"user manual"

"user manual"

Technical Data

PowerFlex

®

400

Adjustable Frequency

AC Drives for Fan &

Pump Applications

Product Description

Providing users with easy installation in mechanical fan and pump systems, the Allen-Bradley PowerFlex® 400 AC drive offers a wide range of built-in features allowing for seamless building system integration. Available in power ratings of 3.0-

150HP @ 480VAC and 3.0-50HP @ 240V AC, the PowerFlex 400 is designed to meet global OEM, contractor and end-user demands for flexibility, space savings and ease-of-use. The

PowerFlex 400 is a cost-effective solution for speed control in variable torque fan and pump applications.

Table of Contents

Description Page

PowerFlex 400 Standard Product

Product Overview

Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

I/O . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Operator Keypad and Programming . . . . . . . . . . . . . . . . . . . . . . 3

Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

PC Programming Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Application Features

Configurable Keypad Hand-Off-Auto Functions . . . . . . . . . . . . . 5

Connectivity to Building Fire and Life Safety Systems. . . . . . . . 5

Proportional, Integral, Differential Control Loop . . . . . . . . . . . . 6

Product Selection Guide

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

PowerFlex 400 Standard Drives . . . . . . . . . . . . . . . . . . . . . . . . . 9

User Installed Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Installation Considerations

Power Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Power Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Control Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Specifications

Drive Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Parameter List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Approximate Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

PowerFlex 400 Packaged Product

Packaged Product Overview

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Main Input Disconnect . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

3 Contactor Full Feature Bypass with Disconnect . . . . . . . . . . 33

3 Contactor Basic Bypass with Disconnect . . . . . . . . . . . . . . . 33

Product Selection Guide

Catalog Number Explanation . . . . . . . . . . . . . . . . . . . . . . . . . . 34

PowerFlex 400 Packaged Drives. . . . . . . . . . . . . . . . . . . . . . . . 35

PowerFlex 400 Packaged Drives. . . . . . . . . . . . . . . . . . . . . . . . 36

2

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Product Overview

Packaging

IP20, NEMA Type 1 - For conventional mounting inside or outside a control cabinet in a 45°C (113°F) ambient.

Flange Type - Frame C ratings through 15 kW (20 HP) @ 380-

480V AC and 7.5 kW (10 HP) @ 200-240V AC allow for mounting heatsink through back of an enclosure, thus removing a large portion of the heat inside a cabinet. The backside is rated IP66 and UL (NEMA) Type 4X/12 for both indoor and outdoor use.

• Installation flexibility is enhanced by the UL Plenum rating allowing for direct mounting in an air handling system.

I/O

• Three (3) semi-programmable and four (4) fully programmable digital inputs provide application versatility.

• Two (2) programmable form C relay outputs and one (1) opto output can be used to indicate various drive or motor conditions.

• Two (2) analog outputs are DIP Switch selectable for either voltage (0-10V) or current (0-20 mA). These scalable, 10-bit outputs are suitable for metering or as a speed reference for another drive.

• Two (2) analog inputs (one unipolar and one bipolar) are DIP switch selectable for either voltage or current. One input is isolated from the rest of the drive I/O.

• Six (6) programmable form A relay outputs are available via user installed Auxiliary Relay Board (Frame D, E, & F only).

Operator Keypad and Programming

• Integral keypad features 2 line, 16 character LCD display.

• LED indicators provide system configuration and fault status.

• Configurable Hand/Off/Auto function buttons.

• Digital increase/decrease speed control.

• Parameter names are displayed as text.

• Parameters are grouped into files based upon function, making programming fast and easy.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Function Loss

Run/FWD

Software Enable

Digital Common

Digital Input 1 (Purge)

Digital Input 2 (Local)

Digital Input 3 (Clear Fault)

Digital Input 4 (Comm Port)

Digital Common

Opto Common

+ 24VDC

+ 10VDC

Analog Input #1

Analog Common #1

Analog Output #1 (Frequency 0-10V)

Analog Output #2 (Output Current 0-10V)

Analog Input #2

Analog Common #2

Opto Output (At Frequency)

RJ-45 Shield

#1 Relay N.O. (Ready/Fault)

#1 Relay Common

#1 Relay N.C.

#2 Relay N.O. (Motor Running)

#2 Relay Common

#2 Relay N.C.

3

Product Overview

Communications

• Supports Drive Serial Interface (DSI) communication modules (DeviceNet™,

EtherNet/IP™ and PROFIBUS DP) and

accessories.

• Embedded Modbus RTU and Metasys N2 protocols are parameter selectable and require no additional hardware or software.

Integral RS485 communications can be used for programming from a PC. It can also be used in a multi-drop network configuration. A serial converter module provides connectivity to any controller with a

DF1 port.

PC Programming Software

Through the use of a Serial Converter Module and DriveExplorer™ or DriveTools

SP

software, programming can be greatly simplified.

DriveExplorer Software

• View and modify drive and adapter parameters in a method similar to the file management capability of Microsoft Windows Explorer.

• Operate the drive via an on-screen Control Bar, which is a tool that allows you to start, stop, and change the speed reference of the drive.

• Save, restore and print parameter information.

• Compare current parameters with factory defaults or previously saved parameter values.

• Edit, upload and download parameters.

DriveTools SP Software

• Online and offline programming capability.

• In-grid and dialog-based parameter editing.

• Immediate visual indication of drive and communication status when viewing online drive.

• Integrated HTML Help architecture.

4

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Application Features

Configurable Keypad Hand-Off-Auto Functions

Parameter P042 [Auto Mode] defines the operating configuration of the control keys.

Hand-Off-Auto Configuration

Hand Mode:

Start command and speed reference come from the integral keypad. Auto key switches control from Hand mode to Auto mode in a bumpless transfer as long as there is an active run command.

Auto Mode:

Start command is defined by P036 [Start Source] (keypad, terminal block, comm port) and speed reference is defined by P038 [Speed Reference] (analog inputs, preset frequency, comm port). Start/Hand key switches control and speed reference to the integral keypad in a bumpless transfer.

Local/Remote Configuration

Local Mode: Start command and speed reference come from the integral keypad. Auto key stops the drive and the drive

switches to Remote mode.

Remote Mode:Start command is defined by P036 [Start Source] and speed reference is defined by P038 [Speed

Reference]. Auto key stops the drive and the drive switches to Local mode.

Auto/Manual Configuration

Manual Mode:Start command is defined by P036 [Start Source] and the speed reference comes from the integral keypad.

Auto key toggles frequency control to Auto mode in a bumpless transfer.

Auto Mode:

Start command is defined by P036 [Start Source] and speed reference is defined by P038 [Speed

Reference]. Auto key switches frequency control to the integral keypad in a bumpless transfer.

Connectivity to Building Fire and Life Safety Systems

Purge

The PowerFlex 400 drive has an input which can be wired to a fire control panel or other fire/life safety systems allowing control of the drive to be overridden. A purge input will start the drive at a programmable purge speed regardless of the selected start source. Purge can occur and is operational at any time whether the drive is running or stopped. A purge command will take precedence over a stop command from the comm port/network and over a “SW Enable” command from the terminal block.

Fire/Freeze Stats

The PowerFlex 400 drive can be tied into fire alarm systems or interlocked with cooling coils via a “Function Loss” input on the drive. Upon opening of the input, the drive will immediately coast to a stop if running and issue a fault. The drive will only be allowed to restart once the alarm state is cleared and the drive fault is reset.

5

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Application Features

Proportional, Integral, Differential Control Loop

The PowerFlex 400 has a built-in PID (Proportional, Integral, Differential) control loop. The PID loop is used to maintain a process variable, such as pressure or flow, at a desired set point. The PID loop works by subtracting the PID feedback from a reference and generating an error value. The PID loop reacts to the error, based on the PID gains, and outputs a frequency to try to reduce the error value to zero.

PID Reference = Desired Static Pressure

PID Feedback = Pressure Transducer Signal

Heating

Outside Air

Damper

Cooling

Air Flow

P

Dampers

Supply Fan

Recirculation

Damper

Room

Room Room

Return Fan

Exhaust Air

Damper

Air Flow

P

6

PID Reference = Output Frequency from Supply VFD PID Feedback = Pressure Transducer Signal

Damper Control

The PowerFlex 400 allows damper control logic to be imbedded within the drive reducing cost associated with external control hardware and software. A system Run command can be wired directly into one of the drive inputs. Relay outputs can be used to energize the damper to either open or close. A damper limit switch can be wired back to the drive providing indication that the damper is in the proper position and that it is safe for the drive to run at commanded speed.

Damper Position Command

Damper Limit Switch

System Run Command

Outside Air

Damper

Air Flow

Supply Fan

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Product Selection Guide

Auxiliary Motor Control

The PowerFlex 400 has a built in Auxiliary Motor Control feature. This feature allows operation of up to three (3) linestarted motors in addition to the motor controlled directly by the PowerFlex 400 drive. System output can vary from 0%

(auxiliary motors off and drive-controlled motor at zero speed) to 400% (3 auxiliary motors and drive-controlled motor at full speed). When Auxiliary Motor Control is enabled, the internal PID controller in the PowerFlex 400 uses a reference and feedback signal to adjust the speed of the drive controlled motor such that the feedback signal follows the reference signal. When demand exceeds the first motors capacity, the PowerFlex 400 Auxiliary Motor Control automatically starts an auxiliary motor. The speed of the drive controlled motor is reduced to account for the auxiliary motors additional output to the system. If demand continues to increase, the PowerFlex Auxiliary Motor Control starts additional motors using the same process. When demand decreases, an auxiliary motor is stopped and the PowerFlex Auxiliary Motor Control increases the speed of the drive controlled motor to account for lost system output. A Motor Interlock input identifies motors that are out of service and causes them to skipped over to the next available motor.

An AutoSwap function also can be used which allows equal wear to be placed on each motor by periodically swapping the drive controlled and auxiliary motors. Each motor in the system will over time be connected to the PowerFlex 400 drive and also directly to the AC line. During an AutoSwap, the motor directly connected to the PowerFlex 400 drive is stopped and the contactor is opened. The contactor of the next motor that will be controlled by the PowerFlex 400 drive is opened if running across the AC line. A contactor is closed connecting this motor directly to the PowerFlex 400 drive and is started.

An additional motor is line started if required.

One External Motor without AutoSwap

One External Motor with AutoSwap

Three-Phase Power Three-Phase Power

PID Reference

PID Feedback

M2L

M1 M2

M2L

PID Reference

PID Feedback

M1D

M1L

M2D

M2L

M1

M1D M1L M2D

M2

M2L

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

7

Product Selection Guide

Catalog Number Explanation

1-3

22C

a

Code

22C

Code

B

D

4

a

Drive

Type

PowerFlex 400

5

D

b b

Voltage Rating

Voltage

240V ac

480V ac

Ph.

