E920 E930 E940 E950 E960 E980

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E920 E930 E940 E950 E960 E980 | Manualzz
E920
E930
E940
E950
E960
E980
MANUAL
English
05-0685 Revision 3.0
System version 6.0
CONTENT
INTRODUCTION1
STRAIGHTNESS29
Service and calibration
3
Show target
30
Travelling with your measurement system
4
Show reference target
30
DISPLAY UNIT
5
Measure
31
Navigation buttons
6
Quickmode
32
OK buttons
6
Add and delete points
33
Function buttons
6
Result34
Status bar
7
Calculation settings
Screen dump
8
Reference points
38
LED lights
8
Best fit operations
40
Waviness
41
Battery9
Straightness settings
38
42
Charge the Display unit
9
A PC via USB cable 9
Dry cell batteries 9
Measure46
Charge the Detector/Measuring units
9
Result
Measurement file handling
HALF CIRCLE
45
51
11
FOURPOINTS53
Save file
11
Measure54
File manager
11
Result59
Open file as template 12
MULTIPOINTS61
Copy file to USB memory
12
Measure
Barcode
12
Result67
Print file (Optional) 13
Roundness67
Report
13
Download file to PC
13
Control panel
14
Filter
14
Unit and resolution
15
Detector rotation
15
Date and time
15
Language
16
User 16
Backlight
16
Automatic power off
17
VGA
17
System update 18
License 19
Bluetooth® set up
20
PROGRAM VALUES
23
Tolerance
24
Zoom
24
Half or Zero set value
25
Live values – colours
25
Automatic recording
26
Streaming values
27
Calibration check
28
CENTRE OF CIRCLE
62
69
Measure70
Result75
FLATNESS77
Preparation77
Enter distances
77
Measure79
Result table
80
Result grid
81
Result 3D
81
Calculation settings
82
Reference points
82
Best fit
82
TWIST83
Measure83
Result84
SQUARENESS85
Measure86
Result87
SPINDLE DIRECTION
89
Measure
91
Result
92
FLANGE FLATNESS
93
CARDAN145
Preparations94
Mount the units
145
Measuring procedure
95
Cone laser beam 146
Flange result
97
Rough alignment
147
Taper graph
99
Measure
147
Calculation settings
100
Result
148
Custom reference points 101
Adjustment
148
Best fit 103
OFFSET AND ANGLE
All positive 104
BTA151
All negative 104
149
Preparations
152
105
Mount the units
152
Set up
106
Enter distances
153
Measure
107
Measure
154
FLANGE PARALLELISM
HORIZONTAL111
VIBROMETER157
Adjust measuring units
112
Measure
158
Select machines
113
Vibration level
159
Enter distances
114
Bearing condition value
160
Measure using Easy Turn™
115
BATTERY PACKS
161
Measure using Multipoint
116
Measure using 9-12-3
117
E950 LINEBORE
163
Mount laser transmitter
163
Result and adjust
118
Mount detector
164
Live values
119
E960 TURBINE
167
Thermal compensation
121
RefLock™
122
Tolerance
123
MACHINE TRAIN 125
Build machine train
126
Enter distances
128
Measure using EasyTurn™
129
Measure using Multipoint
130
Measure using 9-12-3
131
Result
132
Result Machine view
132
Result Table view
133
Result Graph view
134
Lock feet pair
135
Best fit and Manual fit
135
Uncertain coupling
135
Adjust 136
Tolerance
138
Thermal compensation
139
VERTICAL141
Mount laser transmitter
167
Mount detector
168
Visual targets
170
TECHNICAL DATA
171
System Easy-Laser® E920 Geometric
171
System Easy-Laser® E930 Extruder
172
System Easy-Laser® E940 Machine tools 173
System Easy-Laser® E950-A 174
System Easy-Laser® E950-B 175
System Easy-Laser® E950-C 176
System Easy-Laser® E960-A 177
System Easy-Laser® E960-B 178
System Easy-Laser® E980 Sawmill
179
Display unit E51 180
Laser transmitter D75
181
Laser transmitter D22
182
Calibrate spirit levels on D22
183
Laser transmitter D23 Spin
184
Tilting screws
185
Detector E5
186
Preparations 141
Detector E7 187
Measure
142
Detector E9 188
Result
143
Measuring units EMH and ESH
189
Adjust machine
144
INDEX 191
INTRODUCTION
Damalini AB
Damalini AB develops, manufactures and markets Easy-Laser® measurement and
alignment equipment based on laser technology.
We have more than 25 years of experience from measurement tasks in the field and
product development. We also provide measurement service, which means that we
ourselves use the equipment we develop, and continuously improve it. Because of this
we dare to call ourselves measurement specialists.
Do not hesitate to contact us about your measurement problems. Our expertise will
help you solve it in an easy way.
Declaration of conformity
Equipment: Easy-Laser® product range
Damalini AB declares that the Easy-Laser® product range is
manufactured in conformity with national and international regulations.
The system complies with, and has been tested according to the
following requirements:
EMC Directive
Low Voltage Directive
Laser Classification
2004/108/EG
2006/95/EC
EN-60825-1 and complies with 21 CFR 1040.10 and 1040.11
except for deviations pursuant to Laser Notice No. 50,
dated June 24, 2007.
RoHs Directive
2002/95/EG
WEEE Directive
2002/96/EG
®
For Bluetooth devices: This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference
(2) this device must accept any interference received, including interference that may
cause undesired operation.
Disposal of old electrical and electronic equipment (Applicable throughout the European Union and other European countries with separate collection programs)
This symbol, found on product or on its packing, indicates that this product should not be treated as household waste when disposed of.
It should be handed over to an applicable collection point for the recycling of electrical and electronic equipment. By ensuring this product is disposed
correctly, you will help to prevent potential negative consequences to the environment
and human health. For more detailed information about the recycling of this product,
please contact your local city office, household waste disposal service or the retail
store where you purchased this product.
Quality certificate
Damalini AB is ISO 9001:2008 certified. Certificate number 900958.
Damalini AB confirm, that our products are produced according to applicable national
and international regulations and standards. All components are checked before assembly and final products are tested in functionality and visually checked before delivery
The calibration of the equipment fully complies with ISO9001: 2008 #7.6
1
Introduction
Limited warranty
This product is manufactured under Damalini’s strict quality control system. Should
the product fail within two (2) years from the date of purchase under normal usage
conditions, Damalini will repair or replace the product free of charge.
1.Using new or refurbished replacement parts.
2.Exchange the product with a product that is new or which has been manufactured
from new or serviceable used parts and is at least functionally equivalent to the
original product.
Proof of purchase date should be confirmed, and sent together with a copy of the original purchase document.
Warranty is valid under normal usage described in the user’s manual appended with
the product. The warranty comprises failure on Easy-Laser® product that could be
related to material and/or fabrication errors. The warranty is valid only in the country
of purchase.
The warranty is not valid in the following cases:
• If the product is broken due to mishandling or incorrect operation
• If the product has been exposed to extreme temperature, calamity, chock or high
voltage.
• If the product has been modified, repaired or disassembled by unauthorized personnel.
Compensation for possible damage due to failure on Easy-Laser® product is not included in the warranty. Freight cost to Damalini is not included in the warranty.
Note!
Before delivery of the product for warranty repair, it is the responsibility of the buyer
to backup all data. Data recovery is not included in the warranty service and Damalini is not responsible for data that may be lost or damaged during transit or repair.
Lithium Ion battery limited warranty
Lithium ion batteries inevitably lose power during their lifetimes, depending on usage
temperatures and the number of charging cycles. Therefore, the internal rechargeable
batteries used in the E-series are not included in our general 2-year warranty. There
is a 1 year warranty for the battery capacity not to fall below 70 % (a normal change
means that the battery must have more than 70 % capacity after more than 300 charging cycles). A 2 year warranty applies if the battery becomes unusable because of a
manufacturing fault or factors that Damalini AB could be expected to have control of,
or if the battery displays abnormal loss of capacity in relation to use.
Extended warranty
Easy-Laser® Measurement and Alignment Systems meet the highest quality standards!
For this reason, we have extended the warranty to you to a total of 3 years — free of
charge!
The prerequisite for a warranty extension is that you register your system parts on
the Internet within 6 months of purchase. The warranty period begins on the date of
purchase. The warranty extension applies to all products in accordance with the EasyLaser® Warranty requirements.
2
Introduction
Safety precautions
Easy-Laser® is a laser instrument in laser class II
with an output power less than 1 mW, which
requires the following safety precautions:
• Never stare directly into the laser beam
• Never aim the laser beam at anyone else’s eyes.
Note!
Opening the laser units can result in hazardous radiation, and will invalidate the
manufacturer warranty.
If starting the machine to be measured would result in injuries, the possibility to unintentionally start it must be disabled before mounting the equipment, for example by
locking the switch in the off position or removing the fuses. These safety precautions
should remain in place until the measurement equipment has been removed from the
machine.
Note!
The system should not be used in explosive risk areas.
Service and calibration
Our Service centres will quickly assist you if your measurement system need to be
repaired or when it is time for calibration.
Our main Service centre is located in Sweden. There are several local Service centres
that are certified to carry out limited service and repair. Contact your local Service
centre first before sending your equipment for service or repair. All Service centres are
listed on our web site under Service and Calibration.
Before sending your measuring system to our main Service centre, please fill in the
online Service and Repair report. www.easy-laser-service.com
Manuals as PDF
You can download our manuals in pdf format from our website. The pdf’s are also
available on the USB memory stick that is delivered with most systems.
EasyLink
The new version of our database program EasyLink is available on the USB memory
stick that is delivered with most systems. You can always download the latest version
from damalini.com>download>software.
3
Introduction
Travelling with your measurement system
When travelling by airplane with your measurement system we strongly recommend
that you check which rules apply for each airline company. Some companies/countries
have limitations for checked baggage when it comes to items including batteries. For
information about Easy-Laser® batteries, please see system unit details in the end of
this manual. It is also good practice to remove the batteries from the equipment, when
possible, e.g. D22, D23 and D75.
Compatibility
The E-series is not compatible with previous analogue units from the D-series. You can
however continue to use previous brackets.
Disclaimer
Damalini AB and our authorized dealers will take no responsibility for damage to
machines and plant as a result of the use of Easy-Laser® measurement and alignment
systems.
Copyright
© Damalini 2013
We might change and correct the manual in later issues without further information.
Changes to the Easy-Laser® equipment may also affect the accuracy of the information.
September 3 2013
Fredrik Eriksson
Quality Manager, Damalini AB
Damalini AB, PO Box 149, SE-431 22 Mölndal, Sweden
Phone: +46 31 708 63 00, E-mail: [email protected]
Web: www.damalini.com
4
DISPLAY UNIT
Press and hold the On/Off button to reset the Display unit.
LED signals
OK buttons
Navigation buttons
Numeric buttons
Function buttons
A
Connection for external power.
B
Network connection. (Not available on all systems.)
C
External connection. Use for projector for example. (Not available on all systems.)
D
USB A (master). Use for USB memory.
E
USB B (slave). Use for connecting to a PC.
F
Connection for Easy-Laser® equipment.
G
Protective cover.
Battery compartment
(Not available on all systems.)
A
B
C
D
E
F
G
5
Display unit
Navigation buttons
To navigate on the screen, use the navigation buttons. The selected icon is marked with
a yellow frame. The navigation buttons are also used to move between the icons in a
submenu and to change the values in the fields.
Navigation buttons
OK button
Numerical buttons
Function buttons
OK buttons
There are two green OK buttons and they both work in the same way. Press
select the currently selected icon for example.
to
Function buttons
The icons above the function buttons change depending on which view is currently
displayed on screen.
Below is a list of the most common icons.
Back to previous view. Press and hold to leave current program.
Back. There is no “previous view”. Leave the current program.
More. Contains a submenu with general functions,
such as
(Control panel) and
(Save file).
Submenus
The icons formed as an arrow contain a submenu. Use the navigation buttons to navigate in a submenu. Press
to select.
Function button with arrow contains submenu
6
Display unit
Status bar
The Status bar contains additional information such as warning icon, current time and
Bluetooth® connection.
Measurement unit.
Change units via Settings.
The yellow arrow indicates
that there are sub-menus
There are also text messages regarding:
• The selected icon.
• Hints on what information you are expected to fill in.
Status bar icons
Warning. Select the function button
to get additional information
regarding the warning.
Warning. Displayed when the coordinates has been rotated in the detector.
Go to Control panel to rotate coordinates.
Display unit charging. Indicating that a power adaptor is plugged in.
Hourglass. The Display unit is in the middle of a task.
Measurement progress. Time is depending on which filter you have selected.
Selected filter.
Peripheral.
Indicates that a peripheral device is plugged in, such as a projector.
Bluetooth®. Indicates that the Bluetooth® functionality is activated.
The number beside indicates the number of Bluetooth® units connected.
Printing report on thermal printer. The thermal printer is optional equipment.
Printing performed OK.
Printing problem.
7
Display unit
Screen dump
It is possible to take screen dumps of what is currently displayed on screen. You can
e-mail the screen dump or use it for reports.
Take a screen dump
1.Press and hold the numeric button period (.) for 5 seconds.
2.An hour glass is displayed on the status bar.
3.The screen dump is saved in the file system as a .jpg file. It is named with current
date and time. Select
to open saved files. See “Measurement file handling”
on page 11.
LED lights
Right indicator
Yellow
Flashing: The internal battery in the Display unit is charging.
Left indicator
Left indicator has several functions and colours:
Red/Blue
Red
Blue
Green
Light blue
8
Quick flashing: Reprogramming the system.
Flashing: Warning, for example low battery.
Flashing: Searching for detectors equipped with Bluetooth®.
Fixed light: Connected to detectors equipped with Bluetooth®.
Flashing: Display unit is starting.
Fixed light: The internal battery in the Display unit is fully charged.
Flashing: Backlight is off, but the Display unit is still on. Press any
button to activate the Display unit.
Display unit
Battery
Select
to display the Battery view. This view gives you a good overview of the
battery status of all connected equipment.
Display unit
Dry cell batteries
(not available for all systems)
Detector or
Measuring unit
Battery pack
Serial number
Charging
The E-series is not compatible with units from the D-series.
Note!
When finished working for the day, charge the whole system. Plug in the power adaptor to the Display unit and connect the measuring units by using cable.
Charge the Display unit
The Display unit can be used from -10ºC to +50ºC. Charge the Display unit within the
temperature range of ±0ºC to +40ºC.
Note!
If you shut the Display unit off while charging, it will charge faster.
Power adaptor
With the power adaptor plugged in, you can keep on working.
A PC via USB cable
While you have this connection, you can open the files in the Display unit via the
explorer in your PC. However, the Display unit is locked.
Dry cell batteries
When you get a battery warning, insert four R14 dry cell batteries in the battery compartment. This will prolong the power of
the Display unit so that you can finish your measurement. However, if the internal battery is completely empty, the dry cell
batteries do not have enough power to start up the Display unit.
USB
Charge the Detector/Measuring units
The Detectors and Measuring units are charged by the Display unit when connected by
cable. If you are using Bluetooth® units, switch to cable when the battery in the Detector/Measuring unit is low.
9
Display unit
Charge the Bluetooth® units
The Bluetooth® units are powered by the Detector/Measuring units. To save energy, the
Bluetooth® units will only connect when you are using a measurement program. There
is no power switch on the unit. To switch off, simply unplug the unit.
Calculator
See “Bluetooth® set up” on page 20.
The calculator is found on the Start view and Control panel (
).
1.Select
and
to open the calculator.
2.Use the numerical buttons and function buttons to enter values.
3.Use the
button to compute.
Select to display sub-menu
Use OK button as equal sign (=)
Unit converter
The unit converter is found on the Start view and Control panel (
).
1.Select
and
to open Unit converter.
2.Select a category. Move using the navigation buttons up and down.
3.Press navigation button right. The result column is activated.
4.Select a unit to convert from.
5.Enter an amount. The other units are recalculated.
In the example below, one inch is selected.
Select category
Select unit and amount
10
Display unit
Measurement file handling
Save file
1.Select
and
to save your measurement.
2.Enter a file name. The date and time will automatically be added to the file name.
The measurements that you save will be available to other users as well.
3.Press
to save the file.
File manager
Select
(found on the start view and Control panel) to open saved measurements.
The File manager is displayed. Here you can easily when and from which program the
file was saved.
Press
to open a measurement file.
xml
A measurement file.
jpg
“Screen dump” on page 8
PDF
A report. The PDF report can not be
opened in the Display unit.
PDF is not available for E420.
Function buttons
Back to previous view.
“Report” on page 13.
“Open file as template” on page 12.
“Print file (Optional)” on page 13.
Sort files alphabetically.
Sort files by measurement program.
Sort by time.
Show all files.
Show only xml files.
Show only pdf files.
Show only jpg files.
“Copy file to USB memory” on page 12.
Delete files. Delete all displayed files or only selected file.
11
Display unit
Open file as template
You can open a saved measurement and use it to make a new measurement. This is
very useful when you have many flanges or machines with the same dimensions for
example. This way you do not have to enter the same distances every time.
1.Select
(found on the Start view and Control panel). The File manager is
displayed.
2.Select a file in the list and select
. The Edit distance view is displayed.
3.Change distances if needed and proceed to measuring view.
Copy file to USB memory
You can easily copy a saved measurement or other files to a USB memory.
1.Insert a USB memory.
2.Select the file you want and select
.
3.A folder is automatically created on the USB memory. The file is saved in the
folder \Damalini\archive\.
Barcode
Save file with barcode
The barcode scanner is not included in all systems. The first time you measure a
machine, you stick a barcode on the machine and save the measurement together with
the scanned barcode. Next time you align the same machine, all you need to do is scan
the barcode and all machine data is read.
1.Scan the barcode on the machine.
2.Enter a file name.
3.Press
to save the file. All measurement
File name
data is saved together with the barcode.
Barcode number
The barcode number is added to the file name.
When you connect the Display unit to a PC the whole file name is shown:
File name
Date and time User
Barcode number
Barcode reader
Open file with barcode
• Start the Display unit and scan the barcode. The latest measurement that was
made and saved with this barcode is automatically opened.
OR
• Select
to open File view. Scan the barcode on the machine. All measurements saved with this barcode are shown.
12
Display unit
Print file (Optional)
Part no. 03-1004
The thermal printer is optional equipment.
1.Save the measurement. To print from a Shaft program, you need to
open a saved measurement before you can print a report.
2.Connect the thermal printer and select
and
.
3.The progress is displayed on the status bar.
Printing report on thermal printer.
Printing performed OK.
Printing problem.
You can also save a measurement, download the pdf-report to your PC and print the
pdf-report.
Report
A report is generated and saved in the filing system. You can not open an old measurement and save it again (program Machine train is an exception to this). You can
however generate a new report from an opened file. This means you can for example
change the language and make a new report from the opened measurement. You can
download the report to a PC and print it.
Company logo
You can replace the logo on the report with your own .jpg file.
1.Name your logo logo.jpg. The default logo has the proportions of 230x51
pixels.
2.Connect the Display unit to your PC using the USB-cable.
3.Place your image in the Display unit’s folder Damalini/custom/reports/
logo.
File extensions (for example .jpg) are often hidden in the Explorer window. To display file extensions do the following: Open an Explorer window and press Alt to show
menu. Select Tools > Folder options. Click the View tab > Advanced settings > Clear
the Hide extensions for known file types check box.
Date format
By default, the date and time format is set to Central European Time (CET).
You can change the date and time format used in your PDF reports.
See “Date and time” on page 15.
Download file to PC
1.Start the Display unit.
2.Connect the USB cable between the Display unit and PC.
3.While you have this connection, the Display unit is blocked.
4.View and/or copy the files to the PC.
EasyLink
You can also use our database program EasyLink to view the files on your PC.
