Graco 3A4409F, E-Flo DC® Motor, Three Phase Instructions

Instructions-Installation
E-Flo® DC Motor, Three Phase
3A4409F
EN
Electric drive for low to medium volume paint circulation pumps.
For professional use only.
Important Safety Instructions
Read all warnings and instructions in this manual before using the
equipment. Save these instructions.
See page 3 for model part numbers and
approvals information.
PROVEN QUALITY. LEADING TECHNOLOGY.
Contents
Related Manuals.......................................... 2
Models...............................................................
Basic Models ...............................................
Basic Models with Region-Specific
Approvals.......................................
Advanced Models ........................................
Advanced Models with Region-Specific
Approvals.......................................
Pressure Relief Procedure............................ 13
Advanced Motor Operation ........................... 13
Basic Motor Operation.................................. 14
3
3
4
5
6
Warnings ........................................................... 7
Installation.......................................................... 10
Check the Oil Level Before Using the
Equipment...................................... 10
Power Requirements.................................... 10
Connect the Supply Wiring ........................... 11
Grounding ................................................... 12
Intrinsically Safe Installation Requirements
for Advanced Motors....................... 12
Operation ........................................................... 13
Startup ........................................................ 13
Shutdown .................................................... 13
Maintenance ...................................................... 16
Preventive Maintenance Schedule ................ 16
Change the Oil............................................. 16
Check the Oil Level ...................................... 16
Error Code Troubleshooting ................................ 17
Accessories........................................................ 18
Appendix A - System Control Drawing
24Z541 ................................................. 19
Dimensions and Mounting Holes.......................... 22
E-Flo DC Motor Dimensions ......................... 22
Mounting Hole Pattern.................................. 22
Technical Specifications...................................... 23
California Proposition 65 ..................................... 23
Related Manuals
Manual No.
Description
3A4801
E-Flo DC Repair–Parts
3A2527
E-Flo DC Control Module Kit, Instructions-Parts
2
3A4409F
Models
Models
Basic Models
Motor Part No.
Series
Horsepower
Maximum Force, lbf (N)
EM1011
A
1
1400 (6227)
EM1021
A
2
3500 (15570)
2575
0359
II 2 G
Ex db IIA T4 Gb 0°C≤Ta≤40°C
FM12ATEX0067X
FM21UKEX0205X
IECEx FMG 12.0028X
For Class I, Div. 1, Group D T4.
Class 1, Zone 1, AEx db IIA T4 Gb 0°C≤Ta≤40°C
Ex db IIA T4 Gb 0°C≤Ta≤40°C
FM17US0033X
FM17CA0018X
Figure 1 Basic Motor Identification Label
List of Standards
• FM 3600:2018
• CAN/CSA-C22.2 No. 60079-0:2015
• FM 3615:2018
• CAN/CSA-C22.2 No. 60079-1:2016
• FM 3810:2018
• CAN/CSA-C22.2 No. 61010-1:R2017
• ANSI/ISA 60079-0:2013
• EN IEC 60079–0:2018
• ANSI/UL 60079-1:2015
• EN 60079-1:2014
• CSA-C22.2 No. 0.4:2017
• IEC 60079-0 (Ed. 7.0)
• CSA-C22.2 No. 0.5:2016
• IEC 60079-1 (Ed. 7.0)
• CSA-C22.2 No. 30:R2016
Specific Conditions of Use:
1. Consult the manufacturer if dimensional
information on the flameproof joint is necessary.
3A4409F
2. Consult the manufacturer for genuine
replacement fasteners. M8 x 30 socket-head
cap screws of Class 12.9 steel or better with a
minimum yield strength of 1100 MPa (160,000
psi) are acceptable alternatives.
3
Models
Region--Specific Approvals
Basic Models with Region
Motor Part No.
Series
Horsepower
Maximum Force, lbf (N)
EM1013
A
1
1400 (6227)
EM1023
A
2
3500 (15570)
2575
0359
II 2 G
Ex db IIA T4 Gb 0°C≤Ta≤40°C
FM12ATEX0067X
FM21UKEX0205X
IECEx FMG 12.0028X
All Models
Model EM1013
Model EM1023
Figure 2 Basic Motor with Region-Specific Approvals
Identification Label
List of Standards
• EN IEC 60079–0:2018
• IEC 60079-0 (Ed. 7.0)
• EN 60079-1:2014
• IEC 60079-1 (Ed. 7.0)
Specific Conditions of Use:
1. Consult the manufacturer if dimensional
information on the flameproof joint is necessary.