3

3

6-8

038

c

Code

012

017

024

033

049

065

075

090

120

145

022

030

038

045

060

072

088

105

Code

6P0

010

012

017

142

170

208

Position Number

9

A

d c1

49

65

75

90

120

145

Rating

200…240V Input

Amps

12

17.5

24

33

kW (Hp)

2.2 (3.0)

3.7 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

c2

22

30

38

45.5

60

72

88

105

Rating

380…480V Input

Amps kW (Hp)

6.0

2.2 (3.0)

10.5

12

17

4.0 (5.0)

5.5 (7.5)

7.5 (10)

142

170

208

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

45 (60)

55 (75)

75 (100)

90 (125)

110 (150)

E

E

D

D

E

C

C

D

Frame

C

C

C

C

E

F

F

Frame

C

C

C

C

D

D

D

D

E

E

10

1

e

11

0

f

12

3

g d

Code

Enclosure

Enclosure

N

A

Panel Mount - IP20/UL Open-Type !

Panel Mount - IP30/NEMA 1/UL

Type 1

!

F

Flange Mount - IP20/UL Open Type

!

Frame C drives only available with IP20/UL

Open-Type enclosure. Field installed conversion kit available to achieve IP30/NEMA

1/UL Type 1 rating.

!

Frame D, E and F drives only available with

IP30/NEMA 1/UL Type 1 enclosure.

‡ Frame C drives only.

Code

1

e

HIM

Interface Module

Fixed Keypad

Code

0

Code

3

f

Emission Class

Rating

Not Filtered

g

Version

Version

RS485

8

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Product Selection Guide

PowerFlex 400 Standard Drives

kW

2.2

4.0

5.5

7.5

11

15

18.5

22

30

37

45

55

75

90

110

200-240V AC, Three Phase Drives

Drive Ratings kW

2.2

3.7

5.5

7.5

11

15

18.5

22

30

37

HP

3.0

20

25

30

40

5.0

7.5

10

15

50

65A

75A

90A

120A

145A

Output

Current

12A

17.5A

24A

33A

49A

D

E

D

D

C

D

C

C

E

Frame

Size

C

Rating

IP20/UL Open Type

IP20/UL Open Type

IP20/UL Open Type

IP20/UL Open Type

IP30/NEMA 1/UL Type 1

IP30/NEMA 1/UL Type 1

IP30/NEMA 1/UL Type 1

IP30/NEMA 1/UL Type 1

IP30/NEMA 1/UL Type 1

IP30/NEMA 1/UL Type 1

HP

3.0

20

25

30

40

5.0

7.5

10

15

50

60

75

100

125

150

380-480V AC, Three Phase Drives

Drive Ratings

30A

38A

45.5A

60A

72A

88A

105A

142A

170

208

Output

Current

6.0

10.5

12A

17A

22A

E

E

E

E

F

F

D

D

C

D

C

C

C

C

Frame

Size

C

Rating

IP20/UL Open Type

IP20/UL Open Type

IP20/UL Open Type

IP20/UL Open Type

IP20/UL Open Type

IP20/UL Open Type

IP30/NEMA 1/UL Type 1

IP30/NEMA 1/UL Type 1

IP30/NEMA 1/UL Type 1

IP30/NEMA 1/UL Type 1

IP30/NEMA 1/UL Type 1

IP30/NEMA 1/UL Type 1

IP30/NEMA 1/UL Type 1

IP30/NEMA 1/UL Type 1

IP30/NEMA 1/UL Type 1

Catalog Number

Panel Mount

22C-B012N103

22C-B017N103

22C-B024N103

22C-B033N103

22C-B049A103

22C-B065A103

22C-B075A103

22C-B090A103

22C-B120A103

22C-B145A103

Catalog Number

Panel Mount

22C-D6P0N103

22C-D010N103

22C-D012N103

22C-D017N103

22C-D022N103

22C-D030N103

22C-D038A103

22C-D045A103

22C-D060A103

22C-D072A103

22C-D088A103

22C-D105A103

22C-D142A103

22C-D170A103

22C-D208A103

Flange Mount

22C-B012F103

22C-B017F103

22C-B024F103

22C-B033F103

Flange Mount

22C-D6P0F103

22C-D010F103

22C-D012F103

22C-D017F103

22C-D022F103

22C-D030F103

IP30/NEMA 1/UL Type 1 can be achieved for panel mount drives with top cover and optional conduit box kit installed. Field installed conversion kit specified under

User Installed Options.

Drive terminals are sized according to UL. Depending on operating ambient and wire used, some local or national codes may require a larger wire size than what the power terminals can accept. Multiple conductors, 90°C wire, and/or lugs may be required. Refer to the PowerFlex 400 User Manual for details on terminal block wire ranges.

11 and 15 kW (15 and 20 HP) Frame C flange mount drives require external DC series bus inductor.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

9

Product Selection Guide

User Installed Options

IP30/NEMA 1/UL Type 1 Conversion Kit

Description

IP30/NEMA 1/UL Type 1 Kit

Description: Field installed kit. Converts drive to IP30/NEMA 1/UL Type 1 enclosure. Includes conduit box with mounting screws and plastic top panel.

IP30/NEMA 1/UL Type 1 Kit with Communication Option

Description: Field installed kit. Converts drive to IP30/NEMA 1/UL Type 1 enclosure. Includes communication option conduit box with mounting screws and plastic top panel.

Drive Frame Catalog Number

C 22-JBAC

C 22-JBCC

Human Interface Module Option Kits and Accessories

Description

Remote Human Interface Module (HIM) – Panel Mount

Description: LCD Display, Remote Panel Mount, Digital Speed Control, CopyCat capable, IP66 (NEMA Type 4X/12) indoor use only, Includes 2.0 meter cable.

Note: Remote HIM display and keypad are different than PowerFlex 400 integral keypad. See the PowerFlex 400 User Manual for details.

Remote Human Interface Module (HIM) – Handheld

Description: LCD Display, Remote Handheld, Digital Speed Control, Full Numeric Keypad, CopyCat capable, IP30 (NEMA Type

1), Includes 1.0 meter cable, Panel Mount with optional Bezel Kit.

Note: Remote HIM display and keypad are different than PowerFlex 400 integral keypad. See the PowerFlex 400 User Manual for details.

Bezel Kit

Description: Panel Mount for LCD Display, Remote Handheld unit, IP30 (NEMA Type 1).

DSI HIM Cable

Description: DSI HIM to RJ45 cable.

1.0 Meter (3.3 Feet)

2.9 Meter (9.51 Feet)

Catalog Number

22-HIM-C2S

22-HIM-A3

22-HIM-B1

22-HIM-H10

22-HIM-H30

PC Programming Software

Item Description Catalog Number

DriveTools SP Software “Windows” based software package that provides an intuitive means for monitoring or configuring Allen-Bradley drives and communications adapters online and offline.

Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP.

9303-4DTE01ENE

DriveExplorer Software “Windows” based software package that provides an intuitive means for monitoring or configuring Allen-Bradley drives and communications adapters online and offline.

Compatibility: Windows 98, ME, NT, 4.0 (Service Pack 3 or later), 2000 and XP.

➊ See www.ab.com/drive/ for support devices.

9306-4EXP01ENE

Spare Parts

Description

PowerFlex 400 Fan Replacement Kit

Description: (1) Fan, 3-10 HP @ 200-240V AC and 3-10 HP @ 380-480V AC

PowerFlex 400 Fan Replacement Kit

Description: (1) Fan, 15-20 HP @ 380-480V AC

Catalog Number

SK-U1-FAN1-C1

SK-U1-FAN1-C2

Other Options

Description

Auxiliary Relay Board

Description: Field installed kit. Expands drive output capabilities.

Catalog Number

AK-U9-RLB1

10

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Product Selection Guide

Communication Option Kits

Description

Serial Converter Module (RS485 to RS232)

Description: Provides serial communication via DF1 protocol for use with DriveExplorer and DriveExecutive software.

Includes: DSI to RS232 serial converter, 1203-SFC serial cable, 22-RJ45CBL-C20 cable, and DriveExplorer Lite CD.

Serial Cable

Description: 2.0 meter serial cable with a locking low profile connector to connect to the serial converter and a 9-pin subminiature D female connector to connect a computer.

Null Cable Converter

Description: For use when connecting the serial converter to DriveExplorer on a handheld PC.

DSI Cable

Description: 2.0 meter RJ45 to RJ45 cable, male to male connectors.

Splitter Cable

Description: RJ45 one to two port splitter cable.

Terminating Resistors

Description: RJ45 120 Ohm resistors (2 pieces)

Terminal Block

Description: RJ45 two position terminal block (5 pieces)

DeviceNet Communication Adapter

Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).

EtherNet/IP™ Communication Adapter

Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).

PROFIBUS™ DP Communication Adapter

Note: Requires a Communication Adapter Cover when used with Frame C PowerFlex 400 drives (Ordered Separately).

External DSI Communications Kit

Description: External mounting kit for 22-COMM-D, -E, and -P.

External Comms Power Supply

Description: Optional 100-240V ac Power Supply for External DSI Communications Kit

Communication Adapter Cover

Description: Houses the Communication Adapter for Frame C drives.

Note: This cover adds 25 mm (0.98 in.) to the overall depth of the drive and is only required for Frame C PowerFlex 400 drives.

Serial Flash Firmware Kit

Description: Use a PC to update drive firmware.

➊ If NEMA 1/IP30 is required, must also order 22-JBCC (Frame C drives only).

Catalog No.

22-SCM-232

1203-SFC

1203-SNM

22-RJ45CBL-C20

AK-U0-RJ45-SC1

AK-U0-RJ45-TR1

AK-U0-RJ45-TB2P

22-COMM-D

22-COMM-E

22-COMM-P

22-XCOMM-DC-BASE

22-XCOMM-AC-PS1

22C-CCC

AK-U9-FLSH1

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

11

Installation Considerations

Input and Output Line Reactors (Loose)

208V, 60 Hz, Three-Phase

22

30

37

5.5

7.5

11

15

18.5

PowerFlex 400 Ratings kW

3% Impedance

2.2

3.7

22

30

37

5% Impedance

2.2

3.7

5.5

7.5

11

15

18.5

HP

30

40

50

3.0

5.0

7.5

10

15

20

25

30

40

50

15

20

25

3.0

5

7.5

10

Amps

12

17.5

24

33

49

65

75

90

120

145

49

65

75

12

17.5

24

33

90

120

145

240V, 60 Hz, Three-Phase

7.5

11

15

18.5

22

30

37

3.7

5.5

7.5

11

15

PowerFlex 400 Ratings kW

3% Impedance

2.2

18.5

22

30

37

5% Impedance

2.2

3.7

5.5

HP

10

15

20

3.0

5.0

7.5

25

30

40

50

10

15

20

3.0

5

7.5

25

30

40

50

Amps

75

90

120

145

33

49

65

12

17.5

24

75

90

120

145

33

49

65

12

17.5

24

Catalog Number

IP00 (Open Style)

1321-3R12-A

1321-3R18-A

1321-3R25-A

1321-3R35-A

1321-3R45-A

1321-3R55-A

1321-3R80-A

1321-3R80-A

1321-3R100-A

1321-3R130-A

1321-3R12-B

1321-3R18-B

1321-3R25-B

1321-3R35-B

1321-3R45-B

1321-3R55-B

1321-3R80-B

1321-3R80-B

1321-3R100-B

1321-3R130-B

Catalog Number

IP00 (Open Style)