EasyLink is available on the USB memory stick that is delivered with
most systems. You can always download the latest version from damalini.
com>download>software.
13
Display unit
Control panel
Select
and
to open the Control panel. Some of the settings are personal
and will be default next time you start the system.
Note!
All settings are not available
for all systems.
Filter
Select
to open the Filter view.
If the laser beam passes through air with varying temperature, this may influence the
direction of the laser beam. If measurement values fluctuate, this could mean unstable
readings. Try to reduce air movements between laser and detector by, for instance,
moving heat sources, closing doors. If the readings remain unstable, increase the filter
value (more samples will become available to the statistical filter).
Measurement progress. Time is depending on
which filter you have selected.
Selected filter
Select filter
Use as short a time as possible that still produces acceptable stability
during the measurement. Default is set to 1. Normally you will use a
filter value of 1-3. If you set the filter type to 0, no filter will be used.
Use the numerical buttons 3, 6 and 9 to set the filter. In the Filter view
but also when you are using a measuring program.
Use numerical buttons to select filter
Current noise level in
the system before and
after filtering
Currently selected filter
Use numerical buttons to set filter.
Button 6 will restart
the filter
Press function button 6
to test how long the measurement progress is
14
Graph shows filtered
noise level over time
Display unit
Unit and resolution
Personal setting
Select
to open the Units and resolution view. Use the navigation buttons to
move between the fields. Set Metric or Imperial and which resolution you want to use.
Default is set to 0.01 mm (0.4 mil). The selected unit is shown on the Status bar.
Note!
It is possible to select 0.0001mm only in the E940 system.
For E420, only 0.01mm is possible.
Detector rotation
Personal setting
The coordinate system can be rotated 90º. Select
to open the Detector rotation
view. When you have rotated the coordinates, a warning is displayed on the Status bar.
Detector rotation will only affect detectors with two axis.
Warning displayed on
Status bar
Detector rotation view
Date and time
Select
to open the Date and Time view. Set the date and time. Default is set to
Central European Time. (CET)
Date and time view
Select
to set the date format used in your PDF reports.
Date and time used in PDF reports
15
Display unit
Language
Personal setting
Select
to open the Language view. Default is set to English. Use the navigation
buttons to select a language. Press
to save changes.
Language view
User
Select
settings.
to open the Users view. A user account is used for storing your personal
Use the function buttons
to add or remove users. To switch user, simply select the user you would like to switch to and press .
User view
Backlight
Personal setting
Select
to open the Backlight view. Use the navigation buttons to move between
the fields. Press
to save changes. When backlight is off, the left LED signal will
flash to indicate that the Display unit is still on.
Backlight level
Adjust the backlight to make it easier to read in bright sunlight. Remember however
that a high contrast consume more battery power. Default is set to 50%.
Reduce after
Set time before backlight reduction as a way to save energy. The Display unit will be
dimmed, but is still on. Default is set to Never.
Off after
Set time before backlight off. Default is set to Never.
Backlight view
16
Display unit
Automatic power off
Personal setting
Select
to open the Automatic off view. Select how much time before automatic
power off. Use the navigation buttons to select. Press
to save changes.
Automatic power off view
Note!
Measurements in progress will not be saved in the event of an Automatic power off.
Information
Select
to display the information regarding serial number and version of the
equipment.
Information view
VGA
(Not available on all systems.)
Makes it possible to show display unit screen image with a projector, for example in a
training context. Must be factory installed on order.
Select
to open the VGA view.
17
Display unit
System update
Download update file
1.Go to www.damalini.com > Download > Software >
E series Display unit Firmware Update.
2.Download the update file to your PC.
3.Unzip the file.
4.Copy the .elu file to the root of a USB memory.
Save .elu file on a USB memory.
Install update file
1.Start the Display unit. Make sure that the internal battery of the Display unit is charged. The battery symbol
should be at least yellow.
2.Insert the USB memory in the Display unit. Do not
remove the USB memory until the update is finished.
3.Select
and
to display the System
update view.
4.Select the update file and press .
5.Select
. The installation starts.
6.The Display unit will automatically restart when
the installation is finished and the Main menu is
displayed.
Select the .elu file.
Note!
During restart, the screen turns black for up to one
minute. When the main menu is displayed, it can
“freeze” (no response when you press buttons). If
this happens, press the On/Off button for at least 15
seconds to restart the Display unit.
Main menu is automatically displayed after restart.
Font package
Some of the early E-series systems was not installed with Unicode fonts. To install the
latest system updates, you need to install the font package with Unicode fonts.
Check if you need to install:
1.Select
and
to display the Language view.
2.Check if you have Chinese installed. If Chinese is
installed, you already have the correct Font package.
If not, please go to www.damalini.com > Download >
Software > Eseries Display unit Font package update
and follow the instructions above to install.
Chinese installed?
No need to update with Font package.
18
Display unit
License
It is easy to upgrade your Display unit.
1.Contact your Easy-Laser® distributor if you wish to upgrade your Display unit.
2.An e-mail will be sent to you with information on how to download the update
file.
3.Save the file to the root of the file system to a USB memory stick or directly to the
Display unit.
Save file on USB
1.Save the downloaded license file to a USB memory stick.
2.Insert the USB memory stick in the Display unit.
3.Select
and
to display the License view.
4.Select
5.Press
to search for licenses.
to import license.
Save file to Display unit
1.Connect the Display unit to a PC.
2.Save the license file to the root of the Display unit’s storage.
3.Select
and
to display the License view.
4.Select
to search for the new license file. A window is displayed.
5.Disregard the text and select
is achieved.
. The license file is installed and full functionality
19
Display unit
Bluetooth® set up
Bluetooth® wireless technology makes it possible for Display unit and Detector to
exchange data without using cables.
Some detectors have built-in Bluetooth®, others have a separate Bluetooth
unit that you attach to the detector. Please see Technical data for more
information.
Set up
This is only necessary when adding new Bluetooth® units to the list.
1.Select
to open the Bluetooth® view.
2.Select
to search for Bluetooth® units.
3.The view is updated with the Easy-Laser® Bluetooth® units you can connect to.
Searching for Bluetooth® units
4.Select the unit you want to connect to and select
. The unit will automatically be connected when you start a measurement program.
5.Press
to save changes and to leave the Bluetooth® view.
6.Enter a measurement program. The Display unit will connect to the selected units.
While connecting, the left LED indicator is flashing with a blue light which will
turn to a fixed blue light once connected.
7.An icon on the status bar will indicate how many
Bluetooth® units are connected.
One Bluetooth® unit connected
Function buttons
Back to Control panel. Changes made in the table are saved.
Search for Bluetooth® units.
Cancel search. Use if your Bluetooth® unit is already found.
Remove a Bluetooth® unit from the list.
Connect the unit. The unit will automatically be connected when you start
a measurement program.
Disconnect the unit. The unit will still be in the list.
20
Display unit
Use only one Bluetooth® unit
Many of our systems are delivered with two Measuring units. In some cases you might
want to use only one unit together with a laser transmitter. By default both units are set
to “Connect
”. If the unused unit is set to “Connect
”, the system will keep on
trying to connect to it, even if it is not plugged in.
1.Attach the Bluetooth unit to the detector.
2.Select
to open the Bluetooth® view.
3.Set the Bluetooth® unit you want to use to
.
4.Make sure that the other units are set to
.
5.Enter a measuring program.
The Display unit will connect to the selected unit. This may take a couple of minutes.
Note!
Remove Bluetooth® unit from the Measuring unit before putting the equipment in the
carrying case. If attached, it will discharge the Measuring unit.
Bluetooth® information
This device contains
FCC ID: PVH0925
IC: 5325A-0925
This device complies with Part 15 of the FCC Rules.
Operation is subject to the following two conditions;
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference that may
cause undesired operation.
21

22
PROGRAM VALUES
With the program Values, you can see live readings from the detectors.
As default, a target and a table is displayed.
Press OK to register values.
Live values, vertical and horizontal.
Detector or Measuring unit
Registered values
Serial number
Use the navigation
buttons to scroll
the list
Unit two (out of two connected)
Target
Tolerance area
Laser point
(becomes a line when
using spinning laser)
Current range
Function buttons
Back, leave program.
See “Control panel” on page 14.
See “Tolerance” on page 24.
See “Zoom” on page 24.
Save file. See “Measurement file handling” on page 11.
See “Automatic recording” on page 26.
Delete registered values.
Print report on thermal printer (optional equipment).
See “Streaming values” on page 27.
Set current value to zero.
Half displayed value.
Return to absolute value.
Only available after zeroing or halving.
Choose how to display values. Use left and right navigation button to
switch between two or more detectors when only one target is displayed.
23
Program values
Tolerance
1.Select
and
to set tolerance.
It is possible to set different tolerance in vertical
and horizontal direction.
2.Use navigation buttons to move between the
fields and to change the tolerance.
3.Press OK.
Live values and marking displayed in
green when within tolerance.
Live values displayed in red when
outside tolerance.
Zoom
1.Select
and
to zoom.
2.Select a zoom factor between 1–5. Use navigation buttons to increase or decrease zoom
factor.
3.Press OK.
Default view
24
Zoom factor is set to 2
Program values
Edge warning
When the laser beam is close to the edge, the edge is “lit up” as a warning. It is not
possible to register values when you see the edge warning.
Half or Zero set value
Half value
Zero set value
Absolute value
Select
to half
displayed value.
Zero point of the PSD
moves halfway towards the
laser point.
Select
to zero set
displayed value.
Zero point of the PSD
moves to the laser point.
Select
to return to
the absolute value.
Zero point of the PSD
returns to the PSD centre.
Note the change of the current range
Live values – colours
Live values are normally yellow
Green when within
tolerance
Red when outside
tolerance
Loss of signal, laser beam
interrupted for example
25
Program values
Automatic recording
In Values, it is possible to make automatic recording of values. This is very useful
when you want to register values during a longer time period for example.
1.Select
and
to start
automatic recording.
2.Set Interval.
3.Press navigation button “right”.
4.Set Duration.
5.Press OK. The recording will start and
you can follow the progress on screen.
Icon indicates that values are being recorded
Views
You can decide how to display the current values. As default a target and a table is
displayed, but you can choose to show only target for example.
Select
to display the different layout options, see image below.
Note!
Use left and right navigation button to switch between two or more detectors when
only one target is displayed.
26
Program values
Streaming values
With the Streaming value functionality, you can transfer data from the Display unit.
For this to work, you need a USB to USB Null Modem Cable, the USB cable delivered
with the system does not work for streaming values.
1.Connect the Display unit to the PC using a USB to USB Null Modem Cable.
The USB-to-USB null modem
cable shows up as a Virtual
Serial Port with the following
properties:
19200 bps, 8n1 without flow
control.
The port number can, for example, be found using the Device Manager. See ‘USB Serial Port’ under ‘Ports (COM and LPT)’.
2.Click Open.
3.Start the program Values in the Display unit.
4.Select
and
to start streaming values.
5.To stop, select
.
In this example, PuTTY
is used to show the
streamed data
Data format
The data is sent as lines with semi colon separated values. Each line begin with a
detector identification, S, M, Vib or BTA, followed by the detector serial number. The
unit and resolution depends on the settings in the user profile.
Data from Vib: Vib;serial;LP;HP;G;
Data from BTA: BTA;serial;PSD1X;PDF2X;PDF3X;X axis angle;Y axis angle;Z axis
angle;
Data from S: S;serial;PSD X; PSD Y; X axis angle;Y axis angle;Z axis angle;
Data from M: M;serial;PSD X; PSD Y; X axis angle;Y axis angle;Z axis angle;
27
Program values
Calibration check
Use the program Values to check if the detector readings are within
specified tolerances.
Quick check
1.Set the tolerance to 0.01 mm (0.5mil).
2.Select
and show targets for both M- and S-unit.
3.Select
to zero set value.
4.Place a shim under the magnet base to lift the Munit 1mm (100mils). The M-unit’s reading shall
correspond to the movement within 1% (1mil ±
1digit) (0.01mm ± 1 digit).
5.Remove the shim from the M-unit.
6.Select
to zero set value.
7.Make a mark to mark out the position of the detector.
8.Place the shim under the magnet base of the S-unit.
The S-unit’s reading shall correspond to the movement within 1% (1mil ± 1digit) (0.01mm ± 1 digit).
Make sure that the distance is kept
Parallel lift to a known distance.
Shim exactly 1mm.
Note!
The shim must be exactly 1 mm. In this example it is only the M-unit that is checked.
Zero set value
Select to show both targets.
Precision check
1.Fasten one unit in a machine tool.
2.Select
to zero set value.
3.Move the units a known distance is to use the movement of a machine tool spindle.
4.The fastened unit’s reading shall correspond to the
movement within 1% (1mil ± 1digit) (0.01mm ± 1 digit).
Note!
In this example it is only the unit fastened in the machine that is checked.
28
STRAIGHTNESS
The program Straightness is used for machine foundations, shafts, bearing
journals and machine tools for example.
The basic principle for straightness measurement is that all measurement values will
show the position of the detector unit relative to the laser beam. First, the laser beam is
roughly aligned along the measurement object. The detector is then positioned on the
selected measuring points and the values registered.
Work flow
Select
and
Preparations
Mount units
Rough align
Show target
Show reference target
to start the Straightness program.
Measure
Press OK to register values.
Measurement table view
Measurement position view
Result
Set tolerance
Save
Print report
Set offset for reference point
Set reference point
Best fit around zero
Best fit all positive
Best fit all negative
Waviness
29
Straightness
Show target
Select
and
to display a target. This is a quick way to see where the laser
beam hits the target and how the detector is positioned. Select
to close the target, or press OK.
Detector serial number
Calculated and raw values
The values displayed here are raw
values. When you measure, calculated values are used. Calculated values
are based on the distance from first
measurement point and selected reference points.
Function buttons
Zero set displayed value. Only zeroes the value while the target is opened.
Return to the absolute value.
Half displayed value. Only zeroes the value while the target is opened.
Close target. (Or press OK).
Show reference target
Select
and
to display the reference
target. The first time you select the command, a
window is displayed. Select which detector you
want to use as reference detector and press OK.
Function buttons
Zero set displayed value.
Return to the absolute value.
Close target. You can also close by pressing OK.
See “Half or Zero set value” on page 25.
30
Straightness
Measure
1.Press OK. A window is displayed where you can enter the distance for the measurement point. If you leave the field empty, you can measure using “quickmode”.
2.Press OK to register a value. An hourglass is displayed while the value is registered.
3.Select
to continue to Result view.
Vertical, Horizontal and Angle values
Reference point.
See also Calculation settings
History points.
See also Straightness settings.
Reference point with offset
Selected measuring point
Distance from first point
Function buttons
Leave program.
See “Control panel” on page 14.
See“Straightness settings” on page 42
Show target.
Show reference target.
Edit distance. Edit distance for selected point.
Add measuring point.
Delete measuring point.
Go to measuring point. A window is displayed. Enter the point
to which you want to go.
Set offset. Set offset for selected reference point.
Zero set displayed value. Only available before registering the
first point. (Or press numerical button zero.)
Return to the absolute value. Only available before registering the
first point. (Or press numerical button 1.)
Set reference point. See “Result” on page 34.
Open Distance view, see “Enter distances” on page 32.
Continue to Result view. Available when you have registered two points.
31
Straightness
Quickmode
Quickmode means that you measure without entering any distances. Leave field empty
to use quickmode.
No distance entered
Enter distances
Select
to open the Distance view. This is an easy way to fill in many distances.
Do this before you have registered a value.
1.Enter number of measuring points. Press OK.
• Select if the points are evenly placed or not. Use navigation buttons left and right.
If set to <YES>, you are prompted to fill in the distance between point 1 and 2.
• If set to <No>, fill in each distance in the table.
2.Select
to save changes and return to Measuring table view.
Leave Distance view and return to Measuring table view. No changes are saved.
Note!
If you have registered values and open Enter distance view and make changes, your
registered values will be deleted.
32
Straightness
Add and delete points
Distances are always measured from the same point.
200
400
700
900
Add measuring point
Adding points between renumbers the existing following points. In this example, we
add a new point after point number three.
1
2
3
4
5
4
6
5
550
Delete measuring point
Deleting points between renumbers the existing following points. In this example, we
delete point number three.
1
2
3
3
4
4
5
5
6
33
Straightness
Result
The result can be displayed as graph, table or a 3D view. By default the table view is
displayed. The function buttons are almost the same for all three views. Zoom is only
available in Graph view. See following pages for more information regarding each
view and its functions.
Table view
Graph view
3D view
Switch view
Function buttons
Back to measure. To remeasure, select a point and then
Contains a sub-menu:
.
See “Control panel” on page 14.
See “Straightness settings” on page 42.
Save file. See “Measurement file handling” on page 11.
Print report. Save file and plug in printer (optional equipment).
Set tolerance. It is possible to set different vertical and horizontal tolerance. See “Tolerance” on page 37.
Zoom. Only available in Graph view.
Contains a sub-menu:
Go to measuring point. A window is displayed. Enter the point to which
you want to go.
Set offset for reference point. See “Calculation settings” on page 38.
Contains a sub-menu. See “Calculation settings” on page 38.
Raw data. Return to original data.
Set as reference point.
Remove as reference point. The point itself is not removed.
Best fit around 0.
All positive. The best fit with all measurement points above zero.
All negative. The best fit with all measurement points below zero.
Show waviness.
Views. Switch between table, graph and 3D view.
34
Straightness
Result table view
Navigate using the navigation buttons. To remeasure, select a point in the list and
select
.
Reference point
Reference point with offset
Max
Min
Peak-peak
Standard deviation
Straightness RMS
Max waviness
The highest value.
The lowest value.
Difference between Max and Min value
Average difference between Max and Min value.
Root Mean Square (Numerical Flatness)
Set waviness is shown in bracket.
See “Waviness” on page 41.
Result 3D view
Navigate using the numeric buttons.
• Buttons 2, 4, 6 and 8 rotates the 3D view.
• Button 5 returns to the initial view.
Selected point
Navigate using the numeric buttons
35
Straightness
Result graph view
Navigate using the navigation buttons.
Selected point
Reference point
Reference point with vertical offset
Vertical line
Horizontal line
History points
Zoom
It is possible to zoom in the graph view if you have registered more than 20 points.
Select a measurement point and select
around the selected point.
and
. The graph is zoomed in
Zoomed in
Zoomed out
Selected point
Scale using navigation buttons
Press navigation button “Up” and “Down” to scale the result graph view.
Scaled up
Normal
Same point selected
36
Straightness
Tolerance
1.Select
. A the tolerance window is displayed.
2.Set use tolerance to <YES>. Navigate
using the navigation buttons. Press OK.
3.Set vertical and horizontal tolerance.
Press OK to confirm each tolerance.
The tolerance is shown in the result
view.
Enter tolerance
Tolerance in graph and table view
• In the Table view, the values within tolerance are shown in black, values not
within tolerance are red.
• In the Graph view, vertical and horizontal tolerances are colour coded.
Vertical tolerance
Horizontal tolerance
37
Straightness
Calculation settings
Select to display sub-menu with different calculation settings.
Select
to revert to original data. All calculations and
reference points are removed.
Reference points
Select
and
to set selected point as reference point. You can set one or
two reference points. To remove a reference point, select it in the table or graph and
then select
. The point itself is not removed. The reference points are clearly
displayed in both table and graph.
Note!
You can also set and remove reference points by pressing the green OK button.
One reference point
Setting a single reference point will offset all other measurement points based on the
set reference point.
The reference point is clearly displayed
in both table and graph view.
38
Straightness
Two reference points
Setting two reference points will offset all other measurement points based on a reference line drawn between the two set reference points.
Both reference points are set to zero
Reference point with offset
By using reference point offset it is possible to move the position of a reference point.
This can be used for instance in turbine measurements to compensate for thermal
expansion.
