Schneider Electric 6103 Power Supply Module User Guide

SCADAPack
6103 Power Supply Module
Version: 3.10.1
Date:
November 2021
Document Number: 250515
Table of Contents
1
Legal Information..........................................................................................................................5
2
Technical Support
..........................................................................................................................6
3
Safety Information
..........................................................................................................................7
4
About the Book..........................................................................................................................10
5
About the 6103 ..........................................................................................................................13
Power Supply Module
6
Cybersecurity ..........................................................................................................................15
7
Hardware Overview
..........................................................................................................................17
8
7.1
Input Power
..................................................................................................................................18
7.2
Outputs
..................................................................................................................................18
7.3
Protection
..................................................................................................................................18
Summary
Installation
9
..........................................................................................................................19
8.1
ATEX and
..................................................................................................................................19
IECEx Requirements
8.2
Mounting
..................................................................................................................................20
the 6103 Power Supply Module
8.3
Layout..................................................................................................................................21
Guidelines
8.4
Connecting
..................................................................................................................................22
I/O Modules
8.4.1
Precautions ................................................................................................................25
8.4.2
................................................................................................................25
Cabling Guidance
8.4.3
................................................................................................................27
Attaching Intermodule
Cables
Field Wiring
10
..........................................................................................................................30
9.1
Wiring..................................................................................................................................31
Screw-Termination Connectors
9.2
Termination
..................................................................................................................................32
Connectors
9.3
Fusing..................................................................................................................................33
Diagnostics
10.1
..........................................................................................................................34
LEDs ..................................................................................................................................34
11
Maintenance
12
Specifications ..........................................................................................................................36
2
..........................................................................................................................35
12.1
General
..................................................................................................................................36
12.2
Power..................................................................................................................................36
Supply
13
Standards and Certifications
..........................................................................................................................38
14
ATEX, IECEx, and
UKCA Information
..........................................................................................................................40
3
6103 Power Supply Module
4
3.10.1
6103 Power Supply Module
1
Legal Information
Legal Information
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein. If you
have any suggestions for improvements or amendments or have found errors in this publication,
please notify us.
No part of this document may be reproduced in any form or by any means, electronic or
mechanical, including photocopying, without express written permission of Schneider Electric.
All pertinent state, regional, and local safety regulations must be observed when installing and
using this product. For reasons of safety and to help ensure compliance with documented
system data, only the manufacturer should perform repairs to components.
Trademarks
Schneider Electric, ClearSCADA, EcoStruxure, Modbus, RemoteConnect, SCADAPack,
Telepace, and Trio are trademarks and the property of Schneider Electric SE, its subsidiaries
and affiliated companies. All other trademarks are the property of their respective owners.
Address
Schneider Electric Systems USA
Process Automation SCADA & Telemetry
38 Neponset Avenue, Foxboro, Massachusetts 02035 USA
Direct Worldwide: +1 (613) 591-1943
Email: [email protected]
Toll Free within North America: +1 (888) 267-2232
www.se.com
© 2021 Schneider Electric Systems USA Inc.
All rights reserved.
3.10.1
5
Technical Support
2
6103 Power Supply Module
Technical Support
Questions and requests related to any part of this documentation can be directed to one of the
following support centers.
Technical support: Americas, Europe, Middle East, Asia
Available Monday to Friday 8:00 am – 6:30 pm Eastern Time
Check our
FAQs
Explore our extensive knowledge database and FAQ videos to
find answers quickly:
https://se.com/faq
Email us
Save time by emailing us your inquiry and an expert will contact
you:
[email protected]
Send us an email anytime.
Call us
Need someone to provide some technical support?
· Toll free within North America: 1-888-226-6876
· Direct Worldwide: +1-613-591-1943
Technical support: Australia/New Zealand (Pacific)
Available Monday to Friday 8:00 am - 5:00 pm Australian Eastern Standard Time
Check our
FAQs
Explore our extensive knowledge database and FAQ videos to
find answers quickly:
https://se.com/faq
Email us
Save time by emailing us your inquiry and an expert will contact
you:
[email protected]
Send us an email anytime.
Call us
Need someone to provide some technical support?
· Inside Australia: 13 73 28 (13 SEAU)
· Inside New Zealand: 0800 652 999
6
3.10.1
6103 Power Supply Module
3
Safety Information
Safety Information
Important information
Read these instructions carefully, and look at the equipment to become familiar with
the device before trying to install, operate, or maintain it. The following special
messages may appear throughout this documentation or on the equipment to warn of
potential hazards or to call attention to information that clarifies or simplifies a
procedure.
The addition of this symbol to a Danger or Warning safety label indicates
that an electrical hazard exists, which will result in personal injury if the
instructions are not followed.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to avoid
possible injury or death.
Please note
Electrical equipment should be installed, operated, serviced, and maintained only by qualified
personnel. No responsibility is assumed by Schneider Electric for any consequences arising out
of the use of this material.
A qualified person is one who has skills and knowledge related to the construction, installation,
and operation of electrical equipment and has received safety training to recognize and avoid the
hazards involved.
3.10.1
7
Safety Information
6103 Power Supply Module
Before you begin
Do not use this product on machinery lacking effective point-of-operation guarding. Lack of
effective point-of-operation guarding on a machine can result in serious injury to the operator of
that machine.
