Slimfold 22082215 24 in. x 80 in. Steel Bright White Universal Bi-fold Door Use and Care Manual
Slimfold 22082215 is a single-panel full-louvered door made of cold-rolled or galvanized steel. It is designed for use as a furnace or water heater door, and meets or exceeds testing codes and ventilation standards. The door is easy to install, available in bright white or ivory, and does not require a frame. It swings on a SlimFold designed pivot rods with a proven 75+ year design history and latches with a simple ball catch.
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The Original
Prefinished
Steel Bifold Door
S L I M F O L D
STEEL CLOSET SYSTEMS
• Steel Bifolds
• Mirror Sliders
• Furnace Doors
• Vented Closet Panel
SLIM FOLD
1101 Technology Drive I Dothan, Alabama 36303
800.633.7553
I 334.794.9184 fax www.dunbarton.com I [email protected]
Made In
AMERICA
From globally sourced materials
Markets
Hotels
Apartments
Condominiums
Assisted Living
Dormitories
Public Housing
Hospitality
Casinos
Modular
Innovative
CLOSET
SOLUTIONS
SlimFold
®
developed the
Prefinished Steel Bifold over 75 years ago and has become the leader in the industry. SlimFold
®
doors are offered in five timeless designs that blend beautifully with any decor. SlimFold
®
is also available in four mirror designs as well as the Furnace
Doors and the Vented Closet Panel.
The original
Prefinished
Steel Bifold
Doors
The beauty of
SlimFold
Mirror Doors
The durability
of louvered
closet & furnace
doors
3
The advantages of SlimFold
SlimFold
®
Bifolds are designed to
enhance
both residential and commercial applications. With easy installation, SlimFold
®
Mirror Doors are the product you have been searching for to
complete your project
.
INSTALLATION
SlimFold® Steel Bifold Doors transform a room from plain to beautiful with just a
few tools. All hardware is included.
INNOVATION
SlimFold® offers five outstanding and innovative bifold designs and four mirror
designs from sliders to bifold and the new single panel overlay door as well as furnace and vented closet doors.
SAFETY
All mirror panels are 1/8” (3mm) float plate glass mirror with a laminated
backing to prevent shattering (4mm on
7’0” heights and taller). The 4175 pre-hung door features two layers of
2.5mm safety backed glass.
DURABILITY
SlimFold® doors are engineered for
beauty, quiet operation and long-life.
They are carefully manufactured to provide years of maintenance-free use.
Louver II Classic
4
Westchester Lancaster Flush 4050 Top Roller 4260 Bottom Roller
5
4100 Overlay 4175 Pre-hung
Steel Bifold Options
Handle
Hardware
MATERIAL:
Chrome, Brass, or Nickle
Variety To Compliment Any Room
Sierra Handle
Track
Hardware
MATERIAL: 16 gauge
STANDARD: Full track goes from wall to wall
OPTIONAL: Bottomless
L-Shaped Bracket attaches to wall and floor leaving open area in the middle
Full Track
Bottomless
Louver II
Deep profile louvers make this door a design winner.
Perfect for Colonial, traditional or contemporary decor.
Bifold Details
Classic
The wide louvers and delicate trim moldings ensures The Classic remains a favorite Bifold door for many years.
MATERIAL: 24 gauge cold-rolled steel with an alternate hot-dipped coating of zinc-iron alloy (A40 Galvanneal) recommended for coastal areas with high salt content.
REINFORCEMENTS: Reinforced with 4” wide stiffeners welded to banks and flanges of panels.
HARDWARE: Rods to be zinc plated cold rolled steel with yellow dichromate finish.
Patented weight-bearing pivot rods to be 9/16” (14mm) diameter, adjustable screw type, and securely held in position by nylon rod clamp assemblies. Guide rods and upper pivot rods shall be 1/4” (6mm) in diameter, spring-loaded for easy self-alignment, and securely held in position by self-retaining nylon sleeves.
TRACK: The top and bottom tracks are .055 mill finish aluminum.
HEIGHTS: 6’8”, 7’0”, 8’0”
WIDTHS: 1’6”, 1’9”, 2’0”, 2’3”, 2’4”, 2’6”, 2’8”, 2’9”, 2’10”, 3’0”
Bifold Free Air Space
Door Free Air Space Free Air Space Free Air Space Free Air Space Free Air Space Free Air Space
Width Westchester 6’8” Westchester 7’6” Westchester 8’0” Louver II 6’8” Louver II 7’6” Louver II 7’6”
3’0” 67 in. sq. 84 in. sq. 100 in. sq. 126 in. sq. 143 in. sq. 159. in. sq.
3’6”
4’0”
67 in. sq.
82 in. sq.
84 in. sq.
102 in. sq.
100 in. sq.
122 in. sq.
126 in. sq.
154 in. sq.
143 in. sq.
174 in. sq.
159. in. sq.
193 in. sq.
4’6”
5’0”
5’6”
6’0”
82 in. sq.
124 in. sq.
124 in. sq.
124 in. sq.
102 in. sq.
154 in. sq.
154 in. sq.
154 in. sq.
122 in. sq.
184 in. sq.
184 in. sq.
184 in. sq.
154 in. sq.
233 in. sq.
233 in. sq.
233 in. sq.
174 in. sq.
263 in. sq.
263 in. sq.
263 in. sq.
193 in. sq.
293 in. sq.
293 in. sq.
293 in. sq.
6
Westchester
The combination of wide louvers and embossed panels make the
Westchester a favorite for all decors.
Finish
Leather “No Fingerprint”
Texture
Smooth
Texture
Lancaster
Deeply embossed panels give the Lancaster Door a rich, sculptured look that complements any decor in any room.
