installer manual

installer manual
ComfoFond-L
Manuale installatore
Installatie handleiding
Installer Manual
Heating
Cooling
Fresh Air
Clean Air
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IT - II
Table of contents
Foreword .............................................................................................................. 1
1.
Introduction and safety ........................................................................................ 1
2.
Transport and unpacking ..................................................................................... 2
3.
Installation conditions and dimensional sketches ............................................. 3
3.1
3.2
3.3
3.4
4.
Comfofond-L
Comfofond-L
Comfofond-L
Comfofond-L
350
350
550
550
L ......................................................................................... 4
R ........................................................................................ 4
L ......................................................................................... 5
R ........................................................................................ 5
Connection of the air ducts ............................................................................................................. 6
Mounting on the wall ........................................................................................................................ 6
Connecting of the condensation drain .......................................................................................... 7
Connecting the brine loop (terrestrial heat collector) ................................................................... 8
Electrical connections ..................................................................................................................... 9
Commissioning ................................................................................................... 10
5.1
5.2
5.3
5.4
6.
sketch
sketch
sketch
sketch
Installation ............................................................................................................ 6
4.1
4.2
4.3
4.4
4.5
5.
Dimensional
Dimensional
Dimensional
Dimensional
Filling the brine loop ....................................................................................................................... 10
Adjusting the circulation pump ..................................................................................................... 11
Registering the Comfofond-L on the ComfoAir Luxe .................................................................. 11
Adjusting the control temperatures .............................................................................................. 13
Maintenance ....................................................................................................... 15
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
6.0
6.11
Replacing the filters ....................................................................................................................... 15
Cleaning condensation drain ......................................................................................................... 16
Inspecting brine loop ..................................................................................................................... 16
Cleaning internal U bend ................................................................................................................ 16
Maintenance of Comfofond-L casing ............................................................................................ 17
Maintenance of Comfofond-L battery ........................................................................................... 17
Replacing circulation pump ........................................................................................................... 17
Replacing expansion vessel........................................................................................................... 17
Replacing filling valve .................................................................................................................... 18
Replacing pressure meter .............................................................................................................. 18
Replacing de-aerator ..................................................................................................................... 18
7.
Malfunctions ....................................................................................................... 19
8.
Technical specifications .................................................................................... 20
8.1
8.2
8.3
8.4
8.5
8.6
8.7
Brine loop dimensions ...........................................................................................................................20
Brine mixture ..........................................................................................................................................20
Circulation pump settings ..................................................................................................................... 21
Air resistance ......................................................................................................................................... 21
Cooling capacity .................................................................................................................................... 22
Heating capacity .................................................................................................................................... 23
Service parts .......................................................................................................................................... 24
9.
CE certification and warranty ............................................................................ 25
I.
Installation report ............................................................................................... 26
II.
Maintenance log ................................................................................................. 27
III - EN
EN - IV
Foreword
Read this manual carefully before
use.
This manual contains all information required
for safe and optimal installation, operation and
maintenance of the ComfoFond-L. The unit is
subjected to continual development and
improvement. There is therefore a possibility
that the ComfoFond-L differs slightly from the
descriptions given.
1.
Introduction and safety
What is this unit for?
The ComfoFond-L is a brine geothermal
exchanger, also known as a terrestrial heat
exchanger. The ComfoFond-L heats or cools
the outside air using terrestrial heat. The heated
or cooled outside air is then supplied into the
dwelling.
Function
Applicable pictograms
The following pictograms are used in this
manual:
Point to watch.
Risk of:
damage to the device;
performance of the unit is
compromised if instructions are
not observed carefully.
Risk of personal injury for the user
or fitter.
Questions
Please contact the supplier if you have any
questions. On the rear flap of this manual is a
list with the contact details of the main
suppliers.
1.
2.
3.
Brine loop pipes;
ComfoFond-L;
ComfoAir Luxe.
Brine loop pipes are laid in the ground and
connected to the dwelling. In the winter the cold
outside air is preheated, ensuring the ventilation
system continues to operate effectively even at
low temperatures. In the summer the warm
outside air is precooled.
The ComfoFond-L is specially developed to
operate in combination with a Zehnder
ventilation system of type ComfoAir 350 Luxe or
ComfoAir 550 Luxe. The required pump control
for the ComfoFond-L is integrated in this
ventilation system as standard.
The ventilation unit installation manual covers
in greater detail ventilation issues and how the
ventilation system works. A copy of this manual
can be obtained from the suppelier.
1 - EN
Safety instructions
Always comply with safety regulations in this
manual. Personal injury or damage to the
ComfoFond-L can arise from non-compliance
with the safety regulations, warnings, comments
and instructions in this manual.
The ComfoFond-L may only be fitted,
connected, commissioned and set up by a
registered installer;
Installation of the ComfoFond-L must be
carried out in accordance with the general
and locally applicable construction, safety
and installation instructions of the local
council, electricity and water boards;
Always follow the safety regulations,
warnings, comments and instructions given
in this manual;
Store the manual in the vicinity of the
ComfoFond-L for its entire working life;
Modifications to the ComfoFond-L or its
manual are not permitted;
The brine in the brine loop is pressurised.
The system must be de-pressurised in a
controlled manner if maintenance is required
on the brine loop. Use the taps and filling
valves in the unit to do this;
When carrying out any work on the
ComfoFond-L, make sure the power is
disconnected and cannot be inadvertently
reconnected;
To disconnect the ComfoFond-L, you must
disconnect the ComfoAir Luxe from the
power supply to which it is connected.
2.
Transport and unpacking
Take care when transporting and unpacking the
ComfoFond-L.
Make sure the packing material is disposed
of in an environmentally friendly manner.
Checking delivery
Contact your supplier immediately in case of
damage or an incomplete delivery.
The delivery should include:
Most parts are on the inside of the
ComfoFond-L. Therefore the front of the
ComfoFond-L must be removed to check
the delivery.
ComfoFond-L 350
ComfoFond-L; Check the identification plate
to ensure that it is the required type;
Filter with separate filter handle;
Condensation drain connection;
Wall bracket;
Insulation tape;
User manual;
Installer manual..
