HPC 400 Handheld Pressure Calibrator
pressure
Handheld Pressure Calibrator
Model HPC400
Pressure ranges
HPC400-2C Vacuum to 2 bar / 30 psi
HPC400-7C Vacuum to 7 bar / 100 psi
HPC400-20C Vacuum to 20 bar / 300 psi
Transmitter loop features
Transmitter loop measurement, 24 volt DC
loop supply and HART® resistor.
Easy pressure switch test
Opening and closing pressures are automatically recorded and deadband is calculated.
All is presented in a large graphical display.
Useful set of features
The HPC400 offers a selection of useful
features: voltage measurement, high speed
minimum/maximum hold, 5 user specified
setups, high or low resolution, and dampened
readout for fluctuating pressures.
Ready-to-use systems
The HPC400 is available as a complete
system or as an independent instrument.
The systems are ready for use, complete
with calibration pump, hose, fittings and a
convenient hard case to store the complete
system.
The HPC400 series is a true calibrator, a field instrument designed for
easy and reliable check and calibration of pressure. Use the HPC400
series in process control applications such as verification or calibration
of pressure gauges, transducers, transmitters, pressure switches, and
safety valves.
The HPC400 series is recognized for its high quality and carefully
selected time-saving features making calibration tasks easy to perform.
All relevant information is shown in the large multi information display at
once, such as: 15 different pressure units, transmitter mA reading, min/
max recording, peak reading, and semi-automatic pressure switch test
recording the closing, opening and hysteresis pressure (deadband), and
5 user specified setups for frequent measurement/calibration jobs.
Maintenance of the instrument is easy. Recalibration of the unit can be
performed locally with an accurate pressure reference: no need to send
the unit back to the manufacturer for recalibration. For all systems, pump
and calibrator are separate so replacement of the pump does not require
return of the complete system for repair.
The HPC can be delivered as an individual calibrator or as a complete
calibration system ready for use in a carrying case, including pump,
hose, connectors, battery, test leads, user manual, and traceable calibration certificate.
ISO 9001 Manufacturer
Specification Sheet
SS-HPC400
Clear graphical display
Useful set of features
Large backlit graphical display shows the pressure. Icons
show current status and mode, 1, 2 or 3 measurement
windows, to suit your applications and demands.
Perform semi-automatic pressure switch tests. switch in
HART resistor or other calibration tasks, assisted by the
outstanding functions and features of the HPC400.
Intuitive menu system
Electrical connections
Combination of “soft keys” and cursor keypad ensures an
easy operation.
HPC calibrators are well equipped and include inputs for
mA, voltage, switches and temperature measurements,
including 24 VDC supply for mA transmitters.
Units
15 different pressure engineering units.
Zero
To keep high accuracy, a dedicated zero button is available to provide convenient zero before test.
2
ON / OFF
Pressure connections
Auto shut-off to expand battery life time (user programmable).
1/8” BSP female. 300 series stainless steel.
1/4” NPT male and 1/4” BSP female adapters are supplied
as standard.
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FUNCTIONAL SPECIFICATIONS
Pressure; gauge / compound ranges
Environmental
bar ............................................................ -0.96 to 2, 7 & 20
psi ........................................................ -14 to 15, 100 & 300
Operating temperature ................ -10 to 50°C / 14 to 122°F
Storage temperature ....................-20 to 60°C / -4 to 140°F
Ingress protection rating ............................................... IP54
Engineering units (built-in)
User selectable........................................................ 15 units
Pressure connection
(bar, mbar, MPa, kPa, [email protected]°C, [email protected]°C, kg/cm2, [email protected]˚C,
[email protected]˚C, psi, [email protected]˚C, [email protected]˚C, [email protected]˚F, [email protected]˚C,
[email protected]˚C)
All calibrators ............................................ 1/8” BSP female
Adapters to 1/4” NPT male and 1/4” BSP female are included as standard.
Pressure overload
Pressure accuracy ambient temp.