Reference points
Same reference points, but with offset.
39
Straightness
Best fit operations
All best three best fit operations will try to find a reference line where the peak to peak
value of the measurement points is minimized. This can be used for instance to see if a
surface is within given tolerances. The difference between the best fit operations is the
offset that is set.
Best fit – around 0
This operation removes all reference points. Centre the values
so that the maximum and minimum values are equally large.
Best fit – all positive
Removes all reference points.
The best fit with all measurement points above zero.
Best fit – all negative
Removes all reference points.
The best fit with all measurement points below zero.
40
Straightness
Waviness
It may be insufficient to interpret the quality of a measurement by looking only at the
measurement peak to peak value. Waviness is often used to detect large deviations. In
some applications there might not be a problem with many small deviations, but one
large will cause great problems. Bearings in diesel engines is one example.
To set waviness, select
To show waviness graph, select
and
.
and
.
Example
The two surfaces in the example below have the same peak to peak value. However
the first measurement is rougher than the second.
In many applications a smooth measurement is desired. Using waviness it is possible
to indicate the smoothness of a measurement. In this example, the rougher measurement will get a waviness graph with higher values.
Max value
Min value
Two surfaces with same peak-to-peak value
Waviness calculation
The waviness number is calculated by letting a sliding set of reference points traverse
the measurement values. The maximum absolute value between the reference points
will determine the waviness number at the given position.
Waviness factor 1 checks the deviations between three measurement points. For example between points 1-3, 2-4 and 3-5 etc.
Waviness factor 2 checks the deviations between four measurement points.
41
Straightness
Straightness settings
Select
and
to open Straightness settings.
For global settings, see “Control panel” on page 14.
Show/hide horizontal values
It is possible to hide the horizontal values. The horizontal values will still be registered, but not visible.
1.Select
. A window is opened.
2.Select Yes or No. Navigate using the navigation buttons.
3.Press OK to confirm choice.
Note!
Only available when you use the program Straightness with a two axis detector.
Show history
If you remeasure a point, the old values are saved as history points. You can select
to show or hide these points while measuring. It is only possible to select the latest
registered value, not the history points. If you delete a point with history points, all its
history is deleted as well. Default is set to hide. Even when set to “hide”, the history
points are saved and can be viewed later.
1.Select
. A window is opened.
2.Select Yes or No. Navigate using the navigation buttons.
3.Press OK to confirm choice.
History points
42
Straightness
Smooth/sharp graph
1.Select
. A window is opened.
2.Select Yes or No. Navigate using the navigation buttons.
3.Press OK to confirm choice.
When set to Smooth, the graph will find a smooth path between the measurement
points.
Sharp
Smooth
Waviness settings
1.Select
. A window is opened.
2.Select waviness factor. Navigate using the navigation buttons.
3.Press OK to confirm choice.
To show waviness in the result view, select
Graph view
and
.
Same measurement but with waviness
See “Waviness” on page 41.
43
Straightness
44
HALF CIRCLE
Values are registered at three positions in a half bore. Used for turbines
for example.
Work flow
Select
and
to start program Half circle.
Preparations
Measure
Mount units
Rough align
Press OK to register values.
Measurement table view
Show target
Measurement position view
Show reference target
Adjust position view
Result
Set tolerance
Save
Print report
Set offset for reference point
Set reference point
Best fit around zero
Best fit all positive
Best fit all negative
Waviness
Rough align
Select
target.
and
to open the target. Adjust laser point to the centre of the
The values displayed here are raw values. When you measure, calculated values are
used. Calculated values are based on the distance from first measurement point and
selected reference points.
See “Show target” on page 30.
45
Half Circle
Measure
The measuring phase consists of three different views:
• Measurement table view
• Measurement position view
• Adjustment view.
See following pages for more information regarding each view and its functions.
Measurement table view
Select which position to measure. The table shows the
calculated values for all measured positions.
Adjustment view
Adjust position. When you have
adjusted a position, you need
to remeasure it.
46
Measurement position view
Measure points for selected position
Adjustment ready
Half Circle
Measurement table view
The table shows the calculated values for all measured positions.
Press OK to register a value. You are redirected to Measurement position view.
Distance from first
Select
to enter several
distances, see next page
Function buttons
Leave program.
See “Control panel” on page 14.
See “Straightness settings” on page 42.
See “Show target” on page 30.
Show reference target.
Edit distance. Edit distance for selected point.
Add measuring point.
Delete measuring point.
See “Add and delete points” on page 33.
Go to measuring point. A window is displayed. Enter the point to
which you want to go.
Set offset. Set offset for selected reference point.
Set reference point. See “Result” on page 34.
Open Distance view, see “Enter distances” on page 32.
Continue to Result view. Available when you have registered two positions.
47
Half Circle
Enter distances
Select
to open the Distance view. This is an easy way to fill in many distances.
1.Enter number of measuring points. Press OK.
• Select if the points are evenly placed or not. Use navigation buttons left and right.
If set to <YES>, you are prompted to fill in the distance between point 1 and 2.
• If set to <No>, fill in each distance in the table.
2.Select
to save changes and return to Measuring table view.
Leave Distance view and return to Measuring table view. No changes are saved.
Note!
Save changes and return to Measuring
table view.
If you have registered values and open Enter distance view and make changes, your
registered values will be deleted.
48
Half Circle
Measurement position view
In this view, you measure points on the selected position.
With inclinometer values
The inclinometer values are displayed. It is
possible to register points anywhere.
1.Press OK to register first position. A
red marking is displayed.
2.Turn outside of the red marking.
3.Press OK to register second position.
4.Turn outside of the red markings.
5.Press OK to register third position.
6.Select
to adjust position, or
to measure next position.
Inclinometer values on
Without inclinometer
values
With the inclinometer
values hidden, you are
prompted to register
points at three positions.
Press OK to register
values.
Calculated values.
Available when you have
registered three points
on current position.
Inclinometer values off
Function buttons
Back to Measurement table view.
Show target. See “Show target” on page 30.
Show reference target.
Only available before registering the first position.
Zero set displayed value.
Return to the absolute value.
Half displayed value.
See “Half or Zero set value” on page 25.
Toggles between showing and hiding inclinometer values.
Adjust position. Available when you have registered three points.
Continue to next position. Available when you have registered three points
on current position.
49
Half Circle
Adjustment view
The function button
is available when you have registered three points on
current position. In the Adjustment view, you adjust current position according to live
values. When you are done, you need to remeasure the position.
1.Select
. The Adjustment view is displayed.
2.Move to within the live adjustment areas.
• With inclinometer: Move the detector until the marker is within the adjustment
areas.
• Without inclinometer: Move the detector and use the navigation buttons to move
the marker to the adjustment areas.
3.Make adjustment.
4.Select
when you are done.
5.Remeasure the position.
Adjustment area
Function buttons
Back to Measurement table view.
Show target. See “Show target” on page 30.
Show reference target.
Adjustment ready. Returns to Measurement table view. You need to remeasure the position.
50
Half Circle
Result
The result can be displayed as graph, table or a 3D view. By default the table view is
displayed. The function buttons are almost the same for all three views. Zoom is only
available in Graph view.
Table view
Graph view
3D view
Switch view
Note!
For more information regarding the result views and its functions, see “Result” on
page 34.
51
Half Circle
52
FOURPOINTS
Values are registered at four positions in a full bore.
Work flow
Select
and
to start the Fourpoints program.
Preparations
Measure
Mount units
Rough align
Press OK to register values.
Measurement table view
Show target
Measurement position view
Show reference target
Adjust position view
Result
Set tolerance
Save
Print report
Set offset for reference point
Set reference point
Best fit around zero
Best fit all positive
Best fit all negative
Waviness
Rough align
Select
target.
and
to open the target. Adjust laser point to the centre of the
The values displayed here are raw values. When you measure, calculated values are
used. Calculated values are based on the distance from first measurement point and
selected reference points.
See “Show target” on page 30.
53
Fourpoints
Measure
The measuring phase consists of three different views:
• Measurement table view
• Measurement position view
• Adjustment view.
See following pages for more information regarding each view and its functions.
Measurement table view
Select which position to measure. The table shows the
calculated values for all measured positions.
Adjustment view
Adjust position. When you have
adjusted a position, you need
to remeasure it.
54
Measurement position view
Measure points for selected position
Adjustment ready
Measure next position
Fourpoints
Measurement table view
The table shows the calculated values for all measured positions. Press OK to register
a value. You are redirected to Measurement position view.
Distance from first
Select
to enter
several distances
Function buttons
Leave program.
See “Control panel” on page 14.
See “Straightness settings” on page 42.
See “Show target” on page 30.
Show reference target.
Edit distance. Edit distance for selected point.
Add measuring point.
Delete measuring point.
See “Add and delete points” on page 33.
Go to measuring point. A window is displayed. Enter the point
to which you want to go.
Set offset. Set offset for selected reference point.
Set reference point. See “Result” on page 34.
Open Distance view, see “Enter distances” on page 32.
Continue to Result view. Available when you have registered two positions.
55
Fourpoints
Enter distances
Select
to open the Distance view. This is an easy way to fill in many distances.
1.Enter number of measuring points. Press OK.
• Select if the points are evenly placed or not. Use navigation buttons left and right.
If set to <YES>, you are prompted to fill in the distance between point 1 and 2.
• If set to <No>, fill in each distance in the table.
2.Select
to save changes and return to Measuring table view.
Leave Distance view and return to Measuring table view. No changes are saved.
Note!
Save changes and return to Measuring
table view.
If you have registered values and open Enter distance view and make changes, your
registered values will be deleted.
56
Fourpoints
Measurement position view
In this view, you measure points on the selected position. Press OK to register a value.
Calculated values. Available when
you have registered all four points
on current position
Active point
Function buttons
Back to Measurement table view.
Show target. See “Show target” on page 30.
Show reference target.
Only available before registering the first position.
Zero set displayed value.
Return to the absolute value.
Half displayed value.
See “Half or Zero set value” on page 25.
Toggles between showing and hiding inclinometer values.
Open adjustment view. Available when you have registered at least both
horizontal or vertical values.
Continue to next position. Available when you have registered at least
both horizontal or vertical values.
57
Fourpoints
Adjustment view
Select
to open the Adjustment view. Here you can adjust current position according to live values. When you are done, you need to remeasure the position.
1.Select
. The Adjustment view is displayed.
2.Move to within the live adjustment areas.
• With inclinometer: Move the detector until the marker is within the adjustment
areas.
• Without inclinometer: Move the detector and use the navigation buttons to move
the marker to the adjustment areas.
3.Make adjustment.
4.Select
when you are done.
5.Remeasure the position.
Horizontal or vertical values are
live when arrow is within the yellow live marks.
Function buttons
Back to Measurement table view.
Show target. See “Show target” on page 30.
Show reference target.
Adjustment ready. Returns to Measurement table view. You need to remeasure the position.
Toggles between showing and hiding inclinometer values.
58
Fourpoints
Result
The result can be displayed as graph, table or a 3D view. By default the table view is
displayed. The function buttons are almost the same for all three views. Zoom is only
available in Graph view.
Table view
Graph view
3D view
Switch view
Note!
For more information regarding the result views and its functions, see “Result” on
page 34.
59
Fourpoints
60
MULTIPOINTS
Values are registered at three or more points at optional positions.
Used in both half and full bores.
Work flow
Select
and
to start the Multipoints program.
Preparations
Measure
Mount units
Rough align
Press OK to register values.
Measurement table view
Show target
Measurement position view
Show reference target
Adjust position view
Result
Set tolerance
Save
Print report
Set offset for reference point
Set reference point
Best fit around zero
Best fit all positive
Best fit all negative
Waviness
Rough align
Select
target.
and
to open the target. Adjust laser point to the centre of the
The values displayed here are raw values. When you measure, calculated values are
used. Calculated values are based on the distance from first measurement point and
selected reference points.
See “Show target” on page 30.
61
Multipoints
Measure
The measuring phase consists of three different views:
• Measurement table view
• Measurement position view
• Adjustment view.
See following pages for more information regarding each view and its functions.
Measurement table view
Select which position to measure. The table shows the
calculated values for all measured positions.
Adjustment view
Adjust position. When you have
adjusted a position, you need
to remeasure it.
62
Measurement position view
Measure points for selected position
Adjustment ready
Measure next position
Multipoints
Measurement table view
The table shows the calculated values for all measured positions. Press OK to register
a value. You are redirected to Measurement position view.
Distance from first
Select
to enter
several distances
Function buttons
Leave program.
See “Control panel” on page 14.
See “Straightness settings” on page 42.
See “Show target” on page 30.
Show reference target.
Edit distance. Edit distance for selected point.
Add measuring point.
Delete measuring point.
See “Add and delete points” on page 33.
Go to measuring point. A window is displayed. Enter the point
to which you want to go.
Set offset. Set offset for selected reference point.
Set reference point. See “Result” on page 34.
Open Distance view, see “Enter distances” on page 32.
Continue to Result view. Available when you have registered two positions.
63
Multipoints
Enter distances
Select
to open the Distance view. This is an easy way to fill in many distances.
1.Enter number of measuring points. Press OK.
• Select if the points are evenly placed or not. Use navigation buttons left and right.
If set to <YES>, you are prompted to fill in the distance between point 1 and 2.
• If set to <No>, fill in each distance in the table.
2.Select
to save changes and return to Measuring table view.
Leave Distance view and return to Measuring table view. No changes are saved.
Note!
Save changes and return to Measuring
table view.
If you have registered values and open Enter distance view and make changes, your
registered values will be deleted.
64
Multipoints
Measurement position view
In this view, you measure points on the selected position.
Roundness value
1.Turn detector to any position.
2.Press OK to register points.
For a more reliable measurement,
spread out the measuring points as
much as possible.
When you have registered three points,
calculated values for current position
are displayed. When you have registered four points, a roundness value is
displayed.
Without inclinometer values
1.Select
to hide the inclinometer value.
2.Press OK. A window is displayed.
3.Enter the angle where you want to
measure and press OK.
Function buttons
Back to Measurement table view.
Show target. See “Show target” on page 30.
Show reference target.
Only available before registering the first position.
Zero set displayed value.
Return to the absolute value.
Half displayed value.
See “Half or Zero set value” on page 25.
Toggles between showing and hiding inclinometer values.
Adjust position. Available when you have registered three points.
Continue to next position. Available when you have registered three points
on current position.
65
Multipoints
Adjustment view
The function button
is available when you have registered three points on
current position. In the Adjustment view, you adjust current position according to live
values. When you are done, you need to remeasure the position.
1.Select
. The Adjustment view is displayed.
2.Move to within the live adjustment areas.
• With inclinometer: Move the detector until the marker is within the adjustment
areas.
• Without inclinometer: Move the detector and use the navigation buttons to move
the marker to the adjustment areas.
3.Make adjustment.
4.Select
when you are done.
5.Remeasure the position.
Horizontal or vertical values are live when
marker is within the yellow adjustment
areas.
Function buttons
Back to Measurement table view.
Show target. See “Show target” on page 30.
Show reference target.
Adjustment ready. Returns to Measurement table view. You need to remeasure the position.
Toggles between showing and hiding inclinometer values.
66
Multipoints
Result
The result can be displayed as graph, table or a 3D view. By default the table view is
displayed. The function buttons are almost the same for all three views. Zoom is only
available in Graph view.
Roundness diagram
Table view
Graph view
3D view
Switch view
Note!
For more information regarding the result views and its functions, see “Result” on
page 34.
Roundness
Roundness is calculated when you have registered at least four points on current position. A small roundness diagram is displayed in the table view. The roundness number
is defined as the peak to peak difference between the taken measurement points and a
circle fit adjusted to the measurement values.
Select
and
to display a polar diagram for the selected position.
67
Multipoints
68
CENTRE OF CIRCLE
Values are registered at two positions in a full bore.
Used for diesel engines, propeller shaft installations for example.
Note!
The Centre of circle program is not available in the USA.
Work flow
Select
and
to start the Centre of circle program.
Preparations
Measure
Mount units
Rough align
Press OK to register values.
Measurement table view
Show target
Measurement position view
Show reference target
Adjust position view
Result
Set tolerance
Save
Print report
Set offset for reference point
Set reference point
Best fit around zero
Best fit all positive
Best fit all negative
Waviness
Rough align
Select
target.
and
to open the target. Adjust laser point to the centre of the
The values displayed here are raw values. When you measure, calculated values are
used. Calculated values are based on the distance from first measurement point and
selected reference points.
See “Show target” on page 30.
69
Centre of Circle
Measure
The measuring phase consists of three different views:
• Measurement table view
• Measurement position view
• Adjustment view.
See following pages for more information regarding each view and its functions.
Measurement table view
Select which position to measure. The table shows the
calculated values for all measured positions.
Adjustment view
Adjust position. When you have
adjusted a position, you need
to remeasure it.
70
Measurement position view
Measure points for selected position
Adjustment ready
Measure next position
Centre of Circle
Measurement table view
The table shows the calculated values for all measured positions. Press OK to register
a value. You are redirected to Measurement position view.
Distance from first
Select
to enter
several distances
Function buttons
Leave program.
See “Control panel” on page 14.
See “Straightness settings” on page 42.
See “Show target” on page 30.
Show reference target.
Edit distance. Edit distance for selected point.
Add measuring point.
Delete measuring point.
See “Add and delete points” on page 33.
Go to measuring point. A window is displayed. Enter the point
to which you want to go.
Set offset. Set offset for selected reference point.
Set reference point. See “Result” on page 34.
Open Distance view, see “Enter distances” on page 32.
Continue to Result view. Available when you have registered two positions.
71
Centre of Circle
Enter distances
Select
to open the Distance view. This is an easy way to fill in many distances.
1.Enter number of measuring points. Press OK.
• Select if the points are evenly placed or not. Use navigation buttons left and right.
If set to <YES>, you are prompted to fill in the distance between point 1 and 2.
• If set to <No>, fill in each distance in the table.
2.Select
to save changes and return to Measuring table view.
Leave Distance view and return to Measuring table view. No changes are saved.
Note!
Save changes and return to Measuring
table view.
If you have registered values and open Enter distance view and make changes, your
registered values will be deleted.
72
Centre of Circle
Measurement position view
In this view, you measure points on the selected position. Press OK to register a value.
With inclinometer values
The inclinometer values are displayed. The yellow dot indicates where to register the
value.
1.Turn to the yellow dot.
2.Press OK to register the position.
3.Turn outside of the red markings.
4.Press OK to register third position.
5.Select
to adjust position, or
to measure next position.
Without inclinometer values
With the inclinometer values hidden, you are prompted to register points at three positions. Press OK to register values. Move the marker using the navigation buttons.
Calculated values. Available when you
have measured two positions.
Raw detector values
Adjust
Show inclinometer values
Function buttons
Back to Measurement table view.
Show target. See “Show target” on page 30.
Show reference target.
Only available before registering the first position.
Zero set displayed value.
Return to the absolute value.
Half displayed value.
See “Half or Zero set value” on page 25.
Toggles between showing and hiding inclinometer values.
Adjust position. Available when you have registered both points on current position.
Continue to next position. Available when you have registered both points
on current position.
73
Centre of Circle
Adjustment view
The function button
is available when you have registered three points on
current position. In the Adjustment view, you adjust current position according to live
values. When you are done, you need to remeasure the position.
1.Select
. The Adjustment view is displayed.
2.Move to within the live adjustment areas.
• With inclinometer: Move the detector until the marker is within the adjustment
areas.
• Without inclinometer: Move the detector and use the navigation buttons to move
the marker to the adjustment areas.
3.Make adjustment.
4.Select
when you are done.
5.Remeasure the position.
Calculated values are marked with yellow. Live values.
Horizontal or vertical values are live when
marker is within the yellow adjustment
areas.
Function buttons
Back to Measurement table view.
