T5 Maxistretch Stretching Machine

T5 Maxistretch Stretching Machine
T5 Maxistretch Stretching Machine
Manual T5 Maxistretch
Original user manual
Declaration of conformity
Manufacturer:
Jasopels A/S
Tel. +45 76943500
Address:
Fabriksvej 19
DK-7441 Bording
Machine:
T5 maxistretch stretching machine
Type:
3230-340015
Jasopels A/S declares that this product is in accordance with the following
EU directives:
2006/42
2006/95/EC
2006/108/EC
Furthermore, we declare that the following harmonized standards have been applied:
EN/60204-1
DS/EN 12100: 2005
DS/EN 14121-1
DS/EN 14121-2
Place and date:
Name:
Bording, September 21, 2011
CEO Poul Bach
T5-02 En Manual
Date: 28-10-2010
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
Table of contents
Table of contents .................................................................................................................................. 1
Preface ................................................................................................................................................. 2
Symbol explanation .............................................................................................................................. 2
Introduction of the machine .................................................................................................................. 3
Start-up ................................................................................................................................................. 4
Operation .............................................................................................................................................. 6
Variable starting point ..................................................................................................................... 7
Foil knife (open) .............................................................................................................................. 7
Function description ............................................................................................................................. 8
Start ................................................................................................................................................ 8
Find pelt edge ................................................................................................................................. 8
Pre-stretch ....................................................................................................................................... 8
Stretch at low pressure ................................................................................................................... 8
Stretch at high pressure ................................................................................................................. 8
Automatic stamp ............................................................................................................................. 9
Stamp ............................................................................................................................................. 9
Wrap ............................................................................................................................................... 9
Database ....................................................................................................................................... 10
Preparing for next pelts ................................................................................................................ 10
Using the operator panel .................................................................................................................... 11
Data input ..................................................................................................................................... 11
Start-up screen ................................................................................................................................... 12
Emergency stop .................................................................................................................................. 12
Main Menu .......................................................................................................................................... 12
Production screen ............................................................................................................................... 13
General setup ..................................................................................................................................... 14
Measures ...................................................................................................................................... 15
Board length ................................................................................................................................. 16
Calibration .................................................................................................................................... 16
Servo speed ................................................................................................................................. 17
Max length .................................................................................................................................... 18
Alarm list ....................................................................................................................................... 19
Setup backup ............................................................................................................................... 19
Pelt types ............................................................................................................................................ 21
Pelt type menu ............................................................................................................................. 22
Pre-stretch .................................................................................................................................... 22
Change pressure .......................................................................................................................... 23
Stretch times ................................................................................................................................. 23
Stamp ........................................................................................................................................... 24
Pressure ....................................................................................................................................... 25
Soft treatment ............................................................................................................................... 26
Wrap alarm ................................................................................................................................... 26
Wrap ................................................................................................................................................... 27
Wrap step 1 (insert number of laps at the top) ............................................................................. 27
Loosen .......................................................................................................................................... 28
Wrap speed (Hz) .......................................................................................................................... 28
Info ...................................................................................................................................................... 29
Total production ............................................................................................................................ 29
PLC info ........................................................................................................................................ 30
Software version ........................................................................................................................... 30
Statistics ............................................................................................................................................. 31
Data collection .............................................................................................................................. 31
Statistics main menu .................................................................................................................... 32
Alarms ................................................................................................................................................. 33
Page 1
Preface
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This User Manual is an important part of your
Read the manual carefully and use it as a reference book.
new
machine.
•
This manual contains important information about safety and the proper use of
the machine.
•
The manual should be stored with the machine. It is important that the user
manual is supplied with the machine upon resale and loan.
•
The user of the machine must make sure that the operator, service personnel
and others who have access to the machine are instructed on the proper use
and handling of the machine. Refer to this user's manual for further
information.
Symbol explanation
Please read this manual and follow the included instructions. In order to emphasize
certain information, the following expressions are used:
Note!
A triangle containing an exclamation mark is a warning symbol that warns you about
important instructions or information concerning this machine.
Warning!
A triangle containing a warning about an entanglement and crush hazard.
Page 2
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
T5-02 En Manual
Date: 28-10-2010
Introduction to the machine
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An innovation as far as the structure and programs are concerned, but also
the stretching machine that is easiest to operate.
Can stretch using all known plastic boards.
No need of manual switching between males and females.
The pelt is completely stretched, when it leaves the machine.
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Note!
The user of the machine must make sure that the
operator, service personnel and others who have
access to the machine are instructed on the proper
use and handling of the machine. Refer to this user
manual for further information.
The machine may only be used for the purpose it is
designed for.
If any problems should occur with the machine or its
operation, they must not be corrected before the
machine is properly switched off, unless the correction
can be made via the machine’s control buttons.
The user manual should always be kept available for
the operator.
Page 3
Start-up
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Before the T5 Maxistretch stretching machine can be used, make sure that it
is standing on a firm and stable surface.
(Use the adjustable machine feet to achieve the desired position.)
The machine may only be used for stretching mink pelts.
DANGER!
To avoid any entanglement and crush hazard during
the machine’s operation, it is important that the user
does not touch the moving parts in the machine.
This applies especially to wrapping parts and pelt
holders that are activated during the wrapping
process.
The machine is equipped with a knife that cuts the foil
after the wrapping process. The knife is activated
automatically.