ComfoFond-L 550
ComfoFond-L; Check the identification plate
to ensure that it is the required type;
Filter with separate filter handle;
Condensation drain connection;
Wall bracket;
2 x 90º connection bends;
Plastic sleeve joint;
Metal sleeve joint;
User manual;
Installer manual.
The ComfoFond-L is supplied in the following
types:
Type:
ComfoFond-L 350 L
ComfoFond-L 350 R
ComfoFond-L 550 L
ComfoFond-L 550 R
Meaning of the suffices:
ComfoFond-L = Brine geothermal exchanger;
350 = Suitable for a ComfoAir 350 Luxe;
550 = Suitable for a ComfoAir 550 Luxe;
L = Concerns a left-side model for a left-side
ComfoAir;
R = Concerns a right-side model for a rightside ComfoAir.
EN - 2
3.
Installation conditions and
dimensional sketches
In order to determine whether the ComfoFond-L
can be installed in a certain area, the following
aspects must be taken into account:
The system must be fitted to allow sufficient
room around the ComfoFond-L and ComfoAir
Luxe for the air connections and brine loops
as well as for carrying out maintenance
activities;
The room must offer the following provisions:
- Air duct connections.
- 230V electrical connection.
- Provisions for the condensation drain.
- Brine loops for the pipe system.
The ComfoFond-L must be installed in a
frost-free space;
The brine in the system must not freeze.
Irreversible damage will be caused to the
machine if the brine freezes.
The condensation must be drained off
frost-free, at a gradient, using a siphon;
We recommend that the ComfoFond-L is not
installed in spaces with a higher average
humidity (such as a bathroom or toilet). This
is to prevent the formation of condensation
on the outside of the ComfoFond-L;
An outer valve is a requirement if the system
is used in areas where the temperature is
lower than -15ºC. This valve must shut off the
supply air in the event of a power failure.
The system can be damaged during a power
failure at temperatures lower than -15ºC, this
is why an outer valve is a requirement.
3 - EN
3.1
Dimensional sketch ComfoFond-L 350 L
View P
3.2
Dimensional sketch ComfoFond-L 350 R
View P
EN - 4
3.3
Dimensional sketch ComfoFond-L 550 L
View P
3.4 Dimensional sketch ComfoFond-L 550 R
View P
5 - EN
4.
4.1
Installation
4.2
Connection of the air ducts
Take account of the following factors when
mounting air ducting:
Only use the supplied connecting material
between the ComfoFond-L and ComfoAir
Luxe;
Insulate the outside air supply duct between
the roof/wall passage to render the
ComfoFond-L damp proof. This prevents the
formation of condensation on the outside of
the ducts;
The air outlet on the ComfoFond-L must be
connected to the outside air connection on
the ComfoAir Luxe;
The air outlet on the ComfoFond-L 350 is on
the side of the ComfoFond-L at the top;
The air outlet on the ComfoFond-L 550 is on
the upper side of the ComfoFond-L;
The outside air must be connected to the air
inlet on the ComfoFond-L. The air inlet on
the ComfoFond-L is on the side of the
ComfoFond-L at the bottom.
Mounting on the wall
Mount the ComfoFond-L against a wall with a
minimum mass of 200 kg/m2. The Zehnder
support frame (available as an optional extra)
must be used for other walls. This reduces
contact noise as much as possible.
Comfond-L 350
ComfoFond-L 550
Make sure to leave a minimum space of 110 cm
in front of the ComfoFond-L in view of the
necessary maintenance work.
Where necessary, reposition the ComfoAir
Luxe documentation to make sure it is still
accessible following the installation of the
ComfoFond-L.
ComfoFond-L 350
ComfoFond-L 350
Left
ComfoFond-L 350
Right
1.
ComfoFond-L 550
Left
ComfoFond-L 550
Right
2.
3.
EN - 6
Align the wall mounting bracket supplied
with the unit to the wall, ensuring it is level.
Both wall mounting brackets must be fitted
at the same height.
Place the ComfoFond-L in the wall
mounting bracket.
Fit the supplied insulation tape (A) between
the niche pipe and the connecting bend
(outside air) of the ComfoAir 350 Luxe.
This prevents condensation formation.
A
A.
4.
5.
Insulating belt
Tape off (not included) all air connections
on the ComfoFond-L and the ComfoAir
Luxe vapour-proof.
Fit the condensation drain to the
underneath of the ComfoFond-L.
ComfoFond-L 550
4.3
A.
B.
Metal sleeve joint
Plastic sleeve joint
7.
Fit the condensation drain to the
underneath of the ComfoFond-L.
Connecting the condensation drain
Take account of the following factors when
fitting the condensation drain:
The condensation must be drained off
frost-free, at a gradient, using an appropriate
siphon;
Connect the condensation drain (air-tight) via
a pipe or a hose with a siphon (with a water
seal of at least 60mm) to the sanitary
pipework;
Position the upper edge of the siphon at least
60 mm underneath the condensation drain of
the ComfoFond-L.
1
2.
3.
4.
5.
6.
Align the wall mounting bracket supplied
with the unit to the wall, ensuring it is level.
Both wall mounting brackets must be fitted
at the same height.
Place the ComfoFond-L in the wall
mounting bracket.
Place the metal sleeve joint (A) on the niche
pipe (outside air) of the ComfoAir 550 Luxe.
Use the plastic sleeve joint to connect both
90º connection bends (B).
Place the connected 90º connection bends
on the metal sleeve joint (A) of the ComfoAir
and the air exhaust of the ComfoFond-L.
Tape off (not included) the plastic sleeve
joint (B) and all air connections on the
ComfoFond-L and the ComfoAir Luxe
vapour-proof.
ComfoFond-L 350
7 - EN
The pipe can be laid in any random form.
The preferred situation is to lay the pipe in the
ground around the house and keep the length
inside the house to a minimum. In order to
increase the efficiency, a minimum distance of
60 cm between any loops in the pipe is advised.
