Prisma Tibro, Sweden | Prisma DI | www.prismatibro.se | +46 504

Prisma Tibro, Sweden | Prisma DI | www.prismatibro.se | +46 504
Prisma
DI-5C
SOFTWARE
INSTALLATION
MANUAL
INDEX
1. General Information
2. Installing The PC Program
3. Menu Bar
4. Transfer Document To Windows-PC
5. Main Page
6. Single Page
7. Compare Page
8. Diagram Page
9. Ovality Page
10.Graphic Compare Page
11.Export as Excel
SUPPORT
Please visit our homepage for latest
document downloads or requests of
software download-link.
All information is given with
reservation for alterations that may
occur after this manual were updated.
We also reserve the right for
possible written errors.
Thanks for using Prisma DI-5C • We know this instrument will provide many years of
precision measurement in your service Your feedback are most welcome.
1. INSTRUMENT OVERVIEW
Display
Push Buttons
LED Indicators
for Range
Limits
Battery
Charge
Port
Transducer
Port
USB Port
Transducer
Tip
Fine Adjustment
Thread
Locking
Ring
Measuring Tip
Extension Bar 10 mm
Extension Bar 20 mm
Extension Bar 40 mm
Extension Bar 80 mm
Extension Bar 160 mm
1. GENERAL INFORMATION
This manual provides the basic information required to operate the PC program
together with the Crankshaft Deflection Indicator Prisma DI-5C.
The program can be used in •Windows 98
•Windows Millenium
•Windows 2000
•Windows XP
•Windows NT
•Windows Vista
•Windows 7
•Windows 8
Peripheral information such as Ship/Plant names and comments may be added at the PC.
Should a measurement contain faults, it is possible to manually correct it in the program.
Even the standard Prisma DI-5 model can use this program since all measurement input
can be done manually, box by box, cylinder by cylinder. Then all the program functions
may be used, just as if the data was transferred from a Prisma Prisma DI-5C.
2. INSTALLING THE PC PROGRAM
The Prisma DI-5C is supplied with CD-rom containing the program.
Follow these steps for installation:
1. Load the CD into your PC.
2. Connect the Prisma DI-5C and follow the wizard to install USB driver from the CD.
3. Install the software by opening the Start/ Run menu and enter
D:\DI5C-application\SETUP.EXE
Click OK and follow the wizard for installation.
NOTE!
If problems occour to install Software for Prisma DI-5C PC application on
Windows Vista, Windows 7 or Windows 8 use this work around:
1. Click on the “DI5C appl for 64 bit windows” and open the compressed file.
2. Save the file and folder structure to your program folder “c:\program files”
3. Open the folder called; C:\Program Files\Prismateknik\DI-5C PC Program and
“right-click” on the file called DI5C and choose attach to startmeny.
4. Attach the instrument to your USB port the drivers please use
the” winXp, vista-driver” folder to find the right driver for the DI-5C instrument.
3. THE MENU BAR
File
NEW DOCUMENT
Is used if you want to input
data manually from scratch.
Communication
is used to transfer
a document from
the Prisma DI-5C
to PC, refer to
LOAD DOCUMENT
chapter 4:
Searches for a Prisma DI-5C
TRANSFER
document already saved in PC. DOCUMENT TO
PC.
SAVE DOCUMENT
Save your readings in folder
of choice.
CREATE NEW SHIP FOLDER
used to create a file structure
for each engine (main, gen,
aux), with crankshaft and
ovality measurement folders
for each one.
When you save the ship
folder, sub-menus are automatically created.
PRINT DOCUMENT
EXPORT AS EXCEL
All the data on the Main
Page, Single Page, Compare
Page can be exported to
Excel for further process.
REGISTER YOUR
INSTRUMENT
In order to get better support
from Prisma team and also to
extend warranty by extra 6
months, the Prisma DI-5C can
be registered by visiting
Prisma Tibro’s home page
www.prismatibro.se to
register the serial number of
the Prisma DI-5C at Prisma
Tibro’s data base.
