Molift Mover 180 Patient Lift Technical Manual
The Molift Mover 180 is a mobile patient lift designed for safe and efficient transfer of patients. The lift features a sturdy chassis with adjustable legs, a lifting arm, and a suspension system for attaching slings. It is powered by a rechargeable battery and includes a hand control unit for easy operation. The Mover 180 is suitable for various applications, including transferring patients from beds to chairs, wheelchairs, or toilets.
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Technical manual
molift mover 180
Etac AS
Etac Supply Gjøvik
Hadelandveien 2
N - 2816 Gjøvik
TM08101 Molift MOVER 180 English - Rev. A 10/2012
Page 2 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
Table of contents
General Advice
...................................................... 5
Explanation of Symbols
.................................. 5
Safety Precautions
.......................................... 5
Disclaimer
......................................................... 5
Appendix B
............................................................ 18
Chassis and Legs, Mover 180
..................... 19
Appendix C
............................................................ 20
Upper Half Assy
............................................. 21
Technical Description
......................................... 6
Main Components
........................................... 6
Chassis and Legs
............................................ 6
Column and Battery Holder
............................ 6
Electronics ..................................................... 6
Battery ........................................................... 6
Arm and Suspension
....................................... 6
Hand Control Unit
............................................ 6
Charger and Battery
........................................ 6
Technical Specifications
................................... 7
Service
...................................................................... 8
Notice of Service
............................................. 8
Service ......................................................... 8
Cleaning
............................................................ 8
Troubleshooting
............................................... 8
Repair
........................................................................ 9
Replacing Motor
............................................... 9
Disassembly of arm
......................................... 9
Disassembly of Column
................................ 10
Replacing chassis parts
................................ 10
Disassembly of Leg Parting Motor .............. 10
Assembly of Leg Parting Motor ....................11
Wheels
.............................................................11
Back Wheel ..................................................11
Front Wheel ................................................. 12
Control Card
................................................... 12
Replacing Emergency Stop Switch ............. 12
Mounting of Control Card ............................ 13
Marking
........................................................... 13
Final Revision
...................................................... 14
Testing
............................................................. 14
Logging
........................................................... 14
Inspection Diagram after Service and Repair
............................................................................ 15
Appendix A
............................................................ 16
Main Components
..........................................17
Appendix D
............................................................ 22
Upper contact assy 340
............................... 23
Upper contact assy 440
................................ 23
Appendix E
............................................................ 24
4 pkt suspension large w coupling
.............. 25
4 pkt suspension medium w coupling
......... 25
Appendix F
............................................................ 26
Battery Support
.............................................. 27
Appendix G
........................................................... 28
Scale Set
........................................................ 29
IMPORTANT!
.......................................... 31
The patient lifter is only meant to be used by qualified personnel.
The manual shall not be handed over, or made available to, any unauthorised third party, without a prior written consent from
Etac Supply Gjøvik. Existing laws, conventions and agreements protects all documents. No extract of this documentation can be reproduced, used or transferred without prior written consent from Etac Supply Gjøvik. Violation of these regulations may lead to judicial repercussions and economic responsibility. Industrial rights are reserved.
Etac AS, Etac Supply Gjøvik
Hadelandsveien 2
2816 Gjøvik, Norway
Teleph: (+47) 40001004
Fax: (+47) 40001008
www.molift.com
Rev. A 10/2012 TM08101 Molift Mover 180 English Page 3 of 32
Page 4 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
General Advice
This technical manual contains important information about the lift, including safety precautions. Study the manual carefully before handling and repairing the patient lift.
Explanation of Symbols
A
1
Refers to Appendix A, Position 1. on figure.
This symbol appears in the manual next to information related to workplace safety, and when a potential risk for injury to personell may accur. Always follow all these instructions and be extra observant and careful.
This symbol refers to important information about the correct use of the equipment described in this manual.
Failure to take notice of the information may lead to functional faults or damages to the equipment.
This symbol highlights information, which is especially useful. If instructions are followed, you may be able to use the equipment more efficiently. The information simplifies work tasks or explains complicated facts.
Safety Precautions
Repair of the lift involves lifting and handling objects, which are heavy, long and/or sharp.
Assembly or disassembly of parts may affect the stability of the lift, and this creates a risk that it may topple over or collapse.
Read the operator manual and follow general safety precautions.
Disclaimer
Etac Supply Gjøvik does not accept responsibility for damages and functional faults if the instructions in the manual have not been followed. Claims covered by the warranty should be made immediately after a deficiency has been discovered, and marked with the serial number of the lift and any identification number to the service personnel. Normal wear is not covered by the warranty.
All technical information, data and instructions in this manual was completely up-to-date at the time this manual was sent for printing.
The manual was compiled on the basis of our experience and to the best of our ability and intentions. We reserve the right to make technical modifications in connection with further development and improvement of the product described in this manual. Claims may therefore not be based on information, illustrations and descriptions contained in this manual.
We do not take responsibility for any kind of damages and faults wich occurs from unintended use related to failure to follow the manual or insufficient maintenance. We want to emphasize that only Molift spare parts and equipment approved by us may be used.
For safety reasons, the installation and use of unapproved spare parts or equipment, and unauthorised modification and alteration of the product is not allowed. Etac Supply Gjøvik does not accept responsibility for damages caused by such.
With the exception of indirect damages, Etac
Supply Gjøvik takes responsibility for faults and deficiencies of the product within the scope of what is described in the purchase agreement.
Claims for damages are excepted, regardless of whatever legal foundation such claims may be based on. Only the documentation related to the product is valid.
If safety directions or other regulations described in this manual have not been followed, the conformity declaration (CE declaration), delivered with this product in accordance with the Directions for Medical Equipment (93/42/
EØF), is considered invalid.
Rev. A 10/2012 TM08101 Molift Mover 180 English Page 5 of 32
Technical Description
Main Components
The lift is delivered in three main parts:
Column and Battery Holder
The column
C
3
, placed in the holder on the chassis
B
1
, is an aluminium profile. There is an operation handle and a battery holder on the column. The battery holder contains all the electronics and the control card.
Arm and Suspension
The lifting arm
C
1
and suspension
A
3
are of aluminium. The lifting arm is suspended on the column. A motor
C
7
operates the lifting arm.
The suspension
A
3
has 2 or 4 safety hooks for the sling. The coupling has a locking pin to make suspension susbstitution easy.
1. Chassis with legs .
2. Lifting arm and column with battery holder and electronics .
3. Suspension.
Chassis and Legs
The chassis
B
1
is made of steel. The adjustable legs are made from aluminium profiles and are attached to the chassis with a leg parting mechanism and a motor
B
11
.
Hand Control Unit
The hand control
A
5
has four buttons for lift operation; ”up”, ”down”, ”legs out” and ”legs in”. A light indicates when the battery needs charging. The remote control socket is located at the bottom of the battery holder.
Charger and Battery
Molift Mover 180 runs on a battery consisting of a 14,4 V battery pack
A
4
. The Battery is charged in a table top charger
A
6
or with an integrated charger on the lift. With table top charger one battery can be charged while another operates the lift.
The lifting arm
C
1
is suspended at the top of the column and can be raised and lowered.
Electronics
The electronics consists of a PCB (printed circuit board)
F
5
with remote control, emergency stop and emergency lowering, battery and service lights. All functions rely on the control card. The control card has a counter, which registers the number of seconds with activity. After a certain time, it signals to activate the service light to inform the user that the lift needs service. An electric emergency lowering switch
E
14
is located above the stop switch. In case of power failure the electric emergency lowering will not work and the manual emergency function on lifting motor
C
7
must be used.
Battery
The battery
A
4
is placed in the battery holder and consists of 12-cell NiMH battery pack.
