DC I/O Conversion Module FA

DC I/O Conversion Module FA
DC I/O Conversion Module
FA-TBS40P
User's Manual
Thank you for purchasing FA Goods product.
Before using, please read this User’s Manual and the relevant manuals carefully to
ensure correct use.
 SAFETY PRECAUTIONS 
(Always read these precautions prior to use.)
Before using this product, please read this User’s Manual and the relevant manuals carefully and pay
full attention to safety to handle the product correctly.
The precautions presented in this manual are concerned with this product only. For programmable
controller system safety precautions, refer to the User’s Manual of the programmable controller to be
used.
In this manual, the safety precautions are classified into two levels: "
WARNING" and
"
CAUTION".
WARNING
Indicates that incorrect handling may cause hazardous
conditions, resulting in death or severe injury.
CAUTION
Indicates that incorrect handling may cause hazardous
conditions, resulting in minor or moderate injury or
property damage.
Under some circumstances, failure to observe the precautions given under "
CAUTION" may lead
to serious consequences.
Observe the precautions of both levels because they are important for personal and system safety.
1
[Design Precautions]
WARNING
 Configure safety circuits external to the programmable controller to ensure that the entire system
operates safely even when a fault occurs in the external power supply or the programmable controller,
this product. Failure to do so may result in an accident due to an incorrect output or malfunction.
(1) Configure external safety circuits, such as an emergency stop circuit, protection circuit, and
protective interlock circuit for forward/reverse operation or upper/lower limit positioning.
 Configure a circuit so that the programmable controller is turned on first and then the external power supply.
If the external power supply is turned on first, an accident may occur due to an incorrect output or
malfunction.
[Design Precautions]
CAUTION
 Do not install the control lines or communication cables together with the main circuit lines or power
cables. Keep a distance of 100mm (3.94 inches) or more between them. Failure to do so may result in
malfunction due to noise.
[Installation Precautions]
WARNING
 Shut off the external power supply (all phases) before installation. Failure to do so may result in electric
shock.
[Installation Precautions]
CAUTION
 Use the programmable controller in an environment that meets the general specifications in this User’s
Manual.
Failure to do so may result in electric shock, fire, malfunction, or damage to or deterioration of the
product.
 Securely fix the module with a DIN rail or mounting screws. Incorrect mounting may cause malfunction,
failure or drop of the module. When using this product in an environment of frequent vibrations, fix the
module with a screw.
 Tighten the screw within the specified torque range.
Undertightening can cause drop of the screw, short circuit or malfunction.
Overtightening can damage the screw and/or module, resulting in drop, short circuit, or malfunction.
 Shut off the external power supply for the system in all phases before mounting or removing the
module. Failure to do so may result in damage to, malfunction, or failure of the product.
 Do not directly touch any conductive parts and electronic components of this product. Doing so can
cause malfunction or failure of the product.
2
[Wiring Precautions]
WARNING
 Shut off the external power supply for the system in all phases before installation and wiring.
 After wiring, attach the included terminal cover to the module before turning it on for operation.
Failure to do so may result in electric shock.
[Wiring Precautions]
CAUTION
 Use applicable solderless terminals and tighten them within the specified torque range. If any spade
solderless terminal is used, it may be disconnected when the terminal screw comes loose, resulting in
failure.
 Check the rated voltage and terminal layout before wiring to the module, and connect the cables
correctly. Connecting a power supply with a different voltage rating or incorrect wiring may cause a fire
or failure.
 Do not install the control lines or communication cables together with the main circuit lines or power
cables. Keep a distance of 100mm (3.94 inches) or more between them. Failure to do so may result in
malfunction due to noise.
 Place the cables in a duct or clamp them. If not, dangling cables may swing or inadvertently be pulled,
resulting in damage to the module or cables or malfunction due to poor connection.
 Tighten the terminal screw within the specified torque range.
Undertightening can cause short circuit, fire, or malfunction.
Overtightening can damage the screw and/or module, resulting in drop, short circuit, or malfunction.
 Tighten the connector screws within the specified torque range. Undertightening can cause short circuit,
fire, or malfunction. Overtightening can damage the screw and/or module, resulting in drop, short circuit,
fire, or malfunction.
 Install the connector to the module securely. Failure to do so may cause malfunction.
 When disconnecting the cable from the module, do not pull the cable by the cable part. For a cable with
connector, hold the connector by hand and pull it out. For a cable connected to a terminal block, loosen
the terminal block screws first before removing the cable. Failure to do so may result in malfunction and
damage to the module or cable.
 Before connecting the cables, check the type of interface to be connected. Connecting or erroneous
wiring to the wrong interface may cause failure to the module and external devices.