WARNING
EQUIPMENT OPERATION HAZARD
· Verify that all installation and set up procedures have been completed.
· Before operational tests are performed, remove all blocks or other temporary holding means
used for shipment from all component devices.
· Remove tools, meters, and debris from equipment.
Failure to follow these instructions can result in death or serious injury.
Follow all start-up tests recommended in the equipment documentation. Store all equipment
documentation for future reference.
Test all software in both simulated and real environments.
Verify that the completed system is free from all short circuits and grounds, except those
grounds installed according to local regulations (according to the National Electrical Code in the
U.S.A, for instance). If high-potential voltage testing is necessary, follow recommendations in
equipment documentation to help prevent accidental equipment damage.
Operation and adjustments
The following precautions prevail:
· Regardless of the care exercised in the design and manufacture of equipment or in the
selection and ratings of components, there are hazards that can be encountered if such
equipment is improperly operated.
· It is sometimes possible to misadjust the equipment and thus produce unsatisfactory or
unsafe operation. Always use the manufacturer’s instructions as a guide for functional
adjustments. Personnel who have access to these adjustments should be familiar with the
equipment manufacturer’s instructions and the machinery used with the electrical equipment.
· Only those operational adjustments actually required by the operator should be accessible to
the operator. Access to other controls should be restricted to prevent unauthorized changes in
operating characteristics.
8
3.10.1
6103 Power Supply Module
Safety Information
Acceptable use
WARNING
UNACCEPTABLE USE
Do not use SCADAPacks or I/O modules as an integral part of a safety system. These
devices are not safety products.
Failure to follow these instructions can result in death or serious injury.
CAUTION
EQUIPMENT OPERATION HAZARD
When devices are used for applications with technical safety requirements, the relevant
instructions must be followed.
Use only Schneider Electric software or approved software with Schneider Electric hardware
products.
Failure to follow these instructions can result in minor or moderate injury.
3.10.1
9
About the Book
4
6103 Power Supply Module
About the Book
Audience
WARNING
UNINTENDED EQUIPMENT OPERATION
The application of this product requires expertise in the design and programming of control
systems. Only persons with such expertise are allowed to program, install, alter, and apply
this product.
Follow all local and national safety codes and standards.
Failure to follow these instructions can result in death or serious injury.
This manual is written for people who need to install, troubleshoot or maintain the 6103 power
supply module. These individuals are typically:
· Systems Engineers
· Commissioning Engineers
· Maintenance Technicians
Document scope
This manual describes:
· The physical design of the 6103 power supply module, including detailed hardware
specifications
· Installation and wiring for the 6103 power supply module
· Diagnostics capabilities on the 6103 power supply module
· Maintenance recommendations for the 6103 power supply module
Validity note
This document is valid for:
· SCADAPack x70 firmware version 9.6.1 and earlier
· SCADAPack RemoteConnect configuration software version 3.9.1 and earlier
Related documents
Use this manual with the other manuals included in your SCADAPack x70 documentation set.
The table below describes the manuals available in the documentation set.
Folder
10
Manual
Content
3.10.1
6103 Power Supply Module
Getting Started
About the Book
Getting Started
· The SCADAPack x70 family of products
available in this release
· The basic steps to get your SCADAPack
x70 device operational
· Where to get more information about
configuring, monitoring and managing
your SCADAPack x70 device
SCADAPack
Software
Installation
SCADAPack Software
Installation
· Hardware and software requirements
· Installation procedures
· Accessing help
· Troubleshooting guidance
Hardware
Manuals
The hardware manual for
your SCADAPack x70
device
· Installation, wiring and addressing
information
· Diagnostics capabilities
· Maintenance recommendations
· Hardware specifications
Configuration
Manuals
SCADAPack
RemoteConnect
Configuration Software
· Setting up and managing projects for your
PC Communication
Settings -SCADAPack
CommDTM
· Setting up communications between
SCADAPack x70
Configuration
· Configuring SCADAPack x70 device
Porting Guide for
SCADAPack E to
SCADAPack
RemoteConnect
· Moving from SCADAPack E to
SCADAPack x70 device
SCADAPack RemoteConnect and your
SCADAPack x70 device
operation
SCADAPack RemoteConnect
· Locating SCADAPack E Configurator
features in SCADAPack RemoteConnect
· Locating SCADAPack Workbench
features in SCADAPack RemoteConnect
· Compatibility chart
Porting Guide for Telepace
to SCADAPack
RemoteConnect
· Moving from Telepace to SCADAPack
RemoteConnect
· Tutorial for creating a project
· Compatibility chart
Technical
3.10.1
SCADAPack
· USB, serial and IP communications
11
About the Book
6103 Power Supply Module
Reference
Manuals
Communication Interfaces
Technical Reference
· Mobile communications
SCADAPack Operations
Technical Reference
· The SCADAPack x70 device file system
· Dialup modem communications
· Command line operations
· Diagnostics operations
· Telnet server operations
· FTP server operations
SCADAPack SCADA
Protocols Technical
Reference
· DNP3 protocol support
· Modbus protocol support
· IEC 60870-5-104 protocol support
Logic
Programming
Manuals
SCADAPack Logic
Programming Overview
· The differences between EcoStruxure
Control Expert (Unity Pro) and the
SCADAPack x70 Logic Editor
environment
· Key programming concepts
· Basic procedures needed to use the
SCADAPack x70 Logic Editor
Security
Administrator
Manuals
SCADAPack Function
Blocks Technical
Reference
· The custom SCADAPack x70 function
Using EFB Toolkit with
SCADAPack x70
· Using the Schneider Electric EFB Toolkit
SCADAPack Security
Administrator
· Configuring security on your SCADAPack
SCADAPack Security
Technical Reference
· Security standards
blocks that are available for developing
IEC 61131-3 applications
with SCADAPack x70 devices and
SCADAPack RemoteConnect
configuration software
x70 device
· Security overview
· DNP3 Secure Authentication
· Diagnostics
· Attack vectors and requirements
12
3.10.1
6103 Power Supply Module
5
About the 6103 Power Supply Module
About the 6103 Power Supply Module
The 6103 power supply module provides operating power for SCADAPack x70 devices and I/O
modules. The 5 Vdc output powers the modules.