Page 6 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
Technical Specifications
Empty weight, total:
Material:
Aluminium, steel and plastic composite
Motors:
Battery:
excl. battery and suspension: 32 kg / 70,5 lbs
Chassis: 16 kg / 35 lbs
Lift column: 16 kg / 35 lbs
Battery: 0,85 kg / 1,9lbs
Suspension: 0,9 kg / 2 lbs
Lift motor: 12 VDC
Leg adjustment motor: 12 VDC
14.4 V NiMH 2.2 Ah,
20 A fuse (ATO Fuse)
Battery charger:
Mascot 2215,
10-22 cells NiCd/NiMH
Casing:
IP24
Number of lifts with fully charged battery:
50 (75 kg, 50 cm / 165 lbs, 19,7 inches up/down)
Safe Working Load (SWL):
180 kg / 400lbs
Lifting range:
1360 mm / 53,5 inches min/max: 370-1730mm / 14,5-68 inches
2 point suspension min/max lifting range:
370-1730mm / 14,5-68 inches
4 point suspension min/max lifting range:
270-1630mm / 10,6-64,2 inches
Lifting speed:
46 mm/sec / 1,06 inches/sec (With 75kg /
165 lbs)
Sound level, max A-weighted sound power level:
L
WA
= 49.4 dB
Key force:
Buttons on handset: 3.4 N
Leg height:
Max. 115 mm / 4,52 inches
Turning circle:
1350 mm / 53,15 inches
Dimensions:
1250 x 695 x 1270 mm /
49,2 x 27,36 x 50 inches (LxWxH)
Operation handle
Lifting arm
Motor
Remote control
Suspension
Lifting motor
Lifting column
Leg
FRONT
Battery
Battery holder
Control electronics, incl. service light, battery light and electric emergency lowering
Emergency Stop
Chassis
BACk
Manual emergency lowering Mover 180
Rev. A 10/2012 TM08101 Molift Mover 180 English Page 7 of 32
Service
Molift Mover 180 is a mobile lift with few parts and require low maintenance. By following the regular service regulations, you will enjoy Molift
Mover 180 for many years. Service can only be carried out by authorised personnel.
In addition to the required service, Etac Supply
Gjøvik recommends regular inspections to detect unforeseen damages and faults. A checklist for periodic inspections is found in the
User Manual.
Notice of Service
The lift has a service light on the battery holder, which indicates when service is needed. Green light indicates normal status. The electronics registers the loads and use of the lift. After a certain time of operation, a signal will give a warning that service is needed. The light will turn yellow, then red. The lift may still be used, but order service from your local service partner. An additional buzzer indicates when the lift needs service urgently.
Service
Service should be carried out when the service light indicates so, or at least every five years.
• Replacing the motor must be performed
• Replace worn and damaged parts.
when service lamp gives signal.
If you have any questions regarding service and maintenance, please contact your local service partner/dealer or Etac Supply Gjøvik.
All repair and service on the lift must be logged for each lift. After service and/or repair, the lift should be checked using the Inspection diagram on page 15.
The owner of the lift is responsible for storing information regarding inspections, service and repair.
Cleaning
Detergents should be pH-neutral. Do not use solvents or other strong fluids, which may damage or ruin outside surfaces or change the characteristics of lift materials. If disinfection is necessary, use isopropyl alcohol. Avoid using abrasives and corrosives.
Clean the outside with a damp cloth and suitable detergent.
Service light
Use the Molift Service tool and read the lift data and number of lifts. The Molift Service tool is also used for resetting the service light after service.
Troubleshooting
If the lift is not functioning, first check that the power supply is in order. Then check the battery light, and that the service light is not indicating a need for service. See the troubleshooting table in the user manual.
Should the troubleshooting table not yield a fault diagnosis, use your judgment and a process of elimination.
Use only original spare parts from Etac
Supply Gjøvik.
Page 8 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
Locktite 2701.
5
31
29
25 14 19
C
38 37
46 G
10 6
23
C
36
F
45
3
F
F
44 15
E
27
41
42
28
F
17
26
18
Repair
Remove the battery before maintenance to makes sure the lift does not move unintentionally.
Replacing Motor
You will need:
• Loctite 243 or similar
• Special tool, Allen key x 2
• Hot air gun
Procedure
• Remove the suspension.
• Remove column with lifting arm from chassis and put it on a worktop.
• Dismantle connector (27) from column, and unplug both wires for motor.
• Remove both allen screws holding battery support (24). This will make it possible to pull motorcable out of the hole in the column.
Heat the screw/bolt to loosen the Loctite.
Limit the heat to as small an area, and as low temperature, as possible.
The motor will be disconnected, and may fall down during the next steps. Secure the motor to prevent this .
and carefully remove them by press/knock.
• Remove the motor and put it down gently.
• Install a new motor (7). Be careful to install with motor housing turned the right way.
• Mount the bolts.
• Use Loctite 243 or similar on the screws and tighten.
• Insert motor cable through hole in column behind batteryholder. Connect both wires for motor to connector (27). Refer to Electrical diagram.
• Mount both allens screws for battery support
(24). The battery support works as a strain relief for the motor cable. Make sure that cable is strain relieved.
Disassembly of arm
• Remove the suspension.
• Remove column with lifting arm from chassis and place it on a worktop.
• Disconnect the motor by unscrewing the screw (13) and remove the bolt (4), which holds it to the bracket.
65
• Remove the handle by drilling out the rivet.
Gently knock the handle off the column.
• Remove nuts and bolts (14,15) on upper and lower bracket for handle.
The parts are loose and may fall apart.
F
11
F
44 15
10 6
23
9
24
30
13 F Apply Loctite 243
43 F
4
8
34
33
17
D
25 14 19
4
F
11
1
17
26
9
24
13
F Apply Loctite 243
43
F
30
17
2
22
21
16
Locktite 2701.
5
31
29 4 D
F
Apply Loctite 243
13
F
43
8
17
F
34
2
C
38 37
46
G
3
22
33
18
12
32
C
36
F
45
E
28
18
17
37
F
2
Apply Loctite 243
31
30
29
28
35
34
33
32
1
2
2
1
1
1
4
1
F
7
20
40
27
41
42
27
26
25
• Loosen lower and the upper screw (14) at the column using the Allen key.
• Push both bolts (4), or use a bolt or similar
Rev. A 10/2012
G
F
E
D
C
B
A
Rev.
Ref EO 104/2012
Ref. EO 71/2012
Ref EO 58/2012
Ref EO 47/2012
Added pos 36-40
New design
Released for production
Description:
24 • Remove the bolt (44) holding the arm to the column.
35 Electrical diagram
21
20
19
18
39 Allen Key Hexagon Socket 5mm 17
24.09.2012 TVJ
15.06.2012/TES
25.05.2012 TVJ
02.05.2012 TVJ
07.03.2012/ERS
28.10.2011/ERS
14.10.2011/ERS
Date/Sign.
TÅB
TÅB
TÅB
TÅB
TÅB
TÅB
Approved:
1
Qty.
Bill of materials:
Description.
25-002 BOM.xls
Designed/Drawn: Date:
ESK 15.01.2012
Drawing name:
Projection: Scale:
1:5
Mover 180, upper half assy
Molift Mover 180.
Material.
16
15
14
Comment.
13
12
11
10
Page 9 of 32
5
4
7
6
3
2
25-002 Size
A1
Pos.
1 1
2
2
1
1
1
1
1
2
2
2
2
1
8
10
2
1
4
1
1
1
1
2
1
1
1
1
13
Push bar sleeve
Panhead
F
43
Fork bolt
Washer DIN 125 - A
6.4 - 300HV
25-028
25-012
03-105
Label ID no
Label cak2-8125-3_8_3
13-232
18
0920306
Label Partner logo 21-159
Battery support
Slinglabel
7
Max load 255 kg label
Label
Label, Art. Nr.
Popmutter
Bolt w/head
Actuator LA34
(03-150)
Column
Lifting arm for
Linak LA 34
Description
ISO 4762 M6 x 20 ---
20N
14-109
03-276
03-272
13-223
20
03-247
Brukerveiledning
Brady 25,4x12,7
SS2346
Steel
ISO 7380 - M6 x 25 ---
25C
0920216
03-191
1150414
0920201
03-304
0910182
03-184
0920115
03-144
25-033
03-150
03-145
25-003
25-034 S355J2G2
25-024
Material:
4
12
Comment:
1
927,6
65
21
16
32
40
F
E
2
D
C
B
1
Pos.
A
Rev.
20
19
18
17
24
23
22
21
7
6
9
8
11
10
16
15
14
13
12
5
4
29
28
27
26
25
36
35
34
33
32
31
30
41
40
39
38
37
1
2
4
4
1
1
1
1
2
2
1
2
1
1
1
2
1
Cable Harness
QR-axle
Push bar sleeve
Panhead
25-043
25-014
03-301
ISO 7380 - M8 x 30 ---
30C
0920119
ISO 7045 - M4 x 12 -
Z --- 12C
25-005-P2
ISO 7380 - M6 x 20 ---
20N
6.4 - 300HV
Fork bolt
25-028
25-012
03-105
1820018
SS2346 nut_01i100cro040x_4 Stainless Steel
13-232 Label ID no
Label 0920306
Label Partner logo 21-159
ISO 4762 M6 x 20 ---
20N
1
1
1
1 Battery support
14-109
03-276
03-272
13-223
1
1
1
4
Max load 255 kg label
Label
Label, Art. Nr.
03-247
Brukerveiledning
Brady 25,4x12,7
2
1
1
2
1
1
2
2
8
10
2
Popmutter
Bolt w/head
Actuator LA34
2
2
1
(03-150)
Column
Motor bracket y.
