ProLine 2200 - Plasma Automation Inc.

ProLine 2200 - Plasma Automation Inc.
Operation
ProLine 2200 User’s Manual
Cutting Charts
The cutting charts shown on the following pages are intended to give the operator
the best starting point to use when making a cut on a particular material type and
thickness. Small adjustments may have to be made to achieve the best cut. Also,
remember that the arc voltage must be increased as the electrode wears in order to
maintain the correct cutting height.
Cutting Chart Index
Material
Process
Current
Plasma Gas
Shield Gas
Page
Mild Steel
Mild Steel
Mild Steel
Mild Steel
Mild Steel
Mild Steel
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
30 Amps
50 Amps
70 Amps
100 Amps
150 Amps
200 Amps
Oxygen
Oxygen
Oxygen
Oxygen
Oxygen
Oxygen
Oxygen
Oxygen or Air
Air
Air
Air
Air
4-8
4-9
4-10
4-11
4-12
4-13
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Stainless Steel
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
30 Amps
50 Amps
70 Amps
70 Amps
100 Amps
100 Amps
150 Amps
150 Amps
200 Amps
200 Amps
Air
Air
H17
Air
H17
Air
H17
Air
H17
Air
Air
Nitrogen
Nitrogen
Nitrogen
Nitrogen
Nitrogen
Nitrogen
Nitrogen
Nitrogen
Nitrogen
4-14
4-15
4-16
4-17
4-18
4-19
4-20
4-21
4-22
4-23
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Cutting
Cutting
Cutting
Cutting
Cutting
Cutting
30 Amps
50 Amps
70 Amps
100 Amps
150 Amps
200 Amps
Air
Air
Air
Air
Air
Air
Nitrogen
Nitrogen
Nitrogen
Nitrogen
Nitrogen
Nitrogen
4-24
4-25
4-26
4-27
4-28
4-29
Mild Steel
Stainless Steel
Aluminum
Marking
Marking
Marking
10 Amps
8 Amps
10 Amps
Nitrogen
Nitrogen
Nitrogen
Nitrogen
Nitrogen
Nitrogen
4-30
4-31
4-32
4-7
Operation
ProLine 2200 User’s Manual
Mild Steel - Cutting
30 Amps – Oxygen Plasma / Oxygen Shield
Shield Cap
277145
Outer Cap
277154
Nozzle
277120
Retaining Cap
277153
Electrode
277130
Swirl Ring
277140
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Oxygen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
(ga)
(in)
20
.036
120
105
.080
18
.048
121
97
.090
16
.060
125
78
14
.075
126
65
12
.105
127
55
11
.120
129
50
10
.135
131
40
35
85
6
2
.062
.110
100
.105
.120
.125
.065
.070
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Oxygen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
1
120
2615
2.0
1.5
124
2020
2.6
2
35
85
6
2
126
2.5
3
128
1. Revised on 7/2/07
4-8
1615
1455
1285
1.6
2.8
2.7
2.9
3.1
100
1.7
1.8
Operation
ProLine 2200 User’s Manual
Mild Steel - Cutting
50 Amps – Oxygen Plasma / Oxygen or Air Shield
Shield Cap
277115
Outer Cap
277154
Nozzle
277122
Retaining Cap
277153
Electrode
277131
Swirl Ring
277140 /
277142
Torch Main Body
277000
Imperial
Cold-Rolled Steel – Oxygen Shield – Swirl Ring 277140
Material
Thickness
(ga)
(in)
12
.105
11
.120
10
.135
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Oxygen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
(psi)
(psi)
(psi)
(psi)
(volts)
123
25
74
12
1
Cutting
Height
Pierce
Height
Motion
Delay
(ipm)
(in)
(in)
(msec)
70
.120
126
60
.125
128
50
.135
Kerf
Width
(in)
.075
.135
100
.078
Hot-Rolled Steel – Air Shield – Swirl Ring 277142
Material
Thickness
(ga)
(in)
14
.075
12
.105
.125
10
.135
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Air)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
.135
100
200
106
25
74
19
190
.100
180
1
110
170
3/16
113
105
1/4
117
75
.075
.080
.110
.140
.145
200
.085
.165
250
.087
Metric
Cold-Rolled Steel – Oxygen Shield – Swirl Ring 277140
Material
Thickness
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Oxygen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
121
1895
2.9
125
1555
