machinery drive catalog
Low voltage AC drives
ABB machinery drives
ACS355
0.5 to 30 hp/0.37 to 22 kW
Catalog
Selecting and ordering your drive
Type designation is a unique reference number that clearly
identifies the drive by construction, power and voltage
rating and selected options. Using the type designation
you can specify your drives from the wide range of options
available. Options are added to the type designation using the
corresponding “plus” (+) code.
Type designation:
Product series
Rating and types
Voltages
Construction
Options
2 ABB machinery drives ACS355 | Catalog
ACS355
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Build up your own ordering code using the type designation key
below or contact your local ABB drives sales office and let them
know what you want. Use page 3 as a reference section for
more information.
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0XAX
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X
+
XXXX
Contents
ABB machinery drives, ACS355
Introduction to ACS355
4
Main features
5
Typical applications
6
Ratings and types
7
Type designation
7
Voltages
7
Construction
7
Technical data
8
Dimensions and weights
9
Cabinet-mounted drives (IP20 UL Open)
9
Wall-mounted drives (NEMA 1/UL Type 1)
9
Wall-mounted drives (IP66/UL Type 4X)
9
Cooling
10
Circuit protection
11
Control connections
12
Connection examples
12
Control program example
13
Options
15
How to select options
15
User interfaces
16
Machine interfaces
17
Extension modules
17
Protection and installation
17
Sequence programming example: radio button
18
DriveBrowser
19
FlashDrop tool
20
Brake resistors
20
Input and output chokes
20
EMC filters
21
Low leakage current filters
21
Compact PLC and AC drive kit
22
Taking care of your drives, caring about your business
23
Catalog | ABB machinery drives ACS355 3
Introduction to ACS355
ACS355
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ABB machinery drives
The ABB machinery drives are designed to be fast drives to
install, parameter-set and commission. Thus saving hours of
engineering work. They are highly compact and cost effective.
Equipped with cutting-edge intelligence and safety capability
the drives are designed specifically to meet the production and
performance needs of system integrators, original equipment
manufacturers (OEMs) and panel builders, as well as the
requirements of end users in a broad range of applications.
In the ABB machinery drives portfolio, ACS355 represents the
micro drive range; meeting requirements like compact size,
being optimized for a lower power range, cost-effectiveness,
and ease of use. By choosing an ABB machinery drive, machine
builders not only get all the clever things inside the drive, but
also everything outside it: the entire global ABB. This means a
full range of products and services designed to support their
business.
Applications
ABB machinery drives are designed to meet the requirements
of an extensive range of machinery ap pli ca tions. The drives are
ideal for food and beverage, material handling, lifting, textile,
printing, rubber and plastics, and woodworking applications.
+
XXXX
Highlights
− Exceptionally compact drives and uniform design
− Quick commissioning with application macros and panel
assistants
− Safe torque off function (SIL3) as standard
− Sensorless vector control
− Built-in braking chopper
High protection class drive
A range of ABB machinery drives with IP66 protection is
designed for applications exposed to dust, moisture and
cleaning chemicals such as screws, mixers, pumps, fans and
conveyors. Typical industries that benefit from the drive include
food and beverage, textile, ceramics, pulp and paper, water and
wastewater, printing and rubber and plastics.
The heat sink’s cooling fins are completely open from top to
bottom, which allows easy washing to ensure no dirt adheres
to the surfaces. Assistant control panel housed within a plastic
window is designed to resist moist and dusty atmospheres.
Furthermore, the cooling fan is located inside the drive,
thereby eliminating the need for an external cooling fan and the
subsequent maintenance of external moving parts.
The drive’s hygienic design and use of materials meeting current
hygiene standards, means that the drive traps no bacteria and
can withstand frequent washing. The drive is certified by NSF.
1. Textile
2. Pharmaceutical
4 ABB machinery drives ACS355 | Catalog
3. Food and beverage
4. Material handling
5. Printing
6. Lifting
Main features
ACS355
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+
B063
Feature
Advantage
Benefit
Worldwide availability and
Drives are available worldwide and permanently stocked in four
Fast and reliable delivery with dedicated support to any
service
regions.
country in the world.
Dedicated global service and support network that is one of the
widest in the industry.
Broadest power range in its
Drive series covers all the typical needs of machine builders with
Cost savings as machine builders need to choose only
class from 0.5 to 30 hp
a single family of machinery drive.
one drive series.
Exceptionally compact drives
Drive has the highest power density in its class at 2.8 kW/dm 3.
Space savings in restricted spaces.
and uniform design
All frame sizes share the same depth and height facilitating
multiple drive solutions and cabinet installations.
Safe torque off function (SIL3)
Built-in and certified function that is used for prevention of an
Reduces the need for external safety components
as standard
unexpected startup and other stopping related functions.
Helps machine builders to fulfill the requirements of
Sequence programming
Simple drive control logic, with up to eight pre-set sequences
Machinery Directive 2006/42/EC.
Reduces the need for external PLC components.
of operations, is created in minutes with built-in sequence
programming.
Application macros and
Pre-defined I/O configurations containing macros such as
control panel assistants
3-wire, PID-control and motor potentiometer macro.
Enables quick commissioning of a drive.
Different assistants help set parameters for different functions
such as drive startup, motor setup or PID control.
FlashDrop tool
A pre-defined machine parameter set, from selection of up to
Fast, easy and reliable pre-configuration of drives for
20, can be downloaded in seconds to a drive without powering
high-volume machine builders.
the drive.
The FlashDrop tool is easy to use and no specialized drives
knowledge is required.
Speed compensated stop
A feature for applications that require precision stopping that is
Improved production flow and cost saving of a built-in
independent of variations in process speed.
feature.
Product variant for
No need to design special enclosure for application that requires
Time and cost savings.
demanding environments
a high ingress protection. NSF certified.
with IP66/69K, UL Type 4X
protection classes
Sensorless vector control
Accurate motor control without a feedback device. Patented
Cost saving of a reduced component. Increased energy
for induction motors and
smooth start for permanent magnet motors.
efficiency by using PM motors.
permanent magnet motors
Catalog | ABB machinery drives ACS355 5
Typical applications
Mixer
In mixing applications the drive provides a high starting torque.
The silent operation mode adjusts the switching frequency of
the drive to a higher level after the high-torque start, resulting in
lower audible noise. The FlashDrop tool provides a quick and safe
way to configure multiple drives for identical mixer applications.
Conveyor
Production lines often have multiple stages, including
conveyors, which need to be efficiently linked with each other to
provide high production output. A drive provides smooth start
and stop of the conveyor, thereby reducing mechanical stress
and lowering maintenance costs.
Packaging machine
Packaging machines often require a drive to provide a high
degree of repeatability and accuracy during the packing
operation. As such, the ACS355 is well suited for packaging
duties and also provides good dynamic and static speed control
accuracy. Sequence programming enables the drive to perform
sequences of tasks, reducing the need for a PLC. Software
features include timer, counter, brake control and jogging – all of
which can be used in a packaging machine.
6 ABB machinery drives ACS355 | Catalog
Bottling line
When filling the bottles with liquid, bottling lines require a drive
which offers high accuracy. An ACS355 is perfect for this
purpose, with its good dynamic and static speed control.
When dealing with liquids, an ACS355 with a high protection
class (IP66) would also be a good choice.