Show target. See “Show target” on page 30.
Show reference target.
Adjustment ready. Returns to Measurement table view. You need to remeasure the position.
Toggles between showing and hiding inclinometer values.
74
Centre of Circle
Result
The result can be displayed as graph, table or a 3D view. By default the table view is
displayed. The function buttons are almost the same for all three views. Zoom is only
available in Graph view.
Table view
Graph view
3D view
Switch view
Note!
For more information regarding the result views and its functions, see “Result” on
page 34.
75
Centre of Circle
76
FLATNESS
Program to measure flatness of machine bases,
machine tables, etc.
Preparation
1.Mount the laser transmitter on the table.
2.Mount the detector close to the transmitter on the table (1).
3.Select
to open the program Flatness and enter distances.
4.Select
to open the target.
5.Select
to zero set the value. This is now reference point number one.
6.Move the detector to reference point number two (2).
7.Adjust the laser beam by using the screw (A) on the tilt
2
table. Level to ± 0.1 mm.
Three reference points
8.Move the detector to reference point number three (3).
9.Adjust the laser beam by using the screw (B) on the tilt
1
table. Level to ± 0.1 mm.
B
Repeat procedure until you have all three reference points
within ± 0.1 mm.
3
A
Enter distances
Up to 500 measurement points can be handled.
Distance between first and
last point on X-axis
Number of points on X-axis
Distance between first and
last point on Y-axis
Number of points on Y-axis
Function buttons
Back. Leave program.
See “Control panel” on page 14.
See “Tolerance” on page 79.
Open distance table view. “Distance table view” on page 78.
Continue to Measure view.
Note!
If one of your axis has more than six measurement points, make that the Y-axis. This
will give you a better pdf-report.
77
Flatness
Distance table view
Select
X or Y axis.
to open Distance table view. Use if the distances between points vary in
Distance between points
Press OK to add more points
Distance between first and
last point on Y-axis
Function buttons
Leave Distance table view and return to Distance view.
No changes are saved.
See “Control panel” on page 14.
See “Tolerance” on page 79.
Delete point. It is only possible to delete the last point in the list.
Toggle button. Enter distances for X or Y-axis.
Continue to Measure view.
Note!
It is also possible to enter distances in the default distance view and switch to Distance
table view. This is a fast way if you only need to change one out of many distances
Distance view (default)
Point separation is the same for all points
78
Distance table view
Change point separation if needed
Flatness
Measure
Press
to register values. It is possible to measure the points in any order. First measured
point is set as reference point. When you have measured all points, the Result view is displayed.
First point automatically
becomes reference point.
Selected point.
Current value.
Physical coordinates of
selected point.
Function buttons
Back. Return to enter distances.
See “Control panel” on page 14.
See “Tolerance” below.
Measuring direction. Measure left to right or up and down.
Show target. Useful if you want to rough align for example.
Continue to Result view. Available when you have measured three positions.
Tolerance
By default, the ISO standard is used. The ISO tolerance is calculated automatically depending on which distances you have entered. Only global tolerance is available.
Select
to set custom tolerance.
Set custom tolerance
79
Flatness
Result table
Select
to open table view. Values outside the tolerance are displayed with red.
Reference point
Point with offset
More info regarding selected point
Function buttons
Remeasure selected point.
See “Control panel” on page 14.
Set offset for selected point.
See “Tolerance” on page 79.
Save file, see “Measurement file handling” on page 11.
Toggle button. Set selected point as reference point. Remove as reference.
See “Calculation settings” on page 82.
Raw data. Revert to original data.
Three reference points are automatically set to zero.
Best fit around 0.
All positive. The best fit with all measurement points above zero.
All negative. The best fit with all measurement points below zero.
See “Result 3D” on page 81.
See “Result grid” on page 81.
See “Result table” on page 80.
Note!
To remeasure: select a measurement point and select
80
.
Flatness
Result grid
Select
to open table view.
Red = values not within tolerance
Green = values within tolerance
Reference point
Result 3D
Select
and
to open 3D view. Only available when all points have been
measured.
• Use the navigation button to select measurement points.
• Navigate using the numeric buttons.
• Buttons 2, 4, 6 and 8 rotates the 3D view.
• Button 5 returns to the initial view.
Use numerical buttons to rotate the image.
Yellow = selected point
Black = reference point
81
Flatness
Calculation settings
Select
to display calculation settings. You can try different settings to see which
one suits the best and analyze the measurement result directly in the Display unit. You
can also save reports with different settings to analyze further later.
Reference points
The measurement values can be recalculated so that any three of them become zero
references, with the limitation that a maximum of two of them are in line horizontally,
vertically or diagonally in the coordinate system. (If there are three in line, it is just a
line, and not a plane!). Reference points are needed when you are going to machine the
surface.
Custom reference points
1.Select
to set currently selected point to zero.
2.Select one or three reference points. When you select a second reference point, the
values are not recalculated. Set a third reference point to recalculate the values.
3.Select
if you want to return to raw data.
Set three reference points
1.Select
2.Select
to set three reference points.
if you want to return to raw data.
Best fit
Best fit around 0
When you perform a best fit calculation, the measurement object is tilted to the lowest
peak to peak value. It is fitted as flat as possible between two planes where the average
value is zero. Select
and
to calculate best fit around 0.
All positive
The measurement object is tilted as in a Best fit calculation, but the reference line is
moved to the lowest measurement point. Select
and
to calculate the best
fit with all measurement points above 0.
All negative
The measurement object is tilted as in a Best fit calculation, but the reference line is
moved to the highest measurement point. Select
and
to calculate the best
fit with all measurement points below 0.
82
TWIST
Measure twist on an object by taking two diagonal measurements. If you
want to measure a machine foundation made of two beams you can build a
temporary reference block at the centre point.
Preparations
Select
and
to start the program Twist.
1.Place the S-unit as shown on the screen. Make sure that the Sand M-unit are on the same height. Especially important when
Same height
you are using a tilt table.
2.Mark where the positions A, B, C and D are on your measurement object. Make sure to place the centre point exactly in the middle.
3.Place M-unit on position D. Make sure that the laser beam hits the detector target.
4.Place the M-unit on the centre point. Make a mark to ensure that you place the detector exactly on the same position each time.
5.Place the M-unit on measurement position A.
6.Select
to zero set the value.
7.Move the M-unit to measurement point D. Adjust the laser beam to zero (± 0.1).
Measure
1.Place the S-unit as shown on the screen.
2.Place the M-unit on measurement position A and press
.
3.Follow the instructions on screen and register values on all measurement points.
When you have registered a value on point B, the Result view is automatically displayed.
Guide to where to place the measuring unit
Indicates in which direction you will measure.
Centre point
Leave program
Back
Function buttons
Back. Leave program.
See “Control panel” on page 14.
Zero set the displayed value. Only available before registering the first value.
Return to absolute value. Only available before registering the first value.
83
Twist
Result
Three measurement points are automatically set to zero.
Function buttons
Remeasure.
Save file, “Measurement file handling” on page 11.
See “Control panel” on page 14.
84
SQUARENESS
For measurement of squareness in machines and installations. Two of the
measurement values on one of the surfaces are compared to the measurement values on the other surface. The values are recalculated to an angular
value that shows any deviation from 90° that may occur.
Y-axis vs Machine table squareness
Z- and Y-axis squareness
Z- and X-axis squareness
Tool support Z- and X-axis squareness
Enter distances
1.Enter the distance between the measurement points.
2.Select
to continue to Measure view.
Function buttons
Back. Leave program.
See “Control panel” on page 14.
See “Tolerance” on page 87.
Continue to Measure view.
85
Squareness
Measure
1.Place the detector on the X- or Y-axis. Use the navigation buttons to change the
active measurement position.
2.Measure both positions on the first axis. Press
to register positions.
3.Move the detector to the second axis and deflect the laser beam.
4.Measure both positions on the second axis. The result is automatically displayed.
Active measurement position
Function buttons
Back. Leave program.
Delete measurement point.
See “Control panel” on page 14.
See “Tolerance” on page 87.
Show target. Useful if you want to rough align for example.
86
Squareness
Result
The measurement values are converted into an angular value, showing any deviation from
90° in the second object.
Selected tolerance
Values outside of the tolerance is
marked with red.
Function buttons
Remeasure.
See “Control panel” on page 14.
Alter distance.
See “Tolerance” on page 87.
Save file, see “Measurement file handling” on page 11.
Tolerance
Select
to open Tolerance view. By default, the ISO standard is used.
Select to set Custom tolerance
87

88
SPINDLE DIRECTION
For measurement of the pointing direction of machine spindles in machine
tools, drilling machines, etc.
Z-axis spindle direction
Main spindle towards sub-spindle/tail stock
Z-axis spindle direction
Note!
Do not start the machine when the S-unit is attached.
Mount the units
You need two axis detectors.
1.Mount the S-unit on the bracket and secure it in the spindle.
Do not start the machine.
2.Place the detector at the part of the machine that can be moved along the working
area of the machine.
3.Select
to start the program Spindle.
Enter distances
1.Enter the distance between the measurement
points.
2.Press
view.
or
to continue to Measure
Note! Place the S-unit in the spindle.
Function buttons
Back. Leave program.
See “Control panel” on page 14.
See “Tolerance” on page 90.
Toggle button. Show spindle to the right or to the left.
Continue to Measure view.
89
Spindle direction
Preparations
Rough alignment
1.Place the detector on the first position, close to the laser.
2.Select
to open a large target.
3.Adjust the detector in both H and V directions. Adjust until within ± 1 mm.
4.Move the detector to the second position. If needed, cone the laser beam, see
information below.
5.Adjust the laser transmitter in both H and V direction using the adjustment screws
on the laser. Adjust until within ± 1 mm.
Cone laser beam
1.Place a piece of paper in front of the detector.
2.Make a mark where the laser beam hits the paper.
3.Turn the laser 180º.
4.Make a mark where the laser beam hits the paper.
5.Adjust the laser beam to the centre between the two marks. Use the adjustment
screws on the laser.
6.Turn the shaft again. If the laser beam does not move when you turn, the laser
beam is correctly coned.
Tolerance
Select
to set a tolerance.
• ISO 10791-1 (G12) is used for machines with horizontal spindle (horizontal Zaxis) This is set as default.
• ISO 10791-2 (G12) is used for machines with vertical spindle (vertical Z-axis)
Select to set Custom tolerance
90
Spindle direction
Measure
1.Place the detector close to the spindle. Press
2.Turn 180º and press
to register the first position.
to register the second position.
3.Move the detector far away from the spindle and press
4.Turn 180º and press
to register the third position.
to register the fourth position.
Turn the spindle 180º.
Angle value on the S-unit. Helpful when you turn the spindle 180º.
Function buttons
Back to enter distance view.
Delete measurement point.
See “Control panel” on page 14.
See “Tolerance” on page 90.
Toggle button. Show spindle to the right or to the left.
Toggle button. Show/hide horizontal value.
Show target. Useful if you want to rough align for example.
91
Spindle direction
Result
Values within tolerance are green.
Function buttons
Remeasure.
See “Control panel” on page 14.
Alter distance.
See “Tolerance” on page 90.
Save file, see “Measurement file handling” on page 11.
Toggle button. Show spindle to the right or to the left.
92
FLANGE FLATNESS
Easy-Laser® Flange systems can be used on flanges up to 40m in diameter. You can
measure 1 to 5 circles of measurement points, for example inner, middle and outer
circles, in order to see the taper of the flange. Each circle can have 3–180 measurement
points. The program guides you graphically step-by-step through the entire measurement.
93
Flange Flatness
Preparations
Use the program Values, Flange flatness or targets for the set up.
Point one
1.Place the laser transmitter (D22 or D23)
on the flange. Notice the direction, see
image.
2.Place the detector close to the transmitter.
3.Make a mark to mark out the position of
the detector.
4.Adjust the detector or target so the laser
beam hits the centre.
5.If you use a measurement program, select
to zero set point number one.
Notice the direction and
location of transmitter.
Point number one,
close to the transmitter. Zero set.
Point two
6.Move the detector to point number two,
see image.
7.Aim the detector straight towards the
laser.
8.Adjust the laser beam by turning the
screw on the transmitter’s tilt table. Level
to ± 0.05 mm or better.
Point three
9.Move the detector to point number three,
see image.
10.Adjust the laser beam by turning the
screw on the transmitter’s tilt table. Level
to ± 0.05 mm or better.
Repeat procedure until you have all three
reference points within ± 0.1 mm.
90°
Point number two,
adjust laser beam.
Adjust with
this screw.
Point number three,
adjust laser beam.
90°
Adjust with
this screw.
94
Flange Flatness
Measuring procedure
Enter distances
1.Select
and
to open the Flange flatness program.
2.Enter distances, confirm all data with the green OK button.
Select green arrow to
continue.
Number of circles
Points/circle
Splitting angle
Diameter
Measurement
direction
Start angle
3.Select
Enter number of circles, up to five circles is possible.
Enter 3-180 points.
The splitting angle is automatically calculated. If you know the
splitting angle, it is possible to enter this and get the number of
measuring points.
Enter the diameter of each circle.
You can measure clockwise or anti clockwise. Use Navigation
buttons to change direction.
As default, the first measurement point is set to 0º. Select a
start angle if you want to start anywhere else.
to continue to measuring.
95
Flange Flatness
Measure
1.The first measurement point is marked with yellow.
2.Press OK to register measurement values. The measurement points you have
registered are greyed out.
Registered values
Live values
Select to display sub-menu.
Current measurement point is marked with yellow
Function buttons
Back. Press and hold to leave program completely.
Contains a sub-menu.
Open Control panel.
Save. See “Measurement file handling” on page 11.
Generate report.
Print on thermal printer (Optional equipment).
Zero set. Set current value to zero. Only available before you have registered the first value.
Views. Available when you have registered all points.
Contains a sub-menu.
Open Graph view.
Open 3D view.
Open Table view.
Open Taper table.
Open Taper graph.
96
Flange Flatness
Flange result
The result can be displayed in several ways; graph, 3D or table. If you have measured
two or more circles, you can view the taper graph and taper table.
Flange graph view
Select
and
overview of the result.
to display the Graph view. In this view, you have a good
Navigation
Use the navigation buttons to move in the table. Button left and right will move between the columns.
Currently selected measurement point
Each column represent a circle. Use
the navigation buttons to move between
columns and rows.
Max
Min
Peak-peak
Standard deviation
Flatness RMS
The highest value.
The lowest value.
Difference between Max and Min value
Average difference between Max and Min value.
Root Mean Square (Numerical Flatness)
Function buttons
Back. Press and hold to leave program completely.
Contains a sub-menu.
Open Control panel.
Save. See “Measurement file handling” on page 11.
Generate report.
Print on thermal printer (Optional equipment).
See “Calculation settings” on page 100.
Views. Contain a sub-menu with different flange and taper views.
Note!
Press and hold
to leave program completely.
97
Flange Flatness
Flange 3D view
Select
and
to display the 3D view.
Measurement point number one,
marked yellow
Zero plane
Same function buttons as in Flange Graph view.
Flange table view
Select
and
to display Table view.
Select if you only want to see the table. Use navigation buttons to move in the table.
Same function buttons as in Flange Graph view.
Note!
The calculation settings under
in the table.
98
is made on the circle (column) currently selected
Flange Flatness
Taper table
Select
and
to display Taper table. Here you get a good overview of the
inclination of the flange, between the measured circles. Taper values are displayed both
as graph and table. Use navigation buttons to move in the table.
Taper graph
Select
and
around in the graph.
to display Taper graph. Use the navigation buttons to move
99
Flange Flatness
Calculation settings
Select
to display calculation settings. You can try different scenarios to see
which one suits the best and analyze the measurement result directly in the Display
unit. You can also save reports with different settings for best fit to analyze further
later.
Reference point. Set custom reference points.
Raw data. Revert to original data.
1 ref point. Measurement point #1 is automatically set to zero.
3 ref points. Three reference points are automatically set to zero.
Best fit around 0. Calculated on the selected circle or measurement
points.
All positive. The best fit with all measurement points above zero.
Calculated on selected circle or measurement points.
All negative. The best fit with all measurement points below zero.
Calculated on selected circle or measurement points.
In the following examples, we show a flange with much exaggerated surface.
See image below. Red indicates reference plane.
100
Flange Flatness
Custom reference points
Reference points are needed when you are going to machine the surface.
1.Select a measurement point in the Table view or Graph view.
2.Select
to set currently selected
point to zero.
3.Select one or three reference points. When
you select a second reference point, the
values are not recalculated. Set a third
reference point to recalculate the values.
4.Select
if you want to return to raw
data.
One reference point selected
One reference point
Select a measurement point in the Table view
or Graph view.
1.Select
to select first point as reference.
2.Select
if you want to return to raw
data.
First point set as reference.
Three reference points
1.Select
to set three reference points.
One is set on measurement point #1 and
the other are distributed evenly on 120º.
2.Select
if you want to return to raw
data.
Reference plane is resting on three reference
points. Here you can clearly see what is below Three points set as reference.
and above the reference plane.
Three reference points
101
Flange Flatness
Best fit – select circle or points
By default best fit is calculated on the selected circle in the table. You can also select
all measurement points on a certain position.
1.Select
and
or
.
2.Select a circle or measurement points in the table. See below.
3.Select one of the best fit options.
4.The calculation is made on the selected circle/measurement points. To make the
same best fit calculation on another circle, repeat step 1–3.
Select circle
By default the best fit calculation is made on the currently selected circle. Use navigation buttons left and right to select another circle in the table.
Circle A selected.
Select measurement points
You can make best fit calculations on all measurement points on a certain position.
1.Select circle A in the table.
2.Press left navigation button to select the whole row.
3.Use navigation buttons to move up and down in the table.
2A, 2B and 2C selected.
102
Flange Flatness
Best fit
When you perform a best fit calculation, the flange is tilted to the lowest peak to peak
value. It is fitted as flat as possible between two planes where the average value is zero.
See example below:
Reference plane
Raw data, in this case a flange with an irregular surface
Peak to peak
Reference plane
Best fit calculated. The flange is now
fitted between two parallel planes.
Select
and
to calculate best fit around 0. Select a circle or measurement
points in the table. Below is the same calculation displayed in Flange 3D view and
Flange table view. In the image below, calculation is made on circle A.
Note!
You can save reports with different settings for best fit to analyze further later.
103
Flange Flatness
All positive
The flange is tilted as in a Best fit calculation, but the reference line is moved to the
lowest measurement point. See example below:
Reference plane
Select
and
to calculate the best fit with all measurement points above 0.
Select a circle or measurement points in the table. In the image below, calculation is
made on circle A.
All negative
The flange is tilted as in a Best fit calculation, but the reference line is moved to the
highest measurement point. See example below:
Reference plane
Select
and
to calculate the best fit with all measurement points below 0.
Select a circle or measurement points in the table. In the image below, calculation is
made on circle A.
104
FLANGE PARALLELISM
Easy-Laser® enables you to measure and check the parallelism of the flanges. In addition to the standard equipment, two tripods and an angular prism are required. For this
kind of measurement you need the D22 laser transmitter which is included in the E910
system.
Angular prism D46 is used for parallelism
measurement of the flanges. It deflects the
laser beam 90°.
Tripod for use with angular prism D46 and laser
transmitter D22/D23.
Unparallel flanges
105
Flange parallelism
Set up
Laser set up
1.Mount the laser on the tripod, on the same height as centre of tower.
2.Place the detector close to the transmitter.
3.Adjust the detector on the rods so that the
laser beam hit the centre of detector target
(within ±0.5 mm).
4.Move the detector to the other side of the
flange. Adjust laser beam by using the tilt
screw on the transmitter.
5.Move the detector to the lowest position on
the flange.
6.Turn the laser beam towards the detector
and adjust by using the other tilt screw on
the transmitter.
