Painless Direct Fit Mustang Chassis Harness (1969-1970) - 22 Circuits Instructions
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Wire Harness Installation
Instructions
For Installing:
#20122 Direct Fit Mustang Chassis
Harness 1969-1970 22 Circuit
Manual #90557
Painless Performance Products, LLC
2501 Ludelle Street
Fort Worth, TX 76105-1036
800-423-9696 phone
– 817-244-4024 fax
Web Site: www.painlessperformance.com
E-Mail: [email protected]
If you have any questions concerning the installation of this product, feel free to call Painless Performance Products ' tech line at 1-800-423-9696. Calls are answered from 8am to 5pm central time, Monday thru Thursday, 8am-
4:30pm Friday, except holidays.
Here we have provided you with accurate instructions for the installation of this product. However, if you have comments/suggestions concerning these instructions, please call or email us (our contact information can be found at the top of this page or online at www.painlessperformance.com
).We sincerely appreciate your business.
Painless Performance Products, LLC shall in no event be liable in contract or tort (including negligence) for special, indirect, incidental, or consequential damages, such as but not limited to, loss of property, or any other damages, costs or expenses which might be claimed as the result of the use or failure of the goods sold hereby, except only the cost of repair or replacement.
Should you damage or lose part of your manual, a full color copy of these instructions can be found online at www.painlessperformance.com
Installation Manual: 90557
3rd Edition: March, 2019
Copyright
2007 by Painless Performance Products, LLC
2
NOTE :
If your vehicle has an existing harness, you will want to retain it for the possible re-use of various Pigtails & Connector housings, particular to your application.
Included in this kit is a sheet of pre-printed labels to assist in identifying connections as the existing harness is removed from the vehicle
If you do not have an existing harness, there is a package of terminals included with the harness that will enable you to make most of the connections needed.
Replacement lighting pigtails & sockets can be readily obtained from your local
7.0
1.0
2.0
3.0
4.0
5.0
6.0
parts distributor
8.0
TABLE OF CONTENTS
Introduction
About These Instructions…………………………………………………………………..……………………………..4
Contents in The Painless Wire Harness Kit………………………………………………………………………….5
Tools Needed…………………………………………………………………………………………………………………..5
Pre-Installation and Harness Routing Guidelines………….………………………………………………………7
Harness Installation Instructions………………………………………………………………………………………..7
6.1
6.2
6.3
General Installation
Harness Attachment
Grounding The Automobile
7.2
7.3
7.4
7.5
7.6
7.7
6.4
6.5
Terminal Installation and Making Connections
Testing The System
Specific Circuit Connections……………………………………………………………………………………………….16
7.1 Alternator/Regulator/Solenoid
High Amperage Alternator Kit
Engine Section
Headlight Section
Rear Light Section
Interior Lighting
Dimmer Switch
7.8
7.9
Headlight Switch
Turn Signal Switch and Brake Light Switch
7.10 Gauge Cluster Section
7.11 Ignition Switch
7.12 Wiper Switch/ Wiper Motor
7.13 Interior Ground
7.14 Console
7.15 Heater-A/C Components
7.16 Radio
7.17 Glove Compartment
7.18 Accessory Relay
Wire Connection Index and Fuse Requirements……………………………………………………………………33
3
Table 8.1
Table 8.2
Table 8.2
Table 8.2
LIST OF TABLES
Fuse Requirements………………………………………………………………………………………………..36
Wire Connection Index (1 of 6)…………………………………………………………………..………….36
Wire Connection Index (2 of 6)……………………………………………………………………..……… 37
Wire Connection Index (3 of 6)……………………………………………………………………………...38
Table 8.2
Table 8.2
Table 8.2
Table 8.2
Wire Connection Index (4 of 6)……………………………………………………………………………...39
Wire Connection Index (5 of 6)……………………………………………………………………………...40
Wire Connection Index (6 of 6)…………………………………………………………..………………….41
Wire Connection Index (6 of 6)…………………………………………………………..………………….42
Painless Performance Products recommends you, the consumer, read this installation manual from front to back before installing this harness. Due to the variables in modifications done to these classic 1969 and 1970 Mustangs, reading this manual will give you considerable insight on the proper installation of this harness in an original or modified application.
1.0
INTRODUCTION
You have purchased what we at Painless Performance Products believe to be the most up-to-date and easiest-to-install automotive wire harness on the market. It is designed for easy installation, even if you have no electrical experience
All Kits have a built-in-anti-theft feature. Removing the fuse labeled “coil” from the fuse block will prevent the vehicle from starting.
The proper fuses have been pre-installed in the fuse block. In addition, all wires are color-coded and marked for easy identification. This will help you identify the different circuits during installation and later on if additions to the overall system are necessary. For fuse specifications and wire color designations, see Section 8.1 and Table 8.1.
This Painless wire harness is designed to be used in 1969 - 1970 Ford Mustangs. All wire is 600 volt,
257 F, TXL. Standard automotive wire is GPT, 300 volt, 176 F, with PVC insulation.
This complete Classic Mustang wiring system has been designed with four major sections incorporated into it:
ENGINE SECTION: Water temperature, oil pressure, aftermarket tachometer, coil, choke, a/c compressor clutch, coil, wiper motor, ignition bypass (for ballast resistor), reverse switch and neutral safety switch
HEADLIGHT SECTION: Includes high beam, low beam, park lights, marker lights right turn, left turn, horns, voltage regulator, starter solenoid, washer pump, brake warning, battery feed and alternator.
UNDER-DASH and INTERIOR SECTION: Includes wires to connect heater-a/c switch, headlight switch, turn signal switch, radio, tachometer (factory and aftermarket), ignition switch, cigar lighter, dimmer switch, brake switch, a/c blower motor, wiper switch, gauges and indicator lights, right and left door jam switches, shift indicator light, courtesy lights, clock, and glove box.
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REAR LIGHT SECTION: Includes dome light, taillights, stoplights, left and right turn signals, marker lights trunk light, backup lights, license plate light, and fuel sending unit.
Note: Be sure to retain Convertible Power Top wiring, Cruise Control wiring,
Sport Lamp wiring, and Tilt Wheel wiring when removing the old harness.
Circuits for these accessories are NOT included in this harness.
2.0
ABOUT THESE INSTRUCTIONS
The contents of these instructions are divided into major Sections, as follows:
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
to any
Introduction
About These Instructions
Contents of Painless Wire Harness Kit
Tools Needed
Pre-Installation and Harness Routing Guidelines
Harness Installation Instructions
Specific Circuit Connections
Wire Connection Index and Fuse Requirements
Sections are divided into subsections and Paragraphs. Throughout these instructions, the Figure numbers refer to illustrations and the Table numbers refer to information in table form. These are located in Sections or Paragraphs corresponding to the number. Always pay special and careful attention
Notes , especially those in the Tables, and any text marked Caution .
