Schneider Electric iBusway User Guide

Low voltage distribution
User Guide | 2017
iBusway for
Data Center
Power Meter Version
Contents
Introduction
Presentation
4
Guide
Solutions
Communication architecture with iEM3155
Tap-off units
6
7
8
Without metering
With metering
Feeder Box
8
12
18
With metering
18
Communication Box
Tap-off units
20
22
Metering connection
Communication/Feeder Boxes
LINK150 configuration
PM5350 configuration
Tap-off units
iEM3155 configuration
Packaging
Busbar trunking lines
Installation in a raised floor
Overhead installation
Supports
Layout
Electrical switchboards
22
24
24
26
32
32
33
34
34
35
36
37
39
Line protection
39
Link150
40
PM5350
41
iEM3155
43
Dimensions and installation
Dimensions and installation
Operating the display
Dimensions and installation
Circuit breaker
Auxiliary contacts
How to wire local tripping alert?
Power supply
Dimensions and installation
Tap-off units
40
41
42
43
45
45
46
48
48
49
Installation on busway
Workshop final inspection
49
50
Workshop final inspection
The means
The tests
The reports
Check-list
Final inspection record
Inspection level
50
51
53
54
55
56
Annexes
Annexes
57 to 85
3
Presentation
StruxureWare Offer
Software to Manage:
p Electrical Control & Electrical Monitoring
p Data Centres
Busbar trunking lines comprising:
p Prefabricated busbar trunking
p Power supplies and end covers
p Fasteners
4
Presentation
Ethernet Switch
p Connectivity between iBusway Network
and Building Network
Communication
pM
odbus TCP connectivity to
Management system
Tap-off units
p Pre equiped and prewired with circuit breakers,
Measurement and communication equipment
5
Solutions
The solution is declined in several versions with different communication architectures. The one detailled in this user guide is based on
iEM3155 and LINK150. This corresponds to Advanced Pack and Line Pack.
Solutions available
A
B
C
No row monitoring
Row load and consumption
management
Row load and consumption
management
Row and rack tripping alert
1
2
3
No rack monitoring
Monitored rack PDU
Energy monitored
by power meter
Legend:
6
Alarm monitoring and management
Energy meter
Monitored devices
Active illuminated alert
Non-monitored devices
Inactive illuminated alert
Classic Pack
Line Pack
Advanced Pack
Communication architecture
with iEM3155
iEM3155 based solution architecture
Management
system
Switch ethernet
PM
PM
EGX
PM
EGX
PM
IEM3155
EGX
Canalis
Modbus RTU
Modbus TCP
The communication protocol between the management system and the gateway
is Modbus TCP.
Under the gateway, the communication protocol with the energy meters is
Modbus RTU. The number of devices you have in the daisy chain depends on
the performance you need to refresh data in your management system.
Communication performance tests have been performed, reading 3 voltages,
3 currents, 3 energy, 3 active power and the status of up to 32 A9MEM3155 energy
meters daisy chained. We have used two ways to read data with a PLC M340, one
request for each value or one request by group of value.
Reading data grouped by type. Times are in ms.
Nb of iEM3155
Response time
Request interval
8
12
16
20
24
32
Min.
310
300
280
310
310
320
Max.
410
420
420
420
42 0
420
Min.
3 070
4 620
6 240
7 760
9 400
12 550
Max.
3 230
4 850
6 270
8 070
9 650
12 810
Reading data one by one. Times are in ms.
Nb of iEM3155
Response time
Request interval
8
12
16
20
24
32
Min.
850
850
860
850
850
850
Max.
950
910
910
960
950
950
Min.
7 310
11 040
14 730
18 420
22 150
29 540
Max.
7 510
14 960
14 960
18 730
22 410
29 890
7
Tap-off units
Without metering
The following diagrams represent the maximum configurations.
KSB3X2PppXWS1RX
DB410276
1P+N 16 A - 32 A 3 feeders enclosure with RCD
Specific parts for 16 A tap-off
Index
1
2
3
4
Number
Description
Quantity
Acti 9
KSBIOOSM412
PKYI6M423
Acti 9
iC60N 2P 16 A C Miniature circuit breaker
Tap-off unit 100 A 12 modules
Wander socket Pratika connect 16 A IP4
3
1
3
3
RCD iC60 2P 25 A 30 mA A-SI type
Specific parts for 32 A tap-off
Index
8
Number
Description
Quantity
1
Acti 9
iC60N 2P 32 A C Miniature circuit breaker
3
2
KSBIOOSM412
Tap-off unit 100 A 12 modules
1
3
PKY32M423
Wander socket Pratika connect 32 A IP4
3
4
Acti 9
RCD iC60 2P 40 A 30 mA A-SI type
3
Tap-off units
Without metering
DB410277
Base box cutout details (mm)
DB405677
Electrical wiring diagram
IΔ
IΔ
IΔ
You should use 2.5 mm2 for wiring when using 16 A circuit breakers.
9
Tap-off units
Without metering
KSB1X4PppXWS1RX
DB410278
3P+N 16 A - 32 A 1 feeder enclosure with RCD
Specific parts for 16 A tap-off
Number
Description
Quantity
1
Index
Acti 9
iC60N 4P 16 A C Miniature circuit breaker
1
2
KSB63SM48
Tap-off unit 63 A 8 modules
1
3
PKYI6M435
Wander socket Pratika connect 16 A IP4
1
4
Acti 9
RCD iC60 4P 25 A 30 mA A-SI type
1
Specific parts for 32 A tap-off
Index
10
Number
Description
Quantity
1
Acti 9
iC60N 4P 32 A C Miniature circuit breaker
1
2
KSB63SM48
Tap-off unit 63 A 8 modules
1
3
PKYI6M435
Wander socket Pratika connect 32 A IP4
1
4
Acti 9
RCD iC60 4P 40 A 30 mA A-SI type
1
Tap-off units
Without metering
DB410279
Base box cutout details (mm)
DB405683
Electrical wiring diagram
IΔ
You should use 2.5 mm2 for wiring when using 16 A circuit breakers.
