Creating Clean, Protecting Health

HV240-ACS(C35)

INDUSTRIAL VACUUMS

USER AND

MAINTENANCE

BOOK

www.crescentindustrial.co.uk/huuvan/

Creating Clean, Protecting Health

HV240-ACS(C35)

01. INTRODUCTION

This use and maintenance manual will set out the guidelines and procedures that must be followed by those operating this equipment in order to guarantee:

• Operators’ safety

• Correct use of the machine

• Optimum performance

IT IS NECESSARY THAT THE AUTHORISED PERSONNEL AND

MACHINE OPERATOR HAVE READ AND UNDERSTOOD THIS MANUAL

BEFORE USING THE MACHINE.

Due to the importance of this information, we recommend that the operator:

• Always keeps this manual close at hand for easy consultation

• Keeps the manual in a safe place in order to prevent loss or damage

• Asks the manufacturer/supplier for a replacement copy in case of loss or damage

• Supplies this manual and the manufacturer’s details together with the machine if it is sold to a third party.

N.B.IF THE PURCHASED VACUUM CLEANER IS ATEX RATED, THE TECHNICAL

PLATE ATTACHED TO THE ENGINE HAS A SERIAL NUMBER THAT IS USED FOR

REQUESTING A COPY OF THE CERTIFICATE IF THIS IS DETERIORATED OR LOST.

The manufacturer reserves the right to update its products and manuals and is not required to provide updated versions of the them.

02. WARRANTY

The vacuum cleaners manufactured for Huuvan have been fully inspected to guarantee correct electrical, pneumatic and mechanical function. The vacuum cleaners are covered by a 12-month warranty. All defective parts of the machine are covered by warranty but this does not include parts damaged during shipping, handling or use nor does it cover parts damaged by normal wear and tear.

Repairs can be carried out by an authorised service centre or directly by a Huuvan service engineer.

To request your warranty service you MUST send a written request to the dealer or directly to the manufacturer including the manufacturing details that can be found on a plate fitted inside your machine together with a copy of the invoice or proof of purchase.

The warranty is invalid under the following conditions:

• Improper use of the machine or total or partial failure to comply with the contents of this manual

• Any part of the vacuum cleaner is altered or modified in any way

• Incorrect electrical installation

• If the laws in the country of use are not respected

• Inadequate maintenance

• The machine has not undergone routine maintenance as specifed in this manual

• Use of spare parts that are not produced by Huuvan or not specifically indicated for the model in use

• Partial or total failure to comply with the instructions given in this manual www.crescentindustrial.co.uk

Creating Clean, Protecting Health

HV240-ACS(C35)

03. UNINTENDED USE

• Never suck up cigarette butts that have not been properly put out and/or any other flammable materials

• Never suck up substances that may explode in contact with the air

• Never operate in environments where explosive gases and/or gases from toxic chemical products are present in the air

• Check the suitability of the cartridge filter before sucking up toxic substances

• Disconnect from the power outlet before accessing any electrical components of the machine

• Do not modify the machine in any way

• Do not use the machine in a way that does not comply with the requirements of this manual

04 . MACHINE DATA

4.1 TECHNICAL DATA PLATE

Every Huuvan vacuum cleaner carries a registration plate showing essential details that are necessary when contacting the supplier/manufacturer for advice, suggestions or information on spare parts. The following details are included on the plate:

• Manufacturer

• Model

• Supply voltage

• Installed rated power

• CE symbol (built in compliance with Machinery Directive 2006/42/EEC)

4.2 TESTING

All Huuvan vacuum cleaners are tested before packaging and delivery in order to ensure the correct function of each component. An accurate electrical safety test is carried out in compliance with specific electric safety standards related to:

• Ground continuity test

• Insulation resistance test between every phase and the ground

• Dielectric test

• Measurement of dispersed current

• Measurement of power and absorbed current (acceptable difference of +/-10% of rated value)

• Measurement of maximum depression and air exhaust values (tolerance of +/-15% based on temperature values and humidity of environment)

• Measurement of maximum air absorption

4.3 SAFETY DEVICE

The vacuum cleaner has been manufactured in compliance with all legal standards for the operator’s safety.

• All metal components are grounded to eliminate shock or electrostatic discharge, including the flexible suction hose that is properly grounded. also in this regard the choice of a suitable flexible suction hose allows to eliminate this risk on the hose length that goes from the use area to the vacuum cleaner.

• The brakes fitted onto the anterior pivoting castors safely fix the machine in its place of use where there may be a risk of movement due to uneven floor surfaces or other particular working conditions.

BEFORE USING THE MACHINE CHECK THAT THE MACHINE

HAS NOT SUFFERED ANY SHOCKS OR DAMAGES DURING THE TRANSPORT

THAT COULD AFFECT THE OPERATION & USE OF THE MACHINE www.crescentindustrial.co.uk

Creating Clean, Protecting Health

05. PERFORMANCE TOLERANCES

The performance of the turbine may vary by 15% based on the temperature and air humidity.

