GP2 GENIUS SERIES 1500/2000

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GP2 GENIUS SERIES 1500/2000 | Manualzz

REV 001 a

High Quality Nautical Equipment

GP2

GENIUS SERIES

1500/2000

GP2 1500

GP2 1500 D

GP2 1500 F

GP2 2000

GP2 2000 D

GP2 2000 F

CIMA E CATENA SU UN UNICO BARBOTIN

ROPE AND CHAIN ON A SINGLE GYPSY

CORDAGE ET CHÂINE SUR LE MÊME BARBOTIN

KETTE AUF EINER KOMBINIERTEN KETTENNUSS

CABO Y CADENA EN UN ÚNICO BARBOTEN

IT

GB

FR

DE

ES

Manuale d'uso

User's Manual

Manuel de l'utilisateur

Benutzerhandbuch

Manual del usuario

SALPA ANCORA ORIZZONTALI

HORIZONTAL WINDLASSES

GUINDEAUX HORIZONTAL

HORIZONTAL ANKERWINDEN

MOLINETES HORIZONTALES

IT

INDICE

Pag. 4

Pag. 5

Pag. 6

Pag. 7

Caratteristiche tecniche

Installazione

Schema di collegamento

Uso - Avvertenze importanti

GB

INDEX

Pag. 14

Pag. 15

Pag. 16

Pag. 17

Technical data

Installation

Connection diagram

Usage - warning

Pag. 8/9

Pag. 10

Manutenzione - GP2

Uso - GP2 Free Fall

Pag. 11 Manutenzione - GP2 Free Fall

Pag. 12/13 Set

Pag. 18/19 Maintenance - GP2

Pag. 20 Usage - GP2 Free Fall

Pag. 21 Maintenance - GP2 Free Fall

Pag. 22/23 Set

FR SOMMAIRE

Pag. 24

Pag. 25

Pag. 26

Pag. 27

Caractéristiques techniques

Installation

Schema de cablage

Utilisation - Avvertissements importants

Pag. 28/29 Entretien - GP2

Pag. 30 Utilisation - GP2 Free Fall

Pag. 31 Entretien - GP2 Free Fal

Pag. 32/33 Groupes

DE INHALTSANGABE

Seite 34

Seite 35

Seite 36

Seite 37

Technische Eigenschaften

Montage

Anschlussplan

Gebrauch - Wichtige hinweise

ES

INDICE

Pág. 44

Pág. 45

Pág. 46

Pág. 47

Características técnicas

Instalación

Esquema de montage

Uso - Advertencias importantes

Seite 38/39 Wartung - GP2

Seite 40 Gebrauch - GP2 Free Fall

Seite 41 Wartung - GP2 Free Fall

Seite 42/43 Gruppen

Pág. 48/49 Mantenimiento - GP2

Pág. 50 Uso - GP2 Free Fall

Pág. 51 Mantenimiento - GP2 Free Fall

Pág. 52/53 Grupos

GP2 SERIES GENIUS 1500/2000 - REV001A

3

TECHNICAL DATA

MODELS

MOTOR OUTPUT

Motor supply voltage

Maximum pull

Maximum working load

Working load

Current absorption @ working load (1)

Maximum chain speed (2)

Maximum chain speed @ working load (2)

Motor cable size (3)

Protection circuit breaker (4)

Deck thickness (5)

Weight mod. without drum

Weight mod. with drum

Weight mod. Free Fall

GP2 1500 / D - GP2 1500 FF

500W

12V

680 Kg (1499,0 lb)

250 Kg (551,0 lb)

85 Kg (187,0 lb)

76 A

25,5 mm (83,7 ft/min)

10,3 mm (33,8 ft/min)

10 mm

2

(AWG7)

40 A

12V

GP2 2000 / D - GP2 2000 FF

800W

24V

900 Kg (1984 lb)

350 Kg (772,0 lb)

120 kg (265,0 lb)

96 A

29,6 mm (97,1 ft/min)

20,0 mm (65,6 ft/min)

16 mm

2

(AWG5)

900 Kg (1984 lb)

350 Kg (772,0 lb)

120 kg (265,0 lb)

50 A

29,6 mm (97,1 ft/min)

20,1 mm (65,9 ft/min)

10 mm

2

(AWG7)

40 A 80 A

20 ÷ 40 mm (3/4” ÷ 1” 9/16)

10,2 kg (22,4 lb)

11,5 kg (25,3 lb)

10,9 kg (24,0 lb)

(1) After an initial period of use.