•
Do not attempt to stop any of the moving parts by hand, always use the
emergency stop to prevent dangerous situations.
Note that the stop button is located on the front panel, next to the [Tane Ned]
(i.e. board down) button. It stops the current process and moves one
sequence step back.
If any dangerous situation occurs, always use the emergency stop.
•
The T5 Maxistretch stretching machine is factory-fitted with a 3-pole
240V plug.
Note!
The machine’s connecting cable must be grounded.
If this is not observed, the warranty becomes void.
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Page 4
The air pressure must be at least 8bar and the machine has
an air consumption of up to 70 l/min.
The air hose connecting the T5 Maxistretch stretching
machine and the compressor plant has to be min. 3/8" and
preferably 1/2".
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
T5-02 En Manual
Date: 28-10-2010
Important!
Any kind of work involving the machine that does not include
the wrapping process, such as cleaning, making
adjustments, etc., may only be performed when the
machine’s electrical and pneumatic appliances are
disconnected.
Note!
In order to prevent possible damage to the control unit's
microcontroller and the rest of the electrical system during
thunderstorms, it is recommended to switch the electrical
connection off when the machine is not in use.
Page 5
Operation
Front Screen
Emergency stop
Stops the machine immediately.
Servo loses signal in Safe-Off mode and the VLT loses its electrical power supply.
In order to restart the machine after an emergency stop, the emergency stop must be
deactivated, the reset button pressed and the alarm on the operator panel reset
(see the detailed description on page 12).
Stop
Stops the current process and goes 1 step back in the program. You can go further
back by pressing the stop button multiple times.
Tane op (i.e. board up)
This button is used to drive the board up manually.
It is also used in combination with Stop to open the foil knife.
It is also used in combination with [Tane Ned] (i.e. board down) to save the set point
for variable starting point.
Start
This button starts the next sequence of the cycle. It has the same function as the foot
pedal or the knee contact with magnet for operation using one’s knee.
Tane ned (i.e. board down)
This button is used to drive the board down.
It is also used in combination with [Tane Op] (i.e. board up) to save the set point for
variable starting point.
Page 6
T5-02 En Manual
Date: 28-10-2010
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
Variable starting point:
To increase the speed of the stretching process, the default starting point can be
changed according to user’s needs.
1. Press the [Tane ned] or [Tane op] buttons (i.e. board down and board up,
respectively) until the board foot is located in the position that you want the
machine to use as the starting position.
2. To get the machine to remember the location, press the [Tane op] and [Tane
ned] buttons simultaneously. Now the position is stored in the machine’s
memory and the machine will use this position as a starting point for
stretching.
Foil knife (open):
By pressing the [Stop] and [Tane op] buttons simultaneously you open the foil
knife.
Page 7
Function description:
Description of the program sequence when a pelt is to be stretched.
Start:
The board foot will normally be located at the bottom of the machine at
a preset starting point.
You start by putting the board into the board foot.
After a power failure or emergency stop the board foot will start by
searching the zero point, which is at the very top and then drive down to
the preset starting point.
The machine is now ready for production.
Find pelt edge:
Press Start: The machine will now go down until it finds the pelt edge. When the
sensor sees the pelt, the machine stops and goes up a little
(the number of mm can be adjusted, see page 15).
If the machine does not see the pelt, you can stop the machine by
pressing the knee start button.
The operator must now make sure that the pelt is positioned in a way
that allows the claws to grasp the pelt.
Pre-stretch:
Press Start: The back claws close on the pelt.
If the pre-stretch function is set to ON in the setup menu, the foot will
run up a bit to stretch the pelt on the back.
Stretching pressure and pre-stretch time can be adjusted in the setup
and dynamic pre-stretch can be switched on or off (see page 22).
Stretch at low pressure:
Press Start: Now the belly claws are closed and the pelt is stretched at low
pressure. If high pressure is not activated, the machine will hold the
position and the "WRAP nu" (i.e. WRAP now) message will be
displayed.
Stretching pressure for low-pressure stretching can be adjusted in the
type setup (see page 25).
Stretch at high pressure:
If a pelt’s size is far from being able to reach the next pelt size, high
pressure will not be activated automatically. Press start to activate high
pressure anyway.
Page 8
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
T5-02 En Manual
Date: 28-10-2010
Automatic high-pressure stretching
If a pelt’s length is close enough to be able to reach the next size, high
pressure is activated automatically.
The machine then assesses whether automatic stamp should be
performed.
If automatic stamp is not performed, the "WRAP nu" (i.e. WRAP now)
message will be displayed.
The pressure for high-pressure stretching can be adjusted in the type
setup (see page 25).
Pause times and activation of high pressure on missing mm to the next
size can also be adjusted in Setup (see page 23).
Automatic stamp:
After the pause time after the high-pressure sequence has ended, the
machine assesses whether an automatic stamp needs to be performed.
If automatic stamp is performed, the "WRAP nu" (i.e. WRAP now)
message will be displayed afterwards if it is not possible to reach the
next size.
The first stamp will be performed with settings for high pressure.
Stamp:
If a pelt’s length is close to the next size, one can stretch the pelt further
by pressing start again.
The first time stamp is activated (automatic/manual), settings for high
pressure are used.
Subsequent stamps will stretch the pelt at a bigger pressure and speed
(stamp settings are described on page 24).