1321-3R12-A

1321-3R18-A

1321-3R25-A

1321-3R35-A

1321-3R45-A

1321-3R55-A

1321-3R80-A

1321-3R80-A

1321-3R100-A

1321-3R130-A

1321-3R12-B

1321-3R18-B

1321-3R25-B

1321-3R35-B

1321-3R45-B

1321-3R55-B

1321-3R80-B

1321-3R80-B

1321-3R100-B

1321-3R130-B

IP11 (Nema Type 1)

1321-3RA12-A

1321-3RA18-A

1321-3RA25-A

1321-3RA35-A

1321-3RA45-A

1321-3RA55-A

1321-3RA80-A

1321-3RA80-A

1321-3RA100-A

1321-3RA130-A

1321-3RA12-B

1321-3RA18-B

1321-3RA25-B

1321-3RA35-B

1321-3RA45-B

1321-3RA55-B

1321-3RA80-B

1321-3RA80-B

1321-3RA100-B

1321-3RA130-B

IP11 (Nema Type 1)

1321-3RA12-A

1321-3RA18-A

1321-3RA25-A

1321-3RA35-A

1321-3RA45-A

1321-3RA55-A

1321-3RA80-A

1321-3RA80-A

1321-3RA100-A

1321-3RA130-A

1321-3RA12-B

1321-3RA18-B

1321-3RA25-B

1321-3RA35-B

1321-3RA45-B

1321-3RA55-B

1321-3RA80-B

1321-3RA80-B

1321-3RA100-B

1321-3RA130-B

12

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Installation Considerations

480V, 60 Hz, Three-Phase

45

55

75

15

18.5

22

30

37

PowerFlex 400 Ratings kW

3% Impedance

2.2

4.0

5.5

7.5

11

45

55

75

15

18.5

22

30

37

90

110

90

110

5% Impedance

2.2

4.0

5.5

7.5

11

HP

20

25

30

40

50

60

75

100

125

150

3.0

5.0

7.5

10

15

20

25

30

40

50

60

75

100

125

150

3.0

5.0

7.5

10

15

DC Series Bus Inductors (Loose)

200-240V, 60 Hz, Three-Phase

PowerFlex 400 Ratings kW

2.2

3.7

5.5

7.5

HP

3.0

5.0

7.5

10

200-240V, 60 Hz, Three-Phase

PowerFlex 400 Ratings kW

2.2

4.0

5.5

7.5

11

15

10

15

20

HP

3.0

5.0

7.5

Amps

30

38

45.5

60

72

88

105

142

170

208

6.0

10.5

12

17

22

30

38

45.5

60

72

88

105

142

170

208

6.0

10.5

12

17

22

Amps

12

17.5

24

33

17

22

30

Amps

6.0

10.5

12

1321-3R8-D

1321-3R12-C

1321-3R12-C

1321-3R18-C

1321-3R25-C

1321-3R35-C

1321-3R35-C

1321-3R45-C

1321-3R55-C

1321-3R80-C

1321-3R80-C

1321-3R100-C

1321-3R130-C

1321-3R160-C

1321-3R200-C

Catalog Number

IP00 (Open Style)

1321-3R8-C

1321-3R12-B

1321-3R12-B

1321-3R18-B

1321-3R25-B

1321-3R35-B

1321-3R35-B

1321-3R45-B

1321-3R55-B

1321-3R80-B

1321-3R80-B

1321-3R100-B

1321-3R130-B

1321-3R160-B

1321-3R200-B

IP11 (Nema Type 1)

1321-3RA8-C

1321-3RA12-B

1321-3RA12-B

1321-3RA18-B

1321-3RA25-B

1321-3RA35-B

1321-3RA35-B

1321-3RA45-B

1321-3RA55-B

1321-3RA80-B

1321-3RA80-B

1321-3RA100-B

1321-3RA130-B

1321-3RA160-B

1321-3RA200-B

1321-3RA8-D

1321-3RA12-B

1321-3RA12-C

1321-3RA18-C

1321-3RA25-C

1321-3RA35-C

1321-3RA35-C

1321-3RA45-C

1321-3RA55-C

1321-3RA80-C

1321-3RA80-C

1321-3RA100-C

1321-3RA130-C

1321-3RA160-C

1321-3RA200-C

Inductance (mH)

0.92

0.63

0.85

0.75

Inductance (mH)

3.68

2.1

3.75

1.75

2.68

2.00

Catalog Number

IP00 (Open Style)

1321-DC12-1

1321-DC18-1

1321-DC32-1

1321-DC40-1

Catalog Number

IP00 (Open Style)

1321-DC9-2

1321-DC12-2

1321-DC18-4

1321-DC25-4

1321-DC32-2

1321-DC40-4

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

13

Installation Considerations

EMC Filters (Loose)

200-240V, 50/60 Hz, Three-Phase

PowerFlex 400 Ratings kW HP

2.2

3.7

5.5

3.0

5.0

7.5

7.5

11

15

10

15

20

18.5

22

30

37

25

30

40

50

75

90

120

145

33

49

65

Amps

12

17.5

24

380-480V, 50/60 Hz, Three-Phase

PowerFlex 400 Ratings kW

55

75

90

110

18.5

22

30

37

45

2.2

4.0

5.5

7.5

11

15

HP

75

100

125

150

25

30

40

50

60

10

15

20

3.0

5.0

7.5

Amps

105

142

170

208

38

45.5

60

72

88

17

22

30

6.0

10.5

12

Catalog Number

22-RF034-CS

22-RF034-CS

22-RF034-CS

22-RF034-CS

22-RFD070

22-RFD100

22-RFD100

22-RFD150

22-RFD150

22-RFD180

Catalog Number

22-RF018-CS

22-RF018-CS

22-RF018-CS

22-RF018-CS

22-RF026-CS

22-RFD036

22-RFD050

22-RFD050

22-RFD070

22-RFD100

22-RFD100

22-RFD150

22-RFD180

Consult Factory

Consult Factory

14

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Installation Considerations

Isolation Transformers (Loose)

208V AC, 3 Phase, 60 Hz Secondary

PowerFlex 400 Ratings kW

2.2

4.0

5.5

7.5

11

15

18.5

HP

10

15

20

25

3.0

5.0

7.5

Amps

33

49

65

75

12

17.5

24

IP32 (NEMA Type 3R) Isolation Transformer

Catalog Number kVA

14

20

27

34

5.0

7.5

11

208 Volt Primary

1321-3TW005-XX

1321-3TW007-XX

1321-3TW011-XX

1321-3TW014-XX

1321-3TW020-XX

1321-3TW027-XX

1321-3TW034-XX

230V AC, 3 Phase, 60 Hz Secondary

PowerFlex 400 Ratings IP32 (NEMA Type 3R) Isolation Transformer

Catalog Number kW

2.2

3.7

5.5

7.5

11

15

18.5

22

30

37

HP

3.0

20

25

30

40

5.0

7.5

10

15

50

Amps

12

65

75

90

120

17.5

24

33

49

145

kVA

5.0

27

34

40

51

7.5

11

14

20

63

230 Volt Primary

1321-3TW005-AA

1321-3TW007-AA

1321-3TW011-AA

1321-3TW014-AA

1321-3TW020-AA

1321-3TW027-AA

1321-3TW034-AA

1321-3TW040-AA

1321-3TW051-AA

1321-3TH063-AA

460 Volt Primary

1321-3TW005-BA

1321-3TW007-BA

1321-3TW011-BA

1321-3TW014-BA

1321-3TW020-BA

1321-3TW027-BA

1321-3TW034-BA

1321-3TW040-BA

1321-3TW051-BA

1321-3TH063-BA

460V AC, 3 Phase, 60 Hz Secondary

PowerFlex 400 Drive Ratings IP32 (NEMA Type 3R) Isolation Transformer kW

30

37

45

55

75

90

110

2.2

4.0

5.5

7.5

11

15

18.5

22

HP

40

50

60

75

100

125

150

15

20

25

30

3.0

5.0

7.5

10

kVA

51

63

75

93

118

145

175

20

27

34

40

5.0

7.5

11

14

Amps

60

72

88

105

142

170

208

6.0

8.7

12

17

22

30

38

45.5

Catalog Number

230 Volt Primary

1321-3TW005-AB

1321-3TW007-AB

1321-3TW011-AB

1321-3TW014-AB

1321-3TW020-AB

1321-3TW027-AB

1321-3TW034-AB

1321-3TW040-AB

1321-3TW051-AB

1321-3TH063-AB

1321-3TH075-AB

1321-3TH093-AB

1321-3TH118-AB

1321-3TH145-AB

1321-3TH175-AB

460 Volt Primary

1321-3TW005-BB

1321-3TW007-BB

1321-3TW011-BB

1321-3TW014-BB

1321-3TW020-BB

1321-3TW027-BB

1321-3TW034-BB

1321-3TW040-BB

1321-3TW051-BB

1321-3TH063-BB

1321-3TH075-BB

1321-3TH093-BB

1321-3TH118-BB

1321-3TH145-BB

1321-3TH175-BB

575 Volt Primary

1321-3TW005-CA

1321-3TW007-CA

1321-3TW011-CA

1321-3TW014-CA

1321-3TW020-CA

1321-3TW027-CA

1321-3TW034-CA

1321-3TW040-CA

1321-3TW051-CA

575 Volt Primary

1321-3TW005-CB

1321-3TW007-CB

1321-3TW011-CB

1321-3TW014-CB

1321-3TW020-CB

1321-3TW027-CB

1321-3TW034-CB

1321-3TW040-CB

1321-3TW051-CB

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

15

Installation Considerations

Power Wiring

PowerFlex 400 drives have the following built in protective features to help simplify installation.

• Ground fault protection while starting and running ensures reliable operation

• Electronic motor overload protection increases motor life

• 6kV transient protection provides increased robustness for 380-480V system voltages

There are many other factors that must be considered for optimal performance in any given application. The block diagram below highlights the primary installation considerations. Consult the PowerFlex 400 User Manual, Publication 22C-UM001

available online at www.ab.com/manuals/dr, for detailed recommendations on input power conditioning, CE conformance (EMC filtering), FCC

Compliance, reflected wave protection, motor cable types and motor cable distances.

Block Diagram

Branch Circuit Protective DevicesSee Specifications on page 21

Input Power ConditioningSee Input and Output Line Reactors on page 12

Line (EMC) FilterSee page 14

Integral Keypad

Power Terminal Block (Inside Cover)

Reflected Wave Protection(Consult the appropriate User Manual)

Motor Cable Type and Length Recommendations

(Consult the appropriate User Manual)

Class 10 Overload ProtectionProvided by the PowerFlex drive

MotorSee publication MOTORS-CA001...