3.0
CONTENTS OF THE PAINLESS WIRE HARNESS KIT
Refer to the list below to take inventory of all the parts in the kit. If anything is found to be missing, contact the dealer the kit was purchased from or Painless Performance at
(800)423-9696. The 1969/1970 Mustang Wire Harness Kit should contain the following items:
The Main Wire Harness, with Fuse Block, pre-wired fuses and relays installed.
Bag Kit: 1 pkg. of small and 1 pkg. of large Nylon Tie Wraps, Maxi Fuse, 2
Firewall Grommets, Aluminum Plate, and a Fuse Identification Label.
Fuse block base and cover
Parts Box containing Terminals, Splices, Spare Fuses etc .
5
Figure 3-1 Painless Wire Harness Kit
4.0
TOOLS NEEDED
In addition to basic hand tools the following will also be needed:
Crimping Tool Note: Use a quality tool to avoid over-crimping.
Wire Stripper
Test Light or Volt Meter
Small (10 amp or less) Battery Charger
6
5.0
PRE-INSTALLATION AND HARNESS ROUTING GUIDELINES
Installation of this wire harness consists mainly of two parts:
The physical routing and securing of the wire harness.
The connection of the individual circuits to their components.
These two major tasks are not separate steps, but are integrated together. In other words, you will route a section of wires and make that sections connections. Route the next section of wires and make those sections connections. The layout of this 1969-
1970 Mustang harness will dictate how to physically route the harness in your automobile. The breakouts and connections are very close to the original Ford harnesses and should fit just as well if not better. It’s a good idea to document how the original harness was routed as this new one follows most of the same routing. The fitment greatly depends on to what extent you want to secure and conceal the harness.
Painless offers some general guidelines and routing practices starting in Section 5.2,
GENERAL installation instructions in Section 6.0, and precise instructions concerning the electrical connections you will make in Section 7.0. To help you begin thinking through the installation of your wire harness please read the following sections:
5.1
Familiarize yourself with the harness by removing the harness from the box, laying it out on a table or on the floor and locating each of the harness sections.
Whenever a particular harness section is referred to in these instructions it is shown in "all caps": ENGINE SECTION.
5.2
It is recommended to route the harness through and around open areas inside the car. Inside edges provide protection from hazards and also provide places for tie wraps, clips, and other support.
5.3
Route the harness away from sharp edges, exhaust pipes, hood, trunk and door hinges.
5.4
Plan where harness supports will be located. Allow enough slack at places where movement could occur (body to frame, frame to engine, etc.)
5.5
At wire ends, don't depend on the terminals to support the harness. The weight of the harness could cause terminals to disconnect or copper wire strands to break.
5.6
The wires should be bundled into groups. Use nylon ties, poly split loom, or tape.
6.0
HARNESS INSTALLATION INSTRUCTIONS
6.1
General Installation
CAUTION: DISCONNECT THE POWER FROM YOUR VEHICLE BY
REMOVING THE NEGATIVE (BLACK) BATTERY CABLE FROM THE
BATTERY.
6.1.1
Mount the base to the left of the stock fuse block location with two of the self tapping screws from the parts kit. See Figure 6-1.
6.1.2
Try to position the base over the seam/indention in the fire wall, to the left of the 3 spot welds. This will ensure the screws used to mount the fuse block base will not be visible in the engine compartment. See Figure 6-2
7
Figure 6-1 Fuse Block Base
Figure 6-2 Fuse Block Base Location
8
Figure 6-3 Routing Fuse Block through Instrument Cluster Opening
6.1.2
Route the fuse block and attached harness through the instrument cluster opening and snap it into the fuse block base with the relays closest to the windshield. See Figure 6-3 and Figure 6-4. (Note: The fuse block does
not need to be grounded.)
Figure 6-4 Fuse Block Snapped Into Base
6.1.3
Pull all the wires located in the HEADLIGHT SECTION and the TAIL SECTION down through the gauge cluster opening. It is easier to pull these wires down than it is to feed all the interior wires up through the opening.
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6.1.4
Locate the aluminum plate included with the parts kit. This plate is used to cover the factory hole the bulk head connector once used. Install the larger grommet included with this kit into the hole on the plate. With the grommet installed, it is easier to center the plate over the hole left in the fire wall.
Using 4 screws included with this kit install the plate over the existing hole in the fire wall. See Figure 6-5
Figure 6-5 Firewall Plate
6.1.5
Once the plate is installed, remove the grommet. Starting with the Voltage
Regulator connector, feed the HEADLIGHT SECTION through the plate into the engine compartment. Now with the headlight section pulled through the plate, the grommet will need to be cut to fit around the wires. Split the grommet on one side; do not cut the grommet in half. See Figure 6-6
With the grommet cut, install it around the wire and into the plate. It will be a tight fit.
Figure 6-6 Grommet Split
10
6.1.6
Route the HEADLIGHT SECTION following the same path the factory harness took. Run the harness long the driver’s side inner fender and shock tower, down to the hole at the bottom of the core support, through the core support, and along the bottom of the support over to the passenger side, and feed the Voltage Regulator, Starter Solenoid, and Alternator wires through the bottom of the core support on the passenger side back into the engine compartment. See Figures 6-7 A,B,C
Figure 6-7A Headlight Section Routing Figure 6-7B Headlight Section Routing
Figure 6-7C Headlight Section Routing
11
6.1.7
Now locate the TAIL SECTION. This section of the harness will be routed down the side of the fuse block, to the left of the dimmer switch, *under the carpet next to the door sill*, under the rear seat area, over the driver’s side quarter panel wheel well and into the trunk. There are 2 wires in this section that need to remain in the interior of the car, wires labeled “C Pillar Light B+
#989” and “C Pillar Light Ground”. Once in the trunk, route the wire down the side of the rear quarter panel, under the drivers’ side tail light housing, between the rear panel and the gas filler neck, over to the passengers’ side.
See Figures 6-8 A,B,& C
*The tail light section does not follow the exact factory routing. The factory routing had the
Tail Section wires running through the kick panel area and into the door sill channel. This routing has been changed due to the light sockets installed on the Painless harness. They will not fit into the openings at either end of the door sill channel.
Figure 6-8A Tail Section Routing Figure 6-8B Tail Section Routing
12
Figure 6-8C Tail Section Routing Figure 6-8D Tail Section Routing
6.1.8
The final sections of the harness to be routed are the ENGINE SECTION and INTERIOR SECTION. The INTERIOR SECTION must be routed towards the passenger side of the car, behind the bracing of the dash (See Figure 6-
9) in order to get the ENGINE SECTION over to where it needs to be. The
ENGINE SECTION of the harness is to be fed through the hole in the firewall under where the shock tower brace meets the firewall. You can install the grommet now or wait until the wires are pulled through the hole, then slide the grommet over the wires and into the hole. Running a string or a wire through the hole from the engine compartment into the interior may be the easiest way to get everything through the hole. (See Figure 6-10) Tape the
ENGINE SECTION to the string/wire then pull the wire out into the engine compartment. After this section has been pulled through; carefully install the smaller grommet from the parts kit into the hole if you have not already done so. See Figure 6-11
Figure 6-9 Interior Section Routing Figure 6-10 Engine Section Routing
13
Figure 6-11 Engine Section
6.2
Harness Attachment
Harness routing and shaping is and should be a time-consuming task. Taking your time will enhance the beauty of your installation.