Press Start: The board foot goes down a little and then a few mm further up than the
starting point. When the machine has stretched the pelt for some few
extra mm, it measures whether the pressure applied on the pelt is too
high. If necessary, the pelt is loosened until the desired pressure is
achieved.
The function can be repeated until the next size is reached.
When the next size is reached, there will be no stamping and the “For
kort til næste størrelse” (i.e. "Too short for next size") message will be
displayed on the operator panel.
Stretch pressure settings (see page 25).
Speed settings (see page 24).
Wrap:
In order to keep the pelt in place when the claws are released, some foil
will be wrapped around the bottom piece of the pelt.
Page 9
Press both WRAP buttons simultaneously:
If the pelt only needs a few more mm to reach the next size, wrapping
will not be performed and a message will be displayed on the operator
panel.
It is possible to perform wrapping anyway by pressing [Fortsæt]
(i.e. continue) on the operator panel and then restart wrapping by
pressing both Wrap buttons simultaneously again.
Wrap is performed:
1. If Release is on, the machine will loosen the pelt a little if possible.
2. The wrapping part begins to rotate to wrap foil on the pelt.
3. A number of turns are wrapped on the pelt without moving the board
foot.
4. The claws release their grip on the pelt.
5. The board foot goes a number of mm up while the pelt is still being
wrapped with foil.
6. The board foot stops while a few more turns are wrapped on the pelt
(underneath) to keep the foil in place.
7. Finally the foil is cut and the board foot goes all the way to the top to
deliver the pelt to the operator.
The number of turns at the top, wrapping length and the number of
turns at the bottom of the pelt can be adjusted in Setup.
(Wrap settings are described on page 27.)
Database:
When the board foot has reached the top, the pelt is counted in the
database.
It is possible to record data for 20 breeders!
The database is divided into several registers.
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each of the 20 breeders is assigned a register area.
next, a distinction between male/female pelts is made
finally, the pelt is counted in a register corresponding to the length the
pelt has achieved during stretching
Preparing for next pelts:
When the board foot has been in the top position for a short time,
it will go down to a preset starting position to save time.
The machine will wait here until the next pelt is to be stretched.
Page 10
T5-02 En Manual
Date: 28-10-2010
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
Using the operator panel
Display
The display provides the user with information about pelt lengths, size and
pressure during stretching.
It can also be used to define set points and to display stored data.
Since the panel is equipped with a touch screen, all you need to do to activate
the available functions is touch the screen at the points where there are buttons
and input boxes.
Data input:
If you want to change a value in a setup point, touch the
screen right where the button/input box is displayed.
A data input box where you can enter the new value of the set
point will now appear. When you have entered the data, press
[Enter].
There are some numbers under the data input box! These are
the minimum and maximum values that can be entered.
If you do not want to change anything in the set point, you can
just press [Esc].
Page 11
Start-up screen:
The start-up screen appears when the machine
is connected to a power source.
On this screen you can choose what language
the screens will be displayed in.
If you do not want to change the language,
press [OK] to proceed to the main menu.
The emergency stop:
If the machine is stopped using the emergency
stop button, this screen will be displayed.
Reset the alarm: you can close this screen by
pressing [Reset alarm]. However, it will
reappear after 60 seconds if the emergency
stop has not been reset.
To get the machine to run again after an
emergency stop, you need to:
1. First pull the emergency stop button out.
2. Then, press the blue reset button.
3. Finally, press [Reset alarm] on this screen.
The machine will then run the board foot to the very top to find the zero point.
After that board foot will run down to the preset starting point.
The machine is now ready for operation!
Main Menu:
There are 6 options in the main menu.
[Produktion] Press this button to get to the
screen that should be displayed during
production.
[Gen. Setup]: Press this button to get to
general setup screens
[Skindtyper] takes you to pelt type setup
[Wrap] takes you to the Wrap settings screen
[Info] takes you to a menu with information
about the machine.
[Statistics]: Press this to see pelt production
statistics.
Page 12
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
T5-02 En Manual
Date: 28-10-2010
Main Menu [F1: Production]
Production screen:
Shows what pelt type setup has been selected
(the “Type 2” text can be changed)
Shows how many mm are needed to
reach the next size
Shows pelt size
Press this button to toggle between
male/female pelts (the current selection is
displayed on the screen).
Select setup for one of the four skin types.
Breeder number: you
can switch to another
breeder by pressing this
button
Switch to soft handling of pelts, which means
that a special setup will be used for pelts that
cannot be handled normally.
When the pelt is completely stretched, the Soft
function is disabled (see page 29).
This button is visible only when a pelt has just
been counted in the statistics.
By pressing the [Annuler] (i.e. cancel) button you
can remove the last stretched pelt from the
statistics.
Page 13
Main menu [Gen. setup] > (white frame = menu)
General setup:
Overview of the General setup menu system
In the general setup, you can do the following:
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Page 14
Select the distance to which stretching is maintained
Select how far the board is to go up when the sensor that detects the edge of
the pelt has been activated
Change the safety margin
Change stretch lengths
Change correction (calibration value)
Change Servo speed
Activate the max pelt length
View the list of emerged alarms
Backup a setup
Copy setup from one type to another
T5-02 En Manual
Date: 28-10-2010
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
Main menu [Gen. setup]> General setup [Measures]
Measures:
The “Kør ned før samenluk ”(i.e."go down
before closing") function is a setting that
makes the board foot close on the
stretching board a little lower in the
machine.
