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FR168-4S/ FR168-4S2b
FR510DXs2b
FOREWORD
Please read and follow all instructions in this Users
Instruction Manual before attempting to operate your
Scooter for the first time. If there is anything in this manual that you do not understand, or if you require additional assistance for setting it up , contact your Authorized Agent.
Using your product safely depends upon your diligence in following the warnings, cautions and instructions in this manual. Using your Scooter safely also depends upon your good judgment and / or common sense, as well as that of your Provider, Carer or Health Professional. Always think safety!
CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Product description. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Purpose of your Scooter . . . . . . . . . . . . . . . . . . . . . . . 5
Rules for safe use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Getting to know your Scooter. . . . . . . . . . . . . . . . . . . . . 7
Operating your Scooter. . . . . . . . . . . . . . . . . . . . . . . . . 8
Freewheeling your Scooter . . . . . . . . . . . . . . . . . . . . . .12
Safety instructions and warnings . . . . . . . . . . . . . . . . . . 12
Safety warning & instruction labels . . . . . . . . . . . . . . . . 16
Learning to get about . . . . . . . . . . . . . . . . . . . . . . . . . 16
Transporting your Scooter . . . . . . . . . . . . . . . . . . . . . 19
Battery and battery charging . . . . . . . . . . . . . . . . . . . . 23
Care and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . 26
Basic fault finding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Technical specification. . . . . . . . . . . . . . . . . . . . . . . . . 33
Circuit diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Advisory safety notice . . . . . . . . . . . . . . . . . . . . . . . . . 39
Scooter spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Optional accessories . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Guarantee terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Service history . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Congratulations on purchase of your Scooter.
Please read this User Instruction Manual carefully before your attempt to operate Scooter. Your User
Instruction Manual will assist you to get the most from your machine.
This manual contains important information regarding the safe operation and maintenance of your
Scooter. Before beginning to use your Scooter, make sure you completely read and understand all instructions thoroughly. Please observe the "Rules for safe use"and the Safety Instructions outlined on page 5,12 of this manual. If you have any queries concerning operation or maintenance, consult your authorized dealer.
Please keep in mind that the operator of the Scooter is responsible for hazards occurring to other people or their property.
INTRODUCTION
Your Scooter has numberous features not found on other power Scooters. With proper care and maintenance, you will enjoy many years of dependable service.
Your Scooter needs to receive maintenance at regular intervals and should be inspected frequently for proper mechanical operation. Troubles shooting
Guidelines, methods of detecting improper operation and making minor adjustments are included in manual.
Follow all recommendations to obtain trouble free, safe and enjoyable operation of your Scooter.
Please remember that when it comes to service and repairs, your authorized dealer knows your Scooter best.
2
PRODUCT DESCRIPTION
Rear-wheel drive via sealed drive axle
36 A/H sealed non-maintenance lead-acid batteries.
Automatic charging system.
Off-board charging facility.
Seat with folding backrest, height adjustment and
adjustable width arm-rests.
Seat rotates and is fully adjustable forwards and backwards
and for height.
Multi-positional handle bars for greater comfort, driving
mirror, front basket for storing personal items.
A simple 'wig-wag' tyre control lever situated on the
handlebar, controls speed, braking and direction.
Steering is controlled by handlebar attached to a linkage
system containing front wheels for
.
Steering is controlled by handlebar attached to a fork system
'System-of-the-art' micro-controller electronics ensure a
smooth, comfortable and safe drive on all surfaces and
gradients.
Two piece steel chassis for ease of transporting.
Your scooter can be dismantled into separate components
without the use of tools for ease of transporting. However,
your scooter is not designed to transport the user in a
moving vehicle; for advice on transporting consult your
selling agent.
Your Scooter should be serviced as recommended by an approved distributor in order to ensure safe, reliable operation. For details and list of options available for user, refer to accessories section of this manual.
FR510DXs2b FEATURE GUIDE
1
Steering handlebars
2
Drive mirror
3
Console
4
Charging socket
5
Basket
6
Front light
7
Direction indicator lights
8
Front bumper
9
Amber side reflectors
10
Floor mat
11
Pneumatic wheels with grey tyres
12
Rear lights and indicators
13
Adjustable angle seat with backrest
8
6
5
3
2
4
1
10
11
9
7
13
12
3
FR168-4S/FR168-4S2b FEATURE GUIDE
2
Adjustable steering handlebars
Driving mirror
Console
Charging socket
Basket
Front light
Direction indicator lights
Front bumper
Amber side reflectors
Floor mat
Pneumatic wheels with grey tyres
Rear lights and indicators
Adjustable angle seat with backres
8
5
6
7
3
4
1
10
9
12
13
11
4
PURPOSE OF YOUR SCOOTER
Your Scooter is suitable for persons who
require independent mobility combined
with comfort, maneuverability,reliability
and a product that needs a minimal
amount of maintenance.
The intended user should possess some degree of ability with the use of both arms and hands, reasonable balance and eyesight, and a degree of spatial awareness. The user should have received training in the use of the product, preferably in their normal environment. The maximum user weight for your
Scooter can be found in the rear of this manual, under'Technical Specification'(see page 33,34).
Your Scooter is suitable for use indoors in shopping malls or precincts for example, or outdoors on dry, smooth level surfaces. It climbs slopes safely up to 8 rain or snow, on loose slippery surfaces and slopes or on wet grass etc., which could become a danger to the rider. Passengers must not be carried. Excess baggage outside of the seating area can affect stability.
Your Scooter is a 'Class 2' (B) * vehicle and designed for pavement use only. The Scooter must only be used on the road with caution if a pavement is not available. It is designed for a single occupant who experiences difficulty or discomfort when walking for prolonged periods, but has the use of both legs and the physical, visual and cognitive ability to operate the Scooter safely.
Do not drive your Scooter if you are under the influence of alcohol, drugs or medication that may affect your ability. If in doubt consult your doctor. As a pavement user you should familiarize yourself with the current editions of the Highway
Code.
Electrically powered scooter are classified in the following categories :
Class 2 as defined in "The use of invalid carriages on the
Highways Regulations 1988"
A scooter tyre invalid carriage designed for the use on the footway, with maximum speed up to 4 M.P.H.
Class 'B', as defined in The European Standard EN12184
:1999. A scooter sufficiently compact and maneuverable for some indoor environments and capable of traveling over longer distances and negotiating outdoor obstacles.
RULES FOR SAFE USE
These symbols below are used in this owner manual to identify and warnings and cautions. It is very important for you to read and understand them.
Warning: Failure to note the warnings in this users
manual may result in personal injury.
Cautions: Failure to observe the cautions in this
users manual in damage to your scooter.
Your scooter is a powerful machine, for your safety and the safety of bystanders, please read all of the instruction in this manual before operating your scooter, they have been prepared from years of experience with this tyre of equipment.
Follow notes carefully to ensure safety at all times.
Always make certain your machine is in full working order before starting your journey.
5
1. Do not ride your scooter without reading this instruction
manual. Also read all of safety instructions and warnings
starting on page12 of this manual.
2. Only drive your scooter if your health condition will allow
you to be safe.
3. Do not exceed the maximum safe gradient outlined for
your vehicle (see Technical Specification, page 33).
Warning: Always have the anti-tipping wheels fitted
when outdoors or on rams indoors (see Fig18 page19).
4. Do not carry passengers or exceed the maximum carrying
weight.
5. Do not mount or dismount your scooter unless it is
switched off with the freewheel device fully engaged.
6. Do not switch your scooter 'on' with the forward/reverse
lever depressed. Warning: Do not hang bags etc over
your steering handlebars, always use the front basket.
Failure to observe this warning may interfere with your
controls and put you and other at risk.
7. Do not mount or dismount your scooter unless the
speed adjustment dial is set to minimum.
8. Do not reverse your scooter onto uneven inclines or
surfaces. Be cautions when traversing slopes.
9. Do not drive your Scooter in a confined space unless the
speed adjustment dial is set low.
10. Do not turn suddenly at full speed, especially on uneven
or sloping ground.
11. Do not drive your Scooter where you cannot safely or
legally walk. Obey the Highway Code.
12. Do not drive your Scooter unless the seat is locked into
the driving position.
13. Do not drive your scooter with the handlebar adjustment
lock, in the unlocked position.
14. Do not drive your scooter over deep, soft terrain
(eg. soft earth, deep grass, snow).
15. Do not drive when under the influence of alcohol or certain
drugs which may impair your safety.
16. Avoid climbing or descending kerbs, you may ground your
chassis and fall over.
17. Always approach small obstacles "straight on" and at slow
speed. Do not attempt to climb or descend kerbs. This may
damage your Scooter
18. Always stop fully before changing dissection
(forward or reverse).
19. Always keep your feet on the vehicle when driving.
20. Always proceed carefully while riding, especially as you
approach the downgrade of a ramp.
21. Always avoid uneven surfaces.
22. Always consult your physician or a therapist if in doubt
about your ability to operate a Scooter.
23. Transport- Do not sit on your scooter while it is in a
moving vehicle. Always strap down your scooter then
transfer to the vehicle seat.
24. The batteries fitted to your scooter are Maintenance
free and do not require topping up with distilled water.
Do not attempt to remove the safety values situated in
the top of the battery. Failure to observe this warning
will invalidate your battery guarantee.
25. Do not drive your Scooter through deep water or clean
with a high pressure hose.
26. Do not drive your Scooter through sea sand or sea water,
this is very corrosive. Always wash salt splashing from the
metal parts of your scooter with hot soapy water as soon
as possible. This is also important during the winter
mouths when roads and pavements have been treated with
sal1t to prevent icing.
Please remember you are a motorized pedestrian and must observe all rules and regulations of other pedestrians wherever possible. Your scooter has not been designed for use on normal roads, except for crossing between pavements and where a pavement is not available.
6
GETTING YOU KNOW YOUR SCOOTER
Your scooter is delivered in a strong tri-wall carton.
When unpacking the carton, first remove all of the sharp metal staples which are located in the top. Carefully dispose of the staples to avoid injury. Remove all packing materials, avoid using sharp instruments as this may damage the scooter. Carefully remove the scooter from the carton; to minimize damage to the scooter and the operator, two people should be used for this operation.
Safely dispose of all packaging materials, your local waste disposal authority can advise you on this procedure.
Your Scooter is delivered fully assembled, fitting the two batteries and the seat assembly together with some minor adjustments are detailed on the following pages, under
'Operating your Scooter'. A full technical specification for your Scooter can be found at the rear of this manual.
A great deal of thought and consultation has gone into the design of your state-of-the-art, life-changing scooter. Your
Scooter will help to increase your mobility and therefore give you more time and energy to enjoy life.
SAFETY The advanced speed controller has been designed with extensive self-checking circuits to give you the maximum
'state-of-the-art' safety technology. Fully automatic braking give the driver confidence in any environment. The on/off key be removed for added security and safety, this disables the electronic drive circuitry, and your scooter cannot therefore be easily driven away by any other person.
CAUTION Do not switch 'off' the on/off power key when you are moving; this will automatically apply the motor parking brake suddenly and could place you in a dangerous situation. Your scooter is fitted with anti-tipping wheels. Do not remove these anti-tipping wheels , they are an important part of the scooter design provided specifically for your safety.
They help protect against backwards tipping on excessively sharp inclines.
Your scooter is fitted with a battery level indicator. Charging is straight forward. Your charge is fully automatic and will reduce to a top-up charge mode when the re-charge cycle is complete. (See Batteries and Battery
Charging section of this manual).
Six models of Scooter are described in this manual.
They have same control functions but vary in wheel sizes, battery location and seats. Please refer to your appropriate model when reading the manual. A full technical specification for each model can be found at the rear of this manual. A great deal of thought has gone into the design of your Three wheeled vehicle which will allow you to negotiate obstacles found in confined shopping areas, four wheels will give you added stability on uneven surfaces. This is just one of the features you will find on your Scooter.
Others are:
COMFORT The contoured seat helps cushion you from the vibrations of a journey, giving you maximum comfort. A fully proportional speed-controller with a speed restriction facility allows you a smooth jerk-free ride. Automatic braking gives you that added peace of mind.