7.Repeat 1 to 6.
Prism set up
1.Place an angular prism (D46) on a tripod beside the other flange.
2.Switch the laser beam to point alongside the tower.
3.Switch the prism on the D46 away to let the beam hit the target.
4.Slide the prism toward A and adjust with B and C until the target is concentric to
the laser beam.
5.Slide the prism away from A and adjust with D and E until the target is concentric
to the laser beam.
6.Repeat 4 and 5.
7.Switch the prism in, tighten the locking knob and measure.
Now the angular prism can be moved to a new position on the sliding way to aim the
laser beam to the detector.
Laser beam out
Vials for rough alignment
B
Vertical adjustment
Locking knob for fine turning
Laser beam in
Target
Fine turning screw
A
Horizontal tilt
C
D
Tilting plate
Locking knob
Vertical tilt
E
Horizontal adjustment
Press here to switch the prism away.
Sliding way for transversal
working range
Angular prism mounted on tripod
106
Flange parallelism
Measure
Enter distances
1.Select
and
to open the Flange parallelism program.
2.Enter distances between the measurement points.
3.Press OK.
Measure point 1 to 4
1.Press OK to register values on #1 and #2 on the first flange. The yellow marker on
the screen guides you where to put the detector.
2.Switch beam 90º. Use the angular prism to angle the laser beam.
3.Press OK to register values on #3 and #4 on the second flange.
Target
Registered values
Live values
Result
When you have registered #1 to #4, a result is displayed.
Press to continue measuring
107
Flange parallelism
Measure point 5 to 8
1.Press
to continue measuring.
Press to continue measuring
2.Rotate the tower section 90º.
Rotate tower section
3.Switch beam back to first flange.
4.Measure point #5 and #6 on the first flange.
5.Switch beam 90º to second flange.
6.Measure point #7 and #8 on the second flange.
Result
Press OK again to display the measurement result.
108
Flange parallelism
Function buttons
Back.
Contains a sub-menu.
Open Control panel.
Save. See “Measurement file handling” on page 11.
Generate report.
Print on thermal printer (Optional equipment).
Zero set. Set current live value to zero. Only available before you have
registered the first value.
Absolute. Return to absolute value.
Continue. Continue measuring point 5 to 8.
109

110
HORIZONTAL
For horizontally mounted machines.
Select between three different measuring methods:
EasyTurnTM
Start anywhere on the turn. The three measuring positions can be registered with as little as 20º between positions. By default, the EasyTurn
program is shown.
See “Measure using Easy Turn™” on page 115.
Horizontal Multipoint
Start anywhere on the turn. Register as many points as you wish.
See “Thermal compensation” on page 121
9-12-3
The measuring positions are registered at positions 9, 12, 3 o’clock. The
inclinometers are not used.
“Measure using 9-12-3” on page 117.
Note!
Measurements made with older versions of the Horizontal program are opened with
the older version of the program. For information regarding the previous program version, please see corresponding manual.
Work flow
Preparations
1. Mount units
2. Enter distances
3. Rough alignment
Measure
Adjust/Result
EasyTurn™
Live any angle
Multipoint
Live 9, 12, 3 or 6
Live 9 o’clock
9-12-3
Live 3 o’clock
Live 12 o’clock
Live 6 o’clock
111
Horizontal
Mount the units
1.Mount the S-unit on the stationary machine and the M-unit on the movable machine.
2.Mount the units facing each other. Make sure they are at the approximately same
rotational angle and radius.
Rod
Laser adjustment knob
Connectors for cables or
Bluetooth® unit
Locking knob
Laser adjustment knob
Hook for the chain
Chain tension knob
Mounted measuring units
Connect cables or Bluetooth® units
Cable
The measuring units has two connectors that are used for cables or Bluetooth® units.
1.Connect a cable to the Display unit. Connect the other end to any of the
measuring units.
2.Connect the second cable between the measuring units.
Bluetooth®
The Display unit is equipped with Bluetooth® wireless technology, which makes it possible for the Display unit to receive data without using cables. For more information, see
“Bluetooth® set up” on page 20.
Adjust measuring units
When making a new installation, a rough alignment can be necessary. Place the Measuring units on the rods, make sure they are at the approximately same rotational angle and
radius. Also make sure that the adjustment knob is adjustable in both directions.
1.Place the Measuring units at 9 o’clock. Aim the laser beams at the centre of the
targets.
2.Turn the shaft to position 3 o’clock. Note where the laser beams hit.
3.Adjust the laser beams half way to the centre of targets. Use the adjustment knobs.
4.Adjust the movable machine until the laser beam hits the centre of targets.
12
1
9
3
6
The example shows the S-unit, but the procedure is made on both units.
112
2
3
4
Horizontal
Select machines
Before measuring your machines, you need to define what kind of machines you have.
1.Use navigation buttons to select Basic or Custom.
2.Press .
Basic: Contains a pump and a motor. These
predefined machines have two feet pair each.
Custom: Select this option if you want to select
machine types.
Custom
Select this option if you want to select machine types. There are several machine types
to choose from. You can also define as many feet pairs as you need on the machines.
More than three feet pairs are visualized as one solid
foot on the machine.
Switch M and S
1.Use navigation buttons up and down to find the machine you want.
2.Press . The next machine becomes active.
When you are done, select
to continue to Enter distance view.
Select number of feet pair
If you want to change the number of feet pair on the machine, simply enter the number
you want on the numerical buttons.
Function buttons
Leave program.
See “Control panel” on page 14.
Open table to rename the machines and change the number of feet pairs.
Switch on which machine you will place the S (stationary) and
M (movable) measuring unit.
Continue to Measure view.
113
Horizontal
Enter distances
Confirm each distance with
3
.
7
6
5
3
2
1
1 Distance between first and second feet pair. Optional, select
2 Distance between second feet pair and S-unit. Optional, select
to activate field.
to activate field.
3 Distance between S-unit and M-unit. Measure between the rods.
4 Distance between S-unit and centre of coupling.
5 Distance between M-unit and feet pair one.
6 Distance between feet pair one and feet pair two.
7 Coupling diameter. Optional, select
to activate field.
Function buttons
Leave program.
See “Control panel” on page 14.
See “Tolerance” on page 123.
See “Thermal compensation” on page 121.
Select to enter distances of the S-machine.
Toggle between showing Distance view in 3D or 2D.
Diameter. Select to enter coupling diameter. This is necessary if you want
the result based on the gap of the coupling instead of angle.
Toggle button. Show movable machine to the left or the right.
Continue to Measure view. Available when you have entered the mandatory distances.
114
Horizontal
Measure using Easy Turn™
Preparations
Follow the preparations as described in the previous pages.
1.Mount the measuring units.
2.Enter distances, confirm each distance with OK.
3.If needed, perform a rough alignment.
4.If needed, perform a Softfoot check.
Measure
It is possible to measure with as little as 40º spread between the measurement points.
However, for an even more accurate result, try to spread the points as much as possible. The colours indicates where the optimum positions to measure are.
1.Adjust laser to the centre of the targets. If needed, adjust the units on the rods,
then use laser adjustments knobs.
2.Press
to register first position. The first position is automatically set to zero.
A red marking is displayed.
3.Turn shafts outside of the red 20º marking.
4.Press
to register second position.
5.Turn shafts outside of the red markings.
6.Press
to register third position. The Result and adjust view displayed.
Angle warning. Shown if the angle between M and S is
greater than 2 degrees.
S-unit
Red 20º marking
Edge warning
When the laser beam is
close to the edge, the edge
is “lit up” as a warning. It
is not possible to register
values when you see the
edge warning.
Laser point
Green indicates best
measurement position
Edge warning
Detector values
Function buttons
Back. Measure previous position or back to Distance view.
See “Control panel” on page 14.
Switch to the EasyTurn™ method.
Switch to the 9-12-3 method.
Switch to the Horizontal Multipoint method.
See “SOFTFOOT” on page 45.
115
Horizontal
Measure using Multipoint
Preparations
Follow the preparations as described in the previous pages.
1.Mount the measuring units.
2.Enter distances, confirm each distance with OK.
3.If needed, perform a rough alignment.
4.If needed, perform a Softfoot check.
Measure
1.Select
and
to switch to Horizontal Multipoint.
2.Adjust laser to the centre of the targets. If needed, adjust the units on the rods, then use
laser adjustments knobs.
3.Press
to register first position. The first position is automatically set to zero.
4.Press
to register as many points as you wish. After three points a result is available.
5.Select
to display the Result and adjust view. See “Result and adjust” on page
118.
Spread the measurement points
For a more accurate result, try to spread the points as much as possible. The colours indicates where the optimum positions to measure are. The colour bar indicates a statistical
accuracy of the measurement.
Registered
measurement point
Edge warning
When the laser beam is
close to the edge, the edge
is “lit up” as a warning. It
is not possible to register
values when you see the
edge warning.
Green = best place to
measure!
First position is automatically set to zero
Edge warning
Colour bar
Green = a good spread of the
measurement points.
Function buttons
Back. Measure previous position or back to Distance view.
See “Control panel” on page 14.
Switch to the EasyTurn™ method.
Switch to the 9-12-3 method.
Switch to the Horizontal Multipoint method.
See “SOFTFOOT” on page 45.
Continue to the Result and adjust view. Available after registering three
positions.
116
Horizontal
Measure using 9-12-3
Preparations
Follow the preparations as described in the previous pages.
1.Mount the measuring units.
2.Enter distances, confirm each distance with OK.
3.If needed, perform a rough alignment.
4.If needed, perform a Softfoot check.
Measure
1.Select
and
to switch to 9-12-3.
2.Adjust laser to the centre of the targets. If needed, adjust the units on the rods,
then use laser adjustments knobs.
3.Turn shafts to 9 o’clock.
4.Press
to register first position. The first position is automatically set to zero.
5.Turn shafts to 12 o’clock.
6.Press
to register second position.
7.Turn shafts to 3 o’clock.
8.Press
to register third position. The Result and adjust view is displayed. See
“Result and adjust” on page 118.
Edge warning
When the laser beam is
close to the edge, the edge
is “lit up” as a warning. It
is not possible to register
values when you see the
edge warning.
First position is automatically set to zero
Edge warning
Function buttons
Back. Measure previous position or back to Distance view.
See “Control panel” on page 14.
Switch to the EasyTurn™ method.
Switch to the 9-12-3 method.
Switch to the Horizontal Multipoint method.
See “SOFTFOOT” on page 45.
117
Horizontal
Result and adjust
Offset, angle and feet values are clearly displayed. Both horizontal and vertical direction are shown live, which makes it easy to adjust the machine. Values within tolerance
are green.
Vertical offset and angle
Horizontal offset and angle
Thermal compensation
has been set
Feet values.
Yellow frame indicates live values.
Add shims
Remove shims
Function buttons
Back to measure view.
See “Control panel” on page 14.
Save, see “Measurement file handling” on page 11.
See “Tolerance” on page 123.
See “Thermal compensation” on page 121.
RefLock, lock feet. Note! Not available for E420.
Show target. This is a quick way to see where the laser beam hits the
target and how the measuring units are positioned.
Print report on thermal printer (optional equipment). Available when
you open a saved measurement.
Edit distances. Press OK to confirm changes. The result is recalculated.
Toggle button. Show/hide Position indicator.
See “Position indicator” on page 120.
See “Live values” on page 119.
Toggle button. Switch between to show gap and show angular error per 100 mm.
For this to work you need to set the coupling diameter.
118
Horizontal
Live values
When reading the values, face the stationary machine from the movable machine.
Positions for measuring units as seen from the movable machine.
Live values are marked with yellow frame.
12
9
3
6
Face the stationary machine (S) from the movable machine (M). Then 9 o’clock is to the left, as in the measuring programs.
Offset and angle values
The offset and angle value indicate how well the machine is aligned at the coupling.
They appear in both horizontal and vertical direction.
These values are important to get within tolerance.
Offset
The centre lines of two axis are not concentric but parallel.
This is measured at the coupling centres.
In this example, a positive offset is shown.
Angular misalignment
The centre lines of two axis are not parallel.
In this example, a negative angle is shown.
Offset and angular misalignment
Misalignment is often a combination of both offset and angular
misalignment.
Show live values for EasyTurnTM and Multipoint
The inclinometer can be used to show live values at all angles.
Show live values at any angle.
Inclinometer controls when to show live values.
Show live values for 9-12-3
The inclinometer is not used. You can manually show in which position your measurement units are.
Select
to show the live options.
Force live to 6 o’clock.
Force live to 12 o’clock.
Force live to 3 o’clock.
Force live to 9 o’clock.
119
Horizontal
Adjust
Adjust the machine if needed.
1.Shim the machine according to the vertical feet values.
2.Adjust the machine sideways according to the live horizontal values.
3.Tighten the feet.
4.Select
to remeasure.
Position indicator
To adjust, you need to place the measuring units in live position (9, 12, 3 or 6 o’clock).
Select
to show the Position indicator.
Position indicator
Function buttons
Toggle button. Show/hide position indicator manually.
Toggle button. Select
to display the position indicator automatically when you move the measuring units.
Save
You can save a measurement and open it later to continue to measure. When you save
the measurement again, it will not overwrite the earlier version.
When you save a measurement, a pdf is automatically generated.
See “Measurement file handling” on page 11.
120
Horizontal
Thermal compensation
During normal operation, machinery is influenced of different factors and forces. The
most common of these changes is the change in the temperature of the machine. This
will cause the height of the shaft to increase. This is called thermal growth. To compensate for thermal growth, you enter values for cold condition compensation.
Select
and
from the result and
distance view. The Thermal compensation view
is displayed.
1
Example
It can be necessary to place the cold machine a
bit lower to allow thermal growth. In this example we set -5mm as vertical compensation, both
offset and angle.
1.Before thermal compensation.
2.Set thermal compensation.
3.Thermal compensation set. When you have
set thermal compensation and return to the
result view, the values have changed. When
the machine becomes warm, the thermal
growth will make it perfectly aligned.
2
Indicates that the compensation values
are set for cold (offline) condition.
Vertical offset and
angle for movable machine.
3
Indicates that thermal
compensation has been set
Feet values
1.On the distance view, enter distances for the
S-machine.
2.Select
.
3.Set thermal compensation values based on
feet values. The coupling values are recalcalculated. If there are more than two feet
pairs, you enter values for the first and last
feet pair.
Note!
Only the coupling values are visible in the PDF
report and the printed report.
121
Horizontal
RefLock™
From the result view, you can select the function RefLock™. Here you can choose any
two feet pairs as locked and thus choose which machine is to be used as stationary and
which as adjustable. If you want to lock feet pair on the stationary machine, you need
to enter distances.
1.Select
and
.
2.The RefLock graph view is displayed. Navigate using the left and right navigation
button.
3.Select
to lock the selected feet pair or
to unlock.
4.Select
to continue to the result view.
Stationary machine
Movable machine
Selected feet pair
Locked feet pair
Note!
RefLock™ is available when using the program Horizontal. Not available for programs Vertical or Cardan.
122
Horizontal
Tolerance
1.Select
and
. The tolerance window is displayed.
2.Select a tolerance and press .
GAP values
Add user defined tolerance
Function buttons
Close Tolerance view.
See “Control panel” on page 14.
Edit user defined tolerance.
Delete user defined tolerance.
Add new tolerance
You can add your own user defined tolerance.
1.Select the row “Add new tolerance”. Press .
2.Enter name and tolerance.
3.Press . The new tolerance is added to the list.
Tolerance in result views
The tolerances are clearly displayed in the result views.
Green = within tolerance
Red = not within tolerance
123
Horizontal
Tolerance table
The rotation speed of the shafts will decide the demands on the alignment. The table
on this side can be used as a guidance if no other tolerances is recommended by the
manufacturer of the machines.
The tolerances is set to the maximum allowed deviation from accurate values, with no
consideration to if that value should be zero or compensated for thermal growth.
Offset misalignment
Excellent
rpm
0000-1000
1000-2000
2000-3000
3000-4000
4000-5000
5000-6000
mils
3.0
2.0
1.5
1.0
0.5
<0.5
Acceptable
mm
0.07
0.05
0.03
0.02
0.01
<0.01
mils
5.0
4.0
3.0
2.0
1.5
<1.5
mm
0.13
0.10
0.07
0.04
0.03
<0.03
Angular misalignment
Excellent
rpm
0000-1000
1000-2000
2000-3000
3000-4000
4000-5000
5000-6000
mils/’’
0.6
0.5
0.4
0.3
0.2
0.1
Acceptable
mm/100mm
0.06
0.05
0.04
0.03
0.02
0.01
mils/’’
1.0
0.8
0.7
0.6
0.5
0.4
mm/100mm
0.10
0.08
0.07
0.06
0.05
0.04
The higher the rpm of a machinery is, the tighter the tolerance must be. The acceptable
tolerance is used for re-alignments on non-critical machinery. New installations and
critical machines should always be aligned within the excellent tolerance.
Note!
Consider these tables as guidelines. Many machines must be aligned very accurately
even if they have a lower rpm. For example gearboxes.
124
MACHINE TRAIN
Use for machines mounted in a train with two or more couplings.
Work flow
Build machine train
ll co
uplin
g
s
Enter distances
Co
n ti
nu
eu
n ti l
you
hav
em
eas
ure
da
Measure
Adjust
Result
125
Machine train
Build machine train
Before measuring your machines, you need to define what kind of machines you have.
1.Use navigation buttons to select Basic or Custom.
2.Press .
Basic: Three predefined machines.
Custom: Build a custom train.
Basic
The basic machine train contains a pump, a gearbox and a motor. These three predefined machines all have two feet pair each.
Navigation buttons
OK button, illustrated with
Numerical buttons
126
.
Machine train
Custom
Select this option if you want to build a custom machine train. You build the train from
left to right. There are several machine types to choose from and you can add as many
as you need to your machine train. You can also define as many feet pairs as you need
on the machines.
Select machine
1.Use navigation buttons up and down to find the machine you want.
2.Press . The next machine becomes active.
3.Add as many machines as you need. When you are done, select
to Measure view.
to continue
Select number of feet pair
If you want to change the number of feet pair on the machine, simply enter the number
you want on the numerical buttons.
More than three feet pairs are visualized
as one solid foot on the machine.
Machine with two feet pairs
Build train table
Select
to open a table view. In this table
you can rename the machines and change the
number of feet pairs.
127
Machine train
Enter distances
Confirm each distance with
.
7
3
1
4
2
6
5
1 Distance between first and second feet pair.
2 Distance between second feet pair and S-unit.
3 Distance between S-unit and centre of coupling.
4 Distance between S-unit and M-unit. Measure between the rods.
5 Distance between M-unit and feet pair one.
6 Distance between feet pair one and feet pair two.
7 Coupling diameter. Optional, select
to activate field.
Function buttons
Leave program.
See “Control panel” on page 14.
See “Thermal compensation” on page 139.
Diameter. Select to enter coupling diameter. This is necessary if you want
the result based on the gap of the coupling instead of angle.
Continue to Measure view.
When there are more than three feet
pairs, a table is displayed where you
enter the distances.
128
Machine train
Measure using EasyTurn™
It is possible to measure with as little as 40º spread between the measurement points.
However, for an even more accurate result, try to spread the points as much as possible. The colours indicates where the optimum positions to measure are.
1.Adjust laser to the centre of the targets. If needed, adjust the units on the rods,
then use laser adjustments knobs.
2.Press
to register first position. The first position is automatically set to zero.
A red marking is displayed.
3.Turn shafts outside of the red 20º marking.
4.Press
to register second position.
5.Turn shafts outside of the red markings.
6.Press
to register third position. The Result and adjust view displayed.
7.The result is displayed. You can show the result as graph, table or machine view.
See chapter Result.
8.From the result view, select
to measure next coupling. If you want to adjust
the coupling, select the machine you want to adjust and press . See chapter
Adjust.