EXIT
Preferences
Options,
allows
change of
measuring
point angles,
graph zero
line position
and colours.
Number of
Digits, select
3 or 4 digit
display.
Language,
select
English,
French or
German.
Windows
Windows
contains
the six
different
pages of
the
program,
they are
also
accessed
using the
indicator
bar below
the menu.
About
shows
installed
version
number.
4. TRANSFER DOCUMENT FROM PRISMA DI-5C TO PC
Normally, all documents stored in the Prisma DI-5C are transferred and saved in a PC.
The document number consists of 8 figures, the first two represent the document
consecutive numbering followed by the 6 figures date, i.e. year, month, day (yy-mm-dd).
This document number is used to locate a document in the Prisma DI-5C.
An USB cable between Prisma DI-5C and PC is supplied with the instrument
1. Ensure that both ends are firmly connected between the USB ports on
PC and Prisma DI-5C.
2. Start the Prisma DI-5C instrument (OK button) and leave it in Date/Time mode.
3. Start the Prisma DI-5C program on your PC.
Select from the Menu Bar:
DI-5C Communication and…
Choose document from Prisma DI-5C (Transfer Screen appears)
Select the COM-Port on which the instrument is connected in the Transfer screen.
Find your document in the Prisma DI-5C by clicking the arrow buttons < >.
When you find the correct document, click ‘Transfer’ and it will be transferred to the PC.
NOTE! The documents will NOT be automatically saved in the PC. Use FILE from the
menu bar and SAVE, rename or number the document to your own preference, and put
it in your selected ship folder with its sub-folders.
5. MAIN PAGE
The HEAD page (F1) allows you to register Ship/Plant name, and other basic information
such as engine type and number. If measuring a “Vee” engine, check the Vee engine
box. Then the word “CYL” will be replaced by “WEB” in the program.
You may write down additional information in the “Remarks” box at the bottom of the
screen.
To printout the page, go to “File – Print Document”, check the requested page(s) and
press OK.
6. SINGLE PAGE
The SINGLE page (F2) shows the Prisma DI-5C readings in sequential cylinder order.
For Crankshaft deflection measurement the Header is Cyl 1, Cyl 2, Cyl 3 etc. (cylinder).
If the “Vee engine” box on the Main page is checked, “Cyl” will be exchanged to “Web”.
If the document is a cylinder liner Ovality measurement the Header will state Lev 1,
Lev 2 etc, (level). The top left picture illustrates the meaning of positive and negative
deflection.
Max Deflection is displayed for each cylinder at the bottom of the column. The deflection Limit Value can be changed to match the specified tolerances. The limit is saved
together with the document. If the deflection remains within the pre-set limit the field
will be Green. If the limit is exceeded, the field will indicate Red, as seen in screenshot
above.
Use the red arrows to scroll through cylinders/levels. For crankshaft measurement the
maximum number of cylinders is 24. To check a different document, click the ´Load´
button and to remove all data, click ´Clear´.
NOTE! If a new document is loaded, the previous document will be cleared.
To printout the page, go to “File – Print Document”, check the requested page(s) and
press OK.
7. COMPARE PAGE
On the COMPARE page (F3), the left hand column contains the new (latest) document
data loaded and the right side shows a previous reading from an older document, for
comparison.
Print, Load and Clear documents at will, as previously described.
8. DIAGRAM PAGE
The DIAGRAM page (F4) produces a +/- deflection curve for each position of the crank/
cylinders, e. g. all position “A” crank readings for each cylinder, maximum 24 cylinders
per document in a crankshaft measurement.
If it is an Ovality measurement, 1 document per cylinder is used and the A-E positions
describe the readings obtained when rotating the instrument to the desired position.
The X-axle show the levels.
The maximum deflection is graphically illustrated, showing the variances between the
highest and lowest readings of each cylinder.
This graph is also an extension of the previous Comparison Page where an older
document reading can be displayed together with the new document data.
The diagram height (scale) can be adjusted by clicking the adjustment arrows.
