Self-Study Programme 256 VAS 5052

Self-Study Programme 256 VAS 5052
Service.
Self-Study Programme 256
VAS 5052
Design and Function
256_005
This booklet describes a new diagnostic tool which performs the tasks
– of the Fault Reader
– of the Vehicle System Tester
V.A.G 1551 and
V.A.G 1552
as a successor model, and complements the Vehicle Diagnostic, Testing and Information System VAS 5051.
In addition, it is capable of offering further functions in the field of displaying Service Information (ELSA).
The new diagnostic tool thus offers compatibility with predecessor models and a familiar, clearly arranged operation.
The diagnostic tool has been developed particularly for mobile use as a second or third unit and can also be used in
the workshop as a workpad.
NEW
The Self-Study Programme
Please always refer to the relevant service
is not a Workshop Manual!
literature for up-to-date inspection, adjustment
and repair instructions.
2
Important
Note
Contents
At a Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
- Survey of diagnostic systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
- What are the reasons for a new diagnostic system? . . . . . . . . . . . . . . . .5
- Tasks of the new diagnostic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
- Highlights of the diagnostic tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Design and Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
- Diagnostic tool . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
- Mechanical design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
- Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Operating Modes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
- Using tester for first time and operating it . . . . . . . . . . . . . . . . . . . . . . . . 12
- Vehicle self-diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
- Administration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
- Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3
At a Glance
Survey of diagnostic systems
VAS 5052
Vehicle Diagnosis and Service Information System
Version -GB- / V01.02 20/08/2001
Vehicle
Self-diagnosis
2001
WO R KS H O P
EQUIPMENT
ElsaWin
Applications
Administration
Help
Print
IrDA
+
VAS 5052
-
Modern electronics and the increasing
networking of on-board systems in the vehicle
have given rise to the need for a fault finding
procedure which minimises time and costs. The
Vehicle Diagnostic, Testing and Information
System VAS 5051 introduced a diagnostic system
which combines vehicle self-diagnosis, test
instruments and technical documentation. It is the
first time that guided fault finding has been
implemented at the vehicle. The knowledge base
of the diagnostic system which can be constantly
updated, therefore provides all the information
relating to the vehicle at that moment, and
develops the necessary test schedules. The test
facilities are rounded off by the multimeter and
oscilloscope functions.
W O R KS H O P
EQU IPMENT
1997
1993
1
4
7
2
5
8
O
The fault reader V.A.G 1552 is as a compact
second unit. Operation and function are
identical to fault reader V.A.G 1551. Only the
Print function has been dispensed with in order
to achieve a compact unit.
3
6
9
Q
HELP
V.A.G 1552
The increasing application of electrics and the
diagnostic facility offered at the control units has
necessitated a diagnostic system.
Fault reader V.A.G 1551 is able to communicate
with control units over a diagnostic line and
display the function as well as measured values
of electrical components. It is possible to
document fault entries, measured values and test
procedures in the form of a hardcopy.
1988
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V.A.G 1551
256_006
4
The market launch of the Vehicle Diagnostic and
Service Information System VAS 5052 introduces
a successor tester for the fault readers
V.A.G 1551/1552.
This diagnostic tool complements the Diagnostic
System VAS 5051 which has shown its benefits in
the field of fault finding.
It makes it possible to perform various tasks in
the vehicle service sector which have become
necessary as a result of modern vehicle
technology.
What are the reasons for a new
diagnostic system?
As electronic systems increasingly evolve and onboard systems are increasingly interlinked and
networked, this gives rise to a wide range of
changed tasks in the vehicle service and fault
finding sectors.
The fault reader V.A.G 1551 is no longer able to
fully satisfy these requirements and therefore
must be replaced by a successor unit.
A first step in being able to satisfy these changed
service requirements, was undertaken with the
introduction of the Vehicle Diagnostic, Testing
and Information System VAS 5051. This
diagnostic tool for the first time offered the
operating modes of „Guided fault finding“ and
„Test instruments“, which in the meantime have
been shown to be useful aids in fault-finding
electronic on-board systems.
The new Vehicle Diagnostic and Service
Information System VAS 5052, will be a
replacement for the previous fault readers while
at the same time complementing the support
concept for modern electronic vehicle systems.
The necessary interfaces are provided for
accessing service information available on local
servers or for accessing Internet data.
A Scan Tool mode permits the data transfer with
control units which have an influence on exhaust
emissions, of all vehicle manufacturers, as is
mandatory as part of the On-Board Diagnosis
(OBD) concept.