VERSATILITY- The removable fold down seat, together with a facility to fully lower the steering handlebar, allows your. to be easily transported in an average saloon or hatchback car for those days when you travel further afield.
SERVICE- Your scooter has been designed to be service friendly.
Sealed batteries which are virtually maintenance-free will give your scooter the power it requires. Should you need to take you batteries on an aircraft, then you can peace of mind because the batteries are totally Spill-free. (Please consult your carrier for details).
7
OPERATING YOUR SCOOTER
Before setting out on your scooter you need to make sure that your seat is in the correct driving position. Your
distributor will set the seat to the correct height for your individual needs (note: see warnings on page 9). The seat has four basic adjustments to assist your comfort.
through 360 NB: It can be re-located on the right side for
your convenience. Pull up fully to release the seat allowing
rotation. Release level to lock the seat into the desired
position.
Warning: When driving, the seat should be locked in the
straight ahead position.
Caution:
locking lever and lifting the seat clear of the vehicle (see
Fig 4). Note your seat for safety reasons can only be
removed when it is Turned 90 . Please take care when
lifting heavy weights. Place your seat on a soft clean
work area.
FIG 1
Removing seat from Scooter: The seat mounting post is
designed with a special safety lifting point, this will prevent
the seat from inadvertently dismounting itself in the case
only be demounted by turning the 90 the forward driving
position.
Warning: The seat base has a series of threaded holes for
universal mounting, on no account must your scooter seat
be relocated from the original factory setting. Failure to
observe this warning will put you into an unstable and
dangerous situation which could cause you harm.
the seat you will find a large black knob (Fig 2). By simply
loosening this knob you are able to slide the armrests in or
out to whatever width you desire. Re-tighten the knobs fully.
You may need a friend to assist you with this initial setting
up operation. This may extend the width of your Scooter.
Caution: The backrest of your seat will not fully fold
forwards if armrests are positioned too closely towards one
another.
Warning: Do not drive your scooter with the arms removed
or in the raised position.
Armrest Angle Adjustment : (Fig 3). The armrest angle
can be adjusted individually to suit your needs. To make
adjustments to the armrest angle you will need two 13mm
spanners (not provided). Lift the arm upwards, you will note
the adjusting bolt. First loosen the locking nut, rotate the
bolt in or out until the required angle is found, lower the
arm and check the angle for comfort; re-adjust as necessary.
Finally tighten the locking nut.
Warning: When lowering the arm make certain clothing or
fingers are not positioned under it.
height setting at a later date, please follow these
instructions.
1.Remove your seat from the Scooter by lifting the seat
FIG 2
FIG 3
FIG 4
8
2. With the aid of a 17mm spanner (not supplied) loosen
the 10mm seat clamp fixing bolt (see Fig 5).
3. Remove the 10mm fixing bolt and reposition the bolt
into one of the four preferred location holes of the seat
mounting tube (see Fig 6).
4. Re-tighten the 10mm fixing bolt. Refit the seat onto
your Scooter.
Warning: Do not have the seat set too high, you must be
able to place both feet firmly on the Scooter's floor area.
Stability will be reduced the higher your seat is set on the
mounting tube. Always take great care when cornering,
lean into the corner to achieve the best stability from your
Scooter.
The handlebar of your Scooter is designed to allow you to position it in a comfortable driving position. It can be locked into numberous positions or unlocked to move freely for transportation.
The handlebar lock is operated by a black lever positioned on the right hand side of the handlebar (see Fig 9, page10).
To release the handlebar from a locked position pull the black lever upwards, the handlebar will now move freely, but under mild tension.
front side of the seat. The lever allows you to adjust your
seat forwards and backwards when sitting on the seat.
Simply pull up the lever and move in the desired position
backward by pushing or forward by hitching. As soon as
the lever is released, the seat will lock into the new position.
Caution: The best the seat has fully locked by hitching backwards and forwards.
Warning: Do not carry out this operation when your scooter is moving, first stop apply the brakes and then carry out the seat position.
CAPTAIN SEAT
The seat as fitted to your Scooter, has a fold down backrest .
The seat has four height positions similar to those found on the standard seat. Your distribution wick position the seat to allow you the most comfortable driving position.
6. Backrest Angle Adjustment (option): The angle of your
backrest can be adjusted to a comfortable driving position
by the operation of the lever situated on the left side
of your seat. When sitting on your seat, lean backwards
against the backrest and at the same time lift the operation
lever upwards. Lean forwards or backwards once the
locking mechanism has released, positioning the backrest
in a comfortable driving position. Releasing the lever will
lock the backrest in your chosen position.
Caution: Care should be taken during this operation as the backrest mechanism has a strong assisting spring to aid movement. Please Note: Damage can result the mechanism if the backrest is not supported during this operation.
your backrest (See Fig 8) can be adjustment for
height, giving you more back support if you are tall,
by operating the small latch cushion up or push
down for the most comfortable position. The headrest will
also lift out for convenience.
FIG 5
FIG 6
FIG 7
FIG 8
9
To lock the handlebar into a comfortable driving position, simply push the black lever downwards until the handlebar is locked firmly into position.
With the combination of the height adjustment together with the handlebar movement, you should find a suitably comfortable driving position.
Warning: Always make certain the handlebar locking lever is fully down and the handlebar is securely clamped onto the chrome support plates before driving your Scooter. To make service adjustment of this part, refer to the Care and
Maintenance section of this manual.
Your controls are located on the handlebar console (see
Fig10) they are:
desired top speed. The dial is proportional to speed and
can be set anywhere between minimum ('min') and maximum
('max') increments. Turn the dial knob anticlockwise to
minimum for a very gentle operation, and clockwise
towards maximum to increase your speed. NOTE: When
attempting to climb obstacles, you will need to set the dial
to a high setting. Remember the higher position you set
your speed dial to, the faster your Scooter will travel.
FIG 9
Front/Rear
Light Switch
Battery
Condition
Indicator
Status
Light
On-Off
Power
Switch
FIG 10
4.
Speed
Adjustment
Dial
Hazzard
WIIarning
Horn
Buttons
Direction
Indicator
Light Switch
Caution: Do Not switch to 'off' when your Scooter is moving.
diagnostic system which can identify faults which could
occur on the main speed control system or some other
part of your Scooter's electronic drive system. For
instance if your batteries run low in power, the status light
will flash slowly at one flash a second; this indicates your
batteries need recharging.
If you notice the status light flashing at two flashes per
second, you are being notified that the battery voltage
is too low and you must stop using your Scooter at
the earliest opportunity.
Your status light has nine similar flashing diagnostic
signals, reference to these diagnostic codes is found
under 'Fault Finding' at the rear of this manual.
light on your console will illuminate at a constant rate.
The status light is connected to a very sophisticated
console. When your Scooter is switched on, the needles
on the gauge will move across the scale from the left 'red'
sector towards the 'green' sector, indicating the state of
charge in your batteries. As the power is used up in your
10
batteries the needle will move towards the red sector
indicating the state of charge at that precise time. When
the needle is fully over to the right (green sector), the
batteries are fully charged. When the needle falls towards
the red sector your batteries are losing power, but you will
still have power to spare. When the needle falls into the
red sector your batteries are low in power and need to be
re-charged, although you will still have approximately
half-an-hours normal flat pavement driving in reserve.
It is not recommended to use this power regularly as it
will shorten battery life. It is wise to re- charge your
batteries when the needle enters the red zone (see
Batteries and Battery Charging section of this manual).
NOTE: When driving up a slope or similar obstacle your
Scooter will be working hard, the battery gauge
will move into the red sector, it will return towards the
green sector once the load on your motor is reduced,
this does not indicate low batteries.
the function of the front and rear lights. Simply push down
on the left side (white spot) (Fig 11) for 'on' and the right
side for 'off'.
Warning: Do not hang bags etc over the steering handlebars which could interfere with the movement of your control lever. Failure to observe this warning could put you in a dangerous situation.
Note: Your approved distributor can modify your vehicle for left-hand forward operation use.
Warning: If you are not an accomplished outdoors powered vehicle driver, we strongly recommend that you first practice in an open, safe area, free from traffic, preferably with a Scooter who can assist you.
FIG 11
right of your console, the direction indicator lights for
right and left manoeuvres are controlled by this switch.
When making a turning manoeuvre on the road the
appropriate switch dissection warning light (See Fig 10),
will flash. To cancel the direction indicator return
the switch to the centre position. The left direction
indicators are activated by 'flicking' the switch to the left.
Caution: Please note the direction indicators are not
self-canceling. Warning: Please be aware to test the
function of your direction light before each journey. Failure
to observe this warning could put you and other road
users into a dangerous situation.
FIG 12
your console, when pressed this red triangular button
activates all of the amber flashing direction lights to
warn other road users that you are stationary or in
distress. This function should only be used in
emergencies. You will note that both green direction
lights at the top of your console are flashing to warn you
the hazard system is in operation. To cancel the hazard
warning simply press and release the red triangular button.
FIG 13
Located under the handlebar grips. Your speed for forwards and reverse motion and braking is controlled here. The right thumb lever moves your Scooter in a forwards direction (Fig 12) and also controls the rate of speed by the proportional amount of pressure applied.
The left thumb lever moves the Scooter in a reverse direction and controls the rate of speed by the pressure applied (Fig 13).
The lever when released will return itself, and you will gently stop. You will note that you can obtain the reverse of this procedure by pulling the levers backwards with your thumb.
11
FREEWHEELING YOUR SCOOTER
If for the reasons of convenience, you require to push your scooter, the drive from the motor can be disconnected to allow the vehicle to roll freely.
Free wheel procedure: Th e free wheel device is a 'red' handled lever located at the rear right hand side of your machine under body cover (See Fig 14).
To free wheel your scooter push down the red lever; gently rock your machine to assist the drive to disengage. You can now push your scooter with ease.
To re-engage the drive simply pull up the red lever; again gently rocking your machine will allow full engagement of the drive system.
1. You must sit on your scooter with free wheel in the
disengaged position. When the free device is disengaged,
you have no braking function of your scooter. Do not park
your scooter on a slope with free wheel device disengaged.
2. If the scooter is in the free wheel mode, when turn on
your machine and depress your speed control, you will
not be able to move under motor power. Dismount
and re-engage the drive.
3. "Always' check that the free wheel device is in the drive
position before attempting to drive your machine after
it has been left unattended for a period of time. Failure
to observe this warning may result in an accident.
ENGAGE
BRAKE
DISENGAGE
FIG 14
General Note: If you are able to push your scooter the drive to the transmission brake is disconnected. Do not attempt to drive your scooter. Please check once more the above mentioned procedure for re-engaging the drive.
Warning: Yellow warning notice label situate on your rear cover located under your seat.
WARNING
EMERGENCY FREEWHEELING DEVICE
NEVER SIT ON YOUR SCOOTER WITH THE
FREEWHEEL DEVICE IN THE DISENGAGED
POSITION. ALWAYS RE-ENGAGE THE
EMERGENCY FREEWHEELING DEVICE AFTER
USE. FAILURE TO COMPLY WITH THIS
WARNING MAY RESULT IN INJURY.
SAFETY INSTRUCTIONS & WARNINGS
Warning: Do not attempt to operate your new Scooter for the first time without completely reading and understanding all of the facts in this Users Instruction Manual.
Your Scooter is a state-of-the-art device designed to enhance and increase your mobility. provides a range of
Scooters to best suit the individual needs and circumstance of the Scooter user.
Please be aware that the final selection and purchasing decision regarding the model of Scooter to be used is the responsibility of the Scooter user who is capable of making such a decision with assistance from his/her healthcare professional (i.e. medical doctor, physical therapist etc.)
The contents of this Users Instruction Manual are based on the expectation that the mobility device
Expert has properly fitted the Scooter to the user and
Has assisted the prescribing healthcare professional and/or
The authorized Distributor in the instruction process for the safe use of the scooter.
There are certain situations, including some medical conditions, where the Scooter user will need to practice operating the Scooter in the presence of a trained attendant.