If the adjustable starting point is below this
set point, the machine will close on the
board immediately after the start button has
been pressed.
Op efter fotoføler (i.e. up after sensor):
Since the photo sensor is located under
one of the claws, it will first see the pelt
when the pelt is slightly past the optimum
place for the claws to grasp it.
Here you can set how many mm the board is to go up after the photo sensor
has seen the pelt edge.
Sikkerhedsmargen (i.e. safety margin):
This value is subtracted from the values "lacking mm" and "size" that are displayed
on the production screen and other places.
This is done so that you can always be sure that the pelt is larger than what is
displayed on the screen and so that the pelts always meet size requirements when
stretching is completed.
[Han] safety margin of a male pelt.
[Tæve] safety margin of a female pelt.
Page 15
Main menu [Gen. setup]> General setup [Board length]
Board length:
On this screen you need to input the
board length
[Male] Board length for male pelt
[Female] Board length for female pelt
[Correction:] this value is used to
calibrate the machine so there is
coherence between the length indicated
on the operator panel and the actual
length of the pelt.
The correction factor is the difference
between the length in mm on the display
and the measured length between pelt’s tip and the horizontal slice in the pelt
holders.
Calibration:
The correction factor is the value that you change when you calibrate the machine.
(See details in the procedure description). You must also manually control the
machine’s automatically measured stretching length to make sure that the machine
performs the stretching properly.
The calibration procedure:
1. Drive the board foot to the very top by pressing [Tane op].
2. Measure the distance in mm from the horizontal slice by the claws to the
board foot.
3. Enter the measured value into the correction factor box.
4. As a control measure, you can now put a pelt in the machine and drive the
board foot down a little.
5. Then you should measure the distance from the pelt tip to the horizontal slice
by the claws.
6. This value should be the same as the value in the "length in mm" field.
On the button to the left of the orange box you can switch between male and
female, so you can control both measures without leaving this screen.
Note!
It is the operator's responsibility at all times to make
sure that the machine is calibrated and operates with
the right stretch lengths.
Make regular control measurements, preferably several times daily.
Page 16
T5-02 En Manual
Date: 28-10-2010
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
Main menu [Gen. setup]> General setup [Servo speed]
Servo speed:
On this screen you change the speeds at
which the board foot moves up and down.
[AUT hast] (i.e. AUT speed) This is the
speed of the board foot, when it is
controlled by the program for low- and
high-pressure stretch, and when the
board foot goes up at the end.
[MAN hast] (i.e. MAN speed) This speed
is used when you use the arrow keys on
the machine to move the board foot
up/down.
[Top til startpunkt] (i.e. top to starting
point) This is the speed of the board foot,
when it is running from the top down to
the adjustable starting point. This speed is
normally quite high to save time.
[Til kløer (fotoføler)] (i.e. to claws (photo sensor)) This is the speed of the board
foot, when it is running from the adjustable starting point down until the photo sensor
sees the pelt edge. This speed is quite moderate, as the pelt needs to go around the
pelt holder but behind the claws so that the photo sensor can see the pelt.
If something goes wrong and the photo sensor does not stop the machine, you can
just press the knee start button and then the machine will stop.
Furthermore, you can set the speeds for:
• pre-stretch (see page 22)
• stamp (see page 24)
These parameters can be set on respective screens.
Page 17
Main menu [Gen. setup]> General setup [Max length]
Max length:
You can activate this feature if you want
the machine to stop stretching a pelt,
when the pelt exceeds a certain length.
The ON-OFF button:
The color of the button is:
• red when the feature is Off
• green when the feature is On
Values for max length:
In the 2 blue boxes you can enter the
desired values for max length of male and
female pelts.
Information screen:
If the length of a pelt exceeds the set
point for maximum length during
stretching, a message will appear that
advises the operator to wrap the pelt, as it
has reached the maximum length.
The message will be displayed regardless
of what screen is being displayed at that
time.
Page 18
T5-02 En Manual
Date: 28-10-2010
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
Main menu [Gen. setup]> General setup [Alarm list]
Alarm list:
On this screen you can view the current
and previous alarms.
[Clear All] deletes all alarms
[Pil op] (i.e. arrow up) Moves up the list
[Pil ned] (i.e. arrow down) Moves down
the list
[Close] Closes this screen
It will be described further in this
document, what alarms the machine can
generate.
Main menu [Gen. setup]> General setup [Copy / Backup]
Setup backup:
On this screen you can save/install
the most important values of the setup.
General data:
• Dynamic On / Off
• Safety Margin
• Stretch lengths
• Correction value
• Servo speed
Data for the 4 pelt types
• Pre-stretch
• Pressure change
• Stretching time
• Stamp values
• Stretch pressure (male/female)
• Wrap alarm
[Kode] (i.e. code)
An input box appears on the screen when you press [Kode].
If you enter 1234 and press [Enter], the above data will be
stored in the memory.
In the text box at the top of the text, the „Nuværende bruger
setup er gemt” (i.e. "Current user setup is saved") message will
appear.
Page 19
If you enter 2345, and press [Enter], values from the previously saved user settings
will be installed.
In the text box at the top of the text "Gemte burger setup er installeret" (i.e. "Stored
user setup is installed") will be displayed.