Winder
ACS355 offers high static speed accuracy. When dealing with
thin strings like in string winders, it is essential to control the
winder speed accurately in order to prevent the strings from
snapping. Surface winders, on the other hand, require high
static speed accuracy to keep control of the material thickness
or tension.
Ratings and types
ACS355
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02A4
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2
Type designation
This is the unique reference number (shown above and in
column 4, right) that clearly identifies your drive by power rating
and frame size. Once the drive’s type designation has been
selected, the frame size (column 5) can be used to determine
the drive dimensions, shown on the next page.
Voltages
ACS355 is available in two voltage ranges:
2 = 200 to 240 V
4 = 380 to 480 V
+
B063
Construction
“01U” within the type designation (shown above) varies
depending on the drive phase and EMC filtering. Choose below
the one you need.
01 = 1-phase
03 = 3-phase
B063 = IP66/UL Type 4X enclosure
Insert either “2” or “4”, depending on your chosen voltage, into
the type designation shown above.
Ratings IP20/UL Open type/
PN
NEMA 1 option
PN
0.75
Frame
Ratings
size
IP66/UL Type 4U
PN
PN
I2N
I2N
[hp]
[kW]
[A]
1-phase AC supply, 200 to 240 V
0.5
0.37
2.4
1.0
Type designation
4.7
1.5
1.1
6.7
2.0
1.5
7.5
3.0
2.2
9.8
3-phase AC supply, 200 to 240 V
0.5
0.37
2.4
Type designation
Frame
size
[hp]
[kW]
[A]
3-phase AC supply, 200 to 240 V
0.5
0.37
2.4
ACS355-03U-02A4-2 + B063
R1
ACS355-01U-02A4-2
R0
ACS355-01U-04A7-2
R1
0.75
0.55
3.5
ACS355-03U-03A5-2 + B063
R1
ACS355-01U-06A7-2
ACS355-01U-07A5-2
ACS355-01U-09A8-2
R1
R2
R2
1.0
0.75
4.7
ACS355-03U-04A7-2 + B063
R1
1.5
1.1
6.7
ACS355-03U-06A7-2 + B063
R1
2.0
1.5
7.5
ACS355-03U-07A5-2 + B063
R1
3.0
2.2
9.8
ACS355-03U-09A8-2 + B063
R3
5.0
4.0
17.6
ACS355-03U-17A6-2 + B063
3-phase AC supply, 380 to 480 V
0.5
0.37
1.2
ACS355-03U-01A2-4 + B063
R3
ACS355-03U-02A4-2
R0
0.75
0.55
3.5
ACS355-03U-03A5-2
R0
1.0
0.75
4.7
ACS355-03U-04A7-2
R1
1.5
1.1
6.7
ACS355-03U-06A7-2
R1
0.75
0.55
1.9
ACS355-03U-01A9-4 + B063
R1
2.0
1.5
7.5
ACS355-03U-07A5-2
R1
1.0
0.75
2.4
ACS355-03U-02A4-4 + B063
R1
3.0
2.2
9.8
ACS355-03U-09A8-2
R2
1.5
1.1
3.3
ACS355-03U-03A3-4 + B063
R1
5.0
4.0
17.6
ACS355-03U-17A6-2
R2
2.0
1.5
4.1
ACS355-03U-04A1-4 + B063
R1
7.5
5.5
24.4
ACS355-03U-24A4-2
R3
3.0
2.2
5.6
ACS355-03U-05A6-4 + B063
R1
10.0
7.5
31.0
ACS355-03U-31A0-2
R4
5.0
4.0
8.8
ACS355-03U-08A8-4 + B063
R1
ACS355-03U-46A2-2
R4
7.5
5.5
12.5
ACS355-03U-12A5-4 + B063
R3
10.0
7.5
15.6
ACS355-03U-15A6-4 + B063
R3
15.0
11.0
46.2
3-phase AC supply, 380 to 480 V
0.5
0.37
1.2
ACS355-03U-01A2-4
R0
0.75
0.55
1.9
ACS355-03U-01A9-4
R0
1.0
0.75
2.4
ACS355-03U-02A4-4
R1
1.5
1.1
3.3
ACS355-03U-03A3-4
R1
2.0
1.5
4.1
ACS355-03U-04A1-4
R1
3.0
2.2
5.6
ACS355-03U-05A6-4
R1
5.0
4.0
8.8
ACS355-03U-08A8-4
R1
7.5
5.5
12.5
ACS355-03U-12A5-4
R3
10.0
7.5
15.6
ACS355-03U-15A6-4
R3
15.0
11.0
23.1
ACS355-03U-23A1-4
R3
20.0
15.0
31.0
ACS355-03U-31A0-4
R4
25.0
30.0
18.5
22.0
38.0
44.0
ACS355-03U-38A0-4
ACS355-03U-44A0-4
R4
R4
R1
PN for kW = Typical motor power in 400 V at normal use
P N for hp = Typical motor power in 460 V at normal use
I 2N for A = Continuous rms current. 50% overload is allowed for one minute
in ten minutes.
Catalog | ABB machinery drives ACS355 7
Technical data
ACS355
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Mains connection
Voltage and
power range
Frequency
XXXX
Programmable control connections
1-phase, 200 to 240 V ± 10%
0.5 to 3 hp (0.37 to 2.2 kW)
3-phase, 200 to 240 V ± 10%
0.5 to 15 hp (0.37 to 11 kW)
3-phase, 380 to 480 V ± 10%
0.5 to 30 hp (0.37 to 22 kW)
48 to 63 Hz
Common DC connection
Voltage and
power range
+
230 V drives, 325 V ±15%
400/480 V drives, 540 ± 15% (common DC
manual)
Pmax = Pn of the drive
Motor connection
Two analog inputs
Voltage signal
Unipolar
Bipolar
Current signal
Unipolar
Bipolar
Potentiometer reference
value
Resolution
Accuracy
10 V ± 1% max. 10 mA, R < 10 kΩ
0.1%
± 2%
One analog output
0 (4) to 20 mA, load < 500 Ω
Auxiliary voltage
24 V DC ± 10%, max. 200 mA
Five digital inputs
0 (2) to 10 V, R in > 312 kΩ
-10 to 10 V, R in > 312 kΩ
0 (4) to 20 mA, R in = 100 Ω
-20 to 20 mA, R in = 100 Ω
Frequency
0 to 599 Hz
Input impedance
12 to 24 V, PNP and NPN, programmable DI5
0 to 16 kHz pulse train
2.4 kΩ
Continuous loading
capability
Rated output current I2N
One relay output
Type
Maximum switching voltage
Maximum switching current
Maximum continuous current
NO + NC
250 V AC/30 V DC
0.5 A/30 V DC; 5 A/230 V AC
2 A rms
One digital output
Type
Maximum switching voltage
Maximum switching current
Frequency
Resolution
Accuracy
Transistor output
30 V DC
100 mA/30 V DC, short circuit protected
10 Hz to 16 kHz
1 Hz
0.2%
Voltage
3-phase, from 0 to USUPPLY
(constant torque at a max.
ambient temperature of 40 °C)
Overload capacity
(at a max. ambient temperature
of 40 °C)
1.5 x I2N for 1 minute every 10 minutes
At start 1.8 x I2N for 2 s
Switching frequency
Selectable
Default 4 kHz
4 to 16 kHz with 4 kHz steps
Acceleration time
0.1 to 1800 s
Deceleration time
0.1 to 1800 s
Braking
Built-in brake chopper as standard
Speed control
Static accuracy
Dynamic accuracy
20% of motor nominal slip
< 1% s with 100% torque step
Torque control
Torque step rise time
Non-linearity
< 10 ms with nominal torque
± 5% with nominal torque
Serial and Ethernet communication
Environmental limits
Fieldbuses
Refresh rate
Plug-in type
< 10 ms (between drive and fieldbus module)
DeviceNetTM
5-pin screw type connector, up to 500 kbit/s
baud rate
PROFIBUS DP
9-pin D-connector, up to 12 Mbit/s baud rate
CANopen®
9-pin D-connector, up to 1 Mbit/s
Ambient temperature
14 to 104 °F (-10 to 40 °C ), no frost allowed
122 °F (50 °C) with 10% derating
Modbus RTU
4-pin screw type connector, up to 115 kbit/s
baud rate
Altitude
Rated current available at 0 to 1000 m.