Flush
The Flush Door provides a wide range of finishing options including paint, stencil, wallpaper, or used with the prefinished color.
Standard Color Selections
Bright White
Prime Colors
Prime Gray
(not intended for top coat)
Ivory
Custom Colors
Dunbarton can match your custom color to your specifications!
Contact factory for lead times and pricing.
7
The Beauty of Mirror Doors
Handle
Hardware
MATERIAL:
Chrome, Brass, or Nickle
4175 Handle Pull
Top | Bottom
Track Guide
MATERIAL:
Extruded Anodized Aluminum
Top Track Profile | Top View
Bottom Track Profile | Top View
4050
Steel Framed Sliding Mirror
Door with Top Roller
STYLE DETAILS: Two panel configuration only. Top hung single sheep rollers for smooth and quiet operation. The snap-in bottom guides are virtually jump-proof.
MATERIAL: Stile and rails are extruded anodized aluminum
SIZE LIMITATIONS:
Height: 6’8”, 7’0”, 8’0”
Width minimum: 36”
Width maximum: 80”
*Custom sizes available. Replacement panels available in 1 panel.
MIRROR:
3mm safety-backed mirror standard,
4mm safety-backed mirror for heights greater than 7’0” and widths greater than 3’0”.
HARDWARE: Rods to be zinc plated cold rolled steel with yellow dichromate finish. Patented weight-bearing pivot rods to be 9/16” (14mm) diameter, adjustable screw type, and securely held in position by nylon rod clamp assemblies. Guide rods and upper pivot rods shall be 1/4” (6mm) in diameter, spring-loaded for easy self-alignment, and securely held in position by selfretaining nylon sleeves.
TRACK: The top and bottom tracks are
.055 mill finish aluminum, prefinished to match doors.
HANDLE: Stile profile is such that it consist of an integral pull. If customer desires a handle (as pictured) may be applied on site as a stick-on handle.
4260
Steel Framed Sliding Mirror
Door with Bottom Roller
STYLE DETAILS: Two panel or three panel configuration. Adjustable top L-Guides for greater vertical adjustment allows for out-of-square opening adjustments.
MATERIAL: Stile and rails are extruded anodized aluminum
SIZE LIMITATIONS:
Height: 6’8”, 7’0”, 8’0”
Width minimum: 42”
Width maximum: 96”
*Custom sizes available. Replacement panels available in 1 panel.
MIRROR:
3mm safety-backed mirror standard,
4mm safety-backed mirror for heights greater than 7’0” and widths greater than 3’0”.
HARDWARE: Latch is adjustable ball tension catch at top. One piece 1-3/4” deep top track and integral fascia.
The low rise track offers minimal floor obstruction.
TRACK: The top and bottom tracks are
.055 mill finish aluminum, prefinished to match doors.
HANDLE: Stile profile is such that it consist of an integral pull. If customer desires a handle (as pictured) may be applied on site as a stick-on handle.
8
Standard Color
Selections
Stiles and Rails:
Bright White: 4050, 4260
Arctic Silver: 4050, 4260
4100
Aluminum Overlay
Mirror Door
STYLE DETAILS: Available in both single and paired configurations. It overlays the door and does not require an exact fit.
Features a magnetic catch system.
MATERIAL: Stile and rails are extruded anodized aluminum
SIZE LIMITATIONS:
Width minimum: 16”
Width maximum: 36”
MIRROR:
3mm safety-backed mirror standard,
4mm safety-backed mirror for heights greater than 7’0” and widths greater than 3’0”.
HARDWARE: Rods to be zinc plated cold rolled steel with yellow dichromate finish. 12 gauge pivot brackets eliminate track.
HANDLE: Stile profile is such that it consist of an integral pull. If customer desires a handle (as pictured) may be applied on site as a stick-on handle.
4175
Double-Sided Pre-hung
Mirror Door
STYLE DETAILS: Pre-hung in wood jamb using three, 3” hinges constructed of finger joint pine.
MATERIAL: Stile and rails are extruded anodized aluminum
SIZE LIMITATIONS:
Width minimum: 20”
Width maximum: 30”
*Custom sizes not available.
MIRROR:
Two layers of 2.5mm safety-backed mirror.
HARDWARE: Latch is adjustable ball tension catch at top.
TRACK: There is no track as the door is pre-hung in a wood jamb.
HANDLE: Pull handle available in chrome, brass or nickle.
Satin Silver: 4100
Satin Chrome: 4175
Prime Colors
Prime Gray
(not intended for top coat)
Custom Colors
Dunbarton can match your custom color to your specifications!
Contact factory for lead times and pricing.
Adjustment
Screw
Jump Resistant Clips
The bottom roller features jump-resistant clips that help ensure the mirror door glides easily and does not jump the track.
Jump-resistant clips
9
Louvered Hinged Doors
Furnace and Water Heater Doors
SlimFold ® has engineered single-panel fulllouvered doors in 6 styles plus a vented closet panel door in cold-rolled or galvanized steel for all of your furnace or water heater needs. These doors meet or exceed testing codes and meets ventilation standards as well! They are easy to install, available in bright white or ivory with no frame required!
MATERIAL: cold-rolled or A40 Galvanneal in a smooth or rough texture
REINFORCEMENTS: Reinforced with three 3” wide,
24 gauge cold-rolled steel stiffeners, welded to back and flanges of the panel (12 welds per stiffener)
HARDWARE: Two hinges with six #8 wood screws, one-panel doorknob with a screw.
WIDTH: 20”, 22”, or 24” widths only
HEIGHT: 78-1/2” height only
FINISH STANDARDS: Furnace door panels have been evaluated a Grade 7 or better in accordance with ASTM
D610 “Standard Method of Evaluating Degree of Rusting on Painted Steel Surfaces.” Humidity testing per ASTM
D2247 is 200 hours.