4
2. Consult the manufacturer for genuine
replacement fasteners. M8 x 30 socket-head
cap screws of Class 12.9 steel or better with a
minimum yield strength of 1100 MPa (160,000
psi) are acceptable alternatives.
3A4409F
Models
Advanced Models
Motor Part No.
Series
Horsepower
Maximum Force, lbf (N)
EM1012
A
1
1400 (6227)
EM1015
A
1
1400 (6227)
EM1022
A
2
3500 (15570)
EM1025
A
2
3500 (15570)
2575
0359
II 2 (1) G
Ex db [ia op is IIA T4 Ga] IIA T4 Gb
0°C≤Ta≤40°C
FM12ATEX0067X
FM21UKEX0205X
IECEx FMG 12.0028X
For Class I, Div. 1, Group D T4.
Class 1, Zone 1, AEx db [ia op is IIA Ga] IIA T4 Gb
0°C≤Ta≤40°C
Ex db [ia op is IIA T4 Ga] IIA T4 Gb
0°C≤Ta≤40°C
FM17US0033X
FM17CA0018X
Figure 3 Advanced Motor Identification Label
List of Standards
• FM 3600:2018
• CAN/CSA-C22.2 No. 60079-0:2015
• FM 3610:2018
• CAN/CSA-C22.2 No. 60079-1:2016
• FM 3615:2018
• CAN/CSA-C22.2 No. 60079-11:2014
• FM 3810:2018
• CAN/CSA-C22.2 No. 61010-1:R2017
• ANSI/ISA 60079-0:2013
• EN IEC 60079–0:2018
• ANSI/ISA 60079-11:2014
• EN 60079-1:2014
• ANSI/UL 60079-1:2015
• EN 60079-11:2012
• ANSI/UL 60079-28:2017
• EN 60079-28:2015
• CSA-C22.2 No. 0.4:2017
• IEC 60079-0 (Ed. 7.0)
• CSA-C22.2 No. 0.5:2016
• IEC 60079-1 (Ed. 7.0)
• CSA-C22.2 No. 30:R2016
• IEC 60079-11 (Ed. 6.0)
• CSA-C22.2 No. 60079-28:2016
• IEC 60079-28 (Ed. 2.0): 2015
Specific Conditions of Use:
1. Consult the manufacturer if dimensional
information on the flameproof joint is necessary.
3A4409F
2. Consult the manufacturer for genuine
replacement fasteners. M8 x 30 socket-head
cap screws of Class 12.9 steel or better with a
minimum yield strength of 1100 MPa (160,000
psi) are acceptable alternatives.
5
Models
Region--Specific Approvals
Advanced Models with Region
Motor Part No.
Series
Horsepower
Maximum Force, lbf (N)
EM1014
A
1
1400 (6227)
EM1016
A
1
1400 (6227)
EM1024
A
2
3500 (15570)
EM1026
A
2
3500 (15570)
2575
0359
II 2 (1) G
Ex db [ia op is IIA T4 Ga] IIA T4 Gb
0°C≤Ta≤40°C
FM12ATEX0067X
FM21UKEX0205X
IECEx FMG 12.0028X
All Models
Model EM1014
Model EM1024
Figure 4 Advanced Motor with Region-Specific
Approvals Identification Label
List of Standards
• EN IEC 60079–0:2018
• IEC 60079-0 (Ed. 7.0)
• EN 60079-1:2014
• IEC 60079-1 (Ed. 7.0)
• EN 60079-11:2012
• IEC 60079-11 (Ed. 6.0)
• EN 60079-28:2015
• IEC 60079-28 (Ed. 2.0): 2015
Specific Conditions of Use:
1. Consult the manufacturer if dimensional
information on the flameproof joint is necessary.
6
2. Consult the manufacturer for genuine
replacement fasteners. M8 x 30 socket-head
cap screws of Class 12.9 steel or better with a
minimum yield strength of 1100 MPa (160,000
psi) are acceptable alternatives.
