Schneider Electric CL 60 Owners User Guide

Conext™ CL-60 PV Inverter Owner’s Guide 975-0768-01-01 Rev G 12-2017 CL-60E CL-60JP http://solar.schneider-electric.com CL-60A Conext™ CL-60 PV Inverter Owner’s Guide http://solar.schneider-electric.com Copyright © 2017 Schneider Electric. All Rights Reserved. All trademarks are owned by Schneider Electric Industries SAS or its affiliated companies. Other 3rd party trademarks are owned by their respective companies. Exclusion for Documentation UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER (A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION; (B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK; AND (C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT SOLAR.SCHNEIDER-ELECTRIC.COM. Document Number: 975-0768-01-01 Revision: Rev G Date: 12-2017 Product Part Numbers: PVSCL60A (CL-60A—North American version) PVSCL60E (CL-60E—IEC version) PVSCL60JP (CL-60JP—Japanese version) Contact Information: http://solar.schneider-electric.com Please contact your local Schneider Electric Sales Representative or visit our website at: http://solar.schneider-electric.com/tech-support/ About This Guide Purpose The purpose of this Owner’s Guide is to explain the procedures for operating, configuring, maintaining, and troubleshooting the Conext CL-60 PV Inverter. Scope The Guide provides safety guidelines and general information for installing and operating the Conext CL-60, as well as information about configuring, monitoring, and troubleshooting the unit. It does not include information on how to use other Schneider Electric and third-party products. Audience The Guide is intended for use by anyone who plans to design, construct, install, or operate a system involving the CL-60. The installation information in this guide is intended for qualified personnel. Qualified personnel have training, knowledge, and experience in: 975-0768-01-01 Rev G • Installing electrical equipment and PV power systems (up to 1000 volts) • Applying all applicable installation codes • Analyzing and reducing the hazards involved in performing electrical work • Selecting and using Personal Protective Equipment (PPE) v About This Guide Organization This Guide is organized into: Chapter 1, “Introduction” Chapter 2, “Installation” Chapter 3, “Electrical Connections” Chapter 4, “Commissioning” Chapter 5, “LCD Display Operation” Chapter 6, “Troubleshooting” Chapter 7, “Disconnecting, Dismantling, and Disposing the CL-60” Chapter 8, “Specifications” Abbreviations and Acronyms AFD Arc Fault Detection device EMI Electromagnetic Interference G GND Ground (also referred as Protective Earth) HMI Human-Machine Interface IGBT Insulated Gate Bipolar Transistor LAN / WAN Local Area Network / Wide Area Network LCD Liquid Crystal Display (used for HMI displays) LED Light Emitting Diode (used for indicator lights) NFPA National Fire Protection Association PE Protective Earth (also referred as Ground) PPE Personal Protective Equipment PV Photovoltaic (or Solar) SPD Surge Protection Device Related Information You can find more information about Schneider Electric, as well as its products and services at http://solar.schneider-electric.com. vi 975-0768-01-01 Rev G Important Safety Instructions READ AND SAVE THESE INSTRUCTIONS - DO NOT DISCARD This document contains important safety instructions that must be followed during installation procedures (if applicable). Read and keep this Owner’s Guide for future reference. Read these instructions carefully and look at the equipment (if applicable) to become familiar with the device before trying to install, operate, service or maintain it. The following special messages may appear throughout this bulletin or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure. The addition of either symbol to a “Danger” or “Warning” safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed. This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER DANGER indicates an imminently hazardous situation, which, if not avoided, will result in death or serious injury. WARNING WARNING indicates a potentially hazardous situation, which, if not avoided, can result in death or serious injury. CAUTION CAUTION indicates a potentially hazardous situation, which, if not avoided, can result in moderate or minor injury. NOTICE NOTICE indicates important information that you need to read carefully. 975-0768-01-01 Rev G vii Safety Please Note Electrical equipment must be installed, operated, serviced, and maintained only by qualified personnel. No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material. A qualified person is one who has skills and knowledge related to the construction, installation, and operation of electrical equipment and has received safety training to recognize and avoid the hazards involved. Safety Information 1. Before using this product, read all instructions and cautionary markings on the unit and all appropriate sections of this manual. 2. Use of accessories not recommended or sold by the manufacturer may result in a risk of fire, electric shock, or injury to persons. 3. The manufacturer recommends that all wiring be done by a certified technician or electrician to ensure adherence to the local and national electrical codes applicable in your jurisdiction. 4. To avoid a risk of fire and electric shock, make sure that existing wiring is in good condition and that wire is not undersized. Do not operate the equipment with damaged or substandard wiring. 5. Do not operate the equipment if it has been damaged in any way. 6. Do not disassemble the Conext CL-60 except where noted for connecting wiring and cabling. See your warranty for instructions on obtaining service. Attempting to service the unit yourself may result in a risk of electrical shock or fire. 7. To reduce the risk of electrical shock, disconnect the power supply from the equipment before attempting installation, and any maintenance (including cleaning or working on any components connected to the equipment). Internal capacitors remain charged for ten minutes after all power is disconnected. 8. The equipment must be grounded. Use the protective grounding conductor provided with the AC input conductors. 9. This product is designed for outdoor use and is rated IP65 and Type 4X. 10. To reduce the chance of short-circuits, always use insulated tools when installing or working with this equipment. Do not leave tools inside. 11. Remove personal metal items such as rings, bracelets, necklaces, and watches when working with electrical equipment. 12. Do not open nor disassemble the top half of the unit. There are no userserviceable parts inside. 13. To disconnect the unit from DC power, turn the DC switch to OFF and then remove all PV string connectors from the DC terminals. viii 975-0768-01-01 Rev G Safety DANGER ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH HAZARDS • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. • This equipment must only be installed and serviced by qualified electrical personnel. • Never energize the inverter with the covers removed. • Do not open fuse holders under load. The fuse must be de-energized from all sources before servicing. • The inverter is energized from multiple sources. Before removing covers identify all source, de-energize, lock-out, and tag-out and wait 10 minutes. • Always use a properly rated voltage sensing device to confirm all circuits are de-energized. • Replace all devices and covers before turning on power to this equipment. • The DC conductors of this photovoltaic system are ungrounded and may be energized. Failure to follow these instructions will result in death or serious injury. Access to live parts shall be limited to suitably qualified electrical personnel. See installation instructions before connecting to the supply. NOTICE EQUIPMENT DAMAGE • All cables connected to the CL-60 must run through the cable glands on the unit. • This unit is susceptible to damage from EMI and nearby lightning strikes unless a surge protection device (a lightning arrestor) is installed. • Turn Off all devices before connecting cables. • Use the CL-60’s DC switch as its On/Off switch. • To isolate the CL-60, follow “Lock-Out Tag-Out (LOTO) Procedure” on page xi. Failure to follow these instructions can damage equipment or affect network performance. 975-0768-01-01 Rev G ix Safety Storage Information Store the inverter properly when the inverter is not to be installed immediately. 1. Inverter must be packed inside its original carton with the desiccant bags inside. 2. Store the inverter with its front panel facing up. The carton should lay flat and parallel to the ground. 3. Seal the carton with standard packaging tape. 4. Store the inverter in a dry and clean place to protect it against dust and moisture. 5. Temperature: -30 to 85 °C (-22 to 185 ºF) Relative humidity: 0 to 100%. 6. Do not stack more than two inverters on top of another. 7. Keep the inverter away from chemically corrosive materials. 8. Periodically check for any visible damages to the carton and inspect the inverter right away if the carton shows signs of penetration during the storage period. Replace the carton, if necessary. NOTE: A thorough and professional inspection may be required before installing the inverter after more than six months in storage. Contact a local Schneider Electric sales representative for information on how to arrange the inspection. IMPORTANT: Storage beyond two years voids the warranty. x 975-0768-01-01 Rev G Safety Lock-Out Tag-Out (LOTO) Procedure Lock-out refers to the practice of preventing de-energized circuits from being reenergized by putting locks on the disconnecting devices, holding them open. Tag-out refers to the practice of attaching a tag to the disconnect-device locks warning others not to operate the disconnect device and containing information relating to the lock-out, such as the person responsible, the reason, and the date and time. Combined these two practices are called the lock-out and tag-out (LOTO) procedure. DANGER ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH HAZARDS • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. • This equipment must only be installed and serviced by qualified electrical personnel. • Never energize the inverter with the covers removed. • Always use a properly rated voltage sensing device to confirm all circuits are de-energized. • Replace all devices and covers before turning on power to this equipment. • The inverter is energized from multiple sources. Before opening the cover identify the power source (see A), de-energize (see B), lock-out and tagout (see C), and wait ten minutes for circuits to discharge (see D). Failure to follow these instructions will result in death or serious injury. LOTO CL-60 DC Disconnect Device AC Panel Breaker Mains DC Switch PV string LOTO Figure 1-1 Single Line Diagram for CL-60 A 1. Identify any disconnect device upstream from the CL-60 unit. B 2. Open the disconnect device that connects to the CL-60 to cut off DC power. C 3. Turn the CL-60’s DC Switch to OFF position. 4. Lock-out and tag out the external DC disconnect device. 5. Remove all PV string connectors from the DC terminals. 975-0768-01-01 Rev G xi Safety A 6. Identify the AC Panel Breaker downstream from the CL-60 unit. B 7. Open the AC Panel door. 8. Turn Off the AC Panel Breaker (open the switch) that connects to the CL-60 to cut off AC power. 9. Close the AC Panel door. C 10. Lock-out and tag out the AC Panel. D 11. Wait ten minutes for the circuits in the CL-60 to discharge. 12. Check that the inverter is in zero energy state before performing work. 13. Open the CL-60 enclosure and commence service and maintenance activities. xii 975-0768-01-01 Rev G Contents Important Safety Instructions Safety Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - viii Storage Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - x Lock-Out Tag-Out (LOTO) Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -xi 1 Introduction Conext CL-60 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2 Physical Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4 Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5 Inverter Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5 Packaging Box Dimensions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5 Product Label - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–6 LCD Display - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–7 DC Switch - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–8 Technical Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–9 CL-60 Circuit Diagram - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–9 Standard Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–9 Derating Feature - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–10 2 Installation Pre-Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2 Planning the Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2 Installation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3 What’s In The Box - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3 Material and Tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4 Location Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4 Install and Mount the CL-60 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–8 Torque Values - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–15 3 Electrical Connections Precautions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Planning the Electrical Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Cabling and Wiring - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Material and Tools - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Terminal and Cable Entry Points (for CL-60E/CL-60JP) - - - - - - - - - - - - - - - - - - - - - - - - - - Terminal and Cable Entry Points (for CL-60A) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - AC Side Cable Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - AC Side Requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - AC Circuit Breaker - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Residual Current Device - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 975-0768-01-01 Rev G 3–2 3–2 3–3 3–3 3–5 3–6 3–7 3–7 3–7 3–7 xiii Contents Multiple Inverters in Parallel Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–8 Grid Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–9 PV Array Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–15 PV Input Configuration - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–15 PV Input Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–17 Grounding the Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–22 Grounding System Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–22 Second Protective Earth Terminal - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–23 Communication Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–24 Overview - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–24 RS-485 Communication System - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–25 Ethernet Connection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3–29 4 Commissioning Inspection Before Commissioning - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2 Commissioning Procedure - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4–2 5 LCD Display Operation Description of the Selection Buttons - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–2 Menu Tree - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–3 Main Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–4 Contrast Adjustment- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–6 Checking Running Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–6 Checking History Information - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–8 Checking Running Records - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–8 Checking Fault (Event) Records - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–9 Checking History Event Records - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–9 Checking Energy Records - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–10 Starting/Stopping - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–11 Password Entry - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–12 System Parameter Setting- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–13 Language Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–13 Time Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–14 Total Energy Deviation Adjustment - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–15 Load Default (Factory Reset) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–16 Checking Firmware Version - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–17 Running Parameter Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–18 Main Screen of Run-param - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–18 Active/Reactive Power Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–22 Reactive Power Regulation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–22 Pf Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–23 Qt Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–23 Off Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5–23 Q(P) Mode (when the country selection is not “IT”) - - - - - - - - - - - - - - - - - - - - - - - - - - 5–23 xiv 975-0768-01-01 Rev G Contents Q(U) Mode (when the country selection is not “IT”) - - - - - - - - - - - - - - - - - - - - - - - - - Reactive Power Setting for Italy - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Italy Q(P) Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Italy Q(U) Mode - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Save P/Q-set - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Time Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Derating Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - ISO Parameters - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - LVRT Parameter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - MPPT Scan Parameter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Altitude Parameter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Protection Parameter Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Country Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Single-stage Protection Parameter Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Multi-stage Protection Parameter Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Protection Recovery Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Protection Parameter Confirmation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Communication Parameter Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - Advanced Setting Parameter Setting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6 5–24 5–26 5–26 5–27 5–29 5–29 5–30 5–30 5–31 5–31 5–32 5–33 5–33 5–36 5–36 5–37 5–37 5–38 5–39 Troubleshooting Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–2 LED Indicator - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–3 LCD Screen - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–4 Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–10 Routine Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–10 Maintenance Instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–11 Fan Maintenance - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–11 Replacing the Fuse - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–13 Replacing an Expended DC SPD - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–14 Cleaning the Air Inlet and Outlet - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 6–15 7 Disconnecting, Dismantling, and Disposing the CL-60 Disconnecting the CL-60- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7–2 Dismantling the CL-60- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7–4 Disposing the CL-60 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7–5 8 Specifications Product Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8–2 975-0768-01-01 Rev G xv xvi 1 Introduction Chapter 1 contains general information about: • Conext CL-60 • Physical Features • Technical Features 975-0768-01-01 Rev G 1–1 Introduction Conext CL-60 The Conext CL-60 (also referred to as CL-60 PV Inverter) is a transformerless three-phase PV string inverter that is designed to be an integral part of any utility grid-connected PV Power System. The Conext CL-60 is designed to convert DC power generated from the PV array into AC power that is compatible with utility grade AC power. The following diagram illustrates its fundamental application. WARNING ELECTRICAL SHOCK HAZARD • Do not connect the inverter to a PV string where the positive and negative terminals of the PV strings need to be grounded. • Do not connect any local load between the inverter and the AC circuit breaker. • Use the inverter ONLY in a grid-connected PV system. Failure to follow these instructions can result in death or serious injury. PV Array CL-60 without grounding Transformer Utility Grid TT, TN-C, TN-S, TN-C-S, IT Figure 1-1 Fundamental Application 1–2 975-0768-01-01 Rev G Conext CL-60 TN-S TN-C transformer TN-C-S transformer transformer L1 L1 L1 L2 L2 L2 L3 L3 L3 N PEN N PE PE PE PE CL 60 PE CL 60 CL 60 IT TT transformer transformer L1 L1 L2 L2 L3 L3 N PE PE CL 60 CL 60 Figure 1-2 Type of Grid Connections Grid Connection Conditions More than one CL-60 PV Inverter can be connected to the PV system if the total capacity of the PV system (PV array) exceeds the capacity of a single inverter. Each inverter in the multiple setup connects individually to a PV string at the inverter’s DC input side. Then the inverter’s AC output side connects to the AC mains (the grid). NOTICE EQUIPMENT DAMAGE Follow local regulations when installing a connection to a either a TT or TN system. An additional external Type B RCD (residual current detection) device rated 300 mA continuous may be required and combined with additional automatic disconnect devices. Failure to follow these instructions can result in equipment damage. 975-0768-01-01 Rev G 1–3 Introduction Physical Features 3 1 6 7 8 3 5 3 2 3 4 9 11 10 Figure 1-3 CL-60 Components (CL-60E shown) Item Description 1 LCD Display is the main HMI for viewing operational information and changing parameter values for settings. 2 Electrical connection area includes the DC terminals, AC terminals, and RS-485 communication terminals. 3 Hole Inserts for Screw-in Handles are used for seating the screw-in handles. The handles are used for moving, handling, and mounting the PV Inverter. 4 PE second terminal 5 Air ventilation is equipped with fans to draw hot air out. 6 Backplate is used to hang the PV Inverter onto the wall. 7 Fans (3x) with protective grate are used for forced-air cooling inside the inverter enclosure. 8 DC switch is a protective component for safely disconnecting DC power from the PV Array but only up to the terminals. For full disconnection, disconnect power from the PV disconnect device. See “Single Line Diagram for CL-60” on page xi. 1–4 9 Warning Label Read before installing, maintaining, and servicing the unit. 10 Rating Label contains the unit’s electrical specifications and regulatory markings. 11 CL-60A has an AC Switch in the area shown. 975-0768-01-01 Rev G Physical Features Dimensions Inverter Dimensions 625 mm 24.6 in 250 mm 9.8 in 991 mm 39 in Unit weight: 66.0 kg 147 lbs Figure 1-4 Conext CL-60 Dimensions (CL-60E shown) Packaging Box Dimensions Gross weight: 76.0 kg 168 lbs Height: 375 mm / 14.8 in Width: 770 mm / 30.3 in Length: 1160 mm / 45.7 in Figure 1-5 Conext CL-60 Packaging Box Dimensions 975-0768-01-01 Rev G 1–5 Introduction Product Label product name product ratings product part number serial number certification and regulatory markings manufacturing date Figure 1-6 Example of a Conext CL-60 Product Label 1–6 975-0768-01-01 Rev G Physical Features LCD Display The LCD Display is the main interface of the CL-60 PV Inverter. It is made up of two LED indicators, two buttons, and the screen itself. 1 2 3 NOTE: Condensation may appear behind the LCD display. This occurrence is normal in cold climate conditions. The condensation dissipates soon after the unit starts producing power or when ambient temperature settles above the dew point. Figure 1-7 LCD Display Item 1 2 Description LED Indicators – RUN and ALERT . Indicates the present operational state of the PV Inverter. Selection Buttons – ESC (and down) and OK (and next) . Use for navigating the LCD interface, selecting settings, and changing parameters of settings. 3 LCD Screen. Displays the present state of the PV Inverter, operational and alarm information, and present settings. Table 1-1 Description of LED Indicators LED Indicators Description RUN - On The PV Inverter is in operation. ALERT - Off RUN - Off ALERT - On RUN - Off ALERT - Off RUN - flashing ALERT - Off 975-0768-01-01 Rev G A ground fault (or any event) is detected or a protection feature is enabled. The PV Inverter is not in operation or a communication fault is detected between the DSP and the LCD Display. The PV Inverter is communicating a warning. 1–7 Introduction DC Switch The DC Switch is both the main power switch and a protective component which is used to safely disconnect DC power between the PV array and the PV Inverter whenever necessary to do so. The PV Inverter operates automatically (without the need of switching On or Off) when DC input and AC output requirements are continuously met. Turn the DC switch to the Off position only to stop PV Inverter operation when a ground fault condition is detected or when there is a non-ground fault condition to stop inverter operation such as maintenance and servicing. WARNING ELECTRIC SHOCK HAZARD • Do not perform maintenance and servicing without totally disconnecting the DC source from the inverter. The DC switch does not de-energize the DC fuse circuits. The fuse circuits remain live even if the DC switch is turned to the Off position. • To remove power to the inverter, disconnect power from the PV disconnect device. See “Single Line Diagram for CL-60” on page xi. • Alternatively, to remove power to the inverter, open all MC4 type connectors using a special tool for disconnection. Failure to follow these instructions can result in death or serious injury. NOTE: For CL-60A, the DC switch is provided with a lockable twisting knob to meet the NFPA 70E standard. 1–8 975-0768-01-01 Rev G Technical Features Technical Features CL-60 Circuit Diagram Figure 1-8 shows the main circuit of the PV Inverter. Maximum Power Point Tracking (MPPT) is utilized to optimize harvesting DC power from the PV array with different PV input conditions. The PV Inverter circuit converts DC power into AC power and feeds it to the utility grid through the inverter’s AC terminal. The protection circuit is equipped to ensure the device’s safe operation and personal safety. The DC switch is used to disconnect DC power from the PV Array safely. The inverter provides standard RS-485 ports for communication. Relay DC bus Inversion circuit DC DC EMI Filter AC EMI Filter AC Reactor L1 L2 L3 N PE Fan DSP+CPLD DC + - + DC In DC fuse L1 L2 L3 N PE L1 L2 L3 N - DC switch - 8 inputs (1@ for 2 combined strings) - 30A fuses in both polarities Current detection - type 2 DC SPD - type 3 AC SPD - AC switch DC switch DC SPD L1 L2 L3 N - DC switch - 14 strings - 15A fuses in positive polarity detection polarity - monitoring Current in negative - type 2 DC SPD - type 3 AC SPD DC switch DC fuse CL-60A Wiring Box contents AC SPD DC + - AC switch CL-60E/CL-60JP Wiring Box contents LCD/RS485 DC SPD Auxiliary power circuit + DC In L1 L2 L3 N PE Figure 1-8 Conext CL-60 Circuit Diagram Standard Features Inverter Function The device’s main function is to convert DC current into gridcompatible AC current then feed this current into the grid. Data Storage and LCD Display The onboard memory stores information such as fault detection and displays them on the screen of the integrated LCD Display. Device Configuration The LCD Display provides the main interface for accessing device settings and changing them for optimal operation of the inverter. 975-0768-01-01 Rev G 1–9 Introduction Communication Interface Features a standard RS-485 port which can be connected with a monitoring device such as a power meter, Protection Features The unit is equipped with the following features for preventing inverter damage, other equipment damage, and personal injury hazards. • Short-circuit protection • Ground insulation resistance detection • Inverter output voltage monitoring • Inverter output frequency detection • Residual current protection • DC injection of AC output current surveillance • Anti-islanding protection • Ambient temperature monitoring • DC over-voltage protection • Over-current protection • Power module over-temperature protection • Fan failure protection • Arc fault detection and protection (for CL-60A) Derating Feature Output derating is a way to protect the inverter from overload or potential fault detections. These situations prompt the PV Inverter to initiate power derating: • Altitude higher than 3000 meters • Internal temperature is too high (including ambient temperature and internal components temperature) NOTE: For example, installing the inverter in an enclosed space may hasten derating. • Grid voltage is too low • External power class adjustment • Grid frequency is too high (see NOTE) NOTE: Valid only when the country selected is DE or IT. • High grid voltage with a simultaneous low PV voltage. Power Limit Setting Inverter output power can be adjusted via the LCD Display or a remote grid dispatch from the utility company. The corresponding operating state will be displayed on the LCD screen. 1–10 975-0768-01-01 Rev G Technical Features Over-temperature Derating High ambient temperature, a blocked fan, or poor ventilation will initiate inverter power derating. When the temperature inside the unit exceeds the upper limit, the inverter will derate its power output until the internal temperature drops within the allowable range. CL-60A Temperature derating curve ˄Vac=380V˅ CL-60E Temperature Derating Curve ˄Vac=400V˅ Apparent power˄KVA˅ Apparent Power˄KVA˅ 66 63.36 60 60 Vmpp=600V Vmpp=600V 55 Vmpp=710V Vmpp=850V 50 55 Vmpp=710V Vmpp=850V 50 45 45 Ambient Temp (°C) 40 35 40 45 50 55 Ambient Temp (°C) 40 35 60 40 45 50 55 60 not to scale NOTE: The lower limit of the over-temperature derating is 75% of nominal power. If both the module and internal temperatures reach power derating conditions, the inverter will derate the power output based on the lower temperature between the two. Figure 1-9 Over-Temperature Derating Grid Under-voltage Derating When grid voltage is low, the inverter will derate the output power to make sure the output current is within the allowable range. Once the grid voltage is within Vmin (215V), the inverter will derate its output power. P[Vmin…266V] = Pn × (Vgrid / 230V) Pn Working area Vmin 215V Vmax Figure 1-10 Grid Under-Voltage Derating 975-0768-01-01 Rev G 1–11 Introduction PV Over-voltage Derating The inverter regularly scans the PV voltage every 25 minutes and forces the PV to derate to test whether the maximum power point is less than 860 volts. At 66 KVA, if the maximum power point is higher than 860 volts, then the inverter will return to the higher voltage limit before it starts derating. Output voltage max when PV voltage < 860 Output voltage max when PV voltage < 890 Output voltage max when PV voltage < 950 Figure 1-11 PV Over-Voltage Derating 1–12 975-0768-01-01 Rev G 2 Installation Chapter 2 contains information about: • Pre-Installation • Installation 975-0768-01-01 Rev G 2–1 Installation Pre-Installation Before installing the Conext CL-60, read all instructions and cautionary markings in this Guide. NOTE: Obtain all necessary permits prior to starting the installation. Installations must meet all local codes and standards. Installation of this equipment should only be performed by skilled personnel such as qualified electricians and Certified Renewable Energy (RE) System installers. Planning the Installation 2–2 • Read this entire chapter before beginning the installation. It is important to plan the installation from beginning to end. • Assemble all tools and materials needed for the installation. 975-0768-01-01 Rev G Installation Installation DANGER ELECTRIC SHOCK AND FIRE HAZARD • Do not connect the PV Inverter to a live power source prior to cabling and wiring found in Chapter 3, “Electrical Connections”. The inverter can be energized from two sources namely, DC from the PV array and AC from the grid. • Do not connect any powered device to the PV Inverter during installation. Failure to follow these instructions will result in death or serious injury. What’s In The Box The following materials are supplied in the Conext CL-60 package: First Row Second Row • A CL-60 unit • B Wall-mounting backplate • C CL-60 USB drive contains the CL-60 Owner’s Guide • D CL-60 Quick Install Guide including extra multi-lingual product labels • E Metal frame M10x45 fasteners (6x) • F M4x16 backplate screws (2x) • G Screw-in handles (4x) • H MC4 DC cable connectors (14x pairs) for the CL-60E/CL-60JP Amphenol® H4 DC cable connectors (8x pairs) for the CL-60A • I AC cable gland (for the CL-60E/CL-60JP) A B E F G C H D I NOTE: Use only these fasteners when mounting the inverter. Figure 2-1 What’s In the Box 975-0768-01-01 Rev G 2–3 Installation Material and Tools The following materials and tools are not supplied but are required to complete the installation: • • • • • Personal protective equipment (PPE) Screwdriver and drill set (powered and/or manual) Six (M10x65) screws (for fastening wall-mounting backplate to the wall) Calibrated professional digital multimeter Crimping tool from Multi-Contact (http://www.multi-contact-usa.com/ for CL60E/CL-60JP) and Amphenol (https://www.amphenol.com/ for CL-60A) Location Information DANGER ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH HAZARDS • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. • This equipment must only be installed and serviced by qualified electrical personnel. • Never energize the inverter with the covers removed. • Do not open fuse holders under load. The fuse must be de-energized from all sources before servicing. • The inverter is energized from multiple sources. Before removing covers identify all source, de-energize, lock-out, and tag-out and wait 10 minutes. See “Lock-Out Tag-Out (LOTO) Procedure” on page xi. • Always use a properly rated voltage sensing device to confirm all circuits are de-energized. • Replace all devices and covers before turning on power to this equipment. • The DC conductors of this photovoltaic system are ungrounded and may be energized. Failure to follow these instructions will result in death or serious injury. Environment The CL-60 is IP65 rated (CL-60E/CL-60JP) and Type 4X rated (CL-60A). It is suitable for outside installation. The ambient temperature should be within the range of –25 to 60 °C (–13 to 140 °F) to prevent automatic power derating in over-temperature conditions. Relative humidity at the installation site can be from 0 to 100%. Allow for at least 600 mm (~24 inches) clearance on all sides of the inverter. When installing another inverter next to it (or several inverters around it), increase the clearance between inverters from all sides to 800 mm (~32 inches). See Figure 2-2, “Clearances and Ambient Temperature” on page 2–5. 