Finish
Leather “No Fingerprint”
Texture
Bright White
Prime Colors
Prime Gray
(not intended for top coat)
Smooth
Texture
Standard Color Selections
Ivory
250 325 Classic
Recommended Usage
Model 100:
Water heater or panty area
Model 250 | 325:
HVAC area
meets most HVAC free air space requirements*
Model 500:
HVAC area
best HVAC free air space requirements (see specifications below)
Flame Spread
All doors meet requirements per ASTM E84-94 as tested by
Warnock Hersey.
Model 250:
Flame speed index= 0;
Fuel contribution index= 0,
Smoke developed index= 20
Model 325: Flame speed index= 0;
Fuel contribution index= 0,
Smoke developed index= 15
Furnace | Water Heater Free Air Space
Door Door
Size Width Height
Finished
Opening Size*
20” 20” 78-1/2” 20-1/2” x 80-1/2”
Ship Free Air Space*
Weight
58 lbs/CTN
#250 #325 #500
238 sq. in. 343 sq. in. 521 sq. in.
22” 22” 78-1/2” 22-1/2” x 80-1/2” 64 lbs/CTN
24” 24” 78-1/2” 24-1/2” x 80-1/2” 70 lbs/CTN
257 sq. in. 347 sq. in. 525 sq. in.
261 sq. in. 351 sq. in. 529 sq. in.
10
Vented Closet Panel
Perfect for laundry, furnace, water heater, or air handler openings, the
Vented Closet Panel is constructed of 25 gauge cold-rolled steel or A40 galvannealed with a smooth finish.
It is easy to install and is designed as a single finish side p a n e l .
Fully louvered, this panel is different from the other style doors because it may be installed in cased opening. The door swings on a on a
SlimFold designed pivot rods with a proven 75+ year design history and latches with a simple ball catch.
MATERIAL: 25 gauge cold-rolled steel or A40 Galvanneal
WIDTH: 29-3/4”, 31-3/4”, 33-3/4”, and 35-3/4”
HEIGHT: 78-1/2” only
CASING: 22 Gauge Cold-Rolled Steel per ASTM-A366 casing mitered for the head and upright jambs; same color as the frame. Note: Aluminum or S56 Steel Colonial casing and wood casing prep are optional)
FINISHING: Bright White or Ivory
FINISH STANDARDS: Combined with A40 Galvannealed
Steel, meets 500 hour salt spray (ASTM B117-97) and
700 hour humidity test (ASTM D1735-87)
Vented Closet Panel Free Air Space
Nominal
Size
30” x 80” (2668)
32” x 80” (2868)
34” x 80” (2968)
36” x 80” (3068)
Finished
Opening Size
30” x 80-1/2”
32” x 80-1/2”
34” x 80-1/2”
36” x 80-1/2”
Door
Width
29-3/4”
31-3/4”
33-3/4”
35-3/4”
Door
Height
78-1/2”
78-1/2”
78-1/2”
78-1/2”
Free Air
Space
233 sq. in.
233 sq. in.
233 sq. in.
233 sq. in.
100 Flush 100 Classic 250 325
11
325 Classic 500 Vented Closet Panel
Installation Simple and Easy
Bifold
2 or 4 Panel All Steel Bifold
See Bifold Instructions for Complete Instructions
4050
Steel Framed Sliding Mirror Door with Top Roller
See 4050 Instructions for Complete Instructions
Set The Tracks
Full Tracks : Center upper track on header). Secure track to header, using three #10 x 1-1/4” pan head screws. Set lower track directly below top track and attach to floor using #10 x
3/4” screws or concrete nails. For a flush fit, set front of top and bottom track 5/8” in from the jamb face.
Bottomless track (Optional) : Set upper track on header.
Set bottomless track bracket on floor directly below top track.
Fasten bottomless track bracket to wall using three #10 x
1-1/4” pan head screws. Secure to floor using #10 x 1-1/4” pan head screw.
Trim Tracks to Size
Saw top track, floor track (and fascia) to length if necessary, using a fine-tooth (32 teeth/inch) hack saw.
Attach Top
Channel Guide
Screw in the fascia track to the header, locating the front edge 1/16”(2) from the jamb face (Figure
3).
FIGURE 3
Prepare Doors for Installation
Located the threaded pivot rod at the lower jamb corner of one door (Figure
1). Loosen the rod clamp screw and screw pivot rod until nylon bushing is about 1/4” below bottom of door.
Prepare second panel set the same way.Lift one panel set into opening and insert lower threaded pivot into
FIGURE 1 bottom track socket. Center upper pivot under track socket and tap rod to release. Center lower and upper guides on track groove and tap rod to release.
Repeat for second panel.
Attaching alignment brackets: While doors are face down on flat surface , position one alignment bracket with line indicator parallel with edge of door. Attach bracket to door using two self-drilling screws. Repeat on second panel.
Attach Bottom
Tracks
Locate leading edge of 16010 floor track 7/8”(22) from front face of jamb, so doors will hang plumb.
For installation on top of carpet, see “Existing Dwelling” below.
New Construction: For best results and performance, it is recommended that the track be put down before laying carpet.
Depending upon the height of the finished floor, a continuous wood shim can be placed underneath the track to provide additional clearance between the door and carpet. The carpet can be installed up to the track and the door can be installed later.
Existing Dwelling: For installation in previously carpeted area, it is recommended to cut the carpet and shim the track with wood strips.