11
Tap-off units
With metering
DB410153
DB410280
1P+N 16 A - 32 A 3 feeders enclosure with RCD
The standard 12 modules opening must be
enlarged by cutting off the 2 plastic strips.
Common parts for both 16 A and 32 A Tap-off
Number
Description
Quantity
1
Index
A9A26929
Acti 9 iOF SD-OF 240-415 V AC, 24-130 V DC
3
2
KSB100SM412
Tap-off unit 100 A empty
1
3
KSB63PMP
KSB plate for power meter
1
A9MEM3155
Energy meter
1
VW3A8306RIO
Modbus cable 2 RJ45 IM
1
4
Specific parts for 16 A Tap-off
Index
Number
5
6
PKY16M423
Description
Quantity
iDPN H RCD 16 A C 30 mA SI-Type residual
3
Wander socket Pratika connect 16 A IP4
3
Specific parts for 32 A Tap-off
Index
Number
5
6
12
PKY32M423
Description
Quantity
iDPN H RCD 32 A C 30 mA SI-Type residual
3
Wander socket Pratika connect 32 A IP4
3
Tap-off units
With metering
DB410281
Base box cutout details (mm)
DB405841
EGX mounting plate
13
Tap-off units
With metering
DB410282
Electrical wiring diagram
4
3
N
2.5mm² WIRE
N
L1
IEM3155
8- Common (Brown)
7- NC
6- DI (Green)
5- D1/+ (White - blue)
4- D0/- (Blue)
3- C/- (White - green)
2- DI (Orange)
1- C/- (White - orange)
4
3
N
N
L2
1.5mm² WIRE
2.5mm² WIRE
2.5mm² WIRE
14
3
4
N
2.5mm² WIRE
N
N
L3
1.5mm² WIRE
2.5mm² WIRE
Tap-off units
With metering
DB410283
3P+N 16 A - 32 A 1 feeder enclosure with RCD
Common parts for both 16 A and 32 A Tap-off
Number
Description
Quantity
1
Index
KSB100SM412
Tap-off unit 100 A empty
1
2
KSB63PMP
KSB plate for power meter
1
3
A9MEM3155
Energy meter
1
VW3A8306RIO
Modbus cable 2 RJ45 IM
1
Specific parts for 16 A Tap-off
Index
Number
4
5
PKY16M435
Description
Quantity
Vigi iC60 30mA Si, calibre 25 A
1
iC60N 16 A, curve C, 10 kA, 230 V
1
Wander socket Pratika connect 16 A IP4
1
Specific parts for 32 A Tap-off
Index
Number
4
5
PKY32M435
Description
Quantity
Vigi iC60 30mA Si, calibre 40 A
1
iC60N 32 A, curve C, 10 kA, 230 V
1
Wander socket Pratika connect 32 A IP4
1
15
Tap-off units
With metering
DB410284
Base box cutout details (mm)
DB405841
EGX mounting plate
16
DB410285
Tap-off units
With metering
Electrical wiring diagram
L3
L2
L1
N
2.5mm² WIRE
2.5mm² WIRE
2.5mm² WIRE
2.5mm² WIRE
2.5mm² WIRE
IEM3155
1
3
5
7
2
4
6
8
8- Common (Brown)
7- NC
6- NC
5- D1/+ (White - blue)
4- D0/- (Blue)
3- NC
2- NC
1- NC
17
Feeder Box
With metering
KSApppEGX1
DB410286
Feeder box enclosure
18
2P 3A – D Curve – 20 kA
3P - 1 A - C curve - 10 kA
8- Common (Brown)
7- NC
6- DI (Green)
5- D1/+ (White - blue)
4- D0/- (Blue)
3- C/- (white - green)
2- DI (orange)
1- C/- (white - orange)
DB410287
Feeder Box
With metering
Electrical wiring diagram
The control power for the PM5350 is between 85 V AC < V < 265 V AC.
Be sure to install the current transformer in the right direction.
19
Communication Box
KSB63EGX1
DB410288
Communication box enclosure
Communication Box enclosure
Number
Description
Quantity
1
Index
Acti 9
iC60N 2P 3A D miniature circuit breaker
1
2
ABL7RM24025
Modular power supply 24 VDC 2.5 A
1
3
EGX150
Modbus gateway
1
4
KSB63PMP
KSB plate for gateway
1
Support plate EGX
1
KSB100SM412
Tap-off unit 100 A 12 modules
1
VW3AB30GR
Modbus R termin. RJ45
1
5
DB405841
6
Plate for PM tap-off unit
Designation
Rating (A)
For feed units
50 A
Cat. no for
tap-off units
Mounting
Catalogue
number
KSB50SV4
Fixing with power
monitoring equipments
KSB63PMP
KSB50SV5
Platine
20
Communication Box
DB410289
Base box cutout details (mm)
8- Common (Brown)
7- NC
6- DI (Green)
5- D1/+ (White - blue)
4- D0/- (Blue)
3- C/- (White - green)
2- DI (Orange)
1- C/- (White - orange)
2.5 mm2 WIRE
RJ45 Top of lutz
N
L1
2P-1A-D Curve
DB410290
Electrical wiring diagram
2.5 mm2 WIRE
2.5 mm2 WIRE
ETH1
ETH2 (PoE)
RS485
RS
23
2
RS
48
5
2
23
RS
Link150-XX.YY.ZZ
5
48
RS
Link150
ETH1 LK/10-100/ACT
ETH2 (PoE) LK/10-100/ACT
Module Status
RS232
Network Status
R
RS485
EGX150
R
RS232
RS485
21
Tap-off units
Metering connection
Auxiliaries wiring
DB410291
Cabling of the SD and OF auxiliaries is of the serial type. If SD auxiliaries are used, use connection terminals 91 and 92.
