Parts Catalog Commander Series Models: T82/T90 & C82/C90

Parts Catalog Commander Series Models: T82/T90 & C82/C90
Parts Catalog
Commander Series
Models:
T82/T90 & C82/C90
Gasoline, Lpg & Diesel
Starting @ Serial No. 18221069
PowerBoss, Inc.
A Member Of The Hako Group
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PB# 4100037 Rev. Page
C 1/111
PREFACE
PREFACE
Thank you for your purchase of the now industry standard for sweepers. PowerBoss takes great
pride in offering the most dependable, reliable and best value in industrial power sweepers and
sweeper / scrubbers. We set the standard.
Our Publishing Department would like to hear from you. If you see any errors, omissions or something that needs clarification in this Spare Parts Catalog please let us know. We are working hard
toward perfection in our corner of the process to bring you the best you can buy. Please copy the
form below, fill out and comment on how you found our catalog.
Thank you.
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Comments:
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Please return to:
Manager, Publishing Department, International
PowerBoss, Inc.
175 Anderson Street
Aberdeen, North Carolina 28315 USA
Phone (800) 982-7141 Toll Free
(910) 944-2105 Local
E-Mail - [email protected]
Page 2
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PREFACE
This is the Spare Parts Catalog for the PowerBoss Commander Series Sweeper / Scrubber.
This manual covers all Standard Commander Series machine variations, T90,T82,C90,C82.
The machine will provide excellent service for many years. However, the best results will be
obtained if:
• The machine is operated with reasonable care.
• The machine is maintained regularly per the maintenance schedule provided in the User Manual.
• The machine is maintained with PowerBoss Inc. supplied or equivalent parts.
All right side and left side references to the machine (except for engine) are determined by facing
the direction of forward travel. The front of the engine or engine fan faces the rear of the machine.
Some hardware considered to be common or locally available has been omitted from the parts section to make this manual clear. Be sure to use equivalent hardware when replacement becomes
necessary.
The Model and Serial Number of your machine is shown on the I.D. name plate. This information is
needed when contacting Technical Support or when ordering parts. The I.D. plate is mounted on
the console of the machine left of the operator. Adjacent the main broom adjustment access door.
Example I.D Plate;
Parts may be ordered by phone,fax or e-mail from any PowerBoss parts and service center. Before
ordering parts or supplies, be sure to have your machine model number and serial number handy.
For your convenience Fill out the data block below for future reference.
MACHINE DATA
Fill out at installation
Serial Number: ___________________________________
Engine Serial Number: ____________________________
Sales Rep.: ______________________________________
Date of Install: ___________________________________
All information contained in this catalog is current at the time of printing However, PowerBoss reserves the right to make changes at any time without notice.
©2010, PowerBoss, Inc., Printed in USA
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 3
DECLARATION OF CONFORMITY
CE DECLARATION OF CONFORMITY
COMMANDER T82
Page 4
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
DECLARATION OF CONFORMITY
COMMANDER C82
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 5
TECHNICAL SPECIFICATIONS
TECHNICAL SPECIFICATIONS
COMMANDER T SERIES
Model
Commander T Series
Model No.
TSS90DSL / TSS90DSLBR / TSS90LP / TSS90LPBR / 3333780 / 3333780BR /
TSS82DSLCE / TSS82LPCE
DIMENSIONS & WEIGHT
T82 & T82 Europe
T90
Length . . . . . . . . . . . . . . . . . . . . . . . . . . .120.5 inches (306 cm). . . . . 123 inch (312 cm)
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 inch (142 cm). . . . . . . . . 62 inch (158 cm)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 inch (145 cm). . . . . . . . . 63 inch (160 cm)
Height w/ overhead guard . . . . . . . . . . . 87 inch (221 cm). . . . . . . . . 87 inch (221 cm)
Height w/ cab. . . . . . . . . . . . . . . . . . . . . .83.5 inch (212 cm). . . . . . . . 83.5 inch (212 cm)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 2900 lbs (1315 kg).. . . . . . . . 3400 lbs (1542 kg)
Minimum U-turn . . . . . . . . . . . . . . . . . . . .120 inch (305 cm). . . . . . . . 126 inch (320 cm)
SCRUBBING SYSTEM
Scrub path . . . . . . . . . . . . . . . . . . . . . . . .42 inch (107 cm). . . . . . . . . 48 inch (122 cm)
Scrub deck pressure. . . . . . . . . . . . . . . . 300 lbs (136 kg). . . . . . . . . . 300 lbs (136 kg)
Brush speed . . . . . . . . . . . . . . . . . . . . . . 250 rpm . . . . . . . . . . . . . . . . 250 rpm
Solution tank capacity. . . . . . . . . . . . . . . 68 gal (257 L). . . . . . . . . . . . 100 gal (378.5 L)
Recovery tank capacity . . . . . . . . . . . . . .65 gal (246 L). . . . . . . . . . . . 100 gal (378.5 L)
Squeegee width. . . . . . . . . . . . . . . . . . . .50 inch (127 cm). . . . . . . . . 50 inch (127 cm)
SWEEPING SYSTEM
Sweep path. . . . . . . . . . . . . . . . . . . . . . . 54 inch (137 cm). . . . . . . . . 60 inch (152 cm)
Main broom. . . . . . . . . . . . . . . . . . . . . . . 42 inch (107 cm). . . . . . . . . 48 inch (122 cm)
Side broom . . . . . . . . . . . . . . . . . . . . . . . 24 inch (61 cm). . . . . . . . . . 24 inch (61 cm)
Hopper type . . . . . . . . . . . . . . . . . . . . . . .high dump. . . . . . . . . . . . . . high dump
Hopper volume . . . . . . . . . . . . . . . . . . . . 14 cu ft. . . . . . . . . . . . . . . . . 16 cu ft
Hopper load capacity. . . . . . . . . . . . . . . .1000 lbs (454 kg). . . . . . . . . 1200 lbs (544 kg)
Dust control . . . . . . . . . . . . . . . . . . . . . . .100 sq ft. . . . . . . . . . . . . . . . 100 sq ft
High dump . . . . . . . . . . . . . . . . . . . . . . . 60 inch (152 cm). . . . . . . . . 60 inch (152 cm)
RTR (rotary trash relocation) . . . . . . . . . .yes. . . . . . . . . . . . . . . . . . . . yes
OTHER SPECIFICATIONS
Noise Level. . . . . . . . . . . . . . . . . . . . . . . 84.5 dBA. . . . . . . . . . . . . . . . 84.5 dBA
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Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
TECHNICAL SPECIFICATIONS
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 7
TECHNICAL SPECIFICATIONS
COMMANDER C SERIES
Model
Commander C Series
Model No.
CSS90DSL / CSS90DSLBR / CSS90LP / CSS90LPBR / 3310500 / 3310500BR / 3333680 /
3333680BR / 3333750 / 3333750BR / 3333815 / 3333815BR / CSS82DSLCE / CSS82LPCE
DIMENSIONS & WEIGHT
C82 & C82 Europe
C90
Length . . . . . . . . . . . . . . . . . . . . . . . . . . .95.5 inch (243 cm). . . . . . . . 98 inch (249 cm)
Length w/ side broom . . . . . . . . . . . . . . . 109 inch (277 cm). . . . . . . . 111.5 inch (283 cm)
Width . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 inch (135 cm). . . . . . . . . 59 inch (150 cm)
Width w/ side broom . . . . . . . . . . . . . . . . 56 inch (142 cm). . . . . . . . . 62 inch (158 cm)
Height . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 inch (145 cm). . . . . . . . . 63 inch (160 cm)
Height w/ overhead guard . . . . . . . . . . . 87 inch (221 cm). . . . . . . . . 87 inch (221 cm)
Height w/ cab. . . . . . . . . . . . . . . . . . . . . .83.5 inch (212 cm). . . . . . . . 83.5 inch (212 cm)
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . 2700 lbs (1225 kg).. . . . . . . . 3000 lbs (1361 kg)
Minimum U-turn . . . . . . . . . . . . . . . . . . . .96 inch (244 cm). . . . . . . . . 101 inch (256.5 cm)
SWEEPING SYSTEM
Sweep path. . . . . . . . . . . . . . . . . . . . . . . 42 inch (107 cm). . . . . . . . . 48 inch (122 cm)
Sweep Path W/ side broom . . . . . . . . . . .54 inch (137 cm). . . . . . . . . 60 inch (152 cm)
Main broom. . . . . . . . . . . . . . . . . . . . . . . 42 inch (107 cm). . . . . . . . . 48 inch (122 cm)
Side broom . . . . . . . . . . . . . . . . . . . . . . . optional. . . . . . . . . . . . . . . . optional
Hopper type . . . . . . . . . . . . . . . . . . . . . . .manual dump. . . . . . . . . . . . manual dump
Hopper volume . . . . . . . . . . . . . . . . . . . . 5 cu ft . . . . . . . . . . . . . . . . . 6 cu ft
Hopper load capacity. . . . . . . . . . . . . . . .200 lbs (91 kg). . . . . . . . . . . 250 lbs (113 kg)
SCRUBBING SYSTEM
Scrub path . . . . . . . . . . . . . . . . . . . . . . . .42 inch (107 cm). . . . . . . . . 48 inch (122 cm)
Scrub deck pressure. . . . . . . . . . . . . . . . 300 lbs (136 kg). . . . . . . . . . 300 lbs (136 kg)
Brush speed . . . . . . . . . . . . . . . . . . . . . . 250 rpm . . . . . . . . . . . . . . . . 250 rpm
Solution tank capacity. . . . . . . . . . . . . . . 68 gal (257 L). . . . . . . . . . . . 100 gal (378.5 L)
Recovery tank capacity . . . . . . . . . . . . . .65 gal (246 L). . . . . . . . . . . . 100 gal (378.5 L)
Squeegee width. . . . . . . . . . . . . . . . . . . .44 inch (112 cm). . . . . . . . . 50 inch (127 cm)
OTHER SPECIFICATIONS
Noise Level. . . . . . . . . . . . . . . . . . . . . . . 84.5 dBA. . . . . . . . . . . . . . . . 84.5 dBA
Page 8
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
TECHNICAL SPECIFICATIONS
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 9
TABLE OF CONTENTS
TABLE OF CONTENTS
PREFACE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
CE DECLARATION OF CONFORMITY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
COMMANDER T82. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
COMMANDER C82 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
TECHNICAL SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
COMMANDER T SERIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Dimensions & weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Scrubbing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Sweeping system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Other specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
COMMANDER C SERIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Dimensions & weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Sweeping system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Scrubbing system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Other specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
STANDARD ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
PARTS BREAKDOWN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
AXLE BRAKES & WHEELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
AXLE BRAKES & WHEELS (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3344070 FRONT AXLE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3318673 FRONT AXLE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
HAND LEVER PARKING BRAKE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
FRAME ASSEMBLY PART 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
FRAME ASSEMBLY PART 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
FRAME ASSEMBLY PART 2 (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
OLD STYLE ASSEMBLY BROOM DOOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3306209 ASSEMBLY BROOM DOOR RIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
3306208 ASSEMBLY BROOM DOOR LEFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
3319087 SQUEEGEE SOLENOID VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
HYDRAULIC RESERVOIR MOUNTING AND FILTER FOR C82 LP & T82 LP EUROPE MODELS . 40
HYDRAULIC RESERVOIR (3344330) FOR C82 & T82 LP EUROPE MODELS . . . . . . . . . . . . . . . . . 42
PRIORITY FLOW AND RELIEF VALVES FOR C82 LP & T82 LP EUROPE MODELS . . . . . . . . . . . . 44
BRUSH WATER SHUT OFF FOR C82 LP & T82 LP EUROPE MODELS . . . . . . . . . . . . . . . . . . . . . . 46
SOLENOID FUNCTION VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
ROTATION AND LIFT SOLENOID VALVES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
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TABLE OF CONTENTS
HYDRAULIC FLUID RESERVOIR FOR 82 SERIES (3305847) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
HYDRAULIC FLUID RESERVOIR FOR 90 SERIES (3317669) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
BUMPER & SAFETY LEG. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
SIDE BROOM ASSEMBLY - OPTIONAL FOR C82 AND C90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
SIDE BROOM ASSEMBLY - OPTIONAL FOR C82 AND C90 (CONTINUED). . . . . . . . . . . . . . . . . . . 60
MAIN BROOM ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
LINTEL ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
LINTEL ASSEMBLY (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
ENGINE COVERS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
BATTERY & MOUNT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
INSTRUMENT PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
STEERING FORK ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
CONSOLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
FLOOR BOARD ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
3303810 ASSY- HYDRAULIC SQ SWITCH BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
3344305 ASSEMBLY SWITCH BOX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
DIRECTIONAL CONTROL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
DIRECTIONAL CONTROL ASSEMBLY (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
SOLUTION / RECOVERY TANK, LP TANK COMPONENTS, AND COVERS . . . . . . . . . . . . . . . . . . . 88
SOLUTION / RECOVERY TANK, LP TANK COMPONENTS, AND COVERS FOR CE MODELS . . . . 90
SOLUTION / RECOVERY TANK ASSEMBLY PART 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
SOLUTION / RECOVERY TANK ASSEMBLY PART 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
SEAT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
IMPELLER ASSEMBLY - HORIZONTAL MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
IMPELLER MANIFOLD AND HOSES - HORIZONTAL MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . 100
IMPELLER ASSEMBLY - VERTICAL MOUNTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
IMPELLER MANIFOLD AND HOSES - VERTICAL MOUNTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
IMPELLER CONTROL VALVE SINGLE SPOOL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
HYDRAULIC VALVE ASSEMBLY THREE SPOOL - T82 AND T90 . . . . . . . . . . . . . . . . . . . . . . . . . . 108
HYDRAULIC VALVE ASSEMBLY THREE SPOOL - C82 AND C90. . . . . . . . . . . . . . . . . . . . . . . . . . . 110
POWER STEERING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
STEERING COLUMN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
SQUEEGEE LIFT / LOWER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
SCRUB HEAD ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
SCRUB HEAD LIFT / LOWER MECHANISM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
REAR SQUEEGEE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
REAR SQUEEGEE ASSEMBLY (CONTINUED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 11
TABLE OF CONTENTS
LIFT ARM ASSEMBLY T82/T90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
SAFETY ARM ASSEMBLY T82/T90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
HOPPER ASSEMBLY T82/T90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
HOPPER ASSEMBLY SINGLE C82/C90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
HOPPER ASSEMBLY SPLIT C82/C90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
VACUUM MOUNT ASSEMBLY - T82 AND T90 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
VACUUM MOUNT ASSEMBLY - T82 EUROPE MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
ENGINE DESIEL KUBOTA V1505 - ALTERNATOR, WATER PUMP, FAN, AND OIL PAN . . . . . . . . . 140
ENGINE DESIEL KUBOTA V1505 - FLYWHEEL, STARTER, HEAD COVER, AND EXHAUST . . . . 142
ENGINE DESIEL KUBOTA V1505 - FUEL SYSTEM AND SPEED CONTROL . . . . . . . . . . . . . . . . . 144
ENGINE DESIEL KUBOTA V1505 - BLOCK AND FREEZE PLUGS . . . . . . . . . . . . . . . . . . . . . . . . . 146
ENGINE DESIEL KUBOTA V1505 - HEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
ENGINE DESIEL KUBOTA V1505 - MAIN BEARING CASE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
ENGINE DESIEL KUBOTA V1505 - CAMSHAFT AND IDLE GEAR SHAFT . . . . . . . . . . . . . . . . . . . 152
ENGINE DESIEL KUBOTA V1505 - PISTON AND CRANKSHAFT . . . . . . . . . . . . . . . . . . . . . . . . . . 154
ENGINE DIESEL KUBOTA V1505 - HYDRAULIC PUMPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
ENGINE DIESEL KUBOTA V1505 - AIR CLEANER. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
ENGINE DIESEL KUBOTA V1505 - MOUNTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
ENGINE DIESEL KUBOTA V1505 - RADIATOR MOUNTING AND SHROUD. . . . . . . . . . . . . . . . . . 162
ENGINE DIESEL KUBOTA V1505 - RADIATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
ENGINE DIESEL KUBOTA 1505 - EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
FUEL TANK ASSEMBLY DIESEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
ENGINE GM 1.6L GENERIC GASOLINE T2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
ENGINE GM 1.6L GENERIC LP T2 (CONTINUED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
ENGINE GM 1.6L T2 GASOLINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
ENGINE SUB ASSEMBLY GM 1.6L T2 LP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
HYDRAULIC PUMPS & REAR ENG. MOUNT GM T2 LP & GASOLINE. . . . . . . . . . . . . . . . . . . . . . 178
EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
FUEL TANK ASSEMBLY GASOLINE GM 1.6L T2 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
RADIATOR ASSEMBLY GM 1.6L T2 ENGINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
FUEL SYSTEM GM 1.6L T2 LP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
FUEL SYSTEM GM 1.6L T2 LP (CONTINUED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
FUEL SYSTEM GM 1.6L T2 GASOLINE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
ENGINE GM 1.6L TIER 2 BREAKDOWN 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Page 12
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
TABLE OF CONTENTS
ENGINE GM 1.6L TIER 2 BREAKDOWN 1 (CONTINUED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
ENGINE GM 1.6L TIER 2 BREAKDOWN 1 (CONTINUED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
ENGINE GM 1.6L TIER 2 BREAKDOWN 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
ENGINE GM 1.6L TIER 2 BREAKDOWN 2 (CONTINUED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
SIDE AND MAIN BROOMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
SCRUB BRUSHES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
OPTION - HEAVY DUTY SIDE BROOM GUARD (3319295). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
OPTION - OVERHEAD GUARD (3319228) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
OPTION - HOPPER FIRE INDICATOR (3319256) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
OPTION - CLOGGED FILTER INDICATOR (3319257). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
OPTIONAL 3332636 - WATER & BRUSH SHUT OFF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
NOTES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 13
STANDARD ABBREVIATIONS
STANDARD ABBREVIATIONS
°C-Degrees Celsius
°F-Degrees Fahrenheit
12V-12 Volts DC
AR-Abrasion Resistant
ASSY-Assembly
ATO-Standard Auto Fuse Type
Also called ATC
BHSCS-Button Head Screw SS
BLK-Black
BLT-Belt
BR-Brass or Broom or Brush
BRM-Broom
BRKT-Bracket
CB-Curb Broom
CCW-Counter Clockwise
CI-Cubic Inch
CW-Clockwise Rotation
CYL-Cylinder
DEG-Degrees
DIA-Diameter
DPDT-Double Pole Double Throw
ELEC-Electric
ES-Elastic Stop, also Nyloc
EXT-Exterior or Extended
FI-Fuel Injection
FS-Full Size
FTG-Fitting
FWD-Forward
REV-Reverse
GAL-US Gallon (3.79 Liters)
GOV-Governor
HD-Head
HD-Heavy Duty
HOP-Hopper
HSS-High Speed Steel
HT-High Temperature
HT-Height
HYD-Hydraulic
ID-Identification
ID-Inside Diameter
IMP-Impeller
Page 14
INFO-Information
INT-Internal or Interior
LG-Long
LH-Left Hand
LPG-Liquefied Petroleum Gas
LP-Liquefied Petroleum
M8x1-Indicates Metric threads,
8mm Dia with a 1mm thread pitch
MM-Millimeters
MNT-Mount
MS-MId Size
OD-Outside Diameter
PLTD-Plated
PNTD-Painted
REV-Reverse
RH-Right Hand
ROT-Rotation
RTR-Rotary Trash Relocator
SCR-Screw
SC-Scrubber
SP-Service Part
SPDT-Single Pole Double Throw
SPST-Single Pole Single Throw
SS-Stainless Steel
STR-Straight
ST-Straight
SUB-Sub Assembly
THD-Thread
THK-Thick
THRU-Through
UNC-Unified Nat’l Coarse Threads
UNF-Unified Nat’l Fine Threads
V1505-Kubota Diesel Engine
GM1.6L-General Motors LP / Gasoline
Engine
W/-With
WELD-Weldment
W/O-Without
ZP-Zinc Plated
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
NOTES
NOTES
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 15
PARTS BREAKDOWN
PARTS BREAKDOWN
AXLE BRAKES & WHEELS
Page 16
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
AXLE BRAKES & WHEELS
ITEM
PART NO.
82 SERIES
90 SERIES
QTY
DESCRIPTION
1
3300035
4
SPACER, BRAKE PULLEY
2
3300132
1
ARM ASSEMBLY, BRAKE
3
3300202
1
BAR, CABLE ADJUSTMENT
4
3300203
2
BAR-CABLE PLTD
5
3300209
4
RETAINER, CABLE
6
3300367
4
PULLEY-2.50 DIA, BUSHED, 1/4" CABLE MAX, BRAKE
7
3300369
2
CAP-HUB, 2.44" DIA.
8
3300411
10
NUT-LUG 1/2-20
9
3300413
1
PAD-BRAKE PEDAL
10
3300414
4
BUSHING-FLNG 3/8 NYLON
1
CABLE, BRAKE
11
3300486
3300412
12
3300955
1
BRACKET, BRAKE PULLEY
13
3301417
2
PLATE-BRAKE LINK PLTD
14
3301447
1
CLEVIS-CABLECRAFT AC-218
15
3301517
2
SPRING-EXT BRAKE LEVER
16
3301522
1
SPRING - EXT BRAKE ARM
17
3301525
2
ASSY-TIRE&RIM SOLID FS/MS
18
3303716
1
BRAKE PEDAL NEW PNTD
19
3303718
1
LATCH, BRAKE CATCH ASSEMBLY
20
3303720
1
ASSY-BRAKE MOUNT PNTD
21
3303723
1
ROLLER - BRAKE ARM
22
3304164
1
SPRING - EXT BRAKE ARM
3344070
2
ASSY- FRONT AXLE/BRAKES
3318673
2
ASSY-FRONT AXLE SUB
24
3400006
4
SCREW BH 5/8-11 X 1.0 LG
25
3400011
4
SCREW-FLAT HEAD 5/8-11 X 1.00, SOC ZP
26
3400027
4
SCREW-HHM 3/8-16 X 1.75 LG ZP
27
3400031
1
SCR-HEX 3/8 -16X2.00 ZP
28
3400068
1
NUT-HEX 3/8-16 ZP
29
3400069
1
NUT-HEX 5/16-24 ZP
30
3400079
1
NUT-HEX 3/8-16 ES ZP
23
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 17
PARTS BREAKDOWN
AXLE BRAKES & WHEELS (CONTINUED)
Page 18
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
AXLE BRAKES & WHEELS
ITEM
PART NO.
82 SERIES
90 SERIES
QTY
DESCRIPTION
31
3400081
1
NUT-HEX 1/4-20 ES ZP
32
3400087
5
WASHER 3/8 ID .81 OD X .065 THK
33
3400088
4
WASHER 5/16 ID .688 OD X .065 THK
34
3400089
1
WASHER 1/4 ID .63 OD X .065 THK
35
3400101
2
WASHER-LOCK 3/8 SPLIT ZP
36
3400115
1
PIN-CLEVIS 3/8 X 3.00 ZP
37
3400116
1
PIN-CLEVIS 3/8 X 1-1/4 ZP
38
3400118
3
PIN-CLEVIS 5/16 X 7/8 ZP
39
3400125
7
PIN-COTTER 3/8 RUE RING
40
3400173
1
SCREW-HHM 1/4-20 X 1.75 LG ZP
41
3400185
1
PIN-CLEVIS 5/16 X 1-1/4 ZP
42
3400262
1
SCREW-HEX,3/8-24X1.25 ZP F'THD
43
3400347
1
PIN-CLEVIS 3/8 X 2-5/8 ZP
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 19
PARTS BREAKDOWN
3344070 FRONT AXLE ASSEMBLY
NOTE: For machine after SN 18350129
Page 20
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
3344070 FRONT AXLE ASSEMBLY
ITEM
PART NO.
QTY
DESCRIPTION
1
3300467
2
BEARING-BALL 2.44 OD X 1.18 ID
2
3300473
2
RETAINING RING, INT 2.44
3
3300484
3
RETAINING RING, EXT 0.87
4
3300523
2
SHOE-BRAKE
5
3300876
1
SPACER-AXLE FRONT MACH & PLTD
6
3301518
2
SPRING-COMP BRAKE SHOE
7
3301519
2
SPRING-EXT BRAKE SHOE
8
3343090
1
HUB-FRONT WHEEL PCP
9
3344048
1
PLT - BRAKE DUST COVER
10
3344068
2
TUBE-STANDOFF .18 ID X .31 OD X .563 LG
11
3344071
1
WELD-AXLE/BRAKES
12
3344075
1
WELD-LEVER BRAKE ZP
13
3344143
1
TRIM-PUSH ON W/ FLAP SEAL 12 GA
14
3400060
2
SCR-THM # 8-32 X 3.00 SS
15
3400082
4
NUT-HEX #8-32 ES ZP
16
3400096
4
WASHER-FLAT #8 ZP
17
3400120
1
PIN-COTTER 5/32 X 2.00 ZP
18
3400938
5
62/72-STUD FRONT WHEEL
19
3401561
1
BEARING-SLEEVE 7/8I D X 3/4 OD
20
3401568
2
SCR-HEX 1/2-13 X .625
NOTE: For machine after SN 18350129
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 21
PARTS BREAKDOWN
3318673 FRONT AXLE ASSEMBLY
NOTE: For machine before SN 18350129
Page 22
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
3318673 FRONT AXLE ASSEMBLY
ITEM
PART NO.
QTY
DESCRIPTION
1
3300852
2
AXLE ASSEMBLY, FRONT
2
3300523
4
SHOE—W/ LINING, BRAKE
3
3300787
2
HUB, FRONT WHEEL
4
3300467
4
BEARING, BALL, 2.44 X 1.18 ID
5
3300473
4
RING, RETAINER INTERNAL
6
3400060
2
SCR—THN #8-32 X 3.00 SS
7
3400938
10
STUD, WHEEL HUB
8
3301519
4
SPRING, EXTENSION BRAKE SHOE
9
3300876
2
SPACER AXLE
10
3400082
2
NUT—HEX 8/32 ES
11
3300410
2
BUSHING, 1.00 OD X .87 ID
12
3301518
2
SPRING, COMPRESSION BRAKE SHOE
13
3300484
2
RING, RETAINER EXTENSION, .87
15
3300870
2
LEVER ASSEMBLY, BRAKE
16
3400120
2
PIN-COTTER 5/32 DIA X 2.00 LG, Z
NOTE: For machine before SN 18350129
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 23
PARTS BREAKDOWN
HAND LEVER PARKING BRAKE ASSEMBLY
Page 24
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
HAND LEVER PARKING BRAKE ASSEMBLY
ITEM
PART NO.