To make tops of panels parallel to top track, begin adjustment with doors in closed position. Loosen lower or upper track socket and slide in the desired direction. If necessary, adjust track sockets to obtain 1/8” clearance between the panels at the center when doors are in the closed position. To make tops of panels even , raise or lower panels by adjusting top of lower pivot (see Vertical Adjustment, Figure
5) to allow 1/8” between top track and top of panels. TIGHTEN
ROD CLAMP SCREW ON THREADED PIVOT.
The round self-adhesive plastic bumpers go on the folded edge between the hinged panels. (Three discs per 2-panel unit.)
The track bumpers are self centering and are pre-installed in the upper and lower tracks. After all adjustments are made, close both doors with the track bumper in the center. The doors will automatically push the track bumper to the proper location. Refer to (Figure 2) for location of handles. Drill a 3/16” hole with a metal drill bit. Install knob with supplied screw. DO
NOT OVER TIGHTEN .
FIGURE 2
Install Doors In Opening
Doors are shipped with the bottom rollers fully retracted. Before proceeding to install doors, extend rollers 1/2”(13) by turning the adjusting bolt counterclockwise. Install rear door first.
Insert top of door into the top guide channel first, then swing bottom of door over bottom track and lower rollers into rear groove. Install front door in the same manner.
Vertical Door Adjustment
To perfectly align the doors with the side walls or end panels, use a screwdriver and turn the adjustment screw in the bottom roller to the left or right to raise or lower the door. When bottom roller is properly adjusted, jump-resistant clips will slide into track channel and snap in place.
Install Panel Bumpers
Gently remove protective mirror film. Doors are shipped with four (4) panel bumpers to provide a cushion between the door panel and jamb for maximum quiet operation. Install: Detach bumpers from strip and attach on jamb where the edge of mirror panel(s) and jamb(s) meet. Attach two (2) bumpers in the TOP CORNERS of the opening. Bumpers should be about
2” from the top of the opening. This will accommodate the full bypass function of the panels.
SF414_4100_Installation_82800258_11.2013_8M800258.qxd 11/18/2013 2:15 PM Page 3
4260
Top Sliding Mirror
Steel Framed Sliding Mirror Door with Bottom Roller
4100
4.
Installation Guides
the included three 1 1/4"(32) flat head Phillips screws. Bracket is left and right handed, so select leaf with pivot hole away from opening. Other bracket will be used at top. Bottom of bracket should be located 5/8"(16) from edge of opening (Figure ). [This
Aluminum Overlay Mirror Doors
See 4260 Instructions for Complete Instructions
Trim Tracks to
Size
Attach Top Channel Guide
Attach Bottom
Tracks
Set Bottom Guide
FIGURE 4
Saw 22010 top guide track to length if necessary, using a fine-tooth
(32 teeth/inch) hacksaw Before cutting, insert 2 x 4 wood blocks between channels next to saw cut, and hold firmly together for smoother cutting. It is not necessary to support the 4044 floor track while cutting (Figure 4).
See 4100 Instructions for Complete Instructions
Note:
Door
Catch
The 4100 mirror overlay comes completely assembled, ready for installation.
Base Molding
Brackets
Locate top pivot bracket 5/8"(16) from edge of opening with center slot at point according to following formula: finished door height –3/16"(5) ± 1/16"(2). Check for plumb and adjust if top and bottom brackets are not plumb. Screw top pivot bracket to wall through center slot only, but do not tighten yet (Figure 4).
Cut the molding 2-1/16” from door opening on the pivot side of the door. Locate 4111 nylon pivot bushing at each end of stile that will become the pivoting side of the door and attach using the included eight, 1” (25) pan head Phillips screws.
Screw 22010 Steel Top Guide track to header, locating front edge 1/16”(2) back from face of jamb as shown. Avoid using excessive force when screwing into header as this could deform the Top Guide
(Figure 5).
Mount pivot brackets to bottoms face of wall using three 1-1/4”
(32) flat head Phillips screws. Bottom of bracket should be located 5/8” from edge of opening. Locate top pivot bracket
5/8” from edge of opening with center slot at point according to following formula: finished door height - 3/16” +/- 1/16”. Check for plumb and adjust if top and bottom brackets are not plumb.
Screw top pivot bracket to wall through center slow only, but do not tighten yet.
seals into pivot bracket hole. While holding door with one hand, use other hand to slide top pivot bracket upwards in slot.
Position top pivot under pivot hole in the top bracket and lower bracket onto the pivot bushing. Open door and fasten loose screw, then install and secure remaining six 1 1/2"(38) flat head screws into the holes toward opening only (Figure 5).
Locate leading edge of 16010 floor track
7/8”(22) from front face of jamb, so doors will hang plumb.
FIGURE 5
For installation on top of carpet, see “Existing Dwelling” below.
New Construction: For best results and performance, it is recommended that the track be put down before laying carpet.
Depending upon the height of the finished floor, a continuous wood shim can be placed underneath the track to provide
Lift door onto bottom pivot bracket, so pivot brushing on door seals into pivot bracket hole. While holding door with one hand, use other hand to slide top pivot bracket upwards in slot.
Position top pivot under pivot hole in the top bracket and lower bracket onto additional clearance between the door and carpet. The carpet can be installed up to the track and the door can be installed the pivot brushing.
Open door and later.
Existing Dwelling: For installation in previously carpeted area, it is recommended to cut the carpet and shim the track with wood strips.
Mount 4110–1/4110-2 pivot bracket to bottom face of wall using the included three 1 1/4"(32) flat head Phillips screws. Bracket is left and right handed, so select leaf with pivot hole away from opening. Other bracket will be used at top. Bottom of bracket
After obtaining approximately 1/2”(13) clearance at floor, press nylon button guide down with thumb or screwdriver at (B) until
Attach 4115 magnetic catch inside front edge of the opening should be located 5/8"(16) from edge of opening (Figure ). [This will allow bracket to clear 1/2"(13) dry wall and secure into stud.] hooks (C) snap into floor track. Guide will ride up and down in channel to compensate for uneven floor level, without disengaging door. Guide can be removed by prying up under nylon flange.
fasten loose screws, then install and secure remaining six flat head screws into the holes toward opening.
