive
–
25HTD-5M
Guide type
–
Ball bearing guide
Typical payload
kg (lb)
75 (165.4)
Carriage length
mm (in)
303 (11.9) /
206 (8.1)
Feed constant
mm/rev. (in/rev.)
155 (6.10)
Effective diameter toothed belt pulley
mm (in)
49.338 (1.9)
Maximum feed force Fxmax
N (lbf)
1200 (269.8)
Maximum velocity1)
m/s (ft/s)
5 (16.4)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lbf*in)
30 (265.5)
Breakaway torque 0-stroke axis
Nm (lbf*in)
3.6 (31.9)
Breakaway torque per additional pair of
carriage
Nm (lbf*in)
1.6 (14.2)
Moment of inertia 0-stroke axis
kg*cm² (lb*in²)
20.6 (7.1) /
18.4 (6.3)
Moment of inertia synchronous shaft per
m
363 (14.3) /
266 (10.5)
483 (19) / 386
(15.2)
22.6 (7.7) /
20.4 (7.0)
27.5 (9.4) /
25.0 (8.5)
kg*cm²/m
(lb*in²/in)
0.94 (0.32)
Moment of inertia per additional pair of
carriage
kg*cm² (lb*in²)
14.6 (5) / 12.4 16.8 (5.7) /
(4.2)
14.6 (5)
21.4 (7.3) /
19.2 (6.6)
Moment of inertia per m stroke
kg*cm²/m
(lb*in²/in)
2.4 (0.8)
Moment of inertia per kg payload
kg*cm²/kg
(lb*in²/lb)
6.1 (2.1)
Max. force Fydynmax
N (lbf)
4215 (947.6)
Max. force Fzdynmax
N (lbf)
4215 (947.6)
Max. force Mydynmax
Nm (lbf*in)
148 (1310)
388 (3434.1)
724 (6407.9)
290 (2566.7)
543 (4806)
Max. force Mzdynmax
Nm (lbf*in)
110 (973.6)
Max. force Mxdynmax related on
distance (di) between axis bodies
Nm (lbf*in)
280 (2478.2)
(at di=140 mm (5.5 in))
Mass 0 stroke axis
kg (lb)
10.2 (22.5) /
8.6 (19)
11.2 (24.7) /
9.6 (21.2)
13.2 (29.1) /
11.6 (25.6)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
76
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Technical Data
Parameter
Unit
MAXS2BB
Carriage type Carriage type Carriage type
1
2
4
Mass synchronous shaft and distance
profiles per m
kg/m (lb/in)
6.2 (13.7)
Mass of additional pair of carriage (with
axis body)
kg (lb)
5.8 (12.8) /
4.4 (9.7)
Mass per m of stroke
kg/m (lb/in)
11.2 (24.7)
Moving mass pair of carriage
kg (lb)
2.4 (5.3) / 2.0
(4.4)
Maximum stroke
mm (in)
5540 (218.1) / 5480 (215.7) / 5360 (211) /
5660 (222.8) 5600 (220.5) 5480 (215.7)
Minimum stroke2)
mm (in)
9 (0.35)
Minimum distance (di) between axis
bodies
mm (in)
110 (4.33)
Maximum distance (di) between axis
bodies
mm (in)
1800 (70.86)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
Diameter motor shaft
mm (in)
6.35...20 (0.25...0.79)
Cross section axis bodies (W x H)
mm (in)
Axial area moment of inertia (Ix / Iy)
4
6.8 (15) / 5.4
(12)
8.8 (19.4) /
7.4 (16.3)
2.8 (6.1) / 2.4
(5.3)
3.6 (7.9) / 3.2
(7.1)
60 x 60 (2.36 x 2.36)
4
mm (in )
870780 (34282.6) / 1303220 (51307.7)
N/mm (psi)
72000 (10442717.1)
Load rating linear guide Cstat
N (lbf)
96800 (21761.51)
Load rating linear guide Cdyn
N (lbf)
56800 (12769.15)
Service Life
km (mi)
30000 (18641)
Modulus of elasticity
2
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.100-R/L
78
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Technical Data
MAXS3•BR•••• and MAXS3•BB••••
Technical Data - MAXS3•BR••••
See dimensional drawing MB536.110-R/L.
Value pairs with / without cover strip are separated by “/”
Parameter
Unit
MAXS3BR
Carriage type Carriage type Carriage type
1
2
4
Toothed belt drive
–
30HTD-5M
Guide type
–
Roller guide
Typical payload
kg (lb)
50 (110.23)
Carriage length
mm (in)
364 (14.33) /
244 (9.60)
Feed constant
mm/rev. (in/rev.)
205 (8.07)
Effective diameter toothed belt pulley
mm (in)
65.254 (2.57)
Maximum feed force Fxmax
N (lbf)
1650 (371)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
54 (478)
Breakaway torque 0-stroke axis
Nm (lbf*in)
5 (44.25)
Breakaway torque per additional pair of
carriage
Nm (lbf*in)
0.6 (5.31)
Moment of inertia 0-stroke axis
kg*cm² (lb*in²)
74.1 (25.32) /
64.3 (21.97)
Moment of inertia synchronous shaft per
m
kg*cm²/m
(lb*in²/in)
4.37 (1.5)
Moment of inertia per additional pair of
carriage
kg*cm² (lb*in²)
48.8 (16.68) /
40.2 (13.74)
Moment of inertia per m stroke
kg*cm²/m
(lb*in²/in)
5.0 (1.7)
Moment of inertia per kg payload
kg*cm²/kg
(lb*in²/lb)
10.7 (3.65)
Max. force Fydynmax
N (lbf)
2640 (593.5)
Max. force Fzdynmax
N (lbf)
1560 (350.7)
434 (17.09) /
314 (12.36)
574 (22.6) /
454 (17.87)
84.0 (28.70) /
75.2 (25.7)
106.2 (36.29)
/ 94.4 (32.26)
58.4 (19.96) /
49.8 (17.02)
77.8 (26.59) /
69.2 (23.65)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
MAXS3BR
Carriage type Carriage type Carriage type
1
2
4
Max. torque Mydynmax
Nm (lbf*in)
102 (902.77)
174
(1540.03)
320
(2832.24)
Max. torque Mzdynmax
Nm (lbf*in)
129
(1141.75)
220
(1947.17)
405
(3584.55)
Max. torque Mxdynmax related on
distance (di) between axis body
Nm (lbf*in)
125 (1106.34)
(at di=160 mm (6.3 in))
Mass 0 stroke axis
kg (lb)
21.2 (46.7) /
17.8 (39.24)
Mass synchronous shaft and distance
profiles per m
kg/m (lb/in)
12.2 (26.9)
23.2 (51.15) /
19.8 (43.65)
27.2 (60) /
23.8 (52.5)
Mass per additional pair of carriage (with kg (lb)
axis body)
10.4 (22.93) / 12.4 (27.34) /
7.6 (16.76)
9.6 (21.16)
Mass per m of stroke
kg/m (lb/in)
16.0 (35.27)
Moving mass pair of carriage
kg (lb)
4.6 (10.14) /
3.8 (8.38)
5.6 (12.35) /
4.8 (10.58)
7.4 (16.31) /
6.6 (14.55)
Maximum stroke
mm (in)
5450
(214.57) /
5600 (220.5)
5380
(211.81) /
5530 (217.7)
5240 (206.3) /
5390 (212.2)
Minimum stroke2)
mm (in)
175 (6.89)
Minimum distance (di) between axis
body
mm (in)
120 (4.72)
Maximum distance (di) between axis
body
mm (in)
2300 (90.6)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
Diameter motor shaft
mm (in)
12...25 (0.47 ... 0.98)
Cross section axis body (W x H)
mm (in)
80 x 80 (3.14 x 3.14)
Axial area moment of inertia (Ix / Iy)
mm4
2570520 (101201.3) / 3734420 (147024)
Modulus of elasticity
N/mm2 (psi)
72000 (10442717.1)
Load rating linear guide Cstat
N (lbf)
19400 (4361.3)
Load rating linear guide Cdyn
N (lbf)
34000 (7643.5)
Service Life
km (mi)
30000 (18641)
(in4)
16.4 (36.15) /
13.6 (29.98)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXS3•BB••••
See dimensional drawing MB536.110-R/L.
80
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Technical Data
Value pairs with / without cover strip are separated by “/”
Parameter
Unit
MAXS3BB
Carriage type Carriage type Carriage type
1
2
4
Toothed belt drive
–
30HTD-5M
Guide type
–
Ball bearing guide
Typical payload
kg (lb)
180 (396.8)
Carriage length
mm (in)
364 (14.3) /
244 (9.60)
Feed constant
mm/rev. (in/rev.)
205 (8.07)
Effective diameter toothed belt pulley
mm (in)
65.254 (2.45)
Maximum feed force Fxmax
N (lbf)
1650(371)
Maximum velocity1)
m/s (ft/s)
5 (16.4)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lbf*in)
54 (478)
Breakaway torque 0-stroke axis
Nm (lbf*in)
7 (62)
Breakaway torque per additional pair of
carriage
Nm (lbf*in)
2.6 (23)
Moment of inertia 0-stroke axis
kg*cm² (lb*in²)
78.0 (26.7) /
69.2 (23.6)
Moment of inertia synchronous shaft per
m
kg*cm²/m
(lb*in²/in)
4.37 (1.5)
Moment of inertia per additional pair of
carriage
kg*cm² (lb*in²)
52.4 (17.9) /
43.8 (15)
Moment of inertia per m stroke
kg*cm²/m
(lb*in²/in)
5.0 (1.7)
Moment of inertia per kg payload
kg*cm²/kg
(lb*in²/lb)
10.7 (3.65)
Max. force Fydynmax
N (lbf)
6615 (1487.1)
434 (17.1) /
314 (12.36)
574 (22.6) /
454 (17.87)
86.0 (29.4) /
77.2 (26.4)
104.8 (35.8) /
96.0 (32.8)
60.4 (20.6) /
51.8 (17.7)
79.8 (27.3) /
71.2 (24.3)
Max. force Fzdynmax
N (lbf)
6615 (1487.1)
Max. force Mydynmax
Nm (lbf*in)
324
(2867.64)
758
(6947.83)
1374
(12160.92)
Max. force Mzdynmax
Nm (lbf*in)
243 (2150.7)
568 (5027)
1030
(9116.3)
Max. force Mxdynmax related on
distance (di) between axis bodies
Nm (lbf*in)
530 (4690.89)
(at di=160 mm (6.3 in))
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
MAXS3BB
Carriage type Carriage type Carriage type
1
2
4
Mass 0 stroke axis
kg (lb)
23.6 (52.3) /
19.8 (43.7)
25.2 (55.6) /
21.4 (47.2)
29.2 (64.4) /
25.4 (55.6)
Mass synchronous shaft and distance
profiles per m
kg/m (lb/ft)
12.2 (26.9)
Mass of additional pair of carriage (with
axis body)
kg (lb)
11.8 (26) / 8.6 14.0 (30.9) /
(18.95)
10.8 (23.80)
18.2 (40.1) /
15.0 (33.06)
Mass per m of stroke
kg/m (lb/ft)
19 (41.9)
Moving mass pair of carriage
kg (lb)
5.0 (11) / 4.2
(9.25)
Maximum stroke
mm (in)
5450 (214.6) / 5380 (211.8) / 5240 (206.3) /
5600 (220.5) 5530 (217.7) 5390 (212.2)
Minimum stroke2)
mm (in)
11 (0.43)
Minimum distance (di) between axis
bodies
mm (in)
120 (4.72)
Maximum distance (di) between axis
bodies
mm (in)
2300 (90.6)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
5.8 (12.8) /
5.0 (11.02)
7.6 (16.8) /
6.8 (14.99)
Diameter motor shaft
mm (in)
12...25 (0.47...0.98)
Cross section axis bodies (W x H)
mm (in)
80 x 80 (3.14 x 3.14)
Axial area moment of inertia (Ix / Iy)
mm4 (in4)
2570520 (101201.3) / 3734420 (147024)
Modulus of elasticity
2
N/mm (psi)
72000 (10442717.1)
Load rating linear guide Cstat
N (lbf)
153600 (34530.65
Load rating linear guide Cdyn
N (lbf)
89200 (20053)
Service Life
km (mi)
30000 (18641)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.110-R/L
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83
Technical Data
MAXS4•BB••••
Technical Data - MAXS4•BB••••
See dimensional drawing MB536.120-R/L.
Value pairs with / without cover strip are separated by “/”
Parameter
Unit
MAXS44BB
Carriage type Carriage type Carriage type
1
2
4
Toothed belt drive
–
50HTD-8M
Guide type
–
Ball bearing guide
Typical payload
kg (lb)
300 (661.39)
Carriage length
mm (in)
470 (18.50) /
310 (12.20)
Feed constant
mm/rev. (in/rev.)
264 (10.4)
Effective diameter toothed belt pulley
mm (in)
84.034 (3.31)
Maximum feed force Fxmax
N (lbf)
3900 (876.75)
Maximum velocity1)
m/s (ft/s)
5 (16.4)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lbf*in)
165 (1460.37)
Breakaway torque 0-stroke axis
Nm (lbf*in)
9 (79.66)
Breakaway torque per additional pair of
carriage
Nm (lbf*in)
4.2 (37.17)
Moment of inertia 0-stroke axis
kg*cm² (lb*in²)
264.1 (90.25) 295.7
360.1
/ 231.9
(101.05) /
(123.05) /
(79.24)
263.5 (90.04) 327.9
(112.05)
Moment of inertia synchronous shaft per
m
kg*cm²/m
(lb*in²/in)
11.65 (83.0)
Moment of inertia per additional pair of
carriage
kg*cm² (lb*in²)
179.2 (61.24) 210.8 (72.03) 275.2 (94.04)
/ 147.0
/ 178.6
/ 243.0
(50.23)
(61.03)
(83.04)
Moment of inertia per m stroke
kg*cm²/m
(lb*in²/in)
22.4 (7.65)
Moment of inertia per kg payload
kg*cm²/kg
(lb*in²/lb)
17.7 (6.05)
Max. force Fydynmax
N (lbf)
9405 (2114.33)
560 (22.05) /
400 (15.75)
740 (29.13) /
580 (22.83)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
MAXS44BB
Carriage type Carriage type Carriage type
1
2
4
Max. force Fzdynmax
N (lbf)
9405 (2114.33)
Max. force Mydynmax
Nm (lbf*in)
512
(4531.58)
1310
(11594.48)
2418
(21401.11)
Max. force Mzdynmax
Nm (lbf*in)
384
(3398.69)
982
(8691.44)
1813
(16046.41)
Max. force Mxdynmax related on
distance (di) between axis bodies
Nm (lbf*in)
910 (8054.18)
(at di=180 mm (7.09 in))
Mass 0 stroke axis
kg (lb)
50.8 (112) /
42 (92.6)
Mass synchronous shaft and distance
profiles per m
kg/m (lb/ft)
19.4 (43.43)
Mass of additional pair of carriage (with
axis body)
kg (lb)
25.8 (56.88) /
18.6 (41.0)
55.6 (122.6) /
46.8 (103.2)
65 (143.3) /
56.2 (123.9)
36.6 (80.69) /
23.4 (51.59)
40.2 (88.63) /
33.0 (72.75)
Mass per m of stroke
kg/m (lb/in)
33.8 (74.52)
Moving mass pair of carriage
kg (lb)
10.2 (22.49) /
8.4 (34.39)
12.0 (18.52) /
10.2 (22.49)
15.6 (26.46) /
13.8 (30.42)
Maximum stroke
mm (in)
5310
(209.05) /
5510
(216.93)
5220
(205.51) /
5420
(213.39)
5040
(198.42)
/5240 (206.3)
Minimum stroke2)
mm (in)
13 (0.51)
Minimum distance (di) between axis
bodies
mm (in)
130 (5.11)
Maximum distance (di) between axis
bodies
mm (in)
2800 (110.24)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
Diameter motor shaft
mm (in)
12...32 (0.47...)
Cross section axis bodies (W x H)
mm (in)
110 x 110 (4.33 x 4.33)
Axial area moment of inertia (Ix / Iy)
mm (in )
9426980 (371139.8) / 13249380 (521627.6)
Modulus of elasticity
N/mm2 (psi)
72000 (10442717.1)
Load rating linear guide Cstat
N (lbf)
209600 (47119.95)
Load rating linear guide Cdyn
N (lbf)
126800 (28505.78)
Service Life
km (mi)
30000 (18641)
4
4
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.12-R/L
86
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Technical Data
Section 3.4
Mechanical Data of the Lexium MAXH• Series
Mechanical Data of the Lexium MAXH• Series
What Is in This Section?
This section contains the following topics:
Topic
Page
MAXH1•BR••••
88
MAXH2•BR•••• and MAXH2•BB••••
91
MAXH3•BR•••• and MAXH3•BB••••
MAXH4•BB••••
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96
101
87
Technical Data
MAXH1•BR••••
Technical Data - MAXH1•BR••••
See dimensional drawing MB536.010-R/L.
Value pairs with / without cover strip are separated by “/”
Parameter
Unit
MAXH1BR
Carriage type 2
Toothed belt drive
–
15HTD-3M
Guide type
–
Roller guide
Carriage type 4
Typical payload
kg (lb)
12 (26.5)
Carriage length
mm (in)
297 (11.69) / 200 (7.9) 377 (14.84) / 280
(11.1)
Feed constant
mm/rev. (in/rev.)
84 (3.3)
Effective diameter toothed belt pulley
mm (in)
26.738 (1.1)
Maximum feed force Fxmax
N (lbf)
300 (67.4)
Maximum velocity1)
m/s (ft/s)
8 (26.3)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
4 (35.4)
Breakaway torque 0-stroke axis
Nm (lbf*in)
0.4 (3.5)
Breakaway torque per additional pair of
carriage
Nm (lbf*in)
0.2 (1.8)
Moment of inertia 0-stroke axis
kg*cm² (lb*in²)
2.2 (0.8) / 1.8 (0.6)
2.6 (0.89) / 2.2 (0.8)
Moment of inertia per additional pair of
carriage
kg*cm² (lb*in²)
2.0 (0.68) / 1.6 (0.55)
2.4 (0.82) / 2.0 (0.68)
Moment of inertia per m stroke
kg*cm²/m
(lb*in²/in)
0.1 (0.03)
Moment of inertia per kg payload
kg*cm²/kg
(lb*in²/lb)
1.8 (0.6)
Max. force Fydynmax
N (lbf)
990 (222.6)
Max. force Fzdynmax
N (lbf)
645 (145)
Max. force Mydynmax
Nm (lbf*in)
22 (4.9)
56 (12.6)
43 (9.7)
Max. force Mzdynmax
Nm (lbf*in)
17 (3.8)
Max. force Mxdynmax related on
distance (di) between axis body
Nm (lbf*in)
35 (309.8)
(at di=120 mm (4.72 in))
Mass 0 stroke axis
kg (lb)
3.7 (8.16) / 2.9 (6.4)
4.1 (9.04) / 3.3 (7.3)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
88
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Technical Data
Parameter
Unit
MAXH1BR
Carriage type 2
Carriage type 4
Mass per additional pair of carriage (with kg (lb)
axis body)
2.6 (5.73) / 1.8 (4.0)
3.2 (7.05) / 2.4 (5.3)
Mass per m of stroke
kg/m (lb/in)
4.5 (9.8)
Moving mass pair of carriage
kg (lb)
1.2 (2.6) / 1.0 (2.2)
1.4 (3.1) / 1.2 (2.6)
Maximum stroke
mm (in)
2880 (113.39) / 3000
(118.1)
2800 (110.24) / 2920
(115)
Minimum stroke2)
mm (in)
125 (4.9)
Minimum distance (di) between axis
body
mm (in)
100 (3.94)
Maximum distance (di) between axis
body
mm (in)
300 (11.81)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
Diameter motor shaft
mm (in)
6.35 ... 14 (0.25 ... 0.55)
Cross section axis body (W x H)
mm (in)
40 x 40 (1.6 x 1.6)
Axial area moment of inertia (Ix / Iy)
mm4
153280 (6034.6) / 217860 (8577.1)
Modulus of elasticity
N/mm2 (psi)
72000 (10442717.1)
Load rating linear guide Cstat
N (lbf)
8920 (2005.3)
Load rating linear guide Cdyn
N (lbf)
8920 (2005.3)
Service life
km (mi)
30000 (18641)
(in4)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
90
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Technical Data
MAXH2•BR•••• and MAXH2•BB••••
Technical Data - MAXH2•BR••••
See dimensional drawing MB536.020-R/L.
Value pairs with / without cover strip are separated by “/”
Parameter
Unit
MAXH2BR
Carriage type Carriage type Carriage type
1
2
4
Toothed belt drive
–
25HTD-5M
Guide type
–
Roller guide
Typical payload
kg (lb)
20 (44.1)
Carriage length
mm (in)
303 (11.93) /
206 (8.11)
Feed constant
mm/rev. (in/rev.)
155 (6.10)
Effective diameter toothed belt pulley
mm (in)
49.338 (1.9)
Maximum feed force Fxmax
N (lbf)
800 (179.9)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
20 (4.5)
363 (14.29) /
266 (10.5)
483 (19.02) /
386 (15.2)
Breakaway torque 0-stroke axis
Nm (lbf*in)
1.4 (0.3)
Breakaway torque per additional pair of
carriage
Nm (lbf*in)
0.4 (3.5)
Moment of inertia 0-stroke axis
kg*cm² (lb*in²)
15.3 (5.23) /
13.1 (4.48)
18.0 (6.15) /
15.8 (5.4)
23.6 (8.06) /
21.4 (7.31)
Moment of inertia per additional pair of
carriage
kg*cm² (lb*in²)
13.0 (4.44) /
10.8 (3.7)
15.8 (5.4) /
13.6 (4.65)
21.4 (7.31) /
19.2 (6.56)
Moment of inertia per m stroke
kg*cm²/m
(lb*in²/in)
1.2 (0.41)
Moment of inertia per kg payload
kg*cm²/kg
(lb*in²/lb)
6.1 (2.08)
Max. force Fydynmax
N (lbf)
990 (222.6)
Max. force Fzdynmax
N (lbf)
645 (145)
Max. force Mydynmax
Nm (lbf*in)
36 (318.6)
62 (548.8)
112 (991.3)
Max. force Mzdynmax
Nm (lbf*in)
28 (247.8)
48 (424.8)
87 (770)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
MAXH2BR
Carriage type Carriage type Carriage type
1
2
4
Max. force Mxdynmax related on
distance (di) between axis body
Nm (lbf*in)
45 (398.3)
(at di=140 mm (5.5 in))
Mass 0 stroke axis
kg (lb)
8.0 (17.63) /
7.0 (15.4)
9.5 (20.95) /
8.0 (17.6)
11.5 (25.35) /
10.0 (22.1)
Mass per additional pair of carriage (with kg (lb)
axis body)
5.0 (11.02) /
3.8 (8.4)
6.0 (13.23) /
4.8 (10.6)
7.8 (17.2) /
6.6 (14.6)
Mass per m of stroke
kg/m (lb/in)
9.2 (20.3)
Moving mass pair of carriage
kg (lb)
2.2 (4.85) /
1.8 (4.0)
2.6 (5.73) /
2.4 (5.3)
3.6 (7.94) /
3.2 (7.1)
Maximum stroke
mm (in)
5540
(218.11) /
5660 (222.8)
5480 (215.7) / 5360
5600 (220.5) (211.02) /
5480 (215.7)
Minimum stroke2)
mm (in)
130 (5.11)
Minimum distance (di) between axis
body
mm (in)
110 (4.33)
Maximum distance (di) between axis
body
mm (in)
400 (15.75)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
Diameter motor shaft
mm (in)
6.35 ... 20 (0.25 ... 0.79)
Cross section axis body (W x H)
mm (in)
60 x 60 (2.36 x 2.36)
Axial area moment of inertia (Ix / Iy)
mm4
870780 (34282.6) / 1303220 (51307.7)
Modulus of elasticity
N/mm2 (psi)
72000 (10442717.1)
Load rating linear guide Cstat
N (lbf)
8920 (2005.3)
Load rating linear guide Cdyn
N (lbf)
15840 (3561)
Service life
km (mi)
30000 (18641)
(in4)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXH2•BB••••
See dimensional drawing MB536.020-R/L.
92
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Technical Data
Value pairs with / without cover strip are separated by “/”
Parameter
Unit
MAXH2BB
Carriage type Carriage type Carriage type
1
2
4
Toothed belt drive
–
25HTD-5M
Guide type
–
Ball bearing guide
Typical payload
kg (lb)
65 (143.3)
Carriage length
mm (in)
303 (11.93) /
206 (8.11)
Feed constant
mm/rev. (in/rev.)
155 (6.10)
Effective diameter toothed belt pulley
mm (in)
49.338 (1.9)
Maximum feed force Fxmax
N (lbf)
800 (179.9)
Maximum velocity1)
m/s (ft/s)
5 (16.4)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
20 (4.5)
363 (14.29) /
266 (10.5)
483 (19.02) /
386 (15.2)
Breakaway torque 0-stroke axis
Nm (lbf*in)
2.6 (23.01)
Breakaway torque per additional pair of
carriage
Nm (lbf*in)
1.6 (14.16)
Moment of inertia 0-stroke axis
kg*cm² (lb*in²)
16.9 (5.78) /
14.7 (5.02)
19.0 (6.49)
/16.8 (5.75)
24.6 (8.4) /
22.4 (7.65)
Moment of inertia per additional pair of
carriage
kg*cm² (lb*in²)
14.6 (5.0) /
12.4 (4.24)
16.8 (5.75) /
14.6 (5.0)
22.4 (7.66) /
20.2 (6.9)
Moment of inertia per m stroke
kg*cm²/m
(lb*in²/in)
1.2 (0.41)
Moment of inertia per kg payload
kg*cm²/kg
(lb*in²/lb)
6.1 (2.08)
Max. force Fydynmax
N (lbf)
4215 (947.56)
Max. force Fzdynmax
N (lbf)
4215 (947.56)
Max. force Mydynmax
Nm (lbf*in)
148 (1309.9
388 (3434.1)
724 (6407.9)
Max. force Mzdynmax
Nm (lbf*in)
74 (654.95)
194
(1717.04)
362
(3203.96)
Max. force Mxdynmax related on
distance (di) between axis body
Nm (lbf*in)
280 (2478.2)
(at di=140 mm (5.5 in))
Mass 0 stroke axis
kg (lb)
9.5 (21.0) /
7.8 (17.2)
10.5 (23.14)
/8.8 (19.4)
12.5 (27.56) /
10.8 (23.8)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
MAXH2BB
Carriage type Carriage type Carriage type
1
2
4
Mass per additional pair of carriage (with kg (lb)
axis body)
5.8 (12.8) /
4.4 (9.7)
6.8 (15.0) /
5.4 (11.9)
Mass per m of stroke
kg/m (lb/in)
11.2 (2.2)
Moving mass pair of carriage
kg (lb)
2.4 (5.3) / 2.0 2.8 (6.17) /
(4.4)
2.4 (5.3)
Maximum stroke
mm (in)
5360
(211.02) /
5660 (222.8)
Minimum stroke2)
mm (in)
9 (0.35)
Minimum distance (di) between axis
body
mm (in)
110 (4.33)
Maximum distance (di) between axis
body
mm (in)
400 (15.75)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
Diameter motor shaft
mm (in)
6.35...20 (0.25...0.79)
Cross section axis body (W x H)
mm (in)
5480
(215.75) /
5600 (220.5)
3.6 (7.94) /
3.2 (7.1)
5540
(218.11) /
5480 (215.7)
60 x 60 (2.36 x 2.36)
Axial area moment of inertia (Ix / Iy)
mm (in )
651.610
Modulus of elasticity
N/mm2 (psi)
72000 (10442717.1)
Load rating linear guide Cstat
N (lbf)
24200 (5440.37)
Load rating linear guide Cdyn
N (lbf)
14200 (3192.28)
Service life
km (mi)
30000 (18641)
4
8.8 (19.04) /
7.4 (16.3)
4
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
94
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Technical Data
Dimensional Drawing
MB536.020-R/L
EIO0000002230 07/2016
95
Technical Data
MAXH3•BR•••• and MAXH3•BB••••
Technical Data - MAXH3•BR••••
See dimensional drawing MB536.030-R/L.
Value pairs with / without cover strip are separated by “/”
Parameter
Unit
MAXH3BR
Carriage type Carriage type Carriage type
1
2
4
Toothed belt drive
–
30HTD-5M
Guide type
–
Roller guide
Typical payload
kg (lb)
40 (88.18)
Carriage length
mm (in)
364 (14.33) /
244 (9.6)
Feed constant
mm/rev. (in/rev.)
205 (8.07)
Effective diameter toothed belt pulley
mm (in)
65.254 (2.56)
Maximum feed force Fxmax
N (lbf)
1100 (839.17)
Maximum velocity1)
m/s (ft/s)
8 (26.3)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
36 (318.62)
Breakaway torque 0-stroke axis
Nm (lbf*in)
2.8 (24.78)
Breakaway torque per additional pair of
carriage
Nm (lbf*in)
0.6 (5.31)
Moment of inertia 0-stroke axis
kg*cm² (lb*in²)
58.1 (19.9) / 67.7 (23.13) / 88.0 (30.07) /
49.4 (702.63) 59.0 (839.17) 78.3
(1113.68)
Moment of inertia per additional pair of
carriage
kg*cm² (lb*in²)
48.8 (16.7) /
40.2 (13.73)
Moment of inertia per m stroke
kg*cm²/m
(lb*in²/in)
2.5 (0.85)
Moment of inertia per kg payload
kg*cm²/kg
(lb*in²/lb)
10.7 (3.65)
Max. force Fydynmax
N (lbf)
2640 (593.49)
Max. force Fzdynmax
N (lbf)
1560 (3507.01)
Max. force Mydynmax
Nm (lbf*in)
102 (902.77)
434 (17.08) /
314 (12.36)
574 (22.60) /
454 (17.87)
58.2 (19.9) /
49.8 (17.01)
77.6 (26.51) /
69.2 (23.58)
174
(1540.02)
320
(2832.23)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
96
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Technical Data
Parameter
Unit
MAXH3BR
Carriage type Carriage type Carriage type
1
2
4
Max. force Mzdynmax
Nm (lbf*in)
86 (761.16)
148
(1309.91)
271(2398.55)
Max. force Mxdynmax related on
distance (di) between axis body
Nm (lbf*in)
125 (1106.34)
(at di=160 mm (6.3 in))
Mass 0 stroke axis
kg (lb)
18.8 (41.45) /
15.4 (33.95)
20.8 (45.9)
/17.4(38.36)
24.8 (54.67) /
21.4 (47.17)
Mass per additional pair of carriage (with kg (lb)
axis body)
10.4 (23.0) /
7.6 (16.75)
12.4 (27.33) /
9.6 (21.16)
16.4 (36.16) /
13.6 (29.98)
Mass per m of stroke
kg/m (lb/in)
15.8 (35.3)
Moving mass pair of carriage
kg (lb)
4.6 (10.14) /
3.8 (8.37)
5.6 (12.35) /
4.8 (10.58)
7.4 (16.31) /
6.6 (14.55)
Maximum stroke
mm (in)
5450
(214.57) /
5600 (220.5)
5380
(211.81) /
5530
(217.71)
5240 (206.3) /
5390
(212.20)
Minimum stroke2)
mm (in)
175 (6.88)
Minimum distance (di) between axis
body
mm (in)
120 (6.72)
Maximum distance (di) between axis
body
mm (in)
500 (15.75)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
Diameter motor shaft
mm (in)
12...25 (0.47...0.98)
Cross section axis body (W x H)
mm (in)
80 x 80 (3.14 x 3.14)
Axial area moment of inertia (Ix / Iy)
mm (in )
2570520 (101201.3) / 3734420 (147024)
Modulus of elasticity
N/mm2
72000 (10442717.1)
4
4
(psi)
Load rating linear guide Cstat
N (lbf)
19400 (4361.3)
Load rating linear guide Cdyn
N (lbf)
34000 (7643.5)
Service life
km (mi)
30000 (18641)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXH3•BB••••
See dimensional drawing MB536.030-R/L.
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97
Technical Data
Value pairs with / without cover strip are separated by “/”
Parameter
Unit
MAXH3BB
Carriage type Carriage type Carriage type
1
2
4
Toothed belt drive
–
30HTD-5M
Guide type
–
Ball bearing guide
Typical payload
kg (lb)
150 (330.69)
Carriage length
mm (in)
364 (14.33) /
244 (9.60)
Feed constant
mm/rev. (in/rev.)
205 (8.07)
Effective diameter toothed belt pulley
mm (in)
65.254 (2.45)
Maximum feed force Fxmax
N (lbf)
1100 (247.28)
Maximum velocity1)
m/s (ft/s)
5 (16.4)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
36 (318.62)
Breakaway torque 0-stroke axis
Nm (lbf*in)
4.8 (42.48)
Breakaway torque per additional pair of
carriage
Nm (lbf*in)
2.6 (23.01)
Moment of inertia 0-stroke axis
kg*cm² (lb*in²)
61.7 (21.08) / 69.7 (23.82) /
53.0 (18.11) 61.0 (20.84)
90.1 (30.79) /
80.6 (27.54)
Moment of inertia per additional pair of
carriage
kg*cm² (lb*in²)
52.4 (17.91) / 60.4 (20.64) /
43.8 (14.96) 51.8 (17.7)
79.9 (27.30) /
71.4 (24.39)
Moment of inertia per m stroke
kg*cm²/m
(lb*in²/in)
2.5 (0.85)
Moment of inertia per kg payload
kg*cm²/kg
(lb*in²/lb)
10.7 (3.65)
Max. force Fydynmax
N (lbf)
6615 (1487.1)
Max. force Fzdynmax
N (lbf)
6615 (1487.1)
Max. force Mydynmax
Nm (lbf*in)
324
(2867.64)
758
(6947.83)
1374
(12160.92)
Max. force Mzdynmax
Nm (lbf*in)
162
(1433.82)
379
(3354.43)
687
(6080.46)
Max. force Mxdynmax related on
distance (di) between axis body
Nm (lbf*in)
530 (4690.89)
(at di=160 mm (6.3 in))
Mass 0 stroke axis
kg (lb)
20.7 (45.64) / 22.7 (50.04) /
16.9 (37.25) 18.9 (41.66)
434 (17.08) /
314 (12.36)
574 (22.6) /
454 (17.87)
26.7 (58.86) /
22.9 (50.48)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
98
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Technical Data
Parameter
Unit
MAXH3BB
Carriage type Carriage type Carriage type
1
2
4
Mass per additional pair of carriage (with kg (lb)
axis body)
11.8 (26.01) /
8.6 (18.95)
14.0 (30.86) /
10.8 (23.80)
18.2 (40.12) /
15.0 (33.06)
Mass per m of stroke
kg/m (lb/in)
19 (41.88)
Moving mass pair of carriage
kg (lb)
5.0 (11.02) /
4.2 (9.25)
5.8 (12.79) /
5.0 (11.02)
7.6 (16.76) /
6.8 (14.99)
Maximum stroke
mm (in)
5240 (206.3) / 5380
5600 (220.5) (211.81) /
5530 (217.7)
5450
(214.57) /
5390 (212.2)
Minimum stroke2)
mm (in)
11 (0.43)
Minimum distance (di) between axis
body
mm (in)
120 (4.72)
Maximum distance (di) between axis
body
mm (in)
500 (19.68)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
Diameter motor shaft
mm (in)
12...25 (0.47...0.98)
Cross section axis body (W x H)
mm (in)
80 x 80 (3.14 x 3.14)
Axial area moment of inertia (Ix / Iy)
mm (in )
2570520 (101201.3) / 3734420 (147024)
Modulus of elasticity
N/mm2 (psi)
72000 (10442717.1)
Load rating linear guide Cstat
N (lbf)
38400 (8632.66)
Load rating linear guide Cdyn
N (lbf)
22300 (5013.23)
Service life
km (mi)
30000 (18641)
4
4
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.030-R/L
100
EIO0000002230 07/2016
Technical Data
MAXH4•BB••••
Technical Data - MAXH4•BB••••
See dimensional drawing MB536.040-R/L.
Value pairs with / without cover strip are separated by “/”
Parameter
Unit
MAXH4BB
Carriage type Carriage type Carriage type
1
2
4
Toothed belt drive
–
50HTD-8M
Guide type
–
Ball bearing guide
Typical payload
kg (lb)
250 (551.15)
Carriage length
mm (in)
470 (18.5) /
310 (12.20)
Feed constant
mm/rev. (in/rev.)
264 (10.39)
Effective diameter toothed belt pulley
mm (in)
84.034 (3.3)
Maximum feed force Fxmax
N (lbf)
2600 (584.50)
Maximum velocity1)
m/s (ft/s)
5 (16.4)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
110 (973.58)
560 (22.05) /
400 (15.74)
740 (29.13) /
580 (22.83)
Breakaway torque 0-stroke axis
Nm (lbf*in)
6.6 (58.41)
Breakaway torque per additional pair of
carriage
Nm (lbf*in)
4.2 (37.17)
Moment of inertia 0-stroke axis
kg*cm² (lb*in²)
210.8 (72.03) 242.4 (82.83) 306.8
/ 178.6
/ 210.2
(104.84) /
(61.03)
(71.83)
274.6 (93.84)
Moment of inertia per additional pair of
carriage
kg*cm² (lb*in²)
179.2 (61.24) 210.8 (72.03) 275.2 (94.04)
/ 147.0
/ 178.6
/ 243.0
(50.23)
(61.03)
(83.03)
Moment of inertia per m stroke
kg*cm²/m
(lb*in²/in)
11.2 (3.82)
Moment of inertia per kg payload
kg*cm²/kg
(lb*in²/lb)
17.7 (6.04)
Max. force Fydynmax
N (lbf)
9405 (2114.32)
Max. force Fzdynmax
N (lbf)
9405 (2114.32)
Max. force Mydynmax
Nm (lbf*in)
512
(4531.58)
1310
(11594.47)
2418
(21401.10)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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101
Technical Data
Parameter
Unit
MAXH4BB
Carriage type Carriage type Carriage type
1
2
4
Max. force Mzdynmax
Nm (lbf*in)
256
(2265.79)
Max. force Mxdynmax related on
distance (di) between axis body
Nm (lbf*in)
910 (7169.10)
(at di=180 mm (7.1 in))
Mass 0 stroke axis
kg (lb)
46.1 (101.63) 50.9 (112.22) 60.4 (133.16)
/ 37.4 (82.45) / 42.2 (93.03) / 51.7
(113.97)
Mass per additional pair of carriage (with kg (lb)
axis body)
655
(5797.23)
1209
(10700.55)
25.8 (56.88) / 30.6 (67.46) /
18.6 (41.0)
23.4 (51.58)
40.2 (88.63) /
33.0 (72.75)
Mass per m of stroke
kg/m (lb/in)
33.8 (74.52)
Moving mass pair of carriage
kg (lb)
10.2 (22.48) / 12.0 (26.46) /
8.4 (18.51)
10.2 (22.48)
15.6 (34.39) /
13.8 (30.42)
Maximum stroke
mm (in)
5310
(209.05) /
5510
(216.92)
5040
(198.42) /
5420
(213.38)
Minimum stroke2)
mm (in)
13 (0.5)
Minimum distance (di) between axis
body
mm (in)
130 (5.1)
Maximum distance (di) between axis
body
mm (in)
600 (23.62)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
Diameter motor shaft
mm (in)
12...32 (0.47...1.25)
Cross section axis body (W x H)
mm (in)
5220
(205.51)
/5420
(213.38)
110 x 110 (433 x 433)
Axial area moment of inertia (Ix / Iy)
mm (in )
9426980 (371139.8) / 13249380 (521627.6)
Modulus of elasticity
N/mm2 (psi)
72000 (10442717.1)
Load rating linear guide Cstat
N (lbf)
52400 (11779.98)
Load rating linear guide Cdyn
N (lbf)
31700 (7126.44)
Service life
km (mi)
30000 (18641)
4
4
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
102
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Technical Data
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Technical Data
Section 3.5
Mechanical Data of the Lexium MAXP• Series
Mechanical Data of the Lexium MAXP• Series
What Is in This Section?
This section contains the following topics:
Topic
104
Page
MAXP12•-H41BR••••-C31BC••••
105
MAXP12•-H41BR••••-C41BR••••
107
MAXP22•-H42BR••••-C32BC•••• and MAXP22•-H42BB••••-C32BC••••
109
MAXP22•-H42BR••••-C42BR•••• and MAXP22•-H42BB••••-C42BB••••
112
MAXP32•-H43BR••••-C34BC•••• and MAXP32•-H43BB••••-C34BC••••
115
MAXP32•-H43BR••••-C43BR•••• and MAXP32•-H43BB••••-C43BB••••
118
MAXP42•-H44BB••••-C44BB••••
121
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Technical Data
MAXP12•-H41BR••••-C31BC••••
Technical Data - MAXP12•-H41BR••••-C31BC••••
See dimensional drawing MB536.322-R/L.
Parameter
Unit
MAXH41BR
X-Axis
C31BC
Z-Axis
Toothed belt drive
–
15HTD-3M
10T-5
Guide type
–
Roller guide
Ball guide
Typical payload
kg (lb)
2 (4.41)
Carriage type
–
Type 2
Type 3
Feed constant
mm/rev. (in/rev.)
84 (3.31)
75 (2.95)
Effective diameter toothed belt
pulley
mm (in)
26.738 (1.053)
23.873 (0.938)
Maximum feed force Fxmax
N (lbf)
300 (67.44)
125 (28.1)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
3 (9.84)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
4 (35.4)
Mass 0 stroke axis
kg (lb)
4.5 (9.92)
1.9 (4.19)
Mass per m of stroke
kg/m (lb/in)
6.5 (14.33)
3.9 (8.6)
Maximum stroke
1.5 (13.28)
mm (in)
3000 (118.11)
200 (7.87)
Minimum stroke
mm (in)
125 (4.92)
8 (0.31)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
2)
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.322-R/L
106
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Technical Data
MAXP12•-H41BR••••-C41BR••••
Technical Data - MAXP12•-H41BR••••-C41BR••••
See dimensional drawing MB536.323-R/L.
Parameter
Unit
MAXH41BR
X-Axis
Toothed belt drive
–
15HTD-3M
Guide type
–
Roller guide
Typical payload
kg (lb)
4 (8.82)
Carriage type
–
Type 2
Feed constant
mm/rev. (in/rev.)
84 (3.31)
Effective diameter toothed belt
pulley
mm (in)
26.738 (1.053)
Maximum feed force Fxmax
N (lbf)
300 (67.44)
250 (56.20)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
3 (9.84)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
4 (35.4)
3.5 (30.98)
Mass 0 stroke axis
kg (lb)
4.8 (10.58)
3.0 (6.61)
Mass per m of stroke
kg/m (lb/in)
6.5 (14.33)
2.7 (5.95)
400 (15.75)
Maximum stroke
mm (in)
3000 (118.11)
Minimum stroke
mm (in)
125 (4.92)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
2)
C41BR
Z-Axis
Type 3
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.323-R/L
108
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Technical Data
MAXP22•-H42BR••••-C32BC•••• and MAXP22•-H42BB••••-C32BC••••
Technical Data - MAXP22•-H42BR••••-C32BC••••
See dimensional drawing MB536.325-R/L.
Parameter
Unit
MAXH42BR
X-Axis
C32BC
Z-Axis
Toothed belt drive
–
25HTD-5M
20AT-5
Guide type
–
Roller guide
Ball guide
Typical payload
kg (lb)
4 (8.82)
Carriage type
–
Type 2
Type 3
Feed constant
mm/rev. (in/rev.)
155 (6.10)
100 (2.95)
Effective diameter toothed belt
pulley
mm (in)
49.338 (1.942)
31.831 (1.252)
Maximum feed force Fxmax
N (lbf)
800 (179.85)
435 (97.79)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
3 (9.84)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax1)
Nm (lb*in)
20 (177.01)
7.0 (61.95)
Mass 0 stroke axis
kg (lb)
11.0 (24.25)
4.8 (10.58)
Mass per m of stroke
kg/m (lb/in)
11.6 (25.57)
5.3 (11.68)
Maximum stroke
mm (in)
4000 (157.47)
300 (11.81)
Minimum stroke2)
mm (in)
130 (5.12)
10 (0.4)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXP22•-H42BB••••-C32BC••••
See dimensional drawing MB536.325-R/L.
Parameter
Unit
MAXH42BB
X-Axis
C32BC
Z-Axis
Toothed belt drive
–
25HTD-5M
20AT-5
Guide type
–
Ball guide
Typical payload
kg (lb)
5 (11.2)
Carriage type
–
Type 2
Type 3
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
MAXH42BB
X-Axis
C32BC
Z-Axis
Feed constant
mm/rev. (in/rev.)
155 (6.10)
100 (2.95)
Effective diameter toothed belt
pulley
mm (in)
49.338 (1.942)
31.831 (1.252)
Maximum feed force Fxmax
N (lbf)
800 (179.85)
