MELSECNET/10 Network Module User`s Manual (Hardware)

MELSECNET/10 Network Module User`s Manual (Hardware)
MELSECNET/10
Network Module
User's Manual
(Hardware)
AJ71LP21GE
Thank you for buying the Mitsubishi general-purpose programmable
controller MELSEC-A Series
Prior to use, please read both this manual and detailed manual
thoroughly and familiarize yourself with the product.
MODEL
AJ71LP21GE-U-E
MODEL
13J813
CODE
IB(NA)-66590-D(0706)MEE
©1996 MITSUBISHI ELECTRIC CORPORATION
z SAFETY PRECAUTIONS z
(Always read before starting use.)
Before using this product, please read this manual and the relevant manuals
introduced in this manual carefully and pay full attention to safety to handle the
product correctly.
The instructions given in this manual are concerned with this product. For the
safety instructions of the programmable controller system, please read the CPU
module user's manual.
In this manual, the safety instructions are ranked as "DANGER" and "CAUTION".
DANGER
CAUTION
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
Indicates that incorrect handling may cause hazardous
conditions, resulting in medium or slight personal injury or
physical damage.
Note that the
CAUTION level may lead to a serious consequence according
to the circumstances.
Always follow the instructions of both levels because they are important to
personal safety.
Please store this manual in a safe place and make it accessible when required.
Always forward it to the end user.
[INSTALLATION PRECAUTIONS]
CAUTION
z Use the programmable controller in an environment that meets the general
specifications contained in CPU module user’s manual. Using this
programmable controller in an environment outside the range of the general
specifications could result in electric shock, fire, erroneous operation, and
damage to or deterioration of the product.
z Fully insert the projection on the bottom of the module into the hole in the
base unit and press the module into position.
Not installing the module correctly could result in malfunction, damage, or
drop of some pieces of the product.
If using the product in a vibratory environment, tighten the module with the
screws. Always tighten the module fixing screws within the specified torque
range.
Loose tightening could result in drop of some pieces of the product,
short-circuit, and malfunction.
Tightening the screws too much could result in drop of some pieces of the
product, short-circuit, or malfunction due to the breakage of a screw or the
module.
[INSTALLATION PRECAUTIONS]
CAUTION
z Do not directly touch the printed circuit board, the conducting parts and electronic
parts of the module.
It may cause damage or erroneous operation.
z Before handling the module, touch a grounded metal object to discharge the static
electricity from the human body. Failure to do so may cause malfunction or failure
of the module.
z Completely turn off the externally supplied power used in the system before
mounting or removing the module.
Not doing so could result in damage to the product.
[WIRING PRECAUTIONS]
DANGER
z Before wiring, be sure to shut off all phases of the external power supply used by the
system.
Failure to do so may cause electric shocks or damage the product.
CAUTION
z Be sure there are no foreign substances such as sawdust or wiring debris inside the
module. Such debris could cause fires, damage, or erroneous operation.
z Make sure to place the communication and power cables into a duct or fasten them
using a clamp.
Cables not placed in the duct or not clamped may hang or shift, allowing them to be
accidentally pulled, which may cause a module malfunction and cable damage.
z When removing the communication cable or power cables from the module, do not
pull the cable. When removing the cable with a connector, hold the connector on the
side that is connected to the module.
When removing the cable connected to the terminal block, first loosen the screws
on the terminal block.
Pulling the cable that is still connected to the module may cause malfunction or
damage to the module or cable.
About the Manuals
The following product manuals are available. Please use this table as a reference to
request the appropriate manual as necessary.
Detailed Manual
Manual name
Type MELSECNET/10 Network System
(PLC to PLC network) Reference Manual
Type MELSECNET/10 Network System
(Remote I/O network) Reference Manual
Manual No.
(Model code)
IB-66440
(13JE33)
SH-3509
(13JE72)
Before use of this module, be sure to read the Type MELSECNET/10 Network
System (PLC to PLC network) Reference Manual or the Type MELSECNET/10
Network System (Remote I/O network) Reference Manual.
Compliance with the EMC Directive and the Low Voltage Directive
When incorporating the Mitsubishi programmable controller into other industrial
machinery or equipment and keeping compliance with the EMC and low voltage
directives, refer to Chapter 3 "EMC Directive and Low Voltage Instruction" of the User’s
Manual (Hardware) for the CPU module used or the programmable controller CPU
supplied with the base unit.