Angle warning. Shown if the angle between M and S is
greater than 2 degrees.
S-unit
Red 20º marking
Edge warning
When the laser beam is
close to the edge, the edge
is “lit up” as a warning. It
is not possible to register
values when you see the
edge warning.
Laser point
Green indicates best
measurement position
Edge warning
Detector values
Function buttons
Back. Measure previous position or back to Distance view.
See “Control panel” on page 14.
Switch to the EasyTurn™ method.
Switch to the 9-12-3 method.
Switch to the Horizontal Multipoint method.
See “SOFTFOOT” on page 45.
129
Machine train
Measure using Multipoint
1.Select
and
to switch to Horizontal Multipoint.
2.Adjust laser to the centre of the targets. If needed, adjust the units on the rods,
then use laser adjustments knobs.
3.Press
to register first position. The first position is automatically set to zero.
4.Press
to register as many points as you wish. After three points a result is
available.
5.Select
to display the Result and adjust view. You can show the result as
graph, table or machine view. See “Result” on page 132.
6.From the result view, select
to measure next coupling. If you want to adjust
the coupling, select the machine you want to adjust and press . See “Adjust” on
page 136.
Spread the measurement points
For a more accurate result, try to spread the points as much as possible. The colours
indicates where the optimum positions to measure are. The colour bar indicates how
statistical accurate the measurement is.
Registered
measurement point
Edge warning
When the laser beam is
close to the edge, the edge
is “lit up” as a warning. It
is not possible to register
values when you see the
edge warning.
Green = best place to
measure!
First position is automatically set to zero
Edge warning
Colour bar
Green = a good spread of the
measurement points.
Function buttons
Back. Measure previous position or back to Distance view.
See “Control panel” on page 14.
Switch to the EasyTurn™ method.
Switch to the 9-12-3 method.
Switch to the Horizontal Multipoint method.
See “SOFTFOOT” on page 45.
Continue to the Result and adjust view. Available after registering three
positions.
130
Machine train
Measure using 9-12-3
1.Select
and
to switch to 9-12-3.
2.Adjust laser to the centre of the targets. If needed, adjust the units on the rods,
then use laser adjustments knobs.
3.Turn shafts to 9 o’clock.
4.Press
to register first position. The first position is automatically set to zero.
5.Turn shafts to 12 o’clock.
6.Press
to register second position.
7.Turn shafts to 3 o’clock.
8.Press
to register third position.
Current machines
selected
S-unit
Target
Laser point
Edge warning
Detector values
Return to enter distances
Select to show/hide M-unit
EasyTurn™
9.The result is displayed. You can show the result as graph, table or machine view.
See “Result” on page 132.
10.From the result view, select
to measure next coupling. If you want to adjust
the coupling, select the machine you want to adjust and press . See “Adjust” on
page 136.
131
Machine train
Result
Graph view
Table view
You can show the result as graph, table or machine view.
By default the machine view is displayed. Navigate in the result views
by using the navigation buttons.
Machine view
Result Machine view
Select
and
. The Machine view is displayed.
Coupling not
within tolerance.
Selected machine and coupling
Horizontal and
Vertical offset
Horizontal and
Vertical angle
The selected machine’s feet pair
Feet pair
If there are more than three feet pairs, values are only displayed for the first three pairs
in this view. To view values for all feet pairs, switch to Table view.
Adjust coupling
Select the machine you want to adjust and press
. See “Adjust” on page 136.
Function buttons
Remeasure the coupling. Press and hold to leave program.
See “Control panel” on page 14.
Save file. “Measurement file handling” on page 11.
See “Tolerance” on page 138.
See “Thermal compensation” on page 139.
View and edit distance.
Print. “Measurement file handling” on page 11.
Toggle button. Show Gap or Angle values.
Switch result view.
Measure next coupling.
132
Machine train
Result Table view
Select
and
. The Result Table view is displayed.
Navigate using the navigation buttons.
Selected coupling
Selected machine
Coupling values
Feet values
Function buttons
Remeasure the coupling. Press and hold to leave program.
See “Control panel” on page 14.
Save file. “Measurement file handling” on page 11.
See “Tolerance” on page 138.
See “Thermal compensation” on page 139.
View and edit distance.
Print. “Measurement file handling” on page 11.
Toggle button. Show Gap or Angle values.
Lock / unlock feet pair. Available when you show feet values.
See “Lock feet pair” on page 135.
Toggle between showing feet or coupling values.
Switch result view.
Save
You can save a measurement and open it later to continue to measure. When you save
the measurement again, it will not overwrite the earlier version.
When you save a measurement, a pdf is automatically generated only when the whole
train has been measured.
See “Measurement file handling” on page 11.
133
Machine train
Result Graph view
Select
and
. The Graph view is displayed.
Selected machine
and coupling
Selected feet pair
Offset
Angle
Function buttons
Remeasure the coupling. Press and hold to leave program.
See “Result Machine view” on page 132.
Lock / unlock feet pair. If you can not adjust a feet pair, use the lock
function. See “Lock feet pair” on page 135.
Toggle between showing horizontal or vertical graph.
Switch result view.
Available when you have measured the whole train. See “Best fit and
Manual fit”.
Best fit
Manual fit
Select to measure next coupling.
134
Machine train
Lock feet pair
This function is available in graph and table view. We recommend that you lock two
feet pair to get the most accurate calculated reference line as possible. If you choose to
lock only one feet pair, the tilt of the train is maintained and the coupling is offset.
Best fit and Manual fit
By default, an average best fit is calculated on the measured machine train. This means
that the train is tilted to the flattest possible plane. If no feet pairs are locked, the system assumes that all machines are possible to move in all directions. For each coupling
that you measure, the best fit is recalculated. When you have made adjustments on a
coupling, the best fit is no longer recalculated.
Manual fit
Only available when you have measured the whole train, and only in graph view. Use
this function when you know that you for example can move a machine a little in one
direction, but not at all in another direction.
1.Select
and
to activate the Manual fit function. If there are locked
feet pair, these are unlocked.
2.Use the numerical buttons to move the graph.
• Buttons 1 and 4 move the left part of the train
• Buttons 2 and 5 moves the whole train.
• Buttons 3 and 6 moves the right part of the train.
• Button -+ will change the scale.
To return to average best fit, select
and
.
Uncertain coupling
When you adjust one coupling, it might affect the next coupling in the machine train.
In the example below, the coupling A -B has been adjusted, which might have an affect
on the coupling B - C. This is indicated with the symbol
. When you remeasure or
adjust the coupling, the warning is removed.
Uncertain coupling
135
Machine train
Adjust
You can adjust a machine even though you have not measured the whole train.
Enter distances
Measure
Adjust
Continue until you have
measured all couplings
Result
1.Select the machine you want to adjust and press .
If you just measured the coupling, the Adjustment view is displayed. If not, you
need to remeasure the coupling first and the Measure view is displayed.
2.Adjust the machine.
3.Select
when you are done. The Measure view is displayed.
4.Remeasure the coupling to confirm the adjustment.
Select the machine you want to adjust. In this
case, we want to adjust the machine “B”.
Offset and angle
Feet values.
Yellow frame indicates live values.
Add shims
Remove shims
136
Machine train
Function buttons
Back to result view.
See “Control panel” on page 14.
Toggle button. Select to show/hide Position indicator.
See “Position indicator” on page 120.
See “Live values” on page 119.
Continue. You need to remeasure the coupling to confirm the position of
the measuring units.
Uncertain coupling
When you adjust one coupling, it might affect the next coupling in the machine train.
This is indicated with the symbol
.
Scale
The scale of the graph might change when you have made adjustments.
Scale
137
Machine train
Tolerance
1.Select
and
. The tolerance window is displayed.
2.Select a tolerance and press . The next coupling in the train is selected.
Add user defined tolerance
GAP values
Function buttons
Close Tolerance view.
See “Control panel” on page 14.
Edit user defined tolerance.
Delete user defined tolerance.
Add new tolerance
You can add your own user defined tolerance.
1.Select the row “Add new tolerance”. Press .
2.Enter name and tolerance.
3.Press . The new tolerance is added to the list.
Tolerance in result views
The tolerances are clearly displayed in the result views.
Green = within tolerance
Red = not within tolerance
138
Machine train
Thermal compensation
During normal operation, machinery is influenced of different factors and forces. The
most common of these changes is the change in the temperature of the machine. This
will cause the height of the shaft to increase. This is called thermal growth. To compensate for thermal growth, you enter values for cold condition compensation.
Select
and
tion view is displayed.
from the result and distance view. The Thermal compensa-
Example
Some machine manufacturers can
inform you how much their machines need to be compensated.
For example, it can be necessary to
place the cold machine a bit lower
to allow thermal growth.
Thermal compensation view
In this example we set -5mm as vertical
compensation, both offset and angle.
Indicates that the compensation
values are set for cold condition
Vertical offset and
angle for machine A
Thermal compensation set
When you have set thermal compensation and return to the result view, the
values have changed.
When the machine becomes warm, the
thermal growth will make it perfectly
aligned.
Indicates that thermal
compensation has been set
139
Machine train
140
VERTICAL
The program Vertical is used for vertical and/or flange mounted machines.
Preparations
1.Mount the M-unit on the movable machine and the S-unit on the stationary
machine.
2.Select
and
to open Vertical program.
3.Enter distances. Confirm each distance with .
If you have a barcode reader, simply scan the barcode and all machine data is read.
See “Measurement file handling” on page 11.
1 Distance between S-unit and M-unit.
Measure between the rods. Mandatory.
3
4
1
5
2
2 Distance between S-unit and centre of coupling. Mandatory.
3 Number of bolts (4, 6 or 8 bolts).
4 Bolt circle diameter (centre of the bolts).
5 Coupling diameter. Select
to activate field.
Function buttons
Leave program.
See “Control panel” on page 14.
Select to enter diameter of coupling.
Forward to measure view.
141
Vertical
Measure
The program Vertical uses the 9-12-3 method.
1.Position the units at 9 o’clock, at bolt number one. Make sure that it is possible to
also position the units at 12 and 3 o’clock.
2.Press
to register first position. The first position is automatically set to zero.
3.Turn units to position 12 o’clock.
4.Press
to register position.
5.Turn units to position 3 o’clock.
6.Press
to register position. Measurement result is displayed.
Circle indicates where
to position the S-unit.
Edge warning
Edge warning
When the laser beam is close to the edge, the edge is “lit up” as a warning. It is not
possible to register values when you see the edge warning.
Angle
Offset
The measuring units at 12 o’clock. Arrows
indicates live values.
142
Vertical
Result
The result is displayed as sideways offset in the coupling and angular error between
shafts.
Live values in
the 9-3 direction
Live values in
the 6-12 direction
Live values
The values can be displayed live in two directions:
• Live in the 9-3 direction.
Select
and position the measuring units at 3 o’clock.
• Live in the 6-12 direction.
Select
and position the measuring units at 12 o’clock.
Function buttons
Back, remeasure from first position.
See “Control panel” on page 14.
Save, see “Measurement file handling” on page 11.
Set tolerance.
Show target. This is a quick way to see where the laser beam hits
the target and how the measuring units are positioned.
Print report on thermal printer (optional equipment). Only available when you open a saved measurement.
Adjust distances. Press
to confirm changes. The result is
recalculated.
Toggle button. Switch between showing live values in the
direction 9-3 or 6-12.
See “Shim result view” on page 144.
Toggle button. Switch between to show gap and show angular error per
100 mm. For this to work you need to set the coupling diameter.
143
Vertical
Shim result view
To view this, you need to enter number of bolts and diameter of bolt circle.
1.Select
to open Shim value view. The values are not live.
2.Read values. The highest bolt is calculated as 0.00. Values below zero indicates
that the bolt is low and need shimming.
3.Select
to return to Result view.
Note!
If you shim the machine, remeasure from position 9 o’clock to update all measurement
values.
Adjust machine
1.Compare the offset and angular error to the tolerance demands.
2.If the angular error need to be adjusted, please shim the machine first, then adjust
the offset.
3.Tighten the bolts and remeasure.
144
CARDAN
The Cardan program is used for alignment of cardan-shaft-coupled/centreoffset machines.
Mount the units
1.Mount the arm bracket on the non adjustable shaft. You can use the magnet bases
or the mount the bracket directly on the flange.
2.Mount the S-unit on the arm bracket.
3.Mount the M-unit on the magnetic disc. If the adjustable shaft has a thread, use
suitable search dowel. This makes the centering easier.
4.Mount the targets.
Non adjustable shaft
Magnet base
Arm bracket
Handle
S-unit
Targets
Alternative mounting with offset
bracket and chain.
Adjustable shaft
Search dowel
Magnetic disc
M-unit
Joined arm brackets for large offset
145
Cardan
Enter distances
1.Select
and
to open Cardan program.
2.Enter distances. Confirm each distance with OK.
1 Distance between S-unit and M-unit.
Measure between the rods. Mandatory.
3
2 Distance between feet pair one and feet pair two. Optional.
to activate field.
3 Coupling diameter. Optional, select
1
2
Function buttons
Leave program.
See “Control panel” on page 14.
Diameter. Select to enter coupling diameter. This is necessary if you want
the result based on the gap of the coupling instead of angle.
Continue. Available when you have entered the mandatory distances.
Cone laser beam
When you turn the shaft, the laser beam will draw a circle on the target. If the distance
between S and M is small (<300 mm or 12 inch), it can be difficult to cone the laser
beam. If this is the case, proceed to Rough alignment.
1.Note where the laser beam hit the target at position 1.
2.Turn one of the shafts 180º. Note the position 2.
3.Adjust the laser beam halfway towards position 1, to
position 3.
4.Turn the shaft again. If the laser beam does not move
when you turn, the laser beam is correctly coned.
5.Repeat step 2–5 with the opposite unit.
6.Position both units at 9 o’clock.
7.Move the arm bracket until the laser hits the centre of
the target on the M-unit.
8.Adjust the S-unit laser beam until it hits the centre of the
detector. Adjust using the red screws.
9.Adjust the arm bracket until the laser from the M-unit hits
the S-unit in the centre of the target.
10.Adjust the laser beam on the M-unit until it hits the centre
of the detector.
11.Remove the targets.
146
Use handle when
turning the shaft
1
3
2
Centre of target
Centre of detector
Cardan
Rough alignment
1.Adjust the arm bracket until the laser beam from the
M-unit hits the centre of the target.
2.Adjust the movable machine until both laser
beams hit centre of the targets.
3.Adjust the arm bracket if the adjustment of the
machine is not enough.
4.Turn the shafts to 9 o’clock.
Connectors pointing upwards.
5.Adjust the laser beams to the marking for
centre of detector.
6.Remove the targets. The Display unit shows the
position of the laser beams.
Centre of detector
Centre of target
Measure
The shafts are positioned at 9 o’clock.
1.Press OK to register first position. The first position is automatically set to zero.
2.Turn the shafts to 12 o’clock.
3.Press OK to register position.
4.Turn the shafts to 3 o’clock.
5.Press OK to register position.
6.The result for the angular error is displayed.
Laser beam
S and M unit
Live values
First position is automatically set to zero
147
Cardan
Result
Measuring units
positioned at 12 o’clock
Both vertical and horizontal
view are displayed
Locked feet pair
Function buttons
Back
See “Control panel” on page 14.
See “Measurement file handling” on page 11.
Show target. This is a quick way to see where the laser beam
hits the target and how the measuring units are positioned.
Print report on thermal printer (optional equipment). Available
when you open a saved measurement.
Generate report. Available when you open a saved measurement.
Toggle button. Show vertical or horizontal live values.
Toggle button to move the lock. By default, the feet pair with the highest
value is set to zero and locked.
Toggle button. Switch between to show gap and show angular error per
100 mm. For this to work you need to set the coupling diameter.
Adjustment
Check the machine according to the tolerance and adjust the machine if needed. No
offset adjustment is made.
1.Adjust the machine vertically by shimming according to the vertical feet values.
2.Adjust the machine sideways according to the live horizontal values.
3.Tighten the feet.
4.Select
to remeasure.
148
OFFSET AND ANGLE
The Offset and Angle program displays measurement values from measuring units S and M. The measurement values can be zeroed and any offset
and angular changes between the units that may occur are displayed.
1.Enter distance between measuring units.
2.Press OK.
Enter distance
Horizontal offset and
angle displayed
Vertical offset and
angle displayed
Function buttons
Leave program.
See “Control panel” on page 14.
Show target. This is a quick way to see where the laser beam hits
the target and how the measuring units are positioned.
See “Streaming values”.
Zero set. Set current value to zero.
Absolute. Return to absolute value.
Half. Half displayed value.
149
Offset and angle
150
BTA
Easy-Laser® BTA system consists of a laser transmitter and a detector.
Magnetic mountings on laser and detector make it easy to mount the
equipment. Non-magnetic sheave/pulleys can be aligned as the units are
very light and can be mounted using double-sided tape.
Note!
BTA is not included in all Shaft systems.
See “BTA (Optional)” on page 124.
Laser transmitter
Battery compartment
Laser aperture
Detector
Connector
Detector aperture
All types of sheave/pulleys can be aligned, regardless of belt type. You can compensate for sheaves of varying widths.
V-belt
Flat belt
Timing belt
Chain drives
The misalignment can be offset or angular. It can also be a combination of both.
Offset misalignment
Angular misalignment
Offset and angular misalignment
151
BTA
Preparations
• Check the sheaves for radial runout. Bent shafts will make it impossible to perform an accurate alignment.
• Check the sheaves for axial runout. If possible, adjust with the mounting screws of
the bushings.
• Make sure that the sheaves are clean from grease and oil.
Mount the units
The units are mounted on a flat machined surface with magnets. The magnets are very
strong, try to soften the touch by putting just one magnet to sheave first, then turning
the other ones in.
1.Mount the laser transmitter on the stationary machine.
2.Mount the detector on the movable machine.
3.Make sure all magnetic surfaces are in contact with the sheave.
OR
Movable
Stationary
Movable
Stationary
All of the magnetic surfaces must be in contact with the object.
On steel surface
On non-magnetic object
Magnetic surfaces
152
BTA
Enter distances
1.Connect to the Display unit via cable or use Battery pack with Bluetooth®.
2.Press the ON button on the laser transmitter.
3.Select
to open the BTA program.
4.Select
if you want to enter sheave face width. Press OK.
5.Enter distance between feet pairs. Press OK.
Distance
between feet pairs
Mandatory
Sheave face width
Optional
Movable machine is to the left.
Movable machine is to the right.
Function buttons
Leave program.
See “Control panel” on page 14.
Sheave face width. Select to activate fields if the sheaves have different
face widths.
Contains a sub menu.
The Display unit automatically recognize where the units are placed.
However, you can do this manually as well.
Set M-unit to the left.
Set M-unit to the right.
Return to Automatic configuration.
Sheave face width
The distance from the belt to the axial face of the sheave can be
different on the two sheaves. To calculate a possible offset the
system requires both sheave face widths.
1.Measure the distance from the belt to the axial face of the
sheave.
2.Select
to activate fields and enter distances.
153
BTA
Measure
Make sure that the laser line hits the detector aperture. The Display unit shows the
offset and angular misalignment.
Vertical angular error
Horizontal angular error
Offset
Adjustment
Shim value
Function buttons
Back. Return to enter distances.
See “Control panel” on page 14.
Save, see “Measurement file handling” on page 11.
Set tolerance. See also Tolerance on next page.
Print on thermal printer (Optional equipment). Available when
you have saved the measurement.
Edit distance.
Values – colours
White
Green
Red
++++
Note!
No tolerance set.
Value within tolerance.
Value outside tolerance.
Loss of signal, laser beam interrupted for example.
The laser transmitter flashes when the battery is low. Change the batteries before you
continue to measure.
