Schneider Electric Magelis Smart User Manual

Document

35015036 07/2010

Magelis Smart 15"

User Manual

07/2010 www.schneider-electric.com

The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. If you have any suggestions for improvements or amendments or have found errors in this publication, please notify us.

No part of this document may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without express written permission of

Schneider Electric.

All pertinent state, regional, and local safety regulations must be observed when installing and using this product. For reasons of safety and to help ensure compliance with documented system data, only the manufacturer should perform repairs to components.

When devices are used for applications with technical safety requirements, the relevant instructions must be followed.

Failure to use Schneider Electric software or approved software with our hardware products may result in injury, harm, or improper operating results.

Failure to observe this information can result in injury or equipment damage.

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Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Part I General Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 1 Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . .

Federal Communications Commission Radio Frequency Interference

Statement - For U.S.A. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Information for the UK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Certifications and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

European (CE) Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Hazardous Location Installations - For USA and Canada. . . . . . . . . . . . .

Chapter 2 Physical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Smart 15" Unit Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Interface Specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 3 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Characteristics of the Smart 15" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Flash Disk Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Environmental Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 4 Dimensions/Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Panel Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preparing to Install the 15" Smart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Part II Implementation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 5 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

First Power-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 6 Main Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . .

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installing the Power Switch Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting the DC Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Connecting the AC Power Cord . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Control Drawing of the USB outlet on the Magelis iPC . . . . . . . . . . . . . . .

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63

67

49

43

29

15

5

7 Chapter 7 Configuration of the BIOS . . . . . . . . . . . . . . . . . . . . . . . . .

Accessing the BIOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 8 Hardware Modifications . . . . . . . . . . . . . . . . . . . . . . . . . .

Before Modifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Removing the Smart Unit’s Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Smart 15" Internal View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

USB Front Face . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

PCMCIA Card Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Compact Flash (CF) Card Installation and Removal . . . . . . . . . . . . . . . .

USB Cable Clamp Attachment/Removal . . . . . . . . . . . . . . . . . . . . . . . . .

Part III Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

103

Chapter 9 Connections to PLCs. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

105

81

85

Connection to PLCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 10 System Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Monitor Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Monitor Property . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Monitor Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Reinstallation Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regular Cleaning and Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

105

109

110

117

121

129

130

133

Chapter 12 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

139

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

139

Part IV Appendices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

143

Chapter 13 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Accessories for the Smart 15" . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

145

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

147

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Safety Information

§

Important Information

NOTICE

Read these instructions carefully, and look at the equipment to become familiar with the device before trying to install, operate, or maintain it. The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure.

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PLEASE NOTE

Electrical equipment should be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material.

A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and the installation, and has received safety training to recognize and avoid the hazards involved.

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About the Book

At a Glance

Document Scope

This manual describes the configuration and usage of the Smart 15" from the

Magelis industrial PC range.

This computer is designed to operate in an industrial environment and features the very latest technologies.

The Magelis Smart 15’’ computer is a standalone product.

The product references are: z HMIPSC7DE03 - Smart 15” DC z z z z z z z

24 Vdc

15’’ XGA Touch screen

1 GHz processor

1024 MB RAM

2 GB Compact Flash card

Windows® XPe

Client application pre-installed z z z z z z z z

HMIPSC7AE03 - Smart 15” AC

100...240 Vac

15’’ XGA Touch screen

1 GHz processor

1024 MB RAM

2 GB Compact Flash card

Windows® XPe

Client application pre-installed z z z z z z

HMIGTW7353 - Graphic Terminal

24 Vdc

15’’ XGA Touch screen

1 GHz processor

1024 MB RAM

2 GB Compact Flash card

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8 z z

Windows® XPe

Client application and Run-Time Vijeo Designer pre-installed z z z z z z z

HMIPSF7DP03 - Smart+ 15” DC

24 Vdc

15’’ XGA Touch screen

1 GHz processor

1024 MB RAM

15 GB Flash disk

Windows® XPpro z z z z z z z

HMIPSF7AP*3 - Smart+ 15” AC

*The different letters indicate the different software bundles.

100...240 Vac

15’’ XGA Touch screen

1 GHz processor

1024 MB RAM

15 GB Flash disk

Windows® XPpro

The characteristics of the Smart 15” are detailed in Characteristics

(see page 43)

Part Number Description

Your product may have a Part Number not included in the enclosed User Manual.

The commercial Part Number mentioned in the User Manual are those at the introduction of the product range. New part Numbers may be added during the life cycle of the product range. The new products are similar to products described in the User Manual but with changes, such as storage device size or type, memory size or bundled application software. The differences from the initial part numbers are indicated below:

Reference

HMI

•

Reference

Number

Character Name

Part number radical

Product Type

Storage

Possible Value

HMI

NOTE: No change over product range

PS = Smart

NOTE: No change over product range

C = Compact Flash

F = Flash Disk

H = HDD

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Validity Note

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Reference

Number

Character Name Possible Value

Screen size

Power Supply

Operating System

Bundled Software

Hardware iteration

4 = 8.4”

6 = 12”

7 = 15”

9 = 19”

A = AC

D = DC

E = XP Embeded

P = XP Pro

7 = Seven

• = Other Operating System

0 = None

F = Vijeo Citect Run Time 500 I/O Full

L = Vijeo Citect Run Time 1200 I/O Lite

• = Other application software

0 = Initial

1 = First

2 = Second etc.

NOTE: All instructions applicable to the enclosed product and all safety precautions must be observed.

This documentation is valid for Magelis Smart 15’’.

The technical characteristics of the device(s) described in this manual also appear online. To access this information online:

Step

Action

Go to www.schneider-electric.com

In the Search box on the home page, type a model number. Do not type any blank spaces in the model number. To get information on a grouping similar modules, you can use the characters ** ; do not use dots or xx 's.

Under All , click Products → and select the model number that interests you.

To save or print a data sheet as a .pdf file, click Export to PDF .

The characteristics presented in this manual should be the same as those that appear online. In line with our policy of constant improvement we may revise content over time to improve clarity and accuracy. In the event that you see a difference between the manual and online information, use the online information as your reference.

Registered Trademarks

PL7, Vijeo Designer, Vijeo Citect and Unity are registered trademarks of Schneider

Electric.

Microsoft® and Windows® are registered trademarks of Microsoft Corporation.

Intel®, Celeron®, and Pentium® are registered trademarks of Intel Corporation.

IBM® is a registered trademark of International Business Machines Corporation.

Related Documents

Title of Documentation

Installation Guide for Magelis Industrial PC and Terminals

Vijeo Designer Tutorial

NEMA ICS 1.1

Magelis Industrial PC and Terminals - Readme

Reference Number

35012221

35007035

–

35012220

You can download these technical publications and other technical information from our website at www.schneider-electric.com.

Product Related Information

Some Smart 15" units are certified for use in Class I, Division 2 hazardous locations as defined in UL 1604, ANSI/ISA 12.12.01 or CSA C22.2 N ° 213. Observe the following:

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH z z z z z

Remove all power from the device before removing any covers or elements of the system, and prior to installing or removing any accessories, hardware, or cables.

Unplug the power cable from both the Smart unit and the power supply.

Always use a properly rated voltage sensing device to confirm power is off.

Replace and secure all covers or elements of the system before applying power to the unit.

Use only the specified voltage when operating the Smart 15". The AC unit is designed to use 100...240 Vac input. The DC unit is designed to use

23...25 Vdc. Always check whether your device is AC or DC powered before applying power.

Failure to follow these instructions will result in death or serious injury.

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WARNING

LOSS OF CONTROL z z z z

The designer of any control scheme must consider the potential failure modes of control paths and, for certain critical control functions, provide a means to achieve a safe state during and after a path failure. Examples of critical control functions are emergency stop and overtravel stop.

Separate or redundant control paths must be provided for critical control functions.

System control paths may include communication links. Consideration must be given to the implications of unanticipated transmission delays or failures of the link.(1)

Each implementation of a Magelis Smart 15" must be individually and thoroughly tested for proper operation before being placed into service.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

(1) For additional information, refer to NEMA ICS 1.1

(latest edition) , "Safety

Guidelines for the Application, Installation, and Maintenance of Solid State Control" and to NEMA ICS 7.1 (latest edition),”Safety Standards for Construction and Guide for Selection, Installation and Operation of Adjustable-Speed Drive Systems” or their equipment governing your particular location.

NOTE: The Smart 15" is a highly configurable device and is not based on a real-time operating system. Changes to the software and settings of the following must be considered new implementations as discussed in the message above. Examples of such changes include: z z z z z

System BIOS

System Monitor

(see page 109)

Operating system

Installed hardware

Installed software

WARNING

UNINTENDED EQUIPMENT OPERATION

Use only Schneider Electric software with the devices described in this manual.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

User Comments

We welcome your comments about this document. You can reach us by e-mail at [email protected].

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General Overview

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General Overview

Subject of this Part

This part provides an overview of the Magelis Smart 15" product.

What's in this Part?

This part contains the following chapters:

Chapter

Important Information

Physical Overview

Characteristics

Dimensions/Assembly

Chapter Name Page

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General Overview

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Important Information

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Important Information

General

This chapter describes the safety aspects which are specific to the operation of the

Smart 15".

What's in this Chapter?

This chapter contains the following topics:

Topic

Federal Communications Commission Radio Frequency Interference

Statement - For U.S.A.

Qualified Personnel

Safety Information for the UK

Certifications and Standards

European (CE) Compliance

Hazardous Location Installations - For USA and Canada

Page

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Important Information

Federal Communications Commission Radio Frequency Interference Statement

- For U.S.A.

FCC Radio Interference Information

This equipment has been tested and found to comply with the Federal

Communications Commission (FCC) limits for a Class A digital device, pursuant to

Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause or be subject to interference with radio communications. To minimize the possibility of electromagnetic interference in your application, observe the following two rules: z z

Install and operate the Smart 15’’ in such a manner that it does not radiate sufficient electromagnetic energy to cause interference in nearby devices.

Install and test the Smart 15’’ to ensure that the electromagnetic energy generated by nearby devices does not interfere with the Smart's operation.

WARNING

ELECTROMAGNETIC / RADIO INTERFERENCE

Electromagnetic radiation may disrupt the Smart's operations, leading to unintended equipment operation. If electromagnetic interference is detected: z z z z z

Increase the distance between the Smart 15’’ and the interfering equipment.

Reorient the Smart 15’’ and the interfering equipment.

Reroute power and communication lines to the Smart 15’’ and the interfering equipment.

Connect the Smart 15’’ and the interfering equipment to different power supplies.

Always use shielded cables when connecting the Smart 15’’ to a peripheral device or another computer.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Important Information

Qualified Personnel

General

You must only permit qualified personnel to install, operate, and maintain these products. A qualified person is one who has skills and knowledge related to the constructions and operation of this electrical equipment and the installations, and has received safety training to recognize and avoid the hazards involved. Refer to the most current release of NFPA 70E®, Standard for Electrical Safety in the

Workplace, for electrical safety training requirements. Examples of qualified personnel may include: z at the application design level, engineering department personnel who are z familiar with automation safety concepts (for example, a design engineer) at the equipment implementation level, personnel who are familiar with the installation, connection and commissioning of automation equipment (for example, an installation assembly or cabling engineer or a commissioning z z technician) at the operation level, personnel who are experienced in the use and control of automation and computing equipment (for example, an operator) as far as preventive or corrective maintenance is concerned, personnel trained and qualified in regulating or repairing automatic and computing devices (for example, an operating technician or an after-sales service technician, etc.)

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Important Information

Safety Information for the UK

Earthing and Wiring

WARNING

UNGROUNDED EQUIPMENT z z z

This apparatus must be earthed.

Use a three-pin plug with a standard three-pin power point.

Use only three-core extension cords.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

WARNING

IMPROPER WIRING

Wire the equipment as described below: z z z z z z

Green and Yellow: Earth.

Blue: Neutral.

Brown: Live.

The Green and Yellow wire must be connected to the terminal in the plug marked by the letter E or by the safety earth symbols colored Green, or Green and Yellow.

The blue wire must be connected to the terminal which is marked by the letter

N or colored Black.

The brown wire must be connected to the terminal which is marked with the letter L or colored Red.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTE: The fact that the equipment operates satisfactorily does not imply that the power point is earthed. If you have any doubt about the effective earthing or wiring of the power point, consult a qualified electrician. Incorrectly wired power cords are a major cause of fatalities.

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Important Information

WARNING

INCOMPATIBLE POWER SYSTEM

Do not connect this equipment to an isolation transformer power system: z z

An isolation transformer system is a system having no reference between live parts and Earth; the exposed conductive parts of the device frame and enclosure are earthed.

An isolation transformer system is not permitted where the computer is directly connected to public supply systems in the UK.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Important Information

Certifications and Standards

Agency Certifications

Schneider Electric submitted this product for independent testing and qualification by third-party listing agencies. These agencies have certified this product as meeting the following standards.

z z z z z

Underwriters Laboratories Inc., UL 508 or CSA C22.2 N ° 142, Industrial Control

Equipment

Underwriters Laboratories Inc., UL 1604, ANSI/ISA 12.12.01 or CSA C22.2

N ° 213, Electrical Equipment for Use in Class I, Division 2 Hazardous (Classified)

Locations

These products were submitted for GOST certification. Please refer to marking on the products.

ATEX certification for DC products by INERIS is ongoing, please refer to product label.

