All Power APGG4750GLCS 4000-Watt Electric Start Dual Fuel Portable Generator Product Manual
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4000W Generator
Topic
L i m ti e d W a r r a n t y
S a f e t y G u i d e il n e s
G e n e r a l P r e c a u it o n s
Battery
Assembly
Operation
Spark Plug Service 22
Inspection, Cleaning, Maintenance and Storage
Installation
23
29
15
16
17
Page
3
5
6
Compliance
Speci fications
G e n e r a l P a tr s L i s it n g
31
32
3 3
2
4000W Generator
Owner’s Manual
Safety Guidelines - Defi nitions
This manual contains important information that you need to know and understand in order to protect YOUR SAFETY and to PREVENT
EQUIPMENT PROBLEMS. The following symbols help you recognize this information. Please read the manual and pay attention to these sections.
Save These Important Safety Instructions!
Read and understand all of these safety instructions. Be sure to retain them for future use.
WARNING! WARNINGS INDICATE A CERTAINTY OR STRONG
POSSIBILITY OF PERSONAL INJURY OR DEATH IF
INSTRUCTIONS ARE NOT FOLLOWED.
CAUTION: CAUTIONS INDICATE A POSSIBILITY OF
EQUIPMENT DAMAGE IF INSTRUCTIONS ARE NOT
FOLLOWED.
NOTE: NOTES GIVE HELPFUL INFORMATION
WARNING! IMPROPER OPERATION OR MAINTENANCE
OF THIS PRODUCT COULD RESULT IN SERIOUS INJURY
AND PROPERTY DAMAGE. READ AND UNDERSTAND ALL
WARNINGS AND OPERATING INSTRUCTIONS BEFORE USING
THIS EQUIPMENT. WHEN USING AIR TOOLS, BASIC SAFETY
PRECAUTIONS SHOULD ALWAYS BE FOLLOWED TO REDUCE
THE RISK OF PERSONAL INJURY.
5
4000W Generator
General Precautions
WARNING! FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN
SEVERE INJURY OR DEATH.
CAUTION: FAILURE TO FOLLOW THESE INSTRUCTIONS CAN ALSO
RESULT IN DAMAGE TO THE TOOL AND/OR THE ITEM YOU ARE WORKING
ON.
DANGER
CARBON MONOXIDE
Using a generator indoors WILL KILL YOU IN MINUTES.
Generator exhaust contains high levels of carbon monoxide (CO), a poisonous gas you cannot see or smell. If you can smell the generator exhaust, you are breathing CO. But even If you cannot smell the exhaust, you could be breathing CO.
· NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas.
Deadly levels of carbon monoxide can build up in these areas. Using a fan or opening windows and doors does NOT supply enough fresh air.
· ONLY use a generator outdoors and far away from open windows, doors, and vents. These openings can pull in generator exhaust.
Even when you use a generator correctly, CO may leak into the home. ALWAYS use a batterypowered or battery-backup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has been running, move to fresh air
RIGHT AWAY. See a doctor. You could have carbon monoxide poisoning.
WARNING! THE EXHAUST CONTAINS POISONOUS CARBON MONOXIDE
GAS THAT CAN CAUSE LOSS OF CONSCIOUSNESS AND MAY LEAD TO
DEATH.
Gasoline and Oil
This product requires oil and fuel. Attempting to start the engine without oil will ruin the engine and void the warranty. Work in well ventilated area. Keep cigarettes, flames or sparks away from the work area or where gasoline is stored.
WARNING! GASOLINE IS EXTREMELY FLAMMABLE AND IS EXPLOSIVE
UNDER CERTAIN CONDITIONS. KEEP OUT OF REACH OF CHILDREN.
• Gasoline fuel and fumes are flammable and potentially explosive. Use proper fuel storage and handling procedures. Always have multiple ABC class fire extinguishers nearby.
• Keep the generator and surrounding area clean at all times.
6
Owner’s Manual
• Fuel or oil spills must be cleaned up immediately. Dispose of fluids and cleaning materials as per any local, state, or federal codes and regulations. Store oily rags in a covered metal container.
• Never store fuel or other flammable materials near the generator.
General Precautions (cont’d)
Gasoline and Oil (cont’d)
• Do not smoke, or allow sparks, flames or other sources of ignition around the engine and fuel tank. Fuel vapors are explosive.
• Keep grounded conductive objects, such as tools, away from exposed, live electrical parts and connections to avoid sparking or arcing. These events could ignite fumes or vapors.
• Do not refill the fuel tank while the engine is running or while the engine is still hot. Do not operate the generator with known leaks in the fuel system
• Excessive buildup of unburned fuel gases in the exhaust system can create a potentially
explosive condition. This buildup can occur after repeated failed start attempts, valve testing, or hot engine shutdown. If this occurs, open exhaust system drain plugs, if equipped, and allow the gases to dissipate before attempting to restart the generator.