Attach 4115 magnetic catch inside the front edge of the opening approximately 40" from the floor using the included six 3/4"(19) screws (Figure 6). Leave the screws loose to permit final adjustment of the catch. Drill a 1/8"(3) diameter hole in the approximately 40” from the floor using the included six screws.
Drill a 1/8” diameter hole in the center of dust seal channel and line with the center of the magnetic catch. Clean the area of the mirror backing the strike with Isopropyl Rubbing Alcohol.
Apply double back tape to the flat end of the strike plate that contacts the back of the mirror (Figure 7).
wall through center slot only, but do not tighten yet (Figure 4).
3
7.
Install Catch
Attach 4115 magnetic catch inside the front edge of the opening approximately 40" from the floor using the included six 3/4"(19) screws (Figure 6). Leave the screws loose to permit final adjustment of the catch. Drill a 1/8"(3) diameter hole in the center of dust seal channel and in line with the center of the magnetic catch. Clean the area of the mirror backing that the strike will contact with Isopropyl Rubbing Alcohol. Apply double back tape to the flat end of the strike plate that contacts the back of the mirror (Figure 7).
FIGURE 6
FIGURE 7
8.
Adjust Dust Seal (optional)
If door is equipped with a dust seal, it must be adjusted and trimmed to accommodate the location of the magnetic catch.
Vertical Door Adjustment
Use Phillips screwdriver for vertical adjustment at (A), plumbing left door to left jamb, right door to right jamb. (Screw is self-locking in any position.)
Install Panel Bumpers
Gently remove protective mirror film. Doors are shipped with four (4) panel bumpers to provide a cushion between the door panel and jamb for maximum quiet operation. Install: Detach bumpers from strip and attach on jamb where the edge of mirror panel(s) and jamb(s) meet. Attach two (2) bumpers in the TOP CORNERS of the opening. Bumpers should be about
13
FIGURE 4
2” from the top of the opening. This will accommodate the full bypass function of the panels.
Lift Door Into Opening
Lift door onto bottom pivot bracket, so pivot bushing on door seals into pivot bracket hole. While holding door with one hand, use other hand to slide top pivot bracket upwards in slot.
Position top pivot under pivot hole in the top bracket and lower bracket onto the pivot bushing. Open door and fasten loose screw, then install and secure remaining six 1 1/2"(38) flat head screws into the holes toward opening only (Figure 5).
FIGURE 6
FIGURE 7
FIGURE 7
8.
Adjust Dust Seal (optional)
If door is equipped with a dust seal, it must be adjusted and trimmed to accommodate the location of the magnetic catch.
FIGURE 5
3
A TYPICAL
OPENING FOR
A BIFOLD
DOOR IS
COMPLETELY
FINISHED.
DRYWALL IS
INSTALLED ON
BOTH SIDES
A TYPICAL
OPENING FOR
A BIFOLD
DOOR IS
COMPLETELY
FINISHED.
DRYWALL IS
INSTALLED ON
BOTH SIDES
Finish & Rough Opening Guides
Finished Openings
Most SlimFold may be conveniently installed after walls and frames are finished and flooring application is layed. There is a Finished Opening Width Tolerance +1/4”/-0” (+6/-0) and Finished
Opening Height Tolerance: +1”/-0” (+25/-0).
STANDARD FINISHED OPENING
DIMENSIONS FOR A 2 PANEL UNIT
STEEL BIFOLD DOOR
STANDARD FINISHED OPENING
DIMENSIONS FOR A 4 PANEL UNIT
STEEL BIFOLD DOOR
4 Panel Bifold
Finished Opening
FINISHED
OPENING
HEIGHT*
FINISHED
OPENING
WIDTH
2 Panel Bifold
Finished Opening
2’0”
2’3”
2’4”
2’6”
2’8”
2’9”
2’10”
3’0”
2’3”
2’4”
2’6”
2’8”
2’9”
2’10”
3’0”
1’6”
1’9”
Door
Width
1’6”
1’9”
2’0”
2’3”
2’4”
2’6”
2’8”
2’9”
2’10”
3’0”
1’6”
1’9”
2’0”
2’0”
2’3”
2’4”
2’6”
2’8”
2’9”
2’10”
3’0”
2’3”
2’4”
2’6”
2’8”
2’9”
2’10”
3’0”
1’6”
1’9”
Opening
Width
18”
21”
24”
27”
28”
30”
32”
33”
34”
36”
1’6”
1’9”
2’0”
Door Height
7’6”
7’6”
7’6”
8’0”
8’0”
8’0”
8’0”
8’0”
8’0”
8’0”
8’0”
8’0”
8’0”
6’8”
6’8”
7’6”
7’6”
7’6”
7’6”
7’6”
7’6”
7’6”
6’8”
6’8”
6’8”
6’8”
6’8”
6’8”
6’8”
6’8”
96”
96”
96”
96”
96”
96”
96”
96”
90”
90”
90”
90”
90”
90”
90”
96”
96”
Opening
Height
80-1/2”
80-1/2”
80-1/2”
80-1/2”
80-1/2”
80-1/2”
80-1/2”
80-1/2”
80-1/2”
80-1/2”
90”
90”
90”
Finished Opening Width Tolerance:
+1/4” - 0
A TYPICAL
OPENING FOR
A BIFOLD
DOOR IS
COMPLETELY
FINISHED.