Otherwise, if OF auxiliaries are used, use connection terminals 11 and 14.
N
3
N
3
N
4
N
4
IEM3155
1.5mm² WIRE
8- Common (Brown)
7- NC
6- DI (Green)
5- D1/+ (White - blue)
4- D0/- (Blue)
3- C/- (White - green)
2- DI (Orange)
1- C/- (White - orange)
Serial Modbus Daisy Chain
2-wire devices
DB410292
Up to 32 devices
MCT2W485
terminator or
120 Ω resistor
Belden 9841
Gateway
Slave 1
Slave 2
(4) (D1)
L+
L-
L+
L-
(5) (D0)
(8) GND
Slave 3
L+
L-
Termination
Shield
The RS485 slave port allows the energy meter to be connected in a daisy chain with up to 31, 2-wire devices.
bb If the energy meter is the last device on the daisy chain, terminate it with the terminator provided.
bb The terminal's voltage and current ratings are compliant with the requirements of the EIA RS485 communications standard.
The number of iEM3155 connected to one LINK150 could be reduced in order to improve the performance of the system.
22
23
Communication/Feeder Boxes
LINK150 configuration
LINK150 configuration using Internet Explorer
Connection to the LINK150
PB115566
Connect the LINK150 to a computer and then use Internet Explorer to configure it.
The default parameters of the LINK150 are :
bb IP: 169.254.0.10 (to be set in the URL address of Internet Explorer)
bb User name: Administrator
bb Password: Gateway.
PB115567
When connected to the LINK150, go to the Setup page to configure the gateway.
24
Communication/Feeder Boxes
LINK150 configuration
LINK150 configuration using Internet Explorer
Ethernet & TCP/IP configuration
PB115568
Select Ethernet & TCP/IP menu to configure the Ethernet parameters of the
gateway. Those parameters must be set at site when installing the box.
Contact the customer site network administrator to know how to configure the
parameters.
Serial Port configuration
PB115569
Select Serial Port menu to configure the serial communication parameters of the
gateway. The values to select are RS485-2 wires, baud rate:
bb 19200 bds
bb Parity: Even
bb Response timeout: 3 s.
25
Communication/Feeder Boxes
PM5350 configuration
PM5350 Communication Setup
To begin power meter comms setup:
1 - Scroll to "Maint" in the menu list.
2 - Press "Maint".
3 - Press "Setup".
4 - Enter your setup password.
Note: the default password is 0000. See "Setting Up Passwords" on page 27 for information on
changing passwords.
5 - Press "Comm". The Comms Setup screen appears.
Use the directions in the following sections to set up power meter communications
values.
DB405670
Setting Up Modbus Address
To set up communications:
1 - Press to select Address, then press (Edit).
2 - Press + to increment the active digit through the numerals 0-9.
3 - Press to enter the selected value for the active digit and move to the next digit
to the left.
4 - Continue until all values are selected, then press (OK) to set the address.
For the Feeder Box, the parameters for the communication are:
bb Modbus Address #1
bb Baud rate: 19200 Bds
bb Parity: Even.
For all the other tap-off units, change only the Modbus Address.
The other parameters are the same.
26
Communication/Feeder Boxes
PM5350 configuration
PM5350 Configuration using IONSetup
Access to IONSetup
IONSetup can be downloaded on www.powerlogic.com website. So to "support" to
download it.
When launching IONSetup for the first time, you have to select "Power user" or
"First time user". If you select "Power user", you will access the following screen for
login and if you select "First time user", you will directly access the next screen.
DB405699
The password by default is "0".
DB405700
EGX300 insertion to communicate with PM5350 on Modbus TCP
bb Right click on system name.
bb Select "Site".
bb Press OK.
DB405701
bb Configure the Name of the EGX300.
bb Comm link must be set to Ethernet.
bb Check Gateway.
bb Configure the IP of the EGX300 (see with customer network manager to obtain
the IP).
bb The port must be set to 502.
27
Communication/Feeder Boxes
PM5350 configuration
PM5350 Configuration using IONSetup
PM5350 Insertion
DB405734
bb Right click on EGX300 Gateway.
bb Click on "Insert Item".
bb Select "Meter".
bb Press OK.
DB405735
bb Configure the name of the PM5350.
bb Select the type of meter "PowerLogic PM5000 Power Meter".
bb Enter the Modbus slave address of the PM5350.
bb Press OK.
28
Feeder Boxes
PM5350 configuration
PM5350 Setup with IONSetup
DB405736
bb Click on the PM5350 that you want to configure.
bb You can access to all the configuration menu with double-click.
Basic Setup with IONSetup
Power System Configuration
DB405742
bb Click on "Edit" button to configure the system type.