It is also possible to display on the screen of the
diagnostic tool a wide range of service
information, such as maintenance table, current
flow diagrams, workshop manuals etc. from the
„ELSA“ system.
All the required information is available directly
at the vehicle and is always as up-to-date as
possible.
The two Diagnostic Systems VAS 5051 and
VAS 5052 form the basic equipment for all
workshops of the Volkswagen Group by virtue of
their modern technology and future-oriented
capabilities.
This diagnostic tool is a complete solution
comprising hardware and software and includes
all the necessary diagnostic and service
information.
It performs tasks within the sector of vehicle
servicing, such as interrogating the fault
memories of all the control units, update
programming of control units or resetting service
interval displays.
The multimedia capability of the tester makes it
possible for the new system to be directly
integrated in the new concept of Service Training
offered by Volkswagen. It is thus possible to work
through the various multimedia training
programmes directly on-the-spot and thus to
provide a wider knowledge base.
5
At a Glance
Tasks of the new Diagnostic System
In line with its principal field of application as
a mobile Vehicle Diagnostic and Service
Information System, the VAS 5052 is designed in
the form of a rugged unit with an optimal
ergonomic layout, weighing about 3.5 kg and
suitable for a workshop environment.
It is intended as a second or third unit to
complement and enlarge the existing Vehicle
Diagnostic, Testing and Information System
VAS 5051 already in use in the workshops.
The task of the VAS 5052 is to operate the
interfaces to electronic vehicle systems and to
render them usable for diagnosis, modifying
control unit parameters, calibration (update
programming) and further functions to be
specified at a future date.
Typical fields of application are:
– interrogating the contents of fault memories
of all the control units in a vehicle
– performing service routines via the diagnostic
interfaces, such as resetting the service interval display, adapting new vehicle keys, deactivating or activating front passenger/side
airbags
– update programming (calibration) of control
units
– various applications in the development and
manufacturing process of control units or
vehicles
6
– use as workpad in the workshop process, in
particular in combination with the Electronic
Service Information System (ELSA)
– directly integrated into training concepts as a
result of the multimedia capability of the unit
VAS 5052
Vehicle Diagnosis and Service Information System
Version -GB- / V01.02 20/08/2001
Vehicle
Self-diagnosis
WO R KS H O P
EQUIPMENT
ElsaWin
Applications
Administration
Print
IrDA
+
-
Help
VAS 5052
256_027
Highlights of VAS 5052:
– mobile diagnostic tool for servicing vehicles
with electronic systems
– infrared interface for linking to an external
printer
– for use as a stand-alone unit or in the
Client-Server version (refer to p. 29)
– integrated DVD drive for CD-ROM with
repair information and multimedia
applications in the specific language
– an integral rechargeable battery enables the
tester to be operated without mains supply for
short periods (charger is integrated)
– software updating by means of CD-ROM or
on-line
– tester is operated by means of touch-sensitive
12.1“ TFT colour display (touchscreen)
– display for multimedia applications of
Service Training
– identical user interface as VAS 5051 in the
„Vehicle Self-Diagnosis“ operating mode
– display for Electronic Service Information
System (ELSA), electronic workpad
– diagnosis communication possible with all
(present and future) vehicles of the VW
Group
– Scan Tool for On-Board Diagnosis (OBD)
– standard interfaces for future applications,
e. g. Telediagnosis, Wireless LAN (wireless
local area network)
The „Guided fault finding“
and „Test instruments“ modes are not
available; they remain in the VAS 5051.