In altitudes from 1000 to 2000 m (3300 to 13,200 ft)
above sea level, the derating is 1% for every 100 m
(330 ft). If the installation site is higher than 2000 m
(6600 ft) above sea level, please contact your local
ABB distributor or office for further information.
EtherNet/IPTM, Modbus
TCP, PROFINET IO
RJ-45 connector, 10/100 Mbit/s baud rate
LonWorks ®
3-pin screw type connector, up to 78 kbit/s
baud rate
EtherCAT®
2 pcs RJ-45 connectors, 100 Mbit/s baud rate
Relative humidity
Lower than 95% (without condensation)
Chokes
Degree of protection
IP20/optional NEMA 1/UL type 1 enclosure
IP66/UL Type 4X as an option up to
7.5 kW, IP69K available for IP66 variant with
compatible cable glands
AC input chokes
External option. For reducing THD in partial
loads and to comply with EN/IEC 61000-3-12.
AC output chokes
External option. To achieve longer motor cables.
Enclosure colour
NCS 1502-Y, RAL 9002, PMS 420 C
Contamination levels
IEC721-3-3
No conductive dust allowed
Class 1C2 (chemical gas es)
Class 1S2 (solid particles)
Class 2C2 (chemical gases)
Class 2S2 (solid particles)
Class 3C2 (chemical gases)
Class 3S2 (solid particles)
Transportation
Storage
Operation
Mains connection, high protection class drive
Voltage and
power range
3-phase, 200 to 240 V ± 10%
0.5 to 5 hp (0.37 to 4 kW)
3-phase, 380 to 480 V ± 10%
0.5 to 10 hp (0.37 to 7.5 kW)
Environmental limits, high protection class drive
Ambient temperature
14 to 104 °F (-10 to 40 °C), no frost allowed
Degree of protection
IP66/UL Type 4X, indoor use only
IP69K with compatible cable glands
Product compliance
Product compliance, high protection class drive
Low Voltage Directive 2006/95/EC
Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC
Quality assurance system ISO 9001
Environmental system ISO 14001
UL, cUL, CE, C-Tick and GOST R approvals
RoHS compliant
Low Voltage Directive 2006/95/EC
Machinery Directive 2006/42/EC
EMC Directive 2004/108/EC
Quality assurance system ISO 9001
En vi ron men tal system ISO 14001
UL, cUL, CE, C-Tick and GOST R approvals
RoHS compliant
NSF Certified
DIN40050-9 (IP69K)
8 ABB machinery drives ACS355 | Catalog
Dimensions and weights
ACS355
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0XU
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0XAX
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X
+
XXXX
Cabinet-mounted drives (IP20 UL Open)
Frame
H2
H3
W
D1
D2
in
in
in
in
in
in
lb
R0
6.7
8.0
9.4
2.8
6.3
7.4
2.6
size
H1
H2
H3
W
D1
D2
IP20 UL Open
H1
Weight
R1
6.7
8.0
9.4
2.8
6.3
7.4
2.6
R2
6.7
8.0
9.4
4.1
6.5
7.5
3.3
R3
6.7
8.0
9.3
6.7
6.7
7.7
5.5
R4
7.1
8.0
9.6
10.2
6.7
7.7
9.7
=
=
=
=
=
=
H1
H2
H3
Height without fastenings and clamping plate
Height with fastenings but without clamping plate
Height with fastenings and clamping plate
Width
Standard depth
Depth with MREL, MPOW or MTAC option
D1
D2
W
Wall-mounted drives (NEMA 1/UL Type 1)
Frame
H4
H5
W
D1
D2
NEMA 1/UL Type 1
size
H4
in
in
in
in
in
lb
R0
10.1
11.0
2.8
6.7
7.4
3.5
=
=
=
=
=
H5
W
D1
D2
Weight
R1
10.1
11.0
2.8
6.7
7.4
3.5
R2
10.1
11.1
4.1
6.7
7.5
4.2
R3
10.2
11.8
6.7
7.0
7.7
6.8
R4
10.6
12.6
10.2
7.0
7.7
11.0
H4
H5
Height with fastenings and NEMA 1 connection box
Height with fastenings, NEMA 1 connection box and hood
Width
Standard depth
Depth with MREL, MPOW or MTAC option
D1
D2
W
Wall-mounted drives (IP66/UL Type 4X)
Frame
IP66/UL Type 4X
H
W
D1
in
in
in
lb
R1
12.0
7.7
11.1
16.9
R3
17.2
9.7
10.9
28.6
size
Weight
H
H = Height
W = Width
D1 = Standard depth
D1
W
Catalog | ABB machinery drives ACS355 9
Cooling
Cooling
ACS355 is fitted with cooling fans as standard. The cooling
air must be free from corrosive substances and must not be
above the maximum ambient temperature of 40 °C (50 °C with
derating). Heat dissipation from IP66/UL Type 4X drive equals
to the IP20 UL Open values. For more specific limits see the
Technical specification - Environmental limits in this catalog.
Cooling air flow
Free space requirements
Type designation
Frame
Heat dissipation
Air flow
Enclosure type
Space above
Space below
Space on left/right
All frame sizes
in
3.0
in
3.0
in
0.0
IP66 enclosure
3.0
3.0
0.8
size
3
[W]
BTU/hr 1)
ft /min
3
m /h
1-phase AC supply, 200 to 240 V
2)
2)
ACS355-01U-02A4-2
R0
48
163
-
ACS355-01U-04A7-2
R1
72
247
14
24
ACS355-01U-06A7-2
R1
97
333
14
24
ACS355-01U-07A5-2
R2
101
343
12
21
ACS355-01U-09A8-2
R2
124
422
12
21
42
142
-
2)
-
2)
2)
-
2)
-
3-phase AC supply, 200 to 240 V
ACS355-03U-02A4-2
R0
ACS355-03U-03A5-2
R0
54
183
-
ACS355-03U-04A7-2
R1
64
220
14
24
ACS355-03U-06A7-2
R1
86
295
14
24
ACS355-03U-07A5-2
R1
88
302
12
21
ACS355-03U-09A8-2
R2
111
377
12
21
ACS355-03U-17A6-2
R2
180
613
31
52
ACS355-03U-24A4-2
R3
285
975
42
71
ACS355-03U-31A0-2
R4
328
1119
57
96
ACS355-03U-46A2-2
R4
488
1666
57
96
3-phase AC supply, 380 to 480 V
ACS355-03U-01A2-4
R0
35
121
-
2)
-
2)
ACS355-03U-01A9-4
R0
40
138
-
2)
-
2)
ACS355-03U-02A4-4
R1
50
170
8
13
ACS355-03U-03A3-4
R1
60
204
8
13
ACS355-03U-04A1-4
R1
69
235
8
13
ACS355-03U-05A6-4
R1
90
306
11
19
ACS355-03U-08A8-4
R1
127
433
14
24
ACS355-03U-12A5-4
R3
161
551
31
52
ACS355-03U-15A6-4
R3
204
697
31
52
ACS355-03U-23A1-4
R3
301
1029
42
71
ACS355-03U-31A0-4
R4
408
1393
57
96
ACS355-03U-38A0-4
R4
498
1700
57
96
ACS355-03U-44A0-4
R4
588
2007
57
96
X within the type designation stands for E or U.