29
Feeder Boxes
PM5350 configuration
Basic Setup with IONSetup
DB405743
bb Select the good system type into the list, corresponding to the configuration
you have.
DB405668
DB405744
According to the installation, the values to be entered are:
N
Multiple Single Phase
Power System Configuration
Number of Wires
CTs
3 Ph Single Circuit WYE
Voltage Connections
Qty
Meter Terminal
Qty
Meter Terminal
Type
2
1 to 3
I1, I2, I3
4
Vused, Vn for others
L-N
4
3
I1, I2, I3
4
V1, V2, V3, Vn
Wve
Single-Phase Wiring
Multiple Single Phase
Three-Phase Wiring
3 Ph Single Circuit WYE
You must configure the power meter for the phase on which the CT is installed.
You must configure single phase system, you must connect phase not used on the
PM to Neutral. The others voltage input must be connected to the phase used.
30
Feeder Boxes
PM5350 configuration
Basic Setup with IONSetup
DB405745
bb Configure the number of CTs used in the configuration.
bb Configure where the CTs are connected.
bb If VTs are necessary, define the number of VTs used.
DB405746
Voltage Connection and CT Options
Parameter
Value to be entered
VT
Direct CON
Number of CT
1 - CT if one single pole feeder
2 - CT if 2 single pole feeders
3 - CTs if 3 single pole feeders or 1 three phase feeder
CT location
Indicates on each phase if a CT is connected
CT on terminal
N/A
CT primary (A)
Indicates CT primary for each CT
CT secondary (A)
5
Sys Frequency (Hz)
50 or 60 depending on the country
31
Tap-off units
iEM3155 configuration
iEM3155 Power System configuration
Entering configuration mode
DB410293
PB108418
To enter the configuration mode:
1 - press and hold OK and ESC at the same time for about 2 seconds.
2 - Enter the meter password, if prompted.(The default password is “0010”).
>2s
Power System configuration
DB410294
Once entered in configuration mode:
1 - Press to select Wiring, then press (OK).
2 - Set the Wiring\Type: choose the value you want with
your choice.
3 - Press (OK) to save your settings.
Wiring
Change?
Digital input configuration
1PH2W L-N
Wiring\Type
then press (OK) to valid
Wiring
Save Settings?
3PH4W
Once entered in configuration mode:
1 - Press to select Digital Input. The default setup should be Input Status.
If not, press (OK) to enter the digital input configuration.
2 - Choose Input Status by using the button then press (OK).
3 - Press (OK) to save your settings.
Setting up modbus address
Once entered in configuration mode:
1 - Press to select Communication, then press (OK)
2 - Enter the Modbus Address: increment the slave number (1 247) by using
the button then press (OK).
3 - Set the Baud rate: choose the value you want with then press (OK) to valid
your choice.
4 - Set the Parity: choose you want with then press (OK).
5 - Press (OK) to save your settings.
DB410295
Communication parameters:
bb Modbus address: depends on your architecture
bb Baud rate: 19200 Bds
bb Parity: Even
Communication
Change?
1-247
..\Slave Address
001
( 1 - 247 )
32
38400
..\Baud Rate
19200
NONE
..\Parity
EVEN
Communication
Save Settings?
Tap-off units
Packaging
Packaging of sheet metal wall-mounted enclosure KSB160SMp24
Take care not to damage the box containing the enclosure when you unpack it.
DD230917
It will be re-used after mounting the sockets (see drawing below).
Packaging the plastic wall-mounted enclosures (mm)
360
449
DD230918
DD230919
We recommend the following dimensions to re-package plastic wall-mounted enclosures.
16
8
19
2
KSB100SMp8
360
449
KSB63SMp8
33
Busbar trunking lines
DD230616
Installation in a raised floor
When installed in a raised floor, the distribution system is placed in the aisle between two bay rows.
The width of this aisle is normally equal to two 60 cm slabs, i.e. 1.2 metres.
In this configuration, the busbar trunking can be installed:
bb Flat
bb Edgewise.
Example of edgewise installation (mm)
DD230621
DB410296
Example of flat installation (mm)
1200
=
1200
=
=
=
T2
B
A B
1200
T1
B
A
T1
=
A
B
T1
T1
A
≥ 100
T1
T1
1200
=
=
T1: Small wall-mounted
enclosure
T2: Large wall-mounted
enclosure
T1
500
=
T1
A
DD230622
T2
DB410297
T2
T2
500
≥ 100
B
Whatever the installation configuration chosen, to install distribution components in a raised floor, you need to consider the overall dimensions
of the line and of the distribution enclosures making up your installation.
34
Busbar trunking lines
DD230623
Overhead installation
In an overhead installation, the distribution system is installed above the bays and only edgewise.
T2
T1
T1
T1
T1
T1
T1
T1
B
T1
T2
B
T1
B
A
T1
T1
A
T1
B
A
T2
A
B
A
T1
DD230624
B
T1
DD230625
A
T2
DB405480
DB405481
Edgewise configuration
Caution: when installing wall-mounted enclosures, allow for the necessary space at cable outlets, cable glands and sockets.
35
Busbar trunking lines
Supports
Installation in a raised floor
DD230751c
DD230797c
DB410298
Flat installation (mm)
20
00
13
DD230752c
DD230618c
Edgewise installation on the ground (mm)
13
3000
Overhead installation
DD230754
DB410299
Edgewise installation (mm)
13
3000
36
Busbar trunking lines
Layout
Feed unit
Allow for this when installing Canalis lines (mm).
