Inovance IS300 servo drive User Manual
The IS300 series servo drive is specifically designed for permanent magnet synchronous servo motors and implements high-performance vector control. It is applicable to plastic molding, pipe extrusion, shoe making, rubber producing, and metal casting.
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Advance
IS300 Series Servo Drive User Manual Preface
Preface
The IS300 series servo drive is specially designed for the permanent magnet synchronous servo motor, and implements high-performance vector control on the motor. Integrating process control (such as precise control of injection speed and pressure holding) during driving of the injection molding machine and stability control during cooperation with the injection molding machine controller, the IS300 series servo drive can well control the servo pump and provides general-purpose servo functions. The IS300 is highly cost-effective and reliable.
It is applicable to plastic molding, pipe extrusion, shoe making, rubber producing, and metal casting.
This manual is a guideline for the selection, installation, parameter setting, on-site commissioning and troubleshooting of the IS300 servo drive.
Before using the servo drive, read this manual carefully to have a thorough understanding of the product. Keep the manual well and forward it to end users with the product.
Notes
• The drawings in the manual are sometimes shown without covers or protective guards.
Remember to install the covers or protective guards as specified first, and then perform operations in accordance with the instructions.
• The drawings in the manual are shown for description only and may not match the product you purchased.
• The instructions are subject to change, without notice, due to product upgrade, specification modification as well as efforts to increase the accuracy and convenience of the manual.
• Contact the regional agent or customer service center of Inovance if you have problems during the use.
■
Product Checking
• Whether the nameplate model and servo drive ratings are consistent with your order.
The box contains the servo drive, certificate of conformity, user manual and warranty card.
• Whether the servo drive is damaged during transportation. If you find any omission or damage, contact Inovance or your supplier immediately.
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Preface IS300 Series Servo Drive User Manual
■
First-time Use
For the users who use this product for the first time, read the manual carefully. If you have any problem concerning the functions or performance, contact the technical support personnel of Inovance to ensure correct use.
■
Standard Compliant
The IS300 series servo drive complies with the following international standards:
• IEC/EN 61800-5-1: 2007, Adjustable speed electrical power drive systems – Safety requirements
• IEC/EN 61800-3: 2004, Adjustable speed electrical power drive systems – Part 3: EMC requirements and specific test methods
■
Connection to Peripheral Devices
HMI
Three-phase AC power supply
Use within the allowable power supply specification of the servo drive.
(MCCB) or earth leakage circuit breaker (ELCB)
Electromagnetic contactor
AC input reactor
Noise filter on input side
Reduce the electromagnetic interference on the input side.
Reliably ground the motor and the servo drive to prevent electric shock.
Ground
Select a proper circuit breaker to resist large in-rush current that flows into the servo drive at power-on.
To guarantee safety, use an electromagnetic contactor. Do not use it to start or stop the servo drive because such operation reduces the service life of the servo drive.
Suppress the high order harmonic to improve the power factor.
RUN LOCAL/REMOT FED/REV TUNE/TC
Hz
RPM
A
%
PRG
QUICK
RUN MF.K
ENTER
STOP
RES
IS300
R S T
U
V W
DI1
DI2
DI4
COM
AO1
AO2
GND
AI1
AI2
GND
GND
AI3
+13V
PG card
Built-in PG card
Shield
Shield
DO1
Pump enable
DO2
DO3
DO4
DO5
COM
PID selection terminal 1
Slave pump address selection terminal 1
Fault reset
CAN communication enable
(multi-pump convergent flow)
AI1
AI2
GND
0-10 V/0-20 mA
V/0-20 mA
AO1
AO2
Hydraulic reference: 0-10 V
Flow reference: 0-10 V
GND
Injection molding machine computer
Shield
Wiring when the pressure sensor is powered externally
Switch-mode power supply
24V
OUTPUT
V+
Pressure sensor
GND
GND
Braking unit
Encoder signal
Braking resistor
BR
P(+)
-
+
Servo motor
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Contents
Chapter 1 Safety Information and Precautions.......................................................6
Chapter 4 Commissioning and Running of Servo Pump ......................................30
Chapter 6 ISMG Servo Motor (Voltage Class: 400 V) ..........................................58
6.3 Physical Appearance and Mounting Dimensions of ISMG Servo Motor.........................59
7.5 Physical Appearance and Mounting of Models with Water Cooling ...............................76
1
Safety Information and Precautions
Safety Information and Precautions IS300 Series Servo Drive User Manual
Chapter 1 Safety Information and Precautions
In this manual, the notices are graded based on the degree of danger:
•
DANGER
indicates that failure to comply with the notice will result in severe personal injury or even death.
•
WARNING
indicates that failure to comply with the notice will result in personal injury or property damage.
Read this chapter carefully so that you have a thorough understanding, and perform all operations such as installation, commissioning or maintenance by following the notices in this chapter. Inovance will assume no liability or responsibility for any injury or loss caused by improper operation.
1.1 Safety Information
Use Stage Safety Grade
Before installation
During installation
At wiring
WARNING
DANGER
WARNING
DANGER
Precautions
• Do not install the equipment if you find component missing or damage upon unpacking.
• Use a motor with the insulation level of above B. Failure to comply may result in electric shock.
• Install the equipment on incombustible objects such as metal, and keep it away from combustible materials. Failure to comply may result in a fire.
• When two servo drives are laid in the same cabinet, arrange the installation positions properly to ensure good cooling effect.
• Do not drop wire end or screw into the servo drive. Failure to comply will result in damage to the servo drive.
• Wiring must be performed only by qualified personnel under instructions described in this manual. Failure to comply may result in unexpected accidents.
• A circuit breaker must be used to isolate the power supply and the servo drive. Failure to comply may result in a fire.
• Ensure that the power supply is cut off before wiring. Failure to comply may result in electric shock.
• Tie the grounding terminal to ground properly according to the requirements. Failure to comply may result in electric shock.
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IS300 Series Servo Drive User Manual Safety Information and Precautions
Use Stage Safety Grade
At wiring
Before power-on
After poweron
WARNING
DANGER
WARNING
DANGER
WARNING
Precautions
• Never connect the power cables to the output terminals (U, V,
W) of the servo drive. Pay attention to the marks of the wiring terminals and ensure correct wiring. Failure to comply will result in damage to the servo drive.
• Ensure that all wiring complies with the EMC requirements and local safety standard. Use wire sizes recommended in the manual. Failure to comply may result in accidents.
• Never connect the braking resistor between the DC bus terminals (+) and (-). Failure to comply may result in a fire.
• Check that the following requirements are met:
- The voltage class of the power supply is consistent with the rated voltage class of the servo drive.
- The input terminals (R, S, T) and output terminals (U, V, W) are properly connected.
- No short-circuit exists in the peripheral circuit.
- The wiring is secured.
Failure to comply may result in damage to the servo drive
• Cover the servo drive properly before power-on to prevent electric shock.
• Do not perform the voltage resistance test on any part of the servo drive because such test has been done in the factory.
Failure to comply may result in accidents.
• All peripheral devices must be connected properly under the instructions described in this manual. Failure to comply may result in accidents.
• Do not open the cover of the servo drive after power-on. Failure to comply may result in electric shock.
• Do not touch the servo drive or peripheral circuit with wet hands.
Failure to comply may result in electric shock.
• Do not touch any I/O terminal of the servo drive. Failure to comply may result in electric shock.
• The servo drive automatically performs safety detection on the external strong power circuit immediately after power-on. Do not touch the U, V, W terminals of the servo drive or wiring terminals of the motor. Failure to comply may result in electric shock.
• Do not touch the rotating part of the motor during the motor auto-tuning or running. Failure to comply may result in accidents.
• Do not change the default settings of the servo drive. Failure to comply may result in damage to the servo drive.
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Safety Information and Precautions IS300 Series Servo Drive User Manual
Use Stage Safety Grade
During running
During maintenance
DANGER
WARNING
DANGER
Precautions
• Do not get close to the mechanical device during running.
Failure to comply may result in personal injury.
• Do not touch the fan or the discharging resistor to check the temperature. Otherwise, you may get burnt.
• Signal detection must be performed only by qualified personnel during operation. Failure to comply mayl result in personal injury or equipment damage.
• Avoid objects falling into the equipment when it is running.
Failure to comply will result in damage to the equipment.
• Do not start/stop the servo drive by turning the contactor ON/
OFF. Failure to comply will result in damage to the equipment.
• Repair or maintenance of the servo drive can be performed only by qualified personnel. Failure to comply will result in personal injury or damage to the servo drive.
• Do not repair or maintain the servo drive at power-on. Failure to comply will result in electric shock.
• Repair or maintain the servo drive after the CHARGE indicator becomes OFF. Otherwise, the residual voltage in the capacitor will result in personal injury.
1.2 General Precautions
1. Requirement on residual current device (RCD)
The servo drive generates high leakage current during running, which flows through the protective earthing (PE) conductor. Thus install a type-B RCD at primary side of the power supply. When selecting the RCD, you should consider the transient and steadystate leakage current to ground that may be generated at startup and during running of the servo drive. You can select a specialized RCD with the function of suppressing high harmonics or a general-purpose RCD with relatively large residual current.
2. High leakage current warning
The servo drive generates high leakage current during running, which flows through the PE conductor. Earth connection must be done before connection of power supply.
Earthing shall comply with local regulations and related IEC standards.
3. Motor insulation test
Perform the insulation test when the motor is used for the first time, or when it is reused after being stored for a long time, or in a regular check-up, in order to prevent the poor insulation of motor windings from damaging the servo drive. The motor must be disconnected from the servo drive during the insulation test. A 500-V mega-Ohm meter is recommended for the test. The insulation resistance must not be less than 5 MΩ.
Input terminals
U V W of the motor
Megger
Ground
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IS300 Series Servo Drive User Manual Safety Information and Precautions
4. Thermal protection of motor
If the rated capacity of the motor selected does not match that of the servo drive, especially when the rated power of the servo drive is greater than that of the motor, adjust the motor protection parameters on the operation panel of the servo drive or install a thermal relay in the motor circuit for protection.
5. Motor heat and noise
The output of the servo drive is pulse width modulation (PWM) wave with certain harmonics, and therefore, the motor temperature, noise, and vibration are slightly greater than those when the servo drive runs at mains frequency.
6. Voltage-sensitive device or capacitor on the output side of the servo drive
The output of the servo drive is PWM wave. Do not install the capacitor for improving power factor or lightning protection voltage-sensitive resistor on the output side of servo drive. Otherwise, the servo drive may suffer transient overcurrent or even be damaged.
Servo drive
U V W
M
Capacitor or voltage-sensitive resistor
7. Contactor at the I/O terminal of the servo drive
When a contactor is installed between the input side of the servo drive and the power supply, the servo drive must not be started or stopped by switching the contactor on or off. If the servo drive has to be operated by the contactor, ensure that the time interval between switching is at least one hour because frequent charge and discharge will shorten the service life of the capacitor inside the servo drive.
When a contactor is installed between the output side of the servo drive and the motor, do not turn off the contactor when the servo drive is active. Otherwise, modules inside the servo drive may be damaged.
Contactor KM
Contactor KM or other switches
380 VAC
50/60 Hz
R
S
T
Servo drive
U
V
W
M
8. Use outside the rated voltage range
The servo drive must not be used outside the allowable voltage range specified in this manual. Otherwise, the servo drive’s components may be damaged. If required, use a corresponding voltage step-up or step-down device.
9. Prohibition of changing three-phase input into two-phase input
Do not change the three-phase input of the servo drive into two-phase input. Otherwise, a fault will result or the servo drive will be damaged.
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Safety Information and Precautions IS300 Series Servo Drive User Manual
10. Surge suppressor
The servo drive has a built-in voltage dependent resistor (VDR) for suppressing the surge voltage generated when the inductive loads (electromagnetic contactor, electromagnetic relay, solenoid valve, electromagnetic coil and electromagnetic brake) around the servo drive are switched on or off. If the inductive loads generate a very high surge voltage, use a surge suppressor for the inductive load or or use a surge suppressor together with a diode.
Note
Do not connect the surge suppressor on the output side of the servo drive.
11. Altitude and de-rating
In places where the altitude is above 1000 m, the cooling effect reduces due to thin air, and it is necessary to de-rate the servo drive. Contact Inovance for technical support.
12. Special usage
If wiring that is not described in this manual such as common DC bus is applied, contact the agent or Inovance for technical support.
13. Disposal
The electrolytic capacitors on the main circuits and PCB may explode when they are burnt. Poisonous gas is generated when the plastic parts are burnt. Treat them as ordinary industrial waste.
14. Adaptable motor
-The standard adaptable motor is PMSM.
-The standard parameters of the adaptable motor have been configured inside the servo drive. It is still necessary to perform motor auto-tuning or modify the default values based on actual conditions. Otherwise, the running result and protection performance will be affected.
-The servo drive may alarm or even be damaged when short-circuit exists on cables or inside the motor. Therefore, perform the insulation short-circuit test when the motor and cables are newly installed or during routine maintenance. During the test, make sure that the servo drive is disconnected from the tested parts.
15. Overcurrent and overload faults
-When an overcurrent fault (Err02, Err03, or Err04) or overload fault (Err10) occurs, if the fault persists after you power off the servo drive and start it again, find out the causes rather than starting the servo drive frequently. Otherwise, the inverter module will be damaged by the large-current impact.
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2
Product Information
Product Information IS300 Series Servo Drive User Manual
Chapter 2 Product Information
2.1 Designation Rules and Nameplate
Figure 2-1 Designation rules and nameplate of the IS300
IS300 T 030 C L
IS300 series servo drive
Mark
S
Voltage Class
Single-phase 220 V
2T Three-phase 220 V
T Three-phase 380 V
5T Three-phase 480 V
Mark
Rated output current
002
2.3
003
4.0
…
…
030
32
…
…
650
650
720
720
Mark Cooling Mode
Blank Forced air cooling
L Water cooling
Mark Interface Board Type
C CAN, PTC
Nameplate
Nameplate
Servo drive model
Power class
Rated input
Rated output
Manufacture SN
MODEL: IS300T030-C-L
POWER: 15kW
INPUT: 3PH AC380V 35A 50Hz/60Hz
OUTPUT: 3PH AC 0~220V 32A 0~300Hz
S/N: 010150602803825403
Shenzhen Inovance Technology Co.,Ltd.
Note
"C" indicates that the interface board provides the CAN communication interface and the interface for the PTC sensor for motor overheat protection. The IS300 is configured with the PG card for connecting the encoder.
2.2 Product Appearance
Figure 2-2 Appearance of the IS300
Inovance logo
Front cover
Fan
Power terminals
Control terminals
Operation panel
Cabling board
Interface for connecting external operation panel
Bottom cover
Servo drive nameplate
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IS300 Series Servo Drive User Manual Product Information
Inovance logo
Operation panel
Fan
Front cover
Power terminals
Control board
AC drive nameplate
Bottom cover
Grommet
2.3 Technical Specifications
Table 2-1 Technical specifications of the IS300
Item
Maximum frequency
Carrier frequency
Input frequency resolution
Control mode
Specifications
300 Hz
0.5–16 kHz
The carrier frequency is automatically adjusted based on the load features.
Digital setting: 0.01 Hz
Analog setting: maximum frequency x 0.1%
• Closed-loop vector control (CLVC)
• Voltage/Frequency (V/F) control
0 Hz/150% (CLVC)
1:1000 (CLVC)
Standard functions
Startup torque
Speed range
Speed stability accuracy
Torque control accuracy
±0.02% (CLVC)
±5% (CLVC)
Protection function
Overload capacity
Auto voltage regulation
(AVR)
Protection function
60s for 150% of the rated current, 3s for 180% of the rated current
It can keep constant output voltage automatically when the mains voltage changes.
Motor short-circuit detection at power-on, input/ output phase loss protection, overcurrent protection, overvoltage protection, undervoltage protection, overheat protection and overload protection
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Product Information IS300 Series Servo Drive User Manual
Environment
Item
Installation location
Altitude
Ambient temperature
Humidity
Vibration
Storage temperature
IP level
Specifications
Indoor, free from direct sunlight, dust, corrosive gas, combustible gas, oil smoke, vapour, drip or salt.
Lower than 1000 m (de-rated if higher than 1000 m)
-10°C to +40°C (de-rated if the ambient temperature is between 40°C and 50°C)
Less than 95%RH, without condensing
Less than 5.9 m/s 2 (0.6 g)
-20°C to +60°C
IP20
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3
Mechanical and Electrical Installation
Mechanical and Electrical Installation IS300 Series Servo Drive User Manual
Chapter 3 Mechanical and Electrical Installation
3.1 Mechanical Installation
3.1.1 Installation Environment Requirements
Item
Ambient temperature -10°C to 50°C
Heat dissipation
Requirements
Install the servo drive on the surface of an incombustible object, and ensure that there is sufficient space around for heat dissipation.
Install the servo drive vertically on the support using screws.
Free from direct sunlight, high humidity and condensation
Mounting location
Vibration
Free from corrosive, explosive and combustible gas
Free from oil dirt, dust and metal powder
Less than 0.6 g
Far away from the punching machine
3.1.2 Installation Clearance Requirements
The clearance that needs to be reserved varies with the power class of the IS300, as shown in the following figure.
Figure 3-1 Clearance around the IS300 for installation
B
Hot air Installation clearance requirements on the IS300 series servo drives of different power classes
Power Class Clearance Requirements
0.4-15 kW
18.5-30 kW
37-450 kW
A ≥ 10 mm B ≥ 100 mm
A ≥ 10 mm B ≥ 200 mm
A ≥ 50 mm B ≥ 300 mm
A
IS300
B
Cold air
A
Minimum air duct area for a servo drive
Power Class
0.75-2.2 kW
3.7-5.5 kW
7.5-15 kW
18.5-30 kW
37-55 kW
75-90 kW
110-160 kW
200-280 kW
315-450 kW
Minimum Air
Duct Area (mm²)
3850
6960
14400
17700
33200
53600
63000
81000
82000
The servo drive shall be installed vertically upward.
The IS300 series servo drive dissipates heat from bottom to top. If multiple servo drives are connected together, install them side by side.
For the application of installing multiple servo drives, if one row of servo drives need to be installed above another row, install an insulation guide plate to prevent servo drives in the lower row from heating those in the upper row and causing faults.
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IS300 Series Servo Drive User Manual Mechanical and Electrical Installation
Figure 3-2 Installation of the insulation guide plate
IS300
Insulation guide plate
IS300 or other heating device
3.1.3 Mechanical Installation Method and Process
The IS300 series servo drives have two housing types, plastic housing and sheet metal housing, according to different voltage and power classes. The IS300 supports both wallmounting installation and embedded installation in different applications.
1. Wall-mounting installation of the IS300 (plastic housing)
Figure 3-3 Wall-mounting installation of the IS300 (plastic housing)
Install the servo drive on the front of the control cabinet.
Back panel of control cabinet
2. Embedded installation of the IS300 (plastic housing)
Figure 3-4 External hanging brackets for the IS300
External hanging bracket
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Mechanical and Electrical Installation IS300 Series Servo Drive User Manual
Figure 3-5 Embedded installation of the IS300 (plastic housing)
Install the servo drive on the front of the control cabinet.
Back panel of control cabinet
Figure 3-6 Embedded installation effect of the IS300 (plastic housing)
3. Wall-mounting installation of the IS300 (sheet metal housing)
Figure 3-7 Wall-mounting installation of the IS300 (sheet metal housing)
Back panel of control cabinet
Fix four screws.
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IS300 Series Servo Drive User Manual Mechanical and Electrical Installation
Figure 3-8 Hoisting the IS300 (sheet metal housing)
4. Embedded installation of the IS300 (sheet metal housing)
Figure 3-9 External hanging bracket for the IS300 (sheet metal housing)
External hanging bracket
Figure 3-10 Embedded installation of the IS300 (sheet metal housing)
Back panel of control cabinet
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Mechanical and Electrical Installation IS300 Series Servo Drive User Manual
Figure 3-11 Embedded installation effect of the IS300 (sheet metal housing)
The installation precautions are as follows:
1. Reserve the installation clearances as specified in Figure 3-1 to ensure sufficient space for heat dissipation. Take heat dissipation of other components in the cabinet into consideration.
2. Install the servo drives upright to facilitate heat dissipation. If multiple servo drives are installed in the cabinet, install them side by side. If one row of servo drives need to be installed above another row, install an insulation guide plate, as shown in Figure 3-2.
3. Use the incombustible hanging bracket.
4. In scenarios with heavy metal powder, install the heatsink outside the cabinet, and ensure that the room inside the fully-sealed cabinet is as large as possible.
3.1.4 Removal of the Front Cover
For the IS300 series servo drives, you need to remove the front cover before wiring the main circuit and control circuit.
Figure 3-12 Removal of the front cover of the IS300 (plastic housing)
2. Catch the edge of the cover and lift it.
Hook slot
1. Press inward symmetrically to disconnect the hook from the hook slot.
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IS300 Series Servo Drive User Manual Mechanical and Electrical Installation
Figure 3-13 Removal of the front cover of the IS300 (sheet metal housing)
2. Remove the cover toward you.
1. Loosen the four screws.
DANGER
Be careful when removing the front cover of the servo drive. Falling off of the cover may cause damage to the servo drive or personal injury.