QTY
DESCRIPTION
1
3300035
2
SPACER, BRAKE PULLEY
2
3300209
2
RETAINER-CABLE PLTD
3
3300367
3
PULLEY-2.50 DIA, BUSHED, 1/4" CABLE MAX, BRAKE
4
3300414
2
BUSHING-FLNG 3/8 NYLON
5
3303545
2
BAR-CONTROL HAND BRAKE PNTD
6
3303553
2
SHIM-FRAME HAND BRAKE PLTD
7
3303559
1
WELDMENT, ARM PIVOT HANDBRAKE PNTD
8
3303628
1
ASSY-PIVOT PLT HAND BRAKE PNTD
9
3306463
1
ASSY-HAND BRAKE MNT
10
3306803
1
LEVER-HAND BRAKE MACH.
11
3307241
2
SPACER-HAND BRAKE PLTD SW/A
12
3400027
2
SCREW-HHM 3/8-16 X 1.75 LG ZP
13
3400070
2
NUT-HEX 5/16-18 ZP
14
3400087
2
WASHER 3/8 ID .81 OD X .065 THK
15
3400102
2
WSR-LOCK 5/16, ZP
16
3400118
1
PIN-CLEVIS 5/16 X 7/8 ZP
17
3400125
4
PIN-COTTER 3/8 RUE RING
18
3400184
2
PIN-CLEVIS 5/16 X 1-1/8 ZP
19
3400231
2
SCREW-HHM 5/16-18 X 2.0 LG ZP
20
3400347
1
PIN-CLEVIS 3/8 X 2-5/8 ZP
21
3303552
1
SLEEVE-HAND BRAKE ZP
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 25
PARTS BREAKDOWN
FRAME ASSEMBLY PART 1
OLD STYLE ASSEMBLY BROOM DOOR
OR
3306208 ASSEMBLY BROOM DOOR LEFT
OLD STYLE ASSEMBLY BROOM
DOOR
OR
3306209 ASSEMBLY BROOM
DOOR RIGHT
Page 26
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
FRAME ASSEMBLY PART 1
ITEM
1
PART NO.
QTY
DESCRIPTION
N/A
1
MAIN FRAME (FOR TSS82LPCE AND CSS82LPCE MODELS ONLY)
3305825
1
MAIN FRAME
82 Series
90 Series
3336756
3305799
2
3343751
1
HARNESS-WIRE TSS82 REAR
3
3400190
1
FTG-90 EL 1/2 TUBE TO 3/8 MPT
4
3305515
1
GUARD-FRAME PNTD *C82 & C90 ONLY*
5
3400194
1
FTG-PIPE PLUG 3/8 MPT HEX
6
3318739
6 FT. WEATHERSTRIPPING-RUBBER SPONGE
7
3400227
1
SCR-HEX,1/4-20X1.25 ZP
8
3400089
18
WASHER-FLAT 1/4 STANDARD ZP
9
3400059
10
SCR-THM 1/4-20 X .75 SS
10
3307658
1
CHAIN-GROUNDING ARMA
11
3400041
14
SCR-HEX,1/4-20X0.88 ZP
3306209
1
ASSY-BRM DOOR RT WB SUB MS/FS
3315983
1
ASSY-BRM DOOR RT (OLD STYLE)
3306208
1
ASSY-BRM DOOR LT WB SUB MS/FS
3315982
1
ASSY-BRM DOOR LT (OLD STYLE)
12
13
14
3305785
3305787
1
SKIRT-OUTER MB WB
15
3305791
3305802
1
ANGLE-FLAP OUTER WB
16
3305792
3305801
1
STRAP-SKIRT INNER WB
17
3305786
3305788
1
SKIRT-INNER MB WB
18
3400259
8
SCR-FLT,5/16-18X.50,SOC ZP
19
3400081
25
NUT-HEX 1/4-20 ES ZP
20
3300206
3300949
1
STRAP HOPPER FRAME
21
3300180
3300190
1
SEAL-HOPPER FRAME
22
3300397
2
SEAL-HOPPER SIDE
23
3300150
2
RETAINER-SEAL SIDE PNTD
24
3301362
1
ASSY-WIRE ENGINE GROUND
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 27
PARTS BREAKDOWN
FRAME ASSEMBLY PART 2
3319087
SQUEEGEE
SOLENOID VALVE
Page 28
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
FRAME ASSEMBLY PART 2
ITEM
PART NO.
82 Series
90 Series
QTY
DESCRIPTION
1
3300380
2
LATCH ASSY-#C2-10-301-50
2
3300935
1
WELD-RET SC DOOR LH
3
3301225
1
WELD-SCRUB DOOR LH
4
3301290
1
SQUEEGEE STOP-RH
5
3301386
1
SEAL-MB LIFT ROD
6
3301413
1
SUPPORT-DRAIN HOSE
7
3301618
FT
8
3305876
1
SQUEEGEE STOP-LH PNTD WB
9
3306246
1
RETAINER-SEAL MAINBROOM LIFT ROD
10
3306247
1
GASKET-ENGINE PAN CLEAN-OUT
11
3306248
1
COVER-ENG PAN CLEAN-OUT
1
WELD-BUMPER EXTENSION
12
3309010
3315863
EDGING-SQ STOP LH
13
3309017
1
GUARD LH-SOL/REC TANK
14
3309018
1
GUARD RH-SOL/REC TANK
15
3309019
1
SAFETY LEG-PLASTIC TANK RH
3309021
15A
1
SAFETY LEG-PLASTIC TANK LH
16
3309037
3305825
1
WELD-SQUEEGEE GUARD
*
3310025
3316663
1
SUB ASSEMBLY INCLUDES ITEMS 1,3,4,7,8,16,19,20,26,36,38
17
3319087
1
ASSY-SQ SOLENOID SUB
18
3321406
1
WELD-RET SCRUB DOOR RH
19
3334625
2
LIGHT-COMBO INCANDESCENT 12 VOLT
20
3343729
1
WELD-SCRUB DOOR, RH,
21
3343740
1
TIE DOWN-UNIVERSAL, REAR
22
3400009
4
SCR-CAR,5/16-18X1.00 ZP
23
3400020
4
SCR-HEX,1/2-13X2.00 ZP
24
3400022
4
SCR-HEX,1/2-13X1.25 ZP
25
3400029
2
SCR-HEX, 3/8-16X1.25 ZP
26
3400035
1
SCR-HEX,5/16-18X1.00 ZP
27
3400042
2
SCR-HEX,1/4-20X0.75 ZP
28
3400056
2
SCR-TRS,5/16-18X1.00,SLT ZP
29
3400063
2
NUT-FLANGE LOCK 1/4-20 ZP
30
3400078
8
NUT-HEX 1/2-13 ES ZP
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 29
PARTS BREAKDOWN
FRAME ASSEMBLY PART 2 (CONTINUED)
3319087
SQUEEGEE
SOLENOID VALVE
Page 30
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
FRAME ASSEMBLY PART 2
ITEM
PART NO.
82 Series
90 Series
QTY
DESCRIPTION
31
3400079
2
NUT-HEX 3/8-16 ES ZP
32
3400080
4
NUT-HEX 5/16-18 ES ZP
33
3400086
8
WASHER-FLAT 1/2 STANDARD ZP
34
3400087
2
WASHER-FLAT 3/8 STANDARD ZP
35
3400383
2
WASHER-CONICAL SPRING 1/4
36
3400384
1
WASHER-CONICAL SPRING 5/16
37
3400387
8
WASHER-CONICAL SPRING 1/2
38
3400390
1
NUT-FLANGE LOCK 5/16-18
*
3334901
1
POWERBOSS DECAL IN CENTER OF EXTENTION BUMPER
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 31
PARTS BREAKDOWN
OLD STYLE ASSEMBLY BROOM DOOR
NOTE: For machine before SN 18321119
Page 32
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
OLD STYLE ASSEMBLY BROOM DOOR
ITEM
PART NO.
QTY
3305864
1
HANDLE-BRM DOOR WB RIGHT PNTD
3305865
1
HANDLE-BRM DOOR WB LEFT PNTD
3305854
1
WELD-DOOR MAIN BRM WB RT PNTD
3305855
1
WELD-DOOR MAIN BRM WB LT PNTD
3
3300888
2
SPACER-BROOM DOOR PNTD
4
3305870
1
FLAP-BROOM DOOR WB
5
3305868
1
STRAP-BRM DOOR FLAP WB SHT PLT
6
3400063
5
NUT-FLANGE LOCK 1/4-20 ZP
3306378
1
MNT RH-FLAP INR BRM DOOR PNTD
3306379
1
MNT LH-FLAP INR BRM DOOR PNTD
8
3400089
18
WASHER-FLAT 1/4 STANDARD ZP
9
3306377
2
FLAP-INNER BROOM DOOR WB
10
3400315
4
SCR-HEX,#10-32X0.50 ZP
11
3400104
4
WASHER-LOCK #10 SPLIT ZP
12
3400096
1
WASHER-FLAT #8 ZP
13
3400072
2
NUT-HEX #10-32 ZP
14
3400417
1
SCR-3/8-24X1-3/8UNF TRUSS PHIL
15
3400087
5
WASHER-FLAT 3/8 STANDARD ZP
16
3400075
1
NUT-HEX JAM 3/8-24 ZP
17
3400059
10
SCR-THM 1/4-20 X .75 SS
18
3306380
2
STRAP-FLAP INNER BRM DOOR PLTD
19
3305869
2
SEAL-BROOM DOOR LATCH WB
20
3305866
2
RET-BRM DOOR LATCH SEAL WB PLT
21
3400342
1
NUT-HEX 3/8-24 ES ZP
22
3300526
1
BUMPER - 1/4 ID X 1/8 THK
1
2
7
DESCRIPTION
NOTE: For machine before SN 18321119
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 33
PARTS BREAKDOWN
3306209 ASSEMBLY BROOM DOOR RIGHT
NOTE: For machine after SN 18321119
Page 34
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
3306209 ASSEMBLY BROOM DOOR RIGHT
ITEM
PART NO.
QTY
DESCRIPTION
1
3300244
1
HINGE- WD BRM DOOR RH
2
3300526
1
BUMPER - 1/4 ID X 1/8 THK
3
3303495
1
DECAL-QUALITY CHECK
4
3305854
1
O/S WELD-DOOR MAIN BRM WB RT PNTD
5
3305864
1
HANDLE-BRM DOOR WB RIGHT PNTD
6
3305866
1
RETAINER-BRM DR LATCH SEAL WD
7
3305869
1
SEAL-BROOM DOOR LATCH WB
8
3305870
1
FLAP-BROOM DOOR WB
9
3306377
1
FLAP-INNER BROOM DOOR WB
10
3306380
1
STRAP-FLAP INNER BRM DOOR
11
3309279
1
GASKET-BROOM DOOR FRONT WB
12
3337258
1
STANDOFF - .38 ID X .75 OD X .50 LG
13
3337265
1
MNT RH-FLAP INR BRM DOOR PNTD
14
3337266
1
PLT - BRM FLAP MNT FRONT
15
3337267
1
GASKET-BRM DOOR LOWER
16
3400035
2
SCR-HEX 5/16-18X1.00 ZP
17
3400041
3
SCREW-HHM 1/4-20 X .875 LG ZP
18
3400056
6
SCR-TRS, 5/16-18X1.00, SLT ZP
19
3400070
3
NUT-HEX 5/16-18 ZP
20
3400072
2
NUT-HEX # 10-32 ZP
21
3400080
5
NUT-HEX 5/16-18 ES ZP
22
3400081
3
NUT-HEX 1/4-20 ES ZP
23
3400088
5
WASHER 5/16 ID .688 OD X .065 THK
24
3400096
2
WASHER-FLAT #8 ZP
25
3400102
3
WSR-LOCK 5/16, ZP
26
3400315
2
SCR-HEX 10-32 X 1/2 ZP
27
3400342
1
NUT-HEX 3/8-24 ES ZP
28
3400383
3
WASHER CONICAL SPRING 1/4
29
3400384
5
WASHER CONICAL SPRING 5/16
30
3400385
1
WASHER CONICAL SPRING 3/8
31
3401080
1
SCR-ROUND SOCKET 3/8-24 X 1 1/2
NOTE: For machine after SN 18321119
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 35
PARTS BREAKDOWN
3306208 ASSEMBLY BROOM DOOR LEFT
NOTE: For machine after SN 18321119
Page 36
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
3306209 ASSEMBLY BROOM DOOR RIGHT
ITEM
PART NO.
QTY
DESCRIPTION
1
3300026
1
HINGE- WD BRM DOOR LH
2
3300526
1
BUMPER - 1/4 ID X 1/8 THK
3
3303495
1
DECAL-QUALITY CHECK
4
3305855
1
O/S WELD-DOOR MAIN BRM WB LT PNTD
5
3305865
1
HANDLE-BRM DOOR WB RIGHT PNTD
6
3305866
1
RETAINER-BRM DR LATCH SEAL WD
7
3305869
1
SEAL-BROOM DOOR LATCH WB
8
3305870
1
FLAP-BROOM DOOR WB
9
3306377
1
FLAP-INNER BROOM DOOR WB
10
3306380
1
STRAP-FLAP INNER BRM DOOR
11
3309279
1
GASKET-BROOM DOOR FRONT WB
12
3337258
1
STANDOFF - .38 ID X .75 OD X .50 LG
13
3337261
1
PLT - BRM FLAP MNT FRONT LH
14
3337262
1
PLT - BRM FLAP INR LH MNT
15
3337267
1
GASKET-BRM DOOR LOWER
16
3400035
2
SCR-HEX 5/16-18X1.00 ZP
17
3400041
3
SCREW-HHM 1/4-20 X .875 LG ZP
18
3400056
6
SCR-TRS, 5/16-18X1.00, SLT ZP
19
3400070
3
NUT-HEX 5/16-18 ZP
20
3400072
2
NUT-HEX # 10-32 ZP
21
3400080
5
NUT-HEX 5/16-18 ES ZP
22
3400081
3
NUT-HEX 1/4-20 ES ZP
23
3400088
5
WASHER 5/16 ID .688 OD X .065 THK
24
3400096
2
WASHER-FLAT #8 ZP
25
3400102
3
WSR-LOCK 5/16, ZP
26
3400315
2
SCR-HEX 10-32 X 1/2 ZP
27
3400342
1
NUT-HEX 3/8-24 ES ZP
28
3400383
3
WASHER CONICAL SPRING 1/4
29
3400384
5
WASHER CONICAL SPRING 5/16
30
3400385
1
WASHER CONICAL SPRING 3/8
31
3401080
1
SCR-ROUND SOCKET 3/8-24 X 1 1/2
NOTE: For machine after SN 18321119
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 37
PARTS BREAKDOWN
3319087 SQUEEGEE SOLENOID VALVE
Page 38
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
3319087 SQUEEGEE SOLENOID VALVE
ITEM
PART NO.
QTY
3300638
1
HOSE-1/4 AR 72.50 ST#5 ST#4
3344375
1
HOSE-.25 AR 87" ST#5 ST#4 (FOR TSS82LPCE & CSS82LPCE
MODELS ONLY)
3300639
1
HOSE-1/4 AR 76.50 ST#5 ST#4
3300640
1
HOSE-1/4 AR 25.50 ST#5 ST#4
3344388
1
HOSE - HYDRAULIC 3000 PSI 1/4"ID X 95.25" LNG (FOR
TSS82LPCE, TSS82DSLCE,CSS82DSLCE & CSS82LPCE MODELS
ONLY)
4
3302091
1
VALVE-WATERMAN 3-WAY (SQUEEGEE)
5
3302407
2
FTG-90 EL 4MORB X 4MJIC
6
3303124
1
ASSY-BRKT. HYD. SQUEEGEE SOL
7
3400056
2
SCR-TRS, 5/16-18X1.00, SLT ZP
8
3400081
2
NUT-HEX 1/4-20 ES ZP
9
3400089
2
WASHER 1/4 ID .63 OD X .065 THK
10
3400173
2
SCREW-HHM 1/4-20 X 1.75 LG ZP
11
3400212
1
FTG-4MORB X 4JIC
12
3304501
1
COIL-WATERMAN VALVE (3302091)
1
2
3
DESCRIPTION
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 39
PARTS BREAKDOWN
HYDRAULIC RESERVOIR MOUNTING AND FILTER FOR C82 LP & T82 LP EUROPE MODELS
NOTE: For CSS82LPCE and TSS82LPCE models only.
HYDRAULIC
RESERVOIR
(3344330) FOR C82
& T82 LP EUROPE
MODELS
Page 40
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
HYDRAULIC RESERVOIR MOUNTING AND FILTER FOR C82 LP & T82 LP EUROPE MODELS
ITEM
PART NO.
QTY
DESCRIPTION
1
3300358
1
ASSY-HYDRAULIC FILTER
2
3300359
1
FILTER-HYD, SPIN ON, SP
3
3300604
3
HOSE-.50 AR 42" ST#8 ST#8
4
3300607
2
HOSE-.50 AR 27.00 ST#8 ST#8
5
3300608
2
HOSE-.50 AR 77" ST#8 ST#8
6
3300615
1
HOSE-.50 AR 86" ST#8 90 #8(S)
7
3300620
1
HOSE-.375 AR 94.5" ST#6 ST#6
8
3300646
2
HOSE-1/2 AR 49.50 ST#8 ST#8
9
3304899
3
FTG-STR CONN 3/4-16 TO #8
10
3343709
1
MNT-AIR CLNR, TSS82/90 LP
11
3400167
2
FTG-12MORB X 8FORB
12
3400244
2
FTG-90 SWIVEL 8JIC
13
3343676
1
HOSE-.50 AR 86.5" ST#8 90 #8(S)
14
3331426
1
SWIVEL-1"HX1"T,FEM,JIC,STL
15
3332745
1
HOSE1/2AR45.OST#8ST#8 D/SC
16
3400153
1
FTG-90 6MJIC X 6MORB
17
3400156
1
FTG-90 #16 O-RING TO #12 JIC
18
3400163
3
FTG-TEE OFFSET 3/4-16 TO #8
19
3344330
1
ASSY - HYDRAULIC RESERVOIR
20
3344378
1
HOSE - HYDRAULIC 3000 PSI 1/4"ID X 48.3
21
3344386
2
HOSE - HYD 3000 PSI 3/8"ID X 19" LNG
22
3344387
1
HOSE-HYD 3000 PSI 1/4"ID X 75.75" LNG
23
3344389
1
HOSE-HYD 3000 PSI 1/2"ID X 11.25" LNG
24
3344392
1
HOSE-HYD 3000 PSI 1/2"ID X 19.75" LNG
25
3344392
1
HOSE-HYD 3000 PSI 1/2"ID X 19.75" LNG
26
3344401
1
HOSE - HYDRAULIC 3000 PSI 1/4"ID X 56.69
27
3344404
1
HOSE - HYDRAULIC 3000 PSI 1/4"ID X 32.00
28
3344405
1
HOSE - HYDRAULIC 3000 PSI 1/4"ID X 66.69
29
3344415
1
WELDMENT - HYD CAP MNT
30
3344418
1
HOSE-HYD 3000 PSI 1/2"ID X 55.75" LNG
31
3344421
1
HOSE-FILL NECK HYDRAULIC
32
3344440
1
WELDMENT - MNT FRONT RESV
33
3300608
1
HOSE-.50 AR 77" ST#8 ST#8
NOTE: For CSS82LPCE and TSS82LPCE models only.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 41
PARTS BREAKDOWN
HYDRAULIC RESERVOIR (3344330) FOR C82 & T82 LP EUROPE MODELS
NOTE: For CSS82LPCE and TSS82LPCE models only.
Page 42
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
HYDRAULIC RESERVOIR (3344330) FOR C82 & T82 LP EUROPE MODELS
ITEM
PART NO.
QTY
DESCRIPTION
1
3300360
1
STRAINER-HYD RESERVOIR
2
3305576
1
FILTER/BREATHER ASSY FLOW-EZY
3
3344320
1
WELDMENT - HYD. RESERVOIR
4
3344385
1
GASKET - HYD RESEVOIR
5
3344417
1
WELDMENT - HYD TANK COVER
6
3400041
8
SCREW-HHM 1/4-20 X .875 LG ZP
7
3400399
6
NUT-HEX NYLON LOCK #10-24 SS
8
3401616
8
WASHER- BONDED SEALING 1/4 SS
9
3401625
1
GAUGE - SIGHT HI-PRESSURE 3/4 NPT
NOTE: For CSS82LPCE and TSS82LPCE models only.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 43
PARTS BREAKDOWN
PRIORITY FLOW AND RELIEF VALVES FOR C82 LP & T82 LP EUROPE MODELS
NOTE: For CSS82LPCE and TSS82LPCE models only.
CSS82LPCE MODEL CONFIGURATION
3319087
SQUEEGEE
SOLENOID VALVE
Page 44
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
PRIORITY FLOW AND RELIEF VALVES FOR C82 LP & T82 LP EUROPE MODELS
ITEM
PART NO.
QTY
DESCRIPTION
1
3400245
2
FTG-90 SWIVEL 4JIC
2
3300607
1
HOSE-.50 AR 27.00 ST#8 ST#8
3
3400250
1
SWIVEL NUT RUN TEE-#8, MJ-FJX-MJ
4
3400453
1
FTG - PLUG 9/16-18 O-RING STL
5
3302408
2
FTG-REDUCER TUBE END 8-4
6
3302409
2
TUBE NUT-JIC, #8 (3/4-16 THD)
7
3303157
2
FTG-REDUCER 1/2"TO 3/8 OD TUBE
8
3305398
1
CLIP - HYD HOSE, PLATED
9
3306869
1
VALVE-PRIORITY FLOW PWR STEER
10
3306870
1
VALVE-RELIEF POWER STEERING
11
3319087
1
ASSY-SQ SOLENOID SUB
12
3400153
4
FTG-90 6MJIC X 6MORB
13
3400154
4
FTG-90 EL 3/4-16 MORB X -8JIC
14
3400157
1
FTG-45 3/4-16 TO #8
15
3400161
2
FTG-TEE 3/4-16 MORB X -8JIC
16
3344404
1
HOSE - HYDRAULIC 3000 PSI 1/4"ID X 32.00
17
3344405
1
HOSE - HYDRAULIC 3000 PSI 1/4"ID X 66.69
18
3341314
1
MANIFOLD-HYD CASE DRAIN
19
3344418
1
HOSE-HYD 3000 PSI 1/2"ID X 55.75" LNG
20
3344370
1
PLT-VALVE MNT
21
3344378
1
HOSE - HYDRAULIC 3000 PSI 1/4"ID X 48.3
22
3344384
1
HOSE - HYDRAULIC 3000 PSI 1/2"
23
3344386
2
HOSE - HYD 3000 PSI 3/8"ID X 19" LNG
24
3344387
1
HOSE-HYD 3000 PSI 1/4"ID X 75.75" LNG
25
3344389
1
HOSE-HYD 3000 PSI 1/2"ID X 11.25" LNG
26
3344392
1
HOSE-HYD 3000 PSI 1/2"ID X 19.75" LNG
27
3344392
1
HOSE-HYD 3000 PSI 1/2"ID X 19.75" LNG
28
3344401
1
HOSE - HYDRAULIC 3000 PSI 1/4"ID X 56.69
29
3300604
1
HOSE-.50 AR 42" ST#8 ST#8
30
3400244
1
FTG-SWIVEL 90 ELL #8 JIC
NOTE: For CSS82LPCE and TSS82LPCE models only.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 45
PARTS BREAKDOWN
BRUSH WATER SHUT OFF FOR C82 LP & T82 LP EUROPE MODELS
NOTE: For CSS82LPCE and TSS82LPCE models only.
Page 46
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
BRUSH WATER SHUT OFF FOR C82 LP & T82 LP EUROPE MODELS
ITEM
PART NO.
QTY
DESCRIPTION
1
3300604
1
HOSE-.50 AR 42" ST#8 ST#8
2
3300615
1
HOSE-.50 AR 86" ST#8 90 #8(S)
3
3400244
3
FTG-90 SWIVEL 8JIC
4
3302144
2
CLAMP-HOSE 1/2
5
3322671
1
VALVE-SOL SHUTOFF SOLENOID 12V
6
3332714
1
VALVE-DOUBLE SCRUB
7
3332745
1
HOSE1/2AR45.OST#8ST#8 D/SC
8
3400089
4
WASHER 1/4 ID .63 OD X .065 THK
9
3400154
1
FTG-90 EL 3/4-16 MORB X -8JIC
10
3400161
1
FTG-TEE 3/4-16 MORB X -8JIC
11
3400173
2
SCREW-HHM 1/4-20 X 1.75 LG ZP
12
3400041
2
SCREW-HHM 1/4-20 X .875 LG ZP
13
3400063
2
NUT-FLANGE LOCK 1/4-20 ZP
NOTE: For CSS82LPCE and TSS82LPCE models only.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 47
PARTS BREAKDOWN
SOLENOID FUNCTION VALVE
NOTE: For TSS82DSLCE and TSS82LPCE models only.
Page 48
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
SOLENOID FUNCTION VALVE
ITEM
PART NO.
QTY
DESCRIPTION
1
711373
2
NUT-NYLOC 1/4-20
2
3400163
1
FTG-TEE OFFSET 3/4-16 TO #8
3
3337364
1
SOLENOID VALVE - (NO), 2-WAY #12, 3300 PSI, 12VDC
4
3344289
1
PLT-BRKT 2-WAY VALVE MNT
5
3400351
2
SCR-HEX,1/4-20X2.25 ZP
6
3344377
1
HOSE - HYDRAULIC 3000 PSI 1/2"ID X 13.75" LNG
7
3344384
1
HOSE - HYDRAULIC 3000 PSI 1/2"
8
3344403
1
HOSE - HYDRAULIC 3000 PSI 1/2"
9
3400089
4
WASHER 1/4 ID .63 OD X .065 THK
10
3400155
1
FTG-90 EL 8JIC X 10MORB
NOTE: For TSS82DSLCE and TSS82LPCE models only.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 49
PARTS BREAKDOWN
ROTATION AND LIFT SOLENOID VALVES
NOTE: For TSS82DSLCE and TSS82LPCE models only.
