Powerflex 40 manual - Hytrol Conveyor Company, Inc.
www.abpowerflex.com
Adjustable
Frequency AC
Drive
FRN 1.xx - 6.xx
User Manual
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guidelines for the Application, Installation
and Maintenance of Solid State Controls (Publication SGI-1.1 available from your local Rockwell Automation sales office or online at http://
www.rockwellautomation.com/literature) describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc. is prohibited.
Throughout this manual, when necessary we use notes to make you aware of safety considerations.
WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
Important: Identifies information that is critical for successful application and understanding of the product.
ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you:
• identify a hazard
• avoid the hazard
• recognize the consequences
Shock Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that dangerous voltage may be present.
Burn Hazard labels may be located on or inside the equipment (e.g., drive or motor) to alert people that surfaces may be at dangerous temperatures.
Allen-Bradley, Rockwell Automation, and PowerFlex are registered trademarks of Rockwell Automation, Inc.
DriveExplorer, DriveExecutive, and SCANport are trademarks of Rockwell Automation, Inc.
PLC is a registered trademark of Rockwell Automation, Inc.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Summary of Changes
The information below summarizes the changes to the PowerFlex 40
User Manual since the April 2008 release.
Manual Updates
Description of New or Updated Information
Description of A056 revised.
Description of A059/A062 revised.
Fault description for F3 revised.
A table row for electrical specifications added.
Graphic for the “Network Wiring” section revised.
Second last paragraph in the “Network Wiring” section revised.
Text in the “Writing (06) Logic Command Data” section revised.
Frequency source for logic command 001 of bits 14, 13, and 12 corrected.
Text in the “Writing (06) Reference” section revised.
Parameter Updates
The following parameters have been updated with firmware version 6.xx.
Parameter
[Relay Out Sel]
[Relay Out Sel]
Number
A055
Description
Function of option 20, ParamControl, changed.
Option 24, MsgControl, added.
Page
A058, A061 Function of option 20, ParamControl, changed.
Option 24, MsgControl, added.
Page(s)
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
soc-2
The information below summarizes the changes to the PowerFlex 40
User Manual since the January 2007 release.
Manual Updates
Description of New or Updated Information
Input description and attention text for Multiple Digital Input Connection example corrected.
New method of changing speed reference for IP66, NEMA/UL Type 4X rated drives described.
Description for Up Arrow and Down Arrow keys revised.
Fault description for F3 revised.
Graphic for the “Network Wiring” section revised.
Descriptions for bits 6, 7, and 15 of register address 8192 (Logic Command) updated.
New information on reading register address 8192 added.
New information on reading register address 8193 added.
Graphic for the “Connecting an RS-485 Network” section corrected.
New method for inverting sign of PID error added.
Page(s)
New Parameter
The following parameter has been added with firmware version 5.xx.
Parameter
[PID Invert Error]
Number
A167
Description
New
Page
Parameter Updates
The following parameters have been updated with firmware version 5.xx.
Parameter
[Control Source]
[Start Source]
[Relay Out Sel]
[Relay Out Level]
[Opto Outx Sel]
[Opto Outx Level]
[Internal Freq]
[PID Trim Hi]
[PID Trim Lo]
Number
d012
P036
A055
Description
Options 7 and 8 added.
Description revised for option 6.
Description revised for option 20.
A056 Description revised.
A058, A061 Description revised for option 20.
A059, A062 Description revised.
A069 Default value for IP66, NEMA/
UL Type 4X drives is 0.0 Hz.
Default value for IP20 rated drives is
60.0 Hz.
A130
A131
Description revised.
Description revised.
Page
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Table of Contents
Preface
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Appendix A
Appendix B
Who Should Use this Manual? . . . . . . . . . P-1
Reference Materials . . . . . . . . . . . . . . . . . P-1
Manual Conventions . . . . . . . . . . . . . . . . . P-2
Drive Frame Sizes . . . . . . . . . . . . . . . . . . . P-2
General Precautions . . . . . . . . . . . . . . . . . P-3
Catalog Number Explanation . . . . . . . . . . P-4
Opening the Cover . . . . . . . . . . . . . . . . . . 1-1
Mounting Considerations . . . . . . . . . . . . . 1-3
AC Supply Source Considerations . . . . . . 1-5
General Grounding Requirements . . . . . . 1-7
Fuses and Circuit Breakers . . . . . . . . . . . . 1-8
Power Wiring . . . . . . . . . . . . . . . . . . . . . 1-10
Installations . . . . . . . . . . . . . . . . . . . . . 1-14
I/O Wiring Recommendations . . . . . . . . 1-14
Start and Speed Reference Control . . . . . 1-23
EMC Instructions . . . . . . . . . . . . . . . . . . 1-25
About Parameters . . . . . . . . . . . . . . . . . . . 3-1
Parameter Organization. . . . . . . . . . . . . . . 3-2
Display Group . . . . . . . . . . . . . . . . . . . . . . 3-3
Basic Program Group . . . . . . . . . . . . . . . . 3-9
Advanced Program Group. . . . . . . . . . . . 3-14
Parameter Cross Reference – by Name. . 3-45
Prepare For Drive Start-Up . . . . . . . . . . . . 2-1
Integral Keypad . . . . . . . . . . . . . . . . . . . . . 2-4
Viewing and Editing Parameters . . . . . . . . 2-5
Remote HIM Menu Structure . . . . . . . . . . 2-6
Drive Status . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Fault Descriptions . . . . . . . . . . . . . . . . . . . 4-3
Common Symptoms and Corrective
Actions . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Supplemental Drive Information
Drive, Fuse & Circuit Breaker Ratings . . . A-1
Specifications . . . . . . . . . . . . . . . . . . . . . . A-2
Product Selection . . . . . . . . . . . . . . . . . . . B-1
Product Dimensions . . . . . . . . . . . . . . . . . B-7
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
2
Table of Contents
Appendix C
Appendix D
Appendix E
Appendix F
Network Wiring . . . . . . . . . . . . . . . . . . . . . C-1
Parameter Configuration . . . . . . . . . . . . . . C-3
Supported Modbus Function Codes . . . . . C-3
Writing (06) Logic Command Data. . . . . . C-4
Writing (06) Reference . . . . . . . . . . . . . . . C-5
Reading (03) Logic Status Data. . . . . . . . . C-5
Reading (03) Feedback . . . . . . . . . . . . . . . C-6
Reading (03) Drive Error Codes . . . . . . . . C-6
Reading (03) and Writing (06) Drive
Parameters . . . . . . . . . . . . . . . . . . . . . . . C-7
Additional Information . . . . . . . . . . . . . . . C-7
Connectivity Guidelines . . . . . . . . . . . . . . D-1
DSI Cable Accessories . . . . . . . . . . . . . . . D-2
Connecting One Temporary Peripheral . . . D-3
Connecting One Temporary Peripheral and One Permanent Peripheral . . . . . . . D-3
Connecting Two Permanent Peripherals . . D-4
Connecting an RS-485 Network . . . . . . . . D-4
StepLogic™, Basic Logic and Timer/Counter Functions
StepLogic Using Timed Steps . . . . . . . . . . E-2
StepLogic Using Basic Logic Functions . . E-3
Timer Function . . . . . . . . . . . . . . . . . . . . . E-4
Counter Function . . . . . . . . . . . . . . . . . . . . E-6
PID Loop . . . . . . . . . . . . . . . . . . . . . . . . . . F-1
PID Reference and Feedback . . . . . . . . . . F-4
Analog PID Reference Signals . . . . . . . . . F-5
Index
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Preface
Overview
The purpose of this manual is to provide you with the basic information needed to install, start-up and troubleshoot the PowerFlex 40 Adjustable
Frequency AC Drive.
For information on…
See page…
Who Should Use this Manual?
This manual is intended for qualified personnel. You must be able to program and operate Adjustable Frequency AC Drive devices. In addition, you must have an understanding of the parameter settings and functions.
Reference Materials
The following manuals are recommended for general drive information:
Title
Wiring and Grounding
Guidelines for Pulse Width
Modulated (PWM) AC Drives
Preventive Maintenance of
Industrial Control and Drive
System Equipment
Safety Guidelines for the
Application, Installation and
Maintenance of Solid State
Control
A Global Reference Guide for
Reading Schematic Diagrams
Guarding Against Electrostatic
Damage
Publication
DRIVES-IN001…
DRIVES-TD001…
SGI-1.1
100-2.10
8000-4.5.2
Available Online at … www.rockwellautomation.com/ literature
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
P-2
Overview
Manual Conventions
•
In this manual we refer to the PowerFlex 40 Adjustable Frequency
AC Drive as; drive, PowerFlex 40 or PowerFlex 40 Drive.
•
Parameter numbers and names are shown in this format:
P031 [Motor NP Volts]
Name
Number
Group d = Display Group
P = Basic Program Group
A = Advanced Program Group
•
The following words are used throughout the manual to describe an action:
Word
Can
Cannot
May
Must
Shall
Should
Should Not
Meaning
Possible, able to do something
Not possible, not able to do something
Permitted, allowed
Unavoidable, you must do this
Required and necessary
Recommended
Not Recommended
Drive Frame Sizes
Similar PowerFlex 40 drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensioning, etc. A cross reference of drive catalog numbers and their respective frame sizes is provided in
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Overview
P-3
General Precautions
!
!
!
!
!
ATTENTION: The drive contains high voltage capacitors which take time to discharge after removal of mains supply. Before working on drive, ensure isolation of mains supply from line inputs [R, S, T (L1,
L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death.
Darkened display LEDs is not an indication that capacitors have discharged to safe voltage levels.
ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly.
Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic
Damage” or any other applicable ESD protection handbook.
ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.
ATTENTION: The bus regulator function is extremely useful for preventing nuisance overvoltage faults resulting from aggressive decelerations, overhauling loads, and eccentric loads. However, it can also cause either of the following two conditions to occur.
1. Fast positive changes in input voltage or imbalanced input voltages can cause uncommanded positive speed changes;
2. Actual deceleration times can be longer than commanded deceleration times
However, a “Stall Fault” is generated if the drive remains in this state for 1 minute. If this condition is unacceptable, the bus regulator must be disabled (see parameter
A117 ). In addition, installing a properly sized
dynamic brake resistor will provide equal or better performance in most cases.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
P-4
Overview
Catalog Number Explanation
1-3 4 5 6-8 9 10 11
22B A 1P5 N 1 1
Drive Dash Voltage Rating Rating Enclosure HIM Emission Class Type
12
(1)
4
13-14
AA
Optional
Code
22B PowerFlex 40
Code Voltage Ph.
V
A
B
D
E
120V AC 1
240V AC 1
240V AC 3
480V AC 3
600V AC 3
Output Current
@ 100-120V 50/60 Hz Input
Code Amps kW (HP)
2P3 2.3
5P0 5.0
6P0 6.0
0.4 (0.5)
0.75 (1.0)
1.1 (1.5)
Output Current
@ 380-480V 50/60 Hz Input
Code Amps kW (HP)
1P4 1.4
2P3 2.3
0.4 (0.5)
0.75 (1.0)
4P0 4.0
6P0 6.0
010 10.5
012 12
017 17
024 24
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
Code Version
3 No Brake IGBT
4 Standard
Code Rating
0 Not Filtered
1 Filtered
Code Interface Module
1 Fixed Keypad
Code Purpose
AA Reserved for thru custom firmware
ZZ
Code Enclosure
N Panel Mount - IP20, NEMA/UL Type Open
C
F
H
Panel Mount - IP66, NEMA/UL Type 4X
Flange Mount - IP20, NEMA/UL Type Open
Replacement Plate Drive - IP20, NEMA/UL Type Open
- Contact factory for ordering information.
Output Current
@ 200-240V 50/60 Hz Input
Code Amps kW (HP)
2P3 2.3
5P0 5.0
0.4 (0.5)
0.75 (1.0)
8P0 8.0
012 12
017
024
033
17.5
24
33
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
5.5 (7.5)
7.5 (10)
Output Current
@ 500-600V 50/60 Hz Input
Code Amps kW (HP)
1P7 1.7
3P0 3.0
4P2 4.2
6P6 6.6
9P9 9.9
012 12.2
019 19
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
(1)
Position 12 of the Catalog Number now indicates drive type. All PowerFlex 40 drives are equipped with RS485 communication.
Additional accessories, options and adapters are available. See Appendix B for details.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Chapter
1
Installation/Wiring
This chapter provides information on mounting and wiring the
PowerFlex 40 Drive.
For information on…
See page
AC Supply Source Considerations 1-5
For information on… See page
Fuses and Circuit Breakers 1-8
General Grounding Requirements 1-7
Most start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiring is done as instructed.
All items must be read and understood before the actual installation begins.
!
ATTENTION: The following information is merely a guide for proper installation. Rockwell Automation, Inc. cannot assume responsibility for the compliance or the noncompliance to any code, national, local or otherwise for the proper installation of this drive or associated equipment. A hazard of personal injury and/or equipment damage exists if codes are ignored during installation.
Opening the Cover
IP20, NEMA/UL Type Open
1. Press and hold in the tabs on each side of the cover.
2. Pull the cover out and up to release.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
1-2
Installation/Wiring
!
IP66, NEMA/UL Type 4X
ATTENTION: To avoid an electric shock hazard, ensure isolation of mains supply from line inputs [R, S, T (L1, L2, L3)] and wait three minutes for capacitors to discharge before removing the external cover.
Once the cover is removed, verify that the voltage on the bus capacitors has discharged before performing any work on the drive. Measure the
DC bus voltage at the DC– and DC+ terminals on the Power Terminal
Block (refer to
for Power Terminal descriptions). The voltage must be zero.
1. Loosen the four captive cover screws.
2. Pull cover straight off chassis.
IP66, NEMA/UL Type 4X Cover Installation
1. Squarely align the cover on the chassis.
2. Lightly tighten the four captive cover screws.
3. Torque the cover screws using an alternating pattern.
1
4
1
2
3
2
0.8 ±0.2 N-m
(7.0 ±2.0 lb.-in.)
3
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Installation/Wiring
Mounting Considerations
•
Mount the drive upright on a flat, vertical and level surface.
Frame
B
Screw Size
M4 (#8-32)
Screw Torque
1.56-1.96 N-m (14-17 lb.-in.)
DIN Rail
35 mm
C M5 (#10-24) 2.45-2.94 N-m (22-26 lb.-in.) –
B (IP66,
Type 4X)
M6 (#12-24) 3.95-4.75 N-m (35-42 lb.-in.) –
•
Protect the cooling fan by avoiding dust or metallic particles.
•
Do not expose to a corrosive atmosphere.
•
Protect from moisture and direct sunlight.
Minimum Mounting Clearances
Refer to Appendix B for mounting dimensions.
1-3
120 mm
(4.7 in.)
Closest object that may restrict air flow through the drive heat sink and chassis
120 mm
(4.7 in.)
25 mm
(1.0 in.)
120 mm
(4.7 in.)
120 mm
(4.7 in.)
Mounting Option A
No clearance required between drives.
Mounting Option B
Ambient Operating Temperatures
Table 1.A Enclosure and Clearance Requirements
Ambient Temperature
Minimum Maximum
-10°C (14°F)
Enclosure Rating Minimum Mounting
Clearances
40°C (104°F)
IP20, NEMA/UL Type Open Use Mounting Option A
IP66, NEMA/UL Type 4X
IP30, NEMA/UL Type 1
(1)
Use Mounting Option A
Use Mounting Option B
50°C (122°F) IP20, NEMA/UL Type Open Use Mounting Option B
(1)
Rating requires installation of the PowerFlex 40 IP30, NEMA/UL Type 1 option kit.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
1-4
Installation/Wiring
Debris Protection
A plastic top panel is included with the drive. Install the panel to prevent debris from falling through the vents of the drive housing during installation. Remove the panel for IP20, NEMA/UL Type Open applications.
Storage
•
Store within an ambient temperature range of -40° to +85°C.
•
Store within a relative humidity range of 0% to 95%, non-condensing.
•
Do not expose to a corrosive atmosphere.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Installation/Wiring
1-5
!
AC Supply Source Considerations
Ungrounded Distribution Systems
ATTENTION: PowerFlex 40 drives contain protective MOVs that are referenced to ground. These devices must be disconnected if the drive is installed on an ungrounded or resistive grounded distribution system.
Disconnecting MOVs
To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed
125% of the nominal line-to-line voltage. To disconnect these devices, remove the jumper shown in the Figures
and
.
1. Turn the screw counterclockwise to loosen.
2. Pull the jumper completely out of the drive chassis.
3. Tighten the screw to keep it in place.
Figure 1.1 Jumper Location (Typical)
IP20, NEMA/UL Type Open IP66, NEMA/UL Type 4X
Important: Tighten screw after jumper removal.
Figure 1.2 Phase to Ground MOV Removal
Three-Phase
AC Input
R/L1
S/L2
T/L3
Jumper 1 2 3 4
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
1-6
Installation/Wiring
Input Power Conditioning
The drive is suitable for direct connection to input power within the rated voltage of the drive (see
are certain input power conditions which may cause component damage or reduction in product life. If any of the conditions exist, as described in
, install one of the devices listed under the heading Corrective
Action on the line side of the drive.
Important: Only one device per branch circuit is required. It should be mounted closest to the branch and sized to handle the total current of the branch circuit.
Table 1.B Input Power Conditions
Input Power Condition
Line has power factor correction capacitors
Line has frequent power interruptions
Corrective Action
Low Line Impedance (less than 1% line reactance)
•
Install Line Reactor
(2)
Greater than 120 kVA supply transformer
• or Isolation Transformer
• or Bus Inductor – 5.5 & 11 kW
(7.5 & 15 HP) drives only
•
Install Line Reactor
• or Isolation Transformer
Line has intermittent noise spikes in excess of
6000V (lightning)
Phase to ground voltage exceeds 125% of normal line to line voltage
Ungrounded distribution system
240V open delta configuration (stinger leg)
(1)
•
Remove MOV jumper to ground.
• or Install Isolation Transformer with grounded secondary if necessary.
•
Install Line Reactor
(1)
(2)
For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the system with red or orange tape on the wire at each connection point.
The stinger leg should be connected to the center Phase B on the reactor. Refer to
for specific line reactor part numbers.
Refer to
for accessory ordering information.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Installation/Wiring
1-7
General Grounding Requirements
The drive Safety Ground (PE) must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes.
The integrity of all ground connections should be periodically checked.
Figure 1.3 Typical Grounding
R/L1
S/L2
T/L3
U/T1
V/T2
W/T3
SHLD
Ground Fault Monitoring
If a system ground fault monitor (RCD) is to be used, only Type B
(adjustable) devices should be used to avoid nuisance tripping.
Safety Ground (PE)
This is the safety ground for the drive that is required by code. One of these points must be connected to adjacent building steel (girder, joist), a floor ground rod or bus bar. Grounding points must comply with national and local industrial safety regulations and/or electrical codes.
Motor Ground
The motor ground must be connected to one of the ground terminals on the drive.
Shield Termination - SHLD
Either of the safety ground terminals located on the power terminal block provides a grounding point for the motor cable shield. The motor
cable shield connected to one of these terminals (drive end) should also be connected to the motor frame (motor end). Use a shield terminating or
EMI clamp to connect the shield to the safety ground terminal. The conduit box option may be used with a cable clamp for a grounding point for the cable shield.
When shielded cable is used for control and signal wiring, the shield should be grounded at the source end only, not at the drive end.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
1-8
Installation/Wiring
RFI Filter Grounding
Using single phase drives with integral filter, or an external filter with any drive rating, may result in relatively high ground leakage currents.
Therefore, the filter must only be used in installations with grounded
AC supply systems and be permanently installed and solidly
grounded (bonded) to the building power distribution ground. Ensure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground. Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection. Some local codes may require redundant ground connections. The integrity of all connections should be periodically checked.
!
Fuses and Circuit Breakers
The PowerFlex 40 does not provide branch short circuit protection. This product should be installed with either input fuses or an input circuit breaker. National and local industrial safety regulations and/or electrical codes may determine additional requirements for these installations.
ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only the recommended line fuses/circuit breakers specified in this section.
Fusing
The PowerFlex 40 has been UL tested and approved for use with input fuses. The ratings in the table that follows are the minimum recommended values for use with each drive rating. The devices listed in this table are provided to serve as a guide.
Bulletin 140M (Self-Protected Combination Controller)/UL489
Circuit Breakers
When using Bulletin 140M or UL489 rated circuit breakers, the guidelines listed below must be followed in order to meet the NEC requirements for branch circuit protection.
•
Bulletin 140M can be used in single and group motor applications.
•
Bulletin 140M can be used up stream from the drive without the need for fuses.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Installation/Wiring
1-9
Table 1.C Minimum Recommended Branch Circuit Protective Devices
120V AC –
1-Phase
240V AC –
1-Phase
240V AC –
3-Phase
480V AC –
3-Phase
600V AC –
3-Phase
0.4 (0.5)
0.75 (1.0)
1.1 (1.5)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
5.5 (7.5)
7.5 (10.0)
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10.0)
11 (15)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10.0)
11 (15)
Voltage
Rating
Drive Rating
kW (HP)
Fuse Rating
Amps
10
20
30
40
15
35
40
15
20
25
30
50
3
6
10
30
40
60
6
10
15
25
15
20
25
40
6
6
10
(1)
140M Motor
Protectors
(2)
Catalog No.
140M-C2E-C16
140M-D8E-C20
140M-F8E-C32
140M-C2E-B63
140M-C2E-C16
140M-D8E-C20
140M-F8E-C32
140M-C2E-B40
140M-C2E-C10
140M-C2E-C16
140M-C2E-C16
140M-F8E-C25
140M-F8E-C32
140M-G8E-C45
140M-C2E-B25
140M-C2E-B40
140M-C2E-B63
140M-C2E-C10
140M-C2E-C16
140M-D8E-C20
140M-D8E-C20
140M-F8E-C32
140M-C2E-B25
140M-C2E-B40
140M-C2E-B63
140M-C2E-C10
140M-C2E-C16
140M-C2E-C16
140M-D8E-C25
100-C07
100-C09
100-C12
100-C23
100-C23
100-C37
100-C60
100-C07
100-C07
100-C09
100-C09
100-C23
100-C23
100-C23
100-C43
100-C09
100-C09
100-C09
100-C09
100-C16
100-C23
100-C30
Recommended
MCS Contactors
Catalog No.
100-C12
100-C23
100-C37
100-C09
100-C12
100-C23
100-C37
(1)
(2)
Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.
Refer to the Bulletin 140M Motor Protectors Selection Guide, publication
140M-SG001… to determine the frame and breaking capacity required for your application.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
1-10
Installation/Wiring
Power Wiring
!
!
ATTENTION: National Codes and standards (NEC, VDE, BSI, etc.) and local codes outline provisions for safely installing electrical equipment. Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.
ATTENTION: To avoid a possible shock hazard caused by induced voltages, unused wires in the conduit must be grounded at both ends.
For the same reason, if a drive sharing a conduit is being serviced or installed, all drives using this conduit should be disabled. This will help minimize the possible shock hazard from “cross coupled” power leads.
Motor Cable Types Acceptable for 200-600 Volt Installations
A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than 15 mils (0.4 mm/0.015 in.). Do not route more than three sets of motor leads in a single conduit to minimize “cross talk”. If more than three drive/motor connections per conduit are required, shielded cable must be used.
UL installations in 50°C ambient must use 600V, 75°C or 90°C wire.
UL installations in 40°C ambient should use 600V, 75°C or 90°C wire.
Use copper wire only. Wire gauge requirements and recommendations are based on 75 degree C. Do not reduce wire gauge when using higher temperature wire.
Unshielded
THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet
areas. Any wire chosen must have a minimum insulation thickness of 15 mils and should not have large variations in insulation concentricity.
Shielded/Armored Cable
Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC Drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications / networking are also good candidates for shielded cable.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Installation/Wiring
1-11
Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks. Refer to Reflected Wave in “Wiring and
Grounding Guidelines for PWM AC Drives,” publication
DRIVES-IN001A-EN-P.
Consideration should be given to all of the general specifications dictated by the environment of the installation, including temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment.
A good example of recommended cable is Belden® 295xx (xx determines gauge). This cable has four (4) XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield
(with drain wire) surrounded by a PVC jacket.
Other types of shielded cable are available, but the selection of these types may limit the allowable cable length. Particularly, some of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required and reduce the overall drive performance.
Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead length limits supplied is not known.
Recommended Shielded Wire
Location
Standard
(Option 1)
Standard
(Option 2)
Class I & II;
Division I & II
Rating/Type
600V, 90°C (194°F)
XHHW2/RHW-2
Anixter
B209500-B209507,
Belden 29501-29507, or equivalent
Description
•
Four tinned copper conductors with XLPE insulation.
•
Copper braid/aluminum foil combination shield and tinned
• copper drain wire.
PVC jacket.
Tray rated 600V, 90°C
(194°F) RHH/RHW-2
Anixter OLF-7xxxxx or equivalent
•
Three tinned copper conductors with XLPE insulation.
•
5 mil single helical copper tape (25% overlap min.) with three bare copper grounds in contact with shield.
•
PVC jacket.
Tray rated 600V, 90°C
(194°F) RHH/RHW-2
Anixter 7V-7xxxx-3G or equivalent
•
Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor.
•
Black sunlight resistant PVC jacket overall.
•
Three copper grounds on #10 AWG and smaller.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
1-12
Installation/Wiring
Reflected Wave Protection
The drive should be installed as close to the motor as possible.
Installations with long motor cables may require the addition of external devices to limit voltage reflections at the motor (reflected wave
for recommendations.
The reflected wave data applies to all frequencies 2 to 16 kHz.
For 240V ratings, reflected wave effects do not need to be considered.
Table 1.D Maximum Cable Length Recommendations
Reflected Wave
380-480V Ratings Motor Insulation Rating
1000 Vp-p
1200 Vp-p
1600 Vp-p
Motor Cable Only
(1)
15 meters (49 feet)
40 meters (131 feet)
170 meters (558 feet)
(1)
Longer cable lengths can be achieved by installing devices on the output of the drive.
Consult factory for recommendations.
Output Disconnect
The drive is intended to be commanded by control input signals that will start and stop the motor. A device that routinely disconnects then reapplies output power to the motor for the purpose of starting and stopping the motor should not be used. If it is necessary to disconnect power to the motor with the drive outputting power, an auxiliary contact should be used to simultaneously disable drive control run commands.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Installation/Wiring
Power Terminal Block
The power terminal block is covered by a finger guard. To remove:
1. Press in and hold the locking tab.
2. Slide finger guard down and out.
Replace the finger guard when wiring is complete.
Figure 1.4 Power Terminal Block (Typical)
1-13
B Frame
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
C Frame
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1
P2, P1
DC- DC+
DC+, DC-
BR+, BR-
BR+ BR-
DC- DC+ BR+ BR-
Terminal
(1)
R/L1, S/L2
Description
1-Phase Input
R/L1, S/L2, T/L3 3-Phase Input
U/T1
V/T2
W/T3
To Motor U/T1
To Motor V/T2
=
Switch any two motor leads to change forward direction.
To Motor W/T3
DC Bus Inductor Connection (C Frame drives only.)
The C Frame drive is shipped with a jumper between
Terminals P2 and P1. Remove this jumper only when a DC
Bus Inductor will be connected. Drive will not power up without a jumper or inductor connected.
DC Bus Connection
Dynamic Brake Resistor Connection
Safety Ground - PE
(1)
Important: Terminal screws may become loose during shipment. Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive.
Table 1.E Power Terminal Block Specifications
Frame Maximum Wire Size
(1)
B
C
5.3 mm
2
(10 AWG)
8.4 mm
2
(8 AWG)
Minimum Wire Size
1.3 mm
2
1.3 mm
2
(16 AWG)
(16 AWG)
(1)
Torque
1.7-2.2 N-m (16-19 lb.-in.)
2.9-3.7 N-m (26-33 lb.-in.)