Input power is typically a 12 or 24 Vdc power source from either a conventional or battery
backed power supply.
The 6103 power supply module uses cool running, transformer isolated, switch-mode technology
for high efficiency and reliability. The 5 Vdc output is isolated from the input.
The 6103 power supply module can be cascaded to provide the necessary power capacity for
any size of system.
This module differs from the 5103 power supply in that the 6103 power supply:
· Provides input and output connectors for 20-pin I/O bus connections and 16-pin I/O bus
connections
· Does not include a battery charger
· Does not provide a 24 Vdc output
3.10.1
13
About the 6103 Power Supply Module
6103 Power Supply Module
Connections
I/O modules include a short intermodule cable for connecting to a SCADAPack or to another I/O
module. For information about the maximum number of I/O modules supported, see the
hardware manual for your SCADAPack. For details on connecting I/O modules, see Attaching
Intermodule Cables 27 .
Removable screw-termination connectors are provided for connecting the input power to the 6103
power Supply. For details on wiring input and output connectors, see Field Wiring 30 .
14
3.10.1
6103 Power Supply Module
6
Cybersecurity
Cybersecurity
Cybersecurity is a branch of network administration that addresses attacks on or by computer
systems and through computer networks that can result in accidental or intentional disruptions.
The objective of cybersecurity is to help provide increased levels of protection for information and
physical assets from theft, corruption, misuse, or accidents while maintaining access for
intended users.
No single cybersecurity approach is adequate. Schneider Electric recommends a defense-indepth approach. This approach layers the network with security features, appliances, and
processes. The basic components of this approach are:
· Risk assessment: A systematic security analysis of the environment and related systems.
· A security plan built on the results of the risk assessment
· A multi-phase training campaign
· Network separation and segmentation: Physical separation of the control network from other
networks, and the division of the control network itself into segments and security zones.
· System Access Control: Controlling access to the system with firewalls, authentication,
authorization, and other software means, and traditional physical security measures such as
video surveillance, fences, locked doors and gates, and locked equipment cabinets.
· Device hardening: The process of configuring a device against communication-based threats.
Device hardening measures include disabling unused network ports, password management,
access control, and the disabling of all unnecessary protocols and services.
· Network monitoring and maintenance: An effective defense-in-depth campaign requires
continual monitoring and system maintenance to meet the challenge of new threats as they
develop.
· See Security Considerations in the Security Technical Reference manual
Contact us
For more information, refer to the Schneider Electric Cybersecurity Support Portal at
http://www.se.com/b2b/en/support/cybersecurity/overview.jsp.
Additional Resources
Schneider Electric Recommended Cybersecurity Best Practices
https://www.se.com/ww/en/download/document/CS-Best-Practices-2019-340/
Industrial Control Systems Cyber Emergency Response Team (ICS-CERT)
https://ics-cert.us-cert.gov
ICS-CERT Recommended Practices
https://ics-cert.us-cert.gov/Recommended-Practices
Center for Internet Security (CIS) Top 20 Critical Security Controls
https://www.cisecurity.org/cybersecurity-best-practices
3.10.1
15
Cybersecurity
6103 Power Supply Module
FBI Cyber Crime
https://www.fbi.gov/investigate/cyber
Guide to Industrial Control Systems (ICS) Security
https://www.nist.gov/publications/guide-industrial-control-systems-ics-security
WaterISAC Water Security Network
https://www.waterisac.org
16
3.10.1
6103 Power Supply Module
7
Hardware Overview
Hardware Overview
For ease of wiring and maintenance, external connections are terminated on removable
connectors. If you need to remove the I/O module cover for any reason, first carefully consider
the following information.
WARNING
UNINTENDED EQUIPMENT OPERATION
Evaluate the operational state of the equipment being monitored or controlled by the
SCADAPack or the I/O module before removing power.
Failure to follow these instructions can result in death or serious injury.
WARNING
ELECTRICAL HAZARD
Remove power from the I/O module before removing the I/O module cover.
Failure to follow these instructions can result in death or serious injury.
NOTICE
STATIC ELECTRICITY DAMAGE
The electronics inside the I/O module can be damaged by static electricity. If you need to
remove the I/O module cover, wear an anti-static wrist strap that is connected to ground.