7
Design and Interfaces
Diagnostic tool
1
Front view
2
3
VAS 5052
4
Vehicle Diagnosis and Service Information System
Version -GB- / V01.02 20/08/2001
5
Vehicle
Self-diagnosis
6
ElsaWin
Applications
Administration
Print
IrDA
7
8
+
9
Help
VAS 5052
-
10
256_007
11
Top view
13 14 15
16
17
18
19
DVD-ROM
12
COMPACT
256_008
Bottom view
20
8
156_026
21
22
256_009
Legend relating to p. 8:
Interfaces, buttons and displays
1 Touchscreen,
touching the screen replaces the function of
a mouse or keypad
2 System housing
3 Rechargeable battery slot,
NiMH round batteries 12 V/2.8 Ah
4 Navigator button for mouse,
pressing with your finger on one of the arrows
moves the pointer in the appropriate direction
5 Function button,
equivalent to left mouse button
6 Function button,
equivalent to right mouse button
7 Infrared
(IrDA) printer interface
13 3.5 mm dia. jack,
for headphones
14 3.5 mm dia. jack,
for microphone
15 4-pin connector for USB interface,
(Universal Serial Bus), for
connecting external devices
(e. g. mouse, printer)
16 RJ45 connector,
as Ethernet interface for connecting
to a computer network
17 9-pin sub-D connector for RS232,
(serial interface)
18 15-pin Sub-HD connector for
VGA interface,
(video graphics adapter), for connecting
external monitor or beamer
8 Excess temperature display,
red: tester not adequately cooled,
19 DVD drive,
switches off automatically after about 10 seconds
for installing updates and applications
(e. g. ELSA)
9 Charge status display,
yellow: battery charging
20 PCMCIA (personal computer memory card
interface adapter) slots for 2 x Type II or
10 External power supply display
1 x Type III,
green: mains or vehicle electrical system supply
permits subsequent expansion of
orange: battery supply
diagnostic tool
flashing orange: battery supply;
battery almost discharged
21 Interface to base station
green/orange flashing: mains or vehicle system
supply, battery missing or
22 DC connector,
faulty
for external power supply
11 On/Off switch
12 18-pin mini SNAP connector,
for connecting diagnostic cable
VAS 5052/3
9
Design and Interfaces
Mechanical design
The mechanical design of the tester takes into
account the requirements from the workshop
(functionality, design, environment), from
production and service (installation, removal,
processing) and in terms of environmental
compatibility.
The tester is integrated in a magnesium die-cast
housing weighing about 3.5 kg, with the dimensions
(W x D x H): 365 x 235 x 62 mm.
This system housing incorporates the hardware
components:
– On/Off switch
– System platform with processor system
(all-in-one board, hard disc, DVD drive,
display with integrated touchscreen)
– Internal voltage supply (NiMH round batteries
for min. 3.5 h autonomous operation)
– LEDs for status displays (external/internal
voltage supply, battery charge function,
excess temperature display)
– Diagnosis bus unit with diagnosis interface
The tester can be used in the following climatic
conditions:
– ambient temperature range: + 5 up to + 40 °C
– relative air humidity (at max. + 25 °C):
10 up to 80 % (no formation of dew)
– barometric pressure/altitude above mean sea
level (MSL): 70 kPa/3000 m
A carry case is available for the tester for mobile
use.
10
A base station with integral mains unit, included in
the parts supplied, rounds off the VAS 5052 system
for fixed installation.
USB interface
It consists of a metal and plastic housing with the
dimensions (W x D x H): 376 x 185 x 135 mm and
weighing about 2 kg.
The following interfaces are available:
– USB interface
– interface for base station
– inlet connector
Interface
of base station
The mains unit incorporated in the base station can
also be used for recharging the battery.
A quick-charge in normal ambient conditions
(+ 5 °C up to 40 °C) takes about 120 minutes.
Inlet connector
256_010
If the tester is not used for several minutes,
the energy saving mode is activated.
When the screen is again touched, the last
screen selected is again displayed.
Accessories
Also supplied in addition to the base station
VAS 5052/2 the following parts are also included
– one diagnostic cable (5 m), VAS 5052/3
– one test adapter for diagnostic cable, VAS
5052/4
– one carry case, VAS 5052/5
– one abbreviated instructions, VAS 5052/6
– the base CD, VAS 5052/7
– headphones, VAS 5052/8
– the multimedia CD „VAS 5052“, VAS 5052/9
– three touchpens, VAS 5052/11 and
– a case as packaging and for transportation,
VAS 5052/15.
Further available accessories
– the diagnostic adapter, VAS 5051/2
(for older vehicles)
– the LT diagnostic cable, VAS 5051/4 and
– the Self-Study Programme „VAS 5052“,
VAS 5052/22
can be ordered as required.
11
Operating Modes
Using tester for first time and
operating it
The application software of the VAS 5052 is
basically identical to the software of the
VAS 5051.
The following operating modes have been
adopted and in some cases adapted:
–
–
–
–
Vehicle Self-Diagnosis
Applications
Administration and
Help
The following functions are not included:
– Guided Fault Finding and
– Test Instruments
The user interface is composed of a highresolution monitor with touchscreen for the input
and output of information.
The following elements on the screen can be used
for the input and output of data and for
displaying operating states:
–
–
–
–
–
–
–
Screens
Buttons
Selection lists
Scroll bars
Cursor
Virtual keypads in different versions
Hour glass for displaying processes in
progress
Do not use any sharp-pointed, hot or
colouring objects for touching the
screen as this will result in damage.
12
Switching on tester and booting
The tester is supplied ready for operation.
