PowerFlex® 70

PowerFlex® 70

TECHNICAL DATA

ADJUSTABLE FREQUENCY AC DRIVES

PowerFlex 70 Technical Data

Product Overview

PowerFlex® 70 drives are designed to worldwide standards providing out-of-the-box performance around the globe. Available ratings include: 0.5 to 25 Hp output at 240V ac input, 0.5 to 50 Hp output at 480V ac input, 0.5 to 50 Hp output at 600V ac input.

The PowerFlex 70 drive can be used with a full featured LCD Human Interface

Module, which provides multilingual text for startup, metering, programming and troubleshooting.

The PowerFlex 70 can be programmed for either Volts per Hertz, Sensorless Vector or

Vector Control with FORCE™ Technology to cover a wide range of applications from fans to extruders.

Optional internal communication modules provide fast and efficient control and/or data exchange with host controllers over popular interfaces. These interfaces include:

DeviceNet™, EtherNet, ControlNet™, Remote I/O, Serial Communications and other open control and communication networks. PC tools such as DriveExplorer™ and

DriveTools™ SP assist with programming, monitoring, and troubleshooting the

PowerFlex 70.

Table of Contents

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page

Standard Drives Program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

Factory Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

7

User Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

Installation Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

16

Cable Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

Single-Phase Input Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

23

Power Ratings and Branch Circuit Protection. . . . . . . . . . . . . . . . . .

23

Maximum Motor Cable Lengths . . . . . . . . . . . . . . . . . . . . . . . . . . . .

25

Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

PowerFlex 70 Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

29

Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30

PowerFlex 70 Configured Drives . . . . . . . . . . . . . . . . . . . . . . . . . . .

35

Standard Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

37

Derating Guidelines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42

Reference Materials

For additional PowerFlex 70 data and general drive information, refer to the following publications:

Title

PowerFlex 70 User Manual

PowerFlex Reference Manual

Publication

20A-UM001…

PFLEX-RM001…

Wiring and Grounding Guidelines for PWM AC Drives

Preventive Maintenance of Industrial Control and Drive System Equipment

DRIVES-IN001…

DRIVES-TD001…

Safety Guidelines for the Application, Installation and Maintenance of Solid State Control SGI-1.1

Available Online at . . .

www.rockwellautomation.com

/literature

For other information, contact Allen-Bradley Drives Technical Support:

Title

Allen-Bradley Drives Technical Support

Online at . . .

www.ab.com/support/abdrives

2

PowerFlex 70 Technical Data

Standard Drives Program

Flexible Packaging and Mounting

IP20, NEMA/UL Type 1 – For conventional mounting inside or outside a control cabinet. Conduit plate is vertically removable for easy installation and replacement without disturbing conduit.

IP66, NEMA/UL Type 4X/12 (Indoor Use) – For mounting directly in the production environment. Listed by UL to resist dust, dirt, etc. and to survive high pressure water spray. Also certified by NSF International to assure conformity with international food equipment standards.

Flange Type – For mounting heatsink through back of an enclosure, thus removing a large portion of the heat inside a cabinet. The backside is rated IP66, NEMA/UL Type 4X/12 for both indoor and outdoor use.

Zero Stacking

- Drives can be mounted directly next to one another with no reduction of ambient temperature rating

(50

°

C for IP20, NEMA/UL Type 1 and Flange Mount; 40

°

C for IP66, NEMA/UL Type 4X/12).

Space Saving Hardware Features

Integral EMC Filtering provides a compact, all-in-one package solution for meeting EMC requirements, including CE in Europe.

Integral Dynamic Brake Transistor delivers a cost-effective means of switching regenerative energy without costly external chopper circuits.

Internal Dynamic Brake Resistor requires no extra panel space, and supplies a large amount of braking torque for short periods.

Easy to Use Human Interface Tools

• PowerFlex 7-Class LCD Human Interface Modules provide:

- Large and easy to read 7 line x 21 character backlit display

- Variety of languages (English, French, German, Italian, Spanish, Portuguese, Dutch)

- Alternate function keys for shortcuts to common tasks

- “Calculator-like” number pad for fast and easy data entry (Full Numeric version only)

- Control keys for local start, stop, speed, and direction

- Remote versions for panel mount applications

• PC-based Configuration tools include:

- DriveExplorer™ and DriveExplorer Lite: A simple and flexible “On-line” tool for monitoring and configuration while connected to a drive.

- DriveTools™ SP: A suite of software tools which provide an intuitive means for programming, troubleshooting and maintaining Allen-Bradley AC and DC drives.

• For simplified AC drive start-up and reduced development time, we’ve integrated Allen-Bradley PowerFlex drive configuration with RSLogix™ 5000 software. This single-software approach simplifies parameter and tag programming while still allowing stand-alone drive software tool use on the factory floor.

3

PowerFlex 70 Technical Data

Outstanding Control and Performance

Vector Control with FORCE™ Technology

provides outstanding torque and speed regulation, with or without encoder feedback.

Sensorless Vector Control develops high torque over a wide speed range, and adapts to individual motor characteristics.

Drives Features

Fast acting Current Limit and Bus Voltage Regulation result in maximum acceleration and deceleration without tripping.

Flying Start delivers smooth connection into rotating loads, regardless of commanded direction, without the need for any speed feedback device.

PI Control can eliminate the need for a separate process loop controller.

Inertia Ride-Through offers tripless operation during a prolonged power outage by using the rotating energy stored in high inertia, low friction loads.

User Sets, allowing up to three complete sets of parameter data, can be individually loaded for different batch processes.

Slip compensation delivers minimum of 0.5% open loop speed regulation across a wide speed range, eliminating the need for speed feedback devices in some applications.

Safe Off Option

, the first offering available within the DriveGuard

series of safety solutions, prevents a drive from delivering rotational energy to motors by integrating a safety circuit with the drive’s power switching signals. This solution meets EN 954-1, Category 3.

Droop Control

➊ for load sharing applications.

Sleep/Wake Control

➊ for analog control of start and stop.

➊ Feature available for Enhanced Control only.

Unsurpassed Capability in Network Communications

PowerFlex drives are fully compatible with the wide variety of Allen-Bradley DPI™ communication adapters, offering the following benefits:

Description

✔ ✔ ✔

✔ ✔ ✔ ✔

✔ ✔

✔ ✔

Unconnected Messaging

permits other network devices (e.g. PanelView) to communicate directly to a drive without routing the communication through the network scanner.

Adapter Routing

-- Plug PC into one drive and talk to other Allen-Bradley drives on same network, without being routed through the network scanner.

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Access to 100% of all parameters

over the network.

✔ ✔ ✔ ✔ ✔

AutoBaud

capability makes initial connections less problematic.

Change Of State

significantly reduces network traffic by configuring control messages to be sent only upon customer defined states. Very flexible configuration for each node (Example: “reference must change by more than 5%”).

Peer Control

provides master slave type control between drives, where one or more slave drives (consumers) can run based on the status of a master drive (producer), which can also significantly reduce network traffic.

Automatic Device Replacement (ADR)

saves significant time and effort when replacing a drive, by allowing the scanner to be configured to automatically detect a new drive and download the required parameter settings.

✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔

Flexible Fault Configuration

– Adapters can be programmed to take fault based actions such as ramp to stop, cost to stop, and hold last state, as well as send user configurable logic control and speed reference values. In addition, different actions can be taken based on whether the network experienced a serious problem (broken cable etc.) versus a network idle condition

(PLC set to “Program”).

4

PowerFlex 70 Technical Data

Catalog Number Explanation

1-3

20A

a

4 5-7 8

B 2P2 A

b c d a

Drive

Type

PowerFlex 70

Code

20A

Code

B

C

D

E

b

Voltage Rating

Voltage

240V ac

400V ac

480V ac

600V ac

Ph.

3

3

3

3

Code

2P2

4P2

6P8

9P6

015

022

028

042

054

070

c1

ND Rating

208V, 60 Hz Input

Amps

2.5

4.8

7.8

11

17.5

25.3

32.2

43

62.1

78.2

kW (Hp)

0.37 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

Code

2P2

4P2

6P8

9P6

015

022

028

042

054

070

c2

ND Rating

240V, 60 Hz Input

Amps

2.2

22

28

42

54

70

4.2

6.8

9.6

15.3

kW (Hp)

0.37 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

9

3

e

Position Number

10 11

A

f

Y

g

022

030

037

043

060

072

Code

1P3

2P1

3P5

5P0

8P7

011

015

c3

ND Rating

400V, 50 Hz Input

Amps

1.3

2.1

3.5

5.0

8.7

37

43

60

72

11.5

15.4

22

30

kW (Hp)

0.37 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

12

Y

h

022

027

034

040

052

065

Code

1P1

2P1

3P4

5P0

8P0

011

014

c4

ND Rating

480V, 60 Hz Input

Amps

1.1

2.1

3.4

5.0

8.0

34

40

52

65

11

14

22

27

kW (Hp)

0.37 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

3.7 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

13

N

i

14

N

j

15

C

k l

16

0

c5

Code

0P9

1P7

2P7

3P9

6P1

9P0

011

017

022

027

032

041

ND Rating

600V, 60 Hz Input

Amps

0.9

1.7

2.7

3.9

6.1

9.0

11

17

22

27

32

41

kW (Hp)

0.37 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

052 52 37 (50)

CE certification testing has not been performed on 600V class drives.

Code

A

C

F

G

L

M

d

Enclosure

Enclosure

Panel Mount - IP 20, NEMA/UL

Type 1

Wall/Machine Mount = IP66,

NEMA/UL Type 4X/12 for indoor use only

Flange Mount - Front Chassis =

IP 20, NEMA/UL Type 1; Rear

Heatsink = IP66, NEMA/UL

Type 4X/12 for indoor/outdoor use

Wall/Machine Mount - IP54,

NEMA/UL Type 12

Flange Mount with Conformal

Coat

Panel Mount with Conformal

Coat

Code

0

3

5

8

e

HIM

Interface Module

Blank Cover

Full Numeric LCD

Prog. Only LCD

Wireless Interface Module -

IP66, NEMA/UL Type 4X/12

Only

5

PowerFlex 70 Technical Data

1-3

20A

a

Code

A

N

C

4 5-7 8

B 2P2 A

b c d f

Documentation

Type

English User Manual and Multi-

Language Quick Start

No Manual

Chinese Documentation

Code

Y

g

Brake IGBT w/Brake IGBT

Y e s

Code

Y

N

h

Internal Brake Resistor w/Resistor

Y e s

N o

9

3

e

Position Number

10 11

A

f

Y

g i

Code

A

N

Emission Class

Rating

Filtered

A & B Frames (Optional)

C, D, & E Frames (Standard)

Not Filtered

A & B Frames (Optional)

C, D, & E Frames

600V Frames A through D available only without filter (Cat. Code N). 600V Frame E available only with filter (Cat. Code A).

Increases size to Frame B.

Code

B

C

R

S

D

E

N

j

Comm Slot

Version

BACnet

ControlNet (Coax)

DeviceNet

EtherNet/IP

R I O

RS485 DF1

None

12

Y

h

13

N

i

14

N

j

15

C

k l

16

0

k

Code

N

C

Control & I/O

Control

Standard

Enhanced

Safe-Off

N/A

No

G Enhanced Yes

Not available as factory installed option for

600V ratings.

Code

N

0

1

l

Feedback

Feedback

NA - Standard Control

No Feedback - Enhanced

Control

5V/12V Encoder w/Enhanced

Control

6

PowerFlex 70 Technical Data

Factory Installed Options

Conformal Coat

Printed circuit boards are coated with HumiSeal 1B73 acrylic coating to provide improved resistance to dust and moisture.

Consult factory for additional details.

Description

Flange Mount

Front: IP20, NEMA/UL Type 1

Back/Heatsink: IP66, NEMA/UL Type 4X/12 with Conformal Coat

Cat. Code

L

Panel Mount

IP20, NEMA/UL Type 1 with Conformal

Coat

M C

D

A

B

E

D

E

B

C

Human Interface and Wireless Interface Modules (Pos. e)

IP20, NEMA/UL Type 1 and Flange Type Drives

Cat. Code: 0

No HIM (Blank Plate)

Cat. Code: 3

LCD Display, Full

Numeric Keypad

Cat. Code: 5

LCD Display,

Programmer Only

IP66, NEMA/UL Type 4X/12 Drives (Position e)

Cat. Code: 0

No HIM (Blank)

Cat. Code: 5

LCD Display, Programmer Only

Cat. Code: 3

LCD Display, Full Numeric Keypad

Cat. Code: 8

Wireless Interface Module

Documentation

Description

English User Manual, Multi-Language Quick Start

No User Manual

Cat. Code

(Position f)

A

N

Internal Dynamic Brake Resistors

Drive Input

Voltage

200…240V ac

380…480V ac

600V ac

Brake Resistance

Ω

62

22

115

62

115

B

C

D

E

E

A

C

D

A

B

A

B

C

D & E

Frame

Cat. Code

(Position h)

Y

Y

Y

Y

Not Available

Y

Y

Y

Y

Not Available

Y

Y

Y

Not Available

These resistors have a limited duty cycle. Refer to the PowerFlex

Dynamic Braking Selection Guide to determine if an internal resistor will be sufficient. An external resistor may be required.

Internal EMC Filter

Drive Input

Voltage

200...240V ac

380...480V ac

CE Filter

Optional

Standard

Standard

Optional

Standard

Standard

Standard

B

C

D

B

C

D

E

Frame

Cat. Code

(Position i)

A

A

Internal CE filters are not available for PowerFlex 70 A Frame drives. If an

A Frame rating is ordered with an internal filter option, it will be supplied in a B Frame.

Internal Communication Adapters

Description

BACnet ® MS/TP RS485 Communication Adapter

ControlNet™ Communication Adapter (Coax)

DeviceNet™ Communication Adapter

EtherNet/IP™ Communication Adapter

Remote I/O Communication Adapter

RS485 DF1 Communication Adapter

Cat. Code

(Position j)

B

C

R

S

D

E

7

PowerFlex 70 Technical Data

Control Options

Description

Enhanced Control without DriveGuard

Enhanced Control with DriveGuard

Standard Control

User Installed Options

Human Interface and Wireless Interface Modules

Cat. Code

(Position k)

C

G

N

Feedback Options

None (Standard Control)

Description

None (Enhanced Control)

5V/12V Encoder (Enhanced Control)

Cat. Code

(Position l)

N

0

1

No HIM (Blank Plate)

20-HIM-A0

LCD Display, Full

Numeric Keypad

20-HIM-A3

LCD Display,

Programmer Only

20-HIM-A5

Wireless Interface

Module

20-WIM-N1

8

Remote (Panel Mount)

LCD Display, Full

Numeric Keypad

20-HIM-C3S

Remote (Panel Mount)

LCD Display,

Programmer Only

20-HIM-C5S

Description

No HIM (Blank Plate)

LCD Display, Full Numeric Keypad

LCD Display, Programmer Only

Wireless Interface Module

Handheld/Local

(Drive Mount)

Cat. No.

20-HIM-A0

20-HIM-A3

20-HIM-A5

20-WIM-N1

Remote (Panel

Mount) IP66,

NEMA/UL Type

4x/12

Cat. No.

20-HIM-C3S ‡

20-HIM-C5S ‡

20-WIM-N4S

For indoor use only.

‡ Includes a 1202-C30 interface cable (3 meters) for connection to drive.

Remote (Panel Mount)

Wireless Interface

Module

20-WIM-N4S

Human Interface Module Accessories

Description

Bezel Kit for LCD HIMs, NEMA/UL Type 1 ‡

PowerFlex HIM Interface Cable, 1 m (39 in)

?

Cable Kit (Male-Female)

0.33 Meters (1.1 Feet)

1 Meter (3.3 Feet)

3 Meter (9.8 Feet)

9 Meter (29.5 Feet)

Comm Option Cable Kit

0.33 Meters (1.1 Feet)

1 Meter (3.3 Feet)

3 Meter (9.8 Feet)

9 Meter (29.5 Feet)

DPI Cable Kit with Connectors, Tools and 100 m (328 ft.)

Cable

DPI Cable Connector Kit

Cat. No.

20-HIM-B1

20-HIM-H10

1202-H03

1202-H10

1202-H30

1202-H90

1202-C03

1202-C10

1202-C30

1202-C90

1202-CBL-

KIT-100M

1202-TB-KIT-

SET

1203-S03 DPI/SCANport™ One to Two Port Splitter Cable

‡ Includes a 1202-C30 interface cable (3 meters) for connection to drive.