If you enter 3456, and press [Enter], values from the factory setup will be installed
and the “Fabriks opsætning er installeret” (i.e. “Factory settings are installed”)
message will appear in the text box at the top of the text.
If you enter any other number combinations, the "Forkert kode!" (i.e. incorrect code)
message will appear in the text box at the top.
Main menu [Gen. setup]> General setup> Setup backup [Copy]
Copying the setup:
On this screen you can copy values from one setup type to another.
If you have entered all values for e.g.
Type 1 and want to copy all the values from
Type 1 to one or more of the other setups in
order to save some time, this is where you
can do it.
You should edit the other types and correct
some of the values that you have copied.
Procedure
1. Press, for example, the "Kopier fra"
(i.e. "Copy from") field, after which a
blue frame will appear around the
active field.
2. Use the arrows (up/down) to select the setup number in the box.
3. When the correct setup number is displayed by the arrow, press "kopier til"
(i.e. "copy to"), after which it will be activated.
4. Now you can use the arrow keys again (up/down) to select the setup number
that you wish to copy to.
5. To activate copying, press [Start Kode] (i.e. start code), after which an input
field will appear. Now enter the 1234 code and press [Enter], after which the
copying process is complete.
Page 20
T5-02 En Manual
Date: 28-10-2010
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
Main menu [Pelt types]> (Pelt type setup)
Pelt types:
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•
Press [Skindtyper] (i.e. pelt types) in the main menu
A menu screen will appear where you can see a button for each of the 4 pelt
types.
Here you select which of the 4 pelt types you want to see/change the setup
of!
The Pelt type function:
Here you can input 4 different sets of parameters for pelt treatment.
The advantage of this function is that you can quickly set the machine to run a
different type of pelt without having to enter setup in order to change the parameters.
On the production screen you just need to select one of the 4 setup types that is
suitable for the given pelt.
Active Setup:
In the picture below, you can see ON next to "type 2". This indicates that the setup
for "type 2" is being used to control the machine.
Each pelt type contains information about:
• Pre-stretch
• Pressure change settings
• Stretch times
• Stamp settings
• Pressure settings for males/females (soft pressure, low pressure, high pressure, stamp
pressure)
•
Wrap alarm settings
Page 21
Main menu [Pelt types]> Pelt types [Type 1 to 4]
The Pelt types menu:
The name of the pelt type is displayed
at the top. "Type 2"
[Forstræk] (i.e. pre-stretch) shows a screen with
pre-stretch settings
[Skift tryk] (i.e. change pressure) shows a screen
for setting when the stretch pressure is to switch
from low to high
[Stamp] displays a screen with stamp settings
[Tryk] (i.e. pressure) displays a screen with settings
for stretch pressure under various conditions.
[Wrapalarm] displays a screen with settings for when the Wrap alarm is to be
displayed on the screen
[Navn] (i.e. name) displays a screen where you can enter another name for a given
pelt type. If you change the name of a pelt type, the new name will appear wherever
you can choose between pelt types.
For example, if you enter "Black pelt" instead of "Type 2", the name “Black pelt” will
then be displayed wherever it said "Type 2" before.
Note:
There is a USB slot at the back of the operator panel. You can connect an ordinary
USB-keyboard to it and thus be able to type a different name for your pelt type much
faster.
Main menu [Pelt types]> Pelt types [Type 1-4]> Pelt type menu [pre-stretch]
Pre-stretch:
The name of the pelt type is displayed at the top.
Pre-stretch is a function that stretches the back of a
pelt just after back claws close (the belly claws are
still open).
[Forstræk On] Here you can choose whether the prestretch function is to be enabled (green) or disabled
(red) for this pelt type.
[Han] (i.e. male) Here you can set the desired prestretch for male pelts.
Dynamic (ON/OFF can only be changed with the login code). If this feature is on, there will
most likely be another number on the far right. The number on the green button will
then be the pre-stretch for a male pelt size 6.0. The number on the right shows how
much a pelt with current length will be pre-stretched (the current length is displayed at the
bottom of screen).
[Tæve] (i.e. female) Here you can set the desired pre-stretch for female pelts.
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T5-02 En Manual
Date: 28-10-2010
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
The dynamic function is the same here as it is in the case of male pelts, the
difference being that the number on the button here shows how much a female pelt
size 4.0 will be stretched.
Main menu [Pelt types]> Pelt types [Type 1-4]> Pelt type menu [Change pressure]
Change pressure:
The name of the pelt type is displayed at the top.
Skift til tryk 2 når der mangler (i.e. Switch to pressure 2 when missing):
This feature is designed to determine whether the machine should increase the
stretch pressure from low pressure to high pressure automatically.
High pressure is automatically applied if the
"missing mm" value is smaller than the
dynamic set point.
However, if the "missing mm" value is bigger
than the dynamic set point, the "Wrap nu! " (i.e.
Wrap
now!"
message
will
appear.
(See the bottom picture)
The message will be displayed regardless of
what screen is being displayed at that time.
You can enforce high pressure by pressing the
knee start button.
[Han] (i.e. male) Here you can set the
maximum of how many millimeters a male pelt
may be missing to the next size so that the
machine automatically activates high stretching
pressure .
Dynamic: (ON / OFF can only be changed with the login code)
If this feature is on, there will most likely be
another number on the far right.
The number on the green button will then be
the missing millimeters of a male pelt size 60.