DRYWALL IS
INSTALLED ON
BOTH SIDES
A typical opening for a bifold door is completely finished. Drywall is installed on both sides prior to bifold door installation.
FINISHED
OPENING
HEIGHT*
FINISHED OPENING WIDTH
4’8”
5’0”
5’6”
6’0”
3’0”
3’6”
4’0”
4’6”
4’8”
5’0”
5’6”
6’0”
Door
Width
3’0”
3’6”
4’0”
4’6”
4’8”
5’0”
5’6”
6’0”
3’0”
3’6”
4’0”
4’6”
56”
60”
66”
72”
36”
42”
48”
54”
56”
60”
66”
72”
Opening
Width
36”
42”
48”
54”
56”
60”
66”
72”
36”
42”
48”
54”
Door Height
7’6”
7’6”
7’6”
7’6”
7’6”
7’6”
7’6”
7’6”
8’0”
6’8”
6’8”
6’8”
6’8”
6’8”
6’8”
6’8”
6’8”
8’0”
8’0”
8’0”
8’0”
8’0”
8’0”
8’0”
90”
90”
90”
90”
96”
96”
96”
96”
96”
96”
96”
96”
Opening
Height
80-1/2”
80-1/2”
80-1/2”
80-1/2”
80-1/2”
80-1/2”
80-1/2”
80-1/2”
90”
90”
90”
90”
Finished Opening Width Tolerance:
+1/4” - 0
A typical opening for a bifold door is completely finished. Drywall is installed on both sides prior to bifold door installation.
4050 Bypass Sliding Top Roller
STANDARD FINISHED OPENING
DIMENSIONS FOR A 4 PANEL UNIT
STEEL BIFOLD DOOR
Finished Opening
Sliding Top Hung Closet
FINISHED
OPENING
HEIGHT*
FINISHED OPENING WIDTH
Nomimal
Door
Opening
Width
4’0”
5’0”
6’0”
4’0”
5’0”
6’0”
Door
Panel
Width
24-1/8”
30-1/8”
36-1/8”
24-1/8”
30-1/8”
36-1/8”
Number of Panels
2
2
2
2
2
2
Actual
Finished
Opening
Width
48”
60”
72”
48”
60”
72”
Nominal
Door Height
6’8”
6’8”
6’8”
7’0”
7’0”
7’0”
Finished Opening Width Tolerance:
+0”/1”
Opening
Height
80-1/2”
80-1/2”
80-1/2”
84”
84”
84”
Finished Opening Height Tolerance:
+1”/-2”
A TYPICAL OPENING
FOR A BYPASS
MIRROR DOOR IS
COMPLETELY
FINISHED. DRYWALL
IS INSTALLED ON
BOTH SIDES
A typical opening for a bypass mirror door is completely finished.
Drywall is installed on both sides prior to door installation.
7’ height requires 4mm glass.
STANDARD FINISHED
OPENING DIMENSIONS FOR A
FINISHED
OPENING
HEIGHT*
FINISHED OPENING WIDTH
4260 Bypass Sliding Bottom Roller
Finished Opening
12’0”
4’0”
5’0”
6’0”
8’0”
9’0”
12’0”
4’0”
5’0”
Nomimal
Door
Opening
Width
4’0”
5’0”
6’0”
8’0”
9’0”
Door
Panel
Width
24-1/8”
30-1/8”
36-1/8”
48-1/8”
36-1/8”
48-1/8”
24-1/8”
30-1/8”
36-1/8”
48-1/8”
36-1/8”
48-1/8”
24-1/8”
30-1/8”
Number of Panels
2
2
3
2
2
2
2
2
3
3
2
2
3
2
144”
48”
60”
72”
96”
108”
144”
48”
60”
Actual
Finished
Opening
Width
48”
60”
72”
96”
108”
Door
Height
6’8”
6’8”
6’8”
6’8”
6’8”
6’8”
7’0”
7’0”
7’0”
7’0”
7’0”
7’0”
8’0”
8’0”
Opening
Height
80-1/2”
80-1/2”
80-1/2”
80-1/2”
80-1/2”
80-1/2”
84”
84”
84”
84”
84”
84”
96”
96”
6’0”
8’0”
9’0”
12’0”
36-1/8”
48-1/8”
36-1/8”
48-1/8”
+0”/1”
2
2
3
3
72”
96”
108”
144”
Finished Opening Width Tolerance:
Finished Opening Height Tolerance:
+1”/1/2”
8’0”
8’0”
8’0”
8’0”
96”
96”
96”
96”
A typical opening for a mirror door is completely finished. Drywall is installed on both sides prior to door installation.
4mm mirror glass is required on unit with a height greater than 7’.
STANDARD FINISHED
OPENING DIMENSIONS FOR A
Standard Finished Opening for
DOOR
4100 Mirror Overlay
Finished Opening
FINISHED
OPENING
HEIGHT*
FINISHED
OPENING
WIDTH
Nomimal
Door
Opening
Width
2’0”
2’6”
3’0”
2’0”
2’6”
Opening
Width
24”
30”
36”
Nominal
Height
6’8”
6’8”
6’8”
Opening
Height
80-1/2”
80-1/2”
80-1/2”
84”
84”
3’0” 7’0” 84”
Finished Opening Width Tolerance:
COMPLETELY
FINISHED.
Finished Opening Height Tolerance:
INSTALLED ON
BOTH SIDES
Panel
Width
28-1/2”
34-1/2”
40-1/2”
28-1/2”
34-1/2”
40-1/2”
Panel
Height
81”
81”
81”
85”
85”
85”
A typical opening for a mirror door is completely finished. Drywall is installed on both sides prior to door installation.