DC products are designed to comply with Merchant Navy rules (refer to

Schneider Electric web site for installation guidelines).

For detailed information contact your local distributor and see the catalog and marking on the product.

Compliance Standards

Schneider Electric tested this product for compliance with the following compulsory standards.

United States: z z

Federal Communications Commission, FCC Part 15

Underwriters Laboratories Inc., UL 60950, Information Technology Equipment

Canada: z Canadian Standards Association, specification C22.2, No.142, Process Control

Equipment

Europe: CE z Directive 2006/95/EC (Low Voltage)

Directive 2004/108/EC (EMC) z z z z

Programmable Controllers: EN/IEC 61131-2 (Ed 3)

EMI: EN55011 (Group 1, Class A) / IEC/EN 61000-3-2, IEC/EN 61000-6-4

EMS: EN 61000-6-2

IEC/EN 60950, Information Technology Equipment

Australia: z Standard AS/NZS CISPR11 (C-Tick N998)

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Important Information

Qualification Standards

Schneider Electric voluntarily tested this product to additional standards. The additional tests performed, and the standards under which the tests were conducted, are specifically identified in Environmental Characteristics

(see page 48)

Hazardous Substances

This product is compliant with: z z z

WEEE, Directive 2002/96/EC

RoHS, Directive 2002/95/EC

RoHS China, Standard SJ/T 11363-2006

35015036 07/2010

Important Information

European (CE) Compliance

CE Compliance Note

The products described in this manual comply with the European Directives concerning Electromagnetic Compatibility and Low Voltage (CE marking) when used as specified in the relevant documentation, in applications for which they are specifically intended, and in connection with approved third-party products.

35015036 07/2010

Important Information

Hazardous Location Installations - For USA and Canada

General

Schneider Automation designed the Smart 15’’ with the intention of meeting the requirements of Class I, Division 2 hazardous location applications. Division 2 locations are those locations where ignitable concentrations of flammable substances are normally confined, prevented by ventilation, or present in an adjacent Class I, Division 1 location, but where an abnormal situation might result in intermittent exposure to such ignitable concentrations.

While the Smart 15" is a non-incendiary device under UL 1604, ANSI/ISA 12.12.01 or CSA C22.2 N ° 213, it is not designed for, and should never be used within a

Division 1 (normally hazardous) location.

All HMIPSC7***3, HMIGTW7353 and HMIPSF7***3 devices with appropriate labeling are suitable for use in Class I, Division 2, Groups A, B, C, and D hazardous locations or in non-hazardous locations. Before installing or using your Smart 15", confirm that the UL 1604, ANSI/ISA 12.12.01 or CSA C22.2

N ° 213 certification appears on the product labeling.

NOTE: Some Smart 15" devices are not yet rated as suitable for use in hazardous locations. Always use your product in conformance with the product labeling and this manual.

DANGER

EXPLOSION HAZARD z z z z z

Do not use your Smart 15" device in hazardous environments or locations other than Class I, Division 2, Groups A, B, C, and D.

Always confirm that your Smart 15" device is suitable for use in hazardous locations by checking that the UL 1604, ANSI/ISA 12.12.01 or CSA C22.2

213 certification appears on the product labeling.

Do not install any Schneider Electric or OEM components, equipment, or accessories unless these have also been qualified as suitable for use in Class I,

Division 2, Groups A, B, C, and D locations.

In addition, confirm that any PCI controller cards have a temperature code (Tcode) of T4, and are suitable for an ambient temperature range of +0 ° C to

+50

C (32

F to 122

F).

Do not attempt to install, operate, modify, maintain, service, or otherwise alter the Smart 15" except as permitted in this manual. Unpermitted actions may impair the unit's suitability for Class I, Division 2 operation.

Failure to follow these instructions will result in death or serious injury.

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Important Information

DANGER

EXPLOSION HAZARD z z

Always confirm the UL 1604, ANSI/ISA 12.12.01 or CSA C22.2 N ° 213 hazardous location rating of your device before installing or using it in a hazardous location.

To apply or remove the supply power from a Smart 15" device installed in a

Class I, Division 2 hazardous location, you must either: z Use a switch located outside the hazardous environment, or; z Use a switch certified for Class I, Division 1 operation inside the hazardous area.

z z z z

Do not connect or disconnect any cables or wires while the circuit is live unless the area is known to be free of ignitable concentrations of vapors, gases, and other flammable or combustible materials. This applies to all connections including power, ground, serial, parallel, and network connections.

Never use unshielded / ungrounded cables in hazardous locations.

Use only non-incendiary USB devices

(see page 79)

When enclosed, keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation.

Failure to follow these instructions will result in death or serious injury.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH z z z z z

Remove all power from the device before removing any covers or elements of the system, and prior to installing or removing any accessories, hardware, or cables.

Always use a properly rated voltage sensing device to confirm power is off.

Unplug the power cable from both the Smart unit and the power supply.

Replace and secure all covers or elements of the system before applying power to the unit.

Use only the specified voltage when operating the Smart 15’’. The AC unit is designed to use 100...240 Vac input. The DC unit is designed to use 23...25

Vdc. Always check whether your device is AC or DC powered before applying power.

Failure to follow these instructions will result in death or serious injury.

Ensure that the product is properly rated for the location. If the intended location does not presently have a Class, Division and Group rating, then users should consult the appropriate authorities having jurisdiction in order to determine the correct rating for that hazardous location.

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Power Switch

Important Information

In accordance with Federal, State/Provincial, and Local regulations, all hazardous location installations should be inspected prior to use by the appropriate authority having jurisdiction. Only technically qualified personnel should install, service, and inspect these systems.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH z z z z z

Remove all power from the device before removing any covers or elements of the system, and prior to installing or removing any accessories, hardware, or cables.

Always use a properly rated voltage sensing device to confirm power is off.

Unplug the power cable from both the Smart unit and the power supply.

Replace and secure all covers or elements of the system before applying power to the unit.

Use only the specified voltage when operating the Smart 15’’. The AC unit is designed to use 100...240 Vac input. The DC unit is designed to use 23...25

Vdc. Always check whether your device is AC or DC powered before applying power.

Failure to follow these instructions will result in death or serious injury.

The amount of input power required by systems including a Smart 15’’ unit classifies a power switch as an incendiary device because the voltage and current across the make/break device are capable of creating a spark.

Hazardous location regulations require that a power switch rated for ordinary locations may be used if it is located in an area specified as non-hazardous.

However, limits in cable length between the workstation and the power switch may apply. Otherwise the switch must be compliant with Class I, Division 1 requirements

(intrinsically safe). These switches are built in a manner that prevents the possibility of a spark when contacts are made or broken.

Use suitable UL listed and/or CSA Certified Class I, Division 1 switches in hazardous locations. These switches are available from a wide number of sources. It is the responsibility of the customer to ensure that the power switch selected for the installation has the correct hazardous locations rating for the location in which it is installed.

35015036 07/2010

Important Information

Cable Connections

DANGER

EXPLOSION HAZARD z z

Always confirm the UL 1604, ANSI/ISA 12.12.01 or CSA C22.2 N

213 hazardous location rating of your device before installing or using it in a hazardous location.

To apply or remove the supply power from a Smart 15’’ device installed in a

z z z z

Never use unshielded / ungrounded cables in hazardous locations.

Use only non-incendiary USB devices

(see page 79)

When enclosed, keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation.

Failure to follow these instructions will result in death or serious injury.

Division 2 hazardous location regulations require that all cable connections be provided with adequate strain relief and positive interlock. Use only non-incendiary

USB devices as USB connections do not provide adequate strain relief to allow the use of incendiary peripherals

(see page 79)

. Never connect or disconnect a cable while power is applied at either end of the cable. All communication cables should include a chassis ground shield. This shield should include both copper braid and aluminum foil. The D-sub style connector housing should be a metal conductive type

(e.g., molded zinc) and the ground shield braid should be well terminated directly to the connector housing. Do not use a shield drain wire.

The outer diameter of the cable must be suited to the inner diameter of the cable connector strain relief in order to ensure that a reliable degree of strain relief is maintained. Always secure the D-Sub connectors to the workstation-mating connectors via the two screws located on both sides.

35015036 07/2010

Important Information

Operation and Maintenance

The systems have been designed for compliance with relevant spark ignition tests.

However, please note that the workstation front panel keypad switches and PS/2 connector are the only make/break components intended to be exercised by the operator in the course of operations in a hazardous location.

DANGER

EXPLOSION HAZARD

In addition to the other instructions in this manual, observe the following rules when installing the Smart 15" unit in a hazardous location: z z

Wire the equipment in accordance with the National Electrical Code article

501.4 (B) for Class I, Division 2 hazardous locations.

Install your Smart 15’’ unit in an enclosure suitable for the specific application.

NEMA Type 4 (IP 65) enclosures are recommended even when not required by regulations.

Failure to follow these instructions will result in death or serious injury.

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Important Information

35015036 07/2010

Physical Overview

35015036 07/2010

Physical Overview

Subject of this Chapter

This chapter provides a physical overview of the product.

What's in this Chapter?

This chapter contains the following topics:

Topic

Package Contents

Smart 15" Unit Description

Interface Specification

Page

35015036 07/2010

Physical Overview

Package Contents

Items

The following items are included in the Magelis Smart 15’’ package. Before using the unit, please confirm that all items listed here are present.

HMIPSC7***3, HMIGTW7353 and

HMIPSF7***3

Installation Fasteners (8 per set)

CD-ROM containing the software required to reinstall the Operating System, the MS

Windows EULA and the Installation Guides and User Manuals for the HMIPSC7***3,

HMIGTW7353 and HMIPSF7***3.

Installation Gasket (Installed on the main unit)

USB Cable Clamp x 2

DC Connector

(For the Smart 15‘’ DC only, references HMIPSC7D**3, HMIGTW7353 and HMIPSF7D**3

35015036 07/2010

Physical Overview

CF Card for HMIPSC7***3 and

HMIGTW7353

AC Power Cord with Terminal Block (US plug)

(For the Smart 15‘’ AC only, references HMIPSC7A**3 and

HMIPSF7A**3

AC Power Cord with Terminal Block (EU plug)

(For the Smart 15‘’ AC only, references HMIPSC7A**3 and

HMIPSF7A**3)

AC Power switch cover

(For the Smart 15‘’ AC only, references HMIPSC7A**3 and

HMIPSF7A**3)

This unit has been carefully packed, with special attention to quality. However, should you find anything damaged or missing, please contact your local distributor immediately.

Physical Overview

Smart 15" Unit Description

Front View

A Display

B Touch Panel

C Power LED/RAS Status Lamp

Green Lit: Normal z z z z z

Green Blinking: System is not running (Soft OFF state (see Note below))

Orange Lit: System Monitor Error/Touch Panel Error

Orange/Red Blinking: Backlight Error

Not Illuminated: Power is Off

D HDD/IDE Access Lamp z Green Lit: Access to HDD or IDE z Not Illuminated: No Access to HDD or IDE

E Front USB Cover

NOTE: Soft OFF: OS is shut down but the power line is still live. This is also called

"S5 state". One of the merits of this state is that you can also use the "Wake on LAN" feature.

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Rear View of the DC Units

F Unit’s Cover

G CF Card Interface Cover

H Power Connector

Physical Overview

35015036 07/2010

Physical Overview

Rear View of the AC Units

F Unit’s Cover

G CF Card Interface Cover

H Power Connector

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Sides View

I PCMCIA

J Ethernet LAN1 10/100Base-T (RJ45)

K Ethernet LAN2 10/100/1000Base-T (RJ45)

L PS/2 (Keyboard)

M Front USB Cover

Physical Overview

35015036 07/2010

Physical Overview

Bottom View the DC Units

N USB (4 ports) (See detail N)

O COM 1 and COM 2 (See detail O)

P Speaker Out

Q RAS (25 pins)

R CF Card Interface Cover

S Power Connector

35015036 07/2010

Bottom View the AC Units

N USB (4 ports) (See detail N)

O COM 1 and COM 2 (See detail O)

P Speaker Out

Q RAS (25 pins)

R CF Card Interface Cover

S Power Connector

Physical Overview

35015036 07/2010

Physical Overview

Interface Specification

Communication Connections

DANGER

EXPLOSION HAZARD z z

Always confirm the UL 1604, ANSI/ISA 12.12.01 or CSA C22.2 N ° 213 hazardous location rating of your device before installing or using it in a hazardous location.

z z

To apply or remove the supply power from a Smart 15’’ device installed in a

Class I, Division 2 hazardous location, you must either:

Use a switch located outside the hazardous environment, or;

Use a switch certified for Class I, Division 1 operation inside the hazardous area.

z z z z

Never use unshielded / ungrounded cables in hazardous locations.

Use only non-incendiary USB devices

(see page 79)

When enclosed, keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation.

Failure to follow these instructions will result in death or serious injury.

WARNING

EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION z z z

Ensure that power, communication, and accessory connections do not place excessive stress on the ports. Consider the vibration environment when making this determination.

Securely attach power, communication, and external accessory cables to the panel or cabinet.

Use only commercially available USB cables.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Physical Overview

Serial Interfaces

COM 1 and COM 2 : These interfaces are used to connect an RS-232C (serial) cable. A D-SUB 9 pin plug connector is used.

Pin Arrangement

Shell

Pin No.