When the tester is switched on for the first time,
the following screen appears:
It is switched on by pressing the On/Off button.
When this is done, the booting operation is
started, the computer performs the start process
and after a short time displays the start screen.
VAS 5052
Vehicle Diagnosis and Service Information System
Version -GB- / V01.02 20/08/2001
Administration
Print
Help
256_011
When the tester is operated for the first time, it is
necessary to enter the dealer data in order to
have available the buttons for the operating
modes of „Vehicle Self-Diagnosis“ and
„Applications“.
Select the button „Administration“ in order to
open the screen „Administration/Select function“
for entering the „Workshop code“:
Administration
Equipment number: 54329
Select function
Install update
Self-test
Enter workshop code
Signal generator
Date/Time
Expanded functions
Choose starting image
Table of Contents
Print format
ESIS Installation or Update
ELSA Installation
Activate Telediagnosis
Go to
Print
Help
256_012
13
Operating Modes
After selecting the function „Enter workshop
code“ you are prompted to enter the dealer
data.
This information can be entered on the
touchscreen using a selectable virtual keypad
which is displayed.
Refer to the information on p. 12!
John Smith, Ltd.
.
The dealer data consist of:
– VZ/Importer number (3-digit)
– Dealership number (5-digit) and
– Dealership identifier (2 lines each of
60 characters can be used for dealer
name and address)
,
+
-
*
/
=
#
&
_
Q W
E
R
T
Y
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A
S
D
F
G
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L SH
C
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V
B
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Q
256_001
After the user has made the first two entries and
confirmed this, it is no longer possible to change
them.
These confirmed data can only be subsequently
changed by an authorized group of persons
using a code CD.
The user has the possibility of changing the two
lines for the dealership identification (name and
address) at any time.
Administration
Enter workshop code
Equipment number: 54329
Importer number:
452
Dealership number: 54325
Confirmation of entry
Warning:
After confirmation of the entry,
no further change
in the importer number and the dealership
number is possible.
Cancel
OK
Go to
Print
Help
256_013
14
Administration
Equipment number:
Importer number:
Dealership number:
John Smith, Ltd.
Select function
54329
452
54325
Install update
Self-test
Change dealership identification
Signal generator
Date/Time
Expanded functions
Select initial graphics
CD contents list
Print format
Install or update ESIS
User manual
Activate telediagnosis
Enter IP address
Install ELSA
Go to
Print
Help
256_014
If you return to the start screen after entering all
of the dealership data, a revised screen appears
and the operating mode „Vehicle Self-Diagnosis“
and „Applications“ are also now displayed.
In addition, the function „Enter workshop code“
in the screen „Administration“ automatically
changes to the function „Change dealership
identification“.
If this function is selected, the variable,
alphanumerical keypad is shown for entering
new or changed data relating to the name or
address of the dealership identification.
15
Operating Modes
Information on the operating concept when
tester is started for the first time:
The dealership data are entered in the screen
„Administration/Entering workshop code“ in
three steps:
– Step 1:
The 3-digit VZ/Importer number is requested in
a separate dialog screen. This number is
entered by the user using the virtual numerical
keypad which is displayed.
The digits entered are shown in the a display
field.
It is possible to enter up to three digits. A
warning signal sounds if too many digits are
entered.
452
1
2
3
4
5
6
7
8
9
C
0
Q
256_003
The last digit entered can be deleted with the
key „C“ (Cancel).
If the entry is correct and complete, it can be
confirmed with the key „Q“ (Quit).
– Step 2:
You are now requested to enter the 5-digit
dealership number.
The entry is basically made in the same way as
before.
After these two steps are completed, a check
question appears to ensure that the data
entered are correct. You have the opportunity to
make any corrections at this stage.
If you confirm the check question - Confirm
entry with „OK“ -, the screen for the third step
„Enter dealership identification“ now appears.
– Step 3:
This entry is made using a virtual,
alphanumerical keypad with a switch function
using the key „SH“, into a display field with two
entry lines.
„SH“ (Shift) means switch over between upper
case/lower case letters.
„Q“ (Quit) - confirming each line - is pressed to
complete the entry.
16
54325
1
2
3
4
5
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7
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0
q
w
e
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SH
C
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Q
256_002
The equipment number which appears in front
of the VZ/Importer number is already entered
in the factory.
The dialog between the user and the VAS 5052
makes use of standardised screens, the layout
being basically the same as shown below.
