KV10/1H, KV15/1H & KV18/1H

HAZARDOUS VACUUM

CLEANER

OPERATOR MANUAL

Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury,

Gloucestershire, GL20 8NB.

Tel: 01684 850777 Fax: 01684 850707

Email: [email protected]

Web: www.clemas.co.uk

IMPORTANT USER INFORMATION

It is most important that this instruction book should be retained with the appliance for future reference. Should the appliance be sold or transferred to another user, always ensure that the book is supplied with the appliance in order that the new user can be acquainted with the functioning of the appliance and the relevant warnings. These warnings are provided in the interest of safety. You must read them carefully before installing or using the appliance.

This appliance is designed to be operated only by adults.

It is dangerous to alter the specifi cation or modify the product in any way.

CAUTION: This machine is for dry use only and shall not be used or stored outdoors in wet conditions.

This machine is also suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offi ces for other than normal housekeeping purposes.

If the supply cord is damaged, it must be replaced by a special cord or assembly available from

Kerstar or our service agent.

Do not use the appliance in the presence of fl ammable gases.

Never leave the appliance running unattended.

Remove the plug from the wall socket before attempting any form of user maintenance specifi ed in this instruction book.

Do not carry or drag your Vacuum Cleaner by the mains supply cable.

Do not tug at the mains supply cable to remove the plug from the wall socket.

Keep the mains supply cable away from heat, oil, sharp edges and rough surfaces.

Always ensure that the cable is not damaged in any way.

Never pick up hot cinders or lighted cigarette ends.

Dust bags and fi lters should be changed at regular intervals as stated in this instruction book.

Do not use the appliance to suck up liquids or use on wet surfaces.

Do not use the appliance for dry vacuuming with the fi lters removed.

When fi tting and changing the accessories always follow the instructions in this instruction book.

Under no circumstances should you attempt to repair the appliance yourself. Repairs undertaken by unauthorised or inexperienced persons may cause injury and/or serious malfunctioning.

This appliance should be serviced by authorised parts should be used.

personnel and only genuine spare

Always replace the dustbag when full ensuring that the cloth fi lter is not blocked with dust.

Never use the appliance without the full fi ltration system fi tted.

ELECTRICAL INFORMATION

This appliance has been designed for dry vacuum cleaning only and must not be used to pick up any liquids.

Kerstar declines any liability should this or any of the following measures not be observed.

Cable & Plug

This Vacuum Cleaner is an earthed appliance and has 10 metres of 3 core fl ex with a moulded on impact resistant 13amp 3 pin plug (to BS 1363A). The fuse fi tted (ASTA Approved) is rated at

13amps. Only 13amps fuses must be used (Not applicable to 110V models – these are fi tted with a yellow 16 amp 3-pin plug suitable for 110V) .

Should the moulded on plug be damaged please follow this procedure:

Switch off supply at socket, remove damaged plug from socket, cut plug off from fl ex.

Make sure the damaged plug is disposed of immediately so as there is no chance of the damaged plug being used.

Fitting a Replacement Plug

Use only a 13amp (BEAB approved) plug. To fi t proceed as follows:

1) Ensure that the lengths of wire to be fi tted inside the plug have been cut to the correct length and the end correctly prepared. When preparing the cable ends take care not to damage the out sheath, or the insulation surrounding the inner conductors.

2) Connect the blue (NEUTRAL) wire to the terminal in the plug which is marked with the letter “N” or coloured black.

3) Connect the brown (LIVE) wire to the terminal in the plug which is marked with the letter “L” or coloured red.

4) Connect the green/yellow (EARTH) wire to the terminal in the plug which is marked with the letter “E” or coloured green.

5) Tighten all screws. Ensure that all conductor strands have entered into the terminal posts and that the mains lead is securely held in place by the cable clamp.

6) Ensure that the plug is fi tted with a 13amp ASTA approved BS 1362 fuse. Replace the top cover of the plug and secure.

Extension Cable

If using an extension cable at any time, always ensure that the insulation sheath is in good condition and is not damaged in any way. Make sure that the socket is fi tted to the extension cable correctly, if in doubt have it checked by a qualifi ed electrician. Always use the extension cable in accordance with the manufacturers instructions.