4175 Double Sided Pre-hung
STANDARD MIRROR
DOOR SIZES
Rough Opening
4100 MIRROR OVERLAY
DOOR
The 4175 Double Sided Mirror requires a rough opening installation. Measure rough opening for door frames and sidelites from finished floor.
Frames may be conveniently installed after walls
A TYPICAL
OPENING FOR are finished and flooring application is layed.
IS
COMPLETELY
FINISHED.
DRYWALL IS
INSTALLED ON
BOTH SIDES
FINISHED
OPENING
WIDTH
FINISHED FLOOR
ROUGH
OPENING
HEIGHT*
NOMINAL DOOR
HEIGHT + 1"
TO FINISHED FLOOR
ROUGH
OPENING
WIDTH width + 2"
Rough Opening Width:
Equal to nominal door width plus 2”
Rough Opening Height:
Nominal door height plus 1” to finished floor
14
Specifications of Bifold and Mirrors
Specifications
STEEL BIFOLD
SHORT FORM
Wardrobe and closet doors, so specified to be SlimFold® prefinished metal folding doors manufactured by SlimFold®
Products Division, meet or exceed Voluntary Product Standard
PS38-70, as published by the U.S. Department of Commerce,
National Bureau of Standards.
FULL FORM
Door panels and reinforcing stiffeners shall be 24-gauge cold rolled steel.
Alternate for coastal areas with high salt content atmosphere: A hot dipped coating of zinc-iron alloy (galvanized) is recommended. Also recommended for bathrooms, laundry rooms, HVAC areas or any high-humidity situation. Contact factory for proper re-painting instructions.
Door panels shall be accurately formed and reinforced with 4” wide stiffeners welded to backs and flanges of panels.
Panels shall be hinged in pairs with a minimum of 10” (254mm) of piano-type hinges. Panels to be sound-deadened with corrugated fiberboard or other absorbent, are optional.
All mounting hardware shall be factory installed. Rods to be zinc plated cold rolled steel with yellow dichromate finish.
Patented weight bearing pivot rods to be 9/16” (14mm) diameter, adjustable screw type, and securely held in position by nylon rod clamp assemblies. Guide rods and upper pivot rods shall be 1/4” (6mm) in diameter, spring loaded for easy self-alignment, and securely held in position by self-retaining nylon sleeves. Top and bottom tracks are .055 mill finish aluminum. Pivot sockets and rubber track bumpers shall be adjustable to allow lateral alignment and be preset in the track. Sockets are steel zinc plated and waxed. Doors to be supplied prefinished. Mill finish bottomless track bracket available as an option. Hardware consists of one bracket, socket and mounting screws per two-panel unit. Alignment brackets included on four-panel units. Hardware packages consisting of knobs or pulls, screws, and felt discs to be supplied with each door.
Mirrors shall be high quality, double strength with mylar trimmed edges and shall fully cover the panel. They shall conform to Government Specification DD-M-00411 (b) and be securely mounted with double faced polyurethane tape, which shall also act as a shock absorbing cushion for the glass.
Channels shall protect the top and bottom edges of the mirror.
COLORS
Bright White, Ivory
All specifications are based on latest product information available at time of publication approval. We reserve the right to make changes at any time and without notice, in material specifications and styles.
4050 STEEL FRAMED SLIDING MIRROR
DOOR WITH TOP ROLLER
Provide Model 4050 sliding mirror wardrobe doors manufactured by Dunbarton Corporation, Dothan, AL in the dimensions shown on the drawings and with the following attributes:
ARRANGEMENT a. Sliding mirror doors shall consist of framed mirror panels supported by single wheel top hangers and bottom guides that travel in top and bottom tracks respectively.
b. The top track shall be steel with a prefinished steel fascia as an integral part of the track.
c. The bottom track shall be prefinished steel and shall not exceed 5/16” (8mm) in height for minimum floor obstruction.
d. The top hangers shall have acetate wheels and provide 1-1/2” (38mm) vertical adjustment.
e. The floating nylon guides shall lock into floor track & automatically compensate for floors up to 3/4” (19mm) out of level.
FRAME a. The frame shall consist of prefinished roll formed steel stiles and rails joined at each corner by positively retained, removable, unhanded connector assemblies that snap in place and contain top hangers and bottom guides.
b. The 7/8” (22mm) wide stiles shall function as integral full length pulls.
PANELS a. 3mm float plate glass mirror, safety backed to conform with Uniform Building Code Standard 24-2, Part II. Safety mirror 400 lb. ft. Impact test ANSI Z-97.1 1984 boil and impact test. 4mm float plate glass mirror for heights greater than 7’0”.
COLORS
Bright White, Arctic Silver
All specifications are based on latest product information available at time of publication approval. We reserve the right to make changes at any time and without notice, in material specifications and styles.
variations in opening sizes.
e. Stile profile shall be such that it consists of an integral pull.
PANELS a. 3mm float plate glass mirror (4mm on 3’0” widths), safety backed to conform with Uniform Building Code Standard
24-2, Part II. Safety mirror 400 lb. ft. Impact test ANSI
Z-97.1 1984 boil and impact test.
b. Mirror is to be received and mechanically locked into frame components and utilizes a flexible glazing channel.
COLORS
Satin Silver
All specifications are based on latest product information available at time of publication approval. We reserve the right to make changes at any time and without notice, in material specifications and styles.
4260 STEEL FRAMED SLIDING MIRROR
DOOR WITH BOTTOM ROLLER
Provide Model 4260 sliding mirror wardrobe doors manufactured by Dunbarton Corporation, Dothan, AL in the dimensions shown on the drawings and with the following attributes:
ARRANGEMENT a. Sliding mirror doors shall consist of framed mirror panels supported by adjustable bottom rollers and adjustable top guides that travel in a threshold track and top track respectively.
b. Top track to be prefinished steel with an integral fascia that matches the stile and rail finish.
c. The bottom track shall be prefinished steel to match door frame and shall not exceed 5/16” (8mm) in height for minimum floor obstruction.
d. The bottom roller shall be free floating and provide a 1” (25mm) vertical adjustment. Model 4260 rollers shall have plain bearing acetal wheels.
e. The adjustable top guides shall be permanently fixed to the top connectors and fit snugly into the vertical openings in the top track.