3A4409F
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation
point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these
symbols appear in the body of this manual or on warning labels, refer back to these warnings. Product-specific hazard
symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
DANGER
SEVERE ELECTRIC SHOCK HAZARD
This equipment is powered by more than 240V. Contact with this voltage will cause death or serious
injury.
• Turn off and disconnect the power at the main switch before disconnecting any cables and before
servicing equipment.
• This equipment must be grounded. Connect only to a grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or
solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:
• Use equipment only in well-ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static sparking).
• Ground all equipment in the work area. See Grounding instructions.
• Keep work area free of debris, including solvent, rags, and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they
are antistatic or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SPECIAL CONDITIONS FOR SAFE USE
• Consult the manufacturer if dimensional information on the flameproof joints is necessary.
• Consult the manufacturer for genuine replacement terminal compartment/wiring entry and
enclosure fasteners. M8x30 socket headed cap screws of Class 12.9 steel or better with a minimum
yield strength of 1100 MPa (160,000 psi) are acceptable alternatives.
3A4409F
7
Warnings
WARNING
INTRINSIC SAFETY
Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe
equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow
local regulations and the following safety requirements.
• Be sure your installation complies with national, state, and local codes for the installation of
electrical apparatus in a Class I, Group D, Division 1 Hazardous Location, including all of the local
safety fire codes, NFPA 33, NEC 500 and 516, and OSHA 1910.107.
• Equipment that comes in contact with the equipment’s intrinsically safe terminals must
meet the entity parameter requirements specified in Control Drawing 24Z541. See
Intrinsically Safe Installation Requirements for Advanced Motors, page 12. This includes safety
barriers, DC voltage meters, ohmmeters, cables, and connections. Remove the unit from the
hazardous area when troubleshooting.
• Do not install any equipment approved only for a non-hazardous location in a hazardous area, as
defined in Article 500 of the National Electrical Code (USA) or your local electrical code. See the ID
label for the intrinsic safety rating for your equipment.
• Ground the motor. Use a 12 gauge minimum ground wire, connected to a true earth ground.
See Grounding, page 12.
• Do not operate the motor with any cover removed.
• Do not substitute system components, as this may impair intrinsic safety.
BURN HAZARD
Equipment surfaces and fluid that is heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.
MOVING PARTS HAZARD
Moving parts can pinch, cut, or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin.
This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate
surgical treatment.
•
•
•
•
•
Engage trigger lock when not dispensing.
Do not point dispensing device at anyone or at any part of the body.
Do not put your hand over the fluid outlet.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
8
3A4409F
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from distributor
or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and
create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but
is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
3A4409F
9
Installation
Installation
Power Requirements
Improper wiring may cause electric shock or other
serious injury if work is not performed properly.
• This equipment must be grounded. Connect
only to a grounded power source.
• All electrical wiring must be done by a qualified
electrician and comply with all local codes and
regulations.
NOTE: To install an advanced motor, also see
Intrinsically Safe Installation Requirements for
Advanced Motors, page 12.
See Table 1 for power requirements. The system
requires a dedicated circuit protected with a circuit
breaker.
Table 1 . Power Specifications
Model*
Voltage
Phase
Hz
kVA
EM101x
380–480
Vac
3
50/60
1.5
EM102x
380–480
Vac
3
50/60
3.0
* The last digit of the Model No. varies. See the
Models tables on pages 3–6.
Check the Oil Level Before Using the
Equipment
The motor is pre-filled with oil. Before using the
equipment, replace the shipping plug with the vented
fill cap (P) that is included with the motor.
Hazardous Location Cabling and Conduit
Requirements
Explosion Proof
All electrical wiring in the hazardous location must
be encased in Class I, Division I, Group D approved
explosion-proof conduit. Follow all National, State,
and Local electric codes.
A conduit seal (D) is required within 18 in. (457 mm)
of the motor for the US and Canada.
All cables must be rated at 70°C.
Flame Proof (ATEX and UKEX)
Use appropriate conduit, connectors, and cable
glands rated for ATEX II 2 G. Follow all local electric
codes.
All cable glands and cables must be rated at 70°C.
Figure 5 Sightglass and Oil Fill Cap
10
3A4409F
Installation
Connect the Supply Wiring
1. Ensure that the disconnect (B) is shut off and
locked out.
5. Close the electrical compartment. Torque the
cover screws (J) to 15 ft-lb (20 N•m).