1 - Screen
2 - Button
Vehicle self-diagnosis
4
Select vehicle system
3 - Working window
4- Information window
5 - Selection bar
6 - Dialog box
7 - Scroll bar
8 - Cursor
3
59 - TowingInformation
protection
69 - Trailer function
5
33 - OBD IIText
Select vehicle system using address word
6
01 - LT Diesel regulation
25 - LT Immobiliser
81 - LT Engine management
82 - LT ABS
92 - LT ABS/ABD 5.3
Overview
83 - LT Tachograph
84 - LT Auxiliary heater
87 - LT Airbag/belt tensioner
Go to
7
Close
Print
8
Help
9
9 - Navigation line
1
Buttons are used for switching functions on/off.
The graphical appearance of the buttons
changes according to the selection.
Working windows offer selection lists for
completing data. You can make your selection,
for example, by touching (touchscreen) the
appropriate line with your finger. The selection is
activated when you take your finger away.
Information windows are provided in the
majority of screens above the working window.
The left-hand information window shows the
operating mode, subfunctions in the operating
mode and operating instructions.
The right-hand window shows terms which have
previously been selected, or results.
2
256_015
A selection bar identifies the line you have
selected. The bar appears „black“ and the
lettering „white“.
In the majority of cases, the next screen appears
as soon as you have made your selection.
A dialog box is an information field in a main
screen. It displays additional information,
operating facilities in order to be able to perform
further steps, or fault messages.
A scroll bar is shown at the right-hand margin of
the dialog box or of a screen if it is not possible
to show all of the text.
It consists of a slide and two arrows. It is possible
to move up and down within the text by touching
the symbols.
You can „scroll“ line-by-line using the „up“ or
„down“ arrows.
17
Operating Modes
The navigation line is positioned in the bottom
part of the screen.
With the buttons located in this line it is possible
to select Help and Service functions.
The number of buttons depends on the particular
screen and on the current state.
Go to
Virtual keypads are displayed in the different
operating modes depending on the particular
function, and hidden again after the data entries
have been completed.
Depending on the function, a numerical or
alphanumerical keypad is shown (refer to p. 16).
Print
Help
256_017
A mouse control in a control unit on the front of
the tester complements the operation of the
touchscreen.
It consists of a round navigation button.
You can use this to move the pointer on the
surface of the screen horizontally and vertically
in the x and y direction.
Two buttons positioned below this, perform the
functions of the mouse buttons.
The top button corresponds to the left mouse
button, and the bottom button to the right one.
256_016
18
Vehicle self-diagnosis
With the diagnostic cable connected and the
ignition switched on (depending on the vehicle
system), it is possible in this operating mode to
communicate with the systems fitted to the
vehicle.
This operating mode is started by clicking the
button „Vehicle Self-Diagnosis“ in the start
screen.
Vehicle self-diagnosis
Select vehicle system
00 - Interrogating fault memory - Entire system
01 - Engine electronics
11 - Engine electronics II
21 - Engine electronics III
41 - Diesel pump electronics
61 - Battery regulation
71 - Battery charger
02 - Gearbox electronics
12 - Clutch electronics
22 - Four-wheel drive electronics
42 - Door electronics, driver
52 - Door electronics, front passenger
62 - Door electronics, rear left
72 - Door electronics, rear right
03 - Brake electronics
Go to
Print
Help
256_019
What appears is a listing of all the vehicle
systems introduced and the user-specific
extensions.
The consecutive list is subdivided by blank lines
into
– vehicle systems
– OBD functions, and
– LT2 vehicle systems (light vans).
It is possible to scroll through the list with the
selection bar at the right-hand side of the screen.
The communication is established as soon as you
have made your selection by touching on the
particular entry.
The process is displayed in the left-hand
information window by means of the text
„Establishing communication“.
Communication is maintained until the
diagnostic function „End output“ is selected or by
pressing the button „Back“ in the navigation line.
After communication has been established, the
control unit identification is read out and
displayed constantly in the right-hand
information window.
If subsystems also exist, these are displayed in
the working window.
19
Operating Modes
00 - Interrogating fault memory
LT2 vehicle systems
In this function, the fault memories relating to all
the vehicle systems entered in the screen „Select
vehicle system“, are read out one after the other
(provided they are installed) and their contents
are displayed together with a number of stored
faults in the screen which follows.
It is possible to make a selection from the vehicle
systems of the light van.
In the case of the LT2 vehicle systems it is only
possible to use the LT functions or the OBD functions.
The LT diagnostic cable VAS 5051/4 is required.
33 - OBD function
The OBD functions are available for
communication with the vehicle systems which
support the OBD standard.