? Required only when HIM is used as handheld or remote.

Required in addition to 20-HIM-H10 for distances up to a total maximum of 10 Meters (32.8 Feet).

PowerFlex 70 Technical Data

Dynamic Brake Resistors

Small Duty Internal Dynamic Brake Resistors

Limited duty resistors mount directly to the back surface of the drive and require no extra panel space. Internal resistors are non-destructive and do not require a resistor overheat external safety circuit.

Duty

7.5 (10)

PowerFlex 70 AC Drive

Normal

kW (Hp)

0.37 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

0.37 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

0.37 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

Heavy

Duty

kW (Hp)

0.25 (0.33) 33

0.55 (0.75) 33

1.1 (1.5)

1.5 (2.0)

3.0 (3.0)

4.0 (5.0)

5.5 (7.5)

33

33

30

21

21

0.25 (0.33) 68

0.55 (0.75) 68

1.1 (1.5)

1.5 (2.0)

3.0 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

68

68

68

74

74

44

31

Min DB

Res

Ohms

±10%

0.25 (0.33) 117

0.55 (0.75) 117

1.1 (1.5)

1.5 (2.0)

3.0 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

117

117

80

80

80

48

48

Part Number

20AB-DB1-A 62

20AB-DB1-A 62

20AB-DB1-B 62

20AB-DB1-B 62

Resistance

Ohms ±5%

Continuous

Power

kW

Small Duty Internal DB Resistor

Max

Energy

kJ

200…240 Volt ac Input Drives

Max

Braking

Torque

% of ND

Motor

Application Type 1

Braking

Torque

% of ND

Motor

Duty Cycle

0.048

0.048

0.028

0.028

8.3

7.3

0.8

0.8

307%

300%

160%

109%

100%

100%

100%

100%

25.9%

12.8%

3.7%

2.5%

20AB-DB1-C 62

20AB-DB1-D 22

20AB-DB1-D 22

20AD-DB1-A

20AD-DB1-A

20AD-DB1-A

20AD-DB1-B

115

115

115

115

20AD-DB1-B 115

20AD-DB1-C 115

20AD-DB1-C 115

20AD-DB1-D 62

20AD-DB1-D 62

0.040

0.036

0.036

0.8

0.9

0.9

400…480 Volt ac Input Drives

0.048

0.048

0.048

0.028

0.028

0.04

0.04

0.036

0.036

8.3

9.0

2.4

0.9

0.9

0.9

0.9

0.8

0.8

60%

117%

86%

320%

259%

243%

206%

129%

94%

69%

87%

64%

60%

100%

86%

100%

100%

100%

100%

100%

94%

69%

87%

64%

3.3%

1.3%

1.1%

25.9%

12.8%

6.4%

2.5%

1.4%

1.5%

1.5%

0.8%

0.8%

Application Type 2

Braking

Torque

% of ND

Motor

150%

150%

150%

109%

N/A

117%

N/A

150%

150%

150%

150%

129%

N/A

N/A

N/A

N/A

Duty Cycle

17.3%

8.5%

2.5%

2.3%

N/A

1.1%

N/A

17.3%

8.5%

4.3%

1.7%

1.1%

N/A

N/A

N/A

N/A

20AD-DB1-A

20AD-DB1-A

20AD-DB1-A

20AD-DB1-B

20AD-DB1-B

20AD-DB1-C

20AD-DB1-C

N/A

N/A

115

115

115

115

115

115

115

N/A

N/A

500…600 Volt ac Input Drives

0.048

0.048

8.3

9.0

287%

263%

0.048

0.028

0.028

0.04

2.4

0.9

0.9

0.9

243%

202%

193%

147%

0.04

N/A

N/A

0.9

N/A

N/A

108%

N/A

N/A

100%

100%

100%

100%

100%

100%

100%

N/A

N/A

25.9%

12.8%

6.4%

2.5%

1.4%

1.5%

1.1%

N/A

N/A

150%

150%

150%

150%

150%

147%

108%

N/A

N/A

17.3%

8.5%

4.3%

1.7%

0.9%

1.0%

1.0%

N/A

N/A

Duty cycle listed is based on full speed to zero speed deceleration. For constant regen at full speed, duty cycle capability is half of what is listed. Application

Type 1 represents maximum capability up to 100% braking torque where possible. Application Type 2 represents more than 100% braking torque where possible, up to a maximum of 150%.

Always check resistor ohms against minimum resistance for drive being used.

Internal Dynamic Brake Resistor Kits

Drive Input

Voltage

200…240V ac

380…480V ac

600V ac

Brake Resistance

Ω

62

22

115

62

115

C

D

E

A

B

C

D & E

A

B

D

E

A

B

C

Frame Cat. No.

20AB-DB1-A

20AB-DB1-B

20AB-DB1-C

20AB-DB1-D

Not Available

20AD-DB1-A

20AD-DB1-B

20AD-DB1-C

20AD-DB1-D

Not Available

20AD-DB1-A

20AD-DB1-B

20AD-DB1-C

Not Available

These resistors have a limited duty cycle. Refer to the PowerFlex

Dynamic Braking Selection Guide to determine if an internal resistor will be sufficient. An external resistor may be required.

9

PowerFlex 70 Technical Data

Medium Duty External Dynamic Brake Resistors

These resistors provide a larger duty cycle capability than the internal type. Includes an internal thermal switch for use in external safety circuit.

PowerFlex 70 AC Drive

Normal

Duty

kW (Hp)

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

Heavy

Duty

kW (Hp)

0.37 (0.5) 0.25 (0.33) 33

0.75 (1.0) 0.55 (0.75) 33

1.1 (1.5)

1.5 (2.0)

3.0 (3.0)

4.0 (5.0)

5.5 (7.5)

33

33

30

23

23

0.37 (0.5) 0.25 (0.33) 68

0.75 (1.0) 0.55 (0.75) 68

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15) ‡

15 (20) ‡

1.1 (1.5)

1.5 (2.0)

3.0 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10) ‡

11 (15) ‡

68

68

68

74

74

44

31

0.37 (0.5) 0.25 (0.33) 117

0.75 (1.0) 0.55 (0.75) 117

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

1.1 (1.5)

1.5 (2.0)

3.0 (3.0)

117

117

80

5.5 (7.5)

7.5 (10)

11 (15) ‡

15 (20) ‡

4.0 (5.0)

5.5 (7.5)

80

80

7.5 (10) ‡ 48

11 (15) ‡ 48

Min DB

Res

Ohms

±10%

Part Number

AK-R2-091P500 91

AK-R2-091P500 91

AK-R2-091P500 91

AK-R2-047P500 47

AK-R2-047P500 47

AK-R2-030P1K2 30

AK-R2-030P1K2 30

Resistance

Ohms

±5%

Continuous

Power

kW

Medium Duty External DB Resistor

Application Type 1

Max

Energy

kJ

Max Braking

Torque

% of ND Motor

Braking Torque

% of ND Motor

Duty

Cycle

200…240 Volt ac Input Drives

0.086

17 293%

0.086

0.086

0.166

0.166

17

17

33

33

218%

109%

144%

79%

0.26

0.26

52

52

90%

66%

100%

100%

100%

100%

79%

90%

66%

Application Type 2

Braking Torque

% of ND Motor

46% 150%

23% 150%

11% 109%

15% 144%

11% N/A

10% N/A

10% N/A

Duty

Cycle

31%

15%

11%

11%

N/A

N/A

N/A

AK-R2-360P500 360

AK-R2-360P500 360

AK-R2-360P500 360

AK-R2-120P1K2 120

AK-R2-120P1K2 120

AK-R2-120P1K2 120

AK-R2-120P1K2 120

60

60

AK-R2-360P500 360

AK-R2-360P500 360

AK-R2-360P500 360

AK-R2-120P1K2 120

AK-R2-120P1K2 120

AK-R2-120P1K2 120

AK-R2-120P1K2 120

60

60

400…480 Volt ac Input Drives

0.086

0.086

17

17

305%

220%

0.086

0.26

0.26

0.26

17

52

52

52

110%

197%

124%

90%

0.26

0.52

52

104

66%

90%

0.52

104 66%

500…600 Volt ac Input Drives

0.086

0.086

0.086

0.26

0.26

0.26

0.26

0.52

0.52

17

17

17

52

52

52

52

104

104

274%

251%

172%

193%

185%

141%

103%

141%

103%

100%

100%

100%

100%

100%

90%

66%

90%

66%

100%

100%

100%

100%

100%

100%

100%

100%

100%

47%

23%

12%

24%

13%

10%

10%

10%

10%

46%

23%

11%

24% 150%

13% 150%

9%

7%

9%

7%

150%

150%

110%

150%

124%

N/A

N/A

N/A

N/A

150%

150%

150%

141%

103%

141%

103%

7%

7%

7%

7%

31%

15%

8%

16%

9%

31%

15%

11%

16%

10%

N/A

N/A

N/A

N/A

Duty cycle listed is based on full speed to zero speed deceleration. For constant regen at full speed, duty cycle capability is half of what is listed. Application

Type 1 represents maximum capability up to 100% braking torque where possible. Application Type 2 represents more than 100% braking torque where possible, up to a maximum of 150%.

Always check resistor ohms against minimum resistance for drive being used.

‡ For 11 and 15 kW (15 and 20 Hp) applications, use two 7.5 kW (10 Hp) size resistors wired in parallel.

External Dynamic Brake Resistor Kits

Drive Input

Voltage

200…240V ac

480…600V ac

Brake Resistance

Ω

30

47

91

120

360

260

166

Continuous

Power

W

86

260

86

Cat. No.

AK-R2-030P1K2

AK-R2-047P500

AK-R2-091P500

AK-R2-120P1K2

AK-R2-360P500

10

PowerFlex 70 Technical Data

Communication Option Kits

BACnet

Coat

®

Description

MS/TP RS485 Communication Adapter

ControlNet™ Communication Adapter (Coax)

ControlNet™ Communication Adapter (Coax) Conformal

DeviceNet™ Communication Adapter

DeviceNet™ Communication Adapter Conformal Coat

EtherNet/IP™ Communication Adapter

EtherNet/IP™ Communication Adapter Conformal Coat

HVAC Communication Adapter

Interbus™ Communication Adapter

CANopen

LonWorks

®

®

Communication Adapter

Communication Adapter

Modbus/TCP Communication Adapter

PROFIBUS™ DP Communication Adapter

ControlNet™ Communication Adapter (Fiber)

Remote I/O Communication Adapter

Remote I/O Communication Adapter Conformal Coat

RS485 DF1 Communication Adapter

RS485 DF1 Communication Adapter Conformal Coat

External Communications Kit Power Supply

DPI External Communications Kit

External DPI I/O Option Board

Cat. No.

20-COMM-B

20-COMM-C

20-COMM-C-

MX3

20-COMM-D

20-COMM-D-

MX3

20-COMM-E

20-COMM-E-

MX3

20-COMM-H

20-COMM-I

20-COMM-K

20-COMM-L

20-COMM-M

20-COMM-P

20-COMM-Q

20-COMM-R

20-COMM-R-

MX3

20-COMM-S

20-COMM-S-

MX3

20-XCOMM-

AC-PS1

20-XCOMM-

DC-BASE

20-XCOMM-

IO-OPT1

1769-SM1

1203-SNM

Compact I/O Module (3 Channel)

Serial Null Modem Adapter

Smart Self-powered Serial Converter (RS232) includes

1203-SFC and 1202-C10 Cables

Universal Serial Bus™ (USB) Converter includes 2m USB,

20-HIM-H10 & 22-HIM-H10 Cables

1203-SSS

1203-USB

For use only with DPI External Communications Kits 20-XCOMM-DC-

BASE.

Other Options

Description

DriveGuard ® Safe-Off Board §

5V/12V Encoder §

115V ac Interface

Frame E Flange Gasket

Service Connection Board

Cat. No.

20A-DG01

20A-ENC-1

AK-M9-115VAC-1

AK-M9-GASKET1-E4

SK-M9-SCB1

§ Works only with PowerFlex 70 Enhanced Control.

Provides temporary DPI/HIM connection for NEMA/UL Type 1 and Flange drives with cover removed.

Terminators

Description for use with 3.7 kW (5 Hp) & below drives for use with 1.5 kW (2 Hp) & up drives

Cat. No.

1204-TFA1

1204-TFB2

Refer to Appendix A of publication DRIVES-IN001 for selection information.

Reflected Wave Reduction Modules

Description

17A with Common Mode Choke

9A without Choke, Book Mount

9A without Choke, Stack Mount

Cat. No.

1204-RWC-17-A

1204-RWR2-09-B

1204-RWR2-09-C

Refer to Appendix A of publication DRIVES-IN001 for selection information.

PC Programming Software

Pocket DriveExplorer™ Software

Description

DriveTools™ SP Software

DriveExplorer™ Software (Lite/Full)

See publication 9303-PL002… for ordering/pricing information.

Set-up wizards are available for use with DriveTools SP and DriveExplorer

(Lite/Full) only.

DriveExplorer Lite is available for free download at: http://www.ab.com/drives/driveexplorer/free_download.html

.

Reflective Wave Reduction Devices

1321-RWR devices are used at the output of the drive to reduce dv/dt and motor terminal peak voltages

480V, 60 Hz, Three-Phase

Drive Cat. No.

KW (Hp)

20AD1P1-ND

20AD2P1-ND

0.37 (0.5)

0.75 (1.0)

20AD3P4-ND

20AD5P0-ND

20AD8P0-ND

20AD011-ND

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

20AD014-ND

20AD022-ND

20AD027-ND

20AD034-ND

20AD040-ND

20AD052-ND

20AD065-ND

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

RWR Filter Cat. No.

1321-RWR8-DP

1321-RWR12-DP

1321-RWR18-DP

1321-RWR25-DP

1321-RWR35-DP

1321-RWR35-DP

1321-RWR45-DP

1321-RWR55-DP

1321-RWR80-DP

600V, 60 Hz, Three-Phase

Drive Cat. No.

KW (Hp)

20AE0P9-ND

20AE1P7-ND

0.37 (0.5)

0.75 (1.0)

20AE2P7-ND

20AE3P9-ND

20AE6P1-ND

20AE9P0-ND

1.5 (2.0)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

20AE011-ND

20AE017-ND

20AE022-ND

20AE027-ND

20AE032-ND

20AE041-ND

20AE052-ND

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

RWR Filter Cat. No.

1321-RWR8-EP

1321-RWR12-EP

1321-RWR18-EP

1321-RWR25-EP

1321-RWR35-EP

1321-RWR45-EP

1321-RWR55-EP

1321-RWR80-EP

1321-RWR100-EP

11

PowerFlex 70 Technical Data

Isolation Transformers

For installations that have specific types of AC supply configurations or require drive protection due to AC line disturbances, isolation transformers are available.

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

Motor Rating kW (Hp)

0.25 (0.33)

0.37 (0.5)

0.55 (0.75)

0.75 (1.0)

1.1 (1.5)

1.5 (2.0)

2.2 (3.0)

240V, 60 Hz, Three-Phase, 240V

Primary & 240V Secondary

IP32 (NEMA/UL Type 3R)

Cat. No.

1321-3TW005-AA

1321-3TW005-AA

1321-3TW005-AA

1321-3TW005-AA

1321-3TW005-AA

1321-3TW005-AA

1321-3TW005-AA

1321-3TW007-AA

1321-3TW011-AA

1321-3TW014-AA

1321-3TW020-AA

1321-3TW027-AA

1321-3TW034-AA

460V, 60 Hz, Three-Phase, 460V

Primary & 460V Secondary

IP32 (NEMA/UL Type 3R)

Cat. No.

1321-3TW005-BB

1321-3TW005-BB

1321-3TW005-BB

1321-3TW005-BB

1321-3TW005-BB

1321-3TW005-BB

1321-3TW005-BB

1321-3TW007-BB

1321-3TW011-BB

1321-3TW014-BB

1321-3TW020-BB

1321-3TW027-BB

1321-3TW034-BB

1321-3TW040-BB

1321-3TW051-BB

1321-3TH063-BB

575V, 60 Hz, Three-Phase 575V

Primary & 575V Secondary

IP32 (NEMA/UL Type 3R)

Cat. No.

