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REV 001 a
High Quality Nautical Equipment
GP2
GENIUS SERIES
1500/2000
GP2 1500
GP2 1500 D
GP2 1500 F
GP2 2000
GP2 2000 D
GP2 2000 F
CIMA E CATENA SU UN UNICO BARBOTIN
ROPE AND CHAIN ON A SINGLE GYPSY
CORDAGE ET CHÂINE SUR LE MÊME BARBOTIN
KETTE AUF EINER KOMBINIERTEN KETTENNUSS
CABO Y CADENA EN UN ÚNICO BARBOTEN
IT
GB
FR
DE
ES
Manuale d'uso
User's Manual
Manuel de l'utilisateur
Benutzerhandbuch
Manual del usuario
SALPA ANCORA ORIZZONTALI
HORIZONTAL WINDLASSES
GUINDEAUX HORIZONTAL
HORIZONTAL ANKERWINDEN
MOLINETES HORIZONTALES
IT
INDICE
Pag. 4
Pag. 5
Pag. 6
Pag. 7
Caratteristiche tecniche
Installazione
Schema di collegamento
Uso - Avvertenze importanti
GB
INDEX
Pag. 14
Pag. 15
Pag. 16
Pag. 17
Technical data
Installation
Connection diagram
Usage - warning
Pag. 8/9
Pag. 10
Manutenzione - GP2
Uso - GP2 Free Fall
Pag. 11 Manutenzione - GP2 Free Fall
Pag. 12/13 Set
Pag. 18/19 Maintenance - GP2
Pag. 20 Usage - GP2 Free Fall
Pag. 21 Maintenance - GP2 Free Fall
Pag. 22/23 Set
FR SOMMAIRE
Pag. 24
Pag. 25
Pag. 26
Pag. 27
Caractéristiques techniques
Installation
Schema de cablage
Utilisation - Avvertissements importants
Pag. 28/29 Entretien - GP2
Pag. 30 Utilisation - GP2 Free Fall
Pag. 31 Entretien - GP2 Free Fal
Pag. 32/33 Groupes
DE INHALTSANGABE
Seite 34
Seite 35
Seite 36
Seite 37
Technische Eigenschaften
Montage
Anschlussplan
Gebrauch - Wichtige hinweise
ES
INDICE
Pág. 44
Pág. 45
Pág. 46
Pág. 47
Características técnicas
Instalación
Esquema de montage
Uso - Advertencias importantes
Seite 38/39 Wartung - GP2
Seite 40 Gebrauch - GP2 Free Fall
Seite 41 Wartung - GP2 Free Fall
Seite 42/43 Gruppen
Pág. 48/49 Mantenimiento - GP2
Pág. 50 Uso - GP2 Free Fall
Pág. 51 Mantenimiento - GP2 Free Fall
Pág. 52/53 Grupos
GP2 SERIES GENIUS 1500/2000 - REV001A
3
TECHNICAL DATA
MODELS
MOTOR OUTPUT
Motor supply voltage
Maximum pull
Maximum working load
Working load
Current absorption @ working load (1)
Maximum chain speed (2)
Maximum chain speed @ working load (2)
Motor cable size (3)
Protection circuit breaker (4)
Deck thickness (5)
Weight mod. without drum
Weight mod. with drum
Weight mod. Free Fall
GP2 1500 / D - GP2 1500 FF
500W
12V
680 Kg (1499,0 lb)
250 Kg (551,0 lb)
85 Kg (187,0 lb)
76 A
25,5 mm (83,7 ft/min)
10,3 mm (33,8 ft/min)
10 mm
2
(AWG7)
40 A
12V
GP2 2000 / D - GP2 2000 FF
800W
24V
900 Kg (1984 lb)
350 Kg (772,0 lb)
120 kg (265,0 lb)
96 A
29,6 mm (97,1 ft/min)
20,0 mm (65,6 ft/min)
16 mm
2
(AWG5)
900 Kg (1984 lb)
350 Kg (772,0 lb)
120 kg (265,0 lb)
50 A
29,6 mm (97,1 ft/min)
20,1 mm (65,9 ft/min)
10 mm
2
(AWG7)
40 A 80 A
20 ÷ 40 mm (3/4” ÷ 1” 9/16)
10,2 kg (22,4 lb)
11,5 kg (25,3 lb)
10,9 kg (24,0 lb)
(1) After an initial period of use.