• Use only engine manufacturer recommended fuel and oil.
Fuel:
Fuel capacity is 4 US gallons(15 L). Use regular unleaded gasoline with a minium octane rating of 90.
Oil:
Oil capacity is 0.63 qt(0.6 L)
Hot Components
WARNING! ENGINE AND EXHAUST SYSTEM PARTS BECOME VERY
HOT AND REMAIN HOT FOR SOME TIME AFTER THE ENGINE IS RUN. WEAR
INSULATED GLOVES OR WAIT UNTIL THE ENGINE AND EXHAUST SYSTEM
HAVE COOLED BEFORE HANDLING THESE PARTS.
Power Output
This generator is not designed to power sensitive electronic equipment (including computers and medical devices) without the addition of an approved line conditioner, which is sold separately.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE
DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE
FOR ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER.
7
4000W Generator
General Precautions (cont’d)
Work Area
• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Generators create sparks which may ignite the dust or fumes.
• Keep bystanders, children, and visitors away while operating a generator. Provide barriers or shields as needed.
Electrical Safety
• Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances. Never remove the grounding prong or modify the plug in any way. Do not use any adapter plugs.
• Grounding provides a low-resistance path to carry electricity away from the user in the event of an electrical malfunction.
• Double insulated tools are equipped with a polarized plug where one blade is wider than the other. This plug fits in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet.
Do not change the plug in any way. Double insulation eliminates the need for the three-wire grounded power cord and grounded power supply system.
• Avoid body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerators.
There is an increased risk of electric shock if your body is grounded.
• Do not expose generator to rain or wet conditions. Water entering a generator will increase the risk of electric shock.
• Do not abuse the power cord. Keep power cords away from heat, oil, sharp edges, or moving parts. Replace damaged power cords immediately. Damaged power cords increase the risk of electric shock.
• When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”.
These extension cords are rated for outdoor use, and reduce the risk of electric shock.
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Owner’s Manual
General Precautions (cont’d)
Electrical Safety (cont’d)
• All connections and conduits from the generator to the load must only be installed by trained and licensed electricians, and in compliance with all relevant local, state, and federal electrical codes and standards, and other regulations where applicable.
• The generator must be earth-grounded for fixed installations in accordance with all relevant electrical codes and standards before operation.
• Do not attempt to connect or disconnect load connections while standing in water, or on wet or soggy ground.
• Do not touch electrically energized parts of the generator and interconnecting cables or conductors with any part of the body, or with any non-insulated conductive object.
• Connect the generator only to a load or electrical system (120 volt) that is compatible with the electrical characteristics and rated capacities of the generator.
• Before servicing equipment powered by the generator, disconnect the equipment from its power input.
• Keep all electrical equipment clean and dry. Replace any wiring where the insulation is cracked, cut abraded or otherwise degraded. Replace terminals that are worn, discolored, or corroded.
Keep terminals clean and tight.
• Insulate all connections and disconnected wires.
• Guard against electric shock. Prevent body contact with grounded surfaces such as pipes, radiators, ranges, and refrigerator enclosures.
Personal Safety
• Stay alert. Watch what you are doing, and use common sense when operating a generator. Do not use generator while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating generators may result in serious personal injury.
• Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
9
4000W Generator
General Precautions (cont’d)
Personal Safety (cont’d)
• Avoid accidental starting. Make sure the power switch is in its “OFF” position, and disconnect the spark plug wire when not in use.
• Remove adjusting keys or wrenches before turning the generator on. A wrench or a key that is left attached to a rotating part of the generator may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times.
• Use safety equipment. Always wear eye protection. Wear ANSI approved safety impact eye goggles. Dust mask, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
• Do not force the generator. Use the correct generator for your application. The correct generator will do the job better and safer at the rate for which it is designed.
• Do not use the generator if the power switch does not turn it on or off. Any generator that cannot be controlled with the power switch is dangerous and must be replaced.
Generator Use and Care
Make sure the power switch is in its “OFF” position and disconnect the spark plug wire before making any adjustment, changing accessories, or storing the generator. Such preventive safety measures reduce the risk of starting the generator accidentally.
Store idle generators out of reach of children and other untrained persons. Generators are dangerous in the hands of untrained users.
Maintain generators with care. Do not use damaged generator. Tag damaged generators “Do not use” until repaired.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the generator’s operation. If damaged, have the generator serviced before using. Many accidents are caused by poorly maintained generators.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one generator may become hazardous when used on another generator.
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Owner’s Manual
General Precautions (cont’d)
Servicing
Maintain labels and name plates on the generator and engine. These carry important information.
If unreadable or missing, contact our service center toll free at 888-896-6881 immediately for a replacement.
Generator service must be performed only qualified repair personnel. Service or maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a generator, use only identical replacement parts. Follow all appropriate instructions in this manual. Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock or injury.