Figure 7 Connect the Supply Wires
Notes for Fig. 7
Figure 6 Example of a Locked Out Disconnect
2. Install a start/stop control (C) in the electrical
supply line (A), within easy reach of the
equipment. The start/stop control must be
approved for use in hazardous locations.
1
3. Open the electrical compartment (S) on the
motor.
3
2
Tighten all terminal nuts to 15 in-lb (2 N•m)
over--torque.
maximum. Do not over
Tighten cover screws to 15 ft-lb (20 N•m).
A conduit seal (D) is required within 18
in. (457 mm) of the motor for the US and
Canada.
4. Bring the supply wires into the electrical
compartment through the 3/4–14 npt(f) inlet port.
Connect the wires to the terminals, as shown.
Torque the terminal nuts to 15 in-lb (2 N•m)
maximum. Do not over-torque.
3A4409F
11
Installation
Grounding
This equipment must be grounded to reduce the
risk of static sparking and electric shock. Electric
or static sparking can cause fumes to ignite or
explode. Improper grounding can cause electric
shock. Grounding provides an escape wire for the
electric current.
1. Connect the supply ground wire in the electrical
compartment as shown in Fig. 7.
2. Connect a ground wire as shown in Fig. 8.
Loosen the ground screw and attach a ground
wire (Y, Graco part 222011, not supplied).
Tighten the ground screw securely. Connect
the other end of the ground wire to a true earth
ground.
Intrinsically Safe Installation
Requirements for Advanced Motors
Do not substitute or modify system components
as this may impair intrinsic safety. For component
installation, maintenance, or operation instructions,
read the component system manuals. Only install
equipment in a hazardous location if the equipment
is approved for a hazardous location. See the
identification label for the intrinsic safety rating for
your model.
See Appendix A - System Control Drawing 24Z541,
page 19, for installation requirements and entity
parameters. Follow all installation instructions in your
system component manuals.
Figure 8 Ground Wire
12
3A4409F
Operation
Operation
Startup
1. Unlock the fused safety switch (B) and turn it on.
See Connect the Supply Wiring, page 11.
2. Press the start pushbutton (C).
Pressure Relief Procedure
Follow the Pressure Relief Procedure
whenever you see this symbol.
3. Check that the power indicator (L) is lit (steady
on).
4. See Advanced Motor Operation, page 13 or
Basic Motor Operation, page 14 for further
instructions.
This equipment stays pressurized until pressure
is manually relieved. To help prevent serious
injury from pressurized fluid, such as skin injection,
splashing fluid and moving parts, follow the
Pressure Relief Procedure when you stop spraying
and before cleaning, checking, or servicing the
equipment.
1. Disengage the start/stop control (C). See
Connect the Supply Wiring, page 11.
2. Shut off and lock out the fused safety switch (B).
3. Relieve all fluid pressure as explained in your
separate pump manual.
Figure 9 Power Indicator
Advanced Motor Operation
Shutdown
Follow the Pressure Relief Procedure, page 13.
The Advanced E-Flo DC motors require installation of
the 17V232 or 17V233 Control Module Accessory Kit
to provide the interface for users to enter selections
and view information related to setup and operation.
See the Control Module Accessory Kit manual
3A2527 for installation and operation information.
NOTICE
To prevent damage to the softkey buttons, do not
press the buttons with sharp objects such as pens,
plastic cards, or fingernails.
Figure 10 Control Module Accessory
3A4409F
13
Operation
Basic Motor Operation
The basic motor has three operating modes:
Pressure Mode with Integrated Runaway
Protection
• Pressure Mode
Protection
In pressure mode with integrated runaway protection,
the motor will adjust the speed to maintain a constant
fluid pressure, but will shut down if it exceeds a
user-set speed.
• Flow Mode
1. Turn the Control Knob (N) fully counterclockwise
to 0.
• Pressure Mode with Integrated Runaway
NOTE: Before changing from one mode to another,
turn the Control Knob (N) fully counterclockwise to 0.
Pressure Mode
When in pressure mode, the motor will adjust the
speed to maintain a constant fluid pressure.
1. Turn the Control Knob (N) fully counterclockwise
to 0.
2. Pull the Mode Select switch (M) out to set. Turn
the switch to Pressure
to lock.