The CE logo is printed on the rating plate of the programmable controller, indicating
compliance with the EMC and low voltage directives.
For making this product compliant with the EMC and low voltage directives, please refer
to Section 3.1.3 "Cable" in Chapter 3 of the above-mentioned user’s manual.
1. Overview
This manual explains the specifications and names of each part, etc., of the
AJ71LP21GE model MELSECNET/10 network module (abbreviated as Network
Modules) which are used with MELSECNET/10 network system of the MELSEC-A
series.
(1) The use, cable used and installation position of the Network Modules are indicated
on the following chart.
Application
AJ71LP21GE
The control station, normal
station and remote master
station of MELSECNET/10
Cable used
Optical fiber
Coaxial
cable
cable
(GI-62.5/125
cables)
-
Position
Main base,
Extension base
I/O slot
(2) After unpacking the Network Modules, confirm that any of the following products is
enclosed.
Model
AJ71LP21GE
Description
Model AJ71LP21GE MELSECNET/10 network module
(optical loop type)
Quantity
1
(3) The remote I/O network is supported from the software version A or later.
Software
Hardware
In addition, make sure to use the following software version for the CPU
module applicable to the remote I/O network.
Model
A2UCPU(S1)
A3UCPU
A4UCPU
A2ASHCPU(S1)
A2USHCPU-S1
Software version
N or later
D or later
A or later
2. Performance Specifications
2.1 Performance specifications for the network module
The performance specifications for Network Modules are indicated as follows.
Item
Maximum link
points per
network
Maximum link
points per station
Specifications
X/Y
B
W
PLC to PLC
network
Remote I/O
network
Communication speed
Communication method
Synchronization method
Encoding method
Transmission route format
Transmission format
Maximum number of networks
Maximum number of groups
Number of
PLC to PLC
stations for
network
connection per
Remote I/O
network
network
Overall distance
(Station-to-station distance)
Error control method
RAS function
Transient transmission
Connection cable
Applicable connector
5VDC current consumption
Weight
No. of occupied I/O points
8192 points
8192 points
8192 points
Y+B
+ (2 W) <2000 bytes
8
y Remote master station remote I/O station
Y+B
+ (2 W) <1600 bytes
8
y Remote I/O station remote master station
X+B
+ (2 W) <1600 bytes
8
10Mbps (equivalent to 20Mbps for multiple transmission)
Token ring
Frame synchronization
NRZI encoding (Non Return to Zero Inverted)
Duplex optical loop
Conform to HDLC (frame format)
255 (The sum total of PLC to PLC network and remote I/O network)
9 (Only for PLC to PLC network)
64 stations (Control station: 1 Normal stations: 63)
65 stations (Remote master station: 1 Remote I/O stations: 64)
30km (2km)
Retry by CRC (X16+X12+X5+1) and overtime
y Loop back function due to abnormality detection and cable disconnection
y Diagnostic function for local link circuit check
y Prevention of system down due to shifting to control station (Only for PLC
to PLC networks)
y Abnormality detection by link special relay, resistor
y Network monitor, each type of diagnostic function
y N:N communication (Monitor, program upload/download, etc.)
y ZNRD/ZNWR instructions (N:N) : AnUCPU dedicated instructions
GI-62.5/125 optical fiber cable (Arranged by user *1)
1-core optical connector plug (Arranged by user *1)
0.65A
0.31kg *2
32 points (I/O assignment: 32 points as special)
*1: Specialised training and specific tools are required to connect the connector to the optical fiber cable;
the connector itself is a custom product. Please contact your nearest Mitsubishi Electric System
Service Corporation when purchasing these items.
*2: The weight for the hardware version F or earlier is 0.45kg.
For general specifications of the network module, refer to the user's manual for the programmable
controller CPU that is to be used.
2.2 GI-62.5/125 optical fiber cable specifications
(1) Applicable cable specifications
y The specifications for the GI-62.5/125 cable are given below.
y If you prepare a GI-62.5/125 cable yourself, it must comply with the specifications
indicated below.