A trained attendant can be defined as a family member or care professional specially trained in assisting a Scooter user in various daily living activities.
When you begin to use your Scooter, you will probably encounter situations in which you will need some practice.
Simply take your time and you will soon become confident and in control as you manoeuvre through doorways, on and off elevators, up and down ramps and over moderate terrain.
Below are some tips, precautions and other safety measures that will help you to become accustomed to the safe operation of your Scooter.
Your Scooter is fitted with a number of "Safety & Warning
Instruction labels"(see page16).
12
These labels communicate important warnings or instructions - Please familiarize yourself with their location.
Your Scooter is designed for a maximum user weight limit of
136kg (300lbs).
Warning: : Exceeding the weight limit will void your warranty and may result in personal injury and damage to your scooter. We will not be held responsible for injuries and/or property damage resulting from failure to observe these weight limitations. Please also remember when carrying heavy objects that this will increase your total weight and may make your Scooter unstable.
Changes in the road surface. This will greatly reduce the possibility of a tip or fall. To avoid personal injury or property damage, always exercise common sense when cornering.
Get to know the feel of your Scooter and it's capabilities.
We recommend that you perform a safety check before each use to make certain your Scooter operates smoothly and safely. For details on how to perform these necessary inspections, see the Care and Maintenance section of this manual. Perform the following inspection prior to using your Scooter.
Check tyre inflation, maintain at 30 p.s.i. (210 kpa)
Check all battery connections, make certain they are
serviceable and not corroded.
Check front basket is fitted correctly.
Check batteries have been fully charged.
Check operation of brakes.
Warning: It is critical that the pressure in the pneumatic tyres is maintained at 30 p.s.i. (210 kpa) at all times. Failure to observe this warning may result in a serious failure of the tyre or wheel, causing serious personal injury and/or damage to your Scooter.
Warning: Do not carry passengers on your Scooter.
Your Scooter is designed for a single occupant which complies with legal requirements for pavement vehicles.
Carrying passengers on your Scooter may result in personal injury and/or property damage.
Your Scooter is equipped with one powerful brake system:
Electric/Mechanical Disc Park Brake: Located on the end of your drive motor it activates mechanically after the regenerative brake slows your Scooter to a near stop, or when power is removed from the drive system for any reason, as in the case of switching your machine off!
Brake engagement is far more abrupt at higher speeds. It is important that you anticipate when the brakes will engage and that you are braced for the resulting deceleration.
Warning: Your Scooter can decelerate very quickly. Do not decelerate or turn abruptly when traveling at high speed unless absolutely necessary. If it is necessary to decelerate or turn abruptly when driving at high speed, brace yourself by gripping the steering handlebar tightly and positioning your feet firmly on the floorboard. Users who cannot grip the handlebar tightly and/or place their feet firmly against the footboard should avoid deceleration from or turning abruptly at high speed, and therefore should avoid travelling at high speed. Failure to observe this warning could result in serious personal injury and property damage. Always brace yourself firmly when decelerating your Scooter.
Never drive down slopes at full speed, always adjust your speed to the driving condition and allow for gradual descents on inclines.
Your Scooter is designed to provide optimum stability under normal driving conditions i.e. dry, level surfaces composed of concrete or asphalt. However we recognize that there will be times when you will encounter other surfaces such as packed soil, grass and gravel. These surfaces may not be sound and fail to give good traction, caution should be considered before driving on this tyre of surface to prevent stability problems resulting in injury or damage to your Scooter.
Reduce your Scooters speed when driving on uneven
terrain or soft surfaces.
Avoid long and unsafe grass that can become tangles in
the running gear or may hide debris and holes.
Avoid snow, this can quickly build up around your wheels.
Avoid loosely packed sand and gravel.
If you feel unsure about a driving surface, please
anticipate and avoid that surface.
Warning: When cornering sharply, reduce your speed. When using your Scooter at higher speeds, anticipate
Warning: Your Scooter has not been designed for operation on public streets and roads. It is designed for operation on pedestrian pavements and traffic free shopping areas.
Your Scooter must be driven with due care and compliance with the Road Traffic Acts and conditions of the Highway
13
Code. Always obey all local pedestrian traffic rules. Wait until your path is clear of traffic, and then proceed with extreme caution. Note: Always wear light or illuminating clothing
When driving your Scooter. Be aware that it may be difficult for traffic to see you when you are seated on your Scooter.
Only drive your Scooter on the road when a public pavement is not available (i.e. in the countryside) or when crossing the roadway from one pavement to another.
source. Over inflation from an unregulated air source could
Over inflate your tyres resulting in "blow out" or personal injury.It is critically important that pneumatic tyres are inflated to 30 p.s.i. (210 kpa). Do not over inflate your tyres to the maximum inflation pressure of 50 p.s.i. (350 kpa) indicated on the tyre cover, failure to observe this warning could damage your Scooter wheels.
Although it is not a legal requirement for accident insurance cover (third party), it is a sensible precaution. Your
Warning: We re commend that you do not operate your Scooter in icy or slippery conditions or on salted surfaces i.e. Roads and Pavements etc. Such use may result in accident, personal injury or adversely affect the performance and safety of your Scooter.
Warning: We recommend that you do not expose your
Scooter to any tyre of heavy moisture at any time i.e. rain, snow or power washer. Such exposure can damage your
Scooter. Never drive through deep water or expose your
Scooter to sea water. Do not operate your Scooter if it has been exposed to heavy moisture until it has been thoroughly dried out.
Authorized Agent will be able to give you details of specialist insurance companies or you own insurance company will be able to advise you.
Currently there are no standards approved for "tie down" systems in a moving vehicle of any tyre to transport a person while seated in a Scooter.
Although your Scooter may be equipped with a positioning belt *, this is not designed to provide proper restraint during motor vehicle movements.
Anyone travelling in a motor vehicle should be properly secured in the motor vehicle seat with a safety belt fastened securely.
Warning: Do not sit on your Scooter while it is in a moving vehicle. Personal injury may result.
Warning: Always make certain that your Scooter is properly secured when being transported. Failure to comply may result in personal injury and/or damage to your Scooter.
* POSITIONING SAFETY BELT (NOT SUPPLIED)
Your authorized Agent, therapist and other healthcare professionals are responsible for determining your requirement for a positioning belt in order to operate your
Scooter safely.
Warning: If you require a positioning belt to safely operate your Scooter, make certain it is adjusted and fastened securely. Serious personal injury may result if you fall from your Scooter.
Your Scooter is equipped with a manual freewheel device for convenience when you need to push it. See the Freewheeling your Scooter section on page 12 of this manual.
Warning: Do not use your Scooter in the freewheel mode without an attendant present. Personal injury may result.
Warning: Do not attempt to personally disengage your
Scooter in the freewheel mode while seated on it. Personal injury may result. Ask an attendant for assistance if necessary
Warning: Do not place your Scooter in freewheel mode while on an incline. The Scooter could roll uncontrollably on its own, causing personal injury.
If your Scooter is equipped with pneumatic tyres, you should check their condition on a daily basis. Have the tyre pressure checked and if necessary inflated to 30 p.s.i. (210 kpa) at least once a week. Properly inflated tyres will help ensure a smooth, stable ride with minimum rolling resistance for your motor, it will also prolong the tyre's life and resistance to punctures..
Warning: Always inflate your tyres from a regulated air
Getting on and off your Scooter requires a good sense of balance. Please observe the following tips when getting on or off your Scooter:
Make certain your Scooter is switched off at the power
switch, and the power key is removed.
Ensure your Scooter is not in the freewheel mode (see
page 12 Freewheeling your Scooter)
Make certain the seat and handlebars are locked firmly
into position.
The seat armrests can be lifted up to make access easier.
Make certain you do not attempt to drive with the armrests
raised.
Warning: Position yourself as far back into the Scooter seat as possible to prevent tipping and causing injury.
Warning: Avoid using the armrests for weight bearing purposes, such use may cause the Scooter to tip and cause personal injury and/or damage to the Scooter.
14
Warning: Avoid putting weight onto the steering handlebars, such use may cause the Scooter to tip and cause personal injury and/or damage to the Scooter.
Warning: Avoid putting all of your weight onto the footboard, such use may cause the Scooter to tip and cause personal injury.
Warning: Do not overload your Scooter at the rear when
climbing an incline. Always lean forward to
Provide the best stability and prevent rearward tipping.
Warning: Any attempt to climb or descend an incline
steeper than shown in the Scooter Specification at the
rear of this manual may put your Scooter in an unstable
position and cause it to tip, resulting in personal injury.
Never remove the anti-tip wheels of your Scooter, they are
an important part of your Scooters design. See also
Control on an Incline page19.
We have designed your Scooter to provide maximum mobility. A range of accessories are available from
Authorised Agents, to further customise your Scooter needs. However, under no circumstances should you modify, add, remove or disable any feature, part or function of your machine.
injury and/or damage to your Scooter.
Max10 Max6
More and more modern buildings are designed with disability access in mind. Ramps have specified percentage of inclination, designed for easy and safe access. Some ramps may have turning switchbacks (180 degree turns) that require you to have good cornering skills on your
Scooter.
Proceed with extreme caution as you approach the
downgrade of a ramp or other incline, sit right back in
your seat, brace your arms on the handlebars and your
feet on the floorboard
Take a wide arc with your Scooter's front wheel around
tight corners, your rear wheels will follow preventing
you from cutting the corner short and bumping or
getting hung up on raised kerbs.
When descending an incline keep your speed
adjustment set to the slowest speed setting to ensure a
safely controlled descent and driving in a forward
direction only. If your Scooter descent is quicker than you
anticipated allow the Scooter to completely stop, then
progress at a slower speed setting.
Warning: Never drive down an incline at full speed.
When climbing an incline, try to keep your Scooter
moving, if you must stop, start up again slowly and then
accelerate smoothly with caution. Avoid sudden stop
starts, lean forward towards your handlebars to increase
stability and prevent rearward tipping.
Warning: When climbing an incline, do not zig-zag
or drive at an angle up the face of the incline. Drive
your Scooter smoothly up the incline without
stopping, this greatly reduces the possibility of a tip
or fall.
Warning: You should not travel over a potentially
hazardous incline i.e. areas covered with ice or snow,
cut grass or wet leaves or any unstable surface.
15
Warning: Scooters are not designed to travel up or down stairs or escalators. Always use an elevator. Failure to observe this warning may result in injury to yourself and others and damage your Scooter.
Warning: If you anticipate being seated in a stationary position for an extended period of time turn off the power key switch, this will prevent unexpected motion due to inadvertent movement of the direction control (wig-wag) lever.
Failure to observe this warning may result in personal injury.
In time when your Scooter becomes unusable it must be disposed of in accordance with the laws implemented at that time. For further information regarding the recycling arrangements for this tyre of vehicle and its batteries, contact your local authority or government department, details of this can be found in your telephone directory.
SAFETY WARNING & INSTRUCTION LABELS
The following labels are positioned on your Scooter, they communicate important warnings or instructions regarding the safe operation of your scooter. Please familiarize yourself with their location.
Control console label
Located on right of handlebar cover
Located on front wheel cross member
Located at right rear of handlebars near charging socket
Located at the left or right hand rear cover of
Scooter
MAIN CIRCUIT BREAKER
PRESS TO RESET
Located on the top leftside of the rear cover
(under seat).
Located on the top of the Scooter's rear cover
(under seat)
Yellow label located on the top of the rear cover
Data serial plate located on front wheel cross member
Wiring diagram for batteries located under rear cover
LEARNING TO GET ABOUT
Warning: If you are not an accomplished outdoors mobility product driver, we strongly recommend that you first practice in an open area, free from traffic and preferably with an attendant who can assist you.
For your first drive make certain that you and your new
Scooter are on a level surface. Put the power on/off key into its slot, but leave it turned off. Stand behind the Scooter's seat, and reach down to the 'Seat Lock Lever'. It will be on the left side directly under the armrest.