1
1
Ref EO 47/2012
Default/Qt steel
Linak LA 34
New design
03-226
28.10.2011/ERS
Dimension/
Draw. no.
ISO 7380 - M6 x 25 ---
25C
0920216
03-191
1150414
0920201
F
03-304
0910182
03-184
0920115
03-144
25-033
03-150
03-145
TÅB
TÅB
TÅB
TÅB
TÅB
TÅB
Approved:
35
39
Pos.
Electrical diagram
Allen Key Hexagon Socket 5mm
1
Qty.
Bill of materials:
Description.
25-002 BOM.xls
Dimension/
Draw. no.
Designed/Drawn: Date:
15.01.2012
Drawing name:
Projection: Scale:
1:5
Mover 180, upper half assy
Comment:
Material.
25-002
Comment.
Size
A1
Pos.
37
36
31
30
29
28
35
34
33
32
27
26
25
24
23
22
21
16
15
8
7
10
9
14
13
12
11
4
3
6
5
2
20
19
18
17
1
1
2
2
1
1
1
4
1
1
1
2
1
1
1
1
2
4
Push bar sleeve
Panhead
Fork bolt
Label ID no
Label
Battery support
1
4
1
1
Slinglabel
Max load 255 kg label
Label
Label, Art. Nr.
8
10
1
1
2
2
2
1
2
2
2
1
1
2
1
Popmutter
Bolt w/head
Actuator LA34
(03-150)
Column
1
Default/Qt y.
Lifting arm for
Linak LA 34
Description
ISO 7380 - M6 x 20 ---
20N
Washer DIN 125 - A
6.4 - 300HV
25-028
25-012
03-105 cak2-8125-3_8_3
13-232
0920306
SS2346
Steel
ISO 7045 - M4 x 12 -
Z --- 12C
ISO 4762 M6 x 20 ---
20N
14-109
03-276
03-272
13-223
03-247
Brukerveiledning
Brady 25,4x12,7
0232103
ISO 7380 - M6 x 25 ---
25C
0920216
03-191
1150414
0920201
03-304
0910182
03-184
0920115
03-144
25-033
03-150
03-145
25-003
25-034 S355J2G2
25-024
Dimension/
Draw. no.
Material: Comment:
Pos.
36
35
34
33
32
31
30
41
40
39
38
37
29
28
27
26
25
24
23
22
21
6
5
8
7
4
3
12
11
10
9
16
15
14
13
2
20
19
18
17
1
1
2
1
1
2
1
2
2
2
1
2
2
8
10
1
1
2
2
1
2
1
1
1
1
1
1
1
2
1
1
2
4
4
1
1
1
1
1
1
4
1
Default/Qt y.
Cable Harness
QR-axle
25-043
25-014
03-301
ISO 7380 - M8 x 30 ---
30C
0920119
ISO 7045 - M4 x 12 -
Z --- 12C
Push bar sleeve
Panhead
Fork bolt
ISO 7380 - M6 x 20 ---
20N
Washer DIN 125 - A
6.4 - 300HV
25-028
25-012
03-105
1820018
SS2346
Label ID no
Label nut_01i100cro040x_4 Stainless Steel
13-232
0920306
Label Partner logo 21-159
ISO 4762 M6 x 20 ---
20N
Battery support
14-109
03-276
03-272
13-223 Slinglabel
Max load 255 kg label
Label
Label, Art. Nr.
Popmutter
Bolt w/head
Actuator LA34
(03-150)
Column
Motor bracket
Lifting arm for
Linak LA 34
Description
03-247
Brukerveiledning
Brady 25,4x12,7
0232103
ISO 7380 - M6 x 25 ---
25C
0920216
03-191
1150414
0920201
03-304
0910182
03-184
0920115
03-144
25-033
03-150
03-145
25-003
25-034 S355J2G2
03-226
Dimension/
Draw. no.
Material: Comment:
• Take out the bulb and fork (16,32). Remove
Use a punch carefully on the inside to separate the covers (16).
Replacing chassis parts
Position the legs in centre for best access to chassis parts during disassembly.
Disassembly of Column
• Remove the lifting arm, drive handles and motor as described in disassembly of lifting arm.
• Disconnect and remove connector (27)
• Remove battery holder (24).
• The column can now be replaced; assembly is done in the opposite order.
• Remove column with lifting arm from chassis by removing 2x Allen screws and put it sideways in a safe place.
• Place the chassis on a work stand.
Disassembly of Leg Parting Motor
14 12 13
F
44 15
10 6
23
65
927,6
Locktite 2701.
5
31
29
25
14 19
C
38 37
46 G
C 36
F
45
3
F
E
27
41
42
28
F
17
26
18
F
11
9
24
30
13 F Apply Loctite 243
43 F
4
8
34
33
17
D
11
4
1
17
21
16
2
22
F
Apply Loctite 243
• Loosen the leg parting motor (11) from the
13 bracket (12) by removing screws (13) and
43
F nut (14).
External power is needed for running the
32
motor out of the spindle nut.
40
7
20
Make sure fingers do not get caught when running the leg parting mechanism.
F
35
39
• Remove the leg parting motor wire, and connect external power, 12 V. Motor wire
Electrical diagram
Allen Key Hexagon Socket 5mm
Pos.
1
Qty.
Bill of materials:
Description.
25-002 BOM.xls
Material.
Ref EO 104/2012 24.09.2012 TVJ TÅB
F
E screwdriver or similar to release.
Ref. EO 71/2012
Ref EO 58/2012
Ref EO 47/2012
Added pos 36-40
New design
15.06.2012/TES
25.05.2012 TVJ
02.05.2012 TVJ
07.03.2012/ERS
28.10.2011/ERS
• Run the leg parting motor inwards until the spindle is free from its nut.
A
Rev.
Released for production
Description:
14.10.2011/ERS
Date/Sign.
TÅB
TÅB
TÅB
TÅB
TÅB
Approved:
Designed/Drawn: Date:
15.01.2012
Projection:
Scale: 1:5
Mover 180, upper half assy
Molift Mover 180.
Comment.
25-002 Size
A1
Pos.
37
36
31
30
29
28
35
34
33
32
27
26
20
19
18
17
4
3
2
6
5
8
7
12
11
10
9
16
15
14
13
25
24
23
22
21
1
1
2
2
1
1
1
4
1
1
1
2
4
1
1
1
4
2
1
1
1
2
1
1
2
2
2
1
2
2
8
10
2
1
1
1
1
1
Push bar sleeve
Panhead
Fork bolt
Label ID no
Label
Battery support
Label
Label, Art. Nr.
Popmutter
Bolt w/head
Actuator LA34
(03-150)
Column
Lifting arm for
Linak LA 34
Description
25-028
25-012
03-105 cak2-8125-3_8_3
13-232
0920306
14-109
03-276
03-272
13-223
03-247
Brukerveiledning
Brady 25,4x12,7
0920216
03-191
1150414
0920201
03-304
0910182
03-184
0920115
03-144
25-033
03-150
03-145
25-003
25-034
25-024
SS2346
Steel
S355J2G2
Material: Comment:
Pos.
6
5
8
7
4
3
12
11
10
9
16
15
14
13
20
19
18
17
2
1
25
24
23
22
21
38
37
36
35
34
41
40
39
29
28
27
26
33
32
31
30
1
2
1
1
2
1
2
2
2
1
8
10
2
2
1
4
1
1
1
1
2
1
1
1
1
1
2
2
1
4
1
1
1
1
2
2
1
1
1
4
1
Cable Harness
QR-axle
Push bar sleeve
Panhead
Fork bolt
25-043
25-014
25-028
25-012
Label ID no
Label
13-232
0920306
Label Partner logo 21-159
20N
Battery support
14-109
03-276
03-272
13-223 Slinglabel
Max load 255 kg label
Label
Label, Art. Nr.
03-247
Brukerveiledning
Brady 25,4x12,7
0232103
Popmutter
Bolt w/head
Actuator LA34
(03-150)
0920216
03-191
1150414
0920201
03-304
0910182
03-184
0920115
03-144
25-033
03-150
03-145
25-003
25-034
03-226
Description
SS2346
S355J2G2
Material: Comment:
Page 10 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
B
30
B
30
29
B
28
B
DETAIL E
SCALE 1 : 1
15
6
WARNING! Do not run the legs to the end positions as the end stop does not work.
• Remove the motor and disconnect external power.
• The bracket (7), nut holder (6) with spindle nut (9) can be removed by loosening the screws (2). Heat the screws to loosen.
