InRow RD Installation

InRow RD Installation
Installation
InRow® RD
Air Cooled
ACRD100
ACRD101
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American Power Conversion Legal Disclaimer
The information presented in this manual is not warranted by the American Power Conversion Corporation to be authoritative, error free, or complete. This publication is not meant to be a substitute for a
detailed operational and site specific development plan. Therefore, American Power Conversion Corporation assumes no liability for damages, violations of codes, improper installation, system failures, or any
other problems that could arise based on the use of this Publication.
The information contained in this Publication is provided as is and has been prepared solely for the purpose of evaluating data center design and construction. This Publication has been compiled in good faith
by American Power Conversion Corporation. However, no representation is made or warranty given,
either express or implied, as to the completeness or accuracy of the information this Publication contains.
IN NO EVENT SHALL AMERICAN POWER CONVERSION CORPORATION, OR ANY PARENT, AFFILIATE OR SUBSIDIARY COMPANY OF AMERICAN POWER CONVERSION
CORPORATION OR THEIR RESPECTIVE OFFICERS, DIRECTORS, OR EMPLOYEES BE
LIABLE FOR ANY DIRECT, INDIRECT, CONSEQUENTIAL, PUNITIVE, SPECIAL, OR
INCIDENTAL DAMAGES (INCLUDING, WITHOUT LIMITATION, DAMAGES FOR LOSS
OF BUSINESS, CONTRACT, REVENUE, DATA, INFORMATION, OR BUSINESS INTERRUPTION) RESULTING FROM, ARISING OUT, OR IN CONNECTION WITH THE USE OF,
OR INABILITY TO USE THIS PUBLICATION OR THE CONTENT, EVEN IF AMERICAN
POWER CONVERSION CORPORATION HAS BEEN EXPRESSLY ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. AMERICAN POWER CONVERSION CORPORATION
RESERVES THE RIGHT TO MAKE CHANGES OR UPDATES WITH RESPECT TO OR IN
THE CONTENT OF THE PUBLICATION OR THE FORMAT THEREOF AT ANY TIME
WITHOUT NOTICE.
Copyright, intellectual, and all other proprietary rights in the content (including but not limited to software, audio, video, text, and photographs) rests with American Power Conversion Corporation or its
licensors. All rights in the content not expressly granted herein are reserved. No rights of any kind are
licensed or assigned or shall otherwise pass to persons accessing this information.
This Publication shall not be for resale in whole or in part.
Contents
General Information ........................................................ 1
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Save these instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Safety symbols that may be used in this manual . . . . . . . . . . . . . . 1
Cross-reference symbol used in this manual . . . . . . . . . . . . . . . . . 1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Inspecting the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Storing the Equipment Before Installation . . . . . . . . . . . . . . . . . . . . . 3
Moving the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Moving the equipment to its final location . . . . . . . . . . . . . . . . . . . . 3
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Component Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Install kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Exterior components (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Interior components (front) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Interior components (rear) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Top piping and power access locations . . . . . . . . . . . . . . . . . . . . . 10
Bottom piping and power access locations . . . . . . . . . . . . . . . . . . 10
Refrigeration Piping Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Connections Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Power connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Piping connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Room Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Air distribution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Incoming power supply requirements . . . . . . . . . . . . . . . . . . . . . . 13
Weights and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
InRow Air Cooled RD Installation
i
Installation...................................................................... 14
Removing Doors and Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Door removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Side panel removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Positioning the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Remove the compressor shipping bracket . . . . . . . . . . . . . . . . . . . 15
Service access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Leveling the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Stabilizing the Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Floor brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Joining the Equipment to Enclosures . . . . . . . . . . . . . . . . . . . . . . . 18
Joining to SX enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Joining to VX and VS enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Mechanical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Refrigeration piping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Connect refrigerant lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Flooded receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Condensate pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Leak sensor (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Adding a holding charge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Adding compressor oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Control connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Form C alarm contacts and shutdown input . . . . . . . . . . . . . . . . . . 29
Rack temperature sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
A-Link connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Building Management System (BMS) . . . . . . . . . . . . . . . . . . . . . . . 32
Network port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Power Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Wiring configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Top routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Bottom routing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Connect flooded receiver heater . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
ii
InRow Air Cooled RD Installation
Warranty ......................................................................... 36
One-Year Factory Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Terms of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Non-transferable warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Exclusions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Warranty claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Warranty Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
Claims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
InRow Air Cooled RD Installation
iii
General Information
Overview
Save these instructions
This manual contains important instructions that must be followed during the installation of this
equipment.
Safety symbols that may be used in this manual
Electrical Hazard: Indicates an electrical hazard which, if not avoided, could result in
injury or death.
Danger: Indicates a hazard which, if not avoided, could result in severe personal injury or
death.
Warning: Indicates a hazard which, if not avoided, could result in personal injury or
damage to product or other property.
Heavy: Indicates a heavy load that should not be lifted without assistance.
Caution: Indicates a potential hazard which, if not avoided, could result in damage to the
equipment or other property.
Tip Hazard: This equipment is easily tipped. Use extreme caution when unpacking or
moving.
Note: Indicates important information.
Cross-reference symbol used in this manual
See another section of this document or another document for more information on this
subject.
InRow Air Cooled RD Installation
1
Safety
Note: All work should be performed by American Power Conversion (APC®) authorized
personnel only. Follow all local and national codes and regulations when installing this
equipment.
Caution: Keep your hands, clothing, and jewelry away from moving parts. Check the
equipment for foreign objects before closing the doors and starting the equipment.
Heavy: The equipment is heavy. For safety purposes, at least two people must be present
when moving or installing this equipment.
Tip Hazard: This equipment has a high center-of-gravity. Always use two persons when
moving equipment. Use extreme caution when unpacking and moving. When using a forklift
to move the equipment, make sure to lift only from the bottom.
Electrical Hazard: Only a licensed electrician may connect the equipment to utility power.
Electrical Hazard: Do not wear jewelry when working near energized components.
Warning: The equipment operates under pressure (5.5–38 bar, 80–550 psig) and is
charged with R-410A refrigerant. Take proper safety precautions when servicing the
refrigerant loop and read the R-410A Material Safety Data Sheet (MSDS) for safe
handling of the refrigerant.
2
InRow Air Cooled RD Installation
Inspecting the Equipment
Your American Power Conversion (APC®) InRowTM RD air conditioner has been tested and inspected
for quality assurance before shipment from APC. Carefully inspect both the exterior and interior of the
equipment immediately upon receipt to ensure that the equipment has not been damaged during transit.
Verify that all parts ordered were received as specified and that the equipment is the correct type, size,
and voltage.
Filing a claim. If damage is identified on receipt of the equipment, note the damage on the bill of lading
and file a damage claim with the shipping company. Contact APC Worldwide Customer Support at one
of the numbers listed on the back cover of this manual for information about filing a claim with the
shipping company. The shipping claim must be filed at the receiving end of the delivery.
Note: In case of shipping damage, do not operate the equipment. Keep all packaging for
inspection by the shipping company.
Storing the Equipment Before Installation
If the equipment will not be installed immediately, store it in a safe place, protected from the weather.
Caution: Leaving the equipment uncovered and exposed to possible damage from the
environment will void the factory warranty.
Moving the Equipment
Moving the equipment to its final location
The recommended tools for moving the equipment while it is still on the pallet include the following:
Pallet jack
Forklift
Tip Hazard: The equipment can be rolled to its final location using its casters if the floor is
smooth and clean. Be sure two people move the equipment.
InRow Air Cooled RD Installation
3
Model Identification
The model number can be found on the outside of the shipping crate and on the nameplate located on the
rear of the equipment as shown. Use the table below to verify that the equipment is the correct type and
voltage.
Configuration
Voltage
Air Pattern
ACRD100
Air-cooled
208-240/1~/60 Hz
Back to front
ACRD101
Air-cooled
220-240/1~/50 Hz
Back to front
na2690a
Model
Nameplate
4
InRow Air Cooled RD Installation
Component Identification
Install kit
Note: Do not discard the install kit.
The install kit contains items which may be necessary to complete the installation of your equipment.
Some items are the literature, floor brackets, and hardware to facilitate joining the equipment to
enclosures.
Item
Quantity
Cable assembly, thermistor/probe - 13ft
Netshelter SX bolt-down kit
Teflon ring (for Rotolock)
Wire clip, thermistor probe
1
1
4
3
Item
Resistor, 150 ohm, 1/4 watt
Screw, flat head Philips M5 x 12
Key
Nylon push mount, 1-1/4-in diameter
InRow Air Cooled RD Installation
Quantity
1
4
2
8
5
na2625a
Exterior components (front)
6