Failing to follow this step can cause intermittent or total loss of I/O module operation and will
void the warranty.
Failure to follow these instructions can result in equipment damage.
For complete hardware specifications, see Specifications
36
.
For more information see:
· Input Power
· Outputs
18
18
· Protection Summary
3.10.1
18
17
Hardware Overview
7.1
6103 Power Supply Module
Input Power
WARNING
HAZARD OF ELECTRIC SHOCK
Remove power from all devices before connecting or disconnecting inputs or outputs to any
terminal or installing or removing any hardware.
Failure to follow these instructions can result in death or serious injury.
Input power is connected to the removable terminal block. The applied voltage is generally from a
12...24 Vdc isolated power supply. Voltages from 11...30 Vdc can be used.
7.2
Outputs
There is one shared 5 Vdc, 2 Amp output available on both downstream (right side) IO expansion
connectors.
7.3
Protection Summary
Over-voltage protection
Over voltage may occur on cables that extend from a cabinet to a remote device or another
cabinet. Results can include corrupted data carried on the cable or damage to devices
connected to that cable. Following the guidelines below may reduce the severity and frequency
of such events. It is highly recommended that end users determine the proper protection for their
industry, application, and environment.
NOTICE
POWER SUPPLY LOSS OF FUNCTION
Use an external fuse, as specified in the manual.
Failure to follow these instructions can result in equipment damage.
The Power Input is protected against surges and reverse polarity connections. Input voltages up
to 36 Vdc can be applied without damage. Fuses on the input power are recommended. See
Fusing 33 .
18
3.10.1
6103 Power Supply Module
8
Installation
Installation
WARNING
EXPLOSION HAZARD
THESE DEVICES ARE OPEN-TYPE DEVICES THAT ARE TO BE INSTALLED IN AN
ENCLOSURE WITH TOOL REMOVABLE COVER OR DOOR, SUITABLE FOR THE
ENVIRONMENT.
Failure to follow these instructions can result in death or serious injury.
WARNING
EXPLOSION HAZARD
DO NOT DISCONNECT WHILE THE CIRCUIT IS LIVE OR UNLESS THE AREA IS FREE OF
IGNITABLE CONCENTRATIONS.
Failure to follow these instructions can result in death or serious injury.
The following sections describe specific aspects of installing the power supply module.
See:
· ATEX and IECEx Requirements
19
· Mounting the 6103 Power Supply Module
· Layout Guidelines
21
· Connecting Modules
8.1
20
22
ATEX and IECEx Requirements
The information in this topic applies when the unit is being used for ATEX and IECEx
applications.
Specific conditions of use
Before installing the equipment, consider the instructions in the warning message below.
3.10.1
19
Installation
6103 Power Supply Module
WARNING
EXPLOSION HAZARD
Only install this equipment under the following conditions:
Specific Conditions of Use
· The equipment shall only be used in an area of not more than pollution degree 2, as defined
in IEC/EN 60664-1.
· The equipment shall be installed in an enclosure that is only tool accessible and that
provides a degree of protection not less than IP 54 in accordance
with IEC/EN IEC 60079-0.
· Transient protection shall be provided that is set at a level not exceeding 140% of the peak
rated voltage value at the supply terminals to the equipment.
Failure to follow these instructions can result in death or serious injury.
8.2
Mounting the 6103 Power Supply Module
The 6103 power supply module is mounted on the 7.5 x 35 x 1 mm (0.3 x 1.4 x 0.04 in) DIN rail
and then connected to the system I/O Bus.
20
3.10.1
6103 Power Supply Module
Installation
Follow these guidelines for mounting modules:
· DIN rails install horizontally or vertically. Where possible install DIN rails horizontally. Modules
are easier to install on horizontal rails. Cooling is optimal when installed horizontally.
· Mount modules tightly together on the rail, to avoid straining the intermodule cable. The
spacing dimples on the sides of the modules should touch.
WARNING
ELECTRICAL HAZARD
Remove power from the I/O module before mounting it on a DIN rail.
Failure to follow these instructions can result in death or serious injury.
8.3
Layout Guidelines
When additional I/O or power is required by the system, I/O expansion modules or 5103 and
6103 power supply modules can be used in combination with the controller. There are several
guidelines to keep in mind when adding modules to your SCADAPack x70 control system.
Module location
The 5103 and 6103 modules supply power to the modules that are downstream from it. I/O
3.10.1
21
Installation
6103 Power Supply Module
modules that are placed to the left of the power supply are powered by the previous controller or
power supply. I/O modules that are placed to the right of the power supply are powered by that
power supply.
Connect the 6000 series modules first and then connect any 5000 series modules. The 6103
power supply module can be mounted before and after any IO module. The 5103 power supply
module needs to be mounted after any 6000 series I/O modules. The 5103 power supply module
can be mounted before and after any 5000 series I/O module.
You can add modules as follows:
· If you are using only 5000 series I/O modules:
o Connect the 5000 series modules directly to the controller until additional power is needed
o Connect a 6103 or 5103 module followed by additional 5000 series I/O modules and power
supply modules, as needed
· If you are using 5000 and 6000 series I/O modules:
o Connect the 6000 series modules first and then follow the rules for connecting any 5000
modules
o The 5103 power supply module can only be placed after the 6000 series modules
8.4
Connecting I/O Modules
The topics in this section describe how to attach I/O modules to a SCADAPack, or to another
I/O module.