1)
BTU/hr = British Thermal Unit per hour. BTU/hr is approximately 0.293 Watts.
2)
Frame size R0 with free convection cooling.
10 ABB machinery drives ACS355 | Catalog
Circuit protection
Circuit protection
Standard fuses and manual motor protectors can be used
with ACS355 drive. See table below for selecting the correct
fuse for correct drive type.
Selection table
Type designation
Frame
size
IEC fuses
UL fuses
Fuse
type
[A]
1)
UL Class T or
Manual motor protector
MMP type code
3) 4)
Trip current
CC (600 V)
setting
[A]
[A]
1-phase AC supply, 200 to 240 V
5)
ACS355-01U-02A4-2
R0
10
gG
10
ACS355-01U-04A7-2
R1
16
gG
20
MS451-16E
11.0
MS132-6.3 & S1-M3-25
6.1
ACS355-01U-06A7-2
R1
16/20
2)
gG
25
MS451-20E
16.0
ACS355-01U-07A5-2
R2
20/25
2)
gG
30
MS451-20E
17.0
25/35
2)
gG
35
MS451-25E
21.0
ACS355-01U-09A8-2
R2
Other fuse types can be used if they
meet the ratings and the melting
curve of the fuse does not exceed the
melting curve of the fuse mentioned
in this table.
1)
According to IEC-60269 standard.
2)
If 50% overload capacity is needed,
use the bigger fuse alternative.
3)
All manual motor protectors listed
are Type E self-protected up to 65 kA.
4)
Manual motor protectors may
require adjusting the trip limit from
the factory setting at or above the
drive input Amps to avoid nuisance
tripping. If the manual motor protector is set to the maximum current
trip level and nuisance tripping is
occurring, then select the next size
MMP. (MS132-10 is the highest size
in MS132 frame size to meet Type
E at 65 kA; the next size up is the
MS451-16E).
5)
S1-M3-25 line side feeder terminal
is needed with manual motor protector to meet Type E self protection
class according to UL and cUL
requirements.
6)
480Y/277V only.
3-phase AC supply, 200 to 240 V
ACS355-03U-02A4-2
R0
10
gG
10
MS132-6.3 & S1-M3-25
5)
4.3
ACS355-03U-03A5-2
R0
10
gG
10
MS132-6.3 & S1-M3-25
5)
6.1
ACS355-03U-04A7-2
R1
10
gG
15
MS132-10 & S1-M3-25
5)
ACS355-03U-06A7-2
R1
16
gG
15
MS451-16E
12.0
ACS355-03U-07A5-2
R1
16
gG
15
MS451-16E
12.0
ACS355-03U-09A8-2
R2
16
gG
20
MS451-16E
14.0
ACS355-03U-17A6-2
R2
25
gG
35
MS451-32E
25.0
ACS355-03U-24A4-2
R3
63
gG
60
MS451-45E
41.0
ACS355-03U-31A0-2
R4
80
gG
80
MS495-63E
50.0
ACS355-03U-46A2-2
R4
100
gG
100
MS495-75E
69.0
3-phase AC supply, 380 to 415 V
7.6
6)
ACS355-03U-01A2-4
R0
10
gG
10
MS132-2.5 & S1-M3-25
5)
2.2
ACS355-03U-01A9-4
R0
10
gG
10
MS132-4.0 & S1-M3-25
5)
3.6
ACS355-03U-02A4-4
R1
10
gG
10
MS132-6.3 & S1-M3-25
5)
4.1
ACS355-03U-03A3-4
R1
10
gG
10
MS132-6.3 & S1-M3-25
5)
6.0
ACS355-03U-04A1-4
R1
16
gG
15
MS132-10 & S1-M3-25
5)
6.9
MS132-10 & S1-M3-25
5)
9.6
ACS355-03U-05A6-4
R1
16
gG
15
ACS355-03U-08A8-4
R1
20
gG
25
MS451-16E
14.0
ACS355-03U-12A5-4
R3
25
gG
30
MS451-20E
19.0
ACS355-03U-15A6-4
R3
35
gG
35
MS451-25E
22.0
ACS355-03U-23A1-4
R3
50
gG
50
MS451-32E
31.0
ACS355-03U-31A0-4
R4
80
gG
80
MS495-63E
52.0
ACS355-03U-38A0-4
R4
100
gG
100
MS495-63E
61.0
ACS355-03U-44A0-4
R4
100
gG
100
MS495-75E
67.0
3-phase AC supply, 440 to 480 V
6)
ACS355-03U-01A2-4
R0
10
gG
10
MS132-2.5 & S1-M3-25
5)
1.8
ACS355-03U-01A9-4
R0
10
gG
10
MS132-4.0 & S1-M3-25
5)
3.0
ACS355-03U-02A4-4
R1
10
gG
10
MS132-4.0 & S1-M3-25
5)
3.4
ACS355-03U-03A3-4
R1
10
gG
10
MS132-6.3 & S1-M3-25
5)
5.0
ACS355-03U-04A1-4
R1
16
gG
15
MS132-6.3 & S1-M3-25
5)
5.8
ACS355-03U-05A6-4
R1
16
gG
15
MS132-10 & S1-M3-25
5)
ACS355-03U-08A8-4
R1
20
gG
25
MS451-16E
11.0
ACS355-03U-12A5-4
R3
25
gG
30
MS451-20E
16.0
ACS355-03U-15A6-4
R3
35
gG
35
MS451-20E
18.0
ACS355-03U-23A1-4
R3
50
gG
50
MS451-32E
26.0
ACS355-03U-31A0-4
R4
80
gG
80
MS451-45E
43.0
ACS355-03U-38A0-4
R4
100
gG
100
MS495-63E
51.0
ACS355-03U-44A0-4
R4
100
gG
100
MS495-63E
56.0
8.0
Catalog | ABB machinery drives ACS355 11
Control connections
ACS355
-
0XU
-
0XAX
-
X
+
Application macros
Application macros are preprogrammed parameter sets. While
starting up the drive, the user typically selects one of the macros
that is best suited for the application. The diagram below gives
an overview of ACS355 control connections and shows the
default I/O connections for the ABB standard macro.