1321-3TW005-CC

1321-3TW005-CC

1321-3TW005-CC

1321-3TW007-CC

1321-3TW011-CC

1321-3TW014-CC

1321-3TW020-CC

1321-3TW027-CC

1321-3TW034-CC

1321-3TW040-CC

1321-3TW051-CC

1321-3TH063-CC

EMC Filters

These external filters are only for Frame A drives. Other drive frames are available with internal filters. See Factory

Installed Options.

Description

External 1-Phase 200…240V, 8A Filter

External 3-Phase 200…480V, 5A Filter

Frame

A

A

Cat. No.

20A-RF-08-A1

20A-RF-05-A3

12

PowerFlex 70 Technical Data

Input/Output Line Reactors

For impedance matching, protection from AC line disturbances or motor protection, reactors are available for both the input and output sides of the drive.

240V, 60 Hz, Three-Phase, 3% Impedance

Drive Cat. No.

Duty

20AB2P2 Heavy Duty

20AB2P2

20AB4P2

20AB4P2

20AB6P8

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

20AB6P8

20AB9P6

20AB9P6

20AB015

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

20AB015

20AB022

20AB022

20AB028

20AB028

20AB042

20AB042

20AB054

20AB054

20AB070

20AB070

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

20

20

25

10

10

15

15

5

5

7.5

7.5

2

2

3

3

Hp

0.33

0.5

0.75

1

1.5

Input Line Reactor

(1)

Output Line Reactor

(1)

IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)

Cat. No.

1321-3R2-D

Cat. No.

1321-3RA2-D

Cat. No.

1321-3R2-D

Cat. No.

1321-3RA2-D

1321-3R2-D

1321-3R4-A

1321-3R4-A

1321-3R8-B

1321-3RA2-D

1321-3RA4-A

1321-3RA4-A

1321-3RA8-B

1321-3R2-D

1321-3R4-A

1321-3R4-A

1321-3R8-A

1321-3RA2-D

1321-3RA4-A

1321-3RA4-A

1321-3RA8-A

1321-3R8-A

1321-3R8-A

1321-3R12-A

1321-3R12-A

1321-3R18-A

1321-3R18-A

1321-3R25-A

1321-3R25-A

1321-3RA8-A

1321-3RA8-A

1321-3RA12-A

1321-3RA12-A

1321-3RA18-A

1321-3RA18-A

1321-3RA25-A

1321-3RA25-A

1321-3R8-A

1321-3R12-A

1321-3R12-A

1321-3R18-A

1321-3R18-A

1321-3R25-A

1321-3R25-A

1321-3R35-A

1321-3RA8-A

1321-3RA12-A

1321-3RA12-A

1321-3RA18-A

1321-3RA18-A

1321-3RA25-A

1321-3RA25-A

1321-3RA35-A

1321-3R35-A

1321-3R35-A

1321-3R45-A

1321-3R45-A

1321-3R55-A

1321-3R55-A

1321-3R80-A

1321-3RA35-A

1321-3RA35-A

1321-3RA45-A

1321-3RA45-A

1321-3RA55-A

1321-3RA55-A

1321-3RA80-A

1321-3R35-A

1321-3R45-A

1321-3R45-A

1321-3R55-A

1321-3R55-A

1321-3R80-A

1321-3R80-A

1321-3RA35-A

1321-3RA45-A

1321-3RA45-A

1321-3RA55-A

1321-3RA55-A

1321-3RA80-A

1321-3RA80-A

(1)

Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.

240V, 60 Hz, Three-Phase, 5% Impedance

Drive Cat. No.

Duty

20AB2P2

20AB2P2

Heavy Duty

Normal Duty

20AB4P2

20AB4P2

20AB6P8

20AB6P8

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

20AB9P6

20AB9P6

20AB015

20AB015

20AB022

20AB022

20AB028

20AB028

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

20AB042

20AB042

20AB054

20AB054

20AB070

20AB070

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

5

7.5

7.5

10

2

3

3

5

Hp

0.33

0.5

0.75

1

1.5

2

10

15

15

20

20

25

Input Line Reactor (1)

Output Line Reactor

(1)

IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)

Cat. No.

1321-3R2-A

1321-3R2-A

Cat. No.

1321-3RA2-A

1321-3RA2-A

Cat. No.

1321-3R2-A

1321-3R2-A

Cat. No.

1321-3RA2-A

1321-3RA2-A

1321-3R4-B

1321-3R4-B

1321-3R8-B

1321-3R8-B

1321-3R8-B

1321-3R12-B

1321-3R12-B

1321-3R18-B

1321-3RA4-B

1321-3RA4-B

1321-3RA8-B

1321-3RA8-B

1321-3RA8-B

1321-3RA12-B

1321-3RA12-B

1321-3RA18-B

1321-3R4-B

1321-3R4-B

1321-3R8-B

1321-3R8-B

1321-3R12-B

1321-3R12-B

1321-3R18-B

1321-3R18-B

1321-3RA4-B

1321-3RA4-B

1321-3RA8-B

1321-3RA8-B

1321-3RA12-B

1321-3RA12-B

1321-3RA18-B

1321-3RA18-B

1321-3R18-B

1321-3R25-B

1321-3R25-B

1321-3R35-B

1321-3R35-B

1321-3R45-B

1321-3R45-B

1321-3R55-B

1321-3R55-B

1321-3R80-B

1321-3RA18-B

1321-3RA25-B

1321-3RA25-B

1321-3RA35-B

1321-3RA35-B

1321-3RA45-B

1321-3RA45-B

1321-3RA55-B

1321-3RA55-B

1321-3RA80-B

1321-3R25-B

1321-3R25-B

1321-3R35-B

1321-3R35-B

1321-3R45-B

1321-3R45-B

1321-3R55-B

1321-3R55-B

1321-3R80-B

1321-3R80-B

1321-3RA25-B

1321-3RA25-B

1321-3RA35-B

1321-3RA35-B

1321-3RA45-B

1321-3RA45-B

1321-3RA55-B

1321-3RA55-B

1321-3RA80-B

1321-3RA80-B

(1)

Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.

13

PowerFlex 70 Technical Data

480V, 60 Hz, Three-Phase, 3% Impedance

20AD011

20AD014

20AD014

20AD022

20AD022

20AD027

20AD027

20AD034

20AD034

20AD040

20AD040

20AD052

20AD052

20AD065

20AD065

Drive Cat. No.

Duty

20AD1P1 Heavy Duty

20AD1P1

20AD2P1

20AD2P1

Normal Duty

Heavy Duty

Normal Duty

20AD3P4

20AD3P4

20AD5P0

20AD5P0

20AD8P0

20AD8P0

20AD011

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

20

20

25

25

30

30

40

40

50

7.5

7.5

10

10

15

15

3

5

5

2

3

1.5

2

Hp

0.33

0.5

0.75

1

1321-3R12-B

1321-3R12-B

1321-3R18-B

1321-3R18-B

1321-3R25-B

1321-3R25-B

1321-3R35-B

1321-3R35-B

1321-3R35-B

1321-3R35-B

1321-3R45-B

1321-3R45-B

1321-3R55-B

1321-3R55-B

1321-3R80-B

Input Line Reactor

(1)

Output Line Reactor

(1)

IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)

Cat. No.

1321-3R1-C

Cat. No.

1321-3RA1-C

Cat. No.

1321-3R2-B

Cat. No.

1321-3RA2-B

1321-3R1-C

1321-3R2-A

1321-3R2-A

1321-3RA1-C

1321-3RA2-A

1321-3RA2-A

1321-3R2-B

1321-3R2-A

1321-3R2-A

1321-3RA2-B

1321-3RA2-A

1321-3RA2-A

1321-3R4-C

1321-3R4-B

1321-3R4-B

1321-3R8-C

1321-3R8-C

1321-3R8-B

1321-3R8-B

1321-3RA4-C

1321-3RA4-B

1321-3RA4-B

1321-3RA8-C

1321-3RA8-C

1321-3RA8-B

1321-3RA8-B

1321-3R4-B

1321-3R4-B

1321-3R8-C

1321-3R8-C

1321-3R8-B

1321-3R8-B

1321-3R12-B

1321-3RA4-B

1321-3RA4-B

1321-3RA8-C

1321-3RA8-C

1321-3RA8-B

1321-3RA8-B

1321-3RA12-B

1321-3RA12-B

1321-3RA12-B

1321-3RA18-B

1321-3RA18-B

1321-3RA25-B

1321-3RA25-B

1321-3RA35-B

1321-3RA35-B

1321-3RA35-B

1321-3RA35-B

1321-3RA45-B

1321-3RA45-B

1321-3RA55-B

1321-3RA55-B

1321-3RA80-B

1321-3R12-B

1321-3R18-B

1321-3R18-B

1321-3R25-B

1321-3R25-B

1321-3R25-B

1321-3R25-B

1321-3R35-B

1321-3R35-B

1321-3R45-B

1321-3R45-B

1321-3R55-B

1321-3R55-B

1321-3R80-B

1321-3R80-B

1321-3RA12-B

1321-3RA18-B

1321-3RA18-B

1321-3RA25-B

1321-3RA25-B

1321-3RA25-B

1321-3RA25-B

1321-3RA35-B

1321-3RA35-B

1321-3RA45-B

1321-3RA45-B

1321-3RA55-B

1321-3RA55-B

1321-3RA80-B

1321-3RA80-B

(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.

480V, 60 Hz, Three-Phase, 5% Impedance

20AD011

20AD014

20AD014

20AD022

20AD022

20AD027

20AD027

20AD034

20AD034

20AD040

20AD040

20AD052

20AD052

20AD065

20AD065

Drive Cat. No.

Duty

20AD1P1 Heavy Duty

20AD1P1

20AD2P1

Normal Duty

Heavy Duty

20AD2P1

20AD3P4

Normal Duty

Heavy Duty

20AD3P4

20AD5P0

20AD5P0

20AD8P0

20AD8P0

20AD011

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

30

40

40

20

25

25

30

15

15

20

7.5

7.5

10

10

50

3

3

2

2

5

5

Hp

0.33

0.5

0.75

1

1.5

Input Line Reactor (1)

Output Line Reactor

(1)

IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)

Cat. No.

Cat. No.

Cat. No.

Cat. No.

1321-3R1-B

1321-3R1-B

1321-3RA1-B

1321-3RA1-B

1321-3R2-C

1321-3R2-C

1321-3RA2-C

1321-3RA2-C

1321-3R2-C

1321-3R2-B

1321-3R4-D

1321-3RA2-C

1321-3RA2-B

1321-3RA4-D

1321-3R2-B

1321-3R2-B

1321-3R4-D

1321-3RA2-B

1321-3RA2-B

1321-3RA4-D

1321-3R4-D

1321-3R4-D

1321-3R8-D

1321-3R8-D

1321-3R8-C

1321-3R8-C

1321-3R12-C

1321-3R12-C

1321-3R18-C

1321-3R18-C

1321-3R25-C

1321-3R25-C

1321-3R35-C (2)

1321-3R35-C

(2)

1321-3R35-C

1321-3R35-C

1321-3R45-C

1321-3R45-C

1321-3R55-C

1321-3R55-C

1321-3R80-C

1321-3RA4-D

1321-3RA4-D

1321-3RA8-D

1321-3RA8-D

1321-3RA8-C

1321-3RA8-C

1321-3RA12-C

1321-3RA12-C

1321-3RA18-C

1321-3RA18-C

1321-3RA25-C

1321-3RA25-C

1321-3RA35-C

(2)

1321-3RA35-C

(2)

1321-3RA35-C

1321-3RA35-C

1321-3RA45-C

1321-3RA45-C

1321-3RA55-C

1321-3RA55-C

1321-3RA80-C

1321-3R4-D

1321-3R8-D

1321-3R8-D

1321-3R8-C

1321-3R8-C

1321-3R12-C

1321-3R12-C

1321-3R18-C

1321-3R18-C

1321-3R25-C

1321-3R25-C

1321-3R25-C

1321-3R25-C

1321-3R35-C

1321-3R35-C

1321-3R45-C

1321-3R45-C

1321-3R55-C

1321-3R55-C

1321-3R80-C

1321-3R80-C

1321-3RA4-D

1321-3RA8-D

1321-3RA8-D

1321-3RA8-C

1321-3RA8-C

1321-3RA12-C

1321-3RA12-C

1321-3RA18-C

1321-3RA18-C

1321-3RA25-C

1321-3RA25-C

1321-3RA25-C

1321-3RA25-C

1321-3RA35-C

1321-3RA35-C

1321-3RA45-C

1321-3RA45-C

1321-3RA55-C

1321-3RA55-C

1321-3RA80-C

1321-3RA80-C

(1)

(2)

Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.

4% impedance.

14

PowerFlex 70 Technical Data

600V, 60 Hz, Three-Phase, 3% Impedance

20AE9P0

20AE011

20AE011

20AE017

20AE017

20AE022

20AE022

20AE027

20AE027

20AE032

20AE032

20AE041

20AE041

20AE052

20AE052

Drive Cat. No.

Duty

20AE0P9 Heavy Duty

20AE0P9

20AE1P7

20AE1P7

Normal Duty

Heavy Duty

Normal Duty

20AE2P7

20AE2P7

20AE3P9

20AE3P9

20AE6P1

20AE6P1

20AE9P0

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

20

20

25

25

30

30

40

40

50

7.5

7.5

10

10

15

15

3

5

5

2

3

1.5

2

Hp

0.33

0.5

0.75

1

1321-3R12-C

1321-3R12-C

1321-3R12-B

1321-3R12-B

1321-3R18-B

1321-3R18-B

1321-3R25-B

1321-3R25-B

1321-3R35-C

1321-3R35-C

1321-3R35-B

1321-3R35-B

1321-3R45-B

1321-3R45-B

1321-3R55-B

Input Line Reactor

(1)

Output Line Reactor

(1)

IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)

Cat. No.

1321-3R1-C

Cat. No.

1321-3RA1-C

Cat. No.

1321-3R1-B

Cat. No.

1321-3RA1-B

1321-3R1-C

1321-3R2-B

1321-3R2-B

1321-3RA1-C

1321-3RA2-B

1321-3RA2-B

1321-3R1-B

1321-3R2-B

1321-3R2-B

1321-3RA1-B

1321-3RA2-B

1321-3RA2-B

1321-3R2-A

1321-3R4-C

1321-3R4-C

1321-3R4-C

1321-3R4-C

1321-3R8-C

1321-3R8-C

1321-3RA2-A

1321-3RA4-C

1321-3RA4-C

1321-3RA4-C

1321-3RA4-C

1321-3RA8-C

1321-3RA8-C

1321-3R4-D

1321-3R4-D

1321-3R4-C

1321-3R4-C

1321-3R8-C

1321-3R8-C

1321-3R12-C

1321-3RA4-D

1321-3RA4-D

1321-3RA4-C

1321-3RA4-C

1321-3RA8-C

1321-3RA8-C

1321-3RA12-C

1321-3RA12-C

1321-3RA12-C

1321-3RA12-B

1321-3RA12-B

1321-3RA18-B

1321-3RA18-B

1321-3RA25-B

1321-3RA25-B

1321-3RA35-C

1321-3RA35-C

1321-3RA35-B

1321-3RA35-B

1321-3RA45-B

1321-3RA45-B

1321-3RA55-B

1321-3R12-C

1321-3R12-B

1321-3R12-B

1321-3R18-B

1321-3R18-B

1321-3R25-B

1321-3R25-B

1321-3R35-C

1321-3R35-C

1321-3R35-B

1321-3R35-B

1321-3R45-B

1321-3R45-B

1321-3R55-B

1321-3R55-B

1321-3RA12-C

1321-3RA12-B

1321-3RA12-B

1321-3RA18-B

1321-3RA18-B

1321-3RA25-B

1321-3RA25-B

1321-3RA35-C

1321-3RA35-C

1321-3RA35-B

1321-3RA35-B

1321-3RA45-B

1321-3RA45-B

1321-3RA55-B

1321-3RA55-B

(1) Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.

600V, 60 Hz, Three-Phase, 5% Impedance

20AE9P0

20AE011

20AE011

20AE017

20AE017

20AE022

20AE022

20AE027

20AE027

20AE032

20AE032

20AE041

20AE041

20AE052

20AE052

Drive Cat. No.