3.2 Description and Wiring of Main Circuit Terminals
Figure 3-14 Layout of the main circuit terminals
R S
POWER
T
PB
U V
MOTOR
W
Figure 3-15 Wiring of main circuit terminals
Three-phase AC power supply
Safety contactor
R S
POWER
T
PB
U V
MOTOR
W
Three-phase AC power supply
R S
POWER
T
Safety contactor
PB
U V
MOTOR
W
Braking resistor
Jumper bar
Braking unit MDBUN
Braking resistor
Below IS300T07-C IS300T070-C and above
Table 3-1 Description of main circuit terminals of single-phase servo drive
Terminal
R, S, T
(+), (-)
(+), PB
Name
Three-phase power supply input terminals
Positive and negative terminals of DC bus
Terminals for connecting braking resistor
Description
Connect to the three-phase AC power supply
Common DC bus input point
Connect to the external braking unit for servo drives of IS300T070-C and above.
Connect to the braking resistor for the IS300T050-C and below.
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Mechanical and Electrical Installation IS300 Series Servo Drive User Manual
Terminal
P, (+)
U, V, W
Name
Terminals for connecting external reactor
Connect to an external reactor for IS300T140-C and above.
Description
Servo drive output terminals Connect to a three-phase motor.
Grounding terminal Must be grounded.
3.3 Description and Wiring of Control Circuit Terminals
Figure 3-16 Layout of the control circuit terminals
RJ45
Operation panel
IS300 control board
J1
J2
J3
J4
J6
J7 J8
J5
J9
AI1 AI2 AI3 GND 10V 13V GND AO1 AO2 GND COM DI1 DI2 DI3 DI4 DI5 COM OP 24V
PTCP PTVN
CANH CANL CGND485B485A
T/A1 T/B1T/C1 T/A2T/C2 T/A3T/C3
■
Function Description of Jumpers
Mark Position 1
J2
J3
J4
J5
J6
J7
Function description
The GND terminal is connected to the to-ground capacitor (used when the servo drive is well grounded).
The COM terminal is connected to the to-ground capacitor (used when the servo drive is well grounded).
AO1 provides voltage output
(0–10 VDC).
AI3 provides voltage input (-10 to
10 VDC).
AO2 provides voltage output
(0–10 VDC).
Internal power supply is used for
DI1 to DI5.
Position 2 Function description
The GND terminal is not connected to the to-ground capacitor (used when the servo drive is poorly grounded).
The COM terminal is not connected to the to-ground capacitor (used when the servo drive is poorly grounded).
AO1 provides current output
(0–20 mA).
AI3 provides current input
(0–20 mA).
AO2 provides current output
(0–20 mA).
External power supply is used for DI1 to DI5.
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IS300 Series Servo Drive User Manual Mechanical and Electrical Installation
Mark Position 1
J8
Function description
Connect to the terminal matching resistor in the case of CAN communication (used in the terminal machine during communication between multiple servo drives).
Position 2
J9
Connect to the terminal matching resistor in the case of
RS485 communication (used in the terminal machine during communication between multiple servo drives).
Function description
Not connect to the terminal matching resistor in the case of CAN communication (used in the medium machine during communication between multiple servo drives).
Not connect to the terminal matching resistor in the case of RS485 communication
(used in the medium machine during communication between multiple servo drives).
Note
The jumper position is seen when you face the wiring terminals.
■
Description of Control Circuit Terminals
Table 3-2 Description of control circuit terminals
Type Terminal
Power Supply
+10V-GND
+13V-GND
+24V-COM
OP
Name
+10 V power supply
Pressure sensor power supply
+24 V power supply
External power supply
Description
Provide +10 V power supply externally.
Generally, it provides power supply to the external potentiometer with resistance range of 1–5 kΩ.
Maximum output current: 10 mA
Provide 13 V±10% power supply externally.
Generally, it provides power supply to the pressure sensor.
Maximum output current: 10 mA
Provide +24 V power supply externally.
Generally, it provides power supply to DI/DO terminals and external sensors.
24 V±10%, maximum no-load virtual voltage:
30 V
Maximum output current: 200 mA
Internally isolated with GND
It is isolated with COM and +24V internally, and shorted with +24V by a jumper by default.
When DI1 to DI5 need to be driven by external signal, OP needs to be connected to external power supply and be disconnected from +24 V (determined by jumper J7 on the control board).
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Mechanical and Electrical Installation IS300 Series Servo Drive User Manual
Type
Analog input
Digital Input
Communication
Analog output
Relay output
Auxiliary interface
Terminal
AI1-GND
AI2-GND
AI3-GND
(DI1 to DI5)-
COM
CANH/
CANL/CGND
485B/485A
AO1-GND
AO2-GND
T/A1-T/B1
T/A1-
T/A3-T/C1-
T/C3
Name
Analog input 1
(pressure reference by default)
Analog input 2
(flow reference by default)
Analog input 3
(pressure senor signal input by default)
Digital input
CAN communication
RS485 communication
Analog output 1
Analog output 2
Description
Input voltage range: ±10 VDC, 12-bit resolution, correction accuracy 0.5%
Input impedance: 100 kΩ
Input voltage range: ±10 VDC, 12-bit resolution, correction accuracy 0.5%
Input impedance: 100 kΩ
Input range: ±10 VDC or 0–20 mA
(determined by jumper J5 on the control board), 12-bit resolution, correction accuracy
0.5%
Input impedance: 100 kΩ (voltage input),
500 Ω (current input)
Isolated sink/source input programmable terminals, input frequency < 100 Hz
Input impedance: 3.3 kΩ
Voltage range at level input: 9–30 V
Motor overheat protection PTC sensor
Supporting PTC130, PTC150, etc.
Maximum communication speed: 1 Mbps
Whether it is connected to the terminal matching resistor is determined by jumperJ8.
Reserved, isolated
This function is not available by default
Maximum communication speed: 230 Kbps
Whether it is connected to the terminal matching resistor is determined by jumperJ9.
Voltage or current output is decided by jumper J4.
Output range: 0–10 V/0–20 mA
12-bit resolution, correction accuracy 1%, maximum load resistance value ≤ 500 Ω
Voltage or current output is decided by jumper J6.
Output range: 0–10 V/0–20 mA
12-bit resolution, correction accuracy 1%, maximum load resistance value ≤ 500 Ω
NC terminal
NO terminal
Contact driving capacity:
250 VAC, 3 A, COSφ = 0.4; 30 VDC, 1 A
CNR1
Operation panel interface
Connect to the external operation panel.
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IS300 Series Servo Drive User Manual Mechanical and Electrical Installation
3.4 Description of PG Card Terminals on the IS300
Table 3-3 Description of PG card terminals
No.
Name
1 EXC-
2
3
4
EXC+
SIN+
SINL-
5
9
6–8
COS+
COS-
-
Description
Excitation signal
SIN feedback signal
COS feedback signal
-
J3
Pin Definition
9
8
7
6
5
4
3
2
1
COS+
COS-
Blank
SIN-
SIN+
Blank
EXC+
Blank
EXC-
Table 3-4 Definition of matching signal cables for the IS300 (for reference only)
Signal Definition
Color of Matching Encoder Cable
Corresponding PG Card and DB9 Pin
EXC- EXC+ SIN+ SINCOS+ COS-
Red Blue White Brown Yellow Green
1 2 3 4 5 9
Figure 3-17 Wiring between the PG card and the motor
R
S
POWER
T
PB
U V
MOTOR
W
U V W
J7 J6 J5 J4 J3 J2 J1
KTY- KTY+ PTC- PTC+ WW+ VV+ UU+ ZZ+
COS-
B-
COS+
B-
SIN-
B-
SIN+
B-
EXC-
GND
EXC+
VCC AC2 AC1 PE
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Mechanical and Electrical Installation IS300 Series Servo Drive User Manual
J4 J3 J2
Built-in PG card
MF38PG4A1
Green Yellow Brown
White
Blue Red
UU+ ZZ+
COS-
B-
COS+
B-
SIN-
B-
SIN+
B-
EXC-
GND
EXC+
VCC
J3
Interface for the servo motor control cable
Cable for connecting the PG card
Model: S3T113CZ-PG
3.5 Wiring of the External Braking Unit
Two wiring methods are provided, differing in the wiring of braking resistor overheat protection.
Wiring method 1: After the signal of the braking resistor overheat relay is sent, the power supply of the IS300 is cut off.
Wiring method 2: The signal of the braking resistor overheat relay is used as input of the
IS300 external fault (Err15).
Figure 3-18 Basic wiring method 1
Circuit breaker
Contactor
N
R
S
T
FU1
R
S
T W
IS300 servo drive
N
U
V
P
M
－
Braking resistor
P(+)
＋
Braking resistor
SA1
KM1
BR
SA2
KM1
A1 A2
Note
In this wiring method, the input voltage class of the contactor control coil is 220 VAC. The NC contact of the thermal relay is connected to the power supply of the wire package driven by the main contactor. When a fault occurs, the driving power supply of the contactor is cut off to disconnect the main contactor.
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IS300 Series Servo Drive User Manual Mechanical and Electrical Installation
Figure 3-19 Basic wiring method 2
R
S
T
Circuit breaker
R
S
T
IS300 servo drive
W
N
U
V
P
COM DIx
M
Braking unit
－
P(+)
＋
BR
Braking resistor
Note
1. In this wiring method, the braking unit is connected to COM on one side and DIx on the other side. The function code setting is as follows when the braking unit is connected to different DI terminals: DI1: F4-00 = 11; DI2: F4-01 = 11; DI3: F4-02 = 11; DI4: F4-03 = 11; DI5: F4-04 = 11
2. Pay much attention to the power and heat dissipation conditions of the braking resistor. If Err15 is reported, immediately cut off the power supply of the main circuit. Otherwise, it may cause a fire.
3.6 Wiring Diagram of System Application
See the last page of this chapter.
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Mechanical and Electrical Installation IS300 Series Servo Drive User Manual
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IS300 Series Servo Drive User Manual Mechanical and Electrical Installation
Figure 3-20 Wiring diagram of system application
37-55 kW
Braking resistor
55 kW and above
Braking resistor
30 kW and below
PE
Braking unit
MDBUN
PE
Braking unit
MDBUN
Braking resistor
BR P(+) BR P(+)
External reactor
HMI
Pump enable DO1
COM
DI1
DI2
COM
DI3
COM
DI4
PID selection terminal 1
Slave pump address selection terminal 1
Fault reset
CAN communication enable (multi-pump convergent flow)
Hydraulic reference: 0-10 V
Flow reference: 0-10 V
DO2
DO3
DO4
DO5
COM
AO1
AO2
Current hydraulic detection:
0-10 V/0-20 mA
Current flow detection:
0-10 V/0-20 mA
GND
AI1
AI2
GND
Injection molding machine computer
+ – PB
L1
L2
L3
PE
Circuit breaker
Contactor
MCCB MC
Filter
L1 R
Magnetic core
(wind one coil)
L2
L3
PE
S
T
+
– PB
Braking unit
MDBUN
Braking resistor
R
S
T
+ – PB
CN12
Built-in
PG card
J3
Shield
COM
DI1
DI2
DI3
DI4
DI5
COM
OP
24V
AI1
AI2
AI3
GND
10V
13V
GND
AO1
AO2
CN2
CN1
IS300
Fault output (NC/NO)
Double-discharge plunger pump sloping switchover (NO)
Pressure control
CN5
U
V
W
CN2
PTCP
PTCN
CANH
CANL
CGND
485B
485A
CN1
CN3
+13V
AI3
GND
T/A1
T/B1
T/C1
T/A2
T/C2
T/A3
T/C3
Encoder
Shield
P
+
–
Cable for connecting PG card
Model: S3T113CZ-PG
Servo pump
M
Thermistor
Wiring in the case of internal power supply
Pressure sensor
J3
J4 J3 J2
UU+ ZZ+
Green Yellow Brown White Blue Red
5
9
4
8
3
7
2
6
1
24 VDC
+13V
AI3
GND
Pressure sensor
4
Commissioning and Running of Servo Pump
Commissioning and Running of Servo Pump IS300 Series Servo Drive User Manual
Chapter 4 Commissioning and Running of Servo Pump
4. 1 Use of the Operation Panel
The IS300 has a built-in LED operation panel; an external LED operation panel can also be connected to the RJ45 interface of the IS300 by an 8-core flat cable.
You can modify the parameters, monitor the working status and start or stop the MD380 by operating the operation panel, as shown in the following figure.
Figure 4-1 Diagram of the operation panel
Command source indicator
ON: terminal control
OFF: operation panel control
Forward/Reverse rotation indicator
ON: reverse rotation
OFF: forward rotation
RUN indicator
Data display
RUN LOCAL/REMOT FED/REV TUNE/TC
Tuning/Torque control/Fault indicator
Unit indicator
Hz
RPM
A
%
V
Programming key
Menu key
RUN key
PRG
QUICK
RUN
ENTER
MF.K
STOP
RES
Increment key
Confirm key
Shift key
Decrement key
Stop/Reset key
Reserved
4.1.1 Description of Indicators
■
RUN
ON indicates that the servo drive is in the running state, and OFF indicates that the servo drive is in the stop state.
■
LOCAL/REMOT
It indicates whether the servo drive is operated by means of operation panel, terminal or communication (remote).
LOCAL/REMOT: OFF
LOCAL/REMOT: ON
Operation panel control
Terminal control
LOCAL/REMOT: blinking Communication control
■
FWD/REV
ON indicates reverse rotation, and OFF indicates forward rotation.
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IS300 Series Servo Drive User Manual Commissioning and Running of Servo Pump
■
TUNE/TC
When the indicator is ON, it indicates torque control mode. When the indicator is blinking slowly, it indicates the auto-tuning state. When the indicator is blinking quickly, it indicates the fault state.
■
Unit Indicators
means that the indicator is ON, and means that the indicator is OFF.
Hz
RPM
A
%
V Hz: unit of frequency
Hz
RPM
A
%
V A: unit of current
Hz
RPM
A
Hz
RPM
A
%
V V: unit of voltage
%
V
RPM: unit of rotational speed
Hz
RPM
A
%
V %: percentage
■
Digital Display
The 5-digit LED display is able to display the set frequency, output frequency, monitoring data and fault codes.
4.1.2 Description of Keys on the Operation Panel
Table 4-1 Description of keys on the operation panel
Key Name Function
PRG
Programming Enter or exit Level I menu.
ENTER
Confirm
Increment
Enter the menu interfaces level by level, and confirm the parameter setting.
Increase data or function code.
RUN
Decrement
Shift
Run
Decrease data or function code.
Select the displayed parameters in turn in the stop or running state, and select the digit to be modified when modifying parameters.
Start the servo drive in the operation panel control mode.
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Commissioning and Running of Servo Pump IS300 Series Servo Drive User Manual
Key
STOP
RES
Name
Stop/Reset
QUICK
Quick
Function
Stop the servo drive when it is in the running state and perform the reset operation when it is in the fault state.
Enter or exit Level I quick menu.
MF.K
Reserved Reserved
4.1.3 Viewing and Modifying Function Codes
The operation panel of the IS300 adopts three-level menu.
The three-level menu consists of function code group (Level I), function code (Level II), and function code setting value (level III), as shown in the following figure.
Figure 4-2 Operation procedure on the operation panel
Status parameter
(Default display)
0.000
Level-I menu
(Select the function
PRG
Level-II menu
(Select the function code)
Level-III menu
(Set the value of the function code)
PRG
F0
PRG
ENTER
F0-06
/
ENTER
PRG
Not to save the setting
50.00
ENTER
To save the setting
F0-07
ENTER
Next function code
You can return to Level II menu from Level III menu by pressing
PRG
or
ENTER
.
• After you press
ENTER
, the system saves the parameter setting first, and then goes back to Level II menu and shifts to the next function code.
• After you press
PRG
, the system does not save the parameter setting, but directly returns to Level II menu and remains at the current function code.
Here is an example of changing the value of F0-04 to 15.00 Hz.
Figure 4-3 Example of changing the parameter value
Status parameter
(Default display)
15.00
PRG
F0
ENTER
PRG
F0-00 F0-04
If there is a blinking digit, press
/ / to modify the digit.
PRG
PRG 00.00
F0-05
15.00
ENTER
To save the setting
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IS300 Series Servo Drive User Manual Commissioning and Running of Servo Pump
In Level III menu, if the parameter has no blinking digit, it means that the parameter cannot be modified. This may be because:
• Such a function code is only readable, such as, servo drive model, actually detected parameter and running record parameter.
• Such a function code cannot be modified in the running state and can only be changed at stop.
In the stop or running state, the operation panel can display multiple status parameters.
In the stop state, you can press to view the parameters circularly. For details on the parameters that can be displayed, see the description of group U0.
Figure 4-4 Shift between parameters displayed in the stop state
Shift between parameters displayed in the stop state
In the running state, you can press to view the parameters circularly. For details on the parameters that can be displayed, see the description of group U1.
Figure 4-5 Shift between parameters displayed in the running state
Shift between parameters displayed in the running state
4.1.4 Password Setting
The servo drive provides the user password protection function. When FP-00 is set to a non-zero value, the value is the user password. The password takes effect after you exit the function code editing state. When you press
PRG
again, "------" will be displayed, and you must enter the correct user password to enter the menu.
To cancel the password protection function, enter with password and set FP-00 to 0.
The following figure shows how to set the password to 1234.
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Commissioning and Running of Servo Pump IS300 Series Servo Drive User Manual
Figure 4-6 Setting the password
Status parameter
(Default display)
15.00
PRG
F0
PRG
PRG
FP
ENTER
FP-00
PRG
PRG
/
ENTER
0000
FP-01
If there is a blinking digit, press
/ / to modify the digit.
1234
ENTER setting
4.2 Application Example
4.2.1 Starting or Stopping the Servo Drive
■
Selecting the Start/Stop Command Source
There are three start/stop command sources, namely, operation panel control, terminal control, and communication control. You can select the command source in F0-02.
Function
Code
Parameter
Name
F0-02
Setting Range
Command source selection
0: Operation panel control (indicator OFF)
1: Terminal control
(indicator ON)
2: Communication control (indicator blinking)
• 0: Operation panel control
Description
0: Press
RUN
or
STOP
RES
to start or stop the servo drive.
1: A DI terminal needs to be defined as the run/stop terminal.
2: The communication protocol
(Modbus-RTU or CANbus) is used.
Default
0
After you press
RUN
, the servo drive starts running (the RUN indicator is ON). After you press
STOP
RES
when the servo drive is in running state, the servo drive stops running
(the RUN indicator is OFF).
Note that the following operations can be performed only on the operation panel:
-Motor auto-tuning
-AI zero drift auto correction
• 1: Terminal control
This control mode is applicable to scenarios where the DIP switch or electromagnetic button is used to start or stop the application system or scenarios where the dry contact signal is used to start or stop the servo drive.
The input terminals of the start/stop signal are set in F4-00 to F4-04.
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IS300 Series Servo Drive User Manual Commissioning and Running of Servo Pump
Example:
To use the DIP switch as the start/stop source, and allocate the forward rotation switch signal to DI1 and the reverse rotation switch signal to DI2, perform the setting as shown in the following figure.
Figure 4-7 Setting of using the DIP switch for start/stop
Control switch
SW1
SW2
Forward RUN
Reverse RUN
Terminal
DI1
DI2
DI3
DI4
DI5
COM
F4-00
F4-01
F4-02
F4-03
F4-04
.
.
1
2
Terminal control
Forward RUN
Reverse RUN
F4-11 = 0
Two-line mode 1
F0-02 = 1
Terminal control
Running command
In the hydraulic mode, DI1 with function 1 (Forward RUN) is used to enable the pump.
• 2: Communicatoin control
Set F0-02 to 2. Then, you can start or stop the servo drive in communication mode. The following figure shows the setting method.
Figure 4-8 Setting for start/stop using the communication control mode
Host computer
RS485
485B 485A servo drive must be consistent with that in the host computer.
I/O card communication terminal
Fd-00: Baud rate
Fd-01: Data format
Fd-02: Local address
Fd-03: Response delay
Fd-04: Communication timeout
Fd-05: Communication protocol
F0-02 = 2
Running command
Host computer
CAN
The communication setting in the servo drive must be consistent with that in the host computer.
I/O card communication terminal
CANH CANL
A2-00:Baud rate
A2-01: Local address
A2-02: Communication timeout
F0-02 = 2
Running command
For details on the communication protocols, consult Inovance.
4.2.2 Setting the Running Frequency
The IS300 supports two control modes: speed mode and hydraulic mode, set in A3-00.
In the speed mode, there are six frequency setting sources, digital setting (UP/DOWN modification, non-retentive at power failure), (UP/DOWN modification, retentive at power failure), AI1, AI2, AI3, and communication setting. You can select one in F0-03.
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Commissioning and Running of Servo Pump IS300 Series Servo Drive User Manual
Figure 4-9 Selecting the frequency source
AI1
AI2
AI3
FD-00 to FD-05
Communication configuration
F0-08
▲
▼
-10 to 10 V
-10 to 10 V
-10 to 10 V
JP5
4-20 mA
0
Digital setting
Retentive at power failure
1
Analog
F4-18 to
F4-22
2
Analog
F4-23 to
F4-27
F4-28 to
F4-32
3
Analog
4
Analog
5-8
Reserved
A2-00 to A2-02
Communication configuration
H1000 register
9
Communication setting
F0-03
(Main frequency source X selection)
Speed mode
(A3-00 = 0)
Hydraulic mode
(A3-00 > 0)
Groups A3 and A4
Switchover by A3-00
Running frequency
4.2.3 Setting the Motor Rotating Direction
After you restore the default setting of the servo drive and set the motor parameters correctly and motor auto-tuning is completed, press
RUN
to drive the motor to rotate, and the rotating direction is regarded as the forward rotation. If the rotating direction is reverse to the direction required by the equipment, power off the servo drive and exchange any two of the output UVW cables (wait until the main capacitor of the servo drive is completely discharged). Then perform motor auto-tuning and trial running to check that the rotating direction is correct.