12
11
13
14
8
6
7
B
27
B
26
9
Apply Loctite 243
B
25
B
16
Apply Loctite 243
31 19
20
E
18
1
26
B
Apply Loctite 243
31
B
10
21
21
B
BB
B
B
B
(2).
• Mount the bracket (12) by placing flange into slot. Lift and turn it into place.
• Place the motor (11) in the correct position.
Connect external power and run the spindle out until it fastens to the spindle nut (centred on the spindle).
• Fasten the leg parting motor to the bracket with screw (13) and nut (14).
• Connect the power wire to the motor.
• Mount column with lifting arm on chassis.
• Perform a safety test on the lift.
Wheels
Place the lift in a stable horizontal position
Remove column and suspension for easy handling.
Apply Loctite 243
23
2
3
4
Apply Loctite 243
16
B
5
Back Wheel
24
25 Cardbox inlay
22
Pos.
1
Qty.
Bill of materials:
Description.
25-048 BOM.xls
Material.
Designed/Drawn:
ERS
Drawing name:
Date:
14/03-2012
Chassis assy
Projection:
B
A
Rev.
Ref. EO 71/2012
Released for production
Description:
14.06.2012/TES
14/03-2012/ERS until the pin goes into the slot, and then gently pulling it out.
Molift Mover 180
Scale:
1:5
Comment.
Size
A2
5
12
• Assembly is done in the opposite order. Use
Loctite 2701 on the bolt on the wheel.
Assembly of Leg Parting Motor
• Mount spindle nut (9) and nut holder (6) to bracket (7). Put Loctite 241 on the screws
Rev. A 10/2012 TM08101 Molift Mover 180 English Page 11 of 32
SECTION D-D
1057
D
17
18
Front Wheel
D
• Special tool is required to remove nut (7).
Use heat to loosen the special nut from wheel (5).
A
• Use Loctite 241 on the screw of the new wheel and mount it.
1
13
2 C
11 3 5
15
16
7
6
9
SECTION A-A
1
7
12
8
8
9
9 B
14
3
Apply Loctite 243
A
6
4
B 19
4
2
8
7
6
5
2
1
2
1
10 hjul 75mm
0910180 Ina vinkelforing
PAF20115-P11 ø20-
23x11,5
Bill of materials:
03-104
1
Pos.
Qty.
Description.
washer, ø10ø25-1,5
0920107
25-069 BOM.xls
Dimension/
Draw. no.
10
Released for production
Pos.
9
1
4
3
• Gently pull out the control card and loosen
Rev.
Qty.
2
1
2
1
1
Leg profile
Flat bar left
04.05.2012 TVJ
Date/Sign.
TÅB
Description
03-101
25-053
6x78x39
04/05-2012
Projection:
Battery support
S355J2G3
Molift Mover 180
Scale:
1:2
Comment:
Material.
25-069
Comment.
Size
A3
5
Pos.
1
Qty.
Bill of materials:
Description.
C
B
A
Rev.
Control Card
Designed/Drawn: Date: Projection:
Added 1x pos 9
25.09.2012 TVJ
15.05.2012 TÅB
TÅB
TES
ERS
Drawing name: assy
14/03-2012
Released for production
Description:
14.03.2012/ERS
Date/Sign.
TÅB
Approved:
impossible, the lift should be sent to Etac
Supply Gjøvik.
• Copy the data from the card using the Molift
Service tool. Connect lift and copy to PC.
Connect the new control card and copy from
PC to card according to the instruction.
• Remove battery and lifting arm with suspension and place the column on a worktop.
• Loosen connector
C
27
and disconnect wires.
• Remove both screws
C
26
and dismantle
battery holder with wires from column.
• Loosen membranes (6) and open battery holder by loosening screw (10) and removing the upper and middle part.
Material.
Comment.
Watch the extensions for the emergency lowering switch.
Scale: 1:10
Replacing Emergency Stop Switch
25-049
A3 nut.
• Pull out the emergency stop switch.
• Mount a new emergency stop switch and secure it with the nut.
• Make sure the extension, end piece and washer are correctly placed on the card in relation to the switch.
Qty.
2
1
1
1
2
1
1
1
1
2
1
1
2
1
1
1
1
1
1
Pos.
17
15
36
35
28
30
7
6
5
31
10
9
4
44
43
42
3
41
1
Cable Harness 25-043
Label purchase
Battery cable red
(+)
Extender 6mm
13-229
03-298
Molex 44441-
2003
0920077
Lower mould batt. support
Middle mould batt. support
Battery cable black (-)
Upper mould batt. support
Circlip DIN 471 - 8 x
0.8
Ø7/Ø6X17,
Thread Ø0.5
Emergency stop extender
Plastic screw PT
1412 40 X 40
Spring battery probes
03-277
0920066
0920114
0220307
Extender 7mm
2S07
Cap 1S11-19,0
0920079
1310306
Membraenpanel 13-060_sheet metal
13-094
03-275
03-274
03-299
03-273
Description
Dimension/
Draw. no.
PC/ABS V0
PC/ABS V0
PC/ABS V0
Material: Comment:
Page 12 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
Mounting of Control Card
• Remove the piece of paper on the card’s buzzer before mounting the card.
• Connect all wires and place the card in the battery holder.
Check that all LED are correctly positioned in the LED guides.
• Mount the extensions for the emergency lowering switch.
• Put the upper part of the battery holder into place.
• Place battery in the holder and check light/ buzz.
• Place a new membrane on the battery holder.
• Mount column with lifting arm on chassis.
• Perform a safety test on the lift.
Marking
Check all markings/stickers - replace any damaged markings/stickers.
Rev. A 10/2012 TM08101 Molift Mover 180 English Page 13 of 32
Final Revision
Testing
After any service, repair or replacement, a safety test should be made according to the inspection diagram.
Logging
This diagram is for logging of service, repairs and correcting damages. Each lift should have a diagram for logging of all work done on the lift.
The owner of the lift is responsible for storing this diagram. Service technicians should sign any work done.
Owner: Molift Mover 180, serial number:
Date Description of work completed Sign./Cert. no.
Page 14 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
Inspection Diagram after Service and Repair
Molift Mover 180
The lift has been visually checked for damages, faulty function and deformation, and it is in order. Checked that the suspension has no cracks or other damages.
The lift has no loose parts, and correct mounting. The column is locked with both allen screws to chassis.
Remote control works. Wire and socket for remote control are undamaged.
Suspension can easily be disassembled / assembled.
Lift run all the way up and down several times without load. Lift functions are in working order without abnormal noise. End stop works. Test repeated with a load of around 100 kg.
Leg parting mechanism run all the way in and out several times without load. End stop works and legs travels easy both ways. Test repeated with a load of 100 kg.
Emergency stop and lowering (electric and manual) checked and working.
Battery light is green and there are no lights on service lamp.
Marked lift with safety sticker with month/year and certificate number for completed safety inspection.
Inspecting person must sign safety sticker and this diagram.
During service:
Used the Molift Service tool and read the lift data and noted number of lifts. NB!: Write down ”Sum” from right-hand column. This shows total number of lifts (equiv. to class 2 lift/15 sec) and remaining lifts until next service. NB!: The service light must ONLY be reset after completed service!
No. of lifts (Sum):________________________ Service completed: _______________________________
Service is completed (always when service light is on): - Replaced the suspension. Replaced lifting motor.
Checked visually for damages. Worn, damaged or malfunctioning parts, are replaced. See description for parts replacement. Use the Molift Service tool and read the lift status and service data.
Completed safety inspection after service.
Service light was reset using Molift Service tool. NB!: The service light must ONLY be reset after completed service!
Inspection, repair and service should be done by a person certified by, or on behalf of Etac Supply
Gjøvik.
Client:________________________________ Serial number of lift:___________________________
Date: ________________________________ Signature:___________________________________
Rev. A 10/2012 TM08101 Molift Mover 180 English Page 15 of 32
1
2
3
4
5
6
Appendix A
Pos. Item no.
Qty.
18200001
1810001
1830001
1830002
1830003
1830011
1830010
0541000
2018004
1340100
1
1
2
1
1
1
Description
Molift Mover 180
Chassis assy
Coloumn assy
2-pt suspension Large
2-pt suspension Medium
2-pt suspension Small
4-pt suspension Medium
4-pt suspension Large
Battery 14,4 V NiMH PowerPac
Hand Control 4 Buttons
Battery Charger
Page 16 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
Main Components
A
10
6
Rev.
C
Released for production
Description:
Added pos. 13 and 14
Added springs
Removed pos. 14
11
24V charger assembly
3.5.2005
Molift
Drawing name:
Approved:
MHL
MHL
MHL
MHL
Designed/Drawn:
RVS
Date:
Date/Sign.