RS-232C

Signal

Name

RXD

TXD

DTR

DSR

RTS

CTS

Direction Meaning

Input

Output

–

Input

Output

Input

–

Carrier Detect

Receive Data

Send Data

Data Terminal Ready

Signal Ground

Data Set Ready

Request to Send

Send Possible

Called status display (+ 5Vdc)

Frame Ground (Common with SG)

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Physical Overview

RAS Interface

The types of sockets for D-SUB 25 pins are listed in the table below:

Pin arrangement

Pin No.

Signal Name Meaning

1 GND Ground

2 +5Vdc

3 +12Vdc

Output current: 100 mA or less (with a total of 2 pin and 15 pin)

Output voltage: 5Vdc +/- 5%

Output current: 100 mA or less

Output voltage: 12Vdc +/- 5%

RST(+)

DIN0(+)

DOUT2(-)

UPS

Shutdown(-)

Reset in(+)

Data in 0(+)

Data out 2(-) (UPS Shutdown(-))

8 Data out 2(+) (UPS Shutdown(+)) DOUT2(+)

UPS

Shutdown(+)

DOUT0(-)

DOUT0(+)

RST(-)

DIN0(-)

DIN1(+)

GND

+5 Vdc

Data out 0(-)

Data out 0(+)

Reset in(-)

Data in 0(-)

Data in 1(+)

Ground

Output current: 100 mA or less (with a total of 2 pin and 15 pin)

Output voltage: 5Vdc +/- 5%

DIN2(+)

DIN2(-)

DIN3(+)

DOUT1(-)

DOUT1(+)

DOUT3(-)

DOUT3(+)

DIN3(-)

DIN1(-)

Data in 2(+)

Data in 2(-)

Data in 3(+)

Data out 1(-)

Data out 1(+)

Data out 3(-)

Data out 3(+)

Data in 3(-)

Data in 1(-)

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INPUT VOLTAGE RANGE

INPUT CURRENT

INNER RESISTOR

INSULATION VOLTAGE

INSULATION

Output (DOUT 0,1, 2, 3)

Physical Overview

Recommended connector: XM2A-0901 Manufactured by Omron Co.

Recommended cover: XM2S-0913 Manufactured by Omron Co.

Jack Screw: XM2Z-0073 Manufactured by Omron Co.

Input (DIN 0, 1, 2, 3)

12...24 Vdc

Below 10 mA

3.6 K Ω

Below 500 Vac

Photocoupler

OUTPUT VOLTAGE RANGE

OUTPUT CURRENT

INSULATION VOLTAGE

INSULATION

24 Vdc

Below 120 mA

Below 500 Vac

Photocoupler

Physical Overview

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Characteristics

35015036 07/2010

Characteristics

Subject of this Chapter

This chapter lists the product characteristics.

What's in this Chapter?

This chapter contains the following topics:

Topic

Characteristics of the Smart 15"

Flash Disk Characteristics

Environmental Characteristics

Page

35015036 07/2010

Characteristics

Characteristics of the Smart 15"

Introduction

The characteristics of the Smart 15" models are given below:

Product Characteristics

Element

Processor

RAM

Flash Disk

Characteristics

ULV Celeron M 1 GHz, secondary memory cache 512 KB

1 GB RAM

Capacity greater or equal to 15 GB (Refer to Flash Disk

Characteristics

(see page 47)

)

Video processor

Ethernet TCP/IP link

USB ports

Keyboard

RAS Interface

COM 1 and COM 2 serial ports

Integrated Intel 855 GME video, sharing main memory. 8/16/32 bit color resolution at 1024x768.

LAN1: 10/100Base-T

LAN2: 10/100/1000Base-T

4 x USB 2.0 (bottom side), 1 x USB 2.0 (front face)

PS/2 interface (mini Din 6 pin, female)

D-SUB 25 Pin x1 (male)

RS232C

Memory flash card slot Compact Flash type

PCMCIA slot 2 ports on side (Type II)

Audio port

Dimensions (WxHxD)

Weight

Speaker out (mini-jack interface)

395 x 294 x 60 mm (15.55 x 11.57 x 2.36 in.)

6.0 kg (13.23 lb)

NOTE: If a USB high speed device such as a webcam or a memory key isn't recognized by the Smart, or doesn't operate as expected, plug it into USB port #2 and leave USB port #1 empty.

Display Characteristics

Element

Graphics

Number of colors

Brightness

Brightness Control

Characteristics

XGA TFT active matrix (1024x768 pixels)

262144

250 cd/m2

4 levels of adjustment

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Characteristics

Power Supply

Element

Backlight

Characteristics

View angle Vertical 100

, horizontal 160

Typ.

Touch sensitive screen Analog resistive film, resolution 1024x1024

CFL - Life span > 50,000 h at 25 ° C (77 ° F)

For the Smart 15‘’ DC (References HMIPSC7D**3, HMIGTW7353 and

HMIPSF7D**3):

Element

Supply voltage

Consumption

Short dips

PCI extension slot capability

Characteristics

24 Vdc (19.2 Vdc to 28.8 Vdc)

90 W (max.)

5 ms (max.)

Board size 240 x 106.68 mm (9.45 x 4.2 in.) z z z z

5 Vdc, 1.5 A

12 Vdc, 0.5 A

12 Vdc, 0.1 A

3.3 Vdc, 0.5 A

For the Smart 15‘’ AC (References HMIPSC7A**3 and HMIPSF7A**3):

Element

Supply voltage

Consumption

Short dips

PCI extension slot capability

Characteristics

100...240 Vac (Range 85 ... 265 Vac)

70 VA (max.)

10 ms (20 ms max.)

Board size 240 x 106.68 mm (9.45 x 4.2 in.) z z z z

5 Vdc, 1.5 A

12 Vdc, 0.5 A

12 Vdc, 0.1 A

3.3 Vdc, 0.5 A

35015036 07/2010

Characteristics

Operating Systems

The products are delivered with a preinstalled operating system according to the reference ordered: Microsoft Windows® XPe.

Reference Characteristics

HMIPSC7DE03 Smart with 15" XGA Display, Touch screen, Celeron M 1 GHz, 2 GB

Compact Flash with Windows® XPe preinstalled, DC supply power.

(Client Edition)

HMIPSC7AE03 Smart with 15" XGA Display, Touch screen, Celeron M 1 GHz, 2 GB

Compact Flash with Windows® XPe preinstalled, AC supply power.

(Client Edition)

HMIGTW7353

HMIPSF7DP03

HMIPSF7AP*3

Smart with 15" XGA Display, Touch screen, Celeron M 1 GHz, 2 GB

Compact Flash with Windows® XPe and Vijeo Designer Run Time preinstalled, DC supply power. (Graphical Terminal)

Smart+ with 15" XGA Display, Touch screen, Celeron M 1 GHz, 15 GB

Flash disk with Windows® XPpro preinstalled, DC supply power.

Smart+ with 15" XGA Display, Touch screen, Celeron M 1 GHz, 15 GB

Flash disk with Windows® XPpro preinstalled, AC supply power

35015036 07/2010

Characteristics

Flash Disk Characteristics

Introduction

The Smart 15’’ products offer Flash Disk hard drives (also known as Solid-State

Drives or SSDs). Flash Disk hard drives are available only on HMIPSF7*** models.

All Flash Disk references are ATA-3 compliant and have no moving parts.

Characteristics

A Flash Disk (SSD) is a storage device based on semiconductors rather than rotating magnetic platters. The use of semiconductors allows a Flash Disk to perform normal storage functions while providing enhanced levels of performance and reliability. Flash Disk drives use the same industry-standard dimensions and data interfaces as conventional hard disk drives and may be used interchangeably in Smart 15’’ systems.

The references with Flash Disks share the same characteristics as other Smart 15’’ devices except as noted in the following table:

Characteristics

Capacity

MTBF

Data Reliability

Values

15 GB or higher

> 4,000,000 Hours at 25

C (77

< 1 unrecoverable error in 10

bits read

Standards

—

Endurance

Shock resistance (in operation)

> 2,000,000 write/erase cycles

15 g over 11 ms, 3 shocks per axis

—

IEC 68-2-27 Ea test

EN/IEC 61131-2 compliant

Shock component value

Vibration resistance (in operation)

1000 g, half-sine, 0.5 ms duration, 50 g peak MIL-STD-810F, Method 516.5,

Procedure I

3.5 mm amplitude from 3 to 9 Hz

1 g amplitude from 9 to 150 Hz

EN/IEC 61131-2 compliant

Vibration component value 16.3 g RMS MIL-STD-810F, Method 514.5,

Procedure I, Category 24

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Characteristics

Environmental Characteristics

Characteristics

The environmental characteristics of the Smart 15" are as follows:

Characteristics

Additional Standards

Value Standards

Degree of Protection

Pollution Degree

Surrounding air temperature during operation

Storage temperature

IP 65/NEMA4x/12 for the front panel when installed.

IP 20 for the rest of the product.

For use in Pollution Degree 2 environment

0 ... 50 ° C (32 ... 122 ° F)

Operating altitude

Vibration

(in operation)

Shock Resistance

(in operation)

Surrounding air humidity during operation

Storage humidity

Immunity to interference

IEC 60529, NEMA 250, UL50, EN/IEC

61131-2

EN/IEC 61131-2

EN/IEC 61131-2, UL

– 20 ... 60 ° C (– 4 ... 140 ° F)

2000 m (6560 ft) max

3.5 mm amplitude from 5 to 9 Hz,

1 g amplitude from 9 to 150 Hz

15 g over 11 ms

IEC 60068-2-2 tests Bb and Ab,

IEC 60068-2-14 tests Na and EN/IEC

61131-2 compliant

EN/IEC 61131-2

EN/IEC 61231-2

IEC 60068-2-27 Ea test and EN/IEC 61131-

2 compliant

10 ... 85% RH (Wet bulb temperature:

29 ° C (84.2

° F) max. - no condensation)

10 ... 85% RH (Wet bulb temperature:

29 ° C (84.2

° F) max. - no condensation)

High frequency interference

–

EN 61231-2

EN/IEC 61131-2, IEC 61000-4-3/6 level 3

Electromagnetic waves

Information Technology Equipment

Information Control Equipment

Class A/EN 55022/55011

IEC 60950

UL 508, CSA 22.2 No142

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Dimensions/Assembly

35015036 07/2010

Dimensions/Assembly

Subject of this Chapter

This chapter concerns the dimensions and the panel mounting of products.

What's in this Chapter?

This chapter contains the following topics:

Topic

Dimensions

Panel Mounting

Preparing to Install the 15" Smart

Page

35015036 07/2010

Dimensions/Assembly

Dimensions

Dimensions of the Smart Unit

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Dimensions/Assembly

InstallationFastener Dimensions

The products are designed to be mounted in a cabinet with the attachments described below:

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Dimensions/Assembly

Dimensions with Installation Fasteners

35015036 07/2010

Dimensions/Assembly

Panel Mounting

Installation Location

WARNING

UNINTENDED EQUIPMENT OPERATION

Overheating can cause incorrect software behavior, therefore: z z z z z

Avoid placing the Smart unit next to other devices that might cause overheating.

Keep the Smart unit away from arc-generating devices such as magnetic switches and non-fused breakers.

Avoid using the Smart unit in environments where corrosive gases are present.

Install the Smart in a location providing a minimum clearance of 50 mm (2 in.) or more from all adjacent structures and equipment.

Install the Smart with sufficient clearance to provide for cable routing and cable connector dimensions.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Creating a Panel Cut-out for Cabinet Installation

For cabinet installation, it is necessary for the correct sized opening to be cut in the installation panel. The installation gasket and installation fasteners are required when installing the Smart.

35015036 07/2010

Dimensions/Assembly

Dimensions

The dimensions of the opening required to install the Smart unit are shown below:

NOTE: z z z z

Ensure the thickness of the installation panel is from 1.6 to 10 mm (0.06 to

0.39 in.)

All panel surfaces used should be strengthened. Due consideration should be given to the product’s weight, especially if high levels of vibration are expected and the product’s installation surface can move. Metal reinforcing strips can be attached to the inside of the panel near the panel cut-out, to increase the strength of the panel.

Ensure all installation tolerances are maintained.

The Smart 15" is designed for use in a NEMA Type 4X or 12 enclosure.

35015036 07/2010

Dimensions/Assembly

Preparing to Install the 15" Smart

Vibration and Shocks

Extra care should be taken with respect to the specification concerning vibration levels when installing or moving the Smart. If the Smart is moved, for example, while it is installed in a rack equipped with caster wheels, the unit can receive excessive shock and vibration.

CAUTION

EXCESSIVE VIBRATION z z z z

Plan your installation activities so that device shock and vibration tolerances are not exceeded.

Ensure that the panel opening and thickness are within the specified tolerances.

Before mounting the Smart unit into a cabinet or panel, ensure that the installation gasket is attached to the unit. The installation gasket provides additional protection from vibration.

The recommended torque for mounting the Smart 15" device is 0.5 N•m

(4.5 lb-in).

Failure to follow these instructions can result in injury or equipment damage.

Installation Gasket

Use of the installation gasket may help extend the operating life of your Smart The gasket is required to meet the protection ratings (IP65, IP20, NEMA4) of the unit and provides additional protection from vibration. Even if moisture protection is not required, install the gasket delivered with your Magelis product.