In order to protect the water pipes from freezing,
the pipe must be at least 1 meter away from the
water pipes present in the ground.
Use an adaptor to connect one end of the PE
pipe to the brine connection inlet (A) of the
ComfoFond-L.
Use an adaptor to connect the other end of the
PE pipe to the brine connection outlet (B) of the
ComfoFond-L.
Both connections are ¾’ conical male-threaded.
ComfoFond-L 550
The condensation drains of the
ComfoFond-L and the ComfoAir Luxe
must always be connected with a siphon.
4.4
Connecting the brine loop
(terrestrial heat collector)
Insulate all brine loop pipes (C) of the brine loop.
This prevents the formation of condensation on
the outside of the brine loop.
The ComfoFond-L uses a terrestrial heat
collector which extracts heat from the ground
and transfers this to the air that flows through
the ComfoFond-L. The terrestrial heat collector
is formed by a PE pipe. The length of the pipe is
subject to local conditions, such as the type of
ground and the ground water level. Solid ground
contains more energy that loose ground. If
the pipe is below ground water level, then
substantial quantities of energy can be
extracted at the base.
The pipe must be horizontally positioned in the
ground (more or less) at an ideal depth of 1,2 to
1,6 metres.
When calculating the length of the pipe, the
actual length for the calculation is the length
that is physically in the ground. The length
inside the house has no further effect on the
energy that the system can extract. The required
pipe length for sandy soil is twice as long.
The correct length of pipe can be determined
using the ComfoFond-L specifications.
Zehnder has special software available for
calculating the required pipe length.
EN - 8
An installation report has been included at
the rear of this manual which can be used to
note the details of the brine loop laid.
Electrical connections
The temperature sensor must be connected to
the clamps that are marked with the text Tge
and GND. This sensor is not sensitive to direction. Therefore, it does not matter which wire is
connected to the Tge or GND clamp.
The ComfoFond-L is controlled and fed by the
ComfoAir Luxe. To do so, the temperature sensor and circulation pump of the ComfoFond-L
must be connected to the Luxe connection
printed circuit board on the ComfoAir Luxe. This
Luxe connection printed circuit board is on the
top of the ComfoAir Luxe.
The circulation pump must be connected to the
supply block on the Luxe connection printed
circuit board. As the ComfoFond-L pump is not
constantly operational, this is connected to a
power supply that is switched by the ComfoAir
Luxe. This power supply is on the clamp marked
with the text C.
Luxe connection printed circuit board
of the ComfoAir Luxe
Comm. Base
Wasem
/
C
L1
L2
PE
PE
PE
PE
PE
Green/Yellow
Brown
Brown
L3
Green/Yellow
N
N
Blue
N
Blue
Ext. Comm.
RX
TX
E
GND
GND
12V
RS232 - KFB
GND
Aa
CCa
CCb
12V
Ab
12V
GND
GND
ha
hb
Ea
Eb
12V
GND
12V
GND
12V
010
010
010
GND
GND
Tah
010
GND
Tge
Tch
GND
TComfoFond-L
(Tge)
GND
CH
FIE
GND
GND
GND
BS
GND
OFF
ERR
ERR
RS232 - PC
AH
4.5
ComfoFond-L
pump
9 - EN
5. Commissioning
All loose parts, including cardboard and
packaging materials must be removed from
the system before commissioning.
5.1
Filling the brine loop
During standard operation of the ComfoFond-L,
taps V2 and V4 are open and the filling valves
V1 and V3 are closed. The ComfoFond-L is filled
via the filling valves V1 and V3.
The tap is open when the handle is parallel to
the pipe. The tap is closed when the handle is at
a right angle to the pipe.
16. temperature sensor and circulation pump
connection
17. internal siphon
All brine loop connections are conical
male-threaded.
Filling instructions
Proceed as follows:
1. Disconnect the ComfoAir Luxe from its
power supply.
2. Remove the filter handle from the
ComfoFond-L.
3. Release the front panel by removing the
6 screws.
4. Remove the front panel from the
ComfoFond-L.
5. Check the pre-pressure in the expansion
vessel. In a no-pressure condition, the
pressure must be 0.5 bar.
6. Connect the external rinsing pump to filling
valve V3
7. Connect a drainage hose to filling valve V1.
8. Put the other end of the discharge hose in a
container. We recommend a rinsing system
with an open circuit.
9. Open filling valves V1 and V3.
10. Close tap V2.
11. Open the de-aerator cap.
12. Flush the brine loop until no more bubbles are
visible in the collector of the rinsing pump, but
at least 10 minutes.
Only fill the system with a ready-made brine
mixture. The correct brine mixture can be
determined using the ComfoFond-L
specifications.
V1. ¾’ filling valve
V2. tap
V3. ¾’ filling valve
V4. tap
1. 180 mm Ø air inlet
2. ¾’ inlet brine connection
3. pressure meter with pressure relief valve
4. ¾’ outlet brine connection
5. de-aerator
6. air filter
7. air outlet
ComfoFond-L 350: 160 mm Ø side
ComfoFond-L 550: 180 mm Ø upper side
8. circulation pump
9. expansion vessel
10. detachable air partition
11. temperature sensor
12. lower drip tray
13. upper drip tray
14. battery
15. condensation drain 1 ¼’ with 32 mm
adapter
EN - 10
13. Close filling valve V1.
14. Open tap V2.
15. Increase the pressure in the device to 1.5 bar.
To that end, use the filling hose connected
to filling valve V3. Use an additional pressure
pump if necessary.
16. Check the system pressure again and add
more in order to increase pressure if
necessary.
17. Close filling valve V3 and disconnect the filling
hose.
18. Adjust the circulation pump to the correct
setting. More information about this is
available in the ‘Adjusting the circulation
pump’ section.
19. Install all parts in reverse order (from point 4
back to point 1).
An installation report has been included at
the rear of this manual which can be used to
note the details of the brine used.
5.2
Adjusting the circulation pump
The circulation pump supports two user
modes. The ‘constant pressure’ mode is
always used on the ComfoFond-L.
