R series MPPT solar charger inverter user manual

R series solar charger inverter 1000W to 6000W

User

’s Manual

Table of Contents:

Figures of Unit..................................

……………………….........................................................................3

Line mode specification...........................................................................................................................3

Inverte mode specification...........................................

…........................................................................4

AC charge mode specification

…………………………….…………………………………………………….5

Solar charge controller mode specification

………………………………………………………………….…6

Indicator

…………………………………………………………………………………………………….……....7

Remote control

……………………………………………………………………………………………..………8

Audible alarm

…………………………………………………………………………………………………...….8

Fan operation

………………………………………………………………………………………………………9

General specification

…………………………………………………………………………………………….10

Appendix..................................

…………………………...……..................................................................11

2

Figures of unit:

Model: R series

Line mode specifications:

Input voltage waveform

Nominal input voltage

Low line disconnect

Low line re-connect

High line disconnect

High line re-connect

Max AC input voltage

Nominal input frequency

Low line frequency re-connect

Low line frequency disconnect

High line frequency re-connect

High line frequency disconnect

Output voltage waveform

Over-load protection

(SMPS load)

Output short circuit protection

Efficiency (line mode)

Transfer switch rating

Transfer time

(AC to DC)

Transfer time

(DC to AC)

Pass through without battery

Max bypass overload current

1000W/2000W/3000W/4000W/5000W6000W

Sinusoidal (utility or generator)

230VAC

184VAC

±4%

194VAC

±4%

154VAC

±4%

164VAC

±4%

253VAC

±4%

243VAC

±4%

270Vrms

50Hz/60Hz (auto detection)

58+0.3Hz for 60Hz;

48+0.3Hz for 50Hz;

57+0.3Hz for 60Hz;

47+0.3Hz for 50Hz;

64+0.3Hz for 60Hz;

54+0.3Hz for 50Hz;

65+0.3Hz for 60Hz;

55+0.3Hz for 50Hz;

As same as input waveform

Circuit breaker

Circuit breaker

>95%

30 amp or 40 amp

8ms (typical)

6ms (typical)

Yes

35 amp or 45 amp: alarm

3

Invert mode specifications:

Model: R series

Output voltage waveform

Rated output power (VA)

Rated output power (W)

Power factor

Nominal output voltage (V)

Nominal output frequency (Hz)

Auto tracking main frequency (Hz)

Output voltage regulation

Nominal efficiency

Over-load protection

(SMPS load)

Surge rating (10s)

Capable of starting electric motor

Output short circuit protection

Bypass breaker size

Nominal DC input voltage

Min DC start voltage

Low battery alarm

Low DC input shut-down

High DC input alarm & fault

High DC input recovery

Power saver

1000W/2000W/3000W/4000W/5000W/6000W

Sine wave

1000/2000/3000/4000/5000/6000

1000/2000/3000/4000/5000/6000

0~1.0

230VAC

50Hz

± 0.3Hz

Yes (following main first connection)

50Hz @48-54Hz

60Hz @58-64Hz

±10% rms

>80%

(110%<load<125%)

±10%: fault (shutdown output) after 15 minutes;

(125%<load<150%)

±10%: fault (shutdown output) after 60s;

Load>150%

±10%: fault (shutdown output) after 20s

3000/6000/9000/12000/15000/18000VA

2HP

Current limit (fault after 1s)

40Amp

12V/24V/48VDC

10/20/40VDC

10.5V/21.0V42.0VDC

± 0.15VDCx1/2/4

10.0V/20.0V40.0VDC

16.0V/32.0V/64.0VDC

15.5V/31.0V/62.0VDC

± 0.15VDCx1/2/4

Load

25W

(Enabled on

“P/S auto” setting of remote control)

4

AC charge mode specifications:

Model: R series

Nominal input voltage

Input voltage range

Nominal output voltage

Nominal charge current

Charge current regulation

Battery initial voltage

Charger short circuit protection

Breaker size

Over charge protection

1000W/2000W/3000W/4000W/5000W/6000W

230VAC

194/164~243VAC

According to the battery type

35Amp (adjustable)

± 5ADC

0

–15.7 VDC (can operate with 0V battery)

Circuit breaker

40A

Bat. V

≥15V/30V/60VDC beeps 0.5s every 1s & fault after 60s

5

Solar charge controller specification:

The following lists the electrical specifications.

Table 1 Electrical specifications @ 25℃

Rated voltage 12V 24V

Rated charge current

Rated output current

40A

15A

Self consumption

Bulk charge

Floating charge

Equalization charge

Over charge disconnection

Over charge recovery

48V

At idle < 10Ma

14.5V(default) 29.0V(default) 58.0V(default)

13.5V(default) 27.0V(default) 54.0V(default)

14.0V(default) 28.0V(default) 56.0V(default)

14.8V

13.6V

29.6V

27.2V

59.2V

54.4V

Over discharge disconnection

10.8 V(default) 21.6V(default) 43.2V(default)

Over discharge reconnection 12.3V 24.6V

Temperature compensation

-13.2mV/℃ -26.4mV/℃

Ambient temperature

49.2V

-52.8mV/℃

0-40

(full load) 40

-60 (derating)

Terminal size

(fine/single wire)

#8AWG

Note:

The optional battery temperature sensor automatically adjusts the charging process of the controller according to the type of the battery is selected by user through battery type selector. With the battery temperature sensor installed, the controller will increase or decrease the battery charging voltage depending on the temperature of the battery to optimize the charge to the battery and maintain optional performance of the battery.