Heart Pacemakers
WARNING! PEOPLE WITH PACEMAKERS SHOULD CONSULT THEIR
PHYSICIAN(S) BEFORE USING THIS PRODUCT. ELECTROMAGNETIC
FIELDS IN CLOSE PROXIMITY TO A HEART PACEMAKER COULD CAUSE
INTERFERENCE TO OR FAILURE OF THE PACEMAKER.
Installation
• Ensure installation meets all applicable safety, and local and national electrical codes. Have installation performed by a qualified, licensed electrician and building contractor.
• All electrical work, including the earth-ground connection, should be completed by a licensed electrician.
• Any separate fuel storage or generator supply facility must be built or installed in full compliance with all relevant local, state, and federal regulations.
11
4000W Generator
General Precautions (cont’d)
Installation (cont’d)
• If the generator is installed outdoors, it must be weatherproofed and should be soundproofed. It should not be run outdoors without protection to the generator and wiring conduit.
• The generator weighs 100 lbs (approx). Two or more people should assist when moving or lifting this product. Never lift the generator using the engine or alternator lifting lugs. Connect lifting equipment to the frame of the generator
• Before lifting the generator, ensure the lift rigging and supporting structure are in good condition, and are rated to lift such a load.
• Keep all personnel away from the suspended generator during relocating.
• The supporting floor/ground surface should be level and strong enough to safely hold the weight of the generator. If the floor/grounded surface is not level, strong cross members should be placed under the full length of the generator frame at its low side.
• For trailer installation, the generator should be mounted on the center point of the trailer, over the wheels. The trailer must be capable of supporting the weight of the generator and all contents (tools, etc.)
• Install sound-and weather-proofing only when it is not raining or snowing to avoid trapping moisture within the generator’s area.
Mechanical
• Always make sure the power switch is in its “OFF” position. Disconnect the spark plug wire, and allow the engine to completely cool before carrying out maintenance.
• Check for damaged parts. Before using the generator, any part that appears damaged should be carefully checked to determine that it will operate properly and perform its intended function.
Check for alignment and binding of moving parts, any broken parts or mounting fixtures, and any other condition that may affect proper operation technician.
• The generator is designed with guards for protection from moving parts. In any case, care must still be taken to protect personnel and equipment from other mechanical hazards when working around the generator.
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Owner’s Manual
General Precautions (cont’d)
Mechanical (cont’d)
• Do not operate the generator with safety guards removed. While the generator is running, do not attempt to reach around the safety guard for maintenance or any other reason.
• Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that when engine parts are moving fast they cannot be seen clearly.
• Keep access doors on enclosures closed and locked when access is not required.
• When working on or around the generator always wear protective clothing including ANSI approved safety gloves, safety eye goggles, and safety hat.
• Do not alter or adjust any part of the generator that is assembled and supplied by the manufacturer.
• Always follow and complete scheduled engine and generator maintenance.
Chemicals
• Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.
• Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact, immediately wash with soap and water. For eye contact, immediately flush eyes with clean water and seek medical attention.
Noise
• Prolonged exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSI approved ear protection when operating or working around the generator when it is running.
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4000W Generator
General Precautions (cont’d)
Extension Cord
If an extension cord (not included) is used, make sure to use only UL approved cords having the correct gauge and length according to the following table:
Nameplate Amps (@ full load) Cord Lengths
0 ft.- 50 ft. 50 ft.-100 ft. 100 ft.-150 ft. 150 ft.-200 ft.
0 - 5
5.1 - 8
16
16
AWG
AWG
16
14
AWG
AWG
12
10
AWG
AWG
12
-
AWG
8.1 - 12
12.1 - 15
15 - 20
14 AWG
12 AWG
10 AWG
12
10
10
AWG
AWG
AWG
-
-
-
-
-
-
14
Battery
This product does not need a battery.
Owner’s Manual
15
4000W Generator
Assembly
Unpacking
1. Remove the generator and loose parts box from the carton.
2. Compare the accessory with the inventory list below.
Loose Parts (Wheel kit and handle)
Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881 if any of the loose parts shown are not included with your generator
Hardware Check:
Your Hardware Kit should include:
1)
2)
3)
4)
5)
6)
Two Handles with bolts, nuts, pin with chain and brackets
One axle shaft with bolts and nuts
Two washers
Two cotter pins
One generator leg with bolts and nuts
Two wheels
4
1
3
5 6
2
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Owner’s Manual
Operation
Choke lever
Handle
Oil plug
Air filter Recoil Start
NOTE: THE PARTS LISTED ABOVE ARE HELPFUL FOR LOCATING THE
CONTROLS MENTIONED BELOW.
CAUTION: PRIOR TO FIRST USING THE GENERATOR, THE ENGINE MUST BE
FILLED WITH OIL OF A HIGH QUALITY SAE 10W-30 GRADE ENGINE OIL.