The number on the right shows how much
a pelt with current length may be missing before
high pressure is activated. (The current length is displayed at the bottom of screen).
[Tæve] (i.e. female) The very same function, but designed for female pelts. The
figure on the button represents the number of mm that are missing to next size of a
female pelt size 4.0 if the dynamic function is On.
Stretch times (Strækketider):
These settings determine how long it should take to stretch the given pelt using
different stretch pressures.
[Lav tryk:] (i.e. low pressure) Here you can set how much time must pass before the
machine checks to see if high pressure needs to be automatically activated.
[Høj tryk:] (i.e. high pressure) Here you can set how much time the machine is to
work at high pressure before it can stamp or wrap the pelt.
Page 23
PS. After the time with high pressure has ended, a stamp will be performed
automatically, unless it is too far to reach the next size.
Main menu [Pelt types]> Pelt types [Type 1-4]> Pelt type menu [Stamp]
Stamp:
The name of the pelt type is displayed at the top.
Do not stamp if more than xx mm are
missing to next size!
This feature is designed to prevent the stamp
sequence, if it is not possible to reach the next
size. A message will appear on the screen
saying „Skind er for kort til næste størrelse”
(i.e.“The pelt is too short to reach next size”) to
inform the operator that the stamp of this pelt is
cancelled.
The message will disappear when Wrap
function has been activated.
The feature can be disabled by setting the
values over 60 mm. The machine will then
always stamp the pelt.
[Han] (i.e. male) Here you can set the limit for
when the stamping process is to be
interrupted. If more than 25mm are missing to
the next size (as shown in the picture), the stamp
will not be performed. The figure on the button
represents the value that is applied if the pelt
size is 6.0 when the Dynamic setup is on.
[Tæve] (i.e. female) The same function as the
above, designed for female pelts.
Dynamic: (ON / OFF can only be changed with the login code).
If this function is ON, the number on the green buttons will apply to the length of a
male pelt size 6.0 and a female pelt size 4.0. If the pelt is smaller, it is assumed that
the pelt can be stretched less. The figure on the right shows where the boundary is
for the current pelt length.
(The current pelt length is displayed at the bottom of the screen.)
[Ned før stamp] (i.e. down before stamp) Here you can adjust how far the board foot
is to go down before stamping. The measure is also the length to which the machine
will attempt to stretch the pelt during stretching. This means that in this case the
machine goes 25mm down at first. Then the machine will add the distance that it has
covered on its way down to the length to be stretched, so the machine will then try to
go 25+25mm = 50mm up. This is done at a speed and stretching pressure that can
be set separately for stamp.
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T5-02 En Manual
Date: 28-10-2010
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
[Stamp hast.] (i.e. stamp speed) Here you can set the speed at which the board foot
moves during stamping. This speed is normally somewhat higher than other Servo
speeds that can be changed in general setup.
Main menu [Pelt types]> Pelt types [Type 1-4]> Pelt type menu [Pressure]
Pressure:
On this screen you can set the stretching pressure for the different parts
of the program.
The name of the pelt type is at the top.
Han/tæve (i.e. male/female):
There are 2 columns of set points. One
column represents set points for male pelts
and the other one is for female pelts. The
green check mark shows which of the
settings has been selected for the machine.
[Soft tryk] (i.e. soft pressure) This setting is
used instead of low pressure when you have
activated soft treatment on the production
screen.
(It is used for pelts on which standard treatment
cannot be applied).
Soft treatment:
This feature is designed to stretch damaged pelts that cannot undergo standard
treatment. You can activate Soft treatment on the production screen by pressing the
“Normal” button, after which the button text will change to “Soft”. Once you have
activated Soft treatment, the machine will only stretch the pelt using the settings for
soft pressure.
Wrap alarm is disabled, so the machine will not provide any information whether the
pelt can reach the next size.
When the pelt has been stretched, the soft feature will be set to normal again.
[Low pressure:] This option is used to stretch the pelt right after the claws have
closed on the pelt.
[High pressure:] This setting is used when high pressure has been activated.
High pressure is activated when the time for low pressure has run out or it can be
activated manually.
This value will also be used the first time stamp is activated.
Note that stamp is performed automatically when the time for high pressure has run
out.
The high pressure timer can be set on the “Change pressure” screen (see page 23).
[Stamp pressure:] This setting is used when you stamp a pelt more than once.
The machine’s current pressure value is given in the box at the bottom of the screen.
You can read the current pressure at the bottom of the production screen.
Page 25
Main menu [Pelt types]> Pelt types [Type 1-4]> Pelt type menu [Wrap alarm]
Wrap alarm:
Function description:
This function is used to get an information
screen to appear on the display if it is
possible to get the pelt to the next size by
stamping a little more.
On this screen you can set the maximum
number of millimeters that are missing to
the next size.
If the number of mm that are missing to
the next size is smaller than the set point,
the Wrap function is not activated and a
message is displayed on the operator
panel saying that the pelt is close to the
next size.
When the message screen is active, you
can press [Fortsæt] (i.e. continue) to wrap
the pelt anyway.
However, you have to press both wrap
buttons again, after which the pelt will be
wrapped and the message screen will
disappear from the display.
If you press the start button to stamp the
pelt again instead, the message screen
will also disappear.
The feature can be disabled by setting the
values to 0.
In this case the machine will always wrap
the pelt.