35015036 07/2010

CAUTION

LOSS OF SEAL z z z z z z

Inspect the installation gasket prior to installation or reinstallation, and periodically as required by your operating environment.

Replace the gasket if visible scratches, tears, dirt, or excessive wear are noted during inspection.

Do not stretch the gasket unnecessarily or allow the gasket to contact the corners or edges of the frame.

Ensure that the gasket is fully seated in the installation groove.

Install the Smart into a panel that is flat and free of scratches or dents.

Tighten the installation fasteners using a torque of 0.5 N•m (4.5 lb-in).

Failure to follow these instructions can result in injury or equipment damage.

Dimensions/Assembly

The corresponding gasket is provided in the maintenance kit ref:

MPC YK 50 MNT KIT.

Installation Fasteners

CAUTION

OVERTORQUE AND LOOSE HARDWARE z z

Do not exert more than 0.6 N•m (5.3 lb-in) of torque when tightening the installation fastener, enclosure, accessory, or terminal block screws. Tightening the screws with excessive force can damage the plastic casing of the Smart15"

When installing or removing screws, ensure that they do not fall inside the

Smart 15" unit's chassis.

Failure to follow these instructions can result in injury or equipment damage.

NOTE: The screw installation fasteners are required for NEMA4 protection.

35015036 07/2010

Dimensions/Assembly

Installing the Smart Unit

Follow the steps given below when installing the Smart.

Step

Action

Place the unit face down on a dry, soft surface and attach the gasket to the rear side, in the installation groove (see picture below):

2 Check that the gasket is correctly attached to the unit. The upper surface of the gasket should protrude evenly approximately 2 mm (0.08 in.) out of the groove.

Note:

When installing the Smart unit's installation gasket, avoid contact with the sharp edges of the Smart's frame, and press the gasket completely into its groove.

35015036 07/2010

Dimensions/Assembly

Step

Action

Insert each installation fastener securely into the slot’s recess at the top and bottom of the unit:

4 Attach and Secure the Rear Installation Attachments:

Note: z z

Excessive torque may damage the Smart unit.

To ensure a high degree of moisture resistance, the torque should be 0.5 N•m z

(4.5 lb-in).

Insert each of the fasteners as shown below. Be sure to pull the fasteners back until it is flush with the rear of the attachment hole.

Insert each of the fasteners. Pull the fastener back until it is flush with the rear of the attachment hole.

Note:

The corresponding installation attachments can be purchased as spare parts with the maintenance kit ref.: MPC YK 50 MNT KIT.

35015036 07/2010

Dimensions/Assembly

Step

Action

Use a screw driver to tighten to 0.5 N•m (4.5 lb-in) each of the fastener screws and secure the Smart in place:

7 Smart Viewing Angle (See Display Characteristics

(see page 44)

Ensure that the panel’s viewing angle is tilted no more than 30 degrees from parallel to the operator (i.e. operator is directly in front).

Dimensions/Assembly

35015036 07/2010

Implementation

35015036 07/2010

Implementation

Subject of this Part

This part describes the implementation of the product.

What's in this Part?

This part contains the following chapters:

Chapter

Chapter Name

Getting Started

Main Power Connection

Configuration of the BIOS

Hardware Modifications

Page

35015036 07/2010

Implementation

35015036 07/2010

Getting Started

35015036 07/2010

Getting Started

First Power-up

License Agreement

NOTE: Limitations on your usage of the Windows XPe or Windows XPpro Operating

System are noted in Microsoft's End User License Agreement (EULA). This EULA is included on the CD-ROM. Please read this document before first power-up.

On first power-up of your HMIPS****, it is necessary to customize and set the parameters for your system. Refer to the Magelis Installation Guide.

Install, customize and parameterize the Schneider Electric applications (Unity pro,

PL7 Junior or PL7 Pro, Vijeo Designer, Vijeo Designer Lite, OFS, MMI 17, XBTL

1000, PL7-07).

Some Useful Tools

A selection of program icons are displayed on the task bar which can be used to launch some useful programs:

Icon Usage

This is the virtual keyboard. Once you click on it, a graphical keyboard is displayed. It is useful when you do not want to connect, or cannot connect a keyboard to the unit.

This is the virtual mouse button selector. It allows the user to associate the next "click" to a "right click". For instance, this tool permits the use of context sensitive menus.

35015036 07/2010

Getting Started

Icon Usage

Configuration Panel / Brightness: this link allows the user to change the brightness of the screen (useful for dark areas).

These icons indicate the status of the Enhanced Write Filter (EWF)

Manager. They are located in the system tray on the Windows taskbar.

Only available for Smart with Windows® XPe pre-installed

EWF Manager Enhanced Write Filter

The Magelis Smart HMIPSC7**** and HMIGTW7353 operating system, Windows®

XPe, is installed on a memory cartridge. This cartridge is a re-writable "Compact

Flash" card and it allows approximately 100,000 write operations before it should be replaced.

The Enhanced Write Filter (EWF) Manager minimizes the number of write operations to help extend the life of the CF Card. It loads temporary data (for example, system updates and software operations) into RAM, and does not at any point write this information to the CF Card.

Therefore, if the EWF is enabled, a restart of the Smart 15" will cause any changes the user made to the system to be overwritten. The following types of modifications may be overwritten if the EWF Manager is active and the system is restarted: z z z z z

Newly installed applications

Newly installed peripherals

Newly created or modified user accounts

Network configuration changes (e.g., IP address, default gateway, etc.)

Operating System customizations (background pictures, etc.)

CAUTION

DATA AND CONFIGURATION LOSS z z z

Disable the EWF Manager before making any permanent changes to the hardware, software, or Operating System of the Smart 15" device. Confirm that the EWF icon in the Windows system tray has a red "X".

Re-enable the EWF Manager after making permanent changes and confirm that the EWF icon in the Windows system tray does not have a red "X". This can help extend the operating life of the CF Card.

Back up all CF Card data regularly to another storage media.

Failure to follow these instructions can result in equipment damage.

35015036 07/2010

Getting Started

Enabling/Disabling of EWF Manager

The status of the EWF Manager may be changed by running the

ChangeEWFstate.exe

program located in the C:\Program files\Schneider

Electric\EWF directory. After running this program, a system restart is required for the change to take effect. Administrator privileges are required to enable and disable the EWF Manager.

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Getting Started

35015036 07/2010

Main Power Connection

35015036 07/2010

Main Power Connection

Subject of this Chapter

This chapter describes the connection of the Smart 15" to the main power supply.

What's in this Chapter?

This chapter contains the following topics:

Topic

Grounding

Installing the Power Switch Cover

Connecting the DC Power Cord

Connecting the AC Power Cord

Control Drawing of the USB outlet on the Magelis iPC

Page

35015036 07/2010

Main Power Connection

Grounding

Overview

The grounding resistance between the Smart’s Frame Ground (FG) and Ground must be 100 Ω or less. When using a long grounding wire, check the resistance and if required replace a thin wire with a thicker wire and place it in a duct. In addition, please refer to the table below for maximum line lengths for the thickness of wire.

Ground Wire Dimensions

Wire Thickness

2 mm

(14 AWG)

1.5 mm

(16 AWG)

Maximum Line Length

30 m (98 ft.)

60 m (196 ft.) round trip.

20 m (65 ft.)

40 m (131 ft.) round trip.

Precaution

WARNING

UNINTENDED EQUIPMENT OPERATION z z z

Use only the authorized grounding configurations shown below.

Confirm that the grounding resistance is 100 Ω or less.

Test the quality of your ground connection before applying power to the device.

Excess noise on the ground line can disrupt the Smart's operations.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

Dedicated Ground

Connect the Frame Ground (FG) to a dedicated ground.

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Main Power Connection

Shared Ground Allowed

If a dedicated ground is not possible, use a shared ground, as shown below.

Shared Ground not Allowed

Do not connect the Smart 15’’ unit to ground through other devices using the SG terminals.

Shared Ground - Avoid Ground Loop

When connecting an external device to a Smart with the Shield Ground (SG), ensure that no ground loop is created. The Smart’s FG and SG are connected internally.

Grounding Procedure

When grounding, follow the procedures given below:

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Step Action

1 Check that the grounding resistance is 100

or less.

2 When connecting the SG line to another device, ensure that the design of the system/connection does not produce a ground loop.

Note: the SG and FG terminals are connected internally in the Smart 15".

Wherever possible, use 2 mm

(14 AWG) wire to make the ground connection. If this isn't possible, ensure that the grounding wire gauge and length conform to the table in Ground Wire Dimensions

(see page 68)

. Create the connection point as close to the iCP as possible and make the wire as short as possible.

Main Power Connection

Grounding I/O Signal Lines

DANGER

EXPLOSION HAZARD z z

Always confirm the UL 1604, ANSI/ISA 12.12.01 or CSA C22.2 N

213, hazardous location rating of your device before installing or using it in a hazardous location.

To apply or remove the supply power from a Smart 15’’ device installed in a

z z z z

Never use unshielded / ungrounded cables in hazardous locations.

Use only non-incendiary USB devices

(see page 79)

When enclosed, keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation.

Failure to follow these instructions will result in death or serious injury.

WARNING

UNINTENDED EQUIPMENT OPERATION z z

Do not wire I/O lines in proximity to power cables, radio devices, or other equipment that may cause electromagnetic interference.

If wiring of I/O lines near power lines or radio equipment is unavoidable, use shielded cables and ground one end of the shield to the Smart's Frame Ground

(FG).

Electromagnetic radiation may interfere with the Smart's control communications.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Main Power Connection

Installing the Power Switch Cover

Introduction

In hazardous locations, AC powered devices must be equipped with a power switch

compliant with Class I, Division 2 requirements (see Hazardous Location

Installations - For USA and Canada, page 23

To make the power switching compliant with Class I, Division 1 requirements, you z z must: install a power switch cover on your Smart unit power switch use only a remote main power switch located outside the Smart unit location to switch power on or off.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH z z z z z

Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories, hardware, or cables.

Always use a properly rated voltage sensing device to confirm power is off.

Unplug the power cable from both the Smart unit and the power supply.

Replace and secure all covers or elements of the system before applying power to the unit.

Use only the specified voltage when operating the Smart 15''. The AC unit is designed to use 100 ... 240 Vac input. The DC unit is designed to use

23 ... 25 Vdc. Always check whether your device is AC or DC powered before applying power.

Failure to follow these instructions will result in death or serious injury.

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Main Power Connection

Installing the Power Switch Cover

The procedure below describes how to install a power switch cover:

Step

Action

Shut down Windows® in an orderly fashion and remove all power from the device.

Remove the Smart unit from its mounting and place it on a clean level surface with the front panel facing downwards.

Switch ON the power switch.

Attach the power switch cover with the screw. Use a torque of 0.5 to 0.6 N•m (4.5 to 5.3 lb-in):

5 First ensure that the power cord is disconnected from the main power supply, then

connect the power cord to the Smart unit (see Connecting the AC Power Cord, page 77

Remote Main Power Switch

NOTE: After installing the Smart unit power switch cover, this power switch should not be used anymore.

To power on or off, you must either: z use the main power switch located outside the Smart unit location, or: z connect or disconnect the AC power cord connector, located outside the Smart unit location, from the main power supply connector.

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Main Power Connection

Connecting the DC Power Cord

Precaution

When connecting the Smart unit’s power cable to the power connector on the unit, first ensure that the power cord is disconnected from the main DC power supply.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH z z z z z

Remove all power from the device before removing any covers or elements of the system, and prior to installing or removing any accessories, hardware, or cables.

Always use a properly rated voltage sensing device to confirm power is off.

Unplug the power cable from both the Smart unit and the power supply.

Replace and secure all covers or elements of the system before applying power to the unit.

Use only the specified voltage when operating the Smart 15". The AC unit is designed to use 100...240 Vac input. The DC unit is designed to use

23 ... 25 Vdc. Always check whether your device is AC or DC powered before applying power.

Failure to follow these instructions will result in death or serious injury.

WARNING

EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION z z z

Ensure that power, communication, and accessory connections do not place excessive stress on the ports. Consider the vibration environment when making this determination.

Securely attach power, communication, and external accessory cables to the panel or cabinet.

Use only commercially available USB cables.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Main Power Connection

Wiring and Connecting the Terminal Block (DC Smart Version)

When wiring and connecting the Smart power cables, be sure to follow the procedures given below:

Step Action

1 Remove all power from the Smart 15" and confirm that the DC power supply has been disconnected from its power source.

2 Connect the power cord

(see page 30)

to the terminal block as shown below.

Use wire with cross-section 0.75 mm² to 2.5 mm² (AWG18 to AWG12)

Place the terminal block in the power connector and tighten the screws. The recommended torque to tighten these screws is 0.5 N•m (4.5 lb-in):

NOTE: The 24 Vdc power supply inside the DC-powered Smart unit is protected by an 8A fuse. This fuse is located inside the power supply and cannot be accessed or replaced by the user.

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Main Power Connection

Possible Connections

Connection to a Floating (Ungrounded) DC Power System:

Some specific applications require the use of a floating (ungrounded) power system.

The characteristics of such as system, as it might apply when a DC-powered Smart z z

15’’ is installed, are as follows:

The 0 Vdc power line and Frame Ground (FG) are connected internally.