Removable rear door

Adjustable leveling foot

Side panel latch

Display interface

Removable side panel

Removable front door

Rear casters (nonswiveling)

Door lock

Front casters (swiveling)
InRow Air Cooled RD Installation
na2626a
Interior components (front)

Electrical control box 1

Compressor

Electrical control box 2

Front air block panel

Temperature sensor (7 total)

Evaporator fans (6)

Condensate pan floats (2)

Expansion valve

Condensate pan

Evaporator coil
InRow Air Cooled RD Installation
7
na2627a
Interior components (rear)
8

Filter/dryer

Hot gas bypass valve

Pressure transducer (2) (located
behind air block)

Liquid line shutoff solenoid

Filter differential pressure port

Electrical control box 1

Air filter (2)

Power supply unit #2

Condensate pump (2)

Power supply unit #1

Electrical contol box 2

Service junction box (top entry shown)

Sight glass
InRow Air Cooled RD Installation
na2664a
Electrical panel

Leak detector port

Building management system (BMS)
RS-485 port

Remote temperature sensor port

Control RS-485 port

A-Link ports

Form C and shutdown input

Reset button

RS-232 console port

Network port

Outdoor heat exchanger (OHE) ports
(optional)
InRow Air Cooled RD Installation
9
na2628a
Top piping and power access locations

Electrical input

Liquid line

Low voltage wiring inoput

Condensate pump outlet

Hot gas line
na2629a
Bottom piping and power access locations
10

Electrical input

Condensate pump outlet

Low voltage wiring input

Hot gas line

Liquid line
InRow Air Cooled RD Installation
Refrigeration Piping Diagram
Bottom piping
Top piping
na2543a
Liquid
Hot gas
Condenser
Liquid
Hot gas
Condenser
RD
Receiver
Receiver
RD
Note: Shutoff valves shown nearest to the condensers are not supplied by APC.