435 (97.79)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
3 (9.84)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax1)
Nm (lb*in)
20 (177.01)
7.0 (61.95)
Mass 0 stroke axis
kg (lb)
11.8 (26.02)
4.8 (10.58)
Mass per m of stroke
kg/m (lb/in)
13.6 (30.0)
5.3 (11.68)
Maximum stroke
mm (in)
4000 (157.47)
300 (11.81)
Minimum stroke2)
mm (in)
9 (0.35)
10 (0.4)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
110
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Technical Data
Dimensional Drawing
MB536.325-R/L
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111
Technical Data
MAXP22•-H42BR••••-C42BR•••• and MAXP22•-H42BB••••-C42BB••••
Technical Data - MAXP22•-H42BR••••-C42BR••••
See dimensional drawing MB536.326-R/L.
Parameter
Unit
MAXH42BR
X-Axis
C42BR
Z-Axis
Toothed belt drive
–
25HTD-5M
Guide type
–
Roller guide
Typical payload
kg (lb)
6 (13.23)
Carriage type
–
Type 2
Feed constant
mm/rev. (in/rev.)
155 (6.10)
Effective diameter toothed belt
pulley
mm (in)
49.338 (1.942)
Maximum feed force Fxmax
N (lbf)
800 (179.85)
650 (146.13)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
3 (9.84)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax1)
Nm (lb*in)
20 (177.01)
16.0 (141.61)
Mass 0 stroke axis
kg (lb)
11.6 (25.57)
7.9 (17.41)
Type 3
Mass per m of stroke
kg/m (lb/in)
11.6 (25.57)
5.0 (11.02)
Maximum stroke
mm (in)
4000 (157.47)
600 (23.62)
Minimum stroke2)
mm (in)
130 (5.12)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXP22•-H42BB••••-C42BB••••
See dimensional drawing MB536.326-R/L.
Parameter
Unit
MAXH42BB
X-Axis
Toothed belt drive
–
25HTD-5M
Guide type
–
Ball guide
Typical payload
kg (lb)
15 (33.6)
Carriage type
–
Type 2
C42BB
Z-Axis
Type 3
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
112
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Technical Data
Parameter
Unit
MAXH42BB
X-Axis
C42BB
Z-Axis
Feed constant
mm/rev. (in/rev.)
155 (6.10)
Effective diameter toothed belt
pulley
mm (in)
49.338 (1.942)
Maximum feed force Fxmax
N (lbf)
800 (179.85)
650 (146.13)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
3 (9.84)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax1)
Nm (lb*in)
20 (177.01)
16.0 (141.61)
Mass 0 stroke axis
kg (lb)
12.4 (27.34)
8.4 (18.52)
Mass per m of stroke
kg/m (lb/in)
13.6 (30.0)
6.0 (13.22)
Maximum stroke
mm (in)
4000 (157.47)
600 (23.62)
Minimum stroke2)
mm (in)
9 (0.35)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.326-R/L
114
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Technical Data
MAXP32•-H43BR••••-C34BC•••• and MAXP32•-H43BB••••-C34BC••••
Technical Data - MAXP32•-H43BR••••-C34BC••••
See dimensional drawing MB536.328-R/L.
Parameter
Unit
MAXH43BR
X-Axis
C34BC
Z-Axis
Toothed belt drive
–
30HTD-5M
32AT-5
Guide type
–
Roller guide
Ball guide
Typical payload
kg (lb)
14 (30.86)
Carriage type
–
Type 2
Type 3
Feed constant
mm/rev. (in/rev.)
205 (8.07)
100 (3.94)
Effective diameter toothed belt
pulley
mm (in)
65.25 (2.67)
31.83 (1.25)
Maximum feed force Fxmax
N (lbf)
1100 (247.29)
705 (158.5)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
3 (9.84)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
36 (318.63)
Mass 0 stroke axis
kg (lb)
22.8 (50.26)
8.0 (17.64)
Mass per m of stroke
kg/m (lb/in)
18.6 (41.01)
7.6 (16.76)
Maximum stroke
11.5 (101.78)
mm (in)
5500 (216.53)
500 (19.68)
Minimum stroke
mm (in)
175 (6.89)
14 (0.55)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
2)
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXP32•-H43BB••••-C34BC••••
See dimensional drawing MB536.328-R/L.
Parameter
Unit
MAXH43BB
X-Axis
C34BC
Z-Axis
Toothed belt drive
–
30HTD-5M
32AT-5
Guide type
–
Ball guide
Typical payload
kg (lb)
18 (39.7)
Carriage type
–
Type 2
Type 3
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
Feed constant
mm/rev. (in/rev.)
205 (8.07)
100 (3.94)
Effective diameter toothed belt
pulley
mm (in)
65.25 (2.67)
31.83 (1.25)
Maximum feed force Fxmax
N (lbf)
1100 (247.29)
705 (158.5)
Maximum velocity1)
m/s (ft/s)
5 (16.40)
3 (9.84)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
36 (318.63)
Mass 0 stroke axis
kg (lb)
24.3 (53.57)
8.0 (17.64)
Mass per m of stroke
kg/m (lb/in)
21.6 (47.62)
7.6 (16.76)
Maximum stroke
Minimum stroke
Repeatability1)
2)
MAXH43BB
X-Axis
C34BC
Z-Axis
11.5 (101.78)
mm (in)
5500 (216.53)
500 (19.68)
mm (in)
11 (0.43)
14 (0.55)
mm (in)
+/- 0.10 (0.004)
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
116
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Technical Data
Dimensional Drawing
MB536.328-R/L
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117
Technical Data
MAXP32•-H43BR••••-C43BR•••• and MAXP32•-H43BB••••-C43BB••••
Technical Data - MAXP32•-H43BR••••-C43BR••••
See dimensional drawing MB536.329-R/L.
Parameter
Unit
MAXH43BR
X-Axis
Toothed belt drive
–
30HTD-5M
Guide type
–
Roller guide
Typical payload
kg (lb)
9 (19.84)
Carriage type
–
Type 2
Feed constant
mm/rev. (in/rev.)
205 (8.07)
Effective diameter toothed belt
pulley
mm (in)
65.254 (2.569)
Maximum feed force Fxmax
N (lbf)
1100 (247.29)
900 (202.32)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
3 (9.84)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
36 (318.63)
Mass 0 stroke axis
kg (lb)
23.8 (52.47)
14.4 (31.75)
Mass per m of stroke
kg/m (lb/in)
18.6 (41.01)
8.6 (18.96)
800 (31.5)
Maximum stroke
Minimum stroke
2)
Repeatability1)
mm (in)
5500 (216.53)
mm (in)
175 (6.89)
mm (in)
+/- 0.10 (0.004)
C43BR
Z-Axis
Type 3
30 (265.52)
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXP32•-H43BB••••-C43BB••••
See dimensional drawing MB536.329-R/L.
Parameter
Unit
MAXH43BB
X-Axis
Toothed belt drive
–
30HTD-5M
Guide type
–
Ball guide
Typical payload
kg (lb)
25 (55.12)
Carriage type
–
Type 2
C43BB
Z-Axis
Type 3
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
118
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Technical Data
Parameter
Unit
Feed constant
mm/rev. (in/rev.)
205 (8.07)
Effective diameter toothed belt
pulley
mm (in)
65.254 (2.569)
Maximum feed force Fxmax
N (lbf)
1000 (224.81)
900 (202.33)
Maximum velocity1)
m/s (ft/s)
5 (16.40)
3 (9.84)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
36 (318.63)
Mass 0 stroke axis
kg (lb)
25.3 (55.78)
15.0 (33.07)
Mass per m of stroke
kg/m (lb/in)
21.6 (47.62)
10.1 (22.27)
800 (31.5)
Maximum stroke
MAXH43BB
X-Axis
mm (in)
5500 (216.53)
Minimum stroke
mm (in)
11 (0.43)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
2)
C43BB
Z-Axis
30 (265.52)
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.329-R/L
120
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Technical Data
MAXP42•-H44BB••••-C44BB••••
Technical Data - MAXP42•-H44BB••••-C44BB••••
See dimensional drawing MB536.331-R/L.
Parameter
Unit
MAXH44BB
X-Axis
Toothed belt drive
–
50HTD-8M
Guide type
–
Ball guide
Typical payload
kg (lb)
50 (110.23)
Carriage type
–
Type 2
Feed per revolution
mm/rev. (in/rev.)
264 (10.39)
Effective diameter toothed belt
pulley
mm (in)
84.034 (3.31)
Maximum feed force Fxmax
N (lbf)
2600 (584.50)
2150 (483.34)
Maximum velocity1)
m/s (ft/s)
5 (16.40)
3 (9.84)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
110 (973.58)
Mass 0 stroke axis
kg (lb)
53.4 (117.73)
35.6 (78.48)
Mass per m of stroke
kg/m (lb/in)
36.5 (80.47)
17.1 (37.7)
1200 (47.24)
Maximum stroke
mm (in)
5500 (216.53)
Minimum stroke
mm (in)
13 (0.51)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
2)
C44BB
Z-Axis
Type 3
90 (796.57)
1) Depending on load and stroke
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.331-R/L
122
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Technical Data
Section 3.6
Mechanical Data of the Lexium MAXR•2 Series
Mechanical Data of the Lexium MAXR•2 Series
What Is in This Section?
This section contains the following topics:
Topic
Page
MAXR12•-S41BR••••-P41BR••••
124
MAXR12•-S41BR••••-H41BR••••
126
MAXR22•-S42BR••••-P42BR•••• and MAXR22•-S42BB••••-P42BB••••
128
MAXR22•-S42BR••••-H42BR•••• and MAXR22•-S42BB••••-H42BB••••
131
MAXR32•-S43BR••••-P43BR•••• and MAXR32•-S43BB••••-P43BB••••
134
MAXR32•-S43BR••••-H43BR•••• and MAXR32•-S43BB••••-H43BB••••
137
MAXR42•-S44BB••••-H44BB••••
140
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Technical Data
MAXR12•-S41BR••••-P41BR••••
Technical Data - MAXR12•-S41BR••••-P41BR••••
See dimensional drawing MB536.351-R/L.
Parameter
Unit
MAXS41BR
X-Axis
Toothed belt drive
–
15HTD-3M
Guide type
–
Roller guide
Typical payload
kg (lb)
5 (11.0)
Carriage type
–
Type 4
Feed constant
mm/rev. (in/rev.)
84 (3.3)
MAXP41BR
Y-Axis
Type 2
Effective diameter toothed belt pulley
mm (in)
26.738 (1.05)
Maximum feed force Fxmax
N (lbf)
450 (101.6)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
6 (53.1)
4 (35.4)
Mass 0 stroke axis
kg (lb)
9.2 (20.3)
2.9 (6.4)
Mass per m of stroke
kg/m (lb/in)
7.0 (15.4)
4.3 (9.8)
Maximum stroke
mm (in)
3000 (118.1)
1200 (47.2)
mm (in)
125 (4.9)
mm (in)
+/- 0.10 (0.004)
Minimum stroke
Repeatability
1)
2)
300 (67.4)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
124
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Technical Data
Dimensional Drawing
MB536.351-R/L
EIO0000002230 07/2016
125
Technical Data
MAXR12•-S41BR••••-H41BR••••
Technical Data - MAXR12•-S41BR••••-H41BR••••
See dimensional drawing MB536.352-R/L.
Parameter
Unit
MAXS41BR
X-Axis
Toothed belt drive
–
15HTD-3M
Guide type
–
Roller guide
Typical payload
kg (lb)
8 (17.6)
Carriage type
–
Type 4
Feed constant
mm/rev. (in/rev.)
84 (3.3)
Effective diameter toothed belt
pulley
mm (in)
26.738 (1.053)
Maximum feed force Fxmax
N (lbf)
450 (101.6)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
6 (53.1)
4 (35.4)
Mass 0 stroke axis
kg (lb)
10 (22.1)
4.1 (9.1)
Mass per m of stroke
kg/m (lb/in)
7.0 (15.4)
6.6 (14.6)
1200 (47.2)
Maximum stroke
Minimum stroke
Repeatability1)
2)
mm (in)
3000 (118.1)
mm (in)
125 (4.9)
mm (in)
+/- 0.10 (0.004)
MAXH41BR
Y-Axis
Type 2
300 (67.4)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
126
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Technical Data
Dimensional Drawing
MB536.352-R/L
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127
Technical Data
MAXR22•-S42BR••••-P42BR•••• and MAXR22•-S42BB••••-P42BB••••
Technical Data - MAXR22•-S42BR••••-P42BR••••
See dimensional drawing MB536.355-R/L
Parameter
Unit
MAXS42BR
X-Axis
MAXP42BR
Y-Axis
Toothed belt drive
–
25HTD-5M
Guide type
–
Roller guide
Typical payload
kg (lb)
5 (11.0)
Carriage type
–
Type 4
Feed constant
mm/rev. (in/rev.)
155 (6.1)
Effective diameter toothed belt
pulley
mm (in)
49.338 (1.942)
Maximum feed force Fxmax
N (lbf)
1200 (269.8)
Maximum velocity1)
m/s (ft/s)
8 (26.3)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax1)
Nm (lb*in)
30 (265.5)
20 (177.0)
Mass 0 stroke axis
kg (lb)
21.6 (47.6)
6.5 (14.3)
Type 2
800 (179.9)
Mass per m of stroke
kg/m (lb/in)
12.0 (26.5)
6.9 (15.2)
Maximum stroke
mm (in)
5500 (216.5)
1500 (59.1)
mm (in)
130 (5.1)
mm (in)
+/- 0.10 (0.004)
Minimum stroke
2)
Repeatability1)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXR22•-S42BB••••-P42BB••••
See dimensional drawing MB536.355-R/L
Parameter
Unit
MAXS42BB
X-Axis
Toothed belt drive
–
25HTD-5M
Guide type
–
Ball guide
Typical payload
kg (lb)
12 (26.5)
Carriage type
–
Type 4
MAXP42BB
Y-Axis
Type 2
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
128
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Technical Data
Parameter
Unit
Feed constant
mm/rev. (in/rev.)
155 (6.1)
Effective diameter toothed belt
pulley
mm (in)
49.338 (1.942)
Maximum feed force Fxmax
N (lbf)
1200 (269.8)
Maximum velocity1)
m/s (ft/s)
5 (16.4)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
30 (265.5)
Mass 0 stroke axis
kg (lb)
22.4 (49.4)
6.9 (15.2)
Mass per m of stroke
kg/m (lb/in)
14.0 (30.9)
7.9 (17.4)
1500 (59.1)
Maximum stroke
MAXS42BB
X-Axis
mm (in)
5500 (216.5)
Minimum stroke
mm (in)
9 (0.4)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
2)
MAXP42BB
Y-Axis
300 (67.4)
20 (177.0)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.355-R/L
130
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Technical Data
MAXR22•-S42BR••••-H42BR•••• and MAXR22•-S42BB••••-H42BB••••
Technical Data - MAXR22•-S42BR••••-H42BR••••
See dimensional drawing MB536.356-R/L.
Parameter
Unit
MAXS42BR
X-Axis
Toothed belt drive
–
25HTD-5M
Guide type
–
Roller guide
Typical payload
kg (lb)
15 (33.1)
MAXH42BR
Y-Axis
Carriage type
–
Type 4
Feed constant
mm/rev. (in/rev.)
155 (6.1)
Effective diameter toothed belt
pulley
mm (in)
49.338 (1.942)
Maximum feed force Fxmax
N (lbf)
1200 (269.8)
Maximum velocity1)
m/s (ft/s)
8 (26.3)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
30 (265.5)
Mass 0 stroke axis
kg (lb)
23.2 (51.2)
10 (22.1)
Mass per m of stroke
kg/m (lb/in)
12.0 (26.5)
11.6 (25.6)
1500 (59.1)
Maximum stroke
mm (in)
5500 (216.5)
Minimum stroke
mm (in)
130 (5.1)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
2)
Type 2
800 (179.9)
20 (177.0)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXR22•-S42BB••••-H42BB••••
See dimensional drawing MB536.356-R/L.
Parameter
Unit
MAXS42BB
X-Axis
Toothed belt drive
–
25HTD-5M
Guide type
–
Ball guide
Typical payload
kg (lb)
30 (66.1)
Carriage type
–
Type 4
MAXH42BB
Y-Axis
Type 2
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
Feed constant
mm/rev. (in/rev.)
155 (6.1)
Effective diameter toothed belt
pulley
mm (in)
49.338 (1.942)
Maximum feed force Fxmax
N (lbf)
1200 (269.8)
Maximum velocity1)
m/s (ft/s)
5 (16.4)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
30 (265.5)
Mass 0 stroke axis
kg (lb)
24 (52.9)
10.8 (23.8)
Mass per m of stroke
kg/m (lb/in)
14.0 (30.9)
13.6 (30)
1500 (59.1)
Maximum stroke
Minimum stroke
Repeatability1)
2)
MAXS42BB
X-Axis
mm (in)
5500 (216.5)
mm (in)
9 (0.4)
mm (in)
+/- 0.10 (0.004)
MAXH42BB
Y-Axis
800 (179.9)
20 (177.0)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
132
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Technical Data
Dimensional Drawing
MB536.356-R/L
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133
Technical Data
MAXR32•-S43BR••••-P43BR•••• and MAXR32•-S43BB••••-P43BB••••
Technical Data - MAXR32•-S43BR••••-P43BR••••
See dimensional drawing MB536.359-R/L.
Parameter
Unit
MAXS43BR
X-Axis
Toothed belt drive
–
30HTD-5M
Guide type
–
Roller guide
Typical payload
kg (lb)
11 (24.3)
Carriage type
–
Type 4
Feed constant
mm/rev. (in/rev.)
205 (8.1)
Effective diameter toothed belt
pulley
mm (in)
65.254 (2.6)
Maximum feed force Fxmax
N (lbf)
1650 (370.9)
Maximum velocity1)
m/s (ft/s)
8 (26.3)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
54 (477.9)
Mass 0 stroke axis
kg (lb)
43.7 (96.3)
12.7 (28)
Mass per m of stroke
kg/m (lb/in)
19.0 (41.9)
10.6 (23.4)
1500 (59.1)
Maximum stroke
Minimum stroke
2)
Repeatability1)
mm (in)
5500 (216.5)
mm (in)
175 (6.9)
mm (in)
+/- 0.10 (0.004)
MAXP43BR
Y-Axis
Type 2
1100 (247.3)
36 (318.6)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXR32•-S43BB••••-P43BB••••
See dimensional drawing MB536.359-R/L.
Parameter
Unit
MAXS43BB
X-Axis
Toothed belt drive
–
30HTD-5M
Guide type
–
Ball guide
Typical payload
kg (lb)
30 (66.1)
Carriage type
–
Type 4
MAXP43BB
Y-Axis
Type 2
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
Feed constant
mm/rev. (in/rev.)
205 (8.1)
Effective diameter toothed belt
pulley
mm (in)
65.254 (2.569)
Maximum feed force Fxmax
N (lbf)
1650 (370.9)
Maximum velocity1)
m/s (ft/s)
5 (16.4)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
54 (477.9)
Mass 0 stroke axis
kg (lb)
45.3 (99.9)
13.5 (29.8)
Mass per m of stroke
kg/m (lb/in)
22.0 (48.5)
12.1 (26.7)
1500 (59.1)
Maximum stroke
MAXS43BB
X-Axis
mm (in)
5500 (216.5)
Minimum stroke
mm (in)
11 (0.4)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
2)
MAXP43BB
Y-Axis
1100 (247.3)
36 (318.6)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.359-R/L
136
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Technical Data
MAXR32•-S43BR••••-H43BR•••• and MAXR32•-S43BB••••-H43BB••••
Technical Data - MAXR32•-S43BR••••-H43BR••••
See dimensional drawing MB536.360-R/L.
Parameter
Unit
MAXS43BR
X-Axis
Toothed belt drive
–
30HTD-5M
Guide type
–
Roller guide
Typical payload
kg (lb)
40 (88.2)
MAXH43BR
Y-Axis
Carriage type
–
Type 4
Feed constant
mm/rev. (in/rev.)
205 (8.1)
Effective diameter toothed belt
pulley
mm (in)
65.254 (2.569)
Maximum feed force Fxmax
N (lbf)
1650 (370.9)
Maximum velocity1)
m/s (ft/s)
8 (26.3)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
54 (177.0)
36 (318.6)
Mass 0 stroke axis
kg (lb)
46.7 (102.95)
20.4 (45)
Mass per m of stroke
kg/m (lb/in)
19.0 (41.9)
18.5 (40.8)
1500 (59.1)
Maximum stroke
mm (in)
5500 (216.5)
Minimum stroke
mm (in)
175 (6.9)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
2)
Type 2
1100 (247.3)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXR32•-S43BB••••-H43BB••••
See dimensional drawing MB536.360-R/L.
Parameter
Unit
MAXS43BB
X-Axis
Toothed belt drive
–
30HTD-5M
Guide type
–
Ball guide
Typical payload
kg (lb)
80 (176.4)
Carriage type
–
Type 4
MAXH43BB
Y-Axis
Type 2
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
Feed constant
mm/rev. (in/rev.)
205 (8.1)
Effective diameter toothed belt
pulley
mm (in)
65.254 (2.569)
Maximum feed force Fxmax
N (lbf)
1650 (370.)
Maximum velocity1)
m/s (ft/s)
5 (16.40)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
54 (477.9)
Mass 0 stroke axis
kg (lb)
48.3 (106.5)
21.9 (48.3)
Mass per m of stroke
kg/m (lb/in)
22.0 (48.5)
21.5 (47.4)
1500 (59.1)
Maximum stroke
Minimum stroke
Repeatability1)
2)
MAXS43BB
X-Axis
mm (in)
5500 (216.5)
mm (in)
11 (0.4)
mm (in)
+/- 0.10 (0.004)
MAXH43BB
Y-Axis
1100 (247.3)
36 (318.6)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
138
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Technical Data
Dimensional Drawing
MB536.360-R/L
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139
Technical Data
MAXR42•-S44BB••••-H44BB••••
Technical Data - MAXR42•-S44BB••••-H44BB••••
See dimensional drawing MB536.363-R/L.
Parameter
Unit
MAXS44BB
X-Axis
Toothed belt drive
–
50HTD-8M
Guide type
–
Ball guide
Typical payload
kg (lb)
130 (286.6)
Carriage type
–
Type 4
Feed per revolution
mm/rev. (in/rev.)
264 (10.4)
Effective diameter toothed belt
pulley
mm (in)
84.034 (3.3)
Maximum feed force Fxmax
N (lbf)
3900 (876.8)
Maximum velocity1)
m/s (ft/s)
5 (16.4)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.6)
Maximum driving torque Mmax
Nm (lb*in)
165 (1460.4)
Mass 0 stroke axis
kg (lb)
97.1 (214.1)
45.2 (99.6)
Mass per m of stroke
kg/m (lb/in)
37.2 (82.0)
36.2 (79.8)
1500 (59.1)
Maximum stroke
Minimum stroke
Repeatability1)
2)
mm (in)
5500 (216.5)
mm (in)
13 (0.5)
mm (in)
+/- 0.10 (0.004)
MAXH44BB
Y-Axis
Type 2
2600 (584.5)
110 (973.6)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
140
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Technical Data
Dimensional Drawing
MB536.363-R/L
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141
Technical Data
Section 3.7
Mechanical Data of the Lexium MAXR•3 Series
Mechanical Data of the Lexium MAXR•3 Series
What Is in This Section?
This section contains the following topics:
Topic
142
Page
MAXR13•-S41BR••••-H41BR••••-C31BC••••
143
MAXR13•-S41BR••••-H41BR••••-C41BR••••
145
MAXR23•-S42BR••••-H42BR••••-C32BC•••• and MAXR23•-S42BB••••-H42BB••••-C32BC••••
147
MAXR23•-S42BR••••-H42BR••••-C42BR•••• and MAXR23•-S42BB••••-H42BB••••-C42BB••••
150
MAXR33•-S43BR••••-H43BR••••-C34BC•••• and MAXR33•-S43BB••••-H43BB••••-C34BC••••
153
MAXR33•-S43BR••••-H43BR••••-C43BR•••• and MAXR33•-S43BB••••-H43BB••••-C43BB••••
156
MAXR43•-S44BB••••-H44BB••••-C44BB••••
159
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Technical Data
MAXR13•-S41BR••••-H41BR••••-C31BC••••
Technical Data - MAXR13•-S41BR••••-H41BR••••-C31BC••••
See dimensional drawing MB536.353-R/L.
Parameter
Unit
MAXS41BR
X-Axis
Toothed belt drive
–
15HTD-3M
10T-5
Guide type
–
Roller guide
Ball guide
Typical payload
kg (lb)
2 (4.41)
Carriage type
–
Type 4
Feed constant
mm/rev. (in/rev.)
84 (3.31)
75 (2.95)
Effective diameter toothed belt
pulley
mm (in)
26.738 (1.053)
23.873 (0.938)
Maximum feed force Fxmax
N (lbf)
450 (101.64)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
6 (53.1)
4 (35.4)
Mass 0 stroke axis
kg (lb)
10.0 (22.05)
4.9 (10.80)
1.9 (4.19)
Mass per m of stroke
kg/m (lb/in)
7.0 (15.43)
6.6 (14.55)
3.9 (8.6)
1200 (47.24)
Maximum stroke
mm (in)
3000 (118.11)
Minimum stroke
mm (in)
125 (4.92)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
2)
MAXH41BR
Y-Axis
Type 2
300 (67.44)
C31BC
Z-Axis
Type 3
125 (28.1)
3 (9.84)
1.5 (13.28)
200 (7.87)
8 (0.31)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.353-R/L
144
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Technical Data
MAXR13•-S41BR••••-H41BR••••-C41BR••••
Technical Data - MAXR13•-S41BR••••-H41BR••••-C41BR••••
See dimensional drawing MB536.354-R/L.
Parameter
Unit
MAXS41BR
X-Axis
Toothed belt drive
–
15HTD-3M
Guide type
–
Roller guide
Typical payload
kg (lb)
4 (8.82)
Carriage type
–
Type 4
Feed constant
mm/rev. (in/rev.)
84 (3.31)
Effective diameter toothed belt
pulley
mm (in)
26.738 (1.053)
Maximum feed force Fxmax
N (lbf)
450 (101.64)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
6 (53.1)
4 (35.4)
Mass 0 stroke axis
kg (lb)
10.0 (22.05)
5.2 (11.46)
3.0 (6.61)
Mass per m of stroke
kg/m (lb/in)
7.0 (15.43)
6.6 (14.55)
2.7 (5.95)
1200 (47.24)
400 (15.75)
Maximum stroke
mm (in)
3000 (118.11)
Minimum stroke
mm (in)
125 (4.92)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
2)
MAXH41BR
Y-Axis
C41BR
Z-Axis
Type 2
Type 3
300 (67.44)
250 (56.20)
3 (9.84)
3.5 (30.98)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.354-R/L
146
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Technical Data
MAXR23•-S42BR••••-H42BR••••-C32BC•••• and MAXR23•-S42BB••••-H42BB••••C32BC••••
Technical Data - MAXR23•-S42BR••••-H42BR••••-C32BC••••
See dimensional drawing MB536.357-R/L.
Parameter
Unit
MAXS42BR
X-Axis
MAXH42BR
Y-Axis
Toothed belt drive
–
25HTD-5M
20AT-5
Guide type
–
Roller guide
Ball guide
Typical payload
kg (lb)
4 (8.82)
Carriage type
–
Type 4
Feed constant
mm/rev. (in/rev.)
155 (6.10)
100 (2.95)
Effective diameter toothed belt
pulley
mm (in)
49.338 (1.942)
31.831 (1.252)
Maximum feed force Fxmax
N (lbf)
1200 (269.77)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax1)
Nm (lb*in)
30 (265.52)
20 (177.01)
7.0 (61.95)
Mass 0 stroke axis
kg (lb)
23.2 (51.15)
11.3 (24.91)
4.8 (10.58)
Mass per m of stroke
kg/m (lb/in)
12.0 (26.45)
11.6 (25.57)
5.3 (11.68)
Maximum stroke
mm (in)
5500 (216.53)
1500 (59.05)
300 (11.81)
Minimum stroke2)
mm (in)
130 (5.12)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
Type 2
800 (179.85)
C32BC
Z-Axis
Type 3
435 (97.79)
3 (9.84)
10 (0.4)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXR23•-S42BB••••-H42BB••••-C32BC••••
See dimensional drawing MB536.357-R/L.
Parameter
Unit
MAXS42BB
X-Axis
Toothed belt drive
–
25HTD-5M
Guide type
–
Ball guide
Typical payload
kg (lb)
5 (11.02)
MAXH42BB
Y-Axis
C32BC
Z-Axis
20AT-5
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
MAXS42BB
X-Axis
MAXH42BB
Y-Axis
C32BC
Z-Axis
Carriage type
–
Type 4
Type 2
Type 3
Feed constant
mm/rev. (in/rev.)
155 (6.10)
100 (3.94)
Effective diameter toothed belt
pulley
mm (in)
49.338 (1.942)
31.831 (1.252)
Maximum feed force Fxmax
N (lbf)
1200 (269.77)
m/s (ft/s)
5 (16.40)
m/s2
20 (65.62)
Maximum velocity
Maximum
1)
acceleration1)
(ft/s)
800 (179.85)
435 (97.8)
3 (9.84)
Maximum driving torque Mmax
Nm (lb*in)
30 (265.52)
20 (177.01)
7.0 (61.96)
Mass 0 stroke axis
kg (lb)
24 (52.91)
12.1 (26.68)
4.8 (10.58)
Mass per m of stroke
kg/m (lb/in)
14.0 (30.86)
13.6 (30.0)
5.3 (11.68)
Maximum stroke
mm (in)
5500 (216.53)
1500 (59.05)
300 (11.81)
Minimum stroke2)
mm (in)
9 (0.35)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
10 (0.4)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
148
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Technical Data
Dimensional Drawing
MB536.357-R/L
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149
Technical Data
MAXR23•-S42BR••••-H42BR••••-C42BR•••• and MAXR23•-S42BB••••-H42BB••••C42BB••••
Technical Data - MAXR23•-S42BR••••-H42BR••••-C42BR••••
See dimensional drawing MB536.358-R/L.
Parameter
Unit
MAXS42BR
X-Axis
Toothed belt drive
–
25HTD-5M
Guide type
–
Roller guide
MAXH42BR
Y-Axis
C42BR
Z-Axis
Type 2
Type 3
800 (179.85)
650 (146.13)
Typical payload
kg (lb)
6 (13.23)
Carriage type
–
Type 4
Feed constant
mm/rev. (in/rev.)
155 (6.10)
Effective diameter toothed belt
pulley
mm (in)
49.338 (1.942)
Maximum feed force Fxmax
N (lbf)
1200 (269.77)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
30 (265.52)
Mass 0 stroke axis
kg (lb)
23.2 (51.15)
11.3 (26.01)
7.9 (17.42)
Mass per m of stroke
kg/m (lb/in)
12.0 (26.45)
11.6 (25.57)
5.0 (11.02)
1500 (59.05)
600 (23.62)
MAXH42BB
Y-Axis
C42BB
Z-Axis
Maximum stroke
Minimum stroke
2)
Repeatability1)
mm (in)
5500 (216.53)
mm (in)
130 (5.12)
mm (in)
+/- 0.10 (0.004)
3 (9.84)
20 (177.01)
16 (141.61)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXR23•-S42BB••••-H42BB••••-C42BB••••
See dimensional drawing MB536.358-R/L.
Parameter
Unit
MAXS42BB
X-Axis
Toothed belt drive
–
25HTD-5M
Guide type
–
Ball guide
Typical payload
kg (lb)
15 (33.06)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
MAXS42BB
X-Axis
MAXH42BB
Y-Axis
C42BB
Z-Axis
Carriage type
–
Type 4
Type 2
Type 3
Feed constant
mm/rev. (in/rev.)
155 (6.10)
Effective diameter toothed belt
pulley
mm (in)
49.338 (1.942)
Maximum feed force Fxmax
N (lbf)
1200 (269.77)
800 (179.85)
650 (146.13)
m/s (ft/s)
5 (16.40)
m/s2
20 (65.62)
1)
Maximum velocity
Maximum
acceleration1)
(ft/s)
3 (9.84)
Maximum driving torque Mmax
Nm (lb*in)
30 (265.52)
20 (177.01)
16 (141.61)
Mass 0 stroke axis
kg (lb)
24 (52.91)
12.6 (27.78)
8.4 (18.52)
Mass per m of stroke
kg/m (lb/in)
14.0 (30.86)
13.6 (29.98)
6.0 (13.22)
Maximum stroke
mm (in)
5500 (216.53)
1500 (59.05)
600 (23.62)
Minimum stroke2)
mm (in)
9 (0.35)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.358-R/L
152
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Technical Data
MAXR33•-S43BR••••-H43BR••••-C34BC•••• and MAXR33•-S43BB••••-H43BB••••C34BC••••
Technical Data - MAXR33•-S43BR••••-H43BR••••-C34BC••••
See dimensional drawing MB536.361-R/L.
Parameter
Unit
MAXS43BR
X-Axis
Toothed belt drive
–
30HTD-5M
32AT-5
Guide type
–
Roller guide
Ball guide
Typical payload
kg (lb)
14 (30.86)
Carriage type
–
Type 4
Feed constant
mm/rev. (in/rev.)
205 (8.07)
100 (3.94)
Effective diameter toothed belt
pulley
mm (in)
65.254 (2.569)
31.831 (1.253)
Maximum feed force Fxmax
N (lbf)
1650 (370.93)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
54 (477.94)
36 (318.63)
Mass 0 stroke axis
kg (lb)
46.7 (102.96)
23.1 (50.93)
8.0 (17.64)
Mass per m of stroke
kg/m (lb/in)
19.0 (41.9)
18.5 (40.79)
7.6 (16.76)
1500 (59.05)
500 (19.68)
Maximum stroke
mm (in)
5500 (216.53)
Minimum stroke
mm (in)
175 (6.89)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
2)
MAXH43BR
Y-Axis
Type 2
1100 (247.29)
C34BC
Z-Axis
Type 3
705 (158.5)
3 (9.84)
11.5 (101.78)
14 (0.55)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXR33•-S43BB••••-H43BB••••-C34BC••••
See dimensional drawing MB536.361-R/L.
Parameter
Unit
MAXS43BB
X-Axis
Toothed belt drive
–
30HTD-5M
Guide type
–
Ball guide
Typical payload
kg (lb)
18 (39.7)
MAXH43BB
Y-Axis
C34BC
Z-Axis
32AT-5
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
MAXS43BB
X-Axis
MAXH43BB
Y-Axis
Carriage type
–
Type 4
Type 2
Feed constant
mm/rev. (in/rev.)
205 (8.07)
100 (3.94)
Effective diameter toothed belt
pulley
mm (in)
65.254 (2.569)
31.831 (1.253)
Maximum feed force Fxmax
N (lbf)
1650 (370.93)
m/s (ft/s)
5 (16.40)
m/s2
20 (65.62)
Maximum velocity
Maximum
1)
acceleration1)
(ft/s)
1100 (247.29)
C34BC
Z-Axis
Type 3
705 (158.49)
3 (9.84)
Maximum driving torque Mmax
Nm (lb*in)
54 (477.94)
36 (318.63)
11.5 (101.78)
Mass 0 stroke axis
kg (lb)
48.3 (106.48)
24.6 (54.23)
8.0 (17.64)
Mass per m of stroke
kg/m (lb/in)
22.0 (48.5)
21.5 (47.40)
7.6 (16.76)
Maximum stroke
mm (in)
5500 (216.53)
1500 (59.05)
500 (19.68)
Minimum stroke2)
mm (in)
11 (0.43)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
14 (0.55)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.361-R/L
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155
Technical Data
MAXR33•-S43BR••••-H43BR••••-C43BR•••• and MAXR33•-S43BB••••-H43BB••••C43BB••••
Technical Data - MAXR33•-S43BR••••-H43BR••••-C43BR••••
See dimensional drawing MB536.362-R/L.
Parameter
Unit
MAXS43BR
X-Axis
Toothed belt drive
–
30HTD-5M
Guide type
–
Roller guide
MAXH43BR
Y-Axis
C43BR
Z-Axis
Type 2
Type 3
1100 (247.29)
900 (202.32)
Typical payload
kg (lb)
9 (19.84)
Carriage type
–
Type 4
Feed constant
mm/rev. (in/rev.)
205 (8.07)
Effective diameter toothed belt
pulley
mm (in)
65.254 (2.569)
Maximum feed force Fxmax
N (lbf)
1650 (370.93)
Maximum velocity1)
m/s (ft/s)
8 (26.25)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
54 (177.01)
Mass 0 stroke axis
kg (lb)
46.7 (1020.96)
24.1 (53.13)
14.4 (31.75)
Mass per m of stroke
kg/m (lb/in)
19.0 (41.89)
18.5 (40.79)
8.6 (18.96)
1500 (59.05)
800 (31.5)
Maximum stroke
Minimum stroke
2)
Repeatability1)
mm (in)
5500 (216.53)
mm (in)
175 (6.89)
mm (in)
+/- 0.10 (0.004)
3 (9.84)
36 (318.63)
30 (66.14)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
Technical Data - MAXR33•-S43BB••••-H43BB••••-C43BB••••
See dimensional drawing MB536.362-R/L.
Parameter
Unit
MAXS43BB
X-Axis
Toothed belt drive
–
30HTD-5M
Guide type
–
Ball guide
Typical payload
kg (lb)
25 (55.12)
MAXH43BB
Y-Axis
C43BB
Z-Axis
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Parameter
Unit
MAXS43BB
X-Axis
MAXH43BB
Y-Axis
C43BB
Z-Axis
Carriage type
–
Type 4
Type 2
Type 3
Feed constant
mm/rev. (in/rev.)
205 (8.07)
Effective diameter toothed belt
pulley
mm (in)
65.254 (2.569)
Maximum feed force Fxmax
N (lbf)
1650 (370.93)
1100 (247.29)
900 (202.33)
m/s (ft/s)
5 (16.40)
m/s2
20 (65.62)
1)
Maximum velocity
Maximum
acceleration1)
(ft/s)
3 (9.84)
Maximum driving torque Mmax
Nm (lb*in)
54 (477.94)
36 (318.63)
30 (265.52)
Mass 0 stroke axis
kg (lb)
48.3 (106.48)
25.6 (58.64)
15.0 (33.07)
Mass per m of stroke
kg/m (lb/in)
22.0 (48.5)
21.5 (47.40)
10.1 (22.27)
Maximum stroke
mm (in)
5500 (216.53)
1500 (59.05)
800 (31.5)
Minimum stroke2)
mm (in)
11 (0.43)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.362-R/L
158
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Technical Data
MAXR43•-S44BB••••-H44BB••••-C44BB••••
Technical Data - MAXR43•-S44BB••••-H44BB••••-C44BB••••
See dimensional drawing MB536.364-R/L.
Parameter
Unit
MAXS44BB
X-Axis
Toothed belt drive
–
50HTD-8M
Guide type
–
Ball guide
Typical payload
kg (lb)
50 (110.23)
Carriage type
–
Type 4
Feed per revolution
mm/rev. (in/rev.)
264 (10.39)
Effective diameter toothed belt
pulley
mm (in)
84.034 (3.31)
Maximum feed force Fxmax
N (lbf)
3900 (876.75)
Maximum velocity1)
m/s (ft/s)
5 (16.40)
Maximum acceleration1)
m/s2 (ft/s)
20 (65.62)
Maximum driving torque Mmax
Nm (lb*in)
165 (1460.37)
Mass 0 stroke axis
kg (lb)
97.1 (217.06)
53.4 (117.72)
35.6 (78.48)
Mass per m of stroke
kg/m (lb/in)
37.2 (82.01)
36.2 (79.81)
17.1 (37.7)
1500 (59.05)
1200 (47.24)
Maximum stroke
mm (in)
5500 (216.53)
Minimum stroke
mm (in)
13 (0.51)
Repeatability1)
mm (in)
+/- 0.10 (0.004)
2)
MAXH44BB
Y-Axis
C44BB
Z-Axis
Type 2
Type 3
2600 (584.50)
2150 (483.34)
3 (9.84)
110 (973.58)
90 (796.57)
1) Depending on load, stroke and length of synchronous shaft
2) Minimum stroke required for lubrication of the linear guide
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Technical Data
Dimensional Drawing
MB536.364-R/L
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Technical Data
Section 3.8
Mechanical Data of the Lexium MAXK• Series
Mechanical Data of the Lexium MAXK• Series
Lexium MAXK•
Technical Data - Lexium MAXK•
The Lexium MAXK• modules are customized applications. All information about technical data can
be found in the delivered product data sheet and the according product manuals of the CAS, PAS
or TAS axes (see page 10).
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Technical Data
Example for a delivered product data sheet of a customized Lexium MAXK• system:
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Operating Manual
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Chapter 4
Transport and Installation
Transport and Installation
What Is in This Chapter?
This chapter contains the following sections:
Section
Topic
Page
4.1
Transport and Unpacking of the Lexium MAX
164
4.2
Mechanical Installation
171
4.3
Electrical Connections
178
4.4
Wiring Position of the Lexium MAXP• Series
181
4.5
Wiring Position of the Lexium MAXR•2 Series
188
4.6
Wiring Positions of the Lexium MAXR•3 Series
197
4.7
Connecting Sensors of the Lexium MAX Series
205
4.8
Initial Start-Up
206
Diagnostics and Solutions
210
Spare Parts and Accessories
211
4.9
4.10
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Section 4.1
Transport and Unpacking of the Lexium MAX
Transport and Unpacking of the Lexium MAX
What Is in This Section?
This section contains the following topics:
Topic
164
Page
Transport and Storage
165
Unpacking and Positioning
167
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Transport and Storage
Transport Conditions
The Lexium MAX products must be handled with care. Shocks and impacts may damage the portal
robot. They may lead to reduced running accuracy, reduced service life, or a complete breakdown.
The portal robot is mounted before transport.
The portal robot is transported in a cardboard box or a wooden container. The wooden container
is treated according to the IPPC standard. The cardboard box or container dimensions vary
according to the dimensions of the portal robot.
NOTE: You can find the total weight of your application on the Typeplate (see page 65) or in the
corresponding Technical Data (see page 67).
NOTICE
SHOCKS AND VIBRATIONS DURING TRANSPORT