430
DB410302
310
DB410301
310
DB410300
There are two possible configurations in an installation:
bb Opposite direction installation
bb Same direction installation.
Connector KSB32CM55
310
DB410304
310
DB410303
According to the installation direction of the Canalis lines, a minimum centre distance makes cable outlets possible (mm).
37
Busbar trunking lines
Layout
Trunking for AS-Interface bus
Disconnector KSB●SM●
400
DB410305
A minimum centre distance makes cable outlets possible (mm).
Disconnector KSB160SM●24
600
500
DB410307
DB410306
A minimum centre distance makes cable outlets possible (mm).
There are two possible configurations:
bb With fixed sockets
bb With moving sockets.
Fixed sockets
38
Moving sockets
Electrical switchboards
Line protection
Connection to the Compact NSX circuit-breaker
DB405833
For cable cross-sections lightening torque,
refer to the assembly instructions for the feed unit
and compact NSX circuit breaker.
Connection of the Modbus communication module to the Micrologic trip unit
DD230936c
The user must connect the communication module to the BSCM and to the Micrologic trip unit using the NSX cord.
1:
2:
3:
4:
5:
6:
Modbus
24 V DC
4
NSX cord
BSCM (Breaker Status and Control Module)
Micrologic trip unit
Communication interface module
ULP line termination
Internal connection
5
1
2
6
3
39
Link150
Dimensions and installation
Up to 32 devices
DB410292
PB115427
Modbus cabling
MCT2W485
terminator or
120 Ω resistor
Belden 9841
Gateway
Slave 1
Slave 2
(4) (D1)
L+
L-
L+
L-
(5) (D0)
(8) GND
Slave 3
L+
L-
Shield
DB410308
Overall dimensions (mm)
ETH1
ETH2 (PoE)
Link150
Link150-XX.YY.ZZ
92
45
3.62
1.77
105
84.8
4.13
3.33
ETH1 LK/10-100/ACT
ETH2 (PoE) LK/10-100/ACT
Module Status
RS232
Network Status
R
RS485
EGX150
R
RS232
RS485
72
2.83
71
2.79
63.6
2.5
DB410309
Mounting the Link150
Click!
1
x2
2
40
Termination
PM5350
Dimensions and installation
DB405566
DB405580-
Overall dimensions
A
DB405761
Mounting the PM5350
Parts of the PM5350
A - Control Power.
B - Voltage Inputs.
C - Current Inputs.
D - Digital Inputs.
E - Whetting Voltage Source (for digital Inputs).
F - RS-485.
G - Digital Outputs.
H - Retainer Clips.
B
H
H
Mounting
1 - The power meter ships with the retainer
clips attached. Remove and set the clips
aside.
2 - Insert the power meter through the
92 mm x 92 mm (3.62 In. x 3.62 In.) out-out
(see figure 2).
3 - Attach the two retainer clips to the power
meter using the retainer slots (shown in
drawing on right). The panel thickness
range is up to 6.4 mm (0.25 In.).
Note: for use on a flat surface of a protective
enclosure (for example, in the USA NEMA 1 rated
enclosure or better).
C
G
F
E
D
41
PM5350
Operating the display
A - Icon 1—MT (Meter Test Mode), Wrench Icon
(Maintenance), or Heartbeat icon.
B - Screen Title.
C - Icon 2—Alarm Icon.
D - Cursor.
E - Data Area.
F - Button 1.
G - Button 2.
H - Button 3.
I - Button 4.
J - Menu Area.
K - Energy/Alarm LED (orange).
L - Heartbeat/Comms LED (green).
A
DB405770
Operating the Display
The power meter is equipped with a large, back-III
LCD display. It is designed to display up to five lines of
information plus a sixth row of menu options.
This figure shows the different parts of the power
meter display.
B
C
D
E
J
K
L
F
G
H
I
How the Buttons Work
Buttons Symbols
Navigation
Return to the previous screens:
bb If setup changes are made, a confirmation screen is displayed
bb If editing a value, exits edit mode and restores previous value
Move cursor down
Move cursor up
Move the cursor one character to the left
Move cursor one character to the right
Indicates the item is selected
+
-
Edit
Select
OK
Yes
No
Ack
Reset
42
Increment active character, toggle list selection On
Decrement active character, toggle list selection Off
Select parameter or item to edit
Select/deselect item for association
Enter change to a parameter
Accept
Reject
Acknowledge alarms
Reset selected item
iEM3155
Dimensions and installation
iEM3155 Power System configuration
DB410310
PB108418
Overall dimensions (mm)
0V
C/- DI N.C.
C
D0/- D1/+
DO N.C.
ON
45
iEM31
Imax: 63A
90
87
101.5
63.5
69
DB410311
Mounting the iEM3155
Click!
1
2
43
iEM3155
Dimensions and installation
iEM3155 Power System configuration
DB410312
Operating the Display
1
2
3
0V
C/- DI N.C.
C
4
1 - Digital input
2 - Digital output
3 - Communication port
4 - Yellow indicator for communication diagnosis
5 - Display for measurement and configuration
6 - Cancellation
7 - Confirmation
8 - Selection
9 - Flashing yellow meter indicator (used to check the accuracy)
10 - Green indicator: on/off, error
5
D0/- D1/+
DO N.C.
iEM31
ON
Imax: 63A
10 9 8
7
6
DB410313
HMI presentation
1
Partial Active E
9
12345678.9
T1 23 Apr 2011 12:00
8
7
6
44
5
kWh
4
2
3
1 - Configuration mode
2 - Values / Parameters
3 - Unit
4 - Cancellation
5 - Confirmation
6 - Selection
7 - Date and time
8 - Tariff currently used
9 - Functions / Measurements
Circuit breaker
Auxiliary contacts
Select OF or SD function
DB405834
In auxilliary contacts A9A26929 or A9N26929, you have 2 contacts. One of them
can be configured as OF or SD using the blue screw inside the product.