TO DO SO, UNSCREW AND REMOVE THE ENGINE’S OIL DIPSTICK LOCATED
AT THE BOTTOM OF THE ENGINE CRANKCASE. FILL THE ENGINE’S
CRANKCASE UNTIL THE OIL LEVEL IS LEVEL WITH THE UPPER MARKED
LINE ON THE DIPSTICK. THEN SCREW THE DIPSTICK BACK INTO
THE OIL FILL HOLE.
Before Starting the Generator
Fuel tank capacity:15.0L(4 gallons)
1. Check that the engine power switch is in its
“OFF” position.
2. Before the first use, remove the fuel tank cap and fill the fuel tank with unleaded gasoline. When fueling, be sure that the fuel strainer is in place. Replace the fuel tank cap. Thereafter, check the engine’s fuel gauge for the amount of unleaded gasoline in the fuel tank. If necessary, refill the fuel tank with unleaded gasoline; the generator must be turned off and cooled down before refilling the fuel tank.
Use gasoline with a pump octane rating of 90 or higher.
We recommend unleaded gasoling because it produces fewer engine and spark plug deposits and extends exhaust system life.
Never use stale or contaminated gasoline or oil/gasoline mixture. Avoid getting dirt or water in the fuel tank.
17
Operation (cont’d)
Starting
1. Turn the engine switch to the ON position.
The engine switch enables and disables the ignition
system.
OFF: To stop the engine
ON: To run the engine
2. The fuel valve is located under the fuel tank . When
the valve lever is in the ON position, fuel is allowed
to flow from the fuel tank to the carburetor. Be sur
to return the fuel valve lever to the OFF position after
stopping the engine.
ON
OFF
3. To start a cold engine, move the choke lever to the
CLOSED position. To restart a warm engine, leave the
choke lever in the OPEN position.
The choke lever opens and closes the choke valve in
the carburetor.
The CLOSED position enriches the fuel mixture from
starting a cold engine.
The OPEN position provides the correct fuel mixture
for operation after starting, and for restarting a warm
engine.
Choke lever
18
Operation (cont’d)
Starting
4. Operate the Recoil Starter:
Pull the starter grip lightly until you feel resistance,
then pull briskly. Return the starter grip gently.
Pulling the starter grip operates the recoil starter to
crank the engine
Owner’s Manual
Starter Grip
5. If the choke has been moved to the CLOSED
position to start the engine, gradually move it to the
OPEN position as the engine warms up.
ON
Choke Lever
OPEN
Stopping Engine
1. Turn the engine switch to the OFF position.
2. Turn the fuel valve lever to the OFF position.
When the engine is not in use, leave the fuel valve in
the OFF position to prevent carburetor flooding and to
reduce the possibility of fuel leakage.
19
ON
OFF
4000W Generator
Operation (cont’d)
Powering 120 Volt AC Tools And Equipment:
1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (120 V AC @ 27.5 AMPs) is adequate to supply all electrical loads that the unit will power. If powering exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or equipment for connection to a separate generator.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE
DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR
ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER.
2. Once the generator is running, simply connect the power cords of 120 volt AC powered tools and equipment into the 120 volt AC dual outlets.
NOTE: THE GENERATOR FEATURES AN AC NON-FUSE THERMAL PROTECTOR
TO PROTECT THE AC CIRCUIT IN CASE OF AN OVERLOAD. SHOULD
AN OVERLOAD OCCUR, THE BREAKER WILL POP.
3. Disconnect all electrical powered tools and equipment from the generator’s 120 volt AC duel outlets.
4. After the engine and generator have completely cooled, store generator in a safe, clean, dry location (if not already installed).
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Owner’s Manual
Operation (cont’d)
Powering 12 Volt DC tools and Equipment:
1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering
exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or
equipment for connection to a separate generator.
2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.
CAUTION: MAKE SURE TO CONNECT THE POSITIVE (+) LEAD OF THE
POWER CORD TO THE POSITIVE (+) TERMINAL ON THE GENERATOR,
AND CONNECT THE NEGATIVE (-) LEAD OF THE POWER CORD TO THE
NEGATIVE (-) TERMINAL ON THE GENERATOR.
THE 12V DC IS FOR BATTERY CHARGING ONLY.
21
4000W Generator
Spark Plug Service
In order to service the spark plug, you will need a spark plug wrench (commercially available).
Recommended spark plugs: NHSP LD F7TC or NGKBPRGES but we recommend our OEM spark plug. To ensure proper engine operation, the spark plug must be properly gapped and free of deposits.
1. Remove the spark plug cap.
2. Clean any dirt from around the spark plug base.
3. Use a spark plug wrench to remove the spark plug.
4. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark plug with a wire brush if it is to be reused.