The 6103 supports both 16 conductor and 20 conductor inter-module cables on the upstream
(left side) and downstream (right side) of the module.
· 20 conductor cables support 6000 series modules, the SCADAPack 4xx and the SCADAPack
5xx
· 16 conductor cables support 5000 series modules, the SCADAPack 3xx and other legacy
SCADAPacks
The 6103 provides a convenient transition from 6000 series modules to 5000 series modules.
The connectors are two different sizes:
· 20-pin connectors mate with 20-pin cables
· 16-pin connectors mate with 16-pin cables
22
3.10.1
6103 Power Supply Module
Installation
NOTICE
UNINTENDED EQUIPMENT OPERATION
Do not attempt to insert the 16-pin cable into a 20-pin connector.
Failure to follow these instructions can result in equipment damage.
NOTICE
UNINTENDED EQUIPMENT OPERATION
Do not attempt to use both the 16-pin and 20-pin connectors on the input or output side of the
6103 power supply.
Modules must be connected in series, not in parallel.
Failure to follow these instructions can result in equipment damage.
Three examples of how the 6103 can be used are shown in the following figures:
3.10.1
23
Installation
24
6103 Power Supply Module
3.10.1
6103 Power Supply Module
Before attaching intermodule cables
8.4.1
Installation
27
, read the Precautions
25
and the Cabling Guidance
25
.
Precautions
Before connecting I/O modules:
· Confirm that the power supply is rated for the total number of modules in the system. Some
I/O modules, such as those with analog outputs, require an additional DC power supply to
operate. See Specifications 36 for details.
· Confirm that the intermodule cables you are using are less than the maximum total cable
length. See Maximum Intermodule Cable Length
27
.
· Review the recommendations below to help avoid static electricity damage.
NOTICE
STATIC ELECTRICITY DAMAGE
Static electricity damage can cause intermittent or total loss of equipment operation. To
help avoid static electricity damage:
· Wear an anti-static wrist strap that is connected to ground if you need to remove the
device cover.
· Use the shortest length intermodule cable that is practical. This helps to minimize voltage
drops and interference from electrical noise.
· Keep the intermodule cable away from electrical noise sources such as inductive load
switching and variable frequency drives.
· If you are using a shielded cable, connect the shielding wire on the intermodule cable to a
convenient chassis ground point. There is a small hole in the I/O module for grounding the
shielding wire.
· Do not install intermodule cables in the same cable tray or in parallel with field wiring.
Intermodule cables can cross field wiring at 90° if necessary.
Failure to follow these instructions can result in equipment damage.
8.4.2
Cabling Guidance
This topic summarizes the rules for connecting I/O modules to SCADAPack x70 devices. These
rules apply to the following SCADAPack I/O modules:
· 6601 input output module
· 6602 HART module
· 6607 input output module
· 5304 analog output module
· 5405 digital input module
· 5410 high speed counter input module
· 5414 digital input module
· 5415 relay output module
3.10.1
25
Installation
6103 Power Supply Module
· 5505 RTD input module
· 5506 analog input module
· 5606 input output module
· 5607 input output module
Using only 5000 series I/O modules
If you are using only 5000 series I/O modules with a SCADAPack x70 device, connect the 5000
series module directly to the SCADAPack using a 20-pin to 16-pin adapter cable (sold
separately, see the SCADAPack Part Ordering List manual).
Using 5000 and 6000 series I/O modules
If you are using a combination of 5000 series I/O modules and 6000 series I/O modules with a
SCADAPack x70 device, connect a 6000 series module to the SCADAPack first, followed by
any other 6000 series modules. Then connect the 5000 series modules.
SCADAPack x70 devices and 6000 series modules provide a 20-pin I/O bus connector while
5000 series modules provide a 16-pin connector. Use the 20-pin to 16-pin adapter cable (sold
separately, see the SCADAPack Part Ordering List manual) to transition from a 20-pin
connector to a 16-pin connector.
As an alternative to 20-pin to 16 pin adapters, the 6103 power supply module can provide a
convenient transition from 6000 series modules to 5000 series modules.
NOTICE
UNINTENDED EQUIPMENT OPERATION
Do not attempt to use both the 16-pin and 20-pin connectors on the input or output side of the
6103 power supply.
Modules must be connected in series, not in parallel.
Failure to follow these instructions can result in equipment damage.
General guidance
· Use the shortest length intermodule cable that is practical. This helps to minimize voltage
drops and interference from electrical noise.
· Keep the intermodule cable away from electrical noise sources such as inductive load
switching and variable frequency drives.
· If you are using a shielded cable, connect the shielding wire on the intermodule cable to a
convenient chassis ground point. There is a small hole in the I/O module for grounding the
shielding wire.
· Install intermodule cables in separate cable trays from field wiring, and not in parallel with field
wiring. Intermodule cables can cross field wiring at 90° if necessary.
26
3.10.1
6103 Power Supply Module
Installation
Intermodule cables
When determining the location of your I/O modules, review the following information about
shielded intermodule cables and maximum intermodule cable length.