Pitch in direction of refrigerant flow; 4 mm per m
(1/2-in per 10 ft)
Reduction of piping diameter for vertical piping run
(if necessary)
Schrader valve
Check valve
Shutoff valves
Inverted P-trap
P-trap
S-trap
Head pressure control valve
Note: Route piping through the top or bottom of the InRow RD.
Note: All lines are Type L ACR copper tubing.
Note: Trap the vertical discharge line every 6 m (20 ft) to ensure proper oil return.
Note: Change the size of the pipe after the P-trap. See the piping diagram created for your
site.
Note: The maximum piping run is 61 m (200 ft) equivalent length. Size the piping pursuant
to accepted refrigeration practice.
Warning: Do not install the air-cooled condenser below the InRow RD. The condenser
must be positioned above or at the same level as the InRow RD to ensure proper
function.
InRow Air Cooled RD Installation
11
Connections Overview
All connections to and from the equipment can be made through either the top or the bottom of the
equipment. Once the corresponding connectors are sweated or brazed into place, the equipment can be
disconnected without soldering, welding, or gluing. See the following tables for information about the
sizes and types of connectors.
Warning: Make electrical connections in accordance with all local and national codes.
NOTE: FOR INSTALLATION IN CHINA ONLY - 电源外接导线长度不超过 2m 时其横
截面积不得小于 2.5mm2,超过 2m 按国家和地方规定加大导线规格,其规格应不
轻于 IEC227 的 53 号线。
Power connections
Model
Voltage
Frequency
(Hz)
MCA
MOP
FLA
LRA
(Compressor)
ACRD100
208-240
60
25
40
N/A
87.5
ACRD101
220-240
50
N/A
N/A
28
Above data is based on maximum operating conditions.
Consult local and national codes for wire size, conduit requirements and overload protection.
MCA - Minimum Circuit Ampacity
MOP - Maximum Overcurrent Protection
FLA - Full Load Amps
LRA - Locked Rotor Amps
N/A
Piping connections
Connection
Type
ACRD100/101
Refrigerant discharge
1-in Rotalock*
1/2-in OD
Refrigerant liquid
1-in Rotalock*
1/2-in OD
Condensate drain
3/16-in ID
5/16-in OD
* Use the provided Teflon® gasket to prevent leakage. Tighten the Rotalock nut to 75 Nm (55 lb-ft).
12
InRow Air Cooled RD Installation
Room Preparation
Air distribution
The equipment distributes air in a back-to-front discharge pattern, removing hot air from a hot aisle and
discharging cooled air into a cold aisle.
Note: The equipment is designed for free air discharge or for use with the Rack Air
Containment System or Hot Aisle Containment System. The equipment is not intended to be
connected to a duct system.
Incoming power supply requirements
Electrical Hazard: Electrical service must conform to local and national electrical
codes and regulations. The equipment must be grounded.
Weights and Dimensions
Packed weight
Unpacked weight
ACRD100, ACRD101
221 kg (488 lb)
183 kg (404 lb)
na2231a
Model
Dimensions are shown in mm (in).
InRow Air Cooled RD Installation
13
Installation
Removing Doors and Panels
Door removal
Warning: All doors and side panels must be
locked during normal operation. Do not open the
side panels while the fans are operating.
Caution: Use caution when removing the front and
rear doors while the equipment is operating. Unplug
the display interface cables.
na2631a
Note: Do not lean the doors against a wall with the
side panel latches facing the wall. This can deform
the latches and prevent them from properly working.
na2632a
Side panel removal
14
InRow Air Cooled RD Installation
Positioning the Equipment
Remove the compressor shipping bracket
Caution: Failure to complete the following steps may result in equipment damage and will void
your warranty.
The compressor is secured by a bracket to prevent damage during shipping. This bracket must be
removed before you apply power to the equipment.
1. Remove two T30 Torx screws from the bracket as shown. Save the screws for possible future use.
2. Remove the bracket and save for possible future use.
na2691a
Remove screws
Remove bracket
InRow Air Cooled RD Installation
15
Service access
A minimum 900 mm (36 in) of clear floor space in front of and behind the equipment is recommended
for service. All required periodic maintenance can be performed from the front or rear of the equipment.
Most of the cooling components in the equipment (e.g. dry filter, sight glass, solenoid, and expansion
valves) must be soldered for repair or replacement. Do not service these components while the
equipment is located inside the data center. Use the casters on the equipment to move it outside the data
center for service. A minimum of 1200 mm (48 in) of clear floor space in front of or behind the
equipment is recommended to roll out the equipment.
Note: Check local and national codes and regulations for additional service access
requirements.
Service access
when equipment is
inside the row
na2230a
Free space needed
to move equipment
outside the row
Dimensions are shown in mm (in).
16
InRow Air Cooled RD Installation
Leveling the Equipment
Note: The leveling feet at the corners of the equipment provide a stable base if the floor is
uneven, but they cannot compensate for a badly sloped surface.
1. Remove the front and rear doors. See “Door removal” on page 14.
Note: Before removing the front door, unplug any wires that may interfere with the
removal of the doors.
na1572a
2. For each leveling foot, insert a Phillips PH2 or
slotted screwdriver into the screw above the
leveling foot. Turn the screw clockwise to extend
the leveling foot until it makes firm contact with
the floor.
3. Re-install the front and rear doors.
Caution: After re-installing the front door, reconnect all wire previously
disconnected.
Note: Use a 13-mm open-ended wrench to level the equipment without removing the
doors.
Stabilizing the Equipment
Floor brackets
To prevent the equipment from moving from its final location (if it is not joined with an enclosure), use
the included bolt-down kit (AR7701). Follow the installation instructions included with the kit.
InRow Air Cooled RD Installation
17
Joining the Equipment to Enclosures
Joining to SX enclosures
The equipment comes with four joining brackets (two for the front and two for the rear).
1. Remove the front and rear
doors. See “Door removal” on
page 14.
ns0618a
2. Locate the four joining
brackets. Rotate each bracket
ninety degrees toward the
adjoining enclosure so the