5. Measure the plug gap with a feeler gauge.
(Correct as necessary by carefully bending the side electrode.)
The gap should be : 0.70-0.80 mm (0.028-0.031in)
6. Check that the spark plug washer is in good condition.
7. After the spark plug is seated, tighten with a spark plug in by hand to prevent cross-threading.
8 . After the spark plug is seated, tighten with a spark plug wrench to compress the washer.
NOTE: THE SPARK PLUG MUST BE SECURELY TIGHTENED. AN IMPROPERLY
TIGHTENED SPARK PLUG CAN BECOME VERY HOT AND COULD DAMAGE THE
ENGINE. NEVER USE SPARK PLUGS WHICH HAVE AN IMPROPER HEAT RANGE.
USE ONLY RECOMMENDED SPARK PLUS OR EQUIVALENT.
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Owner’s Manual
Inspection, Cleaning, and
Maintenance
WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS
“OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE.
AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO
COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS,
MAINTENANCE, OR CLEANING.
23
4000W Generator
Fuel Sediment Cup Cleaning
The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor.
If the engine has not been run for a long time, the sediment cup should be cleaned.
1. Turn the fuel valve to the OFF position. Remove the sedement cup, and O-ring.
2. Clean the sediment cup, and O-ring, in nonflammable or high flash point solvent.
3. Reinstall O-ring, and sediment cup.
4. Turn the fuel valve ON and check for leaks.
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Owner’s Manual
Maintenance Guide
Periodic maintenance and adjustment is necessary to keep the generator in good operating condition.
WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before performing any maintenance. If the engine must be run, make sure the areas is well ventilated.
• Before each use, inspect the generator. Check for:
Loose screws
Misaligned or binding moving parts
Cracked or broken parts
Damaged electrical wiring
Any other condition that may affect safe operation.
• If an engine problem occurs, have it checked by a qualified service technician before further use.
Do not use damaged equipment.
• Before each use, make sure the engine’s oil and gas levels are adequate. If necessary, fill the crankcase until the oil level is even with the oil hill hole and/or fill the fuel tank.
• Before each use, remove all debris with a soft brush, rag, or vacuum.
• Lubricate all moving parts using a premium quality, lightweight machine oil.
• Every 50 hours of use, drain the old engine oil and replace with a high a high quality
SAE 10W-30 grade engine oil.
• Every 300 hours of use, have a qualified, certified technician perform thorough maintenance on the generator and engine.
• For long term storage, either drain fuel into suitable container or add a fuel preservative/ stabilizer (not included) to prevent fuel
breakdown.
Upper Level
25
4000W Generator
Air cleaner service
A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfuncion, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas.
WARNING! Using gasoline or flammable solvent to clean the filter element
can cause a fire or explosion. Use only soapy water or nonflammable
solvent.
NOTE: Never run the generator without the air cleaner. Rapid engine wear
will result.
1. Unsnap the air cleaner cover clips, remove the air
cleaner cover, and remove the element.
2. Wash the element in a solution of household detergent
and warm water, then rinse thoroughly, or wash in
nonflammable or high flash point solvent. Allow the
element to dry thorughly.
3. Soak the element in clean engine oil and squeeze
out the excess oil. The engine will smoke during
initial start-up if too much oil is left in the element.
4. Reinstall the air cleaner element and the cover.
26
27
Owner’s Manual
4000W Generator
Transporting/Storage
28
Owner’s Manual
Installation
NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE
ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL
NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT
FOR CONNECTION TO A SEPARATE GENERATOR.
Electrical and other permits may be required for the installation of emergency power systems.
Investigate your local building and electrical codes before installing this unit. Installation must be completed by licensed contractors.
WARNING! THE GENERATOR WEIGHS APPROXIMATELY 100 POUNDS. USE
CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING
IT TO THE INSTALLATION LOCATION. ALWAYS CONNECT HOIST LINES TO
THE FRAME OF THE GENERATOR.
General Location
• Make sure to locate and install the generator outdoors where cooling air is readily available.
• Install the generator so that the air inlets and outlets are not blocked by obstructions such as bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts may require the placement of a barrier for protection. In normal weather conditions, the air vent should face the prevailing wind direction.
• Install the generator on a concrete slab or other area where rain drainage or flood waters can not reach it.
• Generator placement should allow four feet of access to all sides for maintenance.
• Place the generator as close as possible to the electrical tools and equipment being powered to reduce the length of extension cords.
29
4000W Generator
Installation (cont’d)
Supporting and Mounting
Mount the generator on a concrete slab capable of supporting the weight of the generator. The slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor for slab specifications if necessary. Attach the frame to the concrete slab using 3/8” diameter expansion anchor bolts (not supplied).