Duty

20AE0P9 Heavy Duty

20AE0P9

20AE1P7

Normal Duty

Heavy Duty

20AE1P7

20AE2P7

Normal Duty

Heavy Duty

20AE2P7

20AE3P9

20AE3P9

20AE6P1

20AE6P1

20AE9P0

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

Heavy Duty

Normal Duty

30

40

40

20

25

25

30

15

15

20

7.5

7.5

10

10

50

3

3

2

2

5

5

1

1

Hp

0.33

0.5

0.5

Input Line Reactor (1)

Output Line Reactor

(1)

IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1) IP00 (NEMA/UL Type Open) IP11 (NEMA/UL Type 1)

Cat. No.

Cat. No.

Cat. No.

Cat. No.

1321-3R1-A

1321-3R1-B

1321-3RA1-A

1321-3RA1-B

1321-3R1-B

1321-3R1-B

1321-3RA1-B

1321-3RA1-B

1321-3R1-B

1321-3R2-C

1321-3R2-C

1321-3R4-D

(2)

1321-3R4-D

(2)

1321-3R4-D

1321-3R4-D

1321-3R8-D

1321-3R8-D

1321-3R12-C

(2)

1321-3R12-C

(2)

1321-3RA1-B

1321-3RA2-C

1321-3RA2-C

1321-3RA4-D

(2)

1321-3RA4-D

(2)

1321-3RA4-D

1321-3RA4-D

1321-3RA8-D

1321-3RA8-D

1321-3RA12-C

1321-3RA12-C

(2)

(2)

1321-3R2-C

1321-3R2-C

1321-3R4-D

(2)

1321-3R4-D

(2)

1321-3R4-D

1321-3R4-D

1321-3R8-D

1321-3R8-D

1321-3R12-C

1321-3R12-C

1321-3R12-C

1321-3R12-C

(2)

(2)

1321-3RA2-C

1321-3RA2-C

1321-3RA4-D

1321-3RA4-D

1321-3RA4-D

1321-3RA4-D

1321-3RA8-D

1321-3RA8-D

(2)

(2)

1321-3RA12-C

1321-3RA12-C

1321-3RA12-C

1321-3RA12-C

(2)

(2)

1321-3R12-C

1321-3R12-C

1321-3R18-C

1321-3R18-C

1321-3R25-C

(2)

1321-3R25-C

(2)

1321-3R35-C

(2)

1321-3R35-C

(2)

1321-3R35-C

(2)

1321-3RA12-C

1321-3RA12-C

1321-3RA18-C

1321-3RA18-C

1321-3RA25-C

(2)

1321-3RA25-C

(2)

1321-3RA35-C

(2)

1321-3RA35-C

(2)

1321-3RA35-C

(2)

1321-3R18-C

1321-3R18-C

1321-3R25-C

(2)

1321-3R25-C

(2)

1321-3R35-C

(2)

1321-3R35-C

(2)

1321-3R35-C

(2)

1321-3R35-C

(2)

1321-3RA18-C

1321-3RA18-C

1321-3RA25-C

1321-3RA25-C

(2)

(2)

1321-3RA35-C

(2)

1321-3RA35-C

(2)

1321-3RA35-C

(2)

1321-3RA35-C

(2)

1321-3R35-C

(2)

1321-3R45-C

1321-3R45-C

1321-3RA35-C

(2)

1321-3RA45-C

1321-3RA45-C

1321-3R45-C

1321-3R45-C

1321-3R55-C

1321-3RA45-C

1321-3RA45-C

1321-3RA55-C

1321-3R55-C 1321-3RA55-C 1321-3R55-C 1321-3RA55-C

(1)

(2)

Input line reactors were sized based on the NEC fundamental motor amps. Output line reactors were sized based on the VFD rated output currents.

4% impedance.

15

PowerFlex 70 Technical Data

Installation Considerations

Power Wiring

The PowerFlex 70 has the following built in protective features to help simplify installation:

• Ground fault protection during start-up and running helps ensure reliability

• Electronic motor overload protection increases motor life

• Removable MOV to ground and common mode capacitors to ground ensure compatibility with ungrounded systems.

These devices must be disconnected if the drive is installed on an ungrounded, high-resistance or B phase grounded distribution system. These devices must also be disconnected if a regenerative unit is used as a bus supply or brake.

• 6kV transient protection increased robustness for 380-480V system voltages

There are many other factors that must be considered for optimal performance in any given application. The block diagram below highlights the primary installation considerations. Consult Wiring and Grounding Guidelines for AC

Drives (publication DRIVES-IN001) available on-line at www.rockwellautomation.com/literature, for detailed recommendations on input power conditioning, dynamic braking, reflected wave protection, motor cables types.

Input Fuses - Page

23

Input Cable Length - Page 25

Branch Circuit Protective Devices - Page

23

Input Power Conditioning - Page 11

EMC Requirements - See PowerFlex 70 User Manual

Removable MOV and

Common Mode Capacitors

(underneath cover) - See

PowerFlex 70 User Manual for location and instructions.

LCD Human Interface Module - Page 7

Power Terminal Block - See Below

L1

R

L2

S

L3

T

BR1

+DC

BR2

BRK

T1

U

T2

V

T3

W

PE PE

Dynamic Brake Resistor - Page 7

Reflected Wave Reduction - Page 11

Cable Requirements - Page 22

Integral Class 10 Motor Overload

Motor Recommendations - See Publication MOTORS-CA001

16

PowerFlex 70 Technical Data

Terminal Blocks

Terminal Block Specifications

No.

Name Description Frame

I/O Terminal Block Signal and control connections All

Wire Size Range

(1)

Maximum Minimum

Torque

Maximum Recommended

1.5 mm

2

(16 AWG) 0.05 mm

2

(30 AWG) 0.55 N-m (4.9 lb.-in.) 0.5 N-m (4.4 lb.-in.)

Power Terminal Block Input power and motor connections A, B, & C 3.5 mm 2 (12 AWG) 0.3 mm 2 (22 AWG) 0.66 N-m (5.5 lb.-in.) 0.6 N-m (5 lb.-in.)

D 8.4 mm

2

(8 AWG) 0.8 mm

2

(18 AWG) 1.7 N-m (15 lb.-in.) 1.4 N-m (12 lb.-in.)

E 25.0 mm 2 (3 AWG) 2.5 mm 2 (14 AWG) 2.71 N-m (24 lb.-in.) 2.71 N-m (24 lb.-in.)

SHLD terminal Terminating point for wiring shields All — — 1.6 N-m (14 lb.-in.) 1.6 N-m (14 lb.-in.)

(1)

Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

Terminal

BR1

BR2

+DC

–DC

PE

U, V, W

R, S, T

Description

DC Brake (+)

DC Brake (–)

DC Bus (+)

DC Bus (–)

Notes

DB Resistor Connection - Important: Do not connect both an internal and external DB resistor at the same time. This may violate the minimum allowed DB resistance and cause drive damage.

Test point on Frames A-D located to the left or right of the Power Terminal Block. Frame E has a dedicated terminal.

PE Ground

U (T1), V (T2), W (T3) To Motor

R (L1), S (L2), T (L3) AC Line Input Power

Typical Terminal Block Location

Power Terminals

-DC

L1

R

L2

S

L3

T

BR1

+DC

BR2

BRK

T1

U

Frames A-D

T2

V

T3

W

PE PE

-DC

L1

R

L2

S

L3

T

+DC –DC BR1 BR2 T1

U

T2

V

T3

W

PE PE

M6 M6

Frame E

17

PowerFlex 70 Technical Data

Control Terminals

14 26

1 13

No. Signal

1

2 Digital In 2

3 Digital In 3

4 Digital In 4

5 Digital In 5

6 Digital In 6

7 24V Common

8 Digital In Common

9 +24V DC

10 +10V Pot Reference

11 Digital Out 1 – N.O.

(1)

12

13

Digital In 1

Digital Out 1 Common

Digital Out 1 – N.C.

(1)

Factory

Default

Stop – CF

(CF = Clear Fault)

Start

Auto/Man

Speed Sel 1

Speed Sel 2

Speed Sel 3

NOT Fault

Fault

Description

11.2 mA @ 24V DC

19.2V minimum on state

3.2V maximum off state

Important: Use only 24V DC, not suitable for 115V AC circuitry.

(3)

Inputs can be wired as sink or source.

Drive supplied power for Digital In1-6 inputs only.

Not intended for use on circuits outside of the drive.

See examples beginning on page 20 .

150mA maximum load.

2 k ohm minimum load.

Max Resistive Load

250V AC / 30V DC

50 VA / 60 Watts

Max Inductive Load

250V AC / 30V DC

25 VA / 30 Watts

Minimum DC Load

10 µA, 10 mV DC

361 -

366

380 -

387

14 Analog In 1 (– Volts)

15 Analog In 1 (+ Volts)

16 Analog In 1 (– Current)

17 Analog In 1 (+ Current)

18

19

20

Analog In 2 (– Volts)

Analog In 2 (+ Volts)

Analog In 2 (– Current)

(2)

Voltage – Reads value at 14 & 15

(2)

Voltage – Reads value at 18 & 19

Isolated, bipolar, differential, 0 to +10V unipolar (10 bit) or

±10V bipolar (10 bit & sign), 100k ohm input impedance.

(5)

Isolated, 4-20mA, 10 bit & sign, 100 ohm input impedance.

(5)

21 Analog In 2 (+ Current)

22 10V Pot Common

Analog Out (– Volts)

Analog Out (– Current)

(2)

Output Freq

23 Analog Out (+ Volts)

Analog Out (+ Current)

24 Digital Out 2 – N.O.

(1)

Run

25 Digital Out 2 Common

26 Digital Out 2 – N.C.

(1) NOT Run

Non-isolated, 0 to +10V, 10 bit, 100k ohm input impedance.

(4)

320 -

327

Non-isolated, 4-20mA, 10 bit, 100 ohm input impedance.

(4)

0 to +10V, 10 bit, 10k ohm (2k ohm minimum) load.

0 to 20mA, 10 bit, 400 ohm maximum load.

Referenced to chassis ground.

Common if internal 10V supply (terminal 10) is used.

See description at No.s 11-13.

(6)

340 -

344

380 -

387

(2)

(3)

(4)

(5)

(1)

(6)

Contacts shown in unpowered state. Any relay programmed as Fault or Alarm will energize (pick up) when power is applied to drive and deenergize (drop out) when fault or alarm exists. Relays selected for other functions will energize only when that condition exists and will deenergize when condition is removed.

These inputs/outputs are dependent on a number of parameters. See “Related Parameters.”

For use with 115V AC circuitry. A 115V AC interface option (AK-M9-115VAC-1) must be used

Differential Isolation - External source must be less than 10V with respect to PE.

Differential Isolation - External source must be maintained at less than 160V with respect to PE. Input provides high common mode immunity.

Analog output current is only available with Enhanced Control drives.

18

PowerFlex 70 Technical Data

Hardware Enable Circuitry (Enhanced Control Only)

By default, the user can program a digital input as an Enable input. The status of this input is interpreted by drive software.

If the application requires the drive to be disabled without software interpretation, a hardware enable configuration can be utilized. This is done by removing the enable jumper (ENBL JMP) and wiring the enable input to “Digital In 6”.

1.

Remove drive cover.

2.

Locate and remove the “Enable Jumper on the Main Control Board.

3.

Wire Enable to “Digital In 6.”

4.

Verify that 366 [Digital In6 Sel] is set to option 1 “Enable.”

Safe Off Board Terminal Block (Enhanced Control Only)

No. Signal

1 Monitor - N.C.

2 Common - N.C.

Description

Normally closed contacts for monitoring relay status.

Maximum Resistive Load: 250V ac / 30V dc / 50 VA / 60 Watts

Maximum Inductive Load: 250V ac / 30V dc / 25 VA / 30 Watts

4 3 2 1

3 +24V dc

4 24V Common

Connections for user supplied power to energize coil.

Connection Examples

For detailed connection examples refer to the DriveGuard™ Safe-Off Option (Series B) for PowerFlex

®

40P and

PowerFlex

®

70 AC Drives User Manual, publication PFLEX-UM003.

Encoder Interface Terminal Block (Enhanced Control Only)

1 6

4

5

6

2

3

No.

Signal

1 5-12V Power

(1)

Power Return

Encoder B (NOT)

Encoder B

Encoder A (NOT)

Encoder A

Description

Internal power source 250 mA (isolated)

Jumper Settings

= 12V

Receive Voltage

= 5V

Single channel or quadrature B input.

Single channel or quadrature A input.

Send Voltage

= 12V

= 5V

(1) Jumper selectable +5/12V is available on 20A-ENC-1 Encoder Boards.

Sample Encoder Wiring

I/O

Encoder

Power –

Internal Drive

Power

Internal (drive)

12V DC,

250mA

Encoder

Signal –

Single-Ended,

Dual Channel

Connection Example

1

2

3

4

5

6

1

2

3

4

5

6

+12V DC

(250 mA)

Common

B NOT

B

A NOT

A to SHLD to Power Supply

Common to SHLD

I/O

Encoder

Power –

External

Power

Source

Connection Example

External

Power

Supply to

SHLD

Encoder

Signal –

Differential,

Dual

Channel

1

2

5

6

3

4 to SHLD

B NOT

B

A NOT

A

19

PowerFlex 70 Technical Data

EMC Filters

Description

External 1-Phase 200-240V, 8A Filter

External 3-Phase 200-480V, 5A Filter

Internal 3-Phase 200-480 Filter➊

Frame

A

A

B, C, D

Catalog Number

User Installed

20A-RF-08-A1

20A-RF-05-A3

Factory Installed

(Position 13)

N/A

N/A

A

➊ Standard on Frames C and D. Optional on Frame B (Frame A ratings increase to Frame B).

EMC Filter

20A-RF-08-A1

20A-RF-05-A3

Other Options

Description

Service Connection Board ➋

115 Volt AC Interface Card

Frame E Flange Gasket

Catalog No.

User Installed

Factory Installed

(Position 15)

SK-M9-SCB1 N/A

AK-M9-115VAC-1 N/A

AK-M9-GASKET1-E4 N/A

(Position 16)

N/A

N/A

N/A

➋ Provides temporary DPI/HIM connection for NEMA 1 and Flange drives with cover removed.

Service Connection Board

SK-M9-SCB1

115V Interface Card

AK-M9-115VAC-1

I/O Wiring Examples

Input/Output

Potentiometer Unipolar Speed Reference

10k Ohm Pot. Recommended

(2k Ohm minimum)

Connection Example

14

15

Joystick Bipolar Speed Reference

±10V Input

Analog Input Bipolar Speed Reference

±10V Input

-10V Com +10V

Power Source

+

10

22

18

19

22

18

19

Required Parameter Settings

Select Speed Reference source:

Param. 090 = 1 “Analog In 1”

Adjust Scaling:

Param. 091, 092, 322, 323

Check Results:

Param. 016

Set Direction Mode:

Param. 190 = 1 “Bipolar”

Adjust Scaling:

Param. 091, 092, 325, 326

Check Results:

Param. 017

Adjust Scaling:

Param. 091, 092, 325, 326

Check Results:

Param. 017

Analog Input Unipolar Speed Reference

0 to +10V Input

Analog Input, PTC

PTC OT set > 5V

PTC OT cleared < 4V

PTC Short < 0.2V

Common

+

18

19

Adjust Scaling:

Param. 091, 092, 325, 326

Check Results:

Param. 017

1.8k

PTC

Ferrite

Bead

3.32k

Ohm

10

14

15

22

Set Fault Config 1:

Param. 238, Bit #7 = 1 “Enabled”

Set Alarm Config 1:

Param. 259, Bit #11 = 1 “Enabled”

20

PowerFlex 70 Technical Data

Input/Output

Analog Input Unipolar Speed Reference

4-20 mA Input

Connection Example

Common

+

20

21

Analog Output Unipolar

0 to +10V Output. Can Drive a 2k Ohm load (25 mA short circuit limit)

2 Wire Control Non-Reversing

2 Wire Control Reversing

3 Wire Control

3 Wire Control

+ –

Internal Supply

2

Stop-Run

7

8

9

External Supply

Run Rev

1

2

Run Fwd

+24V Common

Internal Supply

8

Stop

Start

7

8

9

1

2

External Supply

Stop

1

2

Start

8

+24V Common

Digital Output

Form C Relays Energized in Normal State.