(1)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
1-14
Installation/Wiring
IP66, NEMA/UL Type 4X Installations
Use the plugs supplied with IP66, NEMA/UL Type 4X rated drives to seal unused holes in the conduit entry plate.
Important: Completely seat the plug inner rim for the best seal.
!
!
I/O Wiring Recommendations
Motor Start/Stop Precautions
ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If used, the input device must not exceed one operation per minute or drive damage can occur.
ATTENTION: The drive start/stop control circuitry includes solid-state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hardwired stop circuit may be required to remove the AC line to the drive. When the AC line is removed, there will be a loss of any inherent regenerative braking effect that might be present - the motor will coast to a stop. An auxiliary braking method may be required.
Important points to remember about I/O wiring:
•
Always use copper wire.
•
Wire with an insulation rating of 600V or greater is recommended.
•
Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).
Important: I/O terminals labeled “Common” are not referenced to the safety ground (PE) terminal and are designed to greatly reduce common mode interference.
!
ATTENTION: Driving the 4-20mA analog input from a voltage source could cause component damage. Verify proper configuration prior to applying input signals.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Installation/Wiring
1-15
Control Wire Types
Table 1.F Recommended Control and Signal Wire
(1)
Wire Type(s)
(2)
Belden 8760/9460
(or equiv.)
Belden 8770
(or equiv.)
Description Minimum
Insulation Rating
0.8 mm
2
(18AWG), twisted pair, 100% shield with drain.
(1)
0.8 mm
2
(18AWG), 3 conductor, shielded for remote pot only.
300V
60 degrees C
(140 degrees F)
(1)
(2)
If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.
Stranded or solid wire.
I/O Terminal Block
Table 1.G I/O Terminal Block Specifications
Frame
B & C
Maximum Wire Size
(3)
Minimum Wire Size
(3)
1.3 mm
2
(16 AWG) 0.2 mm
2
(24 AWG)
Torque
0.5-0.8 N-m (4.4-7 lb.-in.)
(3)
Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
Maximum Control Wire Recommendations
Do not exceed control wiring length of 30 meters (100 feet). Control signal cable length is highly dependent on electrical environment and installation practices. To improve noise immunity, the I/O terminal block
Common must be connected to ground terminal/protective earth. If using the RS485 (DSI) port, I/O Terminal 16 should also be connected to ground terminal/protective earth.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
1-16
Installation/Wiring
Figure 1.5 Control Wiring Block Diagram
Enable Jumper
(4)
Relay N.O.
Relay Common
R1
R2
Relay N.C.
R3
SNK SRC
30V DC
50mA
Non-inductive
+24V
+10V
0-10V
0/4-20mA
06
07
04
05
08
09
01
02
03
Stop
(1)(4)
Start/Run FWD
(2)
Direction/Run REV
Digital Common
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4
Opto Common
Typical
SRC Wiring
18
19
15
16
11
12
13
14
+24V DC
+10V DC
0-10V (or ±10V) Input
Analog Common
4-20mA Input
Analog Output
Opto Output 1
17
Opto Output 2
RS485 Shield
Typical
SNK Wiring
Pot must be
1-10k ohm
2 Watt Min.
Common
(3)
24V
0-10V
Analog Output Select
ENBL
06 07 08 09
Enable
(4)
Jumper
01 02 03 04 05
0-20mA
R1 R2 R3
SNK
11 12 13 14 15
16 17 18 19
RS485
(DSI)
SRC
(1)
1
30V DC 125V AC 240V AC
Resistive 3.0A
Inductive 0.5A
3.0A
0.5A
3.0A
0.5A
(1)
Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set to
“3-Wire” or “Momt FWD/REV” control. In three wire control, I/O Terminal 01 is controlled by P037 [Stop
Mode]. All other stop sources are controlled by P037
[Stop Mode].
P036 [Start Source]
Keypad
3-Wire
2-Wire
Momt FWD/REV
RS485 Port
Stop
Per P037
Per P037
Per P037
Per P037
Per P037
I/O Terminal 01 Stop
Coast
Per P037
(4)
Coast
Per P037
(4)
Coast
Important: The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input.
(2)
Two wire control shown. For three wire control use a momentary input command a start. Use a maintained input
on I/O Terminal 02 to
for I/O Terminal 03 to change direction.
(3)
When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown, to prevent damage to the output.
(4)
When the ENBL enable jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast to stop without software interpretation.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Installation/Wiring
1-17
Table 1.H Control I/O Terminal Designations
No. Signal
R1 Relay N.O.
R2 Relay Common
R3 Relay N.C.
Default
Fault
–
Fault
Description
Normally open contact for output relay.
Common for output relay.
Normally closed contact for output relay.
Param.
Analog Output Select DIP
Switch
0-10V
Sink/Source DIP Switch Source (SRC)
Sets analog output to either voltage or current. Setting must match
A065 [Analog Out Sel].
Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.
01 Stop
(1)
Coast
02 Start/Run FWD Not Active
03 Direction/Run REV Not Active
04 Digital Common
05 Digital Input 1
06 Digital Input 2
07 Digital Input 3
08 Digital Input 4
09 Opto Common
11 +24V DC
12 +10V DC
13 ±10V In
(2)
15
–
Preset Freq
Preset Freq
Local
Jog Forward
–
–
–
Not Active
14 Analog Common –
16 Analog Output
17 Opto Output 1
18 Opto Output 2
Not Active
OutFreq 0-10
MotorRunning
At Frequency
19 RS485 (DSI) Shield –
The factory installed jumper or a normally closed input must be present for the drive to start.
Command comes from the integral keypad by default.
To disable reverse operation, see A095 [Reverse
Disable].
,
,
For digital inputs. Electronically isolated with digital inputs from analog I/O and opto outputs.
Program with A051 [Digital In1 Sel].
Program with A052 [Digital In2 Sel].
Program with A053 [Digital In3 Sel].
Program with A054 [Digital In4 Sel].
For opto-coupled outputs. Electronically isolated with opto outputs from analog I/O and digital inputs.
Referenced to Digital Common.
Drive supplied power for digital inputs.
Maximum output current is 100mA.
Referenced to Analog Common.
Drive supplied power for 0-10V external potentiometer.
Maximum output current is 15mA.
For external 0-10V (unipolar) or ±10V (bipolar) input supply (input impedance = 100k ohm) or potentiometer wiper.
,
,
For 0-10V In or 4-20mA In. Electronically isolated with analog inputs and outputs from digital I/O and opto outputs.
For external 4-20mA input supply
(input impedance = 250 ohm).
Program with A061 [Opto Out2 Sel]
,
,
The default analog output is 0-10V. To covert to a current value, change the Analog Output Select DIP
Switch to 0-20mA. Program with A065 [Analog Out
Sel]. Max analog value can be scaled with A066
[Analog Out High].
Maximum Load: 4-20mA = 525 ohm (10.5V)
0-10V = 1k ohm (10mA)
,
Program with A058 [Opto Out1 Sel]
,
,
Terminal should be connected to safety ground - PE when using the RS485 (DSI) communications port.
(1)
(2)
See Footnotes (1) and (4) on
.
0-10V In and 4-20mA In are distinct input channels and may be connected simultaneously.
Inputs may be used independently for speed control or jointly when operating in PID mode.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
1-18
Installation/Wiring
I/O Wiring Examples
Input/Output
Potentiometer
1-10k Ohm Pot.
Recommended
(2 Watt minimum)
Connection Example
[Speed Reference] = 2 “0-10V Input”
12
13
14
Analog Input
0 to +10V, 100k ohm impedance
4-20 mA, 250 ohm impedance
Bipolar
[Speed Reference]
= 2 “0-10V Input” and
[10V Bipolar Enbl]
= 1 “Bi-Polar In”
Unipolar (Voltage)
= 2 “0-10V Input”
Unipolar (Current)
[Speed Reference]
= 3 “4-20mA Input”
-/+ 10V
Common
13
14
+
Common
13
14
Common
+
14
15
Analog Input, PTC
For Drive Fault
Wire the PTC and External Resistor (typically matched to the PTC Hot
Resistance) to I/O Terminals 12, 13, 14.
Wire R2/R3 Relay Output (SRC) to I/O Terminals 5 & 11.
[Digital In1 Sel] = 3 “Aux Fault”
[Relay Out Sel] = 10 “Above Anlg V”
[Relay Out Level] = % Voltage Trip
R2
R3
R e
R
PTC
11
12
13
14
05
V
Trip
=
R
PTC (hot)
R
PTC (hot)
+ R e
×
100
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Installation/Wiring
1-19
Input/Output
2 Wire SRC Control -
Non-Reversing
[Start Source] =
2, 3 or 4
Input must be active for the drive to run. When input is opened, the drive will stop as specified by
[Stop Mode].
If desired, a User
Supplied 24V DC power source can be used. Refer to the
“External Supply
(SRC)” example.
2 Wire SNK Control -
Non-Reversing
Connection Example
Internal Supply (SRC)
Stop-Run
11
Internal Supply (SNK)
01
02
Stop-Run
01
02
04
External Supply (SRC)
Stop-Run
+24V Common
01
02
04
Each digital input draws 6 mA.
2 Wire SRC Control -
Run FWD/Run REV
[Start Source] =
2, 3 or 4
Input must be active for the drive to run. When input is opened, the drive will stop as specified by
[Stop Mode].
If both Run Forward and Run Reverse inputs are closed at the same time, an undetermined state could occur.
Internal Supply (SRC)
Stop-Run
Forward
Stop-Run
Reverse
11
01
02
03
External Supply (SRC)
+24V
Stop-Run
Forward
Stop-Run
Reverse
Common
Each digital input draws 6 mA.
01
02
03
04
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
1-20
Installation/Wiring
Input/Output
2 Wire SNK Control -
Run FWD/Run REV
Connection Example
Internal Supply (SNK)
Stop-Run
Forward
Stop-Run
Reverse
01
02
03
04
3 Wire SRC Control -
Non-Reversing
[Start Source] = 1
A momentary input will start the drive. A stop input to I/O Terminal 01 will stop the drive as specified by
[Stop Mode].
Internal Supply (SRC)
Stop
Start
11
01
02
External Supply (SRC)
Stop
Start
01
02
04
+24V Common
Each digital input draws 6 mA.
3 Wire SNK Control -
Non-Reversing
Internal Supply (SNK)
Stop
Start
01
02
03
04
3 Wire SRC Control -
Reversing
[Start Source] = 1
A momentary input will start the drive. A stop input to I/O Terminal 01 will stop the drive as specified by
[Stop Mode]. I/O
Terminal 03 determines direction.
Internal Supply (SRC)
Stop
Start
Direction
11
01
02
03
External Supply (SRC)
Stop
+24V
Start
Direction
Common
01
02
03
04
Each digital input draws 6 mA.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Installation/Wiring
1-21
Input/Output
3 Wire SNK Control -
Reversing
Connection Example
Internal Supply (SNK)
Stop
Start
Direction
01
02
03
04
Opto Output (1 & 2)
[Opto Out1 Sel] determines
Opto-Output 1 (I/O
Terminal 17) operation.
[Opto Out2 Sel] determines
Opto-Output 2 (I/O
Terminal 18) operation.
When using
Opto-Output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown, to prevent damage to the output.
Analog Output
[Analog Out Sel] determines analog output type and drive conditions.
0-10V,
1k ohm minimum
Opto-Output 1
+24V
CR
Each Opto-Output is rated
30V DC 50 mA (Non-inductive).
Common
17
Common
14
09
[Analog Out Sel] = 0 through 14
The Analog Output Select DIP Switch must be set to match the analog output
[Analog Out Sel].
16
0-20mA/4-20mA,
525 ohm maximum
+
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
1-22
Installation/Wiring
Typical Multiple Drive Connection Examples
Input/Output
Multiple Digital
Input Connections
Customer Inputs can be wired per
External Supply
(SRC) examples on
.
Connection Example
02 04
Customer Inputs
02 04
Optional Ground Connection
02 04
When connecting a single input such as Run, Stop, Reverse or Preset Speeds to multiple drives, it is important to connect I/O Terminal 04 common together for all drives. If they are to be tied into another common (such as earth ground or separate apparatus ground) only one point of the daisy chain of I/O Terminal 04 should be connected.
!
ATTENTION: Digital inputs on multiple drives should not be tied together when using SNK (Internal Supply) mode. In SNK mode, if power is removed from one drive, inadvertent operation of other drives that share the same I/O Common connection may occur.
Multiple Analog
Connections
12 13 14 13 14 13 14
Remote Potentiometer Optional Ground Connection
When connecting a single potentiometer to multiple drives it is important to connect I/O Terminal 14 common together for all drives. I/O Terminal 14 common and I/O Terminal 13 (potentiometer wiper) should be daisy-chained to each drive.
All drives must be powered up for the analog signal to be read correctly.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Installation/Wiring
1-23
Start and Speed Reference Control
The drive speed command can be obtained from a number of different sources. The source is normally determined by
[Speed Reference]. However, when A051
-
set to option 2, 4, 5, 6, 11, 12, 13, 14, 15 and the digital input is active, or if A132 is not set to option 0, the speed reference commanded by
P038 [Speed Reference] will be overridden. See
the chart below for the override priority.
Jog Input
Enabled and Active:
A051, A052, A053 or A054 = 2, 11, 12
Yes
No
No
Drive Stopped
(Not Running)
Yes
Drive will Start and Run at Jog Speed.
Direction comes from
I/O Terminal 03 Dir/Run REV or
Jog Forward/Jog Reverse command
Local/Remote Input
Enabled and Active:
[Digital Inx Sel] = 5
Yes
Start, Speed and Direction commands come from Integral Keypad.
No
Comm Select Input
Enabled and Active:
[Digital Inx Sel] = 6
Yes
Start, Speed and Direction commands come from RS485 (DSI) port.
No
0-10V Override
Enabled and Active:
[Digital Inx Sel] = 13
Yes
Speed commands come from 0-10V.
Start and Direction follows P036 [Start Source] or
Bi-Polar input when enabled.
No
4-20mA Override
Enabled and Active:
[Digital Inx Sel] = 14
Yes
Speed commands come from 4-20mA.
Start and Direction follows P036 [Start Source].
No
P038 [Speed Reference]
= 4 or 5
Yes
Run as specified by
P038 [Speed Refernece].
Start and Direction commands come from P036 [Start Source].
No
A051/A052/A053
Preset Inputs Active
Yes
Run as specified by
A071-A077 [Preset Freq 1-7].
Start and Direction commands come from P036 [Start Source].
No
PID Enabled:
A132 [PID Ref Select]
≠
0
No
Run as specified by
P038 [Speed Reference].
Start and Direction commands come from P036 [Start Source].
Yes
Run as specified by
A132 [PID Ref Select].
Start and Direction commands come from P036 [Start Source].
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
1-24
Installation/Wiring
Accel/Decel Selection
The Accel/Decel rate can be obtained by a variety of methods. The default rate is determined by P039 [Accel Time 1] and P040 [Decel Time
1]. Alternative Accel/Decel rates can be made through digital inputs,
RS485 (DSI) communications and/or parameters. See the chart below for the override priority.
Jog Input
Enabled and Active:
A051, A052, A053 or A054 = 2, 11,12
No
RS485 (DSI) Port
Controls Speed
Yes
Drive Stopped
(Not Running)
Yes
Drive will Start and Run at Jog Speed.
Drive will use A079 [Jog Accel/Decel]
No
Yes
Either
P039 [Accel Time 1]/P040 [Decel Time 1] or
A067 [Accel Time 2]/A068 [Decel Time 2] can be selected when
RS485 (DSI) port is active.
No
Input is programmed as "Accel 2 & Decel 2"
A051, A052, A053 or A054 = 1
No
Yes
A067 [Accel Time 2]/A068 [Decel Time 2] is active when input is active.
Speed is controlled by [Preset Freq x]
Yes
P039 [Accel Time 1]/P040 [Decel Time 1];
A067 [Accel Time 2]/A068 [Decel Time 2] determined by the active
Preset Frequency.
See A070-A077 [Preset Freq 0-7]
No
Speed is controlled by Stp Logic
No
P039 [Accel Time 1]/P040 [Decel Time 1] are used.
Yes
Either
P039 [Accel Time 1]/P040 [Decel Time 1] or
A067 [Accel Time 2]/A068 [Decel Time 2] can be selected by the Digit 3 setting of the Step Logic parameters.
See A140-A147 [Stp Logic 0-7]
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Installation/Wiring
1-25
EMC Instructions
CE Conformity
Conformity with the Low Voltage (LV) Directive and Electromagnetic
Compatibility (EMC) Directive has been demonstrated using harmonized European Norm (EN) standards published in the Official
Journal of the European Communities. PowerFlex Drives comply with the EN standards listed below when installed according to the User
Manual.
CE Declarations of Conformity are available online at:
http://www.ab.com/certification/ce/docs.
Low Voltage Directive (73/23/EEC)
•
EN50178 Electronic equipment for use in power installations
EMC Directive (89/336/EEC)
•
EN61800-3 Adjustable speed electrical power drive systems Part 3:
EMC product standard including specific test methods.
General Notes
•
If the plastic top panel is removed or the optional conduit box is not installed, the drive must be installed in an enclosure with side openings less than 12.5 mm (0.5 in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance with the LV Directive.
•
The motor cable should be kept as short as possible in order to avoid electromagnetic emission as well as capacitive currents.
•
Use of line filters in ungrounded systems is not recommended.
•
Conformity of the drive with CE EMC requirements does not guarantee an entire machine installation complies with CE EMC requirements. Many factors can influence total machine/installation compliance.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
1-26
Installation/Wiring
Essential Requirements for CE Compliance
Conditions 1-3 listed below must be satisfied for PowerFlex drives to meet the requirements of EN61800-3.
1. Grounding as described in Figure 1.6
additional grounding recommendations.
2. Output power, control (I/O) and signal wiring must be braided, shielded cable with a coverage of 75% or better, metal conduit or equivalent attenuation.
3. Allowable cable length in
Table 1.I Allowable Cable Length
Filter Type EN61800-3 First Environment
Restricted Distribution or
Second Environment
(2)
10 meters (33 feet) Integral
External - S Type
(1)
External - L Type
(1)
10 meters (33 feet)
100 meters (328 feet)
EN61800-3 First Environment
Unrestricted Distribution
1 meter (3 feet)
1 meter (3 feet)
5 meters (16 feet)
(1)
Refer to
Appendix B for details on optional external filters.
(2)
Equivalent to EN55011 Class A.
(3)
Equivalent to EN55011 Class B.
(3)
Figure 1.6 Connections and Grounding
Shielded Enclosure
(1)
IP 30/NEMA 1/UL Type 1
Option Kit
L1
L2
L3
(2)
EMI Filter
L1'
L2'
L3'
R/L1
S/L2
T/L3
EMI Fittings and Metal Conduit
U/T1
V/T2
W/T3
Enclosure Ground Connection Shielded Motor Cable
Building Structure Steel
(1)
(2)
First Environment Unrestricted Distribution installations require a shielded enclosure.
Keep wire length as short as possible between the enclosure entry point and the EMI filter.
Integral EMI filters are available on 240V, 1-Phase drives.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Installation/Wiring
1-27
EN61000-3-2
•
0.75 kW (1 HP) 240V 1-Phase and 3-Phase drives and 0.37 kW (0.5
HP) 240V 1-Phase drives are suitable for installation on a private low voltage power network. Installations on a public low voltage power network may require additional external harmonic mitigation.
•
Other drive ratings meet the current harmonic requirements of
EN61000-3-2 without additional external mitigation.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
1-28
Notes:
Installation/Wiring
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Chapter
2
Start Up
This chapter describes how to start up the PowerFlex 40 Drive. To simplify drive setup, the most commonly programmed parameters are organized in a single Basic Program Group.
Important: Read the General Precautions section before proceeding.
!
ATTENTION: Power must be applied to the drive to perform the following start-up procedures. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure, Do Not Proceed. Remove All Power including user supplied control voltages. User supplied voltages may exist even when main AC power is not applied to the drive. Correct the malfunction before continuing.
Prepare For Drive Start-Up
Before Applying Power to the Drive
❏
1. Confirm that all inputs are connected to the correct terminals and are secure.
❏
2. Verify that AC line power at the disconnect device is within the rated value of the drive.
❏
3. Verify that any digital control power is 24 volts.
❏
4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set to match your control wiring scheme. See
location.
Important: The default control scheme is Source (SRC). The Stop terminal is jumpered (I/O Terminals 01 and 11) to allow starting from the keypad. If the control scheme is changed to Sink (SNK), the jumper must be removed from I/O
Terminals 01 and 11 and installed between I/O Terminals
01 and 04.
❏
5. Verify that the Stop input is present or the drive will not start.
Important: If I/O Terminal 01 is used as a stop input, the jumper between I/O Terminals 01 and 11 must be removed.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
2-2
Start Up
Applying Power to the Drive
❏
6. Apply AC power and control voltages to the drive.
❏
7. Familiarize yourself with the integral keypad features (see
before setting any Program Group parameters.
If a fault appears on power up, refer to
Fault Descriptions on page 4-3
for an explanation of the fault code.
Start, Stop, Direction and Speed Control
Factory default parameter values allow the drive to be controlled from the integral keypad. No programming is required to start, stop, change direction and control speed directly from the integral keypad.
Important: To disable reverse operation, see
Changing the Speed Reference of an IP66, NEMA/UL Type 4X rated drive
When a Display Group parameter, for example, d001
[Output Freq] is
displayed, and P038 [Speed Ref] is set to
change the internal frequency using the Up Arrow and Down Arrow keys.
VOLTS
AMPS
HERTZ
RUN
FWD
REV
PROGRAM FAULT
VOLTS
AMPS
HERTZ
When the internal frequency is being adjusted, its value is displayed and the Hertz LED flashes. Any changes are saved immediately. The display then returns to the Display Group parameter previously shown.
TIP: By default, the speed reference of an IP66, NEMA/UL Type 4X
rated drive is set to the internal frequency, A069
[Internal Freq].
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Start Up
2-3
TIP: You can also change the speed reference by editing the parameter
A069 [Internal Freq] in program mode. For details on how to enter the
program mode, see Viewing and Editing Parameters on page 2-5 .
Note: The default value of A069
[Internal Freq] is 0 Hz. For IP20 rated
PowerFlex 40 drives, the default value of this parameter is 60 Hz.
Variable Torque Fan/Pump Applications
For improved motor tuning performance when using a premium efficient
motor on a variable torque load, set A084
[Boost Select] to option 2
“35.0, VT”.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
2-4
➏
➊
RUN
FWD
REV
Start Up
Integral Keypad
➍
PROGRAM
➐
➋
➎
FAULT
➌
VOLTS
AMPS
HERTZ
➑
➒
Menu Description
Display Group (View Only)
Consists of commonly viewed drive operating conditions.
Basic Program Group
Consists of most commonly used programmable functions.
Advanced Program Group
Consists of remaining programmable functions.
Fault Designator
Consists of list of codes for specific fault conditions. Displayed only when fault is present.
No. LED
➊
Run/Direction
Status
LED State
Steady Red
Description
Indicates drive is running and commanded motor direction.
Flashing Red Drive has been commanded to change direction. Indicates actual motor direction while decelerating to zero.
➋
Alphanumeric
Display
Steady Red Indicates parameter number, parameter value, or fault code.
Flashing Red Single digit flashing indicates that digit can be edited.
All digits flashing indicates a fault condition.
➌
Displayed Units Steady Red Indicates the units of the parameter value being displayed.
➍
Program Status Steady Red Indicates parameter value can be changed.
➎
Fault Status Flashing Red Indicates drive is faulted.
➏
Pot Status Steady Green Indicates potentiometer on Integral Keypad is active.
(1)
➐
Start Key Status Steady Green Indicates Start key on Integral Keypad is active.
The Reverse key is also active unless disabled by
No. Key
➑
➒
Name
Escape
Select
Description
Back one step in programming menu.
Cancel a change to a parameter value and exit Program Mode.
Advance one step in programming menu.
Select a digit when viewing parameter value.
Scroll through groups and parameters.
Increase/decrease the value of a flashing digit.
Up Arrow
Down Arrow
Used to adjust internal frequency of IP66, NEMA/UL Type 4X rated drives only when a Display Group parameter is shown
[Speed Reference] is set to internal frequency,
[Internal Freq].
Enter Advance one step in programming menu.
Save a change to a parameter value.
Potentiometer
Used to control speed of drive. Default is active.
[Speed Reference].
Start
Reverse
Stop
Used to start the drive. Default is active.
[Start Source].
Used to reverse direction of the drive. Default is active.
[Reverse Disable].
Used to stop the drive or clear a fault.
This key is always active.
[Stop Mode].
(1)
IP66, NEMA/UL Type 4X rated drives are not equipped with a potentiometer.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Start Up
2-5
Viewing and Editing Parameters
The last user-selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied.
The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Program Group parameter.
Example Displays Step
1. When power is applied, the last user-selected
Display Group parameter number is briefly displayed with flashing characters. The display then defaults to that parameter’s current value.
(Example shows the value of d001 [Output
Freq] with the drive stopped.)
Key(s)
PROGRAM FAULT
VOLTS
AMPS
HERTZ
2. Press Esc once to display the Display Group parameter number shown on power-up. The parameter number will flash.
PROGRAM FAULT
VOLTS
AMPS
HERTZ
3. Press Esc again to enter the group menu. The group menu letter will flash.
4. Press the Up Arrow or Down Arrow to scroll through the group menu (d, P and A).
5. Press Enter or Sel to enter a group. The right digit of the last viewed parameter in that group will flash.
6. Press the Up Arrow or Down Arrow to scroll through the parameters that are in the group.
7. Press Enter or Sel to view the value of a parameter. If you do not want to edit the value, press Esc to return to the parameter number.
8. Press Enter or Sel to enter program mode to edit the parameter value. The right digit will flash and the Program LED will illuminate if the parameter can be edited.
9. Press the Up Arrow or Down Arrow to change the parameter value. If desired, press Sel to move from digit to digit or bit to bit. The digit or bit that you can change will flash.
10. Press Esc to cancel a change. The digit will stop flashing, the previous value is restored and the Program LED will turn off.
Or
Press Enter to save a change. The digit will stop flashing and the Program LED will turn off.
or or or or or or
PROGRAM FAULT
PROGRAM FAULT
PROGRAM FAULT
PROGRAM FAULT
VOLTS
AMPS
HERTZ
VOLTS
AMPS
HERTZ
VOLTS
AMPS
HERTZ
VOLTS
AMPS
HERTZ
VOLTS
AMPS
HERTZ
PROGRAM FAULT
11. Press Esc to return to the parameter list.
Continue to press Esc to back out of the programming menu.
If pressing Esc does not change the display, then d001 [Output Frequency] is displayed.
Press Enter or Sel to enter the group menu.
PROGRAM FAULT
VOLTS
AMPS
HERTZ
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
2-6
Start Up
The Basic Program Group ( page 3-9 ) contains the most commonly changed parameters.
Remote HIM Menu Structure
The Menu Structure below can be accessed through the following
Human Interface Module options:
HIM Option
Remote Panel Mount Small, LCD Display
Remote Handheld, LCD Display
Catalog Number
22-HIM-C2S
22-HIM-A3
Main Menu:
Diagnostics
Sel
Parameters
Sel
User
Display
Esc Sel
Faults
Device Status
Device Version
Groups
Linear List
Changed Params
PowerFlex 40
Product Data
Series
Firmware
Device Status
STS1
STS2
STS3
STS4
HIM Reference
Increase/Decrease Hz
View Fault Queue
Clear Faults
Clear Fault Queue
Group Name
Parameter Number Name
Parameter Number Name
Parameter Number Name
Sel
Parameter Name
Value Screen
Limits Screen
PowerFlex 40
Connected DSI Devices
Device Select
Sel
Memory Storage
Sel
HIM Setup
Sel
HIM CopyCat
Parameters
Device Version
Device -> HIM
Device <- HIM
Delete File
Device Cat. No.