4.3 Servo Pump Commissioning Flowchart
The servo pump commissioning process mainly includes motor auto-tuning, motor trial running, and servo hydraulic commissioning, as shown in the following figure.
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IS300 Series Servo Drive User Manual Commissioning and Running of Servo Pump
Figure 4-10 Servo pump commissioning flowchart
Start
Motor trial running
4.4
Set the command source and control mode
4.4.1
Perform motor auto-tuning
4.4.2
Control mode: A3-00 = 0
Command source: F0-02 = 0
Motor parameters: F1-00 to F1-05
Encoder pairs of poles: A1-04
Motor auto-tuning mode: F1-16
Perform motor trial running and adjust the speed loop and current loop parameters
4.4.3
Servo pump application
4.5
Perform AI zero drift auto-correction
Select the hydraulic mode and set related parameters
Set function parameters
4.5.1
4.5.2
4.5.3
Command source: F0-02 = 0
AI zero drift auto-correction:
A3-20
Hydraulic mode (A3-00) and related parameters
Corresponding setting of system hydraulic pressure and flow
Relief setting: A3-08
Min. flow (A3-09) and min. hydraulic pressure (A3-10)
Hydraulic and flow reference filter
System hydraulic pressure and flow:
A3-01, A3-02, and A3-03
Corresponding setting of AI1 hydraulic reference: F4-18 to F4-21
Corresponding setting of AI2 flow reference: F4-23 to F4-26
Corresponding setting of AI3 hydraulic pressure feedback: F4-28 to F4-31
Hydraulic reference filter time:
F4-22, A3-04, A3-25, and A3-26
Hydraulic reference filter time:
F4-27 and A4-04
Perform trial running of the injection molding machine and adjust hydraulic PID response
4.5.4
End
Hydraulic PID mode: A4-05
Hydraulic PID proportional gain:
A3-05, A3-11, A3-14, A3-17
Hydraulic PID integral time:
A3-06, A3-12, A3-15, A3-18
Hydraulic overshoot suppression: A3-27, A3-28
Hydraulic PID response gain: A3-29
4.4 Motor Trial Running
4.4.1 Procedure of Motor Trial Running
Step
2. Set the command source.
Parameter
Setting
1. Set the control mode.
A3-00 = 0
F0-02 = 0
3. Perform motor auto-tuning.
Group F1 and
A1 parameters
4. Perform motor trial running.
F0-08 = 5.00
Hz
Parameter
Description
Non-hydraulic control mode
Operation panel control
Remarks
Set the non-hydraulic control mode.
The LOCAL/REMOT indicator is OFF.
Motor and encoder parameters
Trial running frequency
For details, see section 4.4.2 "Setting and Auto-tuning of Motor Parameters".
Start trial running in operation panel control and monitor whether the output current is normal. For details, see section 4.4.3 "Trial Running Check".
Note
Ensure that the overflow valve is opened completely so that there is no load during trial running.
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Commissioning and Running of Servo Pump IS300 Series Servo Drive User Manual
4.4.2 Setting and Auto-tuning of Motor Parameters
■
Parameter Setting
The IS300 controls the servo pump in closed-loop vector control (CLVC) mode. This mode requires accurate motor parameters. To guarantee good driving performance and running efficiency, set the motor parameters strictly according to the nameplate of the standard adaptable motor. The following table lists the parameters to be set.
Function Code
F1-00
F1-15
F1-16
Parameter Name
Motor type
Back EMF
Auto-tuning mode
Description
0: Common asynchronous motor
1: Variable-frequency asynchronous motor
2: PMSM
F1-01 to F1-05
A1-04
• Rated motor power
• Rated motor voltage
• Rated motor current
• Rated motor frequency
• Rated motor rotational speed
Number of pole pairs of resolver
Model parameters, manual input
-
1: Obtain the value directly from the manual provided by the motor manufacturer.
2: Obtain the value by means of dynamic autotuning if the value cannot be obtained from the motor manufacturer.
Dynamic and static
■
Motor Auto-tuning Setting
Auto-tuning
Mode
Function
Code Setting
No operation F1-16 = 0
Static auto-tuning 1 F1-16 = 1
Dynamic auto-tuning F1-16 = 2
Static auto-tuning 2 F1-16 = 3
Application
After motor auto-tuning is completed, the value of F1-16 is restored to 0 automatically.
This mode is used when the back EMF of the motor is known.
The motor runs at a low speed during auto-tuning, and therefore, the overflow valve need not be opened.
This mode is used when the back EMF of the motor is unknown.
The motor runs at a high speed during auto-tuning, and therefore, the overflow valve must be opened. With-load auto-tuning reduces the accuracy of motor auto-tuning, affecting the system control performance.
This mode is used when the back EMF of the motor is known and there is heavy load.
The motor runs at a low speed during auto-tuning, and therefore, the overflow valve need not be opened.
When wiring of the encoder and motor is correct but Err43 is reported during static auto-tuning 1 or dynamic auto-tuning, use this mode.
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IS300 Series Servo Drive User Manual Commissioning and Running of Servo Pump
■
Motor Auto-tuning Procedure
Figure 4-11 Motor auto-tuning procedure
Power on the servo drive.
Set F0-02 to 0 (Operation panel control) and F1-00 = 2 (PMSM).
After motor auto-tuning is completed, perform trial running: Set F0-08 to
5.00 (Hz), and Press RUN.
Set the motor parameters F1-01 to
F1-05 according to the nameplate, and encoder pairs of poles in A1-04.
Static auto-tuning
Static or dynamic autotuning?
Dynamic auto-tuning
F1-16 = 1 F1-16 = 2
No
Whether motor running and output current of the servo drive are normal?
Yes
Restore state setting of terminals and load connection of the motor.
End
After you press ENTER, "TUNE" is displayed on the operation panel. Then press RUN to start motor auto-tuning. When "TUNE" disappears, motor auto-tuning is completed.
4.4.3 Trial Running Check
• After motor auto-tuning is completed, set F0-08 to 5.00 (Hz) to make the motor carry out low-speed trial running and check whether the running current of the servo drive is small and stable.
• If the running current is large, check whether the setting of motor parameters in group
F1 and pole pairs of resolver in A1-04 are correct. If there is any modification, perform motor auto-tuning again and perform low-speed running to check whether the servo drive becomes normal.
• After ensuring that motor running is normal, check whether the rotating direction is correct. If not, exchange any two of motor UVW cables and perform motor auto-tuning again.
• If the motor oscillates or generates low noise during running, weaken the speed loop and current loop properly, for example, decreasing the values of F2-00, F2-03, and F2-
13 to F2-16, and increasing the values of F2-01 and F2-04.
• If the rotational speed of the motor is unstable during running, strengthen the speed loop and current loop properly, for example, increasing the values of F2-00, F2-03, and
F2-13 to F2-16, and decreasing the values of F2-01 and F2-04.
Note
1. Ensure that the overflow valve is opened completely so that there is no load during running.
The parameters of speed loop and current loop are defined in group F2.
2. The speed loop and current loop response directly affects pressure stability. Set stronger speed loop and current loop response if allowed.
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Commissioning and Running of Servo Pump IS300 Series Servo Drive User Manual
4.5 Application Commissioning of Servo Pump
4.5.1 AI Zero Drift Auto Correction
Step
Function
Code Setting Parameter Description
1. Set the command source.
F0-02 = 0
The operation panel control mode is used.
Remarks
The LOCAL/REMOT indicator is OFF.
2. Perform AI zero drift auto correction.
A3-20 = 1
The AI zero drift auto correction function is enabled.
After the operation panel displays
"Alcod", press
RUN
. Then, AI zero drift auto correction is carried out.
Note
1. You can also perform AI zero drift correction manually: When A3-20= 0 (that is, AI zero drift auto correction is disabled), view the values of three AIs in U1-04 to U1-06, add 10 mA to each of the values and then enter the results in F4-18, F4-23, and F4-28.
2. After AI zero drift auto correction is completed, the value of A3-20 is automatically restored to 0.
4.5.2 Selection and Parameter Setting of Hydraulic Control Mode
Table 4-2 Selection of hydraulic control mode
Hydraulic Mode
Selection
Non-hydraulic control mode
Function Code
Setting
A3-00 = 0 The speed mode is used.
Description
Hydraulic control mode 1
Hydraulic control mode 2
CAN hydraulic control mode
(specialized)
Reserved
A3-00 = 1
A3-00 = 2
A3-00 = 3
A3-00 = 4
The host computer provides the hydraulic pressure reference and flow reference by using CAN communication; AI3 provides the hydraulic pressure feedback; the servo drive conducts hydraulic control.
AI1 provides the hydraulic pressure reference; AI2 provides flow reference; AI3 provides the hydraulic pressure feedback; the servo drive conducts hydraulic control.
It is the hydraulic control mode implemented by using CAN communication with the host computer. The servo pump control parameters in group A3 are invalid.
Reserved
When the non-hydraulic control mode (A3-00 = 0) is switched over to the hydraulic control mode (A3-00 ≠ 0), the related parameters are set automatically, as listed in the following table.
Table 4-3 Parameter setting of the hydraulic control mode
Function
Code
Parameter Name
F0-01 Control mode
Setting
1: Closed-loop vector control (CLVC)
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IS300 Series Servo Drive User Manual Commissioning and Running of Servo Pump
F0-02 Command source selection
F0-03
Main frequency source X selection
F0-17 Acceleration time1
F0-18 Deceleration time1
F1-00 Motor type
F4-00 DI1 function selection
F4-01 DI2 function selection
F4-02 DI3 function selection
1: Terminal control
If A3-00 = 2, set F0-03 to 3 (AI2). If A3-00 = 1 or 3, set F0-03 to 9 (Communication setting).
0.0s
0.0s
2: PMSM
1: Forward RUN (FWD, pump enabled)
48: Servo pump PID selection terminal 1
53: Slave pump address selection terminal 1
F4-03 DI4 function selection
F4-04 DI5 function selection
F5-01
F5-02
F5-03
9: Fault reset (RESET)
50: CAN communication enabled
Control board relay (T/A1-T/
B1-T/C1) function selection
Control board relay
(T/A2-T/C2) function selection
2: Fault output
23: Double-discharge plunger pump sloping switchover (NO)
Control board relay
(T/A3-T/C3) function selection 24: Hydraulic control NC output
In the hydraulic control mode, modification of these parameters is retentive at power failure.
The parameters will restore to the values automatically set when the servo drive is powered on again. After the hydraulic control mode is switched over to the non-hydraulic control mode, the parameters are restored to the values before the system is switched over to the hydraulic control mode.
4.5.3 Function Parameter Setting of Hydraulic Control
■
Corresponding Setting of System Hydraulic Pressure and Flow
1. Setting of system hydraulic pressure and flow
Function Code
A3-01
Parameter Name
Maximum rotational speed
A3-02
A3-03
System hydraulic pressure
Maximum hydraulic pressure
Description
It is used to set the maximum rotational speed of the motor, corresponding to 100% of the flow reference.
It is used to set the maximum system hydraulic pressure, ranging from 0 to the maximum hydraulic pressure (A3-03).
It is used to set the pressure range of the pressure sensor (0–10 VDC output pressure sensor).
2. Corresponding setting of AI1 hydraulic pressure reference
Function
Code
Parameter Name
F4-18 AI1 minimum input
Description
It is used to set the minimum voltage input of the hydraulic pressure reference, corresponding to the AI1 zero drift.
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Commissioning and Running of Servo Pump IS300 Series Servo Drive User Manual
Function
Code
Parameter Name Description
F4-19
F4-20
F4-21
Corresponding setting of
AI1 minimum input
AI1 maximum input
Corresponding setting of
AI1 maximum input
It is used to set the minimum hydraulic pressure reference. The value is 0.0% by default, that is, zero pressure.
It is used to set the maximum voltage input of the hydraulic pressure reference. The value is 10 V generally.
It is used to set the maximum hydraulic pressure reference. The value 100.0% corresponds to the system hydraulic pressure (A3-02).
These parameters are used to set the corresponding relationship between the AI1 hydraulic pressure reference 0–10 V (or other range) and 0 kg/cm
(A3-02).
2 to the system hydraulic pressure
3. Corresponding setting of AI2 flow reference
Function
Code
Parameter Name Description
F4-23 AI2 minimum input
F4-24
F4-26
Corresponding setting of AI2 minimum input
F4-25 AI2 maximum input
Corresponding setting of AI2 maximum input
It is used to set the minimum voltage input of the flow reference, corresponding to the AI2 zero drift.
It is used to set the minimum flow reference. The value is
0.0% by default, that is, zero flow.
It is used to set the maximum voltage input of the flow reference. The value is 10 V generally.
It is used to set the maximum flow reference. The value
100.0% corresponds to the maximum rotational speed (A3-
01).
These parameters are used to set the corresponding relationship between the AI2 flow reference 0–10 V (or other range) and 0 RPM to the maximum rotational speed (A3-01).
4. Corresponding setting of AI3 hydraulic pressure feedback
Function
Code
Parameter Name Description
F4-28
F4-29
F4-30
F4-31
AI3 minimum input
Corresponding setting of AI3 minimum input
AI3 maximum input
Corresponding setting of AI3 maximum input
It is used to set the minimum voltage input of the hydraulic pressure feedback, corresponding to the AI3 zero drift.
It is used to set the minimum hydraulic pressure feedback.
The value is 0.0% by default, that is, zero pressure.
It is used to set the maximum voltage input of the hydraulic pressure feedback. The value is 10 V generally.
It is used to set the maximum hydraulic pressure feedback.
The value 100.0% corresponds to the maximum hydraulic pressure (A3-03).
These parameters are used to set the corresponding relationship between the AI3 hydraulic pressure feedback 0–10 V (or other range) and the pressure sensor range: 0 kg/cm maximum hydraulic pressure (A3-03).
2
to the
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IS300 Series Servo Drive User Manual Commissioning and Running of Servo Pump
■
Pressure Relief Setting
Function
Code
Parameter Name Description
A3-08
Maximum reverse rotational speed
It is used to set the maximum reverse rotational speed at pressure relief. It is a percentage relative to the maximum rotational speed (A3-01). The larger the value is, the faster the pressure relief is. Too fast pressure relief will generate large noise during pump reverse rotation.
■
Setting of Minimum Flow and Pressure
The pump has internal leakage, and the hydraulic oil in the oil channel oil tank will reflow to the oil tank when there are no flow and pressure references from the system. As a result, air enters the oil channel, causing system running noise and instability. Thus you need to set the minimum flow and the minimum pressure.
Function Code Parameter Name
A3-09
A3-10
Description
Minimum flow
The range is 0.0%–50.0%, relative to the maximum rotational speed (A3-01).
Minimum pressure The range is 0.0–50.0 kg/cm
2
.
■
Filter Time of the Hydraulic Pressure and Flow References
1. Filter time of the hydraulic pressure reference
Function Code
F4-22
A3-04
A3-25
A3-26
Parameter Name
AI1 filter time
Hydraulic pressure command rise time
S-curve rise filter time of set hydraulic pressure
S-curve fall filter time of set hydraulic pressure
Description
0.000–10.000s
0–2000 ms
0.000–1.000s
0.000–1.000s
The shorter the filter time is, the faster the hydraulic response is, and the larger the overshoot becomes. The longer the filter time is, the slower the hydraulic response is, and the smaller the overshoot becomes.
2. Filter time of the flow reference
Function Code
F4-27
A4-04
Parameter Name
AI2 filter time
Flow filter time
Description
0.000–10.000s
0–1.000s
The shorter the filter time is, the faster the hydraulic response is, and the larger the running impact becomes. The longer the filter time is, the slower the hydraulic response is, and the smoother the running becomes.
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Commissioning and Running of Servo Pump IS300 Series Servo Drive User Manual
4.5.4 Hydraulic PID Response Control
■
Hydraulic PID Mode Selection (A4-05)
Function Code Parameter Name
A4-05 PID control mode
Description
1: Auto switchover
2: PID group determined by DI
1. Hydraulic PID mode 1: PID group determined by DI (A4-05 = 1)
The IS300 provides four groups of PID, one of which is selected based on the state combinations of DI2 with function 48# and DI3 with function 49#. The following table describes the relationship between PID group selection and states of the DIs.
Table 4-4 Relationship between PID group selection and states of the DIs
DI3 with
Function 49#
0
0
1
1
DI2 with
Function 48#
0
1
0
1
PID Group
PID group 1: A3-05, A3-06, and A3-07
PID group 2: A3-11, A3-12, and A3-13
PID group 3: A3-14, A3-15, and A3-16
PID group 4: A3-17, A3-18, and A3-19
To achieve a faster system response, increase the proportional gain Kp and derivative time
Kd and decrease the integral time Ki. Be aware that this may lead to system oscillation.
Decreasing the proportional gain Kp and derivative time Kd and increasing the integral time will make the system response slower. Be aware that too slow response will reduce system efficiency and stability.
2. Hydraulic PID mode 2: PID group auto switchover (A4-05 = 0)
Figure 4-12 PID group auto switchover
Hydraulic pressure
P hydraulic pressure reference
A3-14, A3-15, and A3-16
P hydraulic pressure feedback
A3-05 (A3-11), A3-06 (A3-12), and A3-07 (A3-13)
PID Function
Pressure holding PID
A3-17, A3-18, and A3-19
Condition
The difference between the hydraulic pressurereference and the hydraulic pressure feedback is smaller than a certain threshold.
Time
PID group
DI2 with function
48# OFF
A3-05, A3-06, and
A3-07
DI2 with function
48# ON
A3-11, A3-12, and
A3-13
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IS300 Series Servo Drive User Manual Commissioning and Running of Servo Pump
PID Function
Overshoot suppression
PID
Condition
The hydraulic pressure feedback is larger than the hydraulic pressure reference by a certain threshold.
The hydraulic pressure reference is larger than the hydraulic pressure feedback by a certain threshold.
PID group
A3-14, A3-15, and A3-16
A3-17, A3-18, and A3-19
■
Hydraulic PID Proportional Gain (A3-05, A3-11, A3-14, and A3-17)
The larger the proportional gain, the faster the system response; however, this will causes system oscillation. The smaller the proportional gain, the slower the system response is.
Figure 4-13 Relationship between the proportional gain and system response
Hydraulic pressure
P hydraulic pressure reference
P hydraulic pressure feedback
Kp value
Time
■
Hydraulic PID Integral Time (A3-06, A3-12, A3-15, and A3-18)
The shorter the integral time is, the faster the system response is; however, this will cause overshoot and system oscillation. The longer the integral time is, the slower the system response is, and the more unstable the hydraulic pressure becomes.
Figure 4-14 Relationship between the integral time and system response
Hydraulic pressure
P hydraulic reference
Ki value
P hydraulic pressure feedback
Time
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Commissioning and Running of Servo Pump IS300 Series Servo Drive User Manual
■
Hydraulic Overshoot Suppression (A3-27 and A3-28)
This function is used for pressure overshoot suppression at high speed.
• A3-27: Overshoot suppression detection level
The larger the value of this parameter is, the later the overshoot suppression starts, and the poorer the suppression effect becomes. The smaller the value is, the sooner the overshoot suppression starts, and the better the suppression effect and the smaller the overshoot smaller will be.
• A3-28: Overshoot suppression coefficient
The larger the value is, the better the overshoot suppression effect is; however, this will cause the hydraulic pressure curve unsmooth. The smaller the value is, the worse the overshoot suppression effect is.
Figure 4-15 Overshoot suppression
Hydraulic pressure
P hydraulic pressure reference
A3-28 Overshoot suppression coefficient
P hydraulic pressure feedback
Time
■
Hydraulic Loop PID Response Gain (A3-29)
It is used to adjust the response of the entire hydraulic loop. The larger the gain is, the faster the response is; however, this will cause system oscillation. The smaller the gain is, the slower the response is.
Reduce the gain when the inertia of the hydraulic system is large or the oil pipe is slim.
4.5.5 Commissioning of Pressure Holding Stability
If the holding pressure fluctuates greatly during commissioning, increase the low-speed loop response; that is, increase the value of F2-00 and decrease the value of F2-01. Note that these two parameters must be modified properly to avoid motor oscillation.
- 46 -
5
Troubleshooting
Troubleshooting IS300 Series Servo Drive User Manual
Chapter 5 Troubleshooting
5.1 Faults and Solutions
The IS300 provides alarm information and protective functions. When a fault occurs, IS300 implements the protective function, stops output, makes the fault relay act, and displays the fault code on the operation panel.
Before contacting Inovance for technical support, you can first determine the fault type, analyze the causes, and perform troubleshooting according to the description in this chapter.
If the fault cannot be rectified, contact the agent or Inovance.
Table 5-1 Common faults expressed by fault codes
Err01: Reserved
Err02: Overcurrent during acceleration
Err03: Overcurrent during deceleration
Err04: Overcurrent at constant speed
Err05: Overvoltage during acceleration
Err06: Overvoltage during deceleration
Err07: Overvoltage at constant speed
Err08: Reserved
Err09: Undervoltage
Err10/Err11: Servo drive/Motor overload
Err12: Phase loss on input side
Err13: Phase loss on output side
Err14: Module overheat
Err15: External device fault
Err16: Communication fault
Err17: Contactor fault
Err18: Current detection fault
Err19: Motor auto-tuning fault
Err20: Reserved
Err21: Data overflow
Err22: Reserved
Err23: Short-circuit to ground
Err24 to Err41: Reserved
Err42: CAN communication interrupted
Err43: Encoder fault during motor auto-tuning
Err44: Speed deviation too large
Err45: Motor overheat
Err46: Pressure sensor fault
Err49: Encoder signal fault
Err58: Parameter restoration fault
Note
1. Err47, Err48, and Err52 are faults related to the multi-pump convergent flow solution.
2. If only one pump is controlled, disable DI5. If the multi-pump convergent flow solution is used, contact Inovance to obtain information about the multi-pump control solution.