FRAME a. The frame shall consist of prefinished roll-formed stiles and rails joined at each corner by positively retained, removable, unhanded, connectors that snap in place and contain preassembled rollers and guides.
PANELS a. 3mm float plate glass mirror, safety backed to conform with Uniform Building Code Standard 24-2, Part II. Safety mirror 400 lb. ft. Impact test ANSI Z-97.1 1984 boil and impact test. 4mm float plate glass mirror for heights greater than 7’0”.
COLORS
Bright White, Arctic Silver
All specifications are based on latest product information available at time of publication approval. We reserve the right to make changes at any time and without notice, in material specifications and styles.
4100 FRAMED OVERLAY DOOR
Provide Model 4100 overlay mirror wardrobe doors manufactured by Dunbarton Corporation, Dothan, AL in the dimensions shown on the drawings and with the following attributes:
ARRANGEMENT a. Overlay mirror door shall consist of a single mirror panel framed with anodized aluminum stiles and rails secured together with screws.
b. Overlay mirror door shall be supported by 12 gauge pivot brackets at both the top and bottom and shall be prefinished to match the framing.
c. A quieting nylon pivot bushing shall be used to interface between the frame and the pivot brackets.
d. Magnetic catch shall be capable of being mounted on the inside perimeter of the opening and utilize a one-piece plate that does not require adjustments for
4175 DOUBLE SIDED PRE-HUNG MIRROR
DOOR
Provide Model 4175 pre-hung mirror door manufactured by
Dunbarton Corporation, Dothan, AL in the dimensions shown on the drawings and with the following attributes:
ARRANGEMENT a. Swinging Mirror Wardrobe Doors are SlimFold® Series
4175 of back-to back mirrors framed by an extruded, anodized aluminum frame supported by three hinges.
b. The door will be pre-hung in a primed, finger-joint pine wood jamb. Doors are available in various widths and heights with 1” stiles.
c. The door will be available in single
180° swing doors handed either left or right.
d. Includes hinges,pull (handle) and an adjustable ball tension catch.
PANELS a. 3mm float plate glass mirror, safety backed to conform with Uniform
Building Code Standard 24-2, Part
II. Safety mirror 400 lb. ft. Impact test ANSI Z-97.1 1984 boil and impact test.
COLORS
Satin Chrome
LOUVERED FURNACE, WATER HEATER, AND
VENTED CLOSET DOORS
Louvered furnace, water heater, and single panel furnace closet doors manufactured by Dunbarton Corporation, Dothan
AL in the dimensions shown in the drawings and with the following attributes:
ARRANGEMENT a. Doors consist of single-panel doors with non-louvered, partial, or full-louvered options with no jamb required.
b. Reinforced with three (3) 3” wide, 24-gauge cold-rolled steel stiffeners, welded to back and flanges of panel (12 welds per stiffener).
c. Riveted on hinge (doors available with track and pivot as an option.
USAGE a. Model 100: Water heater or pantry area b. Model 250 / 350: HVAC area; meets most HVAC free air space requirements c. Model 500: HVAC area; best HVAC free air space requirements
FLAME SPREAD a. SlimFold® Furnace Doors meet requirements per ASTM E84-94 as tested by Warnock
Hersey.
b. Model 250: Flame spread index = 0; Fuel contribution index = 0; Smoke developed index = 20 c. Model 325: Flame spread index = 0; Fuel contribution index = 0; Smoke developed index = 15
COLORS
Bright White, Ivory
15
Warranty
SlimFold® Products Division warrants to the purchaser that its products, when utilized for interior door use, will be free from defects in materials and workmanship for the life of the product.
SlimFold® Products manufactured with galvanized steel are additionally warranted against rusting for a period of one (1) year from the date of purchase, provided the finish has not been cut or abraded through the metal. Galvanized steel should be used where air has a high salt content or in locations with high humidity; see specifications.
This warranty is applicable only when the products covered by it have been installed in accordance with the recommended written installation instructions of SlimFold® Products
Division and with established building practices, have been accorded treatment which is considered good practice in the building industry regarding storage and maintenance, and have been subjected only to normal use. Because
SlimFold® Products Division cannot control the manner in which its products are handled after leaving its premises, this warranty does not apply to the finish or other damage occurring during shipment.
There are no warranties, express or implied, which extend beyond the description on the face hereof, including the implied warranty of merchantability and the implied warranty of fitness for a particular purpose.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply in some cases.
In the event the original consumer purchaser of any SlimFold® product believes that the door or any parts thereof covered by this warranty is defective, a letter outlining the alleged defect should be sent postage prepaid to the following address:
SlimFold® Products Division
PO Box 8577
Dothan, AL 36304-0577
Any SlimFold® Products part covered by this warranty which, upon inspection by an authorized representative of SlimFold® Products
Division, are found by said representative to be defective, will be repaired or replaced at the option of SlimFold® Products Division. The purchase price of the part will be refunded and does not include labor, installation costs, finishing costs, or indirect or consequential damages of any nature. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty bestows certain legal rights, and you may also have other rights which vary from state to state.
SLIM FOLD
1101 Technology Drive I Dothan, Alabama 36303
800.633.7553 I 334.794.9184 fax www.dunbarton.com I [email protected]
16
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SF101 SlimFold Rev. 03_22

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