16

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Installation Considerations

Power Terminal Block

Terminal Block Specifications

Name Frame

Power Terminal Block C

D

E 480V

37-45 kW

(50-60 HP)

E 240V

30-37 kW

(40-50 HP)

480V

55-75 kW

(75-100 HP)

F

Description

All power terminals

All power terminals

All power terminals

All power terminals

All power terminals

Wire Size Range

Maximum

8.4 mm

2

(8 AWG)

33.6 mm 2 (2 AWG)

33.6 mm

2

107.2 mm

(2 AWG)

2

(4/0 AWG)

Minimum

1.3 mm

2

(16 AWG)

8.4 mm 2 (8 AWG)

3.5 mm

2

53.5 mm

(12 AWG)

2

(1/0 AWG)

Recommended

Torque

3.7 N-m (33 lb.-in.)

5.1 N-m (45 lb.-in.)

5.6 N-m (49.5 lb.-in.)

19.5 N-m (173 lb.-in.)

152.5 mm

2

(300 MCM) 85.0 mm

2

(3/0 AWG) 19.5 N-m (173 lb.-in.)

I/O Terminal Block C, D, E & F Signal and control connections 1.3 mm

2

(16 AWG) 0.13 mm

2

(26 AWG) 0.5-0.8 N-m (4.4-7 lb.-in.)

➊ Maximum/minimum sizes that the terminal block will accept - these are not recommendations. If national or local codes require sizes outside this range, lugs may be used.

Frame C

R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1

Frame E: 480V, 37-45kW (50-60HP)

Frame F

Frame D

DC– DC+ BR+ BR–

R/L1S/L2T/L3

P1 P2 DC–

Frame E: 240V, 30-37kW (40-50HP)

480V, 55-75kW (75-100HP)

U/T1V/T2W/T3

R/L1 S/L2 T/L3 P1

P2

DC–

U/T1 V/T2 W/T3

R/L1 S/L2 T/L3

P1

P2

DC– U/T1 V/T2 W/T3

R/L1 S/L2

T/L3

P1

P2 DC– U/T1 V/T2 W/T3

Terminal

P2, P1

(1)

R/L1, S/L2, T/L3

U/T1

V/T2

W/T3

DC–, DC+

P2, DC–

BR+, BR–

(1)

Description

3-Phase Input

To Motor U/T1

To Motor V/T2

= Switch any two motor leads to change forward direction.

To Motor W/T3

DC Bus Inductor Connection

Drives are shipped with a jumper between Terminals P2 and P1.

Remove this jumper only when a DC Bus Inductor will be connected. Drive will not power up without a jumper or inductor connected.

DC Bus Connection (Frame C Drives)

DC Bus Connection (Frame D and Frame E Drives)

Not Used

Safety Ground - PE

Important: Terminal screws may become loose during shipment. Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive.

17

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Installation Considerations

Control Wiring

• The control logic is 24V DC and can be set for either Sink or Source control via a DIP switch setting.

• Control terminal screws are sized for a conventional blade screw driver.

• I/O Terminals 1, 2 and 3 are semi-programmable and dedicated for Stop, Start, Reverse, and SW Enable inputs.

These I/O Terminals can be programmed for 2- or 3-Wire operation to meet application requirements.

• I/O Terminals 5, 6, 7 and 8 are fully programmable and provide added flexibility. Programmable functions include Local

Control, Second Accel/Decel, Clear Fault, Preset Frequencies, RS485 Control, Auxiliary Fault, and Purge.

• Speed can be controlled via (2) analog inputs. Both inputs can be configured for either voltage or current and can be used for applications such as PID. Voltage input can be programmed for bipolar operation.

• The drive is shipped with a jumper installed between I/O Terminals 01 and 11. This jumper can be removed when using

I/O Terminal 01 as a Stop or Enable input.

Stop/

Function Loss

Typical

SRC Wiring

Typical

SNK Wiring

1 of 7 Digital Input Circuits

01

Start/Run FWD

02

Direction/Run REV

Enable

Jumper

03

SNK SRC

04

Digital Common

Digital Input 1

ENBL

05

SNK

Digital Input 2

06

SRC

Digital Input 3

07

Digital Input 4

08

Digital Common

09

Opto Common

10

#1 Relay N.O.

R1

#1 Relay Common

R2

#1 Relay N.C.

R3

Earth Referenced

Frames D & E

+24V

+10V

0-10V

0-20mA

11

12

13

+24V DC Source

+10V DC Source

Analog Input 1 (AI1)

#2 Relay N.O.

R4

#2 Relay Common

R5

#2 Relay N.C.

R6

0-10V

14

15

16

Analog Common 1

Analog Output 1 (AO1)

Analog Output 2 (AO2)

Pot must be

1-10k ohm

2 Watt Min.

Isolated

0-10V

0-20mA

0-20mA

17

Analog Input 2 (AI2)

Analog Common 2

18

Common

Opto Output

19

24V

30V DC

50mA

Non-inductive

20

RS485 Shield

AO1

10V 20MA

AO2

10V 20MA

AI1

10V 20MA

AI2

10V 20MA

RS485

(DSI)

18

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Installation Considerations

Control I/O Terminal Designations

05

06

07

08

09

No.

Signal

01

02

Stop /

Function Loss

Start/Run FWD

03

04

10

11

12

13

14

15

16

17

18

19

20

Default

Coast

Direction/Run REV Rev Disabled

Digital Common

Digital Input 1

Digital Input 2

Digital Input 3

Digital Input 4

Digital Common

Opto Common

+24V DC

+10V DC

Analog Input 1

Purge

Local

Clear Fault

Comm Port

Analog Common 1 –

Analog Output 1

Analog Output 2

Analog Input 2

OutFreq 0-10

OutCurr 0-10

0-10V

Analog Common 2 –

Opto Output

RS485 (DSI) Shield

0-10V

At Frequency

Description

Factory installed jumper or a normally closed input must be present for the drive to start.

Program with P036 [Start Source].

HAND Mode: Command comes from Integral Keypad. AUTO Mode: I/O Terminal 02 is active.

Program with P036 [Start Source].

To enable reverse operation, program with A166 [Reverse Disable].

Program with P036 [Start Source].

For digital inputs. Tied to I/O Terminal 09.

Electronically isolated with digital inputs from analog I/O and opto output.

Program with T051 [Digital In1 Sel].

Program with T052 [Digital In2 Sel].

Program with T053 [Digital In3 Sel].

Program with T054 [Digital In4 Sel].

For digital inputs. Tied to I/O Terminal 04.

Electronically isolated with digital inputs from analog I/O and opto output.

For opto-coupled outputs. Electronically isolated with opto output from analog I/O and digital inputs.

Drive supplied power for digital inputs.

Referenced to Digital Common. Max. Output: 100mA.

Drive supplied power for 0-10V external potentiometer.

Referenced to Analog Common. Max. Output: 15mA.

External 0-10V (unipolar), 0-20mA or 4-20mA input supply or potentiometer wiper. Default input is 0-10V.

For current (mA) input, set AI1 DIP Switch to 20mA. Program with T069 [Analog In 1 Sel].

Input Impedance:100k ohm (Voltage Mode)

250 ohm (Current Mode)

Common for Analog Input 1 and Analog Output 1 and 2. Electrically isolated from digital I/O and opto output.

Default analog output is 0-10V.

For current (mA) value, set AO1 DIP Switch to 20mA. Program with T082 [Analog Out1 Sel].

Maximum Load:4-20mA = 525 ohm (10.5V)

0-10V = 1k ohm (10mA)

Default analog output is 0-10V.

For a current (mA) value, set AO2 DIP Switch to 20mA. Program with T085 [Analog Out2 Sel].

Maximum Load:4-20mA = 525 ohm (10.5V)

0-10V = 1k ohm (10mA)

Optically isolated external 0-10V (unipolar), ±10V (bipolar), 0-20mA or 4-20mA input supply or potentiometer wiper. Default input is 0-10V.

For current (mA) input, set AI2 DIP Switch to 20mA. Program with T073 [Analog In 2 Sel].

Input Impedance:100k ohm (Voltage Mode)

250 ohm (Current Mode)

For Analog Input 2. Electronically isolated from digital I/O and opto output. With Analog Input

2, provides one fully isolated analog input channel.

Program with T065 [Opto Out Sel].

Param.

P036

P036, P037

P036, P037,

A166

T051

T052

T053

T054

P038

T069, T070,

T071, T072

P038, T051-

T054, A152

T082, T084,

T085, T086,

T087

T073, T074,

T075, T076

T065, T066,

T068

Terminal connected to Safety Ground - PE when using the RS485 (DSI) Communication Port.

Refer to the PowerFlex 400 User Manual, publication 22C-UM001…, for Important information regarding Stop commands and the [Digital Inx Sel] Purge option.

No.

Signal

R1

R2

R3

R4

R5

R6

Default

#1 Relay N.O.

Ready/Fault

#1 Relay Common –

#1 Relay N.C.

#2 Relay N.O.

Ready/Fault

Motor Running

#2 Relay Common –

#2 Relay N.C.

Motor Running

Description

Normally open contact for No. 1 output relay.

Common for output relay.

Normally closed contact for No. 1 output relay.

Normally open contact for No. 2 output relay.

Common for output relay.

Normally closed contact for No. 2 output relay.

Param.

T055

T055

T060

T060

Selection DIP Switches:

Analog Input (AI1 & AI2)

Analog Output (AO1 & AO2)

0-10V

Sink/Source DIP Switch Source (SRC)

Sets analog output to either voltage or current.

Settings must match: AI1 & T069 [Analog In 1 Sel]

AI2 & T073 [Analog In 2 Sel]

AO1 & T082 [Analog Out1 Sel]

AO2 & T085 [Analog Out2 Sel]

Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.

19

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Specifications

User Installed Relay Board Terminal Designations

No.

Signal

3A #3 Relay N.O.

5B

6A

6B

7A

3B

4A

4B

5A

7B

8A

8B

#3 Relay Common

#4 Relay N.O.

#4 Relay Common

#5 Relay N.O.

#5 Relay Common

#6 Relay N.O.

#6 Relay Common

#7 Relay N.O.

#7 Relay Common

#8 Relay N.O.

#8 Relay Common

Default

Ready/Fault

Ready/Fault

Ready/Fault

Ready/Fault

Ready/Fault

Ready/Fault

Description

Normally open contact for Number 3 Output Relay

Common for Number 3 Output Relay

Normally open contact for Number 4 Output Relay

Common for Number 4 Output Relay

Normally open contact for Number 5 Output Relay

Common for Number 5 Output Relay

Normally open contact for Number 6 Output Relay

Common for Number 6 Output Relay

Normally open contact for Number 7 Output Relay

Common for Number 7 Output Relay

Normally open contact for Number 8 Output Relay

Common for Number 8 Output Relay

Param.