2–4 975-0768-01-01 Rev G Installation 600mm ~24” -25 -13 600mm ~24” 800mm ~32” between other objects between CL-60s +60 °C +140 °F 600mm ~24” Figure 2-2 Clearances and Ambient Temperature Fire Safety WARNING IGNITION AND FIRE HAZARD • This equipment is not ignition protected. To prevent fire or explosion, do not install this product in locations that require ignition-protected equipment. This includes any confined space containing lead acid batteries, or flammable chemicals such as, natural gas (NG), liquid petroleum gas (LPG) or gasoline (Benzine/Petrol). • Do not install in a confined space with machinery powered by flammable chemicals, or storage tanks, fittings, or other connections between components of fuel or flammable chemical systems. • Do not install the CL-60 on a wooden/plastic/plaster wall. • Do not install the CL-60 near readily flammable materials such as cloth, paper, straw, or plastic sheeting. Keep flammable materials from all sides including the front of the CL-60. Failure to follow these instructions can result in death or serious injury. Flammable or combustible materials are defined as “any material containing wood, compressed paper, cellulose, plant fibers, plastics, liquids, or other material that will ignite and burn, whether flame-proofed or not” according to NFPA 70E. Flammable liquids are defined as “any liquid whose flash point does not exceed 100 °F (38 °C).” Examples of flammable liquids are gasoline, methanol, and ether. When choosing a wall or flat surface to install the CL-60, choose a wall or flat surface that is not considered a flammable material such as concrete, brick, or metal. 975-0768-01-01 Rev G 2–5 Installation Handling Precautions CAUTION HEAVY LOAD HAZARD • Do not handle and lift the unit by yourself. Use two people to move, lift, and mount the unit. • Always use proper lifting techniques during installation including using the provided screw-in handles. • When handling the inverter, install all four screw-in handles to both sides of the inverter first and make sure they are seated correctly in their slots. • Do not substitute the screw-in handles with something else. Use only the provided screw-in handles. • Use mechanical or motorized hand trucks and/or lifts whenever possible to aid in proper handling. Failure to follow these instructions can result in moderate or minor injury. Storage Considerations If the inverter cannot be installed immediately after delivery at the installation site, consider storing the inverter inside its original carton and setting it aside away from potential damage. For more guidelines, see “Storage Information” on page x. Location Hazards In order to avoid other potential hazards follow the instructions in the WARNING below. WARNING ELECTRICAL SHOCK, FIRE, AND PHYSICAL INJURY HAZARD • Install the CL-60 on a concrete wall or metal frame which can support the weight (66 kg /147 lbs) of the unit over time. When installing multiple units, make sure the wall or metal frame can support the total weight of the units over time. • Install the unit upright at 90° vertical angle in relation to the floor. The unit can also be installed horizontally flat and parallel to the floor. When installing on a slope, the top of the unit must be higher than its bottom. • Install the unit at the recommended height of 1.2 m (4 ft.) for easy access to the terminals and ports. • Avoid installing the CL-60 in completely uncovered locations where persistent rain and moisture spray can eventually penetrate the enclosure. Install under a covered structure. • Install a separate and external surge protection device to protect the CL60’s power module and communication ports. Failure to follow these instructions can result in death or serious injury. 2–6 975-0768-01-01 Rev G Installation NOTICE EQUIPMENT DAMAGE • Avoid installing the CL-60 in direct sunlight or near other heat sources like the exhausts of inverters and generators, steam exhausts from boilers and dryers, and engine compartments. Install in shaded locations. • Choose a location and an installation layout that minimizes potentially induced voltage spikes that might damage the electronics. Failure to follow these instructions can result in equipment damage. 0° Allowed 90° <90° Not allowed Figure 2-3 Mounting Orientations 975-0768-01-01 Rev G 2–7 Installation Install and Mount the CL-60 512 mm ~20.2 in 2x M4x7 90 mm ~3.5 in 6x M10 74 mm ~2.9 in 26 mm ~1 in 425 mm ~16.7 in 524 mm ~20.6 in 544 mm ~21.4 in 32 mm ~1.2 in NOTE: Whenever possible, use only the supplied fasteners when mounting the inverter. NOTE: To install the inverter onto a concrete wall, use the recommended M10x65 screws (not supplied). Figure 2-4 Wall-mounting Backplate Dimensions To install on a concrete or brick wall in an upright position: 1. Remove the wall-mounting backplate and the two M4x12 backplate screws from the CL-60 packaging. 2. Follow all preceding precautions and warnings starting on page 2–3. 3. Unpack the backplate from the box and use the backplate to mark the location of the holes on the wall. See Figure 2-5, “Mark and Pre-drill Wall” on page 2–9. DANGER EXPLOSION HAZARD Check that there are no plumbing or gas pipes or electrical conduits behind the wall when marking for holes and before drilling. Failure to follow these instructions will result in death or serious injury. 2–8 975-0768-01-01 Rev G Installation 4. Pre-drill the mounting surface, if necessary. See Figure 2-5, “Mark and Predrill Wall” on page 2–9. Figure 2-5 Mark and Pre-drill Wall 5. Unpack the screw-in handles and install them as shown. Screw in the handles until they are fully seated in the inserts. See Figure 2-6, “Install Screw-in Handles” on page 2–9. Figure 2-6 Install Screw-in Handles 6. Fasten the wall-mounting backplate to the wall with six M10x65 screws (not supplied). Use a torque of 35 Nm (25.8 lbf-ft) to fasten the screws and the backplate. 975-0768-01-01 Rev G 2–9 Installation 7. Mount (hang) the inverter manually onto the backplate. after hanging the inverter to the backplate, lock it with the two M4 screws (supplied) use the handles to mount the inverter to the backplate for illustration purposes only Figure 2-7 Mounting the CL-60 8. Lock the inverter to the backplate by fastening the two screws (M4x16) as shown. See Figure 2-7. 9. Remove the screw-in handles from the sides of the inverter and store them away from the top of the inverter or inside the inverter enclosure. 2–10 975-0768-01-01 Rev G Installation To install on a metal frame in an upright position: 1. Remove the backplate, its corresponding metal frame fasteners, and the two M4x12 backplate screws from the CL-60 packaging. Use only the provided metal frame fasteners for attaching to a metal frame structure. 2. Follow all preceding precautions and warnings starting on page 2–3. 3. Use the backplate to mark the metal frame with the location of the holes to be drilled. See Figure 2-8. 4. Pre-drill the mounting surface, if necessary. See Figure 2-8. Use a drill bit appropriate for a bolt of size M10. Figure 2-8 Mark and Pre-drill Metal Frame 5. Unpack the screw-in handles and install them as shown. Screw in the handles until they are fully seated in the inserts. See Figure 2-6, “Install Screw-in Handles” on page 2–9 for an illustration. 6. Fasten the backplate to the metal frame using the metal frame fasteners that came with the CL-60 packaging. Use a torque of 35 Nm (25.8 lbf-ft) to fasten the nut and the backplate. metal frame backplate hex nut (M10) spring washer bolt (M10x45) flat washer NOTE: Whenever possible, use only the supplied fasteners when mounting the inverter. Figure 2-9 Securing the Backplate to the Metal Frame 7. Mount (hang) the inverter manually onto the backplate. See Figure 2-7, “Mounting the CL-60” on page 2–10 for a similar illustration. 8. Lock the inverter to the backplate by fastening the two screws (M4x16). See Figure 2-7, “Mounting the CL-60” on page 2–10 for a similar illustration. 9. Remove the screw-in handles from the sides of the inverter. See Figure 2-7, “Mounting the CL-60” on page 2–10 for a similar illustration. 975-0768-01-01 Rev G 2–11 Installation To install on a horizontally flat metal or concrete surface: WARNING ELECTRICAL SHOCK AND FIRE HAZARD • Do not install the unit within 800 mm (31.5 inches) of vegetation (weeds, grass) and other flammable materials. See the definition of flammable materials in “Fire Safety” on page 2–5. • Provide a minimum distance of 450 mm (~18 inches) between the PV Inverter’s back and the ground (the floor). • Install the backplate even though the inverter is not going to hang on it. The backplate provides stability for the inverter. • Be careful to check that there are no plumbing or gas pipes or electrical conduits underneath the flat surface you are marking for holes. Failure to follow these instructions can result in death or serious injury. 1. Remove the wall-mounting backplate and its corresponding fasteners from the CL-60 packaging. 2. Follow all preceding precautions and warnings starting on page 2–3. 3. Unpack the backplate from the box and use the backplate to mark the flat surface with the location of the holes to be drilled. See Figure 2-5, “Mark and Pre-drill Wall” on page 2–9. 4. Pre-drill the mounting surface, if necessary. Use a drill bit appropriate for a bolt of size M10. for illustration purposes only 450mm ~18” ground (floor) Figure 2-10 Ground Clearance and Fastening the Backplate 5. Unpack the screw-in handles and install them as shown. Screw in the handles until they are fully seated in the inserts. See Figure 2-6, “Install Screw-in Handles” on page 2–9. 2–12 975-0768-01-01 Rev G Installation 6. Fasten the backplate to the flat metal surface (using the metal frame fasteners that came with the CL-60 packaging, if necessary) or concrete surface (using M10x65 screws which are not provided). Use a torque of 35 Nm (25.8 lbf-ft) to fasten the nut and the backplate. 7. Lay the inverter manually onto the backplate to lock its position. Handle the inverter by the screw-in handles. for illustration purposes only 450 mm ~18 in. Figure 2-11 Mounting to a Flat Surface 8. Lock the inverter to the backplate by fastening the two screws (M4x16). See Figure 2-7, “Mounting the CL-60” on page 2–10 for a similar illustration. 9. Remove the screw-in handles from the sides of the inverter. See Figure 2-7, “Mounting the CL-60” on page 2–10 for a similar illustration. 975-0768-01-01 Rev G 2–13 Installation To install on a sloped metal or concrete surface: Examples of sloped surfaces are rooftops and uneven terrain. WARNING ELECTRICAL SHOCK AND FIRE HAZARD • Do not install the unit on a slope in which the top part of the inverter is lower than its bottom. See Figure 2-12 below. • Be careful to check that there are no plumbing or gas pipes or electrical conduits underneath the surface you are marking for holes. Failure to follow these instructions can result in death or serious injury. ◆ Follow the same procedures in the previous section “To install on a horizontally flat metal or concrete surface:” on page 2–12. for illustration purposes only top bottom bottom top within 90º angle Figure 2-12 Installing on Sloped Surfaces 2–14 975-0768-01-01 Rev G Installation Torque Values CAUTION FIRE HAZARD Tighten fasteners such as screws, nuts, bolts, and cable glands (used for routing field wiring and current carrying cable) according to the recommendations in the table below. Incorrect torque may cause a fire. Failure to follow these instructions can result in moderate or minor injury. NOTICE EQUIPMENT DAMAGE Tighten fasteners such as wall screws, metal frame nuts, and panel screws according to the recommendations in the table below. Over torquing may damage the head of the fastener. Under torquing may loosen the installation over time. Failure to follow these instructions can result in equipment damage. Table 2-1 Summary of Torque Values 975-0768-01-01 Rev G Type Description Nm (IEC) ft-lb (NA) cable gland for communication cables such as RS-485 Ethernet cable 3.75 2.8 cable gland for smaller AC cable 12–13 8.8–9.6 cable gland for larger AC cable 16–17 11.8–12.5 connector screw RS-485 wire connector 0.2 0.15 fastener transparent protection panel 0.8 ±0.1 0.6 ±0.1 fastener lower enclosure panel 4.3 ±0.2 3.2 ±0.15 fastener to lock the CL-60 unit to the mounting backplate 2.7–4.8 2–3.5 fastener (metal) metal frame-mounting backplate nut 35 25.8 fastener (wall) wall-mounting backplate expansion 35 25.8 terminal gland MC4 DC terminal 2.5–3 1.8–2.2 terminal screw AC terminal block 8–12 5.9–8.9 terminal screw PE (ground) terminal block 4.3 ±0.2 3.2 ±0.15 2–15 Installation •THIS PAGE INTENTIONALLY BLANK• 2–16 975-0768-01-01 Rev G 3 Electrical Connections Chapter 3 contains information about: • Precautions • Cabling and Wiring • Communication Connection 975-0768-01-01 Rev G 3–1 Electrical Connections Precautions Before connecting the Conext CL-60 to electrical cables, wires, and communication cables, read all instructions and cautionary markings in this Guide. NOTE: Obtain all necessary permits prior to starting the installation. Installations must meet all local codes and standards. Installation of this equipment should only be performed by skilled personnel such as qualified electricians and Certified Renewable Energy (RE) System installers. Planning the Electrical Connections 3–2 • Read this entire chapter before making electrical connections to and from the unit. It is important to plan the installation from beginning to end. • Assemble all tools and materials needed for the installation. 975-0768-01-01 Rev G Cabling and Wiring Cabling and Wiring DANGER ELECTRIC SHOCK AND FIRE HAZARD • All wiring must be done by qualified personnel to ensure compliance with all applicable installation codes and regulations. • Do not connect the PV Inverter to a live power source prior to finishing all cabling and wiring. The inverter can be energized from two sources namely, DC from the PV array and AC from the grid. • Do not connect any powered device to the PV Inverter during cabling and wiring. Failure to follow these instructions will result in death or serious injury. Material and Tools The following materials and tools are not supplied but are required to complete the installation: • • • • • • • • • • • AC power cable (4-wire/5-wire) Crimping tool from Multi-Contact (http://www.multi-contact-usa.com/ for CL60E/CL-60JP) and Amphenol (https://www.amphenol.com/ for CL-60A) DC power cable (color-coded - red for (+), black for (-)) one AC conduit hub (for 2” trade size knockout) - CL-60A only one (or two) conduit hubs (for 3/4” trade size knockouts) - CL-60A only RS-485 cable(s) for Modbus/RS-485 device connections Wire stripper, RJ45 crimper, connector tool spanner Screwdriver set, pliers CAT6/5/e network cable(s) for Modbus/RS-485 PV Inverter and Ethernet TCP/ IP connections Laptop computer (PC or Mac) Network router for LAN and internet connectivity Once the Conext CL-60 is installed at the site, it is now ready to be connected to the PV array and the utility grid. 975-0768-01-01 Rev G 3–3 Electrical Connections DANGER ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH HAZARDS • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. • This equipment must only be installed and serviced by qualified electrical personnel. • Never energize the inverter with the covers removed. • Do not open fuse holders under load. The fuse must be de-energized from all sources before servicing. • The inverter is energized from multiple sources. Before removing covers identify all source, de-energize, lock-out, and tag-out and wait 10 minutes. See “Lock-Out Tag-Out (LOTO) Procedure” on page xi. • Always use a properly rated voltage sensing device to confirm all circuits are de-energized. • Replace all devices and covers before turning on power to this equipment. • The DC conductors of this photovoltaic system are ungrounded and may be energized. Failure to follow these instructions will result in death or serious injury. 3–4 975-0768-01-01 Rev G Cabling and Wiring Terminal and Cable Entry Points (for CL-60E/CL-60JP) The CL-60E’s electrical connection terminals are located inside the inverter wiring box and the cable entry points are at the bottom of the unit. 1 2 Front View 3 5 4 6 7 8 Bottom View 10 9 Figure 3-1 Terminals and Cable Entry Points Table 3-1 Description of Terminals and Cable Entry Points 975-0768-01-01 Rev G No. Description No. Description 1 DC switch 6 DC input MC4 terminals 2 DC SPD 7 Communication cable glands 3 AC crimping terminal 8 AC cable gland (large) 4 DC fuse board 9 Second PE (ground) location 5 Communication circuit board 10 Waterproof air valve 3–5 Electrical Connections Terminal and Cable Entry Points (for CL-60A) The CL-60A’s electrical connection terminals are located inside the inverter wiring box and the cable entry points are at the bottom of the unit. 1 2 Front View 3 6 4 5 7 8 9 Bottom View NOTE: Leave the knockout caps on the unit if you are not routing a cable through. 