3.1
3.4
100
2.5
12
1
1.9
25
74
Material
Thickness
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Air)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
2.5
3.4
100
3
2.0
Hot-Rolled Steel – Air Shield – Swirl Ring 277142
2.5
3
5
106
25
74
19
1
6
1. Revised on 7/2/07
4-9
4885
4660
113
2555
116
2075
3.6
3.7
4.0
250
1.9
2.0
2.2
Operation
ProLine 2200 User’s Manual
Mild Steel - Cutting
70 Amps – Oxygen Plasma / Air Shield
Shield Cap
277150
Outer Cap
277154
Nozzle
277125
Retaining Cap
277153
Electrode
277131
Swirl Ring
277142
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Air)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
110
190
113
130
.100
.100
100
.080
1/8
3/16
1/4
35
25
80
25
2
3/8
116
120
.110
.125
200
122
75
.140
.150
250
.085
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Air)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
109
4995
2.5
100
25
80
113
3265
115
3105
3
5
35
6
25
2
1. Revised on 7/2/07
4-10
2.5
2.7
2.6
3.0
200
2.0
2.2
Operation
ProLine 2200 User’s Manual
Mild Steel - Cutting
100 Amps – Oxygen Plasma / Air Shield
Shield Cap
277286
Outer Cap
277154
Nozzle
277284
Retaining Cap
277151
Electrode
277282
Swirl Ring
277283
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Air)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
1/4
125
3/8
1/2
25
94
26
130
0
150
.090
.125
150
100
.130
.175
200
65
.155
5/8
143
47
3/4
145
35
.185
.090
400
.200
600
900
.095
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Air)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
124
3950
2.1
3.0
150
2405
3.3
4.5
1850
3.7
4.9
4.7
5.1
6
10
12
25
94
26
130
0
16
143
1180
20
145
800
1. Revised on 7/2/07
4-11
400
900
2.3
2.4
Operation
ProLine 2200 User’s Manual
Mild Steel - Cutting
150 Amps – Oxygen Plasma / Air Shield
Shield Cap
277117
Outer Cap
277154
Nozzle
277293
Retaining Cap
277151 / 277152
Electrode
277292
Swirl Ring
277139
Torch Main Body
277000
Imperial
Retaining Cap 277151
Material
Thickness
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Air)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
118
165
.105
.200
300
20
74
30
0
123
125
.135
.225
125
90
.140
.250
1/4
3/8
1/2
400
.125
.130
Retaining Cap 277152
Material
Thickness
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Air)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
5/8
127
70
3/4
130
55
1
20
74
45
0
.140
134
40
.150
1.25 **
145
25
.200
1.5 **
155
15
.225
.275
.300
600
.130
900
.135
1200
500
.140
** Edge start or moving pierce recommended
Metric
Retaining Cap 277151
Material
Thickness
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Air)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
117
4305
2.6
5.0
300
20
74
30
0
123
3040
3.4
5.8
124
2485
3.5
6.2
6
10
12
400
3.2
3.3
Retaining Cap 277152
Material
Thickness
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Air)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(mm)
(mm)
(msec)
(mm)
7.0
900
3.3
(volts)
(mm/m)
16
127
1760
20
130
1340
133
1040
3.7
32 **
145
625
5.1
38 **
154
385
5.6
25
20
74
45
0
** Edge start or moving pierce recommended
1. Revised on 7/2/07
4-12
3.6
1200
7.6
500
3.4
3.6
Operation
ProLine 2200 User’s Manual
Mild Steel - Cutting
200 Amps – Oxygen Plasma / Air Shield
Shield Cap
277274
Outer Cap
277154
Nozzle
277289
Retaining Cap
277266
Electrode
277291
Swirl Ring
277143
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Air)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
1/4
125
230
.040
.200
3/8
130
140
.090
.225
1/2
133
120
.115
5/8
137
100
.130
3/4
140
75
.150
147
50
.175
155
25
.240
1
20
82
58
0
1.25
1.5 **
165
17
.300