The 24 Vdc power line is isolated from the FG and from the outputs. The dielectric strengths for these are: z z

Primary/Secondary: 1000 Vac

Primary/Ground: 1000 Vac

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Main Power Connection

Connection to a Ground-Referenced DC Power System:

Q : Mains Power Contactor

KM : Line contactor

(1) : Residual Current Detector for detecting grounding faults

(2) : Terminal block

NOTE: Schneider suggests the use of the TSX SUP 1101 DC Power Supply to provide the Smart unit's 24 Vdc power.

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Main Power Connection

Connecting the AC Power Cord

Precaution

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH z z z z z

Remove all power from the device before removing any covers or elements of the system and prior to installing or removing any accessories, hardware, or cables.

Always use a properly rated voltage sensing device to confirm power is off.

Unplug the power cable from both the Smart unit and the power supply.

Replace and secure all covers or elements of the system before applying power to the unit.

Use only the specified voltage when operating the Smart 15’’. The AC unit is designed to use 100...240 Vac input. The DC unit is designed to use 23 ... 25

Vdc. Always check whether your device is AC or DC powered before applying power.

Failure to follow these instructions will result in death or serious injury.

WARNING

EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION z z z

Ensure that power, communication, and accessory connections do not place excessive stress on the ports. Consider the vibration environment when making this determination.

Securely attach power, communication, and external accessory cables to the panel or cabinet.

Use only commercially available USB cables.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Main Power Connection

Power Cord Connection (AC Smart Version)

The table below describes how to connect the power cord to the Smart unit:

Step

Action

Connect the power cord to the terminal block as shown below:

2 Place and screw the terminal block on the Smart unit’s power connector. Tighten the screws using a torque of 0.5 to 0.6 N·m (4.5 to 5.3 lb-in)

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Main Power Connection

Control Drawing of the USB outlet on the Magelis iPC

Introduction

The information below concerns the use of the USB outlet located on the front panels of the Magelis iPC used in Class I, Division 2 Groups A, B, C, and D hazardous locations.

DANGER

EXPLOSION HAZARD z z

Always confirm the UL 1604, ANSI/ISA 12.12.01 or CSA C22.2 N

213 hazardous location rating of your device before installing or using it in a hazardous location.

To apply or remove the supply power from a Smart 15’’ device installed in a

z z z z

Never use unshielded / ungrounded cables in hazardous locations.

Use only non-incendiary USB devices.

When enclosed, keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation.

Failure to follow these instructions will result in death or serious injury.

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Main Power Connection

Description

Non-incendiary equipment (keyboards, mouse) are permitted for use on the Smart

15’’ unit’s Front USB port. In addition to being non-incendiary, any equipment connected to the Front USB port must satisfy the following criteria (information taken from Schneider Electric document S1A2983400):

Notes:

1. Non-incendiary Circuit Parameters:

Front USB Port:

Open-circuit voltage

Short-circuit current

Associated capacitance

Associated inductance

Voc = 5.0 V

Isc = 1.25 A

Ca = 10

La = 16

2. Associated Non-incendiary Field Wiring Apparatus shall satisfy the following:

Associated Non-incendiary Field Wiring

Apparatus (Mouse, Keyboard)

Voc

Isc

≥

≤

Magelis iPC

Vmax

Imax

Ci + C cable

Li + L cable

3. If the electrical parameters of the cable are unknown, the following values may be used: Capacitance = 60pF/ft and Inductive = 0.20 μ H/ft.

4. Non-incendiary Field Wiring must be installed in accordance with article

501.4(B)(3) of the National Electrical Code ANSI/NFPA 70.

5. Associated Non-incendiary Field wiring Apparatus shall not contain or be connected to another source of power.

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Configuration of the BIOS

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Configuration of the BIOS

Accessing the BIOS

Overview

NOTE: Normally, factory (defaults) settings should be used.

Connect a USB or PS/2 keyboard to the Smart unit.

Switch on the Smart unit power and when prompted to do so, press the F2 key to enter the BIOS.

Main Menu

Selecting the Main menu item displays the following screen:

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NOTE: When you have finished entering the parameters, press the Esc key to reach the Exit menu. Here you will be prompted either to exit saving the changes, or to exit without saving the changes as described below.

Configuration of the BIOS

System Time

Time (hh:mm:ss)

This field shows the present Smart unit time from the internal clock. The hh/mm/ss

(00:00:00) format is factory set prior to shipping.

Hours: 00 to 23

Minutes: 00 to 59

Seconds: 00 to 59

The correct time can be set by using the [+] and [-] keys.

System Date

Date (yy:mm:dd)

This field shows the Smart unit’s internal calendar. The correct date can be set by using the [+] and [-] keys.

Year: 1999 to 2099

Month: Jan/Feb/Mar/Apr/May/Jun/Jul/Aug/Sep/Oct/Nov/Dec

Day: 1 to 31

Primary Master

Displays the name of the devices connected to the primary bus of the Smart.

Pressing the Enter key will call up the Parameter Settings menu.

Primary Slave

Displays the name of the devices connected to the secondary bus of the Smart.

Pressing the Enter key will call up the Parameter Settings menu.

System Memory

Displays the capacity of the System Memory.

Extended Memory

Displays the capacity of the Extended Memory.

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Configuration of the BIOS

Password Security

From the Main menu use the Tab key to reach the Security menu. This menu is used for setting Supervisor and User Passwords.

Supervisor Password

This password is used to change system information settings. It is designed to prevent unapproved users from changing these settings. Entering up to 8 characters here will overwrite the current password.

When you wish to have no password, click on the Enter key. Next, the words

"PASSWORD DISABLE" will be displayed, providing confirmation that the

Password is no longer set.

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Configuration of the BIOS

User Password

This password is used to view system information settings. It is designed to prevent unapproved users from viewing the system information settings. Entering up to 8 characters here will overwrite the current password.

When you wish to have no password, click on the Enter key. Next, the words

"PASSWORD DISABLE" will be displayed, providing confirmation that the

Password is no longer set.

NOTE: z z z

Without having defined a Supervisor Password, it is not possible to define a User

Password.

When using Set Supervisor Password , you can easily view and change the system settings.

When using only Set User Password , you will be allowed to view the system data only, not change it.

Exit BIOS saving the Modifications

This feature saves the settings entered in the Setup Utility and restarts the

Smart unit.

Exit BIOS Without Saving Modifications

This feature quits the Setup Utility program without saving any settings entered.

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Hardware Modifications

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Hardware Modifications

Subject of this Chapter

This chapter concerns the hardware modifications for the Magelis Smart 15".

A wide variety of optional units, CF cards manufactured by Schneider Electric and commercial PCMCIA (PC Cards) can be used with this product.

What's in this Chapter?

This chapter contains the following topics:

Topic

Before Modifications

Removing the Smart Unit’s Cover

Smart 15" Internal View

USB Front Face

PCMCIA Card Installation

Compact Flash (CF) Card Installation and Removal

USB Cable Clamp Attachment/Removal

Page

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Hardware Modifications

Before Modifications

Overview

For the detailed installation procedures for the optional units, refer to the OEM

(Original Equipment Manufacturer) Installation Guide included with the optional unit.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH z z z z z

Remove all power from the device before removing any covers or elements of the system, and prior to installing or removing any accessories, hardware, or cables.

Always use a properly rated voltage sensing device to confirm power is off.

Unplug the power cable from both the Smart unit and the power supply.

Replace and secure all covers or elements of the system before applying power to the unit.

Use only the specified voltage when operating the Smart 15". The AC unit is designed to use 100...240 Vac input. The DC unit is designed to use

23 ... 25 Vdc. Always check whether your device is AC or DC powered before applying power.

Failure to follow these instructions will result in death or serious injury.

DANGER

CHEMICAL BURNS TO EYES OR SKIN z z z

Do not use tools to operate the touch panel or in the vicinity of the display.

When placing the display face-down, select a clean, level, non-abrasive surface. Place a soft, non-abrasive pad on the surface before lowering the unit upon it.

If a leak in the LCD panel is discovered, and you come in contact with the liquid crystal material, follow these procedures: z In the case of contact with eyes or mouth, flush with running water for 15 minutes minimum.

z z

In the case of contact with skin or clothing, wipe off the liquid crystal material and wash with soap and running water for 15 minutes.

If liquid crystal is ingested, induce vomiting, rinse mouth, and then drink a large quantity of water.

z Follow any other hazardous substances safety procedures required by your facility.

Failure to follow these instructions will result in death or serious injury.

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Hardware Modifications

DANGER

EXPLOSION HAZARD z z

Always confirm the UL 1604, ANSI/ISA 12.12.01 or CSA C22.2 N ° 213 hazardous location rating of your device before installing or using it in a hazardous location.

To apply or remove the supply power from a Smart 15’’ device installed in a

z z z z

Never use unshielded/ungrounded cables in hazardous locations.

Use only non-incendiary USB devices

(see page 79)

When enclosed, keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation.

Failure to follow these instructions will result in death or serious injury.

CAUTION

OVERTORQUE AND LOOSE HARDWARE z z

When installing or removing screws, ensure that they do not fall inside the

Smart 15" unit's chassis.

Failure to follow these instructions can result in injury or equipment damage.

CAUTION

STATIC SENSITIVE COMPONENTS

Smart 15" internal components, including accessories such as RAM modules and expansion boards, can be damaged by static electricity. Observe the electrostatic precautions below when handling such components.

Failure to follow these instructions can result in injury or equipment damage.

Hardware Modifications

Precautions to be taken: z z z z

Keep static-producing materials (plastic, upholstery, carpeting) out of the immediate work area.

Do not remove ESD-sensitive components from their anti-static bags until you are ready to install them.

When handling static-sensitive components, wear a properly grounded wrist strap (or equivalent).

Avoid unnecessary contact with exposed conductors and component leads with skin or clothing.

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Hardware Modifications

Removing the Smart Unit’s Cover

How to Remove the Smart Unit’s Cover

Step Action

1 Shut down Windows® in an orderly fashion and remove all power from the device.

Place the unit on a clean, level surface with the display facing downwards. Place a soft, non-abrasive pad on the surface before placing the unit upon it.

Loosen the screws attaching the cover as shown below:

4 Remove the cover as shown below:

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Hardware Modifications

Smart 15" Internal View

Illustration

Description

Number

Description

Main Memory Installation Area

PCMCIA Slot (2 ports)

Battery

USB Front Face Setting Location (Activation/Deactivation)

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Hardware Modifications

USB Front Face

Enabled/Disabled State

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Read and understand the safety information in the sections Before modifications

(see page 86)

and Removing the Smart’s unit cover

(see page 89)

before attempting this procedure.

Failure to follow these instructions will result in death or serious injury.

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Hardware Modifications

In order to enable/disable the USB front face port, follow the procedure given below:

Step Action

1 Shut down Windows® in an orderly fashion and remove all power from the device

2 Place the unit on a clean, level surface with the display facing downwards. Place a soft, non-abrasive pad on the surface before placing the unit upon it.

Remove the Smart’s rear cover

(see page 89)

The figure below shows the switch (B6) on the mother board which enables/disables the state of the USB front face port:

5 When you have completed your adjustments to switch B6, confirm all switches are in their proper positions and replace the Smart unit’s cover.

WARNING

UNINTENDED EQUIPMENT OPERATION

Before replacing the Smart's cover, confirm that all switches other than B6 are still in their default positions as indicated in the preceding figure.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Hardware Modifications

PCMCIA Card Installation

Overview

Before installing or removing a PCMCIA card, shut down Windows® in an orderly fashion and remove all power from the device.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Read and understand the safety information in the section Before modifications

(see page 86)

before attempting this procedure.

Failure to follow these instructions will result in death or serious injury.

PCMCIA Cards with Cables

When using a PCMCIA card with an external cable attached, install a clamp or other type of device to secure the cable.

WARNING

EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION z z z

Ensure that power, communication, and accessory connections do not place excessive stress on the ports. Consider the vibration environment when making this determination.

Securely attach power, communication, and external accessory cables to the panel or cabinet.

Use only commercially available USB cables.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

NOTE: PCMCIA types are differentiated by their thickness: z z z

Type I: 3.3 mm (0.13 in)

Type II: 5 mm (0.20 in)

Type III: 10.5 mm (0.41 in)

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Hardware Modifications

Installing a Type I or Type II PCMCIA Card

The table below describes how to install a Type I or Type II PCMCIA Card:

Step Action

1 To install a Type I or Type II PCMCIA card, loosen the screws on the side of the

PCMCIA slot and move the cover to one side.

2 Press the eject button twice. Insert the PCMCIA card into the lower slot and push it in until the PCMCIA pins mate with the slot connector pins.

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Hardware Modifications

Installing a Type III PCMCIA Card

The table below describes how to install a Type III PCMCIA Card:

Step Action

1 To install a Type III PC card, unscrew the PCMCIA slot cover and remove the cover as shown below:

3 Press both eject buttons twice. Insert the PCMCIA card into the slots and push it in until the PCMCIA pins mate with the slots connector pins.

Removing a PCMCIA Card

The table below describes how to remove a PCMCIA Card:

Step Action

1 To remove the PCMCIA card: Press both eject buttons twice (Pressing the eject buttons once causes the tip of the card to be exposed. Pressing the eject buttons a second time ejects the PCMCIA card from the slot). Withdraw the PCMCIA card.