Power

Source

or

24

25

26

11

12

13

22

23

Enable Input

Shown in enabled state.

6

Required Parameter Settings

Configure Input for Current:

Param. 320, Bit #1 = 1 “Current”

Adjust Scaling:

Param. 091, 092, 325, 326

Check Results:

Param. 017

Select Source Value:

Param. 342

Adjust Scaling:

Param. 343, 344

Disable Digital Input 1:

Param. 361 = 0 “Not Used”

Set Digital Input 2:

Param. 362 = 7 “Run”

Set Digital Input 1:

Param. 361 = 8 “Run Forward”

Set Digital Input 2:

Param. 362 = 9 “Run Reverse”

Use factory default parameter settings.

Use factory default parameter settings.

Select Source:

Param. 380, 384

Standard Control

Configure with parameter 366

Enhanced Control

Configure with parameter 366

For dedicated hardware Enable: Remove Enable Jumper

(ENBL JMP) located on the Main Control Board.

21

PowerFlex 70 Technical Data

Cable Recommendations

Cable Types Acceptable for 200-600 Volt Installations

A variety of cable types are acceptable for drive installations. For many installations, unshielded cable is adequate, provided it can be separated from sensitive circuits. As an approximate guide, allow a spacing of 0.3 meters (1 foot) for every 10 meters (32.8 feet) of length. In all cases, long parallel runs must be avoided. Do not use cable with an insulation thickness less than or equal to 15 mils (0.4mm/0.015 in.). Use Copper wire only. Wire gauge requirements and recommendations are based on 75

° C. Do not reduce wire gauge when using higher temperature wire. See table below.

Unshielded

THHN, THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and/or conduit fill rates limits are provided. Do not use THHN or similarly coated wire in wet areas. Any wire chosen must have a minimum insulation thickness of 15 Mils and should not have large variations in insulation concentricity.

Shielded/Armored Cable

Shielded cable contains all of the general benefits of multi-conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC drive. Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh scales, capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system. Applications with large numbers of drives in a similar location, imposed EMC regulations or a high degree of communications/ networking are also good candidates for shielded cable.

Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications. In addition, the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks. Refer to Reflected Wave in “Wiring and Grounding

Guidelines for PWM AC Drives,” publication DRIVES-IN001.

Consideration should be given to all of the general specifications dictated by the environment of the installation, including temperature, flexibility, moisture characteristics and chemical resistance. In addition, a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75%. An additional foil shield can greatly improve noise containment.

A good example of recommended cable is Belden® 295xx (xx determines gauge). This cable has four (4) XLPE insulated conductors with a 100% coverage foil and an 85% coverage copper braided shield (with drain wire) surrounded by a PVC jacket.

Other types of shielded cable are available, but the selection of these types may limit the allowable cable length.

Particularly, some of the newer cables bundle 4 conductors of THHN wire and wrap them tightly with a foil shield. This construction can greatly increase the cable charging current required and reduce the overall drive performance. Unless specified in the individual distance tables as tested with the drive, these cables are not recommended and their performance against the lead length limits supplied is not known.

Location Rating/Type

Standard (Option 1) 600V, 90

°C (194°F)

XHHW2/RHW-2

Anixter B209500-B209507, Belden 29501-29507, or equivalent

Standard (Option 2) Tray rated 600V, 90

° C (194° F) RHH/RHW-2

Anixter OLF-7xxxxx or equivalent

Description

• Four tinned copper conductors with XLP insulation.

• Copper braid/aluminum foil combination shield and tinned copper drain wire.

• PVC jacket.

Class I & II;

Division I & II

Tray rated 600V, 90

° C (194° F) RHH/RHW-2

Anixter 7V-7xxxx-3G or equivalent

• Three tinned copper conductors with XLPE insulation.

• 5 mil single helical copper tape (25% overlap min.) with three bare copper grounds in contact with shield.

• PVC jacket.

• Three bare copper conductors with XLPE insulation and impervious corrugated continuously welded aluminum armor.

• Black sunlight resistant PVC jacket overall.

• Three copper grounds on #10 AWG and smaller.

22

PowerFlex 70 Technical Data

Single-Phase Input Power

The PowerFlex 70 drive is typically used with a three-phase input supply. Single-phase operation of the drive is not currently rated under the UL 508C listing. Rockwell Automation has verified that single-phase operation with output current derated by 50% of the three-phase ratings identified in the tables in the Power Ratings and Branch Circuit

Protection below.

Power Ratings and Branch Circuit Protection

208 Volt AC Input Protection Devices (See page 24 for Notes)

Drive

Catalog

Number

HP

Rating

208 Volt AC Input

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.

(2)

Max.

(3)

20AB2P2 A 0.5

0.33 2.9

20AB4P2 A 1

20AB6P8 B 2

0.75 5.6

1.5

10

1.1

2.5

2 4.8

3.6

7.8

2.7

5.5

10.3

20AB9P6 B 3

20AB015 C 5

2

3

14

16

5.1

11 12.1

5.8

17.5

19.2

20AB022 D 7.5

5 23.3

8.3

25.3

27.8

20AB028 D 10 7.5

29.8

10.7 32.2

37.9

20AB042 D 15 10 39.8

14.3 43 55.5

20AB054 E 20 15 57.5

20.7 62.1

72.4

20AB070 E 25 20 72.3

26.0 78.2

93.1

20

20

30

40

6

10

15

60

80

90

3.7

7.4

13.8

16.5

26.6

37.9

50.6

74

96.6

124

25

35

50

70

6

10

15

100

125

175

20

20

30

40

6

10

15

60

80

90

Non-Time

Delay Fuse

Min.

(2)

Max.

(3)

10

17.5

30

40

70

100

125

175

200

300

15

15

30

40

70

100

125

175

200

300

Circuit

Breaker

(4)

Max.

(5)

Motor

Circuit

Protector

(6)

140M Motor Protector with Adjustable Current Range

(7) (8)

Max.

(5)

Available Catalog Numbers

(9)

30

30

30

50

7

7

15

70

100

100

140M-C2E-B40 140M-D8E-B40 – –

140M-C2E-B63 140M-D8E-B63 – –

140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

140M-C2E-C20 140M-D8E-C20 140M-F8E-C20 –

140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140-CMN-2500

– – 140M-F8E-C32 140-CMN-4000

140M-F8E-C45 140-CMN-6300

– 140-CMN-6300

– 140-CMN-9000

240 Volt AC Input Protection Devices (See page 24 for Notes)

Drive

Catalog

Number

HP

Rating

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

Non-Time

Delay Fuse

Circuit

Breaker

ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.

(2) Max.

(3) Min.

(2) Max.

(3) Max.

(5)

(4)

240 Volt AC Input

20AB2P2 A 0.5

0.33 2.5

20AB4P2 A 1

20AB6P8 B 2

0.75 4.8

1.5

8.7

1.1

2.2

2 4.2

3.6

6.8

2.4

4.8

9

20AB9P6 B 3

20AB015 C 5

2

3

12.2

5.1

9.6

10.6

13.9

5.8

15.3

17.4

20AB022 D 7.5

5 19.9

8.3

22

20AB028 D 10 7.5

25.7

10.7 28

24.4

33

20AB042 D 15 10 38.7

16.1 42

20AB054 E 20 15 49.8

20.7 54

20AB070 E 25 20 64.5

26.8 70

46.2

63

81

20

20

25

35

3

6

15

50

60

90

3.3

6.4

12

14.4

23.2

33

44

63

84

108

20

30

45

60

4.5

9

15

90

100

150

20

20

25

35

3

6

15

50

60

90

8

15

25

35

60

80

110

150

200

275

15

15

25

35

60

80

110

150

200

275

15

30

30

50

3

7

15

50

100

100

Motor

Circuit

Protector

(6)

140M Motor Protector with Adjustable Current Range

(7) (8)

Max.

(5) Available Catalog Numbers

(9)

140M-C2E-B25 140M-D8E-B25 – –

140M-C2E-B63 140M-D8E-B63 – –

140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140-CMN-2500

– – 140M-F8E-C32 140-CMN-4000

140M-F8E-C45 140-CMN-6300

– 140-CMN-6300

– 140-CMN-9000

400 Volt AC Input Protection Devices (See page 24 for Notes).

Drive

Catalog

Number kW

(400V)

HP

(480V)

Rating

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

Non-Time

Delay Fuse

Circuit

Breaker

ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.

(2) Max.

(3) Min.

(2) Max.

(3) Max.

(5)

(4)

400 Volt AC Input

20AC1P3 A 0.37 0.25 1.6

20AC2P1 A 0.75 0.55 2.5

20AC3P5 A 1.5

1.1

4.3

1.1

1.3

1.8

2.1

3 3.5

1.4

2.4

4.5

20AC5P0 B 2.2

1.5

6.5

20AC8P7 B 4 3 11.3

4.5

7.8

5

8.7

5.5

9.9

20AC011 C 5.5

4 11 7.6

11.5

13

20AC015 C 7.5

5.5

15.1

10.4 15.4

17.2

20AC022 D 11 7.5

21.9

15.2 22

20AC030 D 15 11 30.3

21 30

20AC037 D 18.5 15 35 24.3 37

24.2

33

45

10

15

15

20

3

4

6

30

40

50

33

45

60

1.9

3.2

6

7.5

13.2

17.4

23.1

45

60

80

3

6

6

10

17.5

25

30

10

15

15

20

3

4

6

30

40

50

20

30

45

60

5

8

12

80

120

125

20

30

40

60

15

15

15

80

120

140

15

15

15

20

3

7

7

30

50

50

Motor

Circuit

Protector

(6)

Max.

(5)

140M Motor Protector with Adjustable Current Range

(7) (8)

Available Catalog Numbers

(9)

140M-C2E-B16 – –

140M-C2E-B25 140M-D8E-B25 –

140M-C2E-B63 140M-D8E-B63 –

140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140-CMN-2500

– – 140M-F8E-C32 140-CMN-4000

– – 140M-F8E-C45 140-CMN-4000

23

PowerFlex 70 Technical Data

Drive

Catalog

Number kW

(400V)

HP

(480V)

Rating

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.

(2)

Max.

(3)

20AC043 D 22 18.5 40.7

28.2 43

20AC060 E 30 22 56.8

39.3 60

56

66

74

90

60

80

90

125

20AC072 E 37 30 68.9

47.8 72 90 120 90 150

Non-Time

Delay Fuse

Min.

(2)

Max.

(3)

60

80

150

225

90 250

Circuit

Breaker

(4)

Max.

(5)

160

240

280

Motor

Circuit

Protector

(6)

Max.

(5)

70

80

100

140M Motor Protector with Adjustable Current Range

(7) (8)

Available Catalog Numbers

(9)

140-CMN-6300

140-CMN-6300

– – – 140-CMN-9000

480 Volt AC Input Protection Devices.

Drive

Catalog

Number kW

(400V)

HP

(480V)

Rating

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

Non-Time

Delay Fuse

Circuit

Breaker

ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.

(2) Max.

(3) Min.

(2) Max.

(3) Max.

(5)

(4)

480 Volt AC Input

20AD1P1 A 0.5

0.33 1.3

20AD2P1 A 1

20AD3P4 A 2

0.75 2.4

1.5

3.8

1.1

1.1

2 2.1

3.2

3.4

20AD5P0 B 3

20AD8P0 B 5

2

3

5.6

9.8

4.7

5

8.4

8

20AD011 C 7.5

5 9.5

7.9

11

20AD014 C 10 7.5

12.5

10.4 14

20AD022 D 15 10 19.9

16.6 22

20AD027 D 20 15 24.8

20.6 27

20AD034 D 25 20 31.2

25.9 34

20AD040 D 30 25 36.7

39.7 40

20AD052 E 40 30 47.7

39.7 52

20AD065 E 50 40 59.6

49.6 65

80

100

125

150

200

250

20

30

40

50

4

8

12

25

35

40

50

60

80

10

15

15

20

3

3

6

45

60

70

90

110

125

10

15

20

30

3

6

6

25

35

40

50

60

80

10

15

15

20

3

3

6

33

44

54

68

80

104

1.6

3.2

6

7.5

12

16.5

22

24.2

33

40.5

51

60

78

1.2

2.4

4.5

5.5

8.8

12.1

16.5

80

100

125

150

200

250

20

30

40

50

15

15

15

30

50

50

50

70

100

15

15

15

20

3

3

7

Motor

Circuit

Protector

(6)

Max.

(5)

140M Motor Protector with Adjustable Current Range

(7) (8)

Available Catalog Numbers

(9)

140M-C2E-B16 – –

140M-C2E-B25 140M-D8E-B25 –

140M-C2E-B40 140M-D8E-B40 –

140M-C2E-B63 140M-D8E-B63 – –

140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 –

– – 140M-F8E-C32 140-CMN-2500

140M-F8E-C45

140M-F8E-C45

140-CMN-4000

140-CMN-4000

140-CMN-6300

140-CMN-9000

600 Volt AC Input Protection Devices

Drive

Catalog

Number

HP

Rating

Input

Ratings Output Amps

Dual

Element Time

Delay Fuse

ND HD Amps kVA Cont. 1 Min. 3 Sec. Min.

(2)

Max.

(3)

600 Volt AC Input

20AE0P9 A 0.5

0.33 1.3

20AE1P7 A 1 0.75 1.9

20AE2P7 A 2

20AE3P9 B 3

1.5

2

3

4.4

1.3

0.9

2 1.7

3.1

2.7

4.5

3.9

20AE6P1 B 5 3

20AE9P0 C 7.5

5

7.5

7.7

7.8

6.1

8 9

20AE011 C 10 7.5

9.8

10.1 11

20AE017 D 15 10 15.3

15.9 17

20AE022 D 20 15 20 20.8 22

20AE027 D 25 20 24.8

25.7 27

20AE032 D 30 25 29.4

30.5 32

20AE041 E 40 30 37.6

39.1 41

20AE052 E 50 40 47.7

49.6 52

10

10

15

20

4

6

3

3

25

35

40

50

60

9.2

13.5

18

25.5

1.4

2.6

4.8

5.9

34

44

54

64

82

6.7

9.9

13.5

18.7

1.1

2

3.6

4.3

25.5

33

40.5

48

61.5

12

20

20

35

6

8

3

6

45

60

70

90

110

10

10

15

20

4

6

3

3

25

35

40

50

60

Non-Time

Delay Fuse

Min.

(2)

Max.

(3)

Circuit

Breaker

(4)

Max.

(5)

Motor

Circuit

Protector

(6)

Max.

(5)

140M Motor Protector with Adjustable Current Range

(7) (8)

Available Catalog Numbers

(9)

20

35

40

60

15

15

15

15

80

100

125

150

200

20

35

40

60

3.5

6

10

15

80

100

125

150

200

15

15

15

30

7

7

3

3

30

50

50

100

100

140M-C2E-B16 – –

140M-C2E-B25 140M-D8E-B25 –

140M-C2E-B40 140M-D8E-B40 –

140M-C2E-B63 140M-D8E-B63 –

140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

140M-C2E-C10 140M-D8E-C10 140M-F8E-C10 –

140M-C2E-C16 140M-D8E-C16 140M-F8E-C16 –

140M-C2E-C20 140M-D8E-C20 140M-F8E-C20 –

140M-C2E-C25 140M-D8E-C25 140M-F8E-C25 140-CMN-2500

– – 140M-F8E-C25 140-CMN-2500

140M-F8E-C32

140M-F8E-C45

140-CMN-4000

140-CMN-4000

140-CMN-6300

(5)

(6)

(7)

(8)

(1)

(2)

(3)

(4)

(9)

For IP 66 (NEMA/UL Type 4X/12) enclosures, drives listed as Frame A increase to Frame B and drives listed as Frame C increase to Frame D.

Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.

Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

Maximum allowable rating by US NEC. Exact size must be chosen for each installation.

Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.

Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta systems in single motor applications.

The AIC ratings of the Bulletin 140M Motor Protector may vary. See Industrial Controls online catalog at www.ab.com.

24

PowerFlex 70 Technical Data

Maximum Motor Cable Lengths

In the following tables, a “

” in any of the latter columns will indicate that this drive rating can be used with an Allen-

Bradley Terminator (1204-TFA1/1204-TFB2) and/or Reflected Wave Reduction Device with Common Mode Choke

(1204-RWC-17) or without choke (1204-RWR2).