Please be patient and TAKE YOUR TIME!
6.2.1
Mold the harness to contour the firewall, fenders, core support or any other areas where wires or harness sections are routed. Remember to route the harness away from sharp edges, exhaust pipes, hood, trunk, and door hinges.
6.2.2
Attach harness groups to your automobile with clips or zip ties starting at the fuse block and working you way towards the outer harness circuits. The dash wires should be routed out of the way of any under-dash obstacles, such as vent levers, air conditioning controls, radio, etc.
Note: Do not tighten tie wraps and mounting devices until each individual connection has been made on the particular circuit to be wire tied. Make all harness attachments LOOSELY, until all connections are made in each section.
6.2.3
When using wire loom on the visible areas of the harness, it will need to be wire tied every 12" or so. This will make a very attractive assembly. Under the dash a tie installed every 6" or so will hold the wires in place nicely.
Remember to take your time.
6.3
Grounding the Automobile
This Painless Wire Harness Kit includes the following ground wires: one front ground, one tail ground, one ground wire for the interior and a ground wire for the accessory relay. Making these ground connections will be more thoroughly covered in the specific connection section. Also, ground wires in this kit differ from those used by Ford for the 1969 and 1970 Mustangs.
14
All BLK/WHT wires in this kit are ground wires. Any additional circuits or accessories requiring a ground will have to be added.
6.3.1
Connect a Ground Strap or Cable (even a 10-gauge wire is too small) from the Negative Battery terminal to the automobile frame.
6.3.2
Connect a Ground Strap from the Engine to the frame. DO NOT RELY
UPON THE MOTOR MOUNTS TO MAKE THIS CONNECTION.
6.3.3
Connect a Ground Strap from the Engine to the Body.
6.4
Terminal Installation and Making Connections
Note: In the following steps you will be making the circuit connections. Before you start, you should carefully read Sections 7.0, as appropriate, and refer to
Section 8.0 as needed, DOUBLE-CHECKING your routing and length calculations before cutting any wires and making connections. The majority of the harness has been pre-terminated.
6.4.1
Have all needed tools and connectors handy.
6.4.2
Select the correct size terminal for the wire application.
6.4.3
Determine the correct wire length and cut the wire. Remember to allow enough slack in the harness and wires at places where movement could possibly occur, such as automobile body to frame, frame to engine, etc.
Double-check your calculations.
6.4.4
Strip the insulation from the wire. Strip only enough necessary for the type of terminal you are using. All of the terminals included in this kit require a ¼” strip length.
6.4.5
Insert the stripped portion of the wire into the crimp side of the terminal. Be careful as to not allow the individual wire strands to fray during insertion.
6.4.6
Crimp the terminal onto the wire using the proper jaw location on the crimpers.
Note: In step 6.4.6 be sure to use the proper jaw location on your crimpers.
Most crimping tools have it color coded for which cavity to use. 18-22ga – Red,
16-14ga – Blue, and 12-10ga – Yellow. CAUTION: DO NOT OVER-CRIMP!
6.4.7
Many connections will be made throughout the installation process. Make sure each wire is FIRST properly routed and THEN attach. DO NOT ATTACH
FIRST AND ROUTE AFTERWARD.
6.4.8
After all wires are terminated and securely attached, tighten the mounts and/or zip ties to secure the harness permanently.
6.5
Testing The System
CAUTION: IF YOU HAVE NOT YET DISCONNECTED THE BATTERY
FROM THE AUTOMOBILE, DO SO NOW! DO NOT CONNECT THE
BATTERY CHARGER WITH THE BATTERY CONNECTED.
6.5.1
Use a small (10 amp or less) battery charger to power up the vehicle for the first time to test the circuits. If there is a problem anywhere, the battery charger's low amperage and internal circuit breaker will provide circuit protection.
15
6.5.2
Connect the battery charger's NEGATIVE cable to the automobile chassis or engine block and its POSITIVE cable to the automobile's positive battery terminal lug.
6.5.3
INDIVIDUALLY turn on each light, ignition, wiper circuit, etc. and check for proper operation.
Note: The turn signals will not flash properly if you do not have both the front and rear bulbs installed and connected.
6.5.4
After all circuits have been checked, disconnect the battery charger and attach the vehicles battery cables to the battery. REPEAT STEP 6.5.3.
7.0 SPECIFIC CIRCUIT CONNECTIONS
7.1.1
Alternator/Regulator/Solenoid
7.1.2
Connect HEADLIGHT SECTION wire #915 (BLK/YLW) to the Alternator
Output post marked “Bat” or “B+”. See Figure 7-2
7.1.3
Connect HEADLIGHT SECTION wire #914 (ORG) to the Alternator post marked “FLD”.
7.1.4
Locate the Voltage Regulator Connector in the HEADLIGHT SECTION and plug it in to the Voltage Regulator, which is on the passenger side inner fender, under the starter solenoid.
7.1.5
Connect the yellow wire with the preinstalled female bullet connector to the Noise Capacitor. See Figure 7-2
7.1.6
Connect the Regulator Ground Wire (BLK/WHT) to one of the bolts holding the regulator in place.
7.1.7
Locate the Maxi Fuse Base in the parts kit and attach it to the passenger side shock tower. See Figure 7-3
7.1.8
Connect HEADLIGHT SECTION wire #916 to one side of Maxi Fuse Base.
Using the remaining portion of wire #916 connect the other side of the
Maxi Fuse Base to the B+ side of the starter solenoid. See Figure 7-4
7.1.9
Connect HEADLIGHT SECTION wire #919 to the “S” terminal on the starter solenoid. See Figure 7-5
7.1.10
If you are using a Ballast Resistor, connect HEAD LIGHT SECTION wire
#970 (BRN) to the “I” terminal on the starter solenoid. See Figure 7-5, also See 7.3.3
16
Figure 7-1 Alternator/Regulator Connections
Figure 7-2 Regulator Connections
Figure 7-3 Maxi Fuse Base Mounting
17
Figure 7-4 Wire #916 Connections
7.2 High Amperage Alternator Kit
7.2.1 If an alternator with an output of more than 65 amps is being installed, a
Painless High Amperage Alternator Kit, Painless P/N 30709, will need to be purchased.
7.3 Engine Section See Figure 7-5.
7.3.1
If using an aftermarket tachometer, connect ENGINE SECTION wire #923
(RED/YLW) to the negative side of the ignition coil.
7.3.2
If the Coil you are using is not internally resisted, a ballast resistor will be required. If a coil is not internally resisted and a ballast resistor is not used, the coil will overheat within a few minutes to the point that it will no longer work. A ballast resistor can be obtained at your local parts store using part number RU11.
7.3.3
Connect ENGINE SECTION wire #920 (RED/GRN) to one side of the ballast resistor. Connect the other side of the ballast resistor to the positive post on the ignition coil. Note: If using a ballast resistor be sure to mount it away from other wiring and hoses. It gets very hot during operation.