Item
Specification
Fiber type
GI (graded index) type multimode quartz glass
Core diameter
62.5μm
Clad diameter
125μm
Transmission loss
3dB/km or less
Wave length
0.85μm
Transmission band
300 MHz km or more
(2) Cable loss
Conversion cable (1m) *1
AJ71LP21GE
IN
SD
RD
OUT
SD
RD
Optical
module
Adaptor
5.5 dB or less
Conversion cable (1m)
Adaptor
SD IN
RD
Connection loss: 1 dB (max.)
Connection loss: 1 dB (max.)
Total cable loss = 7.5 dB or less
*1: Conversion cable
Conversion Type
Cable
AGE-1P-CA/FC1.5M-A
CA type ↔ FC type
AGE-1P-CA/ST1.5M-A
CA type ↔ ST type
AGE-1P-CA/SMA1.5M-A
CA type ↔ SMA type
Purchased from: Mitsubishi Electric Europe GmbH
SD
OUT
RD
3. Handling
3.1 Cable length restrictions between stations
(1) The main modules case is made of plastic, so do not drop it or subject it to strong
impacts.
(2) Do not dismount the printed wiring board from the case. It may damage the module.
(3) When wiring, be careful never to let foreign matter from the above module such as
wiring scraps get inside the module. If something goes in, get rid of it.
(4) The module installation screw should be kept within the following range.
Screw Locations
Tightening Torque Range
Module installation screws (M4 screws)
78 to 118Nycm
4. The Name and Setting of Each Part
Indicates the name and setting of each part of Network Modules.
A J71LP21G E
RUN
PC
REMOTE
DUAL
SW.E
M/S.E
PRM.E
CRC
OVER
AB.IF
TIME
DATA
UNDER
LOOP
SD
RD
10
100
1)
E
R
R
O
R
POWER
MNG
S.MNG
D.LINK
T.PASS
1
CPUR/W
CRC
OVER
AB.IF
TIME
DATA
UNDER
LOOP
SD
RD
F.LOOP
E
R
R
O
R
R.LOOP
NETWORK NO.
X100
2)
X10
X1
3)
4)
5)
GROUP NO.
STATION NO.
X10
X1
MODE
0: ONLINE(A.R)
2: OFFLINE
OFF
PC
6)
ON
OFF
ON SW
REMOTE
1
N.ST
MNG
PRM
D.PRM
STATION SIZE
(8,16,32,64)
LB/LW SIZE
(2,4,6,8K)
2
3
4
5
6
7
8
FRONT SIDE
IN
F-RD
R-SD
OUT
R-RD
F-SD
7)
No.
1) LED
Name
A J7 1 L P 2 1G E
10
100
E
R
R
O
R
RUN
PC
REMOTE
DUAL
SW.E
M/S.E
PRM.E
CRC
OVER
AB.IF
TIME
DATA
UNDER
LOOP
SD
RD
POWER
MNG
S.MNG
D.LINK
T.PASS
F.LOOP
R.LOOP
CPUR/W
CRC
OVER
AB.IF
TIME
DATA
UNDER
LOOP
SD
RD
1
E
R
R
O
R
Contents
Status
Contents
ON
Normal state
OFF
WDT error, SP.UNIT ERROR
PC
Set as PLC to PLC network (SW1 turned OFF)
REMOTE
Set as remote I/O network (SW1 turned ON)
DUAL
Multiplex transfer in execution
(OFF: Multiplex transfer not executed)
SW.E.
Incorrect setting of switches 2) to 6)
M/S.E.
Station number or control/remote master station status is
duplicated on the same network.
PRM.E.
y Duplication of network refreshes parameters when multiple
modules are mounted.
y Inconsistency between the common and station specific
parameters
y Difference between parameter received from sub-control
station and the one of the host (received from control
station).
POWER
Power being supplied (OFF: No power being supplied)
MNG
Operating as control station or remote master station
(OFF: Normal station)
S.MNG
Operating as sub-control station
D.LINK
Data link being performed (OFF: Data link stopped)
T.PASS
Participating in token passing
(Transient transmission is available.)
ON
CPU R/W
Communicating with CPU
CRC
Error detected in code check of receive data
<Cause> Timing at which station sending data to target
station is disconnected from network, hardware failure, cable
fault, noise, etc.