(18 to 28°C / 65 to 82°F)
Overload alarm ......... “OL” in display at approx. +20% F.S.
All pressure ranges .......................................... ±0.05% F.S.
Vacuum ............................................................ ±0.10% F.S.
Power supply
F.S. (full scale) is the numerical value of the positive pressure range.
Temperature effect outside 18 to 28°C / 65 to 82°F ±0.005% F.S./°C.
Accuracy includes hysteresis, nonlinearity, repeatability and reference
standard uncertainty, 1 Year typical long-term stability, operated inside the
rated temperature span and pressure range. Requiring frequently zeroing.
Battery ................................................ 4 x 1.5 VDC Alkaline
Battery type ....................................AA, LR6, MN1500, AM3
Battery lifetime ...................... Typically more than 35 hours
Low battery indicator ..................................................... Yes
Display
Instrument dimensions (LxWxH)
LCD ..................................................... Graphical (with light)
Display resolution ..................................................... 5 digits
Display update ...................................... 3 times per second
Calibrator ........................... 201x99x50 mm / 8.3x3.9x2.0 in
HPC400 weight (incl. battery) ......................635 g / 22.4 oz
Calibrator, shipping .......... 243x180x80 mm/ 9.6x7.1x3.1 in
Calibrator weight, shipping ......................... 1.1 kg / 39.5 oz
Input / output
(18 to 28°C / 65 to 82°F)
mA range ............................................................ 0 to 24 mA
mA accuracy .....................................±0.015% RDG + 2 μA
Transmitter supply......................................... 24 VDC ±10%
Voltage measurement ...................................... 0 to 30 VDC
Voltage accuracy ............................... ±0.015% RDG + 2mV
HART® resistor ........................................................... Peak hold capture ........................................50 milliseconds
Switch test input ..................................................5V (<1mA)
Miscellaneous
Compliance: EN 61326 : 2006 & CISPR 11, Edition 5.0 2009 Class “B”
Temperature effect outside 18 to 28°C / 65 to 82°F ±0.001% F.S./°C.
Media compatibility
Nickel plated brass and 316 stainless steel
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3
Function / Feature
4
HPC400
Single sensor high accuracy pressure calibrator
Yes
mA measurement
Yes
Voltage measurement
Yes
24 VDC transmitter supply
Yes
High speed pressure switch test
Yes
High speed min./max. hold
Yes
Display contrast adjustment
Yes
Instrument setup lock
Yes
Storage of 5 setups
Yes
Setup of automatic off timer
Yes
Setup of number of display windows / measurement channels
Yes
Select display high or low resolution
Yes
Setup of backlight timer
Yes
HART resistor on/off
Yes
Normal or dampened display update rate
Yes
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HPC400 PRESSURE RANGES
This table shows the resolutions that can be obtained by the HPC calibrators throughout all engineering units.
HPC400 Ranges and Resolutions
Range (bar)
Burst pressure (bar)
Proof pressure (bar)
2
7
20
20
70
133
4
14
40
30
100
300
Burst pressure (psi)
300
1000
2000
Proof pressure (psi)
60
200
600
Static pressure (psi)
n/a
n/a
n/a
psi
30.000
100.00
300.00
bar
2.0684
6.8947
20.684
mbar
2068.4
6894.8
20684
kPa
206.84
689.48
2068.4
Range (psi)
MPa
0.2068
0.6894
2.0684
kg/cm2
2.1092
7.0307
21.092
[email protected]°C
2109.3
7030.9
21093
[email protected]°C
2113.0
7043.4
21130
[email protected]°C
21093
70309
n/a
[email protected]°C
21130
70434
n/a
[email protected]°C
830.42
2768.1
8304.2
[email protected]°C
831.89
2773.0
8318.9
[email protected]°F
831.23
2770.8
83123
[email protected]°C
1551.5
5171.5
15515
[email protected]°C
61.081
203.6
610.81
Proof pressure - maximum allowable pressure without a shift in calibration.