7.3.4
ENGINE SECTION wire #970 (BRN) is used both on a point’s type ignition system and a Duraspark II System. It is to be connected directly to the positive post on the ignition coil or the coil feed side on the ballast resistor.
The other end, located in the HEADLIGHT SECTION, is to be connected to the
“I” terminal on the starter solenoid. See7.1.8 also See Figure 7-5.
18
Figure 7-5 Points Type Ignition Diagram
7.3.5
Connect ENGINE SECTION Temperature Sending Unit wire #921 (RED/WHT) to the engine temperature sending unit. Connect ENGINE SECTION Oil
Pressure Sending Unit wire #922 (WHT/RED) to the engine oil pressure sending unit. Small ring terminals and nuts have been supplied in the parts kit to make these connections.
7.3.6
Connect the ENGINE SECTION Electric Choke B+ wire #954 (RED) to the electric choke.
Figure 7-6 Ford Duraspark II Systems (Ford Electronic Ignition)
7.3.7
Neutral Safety/Backup Light Switch wire #’s 958, 956 and #919 (2 wires) all breakout from the firewall in the ENGINE SECTION. #958 (BLK/RED) is the power source to the switch for the backup lights and #956 (BLK/RED) is the wire connected to the actual bulbs. Wire IGNITION SWITCH START #919
(RED/BLU) comes from the start terminal on the Ignition Switch and provides the start signal to the Neutral Safety switch. Wire STARTER SOLENOID #919
19
(RED/BLU) carries the start signal from the Neutral Safety switch to the Starter
Solenoid. See Figure 7-7.
Figure 7-7 NEUTRAL SAFETY SWITCH
7.4
Headlight Section
7.4.1
Locate the 2 wires labeled Brake Warning #968 (PUR). These 2 wires will be located close to the aluminum fire wall plate you installed earlier. Using splices supplied with this kit, splice the original factory brake warning switch connector onto these 2 wires, it makes no difference which PUR wire goes where. Now with the connector installed on the new harness, plug the connector into the brake warning switch. See figure 7-8
7.4.2
Following the HEADLIGHT SECTION towards the front of the car, you will find 2 wires next to the core support. These wires are labeled Washer B+ #983 (GRN) and Washer Pump Ground (BLK/WHT). Using splices supplied with this kit, splice the original factory washer pump connector onto these 2 wires, matching the factory wire colors to the new. Now with the connector installed on the new harness, plug the connector into the washer pump. See figure 7-9
7.4.3
Install the driver’s side marker light connector into its housing on the lower fender.
Make certain that a bulb is installed to avoid having to take the connector back out to install one.
7.4.4
The next group of wires will be for the Left Turn Signal and Park Lamp. Using bullet connectors included with the parts kit, match the colors and connect the following wires onto the factory molded connector: Left Turn Signal #926
(GRN/WHT), Park lights #927 (BLK/YLW), Left Turn/Park Ground (BLK/WHT)
20
Figure 7-8 Brake Warning Connector Figure 7-9 Washer Pump Connector
7.4.5
Locate the connector for the Left Headlamp. It is the black connector with 3 wires:
“High Beam #908” (GRN/BLK), “Low Beam #909” (RED/BLK), “Left Headlamp
Ground” (BLK/WHT). Plug this connector into the back of the headlamp. Make certain that the connector is going on straight; the tabs on the back of the headlamp have a tendency to bend. See Figure 7-11
7.4.6
The other black connector with 2 wires, “High Beam #908” (GRN/BLK) and “Left
High Beam Ground” (BLK/WHT), is for the 1969 models. This connector plugs into the separate high beam located in the grille; use the same caution as the headlamp connector. For the 1970 models this connector can be cut off and the wires tied or taped into the harness. See Figure 7-11
7.4.7
“Horn B+ #924” needs to be routed and connected to the driver’s side horn.
7.4.8
All BLK/WHT ground wires located in the HEADLIGHT section share the same ground wire. This is a 4’ wire labeled “Front Ground” located close to the center of the core support. Using a ring terminal, connect this wire to a good clean ground.
One of the bolts on the center grill support makes for a good ground. See Figure
7-10
7.4.9
Repeat all of the above steps to the components located on the passenger’s side.
7.4.10
Figure 7-10 Front Ground Connection
21
Figure 7-11 Headlight Section Connections
7.5 Rear Light Section
7.5.1
The REAR LIGHT SECTION consists of: Taillights, Stoplights, Left and Right
Turn Signals, Trunk Light, Backup Lights, License Plate Light, Dome Light, a
Ground wire and Fuel Sending Unit.
Figure 7-10 Rear Light Section and Dome Light
22
7.5.2
Locate the factory lead coming from the dome light in the upper left side of the trunk. Connect the wire labeled “To Dome Light #945” (BLK/BLU) to this lead. If no lead exists, route wire #945 to the dome light.
7.5.3
Trunk Light B+ #946 needs to be connected to the truck light switch on models equipped with this feature. A power wire from the switch to the trunk light must be supplied by the customer.
7.5.4
“Fuel Sending Unit #939” (YLW/WHT) needs to be connected to the factory fuel sending unit wire coming from the tank into the trunk. If this wire was disconnected at the sending unit and not cut during removal of the factory harness, connect #939 to the fuel sending unit.
7.5.5
Install the driver’s side marker light connector into its housing. Make certain that a bulb is installed to avoid having to take the connector back out to install one.
7.5.6
Using bullet connectors included with the parts kit, match the colors and connect the following wires onto the factory molded connector coming from the drivers’ side reverse lights: “Back Up Lights #956” (BLK/RED) and “Left
Rear Back Up Ground” (BLK/WHT)
7.5.7
All BLK/WHT ground wires located in the Rear Light section share the same ground wire. This wire, labeled “Ground”, can be found coming from the group of wires near the left rear tail light. Using a ring terminal, connect this wire to a good clean ground.
7.5.8
A new tail light socket has been provided. With a bulb installed, push the new socket into the tail light lens. See Figure 7-11
7.5.9
Connect wire “License Plate Light #962” to the lead coming from the license plate, or if no lead exists, to the light itself.
7.5.10
Repeat the above steps to connect the passenger side marker light, reverse light, and the right tail/stop/turn lights.
Figure 7-11 Tail Light Socket
23
7.6
Interior Lighting
7.6.1
If possible leave your existing interior light wiring intact. It will be necessary to reuse some of the original wiring or add new wiring were applicable.
However, some parts like the automatic shift indicator socket are not included in this kit, but you can purchase them at aftermarket retailers.
7.6.1
“Left C Pillar Light B+ #989” (BLK/BLU) and “C Pillar Light Ground”
(BLK/WHT) were routed when the REAR LIGHT SECTION was routed. These
2 wires need to be connected to the drivers’ side C Pillar Light on models equipped with this feature. The same goes for the passenger side C pillar light. Route the wires under the door sill plate, up the rear quarter wheel tub and to the C pillar light.