5.3
Registering the ComfoFond-L on
the ComfoAir Luxe
The control for the ComfoFond-L is not
activated as standard on the ComfoAir Luxe.
This must be registered first.
This is done by selecting option ‘1’ in P-menu
‘P60’.
Registering via display
Variable pressure..
1.
Constant pressure.
2.
The ComfoFond-L uses a circulation pump to
pump the brine through the brine loop. This
circulation pump must be adjusted correctly to
achieve the best possible performance of the
ComfoFond-L. The circulation pump setting is
subject to the ComfoAir Luxe type:
The circulation pump for the ComfoFond-L
350 must achieve a flow rate of 6-8 litres
per minute;
The circulation pump for the ComfoFond-L
550 must achieve a flow rate of 8-10 litres
per minute.
3.
4.
5.
6.
7.
8.
The pump setting is subject to:
The total length of the terrestrial heat
collector;
The internal diameter of the terrestrial heat
collector;
The composition of the brine mixture;
The temperature of the brine mixture.
Press ‘ MENU ’.
‘P2’ will be displayed on the screen.
For 3 seconds, press simultaneously on
‘
’ and ‘
’
‘P3’ will be displayed on the screen.
Press ‘
’ 3 times.
‘P6’ will be displayed on the screen.
Press ‘ OK ’.
‘P60’ will be displayed on the screen.
Press ‘ OK ’.
Current setting of P-menu P60 will be
displayed on the screen.
Press‘
’ until ‘1’ is displayed on the
screen.
Press ‘ OK ’.
‘P60’ will be displayed on the screen.
Press ‘ MENU ’ 2 times.
Current ventilation setting will be
displayed on the screen.
The correct setting for the circulation pump
can be determined using the ComfoFond-L
specifications.
An installation report has been included at
the rear of this manual which can be used to
note the setting used.
11 - EN
Registering via CC-Luxe
Registering via CC-Ease
1.
2.
3.
4.
5.
6.
7.
8.
Press ‘ ’ and ‘
’ together for 3
seconds.
‘P2’ will be displayed on the screen.
Press ‘
’ and ‘ ’ together for 3
seconds.
- ‘P3’ will be displayed on the screen.
Press ‘
’ 3 times.
‘P6’ will be displayed on the screen.
Press ‘ ’.
‘P60’ will be displayed on the screen.
Press ‘ ’.
Current setting of P-menu P60 will be
displayed on the screen.
Press ‘
’. until ‘1’ is displayed on the
screen.
Press ‘ ’.
‘P60’ will be displayed on the screen.
Press ‘ ’ 2 times.
The main screen will be displayed on
the screen.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
EN - 12
Press ‘ Settings
’.
- A new menu will be displayed on the screen.
System
Press ‘
’.
- A new menu will be displayed on the screen.
Press ‘
’.
- The second section of the menu will be displayed
on the screen.
Press ‘ Service login ’.
- A code entry screen will be displayed on the
screen.
Enter the code ‘3520’.
- A new menu will be displayed on the screen.
‘ComfoCool’ is selected/white.
Press ‘
’.
- Ventilation will be selected/white.
Press ‘ OK ’.
- A new menu will be displayed on the screen.
‘P3 Ventilation’ is selected/white.
Press ‘
’ 3 times.
- ‘P6 options’ will be selected/white.
Press ‘ OK ’.
- A new menu will be displayed on the screen.
‘P60 Base exchanger’ is selected/white.
Press ‘ OK ’.
- Current setting of P-menu P60 will be displayed on
the screen.
Press ‘
’ until ‘1’ is displayed on the screen.
Press ‘ OK ’.
- A new menu will be displayed on the screen.
‘P60 Base exchanger’ is selected/white.
Press ‘ ’ 2 times.
- The main screen will be displayed on the screen.
5.4
Adjusting the control temperatures
The ComfoAir Luxe switches the circulation
pump of the ComfoFond-L on and off at pre-set
temperatures. These desired temperatures can
be set in the P-menus “P62” and “P63” of the
ComfoAir Luxe.
In the Winter mode, the ComfoAir Luxe will
switch around the temperature that is set in
P-menu “P62”.
The best setting for P-menu P62 is a few
degrees below the lowest brine temperature.
The lowest brine temperature is a few
degrees above the average local annual
temperature;
In the Summer mode, the ComfoAir Luxe will
switch around the temperature that is set in
P-menu “P63”.
The best setting for P-menu P63 is a few
degrees below the set comfort temperature
of the ComfoAir Luxe.
The minimum and maximum values for the
available settings parameters are preset in
the software of the ComfoAir Luxe.
The circulation pump of the ComfoFond-L will
be activated if:
The temperature sensor of the
ComfoFond-L measures a temperature lower
than the temperature that is set in menu P62
when in Winter mode;
The temperature sensor of the
ComfoFond-L measures a temperature
higher than the temperature that is set in
menu P63 when in Summer mode.
Adjusting temperature via display
Press ‘ MENU ’.
‘P2’ will be displayed on the screen.
2. For 3 seconds, press simultaneously on
‘
’ and ‘
’.
‘P3’ will be displayed on the screen.
3. Press ‘
’ 3 times.
‘P6’ will be displayed on the screen.
4. Press ‘ OK ’.
‘P60’ will be displayed on the screen.
5. Use ‘
’ to select the desired P-menu
(P62 or P63).
6. Press ‘ OK ’.
Current setting of selected P-menu will
be displayed on the screen.
7. Use ‘‘
’ or ‘
’ to select the desired
temperature.
8. Press ‘ OK ’.
‘P60’ will be displayed on the screen.
9. Press ‘ MENU ’ 2 times.
Current ventilation setting will be
displayed on the screen.
10. Note the set values on the rating plate of
the ComfoFond-L and the installation report
in the back of this manual.
1.
The circulation pump of the ComfoFond-L will
be deactivated if:
The temperature sensor of the
ComfoFond-L measures a temperature
higher than the temperature that is set in
menu P62 when in Winter mode;
The temperature sensor of the
ComfoFond-L measures a temperature lower
than the temperature that is set in menu P63
when in Summer mode.