Maximum power point tracking (MPPT) function

Maximum power point tracking, frequently referred to as MPPT, is an electronic system that operates the photovoltaic (PV) modules in a manner that allows the modules to produce all the power they are capable of.

The PV-seeker charge controller is a microprocessor-based system designed to implement the MPPT.

And it can increase charge current up to 30% or more compared to traditional charge controllers (see figure 1).

6

Indicator

SHORE POWER

ON

INVERTER ON

GREEN LED lighting on AC mode

GREEN LED lighting on inverter mode

FAST CHARGE Yellow LED lighting on fast charging mode

FLOAT CHARGE GREEN LED lighting on float charging mode

OVER TEMP TRIP RED LED lighting on over temperature

OVER LOAD TRIP RED LED lighting on over load

POWER SAVER

ON

GREEN LED lighting on power saver mode (power saver load

25W)

Remark:Detail indicator setting refers Appendix 1.

7

Remote control

LED

Switch

Battery charger

(shore power on)

Inverter

(inverter power on)

Alarm

(check alarms on box)

Power saver auto

Unit off

GREEN LED lighting on battery charger mode

GREEN LED lighting on inverter mode

RED LED lighting on alarm

Power on with saver mode (power saver

25W)

Power totally off

Power saver off Power on without saver mode

Audible alarm

Battery voltage low Inverter green LED lighting, and the buzzer beep 0.5s every 5s.

Battery voltage high

Invert mode over-load

Inverter green LED lighting, and the buzzer beep 0.5s every 1s, and fault after 60s.

110%<load<125%, no audible alarm in 14 minutes, beeps 0.5s every 1s in 15 th minute, and fault after 15 minutes.

125%<load<150%, beeps 0.5s every 1s, and fault after 60s.

Load>150%, beeps 0.5s every 1s, and fault after 20s.

Over temperature Heat sink temp.

≥105ºC, over temp red LED lighting, beeps 0.5s every 1s;

Remark:Detail alarm setting refers Appendix 1.

Protection

Over temperature protection

Back-feed protection

Heat sink temp.

≥105ºC, fault (shutdown output) after 30 seconds

Yes

Fault recovery By restart the machine

Fan operation

8

Fan operation

Variable speed fan operation is required in invert and charge mode. This is to be implemented in such a way as to ensure high reliability and safe unit and component operating temperatures in an operating ambient temperature up to

50

°C.

Speed to be controlled in a smooth manner as a function of internal temperature and/or current.

Fan should not start/stop suddenly.

Fan should run at minimum speed needed to cool unit.

Fan noise level target <60dB.

The fan logic as below:

Condition Enter condition

T

≤ 60℃

Heat sink temperature

Charge current

Load%

(Invert mode)

65

20%

I > 50% Max

Load < 30%

30%

≤ T

<85 ℃

T > 85℃

I

< I

≤ 15%

≤ 50% Max

≤ Load < 50%

Load

≥ 50%

Leave condition Speed

T > 65℃

T

≤ 60℃ or

T

≥ 85℃

T

≤ 80℃

I

≥ 20%

I

≤ 15% or

I

≥ 50%Max

I

≤ 40%Max

Load

≥ 30%

Load

≤ 20% or

Load

≥ 50%

Load

≤ 40%

OFF

50%

100%

OFF

50%

100%

OFF

50%

100%

9

General specifications

Safety certification

CE(EN62040-1)

EMC classification EN62040-2, C2

Operating temperature range

Storage temperature

Operation humidity

Audible noise

Cooling

Size

0

°C to 40°C

-15

ºC ~ 60ºC

5% to 95%

60dB max

Forced air, variable speed fan

1000/2000/3000 model: 442*218*179 mm3

4000/5000/6000 model: 598*218*179 mm3

10

Appendix:

Indicator and Buzzer setting

Status

Line mode

CC

CV

Float

Standby

Invert Inverter on mode Power saver

Alar m mode

Item

Battery low

Battery high

Overload on invert mode

Over temp on invert mode

Over temp on line mode

Over charge

Fan lock

SHORE

POWE

R ON

×

×

×

×

×

×

×

INVE

RTE

R ON

×

×

×

×

×

×

×

×

Indicator on top cover

FAST

CHARG

E

√, blink

×

×

×

×

×

×

×

×

×

FLOAT

CHARG

E

×

×

×

×

×

×

×

×

×

×

×

×

OVER

TEMP

TRIP

×

×

×

×

×

×

×

×

×

×

×

OVER

LOAD

TRIP

×

×

×

×

×

×

×

×

×

×

×

×

POWE

R

SAVER

ON

×

×

×

×

×

×

×

×

×

×

×

×

LED on remote control

BATTER

INVE

Y Alar

RTE

CHARGE m

R

R

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

Buzzer

Battery high

Inverter mode overload

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

Beep continuous

Beep continuous

Fault mode Over temp

Over charge

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

×

Beep continuous

Beep continuous

Back feed short

× × × × × × × × ×

X

Beep continuous

Remark:

√ shows the indicator on. × shows the indicator off. √, blink shows the indicator blinking about 0.5s on and 0.5s off.

×

×

×

×

×

×

Beep 0.5s every 5s

Beep 0.5s every 1s

Refer to

“Audible alarm”

Beep 0.5s every 1s

Beep 0.5s every 1s

Beep 0.5s every 1s

Beep continuous

11

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