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IS300 Series Servo Drive User Manual Troubleshooting
• Err01 (Reserved)
• Err02 (Overcurrent During Acceleration)
Err02
V/F control
Check whether the servo drive output circuit is earthed or short circuited.
No
Check whether motor auto-tuning is performed properly.
Yes
No
Eliminate external faults.
Perform motor auto-tuning.
Check whether the acceleration time is too short.
No
(V/F control) Check whether the customized torque boost or V/F curve is proper.
Yes
Check whether the input voltage of the servo drive is too low.
No
Check whether the rotating motor is restarted.
No
Check whether a sudden load is added during acceleration.
No
Increase the capacity level of the servo drive.
Yes
No
Yes
Yes
Yes
Increase the acceleration time.
Adjust the customized torque boost or V/F curve properly.
Adjust the input voltage to the normal range.
Restart the motor after it stops.
Remove the sudden load.
• Err03 (Overcurrent During Deceleration)
Err03
V/F control
Check whether the servo drive output circuit is earthed or short circuited.
No
Check whether motor auto-tuning is performed properly.
Check whether the deceleration time is too short.
No
Check whether the input voltage of the servo drive is too low.
No
Check whether a sudden load is added during deceleration.
No
Check whether the braking unit and braking resistor are installed.
Yes
Contact the agent or Inovance.
Yes
Eliminate external faults.
No
Perform motor auto-tuning.
Yes
Increase the deceleration time.
Yes
Adjust the input voltage to the normal range.
Yes
Remove the sudden load.
No Install the braking unit and braking resistor.
- 49 -
Troubleshooting IS300 Series Servo Drive User Manual
• Err04 (Overcurrent at Constant Speed)
Err04
Check whether the servo drive output circuit is earthed or has leakage current.
No
Check whether motor auto-tuning is performed properly.
Yes
Check whether a sudden load is added during running.
No
Check whether the load can be reduced.
No
Increase the capacity level of the servo drive.
Yes
No
Eliminate external faults.
Install an output reactor if the cable is too long.
Perform motor auto-tuning.
Yes
Remove the sudden load.
Yes Reduce the load.
• Err05 (Overvoltage During Acceleration)
Err05
Check whether the input voltage of the servo drive is too high.
No
Check whether there is an external force to drive the motor during acceleration.
No
Yes
Yes
Check whether the acceleration time is too short.
Yes
No
Check whether the braking unit and braking resistor are installed.
Yes
Contact the agent or Inovance.
No
Adjust the input voltage to the normal range.
Remove the external force or install a braking resistor.
Increase the acceleration time.
Install the braking unit and braking resistor.
• Err06 (Overvoltage During Deceleration)
Err06
Check whether the input voltage of the servo drive is too high.
No
Check whether there is an external force to drive the motor during acceleration.
No
Check whether the deceleration time is too short.
No
Check whether the braking resistor is installed.
Yes
Contact the agent or Inovance.
Yes
Yes
Yes
No
Adjust the input voltage to the normal range.
Remove the external force or install a braking resistor.
Increase the deceleration time or install a braking resistor.
Install a braking resistor.
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IS300 Series Servo Drive User Manual Troubleshooting
• Err07 (Overvoltage at Constant Speed)
Err07
Check whether the input voltage of the servo drive is too high.
No
Check whether there is an external force to drive the motor during acceleration.
No
Contact the agent or Inovance.
• Err08 (Reserved)
• Err09 (Undervoltage)
Contact the agent or Inovance.
Yes
Yes Adjust the input voltage to the normal range.
Yes
Remove the external force or install a braking resistor.
Err09
Check whether instantaneous power failure occurs.
No
Check whether the input voltage of the servo drive is in the allowable range.
Yes
Check whether the DC bus voltage is normal.
No
Check whether rectifier bridge and snubber resistor are normal.
Yes
Check whether the drive board is normal.
Yes
No
No
No
Yes
Check whether the main control board is normal.
No
Perform the reset operation.
Adjust the input voltage to the normal range.
Replace damaged rectifier bridge or snubber resistor.
Replace the drive board.
Replace the main control board.
• Err10/Err11 (Servo Drive/Motor Overload)
Servo drive overload
Err10
Motor overload
Err11
Check whether the setting of the motor protection parameter F9-01 is proper.
Yes
Check whether the load is too heavy or the motor is blocked.
No
Increase the capacity level of the servo drive.
No
Set F9-01 properly.
Yes Reduce the load and check the motor and connected machine.
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Troubleshooting IS300 Series Servo Drive User Manual
• Err12 (Phase Loss on Input Side)
Err12
Contact the agent or Inovance.
Check whether the three-phase power supply is normal.
Yes
No Check and eliminate external faults.
Check whether the drive board is normal.
No
Check whether the main control board is normal.
No
No
Replace the drive board.
Replace the main
control board.
• Err13 (Phase Loss on Output Side)
Err13
Contact the agent or Inovance.
Check whether the power cables between the servo drive and the motor are normal.
Check whether three-phase outputs of the servo drive are balanced in the V/F mode without the motor connected.
No
No
Eliminate external faults.
Check for three-phase winding of the motor and eliminate the fault.
Yes
Check whether the drive board is normal.
No
Check whether the main control board is normal.
No
No
Replace the drive board.
Replace the main control board.
• Err14 (Module Overheat)
Err14
Contact the agent or Inovance.
Check whether the ambient temperature is too high.
No
Check whether the air filter is blocked.
No
Check whether the cooling fan is damaged.
No
Yes
Reduce ambient temperature.
Yes
Clear the air filter.
Yes
Replace the cooling fan.
Yes
Replace the thermistor.
Check whether the module thermistor is damaged.
No
Check whether the inverter module is damaged.
Yes
Replace the inverter module.
• Err15 (External Device Fault)
Err15
Yes
Perform the reset operation.
Check whether the STOP key is pressed in the non-operation panel mode.
No
Check whether external fault signal is input via a DI terminal.
No
Check whether the STOP key is pressed in the case of stall.
Yes
Eliminate external faults.
Yes
Perform the reset operation.
- 52 -
IS300 Series Servo Drive User Manual Troubleshooting
• Err16 (Communication Fault)
Err16
Check whether the host computer is working.
Yes
Check whether wiring for RS485 communication is normal.
Yes
Check whether communication parameters are set properly.
Yes
Contact the agent or Inovance.
• Err17 (Contactor Fault)
Err17
No
Check wiring of the host computer.
No
Check wiring of the RS485 communication cable.
No Set the communication parameters properly.
Check whether the drive board and power supply are normal.
Yes
Check whether the contactor is normal.
No
Replace the drive board or power board.
No
Replace the contactor.
• Err18 (Current Detection Fault)
Contact the agent or Inovance.
Err18
Check whether hall devices are normal.
Yes
Check whether the drive board is normal.
No
Replace the hall devices.
No
Replace the drive board.
• Err19 (Motor Auto-tuning Fault)
Err19
Check whether the motor parameters are set according to the nameplate.
Yes
Check whether motor auto-tuning times out.
No
Set the motor parameters correctly.
No Check wiring between the servo drive and the motor.
• Err20: Reserved
• Err21 (Data Overflow)
Contact the agent or Inovance.
Err21
Check whether the running becomes normal after the main control board is replaced.
Yes
It is main control board fault.
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Troubleshooting IS300 Series Servo Drive User Manual
• Err22 (Reserved)
• Err23 (Short Circuit to Ground)
Err23
Check whether the motor is short circuited to ground.
No
Replace the servo drive.
Yes
Replace the cable or motor.
• Err24 to Err42 (Reserved)
• Err43 (Encoder Fault During Motor Auto-tuning)
Err43
No
Select the adapted encoder.
Check whether the encoder model matches the servo drive.
Yes
Check whether the encoder wiring is correct.
No
Yes
Eliminate the wiring fault.
Contact the agent or Inovance.
Yes
Install the encoder correctly.
No
Check whether the encoder becomes normal after the PG card is replaced.
Yes
It is PG card fault.
• Err44 (Speed Deviation Too Large)
Err44
Contact the agent or Inovance.
• Err45 (Motor Overheat)
Check whether the encoder installation and wiring become loose.
No
Check whether the power cables of the motor become loose.
No
Check whether it is normal after the
PG card is replaced.
Err45
Contact the agent or our Inovance.
Check whether wiring of the PTC sensor for motor overheat protection is correct.
No
Check whether the motor temperature is too high.
No
Check whether fault is reported after
PTC-P and PTC-N are shorted.
No
Check whether it is normal after the terminal block is replaced.
Yes
Fix the encoder.
Yes
Fasten the power cables.
Yes
It is PG card fault
Yes
Eliminate the wiring fault.
Yes
Reduce the load of the motor, add cooling fans and increase the motor capacity.
Yes
The PTC signal is wrong.
Yes
It is terminal block fault.
- 54 -
IS300 Series Servo Drive User Manual Troubleshooting
• Err46 (Pressure Sensor Fault)
Err45
Contact the agent or Inovance.
Check whether wiring of the PTC sensor for motor overheat protection is correct.
No
Check whether the motor temperature is too high.
No
Check whether fault is reported after
PTC-P and PTC-N are shorted.
No
Check whether it is normal after the I/O board is replaced.
• Err49 (Encoder Signal Fault)
Err49
Contact the agent or Inovance.
Yes
Eliminate the wiring fault.
Yes
Reduce the load of the motor, add cooling fans or increase the motor capacity.
Yes
The PTC signal is wrong.
Yes
It is I/O board fault.
Check whether the connection joint between the PG card and the encoder becomes loose.
No
Check whether wiring between the PG card and the encoder is proper.
Yes
Check whether it it normal after the PG card is replaced.
Yes
No
Yes
Eliminate the wiring fault.
Eliminate the wiring fault.
It is PG card fault.
5.2 Symptoms and Diagnostics
The following symptoms may occur during use of the servo drive. When these symptoms occur, perform simple analysis based on the following table.
No.
Symptom Possible Causes Solutions
1. There is no power supply to the servo drive.
2. The 8-core cable connecting the drive board and the control board is in poor contact.
3. Components inside the servo drive are damaged.
1. The 4-core cable connecting the drive board and the control board is in poor contact.
2. Other components of the servo drive are broken.
1. Check the power input.
2. Connect the 8-core cable again.
3. Contact the agent or
Inovance.
1. Connect the 4-core cable again.
2. Contact the agent or
Inovance.
1. The motor or the motor output cable is short circuited to the ground.
2. The servo drive is damaged.
1. Check the insulation status of the motor and the output cable with a megger.
2. Contact the agent or
Inovance.
- 55 -
Troubleshooting IS300 Series Servo Drive User Manual
No.
4
5
6
8
9
10
Symptom
In CLVC control mode, the motor speed is always low.
The servo drive reports overcurrent and overvoltage faults frequently.
Err17 is reported upon power-on or running.
1. The related parameters are set incorrectly.
2. The jumper across OP and +24V becomes loose.
3. The control board is faulty.
1. The encoder is damaged or the encoder wiring is incorrect.
2. Components inside the servo drive are damaged.
1. The motor parameters in group
F1 are set improperly.
2. The acceleration/deceleration time is improper.
3. The load fluctuates.
The soft startup contactor is not closed.
Possible Causes
The servo drive display is normal upon power-on, but it displays "HC" after running and stops immediately.
The cooling fan is damaged or does not rotate.
Err14 (module overheat) is reported frequently.
The motor does not rotate after the servo drive runs.
1. The carrier frequency is set too high.
2. The cooling fan is damaged, or the air filter is blocked.
3. Components (thermal coupler or others) inside the servo drive are damaged.
1. The motor is damaged or lockedrotor occurs.
2. The motor parameters in group
F1 are set improperly.
Solutions
Replace the cooling fan.
1. Reduce the carrier frequency (F0-15).
2. Replace the cooling fan and clean the air filter.
3. Contact the agent or
Inovance.
1. Replace the motor or rectify mechanical faults.
2. Check and set the motor parameters again.
1. Check and set the parameters in group F4 again.
2. Re-connect the cable.
3. Contact the agent or
Inovance.
1. Replace the encoder and correct the wiring.
2. Contact the agent or
Inovance.
1. Set the motor parameters or perform motor auto-tuning again.
2. Set proper acceleration/ deceleration time.
3. Contact the agent or
Inovance.
1. Check:
• Whether the contactor cable is loose
• Whether the contactor is faulty
• Whether the contactor 24
V power supply is faulty.
2. Contact the agent or
Inovance.
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6
ISMG Servo Motor (Voltage Class: 400 V)
ISMG Servo Motor IS300 Series Servo Drive User Manual
Chapter 6 ISMG Servo Motor (Voltage Class: 400 V)
6.1 Designation Rules
ISM G1-30D 15C D-R1 3 1 F
Mark
ISM
Series No.
ISM Series
servo motor
Mark
G1
G2
Features
200 x 200 base
266 x 266 base
Mark Rated Power
A
B
C
2 digits + 1 letter x 1 x 10 x 100
D
E x 1000 x 10000
Example:
15C: 1500 W
30D: 30000 W
Mark
Rated Speed
2 digits + 1 letter
C
D
A
B x 1 x 10 x 100 x 1000
E x 10000
Example:
15C: 1500 RPM
20C: 2000 RPM
Mark Voltage Class
D 400 V
Mark
X
Y
Customized
Requirement
Natural cooling
Forced air cooling
Mark
1
Brake, Reducer
& Oil Seal
Oil seal
Mark
1
3
8
Shaft
Connection Mode
Optical shaft
Solid, with key and threaded hole
Hollow spline
Mark
R1
U1
Encoder Type
Resolver with one pair of poles
2500 PPR wiresaving incremental encoder
■
Motor Duty Type
Motor duty types indicate the load that the motor drives, with sequential operations, involving startup, electric braking, no-load running, power-off and stop.
• S1: Continuous duty
The operation of a motor at a rated load may take an unspecified time period to reach thermal equilibrium.
• S4: Intermittent periodic duty with start
This is a sequence of identical duty cycles, each consisting load for a period, an operation at constant load period, followed by a stationary and de-energized period.
This cycle has a great impact on temperature rise.
6.2 ISMG Servo Motor Specification Parameters
6.2.1 ISMG1 Servo Motor (200 x 200 Base/Forced Air Cooling)
See the first table on the last page of this chapter.
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IS300 Series Servo Drive User Manual ISMG Servo Motor
6.2.2 ISMG2 Servo Motor (266 x 266 Base/Forced Air Cooling)
See the second table on the last page of this chapter.
6.3 Physical Appearance and Mounting Dimensions of ISMG Servo
Motor
6.3.1 ISMG1 Servo Motor (200 x 200 Base/Forced Air Cooling)
Figure 6-1 Physical appearance and mounting dimensions of the ISMG1 servo motor (200 x
200 base/forced air cooling)
0.05 B
82
2 x Φ25
251
215
PG36
5
4 Φ15
Φ218
0 -0
0 -0
36
A
B
0.05
A
K
L
2 x 12
240
265
18
10 56
+0.740
0
Table 6-1 Mounting dimensions of the ISMG1 servo motor (200 x 200 base/forced air cooling)
Servo
Motor
Model
Size K
(mm)
Size L
(mm)
ISMG1-95C15CD-
R131F
ISMG1-11D17CD-
R131F
ISMG1-12D20CD-
R131F
190
375
ISMG1-14D15CD-
R131F
ISMG1-16D17CD-
R131F
ISMG1-18D20CD-
R131F
230
410
ISMG1-22D15CD-
R131F
ISMG1-24D17CD-
R131F
ISMG1-28D20CD-
R131F
305
480
ISMG1-30D15CD-
R131F
ISMG1-41D20CD-
R131F
-
380
550
- 59 -
ISMG Servo Motor IS300 Series Servo Drive User Manual
6.3.2 ISMG2 Servo Motor (266 x 266 Base/Forced Air Cooling)
Figure 6-2 Physical appearance and mounting dimensions of the ISMG2 servo motor (266 x
266 base/forced air cooling)
4 x Φ19
4
0 -0
0 -0
0 -0
0.05 B
112 60 K
L
4 x Φ18 266
360
0 -0
90
11
Table 6-2 Mounting dimensions of the ISMG2 servo motor (266 x 266 base/forced air cooling)
ISMG2-
20D15CD-R131F
ISMG2-
31D15CD-R131F
Servo
Motor
Model
ISMG2-
23D17CD-R131F
ISMG2-
36D17CD-R131F
ISMG2-
27D20CD-R131F
ISMG2-
42D20CD-R131F
ISMG2-
42D15CD-R131F
ISMG2-
60D15CD-R131F
ISMG2-
48D17CD-R131F
ISMG2-
68D17CD-R131F
ISMG2-
57D20CD-R131F
ISMG2-
80D20CD-R131F
Size K
(mm)
Size L
(mm)
200
475
250
525
300
575
400
675
ISMG2-
80D15CD-
R131F
ISMG2-
91D17CD-
R131F
ISMG2-
11E20CD-
R131F
500
780
6.4 Description of Supporting Board of ISMG Servo Motor Base
Model Description
ISMG1-B02 Used for ISMG1 servo motor (cooling fan)
ISMG2-B02 Used for ISMG2 servo motor (cooling fan)
- 60 -
IS300 Series Servo Drive User Manual ISMG Servo Motor
6.5 Wiring of ISMG Servo Motor
6.5.1 Terminals of PCB Board
The signal types of the terminals are defined on the PCB board. AC1 and AC2 are power supply (single-phase 220 V) to the cooling fan. AC1 and AC2 should be wired strictly according to the marks.
The matched signal lines of the IS300 servo drive are defined as below:
Signal Definition
Adapted Encoder
Cable Color
Corresponding
IS300 PG Card Pin
EXC-
Red
1
EXC+
Blue
2
SIN+
White
3
SIN-
Brown
4
COS+
Yellow
5
COS-
Green
9
6.5.2 Precautions on Power Terminals Matched with PCB Board
• When wiring the main circuit, ensure that the phase sequence conform to the marks.
• Connect PE terminal to the fixed screw with a special mark in the connection box.
• PTC, KTY, and resolver signal cable must not connect to the 220-V power supply.
Otherwise, the motor will be damaged.
• The motor has passed the IP54 experiment. At wiring, protection measures must still be taken at the cabling holes to prevent foreign matters from falling into the motor.
• Sticky dust in the working environment will weaken heat dissipation of the motor.
- 61 -
ISMG Servo Motor IS300 Series Servo Drive User Manual
- 62 -
IS300 Series Servo Drive User Manual
ISMG Servo Motor
Servo Motor Model
ISMG1-95C15CD-R131F
ISMG1-11D17CD-R131F
ISMG1-12D20CD-R131F
ISMG1-14D15CD-R131F
ISMG1-16D17CD-R131F
ISMG1-18D20CD-R131F
ISMG1-22D15CD-R131F 115 135
ISMG1-24D17CD-R131F 115 135
ISMG1-28D20CD-R131F 115 135
ISMG1-30D15CD-R131F 150 195
ISMG1-41D20CD-R131F 150 195
Rated
Torque
(Nm)
S1 S4
50 60
50 60
50 60
75 90
75 90
75 90
Rated
Rotational
Speed
(RPM)
1500
1700
2000
1500
2000
1500
1700
2000
1500
1700
2000
Back
EMF
(V)
Specifications of the ISMG1 motor with forced air cooling
Rated
Voltage
(V)
Rated
Current
(A)
S1 S4 S1 S4
No-load
Current
(A)
Rated Power
(kW)
Torque
Constant
(Nm/A)
Back
EMF
Constant
(V/RPM)
380-V Max.
Torque (Nm)
305 333 340 15 19
296 332 338 19 23
291 325 331 21 26
291 325 332 25 30
296 328 333 29 34
310 335 340 31 36
0.6
0.8
0.8
0.7
0.8
0.8
S1
7.9
8.9
10.5
13
14.5
17
S4
9.5
11
12.6
14.1
16
18.8
3.24
2.68
2.387
3.01
2.753
2.554
0.203
0.174
0.1455
0.194
0.174
0.155
105
105
105
145
145
145
305 342 348 36 41
296 332 338 43 50
291 322 328 47 54
291 324 333 48 61
310 334 343 60 76
0.8
0.9
0.9
0.9
1
19
21.5
22
24
25.5
28.3
25 30.6
33 41
3.306
2.755
2.531
3.2
2.58
0.203
0.1741
0.1455
0.194
0.155
210
210
210
265
265
Limit
Torque
(Nm)
Max.