11 10 Figure 3-2 Terminals and Cable Entry Points Table 3-2 Description of Terminals and Cable Entry Points 3–6 No. Description No. Description 1 DC switch 7 DC input Amphenol H4 terminals 2 DC SPD 8 3/4” trade size knockouts 3 AC crimping terminal 9 2” trade size knockout 4 AC switch 10 Second PE (ground) location 5 DC fuse board with integrated Arc fault detector 11 Waterproof air valve 6 Communication circuit board 975-0768-01-01 Rev G Cabling and Wiring AC Side Cable Connection AC Side Requirements NOTE: Connection to the utility grid must be done only after receiving approval from the local company. Before connecting to the grid, verify that both the grid voltage and frequency meet the requirements of the CL-60’s voltage and frequency settings. Contact the local utility company for a solution if the grid does not meet the specifications. For information on the settings, see “Product Specifications” on page 8–2. AC Circuit Breaker An independent three- or four-pole circuit breaker must be installed downstream from the inverter before the grid connection. This is to ensure that the inverter can be disconnected safely from the grid. Inverter CL-60E CL-60JP Recommended AC circuit breaker 120A CL-60A NOTICE EQUIPMENT DAMAGE • Do not connect multiple PV Inverters to a single circuit breaker. • Do not connect loads between the PV Inverter and the circuit breaker. Failure to follow these instructions can result in damage to the inverter and other connected equipment. Residual Current Device With an integrated comprehensive residual current monitoring component, the inverter is capable of distinguishing a ground fault current from normal capacitive leakage current. This allows the inverter to disconnect from the grid as soon as the ground fault is detected. 975-0768-01-01 Rev G 3–7 Electrical Connections Multiple Inverters in Parallel Connection Follow either of the two scenarios when attempting to connect several inverters in parallel to the grid. Scenario 1 Several inverters are in parallel connection to the 3-phase low voltage grid. L1 L2 L3 N PE inverter 1 ... inverter 2 inverter n Requirements If the number of the grid-connected PV Inverters exceed 40, contact a local Schneider Electric Sales Application Engineer (SAE). Scenario 2 Several inverters are in parallel connection to the low voltage side of the MV transformer. The high voltage side is connected to the MV grid. low voltage high voltage U2 U1 V2 V1 W2 W1 N MV Transformer inverter 1 inverter 2 ... inverter n Requirements If the number of the grid-connected PV Inverters exceed 40, contact a local Schneider Electric Sales Application Engineer (SAE). The nominal power of the MV transformer’s low voltage side matches the inverter’s output power. NOTE: It is recommended to use a transformer with a short circuit impedance of less than 6%. 3–8 975-0768-01-01 Rev G Cabling and Wiring Grid Connection The AC terminal block on the bottom of the CL-60E inverter accommodates an AC connection for a 3-phase-5-wire grid connection (L1, L2, L3, N and PE). The AC terminal block on the bottom of the CL-60A inverter accommodates an AC connection for a 3-phase-4-wire grid connection (L1, L2, L3, and GND). AC Cable Requirements Select AC cables according to the following factors: • Grid impedance should correspond to the specifications below to avoid accidental short-circuit or output power derating. Max. grid impedance [Ohm] 2 1.5 1 0.5 0 230 975-0768-01-01 Rev G 235 240 245 250 255 AC voltage without loads[V] 260 265 • When calculating voltage drop, a cable with a higher cross section area could be selected to ensure power loss within a 1% limit. Check that the AC cable outer diameter is suitable for the AC terminals of the inverter. • Ambient temperature • Cable layout (that is, inside wall, underground, free air, etc.) • UV resistance • Cable resistance / length 3–9 Electrical Connections AC Cable Connection To connect the PV Inverter to the grid: DANGER ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH HAZARD • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. • This equipment must only be installed and serviced by qualified electrical personnel. • Never energize the inverter with the covers removed. • Do not open fuse holders under load. The fuse must be de-energized from all sources before servicing. • The inverter is energized from multiple sources. Before removing covers identify all source, de-energize, lock-out, and tag-out and wait 10 minutes. • Always use a properly rated voltage sensing device to confirm all circuits are de-energized. • Replace all devices and covers before turning on power to this equipment. • The DC conductors of this photovoltaic system are ungrounded and may be energized. • Do not connect to the AC circuit breaker until all inverter electrical connections are completed. Failure to follow these instructions will result in death or serious injury. 1. Open the AC circuit breaker (turn it OFF) and perform the “Lock-Out Tag-Out (LOTO) Procedure” on page xi. 2. Remove the six screws on the front cover of the wiring box to access the terminals. 3–10 975-0768-01-01 Rev G Cabling and Wiring 3. Strip the cables as shown below. Example below is for a five-wire cable. 3 1 4 PE L1 L2 L3 N For illustration purposes only. 2 NOTE: For AC cables with stranded wires, use cold-press terminal lugs for termination. Always use lugs that grip the shape of the wires on AC cables. Always use the proper lugs according to the type of metal of the wires on AC cables. The cross-section diameter of the AC cable must be selected carefully in order to prevent accidental disconnections of the inverter from the grid due to high impedance of the cable. 975-0768-01-01 Rev G No. Description Remark 1 Protective layer External diameter of the cable: Proper range 25 to 40 mm (~1 to 1.5 in) 2 Length of insulation to be stripped off 24 mm (~1 in) 3 Insulation layer - 4 Cross section of AC cable Range: 25 to 95 mm2 Recommended value: 50 mm2 5 Type Aluminum or copper • Use a smaller AC cable gland (supplied), if the selected AC cable has an external diameter of between 25 to 30.5 mm (~1 to 1.25 in). For replacement instructions, see “To replace the larger AC cable gland with the smaller AC cable gland:” on page 3–14. • Use a larger AC cable gland (pre-installed), if the selected AC cable has an external diameter of between 30.5 to 40 mm (~1.25 to 1.5 in). There is no need to replace this AC cable gland. 3–11 Electrical Connections The following table lists the recommended maximum length of the AC cable based on its cross-section diameter. Cross-section of the AC cable (mm2) Max. length of the AC cables (m) Cu 25 0-50 35 50-100 50 >100 4. Select the corresponding AC cable gland based on the actual AC cable diameter. Remove or install the two selected AC cable glands at the bottom of the wiring box using the torque guidelines below. • Smaller AC cable gland (supplied for the CL-60E/CL-60JP): Torque of 12-13 Nm (~9.2 lbf-ft) • Larger AC cable gland (pre-installed for the CL-60E/CL-60JP): Torque of 16-17 Nm (~12.2 lbf-ft) NOTICE INVERTER DAMAGE For the CL-60A, acquire and use a NEMA 4/4X-rated AC conduit hub as required that will fit a 2” trade size knockout. Failure to follow these instructions may cause leakage and damage to the inverter. 5. Connect the AC cable’s wires to their corresponding terminals. 3–12 975-0768-01-01 Rev G Cabling and Wiring 6. Pull the cable away from the terminals gently to make sure the wires do not disconnect from their terminals. CL-60E/CL-60JP PE | N | L3 | L2 | L1 CL-60A L3 | L2 | L1 GND For illustration purposes only. NOTICE EQUIPMENT DAMAGE • Observe and strictly follow the AC terminal layout. The PV Inverter will not work normally if the phase wire is connected to the PE terminal. • Do not insert wires without stripping the insulation layer. Damaged wires may affect the normal operation of the inverter. Failure to follow these instructions may cause inverter damage. 975-0768-01-01 Rev G 3–13 Electrical Connections AC Cable Gland Replacement Instructions for CL60E/CL-60JP To replace the larger AC cable gland with the smaller AC cable gland: 1. Remove the pre-installed larger AC cable gland. remove the sealing nut with a torque of 16-17 Nm (~12.2 lbf-ft) 2. Set the sealing and lock nuts aside for reuse. sealing nut pre-installed AC cable gland (large) lock nut 3. Store the pre-installed AC cable gland (large). 4. Install the supplied AC cable gland (small) onto the unit. sealing nut replace the sealing nut with a torque of 12-13 Nm (~9.2 lbf-ft) supplied AC cable gland (small) lock nut 5. Proceed with “AC Cable Connection” steps. 3–14 975-0768-01-01 Rev G Cabling and Wiring PV Array Connection DANGER ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH HAZARDS • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. • This equipment must only be installed and serviced by qualified electrical personnel. • Never energize the inverter with the covers removed. • Do not open fuse holders under load. The fuse must be de-energized from all sources before servicing. • The inverter is energized from multiple sources. Before removing covers identify all source, de-energize, lock-out, and tag-out and wait 10 minutes. • Always use a properly rated voltage sensing device to confirm all circuits are de-energized. • Replace all devices and covers before turning on power to this equipment. • The DC conductors of this photovoltaic system are ungrounded and may be energized. Failure to follow these instructions will result in death or serious injury. DANGER ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH HAZARDS • Be careful when handling cables from PV arrays. PV arrays produce electrical energy when exposed to light. • Check that the PV impedance to ground is within specifications before connecting the PV array to the inverter. Failure to follow these instructions will result in death or serious injury. PV Input Configuration The CL-60 PV Inverter has a PV input area and is equipped with a built-in Maximum Power Point Tracker (MPPT). NOTICE EQUIPMENT DAMAGE • Check and make sure that the voltage capacity rating of each PV array is less than 1000 V. • Check that the maximum short circuit current on the DC side is within specifications. Failure to follow these instructions may cause inverter damage. 975-0768-01-01 Rev G 3–15 Electrical Connections To make full use of the DC input power, PV modules should be homogenous. This means that each module in the PV string must be of the same type and the same number of PV cells. All the PV strings should have identical tilt and orientation. Before connecting a PV string to the inverter, the following electrical parameters must be met. Total DC power limit Max. open-circuit voltage limit for each input Short-circuit current limit 67500 Wa 1000 V 140 A a.Multiply by a factor of 1.35 for over-panelling. Considering the negative voltage temperature coefficient of PV cells, more attention should be paid to the open-circuit voltage of PV strings when the ambient temperature is the lowest. For example, consider the YL250P-29bPV module. Item Parameter PV module model YL250P-29b Power 250W Open-circuit voltage (STC) 37.6V Short-circuit current (STC) 8.92A Open-circuit voltage temperature coefficient () -0.32%/°C No. of PV modules in a PV string 23 Under the STC condition, where ambient temperature is 25 °C, the open-circuit voltage of PV cells is 37.6 V × 23 = 864.8 V < 1000V Suppose that the lowest temperature is -25 °C, the open-circuit voltage of PV cells is 23 × 37.6 V × [1 + β × (min. ambient temperature – STC temperature)] = 23 × 37.6 V × [1 + (0.32%/°C) × (-25°C – 25°C)] = 990V < 1000V (meets the operational requirement) Therefore, the PV string should be designed to meet the open-circuit voltage requirement even under the lowest ambient temperature condition. 3–16 975-0768-01-01 Rev G Cabling and Wiring PV Input Connection DC input cables are connected to the PV input terminals of the inverter. DC cables from the PV string should be equipped and terminated with MC4 connectors (CL-60E/CL-60JP only) or Amphenol H4 connectors (CL-60A only). NOTE: To maintain the IP65 / Type 4X protection rating, use only the supplied DC connectors (MC4 or H4). When replacing lost connectors, they have to match the same supplied connectors. Using other connectors will invalidate the warranty. Table 3-3 DC Cable Requirements Crosssectional area Cable External diameter Max input Max. withstand current for voltage each PV string CL-60E CL-60JP 4 to 6 mm2 6 to 9 mm 1000 V 15 Aa CL-60A 12 to10 AWG 6 to 9 mm 1000 V 30 Ab (2 combined strings) Model a.The recommended current of each DC input should be less than 12 A. Otherwise, the fuse may blow. b.The recommended current of each DC input should be less than 24 A. Otherwise, the fuse may blow. DC Cable Connection To connect DC input cables to the inverter: DANGER ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH HAZARD • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. • This equipment must only be installed and serviced by qualified electrical personnel. • Never energize the inverter with the covers removed. • Do not open fuse holders under load. The fuse must be de-energized from all sources before servicing. • The inverter is energized from multiple sources. Before removing covers identify all source, de-energize, lock-out, and tag-out and wait 10 minutes. • Always use a properly rated voltage sensing device to confirm all circuits are de-energized. • Replace all devices and covers before turning on power to this equipment. • The DC conductors of this photovoltaic system are ungrounded and may be energized. • Do not connect to the DC circuit breaker until all inverter electrical connections are completed. Failure to follow these instructions will result in death or serious injury. 975-0768-01-01 Rev G 3–17 Electrical Connections 1. Strip off 7 mm (~¼ inch) of insulation layer from all DC cables. Use a standard wire stripper. 7mm 2. Terminate the cable ends with their matching crimp pins (supplied with the DC connector) as shown. CAUTION FIRE HAZARD Use only the recommended crimping tool from Multi-Contact (http://www.multicontact-usa.com/ for CL-60E) and Amphenol (https://www.amphenol.com/ for CL-60A). Any other crimping tool may create improperly crimped cables and wires which can cause sparks and a short circuit. Failure to follow these instructions can result in moderate or minor injury. Positive (+) crimp pin Negative (–) crimp pin Positive (+) red cable Negative (–) black cable NOTE: Do not interchange the crimp pins. 3. Lead and route the cable through the cable gland of the DC connector. 4. Insert the crimp pin into the insulator cap until it snaps into place. 3–18 975-0768-01-01 Rev G Cabling and Wiring 5. Pull the cable away from the insulator cap to make sure the cable does not disconnect from the cap. Positive (+) insulator cap Negative (–) insulator cap crimp pin crimp pin cable gland cable gland NOTE: MC4 connectors shown here. 6. Tighten the cable gland onto the insulator cap with a torque of 2.5-3 Nm (2 lbf-ft). Use a pair of connector tool spanners, if available. 7. Check to make sure the polarities of the PV string’s DC cables are correct. The DC cable must match its insulator cap (positive cable = positive insulator cap, negative cable = negative insulator cap). NOTE: The inverter will not function properly if the DC polarities are reversed. 8. Turn the CL-60’s DC switch to OFF position. OFF ON 975-0768-01-01 Rev G 3–19 Electrical Connections 9. Double check the polarity of the DC cables and then check the open-circuit voltage and make sure it does not exceed the inverter’s input limit of 1000 V (even under the lowest operating temperature). 880.0 + - NOTE: Use a calibrated professional digital multimeter. NOTICE EQUIPMENT DAMAGE • Check the positive and negative polarity of the PV cells. After confirming the correct polarities, insert the DC connectors into the PV input terminals of the inverter. • Check every PV array in the string and avoid reversing the polarities. Failure to follow these instructions may damage the inverter and other connected equipment. 10. Insert the positive and negative DC connectors into the PV input terminals on the inverter until a clear clicking sound is heard. 11. Repeat the steps for each PV string in the PV array. 12. Seal the unused DC terminals with waterproof plugs. NOTE: For CL-60E/CL-60JP inverters, use an external 15 A in-line fuse connector (see Figure 3-3 on page 3–21) on the negative line, if required by local installation codes (such as in the UK, France, and Australia). For CL-60A inverters, use a Y-type connector with 15 A in-line fuses (see Figure 3-4 on page 3–21), one in each branch. 