Burst pressure - sensor damaged or destroyed, some risk of personal injury.
STANDARD DELIVERY (HPC Calibrator)
s HPC400 calibrator
s Traceable calibration certificate (NIST) with pressure
and vacuum performance
s 4 x 1.5 volt batteries
s Adapter to 1/4” NPT male from 1/8” BSP male
s Adapter to 1/4” BSP female from 1/8” BSP male
s 1/8” sealed gasket / washer type
s Test leads: red and black
s Hand strap with clip
s User manual
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5
HPC400, System A
HPC400, System B
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This system includes the HPC calibrator together with one pneumatic hand
pump: T-960 and T-970, depending
on the chosen pressure range. System A is an easy-to-use
single hand operated calibration system. No need for a flat
surface to operate the system - just hold it in your hand.
This system includes the dual function pneumatic hand pump. With this
pump you can calibrate both vacuum
and pressure applications. It takes just a few seconds to
switch between vacuum and pressure, just push one button (valve) on the hand pump.
The system comes in a carrying case with cut-outs for fittings, hose, and the complete assembled calibration unit no time is required to assemble the unit. The calibrator can
at any time be used separately for other pressure test jobs.
The System B comes in a carrying case with cut-outs for
fittings, hose and the complete assembled calibration unit
- no time required to assemble the unit before use.
A special quick connector between the pump and the
calibrator makes it possible to separate the system in seconds and swivel the calibrator for easy viewing.
The HPC calibrators used in System A are delivered calibrated in both pressure and vacuum.
Model T-970 pneumatic pressure pump is similar to the
T-960, but generates pressures up to 20 bar (290 psi).
4AND4HANDPUMPSFORSYSTEM"
Model T-965 and T-975 pneumatic pressure pumps feaTUREBOTHVACUUMANDPRESSUREGENERATION1UICKSWITCH
(valve) makes it easy to switch from vacuum to pressure
measurement. A built-in release valve, a volume adjuster
for fine adjustment and a dual pressure output enable a
safe and simple operation. The unit offers both metric and
imperial threads on the reference connection and the hose.
Pressure range, T-960............................. 0 to 2 bar (30 psi)
Pressure range, T-970..........................0 to 20 bar (300 psi)
Type..................................................................... Pneumatic
Test medium..................................................................... Air
Operation.................................................................. Scissor
“O”-rings ..................................................................Buna-N
Wetted parts ..........Aluminum, brass, stainless steel, nylon,
Nylatron GS
Connection to test object..................Hose 0.6 m/24 in with
1/4” BSP and NPT female terminations
Size ................................ 21.6x12.1x6.2 cm / 8.5x4.8x2.4 in
Weight ............................................................1.4 kg / 3.0 lb
Pressure range, T-965................... vacuum to 2 bar (30 psi)
Pressure range, T-975............... vacuum to 20 bar (300 psi)
Type..................................................................... Pneumatic
Test medium..................................................................... Air
Operation.................................................................. Scissor
“O”-rings ..................................................................Buna-N
Wetted parts ..........Aluminum, brass, stainless steel, nylon,
Nylatron GS
Connection to test object..................Hose 0.6 m/24 in with
1/4” BSP and NPT female terminations
Size ................................ 21.6x12.1x6.2 cm / 8.5x4.8x2.4 in
Weight ............................................................1.4 kg / 3.0 lb
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!CCESSORIES
s0RESSUREHOSEFOR4METER
s0RESSUREHOSEFOR4METER
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s3ETOF.04FEMALEFITTINGS4EFLONTAPEPACKINGS
* Fitting size : 1x1/8”, 1x1/4”, 1x3/8” 1x1/2”
s#ONNECTIONSFOR!0-(3PRESSUREMODULES
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Model T-960 pneumatic pressure pump features an
extended range volume adjuster for precise control of the
pump pressure and a comfortable pistol grip handle.
6
The calibrator and the pump are fitted with a special quick
connector that makes it possible to separate the system
in seconds without any tool. This quick connector also
makes it possible to use the assembled system with the
calibrator twisted to any angle.