Shielded intermodule cables
Shielded intermodule cables have a foil and braid shielding. Intermodule cables longer than 30
cm (12 in) are shielded for physical protection and for isolation from electrical noise. The
shielding is connected to a terminal lug at one end of the cable.
When using a shield for an intermodule cable, fasten the shield only to the module that is
closest to the SCADAPack. Connect the shield to the enclosure using the self-tapping screw
provided.
You can use up to 3 shielded intermodule cables. The total length of all cables can not exceed
1.82 m (75 in).
Maximum intermodule cable length
I/O modules ship with a short intermodule cable that is used to connect I/O modules to a
SCADAPack or to another I/O module.
The maximum total intermodule cable length in a single system is 1.82 m (72 in). This length
restriction does not include the short intermodule cable supplied with the I/O module. Schneider
Electric offers several cable lengths that can be combined to reach the 1.82 m (72 in) limit.
Keep the following in mind:
· The highest power consumption modules need to be to closest to the controller or power
supply with 6000 series modules first, followed by 5000 series modules due to connector
limitations
· A combined run of 1.5 m (60 in) of expansion cables and modules needs to be followed by a
power supply.
· 1.14 m (45 in) and 1.82 m (72 in) expansion cables need to be followed by a power supply
· The maximum number of power supply modules, not including the controller, is 2
· A 30 cm (12 in) or a 76 cm (30 in) cable is typically used to connect modules on separate DIN
rails
To purchase additional intermodule cables, contact your Schneider Electric representative.
8.4.3
Attaching Intermodule Cables
This topic describes how to attach an intermodule cable between a SCADAPack and an I/O
module. Follow the same steps to connect two I/O modules.
3.10.1
27
Installation
6103 Power Supply Module
WARNING
UNINTENDED EQUIPMENT OPERATION
Evaluate the operational state of the equipment being monitored or controlled by the
SCADAPack or the I/O module before applying or removing power.
Failure to follow these instructions can result in death or serious injury.
WARNING
ELECTRICAL HAZARD
The I/O bus does not support live-swapping.
Remove power from the SCADAPack and the I/O module before removing the cover.
Failure to follow these instructions can result in death or serious injury.
NOTICE
STATIC ELECTRICITY DAMAGE
Static electricity damage can cause intermittent or total loss of equipment operation.
Always wear an anti-static wrist strap that is connected to ground when you remove the device
cover.
Failure to follow these instructions can result in equipment damage.
5410 High Speed Counter Input Module Considerations
NOTICE
UNEXPECTED COUNTER READINGS
Do not disconnect a 5410 high speed counter input module while the module and SCADAPack
are powered.
Do not remove power from a 5410 high speed counter input module while the SCADAPack is
powered and communicating with the module.
Failure to follow these instructions can result in unexpected counter readings.
Power off the SCADAPack before connecting or disconnecting the inter-module cable to the
5410 high speed counter input module.
Power off the SCADAPack and 5410 high speed counter input module at the same time. Use a
common power supply input for the RTU and I/O modules.
28
3.10.1
6103 Power Supply Module
Installation
To attach intermodule cables
1. Power down each SCADAPack and I/O module that you are connecting.
2. Remove the cover from the device if required to access the intermodule cable.
3. Press one end of the intermodule cable firmly into the I/O bus connector on the
SCADAPack.
SCADAPack x70 devices and 6000 series modules provide a 20-pin I/O bus connector while
5000 series modules provide a 16-pin connector. Use the 20-pin to 16-pin adapter cable (sold
separately, see the SCADAPack Part Ordering List manual) to transition from a 20-pin
connector to a 16-pin connector.
The connectors on intermodule cables are keyed so they can only be inserted in one
direction. If the connector does not push easily into the I/O bus connector, reverse it and try
again.
4. Press the other end of the intermodule cable firmly into the I/O bus connector on the I/O
module.
The illustration below shows a connected intermodule cable. While the size and shape of
your devices may differ and the color of the connectors may be different, the location of the
intermodule cable is the same on each device type.
5. Replace the cover on the I/O module and on the SCADAPack if it was removed, taking care
to check that the ribbon cable connecting the I/O module is not pinched.
6. Apply power to the SCADAPack.
You are now ready to configure the I/O module.
3.10.1
29
Field Wiring
9
6103 Power Supply Module
Field Wiring
Field wiring attaches to the field wiring terminal blocks on each module.
WARNING
ELECTRICAL HAZARD
Remove power from all devices before connecting or disconnecting inputs or outputs to any
terminal or installing or removing any hardware.
Failure to follow these instructions can result in death or serious injury.
NOTICE
UNINTENDED EQUIPMENT OPERATION
Do not exceed the maximum voltage specified for each input or output. See the Specifications
topic for the maximum voltage.
Failure to follow these instructions can result in equipment damage.
Field wiring guidelines
Follow these guidelines when planning for field wiring:
· When modules are installed in a Class l Division 2 area, power, input and output (I/O) wiring
needs to be in accordance with Class I, Division 2 wiring methods (article 501-4(b) of the
National Electrical Code, NFPA 70) and in accordance with the authority having jurisdiction.
· Arrange the modules so field wiring is accessible.