3–20 975-0768-01-01 Rev G Cabling and Wiring Connectors The following are illustrations and product information of the different connectors. Figure 3-3 In-line fuse connector An in-line fuse connector (see Figure 3-3) is available to purchase from Multi-Contact for PV Inverter Inverters. To order, use the following part number: • Part No.: 55000128-0050UR • Description: PV-K/ILF 15/6N0050-UR in-line fuse harness Figure 3-4 Y-type connectors with in-line 15A fuse Y-type connectors with in-line 15A fuse (see Figure 3-4) are available from Amphenol ([email protected]) for CL-60A Inverters. Use the following part numbers to order: 975-0768-01-01 Rev G • H4YY-PV-686077-001 • H4YX-PV-686078-001 • 213015 ASSY-Fuse, 1000V, 15A, CNCTR, M-F 3–21 Electrical Connections Grounding the Inverter WARNING ELECTRIC SHOCK HAZARD Do not ground either DC positive or negative poles of the PV string. The Conext CL-60 PV Inverter does not isolate the PV from the grid. Failure to follow these instructions can result in death or serious injury. Grounding System Overview In this PV system, all non-current carrying metal parts and device enclosure should be grounded (such as the PV array frame and the inverter enclosure). When there is only one inverter in the PV system, the PE cable must be grounded. When there are multiple inverters in the PV system, they can be grounded at multiple points. Connect the PE cables of all the inverters and the mounting metal frames of the PV array to the equipotential cable (depends on the situation at the site) in order to establish an equipotential connection. See Figure 3-5. Figure 3-5 Grounding of Single or Multiple PV Inverters 3–22 975-0768-01-01 Rev G Cabling and Wiring Second Protective Earth Terminal The Conext CL-60 PV Inverter is equipped with a second protective earth (PE) terminal as specified in IEC/EN 62109-1. Position of Second PE Terminal There is a second PE terminal on the right side of the inverter. Perform a PE connection, if necessary. Figure 3-6 Second PE Terminal Cable Connection To connect a PE cable to the PE terminal: ◆ Follow the illustration below. cable connector parts are not supplied flat washer spring washer screw M6x12 ground cable 16 mm2 (5 AWG) Figure 3-7 PE Terminal Connection 975-0768-01-01 Rev G 3–23 Electrical Connections Communication Connection Overview The Conext CL-60 PV Inverter has two waterproof communication connection terminals inside the wiring box. There are RS-485 A/B terminals, an RS-485 interface and an Ethernet interface which are provided on the communication circuit board of the wiring box. A 120 terminating resistor can be connected between the A and B communication cable through the dip switch. Figure 3-8 Communication Configuration PV Inverter operational information can be transferred to a local data logging device through an RS-485 or Ethernet-based communication connection using the Conext CL EasyConfig Tool. NOTE: Before proceeding, plan and prepare the correct type of RS-485 communication cables and the RJ45 plug. The RS-485 cables should be either of these two: • shielded twisted pair cable • shielded twisted pair Ethernet cable A converter such as the RS-485-232 converter is needed to convert signals between the PV Inverter and the computer. A network interface is an optional function. Contact http://solar.schneiderelectric.com for information. 3–24 975-0768-01-01 Rev G Communication Connection RS-485 Communication System For A Single PV Inverter One RS-485 cable is needed for this connection. Figure 3-9 RS-485 Single Inverter Connection Table 3-4 RS-485 Single Inverter Connection Communication connection (RS-485 bus connection or RS-485RJ45 connection) PV Inverter RS-485 bus RJ45 Terminating Resistor Single inverter out only out only No RS485in RS485 out OFF ON A B GND For Multiple Inverters A number of RS-485 cables is needed for multiple connections. A simple formula of X = n – 1, where X is the number of RS-485 cables needed and n is the total number of PV Inverters. The inverters are inter-connected by daisy chain and the first and last inverters in the chain must be terminated with a 120 resistor. The shielding layer of the RS-485 cable should be single-point grounded. The total length of RS-485 communication cable should be less than 1000 m. 975-0768-01-01 Rev G 3–25 Electrical Connections Table 3-5 RS-485 Multiple Inverter Connections Communication connection (RS-485 bus connection or RS-485RJ45 connection) Terminating Resistor PV Inverter RS-485 bus RJ45 n15 n15 Inverter 1 out only out only No Yes RS485in RS485 out OFF ON OFF ON A B GND Inverter 2 to n–1 in and out in and out No No OFF ON Inverter n in and out in and out No Yes OFF ON 3–26 OFF ON OFF ON 975-0768-01-01 Rev G Communication Connection RS-485 Communication Connection To connect an RS-485 cable to the terminal: 1. Lead and route the network cable through a communication cable gland to the communication circuit board. NOTICE INVERTER DAMAGE For the CL-60A, acquire and use a NEMA 4/4X-rated conduit hub as required that will fit a 3/4” trade size knockout. Failure to follow these instructions may cause leakage and damage to the inverter. 2. Strip off the insulation layer of the communication cable. Connect the A, B, and GND wires of the RS-485 communication cable to their corresponding terminals which are labeled on the communication circuit board. 3. Applies to multiple inverters. Repeat steps 1 and 2 according to the position of the inverter (refer to Table 3-5 on page 3–26). For a single inverter refer only to Table 3-4 on page 3–25. 4. Pull cable/s out gently to make sure they do not disconnect from the terminal. 5. Switch the terminating resistor to ON or OFF, according to the position of the inverter in the case of multiple inverters (refer to Table 3-5 on page 3–26). For a single inverter refer only to Table 3-4 on page 3–25. 6. Tighten the sealing lock to seal off the vacant terminals to prevent dust and moisture from penetrating the inverter. 7. Replace the front cover of the inverter enclosure, if there is no other connection procedures to be done. 8. Connect the other end of the communication cables to their respective devices. Refer to the manuals of 3rd party devices. 9. Confirm that there is a communication connection between the interconnected devices and set the communication parameters. NOTE: If more than one inverter is connected to computer or logging device, set the RS-485 communication parameters from the LCD Display. For more information, see “Communication Parameter Setting” on page 5–38. NOTE: Contact a local Schneider Electric sales representative and order a TeSys TCSMCNAM3M002P or equivalent. RS232/RS485/RS422 975-0768-01-01 Rev G 3–27 Electrical Connections RJ45-RS-485 Communication Connection To connect an RS-485 RJ45 cable to the ports: 1. Lead and route the network cable through a communication cable gland to the communication circuit board. 2. Use an Ethernet crimper to crimp the cables and terminate it with an RJ45 plug according to TIA/EIA 568B. With the Ethernet cable, Pin 4(blue cable) defines the RS-485+ A while Pin 5 (white-blue cable) defines the RS-485– B. Figure 3-10 RS-485 RJ45 Pin Wiring Schematic 3. Connect the RJ45 plug into the RS-485 in/RS-485 out terminal on the communication circuit board. 4. Applies to multiple inverters. Repeat steps 1 to 3 according to the position of the inverter (refer to Table 3-5 on page 3–26) to connect the other RS-485 cables to the RS-485 out/RS-485 in terminal. For a single inverter refer only to Table 3-4 on page 3–25. 5. Pull cable/s out gently to make sure they do not disconnect from the terminal. 6. Switch the terminating resistor to ON or OFF, according to the position of the inverter in the case of multiple inverters (refer to Table 3-5 on page 3–26). For a single inverter refer only to Table 3-4 on page 3–25. 7. Tighten the sealing lock to seal off the vacant terminals to prevent dust and moisture from penetrating the inverter. 8. Replace the front cover of the inverter enclosure, if there is no other connection procedures to be done. 9. For the wires which connect to the logging devices, use the Ethernet wire stripper to strip the insulation layer and connect the RS-485 A and B cables to data logging device or RS-485-232 converter. Pin 4 (blue cable) defines RS-485(+) pos A while Pin 5 (white-blue cable) defines RS-485(–) neg B. Refer to the manuals of 3rd party devices. 10. Confirm that there is a communication connection between the interconnected devices and set the communication parameters. NOTE: If more than one inverter is connected to the computer or logging device, set the RS-485 communication parameters from the LCD Display. For more information, see “Communication Parameter Setting” on page 5–38. 3–28 975-0768-01-01 Rev G Communication Connection NOTE: The CL Easy Config Tool and the RS-485-232 converter are optional parts. You may also purchase a TeSys TCSMCNAM3M002P converter from an authorized Schneider Electric distributor. pin 5 RS232/RS485/RS422 pin 4 Ethernet Connection Connect the PV Inverter to a computer through Ethernet network ports. Ethernet communication can be set up as either single, daisy chain, or star topology. The following illustrations show the various network configurations. Inverter computer Router/switch remote monitoring Figure 3-11 Single PV Inverter Network Connection 975-0768-01-01 Rev G 3–29 Electrical Connections Inverter 1 computer Inverter 2 Router/switch remote monitoring Inverter n Figure 3-12 Communication Connection in Star Topology Router/switch Inverter 1 Inverter 2 Inverter n computer remote monitoring Figure 3-13 Multiple PV Inverters Network Connection in Daisy Chain Topology NOTE: Damage to one device on the daisy chain network can affect communications between all devices on the network. Inverter computer Figure 3-14 Direct Network Connection of a Single PV Inverter 3–30 975-0768-01-01 Rev G Communication Connection Inverter 1 Inverter 2 Inverter n computer Figure 3-15 Direct Network Connection of Multiple PV Inverters NOTE: The maximum number of inverters which can be connected in the daisy chain depends on the converter, data logging device, and other factors. Refer to the manual of the converter or data logging device to obtain the manufacturer’s limit number. The length of each network cable should be less than 100 m. Only qualified personnel should be allowed to set or change Ethernet connectivity parameters. Ethernet Connection Procedure To establish an Ethernet connection: 1. Lead and route the network cable through a communication cable gland to the communication circuit board. Remove or install the communication cable glands at the bottom of the wiring box using the torque guidelines for CL-60E: Torque of 3.5 Nm (~9.2 lbf-ft). NOTICE INVERTER DAMAGE For the CL-60A, acquire and use a NEMA 4/4X-rated conduit hub as required that will fit a 3/4” trade size knockout. Failure to follow these instructions may cause leakage and damage to the inverter. 2. Use an Ethernet crimper to crimp the cables and terminate it with an RJ45 plug according to TIA/EIA 568B. Figure 3-16 Ethernet RJ45 Pin Wiring Schematic 3. Connect the RJ45 plug into the NET in/NET out terminal on the communication circuit board. 975-0768-01-01 Rev G 3–31 Electrical Connections 4. Applies to multiple inverters. Repeat steps 1 to 3 according to the position of the inverter (refer to Table 3-5 on page 3–26) to connect the other Ethernet cables to the NET in/NET out terminal. For a single inverter refer only to Table 3-4 on page 3–25. 5. Pull cable/s out gently to make sure they do not disconnect from the terminal. 6. Tighten the sealing lock to seal off the vacant terminals to prevent dust and moisture from penetrating the inverter. 7. Replace the front cover of the inverter enclosure, if there is no other connection procedures to be done. 8. For the wires which connect to the logging or switch devices, use the Ethernet wire stripper to strip the insulation layer and terminate the cable with an RJ45 plug and then connect to the other devices. Refer to the manuals of 3rd party devices. 9. Confirm that there is a communication connection between the interconnected devices and set the communication parameters. NOTE: If more than one inverter is connected to the computer or logging device, set the Ethernet communication parameters from the LCD Display. For more information, see “Communication Parameter Setting” on page 5–38. 3–32 975-0768-01-01 Rev G 4 Commissioning Chapter 4 contains information about: • Inspection Before Commissioning • Commissioning Procedure 975-0768-01-01 Rev G 4–1 Commissioning Inspection Before Commissioning Check the following before starting the PV Inverter. ❑ The PV Inverter is accessible for operation, maintenance, and service. ❑ Check to confirm that the inverter is stable and fixed on the wall/metal frame. ❑ Check for ventilation. ❑ Check for and remove any object such as tools and extra screws on top of the PV Inverter. ❑ Check that the PV Inverter and its accessories are connected securely. ❑ The cables are routed through the cable glands and protected against potential mechanical damage. Do not overtighten the sealing locks. ❑ The AC circuit breaker is installed and the cables are properly connected. ❑ The AC terminals are properly torqued according to recommended torque settings (see “Summary of Torque Values” on page 2–15). Check both top and bottom terminals and adjust accordingly. ❑ The PV cables with MC4 DC cable connectors (for the CL-60E/CL-60JP) and Amphenol® H4 DC cable connectors (for the CL-60A) are properly connected to the DC input terminals of the inverter. ❑ The terminals which are not being used inside the wiring box are sealed. ❑ For the CL-60A, check if the communication and AC cable knockouts were installed with NEMA 4/4X-rated conduit hubs as required that will fit a 3/4” trade size and 2” trade size knockouts, respectively. ❑ The product warning label and rating label are affixed permanently and not peeling off from the product. Commissioning Procedure Make sure that “Inspection Before Commissioning” is done before operating the inverter. 1. Close (turn On) the AC circuit breaker. 2. Close (turn On) the DC disconnect device from the PV string (or array). 3. Rotate the DC switch to the ON position. 4. Observe the LCD Display. Suppose there is sufficient sunlight and enough DC power, the PV arrays shall initialize and supply DC power to the PV Inverter. The LCD Display is activated when DC voltage exceeds the inverter’s startup voltage. 5. Press 4–2 to choose the country code. Press to confirm. 975-0768-01-01 Rev G Commissioning Procedure A WARNING message appears. NOTE: Read the warning message and proceed accordingly. Select the country code according to the installation country of the inverter. Each country code represents corresponding local protective parameters that have been preset before delivery. Before country setting, there is a warning screen. After setting the country code, proceed with setting other parameters in accordance with the specific requirements of the local grid. Check thoroughly if the set parameters meet the local grid requirement. NOTICE EQUIPMENT DAMAGE Reset the protection parameters as dictated in “Protection Parameter Setting” on page 5–33 if the country code was not set correctly during commissioning. Failure to follow these instructions can result in equipment damage. 6. Press to choose the Grid Code. Press to confirm. Depending on the country code set in the previous step, the grid code screens shall vary. Refer to the table below for information. Country Code Grid Code Screen Description GR GR_L = inland Greece Grid codes GR_L GR_IS = island of Greece GR_IS DE Grid codes LV LV = low-voltage grid MV = medium-voltage grid MV TK Grid codes applies to Turkey AG YG 975-0768-01-01 Rev G 4–3 Commissioning Country Code Grid Code Screen Description TH applies to Thailand Grid codes 220V 230V Other Grid codes 50Hz applies to countries with these two grid frequencies 60Hz 7. Press to choose the local Pro-Stage. Press Pro-Stage Pro-Stage Single-stage Multi-stage 8. Press to move the cursor and then press and time. Press Time to confirm. For detailed information, see “Protection Parameter Setting” under “Multistage Protection Parameters Explanation” on page 5–36. to set the local date to confirm. Time YY/MM/DD Date: 15/01/31 Set the inverter time to local time. Incorrect time setting will affect the data logging. Time: 10:06:13 4–4 975-0768-01-01 Rev G Commissioning Procedure 9. Check and confirm all the settings. Press to confirm. Press to exit and reset. Setting confirmation -- Setting confirmation Countries Pro-Stage Grid codes Date DE Single-stage LV 2015/01/31 Confirm above settings? 10. Observe the status of the LED indicators and the LCD Main Screen. The PV Inverter now enters into the startup process. -- -- 001 P-ac P(%) 110 E-day E-tot 50 0 5 t 8 11 14 17 20 23 State 110.0% If commissioning succeeds, the RUN 60.000 kW kW h 15.6 kWh 497600 kWh kW Run h 2015 /01/31 10:30 LED indicator will light up and Run will be displayed on State. If commissioning does not succeed, the ALERT up and Fault will be displayed on the screen. Press LED indicator will light to view Current Fault information. Remove the cause of the detected event and then repeat the “Commissioning Procedure”. 975-0768-01-01 Rev G 4–5 Commissioning •THIS PAGE INTENTIONALLY BLANK• 4–6 975-0768-01-01 Rev G 5 LCD Display Operation Chapter 5 contains information about: • Description of the Selection Buttons • Menu Tree • Main Screen • Contrast Adjustment • Checking Running Information • Checking History Information • Starting/Stopping • Password Entry • System Parameter Setting • Running Parameter Setting • Protection Parameter Setting • Communication Parameter Setting 975-0768-01-01 Rev G 5–1 LCD Display Operation Description of the Selection Buttons The CL-60 PV Inverter has two selection buttons for looking up information and configuring the settings (changing the parameters). The two buttons have multiple functions. Button Operation Description Press for less than two seconds Move upwards or downwards or scroll among set values. Press for more than two seconds Return to the previous menu or cancel the command. Press for less than two seconds Move left or right, or turn pages. Press for more than two seconds Enter into the sub-menu or confirm the command. NOTE: 5–2 • After one minute of no button activity, the LCD backlight turns off. • After two minutes of no button activity, the interface system returns to the default screen (the Main Screen). 