Device Name
Series
Firmware
Press
Press
Press
Press
Sel
Esc
to move between main menu tabs to select a tab or menu item to move between menu items to move 1 level back in the menu structure
Sel
Files Screen
Stats Screen
Function
File Name
File Name
File Name
File Name
File Name
Parameters
001 Startup Display
002 Startup Param
004 User Disp Line 1
005 User Disp Line 2
006 Large Disp Param
007 LCD Contrast
008 Reset Device
009 Device Type
010 M/S Status
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Start Up
2-7
Diagnostics Menu
When a fault trips the drive, use this menu to access detailed data about the drive.
Option
Faults
Device Status
Device Version
Description
View fault queue or fault information, clear faults or clear fault queue.
View status information about the drive or peripheral.
View the firmware version and hardware series of components.
Parameters Menu
Use this menu to access drive parameters. Parameters can be displayed in groups, in a linear list, or only those changed from their defaults.
Device Select Menu
Use this menu to access the drive or peripheral that the drive is to access.
Memory Storage Menu
Drive data can be saved to, or recalled from HIM sets.
HIM sets are files stored in permanent nonvolatile HIM memory.
Option
HIM Copycat
Device -> HIM
Device <- HIM
Delete File
Description
Save data to a HIM set or load data from a HIM set to active drive memory. A maximum of 5 HIM set can be stored.
Delete a HIM set.
HIM Setup Menu
The HIM and drive have features that you can customize.
Option
Parameters
Device Version
Description
Access parameters in HIM to set display options.
View HIM version, hardware series and firmware version
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
2-8
Notes:
Start Up
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
Chapter
3
Chapter 3 provides a complete listing and description of the PowerFlex
40 parameters. Parameters are programmed (viewed/edited) using the integral keypad. As an alternative, programming can also be performed using DriveExplorer™ or DriveExecutive™ software, a personal
computer and a serial converter module. Refer to Appendix B
for catalog numbers.
For information on…
Parameter Cross Reference – by Name
See page…
About Parameters
To configure a drive to operate in a specific way, drive parameters may have to be set. Three types of parameters exist:
•
ENUM
ENUM parameters allow a selection from 2 or more items. Each item is represented by a number.
•
Numeric Parameters
These parameters have a single numerical value (i.e. 0.1 Volts).
•
Bit Parameters
Bit parameters have four individual bits associated with features or conditions. If the bit is 0, the feature is off or the condition is false. If the bit is 1, the feature is on or the condition is true.
Some parameters are marked as follows.
= Stop drive before changing this parameter.
32
= 32 bit parameter. Parameters marked 32 bit will have two parameter numbers when using RS485 communications and programming software.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-2
Programming and Parameters
Parameter Organization
Refer to page 3-45 for an alphabetical listing of parameters.
Displa y Group Program Gr oup
Output Freq
Commanded Freq
Output Current
Output Voltage
DC Bus Voltage
Drive Status
Fault 1 Code
Fault 2 Code
Fault 3 Code
Process Display
Control Source
Contrl In Status
Dig In Status
Comm Status
Control SW Ver
Drive Type
Elapsed Run Time
Testpoint Data
Analog In 0-10V
Analog In 4-20mA
Output Power
Output Power Fctr
Drive Temp
Counter Status
Timer Status
Stp Logic Status
Torque Current
Program Gr oup
Motor NP Volts
Motor NP Hertz
Motor OL Current
Minimum Freq
Maximum Freq
Start Source
Stop Mode
Speed Reference
Accel Time 1
Decel Time 1
Reset To Defalts
Voltage Class
Motor OL Ret d018 d019 d020 d021 d022 d023 d024 d025 d026 d028 d029 d009 d010 d012 d013 d014 d015 d016 d017 d001 d002 d003 d004 d005 d006 d007 d008
P031
P032
P033
P034
P035
P036
P037
P038
P039
P040
P041
P042
P043
Jog Frequency
Jog Accel/Decel
DC Brake Time
DC Brake Level
DB Resistor Sel
S Curve %
Boost Select
Start Boost
Break Voltage
Break Frequency
Maximum Voltage
Current Limit 1
Motor OL Select
PWM Frequency
Auto Rstrt Tries
Auto Rstrt Delay
Start At PowerUp
Reverse Disable
Flying Start En
Compensation
SW Current Trip
Process Factor
Fault Clear
Program Lock
Testpoint Sel
Comm Data Rate
Comm Node Addr
Comm Loss Action
Digital In1 Sel
Digital In2 Sel
Digital In3 Sel
Digital In4 Sel
Relay Out Sel
Relay Out Level
Opto Out1 Sel
Opto Out1 Level
Opto Out2 Sel
Opto Out2 Level
Opto Out Logic
Analog Out Sel
Analog Out High
Accel Time 2
Decel Time 2
Internal Freq
Preset Freq 0
Preset Freq 1
Preset Freq 2
Preset Freq 3
Preset Freq 4
Preset Freq 5
Preset Freq 6
Preset Freq 7
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
A096
A097
A098
A099
A100
A101
A090
A091
A092
A093
A094
A095
A084
A085
A086
A087
A088
A089
A078
A079
A080
A081
A082
A083
A102
A103
A104
A105
A072
A073
A074
A075
A076
A077
A066
A067
A068
A069
A070
A071
A058
A059
A061
A062
A064
A065
A051
A052
A053
A054
A055
A056
PID Setpoint
PID Deadband
PID Preload
Stp Logic 0
Stp Logic 1
Stp Logic 2
Stp Logic 3
Stp Logic 4
Stp Logic 5
Stp Logic 6
Stp Logic 7
Stp Logic Time 0
Stp Logic Time 1
Stp Logic Time 2
Stp Logic Time 3
Stp Logic Time 4
Stp Logic Time 5
Stp Logic Time 6
Stp Logic Time 7
EM Brk Off Delay
EM Brk On Delay
MOP Reset Sel
DB Threshold
Comm Write Mode
Anlg Loss Delay
Analog In Filter
PID Invert Error
Comm Loss Time
Comm Format
Language
Anlg Out Setpt
Anlg In 0-10V Lo
Anlg In 0-10V Hi
Anlg In4-20mA Lo
Anlg In4-20mA Hi
Slip Hertz @ FLA
Process Time Lo
Process Time Hi
Bus Reg Mode
Current Limit 2
Skip Frequency
Skip Freq Band
Stall Fault Time
Analog In Loss
10V Bipolar Enbl
Var PWM Disable
Torque Perf Mode
Motor NP FLA
Autotune
IR Voltage Drop
Flux Current Ref
PID Trim Hi
PID Trim Lo
PID Ref Sel
PID Feedback Sel
PID Prop Gain
PID Integ Time
PID Diff Rate
A146
A147
A150
A151
A152
A153
A154
A155
A138
A139
A140
A141
A142
A143
A144
A145
A156
A157
A160
A161
A162
A163
A164
A165
A166
A167
A130
A131
A132
A133
A134
A135
A136
A137
A122
A123
A124
A125
A126
A127
A128
A129
A114
A115
A116
A117
A118
A119
A120
A121
A106
A107
A108
A109
A110
A111
A112
A113
Programming and Parameters
3-3
Display Group
d001 [Output Freq]
,
,
Output frequency present at T1, T2 & T3 (U, V & W).
Values
Default:
Min/Max:
Display:
Read Only
[Maximum Freq]
0.1 Hz
d002 [Commanded Freq]
,
,
Value of the active frequency command. Displays the commanded frequency even if the drive is not running.
Important: The frequency command can come from a number of sources. Refer to Start and Speed
Reference Control on page 1-23
for details.
Values
Default: Read Only
Min/Max:
[Maximum Freq]
Display: 0.1 Hz
d003 [Output Current]
The output current present at T1, T2 & T3 (U, V & W).
Values
Default:
Min/Max:
Read Only
0.00/(Drive Rated Amps
×
2)
Display: 0.01 Amps
d004 [Output Voltage]
Output voltage present at terminals T1, T2 & T3 (U, V & W).
Values
Default: Read Only
Related Parameter(s):
,
Min/Max: 0/Drive Rated Volts
Display: 1 VAC
d005 [DC Bus Voltage]
Present DC bus voltage level.
Values
Default:
Min/Max:
Display:
Read Only
Based on Drive Rating
1 VDC
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-4
Programming and Parameters
Display Group
(continued)
d006 [Drive Status]
Present operating condition of the drive.
Related Parameter(s):
Running
Forward
Accelerating
Decelerating
1 = Condition True, 0 = Condition False
Bit 0
Bit 1
Bit 2
Bit 3
Values
Default:
Min/Max:
Display:
Read Only
0/1
1
d007 [Fault 1 Code] d008 [Fault 2 Code] d009 [Fault 3 Code]
A code that represents a drive fault. The codes will appear in these parameters in the order they occur
[Fault 1 Code] = the most recent fault). Repetitive faults will only be recorded once.
Refer to Chapter 4 for fault code descriptions.
Values
Default: Read Only
Min/Max:
Display:
F2/F122
F1
d010 [Process Display]
32
32 bit parameter.
The output frequency scaled by
Output
Freq x
Process
Factor
=
Process
Display
Values
Default:
Min/Max:
Display:
Read Only
0.00/9999
0.01 – 1
,
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-5
Display Group
(continued)
d012 [Control Source]
Related Parameter(s):
-
Displays the active source of the Start Command and Speed Command which are normally defined by the settings of
P038 [Speed Reference] but may be overridden by digital
inputs. Refer to the flowcharts on pages
for details.
Values
Default:
Min/Max:
Display:
Start Command
0 = Keypad
1 = 3-Wire
2 = 2-Wire
3 = 2-Wire Level Sensitive
4 = 2-Wire High Speed
5 = RS485 (DSI) Port
9 = Jog
Digit 0
Speed Command
0 = Drive Potentiometer
1 = A069
[Internal Freq]
2 = 0-10V Input/Remote Potentiometer
3 = 4-20mA Input
Digit 1
[Preset Freq x]
[Digital Inx Sel] must be set to 4)
5 = RS485 (DSI) Port
6 = StepLogic Control (Parameters A140
)
7 = Anlg In Mult
8 = PID
9 = Jog Freq
Reserved
Reserved
Digit 2
Digit 3
Read Only
0/9
1
d013 [Contrl In Status]
Related Parameter(s):
,
Status of the control terminal block control inputs.
Important: Actual control commands may come from a source other than the control terminal block.
(1)
1 = Input Present, 0 = Input Not Present
Start / Run FWD Input (I/O Terminal 02) Bit 0
Direction / Run REV Input (I/O Terminal 03)
Stop Input
(1)
(I/O Terminal 01)
Dynamic Brake Transistor On
Bit 1
Bit 2
Bit 3
The stop input must be present in order to start the drive.
When this bit is a 1 the drive can be started.
When this bit is a 0 the drive will stop.
Values
Default:
Min/Max:
Display:
Read Only
0/1
1
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-6
Programming and Parameters
Display Group
(continued)
d014 [Dig In Status]
Status of the control terminal block digital inputs.
1 = Input Present, 0 = Input Not Present
Digital In1 Sel (I/O Terminal 05) Bit 0
Digital In2 Sel (I/O Terminal 06)
Digital In3 Sel (I/O Terminal 07)
Digital In4 Sel (I/O Terminal 08)
Bit 1
Bit 2
Bit 3
-
Values
Default:
Min/Max:
Display:
d015 [Comm Status]
Status of the communications ports.
Read Only
0/1
1
Receiving Data
1 = Condition True, 0 = Condition False
Bit 0
Transmitting Data
RS485 (DSI) Based Option Connected
(Allen-Bradley devices only.)
Communication Error Occurred
Bit 1
Bit 2
Bit 3
Values
Default:
Min/Max:
Display:
Read Only
0/1
1
d016 [Control SW Ver]
Main Control Board software version.
Values
Default:
Min/Max:
Display:
Read Only
1.00/99.99
0.01
d017 [Drive Type]
Used by Rockwell Automation field service personnel.
Values
Default: Read Only
Min/Max: 1001/9999
Display: 1
-
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-7
Display Group
(continued)
d018 [Elapsed Run Time]
Accumulated time drive is outputting power. Time is displayed in 10 hour increments.
Values
Default: Read Only
Min/Max:
Display:
0/9999 Hrs
1 = 10 Hrs
d019 [Testpoint Data]
The present value of the function selected in A102
[Testpoint Sel].
Values
Default: Read Only
Min/Max: 0/FFFF
Display: 1 Hex
Related Parameter(s):
d020 [Analog In 0-10V]
,
The present value of the voltage at I/O Terminal 13 (100.0% = 10 volts).
Values
Default: Read Only
Min/Max:
Display:
0.0/100.0%
0.1%
d021 [Analog In 4-20mA]
,
The present value of the current at I/O Terminal 15 (0.0% = 4mA, 100.0% = 20mA).
Values
Default: Read Only
Min/Max: 0.0/100.0%
Display: 0.1%
d022 [Output Power]
Output power present at T1, T2 & T3 (U, V & W).
Values
Default:
Min/Max:
Read Only
0.00/(Drive Rated Power
×
2)
Display: 0.01 kW
d023 [Output Powr Fctr]
The angle in electrical degrees between motor voltage and motor current.
Values
Default: Read Only
Min/Max:
Display:
0.0/180.0 deg
0.1 deg
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-8
Programming and Parameters
Display Group
(continued)
d024 [Drive Temp]
Present operating temperature of the drive power section.
Values
Default: Read Only
Min/Max:
Display:
0/120 degC
1 degC
d025 [Counter Status]
The current value of the counter when counter is enabled.
Values
Default: Read only
Min/Max: 0/9999
Display: 1
d026 [Timer Status]
32
32 bit parameter.
The current value of the timer when timer is enabled.
Values
Default: Read Only
Min/Max: 0.0/9999 Secs
Display: 0.1 Secs
d028 [Stp Logic Status]
[Speed Reference] is set to 6 “Stp Logic”, this parameter will display the current step of the StepLogic profile as defined by parameters
[Stp Logic x].
Values
Default: Read Only
Min/Max: 0/7
Display: 1
d029 [Torque Current]
The current value of the motor torque current.
Values
Default:
Min/Max:
Read Only
0.00/(Drive Rated Amps
×
2)
Display: 0.01 Amps
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-9
Basic Program Group
P031 [Motor NP Volts]
,
,
Stop drive before changing this parameter.
Set to the motor nameplate rated volts.
Values
Default: Based on Drive Rating
Min/Max: 20/Drive Rated Volts
Display: 1 VAC
P032 [Motor NP Hertz]
Related Parameter(s):
,
,
Stop drive before changing this parameter.
Set to the motor nameplate rated frequency.
Values
Default: 60 Hz
Min/Max: 15/400 Hz
Display: 1 Hz
P033 [Motor OL Current]
,
,
,
,
Set to the maximum allowable motor current.
The drive will fault on an F7 Motor Overload
if the value of this parameter is exceeded by 150% for 60 seconds.
Values
Default:
Min/Max:
Based on Drive Rating
0.0/(Drive Rated Amps
×
2)
Display: 0.1 Amps
P034 [Minimum Freq]
,
,
,
,
,
Sets the lowest frequency the drive will output continuously.
Values
Default: 0.0 Hz
Min/Max:
Display:
0.0/400.0 Hz
0.1 Hz
P035 [Maximum Freq]
,
,
,
,
,
Stop drive before changing this parameter.
Sets the highest frequency the drive will output.
Values
Default: 60 Hz
Min/Max: 0/400 Hz
Display: 1 Hz
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-10
Programming and Parameters
Basic Program Group
(continued)
P036 [Start Source]
,
Stop drive before changing this parameter.
Sets the control scheme used to start the drive.
Refer to Start and Speed Reference Control on page 1-23 for details about how other drive settings
can override the setting of this parameter.
Important: For all settings except option 3, the drive must receive a leading edge from the start input for the drive to start after a stop input, loss of power or fault condition.
Options
0 “Keypad” (Default)
•
Integral keypad controls drive operation.
•
I/O Terminal 1 “Stop” = coast to stop.
•
When active, the Reverse key is also active unless
disabled by A095 [Reverse Disable].
1 “3-Wire” I/O Terminal 1 “Stop” = stop according to the value set in
2 “2-Wire”
3 “2-W Lvl Sens”
I/O Terminal 1 “Stop” = coast to stop.
Drive will restart after a “Stop” command when:
•
Stop is removed and
•
Start is held active
!
ATTENTION:
Hazard of injury exists due to unintended operation.
When P036 [Start Source] is set to option 3, and the Run input is maintained, the Run inputs do not need to be toggled after a Stop input for the drive to run again. A Stop function is provided only when the Stop input is active (open).
4 “2-W Hi Speed”
5 “Comm Port”
6 “Momt FWD/REV”
Important: There is greater potential voltage on the output terminals when using this option.
•
Outputs are kept in a ready-to-run state. The drive will respond to a “Start” command within 10 ms.
•
I/O Terminal 1 “Stop” = coast to stop.
•
Remote communications. Refer to Appendix C for details.
•
I/O Terminal 1 “Stop” = coast to stop.
•
Drive will start after a momentary input from either the
Run FWD Input (I/O Terminal 02) or the Run REV Input (I/
O Terminal 03).
•
I/O Terminal 1 “Stop” = coast to stop.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-11
Basic Program Group
(continued)
P037 [Stop Mode]
,
,
Active stop mode for all stop sources [e.g. keypad, run forward (I/O Terminal 02), run reverse (I/O
Terminal 03), RS485 port] except as noted below.
Important: I/O Terminal 01 is always a coast to stop input except when P036
[Start Source] is set for
“3-Wire” control. When in three wire control, I/O Terminal 01 is controlled by
Hardware Enable Circuitry
By default, I/O Terminal 01 is a coast to stop input. The status of the input is interpreted by drive software. If the application requires the drive to be disabled without software interpretation, a “dedicated” hardware enable configuration can be utilized. This is accomplished by removing the ENBL enable jumper on the control board. In this case, the drive will always coast to a stop regardless of the
[Start Source] and
Options
0 “Ramp, CF”
(1)
(Default) Ramp to Stop. “Stop” command clears active fault.
1 “Coast, CF”
Coast to Stop. “Stop” command clears active fault.
DC Injection Braking Stop. “Stop” command clears active fault.
3 “DCBrkAuto,CF”
DC Injection Braking Stop with Auto Shutoff.
•
Standard DC Injection Braking for value set in
Brake Time].
OR
•
Drive shuts off if the drive detects that the motor is stopped.
“Stop” command clears active fault.
4 “Ramp”
5 “Coast”
6 “DC Brake”
7 “DC BrakeAuto”
Ramp to Stop.
Coast to Stop.
8 “Ramp+EM B,CF”
DC Injection Braking Stop.
DC Injection Braking Stop with Auto Shutoff.
•
Standard DC Injection Braking for value set in
Brake Time].
OR
•
Drive shuts off if current limit is exceeded.
Ramp to Stop with EM Brake Control. “Stop” Command clears active fault.
9 “Ramp+EM Brk” Ramp to Stop with EM Brake Control.
(1)
Stop input also clears active fault.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-12
Programming and Parameters
Basic Program Group
(continued)
P038 [Speed Reference]
Related Parameter(s):
,
,
,
-
A069
-
,
,
-
Sets the source of the speed reference to the drive.
The drive speed command can be obtained from a number of different sources. The source is
[Speed Reference]. However, when A051 - A054
[Digital Inx Sel] is set
to option 2, 4, 5, 6, 11, 12, 13, 14, 15 and the digital input is active, or if A132
[PID Ref Sel] is not set to option 0, the speed reference commanded by
P038 [Speed Reference] will be overridden. Refer to
the flowchart on page 1-23 for more information on speed reference control priority.
Options
0 “Drive Pot” (Default) Frequency command from the potentiometer on the integral keypad.
Important: This option is not available with IP66, NEMA/UL
Type 4X rated drives. Internal frequency command comes from A069 [Internal Freq].
1 “InternalFreq”
(IP66, NEMA/UL Type
4X Default)
2 “0-10V Input”
Internal frequency command from A069 [Internal Freq]. Must be set when using MOP function.
3 “4-20mA Input”
4 “Preset Freq”
External frequency command from the 0-10V or ±10V analog input or remote potentiometer.
External frequency command from the 4-20mA analog input.
External frequency command as defined by
[Preset Freq x] when
[Digital Inx Sel] are programmed as “Preset Frequencies” and the digital inputs are active.
5 “Comm Port”
6 “Stp Logic”
7 “Anlg In Mult”
External frequency command from the communications port.
Refer to Appendix C for details.
External frequency command as defined by
[Preset Freq x] and
[Stp Logic x].
External frequency command as defined by the product of the analog inputs (shown in
d020 [Analog In 0-10V] and d021
[Analog In 4-20mA]).
[Analog In 0-10V]
×
[Analog In 4-20mA] = Speed Command
Example: 100%
×
50% = 50%
P039 [Accel Time 1]
Sets the rate of acceleration for all speed increases.
Maximum Freq
Accel Time
=
Accel Rate
Values
Default:
Min/Max:
Display:
10.0 Secs
0.0/600.0 Secs
0.1 Secs
Related Parameter(s):
,
A067 ,
-
P035 [Maximum Freq]
Speed
ation
Acceler
0
0
P039 or A067
[Accel Time x]
Time
Deceler ation
P040 or A068
[Decel Time x]
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-13
Basic Program Group
(continued)
P040 [Decel Time 1]
Sets the rate of deceleration for all speed decreases.
Maximum Freq
Decel Time
=
Decel Rate
Related Parameter(s):
,
A068 ,
-
Values
Default:
Min/Max:
Display:
10.0 Secs
0.1/600.0 Secs
0.1 Secs
P035 [Maximum Freq]
Speed
ation
Acceler
0
0
P039 or A067
[Accel Time x]
Time
Deceler ation
P040 or A068
[Decel Time x]
P041 [Reset To Defalts]
Stop drive before changing this parameter.
Resets all parameter values to factory defaults.
Options
0 “Ready/Idle” (Default)
1 “Factory Rset”
•
After the reset function is complete, this parameter will set itself back to “0”.
•
Causes an F48 Params Defaulted
fault.
P042 [Voltage Class]
Stop drive before changing this parameter.
Sets the voltage class of 600V drives.
Options
2 “Low Voltage” 480V
3 “High Voltage”
(Default)
600V
P043 [Motor OL Ret]
Related Parameter(s):
Enables/disables the Motor Overload Retention function. When Enabled, the value held in the motor overload counter is saved at power-down and restored at power-up. A change to this parameter setting resets the counter.
Options
0 “Disabled” (Default)
1 “Enabled”
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-14
Programming and Parameters
Advanced Program Group
A051 [Digital In1 Sel]
(I/O Terminal 05)
A052 [Digital In2 Sel]
(I/O Terminal 06)
A053 [Digital In3 Sel]
(I/O Terminal 07)
A054 [Digital In4 Sel]
(I/O Terminal 08)
,
,
,
A067 , A068 ,
-
,
-
Stop drive before changing this parameter.
Selects the function for the digital inputs. Refer to the flowchart on
page 1-23 for more information on
speed reference control priority.
Options
0 “Not Used”
1 “Acc & Dec 2”
2 “Jog”
3 “Aux Fault”
4 “Preset Freq”
(A051 & A052 Default)
5 “Local”
(A053 Default)
6 “Comm Port”
7 “Clear Fault”
8 “RampStop,CF”
9 “CoastStop,CF”
10 “DCInjStop,CF”
11 “Jog Forward”
(A054 Default)
12 “Jog Reverse”
Terminal has no function but can be read over network communications via
•
When active, A067 [Accel Time 2] and A068 [Decel Time
2] are used for all ramp rates except Jog.
•
Can only be tied to one input.
Refer to the flowchart on
page 1-24 for more information on
Accel/Decel selection.
•
When input is present, drive accelerates according to the
[Jog Accel/Decel] and ramps to the
[Jog Frequency].
•
When input is removed, drive ramps to a stop according to the value set in
•
A valid “Start” command will override this input.
When enabled, an F2 Auxiliary Input fault will occur when the
input is removed.
Refer to A070 - A077 [Preset Freq x].
Important: Digital Inputs have priority for frequency control when programmed as Preset Speed and are active. Refer to
the flowchart on page 1-23 for more information on speed
reference control priority.
When active, sets integral keypad as start source and potentiometer on the integral keypad as speed source.
Important: Speed source for IP66, NEMA/UL Type 4X rated drives comes from A069 [Internal Freq].
•
When active, sets communications device as default start/ speed command source.
•
Can only be tied to one input.
When active, clears an active fault.
Causes drive to immediately ramp to a stop regardless of how
Causes drive to immediately coast to a stop regardless of
[Stop Mode] is set.
Causes drive to immediately begin a DC Injection stop
regardless of how P037 [Stop Mode] is set.
[Jog Frequency] according to A079
[Jog Accel/Decel] and ramps to stop when input becomes inactive. A valid start will override this command.
[Jog Frequency] according to A079
[Jog Accel/Decel] and ramps to stop when input becomes inactive. A valid start will override this command.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-15
A051 -
A054
Options
(Cont.)
13 “10V In Ctrl”
14 “20mA In Ctrl”
15 “PID Disable”
16 “MOP Up”
17 “MOP Down”
18 “Timer Start”
19 “Counter In”
20 “Reset Timer”
21 “Reset Countr”
22 “Rset Tim&Cnt”
23 “Logic In1”
24 “Logic In2”
25 “Current Lmt2”
26 “Anlg Invert”
27 “EM Brk Rlse”
Selects 0-10V or ±10V control as the frequency reference.
Start source is not changed.
Selects 4-20mA control as the frequency reference. Start source is not changed.
Disables PID function. Drive uses the next valid non-PID speed reference.
Increases the value of A069 [Internal Freq] at the current
Accel rate if P038 [Speed Reference] is set to 1
“InternalFreq”.
For IP20 rated drives, the default for A069 is 60.0 Hz.
For IP66, NEMA/UL Type 4X drives, the default for A069 is
0.0 Hz.
Decreases the value of A069 [Internal Freq] at the current
Decel rate if P038 [Speed Reference] is set to 1
“InternalFreq”.
For IP20 rated drives, the default for A069 is 60.0 Hz.
For IP66, NEMA/UL Type 4X drives, the default for A069 is
0.0 Hz.
Clears and starts the timer function. May be used to control the relay or opto outputs.
Starts the counter function. May be used to control the relay or opto outputs.
Clears the active timer.
Clears the active counter.
Clears the active timer and counter.
Logic function input number 1. May be used to control the
relay or opto outputs (see parameters A055
,
Options 11-14). May be used in conjunction with StepLogic
-
Logic function input number 2. May be used to control the
relay or opto outputs (see parameters A055
,
Options 11-14). May be used in conjunction with StepLogic
-
When active,
A118 [Current Limit 2] determines the drive
current limit level.
Inverts the scaling of the analog input levels set in
A110 [Anlg In 0-10V Lo] and A111
[Anlg In 0-10V Hi] or
[Anlg In4-20mA Hi].
If EM brake function is enabled, this input releases the brake.
!
ATTENTION:
If a hazard of injury due to movement of equipment or material exists, an auxiliary mechanical braking device must be used.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-16
Programming and Parameters
Advanced Program Group
(continued)
A055 [Relay Out Sel]
Related Parameter(s):
,
,
,
Sets the condition that changes the state of the output relay contacts.
Options
0 “Ready/Fault”
(Default)
Relay changes state when power is applied. This indicates that the drive is ready for operation. Relay returns drive to shelf state when power is removed or a fault occurs.
1 “At Frequency”
2 “MotorRunning”
Drive reaches commanded frequency.
Motor is receiving power from the drive.
3 “Reverse”
4 “Motor Overld”
5 “Ramp Reg”
6 “Above Freq”
7 “Above Cur”
8 “Above DCVolt”
9 “Retries Exst”
10 “Above Anlg V”
11 “Logic In 1”
12 “Logic In 2”
13 “Logic 1 & 2”
14 “Logic 1 or 2”
15 “StpLogic Out”
16 “Timer Out”
17 “Counter Out”
18 “Above PF Ang”
Drive is commanded to run in reverse direction.
Motor overload condition exists.