Rotational
Speed
160
160
160
230
230
230
340
340
340
450
450
1800
2040
2400
1800
2400
1800
2040
2400
1800
2040
2400
Rotor Inertia
(kg•m
2
•10
-3
)
PTC
Normal-Temperature
Resistance (Ω)
Number of Poles
7.5
7.5
7.5
9
9
9
12
12
12
15
15
300
300
300
300
300
300
300
300
300
300
300
8
8
8
8
8
8
8
8
8
8
8
Servo Motor Model
Rated
Torque
(Nm)
S1 S4
ISMG2-20D15CD-R131F 116 130
ISMG2-23D17CD-R131F 116 130
ISMG2-27D20CD- R131F 116 130
ISMG2-31D15CD- R131F 170 200
ISMG2-36D17CD- R131F 170 200
ISMG2-42D20CD- R131F 170 200
ISMG2-42D15CD- R131F 230 270
ISMG2-48D17CD- R131F 230 270
ISMG2-57D20CD- R131F 230 270
ISMG2-60D15CD- R131F 340 385
ISMG2-68D17CD- R131F 340 385
ISMG2-80D20CD- R131F 340 385
ISMG2-80D15CD- R131F 440 510
ISMG2-91D17CD- R131F 440 510
ISMG2-11E20CD- R131F 440 510
Rated
Rotational
Speed
(RPM)
2000
1500
1700
2000
1500
1700
2000
1500
1700
2000
1500
1700
2000
1500
1700
Back
EMF
(V)
291
Specifications of the ISMG2 motor with forced air cooling
Rated
Voltage
(V)
Rated
Current
(A)
S1 S4 S1 S4
346 353 41 45
296 351 358 45 50
No-load
Current
(A)
0.9
0.9
Rated Power
S1
(kW)
S4
18.2 20.4
Torque
Constant
(Nm/A)
2.981
2.683
Back EMF
Constant
(V/RPM)
0.194
0.174
380-V Max.
Torque (Nm)
240
240
310
305
365 372 51
358 364 56
57
65
0.9
1
20.6 23.1
24.3 27.2
26.7 31.4
2.385
3.13
0.155
0.203
240
345
296 349 355 65 76
291 344 350 78 92
291 341 348 79 92
296 346 353 88 102
1
1
1
1
30.3 35.6
35.6 41.9
36.1 42.4
40.9 48.1
2.683
2.236
2.981
2.683
0.174
0.145
0.194
0.174
345
345
465
465
310 360 367 99 115
305 353 360 110 125
296 344 351 129 145
291 339 346 154 174
291 334 341 149 173
329 372 379 149 173
310 353 360 187 216
1
1.1
1.1
1.1
1.1
1.1
1.1
48.2 56.5
53.4 60.5
60.5 68.5
71.2 80.6
69.1 80.1
78.3 90.8
2.385
3.13
2.683
2.236
2.981
2.981
92.1 106.8
2.385
0.155
0.203
0.174
0.145
0.194
0.194
0.155
465
660
660
660
825
825
825
Limit
Torque
(Nm)
Max.
Rotational
Speed
(RPM)
650
975
975
975
1300
1300
1300
488
488
650
650
325
325
325
488
2400
1800
2040
2400
1800
2040
2400
1800
2040
2400
1800
2040
2400
1800
2040
Rotor Inertia
(kg•m
2
•10
-3
)
PTC
Normal-Temperature
Resistance (Ω)
Number of Poles
22.1
22.1
22.1
29.6
29.6
29.6
36.8
36.8
36.8
50
50
50
64
64
64
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
8
8
8
8
8
8
8
8
8
8
8
8
8
8
8
7
Selection and Dimensions
Selection and Dimensions IS300 Series Servo Drive User Manual
Chapter 7 Selection and Dimensions
7.1 Technical Data of the IS300
Table 7-1 Technical data of the IS300
IS300 Model
IS300S002-C
IS300S003-C
IS300S004-C
IS300S005-C
IS300-2T002-C
IS300-2T003-C
IS300-2T004-C
IS300-2T005-C
IS300-2T010-C
IS300-2T020-C
IS300-2T030-C
IS300-2T040-C
IS300-2T050-C
IS300-2T070-C
IS300-2T080-C
IS300-2T100-C
IS300-2T140-C
IS300-2T170-C
IS300-2T210-C
IS300-2T300-C
IS300-2T140-C-L
IS300-2T170-C-L
IS300-2T210-C-L
IS300-2T300-C-L
IS300T002-C
IS300T003-C
Power Capacity
(kVA)
Input
Current (A)
Output
Current (A)
21
30
40
57
1.5
3
4
5.9
8.9
17
Single-phase power: 220–230 V, 50/60 Hz
1 5.4
2.3
1.5
3
4
8.2
14
4
7
23 9.6
Three-phase power: 220 V, 50/60 Hz
3.4
5
5.8
10.5
14.6
26
35
46.5
62
76
2.1
3.8
5.1
9
13
25
32
45
60
75
160
231
114
134
160
69
85
114
134
92
113
157
180
214
307
157
180
214
91
112
150
176
210
304
150
176
210
231 307 304
Three-phase power: 380–440 V, 50/60 Hz
1.5
3
3.4
5
2.1
3.8
Adapted Motor (S1) kW
0.4
0.75
1.5
2.2
55
75
37
45
55
75
22
30
37
45
7.5
11
15
18.5
0.4
0.75
1.5
2.2
3.7
5.5
0.75
1.5
HP
1
2
0.5
1
2
3
75
100
50
60
75
100
30
40
50
60
10
15
20
25
2
3
0.5
1
5
7.5
- 64 -
IS300 Series Servo Drive User Manual Selection and Dimensions
IS300 Model
IS300T170-C
IS300T210-C
IS300T250-C
IS300T300-C
IS300T370-C
IS300T420-C
IS300T460-C
IS300T520-C
IS300T580-C
IS300T650-C
IS300T720-C
IS300T140-C-L
IS300T170-C-L
IS300T210-C-L
IS300T250-C-L
IS300T300-C-L
IS300T004-C
IS300T005-C
IS300T010-C
IS300T015-C
IS300T020-C
IS300T030-C
IS300T035K-C
IS300T035-C
IS300T040-C
IS300T050-C
IS300T070K-C
IS300T070-C
IS300T080-C
IS300T100-C
IS300T140K-C
IS300T140-C
IS300-5T002-C
IS300-5T003-C
Power Capacity
(kVA)
Input
Current (A)
Output
Current (A)
69
85
98
114
30
40
53
57
17
21
23
24
4
5.9
8.9
11
92
113
134
157
46.5
62
71
76
26
35
36
38.5
5.8
10.5
14.6
20.5
134
160
192
231
445
500
565
114
250
280
355
396
134
160
192
231
180
214
256
307
385
430
468
525
590
665
785
157
180
214
256
307
176
210
253
304
377
426
465
520
585
650
725
150
176
210
253
304
1.5
Three-phase power: 480 V, 50/60 Hz
3.4
2.1
3 5 3.8
91
112
130
150
45
60
70
75
25
32
35
37
5.1
9
13
17
90
110
132
160
315
355
400
75
200
220
250
280
90
110
132
160
45
55
64
75
22
30
35
37
11
15
17
18.5
Adapted Motor (S1) kW HP
2.2
3.7
5.5
7.5
3
5
7.5
10
15
20
23
25
60
75
85.5
100
30
40
46
50
125
150
200
250
500
420
530
100
300
300
400
370
125
150
200
250
0.75
1.5
1
2
- 65 -
Selection and Dimensions IS300 Series Servo Drive User Manual
IS300 Model
IS300-5T004-C
IS300-5T005-C
IS300-5T010-C
IS300-5T015-C
IS300-5T020-C
IS300-5T030-C
IS300-5T035-C
IS300-5T040-C
IS300-5T050-C
IS300-5T070-C
IS300-5T080-C
IS300-5T100-C
IS300-5T140-C
IS300-5T170-C
IS300-5T210-C
IS300-5T250-C
IS300-5T300-C
IS300-5T370-C
IS300-5T420-C
IS300-5T460-C
IS300-5T520-C
IS300-5T580-C
IS300-5T650-C
IS300-5T720-C
IS300-5T140-C-L
IS300-5T170-C-L
IS300-5T210-C-L
IS300-5T250-C-L
IS300-5T300-C-L
Power Capacity
(kVA)
Input
Current (A)
396
445
500
565
231
250
280
355
114
134
160
192
231
114
134
160
192
40
57
69
85
17
21
24
30
4
5.9
8.9
11
525
590
665
785
307
385
430
468
157
180
214
256
307
157
180
214
256
62
76
92
113
26
35
38.5
46.5
5.8
10.5
14.6
20.5
Output
Current (A)
520
585
650
725
304
377
426
465
150
176
210
253
304
150
176
210
253
60
75
91
112
25
32
37
45
5.1
9
13
17
Note
The models in grey are customized (servo drive of water cooling).
280
315
355
400
160
200
220
250
75
90
110
132
160
75
90
110
132
30
37
45
55
11
15
18.5
22
Adapted Motor (S1) kW HP
2.2
3.7
5.5
7.5
3
5
7.5
10
15
20
25
30
100
125
150
175
40
50
60
70
370
420
470
530
210
260
300
350
100
125
150
175
210
- 66 -
IS300 Series Servo Drive User Manual Selection and Dimensions
IS300-2T002-C
IS300-2T003-C
IS300-2T004-C
IS300-2T005-C
IS300-2T010-C
IS300-2T020-C
IS300-2T030-C
IS300-2T040-C
IS300-2T050-C
IS300-2T070-C
IS300-2T080-C
IS300-2T100-C
IS300-2T140-C
IS300-2T170-C
IS300-2T210-C
IS300-2T300-C
IS300-2T140-C-L
IS300-2T170-C-L
IS300-2T210-C-L
IS300-2T300-C-L
7.2 Selection of Braking Unit and Braking Resistor
IS300 Model
IS300S002-C
IS300S003-C
IS300S004-C
IS300S005-C
IS300T002-C
IS300T003-C
IS300T004-C
IS300T005-C
IS300T010-C
IS300T015-C
IS300T020-C
Recommended
Power of Braking
Resistor
80 W
80 W
100 W
100 W
Recommended
Resistance
Single-phase 220–230 V
≥ 200 Ω
≥ 150 Ω
≥ 100 Ω
≥ 70 Ω
Three-phase 220 V
Braking Unit
Built-in
150 W
150 W
250 W
300 W
400 W
800 W
≥ 150 Ω
≥ 110 Ω
≥ 100 Ω
≥ 65 Ω
≥ 45 Ω
≥ 22 Ω
Built-in
1000 W
1500 W
2500 W
3.7 kW
4.5 kW
5.5 kW
7.5 kW
9 kW
≥ 16 Ω
≥ 11 Ω
≥ 8 Ω
≥ 8 Ω
≥ 8 Ω
≥ 6 Ω
≥ 6 Ω
≥ 4 Ω
External
External
External
External
External
150 W
150 W
250 W
300 W
400 W
500 W
800 W
11 kW
8 x 2 kW
7.5 kW
9 kW
11 kW
8 x 2 kW
≥ 4 Ω
≥ 6 Ω x 2
≥ 6 Ω
≥ 4 Ω
External
External
External
External
≥ 4 Ω
≥ 6 Ω x 2
Three-phase 380–440 V
≥ 300 Ω
External
External
≥ 220 Ω
≥ 200 Ω
≥ 130 Ω
≥ 90 Ω
≥ 65 Ω
≥ 43 Ω
Built-in
Remarks
-
-
-
MDBUN-45-S
MDBUN-60-S
MDBUN-60-S
MDBUN-60-S
MDBUN-90-S
MDBUN-90-S
MDBUN-60-S x 2
MDBUN-60-S
MDBUN-90-S
MDBUN-90-S
MDBUN-60-S x 2
- 67 -
Selection and Dimensions IS300 Series Servo Drive User Manual
IS300 Model
IS300T030-C
IS300T035K-C
IS300T035-C
IS300T040-C
IS300T050-C
IS300T070K-C
IS300T070-C
IS300T080-C
IS300T100-C
IS300T140K-C
IS300T140-C
IS300T170-C
IS300T210-C
IS300T250-C
IS300T300-C
IS300T370-C
IS300T420-C
IS300T460-C
IS300T520-C
IS300T580-C
IS300T650-C
IS300T720-C
IS300T140-C-L
IS300T170-C-L
IS300T210-C-L
IS300T250-C-L
IS300T300-C-L
IS300-5T002-C
IS300-5T003-C
IS300-5T004-C
IS300-5T005-C
IS300-5T010-C
IS300-5T015-C
IS300-5T020-C
6.5 kW x 2
16 kW
20 kW
22 kW
12.5 kW x 2
14 kW x 2
16 kW x 2
17 kW x 2
14 kW x 3
7.5 kW
11 kW
5.5 kW x 2
6.5 kW x 2
16 kW
Recommended
Power of Braking
Resistor
1000 W
1300 W
1300 W
1500 W
2500 W
3.7 kW
3.7 kW
4.5 kW
5.5 kW
6.5 kW
7.5 kW
9 kW
5.5 kW x 2
Recommended
Resistance
≥ 8 Ω x 2
≥ 2.5 Ω
≥ 2.5 Ω
≥ 2.5 Ω
≥ 2.5 Ω x 2
≥ 2.5 Ω x 2
≥ 2.5 Ω x 2
≥ 2.5 Ω x 2
≥ 2.5 Ω x 3
≥ 8 Ω
≥ 8 Ω
≥ 12 Ω x 2
≥ 8 Ω x 2
≥ 2.5 Ω
Three-phase 480 V
≥ 300 Ω 150 W
150 W
250 W
300 W
400 W
500 W
800 W
≥ 32 Ω
≥ 25 Ω
≥ 25 Ω
≥ 22 Ω
≥ 16 Ω
≥ 16 Ω
≥ 16 Ω
≥ 16 Ω
≥ 16 Ω
≥ 12 Ω
≥ 12 Ω
≥ 8 Ω
≥ 12 Ω x 2
≥ 220 Ω
≥ 200 Ω
≥ 130 Ω
≥ 90 Ω
≥ 65 Ω
≥ 43 Ω
Braking Unit
Built-in
External
External
External
External
External
External
External
External
External
External
External
External
External
External
External
External
External
External
External
External
External
Built-in
Remarks
-
-
MDBUN-45-T
MDBUN-45-T
MDBUN-45-T
MDBUN-60-T
MDBUN-60-T
MDBUN-90-T
MDBUN-60-T x 2
MDBUN-90-T x 2
MDBU-200-B
MDBU-200-B
MDBU-200-B
MDBU-200-B x 2
MDBU-200-B x 2
MDBU-200-B x 2
MDBU-200-B x 2
MDBU-200-B x 3
MDBUN-90-T
MDBUN-90-T
MDBUN-60-T x 2
MDBUN-90-T x 2
MDBU-200-B
- 68 -
IS300 Series Servo Drive User Manual Selection and Dimensions
IS300-5T030-C
IS300-5T035-C
IS300-5T040-C
IS300-5T050-C
IS300-5T070-C
IS300-5T080-C
IS300-5T100-C
IS300-5T140-C
IS300-5T170-C
IS300-5T210-C
IS300-5T250-C
IS300-5T300-C
IS300-5T370-C
IS300-5T420-C
IS300-5T460-C
IS300-5T520-C
IS300-5T580-C
IS300-5T650-C
IS300-5T720-C
IS300-5T140-C-L
IS300-5T170-C-L
IS300-5T210-C-L
IS300-5T250-C-L
IS300-5T300-C-L
IS300 Model
Recommended
Power of Braking
Resistor
1000 W
1300 W
1500 W
2500 W
3.7 kW
4.5 kW
5.5 kW
7.5 kW
9 kW
11 kW
6.5 kW x 2
16 kW
20 kW
22 kW
12.5 kW x 2
14 kW x 2
16 kW x 2
17 kW x 2
14 kW x 3
7.5 kW
9 kW
11 kW
6.5 kW x 2
16 kW
Recommended
Resistance
≥ 2.5 Ω
≥ 2.5 Ω x 2
≥ 2.5 Ω x 2
≥ 2.5 Ω x 2
≥ 2.5 Ω x 2
≥ 2.5 Ω x 3
≥ 12 Ω
≥ 8 Ω
≥ 8 Ω
≥ 12 Ω x 2
≥ 2.5 Ω
≥ 32 Ω
≥ 25 Ω
≥ 22 Ω
≥ 16 Ω
≥ 16 Ω
≥ 16 Ω
≥ 16 Ω
≥ 12 Ω
≥ 8 Ω
≥ 8 Ω
≥ 12 Ω x 2
≥ 2.5 Ω
≥ 2.5 Ω
Braking Unit
Built-in
External
External
External
External
External
External
External
External
External
External
External
External
External
External
External
External
External
External
External
External
Note
Remarks
-
MDBUN-45-5T
MDBUN-45-5T
MDBUN-45-5T
MDBUN-60-5T
MDBUN-90-5T
MDBUN-90-5T
MDBUN-60-5T x 2
MDBU-200-D
MDBU-200-D
MDBU-200-D
MDBU-200-D x 2
MDBU-200-D x 2
MDBU-200-D x 2
MDBU-200-D x 2
MDBU-200-D x 3
MDBUN-60-5T
MDBUN-90-5T
MDBUN-90-5T
MDBUN-60-5T x 2
MDBU-200-D
1. " x 2" indicates that two braking units with their respective braking resistor are connected in parallel. " x 3" means the same.
2. The models in grey are customized (servo drive of water cooling).
- 69 -
Selection and Dimensions IS300 Series Servo Drive User Manual
7.3 Selection of Peripheral Electrical Devices
IS300 Model
IS300S002-C
IS300S003-C
IS300S004-C
IS300S005-C
IS300-2T002-C
IS300-2T003-C
IS300-2T004-C
IS300-2T005-C
IS300-2T010-C
IS300-2T020-C
IS300-2T030-C
IS300-2T040-C
IS300-2T050-C
IS300-2T070-C
IS300-2T080-C
IS300-2T100-C
IS300-2T140-C
IS300-2T170-C
IS300-2T210-C
IS300-2T300-C
IS300-2T140-C-L
IS300-2T170-C-L
IS300-2T210-C-L
IS300-2T300-C-L
IS300T002-C
IS300T003-C
IS300T004-C
IS300T005-C
IS300T010-C
IS300T015-C
IS300T020-C
MCCB
(A)
225
250
315
500
100
100
125
160
225
250
315
500
20
40
50
63
6
10
10
16
16
20
32
40
6
10
10
10
16
25
32
18
32
38
50
9
9
9
12
Contactor
(A)
I/O Power Cable
(mm
2
)
Single-phase 220–230 V
9 0.75
12
18
0.75
1.5
25 2.5
Three-phase 220 V
0.75
0.75
0.75
1.5
2.5
4
6
10
170
205
245
300
65
80
95
115
170
205
245
300
70
95
120
150
Three-phase 380–440 V
9 0.75
9
9
0.75
0.75
12
18
25
32
4
4
1.5
2.5
70
95
120
150
16
25
35
50
Cable of Control Circuit
(mm
2
)
0.50
0.50
0.50
0.50
0.50
0.50
0.50
0.75
0.75
0.75
0.75
0.75
1.00
1.00
1.00
1.00
1.00
1.00
1.00
0.50
0.50
0.50
0.50
0.75
0.75
0.75
0.75
1.00
1.00
1.00
1.00
- 70 -
IS300 Series Servo Drive User Manual Selection and Dimensions
IS300 Model
IS300T370-C
IS300T420-C
IS300T460-C
IS300T520-C
IS300T580-C
IS300T650-C
IS300T720-C
IS300T140-C
IS300T170-C
IS300T210-C
IS300T250-C
IS300T300-C
IS300T030-C
IS300T035K-C
IS300T035-C
IS300T040-C
IS300T050-C
IS300T070K-C
IS300T070-C
IS300T080-C
IS300T100-C
IS300T140K-C
IS300T140-C
IS300T170-C
IS300T210-C
IS300T250-C
IS300T300-C
IS300T370-C
IS300T420-C
IS300T460-C
IS300T520-C
IS300T580-C
IS300T650-C
IS300T720-C
IS300T140-C-L
IS300T170-C-L
620
800
800
170
410
475
475
620
205
245
300
300
205
245
300
300
95
115
148
170
Contactor
(A)
38
40
40
50
65
70
80
620
800
800
170
205
410
475
475
620
800
1000
1250
225
500
630
630
700
250
315
350
400
250
315
350
400
125
160
195
225
MCCB
(A)
50
50
50
63
100
100
100
800
1000
1250
225
250
500
630
630
700
Cable of Control Circuit
(mm
2
)
0.75
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
185
240
2 x 120
2 x 120
2 x 150
2 x 185
2 x 240
70
95
120
120
150
I/O Power Cable
(mm
2
)
6
10
10
10
16
25
25
95
120
120
150
35
50
70
70
185
240
2 x 120
2 x 120
2 x 150
2 x 185
2 x 240
70
95
- 71 -
Selection and Dimensions IS300 Series Servo Drive User Manual
IS300 Model
IS300T210-C-L
IS300T250-C-L
IS300T300-C-L
IS300-5T170-C
IS300-5T210-C
IS300-5T250-C
IS300-5T300-C
IS300-5T370-C
IS300-5T420-C
IS300-5T460-C
IS300-5T520-C
IS300-5T580-C
IS300-5T650-C
IS300-5T720-C
IS300-5T140-C-L
IS300-5T170-C-L
IS300-5T210-C-L
IS300-5T250-C-L
IS300-5T300-C-L
IS300-5T002-C
IS300-5T003-C
IS300-5T004-C
IS300-5T005-C
IS300-5T010-C
IS300-5T015-C
IS300-5T020-C
IS300-5T030-C
IS300-5T035-C
IS300-5T040-C
IS300-5T050-C
IS300-5T070-C
IS300-5T080-C
IS300-5T100-C
IS300-5T140-C
250
315
350
400
800
1000
1250
225
500
630
630
700
250
315
350
400
100
125
160
225
50
50
63
100
16
20
32
40
6
10
10
MCCB
(A)
315
350
400
620
800
800
170
410
475
475
620
205
245
300
300
205
245
300
300
80
95
115
170
38
40
50
65
12
18
25
32
Contactor
(A)
245
I/O Power Cable
(mm
2
)
120
300
300
9
9
120
150
Three-phase 480 V
9 0.75
0.75
0.75
1.5
2.5
4
4
6
10
10
16
185
240
2 x 120
2 x 120
2 x 150
2 x 185
2 x 240
70
95
120
120
150
95
120
120
150
25
35
50
70
Cable of Control Circuit
(mm
2
)
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
1.00
0.75
1.00
1.00
1.00
1.00
1.00
1.00
1.00
0.50
0.50
0.50
0.75
0.75
0.75
0.75
- 72 -
IS300 Series Servo Drive User Manual Selection and Dimensions
Note
The models in grey are customized (servo drive of water cooling).