bracket is parallel to the floor
and install using the screws
provided with the enclosure.
For more information, see
the Unpacking, Installation, and Customization manual for the NetShelter® SX Enclosure.
Joining to VX and VS enclosures
For information on joining the equipment to VX and VS enclosures, see the installation sheet
NetShelter® SX or VS External Joining Kit—AR7601, AR7602.
18
InRow Air Cooled RD Installation
Mechanical Connections
Refrigeration piping
The equipment must be connected to a condenser—either a remote outdoor condenser or an indoor
centrifugal condenser. Systems with remote outdoor or indoor centrifugal condensers will require
discharge and liquid lines from the equipment to the condenser. Install all refrigerant lines in accordance
with applicable industry guidelines as well as local and national codes and regulations.
To size lines, see “Recommended line sizes” on page 20.
Calculate an equivalent length based on the actual linear length of the run, including valves and fittings.
Note: All fittings should be long-radius to minimize pressure drop.
Discharge lines are sized such that velocity in vertical lines is between 5 m/s (1000 ft/min) and 15 m/s
(3000 ft/m). Limit the velocity in horizontal lines to 2.5 m/s (500 ft/min). The refrigerant velocity must
be high enough to keep oil entrained in the flow. If it is too low, oil will not return to the compressor. If
the refrigerant velocity is too high, both the noise level and pressure drop will increase. Pressure drops of
up to 0.7 bar (10 psi) in discharge lines are acceptable.
Note: Fully loaded, the nominal cooling capacity of the equipment is 10 kW. At its lowest
speed, the equipment cooling capacity is approximately 2 kW.
Note: Give consideration to the loaded and unloaded state of the compressor to ensure that
the operational range stays within these limits.
Note: Change the size of the pipe before the P-trap. See “Refrigeration Piping Diagram” on
page 11.
Make all refrigerant lines as short and direct as possible. Horizontal discharge lines must a minimum
downward pitch of 4 mm per m (1/2 in per 10 ft) in the flow direction to aid in oil return. Install traps in
the vertical discharge lines approximately every 6 m (20 ft) to ensure proper oil return. Traps are
normally not necessary at the base of discharge lines; however, loop the line to the floor before running it
vertically to prevent the drainage of oil back to the compressor during shutdown periods.
Isolate piping from structural surfaces using vibration clamps.
Note: Install all piping in accordance with applicable industry guidelines as well as local and
national codes and regulations.
ASHRAE standards for equivalent piping lengths of fittings and valves
Type of fitting or valve—Equivalent length of pipe in m (ft)
ACR pipe
size, OD
Gate valve
Standard
elbow 90°
Reduced
coupling
1/2 in
0.18 (0.6)
0.43 (1.4)
0.43 (1.4)
0.82 (2.7)
1.83 (6.0)
5/8 in
0.21 (0.7)
0.49 (1.6)
0.49 (1.6)
0.91 (3.0)
2.13 (7.0)
InRow Air Cooled RD Installation
Side outlet T Angle valve
19
Recommended line sizes
Equivalent length
m (ft)
Line type
ACRD100, ACRD101 (OD)
15 (50)
Discharge line (horizontal)
5/8 in ACR
Discharge line (vertical)
1/2 in ACR
Liquid line
1/2 in ACR
30 (100)
Discharge line (horizontal)
5/8 in ACR
Discharge line (vertical)
1/2 in ACR
Liquid line
1/2 in ACR
46 (150)
Discharge line (horizontal)
5/8 in ACR
Discharge line (vertical)
1/2 in ACR
Liquid line
1/2 in ACR
Note: All refrigerant pipes must be straight ACR to have 565 psig or above MWP.
Note: The Equivalent Length of 1/2 in OD discharge line pipe should be kept to less than
18 m (60 ft).
Note: The Total Equivalent Length of discharge line should be less than 46 m (150 ft) to
prevent an excessive hot gas pressure drop which can increase the discharge pressure
during hot summer days.
Note: To have a Total Equivalent Length of 61 m (200 ft), the load must be reduced by
5%.
20
InRow Air Cooled RD Installation
Connect refrigerant lines
Be sure to use only clean, refrigerant-grade (ACR Type L) pipe and follow standard procedures for pipe
size selection for air-cooled equipment. The maximum allowable equivalent length between the
evaporator and condenser is 61 equivalent m (200 equivalent ft). Vertical runs (hot gas) require a trap
every 6 m (20 ft) of rise.
Note: When brazing field-installed copper refrigeration lines, use a nitrogen purge to
minimize contamination of the refrigeration system during the brazing process.
The air-cooled equipment has been dehydrated at the factory and is shipped with a holding charge of
207 kPa (30 psig) nitrogen. Test refrigerant connections for leaks before replacing the holding charge.
Connect both refrigerant lines to the equipment, using provided fittings. See “Install kit” on page 5.
Condenser
Install and pipe the condenser in accordance with the provided instructions.
Flooded receiver
Install the flooded receiver in accordance with the instructions included with the kit.
Note: Install a 3/8" Schrader port on the liquid line outlet of the flooded receiver,
approximately 152 mm (6 in) downstream of the service port.
InRow Air Cooled RD Installation
21
Condensate pump
The condensate pumps  are factory-wired and piped
internally to the condensate pan. The pumps are capable
of moving liquid a maximum of 15.2 m (50.0 ft), which
may include a maximum lift of 4.9 m (16.0 ft) as
measured from floor level. For example, if your lift is
3 m (10 ft), you only have 12.2 m (40.0 ft) of usable run
remaining. The pumps also use on-board condensate
high level float switches, which are wired into the alarm
input for local and remote alarm capabilities.
Warning: To prevent equipment damage
from condensate, do not leave the condensate drain line coiled inside the unit. Route
the condensate line out the top or bottom of
the unit as shown on the next page.
Warning: Do not exceed the lift or the run length of the drain system.
22
InRow Air Cooled RD Installation
na2670a
Condensate pump drain connection. Sufficient
PVC drain line  is supplied to route the drain to the
outside of the equipment. Provide additional drain line at
installation to allow routing to a remote drain.
Routing the condensate pump drain line.
Top
Route the condensate drain line through the top condensate