• For the Terminator, the maximum cable length is 182.9 meters (600 feet) for 400/480/600V drives. The PWM frequency must be 2 kHz. The 1204-TFA1 can be used only on low HP (5 HP & below), while the 1204-TFB2 can be used from 2-800 HP.

1204 Reflected Wave Reduction Device

(all motor insulation classes):

- (1) 1204-RWR2-09

2kHz: 182.9m (600 ft.) at 400/480V and 121.9m (400 ft.) at 600V. 4 kHz: 91.4m (300 ft.) at 400/480V and 61.0m

(200 ft.) at 600V.

- (2) 1204-RWC-17

2 kHz: 365.8m (1200 ft.) at 400/480/600V. 4 kHz: 243.8m (800 ft.) at 400/480V and 121.9m (400 ft.) at 600V.

For both devices, power dissipation in the damping resistor limits maximum cable length.

The 1321-RWR is a complete reflected wave reduction solution available for many of the PowerFlex drives. If available, a 1321-RWR catalog number will be indicated in the “Reactor/RWR” column. When not available, use the reactor and resistor information provided to build a solution.

For Further Information on … see Publication …

1321-RWR 1321-TD001

1204-RWR2

1204-RWC

1204-TFxx

1204-5.1

1204-IN001

1204-IN002

25

PowerFlex 70 Technical Data

PowerFlex 70 (Standard/Enhanced), 400V Shielded/Unshielded Cable - Meters (Feet)

Rating No Solution Reactor Only

Reactor + Damping Resistor or 1321-RWR Reactor/RWR

Drive

Frame

A

B

C

D

D

D

E

kW

kHz 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V Cat. No.

0.37 2 7.6

(25)

4 7.6

(25)

0.75 2 7.6

(25)

53.3

(175)

53.3

(175)

83.8

(275)

53.3

(175)

53.3

(175)

83.8

(275)

53.3

(175)

53.3

(175)

83.8

(275)

91.4

(300)

18.3

(60)

91.4

(300)

121.9

(400)

91.4

(300)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

4 7.6

(25)

1.5

2 7.6

(25)

4 7.6

(25)

2.2

2 7.6

(25)

4 7.6

(25)

76.2

(250)

83.8

(275)

76.2

(250)

137.2

(450)

91.4

(300)

76.2

(250)

83.8

(275)

76.2

(250)

182.9

(600)

152.4

(500)

76.2

(250)

83.8

(275)

76.2

(250)

182.9

(600)

182.9

(600)

18.3

(60)

91.4

(300)

18.3

(60)

91.4

(300)

18.3

(60)

91.4

(300)

182.9

(600)

91.4

(300)

182.9

(600)

91.4

(300)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

4 2 7.6

(25)

4 7.6

(25)

5.5

2 7.6

(25)

4 7.6

(25)

7.5

2 7.6

(25)

4 7.6

(25)

11 2 7.6

(25)

4 7.6

(25)

15 2 7.6

(25)

4 7.6

(25)

18.5 2 7.6

(25)

4 7.6

(25)

22 2 7.6

(25)

4 7.6

(25)

30 2 7.6

(25)

4 7.6

(25)

37 2 12.2

(40)

4 12.2

(40)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

137.2

(450)

91.4

(300)

243.8

(800)

152.4

(500)

304.8

(1000)

152.4

(500)

365.8

(1200)

152.4

(500)

365.8

(1200)

152.4

(500)

365.8

(1200)

213.4

(700)

365.8

(1200)

152.4

(500)

365.8

(1200)

152.4

(500)

365.8

(1200)

152.4

(500)

304.8

(1000)

152.4

(500)

304.8

(1000)

152.4

(500)

243.8

(800)

213.4

(700)

304.8

(1000)

213.4

(700)

365.8

(1200)

213.4

(700)

365.8

(1200)

213.4

(700)

365.8

(1200)

213.4

(700)

365.8

(1200)

213.4

(700)

365.8

(1200)

213.4

(700)

365.8

(1200)

213.4

(700)

91.4

(300)

18.3

(60)

91.4

(300)

18.3

(60)

91.4

(300)

18.3

(60)

91.4

(300)

18.3

(60)

18.3

(60)

91.4

(300)

18.3

(60)

91.4

(300)

18.3

(60)

91.4

(300)

91.4

(300)

18.3

(60)

91.4

(300)

18.3

(60)

243.8

(800)

91.4

(300)

243.8

(800)

243.8

(800)

304.8

(1000)

304.8

(1000)

91.4

(300)

365.8

(1200)

91.4

(300)

304.8

(1000)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

91.4

(300)

365.8

(1200)

365.8

(1200)

365.8

(1200)

91.4

(300)

365.8

(1200)

365.8

(1200)

365.8

(1200)

91.4

(300)

365.8

(1200)

91.4

(300)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

91.4

(300)

365.8

(1200)

365.8

(1200)

365.8

(1200)

91.4

(300)

365.8

(1200)

243.8

(800)

243.8

(800)

304.8

(1000)

304.8

(1000)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

243.8

(800)

182.9

(600)

304.8

(1000)

182.9

(600)

365.8

(1200)

182.9

(600)

365.8

(1200)

182.9

(600)

365.8

(1200)

182.9

(600)

365.8

(1200)

182.9

(600)

365.8

(1200)

182.9

(600)

365.8

(1200)

365.8

(1200)

365.8

(1200)

182.9

(600)

365.8

(1200)

365.8

(1200)

365.8

(1200)

182.9

(600)

243.8

(800)

243.8

(800)

304.8

(1000)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

243.8

(800)

243.8

(800)

304.8

(1000)

304.8

(1000)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

304.8

(1000)

365.8

(1200)

365.8

(1200)

365.8

(1200)

304.8

(1000)

365.8

(1200)

365.8

(1200)

243.8

(800)

243.8

(800)

304.8

(1000)

304.8

(1000)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

1321-RWR8-DP

1321-RWR8-DP

1321-RWR12-DP

1321-RWR12-DP

1321-RWR18-DP

1321-RWR18-DP

1321-RWR25-DP

1321-RWR25-DP

1321-RWR35-DP

1321-RWR35-DP

1321-RWR35-DP

1321-RWR35-DP

1321-RWR45-DP

1321-RWR45-DP

1321-RWR55-DP

1321-RWR55-DP

1321-RWR80-DP

1321-RWR80-DP

Resistor

Ohms Watts

Available Options

26

PowerFlex 70 Technical Data

PowerFlex 70 (Standard/Enhanced), 480V Shielded/Unshielded Cable - Meters (Feet)

Rating No Solution Reactor Only

Reactor + Damping Resistor or 1321-RWR Reactor/RWR

Drive

Frame

A

B

C

D

E

5 2 7.6

(25)

4 7.6

(25)

7.5

2 7.6

(25)

4 7.6

(25)

10 2 7.6

(25)

4 7.6

(25)

15 2 7.6

(25)

4 7.6

(25)

20 2 7.6

(25)

4 7.6

(25)

25 2 7.6

(25)

4 7.6

(25)

30 2 7.6

(25)

4 7.6

(25)

40 2 7.6

(25)

4 7.6

(25)

50 2 12.2

(40)

4 7.6

(25)

HP

kHz 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V 1000V 1200V 1488V 1600V Cat. No.

0.5

2 7.6

(25)

4 7.6

(25)

1 2 7.6

(25)

12.2

(40)

12.2

(40)

12.2

(40)

53.3

(175)

53.3

(175)

83.8

(275)

53.3

(175)

53.3

(175)

83.8

(275)

7.6

(25)

7.6

(25)

7.6

(25)

91.4

(300)

12.2

(40)

91.4

(300)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

121.9

(400)

121.9

(400)

152.4

(500)

2

3

4 7.6

(25)

2 7.6

(25)

4 7.6

(25)

2 7.6

(25)

4 7.6

(25)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

76.2

(250)

83.8

(275)

76.2

(250)

129.5

(425)

121.9

(400)

76.2

(250)

83.8

(275)

76.2

(250)

129.5

(425)

121.9

(400)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

12.2

(40)

91.4

(300)

12.2

(40)

91.4

(300)

12.2

(40)

121.9

(400)

182.9

(600)

121.9

(400)

182.9

(600)

121.9

(400)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

243.8

(800)

243.8

(800)

304.8

(1000)

243.8

(800)

243.8

(800)

304.8

(1000)

243.8

(800)

243.8

(800)

304.8

(1000)

1321-RWR8-DP

1321-RWR8-DP

1321-RWR12-DP

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

18.3

(60)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

12.2

(40)

137.2

(450)

121.9

(400)

137.2

(450)

121.9

(400)

137.2

(450)

121.9

(400)

137.2

(450)

106.7

(350)

137.2

(450)

91.4

(300)

137.2

(450)

121.9

(400)

137.2

(450)

121.9

(400)

137.2

(450)

121.9

(400)

137.2

(450)

121.9

(400)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

152.4

(500)

182.9

(600)

152.4

(500)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

12.2

(40)

12.2

(40)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

7.6

(25)

12.2

(40)

76.2

(250)

12.2

(40)

91.4

(300)

12.2

(40)

76.2

(250)

76.2

(250)

12.2

(40)

61.0

(200)

18.3

(60)

12.2

(40)

91.4

(300)

12.2

(40)

91.4

(300)

12.2

(40)

91.4

(300)

91.4

(300)

12.2

(40)

243.8

(800)

121.9

(400)

243.8

(800)

243.8

(800)

304.8

(1000)

304.8

(1000)

182.9

(600)

182.9

(600)

182.9

(600)

121.9

(400)

365.8

(1200)

121.9

(400)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

365.8

(1200)

121.9

(400)

304.8

(1000)

365.8

(1200)

365.8

(1200)

121.9

(400)

365.8

(1200)

304.8

(1000)

365.8

(1200)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

182.9

(600)

121.9

(400)

365.8

(1200)

121.9

(400)

365.8

(1200)

106.7

(350)

304.8

(1000)

106.7

(350)

274.3

(900)

365.8

(1200)

243.8

(800)

365.8

(1200)

228.6

(750)

365.8

(1200)

228.6

(750)

152.4

(500)

182.9

(600)

152.4

(500)

152.4

(500)

121.9

(400)

152.4

(500)

91.4

(300)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

304.8

(1000)

365.8

(1200)

243.8

(800)

365.8

(1200)

243.8

(800)

304.8

(1000)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

304.8

(1000)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

365.8

(1200)

1321-RWR12-DP

1321-RWR18-DP

1321-RWR18-DP

1321-RWR25-DP

1321-RWR25-DP

1321-RWR35-DP

1321-RWR35-DP

1321-RWR35-DP

1321-RWR35-DP

1321-RWR45-DP

1321-RWR45-DP

1321-RWR55-DP

1321-RWR55-DP

1321-RWR80-DP

1321-RWR80-DP

Resistor

Ohms Watts

Available Options

27

PowerFlex 70 Technical Data

PowerFlex 70 (Standard/Enhanced), 600V Shielded/Unshielded Cable - Meters (Feet)

Rating No Solution

Drive

Frame

A

B

C

D

E

4

30 2

4

40 2

4

50 2

4

4

10 2

4

15 2

4

20 2

4

25 2

HP kHz 1488V

1 2

4

2 2

42.7 (140)

30.5 (100)

42.7 (140)

4

3 2

4

5 2

4

7.5 2

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

30.5 (100)

42.7 (140)

36.6 (120)

Reactor Only 1321-RWR RWR

1850V 1488V 1850V 1488V 1850V

121.9 (400) 121.9 (400) 121.9 (400) 121.9 (400) 121.9 (400)

121.9 (400) 30.5 (100) 121.9 (400) 121.9 (400) 121.9 (400)

152.4 (500) 152.4 (500) 152.4 (500) 152.4 (500) 152.4 (500)

Cat. No.

137.2 (450) 30.5 (100) 152.4 (500) 152.4 (500) 152.4 (500)

152.4 (500) 152.4 (500) 182.9 (600) 182.9 (600) 182.9 (600)

137.2 (450) 30.5 (100) 152.4 (500) 182.9 (600) 182.9 (600)

152.4 (500) 152.4 (500) 243.8 (800) 243.8 (800) 243.8 (800) 1321-RWR8-EP

137.2 (450) 30.5 (100) 152.4 (500) 243.8 (800) 243.8 (800) 1321-RWR8-EP

152.4 (500) 152.4 (500) 304.8 (1000) 304.8 (1000) 304.8 (1000)

1321-RWR12-EP

137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 304.8 (1000) 1321-RWR12-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR12-EP

137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR12-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200)

1321-RWR18-EP

137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR18-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR25-EP

137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR25-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200)

1321-RWR35-EP

137.2 (450) 30.5 (100) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR35-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR35-EP

137.2 (450) 36.6 (120) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR35-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200)

1321-RWR45-EP

137.2 (450) 36.6 (120) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR45-EP

182.9 (600) 152.4 (500) 365.8 (1200) 365.8 (1200) 365.8 (1200) 1321-RWR55-EP

137.2 (450) 45.7 (150) 152.4 (500) 304.8 (1000) 365.8 (1200) 1321-RWR55-EP

Available Options

● ●

● ●

● ●

● ●

● ●

● ●

● ●

● ●

28

PowerFlex 70 Technical Data

Mounting

Maximum Surrounding Air Temperature

Enclosure Rating Temperature Range

Open Type, IP 20, NEMA/UL Type 1 &

Flange Mount

0 to 50 degrees C (32 to 122 degrees F)

IP 66, NEMA/UL Type 4X/12 0 to 40 degrees C (32 to 104 degrees F)

IP 54, NEMA/UL Type 12 0 to 40 degrees C (32 to 104 degrees F)

Important: Some drives are equipped with an adhesive label on the top of the chassis. Removing the adhesive label from the drive changes the enclosure rating from NEMA/UL Type 1 Enclosed to Type Open.

Minimum Mounting Clearances

Specified vertical clearance requirements are intended to be from drive to drive. Other objects can occupy this space; however, reduced airflow may cause protection circuits to fault the drive. In addition, inlet air temperature must not exceed the product specification.

76.2 mm

(3.0 in.)

76.2 mm

(3.0 in.)

Clearances apply to all

PowerFlex 70 Drives:

• Panel Mount

• Flange Mount

• NEMA Type 4X/12

76.2 mm

(3.0 in.)

76.2 mm

(3.0 in.)

PowerFlex 70 Frames

Output Power kW

ND (HD)

HP

ND (HD)

0.37 (0.25) 0.5 (0.33)

0.75 (0.55) 1 (0.75)

1.5 (1.1) 2 (1.5)

2.2 (1.5)

4 (3)

3 (2)

5 (3)

5.5 (4)

7.5 (5.5)

11 (7.5)

15 (11)

7.5 (5)

10 (7.5)

15 (10)

20 (15)

18.5 (15)

22 (18.5)

30 (22)

37 (30)

25 (20)

30 (25)

40 (30)

50 (40)

A

B

B

Frame Size

208-240V AC Input

Not Filtered Filtered

A B

B

B

B

C

E

D

D

D

E

E

D

D

D

E

B

B

B

D

400-480V AC Input

IP66 (4X/12) Not Filtered Filtered

B A B

A

A

B

B

B

B

B

B

D

D

E

E

C

C

D

D

D

D

E

E

D

D

D

D

B

B

B

B

600V AC Input

IP66 (4X/12) Not Filtered Filtered

B A –

A

A

B

B

C

C

D

D

29

PowerFlex 70 Technical Data

Approximate Dimensions

Frames A-E

IP20/66 (NEMA/UL Type 1/4X/12)

A

D C

B

E

B

A

Flange Mount

C

B

D

E

A

B

C

D

E

A

B

C

D

E

(1)

F

Dimensions are in millimeters and (inches).