7.4 Mounting Dimensions of the IS300
Figure 7-1 Mounting dimensions of IS300(*)002-C to IS300(*)030-C
W
A
B H1
H
D
Figure 7-2 Mounting dimensions of IS300(*)035-C to IS300(*)720-C
W
A
H
B H1
D
- 73 -
Selection and Dimensions IS300 Series Servo Drive User Manual
Table 7-2 Mounting dimensions of IS300
IS300 Model
Mounting Hole
(mm)
A B H
Mounting Dimensions
H1
(mm)
W
Single-phase 220–230 V
D
IS300S002-C
IS300S003-C
IS300S004-C
IS300S005-C
113 172 186 125 164
Three-phase 220 V
IS300-2T002-C
IS300-2T003-C
IS300-2T004-C
IS300-2T005-C
IS300-2T010-C
IS300-2T020-C
IS300-2T030-C
IS300-2T040-C
IS300-2T050-C
IS300-2T070-C
IS300-2T080-C
IS300-2T100-C
IS300-2T140-C
IS300-2T170-C
IS300-2T210-C
IS300-2T300-C
113
148
190
235
260
343
449
172 186
236 248
305 322 -
-
125 164
160 183
208 192
447 432 463 285 228
580 549 600 385 265
678 660 700 473 307
903 880 930 579 380
Three-phase 380–440 V
IS300T002-C
IS300T003-C
IS300T004-C
IS300T005-C
IS300T010-C
IS300T015-C
IS300T020-C
IS300T030-C
IS300T035K-C
113
148
190
172 186
236 248
305 322 -
-
125 164
160 183
208 192
Mounting Hole
Diameter
(mm)
Weight
(kg)
Φ5.0
Φ5.0
Φ5.0
Φ6
Φ6.5
Φ10
Φ10
Φ10
Φ5.0
Φ5.0
Φ6
1.1
1.1
2.5
6.5
20
32
47
90
1.1
2.5
6.5
- 74 -
IS300 Series Servo Drive User Manual Selection and Dimensions
IS300-5T002-C
IS300-5T003-C
IS300-5T004-C
IS300-5T005-C
IS300-5T010-C
IS300-5T015-C
IS300-5T020-C
IS300-5T030-C
IS300-5T035-C
IS300-5T040-C
IS300-5T050-C
IS300-5T070-C
IS300-5T080-C
IS300-5T100-C
IS300 Model
IS300T035-C
IS300T040-C
IS300T050-C
IS300T070-C
IS300T080-C
IS300T100-C
IS300T140K-C
IS300T140-C
IS300T170-C
IS300T210-C
IS300T250-C
IS300T300-C
IS300T370-C
IS300T420-C
IS300T460-C
IS300T520-C
IS300T580-C
IS300T650-C
IS300T720-C
Mounting Hole
(mm)
A B H
Mounting Dimensions
(mm)
H1 W D
Mounting Hole
Diameter
(mm)
Weight
(kg)
235 447 432 463 285 228 Φ6.5
20
260
343
449
420
520
113
148
190
235
260
580
678
903
1030
1300 1203 1358
Three-phase 480 V
172 186 -
236
305
447
580
549
660
880
983
248
322
432
549
600
700
930
1060
-
-
463
600
385
473
579
650
800
160
208
285
385
265
307
380
377
400
125 164
183
192
228
265
Φ10
Φ10
Φ10
Φ12
Φ16
Φ5.0
Φ5.0
Φ6
Φ6.5
Φ10
32
47
90
130
200
1.1
2.5
6.5
20
32
- 75 -
Selection and Dimensions IS300 Series Servo Drive User Manual
IS300 Model
Mounting Hole
(mm)
A B H
Mounting Dimensions
(mm)
H1 W D
Mounting Hole
Diameter
(mm)
Weight
(kg)
IS300-5T140-C
IS300-5T170-C
IS300-5T210-C
IS300-5T250-C
IS300-5T300-C
IS300-5T370-C
IS300-5T420-C
IS300-5T460-C
IS300-5T520-C
IS300-5T580-C
IS300-5T650-C
IS300-5T720-C
343
449
420
520
678 660 700 473 307
903 880 930 579 380
1030 983 1060 650 377
1300 1203 1358 800 400
Φ10
Φ10
Φ12
Φ16
47
90
130
200
7.5 Physical Appearance and Mounting of Models with Water Cooling
Figure 7-3 Physical appearance and mounting dimensions of IS300(*)140-C-L and
IS300(*)170-C-L
239.1
Φ10
562
1/4 pipe thread
590
51 208
541.5
242.4
- 76 -
IS300 Series Servo Drive User Manual Selection and Dimensions
Figure 7-4 Physical appearance and mounting dimensions of IS300(*)210-C-L, IS300(*)250-
C-L, and IS300(*)300-C-L
281.5
Φ10
1/2 pipe thread
675
698.5
161 272.5
284.8
650
7.6 Mounting Dimensions of Optional Parts
7.6.1 External DC Reactor
The IS300(*)140-C-* and above are configured with an external DC reactor that is separately packed and delivered together with the servo drive.
When installing the DC reactor, remove the shorting copper busbar between the main circuit connection terminals P and +. Then connect the DC reactor between terminals P and +
(no polarity requirement). The copper busbar is not used any longer after the installation is complete.
The models below IS300(*)140-C-* uses a built-in DC reactor.
Figure 7-5 Mounting dimensions of the external DC reactor
B
A
E
G
F
C
D
- 77 -
Selection and Dimensions IS300 Series Servo Drive User Manual
Table 7-3 DC reactor models
IS300 Model A B C D E F G
Fixed
Hole
Diameter of Hole for Connecting
Copper Busbar
Reactor
Model
IS300-2T140-C,
IS300-2T170-C
IS300T140-C,
IS300T170-C
IS300-5T140-C,
IS300-5T170-C
IS300-2T210-C
IS300T210-C
IS300-5T210-C
IS300-2T300-C
IS300T250-C,
IS300T300-C
IS300-5T250-C,
IS300-5T300-C
IS300T370-C,
IS300T420-C
IS300-5T370-C,
IS300-5T420-C
IS300T460-C,
IS300T520-C
IS300-5T460-C,
IS300-5T520-C
IS300T580-C,
IS300T650-C,
IS300T720-C
IS300-5T580-C,
IS300-5T650-C,
IS300-5T720-C
160 190 125 161 192 255 195 10 x 15
160 190 125 161 192 255 195 10 x 15
160 190 125 161 192 255 195 10 x 15
190 230 93 128 250 325 200 13 x 18
190 230 93 128 250 325 200 13 x 18
224 250 135 165 260 330 235 12 x 20
Φ12
Φ12
Φ12
Φ15
Φ15
Φ14
7.6.2 External Braking Unit
Note that the models below IS300(*)070-C-* uses the built-in braking unit.
DCL-0200
DCL-0250
DCL-0360
DCL-0600
DCL-0700
DCL-1000
- 78 -
IS300 Series Servo Drive User Manual Selection and Dimensions
Figure 7-6 Mounting dimensions of the MDBUN-45-X
187
120
4 x Φ6
415 430
390
192
7.6.3 External Operation Panel
Figure 7-7 Mounting dimensions of the external operation panel
76.0
54.0
15.0
27.0
116.0
104.0
95.0
10.0
Crystal joint
Φ3.5
73.5
- 79 -
Selection and Dimensions IS300 Series Servo Drive User Manual
Inovance Motor Model
ISMG1-95C15CD-R131F
ISMG1-11D17CD-R131F
ISMG1-12D20CD-R131F
ISMG1-14D15CD-R131F
ISMG1-16D17CD-R131F
ISMG1-18D20CD-R131F
ISMG1-22D15CD-R131F
ISMG1-24D17CD-R131F
ISMG1-28D20CD-R131F
ISMG1-30D15CD-R131F
ISMG1-41D20CD-R131F
ISMG2-20D15CD-R131F
ISMG2-23D17CD-R131F
ISMG2-27D20CD-R131F
ISMG2-31D15CD-R131F
ISMG2-36D17CD-R131F
ISMG2-42D20CD-R131F
ISMG2-42D15CD-R131F
ISMG2-48D17CD-R131F
ISMG2-57D20CD-R131F
ISMG2-60D15CD-R131F
ISMG2-68D17CD-R131F
ISMG2-80D20CD-R131F
ISMG2-80D15CD-R131F
ISMG2-91D17CD-R131F
ISMG2-11E20CD-R131F
7.7 Servo Motor Code
22015
22017
22020
22715
22717
22720
23815
23817
23820
25115
25117
25120
Motor Model Code
(FP-02)
00615
00617
00620
00915
00917
00920
01315
01317
01320
01915
01920
21315
21317
21320
U1004F15.3
U1004F17.3
U1004F20.3
U1005F15.3
U1005F17.3
U1005F20.3
U1007F15.3
U1007F17.3
U1007F20.3
U1008F15.3
U1008F17.3
U1008F20.3
U1010F15.3
U1010F17.3
U1010F20.3
U1013F15.3
U1013F17.3
U1013F20.3
U1320F15.3
U1320F17.3
U1320F20.3
U1330F15.3
U1330F17.3
U1330F20.3
-
-
10817
10820
11015
11017
11020
11315
11317
11320
10415
10417
10420
10515
10517
10520
10715
10717
10720
10815
12015
12017
12020
13015
13017
13020
-
-
- 80 -
8
EMC
EMC IS300 Series Servo Drive User Manual
Chapter 8 EMC
8.1 Definition of Terms
1) EMC
Electromagnetic compatibility (EMC) describes the ability of electronic and electrical devices or systems to work properly in the electromagnetic environment and not to generate electromagnetic interference that influences other local devices or systems.
In other words, EMC includes two aspects: The electromagnetic interference generated by a device or system must be restricted within a certain limit; the device or system must have sufficient immunity to the electromagnetic interference in the environment.
2) First environment
Environment that includes domestic premises, it also includes establishments directly connected without intermediate transformers to a low-voltage power supply network which supplies buildings used for domestic purposes
3) Second environment
Environment that includes all establishments other than those directly connected to a low-voltage power supply network which supplies buildings used for domestic purposes
4) Category C1 drive
Power Drive System (PDS) of rated voltage less than 1 000 V, intended for use in the first environment
5) Category C2 drive
PDS of rated voltage less than 1 000 V, which is neither a plug in device nor a movable device and, when used in the first environment, is intended to be installed and commissioned only by a professional
6) Category C3 drive
PDS of rated voltage less than 1 000 V, intended for use in the second environment and not intended for use in the first environment
7) Category C4 drive
PDS of rated voltage equal to or above 1 000 V, or rated current equal to or above 400
A, or intended for use in complex systems in the second environment
8.2 Introduction to EMC Standard
8.2.1 CE Mark
The CE mark on the servo drive declares that the servo drive complies with the European low voltage directive (LVD) and EMC directive.
- 82 -
IS300 Series Servo Drive User Manual EMC
8.2.2 EMC Standard
The IS300 series servo drive complies with the following directives and standards.
Directive
EMC directives 2004/18/EC
LVD directives
2006/95/EC
93/68/EEC
Standard
EN 61800-3
EN 55011
EN 61000-6-2
EN 61800-5-1
8.2.3 Installation Environment
The system manufacturer using the servo drive is responsible for compliance of the system with the European EMC directives. Based on the application of the system, the integrator must ensure that the system complies with standard EN 61800-3: 2004 Category C2, C3 or
C4.
The system (machinery or appliance) installed with the servo drive must also have the CE mark. The system integrator is responsible for compliance of the system with the EMC directives and standard EN 61800-3: 2004 Category C2.
WARNING
If applied in the first environment, the servo drive may generate radio interference. Besides the
CE compliance described in this chapter, users must take measures to avoid such interference, if necessary.
8.3 Selection of Peripheral EMC Devices
8.3.1 Installation of EMC Input Filter on Power Input Side
An EMC filter installed between the servo drive and the power supply can not only restrict the interference of electromagnetic noise in the surrounding environment on the servo drive, but also prevent the interference from the servo drive on the surrounding equipment.
The IS300 series servo drive satisfies the requirements of category C2 only when an EMC filter is installed on the power input side. The installation precautions are as follows:
• Strictly comply with the ratings when using the EMC filter. The EMC filter is category
I electric apparatus, and therefore, the metal housing ground of the filter should be in good contact with the metal ground of the installation cabinet on a large area, and requires good conductive continuity. Otherwise, it will result in electric shock or poor
EMC effect.
• The ground of the EMC filter and the PE conductor of the servo drive must be tied to the same common ground. Otherwise, the EMC effect will be affected seriously.
• The EMC filter should be installed as closely as possible to the power input side of the servo drive.
The following table lists the recommended manufacturers and models of EMC filters for the
- 83 -
EMC IS300 Series Servo Drive User Manual
IS300T002-C
IS300T003-C
IS300T004-C
IS300T005-C
IS300T010-C
IS300T015-C
IS300T020-C
IS300T030-C
IS300T035K-C
IS300T035-C
IS300T040-C
IS300T050-C
IS300T070K-C
IS300T070-C
IS300T080-C
IS300T100-C
IS300T140K-C
IS300T140-C
IS300T170-C
IS300T210-C
IS300T250-C
IS300T300-C
IS300T370-C
IS300T420-C
IS300T460-C
IS300T520-C
IS300T580-C
IS300T650-C
IS300T720-C
IS300 series servo drive. Select a proper one based on actual requirements.
Table 8-1 Recommended manufacturers and models of EMC filters
IS300 Model
192
231
250
280
355
97.5
114
134
160
396
445
500
565
Power Capacity
(kVA)
Rated Input
Current (A)
AC Input Filter Model
(Changzhou Jianli)
Three-phase 380–480 V, 50/60 Hz
1.5
3
4
5.9
3.4
5
5.8
10.5
DL-5EBK5
DL-5EBK5
DL-10EBK5
DL-16EBK5
8.9
11
17
21
14.6
20.5
26
35
DL-16EBK5
DL-25EBK5
DL-35EBK5
DL-35EBK5
53
57
69
85
23
24
30
40
36.5
38.5
46.5
62
71
76
92
113
DL-50EBK5
DL-50EBK5
DL-50EBK5
DL-65EBK5
DL-80EBK5
DL-80EBK5
DL-100EBK5
DL-130EBK5
256
307
385
430
468
134
157
180
214
525
590
665
785
DL-160EBK5
DL-160EBK5
DL-200EBK5
DL-250EBK5
DL-300EBK3
DL-400EBK3
DL-400EBK3
DL-600EBK3
DL-600EBK3
DL-600EBK3
DL-600EBK3
DL-700EBK3
DL-800EBK3
AC Input Filter Model
(Schaffner)
FN 3258-7-44
FN 3258-7-44
FN 3258-7-44
FN 3258-16-33
FN 3258-16-33
FN 3258-30-33
FN 3258-30-33
FN 3258-42-33
FN3258-42-33
FN 3258-42-33
FN 3258-55-34
FN 3258-75-34
FN3258-100-35
FN 3258-100-35
FN 3258-100-35
FN 3258-130-35
FN3258-180-40
FN 3258-180-40
FN 3258-180-40
FN 3270H-250-99
FN 3270H-320-99
FN 3270H-320-99
FN 3270H-400-99
FN 3270H-600-99
FN 3270H-600-99
FN 3270H-600-99
FN 3270H-600-99
FN 3270H-800-99
FN 3270H-800-99
8.3.2 Installation of AC Input Reactor on Power Input Side
An AC input reactor is installed to eliminate the harmonics of the input current. As an optional device, the reactor can be installed externally to meet strict requirements of an application
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IS300 Series Servo Drive User Manual EMC
environment for harmonics. The following table lists the recommended manufacturers and models of input reactors.
Table 8-2 Recommended manufacturers and models of AC input reactors
IS300T080-C
IS300T100-C
IS300T140K-C
IS300T140-C
IS300T170-C
IS300T210-C
IS300T250-C
IS300T300-C
IS300T370-C
IS300T420-C
IS300T460-C
IS300T520-C
IS300T580-C
IS300T650-C
IS300T720-C
Servo Drive
Model
Rated Input
Current (A)
AC Input Reactor Model
(Inovance)
Three-phase 380–480 V, 50/60 Hz
IS300T002-C
IS300T003-C
IS300T004-C
IS300T005-C
IS300T010-C
IS300T015-C
3.4
5
5.8
10.5
14.6
20.5
MD-ACL-7-4T-222-2%
MD-ACL-7-4T-222-2%
MD-ACL-7-4T-222-2%
MD-ACL-10-4T-372-2%
MD-ACL-15-4T-552-2%
MD-ACL-30-4T-113-2%
IS300T020-C
IS300T030-C
IS300T035K-C
IS300T035-C
IS300T040-C
IS300T050-C
IS300T070K-C
IS300T070-C
26
35
36.5
38.5
46.5
62
71
76
MD-ACL-30-4T-113-2%
MD-ACL-40-4T-153-2%
MD-ACL-40-4T-153-2%
MD-ACL-40-4T-153-2%
MD-ACL-50-4T-183-2%
MD-ACL-80-4T-303-2%
MD-ACL-80-4T-303-2%
MD-ACL-80-4T-303-2%
92
113
134
157
180
214
256
307
385
430
468
525
590
665
785
MD-ACL-120-4T-453-2%
MD-ACL-120-4T-453-2%
MD-ACL-200-4T-753-2%
MD-ACL-200-4T-753-2%
MD-ACL-200-4T-753-2%
MD-ACL-250-4T-114-2%
MD-ACL-330-4T-164-2%
MD-ACL-330-4T-164-2%
MD-ACL-490-4T-224-2%
MD-ACL-490-4T-224-2%
MD-ACL-490-4T-224-2%
MD-ACL-660-4T-304-2%
MD-ACL-660-4T-304-2%
MD-ACL-800-4T-384-2%
MD-ACL-800-4T-384-2%
8.3.3 Installation of AC Output Reactor on Power Output Side
Whether to install an AC output reactor on the power output side is dependent on the actual situation. The cable connecting the servo drive and the motor should not be too long;
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EMC IS300 Series Servo Drive User Manual
capacitance enlarges when an over-long cable is used and thus high-harmonics current may be easily generated.
If the length of the output cable is equal to or greater than the value in the following table, install an AC output reactor on the power output side of the servo drive.
Table 8-3 Cable length threshold when an AC output reactor is installed
AC Drive Power
(kW)
IS300T005-C
IS300T010-C
IS300T015-C
IS300T020-C
IS300T030-C
IS300T035K-C
IS300T035-C
IS300T040-C
IS300T050-C and above
Rated Voltage
(V)
200–500
200–500
200–500
200–500
200–500
200–500
200–500
200–500
280–690
Minimum Cable
Length (m)
50
70
100
110
125
135
135
150
150
The following table lists the recommended manufacturer and models of AC output reactors.
Table 8-4 Recommended manufacturer and models of AC output reactors
Servo Drive
Model
Rated Output
Current (A)
AC Output Reactor Model
(Inovance)
Three-phase 380–480 V, 50/60 Hz
IS300T002-C
IS300T003-C
IS300T004-C
IS300T005-C
IS300T010-C
IS300T015-C
2.1
3.8
5.1
9
13
17
MD-OCL-5-4T-152-1%
MD-OCL-5-4T-152-1%
MD-OCL-7-4T-222-1%
MD-OCL-10-4T-372-1%
MD-OCL-15-4T-552-1%
MD-OCL-20-4T-752-1%
IS300T020-C
IS300T030-C
IS300T035K-C
IS300T035-C
IS300T040-C
IS300T050-C
IS300T070K-C
IS300T070-C
IS300T080-C
IS300T100-C
25
32
35
37
45
60
70
75
91
112
MD-OCL-30-4T-113-1%
MD-OCL-40-4T-153-1%
MD-OCL-50-4T-183-1%
MD-OCL-60-4T-223-1%
MD-OCL-80-4T-303-1%
MD-OCL-90-4T-373-1%
MD-OCL-120-4T-453-1%
MD-OCL-150-4T-553-1%
MD-OCL-200-4T-753-1%
MD-OCL-250-4T-114-1%
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IS300 Series Servo Drive User Manual EMC
Servo Drive
Model
IS300T140K-C
IS300T140-C
IS300T170-C
IS300T210-C
IS300T250-C
IS300T300-C
IS300T370-C
IS300T420-C
IS300T460-C
IS300T520-C
IS300T580-C
IS300T650-C
IS300T720-C
8.4 Shielded Cable
Rated Output
Current (A)
130
150
176
210
253
304
377
426
465
520
585
650
725
AC Output Reactor Model
(Inovance)
MD-OCL-250-4T-114-1%
MD-OCL-330-4T-164-1%
MD-OCL-330-4T-164-1%
MD-OCL-490-4T-224-1%
MD-OCL-490-4T-224-1%
MD-OCL-490-4T-224-1%
MD-OCL-660-4T-304-1%
MD-OCL-660-4T-304-1%
MD-OCL-800-4T-384-1%
MD-OCL-800-4T-384-1%
MD-OCL-5-4T-152-1%
MD-OCL-5-4T-152-1%
MD-OCL-7-4T-222-1%
8.4.1 Requirements for Shielded Cable
The shielded cable must be used to satisfy the EMC requirements of CE marking. Shielded cables are classified into three-conductor cable and four-conductor cable. If conductivity of the cable shield is not sufficient, add an independent PE cable, or use a four-conductor cable, of which one phase conductor is PE cable.