Grasp the 'black' knob on the lever and pull up, releasing the
Seat (Fig 15). It will now turn easily to meet you. If need be, you can lock the seat into position to make it steady before you sit down. You can also lift up the armrest to assist this procedure. Seat yourself and swing the seat to face the handlebars. Make sure you are straight, then release the spring assisted lever, making certain that it locks your seat stop simply release the lever, the brakes will be automatically applied.firmly in position. Next, turn the 'Speed Adjustment
Dial' to minimum (min), and turn the 'on/off' key to 'on' (Fig
10, page10). (The battery state indicator will move and the green status light will illuminate). Gently press the right thumb control lever (Fig 12, page 11) to start you in a forward direction. To stop simply relese the lever, the brakes will be automatically applied.
Warning: Please take care not to have your thumb on the forward/reverse control lever when you switch 'on' your
Scooter; this will result in your machine going into a fault mode. Switch 'off' then 'on' again to clear the fault.
Warning: If your Scooter has been adapted for left hand, forward operation then this procedure will be reversed: i.e. pressing with the left thumb for forward direction and the right thumb for reverse direction.
Warning: If your Scooter has been converted with a "
Delta" tyre control system,please refer to the separate
16
instructions provided with this accessory (see also pag this manual)
Always switch off your Scooter before dismounting. Locate the seat lever and pull up (Fig 15). Now you can swing the seat away, lock it, and ease yourself onto your feet.
If you prefer you can swing the armrests back to allow you to pivot on your seat and then ease yourself onto your feet.
Do not use the handlebars as a crutch to lever yourself out of your seat. Failure to observe this warning may damage the handlebar mechanism and make the Scooter unstable.
e 40 of
FIG 15 that a back wheel will go off the pavement, causing a stability problem. Avoid this at all times by steering an exaggerated wide arc around the obstacle.
If you must steer in a tight spot, such as entering a doorway or when turning around, stop, turn the handlebars to where you want to go, then apply the power gently. This will make the Scooter turn sharply. It will still go gently, and with complete stability. Practice in an open area, until you are proficient.
Reversing requires attention. Be sure your 'Speed Adjustment
Dial' is turned to minimum before you reverse (Fig 10, page 10).
Push the left thumb reverse control lever (Fig 13, page 11).
Remember, when you reverse you have to steer in the opposite direction to the way you want to go. Practice is required here, again use that open space. Please note as a safety requirement reverse speed is half of forward speed.
Note: If your Scooter is set up for left forward driving the afore mentioned description is reversed.
REMEMBER: If it is a tight turn, turn your steering column before applying power. Steer wide of all corners and obstacles, please move slowly and with care.
Warning: Do not turn your 'on-off' power key switch to the
'off' position when your Scooter is in motion, failure to observe this warning may irreparably damage the main electronic speed control unit or drive transmission. Always first slow your Scooter down to a stationery position before you switch your Scooter off.
If you need to park and leave your Scooter, simply remove your key. This will keep the brake on and make your Scooter more difficult to move. It is best to leave it in sight of someone like a store assistant etc. who can watch it for you.
Another precaution is to you're your serial number and the date of purchase.
Your serial number can be found on a plate attached to the front cross member located under the body cover.
When you start using your Scooter you will meet some obstacles that will require some practice to drive through smoothly.
Here are some common problems, with tips that will help you master them quickly. You will soon be in control through doors and up and down ramps with surprising ease by following these tips.
Make certain you are comfortably seated on your Scooter and both armrests are down. Ensure that the 'Speed
Adjustment Dial' (Fig 10, page 10) is turned to minimum for your first drive. When you have become more confident you can increase the setting to a higher speed. Push the right
'Thumb Lever Control' (Fig 12, page 11), as described earlier.
You will very gently move forwards. Release the lever, and you will gently stop. Practice these two basic functions until you get used to them.
Steering the Scooter is easy and logical by turning the handle bars in the direction you wish to manoeuvre. Be sure to remember to give a wide clearance when turning so that the rear wheels follow the path of the front one, instead of cutting short.
Cutting short on pavement corners or 'cut outs' can mean
Approach an unfamiliar door slowly, sizing it up. Does it have a knob or push bar? Does it open toward you or away?
Think in terms of using the power of the Scooter to do the work for you! You need not strain.
Hold the doorknob or bar in one hand and apply power with the other hand. (Remember that you can drive forwards by using your left thumb to move the wig-wag lever towards you.) If the door is self closing, you can go through, allowing the door to close behind you, if you go quickly enough. If not, just stop when you're clear of the door and push it closed.
If the door opens toward you, hold the knob or bar with one hand and gently let the reverse power do the work. When
17
the door is open wide enough, go ahead quickly, leaving the hand on the door to keep it free of the Scooter and letting go as you pass the doorjamb. It is an easy technique. Practice makes perfect. Remember - your Scooter can do the work without wearing you out!
Going through doors, with the back wheels: If you're not moving, your rear wheel is probably caught. Reverse and try again. Take your time - relax - enjoy yourself.
More and more buildings have ramps for wheelchair access.
Some have a change of direction in the middle, and good cornering is required.
Make a wide manoeuvre with your front wheel around tight corners.so that your back wheels follow a wide arc to stay clear of the corner.
If you stop while facing uphill, the automatic parking brake will hold you safe. To start again, slowly push the forward direction lever, the parking brake will release and you will start to move.
When you approach an incline, it is best to lean forward, (Fig
16.17). This moves the centre of gravity of your Scooter towards the front of the Scooter for improved stability.
When going down an incline, keep your speed slow. This will keep you in a safely controlled descent. It is best to lean backwards, this moves the centre of gravity of your Scooter towards the rear of the scooter for improved stability. If you wish to stop completely, release the control lever, and you will come to a gentle stop, avoid sudden stop starts.
Warning: Do not exceed the incline guidelines or any other specifications presented in this manual.
Fig16:Normal driving position
Fig17:Normal driving position
FIG 16
FIG 17 where you are not certain of the terrain. Always anticipate
and think safety.
Caution:
Stationery obstacles (steps, kerbs etc) must be avoided where possible. Your Scooter has small wheels and a ground clearance of 4.0cm. Proceed with extreme caution when driving near raised surfaces, unprotected ledges and/or dropoffs such as kerbs, porches, stairs etc.
Most new pavements have wheelchair access ramps at intersections, use these at all times. Plan your route where possible to avoid poor and uneven surfaces. Do not attempt to ride up or down kerbs as you may ground your Scooter and damage it's construction.
Care must be taken when attempting to drive over soft surfaces such as those found in parks etc. The surface may look level, but this can be deceiving and hidden dangers may make your Scooter become unstable or grounded. Avoid unkept grass, loose deep gravel or sand, do not exceed the capabilities of your Scooter.
Always have an attendant to assist you in circumstances i.e. During or after a thunderstorm.
Do not attempt to turn when negotiating an incline, only turn when all wheels are fully on or off the incline; failure to observe this warning could result in the machine becoming unstable and toppling over.
Always lean forward when ascending an incline and backwards when descending an incline. This will enable you to maintain good stability and will eliminate any chance of an upset.
18
dependent on a number of factors which you should consider before attempting to climb an incline or other obstacle: (a) your height; (b) the height of your seat; (c) your weight and
(d) the angle of the incline you are attempting to climb. All of these factors can affect the rear stability of your Scooter.
If you are unsure of your capability to climb an obstacle, then try another route - always think 'safety first'.
Anti-tipping wheels
FIG 18
TRANSPORTING YOUR SCOOTER
Whether it is for a holiday, a day out to visit family or friends, or a trip to the shop, your scooter can be taken along too.
Depending on the size or model of your car you will be able to load your scooter in one of the following methods.
1. With the aid of a car hoist. Your fealer will be able to
advise on suitable equipment.
2. With the aid of ramps. Ramps will aid you to drive your
scooter straight into a people carrier or estate car, if the
rear opening is low you may have to remove your
scooter seat and lower handlebars. You will also require
a suitable folding ramp to lift your scooter into your car.
Your Distributor will be able advise you of suitable for
this purpose (See Fig 19).
3. Small hatchback or estate or estate car (See Fig 20.21).
4. If your car is small or has a conventional boot, your
scooter can be dismantled into six basic parts (See Fig 29).
1. Remove your seat or fold down the backrest as necessary
(Fig 22).
2. Lower the steering handlebars sufficiently to allow the
handlebars clearance under the top of your tail gate
entry, lock handlebars into position with black locking lever
(See Fig 9 page 10 ).
3. Set your speed 'min-max' adjustment dial (See Fig 10
page10 ).
4. Switch Scooter 'on' and gently operate the speed control
lever, to make a slow and controlled accent of ramp.
5. When you have safety loaded your scooter into your
vehicle switch off the power switch. Load ramp into vehicle.
To unload your scooter from your car follow points to 5 in reverse order.
Always make certain that you are on level ground when
loading and unloading your scooter from your carrying
19
FIG 19
FIG 20
FIG 21
vehicle. Always keep your body clear of your scooter to
prevent entrapment.
Always make certain your scooter tyres and your ramp
surface is dry, failure of observe this warning could make
your scooter unstable and put you in a dangerous situation.
Always make certain your ramps are at a sufficiently
low angle to maintain good stability and climbing
adhesion. Failure to observe this warning could put you
in a dangerous situation.
Never ride on your scooter when loading it into a
vehicle, warning could put you in dangerous situation.
Always make certain that your scooter and any ancillary
art is correctly strapped into your carrying vehicle to
prevent forward or reward movement during normal
driving or in the case of severe braking. Most of modern
vehicles have 'loading eyes' situation in the carrying
vehicles floor, use these with suitable straps to prevent
your scooter moving.
Warning: Always make certain your scooter drive system is in the engaged position.
7. Lower the handlebars by releasing the locking lever.
The handlebar will rest on the floor mat. Note place
a soft piece of material under the painted console
for protection.
8. Electric Plugs: disconnect the 12 pin and 3 pin 'white'
connectors (Fig 25) by squeezing the small latch and
carefully pulling apart. These connectors are polarized and
FIG 22
For convenience, you may want to dismantle your scooter to allow it to be transported in a smaller space. Your scooter can be dismantled into six individual parts (See Fig 29, Page
21). To enable scooter to be dismantled and transported follow these simple instructions. This procedure can be carried out without tools.
1. Drive your scooter close to the vehicle into which
you are about to load it. You may need some assistance
to life the components once your machine is dismantled.
2. Switch off your scooter. First remove the seat by releasing
the 'black' locking lever. Rotate the 90 to the right or left
(See Fig 1,4), lift the seat upwards slightly twisting.This will
release it from its mounting tube.
3. Lift up the rear cover, disconnect the rear light plug
and socket (See Fig 23), please safely to one side.
Note the cover is secure by Velcro tyre material at each
side at the front and in the centre. Unfasten the battery
straps by parting Velcro fastening.
4. Battery Plugs: Disconnect the two shrouded battery plugs
be gently pulling apart. These plugs are polarized and
only be fitted together one way. Do not force together
when reassembling.
5. Carefully lift up each battery with the handle provided.
Use two hands for this operation, one to steady the
battery .
Note: Make certain that the carry handles is fastened
tightly prior to lifting the battery. Please the batteries on a
firm and safe surface. Your batteries are sealed and cannot
spill if tipped over. Always carry the batteries upright.
Warning: Do not place metal objects over open battery
terminals. BEWARE of short circuits. Make certain the
terminals are covered by the red and black plastic
protectors at all times.
6. Lift the front wire basket from the mounting bracket
on the handlebar cover, you will note this mounts on
three clips (Fig 24).
FIG 23
FIG 24
FIG 25
20
can only be reconnected together one way. Note the
locating lugs on the connectors, do not force these
connectors together when refitting.
9. A: De-Docking Lock Pin : The de-docking lock pin
locates the rear motive powered unit to the front
steering platform. The locking pin locates through holes
in the front square chassis tube bracket and the rear
chassis location tube. The locking pin is held for
convenience at one end by a ring and chain. At the lower
end of the locking pin is a spring loaded clip. When secured
through the two chassis parts, the de-docking locking pin
(Fig 26) is prevented from removal by the spring loaded clip.
Warning: It is good practice to visually check this locking
pin weekly for correct location through the two chassis
points. Visual access to the locking pin can be viewed
under the rear body cover.