R221

R224

R227

R230

R233

R236

20

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Specifications

Drive Specifications

Drive Ratings

Catalog Number

22C-D012N103

22C-D017N103

22C-D022N103

22C-D030N103

22C-D038A103

22C-D045A103

22C-D060A103

22C-D072A103

22C-D088A103

22C-D105A103

22C-D142A103

22C-D170A103

22C-D208A103

Output Ratings

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

12

17

22

30

18.5 (25) 38

22 (30)

30 (40)

37 (50)

45 (60)

55 (75)

75 (100)

90 (125)

60

72

88

105

142

170

110 (150) 208

12

17

22

27

38

54

72

88

105

128

170

208

Input Ratings kW (HP) Amps

45°C 50°C

Voltage

Range

200 - 240V AC – 3-Phase Input, 0 - 230V 3-Phase Output

22C-B012N103

22C-B017N103

22C-B024N103

2.2 (3.0)

3.7 (5.0)

5.5 (7.5)

12

17.5

24

12

17.5

24

180-265

180-265

180-265

22C-B033N103

22C-B049A103

22C-B065A103

22C-B075A103

22C-B090A103

22C-B120A103

22C-B145A103

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

33

49

65

75

90

120

145

33

49

65

75

81

120

130

180-265

180-265

180-265

180-265

180-265

180-265

180-265

380 - 480V AC – 3-Phase Input, 0 - 460V 3-Phase Output

22C-D6P0N103 2.2 (3.0) 6 6 340-528

22C-D010N103 4.0 (5.0) 10.5

10.5

340-528

340-528

340-528

340-528

340-528

340-528

45.5

45.5

340-528

340-528

340-528

340-528

340-528

340-528

340-528

340-528

kVA

Branch Circuit Protection

Amps Fuses

140M Motor

Protectors

6.5

8.8

15.5

21

10.9

26.1

14.4

34.6

21.3

51

28.3

68

32.5

78

38.3

92

51.6

124

62.4

150

6.3

7.5

10.9

13

11.9

14.2

15.3

18.4

19.2

23

25.8

31

33.3

40

39.1

47

53.3

64

60.7

73

74.9

90

89 107

124.8

150

142 170

167 200

20

30

35

45

70

90

100

125

175

200

10

20

20

25

30

40

50

60

80

100

125

150

200

250

250

Contactors

140M-F8E-C16 100-C23

140M-F8E-C25 100-C37

140M-F8E-C32 100-C37

140M-F8E-C45 100-C45

140-CMN-6300 100-C60

140-CMN-9000 100-C85

140-CMN-9000 100-D95

– 100-D110

100-D180

100-D180

140M-D8E-C10 100-C09

140M-D8E-C16 100-C16

140M-D8E-C16 100-C23

140M-D8E-C20 100-C23

140M-F8E-C32 100-C30

140M-F8E-C32 100-C37

140M-F8E-C45 100-C60

140-CMN-6300 100-C60

140-CMN-9000 100-C85

140-CMN-9000 100-C85

100-D110

100-D140

100-D180

100-D250

100-D250

Estimated Power

Dissipation

IP20 Open Watts

170

210

298

365

488

650

734

778

1055

1200

125

185

199

243

326

433

489

519

703

800

1122

1278

1550

1900

2300

➊ Refer to the Bulletin 140M Motor Protectors Selection Guide, publication 140M-SG001… to determine the frame and breaking capacity required for your application.

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

21

Specifications

Category

Agency

Certification

Protection

Environment

Electrical

Control

Specification

C US

Listed to UL508C and CAN/CSA-22.2

Listed to UL508C for plenums

Certified to AS/NZS, 1997 Group 1, Class A

The drive is also designed to meet the appropriate portions of the following specifications:

NFPA 70 - US National Electrical Code

NEMA ICS 3.1 - Safety standards for Construction and Guide for Selection, Installation and Operation of Adjustable Speed Drive Systems.

IEC 146 - International Electrical Code.

Bus Overvoltage Trip: 200-240V AC Input: 405V DC bus voltage (equivalent to 290V AC incoming line)

380-460V AC Input: 810V DC bus voltage (equivalent to 575V AC incoming line)

Bus Undervoltage Trip:

Marked for all applicable European Directives

EMC Directive (89/336)

EN 61800-3, EN 50081-1, EN 50082-2

Low Voltage Directive (73/23/EEC)

EN 50178, EN 60204

200-240V AC Input: 210V DC bus voltage (equivalent to 150V AC incoming line)

380-480V AC Input: 390V DC bus voltage (equivalent to 275V AC incoming line)

100 milliseconds Power Ride-Thru:

Logic Control Ride-Thru:

Electronic Motor Overload Protection:

Overcurrent:

Ground Fault Trip:

Short Circuit Trip:

Altitude:

I

0.5 seconds minimum, 2 seconds typical

2 t protection - 110% for 60 seconds (Provides Class 10 protection)

200% hardware limit, 300% instantaneous fault

Phase-to-ground on drive output

Phase-to-phase on drive output

1000 m (3300 ft) max. without derating. Above 1000 m (3300 ft) derate 3% for every 305 m (1000 ft).

Maximum Surrounding Air Temperature without derating:

IP20, Open Type:

IP30, NEMA Type 1, UL Type 1:

Cooling Method:

Storage Temperature:

Atmosphere:

Relative Humidity:

Shock (operating):

Vibration (operating):

Seismic Rating

Voltage Tolerance:

Frequency Tolerance:

Input Phases:

Displacement Power Factor:

Efficiency:

Transistor Type:

Internal DC Bus Choke:

200-240V AC Input:

380-480V AC Input:

Method:

Carrier Frequency

Frames C and D:

Frames E and F:

–10 to 50 degrees C (14 to 122 degrees F)

–10 to 45 degrees C (14 to 113 degrees F)

Fan: All drive ratings

–40 to 85 degrees C (–40 to 185 degrees F)

Important: Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas, vapors or dust. If the drive is not going to be installed for a period of time, it must be stored in an area where it will not be exposed to a corrosive atmosphere.

0 to 95% non-condensing

15G peak for 11ms duration (

±1.0 ms)

1G peak, 5 to 2000 Hz

Meets the seismic requirements of the 2003 International Building Code as specified by AC156.

200-240V ±10%

380-480V ±10%

48-63 Hz

Three-phase input provides full rating. Single-phase operation provides 50% rated current.

0.98 across entire speed range

97.5% at rated amps, nominal line voltage

Isolated Gate Bipolar (IGBT)

11-37 kW (15-50 HP) Panel Mount

11-110 kW (15-150 HP) Panel Mount

Sinusoidal PWM, Volts/Hertz

2-10 kHz, Drive rating based on 4 kHz

2-8 kHz, Drive rating based on 4 kHz

Frequency Accuracy

Digital Input:

Analog Input:

Analog Output:

Speed Regulation - Open Loop with Slip

Compensation:

Output Frequency:

Stop Modes:

Accel/Decel:

Intermittent Overload:

Electronic Motor Overload Protection

Within ±0.05% of set output frequency

Within 0.5% of maximum output frequency, 10-Bit resolution

±2% of full scale, 10-Bit resolution

±1% of base speed across a 60:1 speed range

0-320 Hz (programmable)

Multiple programmable stop modes including - Ramp, Coast, DC-Brake, Ramp-to-Hold and S Curve.

Two independently programmable accel and decel times. Each time may be programmed from 0 - 600 seconds in 0.1 second increments.

110% Overload capability for up to 1 minute

Class 10 protection with speed sensitive response.

22

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Specifications

Category

Control Inputs

Control Outputs

Keypad

Specification

Digital:

Analog:

Relay:

Opto:

Analog:

Display:

Languages:

Communication

Type:

Supported

Protocols

(Standard):

Supported

Protocols

(Optional):

Software

(Optional):

Quantity: (3) Semi-programmable

(4) Programmable

Type

Source Mode (SRC):

Sink Mode (SNK):

Quantity:

18-24V = ON, 0-6V = OFF

0-6V = ON, 18-24V = OFF

(1) Isolated, –10 to 10V or 4-20mA

(1) Non-isolated, 0 to 10V or 4-20mA

Specification

Resolution:

0 to 10V DC Analog:

4-20mA Analog:

External Pot:

Quantity:

10-bit

100k ohm input impedance

250 ohm input impedance

1-10k ohm, 2 Watt minimum

(2) Programmable Form C

(6) Optional Programmable Form A (Drive Frames D, E & F Only)

Specification

Resistive Rating:

Inductive Rating:

Quantity:

Specification:

Quantity:

3.0A at 30V DC, 3.0A at 125V, 3.0A at 240V AC

0.5A at 30V DC, 0.5A at 125V, 0.5A at 240V AC

(1) Programmable

30V DC, 50mA Non-inductive

(2) Non-Isolated, 0-10V or 4-20mA

Specification

Resolution:

0 to 10V DC Analog:

4-20mA Analog:

10-bit

1k ohm minimum

525 ohm maximum

Integral 2 line by 16 character LCD with (5) LED Indicators

English, Français, Español, Italiano, Deutsch, Português, Nederlands

Serial (RS485)

Drive Serial Interface (DSI)

Modbus RTU

Metasys N2

DeviceNet

EtherNet/IP

PROFIBUS DP

Windows Based

Pocket PC/Windows Mobile 2003

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

23

Specifications

Parameter List

Parameter

Number

Parameter Name

Basic Display Group

b001 b002 b003 b004

Output Freq

Commanded Freq

Output Current

Output Voltage b005 b006 b007 b008 b010 b011 b012 b013

DC Bus Voltage

Drive Status

Fault 1 Code

Process Display

Output Power

Elapsed MWh

Elapsed Run Time

Torque Current b014 b015

Drive Temp

Elapsed kWh

Basic Program Group

P031 Motor NP Volts

P032 Motor NP Hertz

P033

P034

P035

P036

Motor OL Current

Minimum Freq

Maximum Freq

Start Source

P037

P038

Stop Mode

Speed Reference

P039

P040

P041

Accel Time 1

Decel Time 1

Reset To Defalts

P042 Auto Mode

Terminal Block Group

T051 Digital In1 Sel

T052

T053

T054

Digital In2 Sel

Digital In3 Sel

Digital In4 Sel

T055 Relay Out1 Sel

T056

T058

T059

T060

Relay Out1 Level

Relay 1 On Time

Relay 1 Off Time

Relay Out2 Sel

T061

T063

T064

T065

Relay Out2 Level

Relay 2 On Time

Relay 2 Off Time

Opto Out Sel

T066

T068

T069

Opto Out Level

Opto Out Logic

Analog In 1 Sel

T070

T071

T072

Analog In 1 Lo

Analog In 1 Hi

Analog In 1 Loss

Description Factory Default

Output frequency present at T1, T2 & T3 (U, V & W)

Value of the active frequency command

Output current present at T1, T2 & T3 (U, V & W)

Output voltage present at T1, T2 & T3 (U, V & W)

Present DC bus voltage level

Present operating condition of the drive

A code that represents a drive fault

The output frequency scaled by parameter A160 [Process Factor]

Output power present at T1, T2 & T3 (U, V & W)

Elapsed time since the last A195 [Reset Meters]

Accumulated time that the drive has output power since the last A195 [Reset Meters]

Displays the torque portion of the output current

Present operating temperature of the drive power section

0.0 to 100.0 kWh

20 to drive rated volts

15 to 320 Hz

0.0 Amps to (Drive Rated Amps x 2) in units of 0.1 Amps

0.0 to 320.0 Hz

0.0 to 320 Hz

7 settings; Keypad, 3-Wire, 2-Wire, 2-Wire Level Sensitive, 2-Wire High Speed, Comm Port,