. Push the switch in
2. Pull the Mode Select switch (M) out to set. In
range, turn the switch to the
the Runaway
desired shutdown speed in cycles per minute (5,
10, 15, 20, or 25). Push the switch in to lock.
3. Pull the Control Knob (N) out to set. Turn the
knob clockwise to increase the pressure, or
counterclockwise to decrease the pressure.
Push the knob in to lock.
NOTE: The motor will shut down if the selected
speed is exceeded for 5 cycles. To reset, turn the
Control Knob (N) fully counterclockwise to 0, then
turn to the desired pressure.
3. Pull the Control Knob (N) out to set. Turn the
knob clockwise to increase the pressure, or
counterclockwise to decrease the pressure.
Push the knob in to lock.
Figure 12 Pressure Mode with Integrated Runaway
Protection
Figure 11 Pressure Mode
14
3A4409F
Operation
Flow Mode
When in flow mode, the motor will maintain a
constant speed regardless of the fluid pressure, up
to the pump’s maximum working pressure. See
Technical Specifications, page 23.
1. Turn the Control Knob (N) fully counterclockwise
to 0.
2. Pull the Mode Select switch (M) out to set. Turn
the switch to Flow
lock.
. Push the switch in to
3. The amount of flow is determined by the cycle
rate set with the Control Knob (N). The knob’s
scale (0–10) corresponds to a cycle adjustment
range of 0-30 cycles per minute. Turn the Control
Knob (N) clockwise to increase the cycle rate
(flow), or counterclockwise to decrease the cycle
rate (flow).
3A4409F
Figure 13 Flow Mode
15
Maintenance
Maintenance
Preventive Maintenance Schedule
Check the Oil Level
The operating conditions of your particular system
determine how often maintenance is required.
Establish a preventive maintenance schedule by
recording when and what kind of maintenance is
needed, and then determine a regular schedule for
checking your system.
Check the oil level in the sight glass (K). The oil
level should be near the halfway point of the sight
glass when the unit is not running. If low, open the
fill cap (P) and add Graco Part No. 16W645 ISO
220 silicone-free synthetic gear oil as required. Do
not overfill.
Change the Oil
NOTE: Change the oil after a break-in period of
200,000–300,000 cycles. After the break-in period,
change the oil once a year. Order two Part No.
16W645 ISO 220 silicone-free synthetic gear oil.
1. Place a minimum two-quart (1.9 liter) container
under the oil drain port. Remove the oil drain
plug (25). Allow all oil to drain from the motor.
2. Reinstall the oil drain plug (25). Torque to 25–30
ft-lb (34–40 N•m).
3. Open the fill cap (P) and add Graco Part No.
16W645 ISO 220 silicone-free synthetic gear
oil. Check the oil level in the sight glass (K). Fill
until the oil level is near the halfway point of the
sight glass. The oil capacity is approximately 1.5
quarts (1.4 liters). Do not overfill.
Figure 15 Sightglass and Oil Fill Cap
4. Reinstall the fill cap.
Figure 14 Oil Drain Plug
16
3A4409F
Error Code Troubleshooting
Error Code Troubleshooting
NOTE: The blink code is displayed using the power
indicator on the motor. The blink code given below
indicates the sequence. For example, blink code 2–6
indicates 2 blinks, then 6 blinks. The sequence then
repeats.
Description
Blink Code
1
Flow exceeds maximum target; also indicates pump runaway condition exists.
2
Brown out; voltage supplied to motor is too low.
4
An internal control board hardware failure is detected.
5
Over temperature.
6
The Mode Select knob is set between Pressure
and Flow
2–4
Temporary circuit board communication error.
2–6
AC power is lost.
3–5
Internal thermistor disconnected.
3–4
Software versions do not match.
3–6
Circuit board communication failure.
4–5
Internal software error.
5–6
Calibration of the encoder and stroke range is in progress.
3A4409F
. Set knob to the desired mode.
17
Accessories
Accessories
Motor Part No.
Description
Kits
Kit Description
Models EM10X2
and EM10X5
E-Flo DC Advanced Motors
17V232
Control Module, for Advanced Motors; see
manual 3A2527.
Models EM10X4
and EM10X6
E-Flo DC Advanced Motors
17V233
Control Module, for Advanced Motors; see
manual 3A2527.