DB405772
The second contact is an OF contact.
DB405835
Mounting the auxilliary contact
Electrical wiring
DB405774
Depending on the position of screw, you have 2 possibilities of wiring for the
auxilliary contact.
There is 2 way of cabling the SD and OF auxiliaries on PM5350. If SD auxiliaries are
used, use connection terminals 91 and 92. Otherwise, if OF auxiliaries are used,
use connection terminals 11 and 14.
45
Circuit breaker
How to wire local tripping alert?
Local alert only
DB410314
Plug In unit without Power meter
Auxiliary contact of the circuit breaker could be used to indicates local tripping alerts. All the auxiliary contacts must be wired in parallel.
Feeder box
Plug in Unit
Plug in Unit
12
12
11
DO1
13 14
L
11
N
L
N
L /+
N/-
Auxiliary contact
A9N26929 or A9A26929
Local alert + Feeder Box Remote alert
DB405567
Plug In unit without Power meter
Auxiliary contact of the circuit breaker could be used to indicates local tripping alerts and also remote tripping alerts for the feeder box.
All the auxiliary contacts must be wired in parallel.
Feeder box
Plug in Unit
Plug in Unit
12
DO1
13 14
12
11
L
11
N
L
N
L /+
N/-
Auxiliary contact
A9N26929 or A9A26929
ASI Cable
XZCB10201
46
Vampire connection
TCSATN01N2
47
Power supply
Dimensions and installation
36/1.42
+ –
L N
Input
100- 240VAC
Output
24VDC
0.6A
c
90/3.54
L N
+ + – –
Input
100- 240VAC
Output
24VDC- 1.2A
ABL8 MEM2412
100/3.94
ABL8 MEMppppp
110/4.33
54/2.13
V out
V out
Vout adjust
24/0.94
Vout adjust
mm
in
AM1 ED200 AM1 DP200
35
1.38
AM1 DE200
IEC/EN 60715
15
0.59
15
0.59
DB405839
Mounting the ABL8MEM24003
48
c
100/3.94
59,5/2.34
90/3.54
DB410315
PF106409SE
Overall dimensions (mm)
7,5
0.30
DZ5 MB200
42/1.65
Tap-off units
Installation on busway
DD230835
DD230834
Connection of wall-mounted enclosures on the Canalis line
2
DD230837
DD230836
1
Clic
!
Clic
!
2
1
C
lic !
Clic
!
3
49
Workshop
final
inspection
Principle
The means
Practical rules
At the end of production, a wallmounted enclosure must undergo a
number of routine tests and
inspections in the plant as per a set
programme.
The enclosure must comply with:
bbstandards
bbthe definition file (drawings,
diagrams, specific specifications)
bbthe manufacturer’s mounting
instructions in-house instructions
Test
conditions
The tests must be conducted in a
clearly marked out area according
to the recommendations of the order
of the 13.12.88 and by qualified
personnel.
PD240377
Test means
You must possess appropriate and
calibrated tools, in proper working
order:
bbcontrol desk
bbdielectric meter
bbmegohmmeter
bbmultimeter
bbbell
bbtorque wrench, etc.
PD240378
The
reference
documents
Standards:
IEC 60439
IEC 60529
50
The checks are carried out in a dedicated area
known as a test platform reserved for final
inspections. All inspectors must follow specific
training, and be authorised to work in the vicinity
of live parts.
The reference documents
In addition to the specific items:
drawings, diagrams, specific
specifications, the quality inspector
must:
Refer to up-to-date documents:
bbby managing modifications
bbon technical files
bbon internal rules, etc.
bbby monitoring changes in
standards to always have the last
edition.
The main international standards
are:
bbIEC 60439-1, IEC 60529, IEC
60439-2.
Megohmmeter
Workshop
final
inspection
Practical rules
Carry out all the compulsory checks
and tests and in particular the three
routine tests defined by standard
IEC 60439-1. These complete the
type tests that must have been
conducted beforehand by the
manufacturer.
Standard:
IEC 60439
1st routine
test:
Overall inspection
including examination
of cabling and, if
necessary, an
electrical operation
test.
The control desk recommended by Schneider
Electric allows energising of the main circuits and
the auxiliary circuit tests. It mainly consists of a
variable voltage regulator as well as of a certain
number of switching and signalling devices so as
to simulate various operating sequences.
bb
Conformity:
bbConformity of execution with
respect to drawings, bills of material
and diagrams:
v Number, type and rating of devices
v Conformity of cabling:
Connections of power circuits and
auxiliaries
v Cabling quality: cross-section of
conductors, crimping and clamping
v Marking of conductors and
switchgear.
Visual inspection:
bbchecking clearances and creepage
distances at connection level
bbchecking the degree of protection.
Presence of items that guarantee
this degree of protection and that are
adapted to needs. No infraction on
the enclosure (cut-outs, drilled holes,
etc.) that could compromise the
original degree of protection.
bbChecking the presence of a rating
plate or of a technical document
giving the manufacturer’s name, the
project identification number and all
the technical data for the wallmounted enclosure (voltage, current,
earthing system, lsc, IP, protection of
persons, switchboard dimensions
and weight, etc.).