Ramp regulator is modifying the programmed accel/decel times to avoid an overcurrent or overvoltage fault from occurring.
•
Drive exceeds the frequency (Hz) value set in
Out Level].
•
Use A056 to set threshold.
•
Drive exceeds the current (% Amps) value set in A056
[Relay Out Level].
•
Use A056 to set threshold.
Important: Value for
A056 [Relay Out Level] must be entered
in percent of drive rated output current.
•
Drive exceeds the DC bus voltage value set in
[Relay Out Level].
•
Use A056 to set threshold.
[Auto Rstrt Tries] is exceeded.
•
Analog input voltage (I/O Terminal 13) exceeds the value
[Relay Out Level].
•
[10V Bipolar Enbl] is set to 1 “Bi-Polar In”.
•
This parameter setting can also be used to indicate a PTC trip point when the input (I/O Terminal 13) is wired to a
PTC and external resistor.
•
Use A056 to set threshold.
An input is programmed as “Logic In 1” and is active.
An input is programmed as “Logic In 2” and is active.
Both Logic inputs are programmed and active.
One or both Logic inputs are programmed and one or both is active.
Drive enters StepLogic step with Digit 3 of Command Word
( A140 - A147 ) set to enable StepLogic output.
•
Timer has reached value set in A056 [Relay Out Level].
•
Use A056 to set threshold.
•
Counter has reached value set in
•
Use A056 to set threshold.
•
Power Factor angle has exceeded the value set in A056
[Relay Out Level].
•
Use A056 to set threshold.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-17
A055
Options
(Cont.)
19 “Anlg In Loss”
20 “ParamControl”
21 “NonRec Fault”
22 “EM Brk Cntrl”
23 “Above Fcmd”
24 “MsgControl”
Analog input loss has occurred. Program A122 [Analog In
Loss] for desired action when input loss occurs.
Prior to FRN 4.01, this option enables the output to be controlled over network communications by writing to
[Relay Out Level]. (0 = Off, 1 = On.)
With FRN 4.01 and later, the logic command word bit 15 has
. See
.
•
[Auto Rstrt Tries] is exceeded.
•
A092 [Auto Rstrt Tries] in not enabled.
•
A Non-resettable fault has occurred.
EM brake is energized. Program
A161 [EM Brk On Delay] for desired action.
The current commanded frequency exceeds the value set in
With FRN 4.01 and later, this option enables the output to be controlled over network communications by writing to
[Relay Out Level]. (0 = Off, 1 = On.)
A056 [Relay Out Level]
32
32 bit parameter.
Related Parameter(s):
18 or 20.
With FRN 4.01 and later, when the value of A055
is set to 20, the logic command word bit 15 has full control of A056.
A055 Setting
6
7
8
10
16
17
18
20
23
Values
Default:
Min/Max:
Display:
A056 Min/Max
0/400 Hz
0/180%
0/815 Volts
0/100%
0.1/9999 Secs
1/9999 Counts
1/180 degs
0/1
0/400 Hz
0.0
0.0/9999
0.1
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-18
Programming and Parameters
Advanced Program Group
(continued)
A058 [Opto Out1 Sel]
A061 [Opto Out2 Sel]
Related Parameter(s):
A059 , A062 ,
,
,
,
-
Determines the operation of the programmable opto outputs.
Options
0 “Ready/Fault” Opto outputs are active when power is applied. This indicates that the drive is ready for operation. Opto outputs are inactive when power is removed or a fault occurs.
Drive reaches commanded frequency.
1 “At Frequency”
(A061 Default)
2 “MotorRunning”
(A058 Default)
3 “Reverse”
Motor is receiving power from the drive.
Drive is commanded to run in reverse direction.
4 “Motor Overld”
5 “Ramp Reg”
6 “Above Freq”
7 “Above Cur”
8 “Above DCVolt”
9 “Retries Exst”
10 “Above Anlg V”
11 “Logic In 1”
12 “Logic In 2”
13 “Logic 1 & 2”
14 “Logic 1 or 2”
15 “StpLogic Out”
16 “Timer Out”
17 “Counter Out”
Motor overload condition exists.
Ramp regulator is modifying the programmed accel/decel times to avoid an overcurrent or overvoltage fault from occurring.
•
Drive exceeds the frequency (Hz) value set in A059 or
A062 [Opto Outx Level].
•
Use A059 or A062 to set threshold.
•
Drive exceeds the current (% Amps) value set in A059 or
A062 [Opto Outx Level].
•
Use A059 or A062 to set threshold.
Important: Value for A059 or A062 [Opto Outx Level] must be entered in percent of drive rated output current.
•
Drive exceeds the DC bus voltage value set in A059 or
A062 [Opto Outx Level].
•
Use A059 or A062 to set threshold.
[Auto Rstrt Tries] is exceeded.
•
Analog input voltage (I/O Terminal 13) exceeds the value set in A059 or A062 [Opto Outx Level].
•
Do not use if
A123 [10V Bipolar Enbl] is set to 1 “Bi-Polar
In”.
•
This parameter setting can also be used to indicate a PTC trip point when the input (I/O Terminal 13) is wired to a
PTC and external resistor.
•
Use A059 or A062 to set threshold.
An input is programmed as “Logic In 1” and is active.
An input is programmed as “Logic In 2” and is active.
Both Logic inputs are programmed and active.
One or both Logic inputs are programmed and one or both is active.
Drive enters StepLogic step with Digit 3 of Command Word
( A140 - A147 ) set to enable StepLogic output.
•
Timer has reached value set in A059 or A062 [Opto Outx
Level].
•
Use A059 or A062 to set threshold.
•
Counter has reached value set in A059 or A062 [Opto
Outx Level].
•
Use A059 or A062 to set threshold.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
A058,
A061
Options
(Cont.)
18 “Above PF Ang”
19 “Anlg In Loss”
20 “ParamControl”
21 “NonRec Fault”
22 “EM Brk Cntrl”
23 “Above Fcmd”
24 “MsgControl”
Programming and Parameters
3-19
•
Power Factor angle has exceeded the value set in A059 or
A062 [Opto Outx Level].
•
Use A059 or A062 to set threshold.
Analog input loss has occurred. Program A122 [Analog In
Loss] for desired action when input loss occurs.
Prior to FRN 4.01, this option enables the output to be controlled over network communications by writing to A059 or
A062 [Opto Outx Level]. (0 = Off, 1 = On.)
With FRN 4.01 and later:
Setting this option for A058 means the logic command word bit 6 has full control of A059.
Setting this option for A059 means the logic command word bit 7 has full control of A062.
See Writing (06) Logic Command Data on page C-4 .
•
[Auto Rstrt Tries] is exceeded.
•
A092 [Auto Rstrt Tries] in not enabled.
•
A Non-resettable fault has occurred.
EM brake is energized. Program
A161 [EM Brk On Delay] for desired action.
The current commanded frequency exceeds the value set in
A059 or A062 [Opto Outx Level].
With FRN 4.01 and later:
Enables the output to be controlled over the network communications by writing to A059 or A062 [Opto Outx
Level]. (0 = Off, 1 = On.)
A059 [Opto Out1 Level]
A062 [Opto Out2 Level]
32
32 bit parameter.
,
Determines the on/off point for the opto outputs when A058 or A061
[Opto Outx Sel] is set to option 6,
7, 8, 10, 16, 17, 18 or 20.
With FRN 4.01 and later, when the value of A058 is set to 20, the logic command word bit 6 has full control of A059 and when the value of A061 is set to 20, bit 7 has full control of A062.
A058 & A061 Setting
6
7
8
10
16
17
18
20
23
Values
Default:
Min/Max:
Display:
A059 & A062 Min/Max
0/400 Hz
0/180%
0/815 Volts
0/100%
0.1/9999 Secs
1/9999 Counts
1/180 degs
0/1
0/400 Hz
0.0
0.0/9999
0.1
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-20
Programming and Parameters
Advanced Program Group
(continued)
A064 [Opto Out Logic]
Determines the logic (Normally Open/NO or Normally Closed/NC) of the opto outputs.
A064 Option Opto Out1 Logic
2
3
0
1
NO (Normally Open)
NC (Normally Closed)
NO (Normally Open)
NC (Normally Closed)
Values
Default:
Min/Max:
Display:
Opto Out2 Logic
NO (Normally Open)
NO (Normally Open)
NC (Normally Closed)
NC (Normally Closed)
0
0/3
1
A065 [Analog Out Sel]
, A066
Sets the analog output signal mode (0-10V, 0-20mA, or 4-20mA). The output is used to provide a signal that is proportional to several drive conditions.
Option
Output
Range
0 “OutFreq 0-10” 0-10V
1 “OutCurr 0-10” 0-10V
2 “OutVolt 0-10” 0-10V
3 “OutPowr 0-10” 0-10V
4 “TstData 0-10” 0-10V
5 “OutFreq 0-20” 0-20mA
6 “OutCurr 0-20” 0-20mA
7 “OutVolt 0-20” 0-20mA
8 “OutPowr 0-20” 0-20mA
9 “TstData 0-20” 0-20mA
10 “OutFreq 4-20” 4-20mA
11 “OutCurr 4-20” 4-20mA
12 “OutVolt 4-20” 4-20mA
13 “OutPowr 4-20” 4-20mA
14 “TstData 4-20” 4-20mA
15 “OutTorq 0-10” 0-10V
16 “OutTorq 0-20” 0-20 mA
17 “OutTorq 4-20” 4-20 mA
18 “Setpnt 0-10” 0-10V
19 “Setpnt 0-20” 0-20 mA
20 “Setpnt 4-20” 4-20 mA
21 “MinFreq 0-10” 0-10V
22 “MinFreq 0-20” 0-20 mA
23 “MinFreq 4-20” 4-20 mA
Values
Default:
Min/Max:
Display:
Minimum Output
Value
0V = 0 Hz
0V = 0 Amps
0V = 0 Volts
0V = 0 kW
0V = 0000
0 mA = 0 Hz
Maximum Output Value
A066 [Analog Out High]
DIP Switch
Position
P035 [Maximum Freq] 0-10V
200% Drive Rated Output Current 0-10V
120% Drive Rated Output Volts
200% Drive Rated Power
65535 (Hex FFFF)
P035 [Maximum Freq]
0-10V
0-10V
0-10V
0-20mA
0 mA = 0 Amps 200% Drive Rated Output Current 0-20mA
0 mA = 0 Volts 120% Drive Rated Output Volts 0-20mA
0 mA = 0 kW
0 mA = 0000
200% Drive Rated Power
65535 (Hex FFFF)
0-20mA
0-20mA
4 mA = 0 Hz P035 [Maximum Freq] 0-20mA
4 mA = 0 Amps 200% Drive Rated Output Current 0-20mA
4 mA = 0 Volts 120% Drive Rated Output Volts
4 mA = 0 kW 200% Drive Rated Power
0-20mA
0-20mA
4 mA = 0000
0V = 0 Amps
65535 (Hex FFFF)
200% Drive Rated FLA
0 mA = 0 Amps 200% Drive Rated FLA
4 mA = 0 Amps 200% Drive Rated FLA
0V = 0%
0 mA = 0%
100.0% Setpoint Setting
100.0% Setpoint Setting
4 mA = 0% 100.0% Setpoint Setting
0V = Min. Freq P035 [Maximum Freq]
0 mA = Min. Freq P035 [Maximum Freq]
4 mA = Min. Freq P035 [Maximum Freq]
0-20mA
0-10V
0-20 mA
0-20 mA
0-10V
0-20 mA
0-20 mA
0-10V
0-20 mA
0-20 mA
Related
Parameter
0
0/23
1
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-21
Advanced Program Group
(continued)
A066 [Analog Out High]
Related Parameter(s):
Scales the Maximum Output Value for the
A065 [Analog Out Sel] source setting.
Examples:
A066 Setting
50%
90%
Values
Default:
Min/Max:
Display:
A065 Setting
1 “OutCurr 0-10”
8 “OutPowr 0-20”
A065 Max. Output Value
5V for 200% Drive Rated Output Current
18mA for 200% Drive Rated Power
100%
0/800%
1%
A067 [Accel Time 2]
Related Parameter(s):
,
-
When active, sets the rate of acceleration for all speed increases except jog. Refer to the flowchart on page
for details.
Maximum Freq
Accel Time
=
Accel Rate
Values
Default:
Min/Max:
Display:
20.0 Secs
0.0/600.0 Secs
0.1 Secs
P035 [Maximum Freq]
Speed
ation
Acceler
0
0
P039 or A067
[Accel Time x]
Time
Deceler ation
P040 or A068
[Decel Time x]
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-22
Programming and Parameters
Advanced Program Group
(continued)
A068 [Decel Time 2]
Related Parameter(s):
,
-
When active, sets the rate of deceleration for all speed decreases except jog. Refer to the flowchart
Maximum Freq
Decel Time
=
Decel Rate
Values
Default:
Min/Max:
Display:
20.0 Secs
0.1/600.0 Secs
0.1 Secs
P035 [Maximum Freq]
Speed
ation
Acceler
0
0
P039 or A067
[Accel Time x]
Time
Deceler ation
P040 or A068
[Decel Time x]
A069 [Internal Freq]
,
Provides the frequency command to the drive when
P038 [Speed Reference] is set to 1 “Internal
Freq”. When enabled, this parameter will change the frequency command in “real time” using the integral keypad Up Arrow or Down Arrow when in program mode.
Important: Once the desired command frequency is reached, the Enter key must be pressed to store this value to EEPROM memory. If the ESC key is used before the Enter key, the frequency will return to the original value following the normal accel/decel curve.
-
A054 [Digital Inx Sel] is set to 16 “MOP Up” or 17 “MOP Down” this parameter acts as the
MOP frequency reference.
Values
Default: 60.0 Hz for IP20 rated drives
0.0 Hz for IP66, NEMA/UL Type 4X drives
Min/Max: 0.0/400.0 Hz
Display: 0.1 Hz
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-23
Advanced Program Group
(continued)
A070 [Preset Freq 0]
(1)
A071 [Preset Freq 1]
A072 [Preset Freq 2]
A073 [Preset Freq 3]
A074 [Preset Freq 4]
A075 [Preset Freq 5]
A076 [Preset Freq 6]
A077 [Preset Freq 7]
Values
A070 Default:
(1)
A071 Default:
A072 Default:
A073 Default:
A074 Default:
A075 Default:
A076 Default:
A077 Default:
Min/Max:
Display:
,
,
A067 , A068 ,
-
0.0 Hz
5.0 Hz
10.0 Hz
20.0 Hz
30.0 Hz
40.0 Hz
50.0 Hz
60.0 Hz
0.0/400.0 Hz
0.1 Hz
Provides a fixed frequency command value when A051 - A053 [Digital Inx Sel] is set to 4 “Preset
Frequencies”.
An active preset input will override speed command as shown in the flowchart on page 1-23
.
(1)
To activate A070 [Preset Freq 0] set P038
[Speed Reference] to option 4 “Preset Freq 0-3”.
Input State of Digital In 1
(I/O Terminal 05 when A051 = 4)
0
1
0
1
0
1
0
1
(2)
Input State of Digital In 2
(I/O Terminal 06 when A052 = 4)
0
0
1
1
0
0
1
1
Input State of Digital In 3
(I/O Terminal 07 when A053 = 4) Frequency Source Accel / Decel Parameter Used
(2)
0
0
1
0
0
1
1
1
A070 [Preset Freq 0] [Accel Time 1] / [Decel Time 1]
A071 [Preset Freq 1]
A072 [Preset Freq 2]
A073 [Preset Freq 3]
A074 [Preset Freq 4]
A075 [Preset Freq 5]
A076 [Preset Freq 6]
A077 [Preset Freq 7]
[Accel Time 1] / [Decel Time 1]
[Accel Time 2] / [Decel Time 2]
[Accel Time 2] / [Decel Time 2]
[Accel Time 1] / [Decel Time 1]
[Accel Time 1] / [Decel Time 1]
[Accel Time 2] / [Decel Time 2]
[Accel Time 2] / [Decel Time 2]
When a Digital Input is set to “Accel 2 & Decel 2”, and the input is active, that input overrides the settings in this table.
A078 [Jog Frequency]
Related Parameter(s):
,
Sets the output frequency when a jog command is issued.
Values
Default:
Min/Max:
Display:
10.0 Hz
0.0/[Maximum Freq]
0.1 Hz
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-24
Programming and Parameters
Advanced Program Group
(continued)
A079 [Jog Accel/Decel]
-
Sets the acceleration and deceleration time when a jog command is issued.
Values
Default: 10.0 Secs
Min/Max:
Display:
0.1/600.0 Secs
0.1 Secs
A080 [DC Brake Time]
,
Sets the length of time that DC brake current is “injected” into the motor. Refer to parameter
Brake Level].
Values
Default:
Min/Max:
Display:
0.0 Secs
0.0/99.9 Secs (A setting of 99.9 = Continuous)
0.1 Secs
A081 [DC Brake Level]
,
Defines the maximum DC brake current, in amps, applied to the motor when
to either “Ramp” or “DC Brake”.
Values
Default:
Min/Max:
Drive Rated Amps
×
0.05
0.0/(Drive Rated Amps
×
1.8)
Display: 0.1 Amps
P037 Ramp-to-Stop Mode P037 DC Injection Braking Mode
Voltage
Stop Command
Voltage
Speed
Time
[DC Brake Time]
[DC Brake Level]
Speed
[DC Brake Time]
Stop Command
Time
[DC Brake Level]
ATTENTION:
If a hazard of injury due to movement of equipment or material exists, an auxiliary mechanical braking device must be used.
!
ATTENTION:
This feature should not be used with synchronous or permanent magnet motors. Motors may be demagnetized during braking.
!
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-25
Advanced Program Group
(continued)
A082 [DB Resistor Sel]
Stop drive before changing this parameter.
Enables/disables external dynamic braking.
Related Parameter(s):
Setting
0
1
2
3-99
Min/Max
“Disabled”
“Normal RA Res” (5% Duty Cycle) – Refer to Table B.C on page B-2
.
“NoProtection” (100% Duty Cycle)
“x%Duty Cycle” Limited (3% – 99% of Duty Cycle)
The drive is able to provide full braking indefinitely. Braking power is limited by the external DB resistor. When this parameter is set to 1 “Normal RA Res” and an appropriate resistor is used (see
), the drive provides calculated resistor overload protection. However, the drive
cannot protect against a brake IGBT failure.
!
ATTENTION: A risk of fire exists if external braking resistors are not protected. The external resistor package must be self-protected from over temperature or the protective circuit shown in
Figure B.9 on page B-13 , or equivalent, must be supplied.
Values
Default:
Min/Max:
Display:
0
0/99
1
A083 [S Curve %]
Sets the percentage of acceleration or deceleration time that is applied to the ramp as S Curve. Time is added, 1/2 at the beginning and 1/2 at the end of the ramp.
Values
Default:
Min/Max:
0% (Disabled)
0/100%
Display: 1%
Example:
Accel Time = 10 Seconds
S Curve Setting = 50%
S Curve Time = 10
×
0.5 = 5 Seconds
Total Time = 10 + 5 = 15 Seconds
Target
50% S Curve
Target/2
1/2 S Curve Time
2.5 Seconds
Accel Time
10 Seconds
1/2 S Curve Time
2.5 Seconds
Total Time to Accelerate = Accel Time + S Curve Time
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-26
Programming and Parameters
Advanced Program Group
(continued)
A084 [Boost Select]
Sets the boost voltage (% of P031
[Motor NP Volts]) and redefines the Volts per Hz curve.
Active when A125 [Torque Perf Mode] = 0 “V/Hz”.
Drive may add additional voltage unless Option 5 is selected.
Options
0 “Custom V/Hz”
Related Parameter(s):
,
,
,
1 “30.0, VT”
2 “35.0, VT”
3 “40.0, VT”
4 “45.0, VT”
5 “0.0 no IR”
6 “0.0”
7 “2.5, CT”
[Default for
4.0, 5.5, 7.5 & 11 kW
(5.0, 7.5, 10 & 15 HP)
Drives]
8 “5.0, CT” (Default)
9 “7.5, CT”
10 “10.0, CT”
11 “12.5, CT”
12 “15.0, CT”
13 “17.5, CT”
14 “20.0, CT”
Variable Torque (Typical fan/pump curves.)
Constant Torque
100
50
1/2 [Motor NP Volts]
2
1
4
3
Settings
5-14
0 50
% P032 [Motor NP Hertz]
100
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-27
Advanced Program Group
(continued)
A085 [Start Boost]
Related Parameter(s):
,
,
,
,
Sets the boost voltage (% of P031
[Motor NP Volts]) and redefines the Volts per Hz curve when A084
[Boost Select] = 0 “Custom V/Hz” and A125 [Torque Perf Mode] = 0 “V/Hz”.
Drive may add additional voltage unless Option 5 is selected.
Values
Default: 2.5%
Min/Max:
Display:
0.0/25.0%
0.1%
A088 [Maximum Voltage]
P031 [Motor NP Volts]
A087 [Break Frequency]
A034 [Minimum Freq]
Frequency
P032 [Motor NP Hertz]
P035 [Maximum Freq]
A086 [Break Voltage]
Sets the frequency where break voltage is applied when A084 [Boost Select] = 0 “Custom V/Hz” and
A125 [Torque Perf Mode] = 0 “V/Hz”
Values
Default: 25.0%
Min/Max: 0.0/100.0%
Related Parameter(s):
,
,
,
,
Display: 0.1%
A087 [Break Frequency]
Sets the frequency where break frequency is applied when A084 [Boost Select] = 0 “Custom V/Hz” and A125 [Torque Perf Mode] = 0 “V/Hz”
Values
Default: 15.0 Hz
Min/Max: 0.0/400.0 Hz
Related Parameter(s):
,
,
,
,
Display: 0.1 Hz
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-28
Programming and Parameters
Advanced Program Group
(continued)
A088 [Maximum Voltage]
Sets the highest voltage the drive will output.
Values
Default:
Min/Max:
Display:
,
,
Drive Rated Volts
20/Drive Rated Volts
1 VAC
A089 [Current Limit 1]
,
Maximum output current allowed before current limiting occurs.
Values
Default:
Min/Max:
Display:
Drive Rated Amps
×
1.5
0.1/Drive Rated Amps
×
1.8
0.1 Amps
A090 [Motor OL Select]
,
Drive provides Class 10 motor overload protection. Settings 0-2 select the derating factor for the I
2 t overload function.
Options
0 “No Derate” (Default)
1 “Min Derate”
2 “Max Derate”
No Derate
100
80
60
40
20
0
0 25 50 75 100 125 150 175 200
Min Derate
100
80
60
40
20
0
0 25 50 75 100 125 150 175 200
Max Derate
100
80
60
40
20
0
0 25 50 75 100 125 150 175 200
A091 [PWM Frequency]
Related Parameter(s):
Sets the carrier frequency for the PWM output waveform. The chart below provides derating guidelines based on the PWM frequency setting.
Important: Ignoring derating guidelines can cause reduced drive performance.
Values
Default: 4.0 kHz
Min/Max: 2.0/16.0 kHz
Display: 0.1 kHz
100
96
92
88
84
80
76
72
68
64
60
56
52
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-29
Advanced Program Group
(continued)
A092 [Auto Rstrt Tries]
,
,
Sets the maximum number of times the drive attempts to reset a fault and restart.
Clear a Type 1 fault and restart the drive.
1. Set A092 [Auto Rstrt Tries] to a value other than “0”.
2. Set
A093 [Auto Rstrt Delay] to a value other than “0”.
Clear an OverVoltage, UnderVoltage or Heatsink OvrTmp fault without restarting the drive.
1. Set A092 [Auto Rstrt Tries] to a value other than “0”.
2. Set
A093 [Auto Rstrt Delay] to “0”.
!
ATTENTION:
Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.
Values
Default:
Min/Max:
Display:
0
0/9
1
A093 [Auto Rstrt Delay]
Related Parameter(s):
Sets the time between restart attempts when
A092 [Auto Rstrt Tries] is set to a value other than zero.
Values
Default: 1.0 Secs
Min/Max: 0.0/300.0 Secs
Display: 0.1 Secs
A094 [Start At PowerUp]
Stop drive before changing this parameter.
Enables/disables a feature that allows a Start or Run command to automatically cause the drive to resume running at commanded speed after drive input power is restored. Requires a digital input configured for Run or Start and a valid start contact.
This parameter will not function if parameter
P036 [Start Source] is set to 4 “2-W High Speed”.
!
ATTENTION:
Equipment damage and/or personal injury may result if this parameter is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.
Options
0 “Disabled” (Default)
1 “Enabled”
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-30
Programming and Parameters
Advanced Program Group
(continued)
A095 [Reverse Disable]
Stop drive before changing this parameter.
Related Parameter(s):
Enables/disables the function that allows the direction of motor rotation to be changed. The reverse command may come from a digital command, the keypad or a serial command. All reverse inputs including two-wire Run Reverse will be ignored with reverse disabled.
Options
0 “Rev Enabled”
(Default)
1 “Rev Disabled”
A096 [Flying Start En]
Sets the condition that allows the drive to reconnect to a spinning motor at actual RPM.
Options
0 “Disabled” (Default)
1 “Enabled”
A097 [Compensation]
Enables/disables correction options that may improve problems with motor instability.
Options
0 “Disabled”
1 “Electrical” (Default)
2 “Mechanical”
Some drive/motor combinations have inherent instabilities which are exhibited as non-sinusodial motor currents. This setting attempts to correct this condition.
Some motor/load combinations have mechanical resonances which can be excited by the drive current regulator. This setting slows down the current regulator response and attempts to correct this condition.
3 “Both”
A098 [SW Current Trip]
Enables/disables a software instantaneous (within 100 ms) current trip.
Values
Default:
Min/Max:
Display:
0.0 (Disabled)
0.0/(Drive Rated Amps
×
2)
0.1 Amps
Related Parameter(s):
A099 [Process Factor]
Scales the output frequency value displayed by d010
[Process Display].
Output
Freq x
Process
Factor
=
Process
Display
Related Parameter(s):
Values
Default:
Min/Max:
Display:
30.0
0.1/999.9
0.1
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
Advanced Program Group
(continued)
A100 [Fault Clear]
Stop drive before changing this parameter.
Resets a fault and clears the fault queue. Used primarily to clear a fault over network communications.
Options
0 “Ready/Idle” (Default)
1 “Reset Fault”
2 “Clear Buffer”
[Fault x Code])
3-31
A101 [Program Lock]
Protects parameters against change by unauthorized personnel.
Options
0 “Unlocked” (Default)
1 “Locked”
A102 [Testpoint Sel]
Used by Rockwell Automation field service personnel.
Values
Default: 400
Min/Max:
Display:
0/FFFF
1 Hex
Related Parameter(s):
A103 [Comm Data Rate]
Related Parameter(s):
Sets the serial port rate for the RS485 (DSI) port.
Important: Power to drive must be cycled before any changes will affect drive operation.
Options
0 “1200”
1 “2400”
2 “4800”
3 “9600” (Default)
4 “19.2K”
5 “38.4K”
A104 [Comm Node Addr]
Related Parameter(s):
Sets the drive node address for the RS485 (DSI) port if using a network connection.
Important: Power to drive must be cycled before any changes will affect drive operation.
Values
Default:
Min/Max:
Display:
100
1/247
1
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-32
Programming and Parameters
Advanced Program Group
(continued)
A105 [Comm Loss Action]
Related Parameter(s):
,
Selects the drive’s response to a loss of the communication connection or excessive communication errors.
Options
0 “Fault” (Default) Drive will fault on an F81 Comm Loss and coast to stop.
1 “Coast Stop”
2 “Stop”
3 “Continu Last”
Stops drive via coast to stop.
Stops drive via
Drive continues operating at communication commanded speed saved in RAM.
A106 [Comm Loss Time]
,
Sets the time that the drive will remain in communication loss before implementing the option selected
[Comm Loss Action].