7.6.2
Models equipped with door panel lights will need to route and connect
INTERIOR SECTION wires “Left Door Light B+#989” (BLK/BLU) and “Door
Light Ground” (BLK/WHT) to the driver side door lights. Do the same for the passengers’ side door lights.
7.6.3
With the door jamb switches removed from the door jamb, route the left door switch wires “To Left Door Jamb Switch B+ #987” (GRN/YLW) and “To Left
Door Jamb Switch B+ #987” (BLK/BLU) through the door jamb switch holes.
You may have to insert a wire or string into the hole, like what was instructed in 6.1.8, in order to get the wires through. The original connector from the factory harness will need to be reused. Using a small screwdriver, press in the retaining tab on the side of the factory terminal and pull the terminal from the connector. See Figure 7-12 Connect the 2 new wires to the door jamb switch connector; it makes no difference which wire goes where. Snap the connector onto one of the new door jamb switches provided and then install the switch into the door jamb. Connect the jamb switch for the passengers’ side in the same manner. See Figure 7-13
Figure 7-12 Door Jamb Switch Connector Figure 7-13 Door Jamb Switch
7.6.4
Locate wire “Courtesy Light #989” (BLK/BLU) and connect it to the drivers’ side courtesy light. There is also a “Courtesy Light #989” (BLK/BLU) wire located in group of wires labeled “Glove Comp.” This wire needs to be connected to the passenger side courtesy light.
24
7.7 Dimmer Switch Connections
7.7.1
Connect the Dimmer switch connector to the dimmer switch.
7.8 Headlight Switch
7.8.1 Connect the HEADLIGHT SWITCH connector to the headlight switch. Figure
7-14 has been provided to verify the connector pin out in the even you need to trouble shoot a problem.
Figure 7-14 Headlight Switch Connections
7.9 Turn Signal Switch and Brake Light Switch
7.9.1 The original Turn Signal Switch Connector from the old harness will need to be re-used. Carefully remove the original wires, ONE WIRE AT A TIME, replacing them with the new wires. The new wire colors match the
original colors in the old harness. Use a small pair of needle nose pliers or a flat screwdriver to remove the original terminals from the connector cavities.
Figure 7-15 Turn Signal Switch Pin Out
25
7.9.2 Route the BRAKE SWITCH wires “Brake Switch B+ #917” (GRN/RED) and
“Brake Switch Output #918” (GRN) down to the Brake Switch located on the brake pedal. Leave enough slack in the wires to allow for the brake pedal movement. These wires are not polarity specific, in other words it does not matter which wires goes onto each side of the switch. See Figure 7-16.
Figure 7-16 Brake Switch
7.10 Gauge Cluster Section
7.10.1
The connector supplied on the Painless is installed to be used on factory clusters that DO NOT have a tachometer. The connector must be re- pinned in order to make the connections to gauge clusters with a
factory tachometer. To remove the terminals from the connector, insert a paperclip or small flat head screwdriver and press in the terminal’s locking tang as shown in Figure 7.17. If your cluster does not have a tach, you can simply plug the connector in, however see 7.10.2 about the unused wires.
Figure 7-17 Gauge Cluster Connector
26
7.10.2
Use Figure 7-18 to correctly pin out your gauge cluster connector. Some wires share the same number and or color. Not all wires will be used. No matter which of the 2 factory clusters you have, with a tachometer and without, you will have unused wires. These wires will either be 2
UNPROTECT
ED constant battery power wires or 3 switched power wires.
These unused wires will need to be taped and properly stowed away to prevent a short. Use male and female bullet terminals from the parts kit to connect the
Red #972 and Yellow #972 wires together for applications where a factory tach is being used. This is a step that must not be skipped. See Figure7-18 for the wires not used for each configuration.
Figure 7-18 Gauge Cluster Pin Out
7.10.3
For those who are using a factory tachometer, the Coil B+ #920 (RED/GRN) wire loop located in the Gauge Cluster Group needs to be cut and connected to the leads coming from the tachometer. For those who do not have a factory tach, this step should be skipped and the wire should be left as a loop. See
Figure 7-19
Figure 7-19 Factory Tach. Connections
27
7.10.4
The harness you have purchased also has provisions, located in the Gauge
Cluster group, for aftermarket tachometer connections. If using an aftermarket tach, wire #923 (RED/YLW) is the tach signal wire. This wire should have been also connected to the negative side of the coil during the ENGINE
SECTION installation See 7.3.1. Wire #930 (BLU/RED) needs to be connected to the tach light. If no aftermarket tach is being used, simply tape and stow these wires in the harness. Wire #930 could also be used to power illumination to any other aftermarket gauges.
7.11 Ignition Switch
7.11.1
Due to the different locations of the ignition switch between the 1969 models and the 1970 models, modifications to the Ignition Switch Group of wires may be required. Those with the steering column mounted ignition switch found on the 1970 models may need to cut the zip tie, located where the Ignition Switch wires breaks out from the main harness, to get a little bit of extra length to make the connection to the connector at the steering column.
7.11.2
The original Ignition Switch connector must be reused to make the following connections. See Figures 7-20A and 7-20B To unpin the factory terminals, follow the same procedure used to remove the gauge cluster pins. The ignition switch terminals can be stubborn, but with patience, they will come free. The locking tang on the terminal is on the opposite side of the terminal of the split.
Care should be taken as not to break or disfigure the original connector. There is however a replacement connector pigtail available for the ignition switch found on the 1969 models, Car Quest part# US45H
7.11.3
Once the connector is unpinned, use Figure 7-20C to connect the wires from the Painless harness to the ignition switch connector. With the connector properly pinned out, connect the connector to the ignition switch.
Figure 7-20A 1969 Ign. Sw. Connector Figure 7-20B 1970 Ign. Sw. Connector
28
Figure 7-20C Ignition Switch Connection
7.11.4
Ign. Switch Light #930 (BLU/RED) is supplied for the 1969 models. Splice this wire onto the ignition switch illumination lamp located on the metal bracket behind the dash which helps hold the ignition switch. The factory Ford color
(BLK/YLW) was not used in order to keep all gauge and back lighting wires the same color. If an ignition switch lamp is not being used, tape the end of the wire and stow it away in the harness. This wire could also be used to power illumination to any aftermarket gauges. See Figure 7-21
Figure7-21 Ignition Switch Lamp
29
7.12
Wiper Switch/Wiper Motor
7.12.1
Locate the Wiper Switch connector and connect it to the wiper switch. Figure
7-22 has been provided to verify the connector pin out in the even you need to trouble shoot a problem.