(2) Measurements taken with a gypsy for a 8 mm chain.
(3) Minimum allowable value for a total length L< 20m (see pag. 16). Determine the cable size according to the length of the wiring.
(4) With circuit breaker designed for direct currents (DC) and delayed-action (thermal-magnetic or hydraulic-magnetic).
(5) On request, studs can be supplied for greater deck thicknesses.
GYPSY
Chain size
Rope size *
6 mm
6 mm 6 mm
DIN 766 ISO**
1/2” (12,7 mm)
(*) The values in the table regard a three-strand polyester rope with the “Quick ®
(**) ISO EN 818-3.
” system rope/chain joint.
DIMENSIONS OF MODELS mm ( inch )
7 mm
DIN 766 ISO**
1/2” (12,7 mm)
GP2 1500 / D - GP2 2000 / D
7 mm - 1/4”
7 mm 1/4” 1/4”
G4 BBB
1/2” (12,7 mm)
8 mm
8 mm 8 mm
DIN 766 ISO**
1/2” (12,7 mm)
GP2 1500 FF - GP2 2000 FF
5/16”
5/16”
G4
1/2” (12,7 mm)
249 (9 25 /
32
) 249 (9 25 /
32
)
F
14
Quick
®
reserves the right to introduce changes to the equipment and the contents of this manual without prior notice.
In case of discordance or errors in translation between the translated version and the original text in the Italian language, reference will be made to the Italian or English text.
GP2 SERIES GENIUS 1500/2000 - REV000A
INSTALLATION
GB
BEFORE USING THE WINDLASS READ THESE INSTRUCTIONS CAREFULLY.
IF IN DOUBT, CONTACT YOUR NEAREST “QUICK
®
” DEALER.
WARNING: the Quick
Quick
® windlasses are designed to weigh the anchor. Do not use the equipment for other purposes.
®
shall not be held responsible for damage to equipment and/or personal injury, caused by a faulty use of the equipment. The windlass is not designed for the loads that might occur in extreme weather conditions (storms).
Always deactivate the windlass when not in use. Check that there are no swimmers nearby before dropping anchor.
The splice between the rope and the chain must be tightly woven for the rope to slide easily into the gypsy shape. For any problem or request, feel free to contact Quick
®
Technical Service. For improved safety we recommend installing at least two anchor windlass controls in case one is accidentally damaged. We recommend the use of the Quick
®
hydraulic-magnetic switch as the motor safety switch. Secure the chain with a further device before starting the navigation.
The contactor unit or reversing contactor unit must be installed in a point protected from accidental water contact.
After completing the anchorage, secure the chain or rope to fixed points such as chain stopper or bollard.
To prevent accidental releases, the anchor must be secured. The windlass shall not be used as the only securing device.
Isolate the windlass from the power system during navigation (switch the circuit breaker off) and lock the chain securing it to a fixed point of the boat.
THE PACKAGE CONTAINS: windlass - reversing contactor unit - base gasket - drill template - handle - bolts and screws (for assembly) - user’s manual - conditions of warranty.
TOOLS REQUIRED FOR INSTALLATION: drill and drill bits: Ø 9 mm (23/64") and Ø 11 mm (7/16”) - Ø 40 (1” 9/16) hollow mill; hexagonal wrenche: 13 mm.
“QUICK
®
”ACCESSORIES RECOMMENDED: anchoring RL control board (mod. 800) - Waterproof hand helds R/C (mod. HRC 1002) -
Foot switch (mod. 900) - Hydraulic-magnetic circuit breaker - Anchor chain counter (mod. CHC 1102M and CHC1202M) - Radio control
RRC (mod. R02, P02, H02).
INSTALLATION REQUIREMENTS:
the windlass must be positioned with the gypsy aligned with the bow roller. Ensure that the upper and lower surfaces of the deck are as parallel as possible. If this is not the case, compensate the difference appropriately (a lack of parallelism could result in a loss of motor power). The deck thickness must be included among the figures listed in the table. In cases of other thicknesses it is necessary to consult a Quick
®
retailer. There must be no obstacles under deck to the passage of cables, rope and chain; lack of depth of the peak could cause jamming.