An installation report has been included at
the rear of this manual which can be used to
note the set temperatures.
13 - EN
Setting temperature via CC-Ease
Setting temperature via CC-Luxe
1.
1.
Press ‘ ’ and ‘
’ together for 3
seconds.
‘P2’ will be displayed on the screen.
2. Press ‘
’ and ‘ ’ together for 3
seconds.
‘P3’ will be displayed on the screen.
3. Press ‘
’ 3 times.
‘P6’ will be displayed on the screen.
4. Press ‘ ’.
‘P60’ will be displayed on the screen.
5. Use ‘
’ to select the desired P-menu
(P62 or P63).
6. Press ‘ ’.
Current setting of selected P-menu will
be displayed on the screen.
7. Use ‘
’ or ‘ ’ to select the desired
temperature.
8. Press ‘ ’.
‘P60’ will be displayed on the screen.
9. Press ‘ ’ 2 times.
The main screen will be displayed on
the screen.
10. Note the set values on the rating plate of
the ComfoFond-L and the installation report
in the back of this manual.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
EN - 14
Press ‘ Settings
’.
A new menu will be displayed on the
screen.
System
Press ‘
’.
A new menu will be displayed on the
screen.
Press ‘
’.
The second section of the menu will be
displayed on the screen.
Press ‘ Service login ’.
A code entry screen will be displayed
on the screen.
Enter the code “3520”.
A new menu will be displayed on the
screen. “ComfoCool” is selected/
white.
Press ‘
’.
Ventilation will be selected/white.
Press ‘ OK ’.
A new menu will be displayed on the
screen. “P3 Ventilation” is selected/
white.
Press ‘
’ 3 times.
“P6 options” will be selected/white.
Press ‘ OK ’.
A new menu will be displayed on the
screen. “P60 Base exchanger” is
selected/white.
Use ‘
’ to select the desired P-menu
(P62 or P63).
Press ‘ OK ’.
Current setting of selected P-menu will
be displayed on the screen.
Use ‘
’ or ‘
’ to select the desired
temperature.
Press ‘ OK ’.
- A new menu will be displayed on the
screen. “P60 Base exchanger” is
selected/white.
Press ‘ ’ 2 times.
- The main screen will be displayed on the
screen.
Note the set values on the rating plate of
the ComfoFond-L and the installation report
in the back of this manual.
6.
Maintenance
Failure to carry out (periodic) maintenance
on the ComfoFond-L ultimately compromises
the performance of the system.
To ensure a hassle-free lifespan for your
ComfoFond-L, we recommend you take out a
service agreement with an expert company.
6.1
For replacing filters
The replacement period of the filter depends on
local circumstances. We recommend replacing
the filter when replacing the ComfoAir Luxe
filter.
Replace the filter (at least) once every six
months.
1.
The following maintenance may be carried out
by the user:
Replacing the filter;
Checking the system pressure.
The following maintenance may be carried out
by the fitter:
Cleaning the condensation drain;
Inspecting the brine loop;
Cleaning the internal siphon;
Inspecting and cleaning the ComfoFond-L
casing;
Inspecting and cleaning the ComfoFond-L
battery;
Replacing the circulation pump (where
required);
Replacing the expansion vessel (where
required);
Replacing the filling valve (where required);
Replacing the pressure meter (where
required);
Replacing the de-aerator (where required).
A concise explanation of these maintenance
activities is given in the paragraphs below.
2.
ComfoFond-L 350
3.
ComfoFond-L 550
Remove the old filter (B) from the
ComfoFond-L.
%
4.
5.
Ensure the ComfoFond-L has been
disconnected from mains power before
carrying out any maintenance work. To do
this disconnect the ComfoAir Luxe from the
power supply to which it is connected.
Disconnect the ComfoAir Luxe from its
power supply.
Remove the filter handle (A) from the
ComfoFond-L.
6.
Slide the new filter back into the
ComfoFond-L.
Click the filter handle (A) in the
ComfoFond-L.
Return power to the ComfoAir Luxe.
Filters must be replaced with the original
manufacturer’s filters only.
Bear in mind that the brine loop is
pressurised.
A maintenance log has been included at the
rear of this manual which can be used to
note all performed maintenance.
For maintenance of the ComfoAir Luxe, please
read the instructions in the ComfoAir Luxe
manual.
15 - EN
6.2
Cleaning condensation drain
8.
Increase the pressure in the device to
1.5 bar. To that end, use the filling hose
connected to filling valve V3. Use an
additional pressure pump if necessary.
9. Closing filling valve V3 and disconnect the
filling hose.
10. If no further maintenance is required:
Install all parts in reverse order. (from point
4 back to point 1)
Inspect the ComfoFond-L condensation
drain at least once a year.
1.
2.
3.
4.
5.
6.
6.3
Disconnect the ComfoAir Luxe from its
power supply.
Disconnect the condensation drain.
Perform the following checks of the
condensation drain siphon:
Check whether the drain is still open by
adding extra water to the siphon;
Visually inspect the condensation drain
for contamination;
Check that there is enough water in the
siphon. Air may not pass through the
siphon;
Resolve any established problems;
Reconnect the condensation drain;
Return power to the ComfoAir Luxe.
6.4
Cleaning internal siphon
Inspect the ComfoFond-L internal siphon at
least once a year.
1.
2.
Inspecting brine loop
Inspect the brine loop at least once a year.
Check the system pressure on the pressure
meter. Top up the system if required.
3.
4.
The brine loop pressure must be between 0.5
and 2.5 bar for the system to operate well.
The ideal pressure is 1.5 bar.
Filling instructions:
Top up the system as follows:
1. Disconnect the ComfoAir Luxe from its
power supply.
2. Remove the filter handle from the
ComfoFond-L.
3. Release the front panel by removing the
6 screws.
4. Remove the front panel from the
ComfoFond-L.
5. Connect a filling hose to filling valve V3.
6. Open filling valve V3.
7. Measure the glycol percentage using a
glycol meter.
- Fill the system with a ready-made brine
mixture first if required. The filling
instructions for this are given in the
‘Filling the brine loop’ section.
