INSTALLATION AND USER`S GUIDE

INSTALLATION AND USER`S GUIDE
ACU-TROL® CHEMICAL CONTROLLER
FOR POOL AND SPA
MODEL AK600
INSTALLATION AND
USER’S GUIDE
Certified to
NS F/ ANSI Standa
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IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS
SAVE THESE INSTRUCTIONS
CONTENTS
SECTION 1
4
Information
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IMPORTANT WARNING & SAFETY INSTRUCTIONS 4
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Controller CHEMICAL CONTROLLER OVERVIEW
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TECHNICAL SUPPORT
The Importance of Water Maintenance 9
SECTION 2 Installation
10
Installation Preparation 10
Installation Overview
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Parts List
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SECTION 6 Operations
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SECTION 7 The System Menu
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CONTENTS
SECTION 11 Service
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Overview 100
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4
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
SERIOUS BODILY INJURY OR DEATH CAN RESULT IF THIS PRODUCT IS NOT INSTALLED
AND USED CORRECTLY.
INSTALLERS, POOL OPERATORS AND POOL OWNERS MUST READ THESE WARNINGS AND
ALL INSTRUCTIONS BEFORE USING THIS PRODUCT.
Most states and local codes regulate the construction, installation, and operation of
public pools and spas, and the construction of residential pools and spas. It is important
to comply with these codes, many of which directly regulate the installation and use
of this product. Consult your local building and health codes for more information.
IMPORTANT NOTICE - Attention Installer: This Installation and User’s Guide
(“Guide”) contains important information about the installation, operation and safe use
of this product. This Guide should be given to the owner and/or operator of this product.
DO NOT INSTALL THE CHEMICAL CONTROLLER WHERE IT CAN BE
READILY ACCESSIBLE TO THE PUBLIC.
Before installing this product, read and follow all warning notices and instructions in this
Guide. Failure to follow warnings and instructions can result in severe injury, death, or
property damage. Call (800) 831-7133 for additional free copies of these instructions.
RISK OF ELECTRICAL SHOCK OR ELECTROCUTION:
BEFORE WORKING ON THE CHEMICAL CONTROLLER: Always disconnect power to
the controller at the circuit breaker before servicing. Failure to do so could
result in death or serious injury to service person, pool users or others due to electric
shock.
BE SURE TO DISCONNECT ALL SUPPLY CONNECTIONS BEFORE SERVICING.
This product must be installed by a licensed or certL¿HG electrician or a quali¿ed pool professional in accordance
with the National Electrical Code (NEC), NFPA 70 or the Canadian Electrical Code (CEC), CSA C22.2. All
applicable local installation codes and ordinances must also be adhered to. Improper installation will create an
electrical hazard which could result in death or serious injury to pool users, installers or others due to electrical
shock, and may also cause damage to property.
BEFORE USING YOUR POOL, SPA OR HOT TUB, CHECK THE
pH AND SANITIZER LEVELS OF THE WATER.
Do not permit children to operate this equipment.
When mixing acid with water, ALWAYS ADD ACID TO WATER. NEVER ADD WATER TO ACID.
When adding any chemical to the pool/spa, be sure to follow the manufacturer’s instructions
thoroughly.
DO NOT MIX SODIUM HYPOCHLORITE AND MURATIC ACID
Risk of electrical shock. Connect the Chemical Controller to a ground-fault interruptercircuit (GFCI). Contact a TXDOL¿HG electrician if you cannot verify that the receptacle is protected
by a GFCI.
DISABLING THE OVERFEED TIMERS USING THE “CLEAR OVERFEED LIMITS” OR FLOW
SWITCH WILL VOID NSF CERTIFICATION.
IF “CLEAR OVERFEED LIMIT” SETTING IS SET TO 24 HOURS, DO NOT SET “FEED TIME”
GREATER THAN 20 HOURS AS THIS WILL VOID NSF CERTIFICATION.
ACU-TROL® AK600 Chemical Controller Installation and User's Guide
5
IMPORTANT WARNING AND SAFETY INSTRUCTIONS
WARNING CHEMICAL BURN HAZARD: Make sure all pumps are switched off at the main circuit
breakers at the house before drilling into any pipes. Securely fasten all electrical, water and
chemical lines. Locate chemical feed pumps and chemical storage tanks in a safe and secure
area.