OVER
Error occurred when receive data processing is delayed
<Cause> Hardware failure, cable fault, noise, etc.
AB.IF
y Consecutive 1s exceeding the specified number were
received.
y Length of received data is too short.
<Cause> Timing at which station sending data to target
station is disconnected from network, too short monitoring
time, cable fault, noise, etc.
TIME
Data link WDT times out.
<Cause> Monitoring time too short, cable fault, noise, etc.
DATA
Abnormal data larger than 2 kbytes are received.
<Cause> Cable fault, noise, etc.
UNDER
Internal send data processing is not done at fixed intervals.
<Cause> Hardware failure
LOOP
Forward/reverse loop (F.LOOP/R.LOOP) is faulty.
<Cause> Power-off of adjacent station, cable disconnection,
no connection, etc.
SD
Dimly Data being sent
ON
RD
Data being received
Name
RUN
No.
Name
2) Network number setting
*1 switch
NETWORK NO.
X100
the third
digit
the second
digit
X10
the first
digit
X1
3)
*1
Contents
Network number setting (factory setting at time of shipping: 1)
<Setting range>
1 to 255
:Network number
Other than 1 to 255 :Setting error (The SW.E. LED turns ON) Becomes
off-line condition
Group number setting
Switch
Group number setting (factory setting at time of shipping: 0)
0
: No specified group
Enabled for PLC to PLC network
1 to 9 : Group number
GROUP NO.
4)
*1
Station number setting
switch
STATION NO.
X10
X1
5)
*1
Station number setting (factory setting at time of shipping: 1)
Type
Setting
PLC to PLC 1 to 64
: Station number
the second
network
Other than 1 to 64 : Setting error (The SW.E. LED turns ON)
digit
Remote I/O
0
: Remote master station
network
Other than 0
: Setting error (The SW.E. LED turns ON)
the first
digit
Mode setting switch
MODE
0: ONLINE(A.R)
2: OFFLINE
Mode setting (factory setting at time of shipping: 0)
Mode
Name
Contents
Online
(automatic
Data
link
with
automatic
online return
0
online return effective) effective
Not used (Setting to this turns on the SW.E. LED.)
1
Offline
Disconnects the host station.
2
Forward loop test
Checks the forward loop of the whole
3
network system.
Reverse loop test
Checks the reverse loop of the whole
4
network system.
Station-to-station test The mode for a line check between two
5
stations, in which the station with the
(master station)
6
Station-to-station test smaller number is regarded as the master
station and the other is considered the
(slave station)
slave station.
Self-loopback
test
Check the hardware of a module in
7
isolation, including the communication
circuit and cables of the transmission
system.
Internal self-loopback Check the hardware of a module in
8
test
isolation, including the communication
circuit of the transmission system.
Hardware test
Check the hardware inside the network
9
module.
(Do not set the mode.)
A to C Not used
D
Test mode 8
Network No. check (LED display)
E
Test mode 9
Group No. check (LED display)
F
Test mode 10
Station No. check (LED display)
No.
Name
6) Conditions setting switch
OFF
ON
OFF ON SW
*1
1
2
3
4
5
PC
REMOTE
N.ST
MNG
PRM
D.PRM
STATION SIZE
(8.16.32.64)
LB/LW SIZE
(2.4.6.8K)
6
7
8
*2
7)
Connector
Contents
Operation condition setting
(factory setting at the time of shipping: all off)
SW
Contents
OFF
1 Network type
PLC to PLC network
2 Station type
Normal station
3 Use parameters Parameters in common
4 Number of
OFF 8
ON 16
stations
statistati5
Valid when
OFF ons
OFF ons
SW3 is ON
6 B/W number of
OFF
ON
general point
2k
4k
points
points
7
Valid when
OFF
OFF
SW3 is ON
8 Not used (always off)
Connect the optical fiber cable.
OUT
IN
Forward Reverse
(R)
(F)
RD
SD
Reverse Forward
(F)
(R)
RD
SD
ON
Remote I/O network
Control station
Default Parameters
OFF 32
statiON ons
ON
OFF
ON
ON
6k
points
ON
ON
64
stations
8k
points
Front
Optical
fiber cable
*1: When the setting has been changed with the CPU module powered ON, reset the CPU module (Shift
the RUN/STOP key switch from RESET to any other than RESET.)