(2) Measurements taken with a gypsy for a 8 mm chain.

(3) Minimum allowable value for a total length L< 20m (see pag. 16). Determine the cable size according to the length of the wiring.

(4) With circuit breaker designed for direct currents (DC) and delayed-action (thermal-magnetic or hydraulic-magnetic).

(5) On request, studs can be supplied for greater deck thicknesses.

GYPSY

Chain size

Rope size *

6 mm

6 mm 6 mm

DIN 766 ISO**

1/2” (12,7 mm)

(*) The values in the table regard a three-strand polyester rope with the “Quick ®

(**) ISO EN 818-3.

” system rope/chain joint.

DIMENSIONS OF MODELS mm ( inch )

7 mm

DIN 766 ISO**

1/2” (12,7 mm)

GP2 1500 / D - GP2 2000 / D

7 mm - 1/4”

7 mm 1/4” 1/4”

G4 BBB

1/2” (12,7 mm)

8 mm

8 mm 8 mm

DIN 766 ISO**

1/2” (12,7 mm)

GP2 1500 FF - GP2 2000 FF

5/16”

5/16”

G4

1/2” (12,7 mm)

249 (9 25 /

32

) 249 (9 25 /

32

)

F

14

Quick

®

reserves the right to introduce changes to the equipment and the contents of this manual without prior notice.

In case of discordance or errors in translation between the translated version and the original text in the Italian language, reference will be made to the Italian or English text.

GP2 SERIES GENIUS 1500/2000 - REV000A

INSTALLATION

GB

BEFORE USING THE WINDLASS READ THESE INSTRUCTIONS CAREFULLY.

IF IN DOUBT, CONTACT YOUR NEAREST “QUICK

®

” DEALER.

WARNING: the Quick

Quick

® windlasses are designed to weigh the anchor. Do not use the equipment for other purposes.

®

shall not be held responsible for damage to equipment and/or personal injury, caused by a faulty use of the equipment. The windlass is not designed for the loads that might occur in extreme weather conditions (storms).

Always deactivate the windlass when not in use. Check that there are no swimmers nearby before dropping anchor.

The splice between the rope and the chain must be tightly woven for the rope to slide easily into the gypsy shape. For any problem or request, feel free to contact Quick

®

Technical Service. For improved safety we recommend installing at least two anchor windlass controls in case one is accidentally damaged. We recommend the use of the Quick

®

hydraulic-magnetic switch as the motor safety switch. Secure the chain with a further device before starting the navigation.

The contactor unit or reversing contactor unit must be installed in a point protected from accidental water contact.

After completing the anchorage, secure the chain or rope to fixed points such as chain stopper or bollard.

To prevent accidental releases, the anchor must be secured. The windlass shall not be used as the only securing device.

Isolate the windlass from the power system during navigation (switch the circuit breaker off) and lock the chain securing it to a fixed point of the boat.

THE PACKAGE CONTAINS: windlass - reversing contactor unit - base gasket - drill template - handle - bolts and screws (for assembly) - user’s manual - conditions of warranty.

TOOLS REQUIRED FOR INSTALLATION: drill and drill bits: Ø 9 mm (23/64") and Ø 11 mm (7/16”) - Ø 40 (1” 9/16) hollow mill; hexagonal wrenche: 13 mm.

“QUICK

®

”ACCESSORIES RECOMMENDED: anchoring RL control board (mod. 800) - Waterproof hand helds R/C (mod. HRC 1002) -

Foot switch (mod. 900) - Hydraulic-magnetic circuit breaker - Anchor chain counter (mod. CHC 1102M and CHC1202M) - Radio control

RRC (mod. R02, P02, H02).

INSTALLATION REQUIREMENTS:

the windlass must be positioned with the gypsy aligned with the bow roller. Ensure that the upper and lower surfaces of the deck are as parallel as possible. If this is not the case, compensate the difference appropriately (a lack of parallelism could result in a loss of motor power). The deck thickness must be included among the figures listed in the table. In cases of other thicknesses it is necessary to consult a Quick

®

retailer. There must be no obstacles under deck to the passage of cables, rope and chain; lack of depth of the peak could cause jamming.