40 CM
(16”)
MAX 5 MM
(3/16”)
FITTING PROCEDURE:
when the ideal position has been established, drill four holes using the drilling template provided.Remove excess material from the chain through hole, ensuring the free passage of the chain or rope. Position the windlass lowering it from above deck and inserting the gasket between the deck and the base. Screw the stud bolts, using the short threaded end, onto the base.
Apply a medium grade locking product onto the thread. Fix the windlass by screwing the nuts onto the fixing studs. Connect the supply cables from the windlass to the reversing contactor unit.
45°
WARNING: before wiring up, be sure the electrical cables are not live.
GP2 SERIES GENIUS 1500/2000 - REV000A
15
GB
CONNECTION DIAGRAM
BASIC SYSTEM
MULTI-PURPOSE
WATERTIGHT HAND HELD
REMOTE CONTROL
MOD. HRC 1002
QUICK
®
ACCESSORIES
FOR WINDLASS OPERATION
WATERTIGHT HAND HELD
CHAIN COUNTER
WINDLASSES
CONTROL
BOARD
WATERTIGHT
PANEL
CHAIN COUNTER
REMOTE RADIO CONTROLS
RECEIVERS TRANSMITTERS
WINDLASS
POCKET HANDHELD
FOOT SWITCHES MOD. 900U AND 900D
16
-
BATTERY
+
HYDRAULIC-
MAGNETIC CIRCUIT
BREAKER
(SEE TABLE ON
PAGE 14)
L4
L5
L1
BLACK
BROWN
BLUE
FUSE
4A (12V)
2A (24V)
L2
M1 M2
L3
REVERSING
CONTACTOR UNIT
MOD. T6415-12 (12V)
MOD. T6415-24 (24V)
C A2
A1
L = L1 + L2 + L3 + L4 + L5
GP2 SERIES GENIUS 1500/2000 - REV000A
USAGE - WARNING
GB
WARNING: stay clear of the chains, ropes and gypsy. Make sure the electric motor is off when windlass is used manually (even when using the handle to disengage the clutch). In fact people with windlass remote controls
(hand-held remote control or radio-controlled systems) might accidentally operate it.
WARNING: secure the chain with a device before starting the navigation.
WARNING: do not operate the windlass by using the electrical power when the handle is inserted in the drum or into the gypsy cover.
WARNING: Quick
® recommend using a circuit breaker designed for direct current (DC) with delayed-action
(thermal-magnetic or hydraulic-magnetic) to protect the motor supply line from overheating or short circuits. The circuit breaker can be used to cut off power to the windlass control circuit and so avoid accidental activation.
CLUTCH USE
MOD. FF (see drawing on page 21)
The clutch F) provides a link between the gypsy and the main shaft (A). The clutch can be released (disengagement) by using the handle (37) which, when inserted into the gypsy cover (F), must be turned counter-clockwise. The clutch will be re-engaged by turning it clockwise.
MOD. 1500/2000 (see drawing on page 18-19)
The clutch (34) provides a link between the gypsy and the main shaft (28 or 46). The clutch can be released (disengagement) by using the handle (37) which, when inserted in the bush (49) of the drum or into the gypsy cover (36), must be turned counter-clockwise. The clutch will be re-engaged by turning it clockwise.
WEIGHING THE ANCHOR
Turn on the engine. Make sure the clutch is engaged and remove the handle. Press the UP button on the control provided. If the windlass stops and the hydraulic magnetic switch (or thermal cutout) has not tripped, wait a few seconds and try again (avoid keeping the button pressed). If the hydraulic magnetic switch, has tripped, reset it and wait a few minutes before weighing anchor once again. If, after a number of attempts, the windlass is still blocked, we suggest to move the boat to release the anchor. Check the upward movement of the chain for the last few meters in order to avoid damages to the bow.
CASTING THE ANCHOR
The anchor can be cast by using the electrical control or manually. To operate manually, the clutch must be disengaged allowing the gypsy to revolve and letting the rope or chain fall into the water. To slow down the chain, the handle must be turned clockwise. To cast the anchor by using the electrical power, press the DOWN button on the control provided.
In this manner, anchor casting is under control and the chain and rope unwind evenly. In order to avoid any stress on the windlass -once the boat is anchored- fasten the chain or secure it in place with a rope.
DRUM USE MOD.1500 D / 2000 D
(see drawing on page 18-19)
WARNING: before carrying out warping operations, check that the anchor and relative rope or chain are solidly fixed to a bitt or another strong point on the boat.