The three-conductor cable and four-conductor cable are shown in the following figure.
PE conductor and shield
Shield
Shield
PE
PE
To suppress emission and conduction of the radio frequency interference effectively, the shield of the shielded cable is cooper braid. The braided density of the cooper braid should be greater than 90% to enhance the shielding efficiency and conductivity, as shown in the following figure.
Insulation jacket Copper shield Copper braid
Internal insulator
Cable core
The following figure shows the grounding method of the shielded cable.
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EMC IS300 Series Servo Drive User Manual
Figure 8-1 Grounding of the shielded cable
The shield must be grounded.
The installation precautions are as follows:
• Symmetrical shielded cable is recommended. The four-conductor shielded cable can also be used as an input cable.
• The motor cable and PE shielded conducting wire (twisted shielded) should be as short as possible to reduce electromagnetic radiation and external stray current and capacitive current of the cable. If the motor cable is over 100 meters long, an output filter or reactor is required.
• It is recommended that all control cables be shielded.
• It is recommended that a shielded cable be used as the output power cable of the servo drive; the cable shield must be well grounded. For devices suffering from interference, shielded twisted pair (STP) cable is recommended as the lead wire and the cable shield must be well grounded.
8.4.2 Cabling Requirements
• The motor cables must be laid far away from other cables. The motor cables of several servo drives can be laid side by side.
• It is recommended that the motor cables, power input cables and control cables be laid in different ducts. To avoid electromagnetic interference caused by rapid change of the output voltage of the servo drive, the motor cables and other cables must not be laid side by side for a long distance.
• If the control cable must run across the power cable, make sure they are arranged at an angle of close to 90°. Other cables must not run across the servo drive.
• The power input and output cables of the servo drive and weak-current signal cables
(such as control cable) should be laid vertically (if possible) rather than in parallel.
• The cable ducts must be in good connection and well grounded. Aluminium ducts can be used to improve electric potential.
• The filter, servo drive and motor should be connected to the system (machinery or appliance) properly, with spraying protection at the installation part and conductive metal in full contact.
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IS300 Series Servo Drive User Manual EMC
Figure 8-2 Cabling diagram
Power cable
Min. 200 mm
Control cable
90°
Min. 300 mm
Power cable
Motor cable
IS300 servo drive
Control cable
Power cable
90°
90°
Min. 500 mm
Min. 500 mm
Control cable
Braking resistor cable
Motor cable
Control cable
8.5 Solutions to Common EMC Interference Problems
The servo drive generates very strong interference. Although EMC measures are taken, the interference may still exist due to improper cabling or grounding during use. When the servo drive interferes with other devices, adopt the following solutions.
Interference Type
Leakage protection switch tripping servo drive interference during running
Communication interference
I/O interference
Solution
• Connect the motor housing to the PE of the servo drive.
• Connect the PE of the servo drive to the PE of the mains power supply.
• Add a safety capacitor to the power input cable.
• Add magnetic rings to the input drive cable.
• Connect the motor housing to the PE of the servo drive.
• Connect the PE of the servo drive to the PE of the mains voltage.
• Add a safety capacitor to the power input cable and wind the cable with magnetic rings.
• Add a safety capacitor to the interfered signal port or wind the signal cable with magnetic rings.
• Connect the equipment to the common ground.
• Connect the motor housing to the PE of the servo drive.
• Connect the PE of the servo drive to the PE of the mains voltage.
• Add a safety capacitor to the power input cable and wind the cable with magnetic rings.
• Add a matching resistor between the communication cable source and the load side.
• Add a common grounding cable besides the communication cable.
• Use a shielded cable as the communication cable and connect the cable shield to the common grounding point.
• Enlarge the capacitance at the low-speed DI. A maximum of 0.11 uF capacitance is suggested.
• Enlarge the capacitance at the AI. A maximum of 0.22 uF is suggested.
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EMC IS300 Series Servo Drive User Manual
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9
Function Code Table
Function Code Table IS300 Series Servo Drive User Manual
Function
Code
U0-00
U0-01
U0-02
U0-03
U0-04
U0-05
U0-06
U0-07
U0-08
U0-09
U0-10
Chapter 9 Function Code Table
Name Setting Range
Min.
Unit
Group U0: Viewed Servo Drive Parameters
Running frequency
0.00 Hz to maximum frequency (F0-10)
-
Set frequency
Bus voltage
Output voltage
Output current
Output power
Output torque
0.00 Hz to maximum frequency (F0-10)
0–830 V
0 V to rated motor voltage
(F1-02)
0.01–655.35 A
0.4–1000.0 kW
0.0% to torque upper limit
(F2-10)
-
-
-
-
-
-
-
-
Local DI/DO state
Extended DI/DO state
AI1 voltage (after correction)
AI2 voltage (after correction)
AI3 voltage (after correction)
-
-10.00–+10.000 V
-10.00–+10.000 V
-10.00–+10.000 V
-
-
-
Reserved -
-
Default Property
-
-
-
-
-
-
-
-
-
-
-
-
-
●
●
●
●
●
●
●
●
●
●
●
●
●
U0-11
U0-12 to
U0-27
U0-28
U0-29
U0-30
U0-31
U0-32
U0-33
U0-34
U0-35
U1-00
Overcurrent threshold
0.01–655.35 A
-
Overcurrent type
1: Hardware overcurrent
2: Software overcurrent
-
AI1 voltage (before correction)
AI2 voltage (before correction)
-10.00–+10.000 V
-10.00–+10.000 V
-
-
AI3 voltage (before correction)
Reserved
-10.00–+10.000 V
-
-
-
AO1 output voltage 0.000–10.000 V
AO2 output voltage 0.000–10.000 V
-
-
Group U1: Viewed Servo Pump Parameters
Real-time angle 0.0–359.9° -
-
-
-
-
-
-
-
-
-
●
●
●
●
●
●
●
●
●
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IS300 Series Servo Drive User Manual Function Code Table
Function
Code
Name Setting Range
U1-01
U1-02
Set hydraulic pressure
Feedback hydraulic pressure
0.0 kg to system hydraulic pressure (A3-02)
0.0 kg to maximum hydraulic pressure (A3-
03)
U1-03
U1-04
U1-05
U1-06
U1-07
U1-08
U1-09
U1-10
U1-11
U1-12
U1-13
U1-14
Motor rotational speed
AI1 voltage
AI2 voltage
AI3 voltage
AI1 zero drift
AI2 zero drift
AI3 zero drift
Reference flow
-9999–+30000 RPM
-10.00–+10.000 V
-10.00–+10.000 V
-10.00–+10.000 V
-10.00–+10.000 V
-10.00–+10.000 V
-10.00–+10.000 V
0.00 Hz to maximum frequency (F0-10)
0–1000
1000: wire breaking
Resolver signal interference degree
Hydraulic pressure reference of host computer
CAN communication interference status
Number of CAN messages sent
0.0 kg to system hydraulic pressure (A3-02)
0–128
128: Disconnection
0–65535
Min.
Unit
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Default
-
-
-
-
-
-
-
-
-
-
-
-
-
-
U1-15
Number of CAN messages received
0–65535 -
U1-16 CAN buffer use ratio 0–1.00% -
Group A0: Field Weakening and CLVC Control Parameters
A0-00
A0-01
A0-02
Field weakening control mode
Field weakening current coefficient
Field weakening current upper limit
0: Direct calculation
1: Automatic adjustment
80%–200%
0–120
1
1
1
0
-
100%
100
A0-03
A0-04
Field weakening integral multiples
Field weakening coefficient
200–1000
0–100
1
1
400
4
Property
●
●
●
●
●
●
●
●
★
★
★
★
★
●
●
●
●
●
●
●
●
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Function Code Table IS300 Series Servo Drive User Manual
Function
Code
A0-05
A1-00 to
A1-01
A1-02
A1-03
A1-04
A1-05
A2-00
A2-01
A2-02
A2-03
A2-04
A2-05
A2-06
A2-07
A3-00
A3-01
Name
Output phase loss PWM detection time
Setting Range
0–63000
Min.
Unit
1
Default
0
Reserved
Group A1: PG Card Parameters
-
Encoder installation angle
Inversion of feedback speed
0.0–359.9°
0–1
0.1°
1
Number of pole pairs of resolver
Resolver signal fault detection time
Baud rate
Group A2: CAN Communication Parameters
0: 20 Kbit/s
1: 50 Kbit/s
2: 125 Kbit/s
3: 250 Kbit/s
4: 500 Kbit/s
5: 1 Mbit/s
1
Local address
Communication timeout
1–50
0.000: Detection invalid
0.001–60.000s
1–255
0.0s: Invalid
0.1–600.0s
1
0.001s
1
0.1s
0.0°
0
1
0.000
5
1
0.3s
CAN multi-pump mode
0: Broadcast mode
1: Multi-master mode
CAN slave address 1 0–65535
CAN slave address 2 0–65535
CAN slave address 3 0–65535
CAN slave address 4 0–65535
Group A3: Pump Control Parameters
Hydraulic control mode
Maximum rotational speed
0: Non-hydraulic control mode
1: Hydraulic control mode
1 (CAN setting)
2: Hydraulic control mode
2 (AI setting)
3: CAN hydraulic control mode (for special use)
4: Reserve
Rotational speed corresponding to lower limit of maximum frequency to 30000 RPM
1
1
1
1
1
0
0
32766
0
0
0
0
1 RPM 2000 RPM
Property
★
★
☆
★
★
☆
☆
☆
☆
☆
☆
☆
☆
☆
★
★
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IS300 Series Servo Drive User Manual Function Code Table
Function
Code
A3-02
A3-03
A3-04
A3-05
A3-06
A3-07
A3-08
A3-09
A3-10
A3-11
A3-12
A3-13
A3-14
A3-15
A3-16
A3-17
A3-18
A3-19
A3-20
A3-21
Name
System hydraulic pressure
Maximum hydraulic pressure
Hydraulic pressure command rise time
Hydraulic pressure control Kp1
Hydraulic pressure control Ti1
Hydraulic pressure control Td1
Maximum reverse rotational speed
Minimum flow
Minimum pressure
Hydraulic pressure control Kp2
Hydraulic pressure control Ti2
Hydraulic pressure control Td2
Hydraulic pressure control Kp3
Hydraulic pressure control Ti3
Hydraulic pressure control Td3
Hydraulic pressure control Kp4
Hydraulic pressure control Ti4
Hydraulic pressure control Td4
AI zero drift auto correction
Fault detection time of hydraulic pressure sensor
Setting Range
Min.
Unit
0.0 kg/cm
03)
2
to maximum hydraulic pressure (A3-
System hydraulic pressure
(A3-02) to 500.0 kg/cm
2
0.0 kg/cm
2
0.0 kg/cm
2
0–2000 ms 1 ms
0.0–800.0
0.001–10.000s
0.000–1.000s
0.0%–100.0%
0.0%–50.0%
0.0–50.0 kg/cm
2
0.0–800.0
0.001–10.000s
0.000–1.000s
0.0–800.0
0.001–10.000s
0.000–1.000s
0.0–800.0
0.001–10.000s
0.000–1.000s
0: Disabled
1: Enabled
0.000s: Detection invalid
0.001–60.000s
0.1
0.001s
0.001s
0.1%
0.1%
0.1 kg/cm 2
0.1
0.001s
0.001s
0.1
0.001s
0.001s
0.1
0.001s
0.001s
0
0.001s
Default
175.0 kg/cm
250.0 kg/cm
20 ms
210.0
0.100s
0.000s
210.0
0.100s
0.000s
210.0
0.100s
0.000s
210.0
0.100s
0.000s
0
0.500s
2
2
20.0%
0.5%
0.5 kg/cm
2
Property
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
- 95 -
Function Code Table IS300 Series Servo Drive User Manual
Function
Code
A3-22
A3-23
A3-24
A3-25
A3-26
A3-27
A3-28
A3-29
A3-30
A3-31
A3-32
A3-33
A3-34
A3-35
A3-36
A3-37
A3-38
A3-39
Name Setting Range
Setting of maximum rotational speed in pressure control
Setting of minimum hydraulic pressure in pressure control
Output delay time in pressure control
S-curve rise filter time of set hydraulic pressure
S-curve fall filter time of set hydraulic pressure
Overshoot suppression detection level
Overshoot suppression coefficient
Pressure loop gain coefficient
0.0%–100.0%
0.0%–100.0%
0.000–10.000s
0.000–1.000s
0.000–1.000s
0–2000
0–3.000
0.20–5.00
Torque upper limit for switchover from pressure mode to speed mode
50.0%–250.0%
Valve opening delay 0.000–1.000s
Slave minimum input 0.0% to A3-34
Corresponding setting of slave minimum input
-100.0%–+100.0%
Slave medium input A3-32–A3-36
Corresponding setting of slave medium input
-100.0%–+100.0%
Slave maximum input A3-34 to 100.0%
Corresponding setting of slave maximum input
Reserved
Pressure holding control gain in multipump convergent flow
-100.0%–100.0%
0.5–8.0
-
Min.
Unit
0.1%
Default Property
10.0%
☆
0.1% 60.0%
0.001s
0.100s
0.001s
0.040s
0.001s
0.020s
☆
☆
☆
☆
1 100
0.001
0.01
0.200
1.00
0.1% 160.0%
0.1%
0.1%
0.1%
-
0.001s
0.1%
0.1%
0.1%
0.020s
0.0%
0.0%
0.0%
0.0%
100.0%
100.0%
-
0.1
1.0
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
☆
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- 96 -
IS300 Series Servo Drive User Manual Function Code Table
Function
Code
A4-00
A4-01
A4-02
Name Setting Range
Min.
Unit
Group A4: Hydraulic Control Optimization Parameters
Rotational speed filter time
Current filter time
0–5.000s
0–5.000s
0.001s
0.001s
Default Property
0.005s
0.010s
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1 0
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A4-03
A4-04
A4-05
A4-06
F0-00
F0-01
F0-02
F0-03
F0-04 to
F0-07
F0-08
Hydraulic pressure falling rate of selfrelief oil channel
Flow filter time
0–500 1
PID control mode
0–1.000s
0: Auto switchover
1: PID group determined by DI
0.001s
1
Flow leakage compensation
0.0%–50.0% 0.1%
Model display
Control mode
Group F0: Basic Function Parameters
1: G type (heavy load)
2: Reserved
0: Reserved
1: Closed-loop vector control (CLVC)
2: V/F control
1
1
Command source selection
Main frequency source X selection
0: Operation panel
(indicator OFF)
1: Terminal (indicator ON)
2: Communication setting
(indicator blinking)
0: Digital setting (UP/
DOWN modification, nonretentive)
1: Digital setting (UP/
DOWN modification, retentive)
2: AI1
3: AI2
4: AI3
5: Reserved
6: Multi-speed
7: Reserved
8: Reserved
9: Communication setting
1
1
Reserved -
Preset frequency
0.00 to maximum frequency (F0-10)
0.01 Hz
130
0.100s
0
0.0%
Model dependent
1
0
1
-
50.00 Hz
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- 97 -
Function Code Table IS300 Series Servo Drive User Manual
Function
Code
F0-09
F0-10
F0-11
F0-12
F0-13
Name Setting Range
Min.
Unit
Default
Rotating direction
0: Same direction
1: Reverse direction
Maximum frequency 50.00–300.00 Hz
Source of frequency upper limit
0: Set by F0-12
1: AI1
2: AI2
3: AI3
4: Reserved
5: Communication setting
Frequency upper limit
Upper limit offset
Frequency lower limit (F0-
14) to maximum frequency
(F0-10)
0.00 Hz to maximum frequency (F0-10)
1
1
1
0
200.00 Hz
0
0.01 Hz 200.00 Hz
0.01 Hz 0.00 Hz
Property
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F0-14
F0-15
F0-16
F0-17
F0-18
F1-00
F1-01
F1-02
F1-03
Carrier frequency 0.5–16.0 kHz
Carrier frequency adjustment selection
0: Fixed PWM, carrier frequency temperature adjustment invalid
1: Random PWM, carrier temperature adjustment invalid
2: Fixed PWM, carrier temperature adjustment valid
3: Random PWM, carrier temperature adjustment valid
Acceleration time 1 0.0–6500.0s
Deceleration time 1 0.0–6500.0s
Group F1: Motor Parameters
Motor type selection
0: Common asynchronous motor
1: Variable frequency asynchronous motor
2: PMSM
0.01 Hz 0.00 Hz
0.1 kHz
Model dependent
1
0.1s
0.1s
1
2
20.0s
20.0s
2
Rated motor power 0.4–1000.0 kW
Rated motor voltage 0–440 V
Rated motor current 0.01–655.35 A
0.1 kW
1 V
0.01 A
Model
Dependent
Model
Dependent
Model
Dependent
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- 98 -
IS300 Series Servo Drive User Manual Function Code Table
Function
Code
F1-04
F1-05
F1-06 to
F1-10
F1-11
Name
Rated motor frequency
Rated motor rotational speed
Reserved
F1-12
F1-13
F1-14
F1-15
F1-16
F2-00
F2-01
F2-02
F2-03
F2-04
F2-05
F2-06
F2-07
F2-08
Setting Range
0.00 to maximum frequency
0–30000 RPM
-
Min.
Unit
Default
0.01 Hz
1 RPM
-
Model
Dependent
Model
Dependent
-
Shaft D inductance
Shaft Q inductance
Stator resistance
Unit
Back EMF
0–65535
0–65535
0–65535
00–12
0–65535 V
Switchover frequency
2
F2-02 to maximum frequency
Slip compensation coefficient
Time constant of speed loop filter
50%–200%
0.000–0.100s
Torque control
0: Invalid
1: Valid
1
1
1
01
1
Auto-tuning mode
0: No operation
1: Static auto-tuning 1
(low speed)
2: Dynamic auto-tuning
(high speed)
3: Static auto-tuning 2
(low speed)
1
Group F2: Vector Control Parameters
Speed loop proportional gain 1
0–100 1
Speed loop integration time 1
Switchover frequency
1
0.01–10.00s
0.00 to F2-05
Speed loop proportional gain 2
Speed loop integration time 2
0–100
0.01–10.00s
0.01s
0.01 Hz
1
0.01s
0
60
0.30s
5.00 Hz
60
0.30s
0.01 Hz
1%
0.001s
1
Model
Dependent
Model
Dependent
Model
Dependent
Model
Dependent
Model
Dependent
10.00 Hz
100%
0.000s
0
Property
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- 99 -
Function Code Table IS300 Series Servo Drive User Manual
Function
Code
F2-09
F2-10
F2-11
F2-12
F2-13
F2-14
F2-15
F2-16
Name Setting Range
Torque upper limit source
Torque upper limit
Encoder PPR
Reserved
Shaft D current loop
Kp
Shaft D current loop
Ki
Shaft Q current loop
Kp
Shaft Q current loop
Ki
0: F2-10
1: AI1
2: AI2
3: AI3
4: Reserved
5: Communication setting
Analog input range corresponding to F2-10
0.0%–250.0%
1–65535
0–65535
0–65535
0–65535
0–65535
-
Group F3: Reserved
Min.
Unit
1
0.1%
1
-
1
1
1
1
Default
0
200.0%
1024
-
50
50
50
50
Property
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- 100 -
IS300 Series Servo Drive User Manual Function Code Table
Function
Code
F4-00
F4-01
F4-02
F4-03
F4-04
F4-05 to
F4-14
F4-15
F4-16
F4-17
F4-18
F4-19
F4-20
Name Setting Range
Min.
Unit
DI1 function selection
DI2 function selection
DI3 function selection
DI4 function selection
DI5 function selection
Reserved
DI filter time
Group F4: Input Terminals
0: No function
1: Forward RUN (FWD, pump enabled)
2: Reverse RUN (REV)
3: Three-line control
4: Forward JOG (FJOG)
5: Reverse JOG (RJOG)
6/7: Reserved
8: Coast to stop
9: Fault reset (RESET)
10: Reserved
11: External fault NO input
12: Multi-speed terminal 1
13: Multi-speed terminal 2
14: Multi-speed terminal 3
15: Multi-speed terminal 4
16–47: Reserved
48: Servo pump PID selection terminal 1
49: Servo pump PID selection terminal 2
50: CAN communication enabled
51: Slave pump terminal enabled
52: Switchover from pressure mode to speed mode
53: Slave pump address selection terminal 1
54: Slave pump address selection terminal 2
55: Switchover from injection to pressure holding
56: Fault reset (not allowed at overcurrent)
1–10
Terminal command mode
Reserved
AI1 minimum input
0: Two-line 1
1: Two-line 2
2: Three-line 1
3: Three-line 2
-
-11.00–+11.00 V
Corresponding setting of AI1 minimum input
-100.0%–+100.0%
AI1 maximum input -11.00–+11.00 V
1
1
1
1
1
1
1
-
-
0.01 V
0.1%
0.01 V
Default
1
0
9
0
0
4
0
-
-
0.02 V
0.0%
10.00 V
Property
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- 101 -
Function Code Table IS300 Series Servo Drive User Manual
Function
Code
F4-21
F4-22
F4-23
F4-24
F4-25
F4-26
F4-27
F4-28
F4-29
F4-30
F4-31
Name Setting Range
Corresponding setting of AI1 maximum input
AI1 filter time
AI2 minimum input
Corresponding setting of AI2 maximum input
AI2 filter time
AI3 minimum input
Corresponding setting of AI3 minimum input
-100.0%–+100.0%
0.000–10.000s
-11.00–+11.00 V
Corresponding setting of AI2 minimum input
-100.0%–+100.0%
AI2 maximum input -11.00–+11.00 V
-100.0%–+100.0%
0.000s–10.000s
-11.00–+11.00 V
-100.0%–+100.0%
AI3 maximum input -11.00–+11.00 V
Corresponding setting of AI3 maximum input
-100.0%–+100.0%
AI3 filter time 0.000–10.000s
F4-32
F4-33 to
F4-42
F4-43
F4-44
F4-45
F4-46
F4-47
F4-48
F4-49
F4-50
F4-51
Reserved -
AI1 sampling voltage
1
AI1 corrected voltage
1
AI1 sampling voltage
2
AI1 corrected voltage
2
AI2 sampling voltage
1
AI2 corrected voltage
1
AI2 sampling voltage
2
AI2 corrected voltage
2
AI3 sampling voltage
1
-9.999–+9.999 V
-9.999–+9.999 V
-9.999–+9.999 V
-9.999–+9.999 V
-9.999–+9.999 V
-9.999–+9.999 V
-9.999–+9.999 V
-9.999–+9.999 V
-9.999–+9.999 V
Min.