 Prevent foreign matter such as dust or wire chips from entering the module. Such foreign matter can
cause a fire, failure, or malfunction.
 This product must be installed to control panels. Connect the main power supply to this product in the
control panel through a relay terminal block. Wiring and replacement of a this product must be performed
by qualified service personnel who is familiar with protection against electric shock.
 When connecting programmable controller, check that the product configuration are correct. The
modules may be failure or malfunction if the configuration is incorrect.
 Use it with power doesn't join the connector of this product. Failure or disconnection may cause
malfunction.
3
[Startup and Maintenance Precautions]
WARNING
 Do not touch any terminal while power is on. Doing so will cause electric shock or malfunction.
 Shut off the external power supply for the system in all phases before cleaning the module or
retightening the terminal screws, connector screws, or module fixing screws. Failure to do so may result
in electric shock or cause the module to fail or malfunction. Undertightening can cause drop of the
screw, short circuit or malfunction. Overtightening can damage the screw and/or module, resulting in
drop, short circuit, or malfunction.
[Startup and Maintenance Precautions]
CAUTION
 Do not disassemble or modify the modules. Doing so may cause failure, malfunction, injury, or a fire.
 Use any radio communication device such as a cellular phone or PHS (Personal Handy phone System)
more than 25cm (9.85 inches) away in all directions from the programmable controller, this product.
Failure to do so may cause malfunction.
 Shut off the external power supply for the system in all phases before mounting or removing the module.
Failure to do so may cause the module to fail or malfunction or damage.
 After the first use of the product, do not mount/remove the module, and the cable more than 50 times
(IEC 61131-2 compliant) respectively. Exceeding the limit of 50 times may cause malfunction.
 Startup and maintenance of a control panel must be performed by qualified maintenance personnel with
knowledge of protection against electric shock. Lock the control panel so that only qualified maintenance
personnel can operate it.
 Before handling the module, touch a grounded metal object to discharge the static electricity from the
human body.
Failure to do so may cause the module to fail or malfunction.
[Disposal Precautions]
CAUTION
 When disposing of this product, treat it as industrial waste.
[Transportation Precautions]
CAUTION
 The shock that exceeds the range of the general specification during transportation must avoid this
product for the precision instrument. Doing so results in the risk of failure.
4
1.INTRODUCTION
This User’s Manual describes the specifications and so on between connectors and the terminal block
conversion modules used in combination with Mitsubishi Electric Corporation DC I/O modules.
2.GENERAL SPECIFICATIONS
Item
Specifications
Operating
Surrounding air
temperature
0 to 55°C
Storage ambient
temperature
-25 to 75°C
Operating ambient
humidity
5 to 95% RH, no condensation
Storage ambient
humidity
5 to 95% RH, no condensation
Compliant
standards
Under
Vibration resistance intermittent
vibration
Under
continuous
vibration
Shock resistance
JIS B 3502, IEC61131-2
Frequency
Acceleration
Amplitude
Sweep count
10 to 57Hz
―
0.075mm
10 times each in X, Y,
and Z axis directions
2
57 to 150Hz
9.8m/s (1G)
―
10 to 57Hz
―
0.035mm
57 to 150Hz 4.9m/s2 (0.5G)
―
―
Conforms to JIS B 3502 and IEC61131-2 (147m/s2 (15G),
3 times each in X, Y, and Z axis directions)
Operating
atmosphere
There should be no corrosive gases.
Operating
altitude (* 1)
2,000m or lower
Installation location
Inside control panel
Overvoltage
category (* 2)
II or lower
Pollution level (* 3)
2 or lower
* 1: Do not use or store in a pressurized environment greater than the atmospheric pressure at an altitude
of 0m.
* 2: Indicates how an assumption has been made on the point at which the devices are connected from
the public power grid to the machinery and equipment inside the facilities.
* 3: This is a guideline indicating the extent to which conducting substances are found in the environment
in which the devices are used.
5
3.PERFORMANCE SPECIFICATIONS
Model name
FA-TBS40P
Item
Number of I/O points
40 points
Rated voltage
24VDC (CLASS 2)
Maximum usage voltage
48VDC (CLASS 2)
Maximum usage current (* 4)
Terminal
block
Terminal block
Screws
M3 screw, Number of terminals:40P, 7mm pitch,
with screw retention/drop prevention mechanism
Terminal screw tightening torque range: 43 to 58N・cm (4.4 to 5.9kgf•cm)
Applicable wire
Module
mounting
Signal: 1A
Mounting screws
DIN rail
Applicable wire: 0.3 to 1.25mm2
M4 × 0.7mm × 25mm or greater
Tightening torque range: 78.8 to 118N·cm (8 to 12kgf·cm)
Applicable DIN rail: TH35-7.5Fe, TH35-7.5Al (conform to JIS C 2812)
Dielectric withstand voltage
500VAC for 1 minute
Insulation resistance (initial)
10MΩ or more by 500VDC insulation resistance tester
Weight
About 190g
* 4: Evaluation for UL certification is conducted under resistance load conditions.