154
BTA
Tolerance
Recommended maximum tolerances from manufacturers of belt transmissions depends
on type of belt, usually between 0.25–0.5°.
1.Select
. The tolerance view is displayed.
2.Select
to set user defined tolerance.
Adjust
Start by adjusting the sheave, and then the machine.
• Correct offset by moving the movable machine with axial jackscrews, or by repositioning one of the sheaves on its shaft.
• Correct vertical angular error by shimming the movable machine.
• Correct horizontal angular error by adjusting the movable machine with lateral
jackscrews.
When you adjust the machine one way, it often affects the machine’s other alignment
conditions. Which means this process may have to be repeated several times.
Note!
If not using the system for a long period of time, remove the batteries.
155
BTA
156
VIBROMETER
Easy-Laser® Vibrometer is used in preventive as well as active maintenance work on rotating machinery. It measures the vibration level and
bearing condition of machinery.
When measuring vibration level, Easy-Laser® Vibrometer is measuring the effective
velocity (mm/s or inch/s RMS) in the frequency range between 2 and 3200 Hz. This
range covers most of the frequencies that will occur for the majority of mechanical
malfunctions and imperfections, for example unbalance and misalignment.
When used to measure bearing condition the Easy-Laser Vibrometer is measuring the
effective acceleration (RMS) in the frequency range between 3200 and 20000 Hz.
Trend analysis of the bearing condition value can be used to determine wear and tear
of machine bearings.
Magnetic tip
Measuring tip
See “Vibrometer (Optional)” on page 125.
Mount directly on machine
It is possible to remove the magnetic tip and mount the probe directly to the machine,
using the M6 threaded stud.
Measuring tip
For measuring points that are hard to reach, use the measuring tip. Simply unscrew the
magnetic tip and replace with the measuring tip. When measuring with the measuring
tip, place it firmly against the measurement point and hold it as vertical, horizontal or
axial as possible. When the measuring tip is used the frequency range is reduced to
about 800 to 1500Hz.
Note!
Vibrometer is not included in all Shaft systems.
157
Vibrometer
Measure
1.Use the standard red cable to connect the Vibrometer directly to the Display unit.
Wireless units cannot be used.
2.Select
to open the Vibrometer program.
• Enter rpm. Optional.
• Use the navigation buttons if you want to register another point than is selected
by default.
3.Place the vibrometer against the measurement point. Pressing more firmly should
not change the reading. If this happens, adjust the measuring point.
4.Wait a few seconds for the value to stabilize.
5.Press OK to register value.
Vibration level
Speed
Enter rpm. Optional.
Bearing condition
Selected
measurement point
Values for vibration level or
bearing condition is shown.
Switch using function button.
Function buttons
Leave program.
See “Control panel” on page 14.
Save, see “Measurement file handling” on page 11.
Print report on thermal printer (optional equipment).
Generate report. Available when you open a saved measurement.
Toggle button. Show values for bearing condition or vibration level.
Toggle button.
Show high frequency (10–3200 Hz) or low frequency (2–3200 Hz).
Contains a submenu
Clear selected measurement point.
Clear all measurement points.
Tolerance. Show tolerance table for vibration level and bearing condition value.
158
Vibrometer
Vibration level
In the Display unit, a table from ISO 10816-3 standard is shown. This standard is used for
machines with power above 15kW and nominal speeds between 120–15000 rpm.
1.Use navigation buttons to select a measurement point.
2.Select
to open the tolerance table. It displays the values for the selected point.
Selected
measurement point
High frequency
Bearing condition table
Vibration level displayed
in mm/s or inch/s
Rigid or flexible
The ISO standard is classifying the machines differently if the machines have flexible or
rigid foundations. Usually this is determined from drawings and calculations of the machine.
Groups
• Group 1. Large machines with rated power above 300kW. Electrical machines with shaft
height H > 315mm. Operating speed ranges from 120 to 15000 rpm
• Group 2. Medium-sized machines with a rated power above 15kW up to and including
300kW. Electrical machines with shaft height between 160 < H < 315 mm. Operating
speed normally above 600 rpm.
• Group 3. Pumps with multivane impeller and with separate driver with rated power
above 15kW.
• Group 4. Pumps with multivane impeller and with integrated driver with rated power
above 15kW.
Guideline
Another standard you can use is ISO 2372 class 4, for large machines on flexible
foundations.
0 – 3 mm/s
0 – 0.12inch/s
3 – 7 mm/s
0.12 – 0.27 inch/s
Small vibrations. None or very small bearing wear.
Low noise level.
Noticeable vibration levels often concentrated to some specific part
as well as direction of the machine. Noticeable bearing wear. Seal
problems occur in pumps etc. Increased noise level. Plan action
during next regular stop. Keep the machine under observation and
measure at smaller time intervals than before to detect a deterioration trend if any. Compare vibrations to other operating variables.
7 – 18 mm/s
Large vibrations. Bearings running hot. Bearing wear-out cause
0.27 – 0.71 inch/s frequent replacements. Seals wear out, leakage of all kinds evident.
Cracks in weldings and concrete foundations. Screws and bolts are
loosening. High noise level. Plan action soonest.
> 18 mm/s
Very large vibrations and high noise levels. This is detrimental to
> 0.71 inch/s
the safe operation of the machine. Stop operation if technically or
economically possible considering the plant stop cost.
159
Vibrometer
Bearing condition value
Bearing condition value is used for trend analysis. If the bearing condition value
increases over time, it can be a sign that the bearing is poorly lubricated, overloaded
due to misalignment or has a damaged surface. A high bearing condition value can
however appear in gearboxes, converting machines with cutters and similar machines
without any bearing fault. This is because this type of machinery naturally produces
high frequency vibrations that are similar to the vibrations produced by a machine with
a bearing fault.
The bearing condition value is the quadratic mean, RMS value, of all high frequency
vibrations between 3200 Hz to 20000 Hz. This value is an acceleration average measured in multiples of the standard gravity constant, g.
The diagram below is only a guide to interpret the bearing condition value. A high
bearing condition value should always be used as a request to make detailed frequency
analysis. Do not change bearings before this is done.
Open tolerance table for bearing condition
1.Select a measurement point.
2.Select
Selected
measurement point
to open the tolerance table.
Replace
Failing
Fair
Acceptable
Good
Line showing rpm.
(Shown only if you have entered rpm.)
160
BATTERY PACKS
When not using cable to the measuring units, you can use our chargeable battery pack.
The battery pack comes in two versions, with or without built-in Bluetooth®.
Battery pack
(Part No. 12-0617)
1.Place the battery pack on the rods.
2.Plug in the red cable to the measuring unit.
The measuring unit will charge and you can continue measuring.
Battery indicator*
The battery indicator only
shows the battery status of
the Battery pack.
This Battery pack does not have a builtin Bluetooth®, you can however connect
a Bluetooth® unit to the Detector/Measuring unit. To save energy, the Bluetooth®
units will only connect when you are
using a measurement program. There
is no power switch on the Bluetooth®
unit. To switch off, simply unplug it. The
Bluetooth® unit have a serial number that
is shown in the Bluetooth view in the
Display unit.
On/Off
Diode green when Battery
pack is active.
Diode yellow when no unit is
connected. The Battery pack
will automatically shut off.
Bluetooth® unit
Optional
Diode yellow when attached
correctly.
Diode blue when Bluetooth® connection is established.
Battery pack
with Bluetooth®
(Part No. 12-0618)
This Battery pack has built-in Bluetooth® functionality. For more information on how to set up and search for
Bluetooth® units, see “Bluetooth® set
up” on page 20.
The Battery pack’s serial number is
placed on the backside. This serial number is shown in the Bluetooth view in
the Display unit.
Battery indicator*
On/Off
Diode green when Battery
pack is active.
Diode yellow when no unit is
connected. The Battery pack
will automatically shut off.
When the Battery pack run empty, the
lights for Battery indicator and On/Off
are switched off. However, the built-in
Bluetooth® will still function as long as
the Detector has some power left.
Bluetooth® (only 12-0618)
Built-in functionality.
Diode yellow when attached
correctly.
Diode blue when Bluetooth® connection is established.
* Battery indicator
Constant green light
Battery pack full.
Flashing green light
Battery pack OK
Flashing red light
Battery pack low. Approx. 15 min. left to empty.
Battery pack empty and will shut down.
161
Battery packs
Charge battery pack
Using Display unit
It is possible to charge battery packs without Bluetooth® via the Display unit, one at a
time. You can charge both a Detector and a battery pack by connecting the equipment
as described in the image. If the Display unit is turned off while charging, the equipment will charge faster.
1.Connect the Display unit with the adapDisplay unit
tor. The Display unit itself does not have
enough power to charge the battery pack.
2.Use standard red cable to connect battery
Battery pack Detector
pack to the
Display unit.
Adaptor
Using splitting box
When you have two battery packs or battery
packs with Bluetooth®, you can use our splitting box (Part No. 12-0597).
1.Plug in the power adaptor to the splitting
box. Use the standard power adaptor
delivered with your system. All lights are
lit up on the splitting box.
2.Plug in the battery pack and
Detectors to the splitting box.
Corresponding light is switched off.
3.When the battery pack is fully charged, the
light is switched on again.
Splitting box
Detector
Detector
Battery pack
Battery pack
Splitting box
Adaptor
Contact for power adaptor
Using split cable
For two Battery packs or Battery packs with
Split cable
Bluetooth®, you can also use our split cable
(Part No. 12-0725).
The split cable can only be used to charge the
Battery pack
Battery packs, not as a “red cable”.
Battery pack
1.Plug in the power adaptor and split cable
to the Display unit.
2.Plug in the battery packs.
3.When the battery packs are fully charged, the light is
constant green on the Battery pack.
162
Adaptor
E950 LINEBORE
Before starting a measurement, there are several things that are good to check to
ensure a good and accurate measurement.
• Ensure a good measurement environment. Strong sunlight, warning lights, vibrations and temperature gradients can affect the readings.
• Make sure the surface is clean from iron filings etc.
• Ensure that the foundation of the machine is stable.
Mount laser transmitter
The laser should be placed on a stable and rigid place, free from air flow, vibrations
and sunshine. A welded structure fixed to the ground or the turning gear bearing may
be suitable locations.
Check the following:
• Magnets are seated a machined surface, without tension.
• All magnets have full contact with the surface. If not, release and tighten screws.
• All screws on the bracket are properly tightened (but do not overtighten).
• Make sure that the laser transmitter battery is replaced to avoid interrupting the
measurement.
Using support beam
1.Select a horizontal support beam, long enough to rest on both sides with good
margin.
2.Use as short bracket as possible to maintain stability. Use the third vertical beam
to increase stability if the horizontal beam is extended with one or more sections.
3.Mount the laser transmitter approximately at the middle of the support beam using
the square nuts.
4.Slide the magnets onto the support beam.
Using arms
If needed, you can use extension arms to mount the laser transmitter. The arms are
500–1000 mm [19.68”–39.36”].
Offset hub
Laser aperture
Adjustable arms
Support pin
Magnet attachment
163
Mount equipment
Mount detector
Sliding bracket
The magnetic feet holds the
bracket perfectly in any position around the bore
Extendable rods
Magnetic feet
Set of three slide brackets with extendable rods for different bore diameters.
Slide bracket min. Ø120 mm [4.72”]
Part No: 12-0455
For bores Ø120–250 mm [4.72”–9.84”], width Min. 60 mm
[2.36”].
Slide bracket min. Ø200 [7.87”]
Part No: 12-0543
For bores Ø200–350 mm [7.87”–13.78”], width Min. 80 mm
[3.15”].
Slide bracket min. Ø300 mm [11.81”]
Part No: 12-0510
For bores Ø300–500 mm [11.81”–19.68”], width Min. 100 mm
[3.94”].
Support beam
Magnet base
Offset hub
Laser transmitter
Laser beam angle adjustment
Mounting threads for
vertical support beam.
Vertical support beam mounted
for large diameters
164
Mount equipment
Self centering bracket
Bracket with magnet bases. Comes with extension beams for large diameters and
extension rods for the measuring probe. The detector is rotated and moved with the
detector slide.
Detector slide
Extendable aluminium beam
Measuring probe
Magnet base
Before measuring, please check that you have mounted the bracket and probe correctly. If the bracket has been mounted skewed, the values will be incorrect.
Green line = correct
Red dotted line = incorrect
Make sure it is the same distance
165
Mount equipment
166
E960 TURBINE
Mount laser transmitter
The laser should be placed on a stable and rigid place, free from air flow, vibrations
and sunshine. A welded structure fixed to the ground or the turning gear bearing may
be suitable locations.
Check the following:
• Magnets are seated a machined surface, without tension.
• All magnets have full contact with the surface. If not, release and tighten screws.
• All screws on the bracket are properly tightened (but do not overtighten).
• Make sure that the laser transmitter battery is replaced to avoid interrupting the
measurement.
Using support beam
1.Select a horizontal support beam, long enough to rest on both sides with good
margin.
2.Use as short bracket as possible to maintain stability. Use the third vertical beam
to increase stability if the horizontal beam is extended with one or more sections.
3.Mount the laser transmitter approximately at the middle of the support beam using
the square nuts.
4.Slide the magnets onto the support beam.
Support beam
Magnet base
Offset hub
Laser transmitter
Laser beam angle adjustment
Mounting threads for
vertical support beam.
Using arms
If needed, you can use extension arms to mount the laser transmitter. The arms are
500–1000 mm [19.68”–39.36”].
Offset hub
Laser aperture
Adjustable arms
Support pin
Magnet attachment
167
E960 turbine
Mount detector
1.Select a horizontal support beam and extensions, long enough to rest on both sides
with good margin.
2.Mount the detector in the middle (± 25 mm).
3.Attach probe with extension rods (approximately measuring radius – 120mm).
4.Slide the magnets in place. When using long support beams (>2.5m) it may be
necessary to readjust the magnet fixation screws in order to maintain the laser
beam vertically in center.
5.Place the detector in the middle of the rods of the movable slide.
The measuring principle is the same for both long and short
stroke bracket. The probe rod is very easily adapted to each
diameter with extensions of different length.
Short stroke bracket
Part no. 12-0438
Measuring probe with a stroke of 10 mm. The slidable tube makes it possible to
measure several positions in a row without moving the bracket. Suitable for gas
turbines and smaller steam turbines.
Slidable tube
Extendable aluminium beam
Detector slide
Magnet base
Measuring probe
Detector slide mounted
without tube (left).
Detector mounted to receive
laser beam from opposite side
(right). Also possible with tube.
168
A
B
C
D
Included measuring probes:
A: Short ball top
B. Ball top
C. Cylinder top
D. Magnetic cylinder top
E960 turbine
Long stroke bracket
Part no. 12-0715
Measuring probe with a stroke of 60 mm. Suitable for larger turbines.
Extendable aluminium beam
Magnet base
Detector slide
Measuring probe
Sliding bracket
When measuring in tops-on condition, use a sliding bracket.
Slide bracket min. Ø120 mm [4.72”]
Part No: 12-0455
For bores Ø120–250 mm [4.72”–9.84”], width Min. 60 mm
[2.36”].
Slide bracket min. Ø200 [7.87”]
Part No: 12-0543
For bores Ø200–350 mm [7.87”–13.78”], width Min. 80 mm
[3.15”].
Slide bracket min. Ø300 mm [11.81”]
Part No: 12-0510
For bores Ø300–500 mm [11.81”–19.68”], width Min. 100 mm
[3.94”].
169
E960 turbine
Visual targets
Part no. 12-0443
The visual targets are used for laser beam prealignment and should be placed at the
first and last bearing seating.
1.Place the ruler at the bearing pocket and move the adjustable side to fit
the diameter.
2.Read the diameter and divide by two.
3.Switch on the laser.
4.Adjust the laser beam to the far target center. Use the angular adjustment screws
on the laser transmitter.
5.Adjust the laser beam to the target close to the laser. Adjust beam using the offset
adjustments.
6.Repeat until beam passes both target centers as accurate as possible. The laser
bracket may have to be moved if the parallel offset adjustment screws reach the
limit.
7.Remove targets.
170
TECHNICAL DATA
System Easy-Laser® E920 Geometric
Part no. 12-0771
A complete E920 contains
1 Display unit E51
1 Laser transmitter D22 incl. tilt table
1 Detector E7
1 Bluetooth® unit
1 Cable 2 m
1 Cable 5 m, extension
1 Machine/magnet base pin for D22
1 Magnet base with turnable head
2 Targets for rough alignment
1 Offset bracket
6 Rods 60 mm
6 Rods 120 mm
1 Safety strap for laser transmitter
1 Manual
1 Measuring tape 5 m
1 USB memory stick
1 USB cable
1 Battery charger (100–240 V AC)
1 Hexagon wrench set
1 Shoulder strap for Display unit
1 Cleaning cloth for optics
1 CD with documentation
1 Carrying case
System
Relative humidity
Weight (complete system)
Carrying case
10–95%
Weight: 12.3 kg [27.1 lbs]
WxHxD: 550x450x210 mm [21.6x17.7x8.3”]
171
Technical data
System Easy-Laser® E930 Extruder
Part no. 12-0788
A complete E930 contains
1 Display unit E51
1 Laser transmitter D75
1 Detector E9*
1 Cable 2 m
1 Cable 5 m, extension
1 Bracket for D75 with magnets
1 Set of brackets for detector
1 Set of extension rods for detector
1 Target for extruder
1 Shoulder strap for Display unit
1 Manual
1 Measuring tape 5 m
1 USB Memory stick
1 USB Cable
1 Battery charger (100–240 V AC)
1 Hexagon wrench set
1 Cleaning cloth for optics
1 CD with documentation
1 Carrying case
*For the US market the system is delivered with detector E8.
172
Technical data
System Easy-Laser® E940 Machine tools
Part no. 12-0761
For measuring and aligning machine
tools. You can measure straightness,
flatness, squareness, spindle pointing
direction, level and much more.
A complete E940 contains
1 Laser transmitter D22 incl. tilt table
1 Measuring unit ESH (HyperPSD™)
1 Measuring unit EMH (HyperPSD™)
1 Display unit E51 (With HyperPSD™ support)
1 Bluetooth® unit
1 Cable 2 m
1 Cable 5 m (extension)
1 Machine/magnet base pin for D22
2 Spindle bracket for measuring unit
1 Magnet base
1 Magnet base with turnable head
2 Offset bracket
1 Rods (8x120 mm)
1 Set of Rods 4x60 mm
1 Shoulder strap for Display unit
1 Manual
1 Measuring tape 5 m
1 USB memory stick with EasyLink™ PC software
1 USB cable
1 Battery charger (100–240 V AC)
1 Hexagon wrench set
1 Cleaning cloth for optics
1 CD with documentation
1 Carrying case
System
Relative humidity
Weight (complete system)
Carrying case
10–95%
15 kg [33 lbs]
WxHxD: 550x450x210 mm [21.6x17.7x8.3”]
173
Technical data
System Easy-Laser® E950-A
Part no. 12-0677
Mainly for diesel engines, compressors, gearboxes and similar applications. Measures bores Ø140–800 mm
[4.72”–19.68”].
A complete E950-A contains
1 Laser transmitter D75
1 Detector E7 (For the US market, the one-axis detector E4)
1 Display unit
1 Bluetooth® unit
1 Cable 2 m
1 Cable 5 m (extension)
1 Offset hub for D75
1 Set of offset hub arms, with magnets
1 Set of rods A
1 Slide bracket Small, Part No. 12-0455
1 Slide bracket Medium, Part No. 12-0543
1 Slide bracket Large, Part No. 12-0510
1 Magnet base
1 Large target
1 Manual
1 Measuring tape 5 m
1 USB memory stick
1 USB cable
1 Battery charger (100–240 V AC)
1 Toolbox
1 Shoulder strap for Display unit
1 Cleaning cloth for optics
1 CD with documentation
1 Carrying case
System
Relative humidity
Weight (complete system)
Carrying case
174
10–95%
14 kg [30.8 lbs]
WxHxD: 550x450x210 mm [21.6x17.7x8.3”]
Technical data
System Easy-Laser® E950-B
Part no. 12-0676
Mainly for propeller shaft drive lines
with sterntube. Align sterntube, support
bearings, gearbox and engine. Measures
bores Ø 250–1200 mm [9.84”–47.24”],
or up to 4000 mm [13.12’] with extension beams (accessories). You can also
add the slide brackets from system
E950-A to get a more versatile system.