Grounding
NOTE: IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED
ELECTRICIAN PERFORM THIS PROCEDURE
Connect a #6 AWG grounding wire (not included) from the ground connector (8) on the generator to a grounding rod (not included) that has been driven at least 24 inches deep into the earth. The grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately ground the generator.
30
Speci
fica
tions
AC electrical
Current Output
Continuous/rated Wattage
Peak Wattage
Outlet
Owner’s Manual
120V AC @ 27.5A 60Hz
3,300
4,000
Four 120V outlets, One 120V twist-lock
DC electrical
Gasoline engine
Fuel
12V
Type
Displacement
Oil capacity
EPA approved
Type
Capacity
Running time
8.3 A
4-cycle OHV air-cool ed recoil start
208cc
0.63 quart (0.6liter) yes
Unleaded gasoline
4 gallons
8 hours (approx.) on 1/2 load
Weight
Approximate weight 107 lbs.
32
4000W Generator
Cylinder head system assy.
APA Part No.
APGG4000-A-01-JD
APG3012-A-02-JD
APG3012-A-03-JD
APG3012-A-04-JD
APGG4000-A-05-JD
APG3012-A-06-JD
APG3012-A-07-JD
APG3012-A-08-JD
APG3012-A-09-JD
APG3012-A-10-JD
APG3012-A-11-JD
APG3012-A-12-JD
APG3012-A-13-JD
APG3012-A-14-JD
Description
CYLINDER HEAD COMP.
EX. VALVE GUIDE
IN. VALVE GUIDE
VALVE GUIDE CLIP
CYLINDER HEAD SEALING PAD
HEAD COVER COMP.
HEAD COVER PACKING
TUBE
HEAD COVER COMP. BOLT MX12
CARBURETOR STUD BOLT
EXHAUST PIPE STUD BOLT
DOWEL PIN (10X16)
FLANGE BOLT (M8X58)
SPARK PLUG
A
33
4000W Generator
Cylinder barrel
APA Part No.
APGG4000-B-01-JD
APG3012-B-02-JD
APG3012-B-03-JD
APG3012-B-04-JD
APG3012-B-05-JD
APG3012-B-06-JD
APG3012-B-07-JD
APG3012-B-08-JD
APG3012-B-09-JD
APG3012-B-10-JD
APG3012-B-11-JD
APG3012-B-12-JD
APG3012-B-14-JD
APG3012-B-15-JD
APG3012-B-16-JD
APG3012-B-17-JD
Description
CRANK CASE
OIL LEVEL SWITCH ASSY.
GOVERNOR GEAR ASSY.
SLIDER SHAFT
GOVERNOR ARM SHAFT
LOCK PIN (8mm)
WASHER
DRAIN PLUG BOLT
THRUST WASHER (6mm)
DRAIN PLUG WASHER (10.2mm)
SLIDER WASHER
BALL BEARING (6205)
OIL ALERT
FLANGE NUT (M10) and O-RING
GOVERNOR SLIDER
FLANGE BOLT (M6X12)
34
B
4000W Generator
Crankcase cover system assy.
APA Part No.
APGG4000-C-01-JD
APGG4000-C-02-JD
APG3012-C-03-JD
APG3012-C-04-JD
Description
CRANKCASE COVER
CRANKCASE COVER PAD
OIL SCALE
OIL SCALE SEAL
C
35
4000W Generator
Crankshaft system assy.
APA Part No.
APG3012-D-01-JD
APG3012-D-02-JD
Description
CRANKSHAFT COMP
SEMICIRCLE KEY
D
36
4000W Generator
Piston and connecting rod system assy.
APA Part No.
APGG4000-E-01-JD
APGG4000-E-02-JD
APGG4000-E-03-JD
APGG4000-E-04-JD
APG3012-E-05-JD
APGG4000-E-06-JD
APG3012-E-07-JD
APG3012-E-08-JD
APG3012-E-09-JD
APG3012-E-10-JD
Description
COMPRESSION RING A
COMPRESSION RING B
OIL RING A
OIL RING B
PISTON PIN CLIP
PISTON
PISTON PIN
CONNECTING ROD
CONNECTING COVER
CONNECTING ROD BOLT
E
37
4000W Generator
Recoil starter system assy.
APA Part No.
APG3012-F-01-JD
APG3012-F-02-JD
APG3012-F-03-JD
APG3012-F-04-JD
APG3012-F-05-JD
APG3012-F-06-JD
APG3012-F-07-JD
APG3012-F-08-JD
APG3012-F-09-JD
APG3012-F-10-JD
APG3012-F-11-JD
APG3012-F-12-JD
APG3012-F-13-JD
APG3012-F-14-JD
Description
PIVOT ADJUSTING NUT
ROCKER ARM PIVOT
ROCKER ARM
PIVOT BOLT (M8)
PUSH ROD GUIDE PLATE
PUSH ROD
VALVE LIFTER
CAMSHAFT
VALVE ROTATOR
EX. VALVE SPRING RETAINER
VALVE SPRING
IN. VALVE SPRING RETAINER
IN. VALVE
EX. VALVE
F
38
4000W Generator
Recoil starter system assy.