Frame

Dimension

A B C D E F

IP20, NEMA/UL Type 1

122.4 (4.82) 225.7 (8.89) 179.8 (7.08) 94.2 (3.71) 211.6 (8.33) 5.8 (0.23)

171.7 (6.76) 234.6 (9.24) 179.8 (7.08) 122.7 (4.83) 220.2 (8.67) 5.8 (0.23)

185.0 (7.28) 300.0 (11.81) 179.8 (7.08) 137.6 (5.42) 285.6 (11.25) 5.8 (0.23)

219.9 (8.66) 350.0 (13.78) 179.8 (7.08) 169.0 (6.65) 335.6 (13.21) 5.8 (0.23)

280.3 (11.04) 555.8 (21.88) 207.1 (8.15) 200.0 (7.87) 491.0 (19.33) 6.9 (0.27)

IP66, NEMA/UL Type 4X/12

171.7 (6.76) 239.8 (9.44) 203.3 (8.00) 122.7 (4.83) 220.2 (8.67) 5.8 (0.23)

219.9 (8.66) 350.0 (13.78) 210.7 (8.29) 169.0 (6.65) 335.6 (13.21) 5.8 (0.23)

280.3 (11.04) 555.8 (21.88) 219.8 (8.65) 200.0 (7.87) 491.0 (19.33) 6.9 (0.27)

Flange Mount

156.0 (6.14) 225.8 (8.89) 178.6 (7.03) 123.0 (4.84) 55.6 (2.19) –

205.2 (8.08) 234.6 (9.24) 178.6 (7.03) 123.0 (4.84) 55.6 (2.19) –

219.0 (8.62) 300.0 (11.81) 178.6 (7.03) 123.0 (4.84) 55.6 (2.19) –

248.4 (9.78) 350.0 (13.78) 178.6 (7.03) 123.0 (4.84) 55.6 (2.19) –

280.3 (11.04) 555.8 (21.88) 207.1 (8.15) 117.2 (4.61) 89.9 (3.54) –

Weights include HIM and Standard I/O.

D E

Weight

kg (lbs.)

(1)

2.71 (6.0)

3.60 (7.9)

6.89 (15.2)

9.25 (20.4)

18.60 (41.0)

3.61 (8.0)

9.13 (20.1)

18.60 (41.0)

2.71 (6.0)

3.60 (7.9)

6.89 (15.2)

9.25 (20.4)

18.60 (41.0)

30

PowerFlex 70 Technical Data

IP20, NEMA/UL Type 1 Bottom View Dimensions

Frame A Frame B

127.5 (5.02)

34.5 (1.36)

23.9 (0.94)

86.4 (3.40)

22.2 (0.87) Dia.

4 Places

43.4 (1.71)

32.8 (1.29)

22.2 (0.87) Dia.

5 Places

155.2

(6.11)

135.9

(5.35)

129.8

(5.11)

102.4

(4.03)

163.7

(6.45)

42.7 (1.68)

55.4 (2.18)

79.3 (3.12)

85.1 (3.35)

47.7 (1.88)

Frame C

112.3 (4.42)

58.4 (2.30)

22.2 (0.87) Dia.

4 Places

155.2

(6.11)

136.7

(5.38)

126.2

(4.97)

101.6

(4.00)

163.7

(6.45)

55.6 (2.19)

75.5 (2.97)

85.7 (3.37)

113.5 (4.47)

123.8 (4.87)

Frame D

69.3 (2.73)

58.6 (2.31)

149.7 (5.89)

22.2 (0.87) Dia.

2 Places

28.5 (1.12) Dia.

2 Places

Frame E

108.0 (4.25)

210.0 (8.27)

22.2

(0.87)

43.7

(1.72)

155.2

(6.11)

129.3

(5.09)

101.3

(3.99)

36.1 (1.42)

56.1 (2.21)

75.2 (2.96)

94.2 (3.71)

Dimensions are in millimeters and (inches).

163.5

(6.44)

155.2

(6.11)

134.7

(5.30)

103.2

(4.06)

37.5 (1.48)

64.0 (2.52)

93.0 (3.66)

121.0 (4.76)

IP 66 (NEMA/UL Type 4X/12) Bottom View Dimensions

Frame B

Frame D

28.3

(1.11)

22.1

(0.87)

138.2

(5.44)

99.6

(3.92)

140.5

(5.53)

138.6

(5.46)

102.9

(4.05)

28.3

(1.11)

22.1

(0.87)

55.2 (2.17)

77.3 (3.04)

99.6 (3.92)

115.9 (4.56)

Dimensions are in millimeters and (inches).

31.0 (1.22)

49.1 (1.93)

75.5 (2.97)

102.0 (4.02)

120.1 (4.73)

164.1

(6.46)

181.5

(7.14)

165.0

(6.49)

139.9

(5.50)

126.9

(4.99)

163.4

(6.43)

139.9

(5.51)

124.9

(4.92)

108.0 (4.25)

159.0 (6.26)

210.0 (8.27)

Frame E

108.2 (4.26)

157.7 (6.21)

165.7 (6.52)

207.7 (8.18)

22.5

(0.89)

44.5

(1.75)

31

PowerFlex 70 Technical Data

Flange Mount Bottom View Dimensions

51.3 (2.02)

40.7 (1.60)

Frame A

103.2 (4.06)

22.2 (0.87) Dia.

4 Places

64.7 (2.55)

Frame C

129.3 (5.09)

75.4 (2.97)

95.9

(3.78)

76.6

(3.02)

70.5

(2.78)

43.2

(1.70)

104.4

(4.11)

94.6

(3.72)

68.7

(2.70)

40.6

(1.60)

22.2 (0.87) Dia.

4 Places

102.9

(4.05)

60.3 (2.37)

49.7 (1.96)

59.6 (2.35)

72.4 (2.85)

96.1 (3.78)

101.9 (4.01)

Frame B

144.4 (5.69) 22.2 (0.87) Dia.

5 Places

53.1 (2.09)

73.0 (2.87)

92.2 (3.63)

111.2 (4.38)

Frame D

83.7 (3.30)

73.0 (2.87)

164.1 (6.46)

22.2 (0.87) Dia.

2 Places

95.0

(3.74)

76.6

(3.02)

65.9

(2.59)

41.4

(1.63)

103.5

(4.07)

94.6

(3.27)

74.1

(2.92)

42.3

(1.67)

28.5 (1.12) Dia.

2 Places

103.5

(4.07)

94.4

(3.72)

77.9

(3.07)

52.8

(2.08)

39.8

(1.57)

70.9 (2.79)

92.4 (3.64)

102.7 (4.04)

130.5 (5.14)

140.6 (5.54)

Frame E

108.0 (4.25)

210.0 (8.27)

51.9 (2.04)

78.3 (3.08)

107.3 (4.22)

135.5 (5.33)

22.2

(0.87)

43.7

(1.72)

108.0 (4.25)

159.0 (6.26)

210.0 (8.27)

Dimensions are in millimeters and (inches).

32

PowerFlex 70 Technical Data

Cutout Dimensions

156,0

(6.14)

70,7

(2.78)

Frame A

140,7

(5.54)

6,9

(0.27)

127,0

(5.00)

197.9

(7.80)

105,3

(4.15)

210,6

(8.29)

225,8

(8.89)

8x:

(

Ø3,5

Æ0.14)

4x: 3,0R

(0.12R)

5.0

(0.20)

58,8

(2.31)

6,9

(0.27)

205,5

(8.09)

205,2

(8.08)

95,0

(3.74)

Frame B

190,0

(7.48)

176,3

(6.94)

8x: 3,5

( 0.14)

109,7

(4.32)

219,3

(8.63)

234,6

(9.24)

4x: 3,0R

(0.12R)

6,9

(0.27)

58,8

(2.31)

6,3

(0.25)

219,0

(8.62)

101,0

(3.98)

Frame C

202,0

(7.95)

12x:

(

272,3

(10.72)

Ø3,5

Ø0.14)

189,4

(7.46)

4x: 3,0R

(0.12R)

41,5

(1.63)

5,1

(0.20)

141,5

(5.57)

241,5

(9.51)

283,0

(11.14)

300,0

(11.81)

58,8

(2.31)

4,5

(0.18)

40,7

(1.60)

231,4

(9.11)

115,7

(4.56)

248,4

(9.78)

Frame D

190,7

(7.51)

321,4

(12.65)

222,4

(8.76)

14x: 3,5

( 0.14)

4x: 3,0R

(0.12R)

61,5

(2.42)

131,5

(5.18)

201,5

(7.93)

271,5

(10.69)

333,0

(13.11)

350,0

(13.78)

4,5

(0.18)

58,8

(2.31)

33

PowerFlex 70 Technical Data

6.0

(0.24)

56.2

(2.21)

262.4

(10.33)

131.2

(5.16)

280.3

(11.04)

206.2

(8.12)

Frame E

525.8

(20.70)

250.4

(9.86)

20x:

(

3.5

0.14)

43.9

(1.73)

118.9

(4.68)

6.0

(0.24)

193.9

(7.63)

268.9

(10.59)

343.9

(13.54)

418.9

(16.49)

493.9

(19.44)

555.8

(21.88)

87.1

(3.43)

34

PowerFlex 70 Technical Data

PowerFlex 70 Configured Drives

The PowerFlex 70 Packaged Drives Program allows users to create drive packages based on their specific needs. This program enhances stand-a-lone drive functionality through additional control, power and packaging options which are ideal for OEM and end users with special installation needs.

The program has three levels:

Catalog Configured Drives

The Catalog Configured Drives Program allows users to create drive packages based on their specific needs. A complete drive package may be specified by assembling a single catalog number string that includes a base drive and all required options. Packaging is available for 480V requirements in NEMA Type 1 (IP20), NEMA 4/12 (IP65) indoor, and

NEMA 3/4 (IP65) outdoor. The program consists of a fully defined catalog string identified within the price sheet.

Focused on higher volume, repeat business, the standard designs provide consistent manufacturing and minimizes customer resources by reducing engineering, manufacturing and installation time. Typical delivery is 10 business days from order entry and can be ordered through the Passport order entry system. This program uses the Enhanced Control

version of the PowerFlex 70.

Modified Configured Drives

The Modified Configured Drives Program offers users the ability to create drive packages beyond the Catalog Configured

Drives offering. Packaging is available for 208V, 240V, 480V and 600V requirements. This program supports both the

Standard and the Enhanced Control versions of the PowerFlex 70. Options may or may not be defined within this publication. Product can be ordered by:

• Assembling a catalog string from the options listed in this publication.

Configured options that are listed within this publication will be specified by the heading “Modified Configured Drives

Program Only” and will have varied lead-times.

• Entering a custom quote request for additional options not listed.

A custom quote will require a Passport quote using “SP-SDB-CUSTOM” as the line item part number and entering a description of the base catalog string and custom options in the Competitive Summary. For questions or help with a custom quote please contact the Configured Drives Group at 262-512-8415.

35

PowerFlex 70 Technical Data

Catalog Configured Drives Program

NEMA Type 1

NEMA Type 4/12 Indoor

NEMA Type 3/4 Outdoor

• Enhanced Control

• Flange Mount Drive

• Welded Construction

• 480V Rating

All Enclosure Types

• Drive Input Protection Options

• Input/Output Contactors

• Bypass Options

• Input/Output Line Reactor Options

• 115V Control Power Options

• Control Interface and Feedback

Options

• Human Interface Modules

• Motor Interface Options

• Operator Devices

• Drawing and Test Options

Approximate Dimensions

W W W

D D D D

H H H

NEMA Type 1

(Ventilated)

Figure 2

NEMA Type 4

Figure 1

Figure 3

Maximum Enclosure Dimensions

Ratings

ND

Hp

30

40

50

10

15

20

25

0.5

1.0

2.0

3.0

5.0

7.5

HD

Hp

Drive

Frame

Size

25

30

40

7.5

10

15

20

0.33

A

0.75

A

1.5

2.0

3.0

5.0

B

C

A

B

D

E

E

D

D

C

D

Power

Flex 70

Flange

Drive

Cat. No.

D014

D022

D027

D034

D040

D052

D065

D1P1

D2P1

D3P4

D5P0

D8P0

D011

NEMA Type 1, Option Code A

1

1

1

1

1

1

1

1

1

1

1

1

1

B0, C1, C5, S1,

S9…S13, S16,

P1…P3 or P6,

Drive Mounted

Options & All

HIMs

Figure Style

1

2

2

1

1

1

1

1

1

1

1

1

1

All Options

Figure Style

4

6

6

4

4

3

4

3

3

3

3

3

3

2

2

2

2

2

2

2

2

2

2

2

2

2

Enclosure Style for Flange Mounted Drives

NEMA Type 4 Indoor, Option Code D

NEMA Type 12 Indoor, Option Code G NEMA Type 3/4, Option Code E

1

1

1

1

1

1

1

1

1

1

1

B0, C1, C5, S1,

S9…S13, S16,

P1…P3 or P6,

Drive Mounted

Options & All

NEMA 4 HIMs

All Options Less

Line Reactor

All Options B0, C1, C5, S1,

S9…S13, S16,

P1…P3 or P6,

Drive Mounted

Options

All Options Less

Line Reactor

All Options

1

1

Figure Style Figure Style Figure Style Figure Style Figure Style Figure Style

480V ac, Three-Phase Drives

1

1

2

2

3

3

2

2

3

3

1

1

1

1

2

2

3

3

2

2

3

3

1

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

2

2

2

2

2

3

3

3

3

3

4

4

4

4

6

6

2

2

2

2

2

2

2

2

2

2

2

3

4

4

4

4

5

5

5

5

7

7

1

1

1

1

1

16

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

2

2

2

2

2

2

2

2

2

3

3

3

3

3

4

4

5

5

6

6

2

2

2

2

2 or 3 ➊ 5 or 8 ➊

2 or 3 ➊ 5 or 8 ➊

3

3

3

3

3

4

5

5

5

8

8

8

9

9

Figure 2, Style 5 when one line reactor selected. Figure 3, Style 8 when two line reactors selected.

36

PowerFlex 70 Technical Data

Enclosure Dimensions

2

2

2

1

1

1

1

2

2

2

3

3

2

2

Figure

1

2

3

4

6

1

2

3

4

5

6

7

8

9

Style

NEMA 1

NEMA 1

NEMA 1

NEMA 1

NEMA 1

Enclosure Rating

NEMA 4/12 Indoor, NEMA 4 Outdoor

NEMA 4/12 Indoor, NEMA 4 Outdoor

NEMA 4/12 Indoor, NEMA 4 Outdoor

NEMA 4/12 Indoor, NEMA 4 Outdoor

NEMA 4/12 Indoor, NEMA 4 Outdoor

NEMA 4/12 Indoor, NEMA 4 Outdoor

NEMA 4/12 Indoor, NEMA 4 Outdoor

NEMA 4/12 Indoor, NEMA 4 Outdoor

NEMA 4/12 Indoor, NEMA 4 Outdoor

Depth includes 6.35 mm (2.5 in) for Operator Handle when ordered.

Option Code

(Position d)

A

A

A

A

A

D, G, E

D, G, E

D, G, E

D, G, E

D, G, E

D, G, E

D, G, E

D, G, E

D, G, E

H x W x D (mm)

812.8 x 330.2 x 484.1

Dimensions

H x W x D (in)

32 x 13 x 19.06

1,270.0 x 406.4 x 484.1

812.8 x 609.6 x 484.1

965.2 x 609.6 x 484.1

1,270.0 x 762.0 x 484.1

50 x 16 x 19.06

32 x 24 x 19.06

38 x 24 x 19.06

50 x 30 x 19.06

812.8 x 330.2 x 484.1

1,270.0 x 406.4 x 484.1

812.8 x 609.6 x 484.1

965.2 x 609.6 x 484.1

1,270.0 x 609.6 x 484.1

1,270.0 x 762.0 x 484.1

1,270.0 x 914.4 x 484.1

812.8 x 831.9 x 484.1

1,270.0 x 984.3 x 484.1

32 x 13 x 19.06

50 x 16 x 19.06

32 x 24 x 19.06

38 x 24 x 19.06

50 x 24 x 19.06

50 x 30 x 19.06

50 x 36 x 19.06

50 x 32.75 x 19.06

50 x 38.75 x 19.06

Modified Configured Drives Program

• Drive Packages beyond the Catalog Configured Drives Program

• Enhanced and Standard Control

• Defined and Undefined Options

• Pre-determined Options or Custom Quotation

Standard Drive Specifications

Category Specification

Protection Drive

AC Input Overvoltage Trip:

AC Input Undervoltage Trip:

Bus Overvoltage Trip:

Bus Undervoltage Output Shutoff:

Bus Undervoltage Fault Level:

Nominal Bus Voltage:

All Drives

Heat Sink Thermistor:

Drive Overcurrent Trip

Software Current Limit:

Hardware Current Limit:

Instantaneous Current Limit:

Line transients:

Control Logic Noise Immunity:

Power Ride-Thru:

Logic Control Ride-Thru:

Ground Fault Trip:

Short Circuit Trip:

Environment Altitude:

Maximum Surrounding Air Temperature without derating:

IP20, NEMA/UL Type 1:

Flange Mount:

IP66, NEMA/UL Type 4X/12 indoor:

Storage Temperature (all const.):

Atmosphere

Relative Humidity:

Shock:

Vibration

247VAC 285VAC 475VAC 570VAC 690VAC

120VAC 138VAC 233VAC 280VAC 345VAC

405VDC 405VDC 810VDC 810VDC 1013VDC

300VDC 300VDC 407V DC 407V DC 508V DC

160VDC 160VDC 300VDC 300VDC 375VDC

281VDC 324VDC 540VDC 648VDC 810VDC

Monitored by microprocessor overtemp trip

20-160% of rated current

200% of rated current (typical)

220-300% of rated current (dependent on drive rating) up to 6000 volts peak per IEEE C62.41-1991

Showering arc transients up to 1500V peak

15 milliseconds at full load

0.5 seconds minimum, 2 seconds typical

Phase-to-ground on drive output

Phase-to-phase on drive output

1000 m (3300 ft) max. without derating

0 to 50 degrees C (32 to 122 degrees F)

0 to 50 degrees C (32 to 122 degrees F)

0 to 40 degrees C (32 to 104 degrees F)

–40 to 70 degrees C (–40 to 158 degrees F)

Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.