It is possible to select from OBD modes 1 to 9 in
this screen.
Vehicle self-diagnosis
33 - OBD
Select diagnosis mode
Mode 1 : Read measured values
Mode 2: Read operating conditions
Mode 3: Interrogate fault memory
Mode 4: Reset/delete diagnosis data
Mode 5: Read Lambda test results
Mode 6: Read test results of components not continuously monitored
Mode 7: Read test results of continuously monitored components
Mode 8: Check tank for leakage
Mode 9: Vehicle information
Go to
Print
Help
256_020
20
Diagnostic functions for vehicle systems
In the screen displayed, all the diagnostic
functions are shown as a standard feature.
After communication with the control unit has
been started by making a selection in the screen
„Select vehicle system“, the subsequent screen
then appears.
If a function is not available in connection with a
particular vehicle system, the tester answers in
the left information window with the message:
„Function unknown or cannot be carried out at
the moment“.
A selection of the diagnostic functions (repair
orders) matching the vehicle appears on the left
of the screen while the control unit identification
read from the vehicle system, is shown at the top
right in the information window.
The functions offered depend on the vehicle
system.
01 - Engine electronics
028906021EG
1.9l R4 EDC 00SG 0819
Coding 2
Workshop code 5314
Vehicle self-diagnosis
Select diagnostic function
02 - Interrogate fault memory
03 - Final control diagnosis
04 - Basic settings
05 - Erase fault memory
15 - Readiness code
06 - End output
07 - Code control unit
08 - Read measured value block
09 - Read single measured value
10 - Adaptation
11 - Login procedure
Update programming
Go to
Print
Help
256_021
21
Operating Modes
Administration
The individual operating modes can be started
from the start screen:
–
–
–
–
–
Vehicle self-diagnosis
Applications
Administration
Print
Help
VAS 5052
Vehicle Diagnosis and Service Information System
Version -GB- / V01.02 20/08/2001
Administration
Equipment number:
Importer number:
Dealership number:
John Smith, Ltd.
Select function
Update installation
Self-test
Change dealership code
Signal generator
Date/time
Expanded functions
Select starting image
Table of Contents
Print format
Install or update ESIS
User’s manual
Activate telediagnosis
Enter IP address
Install ELSA
54329
452
54325
Vehicle
Self-diagnosis
ElsaWin
Applications
Administration
Help
Go to
Print
Help
256_018
After the tester has been started for the first time,
it is possible to set the diagnostic system in the
operating mode „Administration/Select function“
- as you are familiar with from VAS 5051.
The „Install update“ function makes it possible to
load more recent programme versions from the
CD to the hard disc.
At the same time the specific language is set in
the system by the CD-ROM.
The new version status is shown in the start
screen.
The „Self-test“ function performs an internal
check of the EDIC (Electronic Diagnostic
Interface Computer) diagnostic bus interface
card. The diagnostic cable should be
disconnected for this step. For the remaining
parts of the self-test, the diagnostic cable should
be plugged in again - with a special test adapter
provided. The diagnostic cable is tested for short
circuits and open circuits in the wiring.
22
„Change dealership identification“ makes it
possible to enter a different name or address of
the company.
„Signal generator“ - For certain operating
processes an audible signal is generated, the
duration and volume of which can be set here.
„Date/Time“ - Date and time can be displayed
here After completing the entry, it is then only
possible to change the time.
Hours and minutes can be set independently of
each other. There are two buttons available
which can be selected separately. The time is
changed accordingly by pressing on the side
direction arrows.
The date can only be changed after
re-installation of a base CD.
After confirming the entry with the
„Accept“ button, it is no longer
possible to address the date setting.
The button is no longer shown.
„Expanded functions“ are not required in normal
workshop operation.
They are available only to a selected group of
users and are activated by means of the socalled code CDs.
„Select start graphic“ - Different start images are
part of the base CD data.
The user is able to select an image from these.
This image is then displayed in the start screen.
„CD contents list“ - The CD contents file is part of
the base CD data. This function can be used to
display the contents list of the base CD installed.
„Print format“ - Here you can select one of the
formats - either 4 or US Letter - for the next log
printout or screen extract.
„Install or Update ESIS“ - This function can be
used to optionally install the „Electronic Service
Information System“.
This is used only in the US market.
The ESIS CD set is not part of the scope of supply.
„User Manual“ - When this function is selected,
the Adobe Acrobat Reader displays the PDF
document „Manual.pdf“ in a separate screen.
(The base CD should not be inserted for this
step.)