or the bottom of the equipment to an appropriate pump drain
routing
drain.
Note: Comply with all local codes
when installing the condensate drain
line to the drain system.
na2671a
Caution: Failure to properly route
condensate drain line before operation
could result in water damage.
Leak sensor (optional)
Condensate
drain line
AP9325
AP9325
InRow Air Cooled RD Installation
na1584a
Install one leak sensor (AP9325). To
extend the leak sensor length, add up to three
additional leak sensors (AP9326).
na2760a
na2672a
Bottom
condensate
pump drain
routing
23
1. Connect the leak sensor to the equipment
using the leak detector port as shown.
na2676a
Leak detector port
2. Position the leak sensor inside or outside the
equipment.
Note: Install leak sensors on a
clean surface, and do not allow
them to touch metal that is in an
air stream.
3. Route the leak sensor to the outside through
either the bottom plate or the door.
na2675a
4. Secure the leak sensor wire to surfaces using
cable ties and cable tie holders (provided with
the leak detector).
24
InRow Air Cooled RD Installation
Adding a holding charge
R-410A is a mixed refrigerant. When charging this equipment with mixed refrigerant, only liquid
refrigerant must be charged.
Caution: Failure to charge with liquid refrigerant only may damage the system.
Note: The equipment must be charged only with R-410A. It is the responsibility of the
installing contractor to provide sufficient refrigerant for a complete system charge during startup.
Note: It is very important to make a note of the amount of R-410A used in this pre-charge.
Note: It is recommended that the isolation valve assembly accessory (ACAC10022) be
installed to facilitate moving the equipment after installation.
1. If installed, open the two shutoff valves above or below the equipment. Do not close the valves
unless there is a need to remove the incoming piping.
2. Pressurize the system to 17.2 bar (250 psi) with nitrogen. Leave the system pressurized for 24
hours (recommended), and then check the gauges for a drop in pressure.
3. Use a deep vacuum pump and pull the first vacuum down to 750 microns. Wait for an hour
(vacuum should not rise above 1500 microns) and then break the vacuum with nitrogen.
4. Pull a final vacuum down to 300 microns for a minimum of 2 hours.
Caution: Install a ball valve before the micron gauge to prevent damage to the
micron gauge during charging.
5. Using the charging table, calculate the total charge needed, then charge to 80% of that total. See
“Charging Table” on page 26.
6. Record the amount of refrigerant used so the charge can be completed later.
7. Charge with liquid R-410A until the system pressure equalizes with the refrigerant canister.
a. Apply the charge into the liquid line service port inside the equipment.
b. Purge the refrigerant hoses and manifold set.
Adding compressor oil
Depending upon piping run lengths, the system may require an additional charge of oil at start-up. The
installing contractor shall provide adequate compressor (POE) oil.
InRow Air Cooled RD Installation
25
Charging Table
Condenser Model
Selected Condenser
Ambient
Summer
Temperature Charge
(lb)
Condenser Flooded Charge (lb) for Different
Minimum Outdoor Ambient Temperatures
4° C
(40° F)
-7° C
(20° F)
-18°
C (0° F)
-29° C
(-20° F)
-40° C
(-40° F)
FCB5 FSC
95° F
4.9
12.1
12.9
13.3
13.6
13.9
FCB5 FSC
105° F
4.9
12.1
12.9
13.3
13.6
13.9
FCB8 FSC
115° F
8.5
21.1
22.4
23.1
23.6
24.1
KH1150.ADV FSC
35° C
3
6.8
7.2
7.4
7.6
7.7
KH1150.ADV FSC
40° C
3
6.8
7.2
7.4
7.6
7.7
KH1250.ADV FSC
46° C
5
13.5
14.4
14.8
15.2
15.5
Total Charge - RD Unit Charge + Condenser Summer Charge + Condenser Flooded Charge (for minimum
possible ambient temperature) + Liquid R410A in liquid pipe
RD Unit Charge is 1.6 kg (3.5 lbs)
Density of liquid R410a at 105° F 260 psig is 61.0 lbm/ft3
Cross sectional area for 1/2 inch OD ACR pipe is 0.0010554 ft2
R410A in 1/2 OD liquid line - Area x Length in ft x density - 0.0010554 (ft2) x L (ft) x 61.0 (lbm/ft3)
Liquid line charge for 1/2 inch OD ACR copper tube is 0.095 kg/m (0.0644 lb/ft)
Cross sectional area for 5/8 inch OD ACR pipe is 0.001619 ft2
R410A in 5/8 OD liquid line - Area x Length in ft x density - 0.001619 (ft2) x L (ft) x 61.0 (lbm/ft3)
Liquid line charge for 5/8 inch OD ACR copper tube is 0.146 kg/m (0.099 lb/ft)
Example: Calculate total R410A charge for FCB5, 25 ft long 1/2 in OD liquid piping and minimum outdoor
design temperature is 20° F.
Total R410A charge = 3.5 + 4.9 + 13.6 + (25 (0.0644)) = 23.6 lb.
26
InRow Air Cooled RD Installation
Electrical Connections
The electrical connections required in the field are:
• Controls (display interface, Network Management Card)
• Communication (A-Link, Building Management System)
• Power to InRow RD (single phase plus ground)
• Power to flooded receiver heater
All electrical connections must be in accordance with applicable industry guidelines as well as national
and local codes and regulations.
See the equipment nameplate for voltage and current requirements.
Make all low-voltage connections, including data and control connections, with properly insulated wires.
Insulation of low-voltage wiring must be rated for at least the voltage of any adjacent wiring.
Electrical Hazard: Potentially dangerous and lethal voltages exist within this equipment.
More than one disconnect switch may be required to energize or de-energize this equipment.
Observe all cautions and warnings. Failure to do so could result in serious injury or death.
Only qualified service and maintenance personnel may work on this equipment.
Electrical Hazard: The equipment must be grounded. Check the equipment nameplate for
correct ratings.
Warning: Use a voltmeter to ensure that power is turned off before making any
electrical connections.
NOTE: FOR INSTALLATION IN CHINA ONLY - 至少需要一个不小于 3mm 触点开距
的全极断开装置,以便对此设备进行通电和断电。
Control connections
Note: Wire all low voltage input and output connections as Class 2 circuits.
Depending on the configuration, additional control connections may be required for the A-Link remote
communications through APC Network Management Card support or traditional equipment-monitoring
software.
InRow Air Cooled RD Installation
27
User interface connections
OHE
Shutdown input
contacts and alarm
output contacts
Control
na2688a
Modbus