The glycol percentage deviation from the
selected percentage during installation
may not exceed -3%. The desired glycol
percentage must be restored first after
topping up the system twice with water.
EN - 16
6.5
Remove the front panel of the
ComfoFond-L as described in the brine
loop maintenance section.
Perform the following checks of the
ComfoFond-L internal siphon:
Check whether the drain is still open by
adding extra water to the siphon;
Visually inspect the siphon for
contamination;
Check that there is enough water in the
siphon. Air may not pass through the
siphon.
Resolve any established problems.
If no further maintenance is required:
Install all parts in reverse order (as
described in the maintenance section for
the brine loop) and switch the power supply
to the ComfoAir Luxe back on.
Maintenance of ComfoFond-L
casing
Inspect the ComfoFond-L casing at least
once a year.
1.
2.
Remove the front panel of the
ComfoFond-L as described in the brine
loop maintenance section.
Perform the following checks:
Check the seals for damage;
Check the inside and outside for dirt and
damage;
Check the duct connections for dirt and
damage.
Any signs of corrosion and other damage
must be treated directly and appropriately.
To clean the whole ventilation system, we
recommend hiring a specialized cleaning firm.
3.
6.6
If no further maintenance is required:
Install all parts in reverse order and switch
the power supply to the ComfoAir Luxe
back on. (as described in the maintenance
section for the brine loop)
6.8
2.
3.
Maintenance of ComfoFond-L
battery
4.
5.
6.
Inspect the ComfoFond-L battery once every
2 years.
1.
2.
Remove the front panel of the
ComfoFond-L as described in the brine
loop maintenance section.
Check the fins in the ComfoFond-L battery
for dirt and damage.
- Use a fin comb to restore the fins.
- Rinse the battery with lukewarm tap water.
7.
6.9
6.7
Replacing expansion vessel
1.
Replacing filling valve
Do not use aggressive cleaning agents or
solvents to clean the ComfoFond-L.
1.
3.
2.
3.
If no further maintenance is required:
Install all parts in reverse order and switch
the power supply to the ComfoAir Luxe
back on. (as described in the maintenance
section for the brine loop).
4.
5.
6.
Replacing circulation pump
1.
2.
3.
4.
5.
6.
7.
Remove the front panel of the
ComfoFond-L as described in the brine
loop maintenance section.
Close taps V2 and V4.
Connect a drainage hose to filling valve V3
to drain the brine.
Open filling valve V3 slowly until the system
is depressurised.
Replace the circulation pump.
Top up the system to the nominal pressure
of 1.5 bar in accordance with the filling
instructions in the brine loop maintenance
section.
If no further maintenance is required:
Install all parts in reverse order and switch
the power supply to the ComfoAir Luxe
back on. (as described in the maintenance
section for the brine loop)
The lowest point of the power cable for the
pump must be below the pump level. This
prevents condensation water from running
to the pump via the power cable.
7.
6.10
Remove the front panel of the
ComfoFond-L as described in the brine
loop maintenance section.
Close taps V2 and V4.
Connect a drainage hose to filling valve V3
to drain the brine.
Open filling valve V3 slowly until the system
is depressurised.
Replace the expansion vessel.
Top up the system to the nominal pressure
of 1.5 bar in accordance with the filling
instructions in the brine loop maintenance
section.
If no further maintenance is required:
Install all parts in reverse order and switch
the power supply to the ComfoAir Luxe
back on (as described in the maintenance
section for the brine loop).
Remove the front panel of the
ComfoFond-L as described in the brine
loop maintenance section.
Close tap V4 only.
Connect a drainage hose to filling valve V1
or V3 to drain the brine.
Open the selected filling valve slowly until
the system is depressurised.
Replace the filling valve.
Top up the system to the nominal pressure
of 1.5 bar in accordance with the filling
instructions in the brine loop maintenance
section.
If no further maintenance is required:
Install all parts in reverse order and switch
the power supply to the ComfoAir Luxe
back on (as described in the maintenance
section for the brine loop).
Replacing pressure meter
1.
2.
3.
4.
5.
6.
7.
Remove the front panel of the
ComfoFond-L as described in the brine
loop maintenance section.
Close taps V2 and V4.
Connect a drainage hose to filling valve V1
to drain the brine.
Open filling valve V1 slowly until the system
is depressurised.
Replace the pressure meter.
Top up the system to the nominal pressure
of 1.5 bar in accordance with the filling
instructions in the brine loop maintenance
section.
If no further maintenance is required:
Install all parts in reverse order and switch
the power supply to the ComfoAir Luxe
back on (as described in the maintenance
section for the brine loop).
17 - EN
6.11
Replacing de-aerator
1.
2.
3.
4.
5.
6.
7.
Remove the front panel of the
ComfoFond-L as described in the brine
loop maintenance section.
Close taps V2 and V4.
Connect a drainage hose to filling valve V1
to drain the brine.
Open filling valve V1 slowly until the system
is depressurised.
Replace the de-aerator.
Top up the system to the nominal pressure
of 1.5 bar in accordance with the filling
instructions in the brine loop maintenance
section.
If no further maintenance is required:
Install all parts in reverse order and switch
the power supply to the ComfoAir Luxe
back on (as described in the maintenance
section for the brine loop).
Malfunctions
The ComfoFond-L does not have a digital
control system that indicates malfunction codes.
The ComfoAir Luxe has a digital control system
that indicates malfunction codes. The ComfoAir
Luxe manual states what the malfunction codes
mean and how to rectify these malfunctions.
Not all malfunctions are displayed on the
digital control system of the ComfoAir Luxe,
even though there may be malfunctions (or
problems). Below is a list of the malfunctions
(or problems) that may occur without a
malfunction code being displayed on the digital
control system.
Problem/Malfunction
Indication
Check / action
The pump does not run
The EWT text is not visible on the
CC Ease or CC Luxe.
Check the ComfoAir Luxe, the measured
outside temperature and the comfort temperature setting.
The EWT text is visible on the
CC Ease or CC Luxe.