Avoid heavy shocks and/or vibrations during transport.
Check the units for visible transport damage and inform the shipping company immediately if
necessary.
Failure to follow these instructions can result in equipment damage.
NOTE: In case of transport damages, contact your Schneider Electric partner.
IPPC Logo
The IPPC logo is placed on each side of the wooden container.
1
2
3
Country code
Facility number
Treatment type
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NOTE: Before unpacking and installing the portal robot, make sure that the lifting capacity of the
lifting devices (forklift truck and crane) is sufficient to lift the portal robot. For this, the weight of the
portal robot is the appropriate indicator. Find the weight on the container and in the transport
documents.
Warning Logo
The fragile logo is placed on each side of the cardboard box and the container packaging. Follow
the placed handling instructions.
Storage
When the portal robot is not installed immediately, it can be stored inside the container or
unpacked. In both cases, ensure that it is stored in a roofed and dry place. Avoid humidity which
can have corrosive effects on the portal robot.
NOTE: When the portal robot is stored unpacked, ensure a plane surface.
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Unpacking and Positioning
Unpacking
Step
Action
1
Use a forklift truck to discharge the portal robot in its transport packaging and move it as close
as possible to the installation site.
2
In case of a wooden transport container, unscrew the bolts on the lid of the container.
In case of a cardboard transport packaging, open the box with appropriate tools.
3
Open the packaging.
4
Check the portal robot for completeness.
5
Check the portal robot for damage.
NOTE: In case of any transport damages, contact your Schneider Electric Partner.
Transport Locking Devices
During transport the portal robot is secured by:



Transport locking devices mounted in front and at the backside of the carriages of the x- and the
y-axes.
Clamping claws transport safety devices (only in wooden container)
Wooden transport safety devices (option)
The transport locking devices at the carriages help to prevent a motion of the x- and / or the y-axes
during transport.
The clamping claws transport safety devices help to prevent a motion of the system in the wooden
container.
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The following graphic is an example for the position of the transport locking devices on a MAXR•3
system.
NOTE: Remove the transport locking devices only when the portal robot is installed to an
installation surface.
Lifting Out from the Container
Before starting to lift out and position the portal robot via a crane, pay special attention to the
accident prevention regulations and the safety regulations.
Only authorized personnel is allowed to operate the crane.
WARNING
FALLING, HEAVY LOADS
Only attach the lifting straps to the x- axis body.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Step
Action
1
Remove the transport safety device out of the opened container.
2
Before you attach the lifting straps of the crane to the provided loops, ensure that the straps are
not knotted or twisted.
NOTE: Do not remove the carriage lock on the x- and the y-axes.
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Step
3
Action
When you attach the lifting straps, act according to the following graphic which provides an
example for Lexium MAXR•3. When the length of the portal robot does not exceed 2500 mm
(98.43 in), refer to picture A. In any other cases, refer to picture B.
NOTE: Do not attach the lifting straps close to the middle or at the driving unit of the x-axis body.
This can cause a deflection of the structure and can lead to a reduced running accuracy.
4
Carefully lift out the portal robot from the container.
NOTE: Before installing the portal robot ensure, that the installation surface is horizontal and the
planarity of the surface does not exceed 0.1 mm/m (0.004 in/ft).
Positioning to the Installation Surface Via a Crane
WARNING
HANGING LOADS
Do not stand under hanging loads.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Step
Action
1
Carefully position the portal robot on its installation surface.
2
To install the portal robot to the installation surface either use slot nuts or clamping claws. Make
sure that the portal robot is sufficiently stabilized by support points and leveling rods. For more
information about installation, refer to Installing the Lexium MAX• to an Installation Surface
(see page 174).
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Step
3
170
Action
Remove the lifting straps only after the portal robot is sufficiently stabilized.
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Section 4.2
Mechanical Installation
Mechanical Installation
What Is in This Section?
This section contains the following topics:
Topic
Page
Information About Installation
172
Installing the Lexium MAX to an Installation Surface
174
Motor and Gearbox
176
Installing the Payload
177
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171
Information About Installation
Overview
Proceed with care during the following steps and take all precautions described in order to help
prevent:
 Injuries and material damage
 Incorrect installation of components
 Incorrect operation of components
 Use of non-authorized cables or modified components
For further Information, refer to Specific Safety Information (see page 13).
WARNING
INCORRECT INSTALLATION
Ensure a correct installation and maintenance of the system according to this manual.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Supporting Frame
The Lexium MAX Series robots are designed for horizontal installation. For other positions, or
special applications, please contact your Schneider Electric Partner.
NOTE: Consider the overall load height when factoring in the installation height of the robot.
NOTE: During the design of the robot frame consider the possible change of load heights. If
necessary, select longer z-axis stroke length.
The robot accuracy in the application is also determined by the frame. Frame deformations causes
inaccuracies and vibration at the operating location.
Basic Frame Requirements
The frame must not only withstand the requirements of the application permanently, but also have
sufficient rigidity so that deformations and vibrations do not lead to large deviation at the load point.
Ensure that the supporting frame has sufficient transverse rigidity. If necessary adjust the level.
Forces and torques imposed on the frame during normal operation:
 By changing the stroke length, the forces and moment in the frame change. This must be
observed by the customer.
 The configuration of the robot mechanism, the speed, the acceleration, as well as the connected
payload, affect the total energy, and may possibly cause damage.
NOTE: Install the robot with grade 8.8 or better bolts.
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Standard Tightening Torques
The table shows the maximum tightening torques (ISO4762 - 8.8) for installing the payload and
fastening slot nuts, clamping claws, motor, and contact plate with hex socket screws.
Thread
Wrench size in mm
Maximum tightening torque in Nm (lb·in)
M3
2.5 (0.10)
1.1 (9.74)
M4
3 (0.12)
2.5 (22.13)
M5
4 (0.16)
5 (44.25)
M6
5 (0.20)
8.5 (75.23)
M8
6 (0.24)
21 (185.87)
M10
8 (0.31)
42 (371.73)
M12
10 (0.40)
70 (619.55)
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Installing the Lexium MAX to an Installation Surface
Overview
The length of the linear axes can have an impact on the running accuracy. A long linear axis may
bend more easily, which can cause a reduced running accuracy of the whole portal robot. To help
prevent this, use support points and leveling rods at intervals to stabilize the linear axes.
NOTICE
INSTALLING ON INSTALLATION SURFACE




