Installation Manual. - Thermospace air conditioners
Installation manual
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Air conditioners are units that should have the professional technicians do the
installation for you.
This Instruction Guide is the universal-purpose version for the models of split
wall-mounted air conditioners manufactured by our Co. The appearance of the
units that you purchase might be slightly different from the ones described in
the Guide, but it does not affect your proper operations and usage.
Please read carefully the sections corresponding to the specific model you
choose, and keep the Guide properly so as to facilitate your reference at later
time.
Selection of installation positions for indoor unit
Selection of installation positions for outdoor unit
Installation fixture of indoor unit
Installation fixture of outdoor unit
Installation of electric components
Pipelines connection
Air purging
Connection of power cable
Finishing touches and test running
Is the unit installed correctly?
Self diagnosis functions
Wire diagram
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INSTALLATION & REPAIR GUIDE
Split Wall-Mounted Air Conditioner
*Selection of installation positions for indoor unit*
* To be installed at the position where the air delivered from the unit can reach every corner of
the room;
* To avoid being affected by the outdoor air;
* To avoid blockage to the air inlet or outlet of the unit;
* To avoid too much oil smoke or steam;
* To avoid possible generation, inflow, lingering or leakage of flammable gases;
* To avoid high-frequency facilities (such as high frequency arc welders, etc.);
* To avoid the places where acid solutions are frequently used;
* To avoid the places where some special sprayers (sulfides) are frequently used.
* Not to install a fire alarming device near the air outlet of the unit (during operation, the fire alarm
device might be erroneously triggered by the warm air from the unit);
* Make sure of enough space for installation and maintenance.
* To take into consideration the operational convenience and safety in installation, it is recommended
to ensure enough space between the unit and the walls.
Ceiling
Above 100mm(4")
Right side: 150mm (6")
and above
Left side: 150mm(6")
and above
Wall hanging plate
2300mm(7'6")
and above
ground
* Height limits of indoor and outdoor units.
* Either the indoor unit or the outdoor unit can be higher, but the height difference must comply the stated
requirements.
* Try to reduce the bending of the piping line as much as possible so as to avoid possible negative impacts upon the
performances of the units.
Indoor unit
5m(16'5")max.
outdoor
unit
1
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INSTALLATION & REPAIR GUIDE
Split Wall-Mounted air conditioner
*Selection of installation positions for outdoor unit*
* To install the outdoor unit at the places which can stand the load of the machine weight and will
not cause big vibrations and noises;
* To install the unit at the places not to be exposed to rain or direct sunshine, and the places with
good ventilation;
* The noises generated from the unit will not affect the neighboring places;
* Do not install the unit on non-metal frame;
* Not to install the unit at the places where there might occur the generation, inflow, stay or
leakage of inflammable gases;
* Pay attention to the drainage of the condensed water from the base plate during operations;
* To avoid the air outlet being directly against the wind.
Detailed space requirements around the outdoor unit
2. When the front (air outlet) is open
3. When there are obstacles only in
the front (air outlet)
500mm(1'8") min
1. When there are obstacles above
the unit
100mm(4") min
200mm(8") min
300mm(1') min
Space for maintenance
Shown as in the following figure. Keep
the maintenance space in front of the
unit.
500mm(1'8") min
500mm(1'8") min
200mm(8") min
200mm
(8")min
4. When there are obstacles at the front and rear sides.
500mm
(1'8")min
100mm(4") min
Space for maintenance
5. When there are obstacles all around
the unit on four sides.
Although the top side is open, the
installation is not to be done if there
are obstacles all around.
1000mm(3'4") min
* At least two sides should
be kept open.
2
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INSTALLATION & REPAIR GUIDE
Split Wall-Mounted air conditioner
* Installation fixture of indoor unit*
1.Installation of wall-mounting plate
Fix the wall-mounting plate firmly on the wall with screws.