−
−
−
−
−
XXXX
Alternate macro
AC500 Modbus macro
Motor potentiometer macro
Hand/auto macro
PID control macro
In addition to the standard macros the user can create three
user macros. The user macro allows the user to save the
parameter settings for later use.
ABB machinery drives have eight application macros:
− ABB standard macro
− Torque control macro
− 3-wire macro
Control panel (RJ-45)
Modbus RTU (RS-232)
Screen
SCR
1 - 10 kohm
max 500 ohm
AI1
Analog input circuit common
GND
Reference voltage
+10 V DC, max 10 mA
+10 V
Output frequency 0 to 20 mA
Analog output circuit common
GND
mA
V
PROGRAMMABLE RELAY
AND DIGITAL OUTPUTS
ROCOM
AI2
Not in use by default
Relay output
250 V AC/30 V DC/2 Arms
RONC
Analog input circuit common
GND
Aux. voltage output
+24 V DC, max. 200 mA
+24 V
RONO
DOSRC
GND
Aux. voltage output common
DCOM
Digital input common
PROGRAMMABLE
DIGITAL
INPUTS (ABB Standard
macro defaults shown)
AO
AI1
AI2
Output frequency/speed
reference, 0 to 10 V
Stop/Start
DI1
Forward/Reverse
DI2
Constant speed selection
DI3
Constant speed selection
DI4
Acceler. and
deceler. selection 1)
DI5
DOGND
Safety Switch
X1C:STO
OUT1
OUT2
IN1
1) DI5 can also be used
as a frequency input.
3-phase power supply
Digital output, PNP transistor type
30 V DC, max. 100 mA
DOOUT
IN2
EMC
EMC filter grounding screw
VAR
Varistor grounding screw
L1
U1
L2
V1 Brake chopper V2
L3
W1
U2
BRK+ BRK-
AC motor
W2
Optional brake resistor or DC power connection
+24 V
ACS355: X1
Ramp
Const
Fwd/
pair sel
Speed 1 Rev
Start/
Stop
ACS355: X1
+24 V
GND
Start/
Speed 1
Rev
Stop
+24 V
GND
DCOM
DI1
DI1
DI2
DI2
DI3
DI3
DI5
12 ABB machinery drives ACS355 | Catalog
Fwd/
DCOM
DI4
Sinking DI configuration (NPN connected).
Const
DI4
0V
DI5
Sourcing DI configuration (PNP connected) with external power supply.
Control program example
ACS355
-
0XU
-
0XAX
-
X
+
XXXX
on
off
Signal behavior as
function of time in this
conveyor control example
time
The ACS355 drives have many solutions for common
challenges. The following example explains how the COUNTER
STOP function operates within a conveyor unloading routine.
The function stops the conveyor after a predefined number of
boxes have passed the sensor.
Constant speed selection
Parameter 1201 CONST SPEED SEL is set to DI1 [1]. Parameter
1202 CONST SPEED 1 acts as a speed reference source when
digital input 1 is active.
Parameter 1202 CONST SPEED 1 is set to 30 Hz.
The operator starts the conveyor by activating the drive using
switch, S. The switch is connected to digital input 1 (DI1).
The drive accelerates to a constant speed of 30 Hz with a
1 second ramp time.
Meanwhile a sensor, or proximity switch, P, is connected to
digital input 5 (DI5). This sensor generates one pulse, every time
a box on the conveyor passes by. When the required number
of boxes – in this case 20 – have passed the sensor, the drive
stops with a 1 second ramp time.
Parameter settings
Startup data
The correct motor parameters are set within parameter group
99. However, if the current and voltage settings of the motor
and drive match, this is not necessary. The ACS355 also
features vector control, which can be used by setting the
relevant parameters and undertaking an ID run.
Start/Stop/Direction logic
Parameter 1001 EXT1 COMMANDS is set to COUNTER STOP
[24]. Under certain conditions the counter output will modify the
start/stop signal for stopping.
Start/Stop functions
Parameter 2101 START FUNCTION is set to AUTO [1], which is
also the default value. If high torque is required for the conveyor
to start, settings DC MAGN [2] can be used.
Parameter 2102 STOP FUNCTION is set to RAMP [2]. Thus the
drive ramps down to 0 at a stop command.
Counter parametrization
Parameter 1904 COUNTER ENABLE is set to DI1 [1]. Counter is
enabled now by digital input 1. When digital input 1 is low, the
counter is not counting.
COUNTER
1904
ENABLE
1905
LIMIT
1906
INPUT
1907
RESET
1908
RESET VALUE
1909
DIVIDER
1910
DIRECTION
1911
START/STOP
OUTPUT
2n
VALUE
0166
Catalog | ABB machinery drives ACS355 13
Control program example
ACS355
-
0XU
-
0XAX
-
X
Parameter 1905 COUNTER LIMIT is set to 20. In this example
the loading station can only hold 20 boxes.
Parameter 1906 COUNTER INPUT is set to PLS IN (DI5)
[1] which is also the default value. Pulse counter P is wired
to digital input (DI5). This digital input can also handle high
frequency pulses up to 10 kHz. If the counter signal edges are
swinging, this parameter can be set to FILTERED DI5 [4].
Parameter 1907 COUNTER RESET is set to DI1 (INV) [-1]. When
digital input 1 is low, the counter is reset to a value determined
by parameter 1908 COUNTER RES VAL.
Parameter 1908 COUNTER RES VAL is set to zero, which is
also the default value. The counter, in this example, runs from 0
to 20.
Parameter 1909 COUNT DIVIDER is set to zero, which is also
the default value. This value is used to divide high frequency
pulse numbers to lower values. For example a 1024 pulse
incremental encoder would give 1024 pulses in one revolution.
When using count divider 10 (2 to the power of 10) the counter
would count up by 1 after 1024 pulses.
Parameter 1910 COUNT DIRECTION is set to UP [0], which is
also the default value.
Parameter 1911 CNTR S/S COMMAND is set to DI1 [1]. Digital
input 1 acts as the drive start command. Due to the setting of
parameter 1001 EXT1 COMMANDS, the drive stops when the
counter limit has been reached or digital input 1 goes low.
The counter’s actual value can now be seen from signal 0166.
Acceleration and deceleration settings
Parameter 2201 ACC/DEC 1/2 SEL is set to NOT SEL [0]. Only
one ramp is used in this application, thereby ramp changing is
disabled.
Parameter 2202 ACCELER TIME 1 is set to 1s.
Parameter 2203 DECELER TIME 2 is set to 1s.
14 ABB machinery drives ACS355 | Catalog
+
XXXX
ACS355 control program functions
ACS355 control program provides the following functions:
− Counter start and stop
− Timer start and stop
− Speed compensated stop
− 3 independent supervision functions
− Automatic restart function
− 2 sets of ramping times
− S-curve for ramping
− 7 constant speeds
− 3 critical speed ranges
− Maintenance triggers
− Timed functions
− Configurable fault/protection functions
− 2 process PID functions
− PID sleep function
− PID trim function
− Mechanical brake control
− 8 state sequence programming
− 2 sets of user parameter sets
− Safe torque off
− Parameter lock
The ACS355 features the following motor control
functions:
− Current, torque, speed and frequency limits
− Under- and overvoltage controllers
− Starting to the rotating machine
− Linear, squared and user defined U/f curves for scalar control
− IR compensation for scalar control
− Flux optimization for energy saving
− Flux braking for improved ramping down
− Drive temperature controlled switching frequency control
− Motor noise smoothing
− Sensorless vector control for induction motors
− Sensorless vector control for permanent magnet motors
− Smooth starting function for permanent magnet motors
− PID speed controller in vector controlled mode
− Acceleration compensation
− Speed controller auto tune
− Standalone and rotating motor identification runs
− Optional speed feed back for closed loop vector control
Options
ACS355
-
0XU
-
0XAX
-
X
+
XXXX
How to select options
The options shown in the table are available within the ACS355
range. The ordering code, which is shown in the second
column, replaces the XXXX in the type designation above. You
can order as many options as required, simply by extending the
code as necessary.