If motors with a cross section greater than the cross section of the axis body are used, the axis
must be supported or the installation surface must be cut out as required.
The end blocks protrude beyond the axis body at the ends. The end blocks must not be the
only parts supported by the installation surface.
If the lateral T-slots are used for installation, the sensor cable cannot be routed in the T-slots.
The greater the load or the demands on the running accuracy, the shorter the distance that
must be between the slot nuts or the clamping claws.
Failure to follow these instructions can result in equipment damage.
How to Install the Robot to an Installation Surface
The installation surface must be machined smooth and flat. Make sure that the planarity of the
installation surface does not exceed 0.1 mm/m (0.004 in/ft).
NOTE: When installing the portal robot, keep in mind that it may have to be accessed for
maintenance.
Step
Action
1
Screw the robot by using the T-slots of the x-axis onto the installation surface using the suitable
clamping claws or slot nuts.
2
At the beginning, tighten the clamping claws or the slot nuts with a low tightening torque.
3
Tighten the clamping claws or slot nuts appropriately.
For more information, refer to Standard Tightening Torques (see page 173).
4
When the portal robot is installed to the installation surface, remove the transport locking devices
from the x- and/or the y-axis.
For information on appropriate clamping claws and slot nuts, refer to Spare Parts Inventory
(see page 211).
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1
2
Installation per clamping claws
Installation with slot nuts
Standard Dimensions for Installing the Axes of the Portal Robot
When installing the axes of the portal robot, the tapped hole distance and the maximum distance
for the clamping claws or the slot nuts need to be taken into consideration.
Tapped hole distance
The table shows the dimensions of the tapped hole distances:
Tapped hole distance
Axis
Legend item
Unit
MAXS41 /
MAXH41
MAXS42 / MAXH42 MAXS43 / MAXH43
MAXS44 / MAXH44
A
mm (in)
54 (2.13)
74 (2.91)
96 (3.78)
130 (5.12)
B
68 (2.68)
88 (3.46)
112 (4.41)
150 (5.91)
C
20 (0.79)
40 (1.57)
50 (1.97)
70 (2.76)
Maximum distance
The table shows the maximum distances for the clamping claws or the slot nuts:
Maximum distance
Axis
Element
MAXS41 /
MAXH41
MAXS42 / MAXH42 MAXS43 / MAXH43
MAXS44 / MAXH44
Clamping claws mm (in)
400 (15.75)
600 (23.62)
800 (31.50)
1000 (39.37)
Slot nuts
400 (15.75)
600 (23.62)
800 (31.50)
1000 (39.37)
Unit
NOTE: The values indicated are per side at medium loads.
The values differ for the Lexium MAXK• Series. For further information, refer to the according
product manual of the CAS, PAS and TAS axes (see page 10).
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Motor and Gearbox
Overview
When the portal robot is delivered, the motors and the gearboxes are installed.
Installation Position of the Motor and Gearbox
In case of motor or gearbox replacement, it is possible to install the new motor or gearbox to either
side of the two end blocks of the linear axis. The motor and the gearbox can be mounted in different
arrangements (turned in increments of 4 x 90°).
NOTE: The maximum mass of the installed parts is limited by the torque at the end block.
For further information on motor and gearbox installation, refer to the according product manuals
of the CAS, PAS or TAS axes (see page 10).
Third-Party Motors and Gearboxes
When choosing a third-party motor, take special care that the maximum drive torque is not
exceeded. Otherwise the axis could be damaged or destroyed.
NOTE: The maximum mass of the installed parts is limited by the torque at the end block.
Refer to Technical Data (see page 67) and choose the appropriate axis data.
Motor Connection
For information on how to install the motor, refer to the corresponding Motor Manual and to the
manuals of the particular axes.
Gearbox Connection
For information on how to install the gearbox, refer to the corresponding Gearbox Manual and to
the manuals of the particular axes (see page 10).
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Installing the Payload
Overview
Mounting threads on the end plate of the cantilever axis or on the carriage of the double axis allow
you to fasten the payload. Each thread is provided with a counterbore for a locating dowel for
reproducible mounting of the payload.
For more information about the sizes of the particular threads to mount the payload, refer to
Technical Data (see page 67) and to Standard Tightening Torques (see page 173).
For more information about the particular axes, refer to CAS, PAS or TAS product manuals
(see page 10).
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Section 4.3
Electrical Connections
Electrical Connections
Wiring
Grounding the Robot
The following components of the portal robot have to be grounded:
motors (for more information about how to ground the motors, refer to the corresponding Motor
Manual)
 support bracket of the cable drag chains in x- and/or y- direction
 all costumer attachments