A complete E950-B contains
1 Laser transmitter D75
1 Detector E7 (For the US market, the one-axis detector E4)
1 Display unit
1 Bluetooth® unit
1 Cable 2 m
1 Cable 5 m (extension)
1 Offset hub for D75
1 Transmitter bracket, with 3 magnet bases
1 Set of rods B
1 Self centering detector bracket, with 2 magnet bases
1 Large target
1 Manual
1 Measuring tape 5 m
1 USB memory stick
1 USB cable
1 Battery charger (100–240 V AC)
1 Toolbox
1 Shoulder strap for display unit
1 Cleaning cloth for optics
1 CD with documentation
1 Carrying case
System
Relative humidity
Weight (complete system)
Carrying case
10–95%
27 kg [59.5 lbs]
WxHxD: 1220x460x170 mm [48.0x18.1x6.7”]
175
Technical data
System Easy-Laser® E950-C
Part no. 12-0772
Mainly for diesel engines, compressors,
gearboxes and similar applications. One
of the brackets has a width of 25 mm
[0.99”] to fit in narrow bearing journals.
Measures bores B 80–500 mm [3.15”–
19.68”] as standard, and down to 50 mm
[2.00”] with customized brackets.
A complete E950-C contains
1 Laser transmitter D75
1 Detector E9 (For the US market, the one-axis detector E8)
1 Display unit E51
1 Cable 2 m
1 Cable 5 m (extension)
1 Offset hub for D75
1 Set of offset hub arms, with magnets
1 Set of rods C
1 Rod adapter for detector, with built in target
1 Slide bracket, width 25mm, Part No. 12-0768
1 Slide bracket Small, Part No. 12-0455
1 Slide bracket Large, Part No. 12-0510
1 Magnet base
1 Manual
1 Measuring tape 5 m
1 USB memory stick
1 USB cable
1 Battery charger (100–240 V AC)
1 Toolbox
1 Shoulder strap for Display unit
1 Cleaning cloth for optics
1 CD with documentation
1 Carrying case
System
Relative humidity
Weight (complete system)
Carrying case
176
10–95%
Weight: 14.3 kg [31.5 lbs]
WxHxD: 550x450x210 mm [21.6x17.7x8.3”]
Technical data
System Easy-Laser® E960-A
Part no. 12-0710
This system is suitable for gas turbines
and smaller steam turbines. Measures
diameters 150–1700 mm [5.9”–67”].
The detector bracket comes with a
slidable tube, making it possible to
measure several positions in a row
without moving the bracket.
A complete E960-A contains
1 Laser transmitter D75
1 Detector E7
1 Display unit
1 Bluetooth® unit
1 Cable 2 m
1 Cable 5 m (extension)
1 Offset hub for D75
1 Transmitter bracket, with 3 magnet bases
1 Detector bracket Short stroke, with 2 magnet bases
1 Detector probe top set
2 Target for centering of brackets
1 Manual
1 Measuring tape 5 m
1 USB memory stick
1 USB cable
1 Battery charger (100–240 V AC)
1 Toolbox
1 Shoulder strap for display unit
1 Cleaning cloth for optics
1 CD with documentation
1 Carrying case (with wheels)
System
Relative humidity
Weight (complete system)
Carrying case
10–95%
30.3 kg [66.8 lbs] (complete system)
WxHxD: 1220x460x170 mm [48.0x18.1x6.7”]
Drop tested. Water and dust tight. With wheels
177
Technical data
System Easy-Laser® E960-B
Part no. 12-0711
System suitable for larger turbines.
Measures diameters 200–1700 mm
[7.8”–67”] as standard, and up to 4500
mm [177”] with accessory brackets. The
detector bracket has a probe stroke of 60
mm [2.4”], which is convenient when
nearby bore diameters vary a lot.
A complete E950-B contains
1 Laser transmitter D75
1 Detector E7
1 Display unit
1 Bluetooth® unit
1 Cable 2 m
1 Cable 5 m (extension)
1 Offset hub for D75
1 Transmitter bracket, with 3 magnet bases
1 Detector bracket Long stroke, with 2 magnet bases
2 Target for centering of brackets
1 Manual
1 Measuring tape 5 m
1 USB memory stick
1 USB cable
1 Battery charger (100–240 V AC)
1 Toolbox
1 Shoulder strap for display unit
1 Cleaning cloth for optics
1 CD with documentation
1 Carrying case (with wheels)
System
Relative humidity
Weight (complete system)
Carrying case
178
10–95%
31.5 kg [69.4 lbs] (complete system)
WxHxD: 1220x460x170 mm [48.0x18.1x6.7”]
Drop tested. Water and dust tight.
Technical data
System Easy-Laser® E980 Sawmill
Part no. 12-0727
Easy-Laser® E980 is a laser based measurement and alignment system that helps
sawmills to make optimal use of their
machines.
A complete E980 contains
1 Display unit E51
1 Laser transmitter D23
1 Detector E5
1 Bluetooth® unit
2 Electronic target
1 Cable 2 m
1 Cable 5 m, extension
1 Magnet base with turnable head
1 Shaft bracket
2 Bracket for electronic target
1 Rod bracket with turnable head
1 Magnet bracket long, with turnable head
1 Magnet bracket short, with turnable head
1 Bracket for tilt table
1 Index table 90°
1 Set of Rods 4x60 mm
1 Rods (8x120 mm)
2 Large targets
1 Manual
1 Measuring tape 5 m
1 USB memory stick
1 USB cable
1 Battery charger (100–240 V AC)
1 Hexagon wrench set (incl. with 12-0168)
1 Rod tightening tool 4 mm (incl. with 12-0168)
1 Shoulder strap for Display unit
1 Cleaning cloth for optics
1 CD with documentation
1 Carrying case
179
Technical data
Display unit E51
Part. no 12-0418
In the Display unit you are guided through the measurement procedure and can save
and analyze the results.
A B C D E
A
B
C
D
E
F
F
Connection for charger
Network connection
Expansion port
USB A
USB B
Easy-Laser® measurement equipment
Display unit
Type of display/size
Displayed resolution
Power management
Internal battery (stationary)
Battery compartment
Operating time
Connections
Storage memory
Help functions
Environmental protection
Housing material
Dimensions
Weight (without batteries)
VGA 5.7” colour
0.001 mm / 0.05 thou
Endurio™ system for unbroken power supply
Li Ion, Not restricted PI967, 3.7 volt, 43Wh,
11600 mAh
For 4 pcs R 14 (C)
Appro. 30 hours (Normal operating cycle)
USB A, USB B, External, Easy-Laser® units, Network
>100,000 measurements
Calculator, Converter
IP Class 65
PC/ABS + TPE
WxHxD: 250x175x63 mm [9.8x6.9x2.5”]
1030 g [2.3 lbs]
Cables
Type
System cable
Extension system cable
USB cable
With Push/Pull connectors
Length 2 m [78.7”]
Length 5 m [196.8”]
Length 1.8 m [70.8”]
EasyLink™ data base software for PC
Minimum requirements
180
Windows® XP, Vista, 7. For the export functions, Excel 2003 or newer must be installed on the PC.
Technical data
Laser transmitter D75
Part no. 12-0075
For measuring straightness and spindle direction. M6 threads on ends and sides offer
alternative mounting options. Measurement distance 40 m [130’].
Use tilting screws for laser beam adjustment.
Laser adjustment vertical:
Fine
Coarse
Locking
M6 threads (x6)
Laser aperture
Laser adjustment horizontal
Battery cap (+ to outside)
On / Off
Laser transmitter D75 (with offset hub)
Type of laser
Diode laser
Laser wavelength
635–670 nm, visible red light
Laser Safety Class
Class 2
Output
< 1 mW
Beam diameter
6 mm [1/4”] at aperture
Working distance
40-metre [130´]
Type of battery
1 x R14 (C)
Operating time/battery
approx. 15 hours
Operating temperature
0–50 °C
Laser adjustment
D75: 2 ways ±2° (± 35 mm/m),
Hub: ±5 mm in two axes
Housing material
Aluminium
Dimensions D75
WxHxD: 60x60x120 mm [2.36x2.36x4.72”]
Dimensions D75 with Hub
WxHxD: 135x135x167 mm [5.31x5.31x6.57”]
Weight
2385 g [84.13 lbs]
181
Technical data
Laser
D22
Laser transmitter
transmitter D22
Part no. 12-0022
Laser transmitter D22 can be used to measure flatness, straightness, squareness and
parallelism. The laser beam can sweep 360° with a measurement distance of up to 40
metres [130´] in radius. The laser beam can be angled 90° to the sweep, within
0.01mm/m [0.5 mils/INCH].
2
Rotatable head with
angular prism
1
Tilting screws
Option 1: the laser beam is used for a 360° sweep.
Option 2: the laser beam is angled at 90° to the sweep.
Tilting table
Note!
The tilting screws on the levelling table of the D22 and D23 transmitter have to be
operated carefully and according to instructions. See “Tilting screws”.
Laser transmitter D22
Type of laser
Laser wavelength
Laser safety class
Output
Beam diameter
Working area, range
Type of battery
Operating temperature
Operating time/battery
Levelling range
3 x spirit vials’ scaling
Squareness between laser beams
Flatness of sweep
Fine turning
2 x spirit vials for rotation
Housing material
Dimensions
Weight
182
Diode laser
635–670 nm, visible red light
Class 2
< 1 mW
6 mm [1/4”] at aperture
40-metre radius [130´]
1 x R14 (C)
0–50° C
appro. 24 hours
± 30 mm/m [± 1.7°]
0.02 mm/m
0.01 mm/m [2 arc sec.]
0.02 mm/m
0.1 mm/m [20 arc sec.]
5 mm/m
Aluminium
WxHxD: 139x169x139 mm [5.47”x6.64”x5.47”]
2650 g [5.8 lbs]
Technical data
Calibrate spirit levels on D22
You can calibrate the spirit levels on the D22 laser transmitter. This is done at factory,
but should be redone prior to a job. The spirit levels are scaled to 0.02 mm/m [4 arc
sec.]. Accurate levelling to the spirit levels will achieve a repeated levelling better than
the scaling of the spirit levels, approximately 0.005 mm/m [1 arc sec.].
5-10 m between laser and detector
1.Place the D22 laser transmitter on a stable
surface. Place the detector at a distance of
5-10 metres.
2.Adjust the spirit level using the screw, see
image A.
3.Select
A
Adjust to spirit level using this
screw
to open the program Values.
B
4.Select
to zero set.
5.Rotate the D22 180º and turn the laser beam
to the detector, see image B.
6.Adjust laser beam until it is within detector
target.
7.Select
to half the value.
8.Adjust to 0.00.
9.Adjust the spirit level using the screw, see
image C.
10.Rotate the D22 90º and turn the laser beam
to the detector, see image D.
11.Repeat step 2–10.
Turn laser transmitter 180º
C
Adjust to spirit level using this
screw
D
Mount D22 in a spindle
Turn laser transmitter 90º
With the laser transmitter mounted in the spindle,
you will have a stable laser beam position. You
can mount the D22 in two different directions,
see images below.
1.Block the spindle.
2.Adjust the laser beam using the adjustment screws on the tilt table.
183
Technical data
Laser transmitter D23 Spin
Part no. 12-0168
Laser transmitter D23 has a motor driven, rotating head that gives a 360° laser plane.
Measurement distance up to 20 metres [65´] in radius. Pressing the On button once
turns on the laser, next press starts rotation.
Rotating head
(motor driven)
The laser beam is used for a 360° sweep.
Tilting screws
Tilting table
Laser transmitter D23 Spin
Type of laser
Laser wavelength
Laser safety class
Output
Beam diameter
Working area, range
Type of battery
Operating time/battery
Operating temperature
Levelling range
3 x spirit vials’ scaling
Flatness of sweep
Housing material
Dimensions
Weight
184
Diode laser
635–670 nm, visible red light
Class 2
< 1 mW
6 mm [1/4”] at aperture
20 metre radius [65´]
2 x R14 (C)
approx. 15 hours
0–50° C
± 30 mm/m [± 1.7°]
0.02 mm/m
0.02 mm/m
Aluminium
WxHxD: 139x169x139 mm [5.47”x6.64”x5.47”]
2650 g [5.8 lbs]
Technical data
Tilting screws
The tilting screws on the levelling table of the laser transmitter have to be operated
carefully and according to instructions.
Visual rough alignment to (detector) target
Check the position of the fine adjustment screw. It should be in its nominal position
appro. 2.5 mm.
1. Loosen the locking screw.
2. Adjust with the course screw to wanted position.
3. Tighten the locking screw.
Digital fine adjustment to detector and read values
1. Check so that the locking screw is tightened.
2. Adjust with the fine adjustment screw to wanted value.
Note!
The fine adjustment screw must not exceed its maximum position. That might damage
the threads of the screw.
Nominal position
Maximal adjustment
Fine adjustment screw
Locking screw
Max. 5.5 mm
2.5 mm
Course screw
185
Technical data
Detector E5
Part no 12-0509
Detector E5 can work with both stationary and rotating lasers thanks to our Dual
Detection Technology™. Connect to the display unit via cable or wireless via
Bluetooth® (accessory). The magnet
base has a rotating head to align the
detector to the laser transmitter.
Well protected connectors
PSD (2 axis)
Rotatable head
Magnet base
Detector
Type of detector
Dual Detection Technology™
Resolution
Measurement error
Inclinometers
Thermal sensors
Environmental protection
Operating temperature
Internal battery
Housing material
Dimensions
Weight
Internal battery
2 axis PSD 20x20 mm [0.78” sq]
Can detect both spinning and stationary laser beam
0.001 mm [0.05 mils]
± 1% +1 digit
0.1° resolution
± 1° C accuracy
IP Class 66 and 67
- 10–50° C
Li Po
Anodized aluminium
WxHxD: 60x60x42 mm [2.36”x2.36”x1.65”]
186 g [6.6 oz]
LI-Po, 3.7 volt, 2.5Wh, 680mAh
Wireless connection unit (optional)
Wireless communication
Operating temperature
Housing material
Dimensions
Weight
Class I Bluetooth® Wireless Technology
-10–50 °C
ABS
53x32x24 mm [2.1x1.2x0.9”]
25 g [0.9 oz]
Magnet base with turnable head (for detector)
Holding power
800 N
Rods for detector
Length
186
60 mm / 120 mm (extendable) [2.36”/4.72”]
Technical data
Detector E7
Part no. 12-0752
Built-in 360° electronic inclinometer. Two connectors for making it possible to connect
two detectors or more in series. Normally mounted on rods, but has many additional
mounting possibilities thanks to threads on two sides.
Detector E7
Type of detector
Resolution
Measurement error
Inclinometers
Thermal sensors
Environmental protection
Operating temperature
Internal battery
Protection
Housing material
Dimensions
Weight
2 axis PSD 20x20 mm [0.78” sq]
0.001 mm [0.05 mils]
<1% +1 digit
0.1° resolution
± 1° C accuracy
IP Class 66 and 67
-10–50 °C
Li Po
No influence from ambient light
Anodized aluminium
WxHxD: 60x60x42 mm [2.36x2.36x1.65”]
186 g [6.6 oz]
Note!
For the US market, the one-axis detector E4 is standard.
187
Technical data
Detector E9
Part no. 12-0759
Built-in 360° electronic inclinometer. Built-in Bluetooth® wireless communication
and rechargeable battery. There is also a connector on the back side for standard “red
cable” (charging and data transfer). Mounting threads on both ends.
A
B
C
A. Built-in Bluetooth® unit and rechargeable battery
B. PSD
C. Mounting threads (four on each end)
Detector E9
Wireless communication
Type of detector
Resolution
Measurement error
Thermal sensors
Environmental protection
Internal battery
Protection
Housing material
Dimensions
Weight
Note!
Built-in Class I Bluetooth® wireless technology
2 axis PSD 20x20 mm [0.78” sq]
0.001 mm [0.05 mils]
<1% +1 digit
± 1° C accuracy
IP 67
Li Po
No influence from ambient light
Anodized aluminium
Ø 45 mm, L=100 mm [Ø 1.77”, L=3.94”]
180 g [6.3 oz]
For the US market, the one-axis detector E8 is standard.
188
Technical data
Measuring units EMH and ESH
Part no. 12-0789
Part no. 12-0790
Measuring units EMH / ESH (HyperPSD™)
Type of detector
Resolution
Measuring errors
Measurement range
Type of laser
Laser wavelength
Laser class
Laser output
Electronic inclinometers
Thermal sensors
Environmental protection
Temperature range
Internal battery
Housing material
Dimensions
Weight
2-axis PSD 20x20 mm [0.78” sq]
0.0001 mm [0.000005”/0.005 mils]
±0.5% +1 digit
Up to 20 m [66 feet]
Diode laser
635–670 nm
Safety class II
<1 mW
0,1° resolution
± 1° C accuracy
IP class 66 and 67
-10–50 °C
Li Po
Anodized aluminium
WxHxD: 60x60x42 mm [2.36”x2.36”x1.65”]
202 g [7.1 oz]
189
Technical data
190
INDEX
Symbols
3D view 98
A
Adjustment view 50
Angle 149
Angle warning 115, 129
Angular misalignment 119
Angular prism 106, 107
B
Bar-code 12
Barcode 8
Battery 5
Battery view 9
Bearing 158
Bearing condition 160
Belt 151
Best fit 40, 135
Bluetooth® 7, 9, 10
Buttons 5
C
Calculated values 30
Calculation settings 38
Calibrate D22 183
Calibration 3
Calibration check 28
Cone laser 90
Convert units 10
D
Distance view 32
E
EasyLink 3, 13
elu file 18
Escape 5
F
File handling 11
Filter 14
Flatness RMS 97
Font package 18
G
Gap 114, 118, 128
Graph view 97
I
Icons 6
Imperial unit 15
Inclinometer 49, 73
ISO standard 159
L
Language 16
LED signal 5, 8
License 19
Logo 13
M
Manual fit 135
Manuals as PDF 3
Measurement direction 95
Metric unit 15
M-unit 112
O
Offset 149, 151
Offset for reference point 34
P
PDF 11, 15
Peak to peak 35, 97, 103
Personal settings 14
Position indicator 118, 120
Power adaptor 9
Print 13
Prism 106
Projector 7
Q
Quickmode 32
R
Raw data 80, 100
Raw values 30
Reference plane 103
Reference point 101
Reference points 38
Reference target 30
Rename machine 113, 127
Rename machines 113, 127
Report 13
Resolution 15
Rotate coordinates 7
Rough alignment 90, 147
Roundness 65
rpm 158
S
Screen dump 8
Service centre 3
Settings 14
Sheave 153
Spirit levels 183
Splitting angle 95
Standard deviation 35, 97
Start angle 95
Status bar 7
Straightness settings 42
Streaming value 27
Submenu 6
S-unit 112
T
Table view 98
Taper 99
Target 30
Template 12
Tilting screws 185
Time and date 15
Tolerance 37, 123, 138
Tripod 105, 106
Twist 83
U
Uncertain coupling 135
Unicode 18
Unit 15
Update system 18
Upgrade system 19
USB 5, 12
User 16
V
Values 23, 26
Vibrometer 157
W
Warning icon 7
Warranty 2
Waviness 41
Z
Zoom 36
191

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