The screen consists of a large display field
(including slide control), four buttons arranged
vertically at the right-hand margin for operating
the „Zoom“, „Original size“, „Back“, „Forward“
functions and also the navigation line at the
bottom margin of the screen.
The „Back“, „Go to“, „Print“ and „Help“ buttons
are positioned on this line.
Display of the PDF document is integrated in the
user interface of VAS 5052.
„Activate telediagnosis“ - This function is
provided for activating the telediagnosis. After
being selected, the display changes to
„Deactivate telediagnosis“.
„Enter IP address“ makes it possible to enter the
IP address assigned to the tester.
„Install ELSA“ - This function is used for installing
the „Electronic Service Information System ELSA“.
The ELSA CD set is not part of the scope of
supply.
23
Operating Modes
Applications
This operating mode provides applications, the
programmes and data of which are made
available either by a CD which is inserted, or by
the hard disc (previously installed CD), for
example:
– Starting application from CD-ROM
(Separate information is available on this as
required.)
– Service Training
After the „Applications“ mode has been started,
the selection list of the available applications is
then displayed.
Service Training
Suitable training applications can be played
from the CD in this application. The image
information is shown on the screen.
The relevant sound can be heard at the audio
output by connecting headphones or active
speakers (not included in scope of supply).
The following functions are available:
– Title display and selection
– Start
Applications
Select application
Start application from CD ROM
Service Training
Go to
Print
IrDA
24
+
-
Help
VAS 5052
256_022
Applications
Select application
Start application from CD ROM
Service Training
Applications
Service Training
A CD inserted, is started by means of the Service
Training list display.
Vehicle electronics 3
If this entry is selected, the VAS 5052 performs a
search of the CD inserted, and displays the title.
Vehicle electronics 3
The relevant application is started by selecting a
list element.
Go to
Print
Help
After an application has been started, the
sequence control no longer has any check over
the sequence. The sequence system does not
return to the selection screen until after the
application has been completed or ended.
Click mouse to continue
A virtual keypad is available for entering the
user data. The keypad can be moved into any
corner of the screen using the keypad icons and
closed again.
The remaining operation is performed by
touching the selection elements or by using the
integrated mouse function.
Load work status
Do you want to reproduce your work status?
Vehicle electronics 3
No
Yes
Mr
Mrs
First name:
Last name:
Date of birth:
Contents
Customer number:
Dealership number:
Caps
Lock
#
3
W
A
$
4
E
S
Z
%
5
R
D
X
F
C
&
7
^
6
T
Y
G
V
H
B
(
9
*
8
U
I
J
N
K
M
_
)
0
O
{
[
:
;
L
<
,
+
=
-
P
>
.
}
]
“
?
/
Enter
Confirm:
Batteries and rechargable batteries
Electrics fields and capacities
Alternators and motors
Measurements
Final test
Vehicle Electronics 3
@
2
Q
Vehicle electronics 3
!
1
/
´
~
256_028
25
Operating Modes
ELSA (Electronic Service Information System)
After selecting ELSA, an opening screen appears
with the following icons:
–
–
–
–
–
–
–
–
–
–
–
Repair Operation Catalogue
Damage Number Catalogue
Technical Service Handbook
Technical Service Handbook New
Current Flow Diagrams
Internet
Emission Test
Maintenance Tables
Workshop Manual
Maintenance Manual
Body Repair
Electronic Service Information System
Service
Edit
View
Settings
?
Job note:
Repair Operation Catalogue
Damage Number Catalogue
Body Repair
Technical Service Handbook
Maintenance Manual
Elsa Win
Technical Service Handbook New
Workshop Manual
Current Flow Diagrams
Maintenance Tables
Internet
Emission Test
256_023
26
Example:
Electronic Service Information System - [Workshop Manual]
Service Edit
View Settings
?
Job note:
Search for:
_
X
Overview
Designation
Sales Type
Designation
V
Volkswagen
3B2
Passat
Model year
Code
200
1
Brand
Selection locked
OK
Cancel
Vehicle ID No.:
Type
CCM
kW
Designation
AKN
TP
2.5
110
TURBO-DIESEL
Gearbox
Type
Number
Designation
DQT
6
01E.J
Final drive
Type
Number
CUB
After selecting the icon „Workshop Manual“ a
screen appears for the „Vehicle Identification“
which then has to be completed.
After entering „OK“ to confirm the identification,
a list of the „Assemblies“ which can be selected
for this vehicle, then appears.