2-Wire Level Sensitive with Enable

8 settings; Ramp-Clear Fault, Coast-Clear Fault, DC Brake-Clear Fault, DC Brake w/Shutoff-

Clear Fault, Ramp, Coast, DC Brake, DC Brake w/Shutoff

6 settings; Drive Keypad, Internal Freq, Analog Input 1, Analog Input 2, Preset Freq,

Communications Port

0.00 to 600.00 seconds

0.00 to 600.00 seconds

Used to reset drive to factory default settings

4 settings; No Function, Hnd-Off-Auto, Local/Remote, Auto/Manual

29 settings; Not Used, Purge, Auto Mode, Local, Comm Port, PID Disable, PID Hold, PID Reset,

Preset Freq, Aux Fault, Clear Fault, RampStop Clear Fault, CoastStop Clear Fault, DCInjStop

Clear Fault, Anlg1 InCtrl, Anlg2 InCtrl, MOP Up, MOP Down, Acc & Dec 2, Current Lmt2, Force

DC, Mtr I-lock 1, Mtr I-lock 2, Mtr I-lock 3, Mtr I-lock 4, Cmd Reverse, Logic In 1, Logic In 2,

Damper Input

19 settings; Ready/Fault, At Frequency, MotorRunning, Hand Active, Motor Overld, Ramp Reg,

Above Freq, Above Cur, Above DCVolt, Above Anlg 2, Above PF Ang, Anlg In Loss, ParamControl,

Retries Exst, NonRec Fault, Reverse, Logic In 1, Logic In 2, Aux Motor

0.0 to 9999

0.0 to 600.0 Secs

0.0 to 600.0 Secs

19 settings; Ready/Fault, At Frequency, MotorRunning, Hand Active, Motor Overld, Ramp Reg,

Above Freq, Above Cur, Above DCVolt, Above Anlg 2, Above PF Ang, Anlg In Loss, ParamControl,

Retries Exst, NonRec Fault, Reverse, Logic In 1, Logic In 2, Aux Motor

0.0 to 9999.9

0.0 to 600.0 Secs

0.0 to 600.0 Secs

18 settings; Ready/Fault, At Frequency, MotorRunning, Hand Active, Motor Overld, Ramp Reg,

Above Freq, Above Cur, Above DCVolt, Above Anlg 2, Above PF Ang, Anlg In Loss, ParamControl,

Retries Exst, NonRec Fault, Reverse, Logic In 1, Logic In 2

0.0 to 9999

2 settings; NO (Normally Open), NC (Normally Closed)

6 settings; Current Mode (0-20 mA), Current Mode (4-20 mA), Voltage Mode - Unipolar (0-10V),

Current Mode Square Root (0-20 mA), Current Mode Square Root (4-20 mA), Voltage Mode

Square Root - Unipolar (0-10V)

0.0 to 100.0%

0.0 to 100.0%

7 settings; Disabled, Fault, Stop, Zero Ref, Min Freq Ref, Max Freq Ref, Int Freq Ref

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Based on Drive Rating

60 Hz

Based on Drive Rating

0.0 Hz

60 Hz

2-Wire Level Sensitive

Coast, CF (Clear Fault)

Analog In1

20.00 Secs

20.00 Secs

Ready/Idle

Hnd-Off-Auto

Purge

Local

Clear Fault

Comm Port

Ready/Fault

0.0

0.0 Secs

0.0 Secs

MotorRunning

0.0

0.0 Secs

0.0 Secs

At Frequency

0.0

NO (Normally Open)

Voltage Mode

0.0%

100.0%

Disabled

24

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Specifications

Parameter

Number

T073

Parameter Name

Analog In 2 Sel

T074

T075

T076

T077

T078

T079

T080

T081

T082

T083

T084

T085

Analog In 2 Lo

Analog In 2 Hi

Analog In 2 Loss

Sleep-Wake Sel

Sleep Level

Sleep Time

Wake Level

Wake Time

Analog Out1 Sel

Analog Out1 High

Analog Out1 Setpt

Analog Out2 Sel

A153

A154

A155

A156

A157

A158

A159

A160

A163

A164

A165

T086

T087

Analog Out2 High

Analog Out2 Setpt

Communications Group

C101

C102

C103

Language

Comm Format

Comm Data Rate

C104

C105

C106

C107

Comm Node Addr

Comm Loss Action

Comm Loss Time

Comm Write Mode

Advanced Program Group

A141

A142

A143

Purge Frequency

Internal Freq

Preset Freq 0

A144

A145

A146

A147

A148

A149

A150

A151

A152

Preset Freq 1

Preset Freq 2

Preset Freq 3

Accel Time 2

Decel Time 2

S Curve %

PID Trim Hi

PID Trim Lo

PID Ref Sel

PID Feedback Sel

PID Prop Gain

PID Integ Time

PID Diff Rate

PID Setpoint

PID Deadband

PID Preload

Process Factor

Auto Rstrt Tries

Auto Rstrt Delay

Start At PowerUp

Description

8 settings; Current Mode (0-20 mA), Current Mode (4-20 mA), Voltage Mode - Unipolar (0-10V),

Voltage Mode - Bipolar (-10 to +10V), Current Mode Square Root (0-20 mA), Current Mode

Square Root (4-20 mA), Voltage Mode Square Root - Unipolar (0-10V), Voltage Mode Square

Root - Bipolar (-10 to +10V)

0.0 to 100.0%

0.0 to 100.0%

7 settings; Disabled, Fault, Stop, Zero Ref, Min Freq Ref, Max Freq Ref, Int Freq Ref

4 settings; Disabled, Analog In 1, Analog In 2, Commanded Freq

0.0 to 100.0%

0.0 to 600.0 Secs

0.0 to 100.0%

0.0 to 600.0 Secs

21 settings; OutFreq 0-10, OutCurr 0-10, OutTorq 0-10, OutVolt 0-10, OutPowr 0-10, Setpnt 0-

10, TstData 0-10, OutFreq 0-20, OutCurr 0-20, OutTorq 0-20, OutVolt 0-20, OutPowr 0-20, Setpnt

0-20, TstData 0-20, OutFreq 4-20, OutCurr 4-20, OutTorq 4-20, OutVolt 4-20, OutPowr 4-20,

Setpnt 4-20, TstData 4-20

0.0 to 800%

0.0 to 100.0%

21 settings; OutFreq 0-10, OutCurr 0-10, OutTorq 0-10, OutVolt 0-10, OutPowr 0-10, Setpnt 0-

10, TstData 0-10, OutFreq 0-20, OutCurr 0-20, OutTorq 0-20, OutVolt 0-20, OutPowr 0-20, Setpnt

0-20, TstData 0-20, OutFreq 4-20, OutCurr 4-20, OutTorq 4-20, OutVolt 4-20, OutPowr 4-20,

Setpnt 4-20, TstData 4-20

0.0 to 800%

0.0 to 100.0%

Factory Default

Voltage Mode

0.0%

100.0%

Disabled

Disabled

10.0%

0.0 Secs

15.0%

0.0 Secs

OutFreq 0-10

100%

0.0%

OutCurr 0-10

100%

0.0%

7 settings; English, Francais, Espanol, Italiano, Deutsch, Portugues, Nederlands

7 settings; RTU 8-N-1, RTU 8-E-1, RTU 8-O-1, RTU 8-N-2, RTU 8-E-2, RTU 8-O-2, MetaSys N2

6 settings; 1200, 2400, 4800, 9600, 19.2K, 38.4K

1 to 247

6 settings; Fault, Coast Stop, Stop, Continu Last, Run Preset 0, Kypd Inc/Dec

01 to 60.0 Secs

2 settings; Save, RAM Only

0.0 to 320.0 Hz

0.00 to 320.00 Hz

0.0 to 320.0 Hz

English

RTU 8-N-1

9600

100

Fault

5.0 Secs

Save

0.00 to 600.00 Secs

0.01 to 600.00 Secs

0 to 100%

0.0 to 320.0 Hz

0.0 to 320.0 Hz

9 settings; PID Disabled, PID Setpoint, Analog In 1, Analog In 2, Comm Port, Setpnt Trim, A-IN

1 Trim, A-In 2 Trim, Comm Trim

3 settings; Analog In 1, Analog In 2, Comm Port

0.00 to 99.99

0.0 to 999.9 Secs

0.00 to 99.99 (1/Secs)

0.0 to 100.0%

0.0 to 10.0%

0.0 to 320.0 Hz

0.1 to 999.9

0 to 9

0.0 to 160.0 Secs

2 settings; Disabled, Enabled

5.0 Hz

60.00 Hz

0.0 Hz

5.0 Hz

10.0 Hz

20.0 Hz

30.00 Secs

30.00 Secs

60.0 Hz

0.0 Hz

PID Disabled

Analog In 1

0.01

2.0 Secs

0.00 (1/Secs)

0.0%

0.0%

0.0 Hz

30.0

0

1.0 Secs

Disabled

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

25

Specifications

Parameter

Number

A166

A167

A168

A169

A170

Parameter Name

Reverse Disable

Flying Start En

PWM Frequency

PWM Mode

Boost Select

R247

R242

R245

R248

R243

R246

R249

R250

R251

R252

R253

R254

R228

R231

R234

R237

R239

R240

R241

R244

R221

R224

R227

R230

R233

R236

R222

R225

A177

A178

A179

A180

A181

A182

A183

A184

A171

A172

A173

A174

A175

A176

Start Boost

Break Voltage

Break Frequency

Maximum Voltage

Slip Hertz @ FLA

DC Brake Time

DC Brake Level

DC Brk [email protected]

Current Limit 1

Current Limit 2

Motor OL Select

Drive OL Mode

SW Current Trip

Load Loss Level

A185

A186

A187

A188

A189

A190

A191

A192

Load Loss Time

Stall Fault Time

Bus Reg Mode

Skip Frequency 1

Skip Freq Band 1

Skip Frequency 2

Skip Freq Band 2

Skip Frequency 3

A193

A194

A195

A196

A197

Skip Freq Band 3

Compensation

Reset Meters

Testpoint Sel

Fault Clear

A198

A199

Program Lock

Motor NP Poles

Aux Relay Card Group

Relay Out3 Sel

Relay Out4 Sel

Relay Out5 Sel

Relay Out6 Sel

Relay Out7 Sel

Relay Out8 Sel

Relay Out3 Level

Relay Out4 Level

Relay Out5 Level

Relay Out6 Level

Relay Out7 Level

Relay Out8 Level

Aux Motor Mode

Aux Motor Qty

Aux 1 Start Freq

Aux 2 Start Freq

Aux 3 Start Freq

Aux 1 Stop Freq

Aux 2 Stop Freq

Aux 3 Stop Freq

Aux 1 Ref Add

Aux 2 Ref Add

Aux 3 Ref Add

Aux Start Delay

Aux Stop Delay

Aux Prog Delay

Aux AutoSwap Tme

Aux AutoSwap Lvl

26

Description Factory Default

2 settings; Rev Enabled, Rev Disabled

2 settings; Disabled, Enabled

2.0 to 10.0 kHz (Frame C and D drives); 20 to 8.0 kHz (Frame E drives)