1.75 **
175
12
.350
2.0 **
185
7
.500
.250
.300
300
500
700
1000
.350
1400
.300
400
.150
.152
.153
.155
158
.160
** Edge start or moving pierce recommended
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Oxygen)
Shield
(Air)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(mm)
(volts)
(mm/m)
(mm)
(mm)
(msec)
6
124
6100
.8
5.0
300
10
130
3480
2.3
5.8
12
132
3160
2.7
6.2
16
137
2515
3.3
6.4
700
20
141
1810
3.8
146
1310
4.3
7.6
1000
32
155
610
6.1
8.9
1400
38 **
164
435
7.5
45 **
175
295
9.2
7.6
400
50 **
183
195
12.2
25
20
82
58
0
** Edge start or moving pierce recommended
1. Revised on 7/2/07
4-13
500
3.8
3.9
4.0
4.1
Operation
ProLine 2200 User’s Manual
Stainless Steel - Cutting
30 Amps – Air Plasma / Air Shield
Shield Cap
277144
Outer Cap
277154
Nozzle
277121
Electrode
277137
Retaining Cap
277110
Swirl Ring
277138
Torch Main Body
277000
Imperial
Material
Thickness
(ga)
(in)
20
.036
18
.048
16
.060
14
.075
Preflow
(Air)
Plasma
(Air)
Shield
(Air)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
200
.020
.050
100
71
30
80
30
14
165
.035
74
125
75
90
.025
.065
.068
.070
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Air)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
30
80
30
14
71
4855
0.6
73
3260
0.9
1.3
100
1.7
1
1.5
1. Revised on 7/2/07
4-14
Operation
ProLine 2200 User’s Manual
Stainless Steel - Cutting
50 Amps – Air Plasma / Nitrogen Shield
Shield Cap
277149
Outer Cap
277154
Nozzle
277123
Retaining Cap
277110
Electrode
277137
Swirl Ring
277142
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
.035
.060
100
(ga)
(in)
14
.075
87
105
12
.105
88
75
11
.120
89
65
10
.135
30
70
40
4
.105
90
55
3/16
94
50
.040
.075
200
1/4
100
40
.060
.085
300
.115
.110
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
.9
1.5
100
2.7
2
87
2.5
3
30
70
40
4
2565
2080
88
1685
5
94
1235
1.0
1.9
6
98
1075
1.3
2.1
1. Revised on 7/2/07
4-15
300
2.8
2.9
Operation
ProLine 2200 User’s Manual
Stainless Steel - Cutting
70 Amps – H17 Plasma / Nitrogen Shield
This gas combination gives the best cut quality and minimum dross levels
Shield Cap
277150
Outer Cap
277154
Nozzle
277124
Retaining Cap
277113
Electrode
277132
Swirl Ring
277140
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Nitrogen)
Plasma
(H17)
Shield
(Nitrogen)
Postflow
(Nitrogen)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
3/16
35
60
36
13
135
80
.100
.200
200
.090
Material
Thickness
Preflow
(Nitrogen)
Plasma
(H17)
Shield
(Nitrogen)
Postflow
(Nitrogen)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
5
35
60
36
13
135
2030
2.5
5.1
200
2.3
Metric
* H17 = 17.5% Hydrogen / 32.5% Argon / 50% Nitrogen
1. Revised on 7/2/07
4-16
Operation
ProLine 2200 User’s Manual
Stainless Steel - Cutting
70 Amps – Air Plasma / Nitrogen Shield
This gas combination gives medium cut quality and minimum dross levels
Shield Cap
277150
Outer Cap
277154
Nozzle
277125
Retaining Cap
277153
Electrode
277131
Swirl Ring
277142
Torch Main Body
277000
Imperial
Material
Thickness
(ga)
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
.135
132
120
.060
.150
3/16
134
100
.070
.175
200
.085
(in)
10
1/4
25
80
25
2
3/8
140
75
.090
.200
300
148
50
.120
.225
450
.090
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
131
3210
1.4
3.6
200
25
80
25
2
134
2445
1.8
4.5
138
2050
2.1
4.9
3
5
6
1. Revised on 7/2/07
4-17
300
2.2
2.3
Operation
ProLine 2200 User’s Manual
Stainless Steel - Cutting
100 Amps – H17 Plasma / Nitrogen Shield
This gas combination gives the best cut quality and minimum dross levels
Shield Cap
277146
Outer Cap
277154
Nozzle
277126
Retaining Cap
277113
Electrode