Values
Default: 5.0 Secs
Min/Max:
Display:
0.1/60.0 Secs
0.1 Secs
A107 [Comm Format]
Related Parameter(s):
Selects the protocol (RTU only), data bits (8 data bits only), parity (None, Even, Odd), and stop bits (1 stop bit only) used by the RS485 port on the drive.
for details on using the drive communication features.
Important: Power to drive must be cycled before any changes will affect drive operation.
Options
0 “RTU 8-N-1” (Default)
1 “RTU 8-E-1”
2 “RTU 8-O-1”
3 “RTU 8-N-2”
4 “RTU 8-E-2”
5 “RTU 8-O-2”
A108 [Language]
Selects the language displayed by the remote communications option.
Options
1 “English” (Default)
2 “Français”
3 “Español”
4 “Italiano”
5 “Deutsch”
6 “Reserved”
7 “Português”
8 “Reserved”
9 “Reserved”
10 “Nederlands”
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-33
Advanced Program Group
(continued)
A109 [Anlg Out Setpt]
Related Parameter(s):
When A065 [Analog Out Sel] is set to option 18, 19 or 20, this parameter sets the percentage of analog output desired.
Values
Default: 0.0%
Min/Max:
Display:
0.0/100.0%
0.1%
A110 [Anlg In 0-10V Lo]
,
,
Sets the analog input level that corresponds to P034 [Minimum Freq] if a 0-10V input is used by P038
[Speed Reference].
Analog inversion can be accomplished by setting this value larger than A111 [Anlg In 0-10V Hi].
Values
Default: 0.0%
Min/Max:
Display:
0.0/100.0%
0.1%
P035 [Maximum Freq]
Speed Reference
P034 [Minimum Freq]
0
0
A110 [Anlg In 0-10V Lo] A111 [Anlg In 0-10V Hi]
A111 [Anlg In 0-10V Hi]
,
,
Sets the analog input level that corresponds to P035 [Maximum Freq] if a 0-10V input is used by P038
[Speed Reference].
Analog inversion can be accomplished by setting this value smaller than A110 [Anlg In 0-10V Lo].
Values
Default: 100.0%
Min/Max: 0.0/100.0%
Display: 0.1%
A112 [Anlg In4-20mA Lo]
Related Parameter(s):
,
Sets the analog input level that corresponds to P034 [Minimum Freq] if a 4-20mA input is used by
Analog inversion can be accomplished by setting this value larger than A113 [Anlg In4-20mA Hi].
Values
Default: 0.0%
Min/Max: 0.0/100.0%
Display: 0.1%
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-34
Programming and Parameters
Advanced Program Group
(continued)
A113 [Anlg In4-20mA Hi]
Related Parameter(s):
,
Sets the analog input level that corresponds to P035
[Maximum Freq] if a 4-20mA input is used by
Analog inversion can be accomplished by setting this value smaller than A112 [Anlg In4-20mA Lo].
Values
Default: 100.0%
Min/Max:
Display:
0.0/100.0%
0.1%
A114 [Slip Hertz @ FLA]
Related Parameter(s):
Compensates for the inherent slip in an induction motor. This frequency is added to the commanded output frequency based on motor current.
Values
Default: 2.0 Hz
Min/Max:
Display:
0.0/10.0 Hz
0.1 Hz
A115 [Process Time Lo]
,
Scales the time value when the drive is running at
P034 [Minimum Freq]. When set to a value other
than zero,
d010 [Process Display] indicates the duration of the process.
Values
Default:
Min/Max:
0.00
0.00/99.99
Display: 0.01
A116 [Process Time Hi]
,
Scales the time value when the drive is running at
P035 [Maximum Freq]. When set to a value other
than zero,
d010 [Process Display] indicates the duration of the process.
Values
Default: 0.00
Min/Max:
Display:
0.00/99.99
0.01
A117 [Bus Reg Mode]
Controls the operation of the drive voltage regulation, which is normally operational at decel or when the bus voltage rises.
Refer to the Attention statement on page
P-3 for important information on bus regulation.
Options
0 “Disabled”
1 “Enabled” (Default)
A118 [Current Limit 2]
Related Parameter(s):
,
Maximum output current allowed before current limiting occurs. This parameter is only active if
A051 - A054 [Digital Inx Sel] is set to 25 “Current Lmt2” and is active.
Values
Default:
Min/Max:
Display:
Drive Rated Amps
×
1.5
0.1/(Drive Rated Amps
×
1.8)
0.1 Amps
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-35
Advanced Program Group
(continued)
A119 [Skip Frequency]
Sets the frequency at which the drive will not operate.
A setting of 0 disables this parameter.
Values
Default: 0 Hz
Min/Max:
Display:
0/400 Hz
1 Hz
Related Parameter(s):
A120 [Skip Freq Band]
Related Parameter(s):
Determines the bandwidth around
[Skip Frequency]. A120 [Skip Frequency Band] is split applying 1/2 above and 1/2 below the actual skip frequency.
A setting of 0.0 disables this parameter.
Values
Default: 0.0 Hz
Min/Max:
Display:
0.0/30.0 Hz
0.1 Hz
Frequency
Command
Frequency
Drive Output
Frequency
Skip Frequency
2x Skip
Frequency Band
Time
A121 [Stall Fault Time]
Sets the time that the drive will remain in stall mode before a fault is issued.
Options
0 “60 Seconds” (Default)
1 “120 Seconds”
2 “240 Seconds”
3 “360 Seconds”
4 “480 Seconds”
5 “Flt Disabled”
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-36
Programming and Parameters
Advanced Program Group
(continued)
A122 [Analog In Loss]
Related Parameter(s):
,
Selects drive action when an input signal loss is detected. Signal loss is defined as an analog signal less than 1V or 2mA. The signal loss event ends and normal operation resumes when the input signal level is greater than or equal to 1.5V or 3mA. If using a 0-10V analog input, set
Lo] to a minimum of 20% (i.e. 2 volts).
Options
0 “Disabled” (Default)
1 “Fault (F29)”
2 “Stop”
3 “Zero Ref”
4 “Min Freq Ref”
5 “Max Freq Ref”
6 “Int Freq Ref”
F29 Analog Input Loss
Uses P037 [Stop Mode]
Drive runs at zero speed reference.
Drive runs at minimum frequency.
Drive runs at maximum frequency.
Drive runs at internal frequency.
A123 [10V Bipolar Enbl]
,
Enables/disables bipolar control. In bipolar mode direction is commanded by the sign of the reference.
Options
0 “Uni-Polar In” (Default) 0 to 10V only
1 “Bi-Polar In” ±10V
A124 [Var PWM Disable]
Related Parameter(s):
Stop drive before changing this parameter.
Enables/disables a feature that varies the carrier frequency for the PWM output waveform defined by
A091 [PWM Frequency].
Disabling this feature when low frequency conditions exist may result in IGBT stress and nuisance tripping.
Options
0 “Enabled” (Default)
1 “Disabled”
A125 [Torque Perf Mode]
Related Parameter(s):
,
,
Stop drive before changing this parameter.
Enables/disables sensorless vector control operation.
Options
0 “V/Hz”
1 “Sensrls Vect” (Default)
A126 [Motor NP FLA]
Set to the motor nameplate rated full load amps.
Values
Default:
Min/Max:
Drive Rated Amps
0.1/(Drive Rated Amps
×
2)
Display: 0.1 Amps
Related Parameter(s):
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-37
Advanced Program Group
(continued)
A127 [Autotune]
,
,
Stop drive before changing this parameter.
Provides an automatic method for setting A128 [IR Voltage Drop] and A129 [Flux Current Ref], which
affect sensorless vector performance. Parameter A126
[Motor NP FLA] must be set to the motor nameplate full load amps before running the Autotune procedure.
Options
0 “Ready/Idle” (Default)
1 “Static Tune”
2 “Rotate Tune”
“Ready” (0) = Parameter returns to this setting following a “Static Tune” or “Rotate Tune.”
“Static Tune” (1) = A temporary command that initiates a non-rotational motor stator resistance test for the best possible automatic setting of A128 [IR Voltage Drop]. A start command is required following initiation of this setting. The parameter returns to “Ready” (0) following the test, at which time another start transition is required operate the drive in normal mode. Used when motor cannot be uncoupled from the load.
“Rotate Tune” (2) = A temporary command that initiates a “Static Tune” followed by a rotational test for the best possible automatic setting of A129 [Flux Current Ref]. A start command is required following initiation of this setting. The parameter returns to “Ready” (0) following the test, at which time another start transition is required to operate the drive in normal mode. Important: Used when motor is uncoupled from the load. Results may not be valid if a load is coupled to the motor during this procedure.
!
ATTENTION:
Rotation of the motor in an undesired direction can occur during this procedure. To guard against possible injury and/or equipment damage, it is recommended that the motor be disconnected from the load before proceeding.
If the Autotune routine fails, an F80 SVC Autotune fault is displayed.
A128 [IR Voltage Drop]
Value of volts dropped across the resistance of the motor stator.
Values
Default: Based on Drive Rating
Min/Max:
Display:
0.0/230.0 VAC
0.1 VAC
Related Parameter(s):
A129 [Flux Current Ref]
Value of amps for full motor flux.
Values
Default:
Min/Max:
Display:
Based on Drive Rating
0.00/[Motor NP FLA]
0.01 Amps
Related Parameter(s):
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-38
Programming and Parameters
Advanced Program Group
(continued)
A130 [PID Trim Hi]
Sets the maximum positive value that is added to the speed reference when PID trim is used.
Values
Default: 60.0
Min/Max:
Display:
0.0/400.0
0.1
A131 [PID Trim Lo]
Sets the maximum positive value that is subtracted from the PID reference when PID trim is used.
Values
Default: 0.0
Min/Max: 0.0/400.0
Display: 0.1
A132 [PID Ref Sel]
,
Stop drive before changing this parameter.
Enables/disables PID mode and selects the source of the PID reference. Refer to
details.
Options
0 “PID Disabled”
(Default)
1 “PID Setpoint”
2 “0-10V Input”
3 “4-20mA Input”
4 “Comm Port”
5 “Setpnt, Trim”
6 “0-10V, Trim”
7 “4-20mA, Trim”
8 “Comm, Trim”
A133 [PID Feedback Sel]
Select the source of the PID feedback. Refer to
for details.
Options
0 “0-10V Input” (Default) The PID will not function with a bipolar input. Negative voltages are treated as 0 volts.
1 “4-20mA Input”
2 “Comm Port”
A134 [PID Prop Gain]
Sets the value for the PID proportional component when the PID mode is enabled by A132 [PID Ref
Sel].
Values
Default: 0.01
Min/Max:
Display:
0.00/99.99
0.01
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-39
Advanced Program Group
(continued)
A135 [PID Integ Time]
Sets the value for the PID integral component when the PID mode is enabled by A132 [PID Ref Sel].
Values
Default: 0.1 Secs
Min/Max: 0.0/999.9 Secs
Display: 0.1 Secs
A136 [PID Diff Rate]
Sets the value for the PID differential component when the PID mode is enabled by A132 [PID Ref
Sel].
Values
Default: 0.01 (1/Secs)
Min/Max:
Display:
0.00/99.99 (1/Secs)
0.01 (1/Secs)
A137 [PID Setpoint]
Provides an internal fixed value for process setpoint when the PID mode is enabled by A132 [PID Ref
Sel].
Values
Default: 0.0%
Min/Max: 0.0/100.0%
Display: 0.1%
A138 [PID Deadband]
Sets the lower limit of the PID output.
Values
Default:
Min/Max:
Display:
0.0%
0.0/10.0%
0.1%
A139 [PID Preload]
Sets the value used to preload the integral component on start or enable.
Values
Default: 0.0 Hz
Min/Max: 0.0/400.0 Hz
Display: 0.1 Hz
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-40
Programming and Parameters
Advanced Program Group
(continued)
A140 [Stp Logic 0]
A141 [Stp Logic 1]
A142 [Stp Logic 2]
A143 [Stp Logic 3]
A144 [Stp Logic 4]
A145 [Stp Logic 5]
A146 [Stp Logic 6]
A147 [Stp Logic 7]
Values
Default:
,
,
, A067 , A068 ,
-
Stop drive before changing this parameter.
Min/Max:
Display:
00F1
0001/bAFF
4 Digits
Parameters A140-A147 are only active if
[Speed Reference] is set to 6 “Stp Logic”.
These parameters can be used to create a custom profile of frequency commands. Each “step” can be based on time, status of a Logic input or a combination of time and the status of a Logic input.
Digits 0-3 for each [Stp Logic x] parameter must be programmed according to the desired profile.
A Logic input is established by setting a digital input, parameters A051
-
“Logic In1” and/or 24 “Logic In2”.
A time interval between steps can be programmed using parameters A150 - A157
[Stp Logic Time x].
See the table below for related parameters.
The speed for any step is programmed using parameters
[Preset Freq x].
StepLogic Parameter
(Active when P038 = 6 “Stp Logic”)
A140 [Stp Logic 0]
A141 [Stp Logic 1]
A142 [Stp Logic 2]
A143 [Stp Logic 3]
A144 [Stp Logic 4]
A145 [Stp Logic 5]
A146 [Stp Logic 6]
A147 [Stp Logic 7]
Related Preset Frequency Parameter
(Can be activated independent of
StepLogic Parameters)
A070 [Preset Freq 0]
A071 [Preset Freq 1]
A072 [Preset Freq 2]
A073 [Preset Freq 3]
A074 [Preset Freq 4]
A075 [Preset Freq 5]
A076 [Preset Freq 6]
A077 [Preset Freq 7]
Related StepLogic Time Parameter
(Active when A140-A147 Digit 0 or 1 are set to 1, b, C, d or E)
A150 [Stp Logic Time 0]
A151 [Stp Logic Time 1]
A152 [Stp Logic Time 2]
A153 [Stp Logic Time 3]
A154 [Stp Logic Time 4]
A155 [Stp Logic Time 5]
A156 [Stp Logic Time 6]
A157 [Stp Logic Time 7]
How StepLogic Works
The StepLogic sequence begins with a valid start command. A normal sequence always begins with
A140 [Stp Logic 0].
Digit 0: Logic For Next Step
This digit defines the logic for the next step. When the condition is met the program advances to the next step. Step 0 follows Step 7. Example: Digit 0 is set 3. When “Logic In2” becomes active, the program advances to the next step.
Digit 1: Logic to Jump to a Different Step
For all settings other than F, when the condition is met, the program overrides Digit 0 and jumps to the step defined by Digit 2.
Digit 2: Different Step to Jump
When the condition for Digit 1 is met, the Digit 2 setting determines the next step or to end the program.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-41
Digit 3: Step Settings
This digit defines what accel/decel profile the speed command will follow and the direction of the command for the current step. In addition, if a relay or opto output (parameters A055, A058 and A061) is set to 15 “StpLogic Out”, this parameter can control the status of that output.
Any StepLogic parameter can be programmed to control a relay or opto output, but you can not control different outputs based on the condition of different StepLogic commands.
StepLogic Settings
The logic for each function is determined by the four digits for each StepLogic parameter. The following is a listing of the available settings for each digit.
Refer to Appendix E for details.
Logic For Next Step
Logic to Jump to a Different Step
Different Step to Jump
Step Settings
Digit 3 Settings
Required
Setting
7
8
9
A b
0
1
2
3
4
5
6
Accel/Decel
Param. Used
Accel/Decel 1
Accel/Decel 1
Accel/Decel 1
Accel/Decel 1
Accel/Decel 1
Accel/Decel 1
Accel/Decel 2
Accel/Decel 2
Accel/Decel 2
Accel/Decel 2
Accel/Decel 2
Accel/Decel 2
Digit 2 Settings
0 = Jump to Step 0
1 = Jump to Step 1
2 = Jump to Step 2
3 = Jump to Step 3
4 = Jump to Step 4
5 = Jump to Step 5
6 = Jump to Step 6
7 = Jump to Step 7
8 = End Program (Normal Stop)
9 = End Program (Coast to Stop)
A = End Program and Fault (F2)
Digit 0
Digit 1
Digit 2
Digit 3
StepLogic
Output State
Off
Off
Off
On
On
On
Off
Off
Off
On
On
On
Commanded
Direction
FWD
REV
No Output
FWD
REV
No Output
FWD
REV
No Output
FWD
REV
No Output
Digit 1 and Digit 0 Settings
0 = Skip Step (Jump Immediately)
1 = Step Based on [Stp Logic Time x]
2 = Step if “Logic In1” is Active
3 = Step if “Logic In2” is Active
4 = Step if “Logic In1” is Not Active
5 = Step if “Logic In2” is Not Active
6 = Step if either “Logic In1” or “Logic In2” is Active
7 = Step if both “Logic In1” and “Logic In2” is Active
8 = Step if neither “Logic In1” or “Logic In2” is Active
9 = Step if “Logic In1” is Active and “Logic In2” is Not Active
A = Step if “Logic In2” is Active and “Logic In1” is Not Active b = Step after [Stp Logic Time x] and “Logic In1” is Active
C = Step after [Stp Logic Time x] and “Logic In2” is Active d = Step after [Stp Logic Time x] and “Logic In1” is Not Active
E = Step after [Stp Logic Time x] and “Logic In2” is Not Active
F = Do Not Step/Ignore Digit 2 Settings
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-42
Programming and Parameters
Advanced Program Group
(continued)
A150 [Stp Logic Time 0]
A151 [Stp Logic Time 1]
A152 [Stp Logic Time 2]
A153 [Stp Logic Time 3]
A154 [Stp Logic Time 4]
A155 [Stp Logic Time 5]
A156 [Stp Logic Time 6]
A157 [Stp Logic Time 7]
Related Parameter(s):
,
,
-
Sets the time to remain in each step if the corresponding StpLogic command word is set to “Step after
Time”.
Values
Default: 30.0 Secs
Min/Max: 0.0/999.9 Secs
Display: 0.1 Secs
A160 [EM Brk Off Delay]
Related Parameter(s):
Sets the time the drive remains at minimum frequency before the relay or an opto output is energized and the drive ramps to the commanded frequency.
The relay or opto output is typically connected to a user-supplied electromechanical brake coil relay.
[Stop Mode] to 8 “Ramp+EM B,CF” or 9 “Ramp+EM Brk” to enable the electromechanical brake option.
or
A061 [Opto Outx Sel] to 22 “EM Brk Cntrl” to control brake
operation.
Values
Default: 2.00 Secs
Min/Max:
Display:
0.01/10.00 Secs
0.01 Secs
Frequency
A160 [EM Brk Off Delay]
Ramp Decel
A161 [EM Brk On Delay]
Ramp Accel
Minimum Freq
Start
Commanded
EM Brk
Energized (Off)
Time
Stop
Commanded
EM Brk
De-Energized (On)
Drive Stops
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-43
Advanced Program Group
(continued)
A161 [EM Brk On Delay]
Related Parameter(s):
Sets the time the drive remains at minimum frequency before the relay or an opto output is de-energizing and the drive stops.
The relay or opto output is typically connected to a user-supplied electromechanical brake coil relay.
[Stop Mode] to 8 “Ramp+EM B,CF” or 9 “Ramp+EM Brk” to enable the electromechanical brake option.
or
A061 [Opto Outx Sel] to 22 “EM Brk Cntrl” to control brake
operation.
Values
Default: 2.00 Secs
Min/Max:
Display:
0.01/10.00 Secs
0.01 Secs
A162 [MOP Reset Sel]
Related Parameter(s): A069
Set the drive to save the current MOP reference command.
Options
0 “Zero MOP Ref” This option clamps drive is not running.
A069 [Internal Freq] at 0.0 Hz when the
1 “Save MOP Ref”
(Default)
Reference is saved in A069 [Internal Freq].
A163 [DB Threshold]
,
,
Sets the DC bus Voltage Threshold for Dynamic Brake operation. If the DC bus voltage falls below the value set in this parameter, the Dynamic Brake will not turn on. Lower values will make the Dynamic
Braking function more responsive but may result in nuisance Dynamic Brake activation.
Values
Default
Min/Max:
100.0%
0.0/110.0%
Display: 0.0%
!
ATTENTION:
Equipment damage may result if this parameter is set a value that causes the dynamic braking resistor to dissipate excessive power.
Parameter settings less than 100% should be carefully evaluated to ensure that the dynamic brake resistor’s wattage rating is not exceeded. In general, values less than 90% are not needed. This parameter’s setting is especially important if parameter A082 [DB Resistor Sel] is set to 2 “No Protection”.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-44
Programming and Parameters
Advanced Program Group
(continued)
A164 [Comm Write Mode]
Determines whether parameter changes made over communication port are saved and stored in
Non-Volatile Storage (NVS) or RAM only. If they are stored in RAM, the values will be lost at power-down.
Options
0 “Save” (Default)
1 “RAM Only”
!
ATTENTION:
Risk of equipment damage exists. If a controller is programmed to write parameter data to Non-Volatile Storage (NVS) frequently, the NVS will quickly exceed its life cycle and cause the drive to malfunction. Do not create a program that frequently uses configurable outputs to write parameter data to NVS unless A164
[Comm Write Mode] is set to option 1.
A165 [Anlg Loss Delay]
Related Parameter(s):
Sets the length of time after power-up during which the drive will not detect an analog signal loss. The drive response to an analog signal loss is set in
Values
Default: 0.0 Secs
Min/Max: 0.0/20.0 Secs
Display: 0.1 Secs
A166 [Analog In Filter]
Sets level of additional filtering of the analog input signals. A higher number increases filtering and decreases bandwidth. Each setting doubles the applied filtering (1 = 2x filter, 2 = 4x filter, etc...). No additional filtering is applied when set to “0”.
Values
Default: 0
Min/Max: 0/14
Display: 1
A167 [PID Invert Error]
When set to “Inverted”, changes the sign of the PID error. This causes an increase in the drive output frequency with PID Feedback greater than PID Setpoint, and a decrease in drive output frequency with PID Feedback less than PID Setpoint.
Options
0 “Not Inverted” (Default)
1 “Inverted”
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Programming and Parameters
3-45
Parameter Name
10V Bipolar Enbl
Compensation
Contrl In Status
Control Source
Control SW Ver
Counter Status
Current Limit x
DB Resistor Sel
DB Threshold
DC Brake Level
DC Brake Time
DC Bus Voltage
Decel Time 1
Decel Time 2
Dig In Status
Digital Inx Sel
Drive Status
Drive Temp
Drive Type
Elapsed Run Time
EM Brk Off Delay
EM Brk On Delay
Fault Clear
Fault x Code
Flux Current Ref
Flying Start En
Internal Freq
IR Voltage Drop
Accel Time 1
Accel Time 2
Analog In 0-10V
Analog In 4-20mA
Analog In Filter
Analog In Loss
Analog Out High
Analog Out Sel
Anlg In 0-10V Hi
Anlg In 0-10V Lo
Anlg In4-20mA Hi
Anlg In4-20mA Lo
Anlg Loss Delay
Anlg Out Setpt
Auto Rstrt Delay
Auto Rstrt Tries
Autotune
Boost Select
Break Frequency
Break Voltage
Bus Reg Mode
Comm Data Rate
Comm Format
Comm Loss Action
Comm Loss Time
Comm Node Addr
Comm Status
Comm Write Mode
Commanded Freq
No.
Group
Advanced Program
A067
A066
Advanced Program
Display
Display
Display
Display
,
Advanced Program
Advanced Program
Advanced Program
A068
Advanced Program
Advanced Program
Display
Basic Program
Advanced Program
Display
-
Advanced Program
Display
Display
Display
Display
Advanced Program
Advanced Program
Advanced Program
Display
Advanced Program
A069
Advanced Program
Advanced Program
Advanced Program
Basic Program
Advanced Program
Display
Display
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Display
Advanced Program
Display
Parameter Cross Reference – by Name
Parameter Name
Jog Accel/Decel
Jog Frequency
Language
PID Setpoint
PID Trim Hi
PID Trim Lo
Preset Freq x
Process Display
Process Factor
Process Time Hi
Process Time Lo
Program Lock
PWM Frequency
Relay Out Level
Relay Out Sel
Reset To Defalts
Reverse Disable
S Curve %
Skip Freq Band
Skip Frequency
Slip Hertz @ FLA
Stp Logic Status
Stp Logic x
Stp Logic Time x
Speed Reference
Stall Fault Time
Start At PowerUp
Start Boost
Start Source
Stop Mode
SW Current Trip
Maximum Freq
Maximum Voltage
Minimum Freq
MOP Reset Sel
Motor NP FLA
Motor NP Hertz
Motor NP Volts
Motor OL Current
Motor OL Ret
Motor OL Select
Opto Out Logic
Opto Outx Level
Opto Outx Sel
Output Current
Output Freq
Output Power
Output Powr Fctr
Output Voltage
PID Deadband
PID Diff Rate
PID Feedback Sel
PID Integ Time
PID Invert Error
PID Preload
PID Prop Gain
PID Ref Sel
No.
Group
Advanced Program
Advanced Program
Advanced Program
Basic Program
Advanced Program
Basic Program
Advanced Program
Advanced Program
Basic Program
Basic Program
Basic Program
Basic Program
Advanced Program
A136
A064 Advanced Program
A059 , A062 Advanced Program
Advanced Program
Display
Display
Display
Display
Display
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Display
Advanced Program
A116
A115
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Basic Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Advanced Program
Display
Advanced Program
Advanced Program
Basic Program
Advanced Program
Advanced Program
Advanced Program
Basic Program
Basic Program
Advanced Program
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
3-46
Programming and Parameters
Parameter Name
Testpoint Data
Testpoint Sel
Timer Status
Torque Current
Torque Perf Mode
Var PWM Disable
Voltage Class
No.
P042
Group
Display
Advanced Program
Display
Display
Advanced Program
Advanced Program
Basic Program
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Chapter
4
Troubleshooting
Chapter 4 provides information to guide you in troubleshooting the
PowerFlex 40 drive. Included is a listing and description of drive faults
(with possible solutions, when applicable).
For information on…
See page… For information on…
See page…
Drive Status
The condition or state of your drive is constantly monitored. Any changes will be indicated through the integral keypad.
LED Indications
See
for information on drive status indicators and controls.
Faults
A fault is a condition that stops the drive. There are two fault types.
Type Fault Description
➀
Auto-Reset/Run When this type of fault occurs, and
A092 [Auto Rstrt Tries] is set to a value greater than “0,” a user-configurable timer, A093
[Auto Rstrt Delay], begins. When the timer reaches zero, the drive attempts to automatically reset the fault. If the condition that caused the fault is no longer present, the fault will be reset and the drive will be restarted.
➁
Non-Resetable This type of fault may require drive or motor repair, or is caused by wiring or programing errors. The cause of the fault must be corrected before the fault can be cleared.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
4-2
Troubleshooting
Fault Indication
Condition
Drive is indicating a fault.
The integral keypad provides visual notification of a fault condition by displaying the following.
•
Flashing fault number
•
Flashing fault indicator
Press the Escape key to regain control of the integral keypad.
Display
RUN
FWD
REV
PRGOGRAM FAULT
VOLTS
AMPS
HERTZ
Manually Clearing Faults
Step
1. Press Esc to acknowledge the fault. The fault information will be removed so that you can use the integral keypad.
to view the most recent fault information.
2. Address the condition that caused the fault.
The cause must be corrected before the fault can be cleared.
.
3. After corrective action has been taken, clear the fault by one of these methods.
•
Press Stop if
P037 [Stop Mode] is set to a value between “0” and “3”.
•
Cycle drive power.
•
Set
A100 [Fault Clear] to “1” or “2”.
•
Cycle digital input if
A051 A054 [Digital Inx Sel] is set to option 7
“Clear Fault”.
Key(s)
Automatically Clearing Faults
Option / Step
Clear a Type 1 fault and restart the drive.
1. Set
A092 [Auto Rstrt Tries] to a value other than “0”.
2. Set
A093 [Auto Rstrt Delay] to a value other than “0”.
Clear an OverVoltage, UnderVoltage or Heatsink OvrTmp fault without restarting the drive.
1. Set
A092 [Auto Rstrt Tries] to a value other than “0”.
2. Set
A093 [Auto Rstrt Delay] to “0”.