NO (normally open contact)

A-Link ports: Pin 1 = High; pin 2 = Low;
Pins 3,6 = Perf Power; Pins 4, 5 = Ground
Reset button

COM (common contact)

Network port

NC (normally closed contact)

Shield/ground

RS-232 console port

A- = True


B+ = True

OHE (outdoor heat exchanger) alarm input (not used)
OHE alarm input + (not used)

Shutdown -

OHE COM (optional*)

Shutdown +

OHE NO port (optional*)

24 VDC (bias)

Leak detector port (AP9325)

12 VDC (bias)

Remote temperature sensor
 Return (bias)
* To avoid unnecessary condenser operation when the ambient temperature exceeds 43° C (110° F), connect
these leads.
28
InRow Air Cooled RD Installation
Form C alarm contacts and shutdown input
na2250a
Remote
disconnect
switch
See items 6 through 13 in “User interface connections” on page 28. A relay internal to the user interface
is controlled by a user-defined alarm (for example, malfunctioning fans). Before an alarm condition, the
signal on the COM (common) terminal is routed to the NC (normally closed) terminal. When the alarm
is activated, the relay is energized, causing the signal on the COM terminal to be routed to the NO
(normally open) terminal. The NO and NC terminals could be connected to remote indicator lights, a
warning buzzer, or another device to alert an operator to the presence of an alarm condition.
A remote disconnect switch can be connected to the shutdown inputs as shown.
Note: Either +12 VDC or +24 VDC can be used to power the remote disconnect.
InRow Air Cooled RD Installation
29
Rack temperature sensor
gen0744a
The rack temperature sensor monitors and controls the equipment
airflow and ensures an adequate supply of cooling air to the server
racks in the data center.
The equipment is supplied with an external rack temperature
sensor. See “Install kit” on page 5. This sensor, along with wire
clamps and wire clips, are included in the installation kit shipped
with the equipment.
Installing the rack temperature sensor
Note: Rack temperature sensor installation is not required if the equipment operates in Rack
Air Containment System (RACS) or Hot Aisle Containment System (HACS) mode. The
InRow configuration requires temperature sensor installation.
1. Insert the rack temperature sensor connector in the temperature sensor port at the user interface.
See “User interface connections” on page 28.
a. For a top installation, push the rack temperature
sensor through the port located at the top of the
equipment.
2. Route the sensor through either the top or the bottom
of the adjacent server rack.
Temperature
sensor
3. Secure the temperature sensor cable to the front door
of the adjacent server rack at multiple locations using
the provided wire clips as shown. See “Install kit” on
page 5.
Wire clip
gen0767a
b. For a bottom installation, route the sensor
through the access hole in the bottom of the
equipment.
Install the sensor where lack of sufficient cooling air
is most likely. The optimum position of the rack temperature sensor will vary from installation to
installation, but must be located in the airflow to allow proper readings.
Servers most likely to have insufficient or inadequately cooled air due to the recirculation of hot
air from the hot aisle include:
a. Servers positioned at the top of a rack.
b. Servers positioned at any height in the last rack at an open end of a row.
c. Servers positioned behind flow-impairing obstacles such as building elements.
d. Servers positioned in a bank of high-density racks.
e. Servers positioned next to racks with Air Removal Units (ARU).
f. Servers positioned very far from the equipment.
g. Servers positioned very close to the equipment.
30
InRow Air Cooled RD Installation
A-Link connections
The A-Link bus connection allows multiple InRow RD equipment (up to twelve) to communicate with
one another. Only one InRow RD must be defined through the display interface; other InRow RDs are
numbered automatically.
To enable the InRow RDs to work as a group, link them using the supplied cables, or CAT-5 cables with
RJ-45 connectors. A terminator (150 Ohm, 1/4 W) is installed in the A-Link port, and must remain
inserted into the A-Link ports of the first and final InRow RDs only.
The maximum wire length for the entire group may not exceed 1,000 m (3,280 ft).
InRow RD # 2
Final InRow RD
na2677a
InRow RD # 1
 A-Link out port (with provided RJ-45
terminator)
 A-Link out port
 A-Link in port
 A-Link in port (with provided RJ-45
terminator)
 A-Link cable (CAT-5 ethernet cable)
InRow Air Cooled RD Installation
31
Building Management System (BMS)
The Modbus interface allows each InRow RD to communicate with the BMS. Use a three-wire cable to
connect each InRow RD in turn. Wire a 150 Ohm, 1/4-W terminator resistor (included) into the
MODBUS master and the final InRow RD between Modbus D0 and Modbus D1.
Each InRow RD has a three-wire Modbus terminal on the user interface. Use a connector with screw
terminals to allow wiring to be attached. See “User interface connections” on page 28 for specific layout
of the user interface.
For information on setup of Modbus parameters, see the InRow RD Operation manual.
InRow RD # 1
InRow RD # 2
Final InRow RD
na2678a
Modbus master
 Termination resistor (provided)
 Modbus cable (RS-485)
32
InRow Air Cooled RD Installation
Network port
InRow RD # 2
Final InRow RD
na2679a
InRow RD # 1
Switch/Hub
 Network port
 LAN cable (10/100 Base-T)