Note that resetting the CPU module is not needed for mode "D" to "F".
*2: The settings are enabled when the module is a control station in the PLC to PLC network.
5. Wiring
5.1 Precautions for Laying Optical Fiber Cables
(1) When connecting an optical fiber cable, the following restrictions on the bending
radius must be observed.
Make sure of the specifications of the cable to be used.
(2) The optical fiber cable is wired in the following manner.
There is no problem even if not wiring in order of the station number.
There is no problem even if station how many become control station.
(a) AJ71LP21GE-AJ71LP21GE
AJ71LP21GE
AJ71LP21GE
AJ71LP21GE
IN
RD
SD
IN
RD
SD
IN
RD
SD
OUT
RD
SD
OUT
RD
SD
OUT
RD
SD
(b) AJ71LP21GE-AJ72LP25GE
AJ71LP21GE
AJ72LP25GE
AJ72LP25GE
IN
RD
SD
IN
RD
SD
IN
RD
SD
OUT
RD
SD
OUT
RD
SD
OUT
RD
SD
Optical module
Optical fiber cable
(3) When laying the optical fiber cable, do not touch the fiber core of the cable
connector or module connector, or let dirt or dust collect on it.
If oil from the hands, dirt or dust should adhere to the core, the transmission loss will
increase, causing a malfunction in the data link.
Also, do not remove the cover from the module connector until an optical fiber cable
is connected.
(4) When attaching or detaching the optical fiber cable to/from the module, hold the
cable connector securely with the hands.
(5) Connect the cable connector and module connector securely until you hear a "click"
sound.
(6) Please wire IN/OUT of the connector for the cable correctly.
Please do loopback test, the set confirmation test, and the bureau order
confirmation test after wiring. It might be generated that a baton abnormal passing
cannot be generated when miswiring and the downed bureau which cannot do the
loopback of an arbitrary bureau do the row again even by the reclosing of the power
supply.
(7) Completely turn off the externally supplied power used in the system when
connecting or disconnecting the cable.
2
(0.08)
5
(0.20)
6. External Dimensions
4.2
(0.17)
A J71LP21G E
RUN
PC
REMOTE
DUAL
SW.E
M/S.E
PRM.E
CRC
OVER
AB.IF
TIME
DATA
UNDER
LOOP
SD
RD
10
100
E
R
R
O
R
POWER
MNG
S.MNG
D.LINK
T.PASS
CPUR/W
CRC
OVER
AB.IF
TIME
DATA
UNDER
LOOP
SD
RD
F.LOOP
1
E
R
R
O
R
R.LOOP
NETWORK NO.
X100
X10
X1
GROUP NO.
250
(9.84)
240
(9.45)
STATION NO.
X10
X1
MODE
0: ONLINE(A.R)
2: OFFLINE
OFF
PC
ON
OFF
ON SW
1
REMOTE
2
3
4
5
6
7
N.ST
MNG
PRM
D.PRM
STATION SIZE
(8,16,32,64)
LB/LW SIZE
(2,4,6,8K)
8
4.2
(0.17)
106
(4.17)
IN
F-RD
R-SD
OUT
R-RD
F-SD
4
(0.16)
5
(0.20)
*1
FRONT SIDE
5
(0.20)
37.5
(1.48)
Unit: mm (in.)
*1: Please confirm details to Mitsubishi Electric System Service Corporation.
Warranty
Mitsubishi will not be held liable for damage caused by factors found not to be the cause of
Mitsubishi; machine damage or lost profits caused by faults in the Mitsubishi products;
damage, secondary damage, accident compensation caused by special factors unpredictable
by Mitsubishi; damages to products other than Mitsubishi products; and to other duties.
For safe use
y This product has been manufactured as a general-purpose part for general industries, and
has not been designed or manufactured to be incorporated in a device or system used in
purposes related to human life.
y Before using the product for special purposes such as nuclear power, electric power,
aerospace, medicine or passenger movement vehicles, consult with Mitsubishi.
y This product has been manufactured under strict quality control. However, when installing
the product where major accidents or losses could occur if the product fails, install
appropriate backup or failsafe functions in the system.