The height adjustment affects both “+” and “-“ simultaneously.
Print, Load and Clear documents at will, as previously described.
9. OVALITY PAGE
The OVALITY page is intended for cylinder liner ovality measurements only.
Page F5 will display ”OVALITY DIAGRAM”. This is automatically changed by the Prisma
DI-5C when selecting ´Crankshaft measurement´ or ´Ovality measurement´ during
set-up of the Prisma DI-5C.
Each level is displayed for each position on the screen left side.
The profile displayed on the right side shows the ovality for each level.
Ensure that measurements are recorded with Level 1 at the bottom of the cylinder liner,
otherwise the readings will be reversed (upside down).
Should you wish to alter measurement angles, go to ´Preferences´ window in the menu
and select ´Options´.
Print, Load and Clear documents at will, as previously described.
10. GRAPHIC COMPARE PAGE
Pressing the F6 key brings up the GRAPHIC page, where up to six different document
readings may be displayed and compared on-screen, to show trends and to ease
decision of necessary actions. It can also be found under the ‘Windows’ menu.
Print, Load and Clear documents at will, as previously described.
11. EXPORT TO EXCEL
How to export the measured data to Excel
•Install Prisma DI-5C latest software version 4.0.1 on your PC.
Request a link, from our website prismatibro.se, to the latest software version
• Connect Prisma DI-5C instrument to your PC via USB cable.
•Turn on the Prisma DI-5C instrument by clicking on OK button.
•Open Prisma DI-5C software which is installed on your PC.
•From the menu click on DI-5C Communication:
Select Choose Document from DI-5C.
Once you select any of the documents which are already saved in
Prisma DI-5C instrument, you will be able to view the measured
data by clicking on the Single page.
•Click on the Compare page to view the data from the Single page
which are stated on Document 1 in order to compare it with Document 2.
To view the data on Document 2, click on Load button, to upload any
document which you may have saved on your PC before.
•Click on File from the menu, then select Export as Excel to save
the Excel file on your PC.
EXCEL
Views in Excel
MAIN PAGE
Document Number
14150417
Install number
Engine Type
Main Engine
Measuring direction
Clockwise
Engine NR
10 Cylinders in total
4
Water Brake
No
Steel Chocks
No
Engine Condition
Warm
Fore
Alternator
No
Chockfast
No
Ambient
40
Aft
Gear
No
Rubber Cushions
No
Lubricating Oil
70
Other
No
HT Cooling Water
80
Free End PTO
No
Ship / Name / Plant
Crankshaft Ident.
ENGINE CONNECTED TO
ENGINE INSTALLED ON
TEMPERATURES
DRAFT
Trim
CLUTCH
Bore/Stroke
Running Hours
Place
Time between stop and indicating
Name
Engine running continuosly before indicating
Date
150417
Remarks
1/7
SINGLE PAGE
Document Number
LEVEL 1
14150417
Name / Ship / Plant
LEVEL 2
LEVEL 3
LEVEL 4
LEVEL 5
LEVEL 6
LEVEL 7