277133
Swirl Ring
277141
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Nitrogen)
Plasma
(H17)
Shield
(Nitrogen)
Postflow
(Nitrogen)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
138
115
.105
.200
200
.100
28
67
46
13
140
100
.125
.225
300
152
65
.180
.250
400
3/16
1/4
3/8
.105
Metric
Material
Thickness
Preflow
(Nitrogen)
Plasma
(H17)
Shield
(Nitrogen)
Postflow
(Nitrogen)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
138
2865
2.7
5.1
139
2625
3.0
5.5
5
6
28
67
46
13
* H17 = 17.5% Hydrogen / 32.5% Argon / 50% Nitrogen
1. Revised on 7/2/07
4-18
300
2.5
2.7
Operation
ProLine 2200 User’s Manual
Stainless Steel - Cutting
100 Amps – Air Plasma / Nitrogen Shield
This gas combination gives medium cut quality and minimum dross levels
Shield Cap
277286
Outer Cap
277154
Nozzle
277284
Retaining Cap
277151
Electrode
277282
Swirl Ring
277283
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
141
100
.135
.200
250
.092
25
94
35
0
147
80
.170
.225
350
154
55
.210
.250
450
1/4
3/8
1/2
.095
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
140
2595
3.2
5.0
250
2.3
148
1935
4.4
5.8
152
1540
5.0
6.2
450
2.4
6
10
25
94
35
0
12
1. Revised on 7/2/07
4-19
Operation
ProLine 2200 User’s Manual
Stainless Steel - Cutting
150 Amps – H17 Plasma / Nitrogen Shield
This gas combination gives the best cut quality and minimum dross levels
Shield Cap
277298
Outer Cap
277154
Nozzle
277297
Retaining Cap
277266
Electrode
277135
Swirl Ring
277139
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Nitrogen)
Plasma
(H17)
Shield
(Nitrogen)
Postflow
(Nitrogen)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
.250
1/4
165
95
.250
75
.150
60
.165
50
.185
165
40
.250
3/8
1/2
25
81
75
13
155
5/8
3/4
.275
.300
400
500
600
800
.135
.140
1000
.145
Metric
Material
Thickness
Preflow
(Nitrogen)
Plasma
(H17)
Shield
(Nitrogen)
Postflow
(Nitrogen)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
1845
3.8
1610
4.1
7.0
600
1260
4.7
940
6.9
7.6
1000
10
12
16
25
81
75
155
13
20
167
* H17 = 17.5% Hydrogen / 32.5% Argon / 50% Nitrogen
1. Revised on 7/2/07
4-20
3.4
3.6
3.7
Operation
ProLine 2200 User’s Manual
Stainless Steel - Cutting
150 Amps – Air Plasma / Nitrogen Shield
This gas combination gives medium cut quality and minimum dross levels
Shield Cap
277117
Outer Cap
277154
Nozzle
277293
Retaining Cap
277152
Electrode
277292
Swirl Ring
277139
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
.225
1/4
145
150
.160
3/8
150
115
.180
1/2
25
75
70
0
155
85
.210
5/8
160
60
.220
3/4
168
45
.240
.275
.300
400
500
600
800
.125
.130
1000
.135
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
6
144
3910
4.0
5.5
400
10
150
2805
4.7
7.0
600
7.6
1000
12
25
75
70
0
153
2330
5.1
16
160
1510
5.6
20
170
1030
6.2
* H17 = 17.5% Hydrogen / 32.5% Argon / 50% Nitrogen
1. Revised on 7/2/07
4-21
3.2
3.3
3.4
Operation
ProLine 2200 User’s Manual
Stainless Steel - Cutting
200 Amps – H17 Plasma / Nitrogen Shield
This gas combination gives the good cut quality and minimum dross levels
Shield Cap
277274
Outer Cap
277154
Nozzle
277287
Retaining Cap
277266
Electrode
277135
Swirl Ring
277259
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Nitrogen)
Plasma
(H17)
Shield
(Nitrogen)
Postflow
(Nitrogen)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
.250
3/8
156
80
.195
1/2
148
75
.130
5/8
37
68
85
13
.275
300
500
700
.150
155
60
.190
3/4
160
50
.200
.300
900
1.0
170
35
.240
.325
1300
.160
.155
Metric
Material
Thickness
Preflow
(Nitrogen)
Plasma
(H17)
Shield
(Nitrogen)
Postflow
(Nitrogen)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
10
154
2010
4.7
6.4