UNPACKING YOUR CLEANER

Unpack your cleaner and ensure that you have a complete set of ac ces so ries as listed below:

1 32mm x 2.5m Hose Assembly

1 32mm Stainless Steel Bent End with

Suction Adjuster

2 32mm Stainless Steel Wands

1 32mm Combination Carpet/Hard Floor

Nozzle

1 32mm Crevice Nozzle

1 32mm Dusting Brush

1 32mm Upholstery/Stair Nozzle

1 32mm Double Taper Tube

5 K1 Disposable Microfi bre Bags (KV10 & 15)

5 K1 Disposable Microfi bre Bags (KV18)

1 Second Stage High Effi ciency (H.E.)

Filter Assembly

Note : The KV18/1H model is also available with a 38mm toolkit in place of the 32mm toolkit.

GENERAL ASSEMBLY

1. Hose

Fit the threaded end of the hose onto the hose connection on the cleaner and turn in a clockwise direction to lock into place.

2. Bent Hose End & Extension Wands

To connect extension wands and tools simply push the appropriate items together until secure. To disconnect fi rmly hold one item and gently twist and pull the other to separate.

OPERATING INSTRUCTIONS

WARNING Before use, operators must be provided with information, instruction and training for the use of the appliance and the substances for which it is to be used, including the safe method of removal and disposal of the material collected.

1. Connection to the Electricity Supply

Insert the mains plug into a suitable socket outlet and switch on. When you have fi nished cleaning, switch off the supply at the outlet socket and unplug. When coiling the mains cable make sure that any twists or knots in the cable come out at the plug end. DO NOT coil cable from the plug end as all twists and knots remain in the cable and considerably shorten its life.

2. Cleaner Controls

The following controls are provided: a) The on/off switch is situated at the rear of the motor head. To switch the appliance on fi rmly press the part of the switch marked “1”. To switch off press the part of the switch marked “0”.

b) The suction regulator situated on the bent hose end is used to vary the amount of suction power available. In the closed position maximum suction power is available, in the open position less suction power is available.

3. Carrying and Storing

The assembled cleaner should only be moved by the carrying handle on top of the motor head (not applicable to models on a caddy) . Do not attempt to lift or drag the machine by the mains lead. The cleaner must be stored indoors and in a dry environment.

All Type H vacuum cleaners are supplied with screw-on blanking caps. These are designed to seal the inlet and exhaust ports to prevent the escape or ingress of hazardous dust during transport or storage. Whenever this vacuum cleaner is not in use these blanking caps should be used. They must be removed before use.

4. Cleaning Tools and Suggested Uses

a) Combination Carpet/Hard Floor Nozzle:- This nozzle is normally used only in conjunction with the two stainless steel wands for the cleaning of carpets and hard fl oor surfaces. With the bristles in the down position hard fl oors (wood, vinyl, concrete, etc) and the short pile carpets

(Flotex, corded, and carpet tiles) can be cleaned. With the bristles in the up position longer pile carpets (foam backed and carpets with underlay) can be cleaned.

b) Crevice Nozzle:- Used to concentrate the suction power and reach into awkward places.

c) Dusting Brush:- Used for dusting skirting boards, ledges, cills, walls, etc.

d) Upholstery/Stair Nozzle:- Used for stair cleaning, car cleaning, upholstery and curtains etc.

e) Double Taper Tube:- To connect any of the accessories directly to the hose without using the stainless steel bent hose end. Useful in confi ned areas.

FILTRATION SYSTEM

This is a Type H Vacuum Cleaner. It is fi tted with 3 stages of fi ltration on the negative pressure side of the motor (that is before the motor, so that the motor always receives clean fi ltered air).

1st Stage – Disposable Microfi bre Bag (with sealing cap).

2nd Stage – High Effi ciency (HE) Filter Assembly specially for Type H cartridges.

3rd Stage – Type H HEPA (High Effi ciency Particulate Air) Cartridge Filter. Also known as the Absolute or Essential Filter.

Access to the Microfi bre Bag and Filtration System

a) To remove the motor head and HEPA cartridge unit, unclip the LOWER set of toggle clips.

Ensure that the toggle clips are hinged clear of the rim of the HEPA unit. Lift the motor head and HEPA unit clear of the bottom can.

b) To refi t the motor head and HEPA unit, align the head so that the switch and cable entry lie directly opposite the hose entry on the bottom can. Locate the toggle clips over the rim of the

HEPA unit and fi rmly press down both toggle clips until they have locked into position.

Note: The upper set of toggle clips between the HEPA unit and motor head have a lock-down screw to prevent the separation of the motor head from the HEPA unit.

Only authorised and trained personnel should separate the motor head from the HEPA unit.

WARNING

The appliance may contain dust hazardous to health. Emptying and maintenance operations including removal and renewal of dust collection bag shall only be carried out by authorised personnel wearing suitable approved personal protection.