Electrical operation:
bbInspect cabling and check proper
operation of the wall-mounted
enclosure: relays, metering and
monitoring, mechanical and
electrical locking, etc.
PD240379
PD240378
Checks
and tests
The tests
51
Workshop
final
inspection
Dielectric test:
All the devices must be connected,
except for those that would not
withstand the test voltage.
For a wall-mounted enclosure with
a voltage rating of 230/400 V, apply
a test voltage of 2500 V – 50 Hz for
5 seconds:
bbbetween all the live parts and the
interconnected exposed conductive
parts of the assembly
bbbetween each pole and all the
other poles connected for this test to
the interconnected exposed
conductive parts of the assembly
The tests are satisfactory if no
perforation or arcing occurs between
the various parts tested.
Other solution:
If the wall-mounted enclosure does
not undergo dielectric testing, an
insulation measurement must be
taken using an insulation
measurement device at a voltage of
at least 500 V (DC). The minimum
insulation resistance value must be
equal to 1000 ohms/V.
This test could be done for
equipment up to 250 A.
3rd routine
test:
protection measure
Check presence of shields for
protection against direct and indirect
contact on the live parts.
Visually check:
bbpresence of contact washers at
assembly level
bbearthing wire on the doors
bbpresence of the PE conductor
Finishing
Clean the inside of the wall-mounted
enclosure.
Check presence of switchboard
identifying marks.
Inspect the outside appearance:
scratches, paint, etc.
52
PD240380
insulation checking
Practical rules
Dielectric meter
PD240381
2nd routine
test:
The tests
Multimeter
Workshop
final
inspection
The reports
The reports
Practical rules
Conformity of execution:
bbdraw up the list of missing devices
bbdraw up the list of devices that will
be sent separately from the
switchboard.
Create a non quality input document that
quantifies faults, assesses their importance and
assigns them to the relevant department that
must take action to rework conformity of the
wall-mounted enclosure.
Conformity of operation:
bbdraft a test report
bbthis report records the anomalies
detected and the corrective actions
to be taken
bbprepare with the customer a
check-list of all the points to be
checked (example attached).
bbprepare a test report that will
remain on the panel builder’s
premises but that can be supplied on
request
bbThis report certifies that all the
tests have been carried out. It will
avoid systematic repetition of all
these tests on site.
Each panel builder has his own test
and inspection documents.
53
Workshop
final
inspection
Check-list
Customer.........................................................
Project no.............................................................
Order no..............................
Test performed by...........................................
signatures............................................................
Q.I........................................
Equipment....................................................... Test operations
references/switchboards/cubicles
LV switchgear conformity
Winding direction and
CT
ratio
Individual operation
General operation
Power circuit
Secondary circuit
control
protection
signalling
metering
measurement
automation
rating
clamping
rating
clamping
Earthing circuit
Connections – clampings
Wiring + device marking
LV dielectric tests BT
Voltage presence
Fool-proofing
Interchangeability
Earthing continuity
Degree of protection
General locking
Mimic panel
Rating plates
Presentation, appearance
Reference documents
General
specifications
Single-wire
diagram no.
Layout drawing
and front face no.
Developed
diagrams no
54
date.....................................
tests performed by
Q.I.
Workshop
final
inspection
Final inspection record
55
Workshop
final
inspection
Inspection level
Test summarising table
Checking the mechanical devices and insulation and continuity testing
Description of the tests to be performed
Visual and mechanical:
bb Dimensions
bb Handling parts
bb Type of wall-mounted enclosure
bb Degree of protection
bb Assembly accessory
bb Electrical equipment conform to bill of materials
bb Equipment and wiring marking
bb Equipment layout
bb Accessibility for putting into service
bb Connections
Input documents
bb Test procedure
bb Specifications
bb Front face and layout drawings
bb Bills of material
bb Diagrams or production file (lists,
quantities, etc.)
Output documents
bb Test and inspection record
bb Technical incident / non-conformity
sheet (if applicable)
bb Change sheets (if applicable)
bb Level 1 test procedure
bb Developed diagrams
bb Bills of material giving the device
characteristics (CT ratio inspection)
bb Programming or setting sheets (if
applicable)
bb Technical manual
bb Test and inspection record
bb Technical incident / non-conformity
sheet (if applicable)
bb Change sheets (if applicable)
Electrical inspection:
bb dielectric tests
bb insulation tests
bb exposed conductive part continuity tests
bb polarity inspection and testing
Wiring inspection:
bb Characteristic
bb Cross-section
bb Type of connection
bb Conformity to lists or diagrams
Documentation inspection:
bb Quality of documents
bb Quantity of documents
Metering channels:
Complete checking of device operation including all
options:
bb Rating
Options such as:
bb Pulse emitter
bb Alarms
bb Max indicator
bb Synchronisation
bb Etc.
56
Annexe 1
Electrical Diagram
Current transorfmers and sockets guide
In the following pages, you will fond the typical electrical drawings that will help you to wire your tap-offs.
Wire Section should change from the wiring diagram provided regarding the feeder’s rating.
For 16 A use 2.5 mm2, for 32 A use 6 mm2 and for 63 A use 16 mm2.