2 Reposition the PCMCIA slot cover and tighten the screw.

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Hardware Modifications

Compact Flash (CF) Card Installation and Removal

Preparing to use a CF Card

The Smart's operating system views the CF Card as a hard disk. Proper handling and care of the CF Card helps extend the life of the Card. Familiarize yourself with the Card prior to attempting insertion or removal of the Card.

CAUTION

COMPACT FLASH CARD DAMAGE AND DATA LOSS z z z z z z z

Remove all power before making any contact with an installed CF card.

Use only CF cards manufactured by Schneider Electric. The performance of the

Smart 15" has not been tested using CF cards from other manufacturers

Confirm that the CF Card is correctly oriented before insertion.

Do not bend, drop, or strike the CF card.

Do not touch the CF card connectors.

Do not disassemble or modify the CF card.

Keep the CF card dry.

Failure to follow these instructions can result in injury or equipment damage.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Read and understand the safety information in the section Before modifications

(see page 86)

before attempting this procedure.

Failure to follow these instructions will result in death or serious injury.

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Hardware Modifications

Inserting the CF Card

The table below describes how to insert the CF Card.

Step Action

1 Shut down Windows in an orderly fashion and remove all power from the device.

2 Unscrew the CF Card cover's attachment screw, and remove the CF Card cover.

3 Insert the CF Card firmly into the CF card slot, and check that the eject button pops out.

4 Replace the CF Card cover and attach it in place with the screw.

Note: The necessary torque is 0.5 to 0.6 N•m (4.5 to 5.3 lb-in).

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Hardware Modifications

Removing the CF Card

The table below describes how to remove the CF Card.

Step Action

1 Shut down Windows® in an orderly fashion and remove all power from the device, then remove the CF card cover as described above.

2 Press the eject button in fully to remove the CF Card from the CF Card slot.

3 After inserting/removing the CF card, be sure to replace the CF Card cover and secure it in place using the attachment screw.

Note: The necessary torque is 0.5 to 0.6 N•m (4.5 to 5.3 lb-in).

Data Writing Limitation

The CF Card is limited to approximately 100,000 write operations. Back up all CF

Card data regularly to another storage media.

Backup of the CF Card Data

Refer to the relevant procedure in the Software Installation Guide for Magelis

Industrial PC and Terminals.

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Hardware Modifications

USB Cable Clamp Attachment/Removal

Introduction

When using a USB device, attaching the USB cable with a clamp to the Smart unit’s bridge (located on the side of the USB ports) prevents the USB device from becoming disconnected.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION OR ARC FLASH

Read and understand the safety information on Before modifications

(see page 89)

and Removing the Smart’s unit cover

(see page 89)

before attempting this procedure.

Failure to follow these instructions will result in death or serious injury.

WARNING

EQUIPMENT DISCONNECTION OR UNINTENDED EQUIPMENT OPERATION z z z

Ensure that power, communication, and accessory connections do not place excessive stress on the ports. Consider the vibration environment when making this determination.

Securely attach power, communication, and external accessory cables to the panel or cabinet.

Use only commercially available USB cables.

Failure to follow these instructions can result in death, serious injury, or equipment damage.

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Hardware Modifications

USB Cable Clamp Attachment

The table below describes how to attach the USB holder.

Step Action

1 Shut down Windows® in an orderly fashion and remove all power from the device.

2 Place the unit on a clean, level surface with the display facing downwards. Place a soft, non-abrasive pad on the surface before placing the unit upon it.

3 Insert the USB cable clamp’s band through the bridge. Pass the USB cables through the cable clamp’s band and securely tighten the clamp band around the cables.

Notes: z When using two or more USB ports, be sure to first connect one USB cable to the lower USB connector, and then connect the second USB cable to the upper USB connector.

z When using only one of the USB ports, be sure to use the lower USB connector.

This allows you to securely clamp the USB cable in the cable clamp.

z z

Be sure the clamp is securely holding the USB cable’s plug and collar.

Be sure the clamp is positioned pointing upwards - not to the side. This is to keep the clamp from interfering with nearby connectors and their cables.

100

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Hardware Modifications

USB Cable Clamp Removal

The table below describes how to remove the USB cable clamp.

Step Action

1 To remove the clamp from the USB cables, push down on the clamp strap’s clip to release it while pulling up on the clamp.

2 Remove the USB cables.

3 Remove the clamp’s band from the bridge.

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101

Hardware Modifications

102

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Installation

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Installation

Subject of this Part

This part describes the product installation.

What's in this Part?

This part contains the following chapters:

Chapter

Connections to PLCs

System Monitoring

Maintenance

Troubleshooting

Chapter Name

III

Page

103

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Installation

104

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Connections to PLCs

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Connections to PLCs

Connection to PLCs

Introduction z z

Two different kinds of architectures are possible:

Transparent Ready Architecture

Traditional Architecture

Connections to Transparent Ready Architectures

35015036 07/2010

With its built-in Ethernet 10/100 Mbps ports, the Smart 15" can be integrated into full

Ethernet architectures, such as Transparent Ready. Transparent Ready devices with this type of architecture enable transparent communication on the Ethernet

TCP/IP network. Communication services and Web services permit the sharing and distribution of data between levels 1, 2 and 3 of the Transparent Ready architecture.

105

Connections to PLCs

Used as a Client station, the Smart 15" makes it easier to implement Web Client solutions for: z Basic servers embedded in field devices (Advantys STB/Momentum distributed z

I/O, ATV 71/38/58 starters, OsiSense identification systems, etc.).

FactoryCast Web servers embedded in Modicon PLCs (TSX Micro, Premium and

Quantum) or the FactoryCast gateway. The following services are available as standard (without the need for additional programming): alarm management, z comprehensive view management and Web home pages created by users.

FactoryCast HMI Web servers embedded in Modicon Premium and Quantum

PLCs also provide basic data management services, automatic e-mail sending triggered by specific process events and arithmetic and logic calculations for data preprocessing.

HMI Applications in Traditional Architectures

106

The Smart 15" terminal with Vijeo Designer control or automation software can be used in fieldbus architectures such as Uni-Telway/Modbus or Fipway/Modbus Plus.

The Smart 15"terminal can connect to Uni-Telway, Modbus, and Fipway networks, but different connection devices are required depending on the network and on the communication port used. These devices are specified below: z For PCMCIA slot: z z

Fipway network with the PCMCIA card TSX FPP 20 (1).

Modbus Plus network with the PCMCIA card TSX MBP 100 or the PCI bus z z card 416 NHM 300 30.

Uni-Telway, with an RS 485 TSX SCP 114 card (1).

For a Modbus link, one of the built-in RS 232C COM ports is used.

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Connections to PLCs z For USB slot: z Modbus and Uni-Telway with the TSXCUSB485 converter. It allows an iPC to be connected to remote devices using an RS 485 interface.

This device, compatible with Modbus and Uni-Telway, requires the standard

Schneider drivers provided with software such as UNITY, PL7-Pro or part of the CD driver TLXCDDRV20M. An example is provided in the drawing below: z Modbus Plus network with the TSXCUSBMBP converter. This converter is compatible with PCs equipped with CONCEPT, ProWORX or UNITY.

Example on drawing below:

(1) Requires the X-Way drivers CD-ROM, TLX CD DRV20M.

Cables and Converters

For using the different types of PLCs, the following cables and converters are required: z TSX PCX 1031 connection cable for Nano, Micro and Premium.

This cable is supplied with Unity Pro, PL7 Pro and PL7 Junior software.

FT20CBCL30 connection cable for the Series 7 family (included TSX 27 PLCs, and TSX/PMX 47/67/87/107 PLCs).

This cable is supplied with the XTEL Pack software.

z TSX17ACCPC converter for TSX 17 LCs.

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Connections to PLCs z TSXCUSB232 converter for connecting an iPC, via an USB port, to remote devices using an RS 232 interface.

This device, compatible with Modbus and Uni-Telway, requires the standard

Schneider drivers provided with software such as UNITY, PL7-Pro or part of the

CD driver TLXCDDRV20M. An example is provided in the drawing below:

Q ua nt u m

High End with s eri a l

RJ45

Q ua nt u m

S ep a m

20/40/ 8 0

110XCA20 3 00

+ 110XCA2 8 202

S UBD 9

99 0NAA26 3 20

MiniDin 6

S UBD 9

CCA7 83

This device can be used as a PCMCIA port.

U S B-A

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System Monitoring

Subject of this Chapter

This chapter describes the system monitoring and the RAS (reliability, availability and serciceability) features of the Smart.

What's in this Chapter?

This chapter contains the following topics:

Topic

System Monitor Overview

System Monitor Property

System Monitor Interface

Page

110

117

121

109

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System Monitor Overview

Presentation

The System Monitor software enables you to monitor several system parameters

(CPU temperature, normal operation of the miscellaneous voltages, normal operation of the backlight, normal operation of the hard disk...) as well as controlling the RAS I/O port.

The RAS I/O port is an interface that enables you to direct a remote reset of the

Smart, operate a buzzer or perform other actions as noted in the section.

The System Monitor software alerts you if thresholds are exceeded via a popup message or a Windows alarm (in the Event Viewer). You can also configure actions to be undertaken: shutdown the Smart, restart the Smart, I/O activation...).

The software enables both system configuration (See System Monitor Property

(see page 117)

) and system operation (See System Monitor Interface

(see page 121)

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System Monitor Architecture

The following figure shows the architecture of System Monitor:

System Monitoring

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1 Bios Setup: Voltage, Temperature alarm, Detection Level Setting, Enable/Disable Settings

2 System Properties: Power alarm, Touch Panel Alarm, Output Settings, Watchdog Timer

Value Settings, Watchdog Reset, Enable/Disable Settings

3 Popup Message

4 OS Shutdown

5 User Application

6 Bios

7 System Alarm Data

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System Monitoring

RAS Features

8 System Monitor Application

9 Driver or API-DLL

10 Buzzer

11 LED Green: Power On - LED Orange: RAS Error/Touch Panel Self Test Error -

LED Orange/Red blinking: Backlight Error - LED Green Blinking: Soft OFF Status.

12 Watchdog Timer Reset, Mask settings

13 Reset Control

14 Watchdog Timer

15 Hardware Reset

16 RAS Connector: DIN (4 Ports), DOUT (4 Ports), RESET IN.

Be sure to adjust these settings according to your system’s specification.

The RAS Software may be configured to provide these output alarms/signals.

RAS stands for Reliability, Availability and Serviceability. It is a device-level monitoring function that provides a variety of features to improve the reliability of the

Smart 15" system.

Although the standard set of RAS features will vary depending on the devices used, the following features provide alarm monitoring and external input signal support.

Feature

Alarm Monitoring

External Input Signal

Functions Supervised

Power Voltage Alarm

Internal Temperature Alarm

Watchdog Timer (System uptime)

SMART Alarm

Backlight Alarm

General Purpose Signal Input *1 (DIN (4 ports))

Remote Reset Input *2 (1 lamp)

*1: An error message or other signal received on DIN1 (that is, a change of state on this input from 0 to 1 or 1 to 0) is stored in memory, and cannot be cleared by clicking on the Alarm dialog box generated by the System Monitor. The System Monitor software periodically checks the state of DIN1, and will display the Alarm dialog until the actual state of the DIN1 input reverts to the normal state. The other input alarms may be cleared by clicking on the Alarm dialog box.

*2: If the Remote Reset Input is disabled, DOUT cannot be configured to force a system reset.

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The Smart's RAS software may be programmed to provide the following outputs when one of the alarms mentioned above occurs, or when an external input signal is received.

Feature

External Output Signal

Various Processing Functions

Functions Supervised

General Purpose Signal Output (DOUT (4 ports))

LED Indicator (3 colors, 1 lamp)

Popup Message Output

Buzzer Output

System Shutdown

System Reset

External Input Signals

The RAS interface connector of the Smart unit accepts the following input signals:

Feature

General Purpose Signal

Input (DIN (4 ports))

Remote Reset Input

Functions Supervised

This standard digital input is used for alarm detection in external devices. The input signal uses four bits. The System

Monitor Property of the control panel or an API-DLL can be used to enable or disable this feature, as well as to designate what type of processing is to be performed once a signal is received. (Only the "ON" state of the DIN circuit is detected.

The "OFF" state cannot be monitored).

This is the reset signal sent from an external device to the

Smart 15". When this signal is enabled, a forced reset of the

Smart 15" is performed.

z z z z z

Input Voltage: 12...24 Vdc

Input Current: 10 mA

Operating ON Voltage: 10 Vdc (min.)

Operating OFF Voltage: 3 Vdc (max.)

Isolation Method: Via Photocoupler

The RAS input circuits must be powered by an external DC power supply.

CAUTION

OVERCURRENT DAMAGE TO INPUTS

Use a protective impedance or other reasonable measures to limit the current to each input to 10 mA or less.

Failure to follow these instructions can result in injury or equipment damage.

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System Monitoring

The Interface Circuit Diagram is shown below:

See RAS interface

(see page 40)

for details about cabling.

External Output Signals

The RAS interface connector on the Smart unit is prepared for the following output signals:

Feature Functions Supervised

General Purpose Signal

Output (DOUT (4 ports))

External Output Signal

(DOUT, common use with

Alarm Output) z z z

This general purpose digital output signal provides system condition information to external devices. The System Monitor

Property of the control panel or the API-DLL is used by applications to control this signal. The system Monitor Property can be used to enable or disable any of these output signals. z

Rated Load Voltage: 12....24 Vdc

Maximum Load Current: 120 mA/point

Maximum Voltage Drop between Terminals: 1.5Vdc (at 100 mA load current)

Isolation Method: Via Photocoupler

The RAS output circuits must be powered by an external DC power supply.