12
149
1935
3.6
6.8
500
3.8
16
37
68
85
13
155
1515
4.8
7.0
20
161
1215
5.2
7.7
25
169
915
6.0
8.2
* H17 = 17.5% Hydrogen / 32.5% Argon / 50% Nitrogen
1. Revised on 7/2/07
4-22
900
1300
3.9
4.1
Operation
ProLine 2200 User’s Manual
Stainless Steel - Cutting
200 Amps – Air Plasma / Nitrogen Shield
This gas combination gives medium cut quality and minimum dross levels
Shield Cap
277274
Outer Cap
277154
Nozzle
277289
Retaining Cap
277266
Electrode
277291
Swirl Ring
277143
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
1/4
130
200
.200
200
3/8
133
150
1/2
140
110
.115
5/8
146
75
.150
153
60
.190
3/4
20
82
58
0
.070
1.0
158
40
.210
1.25 **
170
20
.250
1.5 **
180
10
.275
.225
.250
.300
300
600
800
1200
.325
300
.150
.152
.155
.160
.165
.175
** Edge start or moving pierce recommended
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(mm)
(volts)
(mm/m)
(mm)
(mm)
(msec)
6
129
5220
1.8
5.0
200
10
134
3655
1.9
5.8
12
138
3020
2.6
6.2
146
1890
3.8
7.6
16
20
20
82
58
0
153
1450
4.8
7.7
25
157
1050
5.2
8.2
32 **
170
495
6.4
38 **
179
260
6.9
** Edge start or moving pierce recommended
1. Revised on 7/2/07
4-23
8.3
3.8
300
800
1200
300
3.9
4.1
4.2
4.4
Operation
ProLine 2200 User’s Manual
Aluminum - Cutting
30 Amps – Air Plasma / Nitrogen Shield
Shield Cap
277145
Outer Cap
277154
Nozzle
277120
Retaining Cap
277153
Electrode
277130
Swirl Ring
277140
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
30
92
20
2
135
.040
.050
150
.063
120
.065
.030
90
.075
100
.065
.070
.085
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
30
92
20
2
1
1.5
1. Revised on 7/2/07
4-24
135
3885
135
2520
0.8
1.6
2.1
100
1.7
1.8
Operation
ProLine 2200 User’s Manual
Aluminum - Cutting
50 Amps – Air Plasma / Nitrogen Shield
Shield Cap
277150
Outer Cap
277154
Nozzle
277122
Retaining Cap
277153
Electrode
277131
Swirl Ring
277142
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
135
180
.050
25
74
19
1
138
140
.065
.100
100
143
90
.075
.050
.063
.080
.080
.082
.085
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
25
74
19
1
2.5
100
1.5
2.0
1. Revised on 7/2/07
4-25
137
3870
1.5
142
2360
1.8
2.1
2.2
Operation
ProLine 2200 User’s Manual
Aluminum - Cutting
70 Amps – Air Plasma / Nitrogen Shield
Shield Cap
277150
Outer Cap
277154
Nozzle
277125
Retaining Cap
277153
Electrode
277131
Swirl Ring
277142
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
.080
130
250
.050
1/8
135
160
.070
145
80
.100
.125
150
50
.060
.150
3/16
1/4
25
80
25
2
.100
100
200
3/8
155
40
.075
.175
300
1/2
162
30
.115
.200
400
.080
.085
.090
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(mm)
(msec)
(mm)
2.5
100
2.0
200
2.2
400
2.3
(volts)
(mm/m)
(mm)
2
129
6400
1.2
3
134
4420
1.7
145
1920
2.3
3.2
148
1440
1.7
3.6
10
156
975
2.0
4.5
12
160
820
2.6
4.9
5
6
25
80
25
2
1. Revised on 7/2/07
4-26
Operation
ProLine 2200 User’s Manual
Aluminum - Cutting
100 Amps – Air Plasma / Nitrogen Shield
Shield Cap
277286
Outer Cap
277154
Nozzle
277284
Retaining Cap
277151
Electrode
277282
Swirl Ring
277283
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
145
105
.155
.200
200
.095
25
94
26
0
156
90
.180
.250
300
.098
157
70
.195
.275
400
.100
1/4
3/8
1/2
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
143
2710
3.8
4.9
200
2.4
156
2210
4.6
6.4
156
1890
4.9
6.8
400
2.5
6
10
25
94
26
0
12
1. Revised on 7/2/07
4-27
Operation
ProLine 2200 User’s Manual
Aluminum - Cutting
150 Amps – Air Plasma / Nitrogen Shield
Shield Cap
277117
Outer Cap
277154
Nozzle
277293
Retaining Cap
277152
Electrode
277292
Swirl Ring
277139
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
.225