2 settings; Space Vector, 2-Phase

16 settings; Custom V/Hz, 30.0 VT, 35.0 VT, 40.0 VT, 45.0 VT, 0.0 no IR, 0.0, 2.5, 5.0, 7.5, 10.0,

12.5, 15.0, 17.5, 20.0, “Kepco” Curve

0.0 to 25.0%

0.0 to 100.0%

0.0 TO 320.0 Hz

20 to Drive Rated Volts

0.0 to 10.0 Hz

0.0 to 99.9 Secs

0.0 to (Drive Rated Amps x 1.5)

0.0 to 99.9 Secs

0.0 to (Drive Rated Amps x 1.5)

Rev Disabled

Disabled

4.0 kHz

2-Phase

45.0, VT

2.5%

25.0%

15.0 Hz

Drive Rated Volts

2.0 Hz

0.0 Secs

(Drive Rated Amps x 0.05)

0.0 Secs

(Drive Rated Amps x 1.1)

3 settings; No Derate, Min Derate, Max Derate

4 settings; Disable, Reduce CLim, Reduce PWM, Both-PWM 1st

0.0 to (Drive Rated Amps x 1.8)

0.0 to Drive Rated Amps

0 to 9999 Secs

6 settings; 60 Seconds, 120 Seconds, 240 Seconds, 360 Seconds, 480 Seconds, Flt Disabled

2 settings; Disabled, Enabled

0 to 320 Hz

0.0 to 30.0 Hz

0 to 320 Hz

0.0 to 30.0 Hz

0 to 320 Hz

0.0 to 30.0 Hz

4 settings; Disabled, Electrical, Mechanical, Both

3 settings; Ready/Idle, Reset MWh, Reset Time

1024 to 65535

3 settings; Ready/Idle, Reset Fault, Clear Buffer

4 settings; Unlocked, Locked-All parameters, Locked-Edit via network, Locked-P035 & A170 only

2 to 40

No Derate

Both-PWM 1st

0.0

0.0

0 Secs

60 Seconds

Enabled

0 Hz

0.0 Hz

1 Hz

0.0 Hz

1 Hz

0.0 Hz

Electrical

Ready/Idle

1024

Ready/Idle

Unlocked

4

19 settings; Ready/Fault, At Frequency, MotorRunning, Hand Active, Motor Overld, Ramp Reg,

Above Freq, Above Cur, Above DCVolt, Above Anlg 2, Above PF Ang, Anlg In Loss, ParamControl,

Retries Exst, NonRec Fault, Reverse, Logic In 1, Logic In 2, Aux Motor

Ready/Fault

0.0 to 9999

2 settings; Disabled, Enabled

6 settings; 1 Aux Mtr, 2 Aux Mtr, 3 Aux Mtr, 1 Mtr + Swap, 2 Mtr + Swap, 3 Mtr + Swap

0.0 to 320.0 Hz

0.0 to 320.0 Hz

0.0 to 100.0%

0.0 to 999.9 Secs

0.0 to 999.9 Secs

0.00 to 60.00 Secs

0.0 to 999.9 Hr

0.0 to 100.0%

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

0.0

Disabled

1 Aux Mtr

50.0 Hz

25.0 Hz

0.0%

5.0 Secs

3.0 Secs

0.50 Secs

0.0 Hr

50.0%

Specifications

d320 d321 d322 d323 d324 d325 d326 d327 d312 d313 d314 d315 d316 d317 d318 d319

Parameter

Number

Parameter Name

Advanced Display Group

d301 d302 d303

Control Source

Contrl In Status

Comm Status d304 d305 d306 d307 d308 d309 d310 d311

PID Setpnt Displ

Analog In 1

Analog In 2

Fault 1 Code

Fault 2 Code

Fault 3 Code

Fault 1 Time-hr

Fault 1 Time-min

Fault 2 Time-hr

Fault 2 Time-min

Fault 3 Time-hr

Fault 3 Time-min

Elapsed Time-hr

Elapsed Time-min

Output Powr Fctr

Testpoint Data

Control SW Ver

Drive Type

Output Speed

Output RPM

Fault Frequency

Fault Current

Fault Bus Volts

Status @ Fault

Description

0 to 99

0 to 1

0 to 1111

0.0 to 100.0%

0.0 to 120.0%

0 to 122

0 to 9999 Hr

0.0 to 60.0 Min

0 to 9999 Hr

0.0 to 60.0 Min

0 to 9999 Hr

0.0 to 60.0 Min

0 to 32767

0.0 to 60.0 Min

0.0 to 180.0 deg

0 to FFFF

1.00 to 99.99

Used by Rockwell Automation Field service personnel

0.0 to 100.0%

0 to 24000 RPM

0.00 to 320.00 Hz

0.0 to (Drive Rated Amps x 2)

0 to 820 VDC

0 to 1

Factory Default

Read Only

Read Only

Read Only

0.0%

0.0%

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

Read Only

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

27

Specifications

Approximate Dimensions

Ratings are in kW and (HP).

Frame

C

240V AC – 3-Phase

2.2 (3.0)

3.7 (5.0)

5.5 (7.5)

7.5 (10.0)

18.5 (25.0)

22.0 (30.0)

D

E

11.0 (15.0)

15.0 (20.0)

30.0 (40.0)

37.0 (50.0)

F

Panel Mount Drive

480V AC – 3-Phase

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

18.5 (25.0)

22.0 (30.0)

37.0 (50.0)

45.0 (60.0)

90.0 (125.0)

7.5 (10.0)

11.0 (15.0)

15.0 (20.0)

30.0 (40.0)

55.0 (75.0)

75.0 (100.0)

110.0 (150.0)

130.0 (5.1)

116.0 (4.57)

107.0 (4.21)

66.0 (2.60)

24.0 (0.94)

∅ 28.5

(1.12)

∅ 22.2

(0.87)

246

(9.7)

260

(10.2)

320

(12.6)

111.2

(4.38)

152.2

(5.99)

Frame C

(Shown with IP30/NEMA 1/UL Type 1 conversion kit.)

180.0 (7.1)

250.0 (9.84) 226.0 (8.90)

∅ 9.0

(0.35)

206.1 (8.11)

192.0 (7.56)

175.5 (6.91)

132.0 (5.20)

71.6 (2.82)

∅ 28.5

(1.12)

∅ 22.2

(0.87)

132.7

(5.22)

156.3

(6.15)

167.4

(6.59)

436.2

(17.17)

383.4

(15.09)

Frame D

28

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Specifications

370.0 (14.57)

335.0 (13.19)

∅ 8.5

(0.33)

259.2 (10.21)

315.2 (12.41)

240.2 (9.46)

130.2 (5.13)

55.2 (2.17)

∅ 28.5

(1.12)

∅ 22.2

(0.87)

174.9

(6.89)

204.9

(8.07)

234.9

(9.25)

605.5

(23.84)

567.4

(22.34)

370.0 (14.57)

287.5 (11.32)

137.5 (5.41)

55.0 (2.17)

∅ 74.8

(2.94)

∅ 22.0

(0.87)

169.0

(6.65)

199.0

(7.83)

228.5

(9.00)

Frame E

425.0 (16.73)

381.0 (15.00)

∅ 13.0

(0.51)

264.0 (10.39)

165.8 (6.53)

647.5

(25.49)

678.0

(26.69)

850.0

(33.46)

381.0 (15.00)

Frame F

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

280.0 (11.02)

29

Specifications

Flange Mount Drive

8

(0.31)

307.5

(12.11)

230.6

(9.08)

153.8

(6.06)

76.9

(3.03)

164

(6.46)

90

(3.54)

180

(7.09)

291.5

(11.48)

8

5.3

(0.21)

(0.31)

300

(11.81)

325

(12.8)

130.3

(5.13)

105.8

(4.17)

138.2

(5.44)

22B-CCC

Frame C — Flange Mount

EMC Line Filters

Dimensions are in millimeters and (inches)

Catalog Numbers: 22-RF018-CS, 22-RF026-CS, 22-RF034-CS

60

(2.36)

32

(1.26)

90

(3.54)

130

(5.12)

297

(11.69)

309

(12.17)

297

(11.69)

17

(0.67)

30

(1.18)

5.5 (0.22)

30

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Specifications

Catalog Numbers: 22-RFD036, 22-RFD050, 22-RFD070, 22-RFD100, 22-RFD150, 22-RFD180

A

D C

F

B

E

Catalog

Number

22-RFD036

22-RFD050

22-RFD070

22-RFD100

22-RFD150

22-RFD180

A

74 (2.91)

93 (3.66)

93 (3.66)

93 (3.66)

126 (4.96)

126 (4.96)

G

B

272 (10.71)

312 (12.28)

312 (12.28)

312 (12.28)

312 (12.28)

312 (12.28)

C

161 (6.34)

190 (7.48)

190 (7.48)

190 (7.48)

224 (8.82)

224 (8.82)

D

60 (2.36)

79 (3.11)

79 (3.11)

79 (3.11)

112 (4.41)

112 (4.41)

E

258 (10.16)

298 (11.73)

298 (11.73)

298 (11.73)

298 (11.73)

298 (11.73)

F

7.5 (0.30)

13.5 (0.53)

13.5 (0.53)

13.5 (0.53)

19.5 (0.77)

27 (1.06)

G

7 (0.28)

7 (0.28)

7 (0.28)

7 (0.28)

7 (0.28)

7 (0.28)

Catalog Numbers: 22-RFD330

65.0

(2.56)

235.0

(9.25)

65.0

(2.56)

40.0

(1.57)

15.0

(0.59)

68.0

(2.68)

386.0

(15.20)

120.0

(4.72)

306.0

(12.05)

120.0

(4.72)

∅ 12.0

(2.56)

55.0

(2.17)

25.0

(0.98)

∅ 10.5

(2.56)

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

31

Packaged Product Overview

Human Interface Module (HIM) Dimensions

NEMA Type 1 Bezel – Dimensions are in millimeters and (inches)

Catalog Number: 22-HIM-B1

93

(3.66)

11.1

(0.44)

25.2

(0.99)

NEMA Type 4X/12 Remote (Panel Mount) Small HIM

– Dimensions are in millimeters and (inches)

Catalog Number: 22-HIM-C2S

25,0

(0.98)

93,0

(3.66)

180

(7.09)

180,0

(7.08)

2.0m

2m

67

(2.64)

60

(2.36)

4.8

(0.19)

19.1

(0.75)

23.5

(0.93)

77

(3.03)

154

(6.06)

67

(2.64)

60

(2.36)

4.8

(0.19)

19.1

(0.75)

23.5

(0.93)

77

(3.03)

154

(6.06)

32

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Packaged Product Overview

Description

The Packaged Product program allows users to create Disconnect and Contactor Bypass packages based on their specific needs and requirements. A limited factory installed option set is offered to optimize package configurations while providing a versatile and costeffective solution. All configurations feature wall mount NEMA 1 packaging.