Auto Restart (Reset/Run)
The Auto Restart feature provides the ability for the drive to automatically perform a fault reset followed by a start attempt without user or application intervention. This allows remote or “unattended” operation. Only certain faults are allowed to be reset. Certain faults
(Type 2) that indicate possible drive component malfunction are not resettable.
Caution should be used when enabling this feature, since the drive will attempt to issue its own start command based on user selected programming.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Troubleshooting
4-3
Fault Descriptions
Table 4.A Fault Types, Descriptions and Actions
No.
Fault
F2 Auxiliary Input
F3 Power Loss
F4 UnderVoltage
F5 OverVoltage
F6 Motor Stalled
F7 Motor Overload
F8 Heatsink
OvrTmp
F12 HW OverCurrent
F13 Ground Fault
F29 Analog Input
Loss
Description Action
➀
Auxiliary input interlock is open.
1. Check remote wiring.
2. Verify communications programming for intentional fault.
➁
Excessive DC Bus voltage ripple. 1. Monitor the incoming line for phase loss or line imbalance.
2. Check input line fuse.
➀
DC bus voltage fell below the minimum value.
➀
DC bus voltage exceeded maximum value.
Monitor the incoming AC line for low voltage or line power interruption.
Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install dynamic brake option.
➀
Drive is unable to accelerate motor.
-
[Accel Time x] or reduce load so drive output current does not exceed the current
set by parameter A089 [Current
Limit 1].
➀
Internal electronic overload trip.
1. An excessive motor load exists.
Reduce load so drive output current does not exceed the
[Motor OL Current].
➀
Heatsink temperature exceeds a predefined value.
2. Verify
setting
1. Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded
40
°
C (104
°
F) for IP30, NEMA UL
Type 1 installations or 50°C (122°F) for IP20/Open type installations.
➁
The drive output current has exceeded the hardware current limit.
➁
A current path to earth ground has been detected at one or more of the drive output terminals.
➀
An analog input is configured to fault on signal loss. A signal loss has occurred.
Configure with
Loss].
2. Check fan.
Check programming. Check for excess load, improper
Select] setting, DC brake volts set too high or other causes of excess current.
Check the motor and external wiring to the drive output terminals for a grounded condition.
1. Check parameters.
2. Check for broken/loose connections at inputs.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
4-4
Troubleshooting
(1)
for a description of fault types.
No.
Fault
F33 Auto Rstrt Tries
F38 Phase U to Gnd
F39 Phase V to Gnd
F40 Phase W to Gnd
F41 Phase UV Short
F42 Phase UW Short
F43 Phase VW Short
F48 Params
Defaulted
F63 SW OverCurrent
F64 Drive Overload
F70 Power Unit
F71 Net Loss
F80 SVC Autotune
F81 Comm Loss
Description
➁
Drive unsuccessfully attempted to reset a fault and resume running for the programmed
[Auto Rstrt
Tries].
➁
A phase to ground fault has been detected between the drive and motor in this phase.
➁
Excessive current has been
➀ detected between these two output terminals.
The drive was commanded to write default values to EEPROM.
Programmed
Trip] has been exceeded.
➁
Drive rating of 150% for 1 minute or 200% for 3 seconds has been exceeded.
➁
Failure has been detected in the drive power section.
Action
Correct the cause of the fault and manually clear.
1. Check the wiring between the drive and motor.
2. Check motor for grounded phase.
3. Replace drive if fault cannot be cleared.
1. Check the motor and drive output terminal wiring for a shorted condition.
2. Replace drive if fault cannot be cleared.
1. Clear the fault or cycle power to the drive.
2. Program the drive parameters as needed.
Check load requirements and A098
[SW Current Trip] setting.
Reduce load or extend Accel Time.
The communication network has faulted.
The autotune function was either cancelled by the user or failed.
➁
RS485 (DSI) port stopped communicating.
1. Cycle power.
2. Replace drive if fault cannot be cleared.
1. Cycle power.
2. Check communications cabling.
3. Check network adapter setting.
4. Check external network status.
Restart procedure.
1. If adapter was not intentionally disconnected, check wiring to the port. Replace wiring, port expander, adapters or complete drive as required.
2. Check connection.
3. An adapter was intentionally disconnected.
4. Turn off using
Action].
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Troubleshooting
4-5
No.
Fault
F100 Parameter
Checksum
F122 I/O Board Fail
Description
➁
The checksum read from the board does not match the checksum calculated.
➁
Failure has been detected in the drive control and I/O section.
Action
Set
option 1 “Reset Defaults”.
1. Cycle power.
2. Replace drive if fault cannot be cleared.
(1)
for a description of fault types.
Common Symptoms and Corrective Actions
Motor does not Start.
Cause(s)
No output voltage to the motor.
Improper boost setting at initial start-up.
Drive is Faulted
Indication
None
Corrective Action
Check the power circuit.
•
Check the supply voltage.
•
Check all fuses and disconnects.
Check the motor.
•
Verify that the motor is connected properly.
Check the control input signals.
•
Verify that a Start signal is present. If 2-Wire control is used, verify that either the Run
Forward or Run Reverse signal is active, but not both.
•
Verify that I/O Terminal 01 is active.
•
[Start Source] matches your configuration.
•
[Reverse
Disable] is not prohibiting movement.
None
[Boost Select] to option 2
“35.0, VT”.
Flashing red status light Clear fault.
•
Press Stop
•
Cycle power
•
Set A100 [Fault Clear] to option 1
“Clear Faults”.
•
Cycle digital input if
[Digital Inx Sel] is set to option 7
“Clear Fault”.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
4-6
Troubleshooting
Drive does not Start from Start or Run Inputs wired to the terminal block.
Cause(s)
Drive is Faulted
Incorrect programming.
•
[Start Source] is set to option 0 “Keypad” or option 5
“RS485 (DSI) Port”.
•
-
set to option 5 “Local” and the input is active.
Incorrect input wiring.
•
2 wire control requires Run
Forward, Run Reverse or Jog input.
•
3 wire control requires Start and
Stop inputs
•
Stop input is always required.
Incorrect Sink/Source DIP switch setting.
None
None
Indication Corrective Action
Flashing red status light Clear fault.
•
Press Stop
•
Cycle power
•
Set A100 [Fault Clear] to option 1
“Clear Faults”.
•
Cycle digital input if
[Digital Inx Sel] is set to option 7
“Clear Fault”.
None Check parameter settings.
Wire inputs correctly and/or install jumper.
Set switch to match wiring scheme.
Drive does not Start from Integral Keypad.
Cause(s) Indication
Integral keypad is not enabled. Green LED above Start key is not illuminated.
I/O Terminal 01 “Stop” input is not present.
None
Corrective Action
•
Source] to option 0 “Keypad”.
•
[Digital Inx Sel] to option 5
“Local” and activate the input.
Wire inputs correctly and/or install jumper.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Troubleshooting
4-7
Drive does not respond to changes in speed command.
Cause(s)
No value is coming from the source of the command.
Incorrect reference source is being selected via remote device or digital inputs.
Indication
The drive “Run” indicator is lit and output is 0 Hz.
None
Corrective Action
•
[Control Source] for correct source.
•
If the source is an analog input, check wiring and use a meter to check for presence of signal.
•
[Commanded Freq] to verify correct command.
•
[Control Source] for correct source.
•
[Dig In Status] to see if inputs are selecting an alternate source. Verify settings for
[Digital Inx Sel].
•
[Speed Reference] for the source of the speed reference. Reprogram as necessary.
•
Review the Speed Reference
.
Motor and/or drive will not accelerate to commanded speed.
Cause(s) Indication
Acceleration time is excessive. None
Excess load or short acceleration times force the drive into current limit, slowing or stopping acceleration.
None
Speed command source or value is not as expected.
None
Programming is preventing the drive output from exceeding limiting values.
Torque performance does not match motor characteristics.
None
None
Corrective Action
Reprogram
[Accel Time 1] or
[Output Current] with
Remove excess load or reprogram
Time 2].
Check for improper
Select] setting.
Check d012 [Control Source] for the
proper Speed Command.
[Maximum Freq] to insure that speed is not limited by programming.
Set motor nameplate full load amps in parameter
Perform
Tune” or “Rotate Tune” procedure.
[Torque Perf Mode] to option 0 “V/Hz”.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
4-8
Troubleshooting
Motor operation is unstable.
Cause(s)
Motor data was incorrectly entered.
Indication
None
Corrective Action
1. Correctly enter motor nameplate
,
[Compensation].
[Boost Select] to reduce boost level.
Drive will not reverse motor direction.
Cause(s)
Digital input is not selected for reversing control.
Indication
None
Digital input is incorrectly wired.
Motor wiring is improperly phased for reverse.
Reverse is disabled.
None
None
None
Drive does not power up.
Cause(s)
No input power to drive.
Indication
None
Jumper between I/O Terminals
P2 and P1 not installed and/or
DC Bus Inductor not connected.
None
Corrective Action
Check [Digital Inx Sel]
. Choose correct input and program for reversing mode.
Check input wiring.
Switch two motor leads.
[Reverse Disable].
Corrective Action
Check the power circuit.
•
Check the supply voltage.
•
Check all fuses and disconnects.
Install jumper or connect DC Bus
Inductor.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Appendix
A
Supplemental Drive Information
For information on…
Drive, Fuse & Circuit Breaker Ratings
See page…
Drive, Fuse & Circuit Breaker Ratings
The tables on the following pages provide drive ratings and recommended AC line input fuse and circuit breaker information. Both types of short circuit protection are acceptable for UL and IEC requirements. Sizes listed are the recommended sizes based on 40 degree
C and the U.S. N.E.C. Other country, state or local codes may require different ratings.
Fusing
If fuses are chosen as the desired protection method, refer to the recommended types listed below. If available amp ratings do not match the tables provided, the closest fuse rating that exceeds the drive rating should be chosen.
•
IEC – BS88 (British Standard) Parts 1 & 2
(1)
, EN60269-1, Parts 1 &
2, type gG or equivalent should be used.
•
UL – UL Class CC, T or J must be used.
(2)
Circuit Breakers
Refer to listings in the following tables for recommended circuit breakers (inverse time or instantaneous trip) and 140M Self-Protecting
Motor Starters.
(1)
(2)
Typical designations include, but may not be limited to the following; Parts 1 & 2: AC,
AD, BC, BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.
Typical designations include; Type CC - KTK-R, FNQ-R
Type J - JKS, LPJ
Type T - JJS, JJN
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
A-2
Supplemental Drive Information
Specifications
Drive Ratings
Catalog Number
(1)
Output Ratings
kW (HP) Amps
Input Ratings
Voltage
Range kVA Amps
100 - 120V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output
Branch Circuit Protection
Fuses
140M Motor
Protectors
(3)
Contactors
22B-V2P3x104 0.4 (0.5) 2.3
90-132 1.15
9.0
15 140M-C2E-C16 100-C12
35
40
140M-D8E-C20 100-C23
140M-F8E-C32 100-C37
22B-V5P0x104 0.75 (1.0) 5.0
90-132 2.45
20.3
22B-V6P0x104 1.1 (1.5) 6.0
90-132 3.0
24.0
200 - 240V AC (±10%) – 1-Phase
(2)
Input, 0 - 230V 3-Phase Output
22B-A2P3x104
22B-A5P0x104
22B-A8P0x104
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.3
5.0
8.0
180-264
180-264
180-264
1.15
6.0
2.45
12.0
4.0
18.0
10
20
30
40 22B-A012x104 2.2 (3.0) 12.0
180-264 5.5
25.0
200 - 240V AC (±10%) – 3-Phase Input, 0 - 230V 3-Phase Output
22B-B2P3x104 0.4 (0.5) 2.3
180-264 1.15
2.5
140M-C2E-B63 100-C09
140M-C2E-C16 100-C12
140M-D8E-C20 100-C23
140M-F8E-C32 100-C37
22B-B5P0x104
22B-B8P0x104
22B-B012x104
22B-B017x104
22B-B024x104
22B-B033x104
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
3.7 (5.0)
5.5 (7.5)
7.5 (10.0)
5.0
8.0
12.0
17.5
24.0
33.0
180-264
180-264
180-264
180-264
180-264
180-264
2.45
5.7
4.0
9.5
5.5
15.5
8.6
21.0
11.8
26.1
16.3
34.6
6
10
15
25
30
40
60
140M-C2E-B40 100-C07
140M-C2E-C10 100-C09
140M-C2E-C16 100-C12
140M-C2E-C16 100-C23
140M-F8E-C25 100-C23
140M-F8E-C32 100-C37
140M-G8E-C45 100-C60
380 - 480V AC (±10%) – 3-Phase Input, 0 - 460V 3-Phase Output
22B-D1P4x104
22B-D2P3x104
0.4 (0.5)
0.75 (1.0)
1.4
2.3
342-528
342-528
1.4
2.3
1.8
3.2
22B-D4P0x104
22B-D6P0x104
22B-D010x104
22B-D012x104
22B-D017x104
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10.0)
4.0
6.0
10.5
12.0
17.0
342-528
342-528
342-528
342-528
342-528
4.0
5.9
5.7
7.5
10.3
13.0
11.8
14.2
16.8
18.4
22B-D024x104 11.0 (15.0) 24.0
342-528 23.4
26.0
460 - 600V AC (±10%) – 3-Phase Input, 0 - 575V 3-Phase Output
22B-E1P7x104
22B-E3P0x104
0.75 (1.0)
1.5 (2.0)
1.7
3.0
414-660
414-660
2.1
2.3
3.65
3.8
22B-E4P2x104
22B-E6P6x104
22B-E9P9x104
22B-E012x104
22B-E019x104
2.2 (3.0)
4.0 (5.0)
4.2
6.6
5.5 (7.5)
7.5 (10.0)
9.9
12.2
11.0 (15.0) 19.0
414-660
414-660
414-660
414-660
414-660
5.2
8.1
5.3
8.3
12.1
11.2
14.9
13.7
23.1
24.1
3
6
10
15
20
25
30
50
6
6
10
15
20
25
40
140M-C2E-B25 100-C07
140M-C2E-B40 100-C07
140M-C2E-B63 100-C09
140M-C2E-C10 100-C09
140M-C2E-C16 100-C23
140M-D8E-C20 100-C23
140M-D8E-C20 100-C23
140M-F8E-C32 100-C43
140M-C2E-B25 100-C09
140M-C2E-B40 100-C09
140M-C2E-B63 100-C09
140M-C2E-C10 100-C09
140M-C2E-C16 100-C16
140M-C2E-C16 100-C23
140M-D8E-C25 100-C30
(1)
(2)
(3)
In the Catalog Numbers listed “x” represents enclosure type. Specifications are valid for all enclosure types. IP66, NEMA/UL Type 4X drive ratings are only available as Frame B drives. Refer
200-240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffix changes from N104 to N114. Filter option is not available for IP66, NEMA/UL Type 4X rated drives.
Refer to the Bulletin 140M Motor Protectors Selection Guide, publication 140M-SG001… to determine the frame and breaking capacity required for your application.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Supplemental Drive Information
A-3
Input/Output Ratings
Output Frequency: 0-400 Hz (Programmable)
Efficiency: 97.5% (Typical)
Approvals
LIS
TED 966X
LIS
TED 966X
IND
CO N T E
Q
UL508C
C
CSA 22.2
LV:
IND
CO N T E
Q
EMC Directive 89/336
EN 50178, EN 60204
EMC: EN 61800-3, EN 50081-1, EN 50082-2
Digital Control Inputs (Input Current = 6mA)
SRC (Source) Mode:
18-24V = ON
0-6V = OFF
SNK (Sink) Mode:
0-6V = ON
18-24V = OFF
Analog Control Inputs
4-20mA Analog: 250 ohm input impedance
0-10V DC Analog: 100k ohm input impedance
External Pot: 1-10k ohms, 2 Watt minimum
Control Output
Programmable Output (form C relay)
Resistive Rating: 3.0A at 30V DC, 3.0A at 125V AC, 3.0A at 240V AC
Inductive Rating: 0.5A at 30V DC, 0.5A at 125V AC, 0.5A at 240V AC
Opto Outputs
30V DC, 50mA
Non-inductive
Fuses and Circuit Breakers
Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.
Recommended Circuit Breakers: HMCP circuit breakers or equivalent.
Analog Outputs (10 bit)
0-10V, 1k ohm Min.
4-20mA, 525 ohm Max.
Protective Features
Motor Protection: I
2 t overload protection - 150% for 60 Secs, 200% for 3 Secs (Provides Class 10 protection)
Overcurrent: 200% hardware limit, 300% instantaneous fault
Over Voltage:
100-120V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 150V AC incoming line)
200-240V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 290V AC incoming line)
380-460V AC Input – Trip occurs at 810V DC bus voltage (equivalent to 575V AC incoming line)
460-600V AC Input – Trip occurs at 1005V DC bus voltage (equivalent to 711V AC incoming line)
Under Voltage: 100-120V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 75V AC incoming line)
200-240V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line)
380-480V AC Input – Trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line)
460-600V AC Input – If P042 = 3 “High Voltage” trip occurs at 487V DC bus voltage (344V AC incoming line);
If P042 = 2 “Low Voltage” trip occurs at 390V DC bus voltage (275V AC incoming line)
Control Ride Through: Minimum ride through is 0.5 Secs - typical value 2 Secs
Faultless Power Ride Through: 100 milliseconds
Dynamic Braking
Internal brake IGBT included with all ratings except when no brake is specified.
Refer to Appendix B for DB resistor ordering information.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
A-4
Supplemental Drive Information
Category Specification
Environment
Altitude:
Maximum Surrounding Air
Temperature without derating:
IP20, NEMA/UL Type Open:
IP30, NEMA/UL Type 1:
Flange Mount:
1000 m (3300 ft) max. without derating
–10 to 50° C (14 to 122° F)
–10 to 40° C (14 to 104° F)
Heatsink: –10 to 40° C (14 to 104° F)
Drive: –10 to 50° C (14 to 122° F)
–10 to 40° C (14 to 104° F) IP66, NEMA/UL Type 4X:
Cooling Method
Convection:
Fan:
Control
Storage Temperature:
Atmosphere:
Relative Humidity:
Shock (operating):
Vibration (operating):
Carrier Frequency
Frequency Accuracy
Digital Input:
Analog Input:
Analog Output:
Speed Regulation - Open Loop with Slip Compensation:
Stop Modes:
0.4 kW (0.5 HP) drives
All other drive ratings and 0.4 kW (0.5 HP)
1-Phase drives with Integral “S Type” EMC Filter
–40 to 85 degrees C (–40 to 185 degrees F)
Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.
0 to 95% non-condensing
15G peak for 11ms duration (±1.0ms)
1G peak, 5 to 2000 Hz
2-16 kHz. Drive rating based on 4 kHz.
Within ±0.05% of set output frequency.
Within 0.5% of maximum output frequency,
10-Bit resolution
±2% of full scale, 10-Bit resolution
±1% of base speed across a 60:1 speed range.
Electrical
Accel/Decel:
Intermittent Overload:
Electronic Motor Overload
Protection:
Voltage Tolerance:
Frequency Tolerance:
Input Phases:
Displacement Power Factor:
Maximum Short Circuit Rating:
Actual Short Circuit Rating:
Transistor Type:
Multiple programmable stop modes including -
Ramp, Coast, DC-Brake, Ramp-to-Hold and
S Curve.
Two independently programmable accel and decel times. Each time may be programmed from
0 - 600 seconds in 0.1 second increments.
150% Overload capability for up to 1 minute
200% Overload capability for up to 3 seconds
Class 10 protection with speed sensitive response and power-down overload retention function.
100-120V ±10%
200-240V ±10%
380-480V ±10%
460-600V ±10%
48-63 Hz
Three-phase input provides full rating. Single-phase operation provides 35% rated current.
0.98 across entire speed range
100,000 Amps Symmetrical
Determined by AIC Rating of installed fuse/circuit breaker
Insulated Gate Bipolar Transistor (IGBT)
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Supplemental Drive Information
A-5
PowerFlex 40 Estimated Watts Loss (Rated Load, Speed & PWM)
Voltage
100–120V
200–240V
380–480V
460–600V kW (HP)
0.4 (0.5)
0.75 (1.0)
1.1 (1.5)
0.4 (0.5)
0.75 (1.0)
1.1 (2.0)
2.2 (3.0)
3.7 (5.0)
5.5 (7.5)
7.5 (10)
0.4 (0.5)
0.75 (1.0)
1.1 (2.0)
2.2 (3.0)
3.7 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
4.0 (5.0)
5.5 (7.5)
7.5 (10)
11 (15)
17
30
48
75
135
140
175
260
22
40
63
100
150
200
265
30
48
75
135
140
175
260
External Watts
22
40
58
25
35
35
40
18
20
22
25
18
20
22
25
30
35
40
20
22
25
25
35
35
40
Internal Watts
18
20
22
35
50
70
100
160
175
210
300
40
60
85
125
180
235
305
50
70
100
160
175
210
300
Total Watts Loss
40
60
80
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
A-6
Notes:
Supplemental Drive Information
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Appendix
B
Accessories and Dimensions
Product Selection
Table B.A Catalog Number Description
22B -
Drive
A 1P5 N 1 1
Voltage Rating Rating Enclosure HIM Emission Class
4
Type
Table B.B PowerFlex 40 Drives
Drive Ratings
Input Voltage kW
120V 50/60 Hz
1-Phase
No Filter
0.4
HP
0.5
0.75
1.0
1.1
0.4
1.5
0.5
240V 50/60 Hz
1-Phase
With Integral “S
Type” EMC
Filter
0.75
1.5
1.0
2.0
240V 50/60 Hz
1-Phase
No Filter
2.2
0.4
0.75
1.5
3.0
0.5
1.0
2.0
240V 50/60 Hz
3-Phase
No Filter
2.2
0.4
3.0
0.5
0.75
1.0
1.5
2.0
480V 50/60 Hz
3-Phase
No Filter
IP20, NEMA/UL Type Open
Output
Current Catalog Number
Frame
Size
2.3A
5.0A
6.0A
2.3A
5.0A
8.0A
22B-V2P3N104
22B-V5P0N104
22B-V6P0N104
22B-A2P3N114
2.2
3.7
5.5
7.5
0.4
0.5
0.75
1.0
1.5
2.2
2.0
3.0
3.0
5.0
12.0A
17.5A
22B-B012N104
22B-B017N104
7.5
24.0A
22B-B024N104
10.0
33.0A
22B-B033N104
1.4A
2.3A
4.0A
6.0A
22B-D1P4N104
22B-D2P3N104
22B-D4P0N104
22B-D6P0N104
B
B
22B-A5P0N114 B
22B-A8P0N114 B
12.0A
22B-A012N114
2.3A
22B-A2P3N104
5.0A
8.0A
22B-A5P0N104 B
22B-A8P0N104 B
C
B
12.0A
22B-A012N104
2.3A
22B-B2P3N104
5.0A
8.0A
22B-B5P0N104
22B-B8P0N104
C
B
B
B
B
B
B
B
B
B
B
B
C
C
IP20 Flange
Mount
(1)
IP66, NEMA/UL
Type 4X
Catalog Number Catalog Number
–
–
22B-V2P3F104
22B-V5P0F104
22B-V6P0F104
–
22B-B012F104
22B-B017F104
22B-B024F104
22B-B033F104
22B-D1P4F104
22B-D2P3F104
22B-D4P0F104
22B-D6P0F104
22B-V2P3C104
22B-V5P0C104
22B-V6P0C104
–
–
–
–
22B-A2P3F104
–
22B-A2P3C104
22B-A5P0F104 22B-A5P0C104
22B-A8P0F104 22B-A8P0C104
22B-A012F104
22B-B2P3F104
22B-B5P0F104
22B-B8P0F104
–
22B-B2P3C104
22B-B5P0C104
22B-B8P0C104
–
–
22B-B012C104
22B-B017C104
22B-D1P4C104
22B-D2P3C104
22B-D4P0C104
22B-D6P0C104
600V 50/60 Hz
3-Phase
No Filter
(1)
(2)
4.0
5.5
5.0
7.5
10.5A
12.0A
22B-D010N104
22B-D012N104
7.5
10.0
17.0A
22B-D017N104
11.0
15.0
24.0A
22B-D024N104
0.75
1.0
1.5
2.0
2.2
4.0
3.0
5.0
1.7A
3.0A
4.2A
6.6A
22B-E1P7N104
22B-E3P0N104
22B-E4P2N104
22B-E6P6N104
B
C
C
C
B
B
B
B
22B-D010F104
22B-D012F104
22B-D017F104
22B-D024F104
22B-E1P7F104
22B-E3P0F104
22B-E4P2F104
22B-E6P6F104
(2)
22B-D010C104
–
–
–
22B-E1P7C104
22B-E3P0C104
22B-E4P2C104
22B-E6P6C104
5.5
7.5
7.5
9.9A
22B-E9P9N104
10.0
12.0A
22B-E012N104
C
C
22B-E9P9F104
22B-E012F104
–
–
11.0
15.0
19.0A
22B-E019N104 C 22B-E019F104 –
Meets IP40/54/65 (NEMA 1/12/4/4X) when installed in an enclosure of like rating.
Requires use of external DC Bus Inductor or AC Line Reactor. See
for details.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
B-2
Accessories and Dimensions
Table B.C Dynamic Brake Modules
Drive Ratings
Input Voltage
120V 50/60 Hz
1-Phase
240V 50/60 Hz
1-Phase
0.4
0.75
1.5
2.2
kW
0.4
0.75
1.1
0.5
1.0
2.0
3.0
HP
0.5
1.0
1.5
48
48
48
32
Minimum
Resistance
Ω
48
48
48
Catalog Number
(1) (2)
AK-R2-091P500
AK-R2-091P500
AK-R2-091P500
AK-R2-091P500
AK-R2-091P500
AK-R2-091P500
AK-R2-047P500
240V 50/60 Hz
3-Phase
3.7
5.5
7.5
0.4
0.4
0.75
1.5
2.2
5.0
7.5
10.0
0.5
0.5
1.0
2.0
3.0
7.5
10.0
15.0
1.0
1.0
2.0
3.0
5.0
19
13
10
97
48
48
48
32
55
39
24
120
97
97
97
77
AK-R2-091P500
AK-R2-091P500
AK-R2-091P500
AK-R2-047P500
AK-R2-047P500
AK-R2-030P1K2
AK-R2-030P1K2
AK-R2-360P500
(1)
(2)
480V 50/60 Hz
3-Phase
600V 50/60 Hz
3-Phase
(3)
0.75
1.5
2.2
4.0
5.5
7.5
11.0
0.75
1.5
2.2
4.0
5.5
2.0
3.0
5.0
7.5
120
82
82
51
AK-R2-360P500
AK-R2-360P500
AK-R2-120P1K2
AK-R2-120P1K2
AK-R2-120P1K2
AK-R2-120P1K2
AK-R2-120P1K2
(3)
AK-R2-360P500
AK-R2-360P500
AK-R2-120P1K2
AK-R2-120P1K2
AK-R2-120P1K2
7.5
11.0
10.0
15.0
51
51
AK-R2-120P1K2
AK-R2-120P1K2
(3)
The resistors listed in this tables are rated for 5% duty cycle.
Use of Rockwell resistors is always recommended. The resistors listed have been carefully selected for optimizing performance in a variety of applications. Alternative resistors may be used, however care must be taken when making a selection. Refer to the PowerFlex Dynamic Braking
Resistor Calculator, publication PFLEX-AT001.