Bolt ground cables to the ground connections at the robot (symbol IEC 60417 - 5019)
NOTE: When grounding the portal robot, use cables that respect the local standards that are on
vigor, e.g. cables that conform to NEC 70 / NFPA 79 in the USA.
DANGER
ELECTRIC SHOCK DUE TO IMPROPER GROUNDING




Ground robot components in accordance with local standards and regulations at a single,
central point.
Verify whether the motors are connected to the central ground.
Install external safety devices in accordance to local regulations and standards.
When designing the safety devices, assume that the robot can not be stopped by internal logic
and must necessarily be stopped by external safety devices.
Failure to follow these instructions will result in death or serious injury.
Multipoint grounding is permissible if connections are made to an equipotential ground plane
dimensioned to help avoid cable shield damage in the event of power system short-circuit currents.
The following graphic is an example for the support bracket grounding position on a x-axis of a
Lexium MAXR•3 system.
178
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Cable Drag Chain
The portal robot is equipped with cable drag chains alongside the linear and cantilever axes.
These cable drag chains are used for:
Power supply
 Sensor function
 Encoder cable
 Customer application cable

Before installing the portal robot, there are no cables laid inside the cable drag chains.
Mounting brackets fix the ends of the cable drag chain to the axis. The cable drag chain has a
rectangular cross section, inside which the cables lie. Inside the cable drag chain, there are one or
two separators in each chain link to create from three up to five cable chambers. So the cables for
the power supply, the sensor function and additional customized cables can be separated.
Positioning the Separators
To create from three up to five cable chambers, place the separators according to the following
illustration:
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NOTICE
INCORRECT PAIRING OF MOTOR AND ENCODER CABLES
Label the motor and associated encoder cables according to their pairing.
Failure to follow these instructions can result in equipment damage.
Laying Cables
Lay cables when the portal robot is installed to an installation surface. When laying cables, ensure
that they are suitable for being used in cable drag chains.
DANGER
LOOSE WIRING CAUSES ELECTRIC SHOCK
Tighten wiring connections in conformance with the torque specifications.
Failure to follow these instructions will result in death or serious injury.
Connecting and Grounding the Motor
Refer to the corresponding Motor Manual and the Electrical Installation for details on connecting
the motor and the wiring.
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Section 4.4
Wiring Position of the Lexium MAXP• Series
Wiring Position of the Lexium MAXP• Series
What Is in This Section?
This section contains the following topics:
Topic
Page
Wiring Position MAXP12• Series
182
Wiring Position of the MAXP22• and MAXP32• Series
184
Wiring Position of the MAXP42• Series
186
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181
Wiring Position MAXP12• Series
Overview
The cable drag chain type depends on the used portal robot. Due to the usage of separators, the
position for wiring can be adjusted to the cable diameter inside the cable drag chain. The cable
diameter refers to the original Schneider Electric cables.
Cable Drag Chain Types
Portal robot
MAXP12•-H41BR••••-C31BC••••
X-Axis
Z-Axis
MAXH4•
CAS3• / CAS4•
E02-2400-057-R100
E02-1400-038-R075
E02-2400-25.1.1
E02-1400-21.1.1
MAXP12•-H41BR••••-C41BR••••
Separator type
Wiring Position of X-Axis

E02-2400-057-R100
Position
Cable type
Diameter mm (in)
1
Encoder cable
8.8 (0.35)
3
Servomotor cable
12 (0.47)
7
Sensor cable
3 (0.12)
8
Sensor cable
3 (0.12)
Wiring Position of Z-Axis

182
E02-1400-038-R075
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The cable drag chain of the z-axis can be equipped according to customer applications.
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Wiring Position of the MAXP22• and MAXP32• Series
Overview
The cable drag chain type depends on the used portal robot. Due to the usage of separators, the
position for wiring can be adjusted to the cable diameter inside the cable drag chain. The cable
diameter refers to the original Schneider Electric cables.
Cable Drag Chain Types
Portal robot
MAXP22•-H42BR••••-C32BC••••
X-Axis
Z-Axis
MAXH4•
CAS3• / CAS4•
E02-2600-075-R100
E02-2400-057-R075
MAXP22•-H42BB••••-C32BC••••
MAXP22•-H42BR••••-C42BR••••
E02-2400-057-R100
MAXP22•-H42BB••••-C42BB••••
MAXP32•-H43BR••••-C34BC••••
MAXP32•-H43BB••••-C34BC••••
MAXP32•-H43BR••••-C43BR••••
E02-2400-057-R125
MAXP32•-H43BB••••-C43BB••••
Separator type
E02-2600-35.1.1
E02-2400-25.1.1
Wiring Position of X-Axis

184
E02-2600-075-R100
Position
Cable type
Diameter mm (in)
1
Servomotor cable
12 (0.47)
2
Encoder cable
8.8 (0.35)
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Position
Cable type
Diameter mm (in)
3
Sensor cable
3 (0.12)
4
Sensor cable
3 (0.12)
Wiring Position of Z-Axis



E02-2400-057-R075
E02-2400-057-R100
E02-2400-057-R125
The cable drag chain of the z-axis can be equipped according to customer applications.
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Wiring Position of the MAXP42• Series
Overview
The cable drag chain type depends on the used portal robot. Due to the usage of separators, the
position for wiring can be adjusted to the cable diameter inside the cable drag chain. The cable
diameter refers to the original Schneider Electric cables.
Cable Drag Chain Types
Portal robot
X-Axis
Z-Axis
MAXH4•
CAS4•
MAXP42•-H44BB••••-C44BB••••
E02-2600-077-R100
E02-2400-077-R150
Separator type
E02-2600-35.1.1
E02-2400-25.1.1
Wiring Position of X-Axis

E02-2600-075-R100
Position
Cable type
Diameter mm (in)
1
Servomotor cable
12 (0.47)
2
Encoder cable
8.8 (0.35)
3
Sensor cable
3 (0.12)
4
Sensor cable
3 (0.12)
Wiring Position of Z-Axis

186
E02-2600-075-R100
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The cable drag chain of the z-axis can be equipped according to customer applications.
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187
Section 4.5
Wiring Position of the Lexium MAXR•2 Series
Wiring Position of the Lexium MAXR•2 Series
What Is in This Section?
This section contains the following topics:
Topic
188
Page
Wiring Position MAXR12• Series
189
Wiring Position MAXR22• Series
191
Wiring Position MAXR32• Series
193
Wiring Position MAXR42• Series
195
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Wiring Position MAXR12• Series
Overview
The cable drag chain type depends on the used portal robot. Due to the usage of separators, the
position for wiring can be adjusted to the cable diameter inside the cable drag chain. The cable
diameter refers to the original Schneider Electric cables.
Cable Drag Chain Types
Portal robot
MAXR12•-S41BR••••-P41BR••••
X-Axis
Y-Axis
MAXS4•
MAXH4• / PAS4•
E02-2400-077-R100
E02-2400-057-R075
E02-2400-057-R100
MAXR12•-S41BR••••-H41BR••••
Separator type
E02-2400-25.1.1
Wiring Position of X-Axis

E02-2400-077-R100
Position
Cable type
Diameter mm (in)
1
Encoder cable
8.8 (0.35)
3
Servomotor cable
12 (0.47)
7
Sensor cable
3 (0.12)
8
Sensor cable
3 (0.12)
Wiring Position of Y-Axis


E02-2400-057-R100
E02-2400-057-R075
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The cable drag chain of the y-axis can be equipped according to customer applications.
190
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Wiring Position MAXR22• Series
Overview
The cable drag chain type depends on the used portal robot. Due to the usage of separators, the
position for wiring can be adjusted to the cable diameter inside the cable drag chain. The cable
diameter refers to the original Schneider Electric cables.
Cable Drag Chain Types
Portal robot
MAXR22•-S42BR••••-P42BR••••
X-Axis
Y-Axis
MAXS4•
MAXH4• / PAS4•
E02-2600-075-R100
E02-2400-057-R075
MAXR22•-S42BB••••-P42BB••••
MAXR22•-S42BR••••-H42BR••••
E02-2400-077-R100
MAXR22•-S42BB••••-H42BB••••
Separator type
E02-2600-35.1.1
E02-2400-25.1.1
Wiring Position of X-Axis

E02-2600-075-R100
Position
Cable type
1
Servomotor cable
12 (0.47)
2
Encoder cable
8.8 (0.35)
3
Sensor cable
3 (0.12)
4
Sensor cable
3 (0.12)
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Diameter mm (in)
191
Wiring Position of Y-Axis

E02-2400-057-R075

E02-2400-77-R100
The cable drag chain of the y-axis can be equipped according to customer applications.
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Wiring Position MAXR32• Series
Overview
The cable drag chain type depends on the used portal robot. Due to the usage of separators, the
position for wiring can be adjusted to the cable diameter inside the cable drag chain. The cable
diameter refers to the original Schneider Electric cables.
Cable Drag Chain Types
Portal robot
MAXR32•-S43BR••••-P43BR••••
X-Axis
Y-Axis
MAXS4•
MAXH4• / PAS4•
E02-2600-075-R100
E02-2400-077-R100
MAXR32•-S43BB••••-P43BB••••
MAXR32•-S43BR••••-H43BR••••
E02-2400-077-R125
MAXR32•-S43BB••••-H43BB••••
Separator type
E02-2600-35.1.1
E02-2400-25.1.1
Wiring Position of X-Axis

E02-2600-075-R100
Position
Cable type
Diameter mm (in)
1
Sensor cable
3 (0.12)
2
Sensor cable
3 (0.12)
5
Encoder cable
8.8 (0.35)
7
Servomotor cable
12 (0.47)
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Wiring Position of Y-Axis


E02-2400-077-R100
E02-2400-077-R125
The cable drag chain of the y-axis can be equipped according to customer applications.
194
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Wiring Position MAXR42• Series
Overview
The cable drag chain type depends on the used portal robot. Due to the usage of separators, the
position for wiring can be adjusted to the cable diameter inside the cable drag chain. The cable
diameter refers to the original Schneider Electric cables.
Cable Drag Chain Types
Portal robot
X-Axis
Y-Axis
MAXS4•
MAXH4•
MAXR42•-S44BB••••-H44BB••••
E02-2600-100-R125
E02-2400-077-R150
Separator type
E02-2600-35.1.1
E02-2400-25.1.1
Wiring Position of X-Axis

E02-2600-100-R125
Position
Cable type
Diameter mm (in)
1
Sensor cable
3 (0.12)
2
Sensor cable
3 (0.12)
5
Encoder cable
8.8 (0.35)
8
Servomotor cable
14.3 (0.56)
Wiring Position of Y-Axis

E02-2400-077-R150
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The cable drag chain of the y-axis can be equipped according to customer applications.
196
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Section 4.6
Wiring Positions of the Lexium MAXR•3 Series
Wiring Positions of the Lexium MAXR•3 Series
What Is in This Section?
This section contains the following topics:
Topic
Page
Wiring Position MAXR13• Series
198
Wiring Position MAXR23• and MAXR33• Series
200
Wiring Position MAXR43• Series
203
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Wiring Position MAXR13• Series
Overview
The cable drag chain type depends on the used portal robot. Due to the usage of separators, the
position for wiring can be adjusted to the cable diameter inside the cable drag chain. The cable
diameter refers to the original Schneider Electric cables.
Cable Drag Chain Types
Portal robot
MAXR13•-S41BR••••-H41BR••••-C31BC••••
MAXR13•-S41BR••••-H41BR••••-C41BR••••
Separator type
X-Axis
Y-Axis
Z-Axis
MAXS4•
MAXH4•
CAS3• / CAS4•
E02-2400-077R100
E02-2400-057R100
E02-1400-038R075
E02-2400-25.1.1
E02-1400-21.1.1
Wiring Position of X-Axis

198
E02-2400-077-R100
Position
Cable type
Diameter mm (in)
1
Encoder cable
8.8 (0.35)
2
Encoder cable
8.8 (0.35)
3
Servomotor cable
12 (0.47)
4
Servomotor cable
12 (0.47)
7
Sensor cable
3 (0.12)
8
Sensor cable
3 (0.12)
9
Sensor cable
3 (0.12)
10
Sensor cable
3 (0.12)
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Wiring Position of Y-Axis

E02-2400-057-R100
Position
Cable type
Diameter mm (in)
1
Encoder cable
8.8 (0.35)
3
Servomotor cable
12 (0.47)
7
Sensor cable
3 (0.12)
8
Sensor cable
3 (0.12)
Wiring Position of Z-Axis

E02-1400-038-R075
The cable drag chain of the z-axis can be equipped according to customer applications.
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Wiring Position MAXR23• and MAXR33• Series
Overview
The cable drag chain type depends on the used portal robot. Due to the usage of separators, the
position for wiring can be adjusted to the cable diameter inside the cable drag chain. The cable
diameter refers to the original Schneider Electric cables.
Cable Drag Chain Types
Portal robot
MAXR23•-S42BR••••-H42BR••••-C32BC••••
MAXR23•-S42BB••••-H42BB••••-C32BC••••
X-Axis
Y-Axis
Z-Axis
MAXS4•
MAXH4•
CAS3• / CAS4•
E02-2600-075R100
E02-2400-077R100
E02-2400-057R075
MAXR23•-S42BR••••-H42BR••••-C42BR••••
E02-2400-057R100
MAXR23•-S42BB••••-H42BB••••-C42BB••••
MAXR33•-S43BR••••-H43BR••••-C34BC••••
E02-2400-077R125
MAXR33•-S43BB••••-H43BB••••-C34BC••••
MAXR33•-S43BR••••-H43BR••••-C43BR••••
E02-2400-057R125
MAXR33•-S43BB••••-H43BB••••-C43BB••••
Separator type
E02-260035.1.1
E02-2400-25.1.1
Wiring Position of X-Axis