975-0768-01-01 Rev G Menu Tree Menu Tree Figure 5-1 Menu Tree 975-0768-01-01 Rev G 5–3 LCD Display Operation Main Screen After commissioning is finished, the LCD Display will show the Main Screen. Device address 001 P-ac P(%) 110 60.000 kW Present power kW h Today’s energy 15.6 kWh E-day Power curve E-tot 50 0 5 t 8 11 14 17 20 23 info icons + active power limit Total energy 497600 kWh kW Inverter state Run h State 110.0% (see Table 5-1) 2015 /01/31 10:30 Date and Time Figure 5-2 Main Screen (Default Screen) Table 5-1 Description of the Inverter States State Description Run After being energized, the inverter tracks the PV arrays’ maximum power point (MPP) and converts the DC power into AC power. This is the normal operational mode. Standby The inverter enters Standby mode when DC Input is insufficient. In this mode, the inverter will wait within the Standby duration (set by user, see “Main Screen of Runparam” on page 5–18). Stop Inverter operation is stopped. Key-stop The inverter will stop operation manually via the LCD Menu. In this way, the inverter’s internal DSP stops. To restart the inverter, manually start from the LCD Menu. Start… The inverter is initializing and synchronizing with the grid. Upd-fail Firmware upgrade failure. Fault If a ground fault (or any event) is detected, the inverter will automatically stop operation, disconnect the AC relay, and display the ground fault (or event) code on the LCD Display with the ALERT indicator on. Once the ground fault (or event) is removed in recovery time (to set, see “Main Screen of Run-param” on page 5–18), the inverter will automatically resume running. 5–4 Warning Warning information is detected. Dispatch Happens when the inverter’s output power is lowered by active control method. This means that the user is selectively reducing output power as opposed to being forced, such as, when derating. 975-0768-01-01 Rev G Main Screen If the inverter detects a ground fault or any event, press or to view the event code. To know the meaning of the code, see “LCD Screen” on page 6– 4. Table 5-2 Info Icons Description Icon Description Inverter is in firmware update process. Inverter in power derating state. Fans are operational. Inverter is operating in warning state. 975-0768-01-01 Rev G 5–5 LCD Display Operation Contrast Adjustment 1. Press to enter into the contrast adjustment screen. 50% 2. Press value. to increase the setting value and press 3. Press to confirm the contrast setting. to decrease the Contrast adjustment range: 0 to 100% Recommended value: 50% or 60%. Checking Running Information The Main Screen displays some basic information about the inverter. For more detailed information, operate as follows: Main Screen (Press ) -> Menu -> Run-inform (Press ) The LCD Display will show the detailed running information. Scroll pages by pressing / . DC power input: the total PV input power. Vdc[V]: DC voltage of each input. Idc[A]: DC current of each input. Pdc[W]: DC power of each input. DC current info: total current for each DC line. 5–6 DC‐1: 0.00 A DC‐6: 0.00 A DC‐ 11: 0.00 A DC‐2: 0.00 A DC‐7: 0.00 A DC‐12: 0.00 A DC‐3: 0.00 A DC‐8: 0.00 A DC‐13: 0.00 A DC‐4: 0.00 A DC‐9: 0.00 A DC‐14: 0.00 A DC‐5: 0.00 A DC‐10: 0.00 A 975-0768-01-01 Rev G Checking Running Information Vac[V]: Phase voltage Iac[A]: Phase current R S T Pac[W]: AC output of each phase Vac[V] 230.0 230.0 230.0 F[Hz]: Frequency of each phase Iac[A] 6.0 6.0 6.0 NOTE: CL-60E/CL-60JP models show Line-to-Neutral (L-N) phase voltages. Pac[W] 0000 0000 0000 F[Hz} 00.00 00.00 00.00 R‐S S‐T T‐R Vac[V] 0.0 0.0 0.0 Iac[A] 0.0 0.0 0.0 R S T 0.0 0.0 0.0 CL-60A models show Line-to-Line (LL) phase voltages. F[Hz} CO2-reduce: Total CO2 emission reduction due to the inverter’s energy output. E-month: Energy generated this month. h-Total: Total running hours of the inverter. T-today: Inverter running time today. Temp: Internal temperature of the inverter. ISO: DC string input cable insulation resistance to the ground. P-W: Inverter output active power. S-Va: Inverter output apparent power. Country: Inverter selected country code (see “Country Setting” on page 5–33) Grid code: Inverter selected grid code (see “Grid Codes” on page 5–35) 975-0768-01-01 Rev G 5–7 LCD Display Operation Checking History Information Checking Running Records Main Screen (Press (Press ) -> Menu (Press twice, Press , Press ) -> Run-record (Press ) -> His-inform ) On the Run-record screen, scroll pages by pressing , and press to select the date you want to view. Confirm by pressing . LCD Display shows the running records. Press and press to turn pages to view the records of the selected date. CL-60E/CL-60JP CL-60A 5–8 975-0768-01-01 Rev G Checking History Information Checking Fault (Event) Records Main Screen (Press (Press ) -> Menu (Press ) -> Flt-record (Press , Press ) -> His-inform ) On the Flt-record screen, scroll pages forward by pressing , and press to scroll pages backward. NOTE: The inverter can only store the 100 most recent fault (event) records. Checking History Event Records Main Screen (Press ) -> Menu (Press (Press ) -> Evt-record (Press , Press , Press ) -> His-inform ) On the Evt-record screen, scroll pages forward by pressing press , and to scroll pages backward. NOTE: The inverter can only store the 100 most recent event records. 975-0768-01-01 Rev G 5–9 LCD Display Operation Checking Energy Records Main Screen (Press ) -> Menu (Press (Press ) -> Energy-record (Press , Press , Press ) -> His-inform ) The LCD Display shows the energy records. Press : to view various energy records such as power curve, daily energy histogram, monthly energy histogram, and annual energy histogram. Power curve: shows the power output from 5am to 11pm in a single day. Each point in the curve is the percentage of present power and nominal power. Press or to view the power curve of the latest 7 days. Daily energy histogram: shows the power output every day in the current month. Press or to view the daily energy of the latest 12 months. Monthly energy histogram: shows the power output every month in a year. Press or to view the monthly energy of the latest 15 years. 5–10 975-0768-01-01 Rev G Starting/Stopping Annual energy histogram: shows the power output every year. Press or to view the annual energy of the latest 90 years. Starting/Stopping Main Screen (Press ) -> Menu (Press twice) -> Start/Stop (Press ) Start/Stop Press to choose Start/Stop and press to confirm the choice. Press to confirm. Start Confirm start inverter ? Stop Confirm stop inverter ? 975-0768-01-01 Rev G 5–11 LCD Display Operation Password Entry Parameter setting is password-protected. To set the parameters, you should enter the correct password. 1. Press to enter the Menu Screen. 2. Press to move the cursor to Set-param and confirm by pressing . A password confirmation screen appears. 3. Press 111111. to move cursor right and press to input the password 4. Press to confirm the password and enter the Set-param sub-menu. Set-param Sys-param Run-param Pro-param Com-param Advanced Settings 5–12 975-0768-01-01 Rev G System Parameter Setting System Parameter Setting There are various user-configurable system parameters. Configure the system parameters after entering the correct password. Language Setting Main Screen (Press ) -> Menu (Press (Press ) -> Enter password (Press Press ) -> Languages (Press If Auto is selected for languages, the three times) -> Set-param ) -> Sys-param (Press , ) Sys‐param inverter system language will be the Languages language of the country selected. Time Energy‐adj Load default Firmware version Languages English Francaise Spanish 975-0768-01-01 Rev G 5–13 LCD Display Operation Time Setting Incorrect time may cause problems in data logging. Adjust the inverter’s time setting according to local time. Main Screen (Press (Press ) -> Menu (Press ) -> Sys-param (Press Press to move the cursor and press to change value. Press to confirm. , Press three times) -> Set-param ) -> Time (Press ) NOTE: If the inverter’s internal clock is required to be highly accurate then a separate program may be required to synchronize the internal clock with a network time server. Contact technical support at: http://solar.schneider-electric.com/tech-support, if there is still time deviation after calibration. 5–14 975-0768-01-01 Rev G System Parameter Setting Total Energy Deviation Adjustment If the accumulative value E-total in the inverter is different from the value in the external metering device, adjust energy by setting Energy-adj. Main Screen (Press ) -> Menu (Press three times) -> Set-param (Press ) -> Enter Password (Press ) -> Sys-param (Press Press twice) -> Energy-adj (Press ) Press to move the cursor and press to change value. Press to confirm. , The positive symbol “+” can be changed to the negative symbol “-”. The adjustment range is from -9999 to +9999 kWh. (Energy-adj value)= (Real measured value) - (E-tot reading value). 975-0768-01-01 Rev G 5–15 LCD Display Operation Load Default (Factory Reset) NOTE: All historical information will be permanently deleted. All parameters will return to their default values except the protective parameters and time, once the Load default operation is performed. Main Screen (Press ) -> Menu (Press three times) -> Set-param (Press ) -> Enter Password (Press ) -> Sys-param (Press Press three times) -> Load Default (Press , ) Sys‐param Press to confirm. Confirm resume setting? 5–16 975-0768-01-01 Rev G System Parameter Setting Checking Firmware Version Main Screen (Press ) -> Menu (Press three times) -> Set-param (Press ) -> Enter Password (Press ) -> Sys-param (Press Press four times) -> Firmware version (Press ) Inverter shows detailed firmware information, including LCD version and DSP version. The firmware version information is read-only. , CL‐60E A1612160390 MDSP_CL‐60E_V11_V1_E LCD_CL‐60E_V11_V03_U_M CL-60E CL‐60A A1608180127 CL-60A 975-0768-01-01 Rev G MDSP_CL‐60A_V11_V1_D LCD_CL‐60A_V11_V03_S_M 5–17 LCD Display Operation Running Parameter Setting Main Screen of Run-param Main Screen (Press ) -> Menu (Press (Press ) -> Enter Password (Press Press ) -> Run-param (Press three times) -> Set-param ) -> Sys-param (Press , ) On the Run-param screen, press to select one item and press to enter the setting interface. For each item, Press to move the cursor and press to set the appropriate value. Press to confirm. NOTE: The Run-param screen varies depending on the selected country. In this example, the country selected is Italy. 5–18 975-0768-01-01 Rev G Running Parameter Setting NOTE: he Run-param screen varies depending on the selected country. The following screens in the table are for reference only. Table 5-3 Description of Running Parameters Parameter P-Q param 975-0768-01-01 Rev G Description Default Range P-W limits Inverter active 110.0% power limitation 0 to 110% Rate limit Set the active power change rate. When it is set to ON, the rate can be raised or lowered (decline). OFF OFF/ ON Power raise When Rate limit is ON, set the active power rise rate. 100%/min 8 to 100%/min Power Decline 6000%/min When Rate limit is ON, set the active power decline rate. Fault slowup Set the power rise rate when a fault is removed. When it is ON, the active power raise rate can be set. ON OFF/ ON Slowup rate Set the active power raise rate. 100%/min 8 to 100%/min Save P-W Setting Set whether to OFF save the active power setting. OFF/ ON Save Q-Var setting Set whether to ON save the reactive power setting. [Pt] / [Qt] / [Off] / [Q(P)] / [Q(U)] / ON 8 to 6000%/ min 5–19 LCD Display Operation Table 5-3 Description of Running Parameters Parameter P-Q param Time param Derating param 5–20 Description Default Range Q-Var switch Set the reactive power regulation function. OFF OFF/ ON PF Inverter output power factor +1.000 -1.000 to 0.800/ +0.800 to +1.000 Q-Var limits Inverter reactive power limitation 0.0% 0 to +100%/ 0 to -100% Standby time Time from inverter Standby to Startup 20s 20 to 255s Recover time Time from when inverter fault is removed to Standby 30s [IT: 300s] 0-900s OFF Set the Derating param to OFF or ON. If it is ON, the inverter will operate with power derating when grid frequency exceeds the set value. OFF/ ON 975-0768-01-01 Rev G Running Parameter Setting Table 5-3 Description of Running Parameters Parameter Iso param Description ISO ON Set the ISO protection function to ON or OFF. When it is ON, the inverter will not connect to the grid when resistance to the ground is below the set value. ISO pro value Set the resistance to the ground. 975-0768-01-01 Rev G Default 100K Range OFF/ ON - LVRT param OFF Set the LVRT to OFF or ON. When it is ON, the inverter can keep the grid connection for a certain time from when grid fault occurs and provide reactive power for grid recovery. OFF/ ON MPPT scan Set to either manual or interval scan. Manual Manual/ Interval Altitude Set to the inverter’s operating altitude. 3000 m up to 4000 m, derating at > 3000 m 5–21 LCD Display Operation Active/Reactive Power Parameters Main Screen (Press ) -> Menu (Press (Press ) -> Enter Password (Press (Press ) -> P-Q param (Press Save P‐W setting [OFF] Save Q‐Var setting [ON] three times) -> Set-param , Press ) -> Run-param ) Reactive Power Regulation Inverter provides reactive power regulation function. Use the Q-Var switch parameter to activate this function and select proper regulation mode. Table 5-4 Explanation of Reactive Power Regulation Switch 5–22 Regulation Mode Explanation Pf The reactive power can be regulated by the parameter PF (Power Factor). Qt The reactive power can be regulated by the parameter Q-Var limits (in %). Off The PF is limited to +1.000, and the “Q-Var limits” is limited to 0.0%. Q(P) The PF changes with the output power of the inverter. Q(U) The reactive power changes with the grid voltage. 975-0768-01-01 Rev G Running Parameter Setting Pf Mode The reactive power can be regulated by the parameter PF on the Run-param screen. Qt Mode The reactive power can be regulated by the parameter Q-Var limits (in %) on the Run-param screen. Off Mode Reactive power cannot be regulated. The PF is limited to +1.000, and the Q-Var limit is limited to 0.0%. Q(P) Mode (when the country selection is not “IT”) PF changes with the inverter output power. If the country selection is not IT (Italy), after selecting Q(P) Mode, Press to enter the Run-param-Q(P) submenu. For each item, Press to move the cursor and press to set the appropriate value. Press to confirm. Table 5-5 Q(P) Mode Parameters Explanation Parameter Explanation Default Range Upper PF Cap Power factor of point P1 in the Q(P) mode curve 1 0.9 to 1 Lower Powera Output power of point P1 in the Q(P) mode curve (in %) 50% 0% to 50% Lower PF Ind Power factor of point P2 in the Q(P) mode curve 0.9 0.9 to 1 Upper Powera Output power of point P2 in the Q(P) mode curve (in %) 100% 50% to 100% a.Lower Power < Upper Power 975-0768-01-01 Rev G 5–23 LCD Display Operation General Q (P) curve COS Ф Default Q(P) curve COS Ф P1 Upper PF Cap Capacitive P/Pn 1 Lower Power Power Upper Power L2 Lower PF Ind Upper PF Cap =1 Lower Power =50% P1 Power Upper Power =100% P/Pn Inductive P2 Lower PF Ind =0.9 P2 Figure 5-3 Reactive Power Regulation Curve in Q(P) Mode Q(U) Mode (when the country selection is not “IT”) The reactive power ratio changes with the grid voltage. If the country selection is not IT (Italy), after selecting Q(U) Mode, Press to enter the Run-param-Q(U) submenu. For each item, Press to move the cursor and press to set the appropriate value. Press to confirm. Table 5-6 Q(U) Mode Parameters Explanation 5–24 Parameter Explanation Default Range Lower Q/Sn Ind Inductive Q/Sn value of point P4 in the Q(U) mode curve 25% 0% to 50% Upper Q/Sn Cap Capacitive Q/Sn value of point P1 in the Q(U) mode curve 25% 0% to 50% 975-0768-01-01 Rev G Running Parameter Setting Table 5-6 Q(U) Mode Parameters Explanation Parameter Explanation Default Range Lower U Limit Grid voltage limit (in %) of point P1 in the Q(U) mode curve 80% 80% to 90% Upper U Limit Grid voltage limit (in %) of point P4 in the Q(U) mode curve 115% 110% to 115% U1 Limita Grid voltage limit (in %) of point P2 in the Q(U) mode curve 95% 95% to 100% U2 Limita Grid voltage limit (in %) of point P3 in the Q(U) mode curve 105% 100% to 105% Hysteresisa Hysteresis voltage 3% width (in %) 0% to 5% a.U1 Limit + Hysteresis < U2 Limit - Hysteresis Q/Sn Upper Q/Sn Ind P1 Hysteresis P2 Lower U limit U1 Limit U2 Limit P3 Upper U limit Grid voltage Hysteresis Lower Q/Sn Cap P4 Figure 5-4 Reactive Power Regulation Curve in Q(U) Mode 975-0768-01-01 Rev G 5–25 LCD Display Operation Reactive Power Setting for Italy If the Country selected is IT (Italy), several LCD Menus and operation methods are different especially Run-param. Italy Q(P) Mode Power factor changes with the output power of the inverter. Select Q(P) mode and Press to enter into the Run-para-Q(P) submenu. Press to move the cursor; Press to enter the editing mode, then the selected parameter will be shaded. Press to increase one-step value; Press to decrease one- step value. Press to confirm the setting and exit from the editing mode. Table 5-7 Italy Q(P) Mode Parameters Explanation Parameter Explanation Default Range Step PAa Active power at point A (in %) 20% 20 to 100% 1% PBa Active power at point B (in %) 50% 20 to 100% 1% PCa Active power at point C (in %) 100% 20 to 100% 1% Pf max Power factor at point C 0.9 0.9 to 1 0.01 Uinb Enter Q(P) regulation mode when grid voltage is above Uin 105% 100 to 110% 1% Uoutb Exit from the Q(P) regulation mode when grid voltage is below Uout 100% 90 to 100% 1% a.PA < PB PC b.Uin > Uout 5–26 975-0768-01-01 Rev G Running Parameter Setting cos 0.9(0.95(*)) Inductive Default Curve Capacitive Deviation No Regulation cos = ± 0,98 0.9(0.95(*)) Depends on the capacity of the inverter . Figure 5-5 Reactive Power Regulation Curve in IT Q(P) Mode Italy Q(U) Mode The reactive power ratio changes with the grid voltage. Select Q(U) mode and Press to enter into the Run-para-Q(U) submenu. Press to move the cursor; Press to enter the editing