Requires two resistors wired in parallel.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Accessories and Dimensions
B-3
Table B.D Bulletin 1321-3R Series Line Reactors
Input Voltage kW HP
240V 50/60 Hz
3-Phase
0.4
0.75
0.5
1.0
4
8
Fundamental
Amps
1.5
2.0
8
2.2
3.0
12
3.7
5.0
18
5.5
7.5
25
480V 50/60 Hz
3-Phase
600V 50/60 Hz
3-Phase
7.5
0.4
0.75
1.5
2.2
3.0
8
4.0
5.0
12
5.5
7.5
12
7.5
10.0
18
11.0
0.75
1.5
2.2
10.0
0.5
1.0
2.0
15.0
1.0
2.0
3.0
35
2
4
4
25
2
4
4
4.0
5.0
8
5.5
7.5
12
7.5
10.0
12
11.0
15.0
18
6
6
37.5
3
12
18
18
27
6
6
52.5
3
Maximum
Continuous
Amps
Inductance mh
6
12
12
18
27
37.5
12.0
3.0
1.5
1.25
0.8
0.5
Watts
Loss
21 W
29 W
Catalog
Number
(1)
1321-3R4-D
1321-3R8-B
19.5 W 1321-3R8-A
26 W 1321-3R12-A
36 W
48 W
1321-3R18-A
1321-3R25-A
0.4
20.0
9.0
6.5
49 W
11.3 W
20 W
20 W
1321-3R35-A
1321-3R2-B
1321-3R4-C
1321-3R4-B
12
18
18
27
5.0
2.5
2.5
1.5
1.2
20.0
6.5
6.5
5.0
2.5
2.5
1.5
25.3 W
31 W
31 W
43 W
52 W
11.3 W 1321-3R2-B
20 W
20 W
25.3 W
31 W
31 W
43 W
1321-3R8-C
1321-3R12-B
1321-3R12-B
1321-3R18-B
1321-3R25-B
1321-3R4-B
1321-3R4-B
1321-3R8-C
1321-3R12-B
1321-3R12-B
1321-3R18-B
(1)
Catalog numbers listed are for 3% impedance open style units. NEMA Type 1 and 5% impedance reactor types are also available. Refer to publication 1321-TD001….
Table B.E DC Bus Inductors
Input Voltage
240V 50/60 Hz
3-Phase
480V 50/60 Hz
3-Phase
600V 50/60 Hz
3-Phase
(2)
kW
5.5
7.5
5.5
7.5
11.0
5.5
7.5
11.0
HP
7.5
10.0
7.5
10.0
15.0
7.5
10.0
15.0
Use MTE RB Series or equivalent inductors.
12
18
25
Amps
32
40
18
25
32
6.0
6.0
4.0
Inductance mh
0.85
0.5
3.75
4.0
2.68
MTE Catalog Number
(2)
32RB001
40RB001
18RB004
25RB005
32RB003
12RB004
18RB005
25RB005
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
B-4
Accessories and Dimensions
Table B.F EMC Line Filters
Drive Ratings
Input Voltage
120V 50/60 Hz
1-Phase
240V 50/60 Hz
1-Phase
240V 50/60 Hz
3-Phase
480V 50/60 Hz
3-Phase
600V 50/60 Hz
3-Phase
11.0
0.75
1.5
2.2
2.2
4.0
5.5
7.5
4.0
5.5
7.5
11.0
7.5
0.4
0.75
1.5
1.5
2.2
3.7
5.5
1.5
2.2
0.4
0.75
kW
0.4
0.75
1.1
0.4
0.75
15.0
1.0
2.0
3.0
3.0
5.0
7.5
10.0
5.0
7.5
10.0
15.0
10.0
0.5
1.0
2.0
2.0
3.0
5.0
7.5
2.0
3.0
0.5
1.0
HP
0.5
1.0
1.5
0.5
1.0
–
–
(2)
S Type Filter
Catalog Number
(1)
–
22-RF021-BS
(3)
22-RF034-CS
22-RF034-CS
22-RF012-BS
22-RF012-BS
22-RF012-BS
22-RF012-BS
22-RF012-BS
22-RF018-CS
22-RF018-CS
–
–
–
–
–
–
22-RF026-CS
–
22-RF012-BL
22-RF012-BL
22-RF018-CL
22-RF018-CL
22-RF026-CL
22-RF8P0-BL
22-RF8P0-BL
22-RF8P0-BL
22-RF8P0-BL
22-RF015-CL
22-RF015-CL
22-RF024-CL
L Type Filter
Catalog Number
(4)
22-RF018-BL
22-RF018-BL
22-RF018-BL
22-RF018-BL
22-RF018-BL
22-RF018-BL
22-RF025-CL
22-RF021-BL
22-RF021-BL
22-RF021-BL
22-RF021-BL
22-RF021-BL
22-RF034-CL
22-RF034-CL
22-RF012-BL
22-RF012-BL
22-RF012-BL
(1)
(2)
(3)
(4)
This filter is suitable for use with a cable length of at least 10 meters (33 feet) for Class A and 1 meter for Class B environments.
These ratings can be ordered with internal “S Type” filters. Refer to the Catalog Number
Filter must be Series B or later.
This filter is suitable for use with a cable length of at least 100 meters for Class A and 5 meters for
Class B environments.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Accessories and Dimensions
B-5
Table B.G Human Interface Module (HIM) Option Kits and Accessories
Item
LCD Display, Remote Panel
Mount
LCD Display, Remote Panel
Mount
Description
Digital speed control
CopyCat capable
IP66 (NEMA Type 4X/12) indoor use only
Includes 2.9 meter cable
Digital speed control
CopyCat capable
IP66 (NEMA Type 4X/12) indoor use only
Includes 2.9 meter cable
LCD Display, Remote Handheld Digital speed control
Full numeric keypad
CopyCat capable
IP30 (NEMA Type 1)
Includes 1.0 meter cable
Panel mount with optional Bezel Kit
Bezel Kit
DSI HIM Cable
(DSI HIM to RJ45 cable)
Panel mount for LCD Display, Remote
Handheld unit, IP30 (NEMA Type 1)
1.0 Meter (3.3 Feet)
2.9 Meter (9.51 Feet)
Catalog Number
22-HIM-C2S
22-HIM-C2
22-HIM-A3
22-HIM-B1
22-HIM-H10
22-HIM-H30
Table B.H IP30/NEMA 1/UL Type 1 Kit
Item
IP30/NEMA 1/UL Type 1
Kit
Description
Field installed kit. Converts drive to IP30/
NEMA 1/UL Type 1 enclosure. Includes conduit box with mounting screws and plastic top panel.
IP30/NEMA 1/UL Type 1
Kit for Communication
Option
Field installed kit. Converts drive to IP30/
NEMA 1/UL Type 1 enclosure. Includes communication option conduit box with mounting screws and plastic top panel.
Drive
Frame Catalog Number
B 22-JBAB
C 22-JBAC
B 22-JBCB
C 22-JBCC
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
B-6
Accessories and Dimensions
Table B.I Communication Option Kits and Accessories
Item
Communication
Adapters
Description
Embedded communication options for use with the PowerFlex 4-Class drives.
Requires a Communication Adapter Cover (IP20,
NEMA/UL Type 1 only. Ordered Separately)
BACnet®
ControlNet™
DeviceNet™
EtherNet/IP™
LonWorks®
PROFIBUS™ DP
External mounting kit for 22-COMM communication options
External DSI™
Communications Kit
External Comms Power
Supply
Compact I/O Module
Optional 100-240V AC Power Supply for External
DSI Communications Kit.
Three channel.
Communication Adapter
Cover
Cover that houses the DeviceNet Communication
Adapter (IP20, NEMA/UL Type 1 only)
B Frame Drive
C Frame Drive
Catalog Number
22-COMM-B
22-COMM-C
22-COMM-D
22-COMM-E
22-COMM-L
22-COMM-P
22-XCOMM-DC-BASE
20-XCOMM-AC-PS1
1769-SM2
22B-CCB
22B-CCC
22-SCM-232 Serial Converter Module
(RS485 to RS232)
Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive software. Includes:
DSI to RS232 serial converter (1)
1203-SFC serial cable (1)
22-RJ45CBL-C20 cable (1)
DriveExplorer Lite CD (1)
DSI Cable
Serial Cable
2.0 meter RJ45 to RJ45 cable, male to male connectors.
2.0 meter serial cable with a locking low profile connector to connect to the serial converter and a
9-pin sub-miniature D female connector to connect to a computer.
22-RJ45CBL-C20
1203-SFC
Null Cable Converter
Splitter Cable
DriveExplorer Software
(CD-ROM) Version 3.01 or later
For use when connecting the serial converter to
DriveExplorer on a handheld PC.
RJ45 one to two port splitter cable
Terminating Resistors RJ45 120 Ohm resistors (2 pieces)
Terminal Block RJ45 Two position terminal block (5 pieces)
Windows based software package that provides an intuitive means for monitoring or configuring
Allen-Bradley drives and communication adapters online.
Compatibility:
Windows 95, 98, ME, NT 4.0 (Service Pack 3 or later), 2000, XP and CE
(1)
1203-SNM
AK-U0-RJ45-SC1
AK-U0-RJ45-TR1
AK-U0-RJ45-TB2P
9306-4EXP01ENE
DriveExecutive software
(CD-ROM) Version 1.01 or later
Windows based software package that provides an intuitive means for monitoring or configuring
Allen-Bradley drives and communication adapters online and offline.
Compatibility:
Windows 98, ME, NT 4.0 (Service Pack 3 or later), 2000 and XP
9303-4DTE01ENE
(1)
See www.ab.com/drives/driveexplorer.htm for supported devices.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Accessories and Dimensions
B-7
Product Dimensions
Table B.J PowerFlex 40 Frames – Ratings are in kW and (HP)
Frame
B
C
(1)
(1)
120V AC –
1-Phase
0.4 (0.5)
0.75 (1.0)
1.1 (1.5)
240V AC –
1-Phase
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
2.2 (3.0)
240V AC –
3-Phase
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
5.5 (7.5)
7.5 (10.0)
2.2 (3.0)
3.7 (5.0)
480V AC –
3-Phase
0.4 (0.5)
0.75 (1.0)
1.5 (2.0)
5.5 (7.5)
7.5 (10.0)
2.2 (3.0)
4.0 (5.0)
IP66, NEMA/UL Type 4X rated drives are not availble in Frame C drive ratings.
600V AC –
3-Phase
0.75 (1.0)
1.5 (2.0)
11.0 (15.0) 5.5 (7.5)
7.5 (10.0)
2.2 (3.0)
4.0 (5.0)
11.0 (15.0)
A
D
Figure B.1 IP20, NEMA/UL Type Open
C
Dimensions are in millimeters and (inches).
Weights are in kilograms and (pounds).
E
B
F
Frame A
B 100
(3.94)
C 130
(5.1)
B
180
(7.09)
260
(10.2)
C
136
(5.35)
180
(7.1)
D
87
(3.43)
116
(4.57)
E
168
(6.61)
246
(9.7)
F
87.4
(3.44)
–
Ship
Weight
2.2
(4.9)
4.3
(9.5)
5.5 (0.22)
Figure B.2 IP30, NEMA/UL Type 1 Option Kit without Communication Option
79.1 (3.11)
64.1 (2.52)
40.6 (1.60)
25.6 (1.01) ∅
22.2
(0.87)
74.3
(2.93)
109.9
(4.33)
33.0
(1.30)
Frame B - 22-JBAB
107.0 (4.21)
66.0 (2.60)
24.0 (0.94)
∅
28.5
(1.12)
∅
22.2
(0.87)
111.2
(4.38)
152.2
(5.99)
60.0
(2.36)
Frame C - 22-JBAC
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
B-8
Accessories and Dimensions
Figure B.3 IP30, NEMA/UL Type 1 Option Kit with Communication Option –
Dimensions are in millimeters and (inches)
25.0
(0.98)
77.5 (3.05)
50.0 (1.97)
22.5 (0.89)
∅
22.2
(0.87)
134.3
(5.29)
105.3
(4.15)
76.3
(3.00) 64.0
(2.52)
Frame B - 22-JBCB
25.0
(0.98)
60.0
(2.36)
Frame C - 22-JBCC
108.7 (4.28)
92.2 (3.63)
69.2 (2.72)
45.7 (1.80)
22.2 (0.87)
∅
28.5
(1.12)
∅
22.2
(0.87)
179.8
(7.08)
144.8
(5.70)
109.8
(4.32)
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Accessories and Dimensions
B-9
Figure B.4 PowerFlex 40 Flange Mount Drives – Dimensions are in millimeters and
(inches)
244
(9.61)
214
(8.43)
94.3
(3.71)
63.1
(2.48)
250
(9.84)
300
(11.81)
Frame B
130.3
(5.13)
105.8
(4.17)
138.2
(5.44)
325
(12.8)
22B-CCC
Frame C
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
B-10
Accessories and Dimensions
Figure B.5 PowerFlex 40 Flange Mount Cutout Dimensions – Dimensions are in millimeters and (inches)
6.5
(0.26)
145
(5.71)
23.5
(0.93)
197
(7.76)
225
(8.86)
98.5
(3.88)
210
(8.27)
307.5
(12.11)
14
(0.55)
31
(1.22)
49
(1.93)
98
(3.86)
160
(6.30)
Frame B
8
(0.31)
164
(6.46)
230.6
(9.08)
153.8
(6.06)
76.9
(3.03)
90
(3.54)
180
(7.09)
Frame C
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
7.5
(0.30)
5.3
(0.21)
291.5
(11.48)
5.3
(0.21)
8
(0.31)
Accessories and Dimensions
B-11
Figure B.6 PowerFlex 40 Replacement Plate Drive Dimensions – Dimensions are in millimeters and (inches)
112
(4.41)
80
(3.15)
125
(4.92)
88
(3.46)
9.5
(0.37)
192
(7.56)
204
(8.03)
96
(3.78)
180
(7.09)
100
(3.94)
142
(5.59)
80
(3.15)
155
(6.10)
5.3
(0.21)
Frame B
123.5
(4.86)
98.5
(3.88)
9.5
(0.37)
272
(10.71)
284
(11.18)
260
(10.24)
136
(5.35)
130
(5.12)
5.3
(0.21)
Frame C
22B-CCC
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
B-12
Accessories and Dimensions
Figure B.7 IP66, NEMA Type/UL Type 4X – Dimensions are in millimeters and (inches)
Weights are in kilograms and (pounds).
165
(6.50)
146
(5.75)
6.5
(0.26)
46
(1.81)
23
(0.91)
270
(10.63)
253
(9.96)
28
(1.10)
22
(0.87)
198
(7.80)
124
(4.88)
89
(3.50)
82.5
(3.25)
Weight
5.2 (11.5)
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Accessories and Dimensions
B-13
Figure B.8 Dynamic Brake Modules – Dimensions are in millimeters and (inches).
Weights are in kilograms and (pounds).
17.0
(0.67)
Frame A
30.0
(1.18)
60.0
(2.36)
31.0
(1.22)
61.0
(2.40)
Frame B
59.0
(2.32)
316.0
(12.44)
335.0
(13.19)
386.0
(15.20)
405.0
(15.94)
SURFACES MAY BE
13.0
(0.51)
Frame
A
B
Catalog Number Weight
AK-R2-091P500, AK-R2-047P500, AK-R2-360P500 1.1 (2.5)
AK-R2-030P1K2, AK-R2-120P1K2 2.7 (6)
Figure B.9 Recommended External Brake Resistor Circuitry
Three-Phase
AC Input
(Input Contactor) M
R (L1)
S (L2)
T (L3)
Power Off Power On
Power Source
M
M
DB Resistor Thermostat
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
B-14
Accessories and Dimensions
Figure B.10 Bulletin 1321-3R Series Line Reactors – Dimensions are in millimeters and (inches). Weights are in kilograms and (pounds).
A
B
E
D
C
Catalog Number
1321-3R2-A
1321-3R2-B
1321-3R4-A
1321-3R4-B
1321-3R4-C
1321-3R4-D
1321-3R8-A
1321-3R8-B
1321-3R8-C
1321-3R12-A
1321-3R12-B
1321-3R18-A
1321-3R18-B
1321-3R25-A
1321-3R35-A
A B C D E Weight
112 (4.40) 104 (4.10) 70 (2.75) 50 (1.98) 37 (1.44) 1.8 (4)
112 (4.40) 104 (4.10) 70 (2.75) 50 (1.98) 37 (1.44) 1.8 (4)
112 (4.40) 104 (4.10) 76 (3.00) 50 (1.98) 37 (1.44) 1.8 (4)
112 (4.40) 104 (4.10) 76 (3.00) 50 (1.98) 37 (1.44) 1.8 (4)
112 (4.40) 104 (4.10) 86 (3.38) 60 (2.35) 37 (1.44) 2.3 (5)
112 (4.40) 104 (4.10) 92 (3.62) 66 (2.60) 37 (1.44) 2.7 (6)
152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 3.1 (7)
152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 3.6 (8)
152 (6.00) 127 (5.00) 85 (3.35) 63 (2.48) 51 (2.00) 4.9 (11)
152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 4.1 (9)
152 (6.00) 127 (5.00) 76 (3.00) 53 (2.10) 51 (2.00) 4.5 (10)
152 (6.00) 133 (5.25) 79 (3.10) 54 (2.13) 51 (2.00) 4.1 (9)
152 (6.00) 133 (5.25) 86 (3.40) 63 (2.48) 51 (2.00) 5.4 (12)
183 (7.20) 146 (5.76) 85 (3.35) 60 (2.35) 76 (3.00) 4.9 (11)
193 (7.60) 146 (5.76) 91 (3.60) 66 (2.60) 76 (3.00) 6.3 (14)
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Accessories and Dimensions
B-15
Figure B.11 Frame B EMC Line Filters – Dimensions are in millimeters and (inches)
Catalog Numbers: 22-RF8P0-BL, 22-RF012-BS, -BL (Series B); 22-RF018-BS;
22-RF021-BS, -BL
29.8
(1.17)
50
(1.97)
78
(3.07)
100
(3.94)
217
(8.54)
229
(9.02)
216
(8.50)
17.8
(0.70)
24.0
(0.94)
5.5 (0.22)
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
B-16
Accessories and Dimensions
Figure B.12 Frame C EMC Line Filters – Dimensions are in millimeters and (inches)
Catalog Numbers: 22-RF018-CS, -CL; 22-RF025-CL; 22-RF026-CS, -CL; 22-RF034-CS,
-CL
32
(1.26)
60
(2.36)
90
(3.54)
130
(5.12)
297
(11.69)
309
(12.17)
297
(11.69)
17
(0.67)
30
(1.18)
5.5 (0.22)
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Accessories and Dimensions
B-17
Figure B.13 Remote (Panel Mount) Small HIM – Dimensions are in millimeters and
(inches) Catalog Number: 22-HIM-C2S
25
(0.98)
93
(3.66)
180
(7.09)
2m
67
(2.64)
60
(2.36)
19.1
(0.75)
4.8
(0.19)
77
(3.03)
154
(6.06)
23.5
(0.93)
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
B-18
Accessories and Dimensions
Figure B.14 NEMA Type 1 Bezel – Dimensions are in millimeters and (inches)
Catalog Number: 22-HIM-B1
93
(3.66)
11.1
(0.44)
25.2
(0.99)
180
(7.09)
2m
67
(2.64)
60
(2.36)
4.8
(0.19)
19.1
(0.75)
23.5
(0.93)
77
(3.03)
154
(6.06)
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Appendix
C
RS485 (DSI) Protocol
PowerFlex 40 drives support the RS485 (DSI) protocol to allow efficient operation with Rockwell Automation peripherals. In addition, some
Modbus functions are supported to allow simple networking. PowerFlex
40 drives can be multi-dropped on an RS485 network using Modbus protocol in RTU mode.
Controller
For information regarding DeviceNet or other communication protocols, refer to the appropriate user manual.
Network Wiring
Network wiring consists of a shielded 2-conductor cable that is daisy-chained from node to node.
Figure C.1 Network Wiring Diagram
Master
TxRxD+
TxRxD-
PowerFlex 40
Node 1
4
TxRxD+
PowerFlex 40
Node 2
4
120 ohm resistor
TxRxD-
5 5
Shield Shield
TxRxD+
PowerFlex 40
Node "n"
4
120 ohm resistor
TxRxD-
5
Shield
PIN 1
PIN 8
FRONT
NOTE: The shield should be grounded at ONLY ONE location.
01 02 03 04 05 06 07 08 09
01 02 03 04 05 06 07 08 09
R/L1 S/L2
11 12 13 14 15 16 17 18 19
RS485
(DSI)
T/L3 U/T1 V/T2 W/T3
11 12 13 14 15 16 17 18 19
RS485
(DSI)
AK-U0-RJ45-TB2P
TxRxD-
TxRxD+
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
TxRxD-
TxRxD+
DC- DC+ BR+ BR-
DC- DC+ BR+ BR-
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
C-2
RS485 (DSI) Protocol
Only pins 4 and 5 on the RJ45 plug should be wired. The other pins on the PowerFlex 40 RJ45 socket must not be connected because they contain power, etc. for other Rockwell Automation peripheral devices.
Wiring terminations on the master controller will vary depending on the master controller used and “TxRxD+” and “TxRxD-” are shown for illustration purposes only. Refer to the master controller’s user manual for network terminations. Note that there is no standard for the “+” and
“-” wires, and consequently Modbus device manufacturers interpret them differently. If you have problems with initially establishing communications, try swapping the two network wires at the master controller.
Standard RS485 wiring practices apply.
•
Termination resistors need to be applied at each end of the network cable.
•
RS485 repeaters may need to be used for long cable runs, or if greater than 32 nodes are needed on the network.
•
Network wiring should be separated from power wires by at least 0.3 meters (1 foot).
•
Network wiring should only cross power wires at a right angle.
I/O Terminal 19 on the PowerFlex 40 is connected to the metal shield around the RJ45 connector. It is recommended to ground this terminal
(there are two PE terminals on the drive). See
information.
Network Common is internally tied to I/O Terminal 04 (Digital
Common). Tying I/O Terminal 04 to PE ground may improve noise immunity in some applications.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
RS485 (DSI) Protocol
C-3
Parameter Configuration
The following PowerFlex 40 parameters are used to configure the drive to operate on a network.
Parameter Details
P036 [Start Source] Set to 5 “RS485 (DSI) Port” if Start is controlled from the network.
P038 [Speed Reference] Set to 5 “RS485 (DSI) Port” if the Speed Reference is controlled from the network.
Reference
A103 [Comm Data Rate] Sets the data rate for the RS485 (DSI) Port. All nodes on the network must be set to the same data rate.
A104 [Comm Node Addr] Sets the node address for the drive on the network.
Each device on the network requires a unique node address.
A105 [Comm Loss Action] Selects the drive’s response to communication problems.
A106 [Comm Loss Time] Sets the time that the drive will remain in communication loss before the drive implements A105
[Comm Loss Action].
A107 [Comm Format] Sets the transmission mode, data bits, parity and stop bits for the RS485 (DSI) Port. All nodes on the network must be set to the same setting.
Supported Modbus Function Codes
The peripheral interface (DSI) used on PowerFlex 40 drives supports some of the Modbus function codes.
Modbus Function Code (Decimal) Command
03 Read Holding Registers
06
16 (10 Hexadecimal)
Preset (Write) Single Register
Preset (Write) Multiple Registers
Important: Modbus devices can be 0-based (registers are numbered starting at 0) or 1-based (registers are numbered starting at
1). Depending on the Modbus Master used, the register addresses listed on the following pages may need to be offset by +1. For example, Logic Command may be register address 8192 for some master devices (e.g. ProSoft
3150-MCM SLC Modbus scanner) and 8193 for others
(e.g. PanelViews).
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
C-4
RS485 (DSI) Protocol
Writing (06) Logic Command Data
The PowerFlex 40 drive can be controlled via the network by sending
Function Code 06 writes to register address 8192 (Logic Command).
P036 [Start Source] must be set to 5 “RS485 (DSI) Port” in order to accept the commands.
In addition to being written, register address 8192 can be read using
Function Code 03.
Address (Decimal) Bit(s)
0
1
2
3
8192
5,4
6
7
9,8
11,10
14,13,12
15
Logic Command
Description
1 = Stop, 0 = Not Stop
1 = Start, 0 = Not Start
1 = Jog, 0 = No Jog
1 = Clear Faults, 0 = Not Clear Faults
00 = No Command
01 = Forward Command
10 = Reverse Command
11 = No Command
Not Used in FRN 3.03 and earlier.
In FRN 4.01 and later, activates Opto Output 1.
Note: This bit controls the output when the value of parameter
A058 is set to 20.
Not Used in FRN 3.03 and earlier.
In FRN 4.01 and later, activates Opto Output 2.
Note: This bit controls the output when the value of parameter
A061 is set to 20.
00 = No Command
01 = Accel Rate 1 Enable
10 = Accel Rate 2 Enable
11 = Hold Accel Rate Selected
00 = No Command
01 = Decel Rate 1 Enable
10 = Decel Rate 2 Enable
11 = Hold Decel Rate Selected
000 = No Command
001 = Freq. Source = P038 [Speed Reference]
010 = Freq. Source = A069 [Internal Freq]
011 = Freq. Source = Comms (Addr 8193)
100 = A070 [Preset Freq 0]
101 = A071 [Preset Freq 1]
110 = A072 [Preset Freq 2]
111 = A073 [Preset Freq 3]
Not Used in FRN 3.03 and earlier.
In FRN 4.01 and later, activates C-form relay.
Note: This bit controls the output when the value of parameter
A055 is set to 20.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
RS485 (DSI) Protocol
C-5
Writing (06) Reference
The Speed Reference to a PowerFlex 40 drive can be controlled via the network by sending Function Code 06 writes to register address 8193
(Reference). P038 [Speed Reference] must be set to 5 “RS485 (DSI)
Port” in order to accept the Speed Reference.
In addition to being written, register address 8193 can be read using
Function Code 03.
Reference
Address (Decimal) Description
8193
A decimal value entered as xxx.x where the decimal point is fixed. For example, a decimal “100” equals 10.0 Hz and “543” equals 54.3 Hz.
Reading (03) Logic Status Data
The PowerFlex 40 Logic Status data can be read via the network by sending Function Code 03 reads to register address 8448 (Logic Status).
Address (Decimal) Bit(s)
0
1
2
3
8448
8
9
10
11
4
5
6
7
12
13
14
15
(1)
Logic Status
Description
1 = Ready, 0 = Not Ready
1 = Active (Running), 0 = Not Active
1 = Cmd Forward, 0 = Cmd Reverse
1 = Rotating Forward, 0 = Rotating Reverse
1 = Accelerating, 0 = Not Accelerating
1 = Decelerating, 0 = Not Decelerating
1 = Alarm, 0 = No Alarm
1 = Faulted, 0 = Not Faulted
1 = At Reference, 0 = Not At Reference
1 = Reference Controlled by Comm
1 = Operation Cmd Controlled by Comm
1 = Parameters have been locked
Digital Input 1 Status
Digital Input 2 Status
Digital Input 3 Status
(1)
Digital Input 4 Status
This status is available only with firmware revision FRN 2.xx and higher.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
C-6
RS485 (DSI) Protocol
Reading (03) Feedback
The Feedback (Output Frequency) from the PowerFlex 40 drive can be read via the network by sending Function Code 03 reads to register address 8451 (Feedback).
Feedback
(2)
Address (Decimal) Description
8451
A xxx.x decimal value where the decimal point is fixed. For example, a decimal
“123” equals 12.3 Hz and “300” equals 30.0 Hz.
(2)
Returns the same data as Reading (03) Parameter d001 [Output Freq].
Reading (03) Drive Error Codes
The PowerFlex 40 Error Code data can be read via the network by sending Function Code 03 reads to register address 8449 (Drive Error
Codes).
Logic Status
Address (Decimal) Value (Decimal) Description
0
2
3
4
No Fault
Auxiliary Input
Power Loss
Undervoltage
5
6
7
8
Overvoltage
Motor Stalled
Motor Overload
Heatsink Overtemperature
8449 38
39
40
41
12
13
29
33
HW Overcurrent (300%)
Ground Fault
Analog Input Loss
Auto Restart Tries
Phase U to Ground Short
Phase V to Ground Short
Phase W to Ground Short
Phase UV Short
70
80
81
100
122
42
43
63
64
Phase UW Short
Phase VW Short
Software Overcurrent
Drive Overload
Power Unit Fail
AutoTune Fail
Communication Loss
Parameter Checksum Error
I/O Board Fail
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
RS485 (DSI) Protocol
Reading (03) and Writing (06) Drive Parameters
To access drive parameters, the Modbus register address equals the parameter number. For example, a decimal “1” is used to address
Parameter d001 [Output Freq] and decimal “39” is used to address
Parameter P039 [Accel Time 1].