WARNING

Do not use the appliance unless the full fi ltration system is fi tted – Type H cartridge, high effi ciency cloth fi lter and Microfi bre bag. Failure to fi t the complete system may cause premature clogging of the Type H cartridge and may also endanger health.

WARNING

Do not use this appliance for the collection of explosive dusts (a list of which can be obtained from your local fi re prevention offi cer).

Do not use this appliance in a corrosive or fl ammable environment.

IMPORTANT

The vacuum unit is designed to collect hazardous dusts: Therefore any dust found within the machine or on its fi lters may be dangerous to your health. Always take precautions.

YELLOW FLASHING WARNING LIGHT

This model is fi tted with a yellow fl ashing LED warning light. When this light is fl ashing the airspeed in the hose has dropped below 20 metres per second. This would indicate that there is an impediment to the airfl ow.

1. Remove hose. If LED stops fl ashing, the hose is blocked. Unblock the hose and try again.

2. If LED fl ashes with no hose connected, there is a restriction in the air fi ltration system. Using the following sequence, check, replace or clean the following: a) Disposable Microfi bre bag b) High Effi ciency Cloth fi lter assembly c) HEPA Cartridge fi lter (also known as the absolute or essential fi lter) a

<20 m/s

2

3

1 b

3

2

1 c

1

4 2

3

5

EMPTYING AND DISPOSAL

When emptying always wear suitable approved personal protection. The Microfi bre bag should be carefully removed and sealed into a non-porous bag, e.g. a polythene bag. Airborne hazardous dust may be created during dust bag or fi lter changing. The person who carries out these operations should be provided with approved respiratory protective equipment and suitable protective clothing, and be clearly instructed in the hazards associated with the works and safety procedures to be followed.

Portable equipment should preferably be taken away from occupied area for dust bag or fi lter changing.

DECONTAMINATION

For ease of maintenance we recommend that a stock of disposable Microfi bre bags and a second stage fi lter should be held in stock at all times so that the appliance can be used to clean itself and also the spare fi lter.

(Note: 5 disposable Microfi bre bags and a spare second stage fi lter assembly are supplied from new with this model).

Always clean the outside of the machine before removing from a contaminated area or for storage, using the suction hose and tools provided.

THERMAL CUTOUT

This vacuum cleaner is fi tted with thermal cutout switch which automatically stops the motor if it overheats. This may be caused by a blocked hose or wands, a full Microfi bre bag, or a blocked fi lter.

If your vacuum cleaner cuts out check for the above. The cutout switch will automatically reset itself when the motor temperature drops.

SERVICING & SPARES

Should your nearest

VACUUM CLEANER need any servicing, repair or spares please contact your

dealer or contact UK Ltd directly:

Tel: +44 (0)1604 760455

Fax: +44 (0)1604 701022

Please make a note of the model and serial number before contacting UK Ltd .

Before attempting any servicing of this appliance, decontaminate in accordance with current best practice and make sure you are protected from any dust which may still be present on or around the machine or any dust which may have collected on internal components.

The Type H cartridge fi lter is not reusable or cleanable and should be disposed of safely. When it becomes excessively clogged and the vacuum performance of the appliance suffers or is no longer acceptable fi t a new unit. Be careful when handling and fi tting Type H cartridges as damage to the pleated element will affect the performance and may cause a leakage through the fi lter of unfi ltered air.

GUARANTEE

products are guaranteed for 12 months against defective parts and work man ship. There are certain conditions that may invalidate this guarantee.

a) This appliance must be correctly installed and used in accordance with these instructions.

b) Servicing must be carried out by authorised personnel only.

c) The guarantee may be invalidated by unauthorised repair or modifi cation to the appliance.

UK Ltd .

may introduce modifi cations to their products from time to time and consequently the details given in this instruction book are subject to alteration without notice.

1

2

4

3

5

6

7

8

32mm Hose & Accessories

Item Qty Description

No.

1 1 32mm x 2.5m Hose Assembly

2 1 32mm Stainless Steel Bent Hose End with Suction Control Valve

3 1 32mm Double Taper Tube

4 2 32mm Stainless Steel Extension Wand

5 1 32mm Crevice Tool

6 1 32mm Dusting Brush

7 1 32mm Upholstery/Stair Nozzle

8 1 32mm Combination Carpet/Hard Floor Nozzle

Protecting the environment

When this product has reached the end of its useful life it must be recycled in an environmentally friendly manner.

CAUTION: This Type H Vacuum

Cleaner is likely to contain or be contaminated with dust hazardous to health. It must be thoroughly decontaminated in accordance with best practice before recycling.