Current Transformer to use in Feeder Box
16453
16460
16468
16470
Socket Reference to use
PKY16M423
PKY16M435
PKY32M423
PKY32M435
Primary 100 A – Secondary 5 A
Primary 200 A – Secondary 5 A
Primary 250 A – Secondary 5 A
Primary 400 A – Secondary 5 A
2P + GND - 16 A - 50/60 Hz - 200 to 250 V AC
3P + N + GND - 16 A - 50/60 Hz - 380 to 415 V AC
2P + GND - 32 A - 50/60 Hz - 200 to 250 V AC
3P+N + GND - 32 A - 50/60 Hz - 380 to 415 V AC
57
Annexe 2
Electrical Diagram
1P - 16 A
C curve - 10 kA (under 240 V)
58
Annexe 2
Mechanical Drawing
59
Annexe 3
Electrical Diagram
2P - 16 A
C curve - 20 kA (under 240 V)
60
Annexe 3
Mechanical Drawing
61
Annexe 4
Electrical Diagram
1P - 16 A
C curve
62
1P - 16 A
C curve
1P - 16 A
C curve
Annexe 4
Mechanical Drawing
63
Annexe 5
Electrical Diagram
2P - 16 A
C curve
64
2P - 16 A
C curve
2P - 16 A
C curve
Annexe 5
Mechanical Drawing
65
Annexe 6
Electrical Diagram
3P - 16 A
C curve
66
3P - 16 A
C curve
Annexe 6
Mechanical Drawing
67
Annexe 7
Electrical Diagram
4P - 16 A
C curve
68
4P - 16 A
C curve
Annexe 7
Mechanical Drawing
69
Annexe 8
Electrical Diagram
Δ
2P - 25 A
30 mA - SI
70
Δ
2P - 25 A
30 mA - SI
Δ
2P - 25 A
30 mA - SI
Annexe 8
Mechanical Drawing
71
Annexe 9
Electrical Diagram
Δ
4P - 32 A
30 mA - SI
72
Annexe 9
Mechanical Drawing
73
Annexe 10
Electrical Diagram
4
3
L1
IEM3155
8- Common (Brown)
7- NC
6- DI (Green)
5- D1/+ (White - blue)
4- D0/- (Blue)
3- C/- (White - green)
2- DI (Orange)
1- C/- (White - orange)
2.5mm² WIRE
4
3
L2
1.5mm² WIRE
2.5mm² WIRE
N
2.5mm² WIRE
2.5mm² WIRE
74
4
2.5mm² WIRE
3
L3
1.5mm² WIRE
Annexe 10
Mechanical Drawing
75
Annexe 11
Electrical Diagram
4
3
N
2.5mm² WIRE
N
L1
IEM3155
8- Common (Brown)
7- NC
6- DI (Green)
5- D1/+ (White - blue)
4- D0/- (Blue)
3- C/- (White - green)
2- DI (Orange)
1- C/- (White - orange)
4
3
N
2.5mm² WIRE
N
L2
1.5mm² WIRE
2.5mm² WIRE
76
4
N
2.5mm² WIRE
3
2.5mm² WIRE
N
N
L3
1.5mm² WIRE
Annexe 11
Mechanical Drawing
77
Annexe 12
Electrical Diagram
2.5mm² WIRE
7
8
6
4
2
2.5mm² WIRE
3
2.5mm² WIRE
2.5mm² WIRE
78
5
2.5mm² WIRE
1
N
L1
L2
L3
IEM3155
8- Common (Brown)
7- NC
6- DI (Green)
5- D1/+ (White - blue)
4- D0/- (Blue)
3- C/- (White - green)
2- DI (Orange)
1- C/- (White - orange)
Annexe 12
Mechanical Drawing
79
Annexe 13
Electrical Diagram
2.5mm² WIRE
7
8
6
4
2
2.5mm² WIRE
3
2.5mm² WIRE
2.5mm² WIRE
80
5
2.5mm² WIRE
1
N
L1
L2
L3
IEM3155
8- Common (Brown)
7- NC
6- DI (Green)
5- D1/+ (White - blue)
4- D0/- (Blue)
3- C/- (White - green)
2- DI (Orange)
1- C/- (White - orange)
Annexe 13
Mechanical Drawing
81
Annexe 14
Electrical Diagram
4
3
N
2.5mm² WIRE
N
L1
IEM3155
8- Common (Brown)
7- NC
6- DI (Green)
5- D1/+ (White - blue)
4- D0/- (Blue)
3- C/- (White - green)
2- DI (Orange)
1- C/- (White - orange)
4
3
N
2.5mm² WIRE
N
L2
1.5mm² WIRE
2.5mm² WIRE
82
4
N
2.5mm² WIRE
3
2.5mm² WIRE
N
N
L3
1.5mm² WIRE
Annexe 14
Mechanical Drawing
83
Annexe 15
Electrical Diagram
2.5mm² WIRE
7
8
6
4
2
2.5mm² WIRE
3
2.5mm² WIRE
2.5mm² WIRE
84
5
2.5mm² WIRE
1
N
L1
L2
L3
IEM3155
8- Common (Brown)
7- NC
6- DI (Green)
5- D1/+ (White - blue)
4- D0/- (Blue)
3- C/- (White - green)
2- DI (Orange)
1- C/- (White - orange)
Annexe 15
Mechanical Drawing
85
Notes
86
35, rue Joseph Monier
CS 30323
F - 92506 Rueil Malmaison Cedex
France
As standards, specifications and designs change from time
to time, please ask for confirmation of the information given
in this publication.
RCS Nanterre 954 503 439
Share capital: € 896 313 776
www.schneider-electric.com
Design: Schneider Electric Industries SAS
Publication: Schneider Electric Industries SAS
Printing:
DEBU033EN
This document has been
printed on ecological paper
10/2016
© Schneider Electric Industries SAS - All rights reserved
Schneider Electric Industries SAS

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