For the independent use of the drum (48) release the clutch with the handle (37), (at least 2 turns of the bush anticlockwise). Remove the handle from the bush (49) on the gypsy, wrap the rope around the drum (at least 3 turns). Activate the windlass control, keeping the rope under tension during take up. By varying the tension during take up it is possible to modify the rope winding speed.
WARNING: during take up maintain a safe distance between hands and windlass drum.
Once take up is complete, screw up the clutch by tightening the gypsy drum clockwise and secure the rope to a bitt or other strong point on the boat.
GP2 SERIES GENIUS 1500/2000 - REV000A
17
18
GB
MAINTENANCE
3
4
5
POS. DESCRIPTION
1A
1B
Electric motor 800W 12V
Electric motor 800W 24V
1C
2
Electric motor 500W 12V
Sun gear
Plug
Fixed gear
Screw
10
11
12
6
7
8
9
Ring Ø 80
Fifth wheel
Plant gear
Movable gear
Bearing
Circlip
Key
GP2 1500
GP2 1500 D
GP2 2000
GP2 2000 D
1
34
10
9
7
17
7
2
3
4
5
35
13
43
34
51
12
11
29
16
3
15
5
6
44
31
52
8
14
21
18
20
19
27
18
3
45
3
50
24
28
27
26
25
24
53
17
47
30
46
38
32
36
49
33
51
39
40
41
42
37
48
23
27
22
GP2 SERIES GENIUS 1500/2000 - REV000A
17
18
19
20
21
POS. DESCRIPTION
13
14
Screw
Pressure lever
15
16
Spring for pressure lever
Screw for pressure lever
Plug
Washer
Idler gear
Bearing
Plug
25
26
27
28
29
30
22
23
24
Screw
Windlass base
Bearing
Circlip
Output gear
Plug
Short shaft
Oil seal
Windlass cover
31
32
Assembled sensor
Rope/chain stripper
33 Screw
34 Windlass clutch
35A Gypsy “GP2”
35B Gypsy “GP2” 7 mm - 1/4”
35C Gypsy “GP2” 8 mm
44
45
46
47
48
49
50
51
52
53
38
39
40
41
42
43
35D Gypsy “GP2” 5/16”
36
37
Gypsy cover
Windlass lever - Nylon
Gasket/jig
Stud
Washer
Spring washer
Nut
Cable
Screw
Gasket watertight
Gasket watertight
Key
Drum
Bush
Plug
Grower
Plug
Cable outlet
GP2 SERIES GENIUS 1500/2000 - REV000A
MAINTENANCE
GB
WARNING: make sure the electrical power to the motor is switched off when working manually on the windlass.
Carefully remove the chain from the gypsy.
Quick
®
windlasses are manufactured with materials resistant to marine environments. In any case, any salt deposits on the outside must be removed periodically to avoid corrosion and damage to the equipment. The parts where salt may have built up should be washed thoroughly with fresh water.
Once a year, the drum and the gypsy are to be taken apart as follows:
VERSION WITH FREEFALL SYSTEM
Use the handle (37) to unscrew the gypsy cover (
F
); loosen screw (
H
) and take off the gypsy cover. Loosen the screws (33) of the chain stripper (32) and remove it; remove the gypsy (35).
NO-DRUM VERSION
Use the handle (37) to remove the gypsy cover (36); remove the top clutch cone (34); loosen the fixing screws (33) of the chain stripper (32) and remove it and pull off the gypsy (35).
DRUM VERSION
Use the handle (37) to loosen the bush (49); pull off the drum
(48) and the top clutch cone (34); loosen the fixing screws (33) of the rope/chain stripper (32) and remove it. Pull off the gypsy
(35).
Clean all the parts removed to avoid corrosion, and grease the shaft thread (28, 46 or
A
) and the gypsy (35) where the clutch cones rest (use grease suitable for marine environment) (34).
Remove any oxide deposits from the terminals of the electric motor and the reversing contactor unit; grease them.
19
GB
USAGE GP2 FREE FALL
FREEFALL SYSTEM MOD. GP2 1500 FF - MOD. GP2 2000 FF
ATTENTION: The automatic system should be activated or deactivated with the clutch closed (engaged) to avoid damage to the electromechanical components.