6
4.CONNECTED TARGET MODEL / PLC MODULE,CONNECTION CABLE
PLC Module Model
Connection Cable Model
Module Model
QX41
QX41-S1
QX41-S2
QX42
QX42-S1
QX71 (Note 1),(Note 2)
QX72 (Note 1),(Note 2)
MELSEC-Q Series
connector type
QX82
QX82-S1
FA-CBL**FMV-M
QY41P (Note 2)
QY42P (Note 2)
QY71 (Note 1),(Note 2)
QY82P (Note 2)
QH42P
QX41Y41P (Note 2)
MELSEC-L Series
connector type
Common to input/output side
LX41C4
LX42C4
FA-CBL**FMV-M
LY41NT1P
LY42NT1P
A1SX41 (Note 2)
A1SX41-S1
A1SX41-S2
A1SX42 (Note 2)
A1SX42-S1
A1SX42-S2
FA-TBS40P
A1SX71(Note 1),(Note 2)
MELSEC-AnS Series
connector type
A1SX82-S1
FA-CBL**FMV-M
A1SY41P (Note 2)
A1SY42P (Note 2)
A1SY71 (Note 1),(Note 2)
A1SY82 (Note 2)
A1SH42 (Note 2)
A1SH42-S1
A1SH42P (Note 2)
A1SH42P-S1
Common to input/output side
AJ65SBTCF1-32D
AJ65BTC1-32D
CC-Link
connector type
AJ65SBTCF1-32T (Note 2)
AJ65BTC1-32T (Note 2)
FA-CBL**FMH-M
AJ65SBTCF1-32DT
AJ65VBTCF1-32DT1
FA-CBL**FMV-M
Note 1: When using with 5VDC power supplies, connect 5VDC to 24VDC on the conversion module.
Note 2: When using with 12VDC power supplies, connect 12VDC to 24VDC on the conversion module.
5.EXTERNAL DIMENSIONS
[Unit: mm]
7
6.INSTALLATION METHOD
6-1.Connection example with PLC connector module
6-1-1.When 40P connector cable is used.
Insert the connector to the back,
and then fully install the connector
to the programmable controller
module using the mounting
screws.
Programmable controller
module QX41, other
Connection cable
FA-CBL**FMV-M
FA-CBL**FMH-M
Insert the connector to the
back, and then fully secure the
connector with a clip.
switch,load,etc…
8
7.EXTERNAL CONNECTION EXAMPLE
(1) When the positive common input module connection.
Connection
example
switch(1 wiring)
(2) When the negative common input module connection.
Connection
example
switch(1 wiring)
(3) When the sink output module connection.
Connection
example
load(1 wiring)
(4) When the source output module connection.
Connection
example
load(1 wiring)
9
8.APPLICABLE CRIMPING TERMINALS
● Size of crimping terminal
[Unit:mm]
Round bare crimping terminal
Round insulated crimping terminal
Y bare crimping terminal
Y insulated crimping terminal
● Terminal trapezoid
[Unit:mm]
10
FOR YOUR SAFETY
 This product has been manufactured as a general-purpose product for general industry
applications, etc. The product is not intended for use in devices or systems used under
conditions in which human life could be greatly affected.
 When considering application of this product to special applications, such as nuclear power,
electrical power, aerospace, medical, or manned transport devices or systems, contact our
sales service desk.
 Although this product was manufactured under a strict quality management system, the product
shall be systematically provided with backup and fail-safe functions when applied to equipment
that may lead to a major accident or damage in the unlikely event any failure or defect should
occur in the product.
1-13-5 Kudankita, Chiyoda-ku, Tokyo, Japan 102-0073
Homepage URL: http://www.mee.co.jp/
Direct any technical inquiries to:
Nagoya office (PC Engineering Dept.) Phone: +81 (52) 723-8058 Fax: +82 (52) 723-8062
During product use, be sure to ensure safety in the unlikely event failure occurs. Mitsubishi Electric
Engineering assumes no responsibility whatsoever for any secondary damage caused by the failure of this
product.
50D-FA9010-053-A
Information such as specifications is subject to change without notice.
Developed March 2013
11
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