mode, then the selected parameter will be shaded. Press value; Press to increase one-step to decrease one- step value. Press to confirm the setting and exit from the editing mode. 975-0768-01-01 Rev G 5–27 LCD Display Operation Table 5-8 Italy Q(U) Mode Parameters Explanation Parameter Explanation Default Range Step a Grid voltage at point D (in %) 90% 90 to 110% 1% V1ia Grid voltage at point C (in %) 92% 90 to 110% 1% V2sa Grid voltage at point A (in %) 108% 90 to 110% 1% V1sa Grid voltage at point B (in %) 110% 90 to 110% 1% Qmax The max. ratio of reactive power (in %) 90% 50 to 100% 1% Pinb Enter the Q(U) regulation mode when power is above Pin 20% 20 to 100% 1% Poutb Exit from the Q(U) regulation mode when power is below Pout 9% 1 to 20% 1% Curve Curve type A A/B - V2i a.V2i < V1i < V1s < V2s b.Pin > Pout A Inductive A B B - Inductive - Capacitive Capacitive C C D D A: Default B Figure 5-6 Reference Reactive Power Regulation Curve in IT Q(U) Mode 5–28 975-0768-01-01 Rev G Running Parameter Setting Save P/Q-set On the Save P/Q-set screen, press to move the arrow to one item. Press to move the cursor and Press to set. Press to confirm. Select ON to save the values set after power down. Select OFF to restore default values ater power down. Time Parameters Main Screen (Press ) -> Menu (Press param(Press ) -> Enter password (Press param (Press , Press CL-60E/CL-60JP 975-0768-01-01 Rev G three times) -> Set, Press twice) -> Time-param (Press ) -> Run) CL-60A 5–29 LCD Display Operation Derating Parameters Main Screen (Press ) -> Menu (Press param(Press ) -> Enter password (Press param (Press , Press three times) -> Set, Press ) -> Run- three times) -> Derating param (Press ) Derating param Fre‐Derating [ON/OFF] F1 50.00 Hz P1 100 % F2 50.20 Hz P2 100 % F3 52.00 Hz P3 100 % ISO Parameters Main Screen (Press 5–30 ) -> Menu (Press three times) -> Set- param(Press ) -> Enter password (Press param (Press four times) -> ISO param (Press , Press ) -> Run- ) 975-0768-01-01 Rev G Running Parameter Setting LVRT Parameter Main Screen (Press ) -> Menu (Press three times) -> Set- param(Press ) -> Enter password (Press param (Press , Press , Press ) -> Run- five times) -> LVRT param (Press ) Zero power mode Zero power mode Zero power mode Zero power mode Zero power mode 207.0V 001.50s 069.0V 000.62s MPPT Scan Parameter Main Screen (Press ) -> Menu (Press three times) -> Set- param(Press ) -> Enter password (Press param (Press six times) -> MPPT Scan (Press , Press ) -> Run- ) MPPT Scan Manual scan Interval scan 975-0768-01-01 Rev G 5–31 LCD Display Operation Altitude Parameter Main Screen (Press ) -> Menu (Press three times) -> Set- param(Press ) -> Enter password (Press param (Press seven times) -> Altitude (Press , Press ) -> Run- ) Altitude Altitude 5–32 2000m 975-0768-01-01 Rev G Protection Parameter Setting Protection Parameter Setting Protection parameters are designed for the threshold value that can trigger the protection function of the inverter. Main Screen (Press ) -> Menu (Press three times) -> Set- param(Press ) -> Enter password (Press param (Press ) Press to move cursor and Press , Press twice) -> Pro- to enter the password. NOTE: The user can only check the parameter in this screen. The default values of the protection parameters have been preset as per grid code of the corresponding country. To set the protection parameter, use the password: 111111 Country Setting To make the protection parameters setting convenient, the inverter provides built-in protection parameters for certain countries. Press to choose the country and press to confirm. If the country selected is not in the list, choose Other and then input the protection parameters manually. CL-60E/CL-60JP CL-60A 975-0768-01-01 Rev G 5–33 LCD Display Operation Table 5-9 Country Code Description Country Code Country Language GB Great Britain English DE Germany English FR France French IT Italy English ES Spain English AT Austria English AU Australia English CZ Czech English BE Belgium French DK Denmark English GR Greece English NL Netherlands English PT Portugal English CN China English CL-60E SE Sweden English RO Romania English TH Thailand English TK Turkey English JP Japan Japanese Other Country not mentioned above English CA Canada English US USA English US_HAW USA - Hawaii English Other Country not mentioned above English CL-60A NOTE: When the country code selected is TH, TK, DE, GR or Other, the grid code specific to these country codes will appear on the LCD Display as shown below. Press 5–34 to choose grid code and press to confirm. 975-0768-01-01 Rev G Protection Parameter Setting Grid Codes Grid codes Grid codes GR_L LV GR_IS MV NOTE: When Country Code is GR. NOTE: When Country Code is DE. Grid codes Grid codes AG 220V YG 230V NOTE: When Country Code is TK. NOTE: When Country Code is TH. Grid codes 50Hz 60Hz NOTE: When Country Code is Other. If the country code selected is not the Pro-Stage five country codes above, there is no need to choose a grid code. The ProStage screen will appear. Single-stage Multi-stage Choose Single-stage or Multi-stage. 975-0768-01-01 Rev G Press to choose a setting and press to confirm. 5–35 LCD Display Operation Single-stage Protection Parameter Setting The following screen appears if Single-stage is selected. Press to select a parameter, Press to move the cursor and Press to set. Press to confirm. Multi-stage Protection Parameter Setting The following screens appear if Multistage is selected. Press to select a parameter, Press to move the cursor and Press to set. Press to confirm. Table 5-10 Multi-stage Protection Parameters Explanation 5–36 Parameter Explanation Max-V. prot Over-voltage protection -Max-V. grid -Max-V. time -Max-V. grid -Max-V. time Stage Grid over-voltage (U>) Stage Grid over-voltage (U>) tripping time Stage Grid over-voltage (U>>) Stage Grid over-voltage (U>>) tripping time Min-V. prot Under-voltage protection -Min-V. grid -Min -V. time -Min -V. grid -Min -V. time Stage Grid under-voltage (U<) Max-F. prot Over-frequency protection -Max-F. grid -Max-F. time -Max-F. grid -Max-F. time Stage Grid over-frequency (f>) Stage Grid over-frequency (f>>) tripping time Min-F. prot Under-frequency protection Stage Grid under-voltage (U<) tripping time Stage Grid under–voltage (U<<) Stage Grid under–voltage (U<<) tripping time Stage Grid over-frequency (f>) tripping time Stage Grid over-frequency (f>>) 975-0768-01-01 Rev G Protection Parameter Setting Table 5-10 Multi-stage Protection Parameters Explanation Parameter Explanation -Min-F. grid -Min -F. time -Min -F. grid -Min -F. time Stage Grid under-frequency (f<) Stage Grid under-frequency (f<) tripping time Stage Grid under-frequency (f<<) Stage Grid under-frequency (f<<) tripping time Protection Recovery Setting After setting the protection parameters, the inverter goes to the protection recovery screen. Table 5-11 Description of Protection Recovery Parameters Parameter Description Vmax-recover Max. protection recovery voltage Vmin-recover Min. protection recovery voltage Fmax-recover Max. protection recovery frequency Fmin-recover Min. protection recovery frequency Protection Parameter Confirmation The setting confirmation interface will appear once the protection parameters are entered. Press to confirm the parameter selection and press to reset the protection parameters. NOTE: The Setting Confirmation screen varies depending on the selected country. In this example, the country selected is Other. 975-0768-01-01 Rev G 5–37 LCD Display Operation Communication Parameter Setting Main Screen (Press (Press ) -> Menu (Press ) -> Enter Password (Press param (Press three times) -> Set-param , Press three times) -> Com- . Press to move the cursor and Press to set. Press to confirm. Device address range: 1-247. Baud rate can be set to 9600 bps or 19200 bps. Parity can be set to NO, ODD or EVEN. Stop bit can be set to 1 or 2. Ethernet param DHCP 5–38 [OFF] IP 192.168.001.100 Sub net 255.255.255.000 Gateway 192.168.001.001 975-0768-01-01 Rev G Advanced Setting Parameter Setting Advanced Setting Parameter Setting Main Screen (Press (Press ) -> Menu (Press ) -> Enter Password (Press Advanced Settings (Press three times) -> Set-param , Press four times) -> . Press to move the cursor and Press to set. PVS detect setting 975-0768-01-01 Rev G 5–39 LCD Display Operation Arc Fault Detection - AFD (CL-60A only) 10-minute Max-V setting Grid unbalance setting Switch type setting 5–40 975-0768-01-01 Rev G 6 Troubleshooting Chapter 6 contains information about: • Troubleshooting • Maintenance 975-0768-01-01 Rev G 6–1 Troubleshooting Troubleshooting DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. • This equipment must only be installed and serviced by qualified electrical personnel. • Never energize the inverter with the covers removed. • Do not open fuse holders under load. The fuse must be de-energized from all sources before servicing. • The inverter is energized from multiple sources. Before removing covers identify all source, de-energize, lock-out, and tag-out and wait 10 minutes. • Always use a properly rated voltage sensing device to confirm all circuits are de-energized. • Replace all devices and covers before turning on power to this equipment. • The DC conductors of this photovoltaic system are ungrounded and may be energized. Failure to follow these instructions will result in death or serious injury. Access to live parts shall be limited to suitably qualified electrical personnel. NOTE: Some of the solutions presented in the troubleshooting section may require you to open the CL-60 enclosure temporarily while still receiving power from an AC source. Follow the DANGER safety message above prior to opening the CL-60 enclosure. 6–2 975-0768-01-01 Rev G Troubleshooting LED Indicator Problem Symptom Check... Solution The CL-60 appears to be non-operational. LED indicators and LCD screen are Off. ... the downstream AC circuit breaker to see that it is closed (turned On). Perform the “Lock-Out TagOut (LOTO) Procedure” on page xi. ... the AC wiring connections on the AC circuit breaker and the inverter terminals. Revisit the instructions and perform “Cabling and Wiring” on page 3–3 and “Commissioning Procedure” on page 4–2 again. ... the upstream DC circuit breaker to see that it is closed (turned On). See NOTE on page 6–3. ... the DC switch on the inverter is turned to ON position. ... the polarity of the PV arrays and that they match the cables leading to the inverter terminals. The CL-60 is RUN LED energized but one indicator is Off or more of the LED indicators are showing symptoms. ... the AC wiring connections on the AC circuit breaker and the inverter terminals. Perform the “Lock-Out TagOut (LOTO) Procedure” on page xi. ... whether the DC input voltage exceeds the startup voltage of the inverter. Revisit the instructions and perform “AC Side Cable Connection” on page 3–7 and “PV Array Connection” on page 3–15 again. See NOTE on page 6–3. Alert LED indicator is On ... the LCD screen for a message. See “LCD Screen” on page 6– 4 for a solution. If the problem persists, see NOTE on page 6–3. RUN LED indicator is flashing ... the LCD screen for a warning message. See “LCD Screen” on page 6– 4 for a solution. See NOTE on page 6–3. NOTE: If the problem persists, contact technical support at: http://solar.schneider-electric.com/tech-support. 975-0768-01-01 Rev G 6–3 Troubleshooting LCD Screen When a ground fault (or event) is detected, the LCD screen displays the message on the LCD screen. Press to view multiple screens. Event Code Description The grid voltage exceeds the inverter’s allowable range. Protection time and protection thresholds depend on the country’s requirements. Measure the grid voltage. Follow the DANGER message at the beginning of this chapter. 003 Grid transient voltage exceeds the allowable range. This is a short term event caused by the grid. Wait for the inverter to recover automatically. See NOTE on page 6–9. 004 The grid voltage is below the inverter’s allowable lower limit. Protection time and protection thresholds depend on the country’s requirements. Measure the grid voltage. Follow the DANGER message at the beginning of this chapter. 005 The grid voltage is too low. This is a short term event caused by the grid. Wait for the inverter to recover automatically. See NOTE on page 6–9. 006 The AC output current exceeds the inverter’s protection limit. Wait for the inverter to recover automatically when the AC output current falls below the protection limit. See NOTE on page 6–9. 007 Transient AC over current Wait for the inverter to recover automatically. 008 The grid frequency exceeds the inverter’s allowable upper limit. Measure the grid frequency. Follow the DANGER message at the beginning of this chapter. 002 009 6–4 Solution The grid frequency exceeds the inverter’s allowable lower limit. If the grid voltage exceeds the inverter’s allowable range, contact the utility company for suggestions. If the grid voltage exceeds the inverter’s allowable range, contact the utility company for suggestions. If the grid frequency exceeds the inverter’s allowable range, contact the utility company for suggestions. 975-0768-01-01 Rev G Troubleshooting Event Code Description 010 Islanding Solution Check whether the AC circuit breaker is connected. Check whether AC cables are all properly connected. Check whether the grid is in service. See NOTE on page 6–9. 011 The DC component of the AC current exceeds the inverter’s limit. Wait for the inverter to recover automatically. See NOTE on page 6–9. 012 Current leakage is detected. Check for signs at the PV array site for a possible ground fault. See NOTE on page 6–9. 013 A grid condition event is detected. If the grid voltage exceeds the inverter’s allowable range, contact the utility company for suggestions. If the problem persists but the grid voltage is within the inverter’s allowable range, contact technical support at: http://solar.schneiderelectric.com/tech-support 014 The average grid voltage keeps exceeding the allowable range for over 10 minutes. Wait for the inverter to recover automatically. See NOTE on page 6–9. 015 Grid impedance exceeds inverter’s limit. Check that the AC cables used are specified correctly according to local electrical regulations. Wait for the inverter to recover automatically. See NOTE on page 6–9. 975-0768-01-01 Rev G 016 AC output overload Wait for the inverter to recover automatically. See NOTE on page 6–9. 017 Grid voltage imbalance Wait for the inverter to recover automatically. Test the grid voltage to confirm the imbalance. See NOTE on page 6–9. 6–5 Troubleshooting Event Code Description Solution 019 The transient bus voltage is high. Wait for the inverter to recover automatically. See NOTE on page 6–9. 020 The bus voltage is high. Wait for the inverter to recover automatically. See NOTE on page 6–9. 021 PV input over current Check the PV configuration and connection. 023 PV configuration mode has Check the PV configuration. changed during normal operation. Restart the inverter. 024 Neutral point deviation is detected. Wait for the inverter to recover automatically when the deviation falls within the allowable range. Test the neutral for proper voltage and connection. See NOTE on page 6–9. 025 Transient unbalance of voltage neutral point Wait for the inverter to recover automatically when the deviation falls within the allowable range. See NOTE on page 6–9. 026 Bus voltage is fluctuating. Wait for the inverter to recover automatically. See NOTE on page 6–9. 036 Module temperature is too high. Verify that the AC output power is not continually exceeding nominal power. If it is, reduce the load and do not exceed nominal power requirements. 037 Ambient temperature is too high. Check the functionality of the fans. Replace any broken fan if necessary. Clean air outlet grills. See NOTE on page 6–9. 038 6–6 An event is detected in the relay. Wait for the inverter to recover automatically. See NOTE on page 6–9. 975-0768-01-01 Rev G Troubleshooting Event Code Description Solution 039 Inverter insulation resistance fault (ISO-flt) Wait for the inverter to recover automatically. Test for insulation faults in the wiring. See NOTE on page 6–9. 040 IGBT saturation event Wait for the inverter to recover automatically. See NOTE on page 6–9. 041 Current leakage sampling channel event Wait for the inverter to recover automatically. See NOTE on page 6–9. 042 Current imbalance Wait for the inverter to recover automatically. See NOTE on page 6–9. 043 The ambient temperature falls below -25 °C (-13 °F) Stop operating the inverter and disconnect it from all power sources. Wait for the ambient temperature to rise within the allowable range and then restart the inverter. 975-0768-01-01 Rev G 044 DC/AC inversion circuit event Wait for the inverter to recover automatically. See NOTE on page 6–9. 045 PV boost circuit event Wait for the inverter to recover automatically. See NOTE on page 6–9. 047 PV configuration mode set on the display does not match the design. Disconnect the inverter from all power sources. 048 Phase-R current sampling channel event 049 Phase-S current sampling channel event Wait for the inverter to recover automatically. See NOTE on page 6–9. 050 Phase-T current sampling channel event 051 Hardware Over-voltage/ Overcurrent protection See “PV Array Connection” on page 15 to reconnect the PV strings and reselect PV configuration mode. Wait for the inverter to recover automatically. See NOTE on page 6–9. 6–7 Troubleshooting Event Code Description 070 Fan event Solution Stop operating the inverter, disconnect from all power sources. Remove and replace the broken fan. Contact technical support at: http://solar.schneiderelectric.com/tech-support. 