06.05.2005
09.05.2005
11.03.2008 RVS
14.03.2008
Description
Qty.
Pos.
11
12
13
Lower mould
Battery probe
Upper mould
Projection:
Light guide
Label Battery Charger
Rubber feet
Label Charger mode
Drawing number:
1:2
Scale:
Draw. no.
Dimension/
13-051
13-053
Ladekort_2215Rev3
13-052
Foot_Torp_047060011407
13-050
Lense_Mascot_17439
13-055
Spring chargerprobes
13-167
9
34
33
32
31
30
29
21
20
19
18
17
16
15
14
9
8
7
13
12
11
10
6
5
4
3
2
1
Qty.
1
1
1
1
1
8
1
2
2
2
1
3
1
12
2
1
1
1
10
4
2
2
12
4
2
4
1
Tube, shrinkable Tube Ø8X30
Tape 25X100
Tape
Label
Washer
Foam
Connector
Tube
Tape, insulation
Batterytype, voltage art.no
Washer Starlock ø4
15X23X60mm
Ni 0.15X25X10
Ø 8,0 X 30
Endtape, 22X10.3X0.6
4
Lead tag female
Ni 0.15X25X10
250Volt, UL1015,
16 AWG, 6.3X0.8mm
Black, UL1015
Cable
Cable
Red, UL1015,
16AWG
Tube schrinkable Tube 4.5X50
Thermal cut off fuse
Tube
Tape
TCO LE080, 15A 84C
Tube 166X0.3
White, 25X130
End tape, washer White, 66X30X0.3
Screw
Art. and id no.
Battery label
M4X12
13-216
05-047
PXPV
Molift power pac,
12 cells 05-039
Description
BST H-
SC2200BP
05-014
05-006
05-002
Draw. no.
Rev. A 10/2012
Material:
6
33
21
16
5
12
31
2
4
10
11
30
17
15
19
D
C
B
A
Rev.
7
3
A2
Size
Comment:
Material:
Pos.
1 Bill of materials:
Qty.
5
Description.
25-051 BOM.xls
Dimension/
Draw. no.
8
14
13
Negative - discharge
18
20
Optional main cable (EU,GB or US)
29
11
10
35,50
Positive + discharge
REf EO34/2012
See EO 140/2010
Changed cell type
New drawing of old battery
Description:
11.04.2012/ERS
13.01.2011 RVS
26.03.2010 RVS
04.03.2009 TÅB
Date/Sign.
TÅB
TÅB
TÅB
MHL
Approved:
Assembly instructions:
C102-032 H-SC2200BP
Electric schema, drawing no. 05-561
Designed/Drawn: Date: Projection:
TÅB
Drawing name:
04/03-2009
Power pac NiMh 14,4
Scale:
1:2
Molift
05-053
Size
A3
Material.
6
C
Comment.
TM08101 Molift Mover 180 English
Pos.
1
Qty.
Ref. Freber drawing: 51-0003C_20000
Bill of materials:
Description.
13-054 BOM.xls
Dimension/
Draw. no.
Date:
Projection:
Material.
Comment.
9
B
3
12
2
4
5
13
1
28
29
30
31
23
24
25
26
27
18
19
20
21
22
4
5
6
2
3
7
8
9
10
11
12
13
14
15
Appendix B
Item no.
Qty.
1 1820021 1
Description
Chassis welded
16
17
0540508
0220122
1820059
0228138
1820040
1820041
0910158
1310308
1320132
1320133
1420112
1820065
0910151
1320150
1320118
1320208
0228125
1820058
0228125
1820049
1101534
1120320
0220121
1820024
1820025
1320206
1320123
1320122
1320108
1320116
1320114
1320131
1320117
1
2
1
1
1
1
4
1
2
2
1
1
4
1
2
1
4
4
1
1
1
2
1
1
1
1
2
2
2
2
1
1
1
Screw DIN 7991
Washer, Nylon
Bolt
Wheel
Nut holder 1/2 part
Bracket Leg spreading P205/255
PUR ring
Nut spindle
Bolt for leg, Smart
Motor
Sviwel joint
Screw DIN 912
Nut, Lock DIN 985
Right leg assy
Left leg assy (wheel Ø100)
Right leg assy (wheel Ø100)
Screw ISO 7380
Washer DIN 9021 ø8,4xø24x2 Elzn
Washer DIN 9021
Lower contact assy
Disc-Spring-SF-TAF-4256-DIN2093
Screw, Pan Head
Washer DIN 125
Left leg assy
Bushing bronze 5MM
Cardboard Box
Cardboard Inlay
Screw M6 Special
Label, Purchase no.
AMP-contact
AMP-cover
Cable contact
Safety Walk
2.5
2.6
2.7
Left leg
2.1
1820055
2.2
2.3
2.4
1810057
0910199
0920212
2.8
2.9
0920107
1120312
0910153
0910180
1410118
3.7
3.8
3.9
3.4
3.5
3.6
Right leg
3.1
3.2
3.3
1820055
1810056
0910199
0920212
0920107
1120312
0910153
0910180
1410118
1
2
1
2
2
1
1
1
2
2
1
2
1
1
1
1
2
2
Leg profile
Flat bar left
Wheel Bracket
Rivet Dowel 4,8X18 TIDA 4818TP
Wheel Ø75
Fender washer
Nut, Special M10
Bushing, Flanged TFF 20115
Monobolt ø6,4x19
Leg profile
Flat bar right
Wheel Bracket
Rivet Dowel 4,8X18 TIDA 4818TP
Wheel Ø75
Fender washer
Nut, Special M10
Bushing, Flanged TFF 20115
Monobolt ø6,4x19
Page 18 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
B
Chassis and Legs
B
30
B
30
B
29
B
28
6
9
6
7
8
11
13 12
14
31 19
20
B
27
B
26
E
18
1
Apply Loctite 243
15
B
25
B
16
Apply Loctite 243
Apply Loctite 243
26
B
Apply Loctite 243
31
B
10
Apply Loctite 243
21
21
5 23
2
3
4
1057
B
BB
B
B
B
16
B
24 Cardbox
25 Cardbox inlay
22
Pos.
1
Qty.
Bill of materials:
Description.
25-048 BOM.xls
Material.
Comment.
B
A
Rev.
Ref. EO 71/2012
Released for production
Description:
14.06.2012/TES
14/03-2012/ERS
Date/Sign.
TÅB
Approved:
Designed/Drawn:
ERS
Drawing name:
Date:
14/03-2012
Chassis assy
Projection:
Molift Mover 180
Scale:
1:5
2 C
25-048
Size
A2
1058
C 2
8
9
B
9
1
7
4
6
Pos.
1
Qty.
Bill of materials:
Description.
25-050 BOM.xls
5
Material.
Apply Loctite 243
Comment.
C
B
A
Rev.
Ref EO 104/2012
Rev. A 10/2012
Description:
25.09.2012/TVJ
15.05.2012 TÅB
14.03.2012/ERS
Date/Sign.
TÅB
TES
TÅB
Approved:
Designed/Drawn: Date:
ERS 14/03-2012
Leg profile R
Projection: Scale:
1:10
1
7
9
9
8
B
3
4
Apply Loctite 243
6
3
5
Pos.
1
Qty.
Bill of materials:
Description.
25-049 BOM.xls
Dimension/
Draw. no.
Material.
C
B
A
Rev.
Ref EO 104/2012
Added 1x pos 9
Released for production
Description:
25.09.2012 TVJ
15.05.2012 TÅB
14.03.2012/ERS
Date/Sign.
TÅB
TES
TÅB
Approved:
Designed/Drawn: Date:
ERS 14/03-2012
Drawing name:
Leg profile L
Projection:
25-049
Comment.
Size
A3
9
Pos.
6
5
8
7
2
1
4
3
Qty.
2
1
2
1
1
1
2
1
2 AV 02711 00824 1410118
0910180 Ina vinkelforing
PAF20115-P11 ø20-
23x11,5
03-104
1120312 Fender washer, ø10ø25-1,5 hjul 75mm
Flat bar right
Leg profile
0920107
0920212 Pop rivet
ø4,8x16
03-101
25-055
25-053
Description
Dimension/
Draw. no.
6005A-T6
Material: Comment:
Page 19 of 32
Pos.
6
5
8
7
9
1
4
3
2
Qty.
2
1
2
1
2
1
2
1
1
0910180 Ina vinkelforing
PAF20115-P11 ø20-
23x11,5
03-104
1120312 Fender washer, ø10ø25-1,5
0920107 hjul 75mm
0920212 Pop rivet
ø4,8x16
03-101
AV 02711 00824 1410118
Leg profile
Flat bar left
25-053
6x78x39
Description
Dimension/
Draw. no.