40 CM

(16”)

MAX 5 MM

(3/16”)

FITTING PROCEDURE:

when the ideal position has been established, drill four holes using the drilling template provided.Remove excess material from the chain through hole, ensuring the free passage of the chain or rope. Position the windlass lowering it from above deck and inserting the gasket between the deck and the base. Screw the stud bolts, using the short threaded end, onto the base.

Apply a medium grade locking product onto the thread. Fix the windlass by screwing the nuts onto the fixing studs. Connect the supply cables from the windlass to the reversing contactor unit.

45°

WARNING: before wiring up, be sure the electrical cables are not live.

GP2 SERIES GENIUS 1500/2000 - REV000A

15

GB

CONNECTION DIAGRAM

BASIC SYSTEM

MULTI-PURPOSE

WATERTIGHT HAND HELD

REMOTE CONTROL

MOD. HRC 1002

QUICK

®

ACCESSORIES

FOR WINDLASS OPERATION

WATERTIGHT HAND HELD

CHAIN COUNTER

WINDLASSES

CONTROL

BOARD

WATERTIGHT

PANEL

CHAIN COUNTER

REMOTE RADIO CONTROLS

RECEIVERS TRANSMITTERS

WINDLASS

POCKET HANDHELD

FOOT SWITCHES MOD. 900U AND 900D

16

-

BATTERY

+

HYDRAULIC-

MAGNETIC CIRCUIT

BREAKER

(SEE TABLE ON

PAGE 14)

L4

L5

L1

BLACK

BROWN

BLUE

FUSE

4A (12V)

2A (24V)

L2

M1 M2

L3

REVERSING

CONTACTOR UNIT

MOD. T6415-12 (12V)

MOD. T6415-24 (24V)

C A2

A1

L = L1 + L2 + L3 + L4 + L5

GP2 SERIES GENIUS 1500/2000 - REV000A

USAGE - WARNING

GB

WARNING: stay clear of the chains, ropes and gypsy. Make sure the electric motor is off when windlass is used manually (even when using the handle to disengage the clutch). In fact people with windlass remote controls

(hand-held remote control or radio-controlled systems) might accidentally operate it.

WARNING: secure the chain with a device before starting the navigation.

WARNING: do not operate the windlass by using the electrical power when the handle is inserted in the drum or into the gypsy cover.

WARNING: Quick

® recommend using a circuit breaker designed for direct current (DC) with delayed-action

(thermal-magnetic or hydraulic-magnetic) to protect the motor supply line from overheating or short circuits. The circuit breaker can be used to cut off power to the windlass control circuit and so avoid accidental activation.

CLUTCH USE

MOD. FF (see drawing on page 21)

The clutch F) provides a link between the gypsy and the main shaft (A). The clutch can be released (disengagement) by using the handle (37) which, when inserted into the gypsy cover (F), must be turned counter-clockwise. The clutch will be re-engaged by turning it clockwise.

MOD. 1500/2000 (see drawing on page 18-19)

The clutch (34) provides a link between the gypsy and the main shaft (28 or 46). The clutch can be released (disengagement) by using the handle (37) which, when inserted in the bush (49) of the drum or into the gypsy cover (36), must be turned counter-clockwise. The clutch will be re-engaged by turning it clockwise.

WEIGHING THE ANCHOR

Turn on the engine. Make sure the clutch is engaged and remove the handle. Press the UP button on the control provided. If the windlass stops and the hydraulic magnetic switch (or thermal cutout) has not tripped, wait a few seconds and try again (avoid keeping the button pressed). If the hydraulic magnetic switch, has tripped, reset it and wait a few minutes before weighing anchor once again. If, after a number of attempts, the windlass is still blocked, we suggest to move the boat to release the anchor. Check the upward movement of the chain for the last few meters in order to avoid damages to the bow.

CASTING THE ANCHOR

The anchor can be cast by using the electrical control or manually. To operate manually, the clutch must be disengaged allowing the gypsy to revolve and letting the rope or chain fall into the water. To slow down the chain, the handle must be turned clockwise. To cast the anchor by using the electrical power, press the DOWN button on the control provided.

In this manner, anchor casting is under control and the chain and rope unwind evenly. In order to avoid any stress on the windlass -once the boat is anchored- fasten the chain or secure it in place with a rope.