CAUTION

OVERCURRENT DAMAGE TO OUTPUTS

Use a protective impedance or other reasonable measures to limit the current to each output to 120 mA or less.

Failure to follow these instructions can result in injury or equipment damage.

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The Interface Circuit Diagram is shown below:

System Monitoring

*1 When connecting an inductive load, be sure to use a flyback diode.

See RAS interface

(see page 40)

for details about cabling.

DLL Feature of System Monitor

System Monitor also includes a dynamic link library (API-DLL) feature that gives other applications access to the RAS features.

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System Monitoring

Accessing the System Monitor

You can monitor the system status at any time using the System Monitor interface.

The procedure below shows how to access the System Monitor interface screen:

Step

Action

Start the Smart 15" operating system

In the task bar, double-click the icon.

Result : The System Monitor GUI screen appears.

NOTE: If you cannot see the icon in the task bar, launch the System Monitor software by double-clicking the systemmonitor.exe

file located in the following path: C:\schneider\sysmon\gui .

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System Monitor Property

Presentation

The System Monitor Property screen enables you to specify which system parameters you want to monitor and how you want to be alerted.

Accessing the System Monitor Property

The System Monitor Property screen enables you to configure the Smart system parameters you want to monitor and select how you want to be alerted. The procedure below shows how to access the System Monitor Property screen:

Step

Action

Start your Smart 15" operating system

Click Start

→

Result : The Control Panel window appears.

Double-click System Monitor Property .

Result : The System Monitor Property window appears.

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System Monitoring

Setting up the System Monitor Properties

The following figure gives an overview of the System Monitor Property setting screen.

118

Click the tabs on the top of the screen to access the configuration page of each system parameter.

The table below describes the system parameters available for monitoring:

Feature

Voltage

Temperature

Functions Supervised

Monitors the status of the Smart’s built-in power supply and internal

CPU power supply.

Provides an alert when a dysfunction of the System, or the CPU, could appear (due to high temperature).

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Feature

Backlight

Watchdog Timer

SMART

Functions Supervised

Detects backlight alarms. When the backlight burns out, the power

LED will flash orange/red (See Smart 15" Unit Description

(see page 32)

This feature monitors the performance of the CPU by writing the uptime count value for the CPU to the built-in programmable timer of the RAS and by periodically clearing the count value from the CPU.

Errors are detected when the clearing of the count values from the

CPU stops. This causes a timer overflow.

Monitors the status of the hard drive.

Detects degradation in hard disk performance and detects hard disk errors that may result in data loss or operating system corruption.

Only available on Smart + Units and not available on Smart Units

NOTE: SMART monitoring:

A CF card does not support SMART and therefore the status of the CF card cannot be monitored on Smart units.

Once you know the system parameters you want to monitor, you can specify actions that will be undertaken when an event (timeout, value out of range...) occurs. Set the action to be performed when a System Monitor/RAS event occurs, by selecting the relevant check box.

The following table gives a description of the operations that can be performed:

Item

Enable

Buzzer

Popup Message

Operating System Shutdown

Operating System Restart

Power LED

DOUT 0 to 3

Action

Select or deselect this option to enable/disable monitoring feature.

Sound an electronic beep ("This option is automatically disabled" when a check is placed in the "OS shutdown" checkbox).

Display error messages as popup messages. (The monitoring item and description of the error are displayed).

Shutdown the operating system. (The shutdown confirmation message is not displayed).

Resets the hardware.

The Power LED lights orange for an RAS alarm.

Output from the RAS port.

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System Monitoring

Power LED Indicator

The three colors Power LED (See Smart 15" Unit Description

(see page 32)

) indicates the Smart system conditions. It is also a power ON/OFF indicator. The

Power LED is located on the front face of the unit.

The Smart unit can send the following system status information to an external device:

Power LED Color System Status

Green (Lit) Normal operation (Power is ON)

Green (Blinking)

Orange (Lit)

Output Condition

None

System is NOT running (Soft OFF).

See Smart 15" Unit Description

(see page 32)

An RAS alarm has occurred

None

Power LED is enabled via

System Monitor Property

Touch Panel Self-Test Error

Backlight is not functioning

None

None Orange/Red

(Blinking)

Not Lit Power is OFF –

NOTE: If the orange Power LED of the Smart is illuminated immediately after the power is turned on, a Touch Panel Self-test Error may have occurred.

Features Availability

The following table lists the operating settings available for each feature:

O: Setting available - X: Setting not available

Feature Operation

Buzzer Popup Message OS Shutdown Reset LED DOUT0 to 3

O O O O O O Watchdog

Timer

Voltage

Temperature

Backlight

DIN0 to 3

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System Monitor Interface

Presentation

You can monitor the system status at any time using the System Monitor interface.

Description of the Interface

The following screen gives an overview of the System Monitor interface. Selecting each of the tabs displays the status of each item. When an error occurs, the color of the tab changes.

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The System Monitor interface displays the status of the system parameters. The following table describes the messages provided by the System Monitor interface:

Display

Pass

Fail

Disabled

Not Supported

Meaning

Normal

Abnormal (exceeds programmed limits)

Monitoring disabled

Not supported

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System Monitoring

System Monitoring Operation

When an error is detected, the operations specified in the System Monitor Properties settings are performed (buzzer, popup message etc.) and an "X" is displayed on the icon in the system tray indicating an error status.

When the icon in the system tray changes as shown below, double-clicking the icon gives an explanation of the error condition.

The system performs the Error Action set in the System Monitor Properties when an error condition is detected with each monitoring item. The Error Action is performed only once when an error is detected for any of the items being monitored.

For example, look at the "+3.3 V" and "+5.0 V" options in the Voltage field. When the popup message feature for monitoring the voltage status is enabled, the popup message +3.3 V Power Supply Error is shown on the screen if a +3.3 V power supply error occurs. Press the OK button on the dialog box to hide the message.

Example of +3.3 V Power Supply error:

122

If a +5.0 V power supply error occurs, the popup message +5.0 V Power Supply

Error is shown on the screen. The popup message displays the monitored item and an error description. When the buzzer feature is enabled, press the Buzzer Off button on the popup message to stop the buzzer sound. Press the OK button to close the popup message.

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System Monitoring

When OS Shutdown is enabled, the system automatically enters the shutdown operation without prompting the user for confirmation. To display the System

Monitor screen for reviewing the present condition and the Smart’s system date and time, double click on the icon in the System Tray.

When the buzzer sounds as an error action, the System Monitor screen displays the

Buzzer Off button that is hidden during normal operation. When a popup message window is displayed, the Buzzer Off button is displayed in the window.

NOTE: Once an error is detected, the System monitor stores the error status

(displays the icon indicating an error status). To resolve the error, press the Reset button on the System Monitor screen or switch off the Smart 15", perform the actions necessary to remove the cause of the error and power up the Smart 15" once more.

System Monitor Error Messages

This section describes the error messages and closing messages displayed on the

System Monitor and System Monitor Property screens.

When an error occurs while the popup message option is enabled for Error Action, the following messages appear on the popup message output screen under the factory settings.

List of the error messages:

Error Generating Item

VcoreA

VcoreB

Voltage +3.3 V

Voltage +5.0 V

Voltage +12 V

System Temperature

CPU Temperature

DIN0

DIN1

DIN2

DIN3

Watchdog Timer

Backlight

Message

VOLT VcoreA Power Supply Error

VOLT VcoreB Power Supply Error

VOLT +3.3 V Power Supply Error

VOLT +5.0 V Power Supply Error

VOLT +12 V Power Supply Error

TEMP System Temperature Error

TEMP CPU Temperature Error

DIN0

DIN1

DIN2

DIN3

Watchdog Timer Error

Backlight Error

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System Monitoring

Example of displayed screen:

NOTE: You can modify the messages displayed on the popup message from the

System Monitor Property screen.

Error Displays when Using the Event Viewer

The System Log records error type/location and error actions as error events. You can check the error event information using the Event Viewer.

Step

Action

Start your Smart terminal

Click Start

→ → →

Event Viewer

NOTE: This feature is supported by Windows® XPe.

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Error Type/Location and Error Action

The error type/locations shown by the Event Viewer are shown in the table below:

Error type/Location

VcoreA

VcoreB

Voltage +3.3 V

Voltage +5.0 V

Voltage +12 V

Voltage –12 V

System Temperature

CPU Temperature

DIN0

DIN1

DIN2

DIN3

Watchdog Timer

Backlight

Error Message Description

VOLT VcoreA Error has occurred

VOLT VcoreB Error has occurred

VOLT +3.3 V Error has occurred

VOLT +5.0 V Error has occurred

VOLT +12 V Error has occurred

VOLT –12 V Error has occurred

TEMP System Error has occurred

TEMP CPU Error has occurred

DIN0 Error has occurred

DIN1 Error has occurred

DIN2 Error has occurred

DIN3 Error has occurred

Watchdog Timer Error has occurred

Backlight Error has occurred

The actions taken when an error occurs and which are shown by the Event Viewer, are shown in the table below.

Type of Alert

Buzzer

Popup Message

OS Shutdown

DOUT0

DOUT1

DOUT2

DOUT3

Error Message

Buzzer has sounded because of an "xx" error.

Popup message has been shown because of an "xx" error.

Windows® has been shutdown due to an "xx" error.

DOUT0 has output because of "xx" error.

DOUT1 has output because of "xx" error.

DOUT2 has output because of "xx" error.

DOUT3 has output because of "xx" error.

NOTE: z z z

The data shown in the table uses "xx" to indicate the error type/location

The actions taken by the system after an error occurs are set via the System

Monitor Property screen.

When a +3.3 V error occurs and the buzzer sounds, two errors will be displayed by the Event Viewer: +3.3 V Error has occurred and Buzzer has sounded because of a +3.3 V error .

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System Monitoring

Smart tab interface

The following figure shows an overview of the Smart monitoring screen:

126

The following table gives a description of the operations that can be performed.

Item

Device No.

Model

Status

Operation

Displays the number assigned to the hard disk/SSD/CF card to be monitored

Displays the model of the hard disk/SSD/CF card.

Specifies the item to be monitored. The status of each monitoring item is displayed.

[Pass]: Normal

[Error]: Abnormal

[Disable]: Not monitored

[Not Supported]: Not supported

NOTE: [Not Supported] is displayed when a drive that does not support

SMART monitoring is detected.

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Item

SSD/CF

Status

System Monitoring

Operation

Selecting [SSD/CF Status] displays the [SSD/CF Status] dialog box, which allows confirmation of remaining product life.

Remaining product life is calculated according to the number of write operations made to the SSD, and is displayed as a percentage value with one decimal place.

Buzzer Off

Reset

Minimize

NOTE: When remaining life becomes 0.0%, the error set in [Error Action] under [System Monitor Property] is generated.

When the remaining life reaches 0.0%, order from Schneider service the replacement of the SSD unit with a new one.

When [Buzzer] is selected for the error notification method, you can stop the buzzer by clicking [Buzzer Off].

When an error is detected, clicking [Reset] recovers the System Monitor from the “error” status.

NOTE: Ater an error is resolved, make sure to reset. If reset is not performed, the error history remains, which causes the error to be detected again even if it was resolved.

Stores the System Monitor screen in the task tray.

127

System Monitoring

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Maintenance

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Maintenance

Subject of this Chapter

This chapter covers maintenance of the Smart 15".

What's in this Chapter?

This chapter contains the following topics:

Reinstallation Procedure

Regular Cleaning and Maintenance

Topic Page

130

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Maintenance

Reinstallation Procedure

Introduction

In certain cases, it may be necessary to reinstall the operating system.

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH z z z z z

Remove all power from the device before removing any covers or elements of the system, and prior to installing or removing any accessories, hardware, or cables.

Always use a properly rated voltage sensing device to confirm power is off.

Unplug the power cable from both the Smart unit and the power supply.

Replace and secure all covers or elements of the system before applying power to the unit.

Use only the specified voltage when operating the Smart 15". The AC unit is designed to use 100...240 Vac input. The DC unit is designed to use

23 ... 25 Vdc. Always check whether your device is AC or DC powered before applying power

Failure to follow these instructions will result in death or serious injury.

DANGER

CHEMICAL BURNS TO EYES OR SKIN z z z

Do not use tools to operate the touch panel or in the vicinity of the display.

When placing the display face-down, select a clean, level, non-abrasive surface. Place a soft, non-abrasive pad on the surface before lowering the unit upon it.

In the case of contact with skin or clothing, wipe off the liquid crystal material z and wash soap and running water for 15 minutes

If liquid crystal is ingested, induce vomiting, rinse mouth, and then drink a z large quantity of water.

Follow any other hazardous substances safety procedures required by your facility.

Failure to follow these instructions will result in death or serious injury.

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Maintenance

DANGER

EXPLOSION HAZARD z z

Always confirm the UL 1604, ANSI/ISA 12.12.01 or CSA C22.2 N ° 213 hazardous location rating of your device before installing or using it in a hazardous location.

To apply or remove the supply power from a Smart 15’’ device installed in a

z z z z

Never use unshielded/ungrounded cables in hazardous locations.