Unit
0.1%
0.001s
0.01 V
Default
100.0%
0.010s
0.02 V
0.1%
0.01 V
0.1%
0.001s
0.01 V
0.1%
0.01 V
0.1%
0.001s
-
10.00 V
100.0%
0.000s
-
0.001 V 2.000 V
0.001 V 2.000 V
0.001 V 8.000 V
0.0%
10.00 V
100.0%
0.005s
0.02 V
0.0%
0.001 V 8.000 V
0.001 V 2.000 V
0.001 V 2.000 V
0.001 V 8.000 V
0.001 V 8.000 V
0.001 V 2.000 V
Property
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- 102 -
IS300 Series Servo Drive User Manual Function Code Table
Function
Code
F4-52
F4-53
F4-54
F4-55 to
F4-58
Name Setting Range
AI3 corrected voltage
1
AI3 sampling voltage
2
AI3 corrected voltage
2
-9.999–+9.999 V
-9.999–+9.999 V
-9.999–+9.999 V
Reserved -
F5-00
F5-01
F5-02
F5-03
Reserved
Control board relay
(T/A1-T/B1-T/C1) function selection
Control board relay
(T/A2-T/C2) function selection
Control board relay
(T/A3-T/C3) function selection
Group F5: Output Terminals
-
0: No output
1: Servo drive running
2: Fault output
3–5: Reserved
6: Motor overload prewarning
7: Servo drive overload pre-warning
8–18: Reserved
19: Undervoltage status output
20: Communication setting
21–22: Reserved
23: Double-discharge plunger pump sloping switchover (NO)
24: Hydraulic control NC output
25: Slave pump alarm
26: Injection slop switchover
27: Reserved
28: Business running time reached
29: Business running time not reaching 24 hours
F5-04 to
F5-09
Reserved -
Min.
Unit
Default
0.001 V 2.000 V
0.001 V 8.000 V
0.001 V 8.000 V
1
1
1
-
-
-
2
1
0
-
-
-
Property
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- 103 -
Function Code Table IS300 Series Servo Drive User Manual
Function
Code
F7-00 to
F7-01
Name
F5-10
F5-11
AO1 output selection
AO2 output selection
0: Running frequency
1: Set frequency
2: Output current
3: Output torque
4: Output power
5: Output voltage
6: Reserved
7: AI1
8: AI2
9: AI3
10: Feedback rotational speed (hydraulic control mode)
11: Feedback pressure
(hydraulic control mode)
12–16: Reserved
F5-12, F5-
13
F5-14
F5-15
F5-16
F5-17
F5-18 to
F5-22
Reserved
-
-
AO1 offset coefficient -100.0%–+100.0%
AO1 gain
Reserved
-10.00–+10.00
AO2 offset coefficient -100.0%–+100.0%
AO2 gain -10.00–+10.00
1
1
0.1%
0.01
0.1%
0.01
-
-
Group F6: Reserved
Group F7: Operation Panel and Display Parameters
Reserved
Setting Range
-
Min.
Unit
-
F7-02
STOP/RESET key function
0: Valid only in operation panel control
1: Stop function valid in terminal control
2: Reset function valid in terminal control
3: Both stop and reset functions valid in terminal control
1
F7-03 to
F7-05
Reserved -
F7-06
F7-07
F7-08
Load speed display coefficient
Heatsink temperature
1
Reserved
0.0001–6.5000
0.0–100°C
-
0.0001
1°C
-
Default Property
10
11
0.0%
1.00
0.0%
1.00
-
-
-
2
-
1.0000
-
-
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- 104 -
IS300 Series Servo Drive User Manual Function Code Table
Function
Code
Name Setting Range
F7-09
F7-10
F7-11
F8-00 to
F8-16
F8-17
F8-18
F8-19 to
F8-21
F8-22
F8-23
F8-24
F9-00
F9-01
F9-02 to
F9-03
F9-04
Accumulative running time
0–65535 h
Software version 1
Software version 2 -
-
Group F8: Auxiliary Functions
Reserved -
Set accumulative running time
Startup protection selection
Reserved
0–65000 h
0: Disabled
1: Enabled
Detection of shortcircuit to ground upon power-on
Action selection upon running time reached
Software undervoltage threshold
0: Disabled
1: Enabled
0: Continue to run
1: Stop and report Err26
100.0–380.0 V (AC voltage input, multiplied by
3 when converted to bus voltage)
Motor overload protection selection
Group F9: Fault and Protection
0: Disabled
1: Enabled
Motor overload protection gain
Reserved
Braking voltage threshold
0.20–10.00
-
-
120%–150%
100% corresponding to
530 V
F9-05 to
F9-11
F9-12
F9-13
F9-14
F9-15
Reserved
Input phase loss protection
Output phase loss protection
Runaway speed deviation
Detection time of runaway fault
-
0: Disabled
1: Enabled
0: Disabled
1: Enabled
0.50–50.00 Hz
0.0s: No detection
0.1s–20.0s
Min.
Unit
1
-
-
-
1 h
1
1
1
1
-
0.01
-
1%
1
1
-
0.1s
Default Property
0
0
1
0
1
-
-
-
-
-
1.00
-
130%
1
1
-
0.01 Hz 10.00 Hz
10.0s
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- 105 -
Function Code Table IS300 Series Servo Drive User Manual
Function
Code
F9-16
F9-17
Name
Motor temperature protection
Reserved
F9-18
F9-19
1st fault type
2nd fault type
Setting Range
0: Disabled
1: Enabled
-
0: No fault
1: Reserved
2: Overcurrent during acceleration (Err02)
3: Overcurrent during deceleration (Err03)
4: Overcurrent at constant speed (Err04)
5: Overvoltage during acceleration (Err05)
6: Overvoltage during deceleration (Err06)
7: Overvoltage at constant speed (Err07)
8: Reserved
9: Undervoltage (Err09)
10: Servo drive overload
(Err10)
11: Motor overload (Err11)
12: Phase loss on input side (Err12)
13: Phase loss on output side (Err13)
14: Module overheat
(Err14)
15: External device fault
(Err15)
16: Communication fault
(Err16)
17: Contactor fault (Err17)
18: Current detection fault
(Err18)
19: Motor auto-tuning fault
(Err19)
20: Reserved
21: Data overflow (Err21)
22: Reserved
23: Short circuit to ground
(Err23)
24–25: Reserved
Err28: Running time reached
Err27: Business running time reached
28–41: Reserved
(To be continued)
Min.
Unit
1
-
1
1
Default Property
1
-
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- 106 -
IS300 Series Servo Drive User Manual Function Code Table
Function
Code
F9-20
F9-21
F9-22
F9-23
F9-24
F9-25
FA-00
FA-01
FA-02
FA-03
FA-04
FA-05
FA-06
FA-07
Name Setting Range
Min.
Unit
Latest fault type
42: CAN communication interrupted (Err42)
43: Encoder fault during motor auto-tuning (Err43)
44: Speed deviation too large (Err44)
45: Motor overheat (Err45)
46: Pressure sensor fault
(Err46)
47-48: Multi-pump parallel run fault (Err47, Err48)
49: Encoder signal fault
(Err49)
52: Multi-master fault in multi-pump convergent flow (Err52)
58: Parameter restoration fault (Err58)
(End)
-
1
Frequency upon fault 0.01 Hz
Current upon fault
-
0.1 A
Bus voltage upon fault
Input terminal state upon fault
-
-
0.1 V
1
Output terminal state upon fault
-
Group FA: Business Timing Function
1
1st running time protection password
1st timed running time
2nd running time protection password
2nd timed running time
3rd running time protection password
3rd timed running time
4th running time protection password
4th timed running time
0–65535
0 h to FA-03
0–65535
FA-01 to FA-05
0–65535
FA-03 to FA-07
0–65535
FA-05 to 65535 h
1
1 h
1
1 h
1
1 h
1
1 h
Default Property
0
-
-
-
-
-
0
0
0
0
0
0
0
0
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- 107 -
Function Code Table IS300 Series Servo Drive User Manual
Function
Code
FC-00
FC-01
Name Setting Range
Min.
Unit
Multi-point AI enable bit
Group FB: Reserved
Group FC: Multi-point AI Correction Parameters
0: Disabled
1: Enabled for AI1
2: Enabled for AI2
3: Enabled for AI1 and AI2
1
Multi-point AI1 minimum input
-11.00–+11.00 V 0.01 V
Default Property
FA-08
Accumulative business running time (hour)
0–65535 h 1 h 0
☆
FA-09
Accumulative business running time (second)
0–65535s 1s 0
☆
A maximum of 4-segment timed running is supported. The relationship among these segments of timed running is: FA-01 < FA-03 < FA-05 < FA-07. Each segment has a protection password.
If the timed running time is set to 0, the timing function is disabled. After the timed running time of all segments is reached, the servo drive reports Err28, indicating that the business timing is reached. In this case, you need to disable the timing function or increase the timing time. The set timed running time can be viewed in FA-08 without a password.
0
0.02 V
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FC-02
FC-03
FC-04
FC-05
FC-06
FC-07
FC-08
FC-09
Corresponding setting of multi-point
AI1 minimum input
-100.0%–+100.0%
Multi-point AI1 inflexion point 1 input -11.00–+11.00 V
Corresponding setting of multi-point
AI1 inflexion point 1 input
-100.0%–+100.0%
Multi-point AI1 inflexion point 2 input -11.00–+11.00 V
Corresponding setting of multi-point
AI1 inflexion point 2 input
-100.0%–+100.0%
Multi-point AI1 inflexion point 3 input -11.00–+11.00 V
Corresponding setting of multi-point
AI1 inflexion point 3 input
-100.0%–+100.0%
Multi-point AI1 inflexion point 4 input -11.00–+11.00 V
0.1%
0.01 V
0.1%
0.01 V
0.1%
0.01 V
0.1%
0.01 V
0.0%
1.00 V
10.0%
2.00 V
20.0%
3.00 V
30.0%
4.00 V
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- 108 -
IS300 Series Servo Drive User Manual Function Code Table
Function
Code
FC-10
FC-11
FC-12
FC-13
FC-14
FC-15
FC-16
FC-17
FC-18
FC-19
FC-20
FC-21
FC-22
FC-23
Name Setting Range
Corresponding setting of multi-point
AI1 inflexion point 4 input
-100.0%–+100.0%
Multi-point AI1 inflexion point 5 input -11.00–+11.00 V
Corresponding setting of multi-point
AI1 inflexion point 5 input
-100.0%–+100.0%
Multi-point AI1 inflexion point 6 input -11.00–+11.00 V
Corresponding setting of multi-point
AI1 inflexion point 6 input
-100.0%–+100.0%
Multi-point AI1 inflexion point 7 input -11.00–+11.00 V
Corresponding setting of multi-point
AI1 inflexion point 7 input
-100.0%–+100.0%
Multi-point AI1 inflexion point 8 input -11.00–+11.00 V
Corresponding setting of multi-point
AI1 inflexion point 8 input
-100.0%–+100.0%
Multi-point AI1 inflexion point 9 input -11.00–+11.00 V
Corresponding setting of multi-point
AI1 inflexion point 9 input
-100.0%–+100.0%
Multi-point AI1 inflexion point 10 input
Corresponding setting of multi-point
AI1 inflexion point 10 input
Multi-point AI1 inflexion point 11 input
-11.00–+11.00 V
-100.0%–+100.0%
-11.00–+11.00 V
0.01 V
0.1%
0.01 V
10.00 V
100.0%
10.00 V
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Min.
Unit
0.1%
Default Property
40.0%
☆
0.01 V 5.00 V
☆
0.1% 50.0%
0.01 V 6.00 V
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0.1% 60.0%
0.01 V 7.00 V
0.1% 70.0%
0.01 V 8.00 V
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0.1% 80.0%
0.01 V 9.00 V
0.1% 90.0%
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- 109 -
Function Code Table IS300 Series Servo Drive User Manual
Function
Code
FC-24
FC-25
FC-26
FC-27
FC-28
FC-29
FC-30
FC-31
FC-32
FC-33
FC-34
FC-35
FC-36
Name Setting Range
Corresponding setting of multi-point
AI1 inflexion point 11 input
Multi-point AI1 inflexion point 12 input
Corresponding setting of multi-point
AI1 inflexion point 12 input
Multi-point AI1 inflexion point 13 input
Corresponding setting of multi-point
AI1 inflexion point 13 input
Multi-point AI1 inflexion point 14 input
Corresponding setting of multi-point
AI1 inflexion point 14 input
Multi-point AI1 inflexion point 15 input
Corresponding setting of multi-point
AI1 inflexion point 15 input
Multi-point AI1 inflexion point 16 input
Corresponding setting of multi-point
AI1 inflexion point 16 input
Multi-point AI1 inflexion point 17 input
Corresponding setting of multi-point
AI1 inflexion point 17 input
-100.0%–+100.0%
-11.00–+11.00 V
-100.0%–+100.0%
-11.00–+11.00 V
-100.0%–+100.0%
-11.00–+11.00 V
-100.0%–+100.0%
-11.00–+11.00 V
-100.0%–+100.0%
-11.00–+11.00 V
-100.0%–+100.0%
-11.00–+11.00 V
-100.0%–+100.0%
Min.
Unit
0.1%
0.01 V
0.1%
0.01 V
0.1%
0.01 V
0.1%
0.01 V
0.1%
0.01 V
0.1%
0.01 V
0.1%
Default
100.0%
10.00 V
100.0%
10.00 V
100.0%
10.00 V
100.0%
10.00 V
100.0%
10.00 V
100.0%
10.00 V
100.0%
Property
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- 110 -
IS300 Series Servo Drive User Manual Function Code Table
Function
Code
FC-37
FC-38
FC-39
FC-40
FC-41
FC-42
FC-43
FC-44
FC-45
FC-46
FC-47
FC-48
FC-49
FC-50
FC-51
Name Setting Range
Multi-point AI1 maximum input
Corresponding setting of multi-point
AI1 maximum input
Multi-point AI2 minimum input
-11.00–+11.00 V
-100.0%–+100.0%
-11.00–+11.00 V
Corresponding setting of multi-point
AI2 minimum input
-100.0%–+100.0%
Multi-point AI2 inflexion point 1 input -11.00–+11.00 V
Corresponding setting of multi-point
AI2 inflexion point 1 input
-100.0%–+100.0%
Multi-point AI2 inflexion point 2 input -11.00–+11.00 V
Corresponding setting of multi-point
AI2 inflexion point 2 input
-100.0%–+100.0%
Multi-point AI2 inflexion point 3 input -11.00–+11.00 V
Corresponding setting of multi-point
AI2 inflexion point 3 input
-100.0%–+100.0%
Multi-point AI2 inflexion point 4 input -11.00–+11.00 V
Corresponding setting of multi-point
AI2 inflexion point 4 input
-100.0–+100.0%
Multi-point AI2 inflexion point 5 input -11.00–+11.00 V
Corresponding setting of multi-point
AI2 inflexion point 5 input
-100.0%–+100.0%
Multi-point AI2 inflexion point 6 input -11.00–+11.00 V
Min.
Unit
0.01 V
Default Property
10.00 V
☆
0.1% 100.0%
☆
0.01 V 0.02 V
0.1%
0.01 V
0.0%
1.00 V
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0.1% 10.0%
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0.01 V 2.00 V
0.1% 20.0%
0.01 V 3.00 V
0.1% 30.0%
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0.01 V 4.00 V
0.1% 40.0%
0.01 V 5.00 V
0.1% 50.0%
0.01 V 6.00 V
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- 111 -
Function Code Table IS300 Series Servo Drive User Manual
Function
Code
FC-52
FC-53
FC-54
FC-55
FC-56
FC-57
FC-58
FC-59
FC-60
FD-00
FD-01
FD-02
Name Setting Range
Min.
Unit
Corresponding setting of multi-point
AI2 inflexion point 6 input
-100.0%–+100.0%
Multi-point AI2 inflexion point 7 input -11.00–+11.00 V
Corresponding setting of multi-point
AI2 inflexion point 7 input
-100.0–+100.0%
Multi-point AI2 inflexion point 8 input -11.00–+11.00 V
Corresponding setting of multi-point
AI2 inflexion point 8 input
-100.0%–+100.0%
0.1%
0.01 V
0.1%
0.01 V
0.1%
Multi-point AI2 inflexion point 9 input -11.00–+11.00 V
Corresponding setting of multi-point
AI2 inflexion point 9 input
-100.0%–+100.0%
Multi-point AI2 inflexion point 10 input
Corresponding setting of multi-point
AI2 inflexion point 10 input
-11.00–+11.00 V
-100.0%–+100.0%
0.01 V
0.1%
0.01 V
0.1%
Baud rate
Data format
Group FD: Modbus Communication Parameters
0: 300 bit/s
1: 600 bit/s
2: 1200 bit/s
3: 2400 bit/s
4: 4800 bit/s
5: 9600 bit/s
6: 19200 bit/s
7: 38400 bit/s
1
Local address
0: No check, data format
<8,N,2>
1: Even parity check, data format <8,E,1>
2: Odd Parity check, data format <8,O,0>
0: Broadcast address
1–247
1
1
Default
60.0%
7.00 V
70.0%
8.00 V
80.0%
9.00 V
90.0%
10.00 V
100.0%
5
0
1
Property
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- 112 -
IS300 Series Servo Drive User Manual Function Code Table
Function
Code
FD-03
FD-04
FD-05
FP-00
FP-01 protocol settings
Name
Response delay
Timeout duration
Communication
User password
Restore default
Setting Range
0–20 ms
0.0s: Invalid
0.1–60.0s
0: Standard Modbus protocol, used for host computer parameter reading/writing and running control
1: Inovance private protocol, used for communication with background oscilloscope
Group FP: User Password
0–65535
0: No operation
1: Restore default settings except motor parameters
2: Clear fault records
3: Restore user backup parameters
0–65535 FP-02 Motor model code
FP-04
Password for user storage operation
0–65535
FP-05
FP-06
User storage mode
0: No operation
1: Store user parameters
Device specifications displayed on operation panel
0–65535
Min.
Unit
1
0.1s
1
1
1
1
1
1
1
Default Property
2 ms
0.0s
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1
0
0
0
0
0
0
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- 113 -
Function Code Table IS300 Series Servo Drive User Manual
- 114 -
Warranty Agreement
1. The warranty period of the product is 18 months (refer to the barcode on the equipment). During the warranty period, if the product fails or is damaged under the condition of normal use by following the instructions, Inovance will be responsible for free maintenance.
2. Within the warranty period, maintenance will be charged for the damages caused by the following reasons: a. Improper use or repair/modification without prior permission b. Fire, flood, abnormal voltage, other disasters and secondary disaster c. Hardware damage caused by dropping or transportation after procurement d. Improper operation e. Trouble out of the equipment (for example, external device)
3. If there is any failure or damage to the product, please correctly fill out the Product
Warranty Card in detail.
4. The maintenance fee is charged according to the latest Maintenance Price List of
Inovance.
5. The Product Warranty Card is not re-issued. Please keep the card and present it to the maintenance personnel when asking for maintenance.
6. If there is any problem during the service, contact Inovance’s agent or Inovance directly.
7. This agreement shall be interpreted by Shenzhen Inovance Technology Co., Ltd.
Shenzhen Inovance Technology Co., Ltd.
Address: Building E, Hongwei Industrial Park, Liuxian 2nd Road, Baocheng 70th Zone,
Bao'an District, Shenzhen P.C.: 518101
Website: www.inovance.cn
Product Warranty Card
Company address:
Customer information
Company name:
P.C.:
Product model:
Contact person:
Tel.:
Product information
Product barcode (Attach here):
Name of agent:
(Maintenance time and content):
Failure information
Maintenance personnel:
+
Advance
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Key features
- High-performance vector control
- Precise control of injection speed and pressure holding
- Stability control during cooperation with the injection molding machine controller
- Cost-effective and reliable
- Applicable to a wide range of applications
- Comprehensive protection functions
- User-friendly operation panel
- Built-in PG card for encoder connection
- CAN communication interface
- Motor overheat protection (PTC sensor)