Make sure of the leveling of the plate. Slanted wall-mounting
plate might jeopardize the smooth discharge of the condensed
water.
2.Drill holes on the wall
Drill holes at places slightly below the wall-mounting plate,
with hole diameter of 65mm(2-3/5") and the outer edge of
the hole 5-10mm(1/5-2/5") lower (Fig.2) so that the condensed
water can smoothly flow out. Cut the wall penetrating pipe
to proper length according to the thickness of the wall (35mm(1/10-1/5") longer than the wall thickness) and insert
the pipe as indicated in Fig.2.
3.Installation of drain pipe
Install the pipelines of the indoor unit in accordance with
the direction of the wall holes. Wrap tightly the drain pipe
and the pipelines with tape. Make sure that the drain pipe
is underneath the pipelines. (Fig.3) (When the drain pipe
passes the room interior, some condensed water might
occur to its surfaces if the humidity is very high).
Fig.2
Fix with a tape
5-10mm lower
(1/5-2/5")
Wall cap
Wall pipe
Interior
Wall
Exterior
Fig.3
Pipelines of indoor unit
Drain pipe
Rear pipe
4.Installation of indoor unit
Pass the connection wires, connecting pipelines and drain
pipe through the wall hole. Hang the indoor unit on the
hooks at the top of the wall-mounting plate so that the
hooks at the bottom of the indoor unit match the hooks of
the wall-mounting plate. (Fig.4)
Fig.4
Top hooks
Hook supports
Bottom hooks
3
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INSTALLATION & REPAIR GUIDE
Split Wall-Mounted air conditioner
Inspections:
Fig.5
a. Check if the hooks at the top and bottom
are firmly fixed.
b. Check if the position of the master unit is
properly leveled.
c. The drain pipe should not curve upward
(Fig.5).
d. The drain pipe should be at the lower part
of the wall pipes (Fig. 5).
Connecting pipe
Connecting wires
Wall pipe
Drain pipe
Drain pipe
* Installation fixture of outdoor unit*
* Try to ship the product to the installation location in its original package;
* As the gravity center of the unit is not at the installation center, special caution should be taken
when using hoisting cables to lift it up;
* During shipping, the outdoor unit must not be slanted to over 45 degrees (Do not store the unit
in a horizontal way).
* Use expansion bolts to fix the mounting supports on the wall;
* Use bolts and nuts to fix the outdoor unit firmly on the supports and keep on the same level;
* If the unit is installed on the wall or at the rooftop, the supports have to be firmly fixed so as to
resist earthquake or strong wind.
Dimensions for parallel units installations
300mm(1')min
4
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AWOS090HR/120HR MODEL
AWOS180HR/240HR MODEL
AWOS090HR/120HR MODEL:
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INSTALLATION & REPAIR GUIDE
Split Wall-Mounted air conditioner
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INSTALLATION & REPAIR GUIDE
Split Wall-Mounted Air Conditioner
* Pipelines
connection
*
*Ordinary pipelines connection (it is suitable for non-quick coupler)
No dust ,foreign articles,air or moisture should be allowed to enter the air conditioning system.Careful
attention should be paid when pipeline connection for outdoor unit is made.Try to avoid repeated
curves as much as possible,otherwise hardening or cracks might be caused to the copper pipes.Suitable
wrenches should be used when the pipeline connection is done so as to ensure appropriate torque(refer
to following torque Table 1).Excessive torque might damage the joints while too little torque might
lead to leakage.
Table 1 Torque based upon the wrench to be used
Tightening torque
Strengthened tightening torque
6.35(1/4")
160kgf.cm(63kgf.inch)
9.52(3/8")
300kgf.cm(118kgf.inch)
12.7(1/2")
500kgf.cm(197kgf.inch)
550kgf.cm(216kgf.inch)
15.88(5/8")
750kgf.cm(295kgf.inch)
800kgf.cm(315kgf.inch)
19.05(3/4")
1200kgf.cm(472kgf.inch)
200kgf.cm(79kgf.inch)
350kgf.cm(138kgf.inch)
1400kgf.cm(551kgf.inch)
7
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Air Purging
Air purging With Vacuum Pump
8
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- Soap water method
(1) Remove the caps from the gas side and
liquid side valves.