DRUM USE MOD.1500 D / 2000 D

(see drawing on page 18-19)

WARNING: before carrying out warping operations, check that the anchor and relative rope or chain are solidly fixed to a bitt or another strong point on the boat.

For the independent use of the drum (48) release the clutch with the handle (37), (at least 2 turns of the bush anticlockwise). Remove the handle from the bush (49) on the gypsy, wrap the rope around the drum (at least 3 turns). Activate the windlass control, keeping the rope under tension during take up. By varying the tension during take up it is possible to modify the rope winding speed.

WARNING: during take up maintain a safe distance between hands and windlass drum.

Once take up is complete, screw up the clutch by tightening the gypsy drum clockwise and secure the rope to a bitt or other strong point on the boat.

GP2 SERIES GENIUS 1500/2000 - REV000A

17

18

GB

MAINTENANCE

3

4

5

POS. DESCRIPTION

1A

1B

Electric motor 800W 12V

Electric motor 800W 24V

1C

2

Electric motor 500W 12V

Sun gear

Plug

Fixed gear

Screw

10

11

12

6

7

8

9

Ring Ø 80

Fifth wheel

Plant gear

Movable gear

Bearing

Circlip

Key

GP2 1500

GP2 1500 D

GP2 2000

GP2 2000 D

1

34

10

9

7

17

7

2

3

4

5

35

13

43

34

51

12

11

29

16

3

15

5

6

44

31

52

8

14

21

18

20

19

27

18

3

45

3

50

24

28

27

26

25

24

53

17

47

30

46

38

32

36

49

33

51

39

40

41

42

37

48

23

27

22

GP2 SERIES GENIUS 1500/2000 - REV000A

17

18

19

20

21

POS. DESCRIPTION

13

14

Screw

Pressure lever

15

16

Spring for pressure lever

Screw for pressure lever

Plug

Washer

Idler gear

Bearing

Plug

25

26

27

28

29

30

22

23

24

Screw

Windlass base

Bearing

Circlip

Output gear

Plug

Short shaft

Oil seal

Windlass cover

31

32

Assembled sensor

Rope/chain stripper

33 Screw

34 Windlass clutch

35A Gypsy “GP2”

35B Gypsy “GP2” 7 mm - 1/4”

35C Gypsy “GP2” 8 mm

44

45

46

47

48

49

50

51

52

53

38

39

40

41

42

43

35D Gypsy “GP2” 5/16”

36

37

Gypsy cover

Windlass lever - Nylon

Gasket/jig

Stud

Washer

Spring washer

Nut

Cable

Screw

Gasket watertight

Gasket watertight

Key

Drum

Bush

Plug

Grower

Plug

Cable outlet

GP2 SERIES GENIUS 1500/2000 - REV000A

MAINTENANCE

GB

WARNING: make sure the electrical power to the motor is switched off when working manually on the windlass.

Carefully remove the chain from the gypsy.

Quick

®

windlasses are manufactured with materials resistant to marine environments. In any case, any salt deposits on the outside must be removed periodically to avoid corrosion and damage to the equipment. The parts where salt may have built up should be washed thoroughly with fresh water.

Once a year, the drum and the gypsy are to be taken apart as follows:

VERSION WITH FREEFALL SYSTEM

Use the handle (37) to unscrew the gypsy cover (

F

); loosen screw (

H

) and take off the gypsy cover. Loosen the screws (33) of the chain stripper (32) and remove it; remove the gypsy (35).

NO-DRUM VERSION

Use the handle (37) to remove the gypsy cover (36); remove the top clutch cone (34); loosen the fixing screws (33) of the chain stripper (32) and remove it and pull off the gypsy (35).

DRUM VERSION

Use the handle (37) to loosen the bush (49); pull off the drum

(48) and the top clutch cone (34); loosen the fixing screws (33) of the rope/chain stripper (32) and remove it. Pull off the gypsy

(35).

Clean all the parts removed to avoid corrosion, and grease the shaft thread (28, 46 or

A

) and the gypsy (35) where the clutch cones rest (use grease suitable for marine environment) (34).

Remove any oxide deposits from the terminals of the electric motor and the reversing contactor unit; grease them.

19

GB

USAGE GP2 FREE FALL

FREEFALL SYSTEM MOD. GP2 1500 FF - MOD. GP2 2000 FF

ATTENTION: The automatic system should be activated or deactivated with the clutch closed (engaged) to avoid damage to the electromechanical components.