1
APA Part No.
APGG4000-G-01-JD
APG3012-G-02-JD
APG3012-G-03-JD
APG3012-G-04-JD
APG3012-G-05-JD
APG3012-G-06-JD
APG3012-G-07-JD
APG3012-G-08-JD
APGG4000-G-09-JD
APG3012-G-10-JD
APG3012-G-11-JD
APG3012-G-12-JD
APG3012-G-13-JD
Description
RECOIL STARTER ASSY.
SETTING SCREW
SPRING RETAINER
PLATEN SPRING
STARTER RATCHET
RETURN SPRING
RECOIL STARTER REEL
RECOIL STARTER SPRING
RECOIL STARTER CASE COMP
RECOIL STARTER ROPE
STARTER KNOB
FLANGE BOLT (M6X8)
RECOIL STARTER SPACER
G
39
4000W Generator
Fan cover system assy.
3
APA Part No.
APGG4000-H-01-JD
APG3012-H-02-JD
APG3012-H-03-JD
APG3012-H-04-JD
APG3012-H-05-JD
APG3012-H-06-JD
Description
FAN COVER COMP.
FLYWHEEL SIDE PLATE
SHROUD
AIR CLEANER SUPPORT
FLANGE BOLT (M6 X 12)
FLANGE BOLT (M6 X 16)
H
40
4000W Generator
Carburetor system assy.
APA Part No.
APGG4000-I-01-JD
APG3012-I-02-JD
APG3012-I-03-JD
APG3012-I-04-JD
1
2
3
4
Description
CARBURETOR ASSY.
CARBURETOR PAPER GASKET
CARBURETOR INSULATING PLATE
INTAKE PIPE GASKET
I
41
4000W Generator
Flywheel system assy.
APA Part No.
APG3012-J-01-JD
APG3012-J-02-JD
APG3012-J-03-JD
APG3012-J-04-JD
APG3012-J-05-JD
APG3012-J-06-JD
APG3012-J-07-JD
APG3012-J-08-JD
2
2
Description
FLYWHEEL
FLANGE BOLT (M6 X 25)
COOLING FAN
STARTER PULLEY
FLYWHEEL NUT (M16)
STOP SWITCH CORD
IGNITION COIL ASSY.
SPARK PLUG CAP ASSY.
J
42
4000W Generator
Control system assy.
APA Part No.
APG3012-M-01-JD
APG3012-M-02-JD
APG3012-M-03-JD
APG3012-M-04-JD
APG3012-M-05-JD
APG3012-M-06-JD
APG3012-M-07-JD
APG3012-M-08-JD
APG3012-M-09-JD
APG3012-M-10-JD
APG3012-M-11-JD
Description
CONTROL UNIT ASSY.
CONTROL BASE COMP.
CONTROL A JUSTING SPRING
PAN SCREW (M5 X 34)
FLANGE BOLT (M6 X 14)
GOVERNOR SPRING
THROTTLE RETURN SPRING
GOVERNOR ROD
FLANGE NUT (M6)
GOVERNOR ARM BOLT (M6)
GOVERNOR ARM
M
43
4000W Generator
Muffler System Assy.
8 7
APA Part No.
APG3012-N-01-JD
APG3012-N-02-JD
APG3012-N-03-JD
APG3012-N-04-JD
APG3012-N-05-JD
APG3012-N-06-JD
APG3012-N-07-JD
APG3012-N-08-JD
Descript io n
MUFFLER STAY COMP.
FLANGE BOLT (M8 X 40)
FLANGE BOLT (M6 X 16)
MUFFLER COMP.
MUFF. OUTER PROTECTOR COMP.
FLANGE BOLT (M8 X 12)
GASKET
AIR VALVE
N
44
4000W Generator
Air cleaner
APA Part No.
APG3012-O-01-JD
APG3012-O-02-JD
APG3012-O-03-JD
APG3012-O-04-JD
APG3012-O-05-JD
APG3012-O-06-JD
APG3012-O-07-JD
Description
AIR CLEANER COVER COMP
AIR CLEANER ELEMENT
FLANGE NUT (M5)
AIR CLEANER SEPARATOR
AIR CLEANER SEAL
AIR CLEANER CASE COMP.
GASKET
O
45
4000W Generator
Fuel tank system assy.
1
6
5 6
4
6
5 6
APA Part No.
APG4000 -P-01-JD
APG4000 -P-02-JD
APG4000 -P-03-JD
APG4000 -P-04-JD
APG4000 -P-05-JD
APG4000 -P-06-JD
APG4000 -P-07-JD
APG4000- P-08-JD
APG4000 -P-09-JD
APG4000- P-10-JD
APG4000-P-11-JD
APG4000-P-12-JD
APG4000-P-13-JD
8
9
7
9
Descript ion
FUEL FILLER CAP COMP
FUEL FILTER
FUEL TANK COMP.