The safety valves are calibrated based on the amperage of the turbine.

HV240-ACS(C35)

06. SAFETY PROVISIONS

• Carefully read the instructions in this manual before starting, using, servicing or operating the vacuum cleaner

• Check that the vacuum cleaner hasn’t been damaged in any way

• Never turn on the machine if it is faulty or if you suspect it is faulty

• Check that the switch isn’t worn or damaged

• Do not approach the suction intake of the machine with unfastened or broken garments that could easily be sucked into the machine

• Check that the filters are present and efficient

• Make sure that the filters are installed correctly and in full working order, always observing the regulations in force in the workplace

• Do not carry out repairs without the manufacturer's authorisation

• Never use gasoline, solvents or other flammable liquids for cleaning; only proper detergents should be used for cleaning

• Never move the machine by pulling the power cable or flexible hose

• Never direct the opening of the machine or the flexible tube towards people or animals

• Protect the machine from the rain

• Check that the machine is connected to a power source with the correct voltage indicated on the registration plate

• Make sure that the power cable has no wear or damage. if replacing the cable, always replace it with another of the same specifications as the original one: cables that are not approved or of inferior quality may overheat and cause serious injury to the user

• Make sure that the machine is connected to an appropriate power source in full working order (check the presence of a fully functional grounding socket)

• Repairs must only be carried out by authorised personnel and only when the machine is turned on and disconnected from the power source

• Never allow unauthorised personnel to use the machine

• Make sure that all safety devices are in full working order before turning on the machine

• Never cover the vacuum cleaner during use www.crescentindustrial.co.uk

Creating Clean, Protecting Health

HV240-ACS(C35)

07. INSTALLATION

7.1 DELIVERY AND HANDLING

All machines are carefully tested and checked by a Huuvan engineer before delivery. The machine is transported in a way that allows the courier to see the item during transport and is securely fixed to a pallet. If any part of the machine is not intact or has been damaged during transport, fill in an immediate complaint with the courier. Parts that have been damaged or broken due to incorrect transport or handling of the machine will not be recognised by the manufacturer’s warranty. The machine must be lifted and moved using a forklift truck in accordance with the relevant safety regulations in force in the workplace

7.2 CHECK THE PROPER ELECTRICAL CONNECTION

Connect the industrial plug to the power cable and connect the plug to a socket that has the same amp rating and is protected by a line-isolating switch; in the case of the three-phase vacuum cleaner, it is necessary to check before use that the motor rotates in the correct direction (clockwise) as shown by the die-cast indicator on the turbine; if rotation occurs in an anti-clockwise direction, it is necessary to disconnect the machine from the power source, invert one of the three phase cables inside the plug and check again for correct rotation.

08. PERIODICAL MAINTENANCE

Maintenance and cleaning operations must ALWAYS be carried out when the vacuum is turned off and disconnected from the power source. No particular measures must be taken for the maintenance, cleaning or lubrication of the suction unit. However, it is important to remember that correct use and servicing are essential if the safety and efficiency of the vacuum are to be guaranteed.

To ensure regular and constant operation and to prevent the warranty from becoming void, always use genuine

Huuvan spare parts when repairs are needed.

8.1 BEFORE TURNING ON AND TURNING OFF EVERY DAY

• Visually check that the suction hose has not been damaged in any way (it must not be damaged, torn, crushed)

• Check that the electrical switches are in full working order and are not damaged in any way

• Check the level of waste inside the main barrel N.B. Empty the main barrel if you are using an ATEX model empty the main barrel

• Check that the suction hose has not been damaged in any way

• Check that the motor head is correctly positioned on the filter chamber and that the latter is correctly placed on the main barrel

• If the vacuum cleaner is moved, ensure that the power voltage of the play in this new location corresponds to the one on the technical data plate

8.2 AT EVERY 200 HOURS OF OPERATION

• Check the condition of the primary filter: it must not have tears, holes or other damage: in this case replace it (see

14.)

• Check that the technical data plate is legible and not damaged in any way: contact the manufacturer for a replacement if necessary

N.B. PERFORM THE FOLLOWING OPERATIONS AT EVERY 10 HOURS

OF OPERATION IF THE VACUUM CLEANER IS AN ATEX MODEL

09. PRODUCT DISPOSAL

Dispose of the machine and any accessories according to the legislation of the country the machine is being used.