Page 50
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ROTATION AND LIFT SOLENOID VALVES
ITEM
PART NO.
QTY
DESCRIPTION
1
711373
8
NUT-NYLOC 1/4-20
2
3300652
1
HOSE-.25 AR 62" ST#5 90 #4(S)
3
3400470
3
FTG-90 EL 6MORB TO 4MJIC
4
3337368
1
SOLENOID VALVE - (NC), 2-WAY #6, 3300 PSI, 12VDC
5
3337372
1
SOLENOID VALVE - (NC), 4-WAY #6, 3300 PSI, 12VDC
6
3344288
1
PLT-BRKT VALVE MNTS
7
3401050
1
FTG - 45ー #6 SAE ORB X #4 JIC37ー
8
3344374
1
HOSE - HYDRAULIC 3000 PSI 1/4"
9
3344375
1
HOSE-.25 AR 87" ST#5 ST#4
10
3344376
3
HOSE - HYDRAULIC 3000 PSI 1/4"
11
3400089
10
WASHER 1/4 ID .63 OD X .065 THK
12
3400173
4
SCREW-HHM 1/4-20 X 1.75 LG ZP
13
3400264
2
FTG-STR 4MJIC X 6MORB
14
3400351
2
SCR-HEX,1/4-20X2.25 ZP
NOTE: For TSS82DSLCE and TSS82LPCE models only.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 51
PARTS BREAKDOWN
HYDRAULIC FLUID RESERVOIR FOR 82 SERIES (3305847)
NOTE: For all 82 models except CSS82LPCE and TSS82LPCE.
Page 52
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
HYDRAULIC FLUID RESERVOIR FOR 82 SERIES (3305847)
ITEM
PART NO.
QTY
DESCRIPTION
1
3300358
1
ASSY-HYDRAULIC FILTER
2
3300359
1
FILTER-HYD, SPIN ON, SP
3
3300360
1
STRAINER, HYDRAULIC RESERVOIR
4
3302249
8
SPACER-NYLON .56 ODXX 0.25ID
5
3302372
1
COVER-HYD RES
6
3302995
1
GASKET-HYD RES
7
3304831
1
ASSY-HYD RESERVOIR PNTD
8
3304899
2
FTG-STR CONN 3/4-16 TO #8
9
3305576
1
FILTER/BREATHER ASSY FLOW-EZY
10
3306868
1
FTG-RED 90ー 3/4 MPT TO #8
11
3306869
1
VALVE-PRIORITY FLOW PWR STEER
12
3306870
1
VALVE-RELIEF POWER STEERING
13
3306930
1
MNT-FLOW DIVIDER VLV PWR STG
14
3309271
1
FTG-ADAP 1/2MPT X3/4-16 O-RING
15
3309272
1
FTG-ADAPTOR 3/4 MPT X 1/2 FPT
16
3312273
1
DIPSTICK-HYD RES
17
3317616
1
MOUNT-OIL FILTER FORD 1.3L MS
18
3400030
2
SCREW-HHM 3/8-16 X 1.0 LG ZP
19
3400040
8
SCR-HEX 1/4-20X1.00Z P
20
3400044
6
SCR-HEX 10-32 X 3/4 ZP
21
3400045
1
SCR-8-32 X 5/8 PAN HD SLT ZP
22
3400063
2
NUT-FLANGE LOCK 1/4-20 ZP
23
3400082
1
NUT-HEX #8-32 ES ZP
24
3400153
1
FTG-90 6MJIC X 6MORB
25
3400154
4
FTG-90 EL 3/4-16 MORB X -8JIC
26
3400156
1
FTG-90 #16 O-RING TO #12 JIC
27
3400162
2
FTG-TEE OFFSET 1/2-20 TO #5
28
3400163
1
FTG-TEE OFFSET 3/4-16 TO #8
29
3400172
6
NUT-HEX JAM #10-32 ES ZP
30
3400246
2
FTG-SWIVEL 90 ELL #5 JIC 5/16
31
3400383
2
WASHER CONICAL SPRING 1/4
32
3400385
2
WASHER CONICAL SPRING 3/8
33
3400433
2
SCR-HEX,1/4-20X2.50 ZP
NOTE: For all models except CSS82LPCE and TSS82LPCE
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 53
PARTS BREAKDOWN
HYDRAULIC FLUID RESERVOIR FOR 90 SERIES (3317669)
Page 54
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
HYDRAULIC FLUID RESERVOIR FOR 90 SERIES (3317669)
ITEM
PART NO.
QTY
DESCRIPTION
1
3300358
1
ASSY-HYDRAULIC FILTER
2
3302249
8
SPACER-NYLON .56 OD .25 ID .18
3
3302995
1
GASKET-HYD RESEVOIR
4
3304831
1
WELD-RESERVOIR HYD
5
3304899
2
FTG-ADAP 3/4-16 TO 1/2 OD TUBE
6
3304993
1
TUBE-HYD RETURN LINE
7
3305576
1
ASSY-FILTER/BREATHER FLOW EZY
8
3305873
1
HOSE-1/2 AR 71.50 ST#8 90°#8(S
9
3306868
1
FTG-RED 90' 3/4 MPT TO #8
10
3306869
1
VALVE-PRIORITY FLOW PWR STEER
11
3306870
1
VALVE-RELIEF POWER STEERING
12
3309271
1
FTG-ADAP 1/2MPT X3/4-16 O-RING
13
3309272
1
FTG-ADAPTOR 3/4 MPT X 1/2 FPT
14
3312273
1
DIPSTICK-HYD
15
3316588
1
HOSE-1/2 AR 13.00 ST#8 90°#8(L
16
3317619
1
HOSE-1/2 AR 14.50 ST#8 ST#8
17
3317651
1
COVER-RESERVOIR
18
3332744
1
HOSE 1/2AR-35.OST#8ST#8 D/SC
19
3400030
2
SCR-HEX,3/8-16X1.00 ZP
20
3400040
8
SCR-HEX,1/4-20X1.00 ZP
21
3400044
3
SCR-HEX,#10-32X0.75 ZP
22
3400045
1
SCR-PAN,#8-32X0.62,SLT ZP
23
3400082
1
NUT-HEX #8-32 ES ZP
24
3400153
1
FTG-90 9/16-18 TO #6
25
3400154
6
FTG-90 3/4-16 TO #8
26
3400156
1
FTG-90 1 5/16-12 TO #16
27
3400162
2
FTG-TEE OFFSET 1/2-20 TO #5
28
3400163
1
FTG-TEE OFFSET 3/4-16 TO #8
29
3400167
2
FTG-ADAPTER 1 1/6-12 EXT
30
3400172
6
NUT-HEX JAM #10-32 ES ZP
31
3400246
2
FTG-SWIVEL 90 ELL #5JIC 5/16
32
3400249
1
FTG-SWIVEL 45 ELL #8JIC 1/2
33
3400250
1
FTG-TEE SWIVEL 1/2 TUBE
34
3400385
2
WASHER-CONICAL SPRING 3/8
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 55
PARTS BREAKDOWN
BUMPER & SAFETY LEG
FRONT ▬►
Page 56
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
BUMPER & SAFETY LEG
ITEM
PART NO.
82 Series
1
3300338
2
3301038
3
4
90 Series
QTY
DESCRIPTION
2
BUMPER, RUBBER
1
WELD-BUMPER FRONT HD PNTD
3315839
2
HEADLIGHT-FLUSH MOUNT HALOGEN
3400355
4
SCR-LEVEL BOLT 3/8-16 X 2.50ZP
5
3400390
4
NUT-FLANGE LOCK 5/16-18
6
3304624
4
BUMPER-RUBBER CAP
7
3301687
1
WELD-SAFETY LEG HD PNTD
8
3400044
8
SCR-HEX,#10-32X0.75 ZP
3301042
9
3400030
1
SCR-HEX,3/8-16X1.00 ZP
10
3400278
2
WASHER-FENDER 3/8
11
3400392
1
NUT-FLANGE LOCK 3/8-16
12
3315869
2
BULB-HALOGEN REPLACEMENT
13
3315331
1
HARNESS-HEADLIGHTS HI-DUMP
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 57
PARTS BREAKDOWN
SIDE BROOM ASSEMBLY - OPTIONAL FOR C82 AND C90
FOR TSS82DSLCE AND
TSS82LPCE MODELS
ONLY
Page 58
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
SIDE BROOM ASSEMBLY - OPTIONAL FOR C82 AND C90
ITEM
PART NO.
QTY
DESCRIPTION
1
3300036
1
PIVOT CURB BROOM PLTD
2
3300054
1
BRACKET-CURB BROOM PNTD
3
3300202
1
BAR-CABLE ADJ MACH & PLTD
4
3300203
2
BAR-CABLE PLTD
5
3300306
1
SIDE BROOM-24" POLY (STANDARD)
6
3300342
1
CABLE-CURB BROOM
7
3402047
1
SCREW-HHM 1/2-13 X 3.50 LG ZP
8
3300368
3
PULLEY-PLASTIC
9
3300414
2
BUSHING-FLNG 3/8 NYLON
10
3300465
3
MOUNT-ISO IMP MNT
11
3300558
1
KNOB-TAPERED #145 BLACK
12
3300682
1
LEVER CURB BROOM PLTD
13
3300875
1
WELD-DR HUB SC BR PNTD
14
3300929
1
ARM CURB BROOM PNTD
15
3300956
1
C.B. MOUNT PLATE ASSY
16
3300959
1
GUARD-FRAME PNTD
17
3301262
1
PLT-GIMBLE SCRUB BRUSH PNTD
18
3301676
1
BRKT CB MTG HD
19
3302058
1
BAR-BRUSH RETAINER
20
3302082
1
KEY-HYD MOTOR CURB BRM
21
3304953
1
GUARD CURB BROOM PNTD
22
3305799
1
ASSY-FRAME MS WB TYA PNT
23
3316897
1
MOTOR-HYD CURB BROOM
24
3344300
1
WELD-LINTEL MS LD PNTD
25
3400029
3
SCR-HEX 3/8 -16X1.25 ZP
26
3400042
2
SCR-HEX 1/4-20X.75 ZP
27
3400051
3
SCR-HSS 5/16 DIA X 0.50 BLK OX
28
3400075
2
NUT-HEX JAM 3/8-24 ZP
29
3400079
3
NUT-HEX 3/8-16 ES ZP
30
3400081
2
NUT-HEX 1/4-20 ES ZP
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 59
PARTS BREAKDOWN
SIDE BROOM ASSEMBLY - OPTIONAL FOR C82 AND C90 (CONTINUED)
Page 60
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
SIDE BROOM ASSEMBLY - OPTIONAL FOR C82 AND C90
ITEM
PART NO.
QTY
31
3400115
1
PIN-CLEVIS 3/8 X 3.00 ZP
32
3400118
2
PIN-CLEVIS 5/16 X 7/8 ZP
33
3400125
5
PIN-COTTER 3/8 RUE RING
34
3400185
2
PIN-CLEVIS 5/16 X 1-1/4 ZP
35
3400278
3
WASHER-FENDER 3/8 ZP
36
3400317
1
NUT-HEX JAM 1/2-13 ES ZP
37
3401087
2
SCREW-HHM 3/8-16 X 1.25 LG ZP GR 8
38
3344428
2
PLT-CABLE ADJUSTMENT
39
3400262
2
SCR-HEX,3/8-24X1.25 ZP
40
3400101
4
WASHER-LOCK 3/8 SPLIT ZP
41
3400068
4
NUT-HEX 3/8-16 ZP
42
3500116
FT.
EDGING-VINYL 5/16
43
3400086
2
WASHER-FLAT 1/2 STANDARD ZP
44
3400022
2
SCR-HEX,1/2-13X1.25 ZP
45
3400151
2
FTG-STR 7/8-14 TO #8
46
3300602
1
HOSE-.50 AR 128" ST#8 ST#8
3332745
1
HOSE1/2AR45.OST#8ST#8 D/SC (FOR MODELS CSS82DSLCE,
CSS82LPCE, TSS82DSLCE, AND TSS82LPCE ONLY)
47
DESCRIPTION
3300651
1
HOSE-.50 AR 132" ST#8 90 #8(S)
48
3400087
4
WASHER-FLAT 3/8 STANDARD ZP
49
3400030
4
SCR-HEX,3/8-16X1.00 ZP
50
3400027
4
SCR-HEX,3/8-16X1.75 ZP
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 61
PARTS BREAKDOWN
MAIN BROOM ASSEMBLY
Page 62
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
MAIN BROOM ASSEMBLY
ITEM
PART NO.
82 Series
90 Series
QTY
DESCRIPTION
1
3335220
1
WELD-ARM MB IDLER WB PNTD
2
3305666
1
RING-RETAINING MAIN BROOM
3
3305667
1
BEARING-MAIN BROOM
4
3305642
1
HUB-BROOM IDLER PNTD
5
3400047
2
SCR-SOC,5/16-18X0.75 ZP
6
3400116
1
PIN-CLEVIS 3/8 X 1-1/4 ZP
7
3301447
1
CLEVIS-CABLECRAFT AC-218
8
3400117
1
PIN-CLEVIS 3/8 X 1-1/8 ZP
9
3300414
2
BUSHING-PLASTIC MN BRM
10
3300558
1
KNOB-TAPERED #145 BLACK
11
3300675
1
WELD-LEVER MAIN BRM LIFT PLTD
12
3400084
1
NUT-WING 1/2-13 ZP
13
3300352
1
KNOB-MB LIFT ADJ
14
3300088
1
WELD-PIVOT MAIN BROOM PLTD
15
3400113
1
PIN-CLEVIS 3/8 X 5-1/2 ZP
16
3302792
1
ROD-MAIN BROOM LIFT PLTD
17
3301285
1
RETAINER-DR HUB PLTD
18
3301050
1
HUB-MB DRIVE PNTD
1
WELD-MNT MB WB
19
3305784
3305841
20
3304899
2
FTG-ADAP 3/4-16 TO 1/2 OD TUBE
23
3316898
1
MOTOR-HYD M BRM (MS/FS/7X/SWA)
24
3301448
1
ASSY-KIT HDW MAIN BROOM
-
-
-
ASSEMBLY KIT ABOVE CONTAINS THE FOLLOWING ITEMS.
25
3300064
1
BLOCK-ADJ MB PLTD
26
3300432
2
BUSHING-FL-52-4
27
3301440
1
SPACER-MAIN BROOM PLTD
28
3400019
1
SCR-HEX,1/2-13X2.50 ZP
29
3400023
2
SCR-HEX,1/2-13X1.00 ZP
30
3400065
1
NUT-HEX 1/2-13 ZP
31
3400086
4
WASHER-FLAT 1/2 STANDARD ZP
32
3400098
3
WASHER-LOCK 1/2 SPLIT ZP
33
3300021
2
PIN-DWL .38 DIA X 1.25
34
3400748
1
KNOB-HAND 1/2-13X1-1/2 DOG PT
35
3400024
1
SCR-HEX,1/2-13X0.75 ZP
36
3400091
2
WASHER-FENDER 1/2 ZP
*
3335408
1
SUB-MB IDLER- INCLUDES ITEMS 1-5,35,36 + RING-NILOS,
2.55"OD,
*
3335908
1
RING-NILOS, 2.55"OD, 6207 AV
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 63
PARTS BREAKDOWN
LINTEL ASSEMBLY
CONFIGURATION
FOR TSS82LPCE
MODEL ONLY
Page 64
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
LINTEL ASSEMBLY
ITEM
PART NO.
82 Series
90 Series
QTY
DESCRIPTION
1
3300379
1
HORN-12V STANDARD AUTOMOTIVE
2
3300604
1
HOSE-.50 AR 42" ST#8 ST#8
3301615
1
DECAL-LINTEL TOP HD (3-SLOT) T82 / T90
3
3301656
DECAL-LINTEL TOP (1-SLOT) C82 / C90
4
3303150
1
WELD-RADIATOR GRILLE PNTD
5
3306740
1
COOLER-OIL HYD IMPELLER
6
3306825
2
MOUNT-COOL COIL HYD IMP
7
3400167
2
FTG-ADAPTER 1 1/6-12 EXT TO
8
3322599
1
FUSE BLOCK-ATO FUSE
9
3330264
1
WELD-EAR LH LINTEL HD (COMMANDER “T” SERIES ONLY)
10
3330266
1
WELD-EAR RH LINTEL HD (COMMANDER “T” SERIES ONLY)
11
3343746
1
WELD-PUMP COVER, TSS 82/90
12
3344306
N/A
1
ASSY - LINTEL CSS DSLCE (FOR CSS82DSLCE MODEL ONLY)
3344308
N/A
1
ASSY-LINTEL CSS LPGCE (FOR CSS82LPCE MODEL ONLY)
3344309
N/A
1
ASSY - LINTEL TSS DSLECE (FOR TSS82DSLCE MODEL ONLY)
3344311
N/A
1
ASSY - LINTEL TSS LPGCE (FOR TSS82LPCE MODEL ONLY)
3300270
3300269
1
WELD-LINTEL MS LD PNTD
13
3344402
1
HOSE-HYD 3000 PSI 1/2"ID X 19.75" LNG
14
3344403
1
HOSE - HYDRAULIC 3000 PSI 1/2"
15
3400030
1
SCREW-HHM 3/8-16 X 1.0 LG ZP
16
3400036
2
BOLT-HH 5/16-18X3/4
17
3400154
2
FTG-90 EL 3/4-16 MORB X -8JIC
18
3342077
2
RELAY-12 VDC TPDT 10 AMP (FOR CSS82DSLCE, CSS82LPCE,
TSS82DSLCE & TSS82LPCE MODELS ONLY)
19
3400384
2
WASHER CONICAL SPRING 5/16
20
3400390
2
NUT-FLANGE LOCK 5/16-18
21
3400392
1
NUT-FLANGE LOCK 3/8-16
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 65
PARTS BREAKDOWN
LINTEL ASSEMBLY (CONTINUED)
Page 66
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
LINTEL ASSEMBLY
ITEM
PART NO.
82 Series
90 Series
QTY
DESCRIPTION
22
3318859
2
RELAY-12 VDC SPDT
23
3400089
2
WASHER 1/4 ID .63 OD X .065 THK
24
711373
2
NUT-NYLOC 1/4-20
25
3344360
1
ASSY-RELAY BASE (INCLUDES ITEM 25, 26 & 27) (FOR
CSS82DSLCE, CSS82LPCE, TSS82DSLCE & TSS82LPCE MODELS
ONLY)
26
9026467
1
RELAY-12 VDC SPST 30 AMP,BOSCH (FOR CSS82DSLCE,
CSS82LPCE, TSS82DSLCE & TSS82LPCE MODELS ONLY)
27
3344318
1
RELAY BRACKET (FOR CSS82DSLCE, CSS82LPCE, TSS82DSLCE
& TSS82LPCE MODELS ONLY)
28
3400250
1
SWIVEL NUT RUN TEE-#8, MJ-FJX-MJ (FOR TSS82DSLCE &
TSS82LPCE MODELS ONLY)
29
3344250
1
PLT- ENGINE LATCH LH
30
3344251
1
PLT- ENGINE LATCH RH
-
3309036
N/A
-
DECAL- 82 (NOT SHOWN)
-
N/A
3305672
-
DECAL--90 (NOT SHOWN)
-
3343883
N/A
2
DECAL-COMMANDER C82 (NOT SHOWN)
-
N/A
3343884
2
DECAL-COMMANDER C90 (NOT SHOWN)
-
3343885
N/A
2
DECAL-COMMANDER T82 (NOT SHOWN)
-
N/A
3343886
2
DECAL-COMMANDER T90 (NOT SHOWN)
-
N/A
3343884
2
DECAL-COMMANDER C90 (NOT SHOWN)
-
3343885
N/A
2
DECAL-COMMANDER T82 (NOT SHOWN)
-
N/A
3343886
2
DECAL-COMMANDER T90 (NOT SHOWN)
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 67
PARTS BREAKDOWN
ENGINE COVERS
C82 AND C90 MODEL ENGINE COVER
ALL T82 AND T90 MODEL ENGINE
COVER EXCEPT FOR TSS82LPCE
and TSS82DSLCE
T82 AND T90 MODEL ENGINE COVER
FOR TSS82LPCE and TSS82DSLCE
Page 68
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE COVERS
ITEM
1
2
3
4
PART NO.
82 Series
90 Series
3300526
3301787
3301784
3303992
2
BUMPER - 1/4 ID X 1/8 THK
1
WELD-ENGINE COVER CSS MS PNTD
2
LATCH-CSS ENG COVER PLTD
1
HANDLE-CSS ENG COVER MS
3400033
2
SCR-HEX 5/16-18X1.50 ZP
6
3400034
2
SCR-HEX,5/16-18X1.25 ZP
7
3400065
2
NUT-HEX 1/2-13 ZP
8
3400070
4
NUT-HEX 5/16-18 ZP
9
3400088
8
WASHER 5/16 ID .688 OD X .06
10
3400233
2
WASHER 5/16 ID 1.0 OD X .065
11
3400317
2
NUT-HEX JAM 1/2-13 ES ZP
12
711374
2
NUT-NYLOC 5/16-18
13
3300375
2
GAS SPRING-8" STROKE
14
3300376
2
STUD-BALL 10MM
1
LATCH, VISE ACTION, LARGE, 7MM KEY
16
3303993
DESCRIPTION
5
15
3303994
QTY
3343017
N/A
1
DECAL POWERBOSS (C82 / C90)
17
3344254
3334900
N/A
1
WELDMENT-ENG COVER
18
3344335
N/A
1
LATCH-VISE ACTION COUNTERCLOCKWISE
19
3302455
3302072
1
INSULATION-ENG COVER
20
3315831
3315836
1
ENGINE COVER HD (T82 / T90)
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 69
PARTS BREAKDOWN
BATTERY & MOUNT
Page 70
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
BATTERY & MOUNT
ITEM
PART NO.
QTY
1
3333613
1
DESCRIPTION
WELD-BATT TRAY
2
3301076
1
HOLD DOWN-BATTERY 2-PIECE
3
3301079
2
ROD-BATTERY TIE-DOWN PLTD
4
3400085
2
NUT-WING 1/4-20 ZP
5
3300440
1
BATTERY-GAS/DIESEL, 12V, 650 C
6
3301384
1
CABLE BATTERY POSITIVE
7
3317662
1
CABLE-BATTERY NEG
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 71
PARTS BREAKDOWN
INSTRUMENT PANEL
FOR CSS82DSLCE, CSS82LPCE, TSS82DSLCE
AND TSS82LPCE MODELS ONLY
Page 72
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
INSTRUMENT PANEL
ITEM
PART NO.
QTY
DESCRIPTION
1
1925607
1
SWITCH-ROCKER OFF-(ON) HOPPER UNLOCK (FOR TSS82DSLCE
AND TSS82LPCE MODELS ONLY)
2
3026924
1
CIRCUIT BREAKER 45AMP PUSHBUTTON
3
3300382
1
GAGE - FUEL LEVAL
4
3300383
1
GAGE - OIL TEMP
5
3300384
1
GAGE - WATER TEMP
6
3300385
1
GAGE - HOUR
7
3333635
1
LIGHT-INDICATOR AMBER, 12V, 5/
8
3302524
1
DECAL-LIGHT OPTION
9
3300441
3
SWITCH-MOMENTARY STARTER
10
3300442
1
SWITCH-ROCKER LTS/SQUP & DOWN
11
3300860
1
PANEL-INSTRUMENT PNTD
12
3302517
2
DECAL-RTR LIGHTS
13
3301553
4
LIGHT-5/8 DIA, RED, 12V (TRASH RELOC)
14
3302522
-
EDGING-VINYL TRIM 3/16" X 250'
15
3309779
1
GAUGE-VOLTMETER, 2" DIA, 12V
16
3317948
1
DECAL-GLOW PLUG/FILTER SHAKER (DIESEL)
17
3321179
1
CABLE-THROTTLE SW/A (DIESEL ONLY)
18
3316100
1
SWITCH-IGNITION W/O ACC, 3-POS
19
3317947
1
DECAL-IGN & HORN MS/FS
20
3301822
1
PLUG-PLASTIC 2.00" DIA, (USED FOR LP UNITS)
21
3344319
1
PLT-GAUGE MNT
22
3344358
1
GAUGE - 2" FUEL LEVEL LIGHTED
23
3336094
1
GAUGE - HOURMETER, DIGITAL, SNAP-IN
24
3344355
1
GAUGE- 2" VOLTMETER 12VDC LIGHTED
25
3344357
1
GAUGE - 2" OIL PRESS 0-80PSI LIGHTED
26
3301669
3
PLUG-HOLE 0.687
27
3344356
1
GAUGE- 2" WATER TEMP 100-250ーF LIGHTED
28
3344332
1
SWITCH - TOGGLE 12V LAMP
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 73
PARTS BREAKDOWN
STEERING FORK ASSEMBLY
Page 74
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
STEERING FORK ASSEMBLY
ITEM
PART NO.
QTY
DESCRIPTION
1
3300208
1
WELD-STEERING FORK PNTD
2
3300153
1
WELD-FORK PIVOT PLT PNTD
3
3400188
1
NUT-HEX JAM 1/2-20 ES
4
3300466
1
BALL JOINT-STEERING
5
3303205
1
WELD-STEERING LINK PNTD
6
3316059
5
STUD-WHEEL HUB REAR
7
3316056
1
HUB-REAR WHEEL FULL PNTD
8
3316320
1
RIM-SCRUBBER PRESS-ON 6"
9
3316321
1
TIRE-SCRUBER PRESS-ON 6"
10
3300471
1
BEARING-TAPERED ROLCONE W/SEAL
11
3400083
1
NUT-HEX JAM 1 1/4-12 ES ZP
12
3300470
1
BEARING-TAPERED ROL CUP
13
3302122
1
KEY-HYD MOTOR 4000 SER. (SP)
14
3301533
1
MOTOR-HYD 4000 SERIES PNTD
15
3400212
1
FTG-ADAPTER 7/16-20 TO # 4
16
3301834
1
FTG-SPECIAL WHEEL MTR
17
3400169
2
FTG-SWIVEL 3/4-16 TO #8
18
3400167
1
FTG-ADAPTER 1 1/6-12 EXT TO
19
3302156
1
WELD-STEERING STOP PNTD
20
3300472
1
BRG-THRUST 5.812 ID X 7.00 OD
21
3302251
2
O-RING .924 ID X .116 W
22
3400020
4
SCR-HEX,1/2-13X2.00 ZP
23
3400098
4
WASHER-LOCK 1/2 SPLIT ZP
24
3400019
2
SCR-HEX,1/2-13X2.50 ZP
25
3400020
4
SCR-HEX,1/2-13X2.00 ZP
26
3400019
2
SCR-HEX,1/2-13X2.50 ZP
27
3400012
3
FTG-GREASE 3/16 ZERK
28
3316128
1
PAD-PRELOAD FULL
29
3400078
4
NUT-HEX 1/2-13 ES ZP
30
3316330
1
ASSY-TIRE&RIM SCRUB 6" PRESSON
31
3400224
1
NUT-HEX SLOTTED 1 1/4-18 (SP)
32
3316057
5
NUT-WHEEL LUG 9/16-18
33
3400122
1
PIN-COTTER 1/8 X 2.00 ZP
34
3400313
1
NUT-HEX 11/16-18 ZP
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 75
PARTS BREAKDOWN
CONSOLE ASSEMBLY
27
28
Page 76
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
CONSOLE ASSEMBLY
ITEM
PART NO.