B: Locking Mechanism : The front of and rear chassis
components are locked into position with a spring
loaded pin (Fig 27). The spring loaded into a hole in
the rear of the front chassis unit preventing the two
chassis components from lifting apart driving.
To unlock the two chass is parts rotate the locking
mechanism knob inf an anti-clockwise direction indicated by
the "loosen arrow".Turn the knob approximately four full
turns until you can lift it upwards against the spring pressure.
Carefully separate the two halves of your Scooter (Fig 28)
by holding the 'C' shape handle on rear of the Scooter so
that the rear chassis remains level. With your other hand,
lift the seat post vertical until the front and rear sections
have separated.
NOTE: This operation is made easier if you first lower and
lock the tiller. You will find the front section is better
balanced in this position.
10.You are now ready to separate the two halves of your
Scooter.
Warning: Before you carry out this operation,have you
remembered to unfasten all of the connectors and plugs?
Failure to observe this could result in unnecessary damage.
Caution: Please keep the rear chassis level at all times during the de-docking operation, failure to observe this caution will result in the two sections jamming together.
The Scooter is now dismantled into its 6 basic parts (Fig 29).
3 6
You can now load your Scooter into a suitable car.
Caution: Protect clothing when lifting Scooter parts, some components may have lubricating fluids on their surfaces.
Work out the best practice to stow each part of your machine, this will vary with different car designs. An old blanket can be used to stop the various parts rubbing against each other. It is good practice to stand the batteries upright and locate them so they do not fall over and touch the battery posts on any metal framework. Your Scooter will increase the
21
FIG 29
FIG 26
FIG 27
FIG 28
load in Your car, please remember this and adjust your driving to suit this condition.
stowed on the front seat of the vehicle. Use the cars safety belt to secure the seat in position.
Caution: The body mouldings on your Scooter have not been designed for lifting your machine. Use the firm metal lifting handles only.
Warning: Take care when lifting heavy parts. If in doubt always seek assistance when lifting parts in or out of your vehicle.
FIG 30
Your Scooter is very easy to re-assemble once you reach your destination. To re-assemble, follow the preceding procedure in reverse order, noting the following:
1. When re-assembling the front and rear sections of your
Scooter, make certain you are on firm, level ground. Place
the front and rear units close together with the channel of
the rear motive unit. With one hand support the rear
motive unit at the seat post keeping it level. With your
other hand lift the rear of the front steering section by the
seat post and lower it into the 'U' shaped channel
(See Fig 30), simultaneously locate the locking pins brackets
together.
A: Fit the safety locking pin through the location holes, make
certain that the spring loaded safety 'clip' is firmly located
into the safety " locking pin"
B: 1. When re-assembling the front and rear section of your
three wheels scooter, make certain you are on firm, level
ground. Please the front and rear chassis units close
together with the round tube of the front steering section
facing the 'u' shaped channel of the rear motive unit.
2. Pivot the rear chassis unit background onto
the anti-tipping wheels and pull down the
central support leg, lower the rear chassis
onto the support leg (3 wheels scooter).
Warning: Do not pivot the rear chassis this warning will
damage the paint finish.
3. Lock the two chassis sections together by pushing forward
on the seat mounting post, this allows the rear support leg
to pivot upwards under spring pressure and the two chassis
sections lock together. You will note the locking mechanism
with an audible "click".
4. The front and rear chassis parts can now be fully
locked together by rotating the locking mechanism
in a clockwise direction indicated by the "tighten"
( See Fig 31). Fully tighten the locking mechanism
(approximately four full turns) until the locking pin is
fully located. Pull backwards and forwards on the seat
mounting post to determine that the two chassis
parts are correctly located together, no movement in
the two chassis parts should be found.
Warning: Failure to fully engaged the safety pin
FIG 31
mechanism correctly could result in an accident, please
take particular care.
5. Connect the white six pin electrical plug together
(See Fig 25 Page20). DO NOT FORCE TOGETHER, you
may have connected it the wrong way round.
6. Replace the two batteries onto the chassis making certain
they are correctly located onto the velcro fastener. Replace
the two battery plugs into their connectors
7. When you have re-assembled your scooter and fitted the
rear cover and seat, switch the power key to the 'on'
position. The battery level gauge will move and the
'green' status light will illuminate. This will indicate that you
have re-connected the battery connectors correctly.
If the battery level indicator and status light do not
illuminate then you have not connected the wiring
connectors correctly (See Fig 23,25 Page 20).
Test the drive function of your machine. Does your scooter move forwards correctly? If your scooter does not drive, the freewheel lever may be in the 'disengaged' position, see section
'Freewheeling your scooter' Page in this manual.
Important Notice: Your scooter has been designed for
22
BATTERIES & BATTERY CHARGING
Warning: Do not attempt to remove the safety valves situated in the top of the battery. Failure to observe this warning will invalidate your battery guarantee.
Your Scooter is equipped with two maintenance free 12 volt batteries. The batteries are linked together by wiring cables to supply the electronic system with 24 volts of power
Warning: It is imperative that the two batteries are connected correctly to prevent a short circuit between the two batteries.
When first installing the batteries follow these assembly instructions.
Your Scooter batteries are virtually Maintenance-free because the electrolyte is immobilized in a special form and therefore will not leak out, even if the battery is accidentally overturned.
Because your batteries are sealed they are more likely to be accepted for carriage on aircraft.
Please consult your carrier prior to departure, as they will need advance warning that you wish them to carry batteries.
Please note: Each carrier reserves the right not to carr y what may be termed 'HAZARDOUS CARGO'. We cannot be held responsible for their final decision.
1. Connect the red wire of the battery cable to the
positive (+) terminal of the battery, with the screw, nut
and washer provided.
2. Connect the black wire of the battery cable to the
negative (-) terminal of the battery, with the screw,
nut and washer provided.
3. Repeat this procedure on the second battery making
certain the plastic red/black terminal covers are secured
over each terminal.
4. Secure the two batteries into position with the velcro
R R hold down adhesive technique.
5. Connect the two black plugs of the batteries into the two
black sockets of the wiring circuit.
6. Switch on your Scooter, the battery meter will now move
to show the state of charge in the batteries and your
Scooter is ready to drive.
7. Switch off your Scooter, fit the battery cover and seat.
The battery charger supplied, is special to your Scooter and it may not be suitable for any other powered mobility product. Only use the charger supplied with your Scooter; other makes of charger may permanently damage your batteries and would invalidate the
Guarantee.
Warning: Batteries are heavy, always handle with two hands. Do not allow metal tools to touch both battery terminals together, this will cause an electrical short and may damage the battery and injure you. Make certain the red and black battery wires are correctly attached to the
'+' and '-' terminals as the diagram below. Failure to observe this warning may cause an explosion, short circuit, fire or injury to your person.
Your Scooter has a lot of power for a small Scooter.
Keeping it working to its maximum potential means that its two batteries must be maintained with full power.
Nightly recharging, after use, will help you to give them a longer life and will ensure your Scooter is always ready to go when you are.
Your Scooter is fitted with two sealed maintenance-free Batteries, especially designed for motive traction use. This means that you do not have to worry about topping up the cells.
1. For longest life, your batteries should be re-charged after
use. Preferably over night.
2. If your Scooter is not used for a period of time, a
refreshing charge should be given every month. Never
leave your batteries in a discharged condition. This is
particularly important with sealed batteries as fitted to
your Scooter. If your batteries discharge below a total
terminal voltage of 12 volts (6 volts per battery), the
charger supplied with your Scooter will not operate.
Please consult your dealer.
3. If your Scooter has been stored away for some time,
re-charge your batteries before re-using it.
4. Every six months, check the connections on the batteries,
making sure they are tight and clean, make certain the
red/black terminal covers are maintained.
5. Batteries carry a limited guarantee from the original
manufacturer which is subject to a stringent wear and
23
tear clause. Any battery faults due to a defect in the
original manufacture will normally become obvious
within the first two months. Any gradual deterioration
in performance after this period is normally associated
with fair wear and tear, mis-use or accidental damage
and, as such, is not covered by the manufacturer's
warranty. (This does not affect your statutory rights).
Note: If one battery becomes faulty during the guarantee period only that battery from the pair will be replaced.
For convenience your Scooter is supplied with an off board charging cable. In circumstances when your
Scooter is stowed in your car etc., your two batteries can be recharged away from your Scooter with the aid of the 'off board' charging cable (PK90-0401).
The cable links together your batteries and Charger.
Simply connect the two black connectors on your batteries to the link cable and the 3-pin plug of your
Charger to the 3-pin socket of the link cable.
Connect your Charger to a convenient wall socket, switch on, your batteries are now being recharged away from your
Scooter.
Your battery Charger is an intelligent automatic charging
Instrument. Your Charger's robust framework contains a number of quality components; namely a transformer, rectifier and complex control circuitry.
The Charger receives the 90/230 volts domestic electricity supply via a standard 3-pin wall plug and reduces this voltage down to 24volts via a transformer. At the same time it rectifies the A.C., alternating domestic current into D.C., direct current. This matches exactly, the voltage characteristics stored by your Scooter's batteries.
Your Charger automatically controls the re-charge cycle from the moment that you switch it on to the moment the green
'Charge Complete' light on the face of your Charger illuminates.
When your battery's voltage is very low, the Charger will work extremely hard to replenish the spent energy. This is called the 'Bulk Charging' stage. As the battery voltage approaches 90% of the full charge capacity, the Charger reduces its output for the final stage of the re-charge cycle.
The time taken from switch-on to the end of the bulk charging will vary, depending on the amount that the batteries have been used, or in time their age. At this point a timer is automatically started, to regulate the final stage of the charging cycle, this set time ensures maximum capacity and battery life.
The length of time to re-charge your batteries will vary from
8 up to 12 hours. This variation in time is due to the following factors:
1. Depth of discharge - The amount of energy you have
removed from your batteries when driving your Scooter.
2. Battery age - This is due to the changes in their internal
electrical resistance. Note very old batteries may take
longe to fully recharge.
Batteries are the fuel tank for your Scooter. They provide the vital energy to power your vehicle. When you ride your
Scooter, the drive motor consumes the energy stored in the batteries. The battery's energy is gradually reduced over the period of driving time and will need to be replaced before you can use your Scooter again.
Similar to the situation with a motor car, in that you need to replenish the petrol as it is used up as energy, likewise with your Scooter, you need to replace the used battery energy by re-charging the discharged battery cells.
In most safe domestic environments, i.e. your house, garage or shed.
Do not expose to rain or spray - for indoor use only.
Later on in this information, there is reference to the way temperature variations can affect the performance of your vehicle. When charging your batteries where reasonably practicable, ensure that the battery Charger is close to the vehicle being charged so that the temperature of the battery
Charger and batteries are almost compatible.
For example, a vehicle may be outside whilst the battery
Charger is inside. It is possible in this situation that the battery Charger will sense the inside temperature, whereas the batteries on the vehicle will be at the outside temperature, resulting in an undercharged situation. This situation must be avoided.
Many factors come into play when deciding how often to
24
charge your batteries. You may use your vehicle all day on a
Daily basis or you may not use it for weeks at a time. Other factors such as driver and baggage weight, smooth or rough terrain, flat areas or inclines and speed must all be considered.
With these variables you should concern yourself with two questions: HOW OFTEN should I charge and for HOW
LONG? The Charger is designed so that it is impossible to overcharge your batteries. If you follow the guidelines below, your batteries will provide safe and reliable operation.
1. If you use your vehicle during the day. Put it on charge
as soon as you have finished using it. The Charger is fully
automatic so it will not overcharge your batteries. Your
vehicle will be ready each morning to give you several hours
use. It is recommended that you charge your batteries after
daily use until the green 'Charge Complete' light illuminates.
2. If you use your vehicle infrequently (once a week or less)
you should charge it at least once per week until the green
'Charge Complete' light illuminates. Remember: Keep your
batteries fully charged and avoid deeply discharging them.