· Field wiring termination connectors are removable. Leave enough slack in the wiring for the
connector to be removed.
· Arrange the modules and wiring so the status LEDs are visible.
· Keep modules switching loads away from communication controllers and analog input
modules.
· Route low-level signals separate from high-level and AC power signals.
· No bonding is usually required by Electrical Safety Standards between modules carrying
primary power and AC ground, since these modules are certified as components to be
installed within an enclosure thereby limiting access by unauthorized personnel. Consult
individual module manuals for special bonding instructions should they be required.
· Consult individual module manuals for the connection of external fuses should they be
required, in particular by primary voltage carrying modules. Install where required.
The 6103 power supply module accommodates DC inputs. Observe signal polarity when using
DC inputs.
30
3.10.1
6103 Power Supply Module
Field Wiring
For more information see:
· Wiring Screw-Termination Connectors
· Termination Connectors
· Fusing
9.1
31
32
33
Wiring Screw-Termination Connectors
The connectors support solid or stranded wires 2.5...0.2 mm2 (12...28 AWG).
Use copper conductors only, 300 V, min. 105 °C (221 °F).
WARNING
UNINTENDED EQUIPMENT OPERATION
Evaluate the operational state of the equipment being monitored or controlled by the
SCADAPack or the I/O module before wiring screw-termination connectors.
Failure to follow these instructions can result in death or serious injury.
WARNING
ELECTRICAL HAZARD
Remove power from all modules and devices before servicing.
Failure to follow these instructions can result in death or serious injury.
To wire a connector
1. Use a slotted screwdriver to loosen the termination screw.
2. Insert the stripped wire into the connector so that the bared wire is located under the screw.
Verify that the bared wire is placed fully within the connector, as illustrated below.
3.10.1
31
Field Wiring
6103 Power Supply Module
3. Apply 0.5 N•m (4.5 lb-in) torque to tighten the screw so the wire is held firmly in place.
9.2
Termination Connectors
Field wiring for the model 6103 power supply terminates on a 4 pole connector. The table below
lists the termination connector.
Terminal
Function
1 and 2
+ Input power (see Input Power
3 and 4
- Input power (see Input Power
18
18
)
)
WARNING
HAZARD OF ELECTRIC SHOCK
Remove power from all devices before connecting or disconnecting inputs or outputs to any
terminal or installing or removing any hardware.
Failure to follow these instructions can result in death or serious injury.
Controller, modem and I/O modules use screw termination style connectors for termination of
field wiring. They accommodate solid or stranded wires from 2.5...0.2 mm2 (12...28 AWG).
The connectors are removable. This allows module replacement without disturbing the field
wiring. Leave enough slack in the wiring for the connector to be removed.
Remove power before servicing unit.
32
3.10.1
6103 Power Supply Module
Field Wiring
To remove the connector
· Pull the connector upward from the board while applying even pressure to both ends of the
connector.
To install the connector
1. Line up the pins on the module with the holes in the connector aligning the pins properly.
2. Push the connector onto the pins while applying even pressure to both ends on the
connector.
9.3
Fusing
An external fuse is required on the power supply input. The recommended fuse is a 1.6 A fast
acting fuse.
3.10.1
33
Diagnostics
10
6103 Power Supply Module
Diagnostics
Input and output modules provide LEDs that indicate the status of inputs and outputs. There are
also a number of actions you can take to determine the cause of unexpected activities.
For more information see:
· LEDs
10.1
34
LEDs
There are two diagnostic LEDs. Under normal operating conditions both LEDs will be green.
Refer to the table below for a description of the LED operation.
LED
Green
Red
Off
POWER
STATUS
Input Power is
present.
Input Power is not
present.
Input Power is not
present.
The 5 Vdc output (right
side) is present.
The left side cable is
connected.
The left side cable is
not connected.
The output current is
below the rated
maximum.
The 2 A maximum
output current is
exceeded. The
threshold current is
approximately 2.1 A.
Input Power is not
present
OVERCURREN
T
34
3.10.1
6103 Power Supply Module
11
Maintenance
Maintenance
This module requires no routine maintenance. If the module is not functioning correctly, contact
Technical Support 6 for more information and instructions for returning the module for repair.
3.10.1
35
Specifications
12
6103 Power Supply Module
Specifications
Disclaimer: Schneider Electric reserves the right to change product specifications without
notice. If you have questions about any of the specifications, contact Technical Support 6 .