Models EM10X2,
EM10X4,
EM10X5, and
EM10X6
E-Flo DC Advanced Motors
16P911
CAN Cable, 3 ft (1 m)
16P912
CAN Cable, 25 ft (8 m)
All motors in this
manual
Connection kits, to mount an
E-Flo DC Motor to an existing
pump lower. Kits include tie
rods, tie rod nuts, adapter, and
coupler.
288203
For 3000 and 4000 cc 4–Ball Lowers
288204
For Dura-Flo 1800 and 2400 Lowers
288205
For Dura-Flo 600, 750, 900, and 1200 Lowers
288206
For Dura-Flo 1000 Lowers
288207
For Xtreme 145, 180, 220, 250, and 290 Lowers
288209
For 750, 1000, 1500, and 2000 cc 4–Ball Lowers
with Enclosed or Open Wet Cup
288860
For Xtreme 85 and 115 Lowers
17K525
For 750, 1000, 1500, and 2000 cc Sealed 4–Ball
Lowers
255143
Wall Mounting Kit
253692
Floor Stand
All motors in this
manual
18
Mounting kits
3A4409F
Appendix A - System Control Drawing 24Z541
Appendix A - System Control Drawing 24Z541
NOTES FOR FIG. 16 AND 17:
1. The non-intrinsically safe terminals (power rail)
must not be connected to any device which uses
or generates more than Um = 500 Vrms or DC
unless it has been determined that the voltage
has been adequately isolated.
2. Do not remove any cover until power has been
removed.
3. Installation in the U.S.A. must be in accordance
with ANSI/ISA RP12.06.01, installation of
intrinsically safe systems for hazardous
(classified) locations, and the National Electrical
Code (ANSI/NFPA 70).
4. Installation in Canada must be in accordance
with the Canadian Electrical Code, CSA C22.1,
Part 1, Appendix F.
5. For ATEX and UKEX, install according to EN
60079–14 and applicable local and national
codes.
6. For IECEx, install according to IEC 60079–14
and applicable local and national codes.
7. For installation, maintenance, or operation
instructions, see the instruction manual.
WARNING: Substitution of components may
impair intrinsic safety.
ADVERTISSEMENT: La substitution de
composants peut compromettre la securite
intrinseque.
8.
9. The output entity parameters given for pins 1
and 4 in port 3 are the total current and power
available to both pins added together. The
current on pin 1 and pin 4 added together will not
exceed the listed Io, and the power output from
pin 1 and pin 4 added together will not exceed
the listed Po.
10. The intrinsically safe electrical outputs provided
by the associated apparatus are not isolated
from earth.
11. The control drawing of the intrinsically safe
apparatus must specify that the intrinsically safe
apparatus provides internal isolation between
CAN power and CAN Hi/CAN Lo circuits and
connections.
12. The specified Co and Lo values already include
consideration of the effects of capacitance and
inductance in combination.
Table 2 . Calculation Procedures
Divisions
Zones
Voc ≤ Vmax
Uo ≤ Ui
Isc ≤ Imax
Io ≤ Ii
Po ≤ PI
Po ≤ Pi
Ca ≥ Ci + Ccable
Co ≥ Ci + Ccable
La ≥ Li + Lcable
Lo ≥ Li + Lcable
La / Ra ≥ Li / Ri
Lo / Ro ≥ Li / Ri
8 Graco CAN cable part numbers 16P911,
16P912.