Figure 7-22 Wiper Switch Connection
7.12.2
Locate the 4 wiper motor wires in the ENGINE SECTION. Using male and female bullet terminals connect these 4 wires to the factory lead coming through the wiper cowl. Terminals were left off and extra length was given to these wires to allow the customer the option of running the wires through the wiper cowl to the motor for a cleaner install. Match the new wires of the
Painless harness to the factory colors. See Figure 7-23
Figure 7-23 Wiper Motor Terminals and Connector
30
7.13
Interior Ground
7.13.1
All BLK/WHT ground wires located in the Interior Section share the same ground wire. This wire, labeled “Interior Ground”, can be found at the same breakout from the main harness as the Engine Section. Using a ring terminal provided in the parts kit, connect this wire to a good clean ground, such as the bracing behind the instrument cluster. See Figure 7-24
Console Wiring
See Figure 7-24 Interior Ground
7.14
7.15
7.14.1
The Console group of wire consists of 6 wires. Route these wires down behind the dash and to the console.
7.14.2
Connect Console Light B+ # 930 (BLU/RED) and the Console Light Ground
(BLK/WHT) to the console light
7.14.3
Connect Gear Ind. Light B+ # 930 (BLU/RED) and the Gear. Ind. Light
Ground (BLK/WHT) to the Gear Indicator Light located on the shifter.
7.14.4
Connect Cigar. Lighter B+ #903 (BLU/WHT) and Cigar. Lighter Ground
(BLK/WHT) to the Cigarette Lighter (Located in the dash on the ’70 models).
Heater Switch and Blower motor
7.15.1
A new heater switch connector has been supplied. Simply plug this connector onto your factory heater switch. See Figure 7-25 and 7-26. Figure 7-26 shows the location of the heater switch. A connector was not available at the time the photo was taken.
7.15.2
If your model is equipped with a factory A/C, follow the proceeding steps. If you car does not have the factory A/C skip to 7.15.6.
7.15.3
Locate the 6” green wire coming from the heater switch connector. The end will need to be connected to the back tab on the A/C Mode Switch. See
Figure 7-26
31
7.15.4
Connect the A/C Mode Switch to De-Ice Switch #994 (LT.GRN) wire to the front tab on the A/C Mode Switch. See Figure 7-26
7.15.5
Located behind the passenger side dash panel there is an A/C De-Icing
Switch. Connect the A/C Comp. Clutch Solenoid #998 (GRN) wire and the A/C
Mode Switch to De-Ice Switch #994 (LT.GRN) wire to the De-Icing Switch. It makes no difference where each wire connects. See 7-27
Figure 7-25 Heater Switch Connector
Figure 7-26 A/C Mode Switch
7.15.6 Connect the 3 blower motor wires to the blower motor. If the factory pigtail is still on hand, you can match the colors to the existing factory pigtail. If not, connections can be made to the blower motor as followed: the Low #975
(RED) wire will connect to the top tang, High #973 (BLK) will connect to the bottom tang, and Med. #974 (BLU) will connect to the side tang. These wires will be about 18” too long for those with factory A/C cars, simply coil the excess wire.
32
7.16
Figure 7-27 A/C De-Icing Switch
Radio
7.16.1
Connect the 2 power wires, Constant #940 (RED) and Switched #941
(YLW/BLK), to the appropriate power locations on the radio.
7.16.2
Connect Radio Light B+ #930 (BLU/RED) to the radios illumination.
7.17
Glove Compartment
7.17.1
Not all models will have the following features. If your model is not equipped with a Map Light or Clock, tape the ends and stow away the entire Glove
Comp. Group.
7.17.2
Locate the group of wires labeled Glove Comp.
7.17.3
Connect wires Map Light B+ #900 (GRN/YLW) and Map Light Switch Ground
(BLK/WHT) to the molded connector coming from the Map light. Connect the
Glove Box Light Switch #990 (BLK) to the lead coming from the Map Light
Switch. See Figure 7-28
Figure 7-28 Map Light Wiring
33
7.17.4
The opposite end of wire #999, connected in the step above, is to be connected to the glove compartment switch. This wire will ground the Map
Light, complete the circuit, causing it to illuminate when the glove compartment door is opened.
7.17.5
To make the clock connections See Figures 7-29 A or B. Figure 7-29A allows the installer to retain the factory clock harness, eliminating splicing and extra work. Figure 7-29B shows the connections and splices that must be made in order for things to function properly without the use of a factory harness.
Figure 7-29A Clock Wiring (using factory clock harness)
Figure 7-29B Clock Wiring
34
7.18
Accessory Relay
7.18.1
The final component in this Mustang chassis harness is a 20amp accessory relay output. The relay is preinstalled in the fuse block, powered, and fused.
See Figure 7-30.
8.0
Figure 7-30 Accessory Relay Diagram
WIRE CONNECTION INDEX AND FUSE REQUIREMENTS
8.1 Wire Connection Index
In each section, connect the wire, as identified by its wire color, to the appropriate item in the Wire Ending Point column.
Table 8.2 is divided into sections that correspond to the sections of your wire harness. (ENGINE SECTION, HEADLIGHT SECTION, GAUGE CLUSTER
SECTION, UNDER DASH SECTION, INTERIOR LIGHTING SECTION, AND REAR
LIGHT SECTION) The index is divided vertically into six columns. COLOR,
GAUGE, NUMBER, WIRE PRINT, WIRE STARTING POINT, and WIRE ENDING
POINT.
The information in these columns are for reference to help identify where each wire and what it needs to be connected to. These columns tell where each wire originates, the wire number, its function and which section of the harness the wire is in.
The column labeled NO. contains a 900-series number used to identify the wires in the diagrams in Section 6.0 and 7.0 of this manual.
The wire numbers which occur TWICE in this index indicate the connection of
BOTH ENDS or a splice of wires inside the harness. Most wire segments are pre-connected at the WIRE STARTING POINT such as all the wires originating from the fuse panel. The WIRE ENDING POINT is where that wire needs to be connected.