InRow Air Cooled RD Installation
33
Power Connections
Wiring configurations
Route incoming power to the electrical junction box located at the top or bottom of the equipment.
Electrical Hazard: Only a licensed electrician may connect the equipment to utility power.
Lock out and tag out all power sources before working with electrical wiring.
Do not wear jewelry when working near energized components.
Observe all local and national electrical codes.
Note: To ease installation and future removal of the equipment for repairs, use flexible conduit
for the power wiring.
Top routing
1. Remove the electrical junction box
cover.
2. Route electrical cabling into the
electrical junction box as shown.
4. Connect the power wiring to the
terminals as shown and torque the
screws to the value shown on the label.
na2645a
3. Secure the incoming cable with a
standard 20 mm (3/4-in) nominal
conduit strain relief (not provided).
5. Reinstall the electrical junction box
cover.
Bottom routing
1. Carefully clip all the cable clamps that secure the electrical
cable to the cabinet frame. Remove the cable clamps from the
cabinet and discard.
2. Remove two screws securing the electrical junction box to the
underside of the cabinet top.
3. Remove the plug from the cabinet floor and insert it in the
cabinet top.
5. Secure the electrical cable to the cabinet frame using new cable
clamps (supplied).
6. To connect electrical power, follow the steps for top routing.
34
InRow Air Cooled RD Installation
na2646a
4. Turn the electrical junction box over and secure it to the bottom
of the cabinet using the screws removed in step 1. See “Bottom
piping and power access locations” on page 10.
Connect flooded receiver heater
The flooded receiver is equipped with a heater to keep the refrigerant warm during extremely cold
weather conditions. The heater requires 208 - 240/1~/60 Hz electrical service to be wired to the
condenser electrical panel (see submittal drawings for details).
Warning: Make electrical connections in accordance with all local and national codes.
InRow Air Cooled RD Installation
35
Warranty
One-Year Factory Warranty
The limited warranty provided by American Power Conversion (APC®) in this Statement of Limited
Factory Warranty applies only to products you purchase for your commercial or industrial use in the
ordinary course of your business.
Terms of warranty
American Power Conversion warrants its products to be free from defects in materials and workmanship
for a period of one year from the date of purchase. The obligation of APC under this warranty is limited
to repairing or replacing, at its sole discretion, any such defective products. This warranty does not apply
to equipment that has been damaged by accident, negligence or misapplication or has been altered or
modified in any way. Repair or replacement of a defective product or part thereof does not extend the
original warranty period. Any parts furnished under this warranty may be new or factoryremanufactured.
Non-transferable warranty
This warranty extends only to the original purchaser who must have properly registered the product. The
product may be registered at the APC Web site, www.apc.com.
Exclusions
APC shall not be liable under the warranty if its testing and examination disclose that the alleged defect
in the product does not exist or was caused by end user’s or any third person’s misuse, negligence,
improper installation or testing. Further, APC shall not be liable under the warranty for unauthorized
attempts to repair or modify wrong or inadequate electrical voltage or connection, inappropriate on-site
operation conditions, corrosive atmosphere, repair, installation, start-up by non-APC designated
personnel, a change in location or operating use, exposure to the elements, Acts of God, fire, theft, or
installation contrary to APC recommendations or specifications or in any event if the APC serial number
has been altered, defaced, or removed, or any other cause beyond the range of the intended use.
THERE ARE NO WARRANTIES, EXPRESS OR IMPLIED, BY OPERATION OF LAW OR
OTHERWISE, OF PRODUCTS SOLD, SERVICED OR FURNISHED UNDER THIS
AGREEMENT OR IN CONNECTION HEREWITH. APC DISCLAIMS ALL IMPLIED
WARRANTIES OF MERCHANTABILITY, SATISFACTION AND FITNESS FOR A
PARTICULAR PURPOSE. APC EXPRESS WARRANTIES WILL NOT BE ENLARGED,
DIMINISHED, OR AFFECTED BY AND NO OBLIGATION OR LIABILITY WILL ARISE
OUT OF, APC RENDERING OF TECHNICAL OR OTHER ADVICE OR SERVICE IN
CONNECTION WITH THE PRODUCTS. THE FOREGOING WARRANTIES AND
REMEDIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND
REMEDIES. THE WARRANTIES SET FORTH ABOVE CONSTITUTE APC’S SOLE
LIABILITY AND PURCHASER’S EXCLUSIVE REMEDY FOR ANY BREACH OF SUCH
WARRANTIES. APC WARRANTIES EXTEND ONLY TO PURCHASER AND ARE NOT
EXTENDED TO ANY THIRD PARTIES.
36
InRow Air Cooled RD Installation
IN NO EVENT SHALL APC, ITS OFFICERS, DIRECTORS, AFFILIATES OR EMPLOYEES
BE LIABLE FOR ANY FORM OF INDIRECT, SPECIAL, CONSEQUENTIAL OR PUNITIVE
DAMAGES, ARISING OUT OF THE USE, SERVICE OR INSTALLATION, OF THE
PRODUCTS, WHETHER SUCH DAMAGES ARISE IN CONTRACT OR TORT,
IRRESPECTIVE OF FAULT, NEGLIGENCE OR STRICT LIABILITY OR WHETHER APC
HAS BEEN ADVISED IN ADVANCE OF THE POSSIBILITY OF SUCH DAMAGES.
SPECIFICALLY, APC IS NOT LIABLE FOR ANY COSTS, SUCH AS LOST PROFITS OR
REVENUE, LOSS OF EQUIPMENT, LOSS OF USE OF EQUIPMENT, LOSS OF SOFTWARE,