ACTIVATING THE FREEFALL SYSTEM
Follow the directions given below to activate the freefall system:
FIG.A
• Turn the cover
F
until the pin’s hole
D
faces upwards (as shown in fig.A).
• Shut off power to the windlass.
• Block the chain with a lock.
• Pull the knob
G
until the pin is completely out
D
.
• Make certain the clutch is closed (engaged).
• Release the chain.
• Turn power to the windlass back on.
G
D
F
Hold down the DOWN button to open the clutch (disengaged).
As a result the gypsy will turn freely around its axis.
On the other hand, hold down the UP button to close the clutch (engaged). As a result, the gypsy is integral to the “
A
” axis again.
CASTING WITH THE FREEFALL SYSTEM
With the freefall system activated, keep the DOWN button pressed up to the point in which the anchor can fall freely without encountering any problems and then release the button.
To slow down or stop letting the chain fall down, hold down the UP button until the desired effect is obtained.
WEIGHING THE ANCHOR WITH THE FREEFALL SYSTEM
Perform the procedure given in paragraph USAGE - WEIGHING THE ANCHOR.
DEACTIVATING THE FREEFALL SYSTEM
Follow the directions given below to deactivate the freefall system:
• Turn the cover
F
until the pin’s hole
D
faces upwards.
• Shut off power to the windlass.
• Block the chain with a lock.
• Push the pin
D
, into the center of the gypsy with the aid of a suitable tool, as shown in fig.B.
• Make certain the clutch is closed (engaged).
• Release the chain.
• Turn power to the windlass back on.
FIG.B
When the freefall system is deactivated, the chain can be lowered only electrically or manually (see paragraph USAGE –
CLUTCH USE).
20
GP2 SERIES GENIUS 1500/2000 - REV000A
MAINTENANCE
GB
GP2 1500 FF
GP2 2000 FF
C
B
G
N
D
E
1
10
I
L
35
7
9
4
5
7
2
13
51
43
12
11
16
3
15
5
6
34
29
17
8
52
14
21
18
20
19
27
18
3
45
3
50
30
24
A
27
26
25
24
17
53
31
38
M 32
H
37
F
33
51
39
40
41
42
23
22
D
E
F
B
C
POS. DESCRIPTION
A
Shaft
Windlass pin guide
Screw M 8*18
Pin Ø 8
Spring pin Ø 8
Gypsy cover
Number and code references given on next page.
GP2 SERIES GENIUS 1500/2000 - REV000A
M
N
I
L
G
H
knob Ø10
Gypsy cover screw screw M5
Pin Ø 5
Spring pin Ø 5
Pilot boss
21
GB
SET
22
OSP GYPSY GP2 8MM
OSP GYPSY GP2 7MM-1/4”
OSP GYPSY GP2 6MM
OSP GYPSY GP2 5/16”
FVSSBGP20008A00
FVSSBGP20714A00
FVSSBGP20006A00
FVSSBGP20516A00
OSP KIT GP2 500/1200 PRESSURE LEVER FVSSTCGP2200A00
OSP GYPSY COVER “SERIES 2” FVSSCPBBASG0A00
OSP WINDLASS DRUM “SERIES 2” STAINLESS S.
FVSSMSE0800XA00
OSP DRUM BUSH “SERIES 1-2” FVSSGMSDCP05000
GP2 SERIES GENIUS 1500/2000 - REV000A
SET
GB
OSP KIT GP2 WINDLASS CLUTCH CONE FVSSCFG00000A00
GP2 SERIES GENIUS 1500/2000 - REV000A
OSP COMPLET FF “GP2” GYPSY COVER FVSSCPBBGFF0A00
OSP KIT GP2 FF WINDLASS PIN GUIDE FVSSGPGFF000A00
OSP STRAIGHT WINDLASS LEVER - NYLON FVSSLVSDN000A00
23
GP2
GENIUS SERIES
1500 / 2000
R001 a
IT
Codice e numero seriale del prodotto
GB
Product code and serial number
FR
Code et numéro de série du produit
DE
Code- und Seriennummer des Produkts
ES
Código y número de serie del producto
QUICK
®
S.P.A. - Via Piangipane, 120/A - 48124 Piangipane (RAVENNA) - ITALY
Tel. +39.0544.415061 - Fax +39.0544.415047
www.quickitaly.com - E-mail: [email protected]
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