(2) Remove the service-port cap from the gas
side valve.
(3) To open the gas side valve turn the valve
stem counterclockwise approximately 90°,
wait for about 2-3 seconds, and close it.
(4) Apply a soap water or a liquid neutral
detergent on the indoor unit connection or
outdoor unit connections by a soft brush to
check for leakage of the connecting points
of the piping.
(5) If bubbles come out, the pipes have
leakage.
Evacuation
Outdoor unit
Connect the charge hose end described in the
preceding steps to the vacuum pump to
evacuate the tubing and indoor unit.
Confirm the "Lo" knob of the manifold valve is
open. Then, run the vacuum pump.
The operation time for evacuation varies with
tubing length and capacity of the pump. The
following table shows the time required for
evacuation.
vacuum pump is used
When the desired vacuum is reached, close the
"Lo" knob of the manifold valve and stop the
vacuum pump.
Vacuum pump
Adding refrigerant
Refrigerant must be added if the piping measures more
than 7.5 metres(%") in length.This operation can only
be performed by a professional technician,for the
additional amount,see the table 3 below.
Table 3
(piping length-7.5)mx30g
(piping length-7.5)mx65g
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Fig. 6
10
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INSTALLATION & REPAIR GUIDE
Split Wall-Mounted air conditioner
* Connection of power cable*
Fig.7
1.Remove the drawer of the outdoor unit.
2.Connect the indoor power and control
wires with the matched outdoor wires in accordance
with the electric schematic diagram and make sure
that the connection is firmly done(Fig.7)
wire pressing plate
Drawer
screw
3.Use a press plate to fix the wires firmly,and re-install
the drawer.
Note:Do not connect the wires in a wrong way,otherwise electric malfunctions will be caused and
even damages to the units will occur.The appliance shall be installed in accordance with national
wiring regulation.If the supply cord is damaged,it must be replaced by the manufacturer or its service
agent or a similarly qualified person in order to avoid a hazard.The plug shall be accessible after
installing the appliance.If the model have not plug that a switch which have a contact separation
of at least 3 mm(1/10") in all poles shalled be added in fixed wiring.
* Finishing touches *
* Use thermal tube to wrap the joints and wrap the tube tightly with ethylene tapes.
* Fix the wrapped pipelines on the exterior wall with clamps.
* Fill in the gaps left over by the pipeline hole and wall hole to prevent rain-water from entering.
* Test running*
* Connect to the power source,check if the function selection keys on the remote controller are
working properly.
* Check if the room temperature adjustments and timer settings are working properly.
* Check if the drain is smooth.
* Check if there is any abnormal noise or vibration during operation.
* Check if there is leakage of refrigerant.
* Is the unit installed correctly? *
*Suitable Installation Position
*Isn't there anything which prevents ventilation or obstructs operation in front of the indoor unit ?
Do not install the unit following place .
*Inflammable gases may leak .
*Oil splashes a lot .
*In case where the unit is used in such places as poisonous or sultry gases are generated or seaside
district exposed to sea breezes corrosion may cause malfunction . Consult with your distributor .
*Air conditioner body and remote controller must be I m(39-3/4") or more away from a TV or a radio.
Drain the dehumidified water from the indoor unit to a place which drains well .
*Pay attention to operation noise
*When installing the unit , choose a place which can stand the weight of the unit well and does
not increase the operation noise or vibration . Especially where there is a possibility that vibration
be transmitted to the house , fix the unit by inserting attached vibration -proof pads between the
unit and fittings .
11
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INSTALLATION & REPAIR GUIDE
Split Wall-Mounted air conditioner
*Choose the place where hot air and operation noise from the outlet of the outdoor unit do not annoy
the neighborhood .