The name of the pelt type is displayed at the top.
[Han] (i.e. male) These are settings for the maximum number of millimeters that may
be missing to the next size in order for the function to be activated.
[Tæve] (i.e. female) The same function as above!
Dynamic: (ON / OFF can only be changed with the login code)
If this function is ON, the number on the button applies to the length of a male pelt
size 6.0 and a female pelt size 4.0. If the pelt is smaller, it is assumed that the pelt
can be stretched less. The number on the right shows where the limit is for the
current pelt length.
(You can see the current pelt length at the bottom of the screen.)
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T5-02 En Manual
Date: 28-10-2010
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
Main menu [WRAP]> Wrapping
Wrap:
Settings for the wrap function will help you determine how the foil should be placed
on the pelt.
Wrapping pelts:
1. When you've pressed both wrap buttons, foil will be wrapped around
the pelt.
2. When the set number of rounds is reached, the claws open and the board foot
goes up, while foil is still being wrapped on the pelt.
3. When the board foot has gone up the number of mm that has been determined in
the setup, a number of turns will be wrapped around the pelt to close the foil
properly.
4. Finally, the foil is cut by a knife and the board foot goes to the very top.
Wrap Step 1 (insert number of laps at the top)
[Omgange på skind] (i.e. laps on pelt) You will get
redirected to a new screen with 3 setup points. The
reason why there are 3 setup points is that the
higher stretching pressure has been applied when
the pelt was being stretched, the more times the pelt
needs to be wrapped in order to maintain the
obtained length.
There is a numeric value on the button (in the picture it
is the number (4)). This value changes depending on
how big the applied stretch pressure was during
stretching and shows how many times the pelt will
be wrapped before the claws are released and the
board goes up.
Image: Laps on the pelt after:
[Soft / low pressure:] The number in this field
stands for the number of layers that will be put on
top during wrapping if the machine has not had a
stretch pressure higher than the low stretch
pressure.
[High pressure:] The number in this field stands for
the number of layers that will be put on top during
wrapping if the machine has applied high stretch
pressure.
[Stramp pressure:] The number in this field stands for the number of layers that will
be put on top during wrapping if the machine has stamped the pelt.
Wrap Step 2 (go a number of mm up)
[Servo hast. op:] (i.e. servo speed up) Here you can choose how fast (mm / sec) the
board foot is to move during wrapping.
[Servo mm op:] (i.e. servo mm up) Here you can choose how many mm the board
foot is to move up during wrapping.
Page 27
Wrap step 3 (insert the number of laps at the bottom)
[Omgange afslut:] (i.e. laps at the end) Here you can choose how many laps to wrap
around the pelt at the end.
P.S A certain number of laps are necessary so that the wrapping does not get
loosened again.
Main menu [WRAP]> Wrapping [Loosen]> Loosen the pelt before wrapping
Loosen:
When the "release" function, here called "loosen" is
On, the machine loosens the pelt slightly depending
on the set point values.
Mangler mm: (i.e. missing mm)
This value makes sure that some distance is
kept to the boundary of the next smaller size.
If the value is e.g. 50mm (as shown) then the
value of "missing mm" on the production
screen after loosening must not be bigger than
50. This means that the pelt length is 10mm
above the limit for the size below.
Slæk skind (i.e. loosen pelt):
This value represents how many mm the pelt is loosened, if it is possible.
If the box "missing mm" on the production screen contains information that 45mm are
missing to the next size, there's only 5 mm down to 50 mm. Therefore, the pelt will be
loosened 5 mm in this case.
Main menu [WRAP]> Wrapping [VLT]> Frequency converter setup
Wrap Hastighed (Hz) (i.e. wrapping speed):
On this screen you can set the frequency of the engine that pulls the wrapping parts.
Orange box: In this box input from the lap
counter is displayed as well as information on
how many laps are counted to.
The counter can be reset by pressing the blue
Reset button, when the wrapping part is not
running.
Hastighed 1 (i.e. speed 1): This speed is used
most of the time during the wrapping process.
Hastighed 2 (i.e. speed 1): This speed is used
on the last lap before wrapping is finished.
Test: With these 2 buttons you can test the speed of the wrapping system.
This means that you start the engine to see if the speed is appropriate and whether
the motor is running properly. The motor runs only at the time when you push the
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T5-02 En Manual
Date: 28-10-2010
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
Test button and one should manually make sure that the wrapper gets to the correct
starting position before production begins.
Main Menu [Info]> Info menu
Info:
Overview of the Info menu screens
Main menu [Info]> Info menu: [Total count]
Total production:
On this screen you can see some overall data for
the selected breeders and for the machine.
[Avler Nr.:] (i.e. breeder number) Here you need
to enter the breeder number of the breeder
whose total production you wish to see.
[Total i dag] (i.e. total today): shows the number
of pelts produced on the given day.
[Total i år] (i.e. total this year): shows how many
pelts have been produced for a given breeder
this year.
[Total sidste år] (i.e. total last year) shows how
many pelts have been stretched for a given
breeder last year.
Page 29
[Total tanet] (i.e. total stretched): this value shows how many pelts the given
machine has stretched (including the pelts that have been removed from the
statistics).
Main menu [Info]> Info menu: [PLC Information]
PLC info:
On this page you can see the status of
various PLC inputs.