ACTIVATING THE FREEFALL SYSTEM

Follow the directions given below to activate the freefall system:

FIG.A

• Turn the cover

F

until the pin’s hole

D

faces upwards (as shown in fig.A).

• Shut off power to the windlass.

• Block the chain with a lock.

• Pull the knob

G

until the pin is completely out

D

.

• Make certain the clutch is closed (engaged).

• Release the chain.

• Turn power to the windlass back on.

G

D

F

Hold down the DOWN button to open the clutch (disengaged).

As a result the gypsy will turn freely around its axis.

On the other hand, hold down the UP button to close the clutch (engaged). As a result, the gypsy is integral to the “

A

” axis again.

CASTING WITH THE FREEFALL SYSTEM

With the freefall system activated, keep the DOWN button pressed up to the point in which the anchor can fall freely without encountering any problems and then release the button.

To slow down or stop letting the chain fall down, hold down the UP button until the desired effect is obtained.

WEIGHING THE ANCHOR WITH THE FREEFALL SYSTEM

Perform the procedure given in paragraph USAGE - WEIGHING THE ANCHOR.

DEACTIVATING THE FREEFALL SYSTEM

Follow the directions given below to deactivate the freefall system:

• Turn the cover

F

until the pin’s hole

D

faces upwards.

• Shut off power to the windlass.

• Block the chain with a lock.

• Push the pin

D

, into the center of the gypsy with the aid of a suitable tool, as shown in fig.B.

• Make certain the clutch is closed (engaged).

• Release the chain.

• Turn power to the windlass back on.

FIG.B

When the freefall system is deactivated, the chain can be lowered only electrically or manually (see paragraph USAGE –

CLUTCH USE).

20

GP2 SERIES GENIUS 1500/2000 - REV000A

MAINTENANCE

GB

GP2 1500 FF

GP2 2000 FF

C

B

G

N

D

E

1

10

I

L

35

7

9

4

5

7

2

13

51

43

12

11

16

3

15

5

6

34

29

17

8

52

14

21

18

20

19

27

18

3

45

3

50

30

24

A

27

26

25

24

17

53

31

38

M 32

H

37

F

33

51

39

40

41

42

23

22

D

E

F

B

C

POS. DESCRIPTION

A

Shaft

Windlass pin guide

Screw M 8*18

Pin Ø 8

Spring pin Ø 8

Gypsy cover

Number and code references given on next page.

GP2 SERIES GENIUS 1500/2000 - REV000A

M

N

I

L

G

H

knob Ø10

Gypsy cover screw screw M5

Pin Ø 5

Spring pin Ø 5

Pilot boss

21

GB

SET

22

OSP GYPSY GP2 8MM

OSP GYPSY GP2 7MM-1/4”

OSP GYPSY GP2 6MM

OSP GYPSY GP2 5/16”

FVSSBGP20008A00

FVSSBGP20714A00

FVSSBGP20006A00

FVSSBGP20516A00

OSP KIT GP2 500/1200 PRESSURE LEVER FVSSTCGP2200A00

OSP GYPSY COVER “SERIES 2” FVSSCPBBASG0A00

OSP WINDLASS DRUM “SERIES 2” STAINLESS S.

FVSSMSE0800XA00

OSP DRUM BUSH “SERIES 1-2” FVSSGMSDCP05000

GP2 SERIES GENIUS 1500/2000 - REV000A

SET

GB

OSP KIT GP2 WINDLASS CLUTCH CONE FVSSCFG00000A00

GP2 SERIES GENIUS 1500/2000 - REV000A

OSP COMPLET FF “GP2” GYPSY COVER FVSSCPBBGFF0A00

OSP KIT GP2 FF WINDLASS PIN GUIDE FVSSGPGFF000A00

OSP STRAIGHT WINDLASS LEVER - NYLON FVSSLVSDN000A00

23

GP2

GENIUS SERIES

1500 / 2000

R001 a

IT

Codice e numero seriale del prodotto

GB

Product code and serial number

FR

Code et numéro de série du produit

DE

Code- und Seriennummer des Produkts

ES

Código y número de serie del producto

QUICK

®

S.P.A. - Via Piangipane, 120/A - 48124 Piangipane (RAVENNA) - ITALY

Tel. +39.0544.415061 - Fax +39.0544.415047

www.quickitaly.com - E-mail: [email protected]

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