35
Color
Table 8.1 Fuse Requirements
Gauge Number Wire Print Wire
Starting
Point
Wire Ending
Point
Red
Red/Grn
Red/Wht
Wht/Red
Brn
Red/Ylw
Blk/Red
Blk/Red
Red/Blu
Red/Blu
Grn
18
14
18
18
16
18
18
18
14
14
16
#954
#920
#921
#922
#970
#923
#958
#956
#919
#919
#998
ENGINE SECTION
Electric Choke B+
Coil B+
Temperature Sending
Unit
Oil Pressure Sending
Unit
Ignition Bypass
Tachometer Signal
Back-Up Light Switch
A/C Comp. Clutch
Solenoid
Table 8.2 Wire Connection Index (1 of 7)
B+
Back-Up Lights
Ignition Switch “Start”
Starter Solenoid
Fuse Block Electric Choke
Fuse Block
Gauge
Cluster
Gauge
Cluster
Coil “+”
Temperature
Sending Unit
Oil Pressure
Sending Unit
Coil “+” Starter
Solenoid “I”
Post
Tachometer
Fuse Block
Coil “-“
Neutral
Safety/Back-Up
Lights Switch
Back-Up Lights Back-Up
Light Switch
Ignition
Switch
Neutral
Safety/Back-
Up Light
Switch
A/C
Compressor
Neutral
Safety/Back-Up
Light Switch
Starter
Solenoid “S”
Post
De-Icing
Switch
36
Color Gauge Number Wire Print Wire
Starting
Point
Wire Ending
Point
HEADLIGHT SECTION
Brn
Red/Blu
Blk/Ylw
Wht
Blk/Ylw
Blu/Ylw
Grn/Wht
Wht/Blu
Blk/Ylw
Red/Blk
Grn/Blk
Pur
Grn
Grn/Blk
Red/Blk
Red/Ylw
16
14
10
14
10
16
18
18
18
14
14
18
16
14
14
14
#970
#919
#916
#914
#915
#924
#926
#925
#927
#909
#908
#968
#983
#908
#909
#907
Ignition Bypass
Starter Solenoid
Battery Source (Maxi
Fuse)
Alternator Exciter
Alternator Output
Coil “+”
Neutral
Safety/Back-
Up Light
Switch
Fuse Block
Voltage
Regulator
Fuse Block
Starter
Solenoid “I”
Post
Starter
Solenoid “S”
Post
Starter
Solenoid B+
Alternator
“FLD” Post
Alternator
Output Post
Horn B+ Horn Relay Left and Right
Horns
Left Front Turn Signal Turn Signal
Switch
Right Front Turn Signal Turn Signal
Switch
Park Lights Headlight
Switch
Left Front
Turn Signal
Right Front
Turn Signal
Front Park
Lights
Low Beam
High Beam
Brake Warning
Washer B+
Dimmer
Switch
Low Beam
Headlights
Dimmer
Switch
High Beam
Headlights
Brake Light Proportioning
Valve
Wiper Switch Washer Motor
Dimmer Switch
Dimmer Switch (High
Beam)
Dimmer Switch (Low
Beam)
Dimmer Switch B+
High Beams
Low Beams
Headlight
Switch
Dimmer
Switch
Dimmer
Switch
Dimmer
Switch “Center
Spade”
Table 8.2 Wire Connection Index (2 of 7)
37
Color Gauge Number
Blk/Orn
Blu/Red
Red/Ylw
Blk/Ylw
Blk
Grn/Ylw
Blk/Blu
Grn/Orn
Wht/Red
Lt. Blu
Lt. Grn
Lt.
Grn/Wht
Wht/Blu
Orn/Blu
Blu/Ylw
Ylw
12
16
14
16
14
18
18
14
16
14
14
18
18
14
18
18
Wire Print Wire Starting
Point
Wire Ending
Point
#928
Headlight Switch
Headlight Switch B+
#930 Instrument Panel Lighting Gauges, Console,
Radio, and Tach
Lights
#907 Dimmer Switch B+ Dimmer Switch
#927
#929
#959
#959
Park Lights
Tail Lights
Dome B+ to Headlight
Switch (D1)
Dome B+ to Headlight
Switch (D2)
Fuse Block
Park Lights
Tail Lights
Fuse Block
Dome and Trunk
Lights
#949
#926
#925
#948
#963
Turn Signal Switch
Left Rear Turn Signal
#951 Emergency Flasher Switch
B+
#952 Turn Signal Flasher Switch
B+
#918 Brake Switch Output
Left Front Turn Signal
Right Front Turn Signal
Right Rear Turn Signal
To Horn Switch
Horn Switch Ground
Brake Switch
Left Rear
Turn/Stop Light
Turn Signal
Switch
Emergency Flasher Turn Signal
Switch
Turn Signal Flasher Turn Signal
Switch
Brake Switch
Left Front Turn
Signal
Turn Signal
Switch
Turn Signal
Switch
Right Front Turn
Signal
Right Rear
Turn/Stop Light
Horn Relay
Chassis Ground
Turn Signal
Switch
Turn Signal
Switch
Turn Signal
Switch
Turn Signal
Switch
Headlight
Switch
Terminal “B"
Headlight
Switch
Terminal “I”
Headlight
Switch
Terminal “H”
Headlight
Switch
Terminal “P”
Headlight
Switch
Terminal “R”
Headlight
Switch
Terminal (D1)
Headlight
Switch
Terminal (D2)
Grn/Red
Grn
14
14
#917
#918
Brake Switch B+
Brake Switch Output
Table 8.2 Wire Connection Index (3 of 7)
Fuse Block Brake Switch
Turn Signal Switch Brake Switch
38
Color Gauge Number Wire Print Wire Starting
Point
Wire Ending
Point
GAUGE SECTION
Wht/Red
Grn/Blk
Blk/Grn
Blk
Ylw/Wht
Blk/Grn
Blu/Red
Ylw
Red
Wht/Blu
Red/Wht
Pur
Red/Ylw
Ylw/Blk
Grn/Wht
Red/Grn
Blu/Red
Red/Ylw
Ylw
Blk/Grn
Grn/Red
Red/Blu
Pur
Blk/Ylw
18
18
18
18
18
18
18
18
18
18
18
18
18
18
18
14
18
18
12
14
12
14
18
18
#922 Oil Pressure Sending Unit Oil Sending Unit Gauge Cluster
#936 High Beam Indicator Dimmer Switch Gauge Cluster
#935
#969
#939
Voltmeter Source &
Gauges B+
Dash Ground
Fuel Sending Unit
Constant
Voltage Unit
Gauge Cluster
Interior Ground Gauge Cluster
Fuel Sending Gauge Cluster
Unit
Fuse Block Gauge Cluster #935
#930
#972
#972
Voltmeter Source &
Gauges B+)
Cluster Lighting
Ammeter Loop
Ammeter Loop
Headlight
Switch
Gauge Cluster
Fuse Block Gauge Cluster
Starter Solenoid Gauge Cluster
Gauge Cluster #938
#968
Right Turn Indicator Turn Signal
Switch
#921 Temperature Sending Unit Temperature
Sending Unit
Brake Warning Brake Warn
Switch
Gauge Cluster
Gauge Cluster
Gauge Cluster #935
#935
Voltmeter Source &
Gauges B+)
Voltmeter Source &
Gauges B+)
Left Turn Indicator
Fuse Block
Fuse Block
#937
#920
#930
#923
Coil B+
Tachometer Light B+
Aftermarket Tachometer
Signal
Turn Signal
Switch
Fuse Block
Headlight
Switch
Coil
Ignition Switch Connections
Gauge Cluster
Gauge Cluster
Coil
Aftermarket
Tach
Aftermarket
Tach.