Aktuelle pos. are position values that PLC
retrieves from the servo. The value is 0 when
the board foot is at the top and the figure gets
bigger as the board foot is driven down in the
machine.
On the test screen it is possible to see the
status of inputs and what they are being used
for.
If the dot is blue in the middle, there is no
input.
If the dot is white in the center as it is in the
case of [I0: 2 – Nødstop] (i.e. emergency stop), there are 24 volts at the input node.
Main menu [Info]> Info menu: [Software ver. ]
Software version:
On this page you can see which software
version number is installed on the PLC and
operator panel.
The type number and partially also the date
of software should be the same on the PLC
and the operator panel in order for the
machine to be able to operate.
The first 5 digits are the type number.
The date has been put in brackets.
Page 30
T5-02 En Manual
Date: 28-10-2010
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
Main menu [F6: Statistics]> Statistics (white frame)
Statistics:
Overview of statistics screens
On the statistics screens you can see how many pelts of different sex and length
have been stretched on this machine for the individual breeders.
Data collection:
In order to keep track of how many pelts are stretched on this machine the pelts are
counted in special registers.
• The records are divided so that you can choose among 20 breeders.
• Pelts of females and males are recorded separately.
• In the end pelt lengths are recorded separately
During the stretching process a pelt’s length and sex is recorded in the temporary
memory when you activate the Wrap feature. The pelt will not be counted in the
memory until it is completely finished.
Cancellation: (see also the description on page 13)
• You can cancel the count within 90 sec. after that the pelt has been counted.
• If you start to stretch a new pelt, you lose the ability to delete the recently
counted pelt.
Page 31
Main menu [F6: Statistics]> Statistics
Statistics main menu:
On this screen you can choose what breeders and statistics you want to see.
You can also delete selected data.
[Avler nr.:] (i.e. breeder number) Here you
choose the breeder whose data you want to
see.
[Han] (i.e. male) You will be redirected to a
screen covering the daily production of male
pelts.
[Tæve] (i.e. female) You will be redirected to a
screen covering the daily production of female
pelts. This will not be described further here
because the menu structure is similar to that of
the respective menu for male pelts.
[Slet dagsproduktion] (i.e. delete daily output)
Deletes the daily production data of the selected
breeder.
[Slet dagsproduktion alle avler] Deletes the
daily production data of all breeders.
You will, however, have to confirm the
operation once again before the data is
deleted.
[Slet årsproduktion alle avler] Deletes the annual
production data for all breeders.
You will, however, have to confirm the operation once
again before the data is deleted.
The picture looks like the one above.
Page 32
T5-02 En Manual
Date: 28-10-2010
Jaspoels
Fabriksvej 19
7441 Bording
Tel. 98 43 99 66
Alarms:
The machine can generate a few alarms.
Whenever conditions for an alarm occur,
the following screen will be displayed.
The text in the dark grey box will vary
depending on the alarm type.
Alarm message
Memory is full for this breeder
Emergency stop
Low pressure alarm
No pulse from sensor checking rotation
WRAP button constantly active
WRAP buttons activated simultaneously
Wrap > 30 laps
Back claw 1 not closing
Back claw 2 not closing
Message description
This alarm will be displayed when a
breeder’s data register for one of the pelt
lengths reaches a value of over 32500 a
year.
Emergency stop is activated!
Restart by pressing the blue reset button
and after that reset on the operator
panel.
The pressure isn’t sufficient for the
machine to be able to operate properly.
This alarm will be displayed when the
wrap motor isn’t running or the sensor is
defective.
This alarm will be displayed when one of
the Wrap buttons is constantly pressed
and held down.
This is not OK, which is why Wrap is
blocked!
This alarm will be displayed when the
machine has assessed that the Wrap
buttons have been connected so that the
operator only needs to press one button
to activate the Wrap feature.
This is not OK, which is why Wrap is
blocked!
This alarm will be displayed when the
Wrap lap counter reaches a value of over
30 laps.
If the feedback signal from Back claw 1
isn’t recognized as the “closed” signal,
when the program expects it to.
If the feedback signal from Back claw 2
Page 33
Belly claw 1 not closing
Belly claw 2 not closing
Back claw 1 not releasing
Back claw 2 not releasing
Belly claw 1 not releasing
Belly claw 2 not releasing
FRQ error xxx and “text”
VLT error no communication
Servo error
Servo error no communication
Page 34
isn’t recognized as the “closed” signal,
when the program expects it to.
If the feedback signal from Belly claw 1
isn’t recognized as the “closed” signal,
when the program expects it to.
If the feedback signal from Belly claw 2
isn’t recognized as the “closed” signal,
when the program expects it to.
If the feedback signal from Back claw 1
isn’t recognized as the “open” signal,
when the program expects it to.
If the feedback signal from Back claw 2
isn’t recognized as the “open” signal,
when the program expects it to.
If the feedback signal from Belly claw 1
isn’t recognized as the “open” signal,
when the program expects it to.
If the feedback signal from Belly claw 2
isn’t recognized as the “open” signal,
when the program expects it to.
If an error occurs on the frequency
converter, it will send a code to the PLC.
The code is displayed on the operator
panel with a number (xx) and a text
describing the error.
If there is no power on the VLT or if there
are communication problems between
PLC and VLT.
Whenever an error occurs on the Servo.
Whenever there is no power on the servo
or if the LAN plug is disconnected.
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