3. Storing batteries: Batteries should always be stored fully
charged. Check once a month and recharge fully if
needed. Sealed batteries can hold their charge for approx. 6
months. If they are left connected on the Scooter, remember
key switches, meters and electronic circuits can drain the
batteries rapidly. It is advisable to disconnect the batteries for
prolonged storage. Store in a warm, dry room.
Simply put, a fully charged battery is a happy battery! A fully charged battery will provide reliable performance and extended battery life, so keep your batteries fully charged whenever possible.
perform to full capacity for 12 months. This will, of course be dependent on the actual use of the vehicle and how of ten the batteries are cycled i.e. discharged and charged.
Gradual deterioration in performance and reduction in range is normal and associated with fair wear-and-tear, misuse or accidental damage. Under these circumstances, the warranty will not apply. It is a fact that some users due to their hectic lifestyle, weight or operating conditions, may wear their batteries out during the original battery manufacturer's guarantee period due to extensive use of their Scooter. This is termed 'Cycle Life'. Batteries have a defined number of discharge cycles they can make i.e. the more times you use your Scooter the more cycles your battery will make - the shorter their life span.
If you take time to run-in your batteries properly, it will be worth it. Remember: how long your batteries will provide service is quite often a reflection of the care they receive.
This is how to run-in your new batteries:
1. Fully recharge any new batteries prior to your initial use.
This will bring your battery up to about 88% performance.
2. Ride your vehicle around the house or garden. Do not
venture too far away until you become accustomed to
the controls and feel of the vehicle. This will gently run-
in your batteries.
3. Give your batteries another full charge and run the
vehicle again. The batteries will now perform to over 90%
of their full potential.
4. After ten to fifteen charging cycles, the batteries will top
off at 100% charge and last for an extended period due
to your patience and care in the first few days of operation.
Extra care must be taken when handling batteries, if you decide to dismantle your vehicle for transportation etc.
Dropped batteries, even from a very small height, can lead to damage of the internal components, causing premature cell failure. Your batteries are sealed and do not require maintenance. Do not force open the valves in the battery top.
Caution: Used batteries must not be disposed of by means of a domestic refuse disposal unit (dustbin) etc.
Please contact your Dealer to dispose of used batteries.
Please note, he may charge for this service.
The batteries fitted to your vehicle are guaranteed against a manufacturing or material defect for 6 months. Any battery faults due to a defect in manufacture or materials will be obvious within a few weeks of use. Your batteries are not guaranteed to
Rarely do we have an ideal driving situation such as a smooth, flat, hard terrain with no wind or curves and warm temperatures. More often, we are presented with hills, uneven and loosely packed surfaces, curves, wind, cold and heavy loads. All of these factors will affect the distance or running time per battery charge.
Here are a few suggestions for obtaining the maximum range per charge:
1. Always charge your batteries fully prior to your trip. It
is a good idea to keep your Charger connected when the
'Charge Complete' (green) light is illuminated in the 'Top-Up'
maintains mode.
2. Maintain relevant tyre-pressures as stated in the Technical
Specifications of this Users Instruction Manual.
3. Plan your trip in advance to avoid inclines, kerbs and
soft surfaces.
4. Limit your baggage weight to essential items.
5. Try to maintain an even speed to avoid stop and start
driving.
6. Ensure recommended routine servicing of the vehicle's
components, i.e. motors, brakes, electrical connections
etc., is carried out as instructed in this Users Instruction
Manual.
25
Warning: When working or disposing of your batteries
1. Always make certain the terminals of your batteries are
covered with the red/black terminal protectors. Do not
allow metal objects to short out the terminals, your
battery could explode causing you injury.
2. Do not allow your batteries to freeze. If frozen allow
them to naturally thaw out before charging, failure to
observe this warning may damage the batteries.
3. If you need to replace your batteries, contact your
Agent. Only batteries supplied as original equipment on
your machine will give you the best performance. When
charging batteries make certain the positive and negative
terminals are correctly assembled. Failure to observe this
warning may cause an explosion, short circuit or fire.
4. Always handle batteries carefully, they are heavy. Wear
protective gloves and glasses when handling.
5.Dispose of worn out batteries carefully, contact your
local waste disposal authority for advise.
CARE & MAINTENANCE
work, protect with proprietary cleaners.
Your Scooter like any other electro-mechanical machine will benefit from regular servicing by your dealer.
You too, can help keep your in tip-top condition by following a simple guide to home maintenance.
Note: Only competent people should carry out ser vice work.
A damp cloth and a little soapy water will keep your seat, backrest and arms looking smart. Do not use abrasive cleaners as this will damage the coating. Upholstery can be damaged by chemical cleaners. The coating material can also degrade over a period of time due to contamination by natural oils in the hair and skin.
Ultra-violet light can also reduce the life of the upholstery coating material. This is a normal ageing process and cannot be guaranteed (see exclusions in the Guarantee Terms).
Servicing of the drive electronics and charger should only be carried out by your local service dealer. These units are sealed and should not be opened. BROKEN SEALS WILL
INVALIDATE YOUR GUARANTEE.
Do not operate your Scooter in exceptional weather conditions i.e. very heavy rain. Cover your machine up, if it is to be left unattended and outside for a long period of time.Do not drive through deep water with your Scooter. This could damage the electronic speed controller. Sea and road salts are very corrosive and should be neutralized quickly.
The motor on your Scooter is fitted with long-life brushes.
The brushes should be inspected for wear every 12 months or more frequently if you use you Scooter daily for long periods. The brushes should be changed when they have worn down to approximately 8mm in length. Access to these brushes can only be made by dismantling the motor body.
Only competent people should service the motor's components.
The painted bodywork on your Scooter can be lightly washed with clean soapy water. Do not use abrasive cleaners or strong detergents. This could fade the colour, an auto tyre shampoo works well. Remove salt contact as this is very corrosive to bright metal parts.
Caution: Do not hose down your Scooter with a powerful cleaner. Water could be forced into the electroni cs and cause permanent damage.
On the painted finish, be cautious not to wash with a dirty cloth as this could scratch the paint finish. Auto polish can be used to keep the paintwork and bright chrome parts in pristine condition.
The metal framework of your Scooter should be cleaned once a year and any paintwork damaged should be treated to prevent further attack from the elements.
Do not store your Scooter in damp conditions. This may affect the electronics if left for very long periods of time.
Moisture, if left unattended can cause deterioration on metal
This unit is factory filled and will not normally need additional lubrication.
Note: Your Scooter transmission is filled with a special lubricant.
Do not attempt to force grease into the transmission as this will contaminate the original lubrication and will invalidate your guarantee.
Take care when lifting the transmission, keep well away from clothing. It is normal to find a light film of lubrication around this part.
26
Safety Note: For your own safety, we recommend that you check the function of your Scooter brakes prior to a journey.
a tyre or tube carry out the following instructions
(only competent people should carry out this procedure).
Motor Brake: If the motor brake is functioning correctly and the drive is engaged you will not be able to push your machine when it is switched off. Or switched on with the speed control lever in the 'zero speed', central position.
If your machine can be pushed as described above, the motor brake could be faulty, or the freewheel system has been disengaged. Please do not use, contact your local distributor.
Note: Check the Freewheeling Instructions on page 12 of this manual.
Driving Brake: Warning:
Scooter and you let go of the speed control lever your
Scooter should reduce speed very quickly. If you notice a change in the normal slowing/braking condition, and your
Scooter does not slow down quickly, please do not use your machine, contact your distributor.
1. Switch off your Scooter and remove the key.
2. Using a suitable body stand, lift the side of the vehicle you
wish to service off the ground. Place the stand under
the metal chassis. Care must be taken when lifting heavy
loads, you may need a friend to help you. Care should
also be taken when working on a stand.
Please be safe. Do not lift by the plastic bodywork.
3. With the aid of a 19mm spanner (not supplied) remove
the centre hub nut and washer (see fig 33).
Slide the wheel from the mounting axle. Rear wheels are
fitted to the drive axle via a hub which locates onto a key.
4. These wheels fit tight onto the axle and may need some
pressure from a bearing puller onto the wheel hub to
release them from the axles. Look for spacing washers and
take care not to mislay the drive key which fits between the
wheel hub and the axle shaft.
5. First deflate the air from the wheel assembly by removing
the valve core from the valve with a suitable valve key
The bearings which control the movement of the steering
handle bar may need to be adjusted if up and down movement is noticed in your steering handle bars, and those are accessed at the base of your handle bars.
The bearings are adjusted by first releasing the locking nut anti-clockwise one full turn with a suitable spanner (Fig35).
Turn the upper bearing adjustment nut clockwise, one flat at a time until all of the up and down movement in the handle bars is removed. Retighten the lock nut clockwise into position with a second spanner. Do not over tighten the bearing adjustment nut, as this will damage the bearing tracks.
The handle bar bearings are NOT 'Sealed for life' and may require lubrication with a general purpose bearing grease on an annual basis.
Check the condition of your tyres regularly. Look for signs of wear, cuts and foreign objects lodged in the tread. Also, maintain the tyre pressures at all times; failure to comply with this can lead to poor performance of your machine and could make your machine unsafe and/or unstable.
Warning: Your Scooter is designed with 'split' wheel rims.
FIG 32
(purchased from auto shops).
Warning: Please note the rims of your wheel are a split
rim system, do not dismantle the wheel from the hub
without first letting air out of the tyre.
With the aid of 13mm spanners (not supplied) remove
the four nuts and washers from the rear of the wheel hub.
6. Remove the four wheel bolts and part the hub from the
wheel rims. Part the inner and outer wheel rim from the
side wall of the tyre.
To re-assemble the wheel and hub simply follow the above procedure in reverse order noting the following points:
1. Make certain you have tightened the two wheel rims to
the centre hub.
2. Make certain your tyre is re-inflated to the recommended
pressure 30 p.s.i. (210 kpa)
3. Make certain that you replace any spacing washers and
keys in the order that they wereremoved.
4. Locking Nut: The special nylon 'locking' centre hub nut
may lose its effectiveness when it has been removed
over a number of times. If the plastic locking ring at the
end of the nut becomes worn or damaged, then the nut
should be replaced with a new part obtained you is your
Agent.
To remove a rear wheel from your Scooter for the service of
27
FIG 33
The tyre should be exchanged when the tread has worn out.
Remove the wheel from the fork with the aid of 19mm and
21mm spanners. The front wheel has two bearings which may have various spacing washers between the fork, please note the order of these washers.
Remove the tyre from the wheel by following point 6 above for
Rear Wheels, using a 13mm spanner and hex key. For
re-assembly, just reverse procedure making certain that all washers supplied are replaced correctly.
Other Scooter users will use their machines less frequently, putting their batteries through a less demanding discharge lifestyle. These batteries will probably have a longer life in excess of 12months). This can only be a general guide and one cannot be more specific, due to other factors such as; motor loads, tyre pressures, general service factors, working conditions, periods of non-use and abuse etc.
When you need to purchase batteries, always insist on the model fitted as standard equipment to your Scooter. Do not use less expensive car starter batteries. If in doubt, consult your local authorised agent.
Warning: Correct disposal of exhausted batteries is advised.
Please note: The charger supplied with your Scooter is specifically designed for sealed type batteries and may not work correctly with other battery designs. (See also Batteries and Battery Charging section of this manual).
The Scooter has been designed with low maintenance in mind. Wheel bearings and steering bearings are sealed for life. The following points will need checking/lubricating at the following service intervals:
The Scooter wheels are pneumatic and their pressure needs to be maintained at 30 p.s.i. (210 kpa)
Warning: Pressures exceeding those recommended will result in an uncomfortable ride. Underinflation will result in poor battery and motor performance. Do not exceed the maximum pressures marked on the side wall of the tyre, this could damage the tyre or wheel rim.
Caution: The fitting of solid inserts into the wheels to replace the pneumatic tube (puncture proofing) is not recommended as these products detract from the natural cushioned ride produced from 'air' filled tyres. If you require puncture proof tyres, your dealer can, at an extra cost, insert a liquid puncture proofing agent.
Keep your batteries well charged (see Battery Charging section of this manual). Keep batteries clean and in a dry frost-proof place. Keep battery terminals tight. Your Agent will be able to test your batteries for their state of service.