LEVEL 8
LEVEL 9
LEVEL 10
LEVEL 11
LEVEL 12
Pos A
0,029
0,015
-­‐ 0,173
-­‐ 0,005
0,029
0,015
-­‐ 0,173
-­‐ 0,005
0,029
0,015
-­‐ 0,173
-­‐ 0,005
Pos B
0,028
0,031
-­‐ 0,111
-­‐ 0,027
0,028
0,031
-­‐ 0,111
-­‐ 0,027
0,028
0,031
-­‐ 0,111
-­‐ 0,027
Engine Nr
10 Pos C
-­‐ 0,015
0,030
0,078
-­‐ 0,056
-­‐ 0,015
0,030
0,078
-­‐ 0,056
-­‐ 0,015
0,030
0,078
-­‐ 0,056
Engine Type
Main Engine
Pos D
-­‐ 0,023
-­‐ 0,044
-­‐ 0,036
-­‐ 0,039
-­‐ 0,023
-­‐ 0,044
-­‐ 0,036
-­‐ 0,039
-­‐ 0,023
-­‐ 0,044
-­‐ 0,036
-­‐ 0,039
Cylinders In Total
4
Pos E
-­‐ 0,013
0,119
-­‐ 0,122
-­‐ 0,015
-­‐ 0,013
0,119
-­‐ 0,122
-­‐ 0,015
-­‐ 0,013
0,119
-­‐ 0,122
-­‐ 0,015
Limit Value
0,500
Max Deflection
0,052
0,052
0,052
0,052
0,052
0,052
0,052
0,052
0,052
0,052
0,052
0,052
COMPARE PAGE
LEVEL 1
LEVEL 2
LEVEL 3
LEVEL 4
LEVEL 5
LEVEL 6
DOC 1
DOC 2
14150417
14150418
-­‐ 0,111
-­‐ 0,027
0,028
-­‐ 0,111
-­‐ 0,027
0,028
-­‐ 0,111
-­‐ 0,027
Engine Nr
10 12
Pos C
-­‐ 0,015
0,030
0,078
-­‐ 0,056
-­‐ 0,015
0,030
0,078
-­‐ 0,056
-­‐ 0,015
0,030
0,078
-­‐ 0,056
Engine Type
Main Engine
Main Engine
Pos D
-­‐ 0,023
-­‐ 0,044
-­‐ 0,036
-­‐ 0,039
-­‐ 0,023
-­‐ 0,044
-­‐ 0,036
-­‐ 0,039
-­‐ 0,023
-­‐ 0,044
-­‐ 0,036
-­‐ 0,039
Cylinders In Total
4
4
Pos E
-­‐ 0,013
0,119
-­‐ 0,122
-­‐ 0,015
-­‐ 0,013
0,119
-­‐ 0,122
-­‐ 0,015
-­‐ 0,013
0,119
-­‐ 0,122
-­‐ 0,015
Limit Value
0,500
0,500
Max Deflection
0,052
0,052
0,052
0,052
0,052
0,052
0,052
0,052
0,052
0,052
0,052
0,052
Document Number
Name / Ship / Plant
Pos A
Pos B
DOC 1
DOC 2
DOC 1
DOC 2
DOC 1
DOC 2
DOC 1
DOC 2
DOC 1
DOC 2
DOC 1
DOC 2
0,029
0,015
-­‐ 0,173
-­‐ 0,005
0,029
0,015
-­‐ 0,173
-­‐ 0,005
0,029
0,015
-­‐ 0,173
-­‐ 0,005
0,028
0,031
2/7
0,031
0,031
NOTES
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© PRISMATIBRO.SE
Prisma DI-5C
• Made In Sweden
• Easy To Use
• Accuracy: 1/1000 mm
• Trickle Charge
• Option: Ovality Kit
• Transfer to Windows-PC
Prisma DI Ovality Kit
ITEM NO 488-8100
Cylinder liner maintenance.
The Ovality Kit is an accessory to the Prisma DI-5C and Prisma DI-5.
The method is simply giving 5 measuring points at each level of the
liner. To compare the levels you will also see how much the wear of
the liner is in the cylinder top.
Using the Prisma DI Ovality Kit together with Prisma DI-5C and kit
you do have an outstanding funktion to load all your measurements
into the PC software and print out graphs to see the wear and how
it develops over time.
Prisma DI-5
• Made In Sweden
• Easy To Use
• Accuracy: 1/1000 mm
• Trickle Charge
• Option: Ovality Kit
Prisma
DI-5C ENT
INSTRUM
USER MANUAL
MORE INFO
Manual for
INSTRUMENT
can be downloaded
at prismatibro.se
POSTAL P. O. Box 7, SE-543 21 Tibro
VISIT Mariestadsvægen 28, SE-543 30 Tibro
GPS Lat N 58° 25´ 55” Lon E 14° 9´ 46”
SWITCHBOARD +46 504 400 40
FAX +46 504 141 41
WEB www.prismatibro.se
E-MAIL [email protected]
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