1/4
145
145
.130
3/8
155
115
.185
90
.230
1/2
25
75
50
1
165
5/8
170
3/4
65
45
.250
400
500
.275
.125
600
.130
800
.135
.325
1000
.140
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
6
143
3770
3.1
5.5
400
10
156
2825
4.8
5.5
12
25
75
50
1
162
2430
16
170
1630
20
170
990
1. Revised on 7/2/07
4-28
6.4
7.0
8.6
600
1000
3.2
3.3
3.4
3.6
Operation
ProLine 2200 User’s Manual
Aluminum - Cutting
200 Amps – Air Plasma / Nitrogen Shield
Shield Cap
277274
Outer Cap
277154
Nozzle
277289
Retaining Cap
277266
Electrode
277291
Swirl Ring
277143
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
(in)
1/4
150
3/8
1/2
5/8
155
20
82
58
0
160
3/4
1.0 **
190
.135
.200
200
145
.140
.250
300
.135
.300
110
95
65
.150
175
35
.200
.350
400
500
.150
.155
600
.160
400
.170
** Edge start or moving pierce recommended
Metric
Material
Thickness
Preflow
(Air)
Plasma
(Air)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Cutting
Height
Pierce
Height
Motion
Delay
Kerf
Width
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
(mm)
149
4955
3.3
4.9
200
3545
3.5
6.5
6
10
12
16
155
20
82
58
0
2995
3.4
160
2380
20
162
1575
3.9
25 **
174
940
5.0
** Edge start or moving pierce recommended
1. Revised on 7/2/07
4-29
7.3
7.6
8.9
3.8
400
3.9
600
400
4.1
4.3
Operation
ProLine 2200 User’s Manual
Mild Steel - Marking
10 Amps – Nitrogen Plasma / Nitrogen Shield
Shield Cap
277145
Nozzle
277120
Outer Cap
277154
Retaining Cap
277152
Electrode
277190
Swirl Ring
277140
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Nitrogen)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Marking
Height
Initial
Height
Motion
Delay
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
All Thicknesses
28
28
28
2
145
250
.177
.100
0
Material
Thickness
Preflow
(Air)
Plasma
(Nitrogen)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Marking
Height
Initial
Height
Motion
Delay
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
All Thicknesses
28
28
28
2
145
6350
4.5
2.5
0
Metric
1. Revised on 10/12/07
4-30
Operation
ProLine 2200 User’s Manual
Stainless Steel - Marking
10 Amps – Nitrogen Plasma / Nitrogen Shield
Shield Cap
277145
Nozzle
277120
Outer Cap
277154
Retaining Cap
277152
Electrode
277190
Swirl Ring
277140
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Nitrogen)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Marking
Height
Initial
Height
Motion
Delay
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
All Thicknesses
28
28
28
2
145
250
.177
.100
0
Material
Thickness
Preflow
(Air)
Plasma
(Nitrogen)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Marking
Height
Initial
Height
Motion
Delay
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
All Thicknesses
28
28
28
2
145
6350
4.5
2.5
0
Metric
1. Revised on 10/12/07
4-31
Operation
ProLine 2200 User’s Manual
Aluminum - Marking
10 Amps – Nitrogen Plasma / Nitrogen Shield
Shield Cap
277145
Nozzle
277120
Outer Cap
277154
Retaining Cap
277152
Electrode
277190
Swirl Ring
277140
Torch Main Body
277000
Imperial
Material
Thickness
Preflow
(Air)
Plasma
(Nitrogen)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Marking
Height
Initial
Height
Motion
Delay
(in)
(psi)
(psi)
(psi)
(psi)
(volts)
(ipm)
(in)
(in)
(msec)
All Thicknesses
28
28
28
2
145
250
.177
.100
0
Material
Thickness
Preflow
(Air)
Plasma
(Nitrogen)
Shield
(Nitrogen)
Postflow
(Air)
Arc
Voltage
Travel
Speed
Marking
Height
Initial
Height
Motion
Delay
(mm)
(psi)
(psi)
(psi)
(psi)
(volts)
(mm/m)
(mm)
(mm)
(msec)
All Thicknesses
28
28
28
2
145
6350
4.5
2.5
0
Metric
1. Revised on 10/12/07
4-32
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