#934 Ignition Switch B+
#932 Ignition Switch Accessory
#933 Ignition Switched Ignition
#919 Starter Solenoid
#968
#930
Brake Warning
Ign. Switch Light
Maxi Fuse Ignition Switch
Fuse Block Ignition Switch
Fuse Block Ignition Switch
Ignition Switch Neutral
Safety/Back-Up
Light Switch
Brake Warn
Switch
Ignition Switch
Headlight
Switch
Ignition Switch
Table 8.2 Wire Connection Index (4 of 7)
39
Color Gauge Number Wire Print Wire
Starting
Point
Wire Ending
Point
Wiper Switch
Orn/Wht
Blu
Wht
Red
Blk
Grn
Wht/Blk
Blu
Wht
Red
Blk
Blk/Ylw
Blu
Red
Blk/Ylw
Blu
Red
Lt. Grn
16
16
16
16
16
16
16
16
16
16
16
14
14
14
14
14
14
18
#982 Wiper Motor B+
#977 To Wiper Switch/To Wiper
#979
Motor (HIGH)
To Wiper Switch (Low)
#982
#981
#983
#905
Wiper Motor B+
Wiper Motor Park
Washer B+
Wiper Switch B+
Fuse Block Wiper Switch
Wiper Motor Wiper Switch
Wiper Motor Wiper Switch
Fuse Block Wiper Switch
Wiper Motor Wiper Switch
Washer Motor Wiper Switch
Fuse Block Wiper Switch
Wiper Motor
#977 To Wiper Switch/To Wiper
Motor (HIGH)
#979
Wiper Switch Wiper Motor
To Wiper Switch (Low) Wiper Switch Wiper Motor
#982
#981
Wiper Motor B+
Wiper Motor Park
Blower Motor
Wiper Switch Wiper Motor
Wiper Switch Wiper Motor
#973
#974
#975
#973
#974
#975
#994
Blower Motor (High)
Blower Motor (Med)
Blower Motor (Low)
Blower Motor (High)
Blower Motor (Med)
Blower Motor (Low)
A/C Mode Switch / De-Ice
Switch
Heat-A/C
Switch
Heat-A/C
Switch
Heat-A/C
Switch
Blower Motor
Blower Motor
Blower Motor
Blower Motor Switch
Blower Motor Heat-A/C Switch
Blower Motor Heat-A/C Switch
Blower Motor Heat-A/C Switch
De-Ice Switch A/C Mode Switch
Heat-A/C Switch Ylw
Lt. Grn
Grn
Blu/Red
Blk/Wht
Blu/Red
14
18
16
18
18
18
#967
#930
-
#930
Blower Motor Power
De-Icing Switch
#994 A/C Mode Switch / De-Ice
Switch
#998 A/C Comp. Clutch Solenoid
Fuse block
Interior Lighting Section
Gear Ind. Light B+
Gear Ind. Light Ground
Console Light B+
Headlight
Switch
Interior
Ground
Headlight
Switch
Table 8.2 Wire Connection Index (5 of 7)
A/C Mode
Switch
A/C
Compressor
De-Icing Switch
De-Icing Switch
Gear Indicator Light
Gear Indicator Light
Console Light
40
Color Gauge Number Wire Print Wire
Starting
Point
INTERIOR LIGHTING SECTION (CONT.)
Blk/Wht 18
Grn/Ylw
Blk/Wht
Blk
Grn/Ylw
Blk/Blu
Blk/Blu
Blk/Blu
Blk/Wht
Blk/Blu
Blk/Wht
Grn/Ylw
18
18
18
18
18
18
18
18
18
18
18
-
#900
-
#990
Console Light Ground
Map Light B+
Map Light Switch Ground
Glove Box Light Switch
Interior
Ground
Fuse Block
Interior
Ground
Map Light
Switch
Fuse Block #988
#988
To Right Door Jamb Switch
B+
To Right Door Jamb Switch Interior
Lighting
Circuit
#989
#989
-
Right Courtesy Light
Right C Pillar Light B+
Right C Pillar Light Ground
Right Door
Jamb Switch
Interior
Lighting
Circuit
Interior
Ground
Interior #989
-
Right Door Light B+
Right Door Light Ground
Lighting
Circuit
Interior
Ground
#987 To Left Door Jamb Switch B+ Fuse Block
Blk/Blu 18 #987 To Left Door Jamb Switch
Wire Ending
Point
Console Light
Map Light
Map Light Switch
Glove Box Light
Switch
Right Door Jamb
Switch
Right Door Jamb
Switch
Right Courtesy Light
Right C Pillar Light
Right C Pillar Light
Right Door Light
Right Door Light
Left Door Jamb
Switch
Left Door Jamb
Switch
Blk/Blu
Blk/Blu
Blk/Wht
Blk/Blu
Blk/Wht
18
18
18
18
18
#989
#989
-
#989
-
Left Courtesy Light
Left C Pillar Light B+
Left C Pillar Light Ground
Left Door Light B+
Left Door Light Ground
Interior
Lighting
Circuit
Left Door
Jamb Switch
Interior
Lighting
Circuit
Interior
Ground
Interior
Lighting
Circuit
Interior
Ground
Left Courtesy Light
Left C Pillar Light
Left C Pillar Light
Left Door Light
Left Door Light
Table 8.2 Wire Connection Index (6 of 7)
41
Color Gauge Number
Orn
Blk
Blu/Red
Red
Ylw/Blk
Blu/Wht
Blk/Wht
Blk/Blu
Blk/Red
Grn/Orn
Orn/Blu
16
18
18
18
18
18
18
18
18
14
14
991
992
930
940
941
#903
-
945
956
949
948
Wire Print
Accessories
Accessory Relay Power
Output (20 Amp Max)
Accessory Relay Activation
Ground
Radio Light B+
Constant Radio B+
Switched Radio B+
Cigar. Lighter B+
Cigar. Lighter Ground
Rear Light Section
To Dome Light
Left/Right Back-Up Lights
Left Rear Turn Signal
Right Rear Turn Signal
Ylw/Wht
Blk
Blk
Grn/Ylw
Brn
18
16
18
18
18
939
929
962
946
#929
Fuel Sending Unit
Left/Right Tail Lights
License Plate Light B+
Trunk Light B+
Left/Right Park Lights
Blk/Wht 18 - Ground(s)
Table 8.2 Wire Connection Index (7 of 7)
42
Wire
Starting
Point
Wire Ending
Point
Accessory
Relay
Accessory
Relay
Headlight
Switch
Fuse Block
Fuse Block
Fuse Block
Interior
Ground
20 Amp or less
Accessory
Ground Activation
Switch
Light in Radio
Radio
Radio
Cigar. Lighter
Cigar. Lighter
Headlight
Switch/Jamb
Switches
Back-Up Light
Switch
Turn Signal
Switch
Dome Light
Back-Up
Lights
Left Rear
Turn/Stop
Signal
Turn Signal
Switch
Right Rear
Turn/Stop
Signal
Fuel Gauge Fuel Sending
Unit
Headlight
Switch
Tail Lights
Headlight
Switch
Headlight
Switch
Headlight
Switch
Rear Ground
License Plate
Light
Trunk Light
Park Lights
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Painless Performance Products, LLC
Limited Warranty and Return Policy
Chassis harnesses, fuel injection harnesses, and Trail Rocker units are covered under a lifetime warranty.
All other products manufactured and/or sold by Painless Performance are warranted to the original purchaser to be free from defects in material and workmanship under normal use. Painless Performance will repair or replace defective products without charge during the first 12 months from the purchase date. No products will be considered for warranty without a copy of the purchase receipt showing the sellers name, address, and date of purchase. You must return the product to the dealer you purchased it from to initiate warranty procedures.
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