QTY
DESCRIPTION
1
710197
6
SCR-MC 5/16-18 X .75
2
3300414
2
BUSHING-PLASTIC 3/8IDX1/2OD
3
3300442
1
SWITCH-ROCKER LTS/SQUP & DOWN
4
3300460
2
BALL JOINT-5/16
5
3300562
1
KNOB-BALL 1.375" DIA #95 BLACK
6
3301085
2
SPACER-FRONT BUMPER PLTD
7
3301393
2
ROD-IMPELLER ADJ
8
3301427
1
CABLE-IMPELLER STOP
9
3301553
2
LIGHT-5/8 DIA, RED, 12V
10
3302427
1
SPACER-SSB .87 LG PLTD
11
3303258
1
GAUGE-DOWNPRESSURE SC HEAD
12
3303502
1
STAND/OFF THREADED ADJUST LINK
13
3307553
1
SWITCH-ROCKER ENG. SWING ARMA
14
3309054
1
O/S WELD-LEVER SOL CONTROL
15
3315818
1
SWITCH-ROCKER, CARLING, SPDT,
16
3321107
1
DECAL-PANEL HI-CAP
17
3330020
1
PLUG-HOLE BPF 7/16
18
3335933
1
O/S PTD-CONSOLE ORANGE
19
3335984
1
ASSY-FRONT FLOOR PANEL
20
3400069
5
NUT-HEX 5/16-24 ZP
21
3400079
1
NUT-HEX 3/8-16 ES ZP
22
3400087
2
WASHER-FLAT 3/8 STANDARD ZP
23
3400102
1
WASHER-LOCK 5/16 SPLIT ZP
24
3400473
1
SCR-HEX,3/8-16X3.00 ZP F'THD
25
3500118
FT
EDGING-VINYL TRIM 1/8" (ORDER BY THE FOOT)
26
3500199
FT
SEAL-TRIM (SD-168) STR (ORDER BY THE FOOT)
27
3323529
1
PLUG (DIESEL ONLY)
28
3321179
1
CABLE THROTTLE (DIESEL ONLY)
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 77
PARTS BREAKDOWN
FLOOR BOARD ASSEMBLY
3303810 ASSY- HYDRAULIC SQ SWITCH BOX
3344305 ASSEMBLY SWITCH BOX
Page 78
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
FLOOR BOARD ASSEMBLY
ITEM
PART NO.
QTY
1
3335973
1
SHIELD-HEAT REAR FLOOR PANEL
2
3335972
1
SHIELD-HEAT FRONT FLOOR PANEL
3
3335937
1
WELD-FRONT FLOOR PANEL
4
3400056
4
SCR-TRS,5/16-18X1.00,SLT ZP
5
3335941
1
PAD-FRONT FLOOR PANEL ANTI-SLI
6
3335940
1
PLT-REAR FLOOR PANEL
7
3335942
1
PAD-REAR FLOOR PANEL ANTI-SLIP
8
3500624
1
ANGLE- 1-1/4 X 1-1/4 X 1/8
9
3311374
2
SCR-HEX,1/4-14X3/4 SELF TAP
10
11
DESCRIPTION
710197
4
SCR-MC 5/16-18 X .75
3303810
1
ASSY-HYD SQ SW BOX
3344305
1
ASSEMBLY SWITCH BOX (FOR CSS82DSLCE, CSS82LPCE,
TSS82DSLCE AND TSS82LPCE MODELS ONLY.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 79
PARTS BREAKDOWN
3303810 ASSY- HYDRAULIC SQ SWITCH BOX
NOTE: For ALL MODELS EXCEPT CSS82DSLCE, CSS82LPCE, TSS82DSLCE, and TSS82LPCE.
Page 80
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
3303810 ASSY- HYDRAULIC SQ SWITCH BOX
ITEM
PART NO.
QTY
DESCRIPTION
1
3303817
1
BAR-HYD SQ PLATE PIVOT PLTD
2
3304160
1
SPRING-EXTENTION, 2.00 LG
3
3302678
2
SWITCH-HYD SQUEEGEE LIFT
4
3303811
1
ASSY-HYD SQ SWITCH PLT
5
3303814
1
ASSY-HYD SQ SWITCH BOX PNT
6
3304017
2
BUSHING-THROTTLE NYLON SW 75
7
3400045
3
SCR-8-32 X 5/8 PAN HD SLT ZP
8
3400072
1
NUT-HEX # 10-32 ZP
9
3400073
9
NUT-HEX 8-32 ZP
10
3400243
2
SCR-HEX,#08-32X1.00 ZP
11
3400346
1
SCR-PAN #10-32 X .62 PHL
NOTE: For ALL MODELS EXCEPT CSS82DSLCE, CSS82LPCE, TSS82DSLCE, and TSS82LPCE.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 81
PARTS BREAKDOWN
3344305 ASSEMBLY SWITCH BOX
NOTE: For CSS82DSLCE, CSS82LPCE, TSS82DSLCE, and TSS82LPCE models only.
Page 82
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
3344305 ASSEMBLY SWITCH BOX
ITEM
PART NO.
QTY
DESCRIPTION
1
3304017
2
BUSHING-THROTTLE NYLON SW
2
3335020
1
SUB-SWITCH LIMIT, FEMALE
3
3335047
4
CLAMP-SWITCH
4
3335526
1
SUB-SWITCH LIMIT, MALE
5
3344266
1
WELDMENT-SWTICH LINKAGE
6
3344269
2
PLT-CAM SWTICH BOX
7
3344270
2
PIN-THREADED 5-40 X 4.25
8
3344271
2
PLT-CAM SWITCH CLAMP
9
3344272
1
PLT-COVER CAM SWITCH BOX
10
3344274
1
WELDMENT-CAM SWITCH BOX
11
3400072
4
NUT-HEX # 10-32 ZP
12
3400095
4
WASHER .22 ID .50 OD X .0
13
3401074
4
WSH-LOCK, # 10 ZP
14
3401437
8
NUT-HEX #5-40 ZP
15
3401510
8
WSR-LOCK, #5, ZP
16
3401605
2
SPACER - .14ID X 5/16 OD
17
3401624
4
SCR-SOC, 5-40 X 3/8 ZP
NOTE: For CSS82DSLCE, CSS82LPCE, TSS82DSLCE, and TSS82LPCE models only.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 83
PARTS BREAKDOWN
DIRECTIONAL CONTROL ASSEMBLY
Page 84
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
DIRECTIONAL CONTROL ASSEMBLY
PART NO.
ITEM
82 Series
Lp / Gas
90 Series
Diesel
Lp / Gas
QTY DESCRIPTION
Diesel
1
3301544
1
WELD-DISC FWD/REV PLTD
2
3301507
1
COUPLING-LORD DIR CNTRL
1
ARM-FWD/REV PLTD
3
3336736
3301542
3336736
3301542
4
3300526
8
BUMPER-RUBBER 1/4 ID X 1/8 THK
5
3300543
4
SPRING-RETURN
1
ROD-DIRECTIONAL CONTROL
3336770
6
3302357
3317650
3317674
N/A
1
ROD-DIRECTIONAL CONTROL (PRIOR TO
SN 18258089)
3336772
3300029
1
ROD-DIRECTIONAL CONTROL
3300029
N/A
1
ROD-DIRECTIONAL CONTROL (PRIOR TO
SN 18258089))
3315789
1
WELD-PEDAL FWD/REV
3344600
1
WELDMENT-PEDAL FWD/REV (FOR
CSS82DSLCE, CSS82LPCE, TSS82DSLCE, &
TSS82LPCE MODELS ONLY)
9
3300544
1
PAD-FOOT PEDAL
10
3300414
4
BUSHING-PLASTIC MN BRM
11
3400115
1
PIN-CLEVIS 3/8 X 3.00 ZP
1
WELD-ARM INTERMED
3400114
1
PIN-CLEVIS 3/8 X 4.00 ZP
3303818
1
BAR-PEDAL HYD SQ SWITCH PLTD
3344267
1
BAR-PEDAL SWITCH LINK (FOR CSS82DSLCE,
CSS82LPCE, TSS82DSLCE, & TSS82LPCE
MODELS ONLY)
15
3400068
1
NUT-HEX 3/8-16 ZP
16
3400075
4
NUT-HEX JAM 3/8-24 ZP
17
3300461
3
BALL JOINT-3/8-24 W/DUST COV.
18
3400101
4
WASHER-LOCK 3/8 SPLIT ZP
19
3400067
4
NUT-HEX 3/8-24 ZP
20
3335301
1
BRKT-ADJUSTMENT FWD/REV PLTD
21
3400033
4
SCR-HEX,5/16-18X1.50 ZP
22
3400080
4
NUT-HEX 5/16-18 ES ZP
7
8
12
3305312
13
14
3300053
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 85
PARTS BREAKDOWN
DIRECTIONAL CONTROL ASSEMBLY (CONTINUED)
Page 86
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
DIRECTIONAL CONTROL ASSEMBLY
PART NO.
ITEM
82 Series
Lp / Gas
90 Series
Diesel
Lp / Gas
QTY DESCRIPTION
Diesel
23
3400027
1
SCR-HEX,3/8-16X1.75 ZP
24
3400079
1
NUT-HEX 3/8-16 ES ZP
25
3400173
1
SCR-HEX,1/4-20X1.75 ZP
26
3400081
2
NUT-HEX 1/4-20 ES ZP
27
3400087
4
WASHER-FLAT 3/8 STANDARD ZP
28
3400149
2
SCR-HEX,1/4-20X1.50 ZP
29
3400089
4
WASHER-FLAT 1/4 STANDARD ZP
30
3303918
2
SPACER-FWD/REV BRKT PLTD
31
3400228
2
SCR-HEX,5/16-24X1.5 ZP FULL TH
32
3400069
2
NUT-HEX 5/16-24 ZP
33
3400036
2
SCR-HEX,5/16-18X0.75 ZP
34
3400102
2
WASHER-LOCK 5/16 SPLIT ZP
35
3400088
1
WASHER-FLAT 5/16 STANDARD ZP
36
3400125
2
PIN-COTTER 3/8 RUE-RING
37
3400070
2
NUT, HEX 5/16-18 ZP
38
3307611
1
WELD-QUICK RELEASE FWD/REV PNTD
39
3307613
1
HANDLE-FWD/REV QUICK RELEASE ZP
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 87
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK, LP TANK COMPONENTS, AND COVERS
NOTE: All models except for CSS82LPCE and TSS82LPCE.
Page 88
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK, LP TANK COMPONENTS, AND COVERS
ITEM
PART NO.
82 Series
90 Series
1
QTY
DESCRIPTION
1
PROPANE TANK
2
3300375
1
GAS SPRING-8" STROKE
3
3300376
2
STUD-BALL 10MM
4
3300380
1
LATCH ASSY.
5
3307934
1
MNT-LPG SAFETY VALVE PNTD
3309032
3316659
1
COVER-TOP HORIZONTAL LP, GAS, & DIESEL ORANGE
3309032BR
3316659BR
1
COVER-TOP HORIZONTAL LP, GAS, & DIESEL BURGUNDY
3309033
1
DOOR-SIDE MS HC PLAS ORANGE
3309033BR
1
DOOR-SIDE MS HC PLAS BURGUNDY
8
3309046
1
MNT-GAS SPRING 82
9
3309047
1
SPACER-TOP COVER HINGE MODEL 82
10
3309048
1
MOUNT-GAS STRUT TSS 82
11
3309088
1
HINGE-TOP COVER 82 PNTD
12
3316511
1
BULKHEAD-62 LP
6
7
13
3317918
3316661
1
COVER-TOP VERTICAL LP TANK ORANGE
3317918BR
331661BR
1
COVER-TOP W/ VERTICAL LP TANK BURGUNDY
14
3329822
1
WELDMENT-LP VERT MS,FS MNT
15
3334037
2
FTG - MALE ELBOW 49 - 6
16
3334898
3334899
1
ASSY-SOL REC TANK SUB 82 ORANGE
3310026
N/A
1
ASSY SOL/REC TANK SUB LT GRAY
17
3336584
1
FILTER - LPG FUEL
18
3400860
1
FTG-LP TANK CONNECT
19
3342097
2
FTG-SAE 5/8-18 45 DEG FLARE
20
3343562
1
PLT-BASE, FUEL TANK, TSS82/9
21
3343734
1
HOSE-3/8 AR 24.0 JIC 45 ST#6
22
3343735
1
HOSE-3/8 AR 30.5 JIC 45 ST#6
23
3343736
1
HOSE-3/8 AR 50.0 JIC 45 ST#6
24
3400390
11
NUT-FLANGE LOCK 5/16-18
25
3400862
1
VALVE-LP RELIEF VPN 3127L
26
3400383
2
WASHER CONICAL SPRING 1/4
27
3400384
2
WASHER CONICAL SPRING 5/16
28
3344372
1
HINGE-CONT 1" KNUCKLE 20.62" LG
29
3344373
1
PLT-SPACER HINGE
30
3400035
2
SCR-HEX 5/16-18X1.00 ZP
31
3400042
2
SCR-HEX 1/4-20X.75 ZP
32
3400080
2
NUT-HEX 5/16-18 ES ZP
33
3400148
9
SCREW TRUSS HEAD 5/16 -18 X 0.5 SLT ZP
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 89
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK, LP TANK COMPONENTS, AND COVERS FOR CE MODELS
NOTE: For CSS82LPCE and TSS82LPCE models only.
Page 90
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK, LP TANK COMPONENTS, AND COVERS FOR CE MODELS
ITEM
PART NO.
82 Series
90 Series
QTY
DESCRIPTION
1
220400
1
PROPANE TANK, EUROPE (HORIZONTAL MOUNTING)
2
3300375
1
GAS SPRING-8" STROKE
3
3300376
2
STUD-BALL 10MM
4
3300380
1
LATCH ASSY.
5
3307934
1
MNT-LPG SAFETY VALVE PNTD
1
COVER-TOP HORIZONTAL LP, GAS, & DIESEL ORANGE
6
3309032
3316659
7
3309033
1
DOOR-SIDE MS HC PLAS ORANGE
8
3309046
1
MNT-GAS SPRING 82
9
3309047
1
SPACER-TOP COVER HINGE MODEL 82
10
3309048
1
MOUNT-GAS STRUT TSS 82
11
3309088
1
HINGE-TOP COVER 82 PNTD
12
3316511
1
BULKHEAD-62 LP
13
3400390
11
NUT-FLANGE LOCK 5/16-18
14
3400860
1
FTG-LP TANK CONNECT
15
3334037
2
FTG - MALE ELBOW 49 - 6
1
ASSY-SOL REC TANK SUB 82 ORANGE
16
3334898
3334899
17
3336584
1
FILTER - LPG FUEL
18
3400383
2
WASHER CONICAL SPRING 1/4
19
3342097
1
FTG-SAE 5/8-18 45 DEG FLARE
20
3400148
9
SCREW TRUSS HEAD 5/16 -18 X 0.5 SLT ZP
21
3343734
1
HOSE-3/8 AR 24.0 JIC 45 ST#6
22
3343735
1
HOSE-3/8 AR 30.5 JIC 45 ST#6
23
3400080
2
NUT-HEX 5/16-18 ES ZP
24
3344260
1
ASSY-FUEL LINE TUBE 8MM X 1M (FOR CE MODELS ONLY)
25
3400862
1
VALVE-LP RELIEF VPN 3127L
26
3344328
1
WELDMENT-STRAP BOTTLE MNT
27
3344331
2
ISOLATOR-CYL 3/4" X 1/2" FEMALE 1/4-20
28
29
30
3344372
3344373
3400042
1
1
2
HINGE-CONT 1" KNUCKLE 20.62" LG (FOR CE MODELS ONLY)
PLT-SPACER HINGE
SCR-HEX 1/4-20X.75 ZP
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 91
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK ASSEMBLY PART 1
FOR TSS82LPCE, TSS82DSLCE ,
CSS82LPCE and CSS82DSLCE MODELS
ONLY
Page 92
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK ASSEMBLY PART 1
ITEM
PART NO.
QTY
DESCRIPTION
1
3300027
1
ARM-SOLUTION VALVE PLTD
2
3300330
1
VALVE-TWO WAY BALL SOLUTIION
3
3400384
8
WASHER CONICAL SPRING 5/16
4
3300452
1
BALL-PLASTIC
5
3300458
1
FLOAT-TANK MACHINE
6
3300526
3
BUMPER - 1/4 ID X 1/8 THK
7
3302144
2
CLAMP-HOSE 1/2
8
3302737
2
SWITCH-FLOAT LS7 POLYPROPYLENE
9
3302951
2
CLAMP-TUBE 1.5 DIA.
10
3400385
7
WASHER CONICAL SPRING 3/8
11
3500131
1
TUBE-PVC 3/4 ID X 1/8 WA-CLEAR
12
3309024
1
PLT-RETAINER SOL-REC TANK PNTD
13
3309026
1
PLATE-STOP SIDE DOOR 82 HC
14
3309035
1
BRACKET-TOP COVER STOP-82
15
3309038
1
CAGE-BALL FLOAT 82
16
3309042
1
ANGLE-CONSOLE TO TANK MNT
17
3309043
1
SPACER-TANK CONSOLE MNT
18
3309051
2
FTG-3/4 90 DEG HOSE BARB
19
3309073
1
FTG-3/4 MPT X 3/4 HB
20
3309076
1
MOUNT-SOLUTION VALVE
21
3317688
1
GUARD-SWITCH VERT LP
22
3335033
1
HINGE-UNIVERSAL SEAT MNT
23
3344426
1
PLT - SOLUTION VALVE MNT
24
3400032
4
SCR-HEX 3/8-16X.75 ZP
25
3400036
10
BOLT-HH 5/16-18X3/4
26
3400045
4
SCR-8-32 X 5/8 PAN HD SLT ZP
27
3400082
4
NUT-HEX #8-32 ES ZP
28
3400102
2
WSR-LOCK 5/16, ZP
29
3400318
3
BLT-HH 5/16-18 X 1.0 SS
30
3400319
3
WASHER-LOCK .322ID X .58OD X .078TK
31
3400320
3
NUT-HEX 5/16-18 SS
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 93
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK ASSEMBLY PART 2
Page 94
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
SOLUTION / RECOVERY TANK ASSEMBLY PART 2
ITEM
PART NO.
82 Series
90 Series
QTY
DESCRIPTION
1
3300336
1
CLAMP-HOSE 2.5 SS
2
3300405
1
GASKET-SUCTION TUBE
3
3300451
1
PLUG-ADJ DRAIN HOSE
4
3302480
1
SUB-DRAIN HOSE ASSY
1
TANK-SOLUTION, PLASTIC LT GRAY
3309001HK 3321348HK
1
TANK-SOLUTION, PLASTIC ORANGE
3309001BR 3321348BR
1
TANK-SOLUTION, PLASTIC BURGUNDY
1
TANK-RECOVERY, PLASTIC MS LT. GRAY
3309002HK 3321349HK
1
TANK-RECOVERY, PLASTIC ORANGE
3309002BR 3321349BR
1
TANK-RECOVERY, PLASTIC BURGUNDY
7
3309006
2
CAP-TANK 6" DIA BLACK
8
3309009
1
CAP-TANK 9" DIA, BLACK
9
3309024
2
PLT-RETAINER SOL-REC TANK PNTD
3309001
5
3309002
6
3321348
3321349
10
3309040
N/A
1
FTG-ADAP WATER HOSE
11
3309060
N/A
1
FTG-PLUG NYLON 3/4 MP
12
3309066
N/A
1
VALVE-FLOAT SHUTOFF
13
3309067
N/A
1
FLOAT-SHUTOFF
2
GASKET - 6" PLASTIC CAP
14
15
3309070
1
STEM-FLOAT
16
3309072
3309098
N/A
3
PLATE-BACKING 9" CAP
17
3309099
2
PLATE-BACKING FOR 6" CAP
18
3315258
3
GASKET - 9" PLASTIC CAP
19
3317926
3316718
1
SUCTION TUBE-PLAS TANK MS
20
3319319
N/A
1
CHAIN-TANK PLUG
21
3400032
8
SCR-HEX 3/8-16X.75 ZP
22
3400036
4
BOLT-HH 5/16-18X3/4
23
3400045
N/A
1
SCR-8-32 X 5/8 PAN HD SLT ZP
24
3400198
N/A
2
NUT-HEX 1/4-20 ZP
25
3400384
4
WASHER CONICAL SPRING 5/16
26
3400385
8
WASHER CONICAL SPRING 3/8
27
3336811
2
ASSY- CAP, SOL / REC, 9"
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 95
PARTS BREAKDOWN
SEAT ASSEMBLY
Page 96
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
SEAT ASSEMBLY
ITEM
PART NO.
QTY
1
3302482
4
BUMPER-SEAT MOUNT
2
3309027
1
MNT-SEAT UNIVERSAL 82 PNTD
3
3309028
1
HINGE-SEAT MNT UNIV 82 PNTD
3315245
1
ARMREST KIT-THREE HOLE
3344488
1
ARMREST KIT,F65/270,LH & RH (FOR 334473 SEAT ONLY)
3316892
1
SEAT-MICHIGAN V-818
3300406
1
SEAT - GRAMMER (OPTIONAL)
3342103
1
SEAT - GRAMMER WITH SEAT BELT (OPTIONAL)
3344473
1
ASSY - GAMMER SEAT WITH SWITCH AND ARMRESTS (FOR
TSS82DSLCE, TSS82LPCE, CSS82DSLCE AND CSS82LPCE) MODELS
ONLY) (INCLUDES ITEM 4 AND 12)
6
3400036
6
SCR-HEX,5/16-18X0.75 ZP
7
3400038
4
SCR-HEX,5/16-18X2.25 ZP
8
3400080
4
NUT-HEX 5/16-18 ES ZP
9
3400384
14
WASHER-CONICAL SPRING 5/16
10
3400390
2
NUT-FLANGE LOCK 5/16-18
11
3303983
1
SEAT BELT (OPTIONAL) (NOT SHOWN)
12
3344472
1
SWITCH KIT, BERNSTEIN W/ HDWR (NOT SHOWN)
4
5
DESCRIPTION
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 97
PARTS BREAKDOWN
IMPELLER ASSEMBLY - HORIZONTAL MOUNTING
Page 98
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
IMPELLER ASSEMBLY - HORIZONTAL MOUNTING
ITEM
PART NO.
QTY
DESCRIPTION
1
711594
1
WSR-FLAT .56 X .88 X .03
2
3300133
1
IMPELLER, BALANCED
3
3300139
1
SHROUD - IMPELLER, OUTER
4
3300465
7
MOUNT-ISO IMP MNT
5
3306826
3
STAND/OFF-3/8-24 X 1.38 P
6
3306827
1
SPACER-HYD IMPELLER
7
3306841
1
WELD - SHROUD INNER
8
3307152
1
WELD-MOTOR MNT IMP
9
3306738
1
MOTOR - HYD. IMPELLER SCRUBBER
10
3317638
1
MOUNT-IMPELLER MS LP
11
3400016
4
SCREW-FLAT HEAD 5/16-18 X
12
3400050
5
SCR-SOC, 10-24 X 1.25 ZP
13
3400062
1
NUT-ACORN 1/2-20 ZP
14
3400080
4
NUT-HEX 5/16-18 ES ZP
15
3400088
4
WASHER 5/16 ID .688 OD X
16
3400098
1
WSR-LOCK 1/2, ZP
17
3400104
7
WASHER-LOCK # 10 SPLIT ZP
18
3400147
2
SCR-SOC, 10-24 X .75 ZP
19
3400151
1
FTG-7/8-14 STOR TO 3/4-16
20
3400155
1
FTG-90 EL 8JIC X 10MORB
21
3400212
1
FTG-4MORB X 4JIC
22
3400262
3
SCREW-HEX,3/8-24X1.25 ZP
23
3400278
9
WASHER-FENDER 3/8 ZP
24
3400342
1
NUT-HEX 3/8-24 ES ZP
25
3400381
4
SCREW-FLAT HEAD 3/8-24 X
26
3500246
1
GASKET-OPEN CELL 1/8 THK
27
3301622
1
RETAINER-IMPELLER CABLE PLTD
28
3317689
1
MNT-PIN LP BASE
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 99
PARTS BREAKDOWN
IMPELLER MANIFOLD AND HOSES - HORIZONTAL MOUNTING
T82 & T90 IMPELLER MANIFOLD
C82 & C90 IMPELLER HOSE
Page 100
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
IMPELLER MANIFOLD AND HOSES - HORIZONTAL MOUNTING
ITEM
PART NO.
QTY
DESCRIPTION
1
710230
4
SCR-MC 8-32 X .62 ST PL
2
3300351
5
HOSE CLAMP 4 1/2
3
3300414
4
BUSHING-FLNG 3/8 NYLON
4
3301223
1
WELD-IMPELLER MANIFOLD
5
3301383
1
WD---WD---SIDE-WD IMP MANIFOLD
6
3301427
1
CABLE-IMPELLER STOP
7
3301434
1
WELD-SHUTOFF ROD, IMP, SQ
8
3301455
1
WELD-SHUTOFF ROD, IMP, SQ
9
3301459
3
BALL JOINT ASSY- 1/4-28 STUD X 1
10
3301498
2
PLATE-WD IMP MANIFOLD
11
3301626
1
ROD-IMPELLER SHUTOFF PLTD
12
3304511
1
HOSE-IMPELLER 3.50 ID W/ TAPERED
13
3315664
2
HOSE-IMPELLER 3.50 ID W/ TAPERED
14
3400042
3
SCR-HEX 1/4-20X.75 ZP
15
3400072
2
NUT-HEX # 10-32 ZP
16
3400081
3
NUT-HEX 1/4-20 ES ZP
17
3400082
4
NUT-HEX #8-32 ES ZP
18
3400089
3
WASHER 1/4 ID .63 OD X .065 THK
19
3400103
3
WASHER-LOCK 1/4 SPLIT ZP
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 101
PARTS BREAKDOWN
IMPELLER ASSEMBLY - VERTICAL MOUNTING
NOTE: For CSS82LPCE, CSS82DSLCE, TSS82DSLCE, and TSS82LPCE models only.