OVERFLOW VALVE
FUEL TUBE A
TUBE CLIP A
FUEL TUBE D
FUEL VALVE
TUBE CLIP C
FLANGE BOLT
AIR DUCT WASHER
TANK CUSHION WASHER
TANK CUSHION RUBBER
10
11
12
13
46
P
4000W Generator
Control box assy.
1 8 3
2 4
APA Part No.
APGG4000 -Q-01-JD
APGG4000 -Q-02-JD
APGG4000 -Q-03-JD
APGG4000 -Q-04-JD
APGG4000 -Q-05-JD
APGG4000 -Q-06-JD
APGG4000 -Q-07-JD
APGG4000 -Q-08-JD
APGG4000 -Q-09-JD
5 6 7 9
Description
ENGINE SWITCH ASSY.
POWER LAMP
CONTROL PANEL COMP
CIRCUIT PROTECTOR
120V RECEPTAC LE
VOLTAGE SWITCH
CIRCUIT PROTECTOR
DC 12V OUTPUT
4
Q
47
1
4000W Generator
Frame Comp Assy.
1
1
3
3
2 4
5
6
3
5
8 7
3
3
11
12
1
13
1
1
3
10 9
APA Part No.
APGG4000-R-01-JD
APGG4000-R-02-JD
APGG4000-R-03-JD
APGG4000-R-04-JD
APGG4000-R-05-JD
APGG4000-R-06-JD
APGG4000-R-07-JD
APGG4000-R-08-JD
APGG4000-R-09-JD
APGG4000-R-10-JD
APGG4000-R-11-JD
APGG4000-R-12-JD
APGG4000-R-13-JD
Description
BOLT
REAR COVER
NUT
FLANGE NUT
FLANGE BOLT
MUFFLER SUPPORTER(UPPER)
MUFFLER SUPPORTER(NETHER)
BOLT
NUT
GENERATOR FRAME
CONTROL PANEL BOX
FRONT COVER
SCREW
R
48
4000W Generator
Generator
7 19
11
21
20
APA Part No.
APGG4000-S-01-JD
APGG4000-S-02-JD
APGG4000-S-03-JD
APGG4000-S-04-JD
APGG4000-S-05-JD
APGG4000-S-06-JD
APGG4000-S-07-JD
APGG4000-S-08-JD
APGG4000-S-09-JD
APGG4000-S-10-JD
APGG4000-S-11-JD
APGG4000-S-12-JD
APGG4000-S-13-JD
APGG4000-S-14-JD
APGG4000-S-15-JD
APGG4000-S-16-JD
APGG4000-S-17-JD
APGG4000-S-18-JD
APGG4000-S-19-JD
APGG4000-S-20-JD
APGG4000-S-21-JD
Description
STATOR COVER
STATOR ASSY.
COOLING FAN
BRUSH ASSY.
TAPPING SCREW
GENERATOR STAY
NUT (5mm)
FLANGE BOLT (M6X155)
AUTO VOLTAGE REG. ASSY.
REAR COVER
NUT
FLANGE BOLT
ROTOR COMP.
BEARING ASSY.
PLAIN WASHER
FLANGE BOLT (M8X227)
HEX. BOLT (M5 X 20)
VOLT CHANGE TERMINAL BR-AC-W
PLAIN WASHER (5mm)
FRONT COVER
FLANGE BOLT (M8X30)
49
S
4000W Generator
Wheel & Hand Assy.
3
7
7
14
14
16
15
12
1 2
6
4
6
12
17
13
APA Part No.
APGG4000-T-01-JD
APGG4000-T-02-JD
APGG4000-T-03-JD
APGG4000-T-04-JD
APGG4000-T-05-JD
APGG4000-T-06-JD
APGG4000-T-07-JD
APGG4000-T-08-JD
APGG4000-T-09-JD
APGG4000-T-10-JD
APGG4000-T-11-JD
APGG4000-T-12-JD
APGG4000-T-13-JD
APGG4000-T-14-JD
APGG4000-T-15-JD
APGG4000-T-16-JD
APGG4000-T-17-JD
15
16
9
9 9
9
13
17
11
8
10 11
8
Description
PIN SPLIT
WSHER PLAIN
WHEEL
BAFFLE
SHAFT
FLANGE BOLT (M6X 35)
FLANGE NUT (M6)
RUBBER BOLT
FLANGE NUT
STANDER
FLANGE BOLT (M6X 16)
NUT
HANDLE
BOLT
BRACKET
FLANGE BOLT
LOCK PIN
50
7 7
5
4
6 6
3
2 1
T
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