*Things left near the outlet and inlet of the outdoor unit cause malfunction or increased operation
noise . Do not leave obstacles near the outlet and inlet .
*If irregular sound is heard during operation , consult with your distributor .
*Inspection and Maintenance
*According to the service conditions and operating environment , the inside of the air conditioner
will become dirty after several seasons (3 to 5years ) of service , resulting in decreased operating
performance .Inspection and maintenance are recommended in addition to usual cleaning (The
air conditioner can be used for a longer period and without anxiety .)
*As to inspection and maintenance , consult your dealer or any one of business offices of dealing
companies .(Service charge is required in this case .)
*We recommend to perform inspection and maintenance during an off seasons.
* Self
Diagnosis Functions *
Our company provides the thoughtful services for customer,air conditioners had been
installed self diagnosis system to display the information for the units.
Self-check code of luminotron/
Digital self-check code/
(Self-check code of running lamp) (Polychrome screen self-check code)
Self-check
information
Hint to defrosting
Flicker 1 time/1s
Indicates "dF"or defrosting
indicator displays
Hint to defense
against cold wind
Flicker 1 time/3s
Fan motor picture not running
Failure of room
temperature sensor
Flicker 2 times/4s
(Flicker 2 times/8s)
E2/(L2)
Failure of coiled
pipe sensor
Flicker 3 times/5s
(Flicker 1 time/8s)
E3/(L1)
Abnormality of
outdoor unit
Flicker 4 times/6s
(luminating)
E4/(E5)
Without feedback of
internal fan motor
Flicker 5 times/7s
(Flicker 6 times/8s)
E5/(L6)
Zero crossing signal
without current
Flicker 6 times/8s
E6
External feedback
failure
Flicker 7 times/9s
E7
Overheat protection
Flicker 8 times/10s
E8
Water pump failure
Flicker 9 times/11s
E9
Note:Above self check information is commonly applicable in our most air conditioners,but some
are special,you can refer to the User's Manual for information or contact the dealer or authorized
maintenance people for help.
12
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INSTALLATION & REPAIR GUIDE
Split Wall-Mounted Air Conditioner
*Selection of installation positions for outdoor unit*
* To install the outdoor unit at the places which can stand the load of the machine weight and will
not cause big vibrations and noises;
* To install the unit at the places not to be exposed to rain or direct sunshine, and the places with
good ventilation;
* The noises generated from the unit will not affect the neighboring places;
* Do not install the unit on non-metal frame;
* Not to install the unit at the places where there might occur the generation, inflow, stay or
leakage of inflammable gases;
* Pay attention to the drainage of the condensed water from the base plate during operations;
* To avoid the air outlet being directly against the wind.
Detailed space requirements around the outdoor unit
2. When the front (air outlet) is open
3. When there are obstacles only in
the front (air outlet)
500mm(1'8") min
1. When there are obstacles above
the unit
100mm(4") min
200mm(8") min
300mm(1') min
Space for maintenance
Shown as in the following figure. Keep
the maintenance space in front of the
unit.
500mm(1'8") min
500mm(1'8") min
200mm(8") min
200mm
(8")min
4. When there are obstacles at the front and rear sides.
500mm
(1'8")min
100mm(4") min
Space for maintenance
5. When there are obstacles all around
the unit on four sides.
Although the top side is open, the
installation is not to be done if there
are obstacles all around.
1000mm(3'4") min
* At least two sides should
be kept open.
13
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AOS090HR&120HR outdoor wire diagram
AWS090HR indoor wire diagram:
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14
AWS120HR indoor wire diagram:
AOS180HR outdoor wire diagram
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15
AOS240HR outdoor wire diagram
AWS180HR&240HR indoor wire diagram
BL
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16
Pridiom Group LLC
1275 Valley Brook Ave.
Lyndhurst, NJ 07071
(201) 438-3260
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