Options
Ordering
Description
Model
Availability
code
Protection class
IP20
IP66
drive
drive
*)
NEMA 1/UL type 1 (R0, R1, R2)
MUL1-R1
–
*)
NEMA 1/UL type 1 (R3)
MUL1-R3
–
*)
NEMA 1/UL type 1 (R4)
MUL1-R4
B063
IP66/UL type 4X enclosure
Control panel
J400
Assistant control panel
ACS-CP-A
(choose one option only)
J404
Basic control panel
ACS-CP-C
-
*)
Panel mounting kit
ACS/H-CP-EXT
–
*)
Panel holder mounting kit
OPMP-01
–
J402
Potentiometer
MPOT-01
–
Panel mounting kit
Potentiometer
Fieldbus
K451
(choose one option only)
K454
PROFIBUS DP
FPBA-01
K457
CANopen®
FCAN-01
K458
Modbus RTU
FMBA-01
K466
EtherNet/IP TM, Modbus TCP, PROFINET IO
FENA-01
DeviceNet
TM
–
–
FDNA-01
K452
LonWorks
®
FLON-01
K469
EtherCAT®
FECA-01
*)
RS-485/Modbus
FRSA-00
Speed encoder module
MTAC-01
–
Extension modules
(choose one option only)
Relay output module
MREL-01
–
Auxiliary power extension module
MPOW-01
–
SREA-01
Remote monitoring
*)
Ethernet adapter
Connection options
H376
Cable gland kit (IP66/UL Type 4X)
–
F278
Input switch kit
–
C169
Pressure compensation valve
–
Pressure compensation
Tools
External options
*)
FlashDrop tool
MFDT-01
*)
DriveWindow Light
DriveWindow Light
*)
Input chokes
1)
*)
EMC filters
1)
*)
Braking resistors
1)
*)
Output chokes
1)
= Standard
= Product variant
= Option, external
– = Not available
*)
= To be ordered as a separate item
1)
External options not available in IP66/UL Type 4X protection class
Catalog | ABB machinery drives ACS355 15
Options
Interface
ACS355
-
0XU
-
0XAX
-
X
+
XXXX
User interfaces
Panel cover
The purpose of the panel cover is to protect the drive’s
connection surfaces.The ACS355 drive is delivered with a panel
cover as standard. In addition there are two alternative control
panels available as options.
Basic control panel
The basic control panel features a single line numeric display.
The panel can be used to control the drive, set the parameter
values or copy them from one drive to another.
Assistant control panel
The assistant control panel features a multilingual alphanumeric
display for easy drive programming. The control panel has
various assistants and an built-in help function to guide the
user. It includes a real time clock, which can be used during
fault logging and in controlling the drive, such as start/stop. The
control panel can be used for copying parameters for back up
or for downloading to another drive. A large graphical display and
soft keys make it extremely easy to navigate. The drive with IP66
enclosure has the assistant control panel as standard.
Panel cover (included as standard)
Potentiometer
Potentiometer MPOT-01 with two switches: start/stop and
forward/reverse. Polarity is selected with DIP switches. No
external power source is needed for the potentiometer.
Panel mounting kits
To attach the control panel to the outside of a larger enclosure,
two panel mounting kits are available. A simple and costefficient installation is possible with the ACS/H-CP-EXT kit,
while the OPMP-01 kit provides a more user-friendly solution,
including a panel platform that enables the panel to be removed
in the same way as a drive-mounted panel. The panel mounting
kits include all hardware required eg, 3 m extension cables and
installation instructions.
16 ABB machinery drives ACS355 | Catalog
Basic control panel
Assistant control panel
Potentiometer
Panel holder mounting kit OPMP-01
Options
Interface
ACS355
-
0XU
-
0XAX
-
X
+
XXXX
Machine interfaces
The plug-in fieldbus modules bring connectivity to major
automation systems. A single twisted pair cable avoids large
amounts of conventional cabling, thereby reducing costs and
increasing system reliabilty.
ACS355 supports the following fieldbus options:
−
−
−
−
−
−
−
PROFIBUS DP
CANopen®
DeviceNetTM
Modbus RTU
EtherNet/IPTM, Modbus TCP, PROFINET IO
LonWorks ®
EtherCAT®
Extension modules
Fieldbus module
NEMA 1/UL type 1 kit
Removable clip for
labeling
MREL-01
ACS355 has one relay output as standard. The optional MREL01 module offers three additional relay outputs, which can be
configured for different functions with parameters.
MTAC-01
The optional MTAC-01 module offers pulse encoder interface for
speed measurement.
Safe torque off
connection
Panel connector
EMC filter
grounding
screw
(EMC)
FlashDrop connection
MPOW-01
The optional auxiliary power module MPOW-01 enables the
drive control circuitry to be operated under all conditions.
LEDs
Analog I/O
Protection and installation
Relay output
Digital inputs
Varistor
grounding
screw
(VAR)
Digital output
NEMA 1/UL Type 1 kit
The NEMA 1/UL Type 1 kit includes a connection box for finger
protection, conduit tube installation, and a hood for protection
against dirt and dust.
Terminal cover
The terminal cover is for protection of the I/O connections.
Clamping plates
The clamping plates are used for protection against electrical
disturbances. The clamping plates with clamps are included in
the drive package as standard.
Extension module MTAC-01
Catalog | ABB machinery drives ACS355 17
Options
Software tools
A separate order line and type code is required for any of
these software tool options.
DriveWindow Light
DriveWindow Light is an easy-to-use commissioning and
maintenance tool for ACS355 drives. It can be used in an offline
mode, which enables parameter setting at the office even before
going to the actual site. The parameter browser enables viewing,
editing and saving of parameters. The parameter comparison
feature makes it possible to compare parameter values between
the drive and saved parameter files. With the parameter subset
you can create your own parameter sets. Controlling of the drive
is naturally one of the features in DriveWindow Light. With this
software tool, you can monitor up to four signals simultaneously.
This can be done in both graphical and numerical format. Any
signal can be set to stop the monitoring from a predefined level.
Sequence programming tool
DriveWindow Light allows the user to visually build and
manipulate sequence programming parameters that are loaded
into the ACS355. The programming is done in a graphical editor
which displays each sequence step and its transitions as an
individual block.
Sequence programming enables application specific
programming with up to 8 configurable sequences. This
new and easy way to preset sequences reduces the need
for an external programmable logic control (PLC). In simple
applications an external PLC can be left out.
Startup wizards
Startup wizards make the setting of parameters easy. Simply
launch the wizard, select an appropriate assistant eg, for setting
analog outputs, and all parameters related to this function are
shown together with help pictures.