To avoid affecting the environment or your health or of others it is recommended to separate the machine from other waste, and if necessary properly recycle it.

www.crescentindustrial.co.uk

Creating Clean, Protecting Health

10. TECHNICAL DATA

HV240-ACS(C35)

Model

Code

Certificate

Motors

Power

Voltage

Filter cleaning

Filtration Class

Air flow rate

Depression

Useful capacity

Dimensions

Inlet Dimension

Tank diameter

Weight

Sound pressure level (ISO 11201)

HV240-ACS (C35) HV240-ACS (C35)

HV240-ACS (C35) 230 V – 50 Hz HV240-ACS (C35) 110 V – 60 Hz

CE

N°2 By-pass

CE

N°2 By-pass

2200 W

230 V – 50 Hz

Automatic

1600 W

110 V – 60 Hz

Automatic

HEPA

340 m3/h

230 mBar

35 L

HEPA

300 m3/h

200 mBar

35 L

62x50x111 cm

50 mm

370 mm

42 Kg

< 78

62x50x111 cm

50 mm

370 mm

42 Kg

< 78 www.crescentindustrial.co.uk

Creating Clean, Protecting Health

11. DESCRIPTION

HV240-ACS(C35)

1 – Suction Unit

2 - ON -OFF switch

3 – Forced filter cleaning button

4 – Accessories connection

5 – Wheelswith brake

6 – Tank Release

5

2

3

1

4

6 www.crescentindustrial.co.uk

Creating Clean, Protecting Health

12. MOUNTING OF PARTS

Depending on the specific needs of the client, the vacuum cleaner may include accessories that are not normally supplied in the standard version. It is necessary to select the suction hose and accessories that are appropriate for the type of material that must be sucked into the cleaner. For best advice, we suggest you contact a Huuvan specialist.

The machine is now ready for use.

Connect one end of the flexible hose to the desired accessory and the other with the quick coupling nozzle mounted on the filter chamber. (See the accessories sheet)

HV240-ACS(C35) www.crescentindustrial.co.uk

Creating Clean, Protecting Health

13. USING THE VACUUM CLEANER

HV240-ACS(C35)

Before switching ON the vacuum cleaner, be sure the waste container is empty

1

1

I

0

I – Motors Switch ON

0 – Motor Switch OFF

2

Push for forced filter cleaning

2 www.crescentindustrial.co.uk

Creating Clean, Protecting Health

14. FILTER REPLACEMENT

HV240-ACS(C35)

1.

Disconnect and lift the head.

2.

Remove the filter's cylindrical steel protection

(unscrewing the screws on the edge).

3.

Unscrew the wing nut and remove the spring and washer.

4.

Replace the filter with a proper one for the vacuum cleaner in use.

5.

Install the new filter according to the label on the bottom of the filter

• Washer with rubber part facing the base of the filter

• Spring

• Plastic wing nut.

6.

Mount the cylindrical protection, then reconnect the head on the filtering chamber.

www.crescentindustrial.co.uk

Creating Clean, Protecting Health

15. EMPTYING THE MAIN COLLECTING BARREL

1Push the handle upwards and remove the barrel.

2Empty the barrel.

3Insert the attachment in "V" in its corresponding seat and slide the bearing on the rail by pushing down on the handle.

HV240-ACS(C35)

16. TROUBLESHOOTING

You can thus solve any problem that may occur.

Motors do not start. ► No electrical voltage. ► Check cables, plugs and socket.

Suction capacity decreases slowly.

► Filter, nozzle, suction hose or suction pipe may be blocked. ► Check, clean accessories. Clean filter.

Dust comes out during the vacuuming.

► Filter has not been fastened correctly or is defective. ► Check to see if filter is sitting properly; replace if required . www.crescentindustrial.co.uk

Creating Clean, Protecting Health

17. ELECTRIC DIAGRAM

Parts Guide – Wiring Diagram W6

HV240-ACS(C35)

1- TERMINAL

2- ANTI-DISORDER

3- SWICH (0 - 1)

4- MOMENTARY SWICH (NO)

5- ELECTRONIC CARD

6- MOTOR

7- VIBRATOR

www.crescentindustrial.co.uk

Creating Clean, Protecting Health

Notes

HV240-ACS(C35) www.crescentindustrial.co.uk

Creating Clean, Protecting Health

Notes

HV240-ACS(C35) www.crescentindustrial.co.uk

Creating Clean, Protecting Health

18. DECLARATION OF CONFORMITY

UNDER OUR SOLE RESPONSIBILITY THAT THE PRODUCT

HV240-ACS(C35)

Model

Made in

Are in conformity with the undermentioned product’s specifications :

HV240-ACS (C35)

2019

2006/42/CE

CE Direttiva Macchine

CE Machinery Directive

2014/35/UE

CE Direttiva Bassa Tensione

CE Low Voltage Directive

2014/30/UE

CE Direttiva Compatibilità Elettromagnetica

CE EMC Directive and relative amendments

Harmonized norms : EN ISO 12100:2010

EN 60335-2-69

EN 55014-1:2006

The manufacturer declares that the technical file of the equipment is kept at:

This statement will expire automatically for:

1- Changes to the equipment

2- Non-compliance with instructions contained in the user and maintenance manual

Crescent Industrial Ltd

Berrington House

Berrington Road

Leamington Spa

CV31 1NB

Riccardo Bettella

Name

Presidente

Position

02-01-2019

Date

Signature www.crescentindustrial.co.uk

Crescent Industrial Ltd