5 to 95% non-condensing

15G peak for 11ms duration (

±1.0 ms)

0.152 mm (0.006 in.) displacement, 1G peak

37

PowerFlex 70 Technical Data

Category

Agency

Certification

Specification

Type 1,

IP30

Flange

Type

Type

4X/12,

IP66

Indoor

✔ ✔

Electrical

Control

✔ ✔ ✔

Listed to UL508C and CAN/CSA-C2.2 No. 14-M91

Listed to UL508C for plenums (Rear heatsink only)

Marked for all applicable European Directives (1)

EMC Directive (89/336/EEC)

EN 61800-3 Adjustable Speed electrical power drive systems

Low Voltage Directive (73/23/EEC)

EN 50178 Electronic Equipment for use in Power

Installations

Compliant with IEC 61800-3:2004

Certified to Criteria C-2, 1983.

✔ ✔ ✔

.

TUV

Product Safety

E

W

C

Production inspected

Certified to EN 954-1, Category 3 for 240V, 400V, and

480V ratings of PowerFlex 70 Enhanced Control with

DriveGuard Safe-Off option.

EN 50178

Bauart geprüft

Functional

.

.

TUV

Rheinland

Safety

Type approved

TUV Approved to EN 954-1, Category 3 for 600V ratings of PowerFlex 70 Enhanced Control with DriveGuard Safe-

Off option.

RINA (Registo Italiano Navale - marine certification)

The drive is also designed to meet the appropriate portions of the following specifications:

NFPA 70 - US National Electrical Code

NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems.

IEC 146 - International Electrical Code.

Voltage Tolerance:

Frequency Tolerance:

Input Phases:

–10% of minimum, +10% of maximum. See page C-17 for

Full Power and Operating Range.

47-63 Hz.

Three-phase input provides full rating for all drives.

Single-phase operation provides 50% of rated current.

Refer to

page 23 for additional information.

Displacement Power Factor (all drives):

Efficiency:

Maximum Short Circuit Rating:

0.98 across speed range.

97.5% at rated amps, nominal line volts.

200,000 Amps symmetrical.

Max. Short Circuit Current Rating:

Using Recommended Fuse or Circuit Breaker

Type

Method:

Maximum short circuit current rating to match specified fuse/circuit breaker capability.

Carrier Frequency:

Output Voltage Range:

Output Frequency Range:

Frequency Accuracy

Digital Input:

Analog Input:

Sine coded PWM with programmable carrier frequency.

Ratings apply to all drives.

2, 3, 4, 5, 6, 7, 8, 9 & 10 kHz

Standard

.

2, 4, 8 & 12 kHz

E C

.

Drive rating based on 4 kHz.

0 to rated motor voltage

0 to 400 Hz

Standard

. 0 to 500 Hz

E C

.

Within

±0.01% of set output frequency.

Within

±0.4% of maximum output frequency.

38

PowerFlex 70 Technical Data

Category

Control

(continued)

Specification

Frequency Control - Speed Regulation

Speed Control - Speed Regulation with Slip Compensation (V/Hz Mode)

0.5% of base speed across 40:1 speed range

40:1 operating range

10 rad/sec bandwidth with Slip Compensation (Sensorless Vector Mode)

0.5% of base speed across 80:1 speed range

80:1 operating range

20 rad/sec bandwidth with feedback (Sensorless Vector Mode)

E C

0.1% of base speed across 80:1 speed range

80:1 operating range

20 rad/sec bandwidth without feedback (Vector Control Mode)

E C

0.1% of base speed across 120:1 speed range

120:1 operating range

30 rad/sec bandwidth

Torque Regulation with feedback (Vector Control Mode)

E C

0.001% of base speed across 120:1 speed range

1000:1 operating range

125 rad/sec bandwidth without feedback +/-10%

E C

Selectable Motor Control: with feedback +/-5%

E C

Sensorless Vector with full tuning. Standard V/Hz with full custom capability and vector control.

Stop Modes:

Accel/Decel:

Intermittent Overload:

Current Limit Capability:

Electronic Motor Overload Protection:

Multiple programmable stop modes including - Ramp,

Coast, DC-Brake, FastBrake, Ramp-to-Hold and S-curve.

Two independently programmable accel & decel times.

Each time may be programmed from 0-3600 seconds in

0.1 sec. increments

110% Overload capability for up to 1 minute

150% Overload capability for up to 3 seconds

Proactive Current Limit programmable from 20 to 160% of rated output current. Independently programmable proportional and integral gain.

Class 10 protection with speed sensitive response.

Investigated by U.L. to comply with N.E.C. Article 430.

U.L. File E59272, volume 12.

Incremental, dual channel

5V/12V Configurable +/-5%

90° +/-27° at 25° C.

Encoder

(1)

Type:

Supply:

Quadrature:

Duty Cycle: 50% +10%

Requirements Encoders must be line driver type, quadrature (dual channel) or pulse (single channel), single-ended or differential and capable of supplying a minimum of 10 mA per channel. The Encoder Interface Board accepts 5V or

12V DC square-wave with a minimum high state voltage of 3.5V DC (5V mode) and 7.0V DC (12V mode).

Maximum low state voltage is 1V DC (for both 5V and

12V modes). Maximum input frequency is 250 kHz.

Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high [Pulse Freq] readings.

39

PowerFlex 70 Technical Data

Watts Loss (Rated Load, Speed & PWM)

(1)

Voltage

208V

240V

400V

480V

600V

4.0

5.5

7.5

11

0.37

0.75

1.5

2.2

15

18.5

22

30

37

5.0

7.5

10

15

0.5

1.0

2.0

3.0

20

25

ND HP

5.0

7.5

10

15

0.5

1.0

2.0

3.0

20

25

5.0

7.5

10

15

0.5

1.0

2.0

3.0

20

25

30

40

50

5.0

7.5

10

15

0.5

1.0

2.0

3.0

20

25

30

40

50

11.5

27.8

43.6

64.6

99.5

140.0

193.3

305.4

432.9

363.8

396.8

500.8

632.0

12.2

30.7

44.6

67.3

141.3

205.7

270.4

385.6

494.6

650.7

External Watts

12.2

30.7

44.6

67.3

141.3

205.7

270.4

385.6

494.6

650.7

11.5

27.8

43.6

64.6

99.5

140.0

193.3

305.4

432.9

281.4

311.9

389.9

501.4

11.5

27.8

43.6

64.6

99.5

140.0

193.3

305.4

432.9

363.8

396.8

500.8

632.0

17.9

19.5

21.6

24.0

28.2

27.8

32.0

34.2

42.9

40.5

41.5

50.0

57.7

19.2

20.5

22.6

25.4

33.2

34.2

48.1

40.3

44.9

51.6

Internal Watts

19.2

20.5

22.6

25.4

33.2

34.2

48.1

40.3

44.9

51.6

17.9

19.5

21.6

24.0

28.2

27.8

32.0

34.2

42.9

42.4

43.4

51.8

59.9

17.9

19.5

21.6

24.0

28.2

27.8

32.0

34.2

42.9

40.5

41.5

50.0

57.7

29.4

47.3

65.2

88.6

127.7

167.8

225.3

339.6

475.8

404.3

438.3

550.8

689.7

31.4

51.2

67.2

92.7

174.5

239.9

318.5

425.9

539.5

702.3

Total Watts Loss

31.4

51.2

67.2

92.7

174.5

239.9

318.5

425.9

539.5

702.3

29.4

47.3

65.2

88.6

127.7

167.8

225.3

339.6

475.8

323.8

355.3

441.7

561.3

29.4

47.3

65.2

88.6

127.7

167.8

225.3

339.6

475.8

404.3

438.3

550.8

689.7

(1)

Worst case condition including Vector Control board, HIM and Communication Module

40

PowerFlex 70 Technical Data

Voltage Tolerance

Drive Rating

200-240

380-400

500-600

240

380

400

480

600

Nominal Line

Voltage

200

208

Drive Full Power Range =

Drive Operating Range =

Nominal Motor

Voltage

200†

208

230

380†

400

460

575†

Drive Full Power

Range

200-264

208-264

230-264

380-528

400-528

460-528

575-660

Drive Operating

Range

180-264

342-528

432-660

Nominal Motor Voltage to Drive Rated Voltage + 10%.

Rated current is available across the entire Drive Full Power Range

Lowest† Nominal Motor Voltage - 10% to Drive Rated Voltage + 10%.

Drive Output is linearly derated when Actual Line Voltage is less than the Nominal Motor Voltage

No Drive

Output

Derated Power Range

Full Power Range

Drive Operating Range

Nominal Motor Voltage -10%

Nominal Motor Voltage

Drive Rated Voltage

Drive Rated Voltage +10%

Actual Line Voltage (Drive Input)

Example:

Calculate the maximum power of a 5 HP, 460V motor connected to a 480V rated drive supplied with 342V Actual Line Voltage input.

² Actual Line Voltage / Nominal Motor Voltage = 74.3%

² 74.3%

× 5 HP = 3.7 HP

² 74.3%

× 60 Hz = 44.6 Hz

At 342V Actual Line Voltage, the maximum power the 5 HP, 460V motor can produce is

3.7 HP at 44.6 Hz.

5 HP

3.7 HP

No Drive

Output

342V

460V

Actual Line Voltage (Drive Input)

480V

528V

41

PowerFlex 70 Technical Data

Derating Guidelines

Altitude and Efficiency

Frame Type

All Altitude

Derate

100%

90%

80%

Efficiency

(typical)

70%

0 1,000 2,000 3,000

100

95

90

85

80

75 vs. Speed vs. Load

10 20 30 40 50 60 70 80 90 100

% Speed/% Load

4,000 5,000

Ambient Temperature/Load

240V AC

PowerFlex 70 Power Rating

Derating

ND HP HD HP

2 kHz

240 Volt

0.5 - 3.0

5.0

0.33 - 2.0

3.0

None

50

45

40

35

30

25

20

40

7.5

5.0

50

45

40

35

30

25

20

40

4 kHz 6 kHz 8 kHz 10 kHz

50 60 70 80

% of Rated Continuous Current

90 100

50 60 70 80

% of Rated Continuous Current

90 100

42

PowerFlex 70 Technical Data

PowerFlex 70 Power Rating

Derating

ND HP HD HP

2 kHz

240 Volt

10 7.5

50

45

40

35

30

25

20

40

15 10

50

45

40

35

30

25

20

40

20 15

40

35

30

50

45

25

20

40

25 20

50

45

30

25

40

35

20

40

50

4 kHz 6 kHz

50 60 70 80

% of Rated Continuous Current

50 60 70 80

% of Rated Continuous Current

50 60 70 80

% of Rated Continuous Current

8 kHz

60 70 80

% of Rated Continuous Current

90

90

90

90

10 kHz

100

100

100

100

43

PowerFlex 70 Technical Data

400V AC

PowerFlex 70 Power Rating

Derating

ND kW HD kW

2 kHz

400 Volt

0.37 - 5.5

7.5

0.25 - 4.0

5.5

None

50

45

40

35

30

25

20

40

11 7.5

40

35

30

50

45

25

20

40

15 11

40

35

30

50

45

25

20

40

18.5

15

40

35

30

50

45

25

20

40

22 18.5

50

45

40

35

30

25

20

40

30 22

50

45

40

35

30

25

20

40

4 kHz 6 kHz 8 kHz 10 kHz

50 60 70 80

% of Rated Continuous Current

90 100

50 60 70 80

% of Rated Continuous Current

90 100

50 60 70 80

% of Rated Continuous Current

90 100

50 60 70 80

% of Rated Continuous Current

90 100

50 60 70 80

% of Rated Continuous Current

90 100

50 60 70 80

% of Rated Continuous Current

90 100

44

PowerFlex 70 Technical Data

PowerFlex 70 Power Rating

Derating

ND kW HD kW

2 kHz

400 Volt

37 30

50

45

40

35

30

25

20

40

4 kHz 6 kHz 8 kHz

50 60 70 80

% of Rated Continuous Current

90

10 kHz

100

480V AC

PowerFlex 70 Power Rating

Derating

ND HP HD HP

2 kHz

480 Volt

0.5 - 7.5

10

0.33 - 5.0

7.5

None

50

45

40

35

30

25

20

40

15 10

40

35

30

50

45

25

20

40

20 15

40

35

30

50

45

25

20

40

25 20

40

35

30

50

45

25

20

40

30 25

50

45

40

35

30

25

20

40

50

50

50

50

50

4 kHz 6 kHz

60 70 80

% of Rated Continuous Current

60 70 80

% of Rated Continuous Current

60 70 80

% of Rated Continuous Current

60 70 80

% of Rated Continuous Current

8 kHz

90

90

90

90

60 70 80

% of Rated Continuous Current

90

10 kHz

100

100

100

100

100

45

PowerFlex 70 Technical Data

PowerFlex 70 Power Rating

Derating

ND HP HD HP

2 kHz

480 Volt

40 30

50

45

40

35

30

25

20

40

50 40

50

45

40

35

30

25

20

40

4 kHz 6 kHz 8 kHz 10 kHz

50 60 70 80

% of Rated Continuous Current

90 100

50 60 70 80

% of Rated Continuous Current

90 100

600V AC

PowerFlex 70 Power Rating

Derating

ND HP HD HP

2 kHz

600 Volt

0.5 - 5.0

7.5

0.33 - 3.0

5.0

None

50

45

40

35

30

25

20

40

10 7.5

50

45

40

35

30

25

20

40

15 10

50

45

40

35

30

25

20

40

4 kHz 6 kHz 8 kHz 10 kHz

50 60 70 80

% of Rated Continuous Current

90 100

50 60 70 80

% of Rated Continuous Current

90 100

50 60 70 80

% of Rated Continuous Current

90 100

46

PowerFlex 70 Technical Data

PowerFlex 70 Power Rating

Derating

ND HP HD HP

2 kHz

600 Volt

20 15

50

45

40

35

30

25

20

40

25 20

50

45

40

35

30

25

20

40

30 25

50

45

40

35

30

25

20

40

40 30

50

45

40

35

30

25

20

40

50 40

50

45

40

35

30

25

20

40

4 kHz 6 kHz 8 kHz

50 60 70 80

% of Rated Continuous Current

90

50 60 70 80

% of Rated Continuous Current

90

50 60 70 80

% of Rated Continuous Current

90

50 60 70 80

% of Rated Continuous Current

90

50 60 70 80

% of Rated Continuous Current

90

10 kHz

100

100

100

100

100

47

PowerFlex, Zero Stacking, Force Technology, DriveExplorer, DriveTools SP, DPI and PanelView are trademarks of Rockwell Automation.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

www.rockwellautomation.com

Power, Control and Information Solutions Headquarters

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640

Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Publication 20A-TD001H-EN-P – November, 2007

Supersedes 20A-TD001G-EN-P dated May, 200

5

Copyright © 2007 Rockwell Automation, Inc. All rights reserved. Printed in USA.

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