3A4409F
19
Appendix A - System Control Drawing 24Z541
(Manual3A4409)
EXPLOSI
ON PROOF WITH
INTRINSICALLY SAFE ELECTRICAL
AND INHERENTLY SAFE OPTICAL
CONNECTIONS
FOR Class I, Div. 1
GroupD T4
Ta=0° C to 40°C
CLASS 1, DIVISION 1, GROUP D
ZONE 1, GROUP IIA
HAZARDOUS LOCATION
HIGH INTEGRITY GROUND
NON-HAZARDOUS
LOCATION
EXPLOSION PROOF
FLAME PROOF
AC POWE
R
II 2 (1) G
Ex db [ia op is IIAT4 Ga] IIAT4 Gb
0°C ≤ Ta ≤ 40°C
ADV
ANCED COMMUNICA
TION
MOTOR
EM1012/EM1015/EM1022
EM1025/EM1014/EM1016
EM1024/EM1026
FIBER O
PTICS
POWER/COM
1
2
3
HAZARDOUS (CLASSIFIED) LOCATION
ASSOCIA
TED IS
APPARATUS
CLASS 1, DIVISION 1, GROUP D
ZONE 0, GROUP IIA
8
IS
APPARATUS
IS
APPARATUS
Figure 16 System Control Drawing 24Z541, Sheet 1
20
3A4409F
Appendix A - System Control Drawing 24Z541
Figure 17 System Control Drawing 24Z541, Sheet 2
Table 3 . Port 3: Power Barrier Output Parameters
CAN Data High/Low — Output Barriers
Port 3: Male M12
5 Pin “A” Key
3A4409F
Uo
Io
Po
Lo
Co
Lo/Ro
Voc
Isc
Pt
La
Ca
La/Ra
Units
V
mA
mW
μH
μF
μH/Ohm
1
CAN Data Low
4.94
63.3
79
709
999
3639
2
Power
17.85
460
2893
116
2.5
98
3
IS Ground
Return
—
—
—
—
—
—
4
CAN Data
High
4.94
63.3
79
709
999
3639
5
Shield
—
—
—
—
—
—
Pin
21
Dimensions and Mounting Holes
Dimensions and Mounting
Holes
E-Flo DC Motor Dimensions
A
B
C
D1
D2
14.07 in. (35.74 cm)
15.54 in. (39.47 cm)
16.79 in. (42.65 cm)
5.44 in. (13.82 cm)
8.18 in. (20.78 cm)
Mounting Hole Pattern
A
B
C
D
6.186 in. (157 mm)
6.186 in. (157 mm)
Four 3/8–16 Mounting
Holes
Six 5/8–11 Tie Rod Holes:
• 8 in. (203 mm) x 120°
bolt circle
OR
• 5.9 in. (150 mm) x 120°
bolt circle
22
3A4409F
Technical Specifications
Technical Specifications
E-Flo DC Motors
Input voltage/Power:
Metric
U.S.
Models EM101x
380–480 VAC three phase, 50/60 Hz, 1.5 kVA
Models EM102x
380–480 VAC three phase, 50/60 Hz, 3.0 kVA
Maximum potential fluid
pressure:
Models EM101x
218000/v (volume of lower in cc) = psi
14500/v (volume of lower in cc) = bar
Models EM102x
500000/v (volume of lower in cc) = psi
34500/v (volume of lower in cc) = bar
Maximum continuous cycle
rate
20 cpm
Maximum force:
Models EM101x
1400 lbf
6227 N
Models EM102x
3500 lbf
15570 N
Power inlet port size
Ambient temperature
range
3/4–14 npt(f)
32–104°F
Sound data
0–40°C
Less than 70 dB(A)
Oil capacity
1.5 quarts
Oil specification
Graco Part No. 16W645
ISO 220 silicone-free high-pressure synthetic gear oil
Weight
99 lb
1.4 liters
45 kg
California Proposition 65
CALIFORNIA RESIDENTS
WARNING: Cancer and reproductive harm — www.P65warnings.ca.gov.
3A4409F
23
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and
bearing its name to be free from defects in material and workmanship on the date of sale to the original
purchaser for use. With the exception of any special, extended, or limited warranty published by
Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the
equipment determined by Graco to be defective. This warranty applies only when the equipment is
installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any
malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion,
inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco
component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the
incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied
by Graco, or the improper design, manufacture, installation, operation or maintenance of structures,
accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an
authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified,
Graco will repair or replace free of charge any defective parts. The equipment will be returned to
the original purchaser transportation prepaid. If inspection of the equipment does not disclose any
defect in material or workmanship, repairs will be made at a reasonable charge, which charges may
include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS
OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR
WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.
The buyer agrees that no other remedy (including, but not limited to, incidental or consequential
damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential
loss) shall be available. Any action for breach of warranty must be brought within two (2) years of
the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH
ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED
BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches,
hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with
reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting
from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or
other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of
Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents,
notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or
indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction
du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires
exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les
procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com. For patent information, see
www.graco.com/patents.
To place an order, contact your Graco Distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original Instructions. This manual contains English, MM 3A4409
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS, MN 55440-1441 • USA
Copyright 2018, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision F, October 2022

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