LOSS OF DATA, COSTS OF SUBSTITUENTS, CLAIMS BY THIRD PARTIES, OR
OTHERWISE.
NO SALESMAN, EMPLOYEE OR AGENT OF APC IS AUTHORIZED TO ADD TO OR VARY
THE TERMS OF THIS WARRANTY. WARRANTY TERMS MAY BE MODIFIED, IF AT ALL,
ONLY IN WRITING SIGNED BY AN APC OFFICER AND LEGAL DEPARTMENT.
Warranty claims
Customers with warranty claims issues may access the APC customer support network through the
Support page of the APC Web site, www.apc.com/support. Select your country from the country
selection pull-down menu at the top of the Web page. Select the Support tab to obtain contact
information for customer support in your region.
InRow Air Cooled RD Installation
37
Warranty Procedures
Claims
To obtain service under the warranty, contact APC Customer Support (see the back cover of this manual
for contact information). You will need the model number of the Product, the serial number, and the date
purchased. A technician will also ask you to describe the problem. If it is determined that the Product
will need to be returned to APC, you must obtain a returned material authorization (RMA) number from
APC Customer Support. Products that must be returned must have the RMA number marked on the
outside of the package and must be returned with transportation charges prepaid. If it is determined by
APC Customer Support that on-site repair of the Product is allowed, APC will arrange to have APC
authorized service personnel dispatched to the Product location for repair or replacement, at the
discretion of APC.
Parts
• APC warrants the parts of their systems for 1 year from the date of commissioning or 18 months
from the ship date. This warranty only covers the cost of the part and not the labor for installation.
• Calls for warranty parts requests need to have specific unit information (serial number, model
number, job number) to allow proper identification and processing of the warranty part
transaction.
• A purchase order may be required to issue any warranty parts. An invoice will be sent once the
parts are shipped to the field. You have 30 days to return the defective parts to APC. After 30
days, the warranty invoice will be outstanding, and payment of the invoice will be expected in
full.
• Return authorization documentation will be sent with the replacement part. This documentation
must be sent back with the defective part to APC for proper identification of the warranty return.
Mark the warranty return number on the outside of the package.
• After the part has been received at APC, we will determine the status of the credit based on the
findings of the returned part. Parts that are damaged from lack of maintenance, misapplication,
improper installation, shipping damage, or acts of man/nature will not be covered under the parts
warranty.
• Any warranty parts request received before 1:00 PM EST will be shipped same-day standard
ground delivery. Any costs associated with Next Day or Airfreight will be the responsibility of the
party requesting the part.
• Return freight of warranty parts to APC is the responsibility of the party returning the part.
38
InRow Air Cooled RD Installation
Radio Frequency Interference
Changes or modifications to this unit not expressly approved by the party responsible
for compliance could void the user’s authority to operate this equipment.
USA—FCC
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in a commercial environment. This
equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in
accordance with this user manual, may cause harmful interference to radio communications. Operation
of this equipment in a residential area is likely to cause harmful interference. The user will bear sole
responsibility for correcting such interference.
Canada—ICES
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.
Japan—VCCI
This is a Class A product based on the standard of the Voluntary Control Council for Interference by
Information Technology Equipment (VCCI). If this equipment is used in a domestic environment,
radio disturbance may occur, in which case, the user may be required to take corrective actions.
この装置は、情報処理装置等電波障害自主規制協議会(VCCI)の基準
に基づくクラス A 情報技術装置です。この装置を家庭環境で使用すると、電波
妨害を引き起こすことがあります。この場合には、使用者が適切な対策を講ず
るように要求されることがあります。
Taiwan—BSMI
警告使用者 :
這是甲類的資訊產品 , 在居住的
環境中使用時 , 可能會造成射頻
干擾 , 在這種情況下 , 使用者會
被要求採取某些適當的對策。
APC Worldwide Customer Support
Customer support for this or any other APC product is available at no charge in any of the following ways:
• Visit the APC Web site to access documents in the APC Knowledge Base and to submit customer
support requests.
– www.apc.com (Corporate Headquarters)
Connect to localized APC Web sites for specific countries, each of which provides customer support
information.
– www.apc.com/support/
Global support searching APC Knowledge Base and using e-support.
• Contact the APC Customer Support Center by telephone or e-mail.
– Local, country-specific centers: go to www.apc.com/support/contact for contact information.
For information on how to obtain local customer support, contact the APC representative or other distributors
from whom you purchased your APC product.
Entire contents copyright 2009 American Power Conversion Corporation. All rights reserved. Reproduction
in whole or in part without permission is prohibited. APC, the APC logo, and InRow are trademarks of
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990-3211A-001
07/2009
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