S355J2G3
Material: Comment:
32
33
34
29
30
31
26
27
28
23
24
25
18
19
20
21
22
15
16
17
10
11
12
13
14
40
41
42
35
36
37
38
39
43
44
45
46
7
8
9
4
5
2
3
6
Appendix C
Item no.
Qty.
1 0910124 1
Description
Lifting arm for Linak LA 34
0210305
1820060
2018004
0220120
1820020
1820018
1820016
1820015
0421135
1820017
0920119
0540508
1220339
0910181
0910136
2150404
0920201
1150414
0910196
0920216
0920202
0232103
1310306
0910158
1820014
1820019
1101535
0920011
0910012
1120505
1810010
1820063
1410135
0220121
0910160
1820064
1100303
1820028
1820011
0910159
0910107
1820030
0920115
1820029
0910197
1
1
1
1
2
1
2
1
1
1
1
1
1
1
8
4
1
2
2
10
1
4
2
1
2
1
1
1
1
1
1
2
1
1
1
4
1
1
1
2
2
2
1
1
2
Motor Bracket Upper
Column
Bolt For Actuator
Drive handle, Smart/205
Push bar sleeve
Actuator LA34
Motor bracket lower
Plastic cover arm/column Smart
Pop-Rivet DIN7337 ø4x16 Al/st.
Bearing, Flanged PAF 25115-P10
Bolt w/head
Screw, Buttonhead
Screw DIN 912
Nut, Lock DIN 985
Plastic cover, arm/susp, Smart
Rivet Nut
Screw ISO 7380
Spirol Pin
Label, Art. Nr. Brady 25,4x12,7
M6 Special Screw
Label, SWL 180 kg
Label: Slinglabel (XXS-XXL)
Battery Support Mover 180
Handcontroll, 4 button
Screw DIN 912 8.8 ELZN
Upper contact assy.
Rivet Nut
Label
Label Molift Mover 180
Decal: ID,no
Fork bolt
Wire Anchorage 6,4mm 55-022-16
Screw DIN7981C
El diagram Mover 180
Pan head screw ISO 7380
Product tag
Strips natural
Allen key Hexagon Socket
QR-Bolt
Cable Connector Male
Cable Connector Female
Washer
Sleeve for Column Smart
Rivet Nut Countersunk
Periodic control label
Page 20 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
927,6
C
65
Upper Half Assy
F
44 15
10 6
23
10 6
23
F
44 15
Locktite 2701.
5
31
29
C
38 37
25 14 19
46
G
C
36
F
45
3
F
E
27
41
42
28
F
17
26
8
34
33
17
24
13
F Apply Loctite 243
43 F
4
D
17
2
22
F
Apply Loctite 243
13
F
43
18
F
11
18
7
20
Rev. A 10/2012
Locktite 2701.
5
31
29
C
38 37
9
30
25
14 19
46
G
C
36
F
45
3
F
E
27
41
42
28
F
17
26
927,6
65
8
34
33
17
24
13 F Apply Loctite 243
43
F
4
D
17
2
22
F
Apply Loctite 243
13
F
43
18
F
11
18
7
4
1
21
16
12
32
40
TM08101 Molift Mover 180 English
F
35
39
Electrical diagram
Page 21 of 32
Allen Key Hexagon Socket 5mm
Pos.
1
Qty.
Bill of materials:
Description.
25-002 BOM.xls
Dimension/
Draw. no.
Material.
Comment.
B
A
Rev.
G
F
E
D
C
Ref EO 104/2012
Ref. EO 71/2012
Ref EO 58/2012
Ref EO 47/2012
Added pos 36-40
New design
Released for production
Description:
24.09.2012 TVJ
15.06.2012/TES
25.05.2012 TVJ
02.05.2012 TVJ
07.03.2012/ERS
28.10.2011/ERS
14.10.2011/ERS
Date/Sign.
TÅB
TÅB
TÅB
TÅB
TÅB
TÅB
Approved:
Designed/Drawn: Date:
ESK 15.01.2012
Drawing name:
Projection: Scale:
1:5
Mover 180, upper half assy
Molift Mover 180.
25-002 Size
A1
20
9
30
4
1
12
Pos.
27
26
25
24
23
22
21
20
19
18
17
16
15
8
7
10
9
14
13
12
11
4
3
6
5
2
1
37
36
31
30
29
28
35
34
33
32
2
1
1
1
1
1
1
1
4
1
1
8
10
1
1
2
2
2
1
2
2
2
1
1
2
1
1
2
4
1
2
2
1
1
1
4
1
Push bar sleeve
Panhead
Fork bolt
Washer DIN 125 - A
6.4 - 300HV
25-028
25-012
03-105 cak2-8125-3_8_3
13-232
0920306
Label ID no
Label
Label Partner logo 21-159
ISO 7045 - M4 x 12 -
Z --- 12C
0920119
ISO 4762 M6 x 20 ---
20N
Handcontroll 2 buttons
Battery support
14-109
03-276
03-272
13-223 Slinglabel
Max load 255 kg label
Label
Label, Art. Nr.
Popmutter
Bolt w/head
Actuator LA34
(03-150)
Column
03-247
Brukerveiledning
Brady 25,4x12,7
0232103
ISO 7380 - M6 x 25 ---
25C
0920216
03-191
1150414
0920201
03-304
0910182
03-184
0920115
03-144
25-033
03-150
03-145
25-003
25-034
Lifting arm for
Linak LA 34 25-024
SS2346
Steel
S355J2G2
Description Material: Comment:
21
16
32
40
F
35
39
Electrical diagram
Allen Key Hexagon Socket 5mm
Pos.
34
33
32
31
30
29
28
27
26
41
40
39
38
37
36
35
6
5
8
7
4
3
12
11
10
9
16
15
14
13
20
19
18
17
2
1
25
24
23
22
21
1
2
1
1
2
1
2
2
2
1
2
2
8
10
1
4
1
1
1
1
1
2
1
1
2
4
2
1
1
1
1
1
1
4
1
2
1
1
2
1
1
Default/Qt y.
Cable Harness
QR-axle
Push bar sleeve
Panhead
G
Fork bolt
F
E
D
C
B
25-043
25-014
03-301
ISO 7380 - M8 x 30 ---
30C
0920119
ISO 7045 - M4 x 12 -
Z --- 12C
25-005-P2
ISO 7380 - M6 x 20 ---
25-028
25-012
03-105
1820018
Ref EO 104/2012
Ref. EO 71/2012
Ref EO 58/2012
SS2346
Added pos 36-40
Label ID no
Label
A
Rev.
Released for production
0920306
Description:
Label Partner logo 21-159
ISO 4762 M6 x 20 ---
20N
Battery support
14-109
03-276
03-272
13-223 Slinglabel
Max load 255 kg label
Label
Label, Art. Nr.
Popmutter
Bolt w/head
Actuator LA34
(03-150)
03-247
Brukerveiledning
Brady 25,4x12,7
0232103
ISO 7380 - M6 x 25 ---
25C
0920216
03-191
1150414
0920201
03-304
0910182
03-184
0920115
03-144
25-033
03-150
03-145
25-003 Column
Motor bracket steel
Linak LA 34
Description
25-034
03-226
Dimension/
Draw. no.
S355J2G2
Material: Comment:
24.09.2012 TVJ
15.06.2012/TES
25.05.2012 TVJ
02.05.2012 TVJ
07.03.2012/ERS
28.10.2011/ERS
14.10.2011/ERS
Date/Sign.
Pos.
1
Qty.
Bill of materials:
Description.
25-002 BOM.xls
TÅB
TÅB
TÅB
TÅB
TÅB
TÅB
Approved:
Designed/Drawn: Date:
ESK 15.01.2012
Drawing name:
Projection: Scale:
1:5
Mover 180, upper half assy
Molift Mover 180.
Material.
25-002
Comment.
Size
A1
Pos.
27
26
25
24
23
22
21
37
36
35
34
33
32
31
30
29
28
13
12
11
10
9
16
15
14
3
2
5
4
8
7
6
1
20
19
18
17
2
4
4
1
1
1
1
2
2
1
Push bar sleeve
Panhead
Fork bolt
ISO 7380 - M6 x 20 ---
20N
Washer DIN 125 - A
6.4 - 300HV
25-028
25-012
03-105 cak2-8125-3_8_3
13-232 Label ID no
Label 0920306
Label Partner logo 21-159
ISO 7045 - M4 x 12 -
Z --- 12C
SS2346
Steel
1
1
2
1
1
1
1
Handcontroll 2 buttons
Battery support
1
1
1
4
Slinglabel
Max load 255 kg label
Label
Label, Art. Nr.