Strictly follow the acid manufacturers safety and handling protocols including hand, body and eye protection
when transferring or handling acid. Safety precautions should be used when handling Muriatic acid to
control pH water levels. Muriatic acid can cause serious body injury and damage pool equipment. Extra
care must be taken when installing, maintaining and operating acid pump feed systems. Acid is dangerous to
handle and should be properly contained, transported, poured, stored, and dispensed.
Check the pH and sanitizer levels of the water before use.
Periodically use an independent pH and Chlorine test kit to verify that pH and chlorine is at a
safe level. If the pH and Oxidation Reduction Potential (ORP) or Flow Cell sensors are broken,
depleted or dirty with oils, lotions, or other contaminants, they can report inaccurate results to the
system causing incorrect water chemistry, which could harm people or equipment.
Check the IntelliChem main status display each day to ensure there are no Alarm messages.
See “Troubleshooting” section for more information.installing, maintaining and operating acid
pump feed systems. Acid is dangerous to handle and should be properly contained, transported,
poured, stored, and dispensed.
GENERAL WARNINGS AND SAFETY PRECATIONS
PLEASE READ THIS USER MANUAL completely before installing or operating the equipment. The Controller Pool and Spa Chemical
Controller is a Class 1 product for protection against electric shock and a Type 1 product with regards to disconnection of the control circuits.
Be sure to observe the following safety precautions:
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a replacement. Continued use could result in fire or electric shock.
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Parts List
DWG. #
PART #
1
DESCRIPTION
Enclosure, Controller, lid, overlay, and hardware
2
714000720
Kit, Controller, Power Switch
3
755000190
Cord, Power, Controller, GFCI
** Not permitted in all areas**
4
714000110
Strain Relief, 5/8”, liquid tight
5
714000100
Strain Relif, 1/2”, liquid tight
6
724000120
PCB, Relay Board, Controller, 4 NO
7
724000130
PCB, Sensor, pH, ORP, Temp, 3 switch
8
724000090
PCB, Motherboard, Controller
9
724000100
PCB, Interface Board, Controller
10
724000110
Display, Touchscreen, Controller
11
Ribbon Cable, Controller
12
Relay board mounting screws
13
724000050
Socket, Relay NO(110/24/Dry)
14
714000120
Kit, latch, Integra Enclosure
725000020
Modem, Standard
735000010
Modem, Wireless
724000150
PCB, Sensor, Pressure, Temp
724000160
PCB, Sensor, pH, ORP, Cond, Temp
724000180
PCB, Sensor, pH, ORP, Color, Temp
724000190
PCB, Sensor, pH, ORP, Color, Cond, Temp.
724000060
Socket, Relay, NC (110/24/Dry)
Not Shown
ORP and pH Sensor Replacement Part Numbers
ORP SENSOR
PH SENSOR
P/N 744000340
P/N 744000260
ACU-TROL® AK600 Chemical Controller Installation and User's Guide
8
Controller CHEMICAL CONTROLLER OVERVIEW
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Phone: (800) 831-7133 - Fax: (800) 284-4151
visit www.pentairpool.com and www.staritepool.com:
The Importance of Water Maintenance
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Section 2 Installation
Installation Preparation
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WWW.PENTAIRPOOL.COM
All Pentair trademarks and logos are owned by Pentair, Inc. Pentair Aquatic Systems™, AcuTrol® are trademarks and/or registered trademarks of
Pentair Water Pool and Spa, Inc. and/or its affiliated companies in the United States and/ or other countries. Unless expressly noted, names and
brands of third parties that may be used in this document are not used to indicate an affiliation or endorsement between the owners of these names
and brands and Pentair Water Pool and Spa, Inc. Those names and brands may be the trademarks or registered trademarks of those third parties.
Because we are continuously improving our products and services, Pentair reserves the right to change specifications without prior notice. Pentair is
an equal opportunity employer.
© 2012 Pentair Aquatic Systems. All rights reserved. This document is subject to change without notice.
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ACU-TROL® AK600 Chemical Controller Installation and User's Guide
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