200
E02-2600-075-R100
Position
Cable type
Diameter mm (in)
1
Sensor cable
3 (0.12)
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Position
Cable type
Diameter mm (in)
2
Sensor cable
3 (0.12)
3
Sensor cable
3 (0.12)
4
Sensor cable
3 (0.12)
5
Encoder cable
8.8 (0.35)
6
Encoder cable
8.8 (0.35)
7
Servomotor cable
12 (0.47)
8
Servomotor cable
12 (0.47)
Wiring Position of Y-Axis


E02-2400-077-R100
E02-2400-077-R125
Position
Cable type
Diameter mm (in)
1
Servomotor cable
12 (0.47)
2
Encoder cable
8.8 (0.35)
3
Sensor cable
3 (0.12)
4
Sensor cable
3 (0.12)
Wiring Position of Z-Axis



E02-2400-057-R075
E02-2400-057-R100
E02-2400-057-R125
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The cable drag chain of the z-axis can be equipped according to customer applications.
202
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Wiring Position MAXR43• Series
Overview
The cable drag chain type depends on the used portal robot. Due to the usage of separators, the
position for wiring can be adjusted to the cable diameter inside the cable drag chain. The cable
diameter refers to the original Schneider Electric cables.
Cable Drag Chain Types
Portal robot
X-Axis
Y-Axis
Z-Axis
MAXS4•
MAXH4•
CAS4•
MAXR43•-S44BB••••-H44BB••••-C44BB••••
E02-2600-100R125
E02-2400-077-R150
Separator type
E02-260035.1.1
E02-2400-25.1.1
Wiring Position of X-Axis

E02-2600-100-R125
Position
Cable type
Diameter mm (in)
1
Sensor cable
3 (0.12)
2
Sensor cable
3 (0.12)
3
Sensor cable
3 (0.12)
4
Sensor cable
3 (0.12)
5
Encoder cable
8.8 (0.35)
6
Encoder cable
8.8 (0.35)
8
Servomotor cable
14.3 (0.56)
9
Servomotor cable
14.3 (0.56)
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Wiring Position of Y-Axis

E02-2400-077-R150
Position
Cable type
Diameter mm (in)
1
Servomotor cable
14.3 (0.56)
2
Sensor cable
3 (0.12)
3
Sensor cable
3 (0.12)
4
Encoder cable
8.8 (0.35)
Wiring Position of Z-Axis

E02-2400-077-R150
The cable drag chain of the z-axis can be equipped according to customer applications.
204
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Section 4.7
Connecting Sensors of the Lexium MAX Series
Connecting Sensors of the Lexium MAX Series
Connecting Sensors of the Lexium MAX Series
Overview
For information on how to connect the sensors, refer to the corresponding product manuals of the
CAS, PAS or TAS axes (see page 10).
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Section 4.8
Initial Start-Up
Initial Start-Up
What Is in This Section?
This section contains the following topics:
Topic
206
Page
Check Installation
207
Initial Start-Up
208
Starting-Up a Configured Lexium MAX
209
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Check Installation
Overview
Verify that the portal robot is correctly installed. For further information, refer to Specific Safety
Information (see page 13).
Pay special attention to:
 Properly bolted mechanical parts.
 Installation and wiring of the product. Make sure that the mains connection and the 24 V
connection are wired correctly.
 Connection of all protective ground conductors.
 Use of correct fuses.
 Isolation of all unused cable ends.
 Installation and connection of all cables and connectors.
 Installation of sensors.
 Function of sensors as required.
 Easy motion of the carriage with the contact plate for the sensors along the entire travel length.
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Initial Start-Up
Overview
When the portal robot is operated for the first time, there is a risk of unintended equipment
operation caused by possible wiring errors or unsuitable parameters.
WARNING
UNINTENDED EQUIPMENT USE







Verify that the portal robot is properly fastened so it cannot come loose even in the case of fast
acceleration.
Take all necessary measures to ensure that the carriages of linear axes mounted in vertical or
tilted positions cannot move in an unanticipated way.
Verify that a functioning button for emergency stop is within reach.
Verify that the system is free and ready for the movement before starting the system.
Prevent pinch point hazard and crushing by taking appropriate precautions.
Cover edges and angles to protect against cutting.
Run initial tests at reduced velocity.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
208
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Starting-Up a Configured Lexium MAX
Overview
Perform a start-up in case of an already configured portal robot when it is used under changed
operating conditions. For further information, refer to Specific Safety Information (see page 13).
Pay special attention to:
Correct installation. For more information, refer to Transport and Installation (see page 163).
 For commissioning, respect the instructions provided in the manual of the motor used and in the
manual of the drive used.
 Conformity of the actual loads to the required and engineering data before operating the
product.
 Limit the maximum torque of the motor in accordance with the maximum driving torque of the
linear axis.
 Function of the sensors. The integrated LED must indicate the switching state correctly.
 Distance between the sensors and the mechanical stops. The movement must be stopped by
the sensors before the carriage reaches a mechanical stop.
 Performance of initial tests at reduced velocity. During these tests, verify that the controller
responds correctly to the sensors in both directions of movement in x- and/or y- and/or zdirection.
 Conformity of ambient conditions and actual loads to the required and engineering data. For
further information, refer to Technical Data (see page 67).

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Section 4.9
Diagnostics and Solutions
Diagnostics and Solutions
Diagnostics and Solutions
Overview
Problem
Cause
Solution
Sensor overtravelled
Detected sensor error
Adjust or replace sensors. For
more information, refer to the
corresponding product manual of
the single axes.
Detected controller error
Check controller.
Motor load increases, controller
switches off because of overload.
Guides under mechanical tension
or excessive friction caused by
poor lubrication.
Contact Schneider Service.
Noise and vibrations at high
velocities.
Velocity too high
Reduce velocity.
Poor lubrication (in the case of
noise).
Lubricate, for more information,
refer to the corresponding product
manual of the single axes.
Running inaccuracy and noise of
the guides.
Poor lubrication
Lubricate, for more information,
refer to the corresponding product
manual of the single axes.
Damage to the guides, for example Replace guides, contact Schneider
by shock or impact on the carriage. Service.
Carriage has backlash and
positions inaccurately.
210
Play in guides after a collision or
poor lubrication.
Contact Schneider Service.
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Section 4.10
Spare Parts and Accessories
Spare Parts and Accessories
Spare Part Inventory / Accessories
Overview
Only exchange devices with identical types to help ensure compatibility.
Indicate the following information on the spare part order:
Parameter
Example value
Item name
Lexium MAX
Id no.
73000000000
Ser. No.
0000000000
This information can be found on the Typeplate (see page 65).
List Spare Parts
1.
2.
3.
4.
5.
6.
7.
Clamping Claws (see page 211)
Slot Nuts (see page 213)
Locating Dowels (see page 214)
T-Slot Covers (see page 215)
Cable Drag Chain (see page 215)
Cable Drag Chain Connectors (see page 217)
Cable Drag Chain Separators (see page 219)
Clamping Claws
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Order data
Description
Axis
Order No.
For mounting the axis body to a mounting surface.
Contains 10 pieces
MAXS41 / MAXH41
VW33MF10511
MAXS42 / MAXH42
VW33MF10512
MAXS43 / MAXH43
VW33MF10613
MAXS44 /MAXH44
VW33MF10814
NOTE: Only the values for the axis mounted on the frame are listed.
Dimensional drawings
Legend item
Unit
Axis
MAXS41 /
MAXH41
A
B
212
mm (in)
MAXS42 /
MAXH42
MAXS43 /
MAXH43
MAXS44 /
MAXH44
18 (0.71)
18 (0.71)
18 (0.71)
18 (0.71)
18 (0.71)
19 (0.75)
24 (0.94)
28 (1.10)
B1
14 (0.55)
14 (0.55)
16 (0.63)
20 (0.79)
B2
7 (0.28)
7 (0.28)
8 (0.31)
10 (0.39)
D1
10 (0.39)
10 (0.39)
11 (0.43)
15 (0.59)
D2
5.5 (0.22)
5.5 (0.22)
6.6 (0.26)
9 (0.35)
H
11.2 (0.44)
16.2 (0.64)
21.5 (0.85)
22 (0.87)
H1
5.4 (0.21)
5.4 (0.21)
6.4 (0.25)
12 (0.47)
L
76 (2.99)
76 (2.99)
76 (2.99)
76 (2.99)
LA1
40 (1.57)
40 (1.57)
40 (1.57)
40 (1.57)
EIO0000002230 07/2016
Slot Nuts
Order data
Description
Axis
Slot nut type
Order No.
The slot nuts are inserted into the
T-slots of the axis body to fasten
the axis or parts of the axis.
Contains 10 pieces
MAXS41 / MAXH41
5 St M5
VW33MF010T5N5
6 St M6
VW33MF010T6N6
MAXS42 / MAXH42
MAXS43 / MAXH43
MAXS44 / MAXH44
8 St M6
VW33MF010T8N6
8 St M8
VW33MF010T8N8
NOTE: Only the values for the axis mounted on the frame are listed.
Dimensional drawings
Axis
Slot nut type
Legend item in mm (in)
B
MAXS41 / MAXH41
D
H
L
LA
5 St M5
8 (0.31) 5 (0.20) 4 (0.16) 11.5
(0.45)
4 (0.16)
MAXS43 / MAXH43
6 St M6
10.6
(0.42)
6 (0.24) 6.4
(0.25)
17
(0.67)
5.5
(0.22)
MAXS44 / MAXH44
8 St M6
13.8
(0.54)
6 (0.24) 7.3
(0.29)
23
(0.91)
6.5
(0.26)
MAXS42 / MAXH42
8 St M8
EIO0000002230 07/2016
7.5
(0.30)
213
Locating Dowels
Order data
Description
Axis
Order No.
For precise and reproducible mounting of the payload,
the locating dowels are inserted into the holes at the
carriage.
Contains 20 pieces
CAS42
MAXS41 / MAXS42
MAXH41 / MAXH42
VW33MF020LD01
CAS32 / CAS43
MAXS43 / MAXH43
VW33MF020LD02
CAS34 / CAS44
MAXS44 / MAXH44
VW33MF020LD03
Dimensional drawings
Legend item
D1
D2 h6
214
Unit
mm (in)
Axis
CAS42
MAXS41 / MAXS42
MAXH41 / MAXH42
CAS32 / CAS43
MAXS43 / MAXH43
CAS34 / CAS44
MAXS44 / MAXH44
5.5 (0.22)
6.6 (0.26)
9 (0.35)
8 (0.31)
10 (0.39)
12 (0.47)
EIO0000002230 07/2016
T-Slot Covers
Order data
Description
Axis
T-slot size
Order No.
Length 2 m (6.6 ft)
Contains 5 pieces
MAXS41 / MAXH41 / MAXS42 /
MAXH42
5
VW33MC05A05
MAXS43 / MAXH43
6
VW33MC05A06
MAXS44 / MAXH44
8
VW33MC05A08
NOTE: Only the values for the axis mounted on the frame are listed.
Cable Drag Chain
Calculation of the required cable drag chain length:
L = Stroke/2 + K (mm/in)
For the stroke of a Lexium MAXK• or Lexium MAXR•, refer to Typecode (see page 62).
For the stroke of Lexium MAXK•, refer to the provided product data sheet.
For the dimension K, refer to the table dimensional drawings.
The complete length L of the cable drag chain is delivered in several sections:



Drag chain type E02-1400-xxx-xxxx = 500 mm (19.68 in) - 15 cable drag chain pieces
Drag chain type E02-2400-xxx-xxxx = 460 mm (18.11 in) - 10 cable drag chain pieces
Drag chain type E02-2600-xxx-xxxx = 560 mm (22.05 in) - 10 cable drag chain pieces
Calculation of the quantity of sections for ordering:



Number of sections = roundup (L / 500 (1400 series))
Number of sections = roundup (L / 460 (2400 series))
Number of sections = roundup (L / 560 (2600 series))
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215
Order data
Description
Cable drag chain type
Order number
Cable drag chain, polymer
Contains a section with
15 pieces (E02-1400-xxx-xxxx)
10 pieces (E02-2400-xxx-xxxx)
10 pieces (E02-2600-xxx-xxxx)
Including two or one separator per
piece cable drag chain
E02-1400-038-R075
SPM3MAC1403075
E02-2400-057-R075
SPM3MAC2405075
E02-2400-057-R100
SPM3MAC2405100
E02-2400-057-R125
SPM3MAC2405125
E02-2400-077-R100
SPM3MAC2407100
E02-2400-077-R125
SPM3MAC2407125
E02-2400-077-R150
SPM3MAC2407150
E02-2600-075-R100
SPM3MAC2607100
E02-2600-100-R125
SPM3MAC2610125
For detailed information about the cable drag chain types, refer to Wiring Position (see page 181)
of the corresponding axis.
For the order data of the Lexium MAXK•, refer to the provided product data sheet or contact your
Schneider Electric partner.
216
EIO0000002230 07/2016
Dimensional drawing - Cable drag chains
Dimensions
Unit
Cable drag chain type
E021400038R075
E022400057R075
38 (1.5)
57 (2.24) 57 (2.24) 57 (2.24) 77 (3.03) 77 (3.03) 77 (3.03) 75 (2.95) 100
(3.94)
B
51.5
(2.03)
73 (2.87) 73 (2.87) 73 (2.87) 93 (3.66) 93 (3.66) 93 (3.66) 91 (3.58) 116
(4.57)
C
21 (0.83) 25 (0.98) 25 (0.98) 25 (0.98) 25 (0.98) 25 (0.98) 25 (0.98) 35 (1.38) 35 (1.38)
D
28 (1.1)
E
18 (0.71) 23 (0.91) 23 (0.91) 23 (0.91) 23 (0.91) 23 (0.91) 23 (0.91) 32 (1.26) 32 (1.26)
T
33 (1.30) 33 (1.30) 46 (1.81) 46 (1.81) 46 (1.81) 46 (1.81) 46 (1.81) 56 (2.20) 56 (2.20)
R
75 (2.95) 75 (2.95) 100
(3.94)
125
(4.92)
100
(3.94)
125
(4.92)
150
(5.91)
100
(3.94)
125
(4.92)
H
178
(7.01)
185
(7.28)
235
(9.25)
285
(11.22)
235
(9.25)
285
(11.22)
335
(13.19)
250
(9.84)
300
(11.81)
K1
305
(12.01)
346
(13.62)
414
(16.29)
496
(19.53)
414
(16.29)
496
(19.53)
578
(22.76)
475
(18.7)
550
(21.65)
A
1
mm
(in)
E022400057R100
E022400057R125
E022400077R100
E022400077R125
E022400077R150
E022600075R100
E022600100R125
35 (1.38) 35 (1.38) 35 (1.38) 35 (1.38) 35 (1.38) 35 (1.38) 50 (1.97) 50 (1.97)
Half length of the scope of the cable drag chain
Cable Drag Chain Connectors
The cable drag chain connectors either posses studs or drilled holes to be connected to the cable
drag chain. Contains both connectors versions.
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217
Order data
Description
Mounting bracket type
E02-1400-038-R075
Mounting bracket, polymer
Contains full set with tiewrap plates
E02-2400-057-R075
1x posses studs
E02-2400-057-R100
1x drilled holes
Order number
SPM3MAC1403
SPM3MAC2405
E02-2400-057-R125
E02-2400-077-R100
SPM3MAC2407
E02-2400-077-R125
E02-2400-077-R150
E02-2600-075-R100
SPM3MAC2607
E02-2600-100-R125
SPM3MAC2610
For detailed information about the cable drag chain types, refer to Wiring Position (see page 181)
of the corresponding axis.
For the order data of the Lexium MAXK•, refer to the provided product data sheet or contact your
Schneider Electric partner.
218
EIO0000002230 07/2016
Dimensional drawings (Lexium MAXR•3 / Lexium MAXR•2 / Lexium MAXP•)
Dimensions
Unit
Cable drag chain type
E021400038R075
A
mm
(in)
E022400057R075
E022400057R100
E022400057R125
E022400077R100
E022400077R125
E022400077R150
E022600077R100
E022600100R125
24 (0.94) 44 (1.73)
64 (2.51)
55
(2.17)
80
(3.15)
B
51.5
(2.03)
93 (3.66)
91
(3.58)
116
(4.57)
C
24 (0.94) 7 (0.28)
D
6.4
(0.25)
E
12/90° (0.47/90°)
F
28 (1.10) 10 (0.39)
17 (0.67)
G
10.5
(0.41)
32 (1.26)
34 (1.34)
H
5.5
(0.21)
7 (0.28)
8 (0.31)
73 (2.87)
23 (0.91)
6.1 (0.24)
16/90° (0.63/90°)
Cable Drag Chain Separators
Separators of type E02-1400 and type E02-2400 have one slot. Separators of type E02-2600 have
three slots.
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219
Order data
Description
Separator type
Order number
Separators, polymer
Contains a set of 50x separators
E02-1400-038-R075
SPM3MAC14
E02-2400-057-R075
SPM3MAC24
E02-2400-057-R100
E02-2400-057-R125
E02-2400-077-R100
E02-2400-077-R125
E02-2400-077-R150
E02-2600-075-R100
SPM3MAC26
E02-2600-100-R125
220
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Operating Manual
EIO0000002230 07/2016
Chapter 5
Maintenance, Lubrication and Replacing Parts
Maintenance, Lubrication and Replacing Parts
What Is in This Chapter?
This chapter contains the following sections:
Section
Topic
Page
5.1
Maintenance, Repair, Cleaning
222
5.2
Replacing Parts
230
5.3
Lubrication of Axes
231
EIO0000002230 07/2016
221
Section 5.1
Maintenance, Repair, Cleaning
Maintenance, Repair, Cleaning
What Is in This Section?
This section contains the following topics:
Topic
222
Page
General Information About Maintenance, Repair, Cleaning
223
Maintenance of the Toothed Belt
225
Maintenance of the Motor
226
Maintenance of the Gearbox
226
Maintenance and Repairing After Collisions
227
Cleaning
229
EIO0000002230 07/2016
General Information About Maintenance, Repair, Cleaning
Overview
NOTE: Observe the following instructions before carrying out maintenance on the portal robot.
The use and application of the contained information requires expertise in the fields of electronics
and mechanics.
Only the machine builder or integrator, can be aware of all the conditions and factors present
during installation and setup, operation, repair, and maintenance of the machine or process.
Any applicable standards and/or regulations with respect to grounding of all equipment have to be
considered. Verify compliance with any safety information, different electrical requirements, and
normative standards that apply to machine or process in the use of this equipment.
DANGER
ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Before performing work on the drive system:
 Disconnect all power from all equipment including connected devices prior to removing any
covers or doors, or installing or removing any accessories, hardware, cables, or wires.
 Place a "Do Not Turn On" or equivalent hazard label on all power switches.
 Lock all power switches in the open (non-energized) position.
 Wait 15 minutes to allow the DC bus capacitors to discharge.
 Measure the voltage on the DC bus with a properly rated voltage sensing device as per the
instructions in the present document and verify that the voltage is less than 42.4 Vdc.
 Do not assume that the DC bus is voltage-free when the DC bus LED is off.