IMPORTANT: It is not possible to predict the life expectancy of your batteries. This is mainly due to the different workloads a battery can be subjected to.
Some Scooter users will use their vehicle every day and for long periods of time. Their batteries will receive a near total
Check the following:
Operation of motor brakes
Operation of driving brake
Operation of seat lock
Tyre condition
Front basket and any carrying accessory is firmly attached
Batteries are fully charged
Caution: Only drive your Scooter if it is in full working order.
WEEKLY Check the following and adjust as necessary:
Check chassis locking mechanism (see Fig 27 page 21 )
Arm rest tightening knobs (see Fig 2 page 8 )
Tyre pressures 30 p.s.i. 210 (kpa)
Battery fastening
Allow battery charger to go through a full recharge cycle
until the green light is illuminated (see page 23 )
Clean paintwork with auto shampoo. Do not use a high
pressure hose. Wax painted and bright metal parts.
SIX MONTHS Check and adjust as necessary:
Tyre wear, replace as necessary
All fasteners and fittings for sound function
Tension of handle bar lock and hinge bolt
Battery connections
Inspect all electrical plugs and sockets for damage and
good contact and fit.
Wig-wag accelerator lever pivot point (see Fig 34)
28
Spray metal parts with moisture repellent (Wd40)
Seat lock lever pivot bolt
Seat rotation, grease face of seat post and pivot pin at
base of seat.
Seat arm hinges
Inspect, lubricate and adjust upper handle bar steering
bearings
ANNUALLY Check the following and adjust as necessary:
Motor carbon brush wear (minimum brush length 8mm)
Front wheel bearings for wear
Handle bar bearings
Chassis for sound welds
Rear Drive wheel hub keys
All wheel bolts
Drive axle securing bolts
Motor mounting bolts
Magnetic motor brake disc and function
Main control box electrical connections
Main wiring loom for damage
All steering components
Clean chassis and repaint any exposed parts
Lubricate on/off power key barrel
Replace any damaged axle seals
Cycle test charger for full operation function
Cycle test batteries for operating capacity (This test can be
performed by your Agent)
Note: the items listed under weekly and six months should be incorporated into this annual inspection.
The steering column locking system works on a 'cam' principle to lock the column in the desired driving position
(see Fig 9 page 10 ).
If you notice the column is not firmly held when the black cam operating lever is fully down, follow this procedure to readjust the 'cam' tension:
1. Push steering column forward as far as it will go with the
locking lever released, i.e. pushed upwards. Support
steering column.
2. With a 10mm spanner (not supplied) loosen the locking
nut positioned on the opposite side to the black locking
lever (Fig 32).
3. Next to the locking nut is a chrome threaded 'clamping
nut' this has a slightly tapered shape. Turn this clamping
nut clockwise approximately a quarter of a turn.
4. Push the 'black' clamping lever down and test that the tiller
is tightly held in place; adjust 'clamp nut' until correct
tension is achieved on clamp plates.
5. Tighten locknut with 10mm spanner.
Use a general purpose light lubricating oil on moving parts.
All wheel bearings are factory sealed and should not normally need lubricating. Handle bar bearings should be lubricated with a general purpose bearing grease. However, your drive axle is factory filled with a special lubricant and will not normally need replacing.
Caution: Do not mix other lubricants with this factory fitted drive axle lubricant. Failure to observe this caution will invalidate your guarantee.
FIG 35
FIG 34
29
BASIC FAULT FINDING
If your Scooter will not start:
1. Check the power key switch is turned 'on'. If it is, the
battery condition indicator meter will be operating. If the
green status light on your console is flashing once per
second, charge your batteries.
If the battery condition meter and the green status light fail to operate when the key switch is in the 'on' position, check the following:
1. Make sure the battery charger is not plugged into the
tiller charge socket, this will prevent drive.
2. Check both battery connectors.
Check battery terminal condition.
3. Check the 'circuit breaker' (Fig 36): If your Scooter
stops for no apparent reason, it is probably due to the
circuit breaker disconnecting from the speed control
lectronic box.
On rare occasions, a temporary overload on the electric
circuit can occur - for instance when climbing a steep
incline. If this happens, the circuit breaker, which is located
under your Scooter's rear cover and beneath your seat
will trip and pop out. To reset the circuit breaker wait for
two minutes to allow the temperature activated switch to
cool down. Locate the plunger on the circuit breaker
through the access hole (Fig 36 ). Place a finger onto the
circuit breaker and press down on the plunger until it
remains down. You are now ready to drive again.
If the circuit breaker trips up again wait for 5 minutes and
try again.
Caution: If you find the circuit breaker is continually tripping out, contact your authorised dealer.
The battery condition indicator meter operates and the green status light flashes, your Scooter does not drive:
Check the 'white' plug's, located under the rear cover and positioned in the main controller module (see Fig 25 page 20). Check also the status fault codes (page 32 ) indicated by the green L.E.D. on your console flashing.
If your Scooter does not slow down or behaves erratically:
1. Turn off the power 'on' key switch.
2. Inform your authorised dealer.
Warning: If you find for any reason your Scooter does not reduce speed when you let go of the forward-reverse speed lever . Switch your Scooter 'off' with the on/off key.
The parking brake will activate immediately and stop your
Scooter. Beware the scooter will stop very suddenly, brace yourself with the handlebars, sit back in your seat.
FIG 36
Warning: This operation should only be carried out in an emergency; continual use of this facility will damage the drive transmission and motor brake.
Inform your authorised dealer before using your machine again.
driving correctly or making an unusual noise, stop using the machine. Be safe, contact your dealer, he will be able to advise you.
The speed controller system incorporates a sophisticated micro-processor design (Fig 37). It is located under the rear cover of your Scooter. The in-built micro-controller continually monitors the Scooter's systems to ensure safe and reliable operation.
FIG 37
SAFETY CONDITIONS MONITORED INCLUDE
Speed control system integrity
Internal voltages and circuits
Motor voltages and circuits
Freewheel speed limiting downhill.
Battery voltage
When the battery voltage is low, the 'status' indicator light situated on the control console (a green light positioned next to the battery state indicator meter (Fig 10 page 10) will flash
30
slowly as a warning to recharge your batteries. If the 'speed controller' detects a fault the green light will flash rapidly, with the number of flashes indicating the nature of the fault.
For example, the controller will not operate if the speed thumb lever (wig-wag) is not in the zero speed position with the Scooter switched 'on'. Return the speed lever (Wig-Wag) to the zero speed position, when the scooter will be allowed to operate normally once again.
If your Scooter is turned 'on' but not operated for a set period of time (15 minutes approx) the speed controller system will automatically turn itself 'off' to conserve valuable battery energy. It can be turned on again by turning the on/off switch to 'off', and then to 'on' again.
FIG 38
Faults with the main speed controller are rare. Most faults on powered vehicles are associated with wiring or misconnections due to poor maintenance or incorrect installation of connectors when assembling the Scooter after transportation in a car.
If your Scooter should fail to operate you will be assisted in diagnosis and locating the area of the fault by observing the number of flashes emitted from the 'green' status light on your control console (fig 10 page 10).
If your Scooter fails to operate and the green status light is not illuminated, first check the points aforementioned under
'FAULT FINDING'.
If your green status indicator light is flashing, first switch your
Scooter to 'off' and back to 'on' again to see if the problem will clear. If the 'status' light continues to flash and your
Scooter will not drive, refer to the 'STATUS FAULTS CODE' on page and take the appropriate remedial action as advised in the 'comments' column. If in doubt consult the dealer from whom you purchased your Scooter.
FIG 39
For access to a fuse remove the four screws located in the rear body cover, lift cover. Locate and lift the fuse block on it's wire, lift up the fuse lid and withdraw the 'read' fuse. Replace the blown fuse with recommended 10amp (pink) fuse, close fuse lid and replace fuse block.
One fuses protect your Scooter charging circuit from receiving an overload of electrical current. The fuse used in the Scooter is the same type which is found on automobiles.
In the unlikely event that a fuse should 'blow' and needs replacing (Fig 38) use only a fuse of a 10amp rating. Please note this size of fuse has been selected to give your Scooter the best protection without premature blowing.
Warning: Do not use fuses with a higher rating than 10amps as this may cause permanent failure to the wiring and wiring connectors or personal injury.
The 10amp fuses are located under the Scooter's rear body cover (Fig 39). The fuse is positioned in a black plastic housing which is sealed by a hinged lid.
31
STATUS FAULT CODES
FLASH CODE
(No.of flashes)
FAULT DISPLAYED
BY PROGRAMMER
1 Flash
2 Flashes
3 Flashes
4 Flashes
5 Flashes
6 Flashes
7 Flashes
8 Flashes
9 Flashes
Battery needs recharging
Battery voltage too low
Battery voltage too high
Current limit time out
Brake fault
Out of neutral when power switched on at key switch
Speed pot error
(wig wag)
Motor volts error
Other internal error
SCOOTER
CONDITION
Driving still possible
Drive inhibited
COMMENT
The battery voltage has dropped below 23.3 volts in neutral.
Recharge the batteries soon.
The battery voltage at Controller has dropped to 16.5 volts.
Check the battery condition and the connections.
Drive inhibited
Drive inhibited
Drive inhibited
The battery voltage at the controller is greater the 32 volts.
Check the battery condition and the connections.
Suspect a charger malfunction.
The Controller has detected a shorted or overworked motor.
Check the loom for shorts or check out the motor.
Contact your Service Agent.
Check the Freewheel Lever is fully engaged. Check the Park
Brake and wiring for open or short circuits. Contact your
Service Agent.
Drive inhibited. Drive possible if neutral selected within 10 secs.
Return the speed lever to neutral. Re-adjust the speed lever neutral if necessary. Consult your Service Agent.
Drive inhibited
Check speed pot wiring for open or short circuits. Speed pot may not be correctly set up. Contact your Service Agent.
Drive inhibited
Motor or wiring is faulty. Contact your Service Agent.
Contact your Service Agent.
Drive inhibited
The forward-reverse speed Controller (Fig 37 page 30) is a state-of-the-art microprocessor designed to give smooth and safe operation. For maximum performance, protection and convenience the Controller is housed in a solid die cast aluminium case situated under the rear body cover.
The speed Controller, 'Dynamic' model
DS72KO1(Rhino 70amp) is programmed by
to obtain the maximum performance and safety for your Scooter.
made which could put the operator in a serious situation of control or braking. Performance adjustments should only be made by a person fully trained and conversant with the programming process and it's capabilities.
Warning: Incorrect settings could cause injury to the Scooter operator and/or to bystanders, or damage to the vehicle and/or surrounding property.