18 ABB machinery drives ACS355 | Catalog
Highlights
− Graphical sequence programming tool for ACS355
− Editing, saving and downloading parameters
− Graphical and numerical signal monitoring
− Drive control
− Startup wizards
DriveWindow Light requirements
− Windows NT/2000/XP/Vista/7
− Free serial port from a PC
− Free control panel connector
Sequence programming example: radio button
In this example, analog input AI1 will start the motor at a fixed
speed. This function is useful when the drive is operated using
only a potentiometer. The motor speed is proportional to the
analog input when analog input level is higher than the fixed level.
In this case separate start and stop commands are not needed.
The analog input level is monitored using the ACS355’s
supervision function. Supervision function status is set as a
transition rule between the two states of the sequence program.
In state 1 the drive is in stand-by, monitoring the AI1 level. In
state 2 the drive starts in the forward direction and its reference
is from AI1. In state 2, the supervision function monitors the AI1
level. If the value falls below the set limit, the sequence program
makes a transition to state 1 and the drive is stopped.
There are two ramp pairs from which different ramping times
can be selected within each state. It is also possible within the
sequence program to control the analog output, digital output
and relay output independently.
Supervision function, AI1 scaling to speed reference, and ramp
times, can be set independent of the sequence program.
Options
External
A separate order line and type designation is required for
any of these external options.
DriveBrowser
DriveBrowser is an Ethernet network based drive monitoring
and tuning PC tool that supports low voltage machinery,
standard, and industrial drives throughout their life cycle. It
helps users monitor, maintain and set drive parameters on
drives connected to an Ethernet network.
Shares the PLC network
Drives using an Ethernet adapter (RETA-01, RETA-02, or FENA01) can share the same network where PLC’s using Modbus/
TCP or EtherNet/IP protocols are connected. This allows users
to take advantage of installed networks andreduces additional
cabling and infrastructure communication costs.
Highlights
− View and set parameters
− Monitor signals graphically and numerically
− Upload/ download drive parameters
− Uses Ethernet network
− Give easily recognizable names to drives
− Control the drive from the PC
− Used throughout the drive’s life cycle
Supported operating systems
− Windows XP/2000/Vista (32bit)/WIN 7 (32bit)
Drive startup and maintenance
DriveBrowser includes a parameter browser allowing users
to view and set individual parameter values. Parameter sets
that have been saved can be used to commission new drives.
Additionally, users can compare parameter sets to quickly
identify changes over time or changes in configurations. Drive
signals are also displayed in the parameter browser.
Monitor throughout the drives life cycle
The monitor functionality enables users to graphically view
signals and parameters while the drive is running. Users select
the parameters and signals and set the graph’s minimum and
maximum values. The resulting display shows each selected
value on a graph while the drive is operating. This data can be
used to tune the drive for improved performance. The collected
data can be saved to a file.
Quickly assess drive status
The drive status window displays the drives current status,
showing the drives control mode, operation status, output
frequency, current, power, speed, and the drive state.
Identify drives easily
Once the installed drives are connected to the network using a
fieldbus adapter, users may assign meaningful names to each
connected drive and identify drives by type.
PC based drive control
DriveBrowser provides a built-in drive control panel allowing
users to reset faults, start, stop, set the direction, and speed
reference values of the connected drive. This functionality may
be disabled if the controlling PLC does not allow it for networks
that are controlled by a PLC.
Catalog | ABB machinery drives ACS355 19
Options
External
A separate order line and type designation is required for
any of these external options.
FlashDrop tool
FlashDrop is a powerful palm sized tool for fast and easy
parameter selecting and setting. It gives the possibility to
hide selected parameters to protect the machine. Only the
parameters needed in the application are shown. The tool can
copy parameters between two drives or between a PC and a
drive. All the above can be done without a power connection to
the drive – in fact, it is not even necessary to unpack the drive.
DrivePM
DrivePM (drive parameter manager) is a tool to create, edit
and copy parameter sets for the FlashDrop tool. For each
parameter/group the user has a possibility to hide it, which
means that the drive user does not see the parameter/group at
all.
DrivePM requirements
− Windows 2000/XP/Vista/7
− Free serial port from a PC
FlashDrop package includes
− FlashDrop tool
− DrivePM software on a CD-rom
− User’s manual in English and in pdf-format on the CD-rom
− Cable OPCA-02 for connection between the PC and
FlashDrop tool
− Battery charger
Input chokes
Input choke smooths the wave shape of mains current and
reduces total harmonic distortion (THD). Together with the input
choke, the ACS355 is designed to fulfill the requirements of
the harmonics standard EN/IEC 61000-3-12. In addition, the
input choke provides improved protection against mains voltage
transients.
Type
Frame
Input
I 1N
I 1N
designation
size
choke
without
with
choke
choke
[A]
[A]
ACS355-
I TH
L
[A]
[mH]
1-phase AC supply, 200 to 240 V
01X-02A4-2
R0
CHK-A1
6.1
4.5
5
8.0
01X-04A7-2
R1
CHK-B1
11.4
8.1
10
2.8
01X-06A7-2
R1
CHK-C1
16.1
11
16
1.2
01X-07A5-2
R2
CHK-C1
16.8
12
16
1.2
01X-09A8-2
R2
CHK-D1
21
15
25
1.0
3-phase AC supply, 200 to 240 V
03X-02A4-2
R0
CHK-01
4.3
2.2
4.2
6.4
03X-03A5-2
R0
CHK-02
6.1
3.6
7.6
4.6
03X-04A7-2
R1
CHK-03
7.6
4.8
13
2.7
03X-06A7-2
R1
CHK-03
11.8
7.2
13
2.7
03X-07A5-2
R1
CHK-04
12
8.2
22
1.5
03X-09A8-2
R2
CHK-04
14.3
11
22
1.5
03X-17A6-2
R2
CHK-04
24.8
18
22
1.5
03X-24A4-2
R3
CHK-06
41
27
47
0.7
03X-31A0-2
R4
CHK-06
50
34
47
0.7
03X-46A2-2
R4
CHK-06
69
47
47
0.7
3-phase AC supply, 380 to 480 V
Brake resistors
ACS355 is delivered with an integrated brake chopper as
standard. Therefore no additional space or installation time is
needed. The brake resistor can be selected from the Powerohm
resistors table in the price list.
20 ABB machinery drives ACS355 | Catalog
03X-01A2-4
R0
CHK-01
2.2
1.1
4.2
6.4
03X-01A9-4
R0
CHK-01
3.6
1.8
4.2
6.4
03X-02A4-4
R1
CHK-01
4.1
2.3
4.2
6.4
03X-03A3-4
R1
CHK-01
6
3.1
4.2
6.4
03X-04A1-4
R1
CHK-02
6.9
3.5
7.6
4.6
03X-05A6-4
R1
CHK-02
9.6
4.8
7.6
4.6
03X-08A8-4
R1
CHK-03
13.6
7.7
13
2.7
03X-12A5-4
R3
CHK-03
18.8
11.4
13
2.7
03X-15A6-4
R3
CHK-04
22.1
11.8
22
1.5
03X-23A1-4
R3
CHK-04
30.9
17.5
22
1.5
03X-31A0-4
R4
CHK-05
52
24.5
33
1.1
03X-38A0-4
R4
CHK-06
61
31.7
47
0.7
03X-44A0-4
R4
CHK-06
67
37.8
47
0.7
I1N = Nominal input current. When used in 480V network I1N is 20% lower with
rated power.