071 AC side SPD event 072 DC side SPD event Replace the SPD. For DC SPD, see “Replacing an Expended DC SPD” on page 6–14. Remove and replace the expended SPD. 073 PV string fuse has blown Stop operating the inverter, disconnect from all power sources. Remove and replace the blown fuse. See “Replacing the Fuse” on page 6–13. 6–8 074 LCD communication event An event has occurred in the internal communication of the inverter. However, the inverter continues feeding into the grid. See NOTE on page 6–9. 075 Solar irradiation is not sufficient for inverter operation Wait for sufficient sunlight. 076 PV overload condition Check the PV system design and adjust the connection of PV inputs. 078 PV power event warning Check the PV input terminals for loose connections. Tighten the connections according to torque specifications found in “PV Array Connection” on page 3–15. See NOTE on page 6–9. 087 AFD block Wait for the inverter to recover automatically. Test the PV string connectors for signs of damage. See NOTE on page 6–9. If this event recurs when irradiation is sufficient, check the PV system design and adjust the connection of PV inputs. 975-0768-01-01 Rev G Troubleshooting Event Code Description Solution 088 Arc fault warning Check the current and press to remove the warning. 089 AFD function warning Restart the AFD function through the LCD display. 532– 547 PV reverse polarity warning Check the PV input terminals and cables for reverse polarity connections. Perform the instructions on “PV Array Connection” on page 3–15. See NOTE on page 6–9. 548– 563 PV output current event Check the PV array site for loose connections. Check that the PV cells are clean and not covered by debris. See NOTE on page 6–9. NOTE: If the problem persists, contact technical support at: http://solar.schneider-electric.com/tech-support. 975-0768-01-01 Rev G 6–9 Troubleshooting Maintenance Routine Maintenance Component Maintenance Frequency CL-60 unit Check the temperature and dust accumulation on the inverter. Clear the inverter enclosure of any leaves, sand, and dust build up and other debris, if necessary. Every six months to a year (depending on air quality in the local area) Check if the air inlet and outlet are clear of any debris. Clean the air inlet and outlet, if necessary. Fans Check whether there are visible cracks on the fan blades. Once a year Check for unusual noise when the fan is turning. Clean or replace the fans if necessary (see “Fan Maintenance” on page 6–11). SPD Check the fuse and DC SPD. Every six months Replace the fuse (see “Replacing the Fuse” on page 6–13) and DC SPD whenever necessary. 6–10 975-0768-01-01 Rev G Maintenance Maintenance Instructions Fan Maintenance Fans inside the PV Inverter are used to cool the inverter during operation. If the fans do not operate normally, the inverter may not be cooled down and operational efficiency may decrease. Therefore, it is necessary to maintain the fans and keep them clean and free of debris. If necessary, replace broken fans. Contact your local Schneider Electric Sales Representative at: http:// solar.schneider-electric.com. DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. • This equipment must only be installed and serviced by qualified electrical personnel. • Never energize the inverter with the covers removed. • Do not open fuse holders under load. The fuse must be de-energized from all sources before servicing. • The inverter is energized from multiple sources. Before removing covers identify all source, de-energize, lock-out, and tag-out and wait 10 minutes. See “Lock-Out Tag-Out (LOTO) Procedure” on page xi. • Always use a properly rated voltage sensing device to confirm all circuits are de-energized. • Replace all devices and covers before turning on power to this equipment. • The DC conductors of this photovoltaic system are ungrounded and may be energized. Failure to follow these instructions will result in death or serious injury. 1. Perform the steps in “Disconnecting the CL-60” on page 7–2. 2. Remove the screws holding the fan assembly to the enclosure as shown. When the fan assembly is removed the fans’ power wires will also get pulled out of the enclosure. 975-0768-01-01 Rev G 6–11 Troubleshooting 3. Press on the locking button on the fans’ power connectors and pull the connectors outward from each other. 4. Remove the fans from the inverter. 5. Clean the fan with soft brush or vacuum cleaner (or replace the broken fans). NOTE: Do not use pressurized air (compressed air) to clean the fan. This will force debris inside the enclosure. 6. Reassemble the fans (including plugging in the power connectors) back into the inverter. 7. Perform “Commissioning Procedure” on page 4–2. 6–12 975-0768-01-01 Rev G Maintenance Replacing the Fuse To replace the blown fuse due to an over current condition: 1. Open the AC circuit breaker (turn it OFF) and perform the “Lock-Out Tag-Out (LOTO) Procedure” on page xi, if not yet done. 2. Open the upstream DC disconnect (turn it OFF). 3. Turn the DC switch of the PV Inverter to OFF position. 4. Pull the DC cable from the MC4 (or H4) connector. Avoid using standard pliers. Use the proper MC4 (or H4) tool to disconnect the DC cable from the terminals. 5. Wait about ten minutes until the capacitors inside the inverter have discharged. 6. Remove the six screws on the front cover of the lower wiring box then put away the front cover. For torque, see “Torque Values” on page 2–15. 7. Measure the AC voltage to ground at the AC terminal to confirm that the AC output voltage of the inverter at the AC circuit breaker is zero. 8. Measure the DC voltage at the DC terminal to confirm that it is zero. 9. Identify the blown fuse from the fuse holder using a multimeter. 10. Remove the blown fuse using a suitable fuse holder remover. DC Fuse CL-60A: Littelfuse® SPF012, Fast-Acting 12 A, 1000 VDC CL-60E: Bussman GMA15A, Fast-Acting 15 A, 1000 VDC 11. Insert the new fuse into the fuse holder. The replacement fuse has to be of the same type and rating. If not, procure the correct fuse. 12. Reassemble the inverter’s front cover. For torque, see “Torque Values” on page 2–15. 13. Perform “Commissioning Procedure” on page 4–2. 975-0768-01-01 Rev G 6–13 Troubleshooting Replacing an Expended DC SPD To replace the DC SPD (surge protection device): 1. Open the AC circuit breaker (turn it OFF) and perform the “Lock-Out Tag-Out (LOTO) Procedure” on page xi, if not yet done. 2. Open the upstream DC disconnect (turn it OFF). 3. Turn the DC switch of the PV Inverter to OFF position. 4. Pull the DC cable from the MC4 (or H4) connector. Avoid using standard pliers. Use the proper MC4 (or H4) tool to disconnect the DC cable from the terminals. 5. Wait about ten minutes until the capacitors inside the inverter have discharged. 6. Remove the six screws on the front cover of the lower wiring box then put away the front cover. For torque, see “Torque Values” on page 2–15. 7. Measure the AC voltage to ground at the AC terminal to confirm that the AC output voltage of the inverter at the AC circuit breaker is zero. 8. Measure the DC voltage at the DC terminal to confirm that it is zero. 9. Identify the expended DC SPD cartridge by the red indicator (see picture below). 10. Remove the expended DC SPD cartridge by pulling the cartridge out of its housing using your index finger and thumb to grab the top and bottom edges. X DC SPD Manufacturer Part Number CITEL DS50PVS-1000 11. Insert the new SPD into the housing in the same but opposite direction as step 10. The replacement SPD has to be of the same type and rating. If not, procure the correct SPD. 12. Reassemble the inverter’s front cover. For torque, see “Torque Values” on page 2–15. 13. Perform “Commissioning Procedure” on page 4–2. 6–14 975-0768-01-01 Rev G Maintenance Cleaning the Air Inlet and Outlet Heat is generated in the process of running the inverter. The inverter adopts a controlled forced-air cooling method. In order to maintain good ventilation, make sure that the air inlet and outlet grates are not blocked and they are clear of any debris. Clean the air inlet and outlet grates with a soft brush or a vacuum cleaner, if necessary. NOTE: Do not use pressurized air (compressed air) to clean the grates. This will force debris inside the enclosure. 975-0768-01-01 Rev G 6–15 Troubleshooting •THIS PAGE INTENTIONALLY BLANK• 6–16 975-0768-01-01 Rev G 7 Disconnecting, Dismantling, and Disposing the CL60 Chapter 7 contains information about: • Disconnecting the CL-60 • Dismantling the CL-60 • Disposing the CL-60 975-0768-01-01 Rev G 7–1 Disconnecting, Dismantling, and Disposing the CL-60 Disconnecting the CL-60 For maintenance work or any service work, the CL-60 PV Inverter must be disconnected from all power sources. DANGER ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH HAZARD • Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. • This equipment must only be installed and serviced by qualified electrical personnel. Access to live parts shall be limited to suitably qualified electrical personnel. See installation instructions before connecting to the supply. • Never operate energized with the CL-60 enclosure opened. • Before opening the inverter’s enclosure identify the power source, deenergize, lock-out, and tag-out and wait ten minutes for circuits to discharge. See “Lock-Out Tag-Out (LOTO) Procedure” on page xi. • Always use a properly rated voltage sensing device to confirm all circuits are de-energized. Failure to follow these instructions will result in death or serious injury. To disconnect the inverter from DC and AC power sources: NOTE: Follow steps 1 and 2 in sequence exactly. 1. Open the AC circuit breaker (turn it OFF) and perform the “Lock-Out Tag-Out (LOTO) Procedure” on page xi, if not yet done. 2. Open the upstream DC disconnect device (turn it OFF). 3. Turn the DC switch of the PV Inverter to OFF position. 4. Pull all the DC cables from the MC4 (or H4) connectors. Avoid using standard pliers. Use the proper MC4 (or H4) tool to disconnect the DC cables from the terminals. 5. Wait about ten minutes until the capacitors inside the inverter have discharged. 6. Remove the six screws on the front cover of the lower wiring box then put away the front cover. 7–2 975-0768-01-01 Rev G Disconnecting the CL-60 7. Measure the AC voltage to ground at the AC terminal to confirm that the AC output voltage of the inverter at the AC circuit breaker is zero. 8. Remove the AC cables from the terminals. 9. Remove the DC cables from the terminals. 975-0768-01-01 Rev G 7–3 Disconnecting, Dismantling, and Disposing the CL-60 Dismantling the CL-60 To dismantle the PV Inverter: 1. Reverse the steps found in “RS-485 Communication Connection” or “RJ45RS-485 Communication Connection” on page 3–28 or “Ethernet Connection Procedure” on page 3–31. 2. Reverse the steps found in “AC Cable Connection” on page 3–10, “DC Cable Connection” on page 3–17, and “Cable Connection” on page 3–23. 3. Reverse the steps found in “Install and Mount the CL-60” starting on page 2– 8. 4. Store the PV Inverter according to the guidelines below. • Inverter must be packed inside its original carton with the desiccant bags inside. • Store the inverter with its front panel facing up. The carton should lay flat and parallel to the ground. • Seal the carton with standard packaging tape. • Store the inverter in a dry and clean place to protect it against dust and moisture. See notice below. • Relative temperature: -30 to 85 °C (-22 to 185 ºF) Relative humidity: 0 to 100%. • Do not stack more than two inverters (carton) together. • Keep the inverter away from chemically corrosive materials. • Periodically check for any visible damages to the carton and inspect the inverter right away if the carton shows signs of penetration during the storage period. Replace the carton, if necessary. NOTE: A thorough and professional inspection may be required before reinstalling the inverter after more than six months in storage. Contact an authorized installer. 7–4 975-0768-01-01 Rev G Disposing the CL-60 Disposing the CL-60 The end user of the CL-60 is responsible for the proper disposal of the PV Inverter. As a general rule, do not dispose of or discard the CL-60 along with ordinary household garbage or organic waste. Always follow regional, national, and /or local waste disposal directives concerning disposing, discarding, or recycling of equipment containing electronic and electrical components such as the CL-60. 975-0768-01-01 Rev G 7–5 Disconnecting, Dismantling, and Disposing the CL-60 •THIS PAGE INTENTIONALLY BLANK• 7–6 975-0768-01-01 Rev G 8 Specifications Chapter 8 contains information about: • DC Side - Technical Specification • AC Side - Technical Specification • General Specifications • User Interface and Communications • Regulatory Approvals 975-0768-01-01 Rev G 8–1 Specifications Product Specifications DC Side Conext CL-60E (IEC) Conext CL-60JP (Japan) Conext CL-60A (NA) DC Max. input voltage 1000 V 1000 V Full power MPPT voltage range (PF=1) (VDC) 570 - 850 V 550 - 850 V Operating voltage range at nominal AC voltage 570 - 950 V 550 - 950 V Start voltage (VDC) 620 V 620 V Max. array short circuit current (ADC) 140 A 140 A Max. array input current (ADC) 120 A 120 A Number of MPPT / Max. Number of inputs per MPPT 1 / 14 1 / 8 (Y connector adopted for up to 14 strings using 7 inputs) DC connectors / Max. current per input (ADC) MC4 / 12 A (mating part included) Amphenol® H4 / 25 A (mating part included) DC fuse 14 pairs (+/-), string monitoring included 8 pairs (+/-), string monitoring included DC switch / DC SPD / AFD Yes / Type II DIN rail surge arrester / None Yes / Type II DIN rail surge arrester / Yes, AC Side AC Side Conext CL-60E (IEC) Conext CL-60JP (Japan) Conext CL-60A (NA) Max. AC output power (PF=1, nominal AC voltage) 60 kW 63.4 kW Max. output fault current (AC) and duration -- 2150 Apk, 102 Arms, 155 ms Max. Apparent power (nominal AC voltage) 66 kVA 63.4 kVA 3/N/PE 400 V/230 V / 380 V / 310 – 480 V 295 - 456 V 50 Hz & 60 Hz / 45 to 55 Hz & 55 to 65 Hz 60 Hz / 55 to 65 Hz AC nominal output voltage (VAC) / AC Voltage range A(VAC) Frequency / Frequency range 8–2 975-0768-01-01 Rev G Product Specifications Conext CL-60E (IEC) Conext CL-60JP (Japan) Conext CL-60A (NA) Max. Output current (AAC) 96 A 96 A Power factor 0.8 lead to 0.8 lag adjustable 0.8 lead to 0.8 lag adjustable THD at nominal power < 3% <3% AC connection Screw clamp terminal, AL - CU type cable compatible Screw clamp terminal, AL - CU type cable compatible AC disconnect Not included Included AC connection 4 wire grounded WYE and ungrounded DELTA 4 wire grounded WYE and ungrounded DELTA AC Side NA Utility Interconnection Voltage and Frequency Trip Limits and Trip Times Conext CL-60A (NA) Parameter Default Trip Value Default Trip Time (sec) Voltage Very High 457.2 VAC 0.16 Voltage High 420.8 VAC 1 Voltage Low 335.3 VAC 2 Voltage Very Low 190.5 VAC 0.16 Frequency Very High 60.5 Hz 0.16 Frequency High 60.5 Hz 0.16 Frequency Low 59.3 Hz 0.16 Frequency Very Low 57 Hz 0.16 NOTE: Accuracy for voltage and frequency is as follows: • Voltage: ±4.0 V (L-L) • Frequency: ±0.1 Hz • Time: 1% but not less than 50 ms 975-0768-01-01 Rev G General Specifications Conext CL-60E (IEC) Conext CL-60JP (Japan) Conext CL-60A (NA) Peak efficiency Euro efficiency CEC efficiency 98.7% 98.5% n/a 98.7% n/a 98.0% Power consumption at night time <1W <1W 8–3 Specifications Conext CL-60E (IEC) Conext CL-60JP (Japan) Conext CL-60A (NA) Enclosure rating IP 65 (electronics), IP 20 (rear portion) Type 4X (electronics), Type 3R (rear portion) Protective class I -- OVC III (mains), II (PV) -- Inverter gross weight (including box) 76 kg 168 lbs Inverter box dimensions (L x W x H) 1160 x 770 x 375 mm 45.7 x 30.3 x 14.8 in Inverter net weight 66 kg 147 lbs Inverter dimensions (L x W x H) 958 x 652 x 250 mm 38.9 x 25.7 x 9.8 in Ambient air temperature for operation -25 to 60ºC, derating > 50ºC -13ºF to 140ºF, derating > 122ºF Max. Operating altitude 4000 m, derating > 3000 m 13123 ft, derating > 9842 ft Relative temperature (in storage) -30 to 85 ºC -22 to 185 ºF Relative humidity (%) 0 to 100% condensing 0 to 100% condensing Audible noise 55 dBA ±3 dBA 55 dBA ±3 dBA Inverter mounting Wall mounting, vertical wall to 0º flat mounting Wall mounting, vertical wall to 0º flat mounting User Interface and Communications Conext CL-60E (IEC) Conext CL-60JP (Japan) Conext CL-60A (NA) User interface Graphic LCD display, 2 LEDs, 2 buttons and EasyConfig Tool General Specifications Communication interface RS485-Modbus, Modbus-TCP (Daisy chain capability for both: Modbus RS485 Serial or Modbus TCP over Ethernet). Communication protocol - SunSpec compatible & certied 8–4 975-0768-01-01 Rev G Product Specifications Regulatory Approvals Conext CL-60E (IEC) Conext CL-60JP (Japan) Conext CL-60A (NA) Certifications VDE0126-1-1, EN62109-1, EN62109-2, G59/3, BDEW, VDE-AR-N 4105, Emissions: IEC/EN 610006-3 Immunity: IEC/EN 610006-2, UTE C15-712-1, IEC 61683, IEC 61727, IEC 62116 AS 3100*, AS 4777.1* and AS4777.2*, CEI 021* CSAus, UL 1741, IEEE 1547, IEEE1547.1, CSA C22.2#107.1-01-2001, FCC Part 15 Sub-part B, Class B Limits Environmental RoHS, REACH and 4K4H RoHS *pending 975-0768-01-01 Rev G 8–5 8–6 Schneider Electric http://solar.schneider-electric.com As standards, specifications, and designs change from time to time, please ask for confirmation of the information given in this publication. © 2017 Schneider Electric. All rights reserved. 975-0768-01-01 Rev G Printed in:
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