Check the pump setting, the wiring and
connection points on the connector printed circuit board of the
ComfoAir Luxe
- The pump is defect if there is power on the clamps of the connector
printed circuit board.
High intake temperature in
summer.
The EWT text is not visible on the
CC Ease or CC Luxe.
Lower the P63 temperature on the ComfoAir Luxe.
Little or no cooling or
heating capacity.
The EWT text is visible on the
CC Ease or CC Luxe.
Check the system pressure and the pump setting.
Little or no
supply air
Filters clogged.
Replace the filter.
Battery clogged.
Clean the battery.
Too much noise
Whistling noise
- Air escaping through crack
somewhere
Seal the crack using insulating tape (not included).
Slurping noise
- Siphon is empty
- U bend is not sealed properly
Fill the siphon, reconnect the siphon.
Condensation drain clogged.
Clean both condensation drains
(at the top and bottom of the ComfoFond-L).
Condensation on the pipes and/or
brine and air connections.
Insulate the connections and pipes.
Frost-free set up not achieved
The ComfoFond-L was not installed in accordance with the installation
requirements. Insulate the area that accommodates the ComfoFond-L
or relocate the ComfoFond-L to a frost-free area.
High humidity
Lower the humidity by ventilating the area. If the humidity remains
high, then relocate the ComfoFond-L to an area with a lower humidity
or insulate the areas where condensation forms.
Condensation leak
EN - 18
7.
8.
Technical specifications
Description
ComfoFond-L 350
ComfoFond-L 550
Mass ComfoFond-L
42 kg
42 kg
Unit dimensions (l x b x h)
476 x 551 x 760 mm
476 x 551 x 760 mm
Air inlet dimensions
180 mm
180 mm
Air outlet dimensions
160 mm
180 mm
Outside temperature operating area
-22ºC to 45ºC
-22ºC to 45ºC
IP class
44
44
Power supply
220/230V AC, 50/60Hz, 1 phase
220/230V AC, 50/60Hz, 1 phase
Maximum power consumption
0.58 A
0.58 A
Power consumption nominal
0.20 A
0.20 A
Energy consumption maximum *
70 W
70 W
Energy consumption nominal *
46 W
46 W
Energy consumption minimum setting *
5W
5W
Heating capacity
1800 W**
2500 W****
Cooling capacity
2000 W***
3000 W*****
Maximum sound capacity
40 dB(A)
40 dB(A)
Ideal brine pressure
1.5 bar
1.5 bar
Brine volume ComfoFond-L
+/- 2 l
+/- 2 l
Brine flow rate
6-8 l/min.
8-10 l/min.
Brine composition
30%-50% ethylene glycol
water mixture
30%-50% ethylene glycol
water mixture
Brine connections
¾” conical male-threaded
¾” conical male-threaded
Pump Class circulation pump
A
A
Maximum head circulation pump
7m
7m
Condensation drain connection
1¼” male-threaded with
32 mm adapter
1¼” male-threaded with
32 mm adapter
Colour
RAL7035
RAL7035
*
**
***
****
*****
8.1
Linear adjustment of the energy consumption is possible
Qv = 350 m3/h, Toutside air = -12 °C, Tbrine flow = 8 °C,
Qv = 350 m3/h, Toutside air = 35 °C, Tbrine flow = 12 °C,
Qv = 550 m3/h, Toutside air = -12 °C, Tbrine flow = 8 °C,
Qv = 550 m3/h, Toutside air = 35 °C, Tbrine flow = 12 °C,
vbrine
vbrine
vbrine
vbrine
flow
flow
flow
flow
= 6 l/min,
= 6 l/min,
= 8 l/min,
= 8 l/min,
Tsupply
Tsupply
Tsupply
Tsupply
air
air
air
air
=
=
=
=
1 °C.
25,5 °C.
1 °C.
25 °C.
Brine loop dimensions
The ComfoFond-L terrestrial heat collector (recommendations)
8.2
Type
Pipe type
Brine volume per 10
metre pipe [l]
Minimum length pipe in
solid ground [m]
Minimum length pipe
in sandy ground [m]
ComfoFond-L 350
25/20.4 PE
3,3
65
130
ComfoFond-L 550
32/26.2 PE
5,3
100
200
Brine mixture
Desired ethylene glycol percentage
Maximum outside temperature [ºC]
Percentage [%]
-15
35
-20
40
-25
45
-30
50
Higher concentrations of ethylene glycol can cause flow-related problems on
account of the viscosity of the mixture.
Irreversible damage will be caused to
the machine if concentrations in excess
of 50% are used.
19 - EN
8.3
Circulation pump settings
Terrestrial heat collector
type [mm]
Terrestrial heat collector
length [m]
Circulation pump setting
ComfoFond-L 350
Circulation pump setting
ComfoFond-L 550
25/18,0
65
7
No setting suitable*
25/20.4
65-75
5
No setting suitable*
25/20.4
76-90
6
No setting suitable*
25/20.4
91-100
7
No setting suitable*
32/26.2
65-100
4
5
32/26.2
101-150
5
6
32/26.2
151-200
6
7
32/26.2
201-250
7
No setting suitable*
40/29.0
65-100
3
4
40/29.0
101-175
4
5
40/29.0
176-250
5
6
40/29.0
251-300
6
7
40/29.0
301-400
7
No setting suitable*
40/32.6
65-100
3
4
40/32.6
101-200
4
5
40/32.6
201-325
5
6
40/32.6
326-450
6
7
40/32.6
451-600
7
No setting suitable*
* The pump’s capacity is insufficient under these circumstances. Use a hose with a larger inner diameter.
8.4
EN - 20
Air resistance
8.5
Cooling capacity
ComfoFond-L 350
Qv.brine = 6 l/min.
T air in = 35ºC
RH = 50%
ComfoFond-L 550
Qv.brine = 8 l/min.
T air in = 35ºC
RH = 50%
21 - EN
8.6
Heating capacity
ComfoFond-L 350
Qv.brine = 6 l/min.
T air in = -12ºC
ComfoFond-L 550
Qv.brine = 8 l/min.