1
2
2
2
2
8
10
2
1
1
2
2
1
1
1
1
Default/Qt y.
Popmutter
Bolt w/head
Actuator LA34
(03-150)
Column
Lifting arm for
Linak LA 34
Description
ISO 4762 M6 x 20 ---
20N
14-109
03-276
03-272
13-223
03-247
Brukerveiledning
Brady 25,4x12,7
ISO 7380 - M6 x 25 ---
25C
0920216
03-191
1150414
0920201
03-304
0910182
03-184
0920115
03-144
25-033
03-150
03-145
25-003
25-034
25-024
Dimension/
Draw. no.
S355J2G2
Material: Comment:
Pos.
29
28
27
26
33
32
31
30
25
24
23
22
21
38
37
36
35
34
41
40
39
8
7
6
11
10
9
5
4
3
16
15
14
13
12
20
19
18
17
2
1
1
1
1
1
2
2
2
2
1
8
10
2
2
2
1
1
1
2
1
1
2
4
4
1
1
1
2
1
1
2
2
1
1
1
1
1
1
1
4
1
1
Default/Qt y.
Cable Harness
QR-axle
Push bar sleeve
Panhead
Fork bolt
Popmutter
25-005-P2
ISO 7380 - M6 x 20 ---
20N
Washer DIN 125 - A
6.4 - 300HV
25-028
25-012
03-105
SS2346
1820018 nut_01i100cro040x_4 Stainless Steel
13-232 Label ID no
Label 0920306
Label Partner logo 21-159
ISO 4762 M6 x 20 ---
20N
Handcontroll 2 buttons 14-109
Battery support 03-276
03-272
13-223 Slinglabel
Max load 255 kg label
Label
Label, Art. Nr.
03-247
Brukerveiledning
Brady 25,4x12,7
0232103
ISO 7380 - M6 x 25 ---
25C
0920216
03-191
1150414
0920201
Bolt w/head
25-043
25-014
03-301
ISO 7380 - M8 x 30 ---
30C
0920119
ISO 7045 - M4 x 12 -
Z --- 12C
Actuator LA34
(03-150)
Column
Motor bracket steel
Lifting arm for
Linak LA 34
Description
03-304
0910182
03-184
0920115
03-144
25-033
03-150
03-145
25-003
25-034
03-226
Dimension/
Draw. no.
S355J2G2
Material: Comment:
Appendix D
8
9
6
7
2
3
4
5
10
2 Point Suspension Small
1
Item no.
1820035
Qty.
1
Description
Suspension Nut Machined
1820038
1820037
1820036
0228125
1410140
1410152
1431011
1820014
1310306
2
1
2
1
2
2
1
2
1
Set Screw
Flange bearing
Bolt
Lock nut
Composite Hook Suspension
Mid Profile 340
Set screw M4x6 DIN 914
Safe working load
Art. and ID. no
5
6
7
8
9
2
3
4
10
2 Point Suspension Medium
1
Item no.
1820035
Qty.
1
Description
Suspension Nut Machined
1820038
1820037
1820036
0228125
1410140
1410151
1431011
1820014
1310306
2
2
1
2
1
2
2
1
1
Set Screw
Flange bearing
Bolt
Lock nut
Composite Hook Suspension
Mid Profile 440
Screw, Set DIN 914
Safe working load 180 kg label
Art. and ID. no
7
8
9
4
5
2
3
6
10
2 Point Suspension Large
1
Item no.
1410150
Qty.
1
Description
Mid profile 540 2-pt Suspension
1820035
1820036
1820037
1820038
0228125
1410140
1431011
1820014
1310306
2
2
1
2
2
1
1
2
1
Suspension bolt
Bolt
Flange bearing
Set screw
Nut, Lock M6
Hook
Set screw M4x6
Safe Working Load 180 kg label
Art. and ID. no
Page 22 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
D
1 8 Loctite 2701 C
129 (RD1) 7
340
(RD3)
9
3
2
4
Loctite 2701
Loctite 2701
10
6
B
5
2 Point Suspension Medium
439,4
489,3
C
B
A
Rev.
30
Ref EO 90/2012
Ref. Eo 71/2012
Released for production
Description:
7
Pos.
1
Qty.
Bill of materials:
8
25-036 BOM.xls
Loctite 2701 C
21.08.2012 TVJ
20.06.2012/TES
20.02.2012/TVJ
Date/Sign.
TÅB
TÅB
TÅB
Approved:
1
Designed/Drawn: Date:
TVJ 15/2-2012
Drawing name:
Projection: Scale: 1:5
2-pt. Suspension assy
Material.
25-036
Comment.
Size
A3
B
6
5
2
Loctite 2701
4
8
9
3
Loctite 2701
10
9
8
7
6
5
2
1
1
1
2
2
Max load 180 kg label
Mid profile
Composite hook suspension
ISO 4027 - M4 x 6-N
13-216
25-041
21-142
21-116
DIN EN ISO 7040 -
M6 - N
Pos.
2
1
4
3
2
1
1
2
Default/Qt y.
Bolt
Suspension Nut machined
Description
Flange bearing Igus
GFM-101216-06
ISO 4027 - M6 x 30-N
25-030
Dimension/
Draw. no.
SS2346
SS2346
Material: Comment:
Rev. A 10/2012
590,7
2 Point Suspension Large
539,4
C
B
A
Rev.
Ref EO 90/2012
Ref. EO 71/2012
Released for production
Description:
Loctite 2701
C
21.08.2012/TVJ
20.06.2012/TES
20.02.2012/TVJ
Date/Sign.
TÅB
TÅB
TÅB
Approved:
Pos.
1
Qty.
Bill of materials: 25-037 BOM.xls
Loctite 2701
8
8
2
Designed/Drawn: Date:
TVJ 15/2-2011
Drawing name:
Projection: Scale:
1:5
Material.
25-037
Comment.
Size
A3
10
9
8
7
6
5
2
2
1
1
2
2
Max load 180 kg label
Mid profile
Composite hook suspension
ISO 4027 - M4 x 6-N
13-216
25-041
21-143
21-116
DIN EN ISO 7040 -
M6 - N
Pos.
4
3
2
1
1
2
2
Bolt
1
Default/Qt y.
Suspension Nut machined
Description
Flange bearing Igus
GFM-101216-06
ISO 4027 - M6 x 30-N
25-030
Dimension/
Draw. no.
SS2346
SS2346
Material: Comment:
7
6
1
3
10
9
4
Loctite 2701
B
5
Loctite 243
D
Pos.
1
Qty.
Bill of materials:
Description.
25-011 BOM.xls
Dimension/
Draw. no.
D
C
Ref. EO 71/2012
Replaced pos 8
Added mounting instructions
19.06.2012/TES
21.03.2012/ERS
20.02.2012/TVJ
TÅB
TM08101 Molift Mover 180 English
Rev.
Released for production
Description:
03.11.2011/ERS
Date/Sign.
TÅB
Approved:
Designed/Drawn: Date:
ERS 3/10-2011
Drawing name:
Projection: Scale: 1:5
Material.
25-011
Comment.
A3
Pos.
9
8
7
6
3
4
3
2
1
11
10
1
2
Composite hook suspension
DIN EN ISO 7040 -
M6 - N
21-116
2
1
1
1
1
2
2
1
1
Default/Qt y.
Max load 180 kg label
Bolt
Suspension Nut machined
Mid profile
Description
ISO 4027 - M4 x 6-N
13-216
25-041
ISO 7040-M8-N
21-153
Flange bearing Igus
GFM-101216-06
ISO 4027 - M6 x 30-N
SS2346
25-030
21-138
Dimension/
Draw. no.
SS2346
Material: Comment:
Appendix E
4
5
6
2
3
7
8
9
10
11
1
4 Point Suspension Large
1820042 1 Bolt
1410142
1820043
1820044
1820045
1410139
1820038
0228125
1820014
1310306
0210119
1
1
4
1
1
4
4
1
1
1
Suspension welded
Cover
Ring
O-ring
Composite hook suspension
Set Screw ISO 4027 M6x30 N
Nut, Lock DIN 985 M6 Elzn
Safe Working Load 180kg label
Art. and ID.no
Spring Pin DIN 1481 4 x 26
9
10
11
7
8
5
6
2
3
4
1
4 Point Suspension Medium
1410141 1 Suspension welded
1820043
1820044
1820045
1
1
1
Cover
Ring
O-ring
1410140
1820038
0228125
1820042
1820014
1310306
0210119
1
1
1
4
1
4
4
Composite hook suspension
Set Screw
Lock Nut
Bolt
Safe Working Load 180kg label
Art. and ID.no
Spring Pin
Page 24 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
A
A
553
A
A
SECTION A-A
SCALE 1 : 2
4 pkt suspension large w coupling
11 3
2
6
10
1
5 4 9
7
Loctite 243
8
A
Rev.