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ORDERING INFORMATION
Order number
Description
HPC
Type
400
Model
NONE
No calibrator, pressure system only
Pressure range
002C
Vacuum to 2 bar / 30 psi gauge/compound
007C
Vacuum to 7 bar / 100 psi gauge/compound
020C
Vacuum to 20 bar / 300 psi gauge/compound
Calibration certificate
G
NIST traceable calibration certificate
Accessories (Optional)
B
Rechargeable battery pack
C
Soft case
Pressure system
IND
Calibrator only
AXX
Syst. A, T-960 pump ranges up to 2 bar/30 psi
AHX
Syst. A, T-970 pump ranges up to 20 bar/300 psi
BXX
Syst. B, T-965 pump ranges up to 2 bar/30 psi
BHX
Syst. B, T-975 pump ranges up to 20 bar/300 psi
Sample order number
HPC
400
020C
G
BC
BHX
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HPC400, vacuum to 20 bar, NIST traceable certificate, rechargeable
battery package, soft case, system B T-975 pump
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7
ACCESSORIES
2ECHARGABLEBATTERYKIT/PTION"
The HPC400 is available with a set of 4 rechargeable AA batteries and a
charger.
Useful soft case - Option C
The HPC400 can be delivered with a soft case as an option. The handy
soft case is designed for protection during transport. The soft case has
separate compartments for HPC400 (w/Velcro strap), test leads, test
hoses, and temperature probe. A shoulder strap ensures convenient
transportation when climbing ladders, etc. and the handy strap makes it
possible to hang the instrument on a valve, ladder etc. The manual and
calibration documents fit into a pocket on the front of the soft case.
Complete calibration systems
The HPC400 is available as a calibrator only or one of 6 ready-for-test
systems that are complete and equipped to meet your pressure calibration needs.
AMETEK Calibration Instruments
is one of the world’s leading manufacturers and
developers of calibration instruments for temperature,
pressure and process signals as well as for
temperature sensors both from a commercial and a
technological point of view.
JOFRA Temperature Instruments
Portable precision thermometers. Dry-block and
liquid bath calibrators: 5 series, with more than
25 models and temperature ranges from
-90° to 1205°C / -130° to 2200°F. All featuring speed,
portability, accuracy and advanced documenting
functions with JOFRACAL calibration software.
JOFRA Pressure Instruments
Convenient electronic systems ranging from
-25 mbar to 1000 bar (0.4 to 15,000 psi) multiple choices of pressure ranges, pumps and
accuracies, fully temperature-compensated
for problem-free and accurate field use.
JOFRA Signal Instruments
Process signal measurement and simulation for
easy control loop calibration and measurement
tasks - from handheld field instruments to
laboratory reference level bench top instruments.
JOFRA Marine Instruments
A complete range of calibration equipment for
temperature, pressure and signal,
approved for marine use.
FP Temperature Sensors
A complete range of temperature sensors
for industrial and marine use.
M&G Pressure Testers
Pneumatic floating-ball or hydraulic piston dead
weight testers with accuracies to 0.015% of reading.
Option C
M&G Pumps
Pressure generators from small pneumatic
“bicycle” style pumps to hydraulic pumps
generating up to 1,000 bar (15,000 psi).
...because calibration is
a matter of confidence
WWWJOFRACOM
Headquarters:
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4ELsAMETEK AMETEKDK
Sales & Service:
Europe, Asia, Africa, Middle East and South America
Oktober 2009
Information in this document is subject to change without notice.
©2009, by AMETEK, Inc., www.ametek.com. All rights reserved.
8
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Sales & Service Offices:
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!-%4%+3INGAPORE0TE,TD (Singapore)
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!-%4%+)NC"EIJING2EP/FFICE(China)
4ELsJOFRA AMETEKCOMCN
!-%4%+'MB( (Germany)
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!-%4%+#ALIBRATION)NSTRUMENTS (UK)
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