T air in = -12ºCT air in = -12ºC
EN - 22
8.7
Service parts
Number
Part
Article number
1
Filter set G4/G4
006040202
1
Filter set F7/G4
006040250
1
Filter G4
400100065
2
Circulation pump Left
400600081
2
Circulation pump Right
400600080
3
Expansion vessel
400600082
4
Filter handle
400100020
23 - EN
9.
CE certification and warranty
Warranty conditions
The ComfoFond-L is covered by a
manufacturer’s warranty for a period of 24
months after fitting up to a maximum of 30
months after the date of manufacture.
Warranty claims may only be submitted for
material faults and/or construction faults arising during the warranty period. In the case of a
warranty claim, the ComfoFond-L must not be
dismantled without written permission from the
manufacturer. Spare parts are only covered by
guarantee, if they were supplied by the
manufacturer and have been installed by an
approved installer.
The warranty becomes invalid if:
The guarantee period has elapsed;
The unit is used without filters;
The unit is not installed according to the
instructions;
Parts are used which were not supplied
by the manufacturer;
Unauthorized alterations and/or
modifications have been made to the unit.
Liability
The ComfoFond-L has been designed and
manufactured for use in balanced ventilation
systems incorporating Zehnder heat recovery
systems. Any other application is seen as
inappropriate use and can result in damage to
the ComfoFond-L or personal injury, for which
the manufacturer cannot be held liable. The
manufacturer is not liable for any damage
derived from:
Non-compliance with the safety, operating
and maintenance instructions in this manual;
The use of components not supplied or
recommended by the manufacturer.
The responsibility for the use of such
components lies entirely with the fitter;
Normal wear and tear.
EC declaration of conformity
Zehnder Group Nederland B.V.
Lingenstraat 2
NL - 8028 PM Zwolle
Tel.: +31 (0)38-4296911
Fax: +31 (0)38-4225694
Company register Zwolle 05022293
EC declaration of conformity
Machine description:
Ground-source heat exchanger:
ComfoFond-L
Complies with directives:
Machinery Directive
Low Voltage Directive
EMC Directive
Pressure Equipment Directive
(2006/42/EEC)
(2006/95/EEC)
(2004/108/EEC)
(97/23/EEC))
Zwolle, 02.12.10
Zehnder Group Nederland B.V.
E. van Heuveln,
Managing Director
EN - 24
I.
Installation report
Date
Address
Work instruction
Town/city
Commissioning party
Residence
Installed by
ComfoFond-L type*:
*Delete as applicable
350/550
Left/Right
Settings ComfoAir Luxe
P-Menu P62
P-Menu P63
Terrestrial heat collector details
Brine volume
Circulation
pump setting
Selected glycol %
ø Inside pipe
Meeasured glycol %
Pipe lengtj
Pipe lay out
25 - EN
II.
Maintenance log
Date
EN - 26
Activity
Initials
27 - EN
(China)
Zehnder (China)
Indoor Climate Co., Ltd.
Tuqiao, Liyuan Zhen,
Tongzhou District
101149 Beijing
T +86 10 6156 6704 / 139 0133 3341
F +86 10 6957 5690
[email protected]
www.zehnder.com.cn
Europe
België (Belgium)
Zehnder Group Belgium nv/sa
Stephenson Plaza,
Blarenberglaan 3C/001
2800 Mechelen
T +32 15 28 05 10
F +32 15 28 05 11
[email protected]
www.zehnder.be
Deutschland (Germany)
Zehnder GmbH
Almweg 34
77933 Lahr
T +49 7821 586 0
F +49 7821 586 223
[email protected]
www.zehnder-systems.de
Great Britain
Zehnder Comfosystems
A division of Zehnder Group UK Ltd
Unit 1, Brookside Avenue
Rustington West Sussex
BN16 3LF
T +44 1903 777 333
F +44 1903 782 398
[email protected]
www.zehnder.co.uk
Italia (Italy)
Zehnder Tecnosystems S.r.l.
Via XXV Luglio, 6
Campogalliano (MO) 41011
T +39 059 978 62 00
F +39 059 978 62 01
[email protected]
www.comfosystems.it
Nederland (The Netherlands)
Zehnder Group Nederland B.V.
Lingenstraat 2
8028 PM Zwolle
T +31 38 42 96 911
F +31 38 42 25 694
[email protected]
www.jestorkair.nl
Polska (Poland)
Zehnder Polska Sp. z o.o.
ul. Kurpiów 14a
52-214 Wrocław
T +48 71 367 64 24
F +48 71 367 64 25
[email protected]
www.zehnder.pl
France (France)
Zehnder Group Services SAS
7, rue Jean Mermoz,
Courcouronnes / Saint Guénault
91031 Evry Cedex
T +33 169 361 646
F +33 169 474 581
[email protected]
www.comfosystems.fr
(Russia)
Sevastopolsky Prospect 11G
(2nd Floor)
117152 Moscow
T +7 495 988 50 15
F +7 495 988 50 16
[email protected]
www.zehndergroup.ru
Sverige (Sweden)
Zehnder Group Nordic AB
Mallslingan 22 - Box 7209
187 13 Täby
T +46 8 630 93 00
F +46 8 630 93 50
[email protected]
www.zehnder.se
Schweiz (Switzerland)
Zehnder Comfosystems
Cesovent AG
Zugerstrasse 162
8820 Wädenswil
T +41 43 833 20 20
F +41 43 833 20 21
[email protected]
www.zehnder-comfosystems.ch
España (Spain)
Zehnder Group Iberica IC, S.A.
Argenters, 7,
Parque Tecnológico del Vallès
08290 Cerdanyola (Barcelona)
T +34 90 210 61 40
F +34 93 582 45 99
[email protected]
www.zehnder.es
North America
United States
Zehnder America Inc.
540 Portsmouth Avenue
Greenland, NH 03840
T +1 603 422 6700
F +1 603 422 9611
[email protected]
www.zehnderamerica.com
ZGNL-Manual_ D20110403, 0412, IT_NL_EN, Subject to change
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