Page 102
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
IMPELLER ASSEMBLY - VERTICAL MOUNTING
ITEM
PART NO.
QTY
DESCRIPTION
1
711594
1
WSR-FLAT .56 X .88 X .03
2
3300133
1
IMPELLER, BALANCED
3
3300139
1
SHROUD - IMPELLER, OUTER FINIS
4
3300465
4
MOUNT-ISO IMP MNT
5
3306738
1
MOTOR - HYD. IMPELLER SCRUBBER
6
3306826
2
STAND/OFF-3/8-24 X 1.38 PNTD
7
3306827
1
SPACER-HYD IMPELLER
8
3306841
1
WELD - SHROUD INNER
9
3344367
1
PLT- UPPER IMPELLAR MNT
10
3344369
1
WELDMENT-MOTOR MNT IMP
11
3400016
4
SCREW-FLAT HEAD 5/16-18 X 1.25
12
3400050
5
SCR-SOC, 10-24 X 1.25 ZP
13
3400062
1
NUT-ACORN 1/2-20 ZP
14
3400080
4
NUT-HEX 5/16-18 ES ZP
15
3400088
4
WASHER 5/16 ID .688 OD X .065
16
3400098
1
WSR-LOCK 1/2, ZP
17
3400104
7
WASHER-LOCK # 10 SPLIT ZP
18
3400147
2
SCR-SOC, 10-24 X .75 ZP
19
3400155
2
FTG-90 EL 8JIC X 10MORB
20
3400212
1
FTG-4MORB X 4JIC
21
3400278
6
WASHER-FENDER 3/8 ZP
22
3400307
2
SCR-HEX,3/8-24X0.75 ZP
23
3400342
2
NUT-HEX 3/8-24 ES ZP
24
3400381
4
SCREW-FLAT HEAD 3/8-24 X 1.75,
25
3400385
2
WASHER CONICAL SPRING 3/8
26
3500246
1
GASKET-OPEN CELL 1/8 THK X 3/4
NOTE: For CSS82LPCE, CSS82DSLCE, TSS82DSLCE, and TSS82LPCE models only.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 103
PARTS BREAKDOWN
IMPELLER MANIFOLD AND HOSES - VERTICAL MOUNTING
NOTE: For CSS82LPCE, CSS82DSLCE, TSS82DSLCE, and TSS82LPCE models only.
T82 & T90 IMPELLER MANIFOLD
C82 & C90 IMPELLER HOSE
Page 104
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
IMPELLER MANIFOLD AND HOSES - VERTICAL MOUNTING
ITEM
PART NO.
QTY
DESCRIPTION
1
710230
4
SCR-MC 8-32 X .62 ST PL
2
3300351
5
HOSE CLAMP 4 1/2
3
3300414
4
BUSHING-FLNG 3/8 NYLON
4
3301383
1
WD---WD---SIDE-WD IMP MANIFOLD
5
3301427
1
CABLE-IMPELLER STOP
6
3301459
3
BALL JOINT ASSY- 1/4-28 STUD X 1
7
3304511
1
HOSE-IMPELLER 3.50 ID W/ TAPERED
8
3315664
2
HOSE-IMPELLER 3.50 ID W/ TAPERED
9
3336791
1
WELDMENT-IMPELLER MANIFOLD
10
3336795
1
WELDMENT-SHUTOFF ROD, IMP, DUST
11
3336796
1
WELDMENT-SHUTOFF ROD, IMP, SQ
12
3337463
2
PLATE-WD IMP MANIFOLD
13
3344422
1
ROD-THRD 10-32 X 6.00 LG
14
3400042
3
SCR-HEX 1/4-20X.75 ZP
15
3400081
3
NUT-HEX 1/4-20 ES ZP
16
3400082
4
NUT-HEX #8-32 ES ZP
17
3400089
3
WASHER 1/4 ID .63 OD X .065 THK
18
3400103
3
WASHER-LOCK 1/4 SPLIT ZP
NOTE: For CSS82LPCE, CSS82DSLCE, TSS82DSLCE, and TSS82LPCE models only.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 105
PARTS BREAKDOWN
IMPELLER CONTROL VALVE SINGLE SPOOL
Page 106
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
IMPELLER CONTROL VALVE SINGLE SPOOL
ITEM
PART NO.
QTY
DESCRIPTION
1
3317238
1
VALVE CONTROL-1 SPOOL
2
3317237
1
WELD-MOUNT VALVE PNTD
3
3400164
1
PLUG
4
3300070
1
WELD-LEVER PLTD
5
3300558
1
KNOB-TAPERED #145 BLACK
6
3317236
1
ROD-PIVOT CONTROL VALVE PLTD
7
3300548
2
RING-RET EXT .38
8
3300547
1
ASSY-CONNECTING LINK SET
9
3400155
2
FTG-90 7/8-14 TO #8
10
3400154
1
FTG-90 3/4-16 TO #8
*
3317234
1
SUB ASSEMBLY ITEMS 1-10
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 107
PARTS BREAKDOWN
HYDRAULIC VALVE ASSEMBLY THREE SPOOL - T82 AND T90
FOR TSS82LPCE and
TSS82DSLCE MODELS
ONLY
Page 108
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
HYDRAULIC VALVE ASSEMBLY THREE SPOOL - T82 AND T90
ITEM
PART NO.
QTY
1
3300070
3
DESCRIPTION
LEVER PLTD
2
3300357
1
VALVE CONTROL-3 SPOOL
3
3300547
3
ASSY-CONNECTING LINK SET
4
3300548
2
3/8" RETAINING RING
5
3300558
3
KNOB-TAPERED #145 BLACK
6
3300743
1
MNT-VALVE PNTD
7
3300884
1
ROD - PIVOT CONTROL VAVLE PLTD
8
3301685
3
ORIFICE-BRASS, #323, .031" DIA, "R", 3/4-16 THD, HYDRAULIC
9
3303996
6
BEARING - PLASTIC 1/2" O.D. X
10
3305285
2
SPACER-CONTROL VALVE TYA PLTD
11
3400080
2
NUT-HEX 5/16-18 ES ZP
12
3400088
2
WASHER 5/16 ID .688 OD X .065
13
3400150
3
FTG-ADAPTER STRAIGHT 4MJIC X 8
14
3400155
1
FTG-90 EL 8JIC X 10MORB
15
3400157
1
FTG-45 3/4-16 TO #8
16
3400158
1
FTG-45 3/4-16 TO #8
17
3400163
1
FTG-TEE OFFSET 3/4-16 TO #8
18
3400368
1
SCR - CAR, 5/16-18X2.25 ZP
19
3400369
1
SCR - CAR, 5/16-18X2.75 ZP
20
3342546
1
SWITCH-WHISKER
21
3344294
1
WELDMENT-LEVER SPOOL BROOMS
22
3344295
1
PLT-SWITCH MNT
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 109
PARTS BREAKDOWN
HYDRAULIC VALVE ASSEMBLY THREE SPOOL - C82 AND C90
Page 110
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
HYDRAULIC VALVE ASSEMBLY THREE SPOOL - C82 AND C90
ITEM
PART NO.
QTY
1
3300070
1
DESCRIPTION
LEVER PLTD
2
3300357
1
VALVE CONTROL-3 SPOOL
3
3300547
1
ASSY-CONNECTING LINK SET
4
3300548
2
3/8" RETAINING RING
5
3300558
1
KNOB-TAPERED #145 BLACK
6
3300743
1
MNT-VALVE PNTD
7
3300884
1
ROD - PIVOT CONTROL VAVLE PLTD
8
3303996
2
BEARING - PLASTIC 1/2" O.D. X 3/8" ID X .75 LG
9
3305285
2
SPACER-CONTROL VALVE TYA PLTD
10
3400080
2
NUT-HEX 5/16-18 ES ZP
11
3400088
2
WASHER 5/16 ID .688 OD X .065 THK
12
3400155
1
FTG-90 EL 8JIC X 10MORB
13
3400157
1
FTG-45 3/4-16 TO #8
14
3400158
1
FTG-45 3/4-16 TO #8
15
3400164
4
FTG-PLUG 3/4-16 O-RING
16
3400368
1
SCR - CAR, 5/16-18X2.25 ZP
17
3400369
1
SCR - CAR, 5/16-18X2.75 ZP
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 111
PARTS BREAKDOWN
POWER STEERING ASSEMBLY
Page 112
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
POWER STEERING ASSEMBLY
ITEM
PART NO.
82 Series
90 Series
QTY
DESCRIPTION
1
3400439
1
PIN—CLEVIE 3/4 DIA X 2.0 LONG
2
3307311
1
CYLINDER-STEERING ARMA & POWER
3
3301416
1
SPACER-LIFT CYL CLEVIS PLTD
4
3400437
1
PIN-CLEVIS 1" DIA X 4.50 LONG
5
3400438
1
PIN-CLEVIS 3/4" DIA X 3.50 LG
6
3300552
2
BEARING-1 ID X 1.124 OD X 1.5
7
3306937
1
WELD-IDLER ARM PWR STG
8
3400188
1
NUT-HEX JAM 1/2-20 ES
9
3306921
1
SPACER-P.S. CYL FRT THK PLTD
10
3400152
2
FTG-90 1/2-20 TO #5
11
3306922
1
SPACER-P.S. CYL FRT THIN PLTD
1
WELD-CYL/ACT MNT
12
3316768
3324192
13
3311012
3
WASHER-HD SPACER SEC LIFT ARM
14
3400661
5
PIN-COTTER 3/4 RUE-RING
15
3400012
2
FTG -GREASE 3/16
3336016
2
HOSE-1/4 AR 56 ST#5 90?S#4
1
SUB ASSY-PWRST (INCLUDES ITEMS 1 THROUGH 15)
16
*
3309489
3309488
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 113
PARTS BREAKDOWN
STEERING COLUMN
Page 114
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
STEERING COLUMN
ITEM
PART NO.
QTY
1
3300228
1
BRACKET-STEERING
3336014
1
3344387
1
3306914
1
HOSE-1/4 AR 40 ST#5 90°S#4
HOSE-HYD 3000 PSI 1/4"ID X 75.75" LNG (FOR CSS82DSLCE,
CSS82LPCE, TSS82DSLCE, & TSS82LPCE MODELS ONLY)
PLT-MOUNT, PWR STEERING MTR
3336015
1
3344389
1
5
3336016
2
HOSE-1/4 AR 40 ST#4 90°S#4
HOSE-HYD 3000 PSI 1/4"ID X 94.75" LNG (FOR CSS82DSLCE,
CSS82LPCE, TSS82DSLCE, & TSS82LPCE MODELS ONLY)
HOSE-1/4 AR 56 ST#5 90?S#4
6
3316899
1
PWR STRG UNIT
7
3316900
1
STEERING COLUMN - PWR STRNG
8
3317654
1
PLT-COVER, PWR STEERING PUMP
9
3318220
1
STEERING WHEEL - W/COVER SW/9X
10
3343946
1
REFLECTOR, HEAT - STRG PUMP COVER
11
3332652
1
CAP STEERING WHEEL
12
3400027
4
SCREW-HHM 3/8-16 X 1.75 LG ZP
13
3400035
4
SCR-HEX 5/16-18X1.00 ZP
14
3400080
2
NUT-HEX 5/16-18 ES ZP
15
3400101
4
WASHER-LOCK 3/8 SPLIT ZP
16
3400150
4
FTG-ADAPTER STRAIGHT 4MJIC X 8 MORB
17
3400384
2
WASHER CONICAL SPRING 5/16
18
3400390
2
NUT-FLANGE LOCK 5/16-18
19
3401075
1
NUT - JAM, M18X1.5 6H
2
3
4
DESCRIPTION
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 115
PARTS BREAKDOWN
SQUEEGEE LIFT / LOWER ASSEMBLY
Page 116
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
SQUEEGEE LIFT / LOWER ASSEMBLY
ITEM
PART NO.
QTY
DESCRIPTION
1
3333420
4
SPRING-SQEEGEE RETURN
2
3400185
3
PIN-CLEVIS 5/16 X 1-1/4 ZP
3
3333416
2
WELD-SPRING PIVOT
4
3300202
1
BAR-CABLE ADJ MACH & PLTD
5
3301393
1
ROD
6
3400370
1
SCR-HEX,5/8-11X5.50 ZP
7
3400094
2
WASHER-FLAT 5/8 ZP
8
3303946
2
BRG-THRUST .781 ID W/A
9
3302207
2
RING-RET EXT .50
10
3301439
1
BRACKET-SQUEEGEE ADJ. PLTD
11
3302690
1
BRKT-HYD SQUEEGEE LIFT
12
3400162
1
FTG-TEE OFFSET 1/2-20 TO #5
13
3400246
1
FTG-SWIVEL 90 EL #5JIC 5/16
14
3302599
1
SPRING-EXT LOOPS-IN-LINE ZP
15
3303945
2
BEARING-FIBERGLIDE HYD.SQ.LIFT
16
3303948
2
BRG-THRUST .781 ID X 1.50 OD
17
3303937
1
WASHER-RETAINER HYD SQ PLTD
18
3303935
1
BUSHING-SLEEVE HYD SQ LIFT
19
3400192
1
NUT-HEX JAM 5/8-11 ZP
20
3400097
1
WASHER-LOCK 5/8 SPLIT ZP
21
3303943
1
WELD-HYD SQ LIFT ARM PNTD
22
3303947
2
BRG-THRUST 1.406 ID X 2.50 OD
23
3303944
1
BEARING-FIBERGLIDE HYD.SQ.LIFT
24
3303940
1
WELD-PIVOT ARM HYD SQ PNTD
25
3400152
1
FTG-90 1/2-20 TO #5
26
3300141
1
CYLINDER-1.5 BORE X 2.0 STR
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 117
PARTS BREAKDOWN
SCRUB HEAD ASSEMBLY
Page 118
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
SCRUB HEAD ASSEMBLY
ITEM
PART NO.
82 Series
90 Series
QTY
DESCRIPTION
1
3300432
4
BUSHING-FL-52-4
2
3300457
4
ROD END-5/8 MALE
3
3300607
6
HOSE-1/2 AR 21.50 ST#8 ST#8
4
3302144
2
CLAMP-HOSE 1\2 NOM
5
3302411
2
SLEEVE-LIFT ARM SPACER
6
3303459
3303458
2
WELD-SCRUB HD ELEC
7
3303493
3301089
2
WELD-LIFT ARM HD
8
3308759
3
PLATE-MOTOR MOUNT
9
3313130
1
BAR-RETAINER FTG
10
3313188
1
FTG-CROSS 1/2 FPT BRASS
11
3315534
2
FTG-1/2 ID TUBE X 1/2 MPT
12
3315535
2
FTG-90 DEG 1/2 ID X 1/2 MALE N
13
3315536
1
FTG-90 DEG 3/4 ID X 1/2 MPT
14
3316895
3
MOTOR-HYD SCRUB HEAD MS/FS
3324451
3
DRIVER-SCRUB BRUSH
3
BRUSH MID GRIT
15
16
3332544
3332545
(SEE BRUSH GUIDE ON PAGE 132)
17
3400027
2
SCR-HEX,3/8-16X1.75 ZP
18
3400030
2
SCR-HEX,3/8-16X1.00 ZP
19
3400074
12
NUT-HEX JAM 5/8-18 ZP
20
3400079
4
NUT-HEX 3/8-16 ES ZP
21
3400087
2
WASHER-FLAT 3/8 STANDARD ZP
22
3400097
2
WASHER-LOCK 5/8 SPLIT ZP
23
3400101
2
WASHER-LOCK 3/8 SPLIT ZP
24
3400103
12
WASHER-LOCK 1/4 SPLIT ZP
25
3400155
2
FTG-90° 7/8-14 TO #8
26
3400173
6
SCR-HEX,1/4-20X1.75 ZP
27
3400227
3
SCR-HEX,1/4-20X1.25 ZP
28
3400278
3
WASHER-FENDER 3/8 ZP
29
3400383
3
WASHER-CONICAL SPRING 1/4
3
TUBE-PVC BRAID REINF 1/2 ID
30
*
3500485
3316789
3500131
FT
CLEAR SOL. DELIVERY HOSE (NOT SHOWN ORDER BY THE FOOT)
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 119
PARTS BREAKDOWN
SCRUB HEAD LIFT / LOWER MECHANISM
Page 120
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
SCRUB HEAD LIFT / LOWER MECHANISM
ITEM
PART NO.
QTY
DESCRIPTION
1
3302775
1
ACTUATOR-POWER SCRUB HEAD LIFT
2
3303258
1
GAUGE-DOWN PRESSURE SC HEAD
3
3307553
1
SWITCH
4
3400124
2
PIN-COTTER 5/8 RUE-RING
5
3303544
1
WELD-MOUNT ELEC CYL HS RH PNTD
6
3303543
1
WELD-MOUNT ELEC CYL HS LH PNTD
7
3303465
1
ASSY-POTENTIOMETER ELEC SC HD
8
3400302
1
PIN-CLEVIS 1/2 X 5.00 ZP
9
3400041
1
SCR-HEX,1/4-20X0.88 ZP
10
3303299
1
WELD-ARM LIFT GAGE PLTD
11
3400103
1
WASHER-LOCK 1/4 SPLIT ZP
12
3400071
1
NUT-HEX 1/4-20 ZP
13
3400180
2
NUT-HEX 1/4-28 ZP
14
3301199
2
BALL JOINT-1/4-28
15
3303309
1
WELD-SCRUB HEAD PIN PNTD
*
3319086
1
SUB ASSEMBLY BLOCK (ITEMS 18-24)
16
3400017
1
SCR-HEX,5/8-11X1.75 ZP
17
3400020
2
SCR-HEX,1/2-13X2.00 ZP
18
3400326
2
SCR-HEX,1/2-20X1.25 ZP
19
3400097
2
WASHER-LOCK 5/8 SPLIT ZP
20
3303224
4
SPACER-ELEC SH LIFT PLTD
21
3303227
1
BLOCK-PRESSURE PLTD
22
3303218
1
SPRING-COMPRESSION 1.00 DIA
23
3303225
1
RETAINER-ELEC S-HEAD LIFT PLTD
24
3400188
1
NUT-HEX JAM 1/2-20 ES
25
3400192
2
NUT-HEX JAM 5/8-11 ZP
26
3303241
1
WELD-LIFT ARM SCRUB HD RH
27
3303219
2
BEARING-SPHERICAL PLAIN
28
3303217
2
RING-RET INT. .87
29
3300457
2
ROD END-5/8 MALE
30
3400074
2
NUT-HEX JAM 5/8-18 ZP
31
3303296
1
LINKAGE-SCRUB HEAD GAGE PLTD
32
3303240
1
ASSY-LIFT ARM SCRUB HD LH PNTD
33
3400111
1
PIN-CLEVIS 5/8 X 6.00 ZP
34
3300550
2
BUSHING-FLANGE
35
3301083
1
PIVOT-SCRUB HD PLTD (SLEEVE)
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 121
PARTS BREAKDOWN
REAR SQUEEGEE ASSEMBLY
FRONT ▬►
Page 122
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
REAR SQUEEGEE ASSEMBLY
ITEM
1
PART NO.
82 Series
90 Series
3300564
QTY
DESCRIPTION
2
KNOB-CLAMPING #284 - BLACK
2
3308811
3308824
1
WELD-NO TOOL SQU STRAP RH
3
3308815
3308828
2
STRIP-BACKUP REAR SQU MSW
4
3308816
3308829
1
SQUEEGEE BLADE REAR MSW
5
3321334
1
HOSE-SQUEEGEE PICK-UP 3"
6
3321141
1
CUFF-HOSE SQUEEGEE 3"
7
3308803
3308818
1
WELD-SQUEEGEE FRAME
8
3331329
3308830
1
SQUEEGEE BLADE INNER MSW
9
3301437
1
HOSE CLAMP-PLTD
10
3301081
1
SUPPORT-SQUEEGEE FRAME RH
11
3400178
4
BRG-THRUST .531 ID X 1.00 OD
12
3300973
1
WELD-MOUNT SQ LH PNTD
1
STRAP-FRONT SQUEEGEE
13
3308814
3308827
14
3400087
10
WASHER-FLAT 3/8 STANDARD ZP
15
3300339
8
SLEEVE-SQ & FWD/REV
16
3300430
8
BUSHING-.499 ID X .594 OD
17
3300855
4
ARM-SQUEEGEE PLTD
18
3300846
2
WELD-LINK SQ ADJ PLTD
19
3300961
1
SUPPORT-SQUEEGEE FRAME LH
20
3302339
2
KNOB-ALUM 5\16-18 FMTHD
21
3300978
1
WELD-MOUNT SQ RH PNTD
22
3300975
1
WELD-LIFT SQUEEGEE ARM LH
23
3300434
1
CASTER-SQUEEGEE SPECIAL
24
3308774
1
SQUEEGEE BLADE SIDE RH WIDE
25
3308773
1
STRAP, SIDE SQUEEGEE
26
3400126
4
PIN-HITCH 1/2 X 1.50 ZP
27
3331327
1
WELD-LIFT SQUEEGEE ARM RH
28
3308762
1
ROD END-FEMALE 3/8-24
29
3300853
1
ROD-THREADED SQUEEGEE
30
3300461
1
BALL JOINT-3/8-24 W/DUST COVER
31
3400075
2
NUT-HEX JAM 3/8-24 ZP
32
3308240
1
LATCH-OVER CENTER ADJUSTMENT
33
3400005
1
NUT-HEX 5/8-11 UNC
34
3331094
1
WELD-SQUEEGEE RH SIDE PLTD
35
3331097
1
WELD-SQUEEGEE LH SIDE PLTD
36
3400951
12
SCR-TRS, 5/16 X 1.25, SLT ZP
37
3400080
12
NUT-HEX 5/16-18 ES ZP
38
3308763
5
PIN-HITCH 3/8 X 1.00 303 SS
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 123
PARTS BREAKDOWN
REAR SQUEEGEE ASSEMBLY (CONTINUED)
Page 124
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
REAR SQUEEGEE ASSEMBLY
ITEM
39
PART NO.
82 Series
90 Series
3332628
3332630
QTY
DESCRIPTION
1
STRAP-INNER SQUEEGEE
40
3331323
1
SQUEEGEE BLADE SIDE LH WIDE
41
3331098
1
STRAP-SIDE SQUEEGEE LH
42
3331325
1
WELD-LIFT SQUEEGEE ARM LH
1
WELD-NO TOOL SQU STRAP LH
43
3308812
3308825
*
3331326
1
ASSEMBLY SQUEEGEE SUB LH (INCLUDES ITEMS 40,41,42,36,
&37)
*
3331328
1
ASSEMBLY SQUEEGEE SUB RH (INCLUDES ITEMS 24,25,27,36,
&37)
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 125
PARTS BREAKDOWN
LIFT ARM ASSEMBLY T82/T90
Page 126
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
LIFT ARM ASSEMBLY T82/T90
ITEM
1
PART NO.
82 Series
90 Series
3315826
3315833
QTY
DESCRIPTION
1
WELD-LIFT ARM HI-DUMP M/S
2
3400012
4
FTG-GREASE 3/16
3
3301075
2
ASSY-DUMP ARM MNT PNTD
4
3301420
2
SPACER, DUMP ARM
5
3303360
2
PIN-UPPER CYL MOUNT HD PLTD
6
3301998
2
RING-RET EXT .940
7
3300426
2
CYLINDER-HYD LIFT HD PUR
8
3300229
1
ROD END-SCRUB CYL PLTD
9
3300552
1
BEARING-1 ID X 1.124 OD X 1.5
10
3300829
2
LIFT ARM-SECONDARY PNTD
11
3300836
4
BEARING-2.18 OD X 2.00 ID X.75
12
3300882
2
WASHER-HD 3.25 OD X 2.00 ID
13
3301709
2
RING-RET EXT 2.00
14
3400177
12
BRG-THRUST 2.06 ID X 3.25 OD
15
3300713
1
PLATE-ARM ROTATING HD PNTD
16
3300715
2
SHAFT-ARM ROTATING PLATE PLTD
17
3300882
2
WASHER-HD 3.25 OD X 2.00 ID
18
3300840
4
BEARING-2.18 OD X 2.00 IDX1.50
19
3300879
4
WASHER-HD 3.25 OD X 1.00 ID
20
3400076
2
NUT-HEX JAM SLOTTED 1-14 ZP
21
3317369
1
PLATE-ROTATION LH MS/FS PNTD
22
3301996
3
PIN-ROT CYL INNER PLTD
23
3300407
1
CYLINDER-HYD RDT HD PNTD
24
3301997
1
PIN-ROT CYL OUTER PLTD
25
3317368
1
PLATE-ROTATION RH MS/FS PNTD
26
3300809
1
ASSY-ARM ROT CYL MOUNT HD SUB
27
3302030
1
HARNESS-TSS/SW HD
28
3303873
1
BRACKET-HYD HOSE HD FWD
29
3303170
1
BRKT-HYD HOSE HD&PWR PACK PNTD
30
3300837
2
BEARING-1.12 OD X 1.00 ID X.75
31
3302037
1
BRACKET-UPPER SWITCH PLTD
*
3400054
2
SCR-SET,1/4-20X0.25 ZP
*
3301736
2
SWITCH-MERCURY HOPPER RTR
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 127
PARTS BREAKDOWN
SAFETY ARM ASSEMBLY T82/T90
Page 128
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
SAFETY ARM ASSEMBLY T82/T90
ITEM
PART NO.