Use only non-incendiary USB devices

(see page 79)

When enclosed, keep enclosure doors and openings closed at all times to avoid the accumulation of foreign matter inside the workstation.

Failure to follow these instructions will result in death or serious injury.

CAUTION

OVERTORQUE AND LOOSE HARDWARE z z

When installing or removing screws, ensure that they do not fall inside the

Smart 15" unit's chassis.

Failure to follow these instructions can result in injury or equipment damage.

CAUTION

STATIC SENSITIVE COMPONENTS

Failure to follow these instructions can result in injury or equipment damage.

131

Maintenance

Before Reinstallation

Hardware required: z z

Reinstallation CD-ROM

A computer running Windows 2000/XP able to read "Compact Flash Memory" and having a CD-ROM drive.

Optimal configuration: Standard computer with PCMCIA slot (Notebook for example) and "Compact Flash" to PCMCIA adaptor.

Possible configuration: Computer and "Compact Flash reader" on USB port.

Setting up the hardware: z z z

Shut down Windows® in an orderly fashion and remove all power from the device. Then, follow the applicable instructions in Removing the Smart’s unit covert

(see page 89)

Remove all PCMCIA extension boards.

Disconnect all external peripherals.

NOTE: Save all important data on the hard drive or Compact Flash card (the reinstallation process erases all data on them). The reinstallation process will return the computer to its factory settings.

Reinstallation

Precautions to be taken: z z z z

Keep static-producing materials (plastic, upholstery, carpeting) out of the immediate work area.

Do not remove ESD-sensitive components from their anti-static bags until you are ready to install them.

When handling static-sensitive components, wear a properly grounded wrist strap (or equivalent).

Avoid unnecessary contact with exposed conductors and component leads with skin or clothing.

Refer to the relevant procedure in the Installation Guide.

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Maintenance

Regular Cleaning and Maintenance

Cleaning Solutions

CAUTION

HARMFUL CLEANING SOLUTIONS z z

Do not clean the unit or any component of the unit with paint thinner, organic solvents, or strong acids.

Use only a mild soap or detergent that will not harm the polycarbonate material of the screen.

Failure to follow these instructions can result in injury or equipment damage.

Installing a Replacement Gasket

Installation Gasket

Use of the installation gasket may help extend the operating life of your Smart. The gasket is required to meet the protection ratings (IP65, NEMA4, IP20) of the unit and provides additional protection from vibration. Even if moisture protection is not required, install the gasket delivered with your Magelis product.

CAUTION

LOSS OF SEAL z z z z z z

Inspect the installation gasket prior to installation or reinstallation, and periodically as required by your operating environment.

Replace the gasket if visible scratches, tears, dirt, or excessive wear are noted during inspection.

Do not stretch the gasket unnecessarily or allow the gasket to contact the corners or edges of the frame.

Ensure that the gasket is fully seated in the installation groove.

Install the Smart into a panel that is flat and free of scratches or dents.

Tighten the installation fasteners using a torque of 0.5 N•m (4.5 lb-in).

Failure to follow these instructions can result in injury or equipment damage.

The corresponding gasket is provided in the maintenance kit ref: MPC YK 50 MNT

KIT.

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Maintenance

Installation Fasteners

CAUTION

OVERTORQUE AND LOOSE HARDWARE z z

When installing or removing screws, ensure that they do not fall inside the

Smart 15" unit's chassis.

Failure to follow these instructions can result in injury or equipment damage.

NOTE: The screw installation fasteners are required for NEMA4 protection.

The following procedure describes how to replace the installation gasket.

Step

Action

Shut down Windows® in an orderly fashion, remove all power from the device.

Place the unit on a clean, level surface with the display facing downwards. Place a soft, non-abrasive pad on the surface before placing the unit upon it.

Remove the gasket from the unit.

Attach the new gasket ensuring that the gasket’s grooved sides are vertical.

Ensure that the gasket’s seam is not inserted into any of the corners of the unit as this may lead to tearing of the gasket.

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Step

Action

Check that the gasket is correctly attached to the unit. The upper surface of the gasket should evenly protrude approximately 2 mm (0.08 in) out of the groove.

6 Replace the Smart unit on its mounting and reconnect the power.

Lithium Battery

DANGER

HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

Read and understand the safety information in the Reinstallation procedure

(see page 130)

before attempting this procedure.

Failure to follow these instructions will result in death or serious injury.

DANGER

EXPLOSION, FIRE, OR CHEMICAL HAZARD z z z z

Follow these instructions for the Lithium batteries:

Do not recharge, disassemble, heat above 100 ° C (212 ° F), or incinerate.

Recycle or properly dispose of used batteries.

Replace with identical type.

Follow all battery manufacturer’s instructions

Failure to follow these instructions will result in death or serious injury.

The terminal contains one battery, which is used to save certain system data such as the date and time.

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Maintenance

Battery Replacement

The following tables gives the Battery replacement procedure:

Step

Action

Shut down Windows in an orderly fashion, remove all power from the device.

Remove the Smart unit from its mounting, place it on a flat level surface with the display facing downwards, and follow the procedure to remove the Smart’s unit cover Removing the Smart’s Unit cover

(see page 89)

Remove the battery which is in the location shown below:

136

4 Push the clip of the battery holder and the battery is pushed up and removed.

5 Insert the battery in the side of the clip of the battery holder first with the plus (+) pole facing upward.

Push the battery from above until you hear the click to fit it in the battery holder.

Replace the Smart’s unit cover.

Replace the Smart unit on its mounting and reconnect the power.

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Maintenance

Periodic Inspection

Be sure to inspect the Smart periodically to determine its general condition. For example: z z z z

Are all power cords and cables connected properly? Have any become loose?

Are all mounting brackets holding the unit securely?

Is the ambient temperature within the specified range?

Are there any scratches or traces of dirt on the installation gasket?

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Maintenance

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Troubleshooting

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Troubleshooting

Troubleshooting Checklist

This section explains how to find and resolve troubleshooting items with the Smart unit.

The Smart can be connected to a wide range of devices, including a host (PLC), however, this manual will not discuss every possible device or condition. For problems not directly related to the Smart unit, refer to that device’s manual.

The most likely items for troubleshooting that can occur during usage of the Smart are: z z z

The Touch Panel display is blank

The Touch Panel does not respond

Connected devices cannot be used.

When one occurs, be sure to first read each checklist item and follow the instructions given. If this does not solve the problem, please contact your local Smart distributor.

When a hardware or software issue occurs that you cannot resolve, please contact the distributor where you purchased the Smart unit.

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Troubleshooting

No Display

Step Check Item or Operation Check Result

1 Switch OFF the Smart power supply.

Is the power cord connected correctly?

Is the power supply voltage within specification?

Switch ON the power supply.

5 Does the ON LED illuminate in green?

–

Does the Windows® operating system work normally?

Has the issue been resolved?

Action Required

Connect the power cord correctly.

Please refer to Power supply

(see page 44)

Power indicator does not light up or is orange/red blinking and you have no screen operation, contact the distributor where the Smart was purchased.

If a white screen is displayed and

Windows® does not work at all, please contact the distributor where the Smart was purchased.

If not, please contact the distributor where the Smart was purchased.

Touch Panel does not Respond

Step Check Item or Operation Check

Result

1 Has the Touch Panel been calibrated?

– Has the issue been resolved?

Action Required

Calibrate the Touch Panel (See the procedure "Touch Panel Calibration" given below). If the Touch Panel cannot be calibrated, please contact the distributor where the Smart was purchased.

If not, please contact the distributor where the Smart was purchased.

140

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Troubleshooting

Touch Panel Calibration

You have two possible procedures to calibrate the Touch Panel.

First procedure:

Step

Actions for procedure 1

Click on the Touch Panel icon. Select ‘Calibration’, then ‘Device 1’.

35015036 07/2010

2 An arrow appears in the upper left corner of the Touch Panel: touch the red point with your finger. Do the same for the four corners.

3 In order to validate the calibration, click on OK in the following window:

141

Troubleshooting

Second procedure:

Step

Actions for procedure 2

Open the ‘Control panel’ window.

Click on the ‘Pointer Devices’ icon.

3 In the following window, click on ‘Calibrate’ (bottom left):

Connected Devices cannot be Used

Step Check Item or Operation Check Result Action Required

1 Switch OFF the Smart power supply.

2 Connect the power cord correctly.

Is the power cord connected correctly?

Are the peripheral devices connected correctly?

Switch ON the Smart power supply.

Follow the instructions described in the respective manual.

–

Does this device require driver setup?

Has the issue been resolved?

Refer to the device’s manual and setup the driver.

If not, please contact the distributor where the Smart was purchased.

Recovery

4 Then follow steps 2 and 3 of the previous table.

Please refer to the Reinstallation Procedure

(see page 130)

142

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Appendices

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Appendices

35015036 07/2010

143

Appendices

144

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Accessories

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Accessories

Accessories for the Smart 15"

List

Accessories are available as options. The list of accessories available for the Smart

15" is shown below:

Description

Maintenance Kit including installation fasteners, installation screws and gasket

Reference

MPC YK50 MNT KIT

35015036 07/2010

145

Accessories

146

35015036 07/2010

Index

35015036 07/2010

Index

A

Accessing the BIOS,

Accessories for the Smart 15",

145

B

Backup of the CF Card Data, 98

Before Modifications,

C

Characteristics,

Characteristics of the Smart 15",

Cleaning and Maintenance,

133

Compact Flash (CF) Card Installation and

Removal,

Connecting the AC Power Cord,

Connecting the DC Power Cord, 73

Connection to PLCs,

105

Cables and Converters,

107

Traditional Architectures, 106

Transparent Ready Architectures,

105

Control Drawing of the USB outlet on the

Magelis iPC,

D

Data Writing Limitation, 98

Dedicated Ground, 68

Dimensions, 50

Dimensions of the Smart Unit,

Dimensions with Installation Fasteners,

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A C

Display Characteristics, 44

E

Environmental Characteristics,

Exit BIOS saving the Modifications,

Exit BIOS Without Saving Modifications, 84

Extended Memory, 82

F

First Power-up,

Flash Disk Characteristics,

G

Grounding,

H

Hazardous Location Installations - For USA

and Canada, 23

147

Index

I

Inserting the CF Card, 97

Installation Location,

Installing a Replacement Gasket,

133

Installing a Type I or Type II PCMCIA Card,

Installing a Type III PCMCIA Card,

Installing the Smart Unit,

Items, 30

L

Lithium Battery, 135

M

Main Menu, 81

O

Operating Systems, 46

P

Package Contents,

Panel Cut Dimensions,

Panel Mounting, 53

Password Security, 83

PCMCIA Card Installation, 93

Periodic Inspection, 137

Power Supply,

Preparing to Install the 15" Smart,

Preparing to use a CF Card, 96

Primary Master,

Primary Slave, 82

Product Characteristics,

R

Reinstallation Procedure, 130

Removing PCMCIA Card, 95

Removing the CF Card, 98

148

S

Shared Ground - Avoid Ground Loop, 69

Shared Ground Allowed,

Shared Ground not Allowed , 69

Smart 15" Unit Description, 32

Supervisor Password, 83

System Date,

System Memory, 82

System Monitor

access,

117

configuration,

117

access,

116

interface,

121

overview, 110

System Monitor Overview, 110

System Monitor Property,

117

System Time, 82

U

USB Cable Clamp Attachment,

100

USB Cable Clamp Attachment/Removal,

USB Cable Clamp Removal, 101

USB Front Face, 91

User Password, 84

V

Vibration and Shocks, 55

35015036 07/2010

Magelis Smart 15"

User Manual

Table of Contents

Safety Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About the Book . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 1 Important Information . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 2 Physical Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 3 Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 4 Dimensions/Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 5 Getting Started . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 6 Main Power Connection . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 7 Configuration of the BIOS . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 8 Hardware Modifications . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 9 Connections to PLCs. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 10 System Monitoring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 11 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 12 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Chapter 13 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safety Information

§

Important Information

About the Book

At a Glance

General Overview

Important Information

Federal Communications Commission Radio Frequency Interference Statement

- For U.S.A.

Qualified Personnel

Safety Information for the UK

Certifications and Standards

European (CE) Compliance

Hazardous Location Installations - For USA and Canada

Physical Overview

Package Contents

Smart 15" Unit Description

Interface Specification

Characteristics

Characteristics of the Smart 15"

Flash Disk Characteristics

Environmental Characteristics

Dimensions/Assembly

Dimensions

Panel Mounting

Preparing to Install the 15" Smart

Implementation

Getting Started

First Power-up

Main Power Connection

Grounding

Installing the Power Switch Cover

Connecting the DC Power Cord

Connecting the AC Power Cord

Control Drawing of the USB outlet on the Magelis iPC

Configuration of the BIOS

Accessing the BIOS

Hardware Modifications

Before Modifications

Removing the Smart Unit’s Cover

Smart 15" Internal View

USB Front Face

PCMCIA Card Installation

Compact Flash (CF) Card Installation and Removal

USB Cable Clamp Attachment/Removal

Installation

Connections to PLCs

Connection to PLCs

System Monitoring

System Monitor Overview

System Monitor Property

System Monitor Interface

Maintenance

Reinstallation Procedure

Regular Cleaning and Maintenance

Troubleshooting

Troubleshooting

Appendices

Accessories

Accessories for the Smart 15"

Index

A