C-7
Additional Information
Refer to
http://www.ab.com/drives/
for additional information.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
C-8
Notes:
RS485 (DSI) Protocol
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Appendix
D
RJ45 DSI Splitter Cable
The PowerFlex 40 drive provides a RJ45 port to allow the connection of a single peripheral device. The RJ45 DSI Splitter Cable can be used to connect a second DSI peripheral device to the drive.
Connectivity Guidelines
!
ATTENTION: Risk of injury or equipment damage exists. The peripherals may not perform as intended if these Connectivity
Guidelines are not followed. Precautions should be taken to follow these Connectivity Guidelines.
•
Two peripherals maximum can be attached to a drive.
•
If a single peripheral is used, it must be connected to the Master port
(M) on the splitter and configured for “Auto” (default) or “Master.”
Parameter 9 [Device Type] on the DSI / MDI keypads and Parameter
1 [Adapter Cfg] on the Serial Converter are used to select the type
(Auto / Master / Slave).
•
Do not use the RJ45 Splitter Cable with a drive that has an
internal network communication adapter installed. Since only one additional peripheral can be added, the second peripheral can be connected directly to the RJ45 port on the drive. The internal Comm is always the Master, therefore the external peripheral must be configured as “Auto” (for temporary connections) or “Slave” (for permanent connections).
•
If two peripherals will be powered up at the same time, one must be configured as the “Master” and connected to the Master port (M) and the other must be connected as the “Slave” and connected to the
Slave port (S).
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
D-2
RJ45 DSI Splitter Cable
DSI Cable Accessories
RJ45 Splitter Cable
– Catalog Number: AK-U0-RJ45-SC1
Slave Port
Master Port
PIN 1 PIN 8
RJ45 Two-Position Terminal Block Adapter
–
Catalog Number: AK-U0-RJ45-TB2P
TB2
(PIN 5) PIN 8
TB1
(PIN 4) PIN 1
RJ45 Adapter with Integrated Termination Resistor
–
Catalog Number: AK-U0-RJ45-TR1
PIN 8
PIN 1
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
RJ45 DSI Splitter Cable
Connecting One Temporary Peripheral
DSI / MDI Drive
Serial Converter
DSI / MDI
Hand Held or
M
DSI
S
Parameter 1 [Adapter Cfg] set to "Auto"
(default) or "Master" and connected to
Master port (M) on RJ45 Splitter Cable
D-3
Parameter 9 [Device Type] set to "Auto"
(default) or "Master" and connected to
Master port (M) on RJ45 Splitter Cable
Connecting One Temporary Peripheral and
One Permanent Peripheral
NEMA 1 Bezel with DSI / MDI Hand Held
NEMA 4
Panel Mount Unit
DSI / MDI Drive or
DSI
M
S
Parameter 1 [Adapter Cfg] set to "Auto" (default) or
"Slave" and connected to
Slave port (S) on RJ45 Splitter Cable Serial Converter
Parameter 9 [Device Type] set to "Master" and connected to Master port (M) on RJ45 Splitter Cable
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
D-4
RJ45 DSI Splitter Cable
Connecting Two Permanent Peripherals
NEMA 1 Bezel with DSI / MDI Hand Held
NEMA 4
Panel Mount Unit
DSI / MDI Drive or
M
S
Parameter 9 [Device Type] set to
"Master" and connected to Master port (M) on RJ45 Splitter Cable
Parameter 9 [Device Type] set to "Slave" and connected to Slave port (S) on RJ45 Splitter Cable or
Connecting an RS-485 Network
DSI / MDI Drives
AK-U0-RJ45-TR1
Terminating Resistor
(end of network)
AK-U0-RJ45-SC1
AK-U0-RJ45-TB2P
Two-position Terminal Block or or
Customer supplied RJ45 male-to-RJ45 male cables with wires connected at pins 4 and 5 only.
Both the Master (M) and Slave (S) ports on the RJ45 Splitter
Cable operate as standard RS-485 ports in this configuration.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Appendix
E
StepLogic™, Basic Logic and
Timer/Counter Functions
Four PowerFlex 40 logic functions provide the capability to program simple logic functions without a separate controller.
•
StepLogic Function
Steps through up to eight preset speeds based on programmed logic.
Programmed logic can include conditions that need to be met from digital inputs programmed as “Logic In1” and “Logic In2” before stepping from one preset speed to the next. A timer is available for each of the eight steps and is used to program a time delay before stepping from one preset speed to the next. The status of a digital output can also be controlled based on the step being executed.
•
Basic Logic Function
Up to two digital inputs can be programmed as “Logic In1” and/or
“Logic In2”. A digital output can be programmed to change state based on the condition of one or both inputs based on basic logic functions such as AND, OR, NOR. The basic logic functions can be used with or without StepLogic.
•
Timer Function
A digital input can be programmed for “Timer Start”. A digital output can be programmed as a “Timer Out” with an output level programmed to the desired time. When the timer reaches the time programmed into the output level the output will change state. The timer can be reset via a digital input programmed as “Reset Timer”.
•
Counter Function
A digital input can be programmed for “Counter In”. A digital output can be programmed as “Counter Out” with an output level programmed to the desired number of counts. When the counter reaches the count programmed into the output level the output will change state. The counter can be reset via a digital input programmed as “Reset Counter”.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
E-2
StepLogic™, Basic Logic and Timer/Counter Functions
StepLogic Using Timed Steps
To activate this function, set parameter P038 [Speed Reference] to 6 “Stp
Logic”. Three parameters are used to configure the logic, speed reference and time for each step.
•
Logic is defined using parameters A140-A147 [Stp Logic x].
•
Preset Speeds are set with parameters A070-A077 [Preset Freq x].
•
Time of operation for each step is set with parameters A150-A157
[Stp Logic Time x].
The direction of motor rotation can be forward or reverse.
Figure E.1 Using Timed Steps
Step 0 Step 1 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7
Forward
0
Reverse
Time
StepLogic Sequence
•
Sequence begins with a valid start command.
•
A normal sequence begins with Step 0 and transition to the next step when the corresponding StepLogic time has expired.
•
Step 7 is followed by Step 0
•
Sequence repeats until a stop is issued or a fault condition occurs.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
StepLogic™, Basic Logic and Timer/Counter Functions
E-3
StepLogic Using Basic Logic Functions
Digital input and digital output parameters can be configured to use logic to transition to the next step. Logic In1 and Logic In2 are defined by programming parameters A051-A054 [Digital Inx Sel] to option 23
“Logic In1” or option 24 “Logic In2”.
Example
•
Run at Step 0.
•
Transition to Step 1 when Logic In1 is true.
Logic senses the edge of Logic In1 when it transitions from off to on.
Logic In1 is not required to remain “on”.
•
Transition to Step 2 when both Logic In1 and Logic In2 are true.
The drive senses the level of both Logic In1 and Logic In2 and transitions to Step 2 when both are on.
•
Transition to Step 3 when Logic In2 returns to a false or off state.
Inputs are not required to remain in the “on” condition except under the logic conditions used for the transition from Step 2 to Step 3.
Start Step 0 Step 1 Step 2 Step 3
Frequency
Logic In1
Logic In2
Time
The step time value and the basic logic may be used together to satisfy machine conditions. For instance, the step may need to run for a minimum time period and then use the basic logic to trigger a transition to the next step.
Start Step 0 Step 1
Frequency
Logic In1
Logic In2
Time
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
E-4
StepLogic™, Basic Logic and Timer/Counter Functions
Timer Function
Digital inputs and outputs control the timer function and are configured with parameters A051-A054 [Digital Inx Sel] set to 18 “Timer Start” and
20 “Reset Timer”.
Digital outputs (relay and opto type) define a preset level and indicate when the level is reached. Level parameters A056 [Relay Out Level],
A059 [Opto Out1 Level] and A062 [Opto Out2 Level] are used to set the desired time in seconds.
Parameters A055 [Relay Out Sel], A058 [Opto Out1 Sel] and A061
[Opto Out2 Sel] are set to option 16 “Timer Out” and causes the output to change state when the preset level is reached.
Example
•
Drive starts up and accelerates to 30 Hz.
•
After 30Hz has been maintained for 20 seconds, a 4-20mA analog input becomes the reference signal for speed control.
•
The timer function is used to select a preset speed with a 20 second run time that overrides the speed reference while the digital input is active.
•
Parameters are set to the following options:
–
P038 [Speed Reference] = 3 “4-20mA Input”
–
A051 [Digital In1 Sel] = 4 “Preset Freq”
–
A052 [Digital In2 Sel] = 18 “Timer Start”
–
A055 [Relay Out Sel] = 16 “Timer Out”
–
A056 [Relay Out Level] = 20.0 Secs
–
A071 [Preset Freq 1] = 30.0 Hz
•
The control terminal block is wired such that a start command will also trigger the timer start.
•
The relay output is wired to I/O Terminal 05 (Digital Input 1) so that it forces the input on when the timer starts.
•
After the timer is complete, the output is turned off releasing the preset speed command. The drive defaults to following the analog input reference as programmed.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
StepLogic™, Basic Logic and Timer/Counter Functions
E-5
Output
Frequency
Start
Relay Out
Photo Eye
Digital In1
Counter In
Digital In2
Reset Counter
Limit Switch
Note that a “Reset Timer” input is not required for this example since the
“Timer Start” input both clears and starts the timer.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
E-6
StepLogic™, Basic Logic and Timer/Counter Functions
Counter Function
Digital inputs and outputs control the counter function and are configured with parameters A051-A054 [Digital Inx Sel] set to 19
“Counter In” and 21 “Reset Counter”.
Digital outputs (relay and opto type) define a preset level and indicate when the level is reached. Level parameters A056 [Relay Out Level],
A059 [Opto Out1 Level] and A062 [Opto Out2 Level] are used to set the desired count value.
Parameters A055 [Relay Out Sel], A058 [Opto Out1 Sel] and A061
[Opto Out2 Sel] are set to 17 “Counter Out” which causes the output to change state when the level is reached.
Example
•
A photo eye is used to count packages on a conveyor line.
•
An accumulator holds the packages until 5 are collected.
•
A diverter arm redirects the group of 5 packages to a bundling area.
•
The diverter arm returns to its original position and triggers a limit switch that resets the counter.
•
Parameters are set to the following options:
–
A051 [Digital In1 Sel] set to 19 to select “Counter In”
–
A052 [Digital In2 Sel] set to 21 to select “Reset Counter”
–
A055 [Relay Out Sel] set to 17 to select “Counter Out”
–
A056 [Relay Out Level] set to 5.0 (counts)
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
StepLogic™, Basic Logic and Timer/Counter Functions
E-7
StepLogic Parameters
Table E.A Code Descriptions for Parameters A140-A147
Digit 3
0
Digit 2
0
Digit 1
F
Digit 0
1
8
9
A b
4
5
6
7
1
2
3
Setting
0
Table E.B Digit 3 – Defines the action during the step currently executing.
2
2
2
2
1
1
2
2
1
1
1
1
Accel/Decel
Parameters Used
Off
On
On
On
On
On
Off
Off
StepLogic Output
State
Off
Off
Off
On
Commanded Direction
FWD
REV
No Output
FWD
REV
No Output
FWD
REV
No Output
FWD
REV
No Output
Table E.C Digit 2 – Defines what step to jump to or how to end program when the logic conditions specified in Digit 1 are met.
5
6
7
8
9
A
1
2
3
4
Setting
0
Logic
Jump to Step 0
Jump to Step 1
Jump to Step 2
Jump to Step 3
Jump to Step 4
Jump to Step 5
Jump to Step 6
Jump to Step 7
End Program (Normal Stop)
End Program (Coast to Stop)
End Program and Fault (F2)
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
E-8
StepLogic™, Basic Logic and Timer/Counter Functions b
C d
E
F
6
7
8
9
2
3
4
5
Table E.D Digit 1 – Defines what logic must be met to jump to a step other than the very next step.
Setting
0
1
A
Description
Skip Step (jump immediately)
Logic
SKIP
Step based on the time programmed in the respective [Stp Logic Time x] parameter.
TIMED
Step if “Logic In1” is active (logically true)
Step if “Logic In2” is active (logically true)
Step if “Logic In1” is not active (logically false)
Step if “Logic In2” is not active (logically false)
TRUE
TRUE
FALSE
FALSE
Step if either “Logic In1” or “Logic In2” is active (logically true)
Step if both “Logic In1” and “Logic In2” is active (logically true)
Step if neither “Logic In1” or “Logic In2” is active (logically true)
Step if “Logic In1” is active (logically true) and “Logic In2” is not active
(logically false)
OR
AND
NOR
XOR
Step if “Logic In2” is active (logically true) and “Logic In1” is not active
(logically false)
Step after [Stp Logic Time x] and “Logic In1” is active (logically true)
XOR
TIMED AND
Step after [Stp Logic Time x] and “Logic In2” is active (logically true) TIMED AND
Step after [Stp Logic Time x] and “Logic In1” is not active (logically false) TIMED OR
Step after [Stp Logic Time x] and “Logic In2” is not active (logically false) TIMED OR
Do not step OR no “jump to”, so use Digit 0 logic IGNORE d
E b
C
F
2
3
4
5
6
7
8
9
Table E.E Digit 0 – Defines what logic must be met to jump to the very next step.
Setting
0
1
A
Description
Skip Step (jump immediately)
Logic
SKIP
Step based on the time programmed in the respective [Stp Logic Time x] parameter.
TIMED
Step if “Logic In1” is active (logically true)
Step if “Logic In2” is active (logically true)
Step if “Logic In1” is not active (logically false)
Step if “Logic In2” is not active (logically false)
Step if either “Logic In1” or “Logic In2” is active (logically true)
TRUE
TRUE
FALSE
FALSE
OR
Step if both “Logic In1” and “Logic In2” is active (logically true)
Step if neither “Logic In1” or “Logic In2” is active (logically true)
Step if “Logic In1” is active (logically true) and “Logic In2” is not active
(logically false)
Step if “Logic In2” is active (logically true) and “Logic In1” is not active
(logically false)
Step after [Stp Logic Time x] and “Logic In1” is active (logically true)
Step after [Stp Logic Time x] and “Logic In2” is active (logically true)
AND
NOR
XOR
XOR
TIMED AND
TIMED AND
Step after [Stp Logic Time x] and “Logic In1” is not active (logically false) TIMED OR
Step after [Stp Logic Time x] and “Logic In2” is not active (logically false) TIMED OR
Use logic programmed in Digit 1 IGNORE
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Appendix
F
PID Set Up
PID Loop
The PowerFlex 40 has a built-in PID (proportional, integral, differential) control loop. The PID loop is used to maintain a process feedback (such as pressure, flow or tension) at a desired set point. The PID loop works by subtracting the PID feedback from a reference and generating an error value. The PID loop reacts to the error, based on the PID Gains, and outputs a frequency to try to reduce the error value to 0. To enable the
PID loop, parameter A132 [PID Ref Sel] must be set to an option other than 0 “PID Disabled”.
Exclusive Control and Trim Control are two basic configurations where the PID loop may be used.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
F-2
PID Set Up
Exclusive Control
In Exclusive Control, the Speed Reference becomes 0, and the PID
Output becomes the entire Freq Command. Exclusive Control is used when A132 [PID Ref Sel] is set to option 1, 2, 3 or 4. This configuration does not require a master reference, only a desired set point, such as a flow rate for a pump.
PID Ref
PID Fdbk
–
+
PID
Error
PID Loop
PID Prop Gain
PID Integ Time
+
+
+
PID Diff Rate
PID
Output
PID Enabled
Accel/Decel
Ramp
Freq
Command
Example
•
In a pumping application, the PID Reference equals the Desired
System Pressure set point.
•
The Pressure Transducer signal provides PID Feedback to the drive.
Fluctuations in actual system pressure, due to changes in flow, result in a PID Error value.
•
The drive output frequency increases or decreases to vary motor shaft speed to correct for the PID Error value.
•
The Desired System Pressure set point is maintained as valves in the system are opened and closed causing changes in flow.
•
When the PID Control Loop is disabled, the Commanded Speed is the Ramped Speed Reference.
PID Feedback =
Pressure Transducer Signal
Pump
PID Reference =
Desired System Pressure
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
PID Set Up
F-3
Trim Control
In Trim Control, the PID Output is added to the Speed Reference. In
Trim mode, the output of the PID loop bypasses the accel/decel ramp as shown. Trim Control is used when A132 [PID Ref Sel] is set to option 5,
6, 7 or 8.
PID Ref
PID Fdbk
–
+
PID
Error
PID Loop
PID Prop Gain
PID Integ Time
+
+
+
PID Diff Rate
PID
Output
PID Enabled
P038 [Speed Reference]
Accel/Decel
+
Ramp
+
Output
Freq
Example
•
In a winder application, the PID Reference equals the Equilibrium set point.
•
The Dancer Pot signal provides PID Feedback to the drive.
Fluctuations in tension result in a PID Error value.
•
The Master Speed Reference sets the wind/unwind speed.
•
As tension increases or decreases during winding, the Speed
Reference is trimmed to compensate. Tension is maintained near the
Equilibrium set point.
PID Reference =
Equilibrium Set Point
0 Volts
PID Feedback =
Dancer Pot Signal
10 Volts
P038 [Speed Reference]
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
F-4
PID Set Up
PID Reference and Feedback
Parameter A132 [PID Ref Sel] is used to enable the PID mode (A132 ¦ 0
“PID Disabled”) and to select the source of the PID Reference. If A132
[PID Ref Sel] is not set to 0 “PID Disabled”, PID can still be disabled by
select programmable digital input options (parameters A051
-
) such as “Jog”, “Local” or “PID Disable”.
Table F.A A132 [PID Ref Sel] Options
Option
0 “PID Disabled”
1 “PID Setpoint“
2 “0-10V Input”
3 “4-20mA Input”
4 “Comm Port”
5 “Setpnt, Trim”
6 “0-10V, Trim”
7 “4-20mA, Trim”
8 “Comm, Trim”
Description
Disables the PID loop (default setting)
Selects Exclusive Control. A137 [PID Setpoint] will be used to set the value of the PID Reference
Selects Exclusive Control. Selects the 0-10V Input. Note that the PID will not function with a bipolar analog input. It will ignore any negative voltages and treat them like a zero.
Selects Exclusive Control. Selects the 4-20mA Input.
Selects Exclusive Control. The reference word from a communication network (see
for details on the reference word) such as Modbus RTU or DeviceNet becomes the PID Reference. The value sent over the network is scaled so that P035 [Maximum Freq] x 10 = 100% reference. For example, with [Maximum Freq] = 60 Hz, a value of 600 sent over the network would represent 100% reference.
Selects Trim Control. A137 [PID Setpoint] will be used to set the value of the PID Reference.
Selects Trim Control. Selects the 0-10V Input. Note that the
PID will not function with a bipolar analog input. It will ignore any negative voltages and treat them like a zero.
Selects Trim Control. Selects the 4-20mA Input.
Selects Trim Control. The reference word from a communication network (see
for details on the reference word) such as Modbus RTU or DeviceNet becomes the PID Reference. The value sent over the network is scaled so that P035 [Maximum Freq] x 10 = 100% reference. For example, with [Maximum Freq] = 60 Hz, a value of 600 sent over the network would represent 100% reference.
A133 [PID Feedback Sel] is used to select the source of the PID feedback.
Table F.B A133 [PID Feedback Sel] Options
Option
0 “0-10V Input”
1 “4-20mA Input“
2 “Comm Port”
Description
Selects the 0-10V Input (default setting). Note that the PID will not function with a bipolar analog input. It will ignore any negative voltages and treat them like a zero.
Selects the 4-20mA Input.
The reference word from a communication network (see
Appendix C of the PowerFlex 40 User Manual for details on the reference word) such as Modbus RTU or DeviceNet becomes the PID Feedback. The value sent over the network is scaled so that P035 [Maximum Freq] x 10 = 100% Feedback. For example, with [Maximum Freq] = 60 Hz, a value of 600 sent over the network would represent 100% Feedback.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
PID Set Up
F-5
Analog PID Reference Signals
Parameters A110 [Anlg In 0-10V Lo] and A111 [Anlg In 0-10V Hi] are used to scale or invert an analog PID Reference.
Important: Firmware version FRN 2.xx also allows PID Feedback scaling from an analog input.
Examples
Scale Function
For a 0-5 volt signal, the following parameter settings are used so that a 0 volt signal = 0% PID Reference and a 5 volt signal = 100% PID
Reference.
•
A110 [Anlg In 0-10V Lo] = 0.0%
•
A111 [Anlg In 0-10V Hi] = 50.0%
•
A132 [PID Ref Sel] = 0 “0-10V Input”
12
10
8
6
4
2
0 10 20 30 40 50 60 70 80 90 100
PID Reference (%)
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
F-6
PID Set Up
Invert Function
For a 4-20mA signal, the following parameter settings are used so that a
20mA signal = 0% PID Reference and a 4mA signal = 100% PID
Reference.
•
A112 [Anlg In 4-20mA Lo] = 100.0%
•
A113 [Anlg In 4-20mA Hi] = 0.0%
•
A132 [PID Ref Sel] = 3 “4-20mA Input”
24
20
16
12
8
4
0 10 20 30 40 50 60 70 80 90 100
PID Reference (%)
Alternatively, you can set the value of A167 [PID Invert Error] to 1 to
change the sign of the PID error. See A167
[PID Invert Error] in Chapter
3 for more details.
PID Deadband
Parameter A138 [PID Deadband] is used to set a range, in percent, of the
PID Reference that the drive will ignore.
Example
•
[PID Deadband] is set to 5.0
•
The PID Reference is 25.0%
•
The PID Regulator will not act on a PID Error that falls between 20.0 and 30.0%
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
PID Set Up
F-7
PID Preload
The value set in A139 [PID Preload], in Hertz, will be pre-loaded into the integral component of the PID at any start or enable. This will cause the drive’s frequency command to initially jump to that preload frequency, and the PID loop starts regulating from there.
PID Enabled
PID Pre-load Value
PID Output
Freq Cmd
PID Pre-load Value > 0
PID Limits
A130 [PID Trim Hi] and A131 [PID Trim Lo] are used to limit the PID output and are only used in trim mode. [PID Trim Hi] sets the maximum frequency for the PID output in trim mode. [PID Trim Lo] sets the reverse frequency limit for the PID output in trim mode. Note that when the PID reaches the Hi or Lo limit, the PID regulator stops integrating so that windup does not occur.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
F-8
PID Set Up
PID Gains
The proportional, integral, and differential gains make up the PID regulator.
•
A134 [PID Prop Gain]
The proportional gain (unitless) affects how the regulator reacts to the magnitude of the error. The proportional component of the PID regulator outputs a speed command proportional to the PID error. For example, a proportional gain of 1 would output 100% of max frequency when the PID error is 100% of the analog input range. A larger value for [PID Prop Gain] makes the proportional component more responsive, and a smaller value makes it less responsive.
Setting [PID Prop Gain] to 0.00 disables the proportional component of the PID loop.
•
A135 [PID Integ Time]
The integral gain (units of seconds) affects how the regulator reacts to error over time and is used to get rid of steady state error. For example, with an integral gain of 2 seconds, the output of the integral gain component would integrate up to 100% of max frequency when the PID error is 100% for 2 seconds. A larger value for [PID Integ
Time] makes the integral component less responsive, and a smaller value makes it more responsive. Setting [PID Integ Time] to 0 disables the integral component of the PID loop.
•
A136 [PID Diff Rate]
The Differential gain (units of 1/seconds) affects the rate of change of the PID output. The differential gain is multiplied by the difference between the previous error and current error. Thus, with a large error the D has a large effect and with a small error the D has less of an effect. This parameter is scaled so that when it is set to
1.00, the process response is 0.1% of [Maximum Freq] when the process error is changing at 1% / second. A larger value for [PID Diff
Rate] makes the differential term have more of an effect and a small value makes it have less of an effect. In many applications, the D gain is not needed. Setting [PID Diff Rate] to 0.00 (factory default) disables the differential component of the PID loop.
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
PID Set Up
F-9
Guidelines for Adjusting the PID Gains
1. Adjust the proportional gain. During this step it may be desirable to disable the integral gain and differential gain by setting them to 0.
After a step change in the PID Feedback:
–
If the response is too slow increase A134 [PID Prop Gain].
–
If the response is too quick and/or unstable (see
decrease A134 [PID Prop Gain].
–
Typically, A134 [PID Prop Gain] is set to some value below the point where the PID begins to go unstable.
2. Adjust the integral gain (leave the proportional gain set as in Step 1).
After a step change in the PID Feedback:
–
If the response is too slow (see
does not become equal to the PID Reference, decrease A135
[PID Integ Time].
–
If there is a lot of oscillation in the PID Feedback before settling
), increase A135 [PID Integ Time].
3. At this point, the differential gain may not be needed. However, if after determining the values for A134 [PID Prop Gain] and A135
[PID Integ Time]:
–
Response is still slow after a step change, increase A136 [PID
Diff Rate].
–
Response is still unstable, decrease A136 [PID Diff Rate].
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
F-10
PID Set Up
The following figures show some typical responses of the PID loop at different points during adjustment of the PID Gains.
Figure F.1 Unstable
PID Reference
PID Feedback
Figure F.2 Slow Response – Over Damped
Time
PID Reference
PID Feedback
Time
Figure F.3 Oscillation – Under Damped
PID Reference
PID Feedback
Figure F.4 Good Response – Critically Damped
Time
PID Reference
PID Feedback
Time
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Index
A
AC Supply
Advanced Program Group
Analog Input Loss Fault, F29, 4-3
Auto Rstrt Tries Fault, F33, 4-4
Auxiliary Input Fault, F2, 4-3
B
Bus Capacitors, Discharging, P-3, 1-2
C
Capacitors, Discharging, P-3, 1-2
Catalog Number Explanation, P-4
Command Sources for Start and
Common Symptoms and Corrective
Cross Reference, Parameter
D
Dimensions
Direction
Discharging Bus Capacitors, P-3, 1-2
Disconnecting Output Power, 1-12
Distribution Systems, Ungrounded,
Drive Overload Fault, F64, 4-4
E
EMC/RFI
Enclosure Rating, Changing, 1-3
F
Faults
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Index-2
Phase to Ground Short, F38-F40,
File
Frame Designations, P-2, A-1, B-7
Fuses
G
Grounding
H
Heatsink OvrTmp Fault, F8, 4-3
HW OverCurrent Fault, F12, 4-3
I/O
I
I/O Board Fail Fault, F122, 4-5
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
K
L
M
Motor
Changing Forward Direction of,
Motor Starter, Bulletin 140M, 1-8
Mounting Options and Clearances,
MOV Jumper Location and Removal,
N
NEMA/UL Type 4X Installations, 1-14
O
P
Parameter
Parameter Checksum Fault, F100,
Parameter Cross Reference
Parameters
Index-3
Params Defaulted Fault, F48, 4-4
Phase Short Fault, F41-F43, 4-4
Phase to Ground Fault, F38-F40, 4-4
R
Reflective Wave Protection, 1-12
Repeated Start/Stop Precautions,
RWR (Reflective Wave Reducer),
S
Start and Speed Reference Selection
Start/Stop
Starting/Stopping, The Motor, 1-14
SW OverCurrent Fault, F63, 4-4
T
Terminal Block
U
W
I/O Terminal Descriptions, 1-17
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
Index-4
Notes:
PowerFlex 40 Adjustable Frequency AC Drive FRN 1.xx - 6.xx User Manual
U.S. Allen-Bradley Drives Technical Support
Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives
www.rockwellautomation.com
Power, Control and Information Solutions Headquarters
Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444
Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640
Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846
Publication 22B-UM001G-EN-E – August 2008
Supersedes April 2008 Copyright © 2008 Rockwell Automation, Inc. All rights reserved.
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