If in doubt consult your Scooter
Manufacture
The original manufacturer's settings for this Scooter are:
168-3 168-3S 168-4 168-4S 168-4S2b 510DX2 510DXs2
SET-UP MENU DESCRIPTIONSETTINGS
Acceleration
Deceleration
Forward Speed
Reverse Speed
Reduce Speed
Buzzer Volume
Motor Resistance
Sleep Time
Maximum Current
Park Brake Delay
OPTION MENU DESCRIPTIONSETTINGS
Single-Ended Pot
Standard Speed Pot
Motor Reverse
Pot Reverse
Brake Checking
Load Compensation
Enable Sleep
Check for Slope
Current Limit Tim
ON
ON
ON
OFF
ON
OFF
OFF
OFF
OFF
10
60
15
70
6
10
4
1
6
4
1
6
10
4
4
10
60
15
70
6
OFF
OFF
OFF
OFF
ON
ON
ON
OFF
ON
1
6
10
5
4
10
60
15
70
6
OFF
OFF
OFF
OFF
ON
ON
ON
OFF
ON
1
6
10
4
4
10
60
15
70
6
OFF
OFF
OFF
OFF
ON
ON
ON
OFF
ON
1
6
10
4
4
10
60
15
110
6
OFF
OFF
OFF
OFF
ON
ON
ON
OFF
ON
ON
ON
ON
OFF
ON
OFF
OFF
OFF
OFF
10
60
15
70
6
8
4
1
8
4
OFF
OFF
OFF
OFF
ON
ON
ON
OFF
ON
10
60
15
70
6
10
5
1
8
4
32
TECHNICAL SPECIFICATION
Model Code:FR168-4S Model Code:FR168-4S2b
SPECIFICATION:
Overall length 124cm/49inches
Overall width 61cm/24inches
Ground clearance 6.4cm/2.5inches
Maximum load 136kgs/300lbs
Range up to 46km/29ml
Total weihgt(excl.batteries) 56kgs/123 lbs
Heaviest port 23.5kgs/40 lbs
Wall to wall turning radlus 144cm/56.5inches
Maximum Speed 6km/3.755mph
Battery 40Amp/50Amp
Model Code:FR510DXs2b
SPECIFICATION:
Overall length 120cm/47inches
Overall width 58cm/23inches
Ground clearance 6.5cm/2.5inches
Maximum load 136kgs/300lbs
Range up to 56km/35ml
Total weihgt(excl.batteries) 53.5kgs/118 lbs
Heaviest port 21kgs/47 lbs
Wall to wall turning radlus 104.5cm/42inches
Maximum Speed 10km/6.25mph
Battery 40Amp/50Amp
SPECIFICATION:
Overall length 139cm/55inches
Overall width 63cm/25inches
Ground clearance 11.5cm/4.5inches
Maximum load 160kgs/350lbs
Range up to 56km/35ml
Total weihgt(excl.batteries) 89kgs/196lbs
Heaviest port 23.5kgs/52lbs
Wall to wall turning radlus 116cm/46inches
Maximum Speed 15km/9.4mph
Battery 50Amp
33
CLASSIFICATION Type 'B' indoor/with some outdoor capability (EN12184 : 1999) Class 2 (The use of invalid carriages on the highway regulations 1988)
Maximum safe climbing angle: 8 (136kg) rider
Warning: The safe climbing angle is measured with the seat in the highest position, and a rider weight of 300lbs (136kg).
The motor on your scooter is powerful and may be able to climb a steeper incline than the maximum safe climbing angle.
Exceeding the safe climbing angle may put you at risk of injury. On no account must you attempt to climb an incline of more than 8
Maximum speed: up to 4mph (6km/h) /6.25mph(10km/h)/
9.4mph(15km/h) +/ 10 de pendent on weight and manufacturing tolerances.
Range: Up to 46km (29ml)/56km(35ml) between charges under ideal conditions. Note: Range varies with weight, terrain, temperature, battery condition etc. and is subject to manufacturing tolerances.
Recommended Tyre Pressure: Front solid, Rear 30psi
(210 kpa). Do not exceed maximum inflation figure indicated on tyre wall.
Batteries: 2 x 12 volt. Maintenance free. sealed lead acid.
AC input. 230 volt. 50 Hz. 71w. 0.57A UK Plug 5 Amp use internal TIA. DC output 24 Volt.
Conforms to: EN60335-2-29 and En12184.
Electrical System: 24 volt DC.
Drive system: Rear wheel, direct drive via sealed drive axle.
Motor: 24 volt DC. Permanent magnet, totally enclosed for outdoor use. Internal brushes.
Brake: Automatic dynamic regenerating braking system with spring activated magnetic solenoid parking brake. Free wheel facility.
Modular Design: Easily dismantled into six basic pieces for convenient transporting.
Adjustable Locking Tiller: for driving comfort.
Proportional Speed Control: State of the art design for safety and smooth operation; incorporating 'Fault' diagnosis.
Contoured Seat: Adjustable for height, arm width and armrest angle. Swivels for easy access.
Automatic Charger: Charging point is on the rear cover.
complies with E.M.C. Directive 89/336/EEC
complies with Medical Devices Directives 93/42/EEC
34
SIZE SPECIFICATION-FR168-4S
SIZE SPECIFICATION-FR168-4S2b
36
SIZE SPECIFICATION-FR510DXs2b
37
CIRCUIT DIAGRAMS
BATTERY WIRING DIAGRAM
38
ADVISORY SAFETY NOTICE
Warning: Radio wave sources may affect Scooter control.
Your powered Scooter is designed to operate in appropriate environments, however radio wave sources such as radio or TV broadcasting stations, amateur (Ham) radio transmitters, two-way radios and cellular portable telephones can affect powered motorised
Scooters.
The following warnings listed below should reduce the chance of unintended brake release or uncontrolled powered Scooter movement.
1. Do not turn on hand held personal communication
devices such as citizen ban (CB) radios and cellular
phones, while your Scooter is turned on.
2. Be aware of nearby transmitters such as radio or TV
stations, and try to avoid coming into close contact
with them.
3. If unintended movement or brake release should occur,
turn your Scooter OFF as quickly as it is safe to do so.
4. Be aware that adding accessories or components or
modifying your Scooter may make it
more susceptible to interference from radio wave sources.
Note: There is no easy way to evaluate their effect on the
overall immunity of your powered Scooter.
5. Report all incidents of unintended movement or brake
release to your supplier, noting if there is a radio wave
source nearby. He will then be able to diagnose your
Scooter to eliminate any possible Scooter component
failure. Please note a charge may be made for this service.
Your Scooter has been tested to the following standards
with reference to EN12184. Emissions EN50022(B),
Immunity IEC1000-4-3, E.S.D. IEC801-2
Note: All figures, speeds, measurements and capacities
shown in this manual are approximate and do not
constitute specifications. Our policy is one of continual
improvement. We reserve the right to alter, without notice,
any weights, measurements or other technical data shown
in this manual. If you require specific accurate data,
please contact your authorised dealer.
SCOOTER SPARE PARTS
Your Scooter is an electro-mechanical machine. Some of its consumable components will need replacing due to normal wear and tear.
The following list of components can be purchased from your local
Agent from whom you purchased your Scooter. Quoting model code
Charger Socket Assembly
Front Basket
Front Wheel Bearing
Anti-Tipping Wheel
Self Lock Nut Front/Rear Wheel M12
Arm Rest Pad
Arm Tighten Knob
Battery Cable
Power Key
PAEI-0405
PM90-0100
PM00-0303
PP07-0102
PU00-1202
PP14-0101
PP00-0200
PK90-0401
PM90-0900
Power Key Switch
Horn Button
Horn
Battery Meter
Top Control Board (P.C.B.)
Potentiometer Spring
Variable Resistor 20k (min-max speed)
Black Knob (min-max speed)
PM01-0100
PKEI-0103
PKEI-0603
PKEI-0700
PAEI-0300-B1
PM02-0200
PAEI-0100-MO
PP01-0500
39
OPTAINAL ACCESSORIES
For information regarding these optional accessories please contact your Authorised Agent.
Provides easily accessible additional carrying capacity for shopping.
Basket maximum load 4kg
(9lbs)
This smart storage box allows you to lock away your valuable items when leaving your
Scooter unsupervised.
Maximum load 2kg(4.5lbs).
Ideal way to carry walking aids.
For Scooter users with limited hand dexterity. Allows the user to control the
Scooter by pulling the lever toward themselves.
Warning: The rear basket and crutch/cane holder will extend the dimensions of your Scooter. Please allow for this when turning.
Do not overload carrying accessories as this will make your Scooter less stable.
Please note : Accessories illustrated are displayed on various models of Scooters.
40
GUARANTEE TERMS
Please keep a note of your serial No.
...............................
(This is located on a plate on the front frame tube, under the front body cover).
batteries and battery charging section of this manual). Any gradual deterioration in the performance after this period is normal and associated with fair wear and tear, mis-use or accidental damage and as such is not covered by the manufacturers warranty.
(Batteries are guaranteed as single parts, only the failed part is replaceable).
Warning: Do not attempt to open the battery vent plugs.
Your Scooter is guaranteed for 12 months from the date of purchase against faults arising due to defects in manufacture or materials. This guarantee does not detract from, but is in addition to your legal rights. Parts replaced or repaired under the terms of this guarantee will be covered for the balance of the 12 months period.
This guarantee applies only to parts supplied or approved by authorised distribator
Due to the individual prescription nature of this product. This guarantee is not transferable.
Note: Extended guarantee insurance can be arranged by your
Distributor, he will be able to advise the extra cost of this cover.
In line with all mobility vehicles, your Scooter will benefit from regular service inspections to keep it in pristine condition. The frequency of these service inspections will depend on the amount of use your vehicle is put to. We strongly recommend you contact your local distributor to arrange for a service visit. (See Care & Maintenance
Section of this manual).
Your product must be fully serviced at least every 12 months or more frequently if conditions and use require it.
Please contact your authorised distributor who will be able to advise you of his current costs affecting service visits. Please note:
Non-warranty service costs are chargeable.
The warranty on your Scooter may not apply if routine maintenance is not carried out as defined in the 'Care and Maintenance' section in this manual.
WARRANTY SERVICE VISIT: If your Scooter should need attention due to failure as defined under the guarantee terms, please contact the distributor from whom you purchased your machine.
The Scooter shown and described in this manual may not be exactly identical in every detail as your own. However, all instructions are still entirely relevant, irrespective of detail differences. If you are not sure of any details, please consult your Authorised Distributor before driving your Scooter.
METAL WORK: Metal components, such as the framework and bright metal parts require special attention and may deteriorate in certain conditions. Moisture and salt may corrode parts left unattended, proprietary auto cleaner polishes should be used to
Prevent long term damage. Failure to clean and protect these components may void your warranty.
PAINT WORK: This guarantee does not cover deterioration of paintwork resulting from the lapse of time i.e. natural fading. It is the users responsibility to clean and protect the painted surfaces.
SPEED CONTROLLER: Servicing of the speed controller or battery charger must only be carried out by your local authorised distributor. Any attempt to open or dismantle these items render the guarantee void on that item.
BATTERIES: Batteries carry a limited 12 month guarantee from the original manufacturer which is subject to a stringent wear and tear clause. Any battery faults due to a defect in the original manufacture will normally become obvious within the first two months of use.(See
We disclaim all responsibility for any personal injury or property damage which may occur as a result of improper or unsafe use of its products. Mechanical or electrical defects will be dealt with on a contingency liability basis. The part or parts will be replaced or repaired but no responsibility for damage or injury can be implied to.
Guidelines in this manual are intended to assist you in the safe operation of your powered Scooter. If you should have any questions about the correct operation of your Scooter, please contact your authorised dealer. Consult your doctor and therapist if you are in doubt about your ability to operate your
Scooter.
It is the responsibility of the user to carry out daily inspections and regularly maintain and keep records of inspection and maintenance covered in this manual. The user is also responsible for the proper use of the Scooter as detailed in this manual.
41
SERVICE HISTORY
This section is designed to assist you in keeping a record of
any service and repairs to your Scooter.
Should you decide to seel or exchange your Scooter in the future this will prove most helpful to you.Your
Service agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out. The service agent will complete this section and return the book to you.
DETAILS OF WORK CARRIED OUT DEALER STAMP
DATE INITIALS
DETAILS OF WORK CARRIED OUT DEALER STAMP
DATE INITIALS
DETAILS OF WORK CARRIED OUT DEALER STAMP
DATE INITIALS
DETAILS OF WORK CARRIED OUT DEALER STAMP
DATE INITIALS
42
SERVICE HISTORY
This section is designed to assist you in keeping a record of
any service and repairs to your Scooter.
Should you decide to seel or exchange your Scooter in the future this will prove most helpful to you.Your
Service agent will also benefit from a documented record and this book should accompany the Scooter when service or repair work is carried out. The service agent will complete this section and return the book to you.
DETAILS OF WORK CARRIED OUT DEALER STAMP
DATE INITIALS
DETAILS OF WORK CARRIED OUT DEALER STAMP
DATE INITIALS
DETAILS OF WORK CARRIED OUT DEALER STAMP
DATE INITIALS
DETAILS OF WORK CARRIED OUT DEALER STAMP
43
DATE INITIALS
Jul.2010.V1.PL90-1900
PHONE TODAY FOR FREE HOME DEMONSTRATION
FREERIDER CORP
No reproduction in any from of this manual in whole or in part (except for brief quotations in critical articles or reviews),may be made without the written authorisation from freerider .
Jul.2010.500
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