For more information, see:
· General
36
· Power Supply
12.1
36
General
Item
Specification
Environment
-40…70 °C (-40...158 °F) operating temperature
-40…85 °C (-40...185 °F) storage temperature
5...95% relative humidity, non-condensing
Pollution Degree 2, Installation Category I, Indoor use
Elevation
3,000 m (9,842 ft)
Terminations
2.5...0.2 mm2 (12...28 AWG) solid or stranded
Packaging
Corrosion-resistant and RoHS compliant clear zinc-plated
steel with black enamel paint
Dimensions
73.5 mm (2.9 in.) wide
127 mm (5.0 in.) high
47.2 mm (1.9 in.) deep
Mechanical Shock
IEC 61131-2
½ sine, 15 ms, 15 g
Vibration
IEC 61131-2
5...8.4 Hz: Amplitude controlled, 7.0 mm (0.28 in) peak-topeak
8.4...150 Hz: Acceleration controlled, 1.0 g peak
12.2
Power Supply
Item
36
Specification
3.10.1
6103 Power Supply Module
Specifications
Connector
Removeable, 4-pin
Input Voltage
11...30 Vdc, Class 2 or SELV LPS
Input Power
13 W (Vin = 24 V, 2 A output)
Input Isolation
250 Vac / 350 Vdc maximum to RTU logic and chassis
Input Protection
Over-voltage protection against voltages up to 36 V and
reverse polarity
Output Voltage
5.1 V +/- 0.05 V
Output Current
2 A maximum
Visual Indicators
POWER STATUS LED
· Red: 5 V input present upstream and Input Power is not
present
· Green: 5 V output present and Input Power present
· Off: 5 V input not present upstream and Input Power not
present
Over Current LED
· Red: Output current exceeds 2.1 A
· Green: Output current below rated maximum
· Off: Input Power not present
3.10.1
37
Standards and Certifications
13
6103 Power Supply Module
Standards and Certifications
Introduction
SCADAPacks are designed to comply with the relevant standards and rules for electrical
equipment in an industrial automation environment.
Industrial Standards
Requirements specific to the SCADAPack functional characteristics, immunity, robustness, and
safety:
· IEC/EN 61131-2
· CSA 22.2 No. 61010-1-12 and CSA 22.2 No. 61010-2-201
· UL 61010-1 and UL 61010-2-201
CE Marking Compliance
· For the latest information regarding product compliance with European Directives for CE
marking, refer to the EU Declaration of Conformity issued for your product at www.se.com
· For the latest information regarding product compliance with RoHS, WEEE directives and
REACH regulation, visit the Schneider Electric Check a Product portal at
https://checkaproduct.se.com
Certification for Classified Ex Area
· Hazardous locations Class I, Division 2, Groups A, B, C, and D, T4 and Class I, Zone 2, IIC T4
· UL 121201, 9th Edition
· UL 61010-1, Edition 3. Revision Date 07/19/2019
· UL 61010-201, Edition 2, Issue Date 05/14/2018
· CSA C22.2 No. 213-17, 3rd Edition
· CSA C22.2 No. 61010-1-12, Edition 3, Revision Date 2018-11
· CSA C22.2 61010-2-201, Edition 2, Issue Date 02/2018
· IECEx: Ex ec IIC T4 Gc
· IEC 60079-0, Edition 7
· IEC 60079-7, Edition 5.1
· ATEX, UKEX: II 3 G Ex ec IIC T4 Gc
· EN IEC 60079-0:2018
· EN IEC 60079-7: 2015 +A1:2018
38
3.10.1
6103 Power Supply Module
Standards and Certifications
WARNING
EXPLOSION HAZARD
THESE DEVICES ARE OPEN-TYPE DEVICES THAT ARE TO BE INSTALLED IN AN
ENCLOSURE WITH TOOL REMOVABLE COVER OR DOOR, SUITABLE FOR THE
ENVIRONMENT.
Failure to follow these instructions can result in death or serious injury.
WARNING
EXPLOSION HAZARD
DO NOT DISCONNECT WHILE THE CIRCUIT IS LIVE OR UNLESS THE AREA IS FREE OF
IGNITABLE CONCENTRATIONS.
AVERTISSEMENT – RISQUE D’EXPLOSION. NE PAS DÉBRANCHER PENDANT QUE LE
CIRCUIT EST SOUS TENSION OU À MOINS QUE L’EMPLACEMENT NE SOIT EXEMPT DE
CONCENTRATIONS INFLAMMABLES.
Failure to follow these instructions can result in death or serious injury.
Specific Countries
For Australia and New Zealand: ACMA requirements for RCM marking
For United States: FCC Part 15 Subpart B Class A
For UK: UKCA marking
For Eurasian Economic Union: EAC marking
3.10.1
39
ATEX, IECEx, and UKCA Information
14
6103 Power Supply Module
ATEX, IECEx, and UKCA Information
For 6103 Power Supply Module (P/N TBUX297595)
WARNING
EXPLOSION HAZARD
Only install this equipment under the following conditions:
Specific Conditions of Use
· The equipment shall only be used in an area of not more than pollution degree 2, as defined
in IEC/EN 60664-1.
· The equipment shall be installed in an enclosure that is only tool accessible and that
provides a degree of protection not less than IP 54 in accordance with IEC/EN IEC 60079-0.
· Transient protection shall be provided that is set at a level not exceeding 140% of the peak
rated voltage value at the supply terminals to the equipment.
Failure to follow these instructions can result in death or serious injury.
Certified to the following Ex standards
· IEC 60079-0, Edition 7
· IEC 60079-7, Edition 5.1
· EN IEC 60079-0:2018
· EN IEC 60079-7: 2015 +A1:2018
40
3.10.1
6103 Power Supply Module
ATEX, IECEx, and UKCA Information
Connection Terminal Blocks
· Screw connection terminal blocks: solid or stranded copper wires
2.5...0.2 mm2 (12...28 AWG)
· Torque for screw connection terminal block connectors: 0.5 N•m (4.5 Lb-in)
· Minimum supply cable temperature rating: 105 °C (221 °F)
3.10.1
41