QTY
DESCRIPTION
1
3302042
1
WELD-SAFETY ARM
2
3300457
1
ROD END-5/8 MALE
3
3302045
1
BRACKET-HD SAFETY ARM
4
3302076
1
BRKT-HD SAFETY ARM W\O OHG
5
3500104
1
HOSE-NEOPRENE 5/16 ID
6
3400215
1
SCR-HEX,5/16-18X4.00 ZP
7
3400074
1
NUT-HEX JAM 5/8-18 ZP
8
3400209
1
SCR-HEX,5/8-11X2.00 ZP
9
3400094
2
WASHER-FLAT 5/8 ZP
10
3400097
1
WASHER-LOCK 5/8 SPLIT ZP
11
3400192
1
NUT-HEX JAM 5/8-11 ZP
12
3400070
1
NUT, HEX 5/16-18 ZP
13
3400390
1
NUT-FLANGE LOCK 5/16-18
*
3333298
1
DECAL SAFETY ARM
*
3331359
1
SUB-SAFETY ARM W/BALL JOINT (INCLUDES ITEMS 1,2,7)
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 129
PARTS BREAKDOWN
HOPPER ASSEMBLY T82/T90
Page 130
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
HOPPER ASSEMBLY T82/T90
ITEM
PART NO.
QTY
DESCRIPTION
82 Series
90 Series
1
3322098
3343791
1
WELD-HOPPER
2
3322099
3315968
1
WELD-HOPPER HOOD
3
3300114
3300121
1
ASSY-LID HOPPER PNTD
4
3305645
3305646
2
FILTER-HOPPER
5
3300921
4
BAR-FILTER RET MS
6
3300917
2
MOUNT-FILTER SHAKER PNTD
7
3300915
2
RETAINER-SHAKER MOTOR PNTD
8
3300904
2
MOUNT-NEOPRENE SHAKER MTR
9
3300424
2
MOTOR-SHAKER FILTER
10
3400467
8
SCR-HEX,5/16-18X3.00 GR 5
11
3300375
2
GAS SPRING-COVER
12
3300376
2
STUD-BALL GAS SPRING
13
3306424
8
CLIPNUT-5/16-18 FULLBODY
14
3300205
3300188
1
ANGLE-HOPPER FLAP MS PNTD
15
3300194
3300195
4
FLAP-HOPPER FRONT MS
FLAP-HOPPER SIDE
16
3300151
2
17
3318739
18'
18
3300112
3300115
WEATHERSTRIPPING-RUBBER SPONGE
1
PLATE-FLAP HOPPER HD PNTD
19
3318073
4
SCR-HOPPER LID SHOULDER
21
3322188
8
INSERT-1/4-20 UNC
22
3400321
12
WASHER-LOCK-1/4 SPLIT SS
23
3400198
4
NUT-HEX 1/4-20 SS
24
3400059
12
SCR-THM 1/4-20 X .75 SS
25
3301053
2
WEIGHT ECCENTRIC PNTD
26
3302146
1
BACKING-HOPPER SIDE CORNR PLTD
27
3302033
1
HARNESS-HD GROUP
28
3300380
2
LATCH ASSY. #C2-10-301-50
29
3306779
1
WELD-HOPPER PRE-CLNR RH PNTD
30
3306778
1
WELD-HOPPER PRE-CLNR LH PNTD
31
3307850
8
ISOLATOR-HOPPER FILTER
32
3400088
8
WASHER-FLAT 5/16 STANDARD ZP
*
3334900
1
POWERBOSS DECAL (NOT SHOWN)
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 131
PARTS BREAKDOWN
HOPPER ASSEMBLY SINGLE C82/C90
Page 132
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
HOPPER ASSEMBLY SINGLE C82/C90
ITEM
1
PART NO.
82 Series
90 Series
3301181
3301191
QTY
DESCRIPTION
1
WELD-HOPPER
2
3301169
2
BRACKET- HOPPER RH
3
3400036
6
SCR-HEX,5/16-18X0.75 ZP
4
3301297
2
HANDLE-PLASTIC
5
3300205
3300188
1
ANGLE-HOPPER FLAP
6
3300194
3300195
4/5
FLAP-HOPPER FRONT
7
3322188
8
INSERT-1/4-20 UNC
8
3300151
2
FLAP-HOPPER SIDE
9
3302146
2
BACKING-HOPPER SIDE CORNER
10
3400059
12
SCR-THM 1/4-20 X .75 SS
11
3400034
2
SCR-HEX,5/16-18X1.25 ZP
12
3400070
12
NUT-HEX 5/16-18 ZP
13
3400102
10
WASHER-LOCK 5/16 SPLIT ZP
14
3400047
4
SCR-SOC,5/16-18X0.75 ZP
15
3400390
4
NUT-FLANGE LOCK 5/16-18
16
3400384
4
WASHER-CONICAL SPRING 5/16
17
3400321
4
WASHER-LOCK-1/4 SPLIT SS
18
3301146
8
CLIPNUT-1/4-20 ZP
19
3400059
8
SCR-THM 1/4-20 X .75 SS
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 133
PARTS BREAKDOWN
HOPPER ASSEMBLY SPLIT C82/C90
Page 134
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
HOPPER ASSEMBLY SPLIT C82/C90
ITEM
1
PART NO.
82 Series
90 Series
3343933
3343932
QTY
DESCRIPTION
2
ANGLE-HOPPER FLAP
2
3302146
4
BACKING-HOPPER SIDE CORNER
3
3400036
8
SCR-HEX, 5/16-18X0.75
4
3301169
4
BRKT-CSS HOPPER RH
5
3301146
8
CLIPNUT-1/4-20 ZP
4
FLAP-HOPPER FRONT
6
3307720
3343931
7
3300151
4
FLAP-HOPPER SIDE
8
3301297
4
HANDLE-PLASTIC
9
3400390
4
NUT-FLANGE LOCK 5/16-18
10
3400198
8
NUT-HEX 1/4-20 SS
11
3400070
8
NUT-HEX 5/16-18 ZP
12
3400033
4
SCR-HEX,5/16-18X1.50 ZP
13
3400047
8
SCR-SOC,5/16-18X0.75 ZP
14
3400059
8
SCR-THM 1/4-20 X .75 SS
15
3400384
8
WASHER-CONICAL SPRING 5/16
16
3400321
8
WASHER-LOCK-1/4 SPLIT SS
2
WELD-HOPPER
8
WASHER-LOCK 5/16 SPLIT ZP
17
18
3343918
3343925
3400102
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 135
PARTS BREAKDOWN
VACUUM MOUNT ASSEMBLY - T82 AND T90
NOTE: For all models except for TSS82LPCE and TSS82DSLCE
Page 136
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
VACUUM MOUNT ASSEMBLY - T82 AND T90
ITEM
PART NO.
QTY
DESCRIPTION
1
3343549
1
WELD-GASKET MNT,
2
3304104
1
WELD-DAMPER
3
3304103
1
DAMPER-GASKET MNT
4
3300193
1
GASKET-HOPPER AIR OUTLET
5
3304160
1
SPRING-EXTENTION, 2.00 LG
6
3304101
1
ROD-GASKET MNT
7
3304097
1
SPACER-GASKET MNT
8
3304017
2
BUSHING-THROTTLE NYLON
9
3300414
2
BUSHING-PLASTIC 3/8IDX1/2OD
10
3400341
1
SCR-SET,#08-32X0.44 ZP
NOTE: For all models except for TSS82LPCE and TSS82DSLCE
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 137
PARTS BREAKDOWN
VACUUM MOUNT ASSEMBLY - T82 EUROPE MODEL
NOTE: For models TSS82LPCE and TSS82DSLCE
Page 138
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
VACUUM MOUNT ASSEMBLY - T82 EUROPE MODEL
ITEM
PART NO.
QTY
DESCRIPTION
1
3300193
1
GASKET-HOPPER AIR OUTLET
2
3300414
2
BUSHING-FLNG 3/8 NYLON
3
3304017
2
BUSHING-THROTTLE NYLON SW 75
4
3304097
1
SPACER-GASKET MNT SW 75 PLTD
5
3304101
1
ROD-GASKET MNT SW 75 PLTD
6
3304103
1
DAMPER-GASKET MNT
7
3304104
1
DAMPER SW 75 PLTD
8
3304160
1
SPRING-EXT BRAKE LEVER
9
3335945
1
SWITCH-COBO, AMP CONNECTOR
10
3344298
1
WELDMENT-GASKET MNT
11
3400082
2
NUT-HEX #8-32 ES ZP
12
3400096
2
WASHER-FLAT #8 ZP
13
3400243
2
SCR-HEX,#08-32X1.00 ZP
NOTE: For models TSS82LPCE and TSS82DSLCE
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 139
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - ALTERNATOR, WATER PUMP, FAN, AND OIL PAN
NOTE: For machines after SN 18221069
Page 140
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - ALTERNATOR, WATER PUMP, FAN, AND OIL PAN
ITEM
PART NO.
QTY
DESCRIPTION
1
3336919
1
COVER-THERMOSTAT KUBOTA V1505
2
3350446
1
THERMOSTAT-KUBOTA V1505 & V2203
3
3336918
1
GASKET-THERMOSTAT KUBOTA V1505
4
3301441
1
SENDER-TEMP A12,A15,& KUBOTA
5
3336939
1
HOUSING-THERMOSTAT KUBOTA V1505
6
3336915
1
GASKET-WATER FLANGE KUBOTA V1505
7
3336947
1
PLUG-THERMOSTAT HSG KUBOTA V1505
8
3336931
1
PIPE-WATER RETURN THERMOSTAT HSG
9
3336946
1
PIPE-WATER KUBOTA V1505
10
3330793
1
GASKET - KUBOTA V1505 WATER PUMP
11
3330792
1
PUMP - WATER, KUBOTA V1505
12
3336932
1
PIPE-WATER PUMP KUBOTA V1505
13
3329875
1
ALTERNATOR-KUBOTA V1505
14
3336067
1
STAY-DYNAMO
15
3331935
1
COVER-BELT
16
3330210
1
FAN - KUBOTA V1505 ENGINE (SP) 1
17
3336933
1
SPACER-FAN 10MM KUBOTA V1505
18
3336937
1
BOLT-PULLEY KUBOTA V1505
19
3336934
1
PULLEY-ENGINE KUBOTA V1505
20
3329867
1
BELT-KUBOTA V1505V
21
3336920
1
PAN-OIL KUBOTA V1505
22
3336936
1
GASKET-DRAIN PLUG KUBOTA V1505
23
3303961
1
FTG-OIL PAN DRAIN KUBOTA PLTD
24
3302144
1
CLAMP-HOSE 1/2
25
3500135
1
HOSE- 1/2 ID X 6" LG, SAE 30R7
26
3336921
1
PLUG-OIL PAN KUBOTA V1505
27
3333377
1
GASKET-DAIN PLUG
28
3337571
1
SEAL OIL KUBOTA V1505
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 141
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - FLYWHEEL, STARTER, HEAD COVER, AND EXHAUST
NOTE: For machines after SN 18221069
Page 142
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - FLYWHEEL, STARTER, HEAD COVER, AND EXHAUST
ITEM
PART NO.
QTY
DESCRIPTION
1
3334041
1
MANIFOLD-EXHAUST KUBOTA V1505
2
3333964
1
GASKET-EX-MANIFOLD KUBOTA V1505
3
3334278
1
GASKET - VALVE COVER KUBOTA V1505
4
3336910
1
COVER-CYLHEAD KUBOTA V1505
5
3337572
4
GASKET KUBOTA V1505
6
3336916
4
NUT-CYLHEAD COVER KUBOTA V1505
7
3337573
1
O-RING KUBOTA V1505
8
3336926
1
PLUG-OIL FILLER KUBOTA V1505
9
3337574
1
COVER, BREATHER KUBOTA V1505
10
3337575
1
VALVE BREATHER KUBOTA V1505
11
3337576
1
TUBE BREATHER KUBOTA V1505
12
3336911
1
MANIFOLD-INLET KUBOTA 1505
13
3337577
1
GASKET INTAKE MANIFOLD KUBOTA V1505
14
3336935
1
COMP-FLYWHEEL KUBOTA V1505
15
3329956
1
COUPLING-KUBOTA DIESEL V1505/D905
16
3329957
1
BELL HOUSING KUBOTA V1505 DIESEL
17
3336938
6
BOLT-FLYWHEEL KUBOTA V1505
18
3339628
1
ASSY-COCK DRAIN V1505
19
3324129
1
FILTER - OIL, 1505/905 KUBOTA DIE
20
3330402
1
STARTER - KUBOTA V1505, 12V
21
3301720
1
FTG-90 EL 1/8 FPT
22
3300387
1
SENDER-OIL PRESSURE 0-80 PSI
23
3305640
1
FTG-NIPPLE 1/8BPT-1/8NPT BRASS
24
3336917
1
PLATE-REAR END V1505
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 143
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - FUEL SYSTEM AND SPEED CONTROL
NOTE: For machines after SN 18221069
Page 144
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - FUEL SYSTEM AND SPEED CONTROL
ITEM
PART NO.
QTY
DESCRIPTION
1
3330106
4
INJECTOR-KUBOTA V1505 DIESEL
2
3333567
1
FUEL LINE-KBA 1505 LEAK OFF LINE
3
3334998
1
PIPE INJECTION-KUBOTA V1505
4
3334997
1
PIPE INJECTION-KUBOTA V1505
5
3334996
1
PIPE INJECTION-KUBOTA V1505
6
3334995
1
PIPE INJECTION-KUBOTA V1505
7
3330693
1
KUBOTA 1505-FUEL PUMP GASKET
8
3330692
1
PUMP - FUEL, KUBOTA V1505 DIESEL
9
3336924
1
GASKET-CONTROL PLATE KUBOTA V1505
10
3336943
1
PLATE-SPEED CONTROL KUBOTA V1505
11
3336944
3
BOLT-ADJUSTING SPEED CONTROL KUBO
12
3336976
3
HUT-HEX JAM 6MM
13
3336948
1
SHAFT-LEVER STOP SPEED CONTROL KU
14
3336942
2
LEVER-SPEED CONTROL KUBOTA V1505
15
3336945
1
LEVER-ENGINE STOP KUBOTA V1505
16
3336969
2
WASHER-PLAIN 15MM OD X 6MM ID X 1
17
3336970
2
NUT-HEX LOCK 6MM
18
3336941
1
LEVER-SPEED CONTROL KUBOTA V1505
19
3336949
1
LEVER-GOVERNOR KUBOTA V1505
20
3305882
1
MOUNT, FUEL FILTER KUBOTA PNTD
21
3303324
1
FILTER - FUEL KUBOTA DSL (SP)
22
3400293
5
SCR-HEX 10MMX1.25PX20MM ZP
23
3401458
5
WSH-LOCK, 10 MM ZP
24
3336912
1
BRACKET-FUEL FILTER KUBOTA V1505
25
3400390
1
NUT-FLANGE LOCK 5/16-18
26
3350331
1
MOUNT-THROTTLE KBA 1505 DSL
27
3400384
1
WASHER CONICAL SPRING 5/16
28
3400034
1
SCR-HEX,5/16-18X1.25 ZP
29
3330795
4
GLOW PLUG KUBOTA V1505
30
3337578
1
CORD GLOW PLUG KUBOTA V1505
31
3336927
1
PLUG-ENGINE KUBOTA V1505
32
3334549
1
KIT-SOLENOID FUEL SHUT-OFF W/ JUMPER
33
3336925
1
COVER HYDRAULIC PUMP-ENGINE KUBOTA V1505
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 145
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - BLOCK AND FREEZE PLUGS
NOTE: For machines after SN 18221069
Page 146
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - BLOCK AND FREEZE PLUGS
ITEM
PART NO.
QTY
DESCRIPTION
1
3337579
5
CAP SEALING KUBOTA V1505
2
3337580
1
CAP SEALING KUBOTA V1505
3
3337581
1
PLUG EXPANSION KUBOTA V1505
4
3337582
2
PLUG EXPANSION KUBOTA V1505
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 147
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - HEAD
NOTE: For machines after SN 18221069
Page 148
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - HEAD
ITEM
PART NO.
QTY
DESCRIPTION
1
3337583
14
BOLT CYCLINDER HEAD KUBOTA V1505
2
3337584
4
GUIDE INLET VALVE KUBOTA V1505
3
3337585
4
GUIDE EXHAUST VALVE KUBOTA V1505
4
3337586
4
BOLT CYCLINDER HEAD KUBOTA V1505
5
3337587
1
CAP SEALING KUBOTA V1505
6
3337588
1
GASKET CYCLINDER HEAD KUBOTA V1505
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 149
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - MAIN BEARING CASE
NOTE: For machines after SN 18221069
Page 150
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - MAIN BEARING CASE
ITEM
PART NO.
QTY
DESCRIPTION
1
3337589
1
SEAL OIL KUBOTA V1505
2
3337590
1
ASSY BEARING CASE WHEEL KUBOTA V1505
3
3337591
1
ASSY BEARING CASE MAIN KUBOTA V1505
4
3337592
1
ASSY BEARING CASE MAIN KUBOTA V1505
5
3337593
1
ASSY BEARING CASE MAIN KUBOTA V1505
6
3337594
4
BOLT BEARING CASE KUBOTA V1505
7
3337595
3
BOLT BEARING CASE KUBOTA V1505
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 151
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - CAMSHAFT AND IDLE GEAR SHAFT
NOTE: For machines after SN 18221069
Page 152
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - CAMSHAFT AND IDLE GEAR SHAFT
ITEM
PART NO.
QTY
DESCRIPTION
1
3337596
1
GEAR CAM KUBOTA V1505
2
3337597
8
TAPPET KUBOTA V1505
3
3337598
8
PUSH ROD KUBOTA V1505
4
3337599
1
ASSY CAM SHAFT KUBOTA V1505
5
3337600
1
COMP GEAR IDLER KUBOTA V1505
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 153
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - PISTON AND CRANKSHAFT
NOTE: For machines after SN 18221069
Page 154
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE DESIEL KUBOTA V1505 - PISTON AND CRANKSHAFT
ITEM
1
2
PART NO.
QTY
DESCRIPTION
3337601
4
ASSY PISTON RING STD KUBOTA V1505
3337602
4
ASSY PISTON RING +0.50MM KUBOTA V1505
3337603
4
PISTON STD KUBOTA V1505
3337604
4
PISTON +0.50MM KUBOTA V1505
3
3337605
4
ASSY ROD CONNECTING KUBOTA V1505
4
3337606
1
COMP CRANKSHAFT KUBOTA V1505
3337607
1
METAL CRANKSHAFT STD KUBOTA V1505
3337608
1
METAL CRANKSHAFT +0.20MM KUBOTA V1505
3337609
1
METAL CRANKSHAFT +0.40MM KUBOTA V1505
3337610
3
METAL CRANKSHAFT STD KUBOTA V1505
3337611
3
METAL CRANKSHAFT +0.20MM KUBOTA V1505
3337612
3
METAL CRANKSHAFT +0.40MM KUBOTA V1505
3337613
1
METAL CRANKSHAFT STD KUBOTA V1505
3337614
1
METAL CRANKSHAFT +0.20MM KUBOTA V1505
3337615
1
METAL CRANKSHAFT +0.40MM KUBOTA V1505
5
6
7
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 155
PARTS BREAKDOWN
ENGINE DIESEL KUBOTA V1505 - HYDRAULIC PUMPS
NOTE: For machines after SN 18221069
Page 156
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE DIESEL KUBOTA V1505 - HYDRAULIC PUMPS
ITEM
PART NO.
QTY
1
3300526
8
BUMPER - 1/4 ID X 1/8 THK
2
3300543
4
SPRING-FWD/REV RETURN
3
3301507
1
COUPLING - RUBBER, DIRECTIONA
4
3301542
1
ARM-FWD/REV PLTD
5
3301544
1
WELDMENT - DISC FWD/REV ZP
6
3303711
1
O-RING STATIC SEAL 3.239 ID
7
3303918
2
SPACER-FWD/REV BRACKET ZP
8
3321395
1
PUMP-GEAR .84CIR DOUBLE
3335072
1
PUMP-PISTON, VARIABLE, 1.44 C
3303581
1
PUMP HYDRAULIC (BEFORE SERIAL NUMBER 18221069)
10
3335301
1
BRACKET-FWD/REV ZP, 9X
11
3335709
1
FTG - 45ー 1-1/16-12 X 1/2", S
12
3336771
1
PLT - FWD/REV SPRING MNT TSS,
13
3341130
1
FTG-90 6MJIC X 8MORB
14
3400009
2
SCR - CAR, 5/16-18X1.00 ZP
15
3400027
1
SCREW-HHM 3/8-16 X 1.75 LG ZP
16
3400028
2
SCR-HEX 3/8 -16X1.50 ZP
17
3400029
2
SCR-HEX 3/8 -16X1.25 ZP
18
3400033
2
SCR-HEX 5/16-18X1.50 ZP
19
3400069
2
NUT-HEX 5/16-24 ZP
20
3400079
1
NUT-HEX 3/8-16 ES ZP
21
3400080
6
NUT-HEX 5/16-18 ES ZP
22
3400081
3
NUT-HEX 1/4-20 ES ZP
23
3400101
2
WASHER-LOCK 3/8 SPLIT ZP
24
3400149
2
SCREW-HHM 1/4-20 X 1.5 LG
25
3400154
2
FTG-90 EL 3/4-16 MORB X -8JIC
26
3400155
2
FTG-90 EL 8JIC X 10MORB
27
3400167
1
FTG-12MORB X 8FORB
28
3400173
1
SCREW-HHM 1/4-20 X 1.75 LG ZP
29
3400221
2
SCR-HEX, 5/16-24X1.0 ZP FULL
30
3400231
2
SCREW-HHM 5/16-18 X 2.0 LG ZP
31
3400233
4
WASHER 5/16 ID 1.0 OD X .065
32
3400385
2
WASHER CONICAL SPRING 3/8
33
3400917
1
FTG-90° MALE ELB #20 SAE X #16
9
DESCRIPTION
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 157
PARTS BREAKDOWN
ENGINE DIESEL KUBOTA V1505 - AIR CLEANER
NOTE: For machines after SN 18221069
Page 158
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE DIESEL KUBOTA V1505 - AIR CLEANER
ITEM
PART NO.
QTY
DESCRIPTION
1
3044112
2
CLAMP - HOSE, DIAM. 2.5" SS
2
3300459
2
BAND-MTG AIR CLEANER PNTD BLAC
3
3303991
1
INDICATOR-AIR CLEANER
4
3316953
1
MNT-AIR CLEANER 1505 KBA 82
5
3317917
1
AIR CLEANER ASSY-5" RADIAL SEAL
6
3321143
1
ELEMENT PRIMARY
7
3322108
1
HOSE-AIR IN MS/FS DSL
8
3322572
1
ELEMENT SAFETY
9
3400036
4
BOLT-HH 5/16-18X3/4
10
3400070
4
NUT-HEX 5/16-18 ZP
11
3400081
2
NUT-HEX 1/4-20 ES ZP
12
3400088
4
WASHER 5/16 ID .688 OD X .065 THK
13
3400102
4
WSR-LOCK 5/16, ZP
14
3400252
2
SCR-HEX,1/4-20X3.0 ZP
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 159
PARTS BREAKDOWN
ENGINE DIESEL KUBOTA V1505 - MOUNTS
NOTE: For machines after SN 18221069
Page 160
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE DIESEL KUBOTA V1505 - MOUNTS
ITEM
PART NO.
QTY
DESCRIPTION
1
3300464
4
ISOLATOR - RUBBER, 1.24 DIAMX1.2
2
3332831
4
KRA-SP MOUNT SUPER 5
3
3400339
4
SCR-HEX 3/8 -16X2.25 SS
4
3400079
4
NUT-HEX 3/8-16 ES ZP
5
3400092
8
WASHER-FENDER 3/8 ZP 1.5 OD X .0
6
3400293
14
SCR-HEX 10MMX1.25PX20MM ZP
7
3401458
18
WSH-LOCK, 10 MM ZP
8
3350384
1
ENG - KUBOTA DSL, V1505
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 161
PARTS BREAKDOWN
ENGINE DIESEL KUBOTA V1505 - RADIATOR MOUNTING AND SHROUD
NOTE: For machines after SN 18221069
SHROUD FOR T82 AND T90
ENGINE DIESEL KUBOTA
V1505 - RADIATOR
SHROUD FOR C82 AND C90
Page 162
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
RADIATOR ASSEMBLY KUBOTA V1505
ITEM
PART NO.
QTY
DESCRIPTION
1
3316973
1
SHROUD-AIR 1505 KBA REAR
2
3316974
1
SHROUD-AIR 1505 KBA FRONT TSS
3
3316976
1
SHROUD-AIR 1505 KBA FRONT CSS
4
3316977
1
SHROUD-AIR 1505 KBA TOP TSS
5
3316978
1
SHROUD-AIR 1505 KBA TOP CSS
6
3316979
1
SHROUD-AIR 1505 KBA BTM TSS
7
3316980
1
SHROUD-AIR 1505 KBA BOTTOM CSS
8
3330176
1
KUBOTA 1505 BRACE
9
3334233
1
STAY, RESERVE TANK
10
3336913
2
STUD KUBOTA V1505
11
3336914
2
SPACER-RESERVOIR KUBOTA V1505
12
3336940
1
GUARD-FAN RADIATOR V1505
13
3344101
1
RESERVOIR - COOLANT OVRFLW, 5.5" X 3.5" X 5.5"
14
3344112
1
ISOL- CYL, 1 DIA X 3/4 X 1/4-20, 50LBS
15
3400042
6
SCR-HEX 1/4-20X.75 ZP
16
3400063
8
NUT-FLANGE LOCK 1/4-20 ZP
17
3400090
6
WASHER 1/4 ID 1.0 OD X .074 THK
18
3400383
6
WASHER CONICAL SPRING 1/4
19
3337616
2
NUT RESERVOIR MOUNT KUBOTA V1505
20
3347642
6
SCREW_BHCS M6 X 16
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 163
PARTS BREAKDOWN
ENGINE DIESEL KUBOTA V1505 - RADIATOR
NOTE: For machines after SN 18221069
Page 164
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE DIESEL KUBOTA V1505 - RADIATOR
ITEM
PART NO.