Main Input Disconnect

• Door interlocked main input disconnect

• Class J input line fuses

• 100,000 AIC rating for direct connection to high capacity power distribution lines

3 Contactor Full Feature Bypass with Disconnect

• Door interlocked main input disconnect

• Class J input line fuses

• 3 contactor manual bypass with Drive/Drive Test/Bypass modes

• Bypass control and status display with indicating LEDs

• Class 20 motor overload protection in bypass circuit

• Selector switch for Hand/Off/Auto

• Remote start capability when in bypass mode

3 Contactor Basic Bypass with Disconnect

• Door interlocked main input disconnect

• 3 contactor manual bypass with Drive/Off/Drive Test/Bypass modes

• User-powered (24V AC) “Drive/Bypass” enable relay is provided for remote shut down

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

33

Product Selection Guide

Catalog Number Explanation

1-3 4 5 6-8 9 10 11

Position Number

12 13 14 15 16 17 18 19+

23C – D 038 A 1 0 3 N N B A N N -LR

a b c d e f g h i j k l m n

Code

23C

Code

X

D

a

Drive

Type

PowerFlex 400

b

Voltage Rating

Voltage

208V ac

480V ac

Ph.

3

3

c1

Code

012

017

024

033

049

Rating

208V, 60Hz Input

Amps

!

12

16.8

kW (Hp)

2.2 (3.0)

3.7 (5.0)

24

30.8

46.2

5.5 (7.5)

7.5 (10)

11 (15)

Frame

C

C

C

C

D

065

075

090

64

75

88

15 (20)

18.5 (25)

22 (30)

D

D

D

120

145

114

143

30 (40)

37 (50)

E

E

!

Packaged amp ratings may differ from standalone drive ratings. Packaged drives sized per

NEC motor amps.

c2

Code

6P0

010

012

017

022

030

038

045

060

072

088

105

Rating

460V, 60Hz Input

Amps

!

4.8

7.6

11

14

21

27

34

40

52

65

77

96

kW (Hp)

2.2 (3.0)

4.0 (5.0)

5.5 (7.5)

7.5 (10)

11 (15)

15 (20)

18.5 (25)

22 (30)

30 (40)

37 (50)

45 (60)

55 (75)

Frame

C

C

C

C

C

C

D

D

D

E

E

E

142

170

124

156

75 (100)

90 (125)

E

F

208 180 110 (150) F

!

Packaged amp ratings may differ from standalone drive ratings. Packaged drives sized per

NEC motor amps.

Code

A

d

Enclosure

Enclosure

NEMA Type 1

Code

1

e

HIM

Interface Module

Fixed Keypad

Code

N

Code

A

Code

N

Code

N

i

Rating

Reserved

j

Package

Description

Main Input Disconnect

3 Contactor Full Feature Bypass with Disconnect

3 Contactor Basic Bypass with

Disconnect

k

Control

Description

Single Motor

l

Rating

Reserved

m

Rating

Reserved

n

Code

-LR

Options

Description

3% Input Line Reactor !

!

3% Input Line Reactor only available as integral part of enclosure with Frame C

Package Code A and B drives.

Code

0

f

Emission Class

Rating

Not Filtered

Code

A

B

C

Code

3

D

E

P

g

Version

Version

RS485

DeviceNet Adapter

EtherNet/IP Adapter

PROFIBUS DP Adapter

34

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Product Selection Guide

PowerFlex 400 Packaged Drives

208V AC, Main Input Disconnect

Drive Ratings Single Motor kW

2.2

3.7

5.5

7.5

11

15

18.5

22

30

37

HP

3.0

20

25

30

40

5.0

7.5

10

15

50

Output

Current

(40°C)

12A

16.8A

24A

30.8A

46.2A

64A

75A

88A

114A

143A

D

E

D

D

C

D

C

C

E

Frame

Size

C

Catalog Number

23C-X012A103NNAANN

23C-X017A103NNAANN

23C-X024A103NNAANN

23C-X033A103NNAANN

23C-X049A103NNAANN

23C-X065A103NNAANN

23C-X075A103NNAANN

23C-X090A103NNAANN

23C-X120A103NNAANN

23C-X145A103NNAANN

208V AC, 3 Contactor Full Feature Bypass with

Disconnect

Drive Ratings Single Motor kW

22

30

37

2.2

3.7

5.5

7.5

11

15

18.5

HP

30

40

50

10

15

20

25

3.0

5.0

7.5

Output

Current

(40°C)

12A

16.8A

24A

30.8A

46.2A

64A

75A

88A

114A

143A

Frame

Size

D

D

C

D

C

C

C

D

E

E

Catalog Number

23C-X012A103NNBANN

23C-X017A103NNBANN

23C-X024A103NNBANN

23C-X033A103NNBANN

23C-X049A103NNBANN

23C-X065A103NNBANN

23C-X075A103NNBANN

23C-X090A103NNBANN

23C-X120A103NNBANN

23C-X145A103NNBANN

460V AC, Main Input Disconnect

Drive Ratings Single Motor kW

55

75

90

110

22

30

37

45

2.2

4.0

5.5

7.5

11

15

18.5

HP

75

100

125

150

30

40

50

60

10

15

20

25

3.0

5.0

7.5

Output

Current

(40°C)

40A

52A

65A

77A

96A

124A

156A

180A

4.8A

7.6A

11A

14A

21A

27A

34A

Frame

Size

F

F

E

E

E

E

D

D

C

D

C

C

C

C

C

Catalog Number

23C-D6P0A103NNAANN

23C-D8P7A103NNAANN

23C-D012A103NNAANN

23C-D017A103NNAANN

23C-D022A103NNAANN

23C-D030A103NNAANN

23C-D038A103NNAANN

23C-D045A103NNAANN

23C-D060A103NNAANN

23C-D072A103NNAANN

23C-D088A103NNAANN

23C-D105A103NNAANN

23C-D142A103NNAANN

23C-D170A103NNAANN

23C-D208A103NNAANN

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

460V AC, 3 Contactor Full Feature Bypass with

Disconnect

Drive Ratings Single Motor kW

30

37

45

55

75

90

110

2.2

4.0

5.5

7.5

11

15

18.5

22

HP

40

50

60

75

100

125

150

15

20

25

30

3.0

5.0

7.5

10

Output

Current

(40°C)

52A

65A

77A

96A

124A

156

180

4.8A

7.6A

11A

14A

21A

27A

34A

40A

Frame

Size

E

F

F

E

E

D

E

D

D

C

C

C

C

C

C

Catalog Number

23C-D6P0A103NNBANN

23C-D8P7A103NNBANN

23C-D012A103NNBANN

23C-D017A103NNBANN

23C-D022A103NNBANN

23C-D030A103NNBANN

23C-D038A103NNBANN

23C-D045A103NNBANN

23C-D060A103NNBANN

23C-D072A103NNBANN

23C-D088A103NNBANN

23C-D105A103NNBANN

23C-D142A103NNBANN

23C-D170A103NNBANN

23C-D208A103NNBANN

460V AC, 3 Contactor Basic Bypass with Disconnect

Drive Ratings Single Motor kW

22

30

37

45

55

75

2.2

4.0

5.5

7.5

11

15

18.5

HP

30

40

50

60

75

100

10

15

20

25

3.0

5.0

7.5

Output

Current

(40°C)

40A

52A

65A

77A

96A

124A

4.8

7.6A

11A

14A

21A

27A

34A

Frame

Size

E

E

D

D

E

E

C

D

C

C

C

C

C

Catalog Number

23C-D6P0A103NNCANN

23C-D8P7A103NNCANN

23C-D012A103NNCANN

23C-D017A103NNCANN

23C-D022A103NNCANN

23C-D030A103NNCANN

23C-D038A103NNCANN

23C-D045A103NNCANN

23C-D060A103NNCANN

23C-D072A103NNCANN

23C-D088A103NNCANN

23C-D105A103NNCANN

23C-D142A103NNCANN

35

Product Selection Guide

Factory Installed Options

Internal Communication Adapters

Description

DeviceNet

EtherNet/IP

PROFIBUS DP

E

P

Catalog Code (Position 12)

D

Note: RS485 communications are integral to all ratings.

36

For further information visit: www.abpowerflex.com or www.ab.com/support/abdrives

Notes

37

38

Notes

Notes

39

The Allen-Bradley PowerFlex family of AC drives provides a single-source solution for virtually any drive application requirement ranging from 0.2 to 3,000 kW (0.25 to 4,000 hp). Significant commonality across multiple platforms including networks, operator interface, programming and hardware make PowerFlex drives easy to start up, operate and maintain. Multi-lingual programming, operator interface text and voltage-sensitive defaults in PowerFlex drives will help global OEMs and end-users save time and money during set-up, integration and maintenance of virtually any automation system.

Rockwell Automation supports drive users whenever and wherever needed, providing drive specialists and manufacturing expertise for unmatched service and support around the globe. In fact, one of every five Rockwell Automation employees is in the field with users every day. Rockwell Automation also offers a full spectrum of value-added services and expertise to help simplify maintenance and enhance productivity.

Rockwell Automation is committed to helping its customers meet ever-changing demands. PowerFlex drives illustrate our commitment to user productivity through timely delivery of world-class products and continued backward compatibility to minimize life-cycle costs. Count on Rockwell Automation to be your Complete Automation™ partner – now and in the future.

For further information on PowerFlex drives visit our web site at: www.abpowerflex.com

PowerFlex, DriveExplorer and DriveTools SP are trademarks of Rockwell Automation.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

www.rockwellautomation.com

Corporate Headquarters

Rockwell Automation, 777 East Wisconsin Avenue, Suite 1400, Milwaukee, WI, 53202-5302 USA, Tel: (1) 414.212.5200, Fax: (1) 414.212.5201

Headquarters for Allen-Bradley Products, Rockwell Software Products and Global Manufacturing Solutions

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

Europe: Rockwell Automation SA/NV, Vorstlaan/Boulevard du Souverain 36-BP 3A/B, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640

Asia Pacific: Rockwell Automation, 27/F Citicorp Centre, 18 Whitfield Road, Causeway Bay, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Headquarters for Dodge and Reliance Electric Products

Americas: Rockwell Automation, 6040 Ponders Court, Greenville, SC 29615-4617 USA, Tel: (1) 864.297.4800, Fax: (1) 864.281.2433

Europe: Rockwell Automation, Brühlstraße 22, D-74834 Elztal-Dallau, Germany, Tel: (49) 6261 9410, Fax: (49) 6261 1774

Asia Pacific: Rockwell Automation, 55 Newton Road, #11-01/02 Revenue House, Singapore 307987, Tel: (65) 351 6723, Fax: (65) 355 1733

U.S. Allen-Bradley Drives Technical Support

Tel: (1) 262.512.8176, Fax: (1) 262.512.2222, Email: [email protected], Online: www.ab.com/support/abdrives

Publication 22C-TD001B-EN-P — February 2005

Supersedes 22C-TD001A-EN-P – June 2004 Copyright ® 2005 Rockwell Automation. All rights reserved. Printed in USA.

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