Reset
Designation
01R.3
Extended >>
If you then navigate further in the screens
displayed, you can then move via the „Repair
Groups“ to the „Repair Processes“ with the work
instructions, and installation illustrations and
drawings.
Overview
Electronic Service Information System - [Workshop Manual]
Service Edit
View Settings
?
Job Note:
Search for:
_
Overview
+
Brake system
+
Electrical system
+
Running gear
+
Running gear self-diagnosis
+
Heating and air conditioning
+
Body
+
Radio, Telephone, Navigation
+
Engine injection and ignition
+
Engine mechanics
+
Gearbox
Electronic Service Information System - [Workshop Manual]
Service Edit
View Settings
?
Job Note:
Search for:
_
Overview
+
Brake system
+
_
Electrical system
Running gear
_
Running gear, Axles, Steering, Front and four-wheel drive
+
_
00 Technical Data
40 Front suspension
Electric and electronic components and fitting locations
- Vehicle attitude senders in vehicles with dynamic headlight range control - general
- Vehicle attitude sender -G78- on the front axle
Overview
- Vehicle attitude sender -G76- on the rear axle with front wheel drive
- Vehicle attitude sender -G76- on the rear axle with four-wheel drive
Servicing front suspension
- Modified wheel bearing housing/track rod ends
- Modified coupling for anti-roll bar
- Servicing threads in longitudinal member
- Separating connection between upper links and wheel bearing housing
- Removing and installing suspension strut
- Servicing suspension strut
Overview
Electronic Service Information System - [Maintenance Manual]
Service Edit
View Settings
?
Job Note:
Search for:
7
Attention!
1
Bonded rubber mountings can only be twisted slightly. Therefore,
the vehicle must be standing on its wheels before you tighten the
bolted connections on the control arms of the suspension.
2
6
1 - Coupling with rubber mounting
Rubber mounting with attached shim -Amust be bolted to anti-roll bar.
5
A
2 - Self-locking hexagon nut
40 Nm and turn 90° further
3
4
3 - Hexagon nut
This demonstrates the attributes of the VAS 5052.
All the information is available on the screen of
the tester (when used as work bag) directly at the
vehicle.
4 - Track-control link
5 - Hexagon nut
A40-0269
VAS 5052 together with the ELSA software can
be used in combination with a server as a clientserver version, or by installing on the hard disc
of the equipment.
6 - Self-locking hexagon nut
40 Nm and turn 90° further
7 - Anti-roll bar
Overview
256_024
27
Operating Modes
Help
Print
Here you can display operating information and
explanations of functions relating to a particular
context or of a general nature.
The Print function is selected by pressing on the
„Print“ button in the navigation line.
The Print functions available are shown in the
selection list.
The data which you wish to print are transmitted
via an IrDA interface (infrared data transfer).
„Help“ is not a substitute for the User Manual!
It can, however, assist you in the workshop if
there are any unclear questions regarding
how to use the screens and the buttons.
It is possible to print out the contents file of
the base CD with up-to-date information in the
„Administration“ mode.
The following Print functions are available in the
„Vehicle self-diagnosis“ mode:
The Help functions are divided into two groups:
– Subjects
– Buttons
The „Help“ button appears in every screen and
always at the same point in the navigation line.
– Store results
– Self-diagnosis log
– Output medium (printer or disc, the output
medium disc is intended for future applications)
– Enter licence plate/vehicle identification number (for display in self-diagnosis log)
This operating mode is active as soon as the
„Help“ button is shown „pressed“.
In order to quit this operating mode, you press
once again on the „Help“ button.
It is possible to print out a screen extract in
all operating modes.
28
A further attribute of VAS 5052, in addition to its
use as a stand-alone version in the workshop, is
that it can be linked via a server to the office, the
parts store, reception … in the client-server
version (software basis is the VAUDIS-VW Audi
Information System).
Stand-alone unit
The illustration below shows how the VAS 5052 is
linked to the office and to other processors.
IrDA
+
-
VAS 5052
256_029
VAS 5052
ELSA
Workshop network
(client-server)
Reception
VAUDIS
ELSA
VAUDIS
ELSA
Server
VAUDIS
ELSA (ELWIS)
IrDA
+
-
VAS 5052
VAS 5052
ELSA
...
Parts Store
VAUDIS
ELSA (ETKA)
256_025
29
Notes
30
Notes
31
256
Service.
For internal use only © VOLKSWAGEN AG, Wolfsburg
All rights reserved. Technical data subject to change without notice.
140.2810.75.20 Corresponds to technical state 09/01
❀ This paper was produced from chlorine-free
chemical pulp.
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