QTY
DESCRIPTION
1
3336875
1
CAP-RADIATOR KUBOTA V1505
2
3337617
1
NET RADIATOR KUBOTA V1505
3
3337618
1
RADIATOR KUBOTA V1505
4
3336972
2
PIN-RADIATOR V1505
5
3336973
4
WASHER-RADIATOR V1505
6
3337619
2
ISOLATOR - RADIATOR MOUNT KUBOTA V1505
7
3336953
1
BRACE-RADIATOR KUBOTA V1505
8
3336954
1
SUPPORT-RADIATOR KUBOTA V1505
9
3336968
1
SUPPORT-RADIATOR KUBOTA V1505
10
3336971
2
BOLT-RADIATOR VI505
11
3336981
2
ISOLATOR - RADIATOR MOUNT KUBOTA V1505
12
3336950
2
MOUNT-ASSY RADIATOR KUBOTA V1505
13
3337620
1
HOSE LOWER RADIATOR KUBOTA V1505
14
3337621
1
SHROUD RADIATOR KUBOTA V1505
15
3337622
1
HOSE UPPER RADIATOR KUBOTA V1505
16
3336974
1
DRAIN COCK RADIATOR V1505
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 165
PARTS BREAKDOWN
ENGINE DIESEL KUBOTA 1505 - EXHAUST SYSTEM
NOTE: For machines after SN 18221069
Page 166
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE DIESEL KUBOTA 1505 - EXHAUST SYSTEM
ITEM
PART NO.
82 Series
90 Series
QTY
DESCRIPTION
1
3329737
1
MUFFLER
2
3350383
1
WELD-EXHAUST MANIFOLD PIPE 1505
1
TUBE-EXHAUST INTERMED 1505
3
3301639
3350381
4
3309049
1
TUBE-EXH TAILPIPE
5
3301640
4
CLAMP-EXHAUST 1 3/4
6
3339730
1
GASKET EXHAUST MANIFOLD PIPE
7
3332444
1
SUPPORT-MUFFLER
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 167
PARTS BREAKDOWN
FUEL TANK ASSEMBLY DIESEL
NOTE: For machines after SN 18221069
Page 168
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
FUEL TANK ASSEMBLY DIESEL
ITEM
PART NO.
QTY DESCRIPTION
1
3500653
2
3302338
4
CLAMP-HOSE .22 TO .62
3
3306606
1
FILTER-FUEL KUBOTA GAS
4
3400261
1
FTG-HOSE BARB 1/4 MPT TO 3/8
5
3400499
1
VALVE-MINATURE 1/4 FPT BALL
6
3316146
1
HANDLE-FUEL SHUTOFF U.L. PNTD
7
3400240
1
FTG-NIPPLE 1/4 MPT
8
3400081
2
NUT-HEX 1/4-20 ES ZP
9
3315620
1
WELD-STRAP GAS TANK
10
3317935
1
TANK-FUEL VERT W/CAP 82/90
11
3332788
1
CAP
12
3315646
1
SENDER-FUEL LONG (10 INCH)
13
3307778
1
FTG-90° 1/8MPTX1/4 BARB
HOSE-FUEL, 5/16, PER SAE J2260 (ORDER PER FOOT)
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 169
PARTS BREAKDOWN
ENGINE GM 1.6L GENERIC GASOLINE T2
Page 170
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE GM 1.6L GENERIC GASOLINE T2
ITEM
PART NO.
QTY
DESCRIPTION
1
3342078
1
ADAPTER-1.6L GM OIL SENDER
2
3343866
1
BOX-FUSE, 1.6 TIER 2
3
3343627
1
THROTTLE BODY-GM 1.6L BOSCH 40
4
3343865
1
BRACKET-FUSE BOX, 1.6 TIER 2
5
3341069
1
SENDER-OIL PRESSURE 12V
6
3343633
1
ALTERNATOR-GM 1.6L 7SI (DF SUR-BELT)
7
3343611
1
PULLEY FOR FAN GM 1.6L
8
3343864
1
SHIELD-EXHAUST MANIFOLD
9
3343645
1
KIT-GM 1.6L INTAKE MANIFOLD
10
3343662
1
PAN-GM 1.6L OIL
11
3342333
1
STARTER-(2.041) GM 1.6L BEFORE ENGINE S/N 1P6L13151
11
3336742
1
STARTER - WITH ENGINE S/N 1P6L13151 AND LATER,
12
3343657
1
MANIFOLD-GM 1.6L EXHAUST
13
3342410
1
WIRE-SPLG #1CYL GM 1.6L
14
3342354
1
COVER-CM/SHF HSG GM 1.6L
15
3342304
1
FAN-PUSHER 16" GM 1.6L
16
3343623
1
SPACER-GM 1.6L FAN PUSHER .85"
17
3342209
1
FILTER-FUEL GM 1.6/3.0
18
3343604
1
KIT-GM 1.6L FUEL GAS
19
3342201
1
FILTER-OIL AC-DELCO GM
20
3343634
1
BELT-GM 1.6L FAN POLY-6V 39"
21
3342356
1
GASKET-CM/SHF HSG CVR GM 1.6L
22
3343656
1
GM 1.6L TIMING BELT FRONT
23
3342385
1
BELT-TMG (111 TEETH) GM 1.6L
24
3343668
1
KIT-GM 1.6L WATER PUMP
25
3342411
1
WIRE-SPLG #2CYL GM 1.6L
26
3342412
1
WIRE-SPLG #3CYL GM 1.6L
27
3342413
1
WIRE-SPLG #4CYL GM 1.6L
28
3343660
1
HEAD-GM 1.6L CYLINDER
29
3342365
1
GASKET KIT-GM 1.6L CYLINDER HEAD
30
3342317
1
PULLEY-CR/SHF GM 1.6L
*
3343535
1
ECU-GM1.6L,GASOLINE TIER 2 (NOT SHOWN)
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 171
PARTS BREAKDOWN
ENGINE GM 1.6L GENERIC LP T2 (CONTINUED)
Page 172
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE GM 1.6L GENERIC LP T2 (CONTINUED)
ITEM
PART NO.
QTY
DESCRIPTION
1
3342078
1
ADAPTER-1.6L GM OIL SENDER
2
3343866
1
BOX-FUSE, 1.6 TIER 2
3
3343627
1
THROTTLE BODY-GM 1.6L BOSCH 40
4
3343865
1
BRACKET-FUSE BOX, 1.6 TIER 2
5
3341069
1
SENDER-OIL PRESSURE 12V
6
3343633
1
ALTERNATOR-GM 1.6L 7SI (DF SUR-BELT)
7
3343611
1
FAN-GM 1.6L PULLEY
8
3343864
1
SHIELD-EXHAUST MANIFOLD
9
3343645
1
KIT-GM 1.6L INTAKE MANIFOLD
10
3343662
1
PAN-GM 1.6L OIL
11
3342333
1
STARTER-(2.041) GM 1.6L BEFORE ENGINE S/N 1P6L13151
*
3336742
1
STARTER - WITH ENGINE S/N 1P6L13151 AND LATER,
12
3343657
1
MANIFOLD-GM 1.6L EXHAUST
13
3342410
1
WIRE-SPLG #1CYL GM 1.6L
14
3342354
1
COVER-CM/SHF HSG GM 1.6L
15
3342304
1
FAN-PUSHER 16" GM 1.6L
16
3343623
1
SPACER-GM 1.6L FAN PUSHER .85"
17
3339858
1
REGULATOR-ELECT PRESS 2007 UL
18
3343712
1
WELD-MNT, EPR, TSS82/90 LP
19
3342201
1
FILTER-OIL AC-DELCO GM
20
3343634
1
BELT-GM 1.6L FAN POLY-6V 39"
21
3342356
1
GASKET-CM/SHF HSG CVR GM 1.6L
22
3343656
1
GM 1.6L TIMING BELT FRONT
23
3342385
1
BELT-TMG (111 TEETH) GM 1.6L
24
3343668
1
KIT-GM 1.6L WATER PUMP
25
3342411
1
WIRE-SPLG #2CYL GM 1.6L
26
3342412
1
WIRE-SPLG #3CYL GM 1.6L
27
3342413
1
WIRE-SPLG #4CYL GM 1.6L
28
3343660
1
HEAD-GM 1.6L CYLINDER
29
3342365
1
GASKET KIT-GM 1.6L CYLINDER HEAD
30
3342317
1
PULLEY-CR/SHF GM 1.6L
31
3343519
1
ECU-GM1.6L, LP TIER 2 (NOT SHOWN)
32
3342395
1
BOLT-GM 1.6L ENGINE COOL THERM HSG
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 173
PARTS BREAKDOWN
ENGINE GM 1.6L T2 GASOLINE
Page 174
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE GM 1.6L T2 GASOLINE
ITEM
PART NO.
QTY
DESCRIPTION
1
3300386
1
SENDER-TEMPERATURE 1/8 NPT
2
3302144
1
CLAMP-HOSE 1/2
3
3302193
7
CLAMP-HOSE 1.25 NOM
4
3303255
1
CLAMP-HOSE 1 3/4 NOM.
5
3303385
2
ADAPTER-90 ELL RUBBER 3.50X2.5
6
3303991
1
INDICATOR-AIR CLEANER
7
3304641
1
TUBE - INTAKE COUPLER, 2.00" OD X 2.00" LG
8
3312189
6
CLAMP - HOSE 2" NOMINAL SS WORM
9
3317917
1
AIR CLEANER ASSY-5" RADIAL SEAL
10
3332449
1
BOOT-TERMINAL COVER, RED
11
3335186
1
WELD-TEE, AIR CLEANER, ARMA
12
3336082
1
TEE-HOSE, 1"
13
3336083
1
COUPLER-HOSE, REDUC 1"X3/4"
14
3336085
1
HOSE-COOLANT 1" ID
15
3336555
1
HOSE-COOLANT 3/4" ID
16
3336592
1
FTG - ADAPTOR, 14MMX1.5 THREAD, 1/4 FNPT, ZP
17
3336593
1
FTG - BH BARB, 90ー ELL, 1/4 MPT X 1/2" OD BARB
18
3341069
1
SENDER-OIL PRESSURE 12V
19
3341793
1
HOSE-RADIATOR BTM SHORT 5550
20
3342078
1
ADAPTER - 1.6L GM OIL SENDER
21
3343324
1
ENGINE-GAS GM1.6L TIER 2
22
3343583
1
HOSE-RADIATOR, TOP, TSS82/90
23
3343584
1
HOSE-RADIATOR, BTM, TSS82/90
24
3343592
1
WELD-OIL FILTER/AIR CLEANER MNT
25
3343680
1
HOSE-RUBBER 2 ID X 15.63 LG
26
3343683
1
KIT-REMOTE OIL FILTER, 1.6L TIER 2
27
3343708
1
MOUNTING BAND, AIR CLEANER
28
3400030
3
SCREW-HHM 3/8-16 X 1.0 LG ZP
29
3400036
2
BOLT-HH 5/16-18X3/4
30
3400080
2
NUT-HEX 5/16-18 ES ZP
31
3400088
1
WASHER 5/16 ID .688 OD X .065 THK
32
3400101
3
WASHER-LOCK 3/8 SPLIT ZP
33
3400999
1
CLAMP- P TYPE 1 DIA, ZP VINYL COATED
34
3401466
1
SEAL - OIL PAN DRAIN, GM1.6L ENG
35
3401576
1
CLAMP-HOSE 3/8 - 1.0 DIA, 5/16 BAND, SS
36
3500135
1
HOSE- 1/2 ID X 6" LG, SAE 30R7
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 175
PARTS BREAKDOWN
ENGINE SUB ASSEMBLY GM 1.6L T2 LP
Page 176
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE SUB ASSEMBLY GM 1.6L T2 LP
ITEM
PART NO.
QTY
DESCRIPTION
1
3300386
1
SENDER-TEMPERATURE 1/8 NPT
2
3300535
1
CLAMP-HOSE 1/2
3
3302144
1
CLAMP-HOSE 1/2
4
3302193
3
CLAMP-HOSE 1.25 NOM
5
3303255
1
CLAMP-HOSE 1 3/4 NOM.
6
3303385
1
ADAPTER-90 ELL RUBBER 3.50X2.5
7
3303991
1
INDICATOR-AIR CLEANER
8
3304641
1
TUBE - INTAKE COUPLER, 2.00" OD X 2.00" LG
9
3312189
6
CLAMP - HOSE 2" NOMINAL SS WORM
10
3317917
1
AIR CLEANER ASSY-5" RADIAL SEAL
10A
3321143
1
ELEMENT- PRIMARY AIR CLEANER
10B
3322572
1
ELEMENT-SAFETY AIR CLEANE R
11
3332449
1
BOOT-TERMINAL COVER, RED
12
3336081
1
TEE, HOSE REDUCER, 1" X 5/8"
13
3336592
1
FTG - ADAPTOR, 14MMX1.5 THREAD, 1/4 FNPT, ZP
14
3336593
1
FTG - BH BARB, 90 ELL, 1/4 MPT X 1/2" OD BARB
15
3341069
1
SENDER-OIL PRESSURE 12V
16
3341789
1
HOSE-AIR CLEANER 5550
17
3341790
1
WELD-2.0" AIR CLEANER T 5550
18
3341793
1
HOSE-RADIATOR BTM SHORT 5550
19
3342078
1
ADAPTER - 1.6L GM OIL SENDER
20
3343256
1
ENGINE-LP GM1.6L TIER 2
21
3343583
1
HOSE-RADIATOR, TOP, TSS82/90
22
3343584
1
HOSE-RADIATOR, BTM, TSS82/90
23
3343683
1
KIT-REMOTE OIL FILTER, 1.6L TIER 2
24
3343708
1
MOUNTING BAND, AIR CLEANER
25
3343709
1
WELD-MNT AIR CLNR, TSS82/90 LP
26
3343731
1
ADAPTER-90 ELL RUBBER 3.0X2.5
27
3400035
2
SCR-HEX 5/16-18X1.00 ZP
28
3400080
2
NUT-HEX 5/16-18 ES ZP
29
3400087
3
WASHER 3/8 ID .81 OD X .065 THK
30
3400088
2
WASHER 5/16 ID .688 OD X .065 THK
31
3400498
1
FTG-NIPPLE 1/4 MPT
32
3401122
0.1
SEALANT-THREADED PIPE, 565 PST
33
3401466
1
SEAL - OIL PAN DRAIN, GM1.6L ENG
34
3500135
1
HOSE- 1/2 ID X 6" LG, SAE 30R7
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 177
PARTS BREAKDOWN
HYDRAULIC PUMPS & REAR ENG. MOUNT GM T2 LP & GASOLINE
NOTE: For machines after SN 18221069
Page 178
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
HYDRAULIC PUMPS & REAR ENG. MOUNT GM T2 LP & GASOLINE
ITEM
PART NO.
QTY
1
3300526
8
DESCRIPTION
BUMPER - 1/4 ID X 1/8 THK
2
3300543
4
SPRING-FWD/REV RETURN
3
3301507
1
COUPLING - RUBBER, DIRECTIONAL CONTROL
4
3301544
1
WELDMENT - DISC FWD/REV ZP
5
3303711
1
O-RING STATIC SEAL 3.239 ID
6
3303918
2
SPACER-FWD/REV BRACKET ZP
7
3321395
1
PUMP-GEAR .84CIR DOUBLE
8
3335072
1
PUMP-PISTON, VARIABLE, 1.44 CIR, PROPEL
8A
3303581
1
PUMP HYDRAULIC (BEFORE SERIAL NUMBER 18221069)
9
3335301
1
BRACKET-FWD/REV ZP, 9X
10
3335709
1
FTG - 45° 1-1/16-12 X 1/2", STR#12 - JIC37°#8
11
3335883
1
BRKT-MOUNT, FWD/REV ADJUST
12
3336736
1
ARM-FWD/REV, ZP
13
3341130
1
FTG-90 6MJIC X 8MORB
14
3343533
1
PLT-REAR ENG MNT, TSS82/90
15
3400009
2
SCR - CAR, 5/16-18X1.00 ZP
16
3400022
4
SCR-HEX 1/2-13 X 1.25 ZP
17
3400027
1
SCREW-HHM 3/8-16 X 1.75 LG ZP
18
3400028
2
SCR-HEX 3/8 -16X1.50 ZP
19
3400029
2
SCR-HEX 3/8 -16X1.25 ZP
20
3400069
2
NUT-HEX 5/16-24 ZP
21
3400079
1
NUT-HEX 3/8-16 ES ZP
22
3400080
4
NUT-HEX 5/16-18 ES ZP
23
3400081
3
NUT-HEX 1/4-20 ES ZP
24
3400098
4
WSR-LOCK 1/2, ZP
25
3400101
2
WASHER-LOCK 3/8 SPLIT ZP
26
3400149
2
SCREW-HHM 1/4-20 X 1.5 LG
27
3400154
2
FTG-90 EL 3/4-16 MORB X -8JIC
28
3400155
2
FTG-90 EL 8JIC X 10MORB
29
3400167
1
FTG-12MORB X 8FORB
30
3400173
1
SCREW-HHM 1/4-20 X 1.75 LG ZP
31
3400228
2
SCR-HEX, 5/16-24X1.5 ZP FULL THD
32
3400231
2
SCREW-HHM 5/16-18 X 2.0 LG ZP
33
3400233
4
WASHER 5/16 ID 1.0 OD X .065 THK
34
3400385
2
WASHER CONICAL SPRING 3/8
35
3400917
1
FTG-90° MALE ELB #20 SAE X #16 JIC
36
3401122
0.1
SEALANT-THREADED PIPE, 565 PST
NOTE: For machines after SN 18221069
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 179
PARTS BREAKDOWN
EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 1
Page 180
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 1
ITEM
PART NO.
82 Series
90 Series
QTY
DESCRIPTION
1
3301085
1
SPACER-FRONT BUMPER PLTD
2
3336009
1
BRKT-HANGER HEADER PIPE
3
3400088
1
WASHER-FLAT 5/16 IDX.688 ODX.0
4
3400035
1
SCR-HEX,5/16-18X1.00 ZP
5
3301640
1
CLAMP-EXHAUST 1 3/4
6
3344029
1
SUPPORT, EXHAUST PIPE
7
3336051
1
BARRIER-HEAT REFLECT, CHANNEL REAR
8
3336049
1
BARRIER-HEAT REFLECT, CHANNEL TOP
9
3336050
1
BARRIER-HEAT REFLECT, CHANNEL BTM
10
3336048
1
BARRIER-HEAT REFLECT, CHANNEL WEB
11
3344028
1
PLUG, STL., M18X1.5, O2 SENSOR
12
3350056
1
MUFFLER-GM 1/6 L TIER 2 CAT
1
WELD-TAILPIPE
13
3344025
3344026
14
3344044
1
WELD-CATCOVER
15
3344042
1
WELD-MTG PLATE, CATCOVER, REAR
16
3344040
1
WELD-MTG PLATE, CATCOVER, FRONT
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 181
PARTS BREAKDOWN
EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 2
EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 2
ITEM
PART NO.
QTY
1
3336011
1
WELD-COVER HEAT BLANKET CAT/MUFFLER
2
3336044
1
INSUL- HEAT BLNKT CAT/MUFFLER
Page 182
DESCRIPTION
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 3
EXHAUST SYSTEM GM 1.6L T2 ENGINE PART 3
ITEM
PART NO.
QTY
DESCRIPTION
1
3336013
1
SHIELD-HEAT FRONT CAT/MUFFLER
2
3336012
1
SHIELD-HEAT CAT/MUFFLER
3
3344031
1
SHIELD-HEAT, TAILPIPE
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 183
PARTS BREAKDOWN
FUEL TANK ASSEMBLY GASOLINE GM 1.6L T2 ENGINE
Page 184
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
FUEL TANK ASSEMBLY GASOLINE GM 1.6L T2 ENGINE
ITEM
PART NO.
QTY
1
3342209
1
DESCRIPTION
FILTER-FUEL GM 1.6/3.0
2
3402006
2
FTG-90 ELL 5/16 HOSE X 1/8 NPT
3
3343725
1
ASSY-FUEL TANK, GAS,
4
3343565
1
HOSE-FUEL, 5/16 ID X 8 LG, SAE30R7
5
3343566
1
HOSE-FUEL, 5/16 ID X 9.25 LG, SAE30R7
6
3343571
1
HOSE-FUEL, 5/16 ID X 14.5 LG, SAE30R7
7
3343617
1
MANIFOLD-FUEL TEMP/RETURN
8
3343562
1
PLT-BASE, FUEL TANK,
9
3343536
1
PUMP-FUEL GM1.6L & GM3.0
10
3343568
1
SHIELDING-HEAT, SIDE FUEL TANK
11
3315620
1
WELD-STRAP GAS TANK
*
3343413
1
CAP W/TETHER
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
(CAP INCLUDED)
(NOT SHOWN)
Page 185
PARTS BREAKDOWN
RADIATOR ASSEMBLY GM 1.6L T2 ENGINE
Page 186
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
RADIATOR ASSEMBLY GM 1.6L T2 ENGINE
ITEM
PART NO.
QTY
DESCRIPTION
1
3300465
3
ISOLATOR-RUBBER (.375IDX.81OD)
2
3343542
1
PLT-FRONT RAD SHIELD, 82/90
3
3343544
1
WELD-TOP RAD SHIELD, 82/90
4
3343550
1
PLT-SIDE RAD MNT, 82/90
5
3343583
1
HOSE-RADIATOR, TOP 82/90
6
3343584
1
HOSE-RADIATOR, BOTTOM 82/90
7
3343788
1
BRKT-MOUNT, RADIATOR,
8
3400028
2
SCR-HEX,3/8-16X1.50 ZP
9
3400033
1
SCR-HEX,5/16-18X1.50 ZP
10
3400036
6
SCR-HEX, 5/16-18X0.75 ZP
11
3400079
2
NUT-HEX 3/8-16 ES ZP
12
3400080
1
NUT-HEX 5/16-18 ES ZP
13
3400092
4
WASHER-FENDER 3/8 ZP 1.50 ODX.0
14
3400233
8
WASHER-FENDER 5/16 1.00 OD
15
3400091
2
WASHER-FENDER 1/2 ZP
16
3343554
1
RADIATOR-EPS-3047
17
3343546
1
WELD-RAD SHROUD, FRONT, 82/90
18
3343590
1
WELD-SHIELD, REAR RAD, 82/90
19
3343679
1
WELD-RAD SHROUD, REAR, 82/90
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 187
PARTS BREAKDOWN
FUEL SYSTEM GM 1.6L T2 LP
Page 188
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
FUEL SYSTEM GM 1.6L T2 LP
ITEM
PART NO.
QTY
1
3339831
1
PLUG-M16 INTAKE MANIFOLD GM T2
3339843
3
CLAMP-WORM DRIVE (1/2" WIDTH) HOSE CLAMP (SAE 10) 9/16 TO
1-1/16 GM
3
3339844
1
FTG-1/8MPT X 3/8 HOSE BARB GM
4
3339845
1
LOOM-SPLIT 1" GM T2
5
3339832
1
HOSE-VACUUM 7/32" GM T2
6
3339846
1
GASKET-ADAPTER GM T2
3339833
2
CLAMP-WORM DRIVE (1/2" WIDTH) HOSE CLAMP (SAE 12) 11/16 TO
1-1/4 GM
8
3339847
1
NIPPLE-1/4 NPT X 1-3/8 HEX GM T2
9
3339822
1
THROTTLE BODY-40MM GM T2
10
3339834
1
GASKET-4 BOLT, TB GM T2
11
3339848
1
HOSE-FUEL 3/8 DIA. GM
12
3339849
1
VALVE-LOCK-OFF GM T2
13
3339835
1
FTG-VAC M16-1.5-6H GM T2
14
3339850
1
ADAPTER- GM T2 LP
15
3339851
1
O-RING-MXR ADPTR 40MM/100 GM T2
16
3343629
1
SENSOR,02 NKT S3 @ MANIFOLD
17
3339852
2
FTG-KIT, EPR GM T2
18
3339853
1
CLAMP-5/8, HOSE (SPRING TYPE) GM T2
19
3343630
1
SENSOR,02 POST CAT
20
3339854
1
BRKT-WELDMENT, REGULATOR MOUNT GM T2
21
3339855
1
CLAMP-3/4, HOSE (SPRING TYPE) GM T2
22
3339856
1
HOSE-MOLDED FUEL GM T2 LP
23
3339857
1
HOSE-MOLDED FUEL GM T2 LP #2
24
3339858
1
REGULATOR-ELECT PRESS 2007 UL GM T2
25
3339859
1
PLUG-1/8NPT X 3/16 INTERN HEX GM T2
26
3339860
1
FTG-1/4NPT X 1/4-18 CONNECTOR GM T2
27
3339836
1
SENSOR-T MAP GM T2
28
3339861
2
ISOLATOR-EPR GM T2
29
3339862
1
SEAL-QUAD MXR ADPTR 40MM/100 GM T2
30
3339837
1
GASKET-INTAKE MANIFOLD/ADAPTER GM T2
2
7
DESCRIPTION
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 189
PARTS BREAKDOWN
FUEL SYSTEM GM 1.6L T2 LP (CONTINUED)
Page 190
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
FUEL SYSTEM GM 1.6L T2 LP
ITEM
PART NO.
QTY
31
3339838
1
ADAPTER-INTAKE/THROTTLE BODY GM T2
32
3339839
1
HOSE-BREATHER GM T2 GAS/LP
33
3339840
4
BOLT-M6 X 1.0 X 25, SKT HD BOLT, GR 12.9 V GM T2
34
3339841
1
BOLT-1/4-20 X 3/4 HX HD BOLT GR5 GM T2
35
3339863
1
BOLT-M8 X 1.25 X 15 HX HD BOLT GR 8.8 GM T2
36
3339864
1
NUT-M8 X 1.25 , HX NUT FLANGED GM T2
37
3339865
1
BOLT-3/8-16 X 3/4 HX HD BOLT, GR 5 GM T2
38
3339866
1
WASHER-5/16 FLAT WASHER (HARDENED) GM T2
39
3339842
1
WASHER-1/4 FLAT WASHER (HARDENED) GM T2
3339867
1
WASHER-3/8 FLAT WASHER (HARDENED GRL9)BOLT-M6 X 1/0 X 70
SKT HD BOLT GM T2
41
3339868
4
BOLT-M6 X 1.0 X 70, SKT HD BOLT GM T2
42
3339869
4
BOLT-M5-0.8 X 35 SKT HD BOLT GM T2
43
3339870
1
MIXER-CERTIFIED GM T2
40
DESCRIPTION
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 191
PARTS BREAKDOWN
FUEL SYSTEM GM 1.6L T2 GASOLINE
Page 192
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
FUEL SYSTEM GM 1.6L T2 GASOLINE
ITEM
PART NO.