Country/Region Sales office/Tel
Country/Region Sales office/Tel
U.S.A
Mitsubishi Electric Automation Inc.
Hong Kong
Mitsubishi Electric Automation
(Hong Kong) Ltd.
500 Corporate Woods Parkway Vernon
10th Floor, Manulife Tower, 169 Electric
Hills, IL 60061, U.S.A.
Road, North Point, Hong Kong
Tel : +1-847-478-2100
Tel : +852-2887-8870
Brazil
MELCO-TEC Rep. Com.e Assessoria
China
Mitsubishi Electric Automation
Tecnica Ltda.
(Shanghai) Ltd.
Rua Correia Dias, 184,
4/F Zhi Fu Plazz, No.80 Xin Chang Road,
Edificio Paraiso Trade Center-8 andar
Shanghai 200003, China
Paraiso, Sao Paulo, SP Brazil
Tel : +86-21-6120-0808
Tel : +55-11-5908-8331
Taiwan
Setsuyo Enterprise Co., Ltd.
Germany
Mitsubishi Electric Europe B.V. German
6F No.105 Wu-Kung 3rd.Rd, Wu-Ku
Branch
Hsiang, Taipei Hsine, Taiwan
Gothaer Strasse 8 D-40880 Ratingen,
Tel : +886-2-2299-2499
GERMANY
Korea
Mitsubishi Electric Automation Korea
Co., Ltd.
Tel : +49-2102-486-0
1480-6, Gayang-dong, Gangseo-ku
U.K
Mitsubishi Electric Europe B.V. UK
Seoul 157-200, Korea
Branch
Tel : +82-2-3660-9552
Travellers Lane, Hatfield, Hertfordshire.,
Singapore
Mitsubishi Electric Asia Pte, Ltd.
AL10 8XB, U.K.
307 Alexandra Road #05-01/02,
Tel : +44-1707-276100
Mitsubishi Electric Building,
Italy
Mitsubishi Electric Europe B.V. Italian
Singapore 159943
Branch
Tel : +65-6470-2460
Centro Dir. Colleoni, Pal. Perseo-Ingr.2
Thailand
Mitsubishi Electric Automation (Thailand)
Via Paracelso 12, I-20041 Agrate Brianza.,
Co., Ltd.
Milano, Italy
Bang-Chan Industrial Estate No.111
Tel : +39-039-60531
Moo 4, Serithai Rd, T.Kannayao,
Spain
Mitsubishi Electric Europe B.V. Spanish
A.Kannayao, Bangkok 10230 Thailand
Branch
Tel : +66-2-517-1326
Indonesia
P.T. Autoteknindo Sumber Makmur
Carretera de Rubi 76-80,
Muara Karang Selatan, Block A/Utara
E-08190 Sant Cugat del Valles,
No.1 Kav. No.11 Kawasan Industri
Barcelona, Spain
Pergudangan Jakarta - Utara 14440,
Tel : +34-93-565-3131
P.O.Box 5045 Jakarta, 11050 Indonesia
France
Mitsubishi Electric Europe B.V. French
Tel : +62-21-6630833
Branch
India
Messung Systems Pvt, Ltd.
25, Boulevard des Bouvets, F-92741
Electronic Sadan NO:III Unit No15,
Nanterre Cedex, France
M.I.D.C Bhosari, Pune-411026, India
TEL: +33-1-5568-5568
Tel : +91-20-2712-3130
South Africa
Circuit Breaker Industries Ltd.
Australia
Mitsubishi Electric Australia Pty. Ltd.
Private Bag 2016, ZA-1600 Isando,
348 Victoria Road, Rydalmere,
South Africa
N.S.W 2116, Australia
Tel : +27-11-928-2000
Tel : +61-2-9684-7777
HEAD OFFICE : TOKYO BUILDING, 2-7-3 MARUNOUCHI, CHIYODA-KU, TOKYO 100-8310, JAPAN
NAGOYA WORKS : 1-14, YADA-MINAMI 5-CHOME, HIGASHI-KU, NAGOYA, JAPAN
When exported from Japan, this manual does not require application to the Ministry
of Economy, Trade and Industry for service transaction permission.
Specifications subject to change without notice.
Printed in Japan on recycled paper.
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