Pos.
1
Qty.
Bill of materials:
Description.
25-038 BOM.xls
Material.
Comment.
Released for production
4 pkt suspension medium w coupling
Designed/Drawn: Date:
TVJ
Drawing name:
540
11
15/2-2012
Projection: Scale:
1:10
4-pt. Suspension assy
15.02.2012/TVJ TÅB
Description: Date/Sign.
Approved:
Drawing number:
Size
25-038
A3
E
Pos.
11
2
1
5
4
3
8
7
6
10
9
1
1
1
4
4
4
1
1
1
1
1
Test/QTY.
Spring Pin ISO 8752 -
4 x 26 - St
Composite hook suspension
O-ring DIN 3771
22x3
Ring
Cover
Suspension welded
Bolt
Description
13-216
25-041
DIN EN ISO 7040 -
M6 - N
ISO 4027 - M6 x 30-N
21-111
O-ring DIN 3771 -
35.5x3.55
21-136
21-137
21-133
25-040
Dimension/
Draw. no.
POM
POM
SS2346
Material:
Light grey
Comment:
442
413,6
Rev. A 10/2012
1
6
7
5
8
4
3
9
10
TM08101 Molift Mover 180 English
Pos.
1
Qty.
Bill of materials:
Description.
25-039 BOM.xls
Dimension/
Draw. no.
Material.
Comment.
Page 25 of 32
Pos.
11
4
3
2
1
10
9
8
7
6
5
B
A
Rev.
Ref. Eo 71/2012
Released for production
Description:
20.06.2012/TES
15.02.2012/TVJ
Date/Sign.
TÅB
TÅB
Approved:
Designed/Drawn: Date:
TVJ 15.02.2012
Drawing name:
Projection: Scale:
1:10
4-pt. Suspension assy
25-039
Size
A3
1
1
1
4
4
1
4
1
1
1
1
Test/QTY.
Spring Pin ISO 8752 -
4 x 26 - St
Max load 180 kg label
Bolt
Composite hook suspension
O-ring DIN 3771
22x3
Ring
Cover
Suspension welded
Description
13-216
25-041
DIN EN ISO 7040 -
M6 - N
ISO 4027 - M6 x 30-N
21-116
O-ring DIN 3771 -
35.5x3.55
21-136
21-137
21-149
Dimension/
Draw. no.
SS2346
POM
POM
Material:
Light grey
Comment:
1310308
0920064
0920065
1320112
1310122
1310136
0220307
0920114
0920066
0920094
0920067
0920068
0920069
0920077
0920079
0920092
0920093
1820061
4
5
6
2
3
7
8
9
14
15
16
17
10
11
12
13
18
19
Appendix F
Item no.
Qty.
1 0920063 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
Description
Upper mould battery support
Label, Purchase no.
Middle mould battery support
Lower mould battery support
Main PCB
Membraenpanel
Mec Cap
Label emergency stop
Emergency switch
Plastic screw
Circlip DIN 6799
Emergency stop extender
Spring battery probes
Molex plug
Mec extender, 6mm
Mec extender, 7mm
Battery cable red (+)
Battery cable black (-)
Cable harness Mover 180
Page 26 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
SECTION D-D
F
Battery Support
SECTION A-A
SECTION D-D
D
D
A
A
17
13
18
1
11
3
5
15
16
7
6
9
12
8
SECTION A-A
D
D
A
A
Rev. A 10/2012
18
1
B
19
17
B 19
13
14
4
10
Pos.
1
Qty.
Bill of materials:
Description.
25-069 BOM.xls
2
B
A
Rev.
10
Ref EO 58/2012
Released for production
Description:
25.05.2012 TVJ
04.05.2012 TVJ
Date/Sign.
TÅB
Approved:
Projection:
Designed/Drawn:
TVJ
Date:
04/05-2012
Drawing name:
Battery support
Molift Mover 180
Scale:
1:2
Material.
11 3 5
15
16
7
6
9
12
8
14
4
B
A
Rev.
2
10
Pos.
1
Qty.
Bill of materials:
Description.
25-069 BOM.xls
Dimension/
Draw. no.
Ref EO 58/2012
Released for production
Description:
25.05.2012 TVJ
04.05.2012 TVJ
Date/Sign.
TÅB
Approved:
Designed/Drawn: Date:
TVJ 04/05-2012
Drawing name:
Projection:
Battery support
Molift Mover 180
Scale:
1:2
Material.
Comment.
Page 27 of 32
25-069
Size
A3
Qty.
1
1
2
2
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
Pos.
36
35
28
17
15
44
43
42
30
7
6
5
31
10
9
4
3
41
1
Cable Harness
Description
25-043
Label purchase
Battery cable red
(+)
Extender 6mm
13-229
03-298
Molex 44441-
2003
0920077
0920069
Circlip DIN 471 - 8 x
0.8
Ø7/Ø6X17,
Thread Ø0.5
Emergency stop extender
Plastic screw PT
1412 40 X 40
Spring battery probes
03-277
Label
Extender 7mm
2S07
Cap 1S11-19,0
Membraenpanel
0920066
0920114
0220307
0920079
1310306
13-060_sheet metal
13-094
Lower mould batt. support
Middle mould batt. support
Battery cable black (-)
Upper mould batt. support
03-275
03-274
03-299
03-273
Dimension/
Draw. no.
PC/ABS V0
PC/ABS V0
PC/ABS V0
Material: Comment:
Comment.
Size
A3
44
43
42
36
35
28
17
15
31
10
9
30
7
6
5
4
3
41
1
Pos.
1
1
1
Cable Harness
Label purchase
Battery cable red
(+)
Extender 6mm
25-043
13-229
03-298
0920077
1
1
2
Molex 44441-
2003
Circlip DIN 471 - 8 x
0.8
2
1
2
1
1
1
1
1
1
2
1
Qty.
1
1
Ø7/Ø6X17,
Thread Ø0.5
Spring battery probes extender
Plastic screw PT
1412 40 X 40
03-277
0920066
0920114
0220307
Extender 7mm
2S07
Cap 1S11-19,0
Membraenpanel
0920079
1310306
13-060_sheet metal
13-094
Lower mould batt. support
Middle mould batt. support
Battery cable black (-)
Upper mould batt. support
03-275
03-274
03-299
03-273
Description
Dimension/
Draw. no.
PC/ABS V0
PC/ABS V0
PC/ABS V0
Material:
Comment:
2
3
4
5
6
Appendix G
Item no.
Qty.
1 1431007 1
Description
Scale MHS 2500 Charder
1820066
1820067
1820068
1810010
1431011
1
1
2
1
2
Top Fork
Twin Fork
Bolt
QR-axle M180 ø10-30
Set Screw M4x6
Page 28 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
G
Scale Set
2
6
4
7
Add LOCKTITE 243
227,6 203
6
Rev. A 10/2012
1
6
Add LOCKTITE 243
Add LOCKTITE 243
120 50
4
Add LOCKTITE 243
3
6
5
A
Rev.
Released for production
Description:
11.06.2012/TES
Date/Sign.
TÅB
Approved:
Pos.
1
Qty.
Bill of materials:
Description.
25-080 BOM.xls
Dimension/
Draw. no.
Material.
Designed/Drawn: Date: tes 11/06-2012
Drawing name:
Projection: Scale:
1:2
Comment.
25-080
Size
A3
A
TM08101 Molift Mover 180 English Page 29 of 32
2
6
4
7
Add LOCKTITE 243
227,6 203
6
1
6
Add LOCKTITE 243
Add LOCKTITE 243
120 50
4
Add LOCKTITE 243
3
6
5
Pos.
1
Qty.
Bill of materials:
Description.
25-080 BOM.xls
Dimension/
Draw. no.
Material.
A
Rev.
Released for production
Description:
11.06.2012/TES
Date/Sign.
TÅB
Approved:
Designed/Drawn: Date: tes 11/06-2012
Drawing name:
Projection: Scale:
1:2
25-080
Comment.
Size
A3
A
Appendix H
Page 30 of 32 TM08101 Molift Mover 180 English Rev. A 10/2012
Electrical diagram
H
Rev. A 10/2012 TM08101 Molift Mover 180 English Page 31 of 32
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Key features
- Sturdy Chassis
- Adjustable Legs
- Lifting Arm
- Rechargeable Battery
- Hand Control Unit
- Suspension System
- Safe Working Load of 180 kg
- Easy to Operate
- Compact Design