QTY
DESCRIPTION
1
3339831
1
PLUG-M16 INTAKE MANIFOLD GM T2 GAS/LP
2
3339832
1
HOSE-VACUUM 7/32" GM T2 GAS/LP
3
3339833
1
CLAMP-WORM DRIVE (1/2" WIDTH) HOSE CLAMP (SAE 12)
4
3339821
2
CLAMP-2.25" GM T2 GAS (SP)
5
3339822
1
THROTTLE BODY-40MM GM T2 GAS
6
3339834
1
GASKET-4 BOLT, TB GM T2 GAS/LP
7
3339835
1
FTG-VAC M16-1.5-6H GM T2 GAS/LP
8
3342209
1
FUEL FILTER
9
3343536
1
FUEL PUMP
10
3339823
1
FTG-& GASKET FOR FUEL PUMP GM T2 GAS
11
3339824
1
MANIFOLD-FUEL TEMP/RETURN GM T2 GAS
12
3339825
2
FTG-(-6) STOR 5/16 SAE J2044 GM T2 GAS
13
3339826
1
FTG-(-3) STOR 5-16 SAE J2044 GM T2 GAS
14
3343629
1
SENSOR O2 @ MANIFOLD
15
3339827
1
RAIL-FUEL GM T2 GAS
16
3343630
1
SENSOR O2 POST CAT
17
3339828
2
BOLT-SPECIAL FUEL RAIL GM T2 GAS
18
3339836
1
SENSOR-T MAP GM T2 GAS/LP
19
3339829
1
LABEL-UL RECOGNIZED FOR PART 32501263 GM T2 GAS
20
3339837
1
GASKET-INTAKE MANIFOLD/ADAPTER GM T2 GAS/LP
21
3339838
1
ADAPTER-INTAKE/THROTTLE BODY GM T2 GAS/LP
22
3339839
1
HOSE-BREATHER GM T2 GAS/LP
23
3339840
4
BOLT-M6 X 1.0 X 25, SKT HD BOLT, GR 12.9 V GM T2 GAS/LP
24
3339841
1
BOLT-1/4-20 X 3/4 HX HD BOLT GR5 GM T2 GAS/LP
25
3339842
4
WASHER-1/4 FLAT WASHER (HARDENED) GM T2 GAS/LP
26
3339830
4
SCR-M6 X 1.0 X 45 SKT HD GM T2 GAS
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 193
PARTS BREAKDOWN
ENGINE GM 1.6L TIER 2 BREAKDOWN 1
Page 194
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE GM 1.6L TIER 2 BREAKDOWN 1
ITEM
PART NO.
REQ'D DESCRIPTION
1
3338733
4
RING KIT, PISTION (STD)
2
3338734
1
PISTON WFPIN (STD) (INELS 1,5,6)
3
3338735
1
BEARING KIT, CONNECTING ROD (STD)
5
3338736
1
ROD, CONNECTING (ALSO PART OF 2)
6
3338737
8
BOLT, CONNECTING ROD (ALSO PART OF 2)
7
3342317
1
PULLEY, CRANKSHAFT
8
3338738
1
WASHER, CRANKSHAFT PULLEY
9
3338739
1
BOLT, CRANKSHAFT PULLEY
13
3338740
1
DIPSTICK
14
3338741
1
TUBE, DIPSTICK
16
3338742
AR
17
3338743
6
20
3338744
AR
21
3338745
1
ENGINE, SERVICE
22
3343659
1
SEAL, CRANKSHAFT REAR OIL
23
3338746
10
BOLT, CRANKSHAFT BEARING CAP
24
3338747
5
BOLT, OIL PUMP COVER (ALSO PART OF 106)
25
3338748
1
COVER, OIL PUMP (ALSO PART OF 106)
26
3338749
1
GEAR, OIL PUMP DRIVE (ALSO PART OF 106)
27
3337397
1
GEAR, OIL PUMP DRIVE (ALSO PART OF 106)
28
3342329
1
SEAL, OIL PUMP HOUSING
29
3338750
1
PLUG. OIL PUMP HOUSING
3338751
1
BAFFLE, OIL PAN
3338752
1
BAFFLE, OIL PAN
31
N/A
-
PART OF ITEM 41
32
3338754
1
BAFFLE, OIL PAN (ALSO PART OF 41)
33
3338755
2
CLAMP, PCV HOSE
34
3343669
1
HOSE, PCV
35
3338756
1
TUBE, PCV
36
3338757
2
BOLL, PCV TUBE
37
3342331
1
GASKET, PCV TUBE
38
3338758
1
GASKET, OIL PAN
41
3343662
1
PAN, OIL (INCLS 31, 113,114,115)
42
3338759
15
BOLT, OIL PAN
3342333
1
STARTER (BOSCH TYPE), BEFORE S/N 1P6L1315
3336742
1
STARTER (DELCO TYPE), AFTER S/N 1P6L1315
30
43
SEALER, CAMSHAFT BEARING HOLD PLUG
PLUG, ENG BLOCK COOL DRAIN HOLE
PLUG, ENG BLOCK CORE HOLE
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 195
PARTS BREAKDOWN
ENGINE GM 1.6L TIER 2 BREAKDOWN 1 (CONTINUED)
Page 196
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE GM 1.6L TIER 2 BREAKDOWN 1
ITEM
PART NO.
44
3343613
1
BOLT, STARTER
45
3343612
1
STUD, STARTER
60
3338760
1
CRANKSHAFT
3338761
4
BEARING KIT, CRANKSHAFT (POSN#1,2,4,5) (.25MM GREEN)
3338762
4
BEARING KIT, CRANKSHAFT (POSN#3) (STD BROWN)
3338763
4
BEARING KIT, CRANKSHAFT (POSN#1,2,3,4,5) (STD BRN/BLUE)
3338764
4
BEARING KIT, CRANKSHAFT (POSN#4) (.50MM GREEN/BLUE)
3338765
4
BEARING KIT, CRANKSHAFT (POSN#3) (STD GREEN)
3338766
4
BEARING KIT, CRANKSHAFT (POSN# 1,2,4,5) (STD BROWN)
66
3338767
1
VALVE, OIL FILTER BYPASS
80
3342201
1
FILTER, OIL
81
3343655
1
FITTING, OIL FITTER
82
3338768
1
SPROCKET, WATER PUMP
91
3338769
6
BOLT, FLYWHEEL
97
3338770
2
PIN, TRANS LOCK
99
3338771
1
FLYWHEEL
101
3338772
3
BOLT, WATER PUMP COVER
102
3343668
1
PUMP KIT, WATER
103
3338773
1
SEAL, WATER PUMP COVER
104
3338774
2
PIN, OIL PUMP HOUSING LOCK
105
3337396
1
GASKET, OIL PUMP
106
3338775
1
PUMP, OIL (INCLS: 24,25,26,27,121,125)
107
3338776
6
BOLL. OIL PUMP
108
3338777
1
SEAL, OIL PAN DRAIN PLUG
109
3338778
1
SEAL, OIL PUMP SUE PIPE
110
3338779
1
PIPE, OIL PUMP SUE (PART OF 130)
111
3338780
2
BOLL, OIL PUMP SCREEN
112
3338781
1
BOLT, OIL PUMP SCREEN BRACKET
3338782
1
BAFFLE, OIL PAN
62
113
REQ'D DESCRIPTION
3338783
1
BAFFLE, OIL PAN
114
3338784
1
SEAL, OIL PAN DRAIN PLUG (ALSO PART OF 41)
115
3343651
1
PLUG, OIL PAN DRAIN (ALSO PART OF 41)
120
3338785
1
SPRING. OIL PRESSURE RELIEF VALVE (ALSO PART OF 106)
121
3338786
1
PLUG, OIL PRESSURE RELIEF VALVE BORE (PART OF 106)
122
3338787
1
SEAL, OIL FILLER CAP (PART OF 13)
123
3343661
1
SWITCH, ENG OIL PRESSURE INDICATOR
124
3338788
1
VALVE, OIL PRESSURE RELIEF
125
3338789
1
GASKET, OIL PRESSURE RELIEF VALVE BORE PLUG (PART OF 106)
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 197
PARTS BREAKDOWN
ENGINE GM 1.6L TIER 2 BREAKDOWN 1 (CONTINUED)
Page 198
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE GM 1.6L TIER 2 BREAKDOWN 1
ITEM
PART NO.
REQ'D DESCRIPTION
126
3338790
2
PIN, CAMSHAFT HOUSING LOCK
128
3338791
1
BRACKET, OIL PUMP SCREEN
129
N/A
130
3338793
1
PART OF ITEM 130
SCREEN, OIL PUMP (INCLS: 110,129)
131
3338794
1
BOLT. CRANKSHAFT POSN SENSOR BRACKET
132
3342351
1
SENSOR, CRANKSHAFT POSN
133
3338795
1
BRACKET, CRANKSHAFT POSN SENSOR LEAD CLIP
134
3338796
3
BOLT, CRANKSHAFT POSN SENSOR
136
3337398
1
SEAL, OIL PUMP
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 199
PARTS BREAKDOWN
ENGINE GM 1.6L TIER 2 BREAKDOWN 2
Page 200
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE GM 1.6L TIER 2 BREAKDOWN 2
ITEM
PART NO.
REQ'D DESCRIPTION
1
3342352
1
CAP, OIL FILLER (INCLUDES ITEM 2 SEAL)
2
3338688
1
SEAL, OIL FILLER CAP
3
PART OF ITEM 4
4
3342354
1
COVER, CAMSHAFT HOUSING
5
3338689
8
BOLT, OIL
6
3342356
1
GASKET, CAMSHAFT HOUSING COVER
7
3338690
2
BALL. CAMSHAFT OIL RSTR (ALSO PART OF 10)
8
3338691
1
RETAINER, CAMSHAFT
9
3342363
2
BOLT, CAMSHAFT RET.
10
3338692
1
CAMSHAFT (INCLS: 7,55)
11
3342361
1
SEAL, CAMSHAFT
12
3338693
1
COVER, CAMSHAFT HOUSING
13
3338694
3
BOLT, CAMSHAFT REAR COVER
14
3342364
1
SEAL, CAMSHAFT HOUSING COVER BOLT
15
3343658
10
BOLT, CYLINDER HEAD
16
3338695
1
WASHER, CAMSHAFT SPROCKET
17
3338696
1
HOUSING, CAMSHAFT
18
3338697
1
TUBE.PCV
21
3342368
5
STUD, INTAKE MANIFOLD
22
3342365
1
GASKET KIT. CYLINDER HEAD
23
3343660
1
HEAD. CYLINDER
3343664
4
SEAT, EXHAUST VALVE
3343665
4
SEAT, EXHAUST VALVE (0.2MM OS)
3343666
4
SEAT. EXHAUST VALVE (O.4MM OS)
3343667
4
SEAT, EXHAUST VALVE
27
3338698
2
PIN, CAMSHAFT HOUSING LOCK
29
3342371
26
ARM, VALVE ROCKER
3338699
8
SEAT, VALVE ROCKER ARM VALVE
3338700
8
SEAT, VALVE ROCKER ARM VALVE (CUP SHAPE 19X29X7)
31
3343663
16
KEY, VALVE STEM
32
3342374
4
CAP, VALVE SPRING
33
3338701
8
ADJUSTERM, HYDRAULIC VALVE LASH
34
3338702
8
SPRING, VALVE (INTAKE AND EXHAUST)
35
3343670
8
SEAL, VALVE STEM OIL
36
3338703
4
ROTATOR, VALVE
3338704
8
SEAT, VALVE ROCKER ARM VALVE
3338705
8
SEAT. VALVE ROCKER ARM VALVE (CUP SHAPE 19X29X7)
38
3342379
4
VALVE, EXHAUST
39
3342380
1
VALVE, INTAKE
40
3343656
1
COVER, TIMING BELT FRONT
41
3342382
1
SPROCKET, CAMSHAFT
30
37
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 201
PARTS BREAKDOWN
ENGINE GM 1.6L TIER 2 BREAKDOWN 2 (CONTINUED)
Page 202
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
ENGINE GM 1.6L TIER 2 BREAKDOWN 2
ITEM
PART NO.
REQ'D DESCRIPTION
42
3338706
1
WASHER, CAMSHAFT SPROCKET
43
3338707
1
BOLL, CAMSHAFT SPROCKET
44
3342385
1
BELT, TIMING (111 TEETH)
45
3342389
1
COVER, TIMING BELT FRONT
46
3338708
6
BOLT, ENG FRONT COVER
48
3342386
1
COVER, TIMING BELT FRONT
49
3343650
1
SPROCKET, CRANKSHAFT
50
3338709
1
BOLL, CAMSHAFT SPROCKET
51
3338710
1
TENSIONER, TIMING BELT
52
3338711
4
BOLT, TIMING BELT REAR COVER
55
3338712
2
PIN, CAMSHAFT HOUSING LOCK
56
3338713
1
THERMOSTAT {INCLS: 58}
57
3338714
2
BOLT, GENERATOR FRONT BRACKET
58
N/A
-
PART OF ITEM 56
60
3338716
1
ENGINE
62
3338717
8
NUT, INTAKE MANIFOLD
65
3343657
1
MANIFOLD, EXHAUST
66
3343652
1
GASKET, EXHAUST MANIFOLD
67
3343864
1
SHEILD, EXHAUST MANIFOLD
68
3343654
1
GASKET, INTAKET MANIFOLD
69
3343645
1
INTAKE MANIFOLD
85
3338720
1
RETAINER, SPARK PLUG WIRE HARNESS
86
3338721
1
RETAINER, SPARK PLUG WIRE HARNESS
87
3338722
1
RETAINER, SPARK PLUG WIRE HARNESS
88
3338723
1
BRACKET, SPARK PLUG WIRE RET
89
3338724
1
BRACKET, SPARK PLUG WIRE RET
90
3338725
1
BRACKET, SPARK PLUG WIRE RET
91
3338726
3
BOLT, IGNITION COIL BRACKET
92
3342408
1
COIL, IGNITION
93
3342409
4
SPARK PLUG
94
3342410
1
WIRE, SPARK PLUG CYLINDER #1 (435MM)
95
3342411
1
WIRE, SPARK PLUG CYLINDER #2 (365MM)
96
3342412
1
WIRE, SPARK PLUG CYLINDER #3 (275MM)
97
3342413
1
WIRE, SPARK PLUG CYLINDER #4 (185MM)
98
3338727
3
BOLT, IGNITION COIL BRACKET
100
3338728
2
CLAMP, PEV HOSE
101
3338729
1
HOSE, PEV
102
3338730
1
TUBE, PCV
103
3338731
2
BOLT, PEV TUBE
104
3338732
1
GASKET, PEV TUBE
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 203
PARTS BREAKDOWN
SIDE AND MAIN BROOMS
    

Page 204
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
SIDE AND MAIN BROOMS
ITEM
PART NO.
QTY
DESCRIPTION
82 Series
90 Series
1
3305817
3305818
1
BROOM-HIGH DEN FIBER & WIRE
1
3305811
3305812
1
BROOM-NYLON
1
3305664
3305665
1
BROOM-HIGH DENSITY NYLON
1
3305813
3305814
1
BROOM-NYLON CHEVRON (PATROL)
1
3315313
3315315
1
BROOM-STIFF NYLON
1
3305662
3305663
1
BROOM-PROEX & WIRE
1
3305823
3305824
1
BROOM-CRINKLE WIRE
1
3332434
3332456
1
BROOM-STIFF POLY & WIRE
2
3300308
1
BROOM-SIDE 24" WHITE NYLON
2
3300306
1
BROOM-SIDE 24" DIA. BLACK POLY
2
3300309
1
BROOM-SIDE 26" WHITE NYLON
2
3300307
1
BROOM-SIDE 26" BLACK POLY
2
3300311
1
BROOM-SIDE 26" WIRE
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Main Broom User’s Guide
Proex & Wire - Slightly encrusted soilage & dusty conditions. High heat.
Nylon - General purpose broom with long life bristles.
Poly Proex - All purpose broom that stands up well on rough surfaces.
High Density Nylon - Highly effective for small particle soilage. Severe dust environments.
Crinkle Wire - Stiff bristles for compacted grime, oil, grease or mud. Fair to good broom life.
Natural Fiber & Wire - Good all around broom. Good for high heat applications.
Side Broom User’s Guide
Poly - Stiff bristles for aggressive sweeping of mainly heavy litter. Not suited for high heat.
Nylon - Provides longest life. Recommended for tough sweeping jobs.
Wire (flat) - For areas of heavy grease build up or scarifying action. Used in high heat applications.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 205
PARTS BREAKDOWN
SCRUB BRUSHES






Page 206
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
SCRUB BRUSHES
ITEM
PART NO.
QTY
DESCRIPTION
82 Series
90 Series
1
3313135
3313136
3
BRUSH-SCRUB NYLON
1
3315386
3315385
3
POWER DRIVE POWERGRIT120AGS
1
3313127
3313128
3
POWER DRIVE POWERGRIT 46HDS
1
3313125
3313126
3
POWER DRIVE POWERGRIT 80S/S
1
3332544
3332545
3
BRUSH MID GRIT
1
3313131
3313132
3
BRUSH-SCRUB WIRE
1
3315494
3315495
3
BRUSH PWR DRIVE W/PAD HOLDER
NOTE: Part numbers that span more than one column apply to the models listed in the headings of the columns.
Scrub Brush User’s Guide
PowerGrit 46 HDS - Heavy Duty Scrubbing,Maximun Stripping Power
PowerGrit 80 S/S - Heavy Soil,Black Tire Mark Remover
PowerGrit 120 AGS - Aggressive General Scrubbing, Tile,Concrete
MidGrit 180 - Slightly More Aggressive Than Nylon, Med.Soil,
Nylon - Light soil,Sealed or Unsealed Concrete,Wood.Tile Surfaces
Wire - Scarify, Packed On Dry Soil
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 207
PARTS BREAKDOWN
OPTION - HEAVY DUTY SIDE BROOM GUARD (3319295)
Page 208
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
OPTION - HEAVY DUTY SIDE BROOM GUARD (3319295)
ITEM
PART NO.
QTY
DESCRIPTION
1
3303119
1
GUARD ASSEMBLY, HEAVY DUTY SIDE BROOM
2
3303179
2
KNOB, ALUMINUM HAND
3
3400087
2
FLAT WASHER
4
3400029
2
SCR-HEX,3/8-16X1.25 ZP
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 209
PARTS BREAKDOWN
OPTION - OVERHEAD GUARD (3319228)
Page 210
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
OPTION - OVERHEAD GUARD (3319228)
ITEM
PART NO.
QTY
DESCRIPTION
1
3300763
1
ASSY-SIDE RH OH GUARD PNTD
2
3300784
1
ASSY-TOP OH GUARD MS PNTD
3
3300762
1
ASSY-SIDE LH OH GUARD PNTD
4
3302708
2
BRKT-CORNER O\H GUARD PNTD
5
3400029
22
SCR-HEX,3/8-16X1.25 ZP
6
3400385
22
WASHER-CONICAL SPRING 3/8
7
3400392
22
NUT-FLANGE LOCK 3/8-16
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 211
PARTS BREAKDOWN
OPTION - HOPPER FIRE INDICATOR (3319256)
NOTE: For T82 AND T90 models only.
Page 212
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
OPTION - HOPPER FIRE INDICATOR (3319256)
ITEM
PART NO.
QTY
DESCRIPTION
1
3303003
1
DETECTOR-HEAT, 135°F TRIP (57°C), THERMOSTATIC TYPE
2
3303091
1
HARNESS-FIRE SENSOR
3
3302462
1
TERMINAL-MALE SNAP PLUG
4
3301553
1
LIGHT-5/8 DIA, RED, 12V (TRASH RELOC.)
5
3400298
2
SCR-PAN,#6-32X.50,SLT ZP
6
3302521
1
DECAL-FIRE IN HOPPER (LEXAN)
7
3400299
2
NUT-HEX #6-32 ZP
NOTE: For T82 AND T90 models only.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 213
PARTS BREAKDOWN
OPTION - CLOGGED FILTER INDICATOR (3319257)
NOTE: For T82 AND T90 models only.
Page 214
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
OPTION - CLOGGED FILTER INDICATOR (3319257)
ITEM
PART NO.
QTY
DESCRIPTION
1
3400260
1
FTG-90 ELL 1\4 MPT TO 1\4 FPT
2
3400261
1
FTG-HOSE BARB 1/4 MPT TO 3/8
3
3304822
1
CLOGGED FILTER MOUNT PNTD
4
3303327
1
SWITCH-VACUUM
5
3302518
1
DECAL-SHAKE FILTERS OPTION (LEXAN)
6
3303516
1
HOSE-5/16 ID CLOGGED FILTER
7
3301553
1
LIGHT-5/8 DIA, RED, 12V (TRASH RELOC.)
8
3303588
1
HARNESS-CLOG FILTER OPT
9
3300446
1
FUSE-15 AMP
10
3400045
2
SCR-PAN,#8-32X0.62,SLT ZP
11
3400105
2
WASHER-LOCK #8 SPLIT ZP
12
3400073
2
NUT-HEX #8-32 ZP
NOTE: For T82 AND T90 models only.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 215
PARTS BREAKDOWN
OPTIONAL 3332636 - WATER & BRUSH SHUT OFF
NOTE: For ALL MODELS EXCEPT CSS82LPCE and TSS82LPCE models.
Page 216
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
PARTS BREAKDOWN
OPTIONAL 3332636 - WATER & BRUSH SHUT OFF
ITEM
PART NO.
QTY
DESCRIPTION
1
3332744
1
HOSE-.50 AR 42" ST#8 ST#8
2
3300615
1
HOSE-.50 AR 86" ST#8 90 #8(S)
3
3400244
3
FTG-90 SWIVEL 8JIC
4
3302144
2
CLAMP-HOSE 1/2
5
3322671
1
VALVE-SOL SHUTOFF SOLENOID 12V
6
3332714
1
VALVE-DOUBLE SCRUB
7
3332745
1
HOSE1/2AR45.OST#8ST#8 D/SC
8
3400089
4
WASHER 1/4 ID .63 OD X .065 THK
9
3400154
1
FTG-90 EL 3/4-16 MORB X -8JIC
10
3400161
1
FTG-TEE 3/4-16 MORB X -8JIC
11
3400173
2
SCREW-HHM 1/4-20 X 1.75 LG ZP
12
3400041
2
SCREW-HHM 1/4-20 X .875 LG ZP
13
3400063
2
NUT-FLANGE LOCK 1/4-20 ZP
NOTE: For CSS82LPCE and TSS82LPCE models only.
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 217
WARRANTY
WARRANTY
Revision G
Effective September 2010
PowerBoss Made Simple Industrial Limited Warranty
Minuteman International owner of PowerBoss warrants to the original purchaser/user that the product is free from defects in workmanship and materials under
normal use. PowerBoss will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in
accordance with the applicable operation and instruction manuals. All warranty claims must be submitted through and approved by factory authorized repair
stations.
Thiswarrantydoesnotapplytonormalwear,ortoitemswhoselifeisdependentontheiruseandcare.PartsnotmanufacturedbyPowerBossarecoveredbyandsubjecttothe
warrantiesand/orguaranteesoftheirmanufacturers.PleasecontactMinutemanInternationalforproceduresinwarrantyclaimsagainstthesemanufacturers.
Special warning to purchaser -- Use of replacement parts not manufactured by PowerBoss or its designated licensees, will void all warranties expressed or
implied. A potential health hazard exits without original equipment replacement.
All warranted items become the sole property of Minuteman International or PowerBoss or its original manufacturer, whichever the case may be.
PowerBoss disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. PowerBoss assumes no
responsibility for any special, incidental or consequential damages.
This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A.
and Canada should contact their local distributor for export warranty policies. PowerBoss is not responsible for costs or repairs performed by persons other than
those specifically authorized by PowerBoss. This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of
the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product. If a difficulty develops with this
machine, you should contact the dealer from whom it was purchased.
This warranty gives you specific legal rights, and you may have other rights, which vary from state to state. Some states do not allow the exclusion or limitation of
special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.
Travel*
Labor
Parts
Engine
Extended Warranty
Costs
Battery sweepers
Ninety days
One year
One year
N/A
2 years Parts + Labor (or 2000 Hours
IC sweepers
Ninety days
One year
One year
Through manufacturer
2 years Parts + Labor (or 2000 Hours
Battery scrubbers
Ninety days
Two years
Three years
N/A
3 Years Parts + Labor (or 3000 Hours)
Battery scrubbers
Ninety days
Two years
Three years/2000 hrs N/A
IC sweeper/scrubbers
Ninety days
Six months Two years/2000 hrs
Two years/3000 hrs**
2 years Parts + Labor (or 2000 Hours
2%
3%
IC sweepers
Ninety days
Six months Four years/3000 hrs
Five years/3000 hrs**
4 Years Parts + 2 Years Labor (or 4000
Hours)
3%
Apex series sweeper
Ninety days
One year
One year/1000 hrs**
2 years Parts + Labor (or 2000 Hours)
6X sweeper
Ninety days
Six months Two years/2000 hrs
Two years/2000 hours**
2 years Parts + Labor (or 2000 Hours)
3%
3%
Ninety days
Six months Two years/2000 hrs
Two years/3000 hours**
2 years Parts + Labor (or 2000 Hours)
3%
Walk behinds
Riders
3 Years Parts + Labor (or 3000 Hours)
Exceptions
One year/1000 hrs
Other Products
QRE-3001A
2%
2%
2%
Tank Bladders
Eight years/ no additional labor
Polyethylene plastic tanks
Ten years/ no additional labor
Batteries
0-3 months full replacement, 4-12 prorated credit
Chargers
One-year replacement
Replacement parts
Ninety days
*Two-hour cap
**Through engine manufacturer. See section 3 of warranty manual for engine warranty exceptions
*** Based upon dealer’s certification status
Extended Warranty MUST be signed up within 30 days of delivery to End User (Dealer has 1Year from Receiving Machine to Sign up extended Warranty)
Extended Warranty Cost is based on Invoice Price multiplied by the Percentage listed in the Extended Warranty Column
All above labor and travel reimbursed at 65 or 75% of the published shop rate.
Page 218
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
NOTES
NOTES
Commander Series Sweeper Scrubber PB# 4100037 Rev.C 1/11
PowerBoss, Inc. Copyright 2010
Page 219
“The Power of Clean”
PowerBoss Is A Full Line Manufacturer Of Sweepers and Scrubbers For Industrial Facilities.
PowerBoss,Inc 175 Anderson Street P.O. Box 1227- Aberdeen North Carolina 28315
Phone: 800-982-7141 - Fax: 1-800-277-7141 Local: 910-944-2105 Fax: 910-944-7409 e-mail:[email protected]
A Member Of The Hako Group
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