Do not touch any connectors, contacts, terminals, unshielded components or printed circuit
boards while, or if you suspect that, the equipment is under power.
Use only electrically insulated tools.
Block the motor shaft to prevent rotation prior to performing any type of work on the drive
system.
Insulate both ends of unused conductors of the motor cable to help prevent AC voltage from
coupling to unused conductors in the motor cable.
Do not create a short-circuit across the DC bus terminals or the DC bus capacitors.
Replace and secure all covers, accessories, hardware, cables, and wires and confirm that a
proper ground connection exists before applying power to the unit.
Use only the specified voltage when operating this equipment and any associated products.






Failure to follow these instructions will result in death or serious injury.
EIO0000002230 07/2016
223
WARNING
PINCH POINT HAZARD


Prevent pinch point hazard and crushing by taking appropriate precautions.
Cover edges and angles to protect against cutting.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Service Address
In case of errors which cannot be resolved, contact Schneider Electric. Following details must be
available:




Nameplate (type, identification number, serial number, DOM, ...)
Type of error
Previous and concomitant circumstances
Your own assumptions concerning the cause of the error
Also include this information, when returning the product for inspection or repair.
224
EIO0000002230 07/2016
Maintenance of the Toothed Belt
Overview
For information on how to maintenance the toothed belt of the particular single axes, refer to the
corresponding CAS or PAS product manuals (see page 10).
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225
Maintenance of the Motor
Overview
For information on how to maintenance the motor, refer to the corresponding Motor Manual.
Maintenance of the Gearbox
Overview
For information on how to maintenance the gearboxes, refer to the corresponding Gearbox
Manuals.
226
EIO0000002230 07/2016
Maintenance and Repairing After Collisions
Overview
Components of the linear and cantilever axes may be damaged or destroyed as a result of a
collision.
NOTE: After a collision, inspect the drive elements, the linear guide, and the elastomer coupling
for damage according to the instructions in the following sections.
WARNING
INOPERABLE EQUIPMENT AND FALLING PARTS


Thoroughly inspect all components of the linear axis and all components attached to the linear
axis, including the motor and the gearbox, for damage after a collision.
Do not use the linear axis if any of the components are damaged or suspected to be damaged.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
Components
Step
Action
1
Verify components for completeness. If any components are missing, locate the same and
remove them from the surrounding machinery.
2
Replace damaged or missing components.
Drive Elements (Toothed Belt)
Step
1
Action
Perform a visual inspection of the toothed belt for damage to the teeth and abrasion at the sides.
To perform a visual inspection, remove the toothed belt as described in the corresponding
product manuals of the according single axes.
Drive Elements (Ball Screw Drive)
Step
1
Action
Inspect the linear axis for unusual noise and vibrations. Perform a visual inspection of the ball
screw drive for damage as described in the corresponding product manuals of the according
single axis.
Linear Guide
The linear guide consists of the guide carriage and the roller guide or the recirculating ball bearing
guide.
EIO0000002230 07/2016
227
Step
Action
1
Inspect the guide carriage for backlash. If the guide carriage has backlash, the preload has been
modified. The preload of the guide carriage can only be adjusted by the manufacturer. Note the
serial number of the linear axis and contact Schneider Electric
2
Perform a visual inspection, remove the toothed belt as described in the corresponding product
manuals of the according single axes.
3
Manually move the axis body (without toothed belt). Inspect for irregular noise or vibration.
Irregular noise or vibration indicates a deformation in the linear guide. Deformation causes rapid
wear.
NOTE: A damaged linear guide must be replaced. Contact Schneider Electric.
Elastomer Coupling
Step
1
Action
Perform a visual inspection of the elastomer coupling for damage. To perform a visual inspection,
remove the motor or the gearbox.
NOTE: A damaged elastomer coupling must be replaced. For detailed information, refer to the
corresponding product manual of the single axes or contact Schneider Electric.
228
EIO0000002230 07/2016
Cleaning
Overview
Due to their design, the axes of the portal robot are susceptible to the ingress of contaminants and
external objects.
The guides can be located both inside and outside the axis body and are not covered.
NOTE: Depending on the operating conditions and requirements, checking and cleaning may be
necessary on a more frequent basis.
How to Clean the Axes
Do not use compressed air for cleaning. Remove large particles and dirt from the surface at regular
intervals. Use only neutral cleaning agents for cleaning. Use only damp, soft, and lint-free cleaning
cloths to wipe the surface.
Cleaning of the Cover Strips (Option)
The Lexium PAS4• series and the Lexium CAS4• series have Teflon-coated cover strips. The
friction causes abrasion on the cover strip. Remove abrasion products at regular intervals.
Contact with Cleaning Agents
NOTE: It is not possible to test in advance, the whole Schneider Electric product range on the
compatibility with all cleaning agents. Take care with cleaning products as some active agents may
have deleterious effects on plastics and stainless steel welds.
NOTICE
CORROSION CAUSED BY CLEANING AGENTS




Before using a cleaning agent, carry out a compatibility test in relation to the cleaning agent
and the component affected.
Do not use alkaline detergent in the interior of the mechanics.
Do not use any chlorid-containing cleaning agents.
Do not use any sulphuric acid containing detergent.
Failure to follow these instructions can result in equipment damage.
For more information about the material properties of the portal robot, contact Schneider Electric.
EIO0000002230 07/2016
229
Section 5.2
Replacing Parts
Replacing Parts
Replacing Parts
Overview
For replacing parts of the portal robot expertise in mechanics and electronics is required.
Any applicable standards and/or regulations with respect to grounding of all equipment have to be
considered. Verify compliance with any safety information, different electrical requirements, and
normative standards that apply to your machine or process in the use of this equipment.
NOTE: Only replace the parts described. Any other parts may only be replaced by Schneider
Electric service partners.
To replace the entire portal robot, mount the new robot as described under Installing the Lexium
MAX to an Installation Surface (see page 174).
Adjust and check the portal robot as described under Starting-Up a Configured Lexium MAX
(see page 209) after replacing parts.
The robot housing heats up significantly when subjected to heavy loads and / or high
performances.
WARNING
HOT SURFACES






Avoid unprotected contact with hot surfaces.
Do not allow flammable or heat-sensitive parts in the immediate vicinity of hot surfaces.
Verify that the heat dissipation is sufficient by performing a test run under maximum load
conditions.
Wait until the surface temperature has cooled before making contact.
Wear protective gloves when working near hot surfaces.
Prevent incidental or accidental contact with a protective cover or touch guard.
Failure to follow these instructions can result in death, serious injury, or equipment damage.
For more information about the particular axes, refer to CAS, PAS or TAS product manuals
(see page 10).
230
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Section 5.3
Lubrication of Axes
Lubrication of Axes
Lubrication of Axes
Overview
Lubricant is consumed continuously during operation of the portal robot.
The axes must be lubricated at regular intervals. Incorrect lubricants may damage the axes and
the whole robot.
NOTICE
INOPERABLE EQUIPMENT
Only use the specified type and volume of lubricant (grease, oil).
Failure to follow these instructions can result in equipment damage.
Lubrication Intervals Depending on Running Conditions
The lubrication system is not sealed. Therefore, small amounts of lubricants may leak.
NOTE: Always wear protective clothing when working on the system.
Insufficient lubrication or incorrect lubricants increase wear and reduce the service life.
The following factors influence the lubrication intervals:
Dust and dirt particles
 High operating temperatures
 Heavy loads
 Heavy vibration
 Permanent short-distance positioning

For detailed information about the lubricant, contact your Schneider Electric Partner.
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231
232
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Operating Manual
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Appendices
EIO0000002230 07/2016
233
234
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Operating Manual
Appendix
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Appendix A
Appendix
Appendix
What Is in This Chapter?
This chapter contains the following topics:
Topic
Page
Contact Addresses
236
Product Training Courses
237
Disposal
238
Declaration of Incorporation
239
Units and Conversion Tables
240
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235
Appendix
Contact Addresses
Schneider Electric Automation GmbH
Breslauer Straße 7
77933 Lahr, Germany
Phone: +49 (0) 7821 / 946 - 0
Fax: +49 (0) 7821 / 606 - 313
Email: [email protected]
Internet: www.schneider-electric.com
Service and Repair
Breslauer Straße 7
77933 Lahr, Germany
Phone: +49 (0) 7821 / 946 - 606
Fax: +49 (0) 7821 / 946 - 202
Email: [email protected]
Internet: www.schneider-electric.com
Additional Contact Addresses
See the homepage for additional contact addresses:
www.schneider-electric.com
236
EIO0000002230 07/2016
Appendix
Product Training Courses
Product Training Courses
Schneider Electric offers a number of product training courses.
The Schneider Electric training instructors will help you take advantage of the extensive
possibilities offered by the system.
See the website (www.schneider-electric.com) for further information and the seminar schedule.
EIO0000002230 07/2016
237
Appendix
Disposal
Information on the Disposal of Schneider Electric Products
The Lexium MAX is delivered in a cardboard box or a wooden container. The wooden container is
treated according to IPPC-Standard. The cardboard box also comprises films.
NOTE: The components consist of different materials, which can be reused and must be disposed
of separately. The packaging cannot be returned to the manufacturer.



Dispose of the packaging in accordance with the relevant national regulations.
Dispose of the packaging at the disposal sites provided for this purpose.
Dispose of Lexium MAX in accordance with the applicable national regulations.
NOTE: The linear axis and gear box units contain lubricants.
238
EIO0000002230 07/2016
Appendix
Declaration of Incorporation
Overview
EIO0000002230 07/2016
239
Appendix
Units and Conversion Tables
Length
–
in
ft
yd
m
cm
mm
in
–
/ 12
/ 36
* 0.0254
* 2.54
* 25.4
ft
* 12
–
/3
* 0.30479
* 30.479
* 304.79
yd
* 36
*3
–
* 0.9144
* 91.44
* 914.4
m
/ 0.0254
/ 0.30479
/ 0.9144
–
*100
*1000
cm
/ 2.54
/ 30.479
/ 91.44
/ 100
–
* 10
mm
/ 25.4
/ 304.79
/ 914.4
/ 1000
/ 10
–
Mass
–
lb
oz
slug
0.22 kg
g
lb
–
* 16
* 0.03108095
* 0.4535924
* 453.5924
oz
/ 16
–
*
* 0.02834952
* 28.34952
slug
/ 0.03108095
/ 1.942559*10-3
–
* 14.5939
* 14593.9
0.22 kg
/ 0.45359237
/ 0.02834952
/ 14.5939
–
*1000
g
/ 453.59237
/ 28.34952
/ 14593.9
/ 1000
–
–
lb
oz
p
dyne
N
lb
–
* 16
* 453.55358
* 444822.2
* 4.448222
oz
/ 16
–
* 28.349524
* 27801
* 0.27801
p
/ 453.55358
/ 28.349524
–
* 980.7
* 9.807*10-3
dyne
/ 444822.2
/ 27801
/ 980.7
–
/ 100*103
N
/ 4.448222
/ 0.27801
/ 9.807*10-3
* 100*103
–
1.942559*10-3
Force
Power
240
–
HP
W
HP
–
* 746
W
/ 746
–
EIO0000002230 07/2016
Appendix
Rotation
–
min-1(rpm)
rad/s
deg./s
min-1(rpm)
–
* π / 30
*6
rad/s
* 30 / π
–
* 57.295
deg./s
/6
/ 57.295
–
Torque
–
lb•in
lb•ft
oz•in
Nm
kp•m
kp•cm
dyne•cm
lb•in
–
/ 12
* 16
* 0.112985
* 0.011521
* 1.1521
* 1.129*106
lb•ft
* 12
–
* 192
* 1.355822
* 0.138255
* 13.8255
* 13.558*106
oz•in
/ 16
/ 192
–
* 7.0616*10-3 * 720.07*10-6 * 72.007*10-3 * 70615.5
Nm
/ 0.112985
/ 1.355822
/ 7.0616*10-3 –
* 0.101972
* 10.1972
* 10*106
kp•m
/ 0.011521
/ 0.138255
/ 720.07*10-6 / 0.101972
–
* 100
* 98.066*106
kp•cm
/ 1.1521
/ 13.8255
/ 72.007*10-3 / 10.1972
/ 100
–
* 0.9806*106
dyne•cm
/ 1.129*106
/ 13.558*106 / 70615.5
/ 98.066*106
/ 0.9806*106
–
/ 10*106
Moment of Inertia
–
lb•in2
2
lb•ft
kg•m
2
kg•cm2
2
kg•cm •s
2
oz•in2
lb•in2
lb•ft2
kg•m2
kg•cm2
kg•cm2•s2
oz•in2
–
/ 144
/ 3417.16
/ 0.341716
/ 335.109
* 16
* 144
–
/3
* 0.30479
* 30.479
* 304.79
* 3417.16
/ 0.04214
–
* 0.9144
* 91.44
* 914.4
* 0.341716
/ 421.4
/ 0.9144
–
* 100
* 1000
* 335.109
/ 0.429711
/ 91.44
/ 100
–
* 10
/ 16
/ 2304
/ 54674
/ 5.46
/ 5361.74
–
Temperature
–
°F
max
K
°F
–
(°F - 32) * 5/9
(°F - 32) * 5/9 + 273.15
max
°C * 9/5 + 32
–
°C + 273.15
K
(K - 273.15) * 9/5 + 32
K - 273.15
–
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Appendix
Conductor Cross-section
AWG
1
2
3
4
5
6
7
8
9
10
11
12
13
mm2
42.4
33.6
26.7
21.2
16.8
13.3
10.5
8.4
6.6
5.3
4.2
3.3
2.6
AWG
14
15
16
17
18
19
20
21
22
23
24
25
26
2.1
1.7
1.3
1.0
0.82
0.65
0.52
0.41
0.33
0.26
0.20
0.16
0.13
mm
242
2
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Operating Manual
Glossary
EIO0000002230 07/2016
Glossary
A
Axis body
The axis body is an aluminum precision profile.
B
Breakaway torque
The breakaway torque describes the driving torque required to overcome the static friction and that
initiates the transition to sliding friction.
C
Cantilever axis
In the case of a cantilever axis, the carriage is stationary while the axis body moves. Portal axes
work the other way round.
D
Degree of protection
The degree of protection is a standardized specification for electrical equipment that describes the
protection against the ingress of foreign objects and water (for example: IP 20).
Direction of movement
In the case of a rotary motor, direction of movement is defined in accordance with IEC 61800-7204: Positive direction is when the motor shaft rotates clockwise as you look at the end of the
protruding motor shaft.
DOM
Date of manufacturing: The nameplate of the product shows the date of manufacture in the format
DD.MM.YY or in the format DD.MM.YYYY.
For example:
31.12.11 corresponds to December 31, 2011
31.12.2011 corresponds to December 31, 2011
Drive element
The drive element of the multi-axis consists of the motor and/or the gearbox.
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Glossary
E
Error
Discrepancy between a detected (computed, measured, or signaled) value or condition and the
specified or theoretically correct value or condition.
F
Feed per revolution
The feed per revolution is the distance the carriage covers per motor or gearbox revolution.
Depending on usage of a gearbox.
L
Linear guide
The linear guide consists of:
 the rollers and the guide rod which comprise the roller guide
 the guide carriage and the guide rail which comprise the recirculating ball bearing guide.
Load torque
The permissible load torques are calculated based on the service life of the carriage guide. If the
load torque exceeds the specified values, the service life of the axis will be reduced.
M
Modulus of elasticity
The modulus of elasticity is used to describe the tendency of a material to deform along an axis
when opposing forces are applied along this axis; it is the ratio of tensile strain and tensile stress.
The higher the value, the stiffer the material.
Mounting position
The multi-axes can be installed in any desired mounting position. However, all external forces and
torques must be within the ranges of permissible values.
P
Portal axis
In the case of a portal axis, the axis body is stationary while the carriage moves. Cantilever axes
work the other way round.
Positioning accuracy
Positioning accuracy is the tolerance between the specified position and end position reached,
measured at the carriage. To determine this value, the carriage is moved to the end position from
different directions at different velocities.
244
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Glossary
R
Recirculating ball bearing
The axis body absorbs the forces and torques applied at the carriage via the recirculating ball
bearing guide. The recirculating ball bearing guide can absorb high forces and torques.
Repeatability
Repeatability is the accuracy with which it is possible to move to a previous position again under
the same conditions. To determine this value, the carriage is moved to the end position from the
same direction at the same velocity.
Roller guide
The axis body absorbs the forces and torques applied at the carriage via the roller guide.
Running accuracy
Due to the manufacturing process, the extruded aluminum profiles have a certain tolerance in
terms in straightness and twist. The tolerances are specified in EN 12020-2. To reach the desired
running accuracy, the linear axis must be mounted on a precision-machined surface.
S
Sensor
Inductive proximity switches are used as sensors for limit switches or reference switches. These
switches are not a safety function.
Service life
The service life is the distance in kilometers before the first signs of material fatigue can be seen
on the guides, the drive elements and the bearings. Service life specifications (kilometers covered)
relate to the nominal values specified in the data sheet. If the nominal values are exceeded, the
service life decreases accordingly.
Stiffness
Stiffness is a measure of the ability to move and hold with high position accuracy a part to be
positioned even when the load changes.
Stroke
Stroke is the maximum travel of the carriage between the switching points of the limit switches.
Stroke reserve
The stroke reserve is the distance between a limit switch and the mechanical stop.
Support axis
A support axis has linear guides, but no drive elements. A support axis carries loads that are
applied asymmetrically to the carriage and improves the stability and service life of the system.
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Glossary
246
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Operating Manual
Index
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Index
C
contact addresses, 236
F
floating systems, 14
G
gearbox, 226
H
S
seminars, 236
service addresses, 236
T
training, 16
training courses, 236
U
underground, 14
hazardous, explosive atmospheres, 14
hazards, 21
homepage, 236
L
life support system, 14
M
mobile systems, 15
P
portable systems, 15
Q
qualification of personnel, 16
qualified person, 16
R
residual risks, 21
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