I TH = Nominal choke thermal current
L = Choke inductance
Options
External
A separate order line and type designation is required for
any of these external options.
EMC filters
The ACS355’s internal EMC filter is designed to meet category
C3 requirements of EN/IEC 61800-3 standard. External
EMC filters are used to enhance the drives electromagnetic
performance in conjunction with its internal filtering. Maximum
motor cable length depends on required electromagnetic
performance, according to the table below.
Type
Frame
Filter
Cable length1) with
Cable length 1)
designation
size
type
external EMC filter
without external
ACS355-
EMC standards in general
EN 61800-3
EN 55011, product
EN 61800-3/A11 (2000),
(2004),
family standard for
product standard
product
industrial, scientific
standard
and medical (ISM)
Category C1
Group 1
1 st environment, unrestricted
Class B
distribution
Category C2
Group 1
1 st environment, restricted
Class A
distribution
Category C3
Group 2
2 nd environment, unrestricted
Class A
distribution
Not applicable
2 nd environment, restricted
equipment
EMC filter
C1
[m]
C2
[m]
C3
[m]
C3
[m]
C4
[m]
Category C4
1-phase AC supply, 200 to 240 V
01X-02A4-2
R0
RFI-11
10
30
-
30
30
01X-04A7-2
R1
RFI-12
10
30
50
30
50
01X-06A7-2
R1
RFI-12
10
30
50
30
50
01X-07A5-2
R2
RFI-13
10
30
50
30
50
01X-09A8-2
R2
RFI-13
10
30
50
30
50
distribution
3-phase AC supply, 200 to 240 V
03X-02A4-2
R0
RFI-32
10
30
-
30
30
03X-03A5-2
R0
RFI-32
10
30
-
30
30
03X-04A7-2
R1
RFI-32
10
30
50
30
50
03X-06A7-2
R1
RFI-32
10
30
50
30
50
03X-07A5-2
R1
RFI-32
10
30
50
30
50
03X-09A8-2
R2
RFI-32
10
30
50
30
50
03X-17A6-2
R2
RFI-33
10
30
50
30
50
03X-24A4-2
R3
RFI-34
10
30
50
30
50
03X-31A0-2
R4
RFI-34
10
30
50
30
50
03X-46A2-2
R4
RFI-34
10
30
50
30
50
3-phase AC supply, 380 to 480 V
1)
03X-01A2-4
R0
RFI-32
30
30
-
30
30
03X-01A9-4
R0
RFI-32
30
30
-
30
30
03X-02A4-4
R1
RFI-32
50
50
50
30
50
03X-03A3-4
R1
RFI-32
50
50
50
30
50
03X-04A1-4
R1
RFI-32
50
50
50
30
50
03X-05A6-4
R1
RFI-32
50
50
50
30
50
03X-08A8-4
R1
RFI-32
50
50
50
30
50
03X-12A5-4
R3
RFI-33
40
40
40
30
50
03X-15A6-4
R3
RFI-33
40
40
40
30
50
03X-23A1-4
R3
RFI-33
40
40
40
30
50
03X-31A0-4
R4
RFI-34
-
30
-
30
50
03X-38A0-4
R4
RFI-34
-
30
-
30
50
03X-44A0-4
R4
RFI-34
-
30
-
30
50
Internal EMC filter must be connected with the EMC screw in the drive.
When the filter is not connected the C4 maximum cable lengths are allowed
to be used.
Catalog | ABB machinery drives ACS355 21
Compact PLC and AC drive starter kit
ACS355
-
01U
-
02A4
-
ABB’s programmable logic controller (PLC) and AC drive starter
kit offer an out-of-box motor control in minutes.
The compact, yet powerful kit, targets small-scale machines
and systems requiring PLC control and up to seven drives.
Easy ordering and fast startup
Providing PLC, AC drive and accessories as a package
simplifies ordering and provides quick deliveries. The ordering
code for the starter kit is ACS355-01U-02A4-2+P924. Please
note that the starter kit is available only in the EMEA region.
A starter kit containing an AC500-eCo PLC and ABB machinery
drive, ACS355 (0.37 kW), is intended for evaluation and
customization (application programming). The kit contains a
ready-made application program based on the AC500 function
block library for drives, accessories, user documentation and
Control Builder programming environment.
Ready-made reorder packages for ACS355 enables expansion
of starter kit to a multiple drives system. AC500 product family
offers several controllers for system scaling.
22 ABB machinery drives ACS355 | Catalog
2
+
P924
Benefits of the kit
− Control of a motor in minutes
− Easy ordering of PLC, AC drive and accessories as a kit from
ABB’s central stock
− Entry-level kit for learning the Control Builder programming
environment based on CoDeSys
− Pre-engineered communication libraries for all ABB LV AC
drives
− Ready-made HMI visualization
− Cost-efficient system expansion, since the same application
program can be used for the entire AC500 PLC platform
Taking care of your drives, caring about your business
Whether a drive is a part of the product you sell or a
component in your production process, reliable and
efficient drive operation is key. You will find support
from your first meeting with ABB to the drive installation,
commissioning and maintenance, all the way up to the
eventual drive replacement and recycling. With offices
in over 90 countries, we are well placed to offer you
technical advice and local support.
Installation and commissioning
We offer accurate advice and timely
support before and during installation.
ABB-certified engineers or third-party
channel companies can adjust the
drive parameters to meet the precise
demands of the application.
Fast and reliable global delivery and
support
ABB drives, spare parts and services
are available worldwide and can be
purchased through the dedicated global
service and support network. More than
1400 companies, located throughout
the world and able to serve you locally
as well as provide you technical
support. These companies include
ABB’s own offices and authorized third
party channel companies
Check your local ABB contact from
www.abb.com/searchchannels
Preventive Maintenance
ABB recommends regular preventive
maintenance of drives throughout their
lifetime to ensure maximum availability
and minimum unplanned repair costs.
Drive preventive maintenance consists
of annual drive inspections and
component replacements according
to product specific maintenance
schedules.
Training services
To enhance personnel’s product
knowledge, and, with that, improve
plant safety and availability we offer
a selection of on-line and hands-on
courses. Drives courses including
hands-on exercises are run at local
training centers.
Maintenance intervals
If installed in an appropriate environment, the drive requires very little maintenance.
The table lists the routine maintenance intervals recommended by ABB.
Maintenance
Interval
Reforming of capacitors
Every year when stored
Check of dustiness, corrosion and temperature
Every year
Replacement of the cooling fan (frame sizes R1 to R4)
Every three years
Check and tightening of the power terminals
Every six years
Replacement of the battery in the assistant control panel
Every ten years
Testing of Safe torque off (STO) operation and reaction
Every year
Check for more information about ABB’s
training centers and the courses from
www.abb.com/abbuniversity.
Consult your local ABB drives service representative for more details on the
maintenance or visit www.abb.com/drives.
Catalog | ABB machinery drives ACS355 23
For more information please contact your local ABB
representative or visit:
www.abb.com/drives
© Copyright 2014 ABB. All rights reserved.
Specifications subject to change without notice.
3AUA0000081917 REV E US 15.4.2014 #17035
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